US20100296945A1 - Fan control apparatus and fan control method - Google Patents
Fan control apparatus and fan control method Download PDFInfo
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- US20100296945A1 US20100296945A1 US12/779,504 US77950410A US2010296945A1 US 20100296945 A1 US20100296945 A1 US 20100296945A1 US 77950410 A US77950410 A US 77950410A US 2010296945 A1 US2010296945 A1 US 2010296945A1
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- fans
- stage
- fan
- temperature
- revolution number
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/20—Cooling means
- G06F1/206—Cooling means comprising thermal management
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/20836—Thermal management, e.g. server temperature control
Definitions
- the embodiments discussed herein are relates to a fan control apparatus and a fan control method.
- fans that send air into equipment concerned to radiate heat in the equipment to the outside in order to avoid temperature rising in the equipment with heat generated from a processor or the like are mounted on the equipment.
- noise In a fan, noise (whirring sounds) is generated owing to formation of air eddies in the vicinity of blades. Noise generated from a fan is increased with increasing an air flow rate at which the fan blows off air. Therefore, if it is intended to increase the number of revolutions (hereinafter, referred to as the revolution number) of the fan to increase the air flow rate, the noise will be increased accordingly. Specifically, it is known that noise from a fan is proportional to the fifth or sixth power of the number of axial rotations of the fan.
- a method of monitoring the temperature of a heating element and the environmental temperature around the heating element and changing the revolution number of the fan concerned in accordance with the temperatures so monitored to control the noise from the fan so as not to increase more than needed is known.
- the revolution number of the fan is controlled by modulating the pulse width (the PWM value) of a voltage or PWM (Pulse Width Modulation) signal to control energy to be supplied to the motor of the fan.
- FIG. 26 illustrates an example of electronic equipment in which two fans are disposed in series.
- the electronic equipment 300 includes a fan power source section 330 and a control section 340 .
- the fan power source section 330 is a power source for supplying power to motors not illustrated which are built in the fans 321 a and 321 b .
- the control section 340 controls amounts of energy supplied to the fans 321 a and 321 b on the basis of temperatures of heating elements 350 a and 350 b detected using temperature sensors 341 a and 341 b and an environmental temperature detected using a temperature sensor 341 c .
- FIG. 27 is a block diagram illustrating a configuration of the existing control section 340 .
- the control section 340 includes the temperature sensors 341 a to 341 c , temperature check sections 342 a and 342 b , revolution number detecting sections 343 a and 343 b , a revolution number error check section 344 and a pulse generator 345 .
- the control section 340 also includes a RAM (Random Access Memory) 346 , a ROM (Read Only Memory) 347 and a processor 348 .
- the temperature sensors 341 a and 341 b are attached to the heating elements 350 a and 350 b in the electronic equipment 300 to detect the temperatures of the heating elements 350 a and 350 b .
- the temperature sensor 341 c is installed outside of the electronic equipment 300 to detect the environmental temperature around the fan 321 a .
- the temperature check sections 342 a and 342 b check to see to which extent the temperatures of the heating elements 350 a and 350 b detected using the temperature sensors 341 a and 341 b vary from a target temperature and notify the processor 348 of results of check in the form of predetermined variables.
- the revolution number detecting sections 343 a and 343 b detect the revolution numbers of the fans 321 a and 321 b .
- the revolution number check section 344 checks to see whether the fans 321 a and 321 b normally rotate on the basis of the revolution numbers of the fans 321 a and 321 b detected using the revolution number detecting sections 343 a and 343 b and notifies the processor 348 of a result of check.
- the pulse generator 345 inputs pulses for controlling the revolution numbers of the fans 321 a and 321 b into the fans 321 a and 321 b in pulse widths in accordance with an instruction from the processor 348 .
- the ROM 347 stores therein a table indicating predetermined variables corresponding to temperatures of the heating elements 350 a and 350 b and PWM values of pulses to be input into the heating elements 350 a and 350 b in one-to-one correspondence and a table indicating environmental temperatures and the PWM values in one-to-one correspondence.
- the processor 348 determines the pulse widths of pulses to be output to the fans 321 a and 321 b on the basis of the predetermined variables sent from the temperature check sections 342 a and 342 b and the environmental temperature detected using the temperature sensor 341 c . A specific example thereof is as illustrated in FIG. 27 .
- FIG. 28 is a flowchart illustrating an example of procedures of processing executed using the existing processor 348 .
- the processor 348 performs temperature measurement (step S 001 ). That is, the processor 348 acquires predetermined variables corresponding to the temperatures of the heating elements 350 a and 350 b detected using the temperature sensors 341 a and 341 b from the temperature check sections 342 a and 342 b . The processor 348 also acquires the environmental temperature detected using the temperature sensor 341 c.
- the processor 348 instructs the pulse generator 345 to modulate the pulse widths on the basis of results of measurement of the environmental temperature and the temperatures of the heating elements 350 a and 350 b (step S 002 ). Specifically, first, the processor 348 determines PWM values corresponding to the predetermined variables acquired from the temperature check sections 342 a and 342 b or the environmental temperature acquired from the temperature sensor 341 c on the basis of the tables stored in the ROM 347 . Then, the processor 348 instructs the pulse generator 345 to modulate widths of pulses to be input into the fans 321 a and 321 b to have the PWM values so determined (step S 002 ).
- the pulse generator 345 then inputs pulses whose widths have been modulated to have the PWM values as instructed from the processor 348 .
- the revolution numbers of the fans 321 a and 321 b are changed to the revolution numbers conforming to the environmental temperature and the temperatures of the heating elements 350 a and 350 b .
- the existing processor 348 determines the pulse widths on the basis of the environmental temperature and the temperatures of the heating elements 350 a and 350 b .
- the existing control section 340 detects the revolution numbers of the fans 321 a and 321 b using the revolution number detecting sections 343 a and 343 b to check on errors in the revolution numbers.
- the processor 348 sends an error notification that the fans 321 a and 321 b are now in stopped states to the electronic equipment 300 on the basis of results of revolution number error check acquired from the revolution number error check section 344 .
- the control section 340 has controlled the fans 321 a and 321 b in the same manner.
- the fan 321 a which is situated on the side of taking air into the equipment from the outside will be referred to as a front-stage fan 321 a and the fan 321 b which is situated on the side of sending the air into the electronic equipment 300 will be referred to as a rear-stage fan 321 b.
- the processor 348 determines a pulse width of a pulse which is commonly input into the front-stage fan 321 a and the rear-stage fan 321 b at step S 002 in FIG. 28 and notifies the pulse generator 345 of the pulse width. As a result, hitherto, energy of the same amount has been usually supplied from the pulse generator 345 to the front-stage fan 321 a and the rear-stage fan 321 b as illustrated in FIG. 29 .
- the work amount with which the rear-stage fan 321 b blows off air is reduced influenced by an air current generated from the front-stage fan 321 a . Therefore, if the amount of energy supplied to the front-stage fan 321 a is the same as that supplied to the rear-stage fan 321 b , the rear-stage fan 321 b will run idle and hence the revolution number of the rear-stage fan 321 b will be increased. Noise is generated greatly influenced by the operation of the fan of the largest revolution number and hence an increase in revolution number of the rear-stage fan 321 b will be a major factor to cause an increase in noise.
- a technique for, example, making the revolution number of the front-stage fan 321 a different from that of the rear-stage fan 321 b is known.
- the pulse width of a pulse input into the rear-stage fan 321 b is controlled to become shorter than that of a pulse input into the front-stage fan 321 a .
- an air flow rate (needed air flow rate) needed to cool heating elements may not be possibly obtained. Therefore, it may become needed to increase the revolution number of the front-stage fan 321 a more than that needed when the energy of the same amount is applied to each of the fans 321 a and 321 b .
- An example of the above mentioned technique is disclosed, for example, in Japanese Laid-open Patent Publication No. 2004-179186.
- the revolution number of the front-stage fan 321 a is simply increased with no consideration of the system impedance characteristic of the electronic equipment 300 , so that the noise may be rather increased as compared with a case in which the energy of the same amount is applied to each of the fans 321 a and 321 b .
- the system impedance characteristic is a pressure loss determined from a density at which components constituting the electronic equipment 300 are packaged and the shape of an air passage therein and is a characteristic intrinsic to the electronic equipment 300 concerned.
- the noise generated from the fans 321 a and 321 b varies depending on the characteristics and the shapes of these fans 321 a and 321 b and also depending on the configuration of the electronic equipment 300 concerned on which the fans 321 a and 321 b are mounted and locations of the fans 321 a and 321 b in the electronic equipment 300 concerned. Therefore, if the revolution number of the front-stage fan 321 a is simply increased, the noise generated from the front-stage fan 321 a may be possibly increased more than the noise generated from the rear-stage fan 321 b when the energy of the same amount is applied to each of the fans 321 a and 321 b depending on the locations of the fans.
- a fan controlling apparatus for controlling a plurality of fans which are tandemly arranged in ventilation direction of a chamber to control a temperature of a hot generating object placed in the chamber, the apparatus includes a memory for storing data of the rotational speed each of fans in relation to the temperature of the heat generating object, and, a controller for controlling the rotational speed of each of the fans respectively in dependence on the temperature of the heat generating object in reference to the data stored in the memory.
- FIG. 1 is a block diagram illustrating a configuration of a fan control device according to an embodiment 1;
- FIG. 3 is a block diagram illustrating a configuration of a fan control device according to the embodiment 2;
- FIG. 4 is a block diagram illustrating specific configurations of a processor and a ROM according to the embodiment 2;
- FIG. 5 is a diagram illustrating an example of an equipment state management table
- FIG. 6 is a diagram illustrating information stored in a control data storage section according to the embodiment 2;
- FIG. 7A is a diagram illustrating an example of a heating-element-temperature-based PWM value determination table
- FIG. 7B is a diagram illustrating an example of an environmental-temperature-based PWM value determination table
- FIG. 8 is a diagram explaining a difference between energy supplied to a front-stage fan and energy supplied to a rear-stage fan;
- FIG. 9 is a diagram illustrating a specific configuration of a database preparing section according to the embodiment 2.
- FIG. 10 is a flowchart illustrating an example of procedures of preparing the heating-element-temperature-based PWM value determination table and the environmental-temperature-based PWM value determination table;
- FIG. 11 is a flowchart illustrating an example of procedures of processing executed using the processor according to the embodiment 2;
- FIG. 12 is a diagram illustrating effects brought about by the embodiment 2;
- FIG. 13 is a diagram illustrating examples of measurement conditions involving experiments for validation
- FIG. 14A is a diagram illustrating data indicative of a result of measurement of the front-stage revolution number, the rear-stage revolution number and the device noise performed under a measurement condition A;
- FIG. 14B is a diagram illustrating data indicative of a result of measurement of the front-stage revolution number, the rear-stage revolution number and the consumption power performed under the measurement condition A;
- FIG. 14C is a diagram illustrating data indicative of a result of analysis of frequencies of the device noise performed under the measurement condition A;
- FIG. 15A is a diagram illustrating a result of measurement performed under a condition A- 1 ;
- FIG. 15B is a diagram illustrating a result of measurement performed under a condition A- 2 ;
- FIG. 15C is a diagram illustrating a result of measurement performed under a condition A- 3 ;
- FIG. 16A is a diagram illustrating data indicative of a result of measurement of the front-stage average revolution number, the rear-stage average revolution number and the device noise performed under conditions B- 1 and B- 2 ;
- FIG. 16B is a diagram illustrating data indicative of a result of measurement of the front-stage average revolution number, the rear-stage average revolution number and the consumption power performed under the conditions B- 1 and B- 2 ;
- FIG. 16C is a diagram illustrating data indicative of a result of analysis of frequencies of the device noise performed under the conditions B 1 and B 2 ;
- FIG. 17A is a diagram illustrating a result of measurement performed under the condition B- 1 ;
- FIG. 17B is a diagram illustrating a result of measurement performed under the condition B- 2 ;
- FIG. 18A is a diagram illustrating data indicative of a result of measurement of the front-stage average revolution number, the rear-stage average revolution number and the device noise performed under conditions B- 3 and B- 4 ;
- FIG. 18B is a diagram illustrating data indicative of a result of measurement of the front-stage average revolution number, the rear-stage average revolution number and the consumption power performed under the conditions B- 3 and B- 4 ;
- FIG. 18C is a diagram illustrating data indicative of a result of analysis of frequencies of the device noise performed under the conditions B 3 and B 4 ;
- FIG. 19A is a diagram illustrating a result of measurement performed under the condition B- 3 ;
- FIG. 19B is a diagram illustrating a result of measurement performed under the condition B- 4 ;
- FIG. 20 is a functional block diagram illustrating an example of a computer for executing a fan control program
- FIG. 21 is a block diagram illustrating a configuration of a fan control device according to an embodiment 3.
- FIG. 22 is a block diagram illustrating specific configurations of a processor and a ROM according to the embodiment 3;
- FIG. 23 is a diagram illustrating information stored in a control data storage section according to the embodiment 3.
- FIG. 24 is a diagram illustrating an example of a rear-stage PWN value change table
- FIG. 25 is a flowchart illustrating an example of procedures of processing executed using the processor according to the embodiment 3;
- FIG. 26 is a diagram illustrating an example of electronic equipment in which two fans are disposed in series
- FIG. 27 is a block diagram illustrating a configuration of an existing control section
- FIG. 28 is a flowchart illustrating an example of procedures of processing executed using an existing processor.
- FIG. 29 is a diagram illustrating that the amount of energy supplied to a front-stage fan is the same as that supplied to a rear-stage fan.
- the fan control device according to the embodiment 1 is a control device that controls operational conditions of a plurality of fans disposed in series relative to an air passage formed in equipment.
- FIG. 1 is a block diagram illustrating a configuration of the fan control device according to the embodiment 1.
- a fan control device 500 includes a temperature detecting section 510 and a control section 520 .
- the temperature detecting section 510 detects the temperature of each heating element.
- the control section 520 then controls the revolution numbers of the fans such that an air flow rate needed for cooling the heating elements is obtained in a state that the revolution numbers of the fans coincide with each other on the basis of the temperatures of the heating elements detected using the temperature detecting section 510 .
- control section 520 controls the revolution numbers of the fans such that the needed air flow rate (the cooling air flow rate) needed to cool the heating elements obtained from the temperatures of the heating elements, the pipeline resistance in the equipment and the total static pressure-air flow rate characteristic of the fans in a state in which a difference in revolution number between the fans is in a predetermined tolerance is acquired and the difference in revolution number between the fans is set in the predetermined tolerance.
- the respective fans rotate in a state in which the difference in revolution number between the fans is maintained in the predetermined tolerance, that is, rotate in a state in which the revolution numbers of the respective fans coincide with each other in the predetermined tolerance to send air to the heating elements at a needed air flow rate determined in accordance with the current temperature of each heating element.
- the fan control device 500 controls so as to maintain the difference in revolution number between the fans in the predetermined tolerance, desirably, so as to control the revolution numbers of the fans to coincide with each other. Therefore, such a situation may be avoided that the total noise generated from the fans is increased owing to surplus noise generated from a fan of the largest revolution number.
- the needed air flow rate attained according to the embodiment 1 is obtained by taking the temperatures of the heating elements, the pipeline resistance in the equipment and the total static pressure-air flow rate characteristic of the fans obtained in a state in which the difference in revolution number between the fans is maintained in the predetermined tolerance into consideration. Therefore, according to the embodiment 1, the air flow rate suited to cool the heating elements may be obtained in a state in which the difference in revolution number between the fans is maintained in the predetermined tolerance regardless of the configuration of the equipment and the locations of the fans in the equipment.
- the embodiment 1 it may be possible to reduce the noise generated from the plurality of fans while obtaining the air flow rate needed for cooling the heating elements in the equipment using the plurality of fans.
- the fan control device according to the embodiment 2 is configured to control the revolution numbers of two fans installed in electronic equipment such as a rack-mounted type server device, a general PC and others.
- electronic equipment such as a rack-mounted type server device, a general PC and others.
- FIG. 2 is a diagram illustrating a configuration of the electronic equipment according to the embodiment 2.
- electronic equipment 50 includes two fans 3 a , 3 b and heating elements 52 a and 52 b such as processors installed in an air passage 51 formed in the electronic equipment 50 .
- the fans 3 a and 3 b are axial fans of the same shape and characteristic.
- the fans 3 a and 3 b are disposed in series relative to the air passage 51 and generate air currents flowing from the fan 3 a toward the fan 3 b to forcibly air-cool the heating elements 52 a and 52 b disposed downstream of the air currents.
- the fan 3 a for sucking air from the outside of the electronic equipment 50 will be referred to as a front-stage fan and the fan 3 b for distributing the air which has been sucked using the front-stage fan 3 a into the electronic equipment 50 will be referred to as a rear-stage fan.
- the electronic equipment 50 also includes a fan control device 1 and a fan power source section 2 installed outside of the air passage 51 .
- the fan power source section 2 is a power source for supplying power to motors not shown which are built in the fans 3 a and 3 b . That is, when the power is supplied from the fan power source section 2 , the motors of the fans 3 a and 3 b rotate and blades attached to the motors rotate in cooperation with the rotation of the motors, and hence the fans 3 a and 3 b generate air currents flowing toward the heating elements 52 a and 52 b.
- the fan control device 1 detects the temperatures of the heating elements 52 a and 52 b and the temperature (the environmental temperature) outside of the electronic equipment 50 using temperature sensors 11 a to 11 c .
- the fan control device 1 then controls the revolution numbers of the fans 3 a and 3 b so as to obtain an air flow rate needed for cooling the heating elements 52 a and 52 b in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance on the basis of the temperatures detected using the temperature sensors 11 a to 11 c .
- FIG. 3 is a block diagram illustrating a configuration of the fan control device according to the embodiment 2.
- the fan control device 1 includes the temperature sensors 11 a to 11 c , temperature check sections 12 a and 12 b , revolution number detecting sections 13 a and 13 b , a revolution number error check section 14 and pulse generators 15 a and 15 b .
- the fan control device 1 also includes a RAM 16 , a ROM 17 and a processor 18 .
- the temperature sensors 11 a and 11 b are attached to the heating elements 52 a and 52 b and detect the temperatures of the heating elements 52 a and 52 b .
- the temperature sensor 11 C is disposed outside of the electronic equipment 50 and detects the environmental temperature around the front-stage fan 3 a .
- the temperature sensors 12 a and 12 b check to see to which extent the temperatures of the heating elements 52 a and 52 b detected using the temperature sensors 11 a and 11 b are varied from a target temperature and notify the processor 18 of results of check in the form of predetermined variables.
- the revolution number detecting sections 13 a and 13 b are, for example, pulse counters and respectively detect the revolution numbers of the fans 3 a and 3 b .
- the revolution number error check section 14 checks to see whether the fans 3 a and 3 b normally rotate on the basis of the revolution numbers of the fans 3 a and 3 b detected using the revolution number detecting sections 13 a and 13 b and notifies the processor 18 of a result of check.
- the pulse generators 15 a and 15 b input pulses used to control the revolution numbers of the fans 3 a and 3 b in pulse widths (PWM values) as instructed from the processor 18 into the fans 3 a and 3 b .
- the pulse generator 15 a inputs a pulse of a PWM value as instructed from the processor 18 into the front-stage fan 3 a .
- the pulse generator 15 b inputs a pulse of a PWM value as instructed from the processor 18 into the rear-stage fan 3 b .
- the fans 3 a and 3 b rotate with the revolution numbers conforming to the pulse widths of the pulses input from the pulse generators 15 a and 15 b.
- the ROM 17 stores therein various pieces of data needed for processing executed using the processor 18 .
- the processor 18 determines PWM values of pulses to be input into the front-stage fan 3 a and the rear-stage fan 3 b on the basis of the temperatures detected using the temperature sensors 11 a to 11 c .
- FIG. 4 is a block diagram illustrating the specific configurations of the processor 18 and the ROM 17 according to the embodiment 2.
- the ROM 17 includes an equipment state storage section 171 and a control data storage section 172 .
- the equipment state storage section 171 stores an equipment state management table.
- the equipment state management table is a table used to specify the system impedance (the pipeline resistance) corresponding to the current configuration of the electronic equipment 50 .
- FIG. 5 illustrates an example of the equipment state management table 61 .
- system impedances and one equipment state specification flag are stored such that the flag corresponds to one of the impedances.
- the impedance is a pressure loss determined from a density rate at which the respective components of the electronic equipment 50 are packaged and the shape of an air passage in the equipment.
- the equipment state management table 61 according to the embodiment 2 a plurality of impedances measured by changing the configuration of the electronic equipment 50 are stored and the equipment state specification flag is set for a system impedance corresponding to the current configuration of the electronic equipment 50 .
- the equipment state management table 61 illustrated in FIG. 5 system impedances A to C respectively measured by changing the configuration of the electronic equipment 50 are stored and the electronic state specification flag is set for the system impedance A. That is, the equipment state management table 61 illustrated in FIG. 5 indicates that the system impedance corresponding to the current configuration of the electronic equipment 50 is “A”. In the case that the configuration of the electronic equipment has been changed, the equipment state management table 61 is manually updated by a user of the electronic equipment 50 . Owing to the above mentioned operation, even when the configuration of the electronic equipment 50 has been changed, the system impedance corresponding to a fresh configuration of the electronic equipment 50 may be specified.
- the control data storage section 172 stores a heating-element-temperature-based PWM value determination table and an environmental-temperature-based PWM value determination table.
- the heating-element-temperature-based PWM value determination table is a table used to specify PWM values of pulses to be input into the fans 3 a and 3 b on the basis of the temperatures of the heating elements 52 a and 52 b .
- the environmental-temperature-based PWM value determination table is a table used to specify PWM values of pulses to be input into the fans 3 a and 3 b on the basis of the environmental temperature.
- FIG. 6 is a diagram for explaining information stored in the control data storage section 172 according to the embodiment 2.
- the control data storage section 172 stores heating-element-temperature-based PWM value determination tables 71 a to 71 c and environmental-temperature-based PWM value determination tables 72 a to 72 c in one-to-one correspondence with the plurality of system impedances A to C. Specifically, the control data storage section 172 stores the heating-element-temperature-based PWM value determination table 71 a and the environmental-temperature-based PWM value determination table 72 a corresponding to the system impedance A. The control data storage section 172 also stores the heating-element-temperature-based PWM value determination table 71 b and the environmental-temperature-based PWM value determination table 72 b corresponding to the system impedance B. The control data storage section 172 further stores the heating-element-temperature-based PWM value determination table 71 c and the environmental-temperature-based PWM value determination table 72 c corresponding to the system impedance C.
- FIG. 7A illustrates an example of the heating-element-temperature-based PWM value determination table 71 a .
- heating element temperatures, common revolution numbers, front-stage PWM values and rear-stage PWM values are stored in one-to-one correspondence.
- the common revolution number “aaa”, the front-stage PWM value “Nfa” and the rear-stage PWM value “Nra” are stored corresponding to the heating element temperature “A”.
- the heating element temperatures are stored in the form of predetermined variables output from the temperature check sections 12 a and 12 b in accordance with the temperatures of the heating elements 52 a and 52 b.
- the common revolution number (min ⁇ 1 ) is a revolution number commonly set for the fans 3 a and 3 b in the case that an air flow rate needed for cooling the heating elements 52 a and 52 b is obtained in a state in which a difference in revolution number between the fans 3 a and 3 b is maintained in a predetermined tolerance.
- the common revolution number is a revolution number commonly set for the fans 3 a and 3 b in the case that an air flow rate needed for cooling the heating elements 52 a and 52 b is obtained in a state in which a difference in revolution number between the fans 3 a and 3 b is maintained in a predetermined tolerance.
- the needed air flow rate stored in the heating-element-temperature-based PWM value determination tables 71 a to 71 c is an air flow rate determined in accordance with temperatures of the heating elements 52 a and 52 b , a system impedance in the electronic equipment 50 and a total PQ characteristic (a static pressure-air flow rate characteristic) of the fans 3 a and 3 b obtained in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance.
- the system impedance, the PQ characteristic and the common revolution number are obtained from thermal hydraulic simulation and measurement performed on the basis of measurement of temperatures of the heating elements 52 a and 52 b . Details thereof will be described later.
- the “predetermined tolerance” is a range in which the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is less than 10%. That is, ideally, the noise generated from these fans 3 a and 3 b may be minimized by controlling the revolution number of the front-stage fan 3 a to coincide with that of the rear-stage fan 3 b . However, even in the case that the revolution number of the front-stage fan 3 a is slightly different from that of the rear-stage fan 3 b , any problem will not cause as long as an error in noise caused by the slight difference of the revolution number of the front-stage fan from that of the rear-stag fan is so small that it is not recognized with human's ears.
- the noise generated from these fans 3 a and 3 b is larger than the noise generated when the revolution numbers of the front-stage blower 3 a and the rear-stage blower 3 b are controlled to coincide with each other by about 3 dB.
- the “predetermined tolerance” is defined as a range in which the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is less than 10%.
- the difference in revolution number between the front-stage blower 3 a and the rear-stage blower 3 b is set to be less than 5%.
- the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b of less than 5%, the noise generated from the front-stage fan 3 a and the rear-stage fan 3 b becomes larger than the noise generated when the revolution numbers of the front-stage fan 3 a and the rear-stage fan 3 b are controlled to coincide with each other by about 1 dB.
- a noise reduction effect which is equivalent to that attained when the revolution numbers of the front-stage fan 3 a and the rear-stage fan 3 b are controlled to coincide with each other may be more obtained by setting the “predetermined tolerance” to a range in which the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is less than 5%.
- the front-stage PWM value (s) is a PWM value of a pulse to be input into the front-stage fan 3 a in order to rotate the front-stage fan 3 a with a common revolution number.
- the rear-stage PWM value (s) is a PWM value of a pulse to be input into the rear-stage fan 3 b in order to rotate the rear-stage fan 3 b with the common revolution number.
- the pulse of the front-stage PWM value “Nfa” is input into the front-stage fan 3 a and the pulse of the rear-stage PWM value “Nra” corresponding to the front-stage PWM value “Nfa” is input into the rear-stage fan 3 b , thereby rotating the fans 3 a and 3 b with the common revolution number “aaa”.
- These front-stage and rear-stage PWM values may be obtained from measurement performed in advance.
- FIG. 7B illustrates an example of the environmental-temperature-based PWM value determination table 72 a .
- environmental temperatures, common revolution numbers, front-stage PWM values and rear-stage PWM values are stored in the environmental-temperature-based PWM value determination table 72 a in one-to-one correspondence.
- the common revolution number “fff”, the front-stage PWM value “Nff” and the rear-stage PWM value “Nrf” are stored in the environmental-temperature-based PWM value determination table 72 a corresponding to the heating element temperature “F”.
- the environmental temperature is a temperature detected using the temperature sensor 11 c.
- the common revolution number is a revolution number which is commonly set for the fans 3 a and 3 b in order to obtain an air flow rate needed to cool the heating elements 52 a and 52 b in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance as in the case in the heating-element-temperature-based PWM value determination tables 71 a to 71 c .
- the needed air flow rate stored in the environmental-temperature-based PWM value determination tables 72 a to 72 c is an air flow rate which is obtained in accordance with an environmental temperature, a system impedance in the electronic equipment 50 and a total PQ characteristic of the fans 3 a and 3 b obtained when a difference in revolution number between the fans 3 a and 3 b is in the predetermined tolerance.
- the front-stage PWM value and the rear-stage PWM value are PWM values of pulses to be input into the front-stage fan 3 a and the rear-stage fan 3 b in order to rotate the front-stage fan 3 a and the rear-stage fan 3 b with a common revolution number as in the case in the heating-element-based PWM value determination tables 71 a to 71 c .
- the pulse of the front-stage PWM value “Nfg” is input into the front-stage fan 3 a and the pulse of the rear-stage PWM value “Nrg” corresponding to the front-stage PWM value “Nfg” is input into the rear-stage fan 3 b to rotate the fans 3 a and 3 b with the common revolution number “ggg”.
- control data storage section 172 corresponds to control data storage means and stores input values of pulses to be input into the fans 3 a and 3 b per temperature in order to obtain the air flow rate needed to cool the heating elements in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance.
- control data storage section 172 corresponds to control data storage means and stores input values of pulses to be input into the front-stage fan 3 a and the rear-stage fan 3 b per system impedance.
- the processor 18 includes an error processing section 181 , a temperature information acquiring section 182 , an input value determining section 183 and database preparing section 184 .
- the error processing section 181 executes an error notifying process on the basis of information acquired from the revolution number error check section 14 .
- the error processing section 181 acquires a result of check indicating that the front-stage fan 3 a or the rear-stage fan 3 b is now in a stopped state from the revolution number error check section 14 .
- the error processing section 181 then sends an error notification that the fan 3 a or 3 b is in the stopped state to the electronic equipment 50 on the basis of the result of check acquired.
- an error message that the fan 3 a or 3 b is now in the stopped state is displayed on a display not illustrated of the electronic equipment 50 .
- the temperature information acquiring section 182 acquires predetermined variables corresponding to temperatures of the heating elements 52 a and 52 b from the temperature check sections 12 a and 12 b as data indicative of the heating element temperatures.
- the temperature information acquiring section 182 also acquires the environmental temperature from the temperature sensor 12 c .
- the temperature sensors 11 a and 11 b , the temperature check sections 12 a and 12 b and the temperature information acquiring section 182 functions as an example of temperature detecting means for detecting the temperatures of the heating elements 52 a and 52 b installed in the electronic equipment 50 .
- the temperature sensor 11 c and the temperature information acquiring section 182 also function as an example of temperature detecting means for detecting the temperature outside of the electronic equipment 50 .
- the input value determining section 183 specifies a system impedance corresponding to the current configuration of the electronic equipment 50 with reference to data stored in the equipment state storage section 171 .
- the input value determining section 183 acquires the respective PWM values of pulses to be input into the fans 3 a and 3 b from the control data storage section 172 on the basis of the specified system impedance and the heating element temperatures or the environmental temperature acquired from the temperature information acquiring section 182 .
- the input value determining section 183 acquires a front-stage PWM value and a rear-stage PWM value corresponding to a combination of the specified system impedance with temperature information of the heating elements 52 a and 52 b acquired from the temperature information acquiring section 182 from the heating-element-temperature-based PWM value determination tables 71 a to 71 c .
- the input value determining section 183 acquires a front-stage PWM value and a rear-stage PWM value corresponding to a combination of the specified system impedance with environmental temperature information acquired from the temperature information acquiring section 182 from the environmental-temperature-based PWM value determination tables 72 a to 72 c.
- the input value determining section 183 acquires the front-stage PWM value “Nfc” and the rear-stage PWM value “Nrc” from the heating-element-temperature-based PWM value determination table 71 a as illustrated in FIG. 7A .
- the input value determining section 183 then instructs the pulse generator 15 a to input the pulse of the acquired front-stage PWM value into the front-stage blower 3 a and instructs the pulse generator 15 b to input the pulse of the acquired rear-stage PWM value into the rear-stage blower 3 b .
- the pulse generators 15 a and 15 b respectively input the pulses of the front-stage PWM value and rear-stage PWM value as instructed from the input value determining section 183 into the front-stage fan 3 a and the rear-stage fan 3 b .
- the front-stage fan 3 a rotates with the revolution number conforming to the front-stage PWM value of the pulse input from the pulse generator 15 a and the rear-stage fan 3 b rotates with the revolution number conforming to the rear-stage PWM value of the pulse input from the pulse generator 15 b.
- the front-stage PWM value and the rear-stage PWM value are PWM values of pulses to be input into the fans 3 a and 3 b in order to obtain the needed air flow rate in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance. Therefore, the difference in revolution number between the fans 3 a and 3 b is set in the predetermined tolerance by inputting pulses of the above mentioned front-stage and rear-stage PWM values into the respective fans 3 a and 3 b and air is fed into the equipment at the needed air flow rate conforming to the temperatures of the heating elements 52 a and 52 b.
- the fan control device 1 since the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance, that is, the revolution numbers of the fans 3 a and 3 b are controlled to coincide with each other in the predetermined tolerance, such a situation may be avoided that surplus noise is generated from a fan of the largest revolution number to increase the total noise from the fans 3 a and 3 b.
- the needed air flow rate according to this embodiment is determined by taking the temperatures of the heating elements 52 a and 52 b , the system impedance within the electronic equipment 50 and the total PQ characteristic of the fans 3 a and 3 b obtained when the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance into consideration. Therefore, according to this embodiment, the air flow rate suitable for cooling the heating elements 52 a and 52 b may be obtained in a state in which the revolution numbers of the fans 3 a and 3 b are controlled to coincide with each other in the predetermined tolerance regardless of the configuration of the electronic equipment 50 concerned and the locations of the fans 3 a and 3 b in the electronic equipment 50 .
- the input value determining section 183 determines different PWM values for the front-stage fan 3 a and the rear-stage fan 3 b and inputs pulses of the determined PWM values into the fans 3 a and 3 b via the pulse generators 15 a and 15 b . That is, as illustrated the graph 1001 in FIG. 8 , different amounts of energy 1010 are supplied to the front-stage fan 3 a and the rear-stage fan 3 b .
- the work amount of the rear-stage fan 3 b is reduced influenced by the air currents generated from the front-stage fan 3 a , so that the amount of energy supplied to the rear-stage fan 3 b becomes smaller than that supplied to the front-stage fan 3 a in the case that the revolution numbers of the fans 3 a and 3 b are controlled to coincide with each other.
- the input value determining section 183 controls the revolutions numbers of the fans 3 a and 3 b by using the environmental-temperature-based PWM values. Specifically, the input value determining section 183 acquires common revolution numbers corresponding to the environmental temperature and the heating element temperatures acquired from the temperature information acquiring section respectively from the environmental-temperature-based PWM determination tables 72 a to 72 c and the heating-element-temperature-based PWM value determination tables 71 a to 71 c .
- the input value determining section 183 compares a common revolution number obtained from the environmental temperature with a common revolution number obtained from the heating element temperatures, and in the case that the common revolution number obtained from the environmental temperature is larger than that obtained from the heating element temperatures, acquires the front-stage PWM value and the rear-stage PWM value corresponding to the environmental temperature concerned from the environmental-temperature-based PWM value determination tables 72 a to 72 c .
- the revolution numbers of the fans 3 a and 3 b are controlled on the basis of one of the environmental temperature and the heating element temperatures which will influence the heating elements 52 a and 52 b more greatly than another, so that the heating elements 52 a and 52 b may be maintained at more appropriate temperatures.
- the input value determining section 183 and the equipment state storage section 171 function as an example of equipment state acquiring means for acquiring information on the system impedance within the electronic equipment 50 .
- the input value determining section 183 and the pulse generators 15 a and 15 b function as an example of control means for controlling the revolution number of each fan on the basis of the temperature information acquired using the temperature information acquiring section 182 such that the air flow rate of air for cooling the heating elements 52 a and 52 b which is determined in accordance with the temperatures of the heating elements 52 a and 52 b , the system impedance within the electronic equipment 50 and the total static pressure-air flow rate characteristic of the fans 3 a and 3 b attained when the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance may be obtained and the difference in revolution number between the fans 3 a and 3 b may be set in the predetermined tolerance.
- the database preparing section 184 executes various calculating processes in order to prepare the heating-element-temperature-based PWM value determination tables 71 a to 781 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c before the fan control device is incorporated into the electronic equipment 50 .
- FIG. 9 is a block diagram illustrating a specific configuration of the database preparing section according to the embodiment 2.
- the database preparing section 184 includes a measured (already measured) system impedance information storage section 81 , an equipment configuration information storage section 82 , a system impedance information storage section 83 , a temperature information storage section 84 and a temperature standard value information storage section 85 .
- the database preparing section 184 also includes a needed air flow rate information storage section 86 , a measured (already measured) PQ characteristic information storage section 87 , a PQ characteristic information and revolution number information storage section 88 and a PWM value information storage section 89 .
- the database preparing section 184 further includes a system impedance calculating section 91 , a needed air flow rate calculating section 92 , a fan PQ performance calculating section 93 and a fan PWM value calculating section 94 .
- the measured system impedance information storage section 81 stores measured system impedances of the electronic equipment 50 .
- the measured system impedance information storage section 81 stores system impedances corresponding to full configurations and popular configurations of the electronic equipment 50 .
- the equipment configuration information storage section 82 stores a plurality of patterns of configurations of the electronic equipment 50 .
- the equipment configuration information storage section 82 stores information on the number of CPUs and the number of power sources which are built into the electronic equipment 50 per configuration of the electronic equipment 50 .
- the system impedance information storage section 83 stores system impedances which are calculated per configuration of the electronic equipment 50 using the system impedance calculating section 91 .
- the temperature information storage section 84 stores the environmental temperature and the temperatures of the heating elements 5 a and 52 b .
- the temperature information storage section 84 stores the temperatures of the CPUs and memories built into the electronic equipment as the temperatures of the heating element 52 a and 52 b .
- the temperature standard value information storage section 85 stores standard values of temperatures of the heating elements 52 a and 52 b .
- the needed air flow rate information storage section 86 stores the needed air flow rates calculated using the needed air flow rate calculating section 92 .
- the measured PQ characteristic information storage section 87 stores the information on the maximum and minimum revolution numbers of the fans 3 a and 3 b .
- the PQ characteristic information and revolution number information storage section 88 stores the total PQ characteristic of the fans 3 a and 3 b and the common revolution numbers of the fans 3 a and 3 b calculated using the fan PQ performance calculating section 93 .
- the PWM value information storage section 89 stores the front-stage PWM values and rear-stage PWM values calculated using the fan PWM value calculating section 94 .
- the system impedance calculating section 91 calculates each system impedance of each configuration of the electronic equipment 50 on the basis of the information on the measured system impedances stored in the measured system impedance information storage section 81 and the information on the configurations of the electronic equipment 50 stored in the equipment configuration information storage section 82 .
- the needed air flow rate calculating section 92 calculates the needed air flow rates on the basis of the temperatures stored in the temperature information storage section 84 and the temperature standard values stored in the temperature standard value information storage section 85 .
- the fan PQ performance calculating section 93 calculates the total PQ characteristic of the fans 3 a and 3 b and the common revolution numbers of the fans 3 a and 3 b . The calculation is performed on the basis of information on the system impedances stored in the system impedance information storage section 83 , the needed air flow rates stored in the needed air flow rate information storage section 86 and the maximum and minimum revolution numbers of the fans 3 a and 3 b stored in the measured PQ characteristic information storage section 87 .
- the fan PWM value calculating section 94 calculates the front-stage PWM values and rear-stage PWM values.
- the calculation is performed on the basis of information on the maximum and minimum revolution numbers of the fans 3 a and 3 b stored in the measured PQ characteristic information storage section 87 and the total PQ characteristic of the fans 3 a and 3 b and the common revolution numbers of the fans 3 a and 3 b stored in the PQ characteristic information and revolution number information storage section 88 .
- FIG. 10 is a flowchart illustrating an example of procedures of preparing the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c.
- step S 101 As illustrated in FIG. 10 , as work to be previously performed in preparation of the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c , first, measurement and simulation are performed (step S 101 ). Specifically, system impedances corresponding to the full and popular configurations of the electronic equipment, and maximum and minimum revolution numbers, air flow rates, static pressures and noise levels of the fans 3 a and 3 b are obtained by the measurement and simulation.
- step S 102 various calculations are performed on the basis of the information obtained at step S 101 using the database preparing section 184 (step S 102 ). Specifically, each system impedance of each equipment configuration and each needed air flow rate, each common revolution number, each front-stage PWM value and each rear-stage PWM value at each temperature are calculated (step 102 ).
- each system impedance calculated for each equipment configuration and each needed air flow rate, each common revolution number, each front-stage PWM value and each rear-stage PWM value which are calculated at each of the environmental temperature and the heating element temperatures are arranged in the form of databases and stored in the ROM 17 (step S 103 ).
- the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c are stored in the ROM 17 .
- the fan control device 1 is then incorporated into the electronic equipment 50 in a state in which the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c are stored in the ROM 17 .
- FIG. 11 is a flowchart illustrating an example of procedures of processing executed using the processor according to the embodiment 2. Incidentally, only a procedure involving revolution number control of the front-stage fan 3 a and the rear-stage fan 3 b of the procedures of processing executed using the processor 18 is illustrated in FIG. 11 .
- the input value determining section 183 acquires an equipment state (step S 201 ). Specifically, the input value determining section 183 specifies a system impedance to which an equipment state specification flag is set as the system impedance corresponding to the current configuration of the electronic equipment 50 with reference to data stored in the equipment state storage section 171 .
- the input value determining section 183 selects a database corresponding to the specified system impedance (step S 202 ). Specifically, the input value determining section 183 selects one heating-element-temperature-based PWM value determination table from within the heating-element-temperature-based PWM value determination tables 71 a to 71 c and one environmental-temperature-based PWM value determination table from within the environmental-temperature-based PWM value determination tables 72 a to 72 c.
- the processor 18 executes temperature measurement (step S 203 ). Specifically, the temperature information acquiring section 182 acquires predetermined variables corresponding to temperatures of the heating elements 52 a and 52 b from the temperature check sections 12 a and 12 b as heating element temperatures and acquires an environmental temperature from the temperature sensor 12 c . The temperature information acquiring section 182 then notifies the input value determining section 183 of the acquired heating element and environmental temperatures.
- the input value determining section 183 selects a common revolution number corresponding to the heating element temperatures acquired at step S 203 with reference to the heating-element-temperature-based PWM determination table (step S 204 ).
- the input value determining section 183 also selects a common revolution number corresponding to the environmental temperature acquired at step S 203 with reference to the environmental-temperature-based PWM value determination table (step S 205 ).
- the input value determining section 183 judges whether the heating-element-temperature-based common revolution number is larger than the environmental-temperature-based common revolution number (step S 206 ). In the above mentioned process, in the case that it has been judged that the common revolution number obtained from the heating element temperature is larger than the common revolution number obtained from the environmental temperature (Yes at step S 206 ), the input value determining section 183 determines the PWM values of pulses to be input into the fans 3 a and 3 b using the heating-element-temperature-based PWM value determination table 71 .
- the input value determining section 183 determines the front-stage PWM value corresponding to the common revolution number selected at step S 204 with reference to the heating-element-temperature-based PWM value determination table 71 (step S 207 ). The input value determining section 183 then determines the rear-stage PWM value corresponding to the front-stage PWM value with reference to the heating-element-temperature-based PWM value determination table 71 (step S 208 ).
- the input value determining section 183 selects the common revolution number “ccc” with reference to the heating-element-temperature-based PWM value determination table 71 a illustrated in FIG. 7A . Then, the input value determining section 183 determines the front-stage PWM value “Nfc” and the rear-stage PWM value “Nrc” corresponding to the common revolution number “ccc” as the PWM values of the pulses to be input into the fans 3 a and 3 b.
- step S 204 it has been judged that the heating-element-temperature-based common revolution number is not larger than the environmental-temperature-based common revolution number (No at step S 206 ); the input value determining section 183 determines the PWM values of pulses to be input into the fans 3 a and 3 b by using the heating-element-temperature-based PWM value determination table 71 .
- the input value determining section 183 determines a front-stage PWM value corresponding to the common revolution number selected at step S 205 with reference to the environmental-temperature-based PWM value determination table 72 (step S 209 ).
- the input value determining section 183 determines a rear-stage PWM value corresponding to the front-stage PWM value with reference to the heating-element-temperature-based PWM value determination table 71 (step S 210 ).
- the input value determining section 183 selects the common revolution number “ggg” with reference to the environmental-temperature-based PWM value determination table 72 a as illustrated in FIG. 7B .
- the input value determining section 183 determines the front-stage PWM value “Nfg” and the rear-stage PWM value “Nrg” corresponding to the common revolution number “ggg” as the PWM values of pulses to be input into the fans 3 a and 3 b.
- the input value determining section 183 instructs to rotate the fans (step S 211 ). That is, the input value determining section 183 instructs the pulse generators 15 a and 15 b to input pulses of the front-stage and rear-stage PWM values determined at steps S 207 and S 208 or at steps S 209 and S 210 respectively into the front-stage fan 3 a and the rear-stage fan 3 b .
- the pulse generator 15 a inputs the pulse of the above front-stage PWM value into the front-stage fan 3 a as instructed from the input value determining section 183 .
- the pulse generator 15 b inputs the pulse of the above rear-stage PWM value into the rear-stage fan 3 b as instructed from the input value determining section 183 .
- the front-stage fan 3 a and the rear-stage fan 3 b rotate with the revolution numbers corresponding to the front-stage PWM value and the rear-state PWM value which have been input from the pulse generators 15 a and 15 b.
- the front-stage PWM value and the rear-stage PWM value are PWM values of pulses to be input into the fans 3 a and 3 b in order to obtain the needed air flow rate in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance. Therefore, the fans 3 a and 3 b rotate in a state in which the revolution numbers of the fans coincide with each other in the predetermined tolerance by inputting the pulses of the above front-stage and rear-stage PWM values respectively into the fans 3 a and 3 b and air is fed into the heating elements 52 a and 52 b at the needed air flow rates conforming to the temperatures of the heating elements 52 a and 52 b.
- FIG. 12 is a diagram illustrating an effect of the embodiment.
- a left part is a graph indicative of changes in static pressure, revolution number and noise relative to a change in air flow rate obtained when the PWM values of the pulses applied to the front-stage fan 3 a and the rear-stage fan 3 b are made the same as each other at a predetermined temperature.
- the revolution number of the rear-stage fan 3 b (the rear-stage revolution number 3004 B) will become larger than the revolution number of the front-stage fan 3 a (the front-stage revolution number 3004 A).
- the reason therefore lies in the fact that the work amount with which the rear-stage fan 3 b blows off air is reduced under the influence of the air currents generated from the front-stage fan 3 a to increase the revolution number of the rear-stage fan 3 b .
- the noise 3005 is also increased with increasing the revolution number of the rear-stage fan 3 b.
- a right part is a graph indicative of changes in static pressure, revolution number and noise relative to a change in air flow rate obtained in the case that the fan control device 1 according to this embodiment has controlled such that the difference in revolution number ( 4004 A, 4004 B) between the front-stage fan 3 a and the rear-stage fan 3 b is maintained in the predetermined tolerance at a predetermined temperature.
- the air flow rate suited to cool the heating elements 52 a and 52 b may be obtained in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance regardless of the configuration of the electronic equipment 50 and the locations of the fans 3 a and 3 b within the electronic equipment 3 a and 3 b.
- FIG. 13 illustrates measurement conditions of the experiments for validation.
- a case in which two fans of the same type are disposed in series is assumed to be a measurement condition A and a case in which two fans of the same type are disposed in series and four fans of the same type are disposed in parallel is assumed to be a measurement condition B.
- condition B- 3 voltages of the same amount which is different from that of the voltages supplied under the condition B- 1 were supplied to the front-stage and rear-stage fans.
- condition B- 4 the same air flow rate as that under the condition B- 3 was set and voltages were controlled such that the ratio of the front-stage fan revolution number to the rear-stage fan revolution number is 1:1.
- the condition B- 4 corresponds to a condition under which the same control as that performed using the fan control device 1 according to this embodiment is performed.
- FIG. 14A illustrates data indicative of the result of measurement of the front-stage fan revolution number 5001 A, the rear-stage fan revolution number 5001 B and the device noise 5002 performed under the measurement condition A.
- FIG. 14B illustrates data indicative of the result of measurement of the front-stage fan revolution number 6001 A, the rear-stage fan revolution number 6001 B and the consumption power 6002 performed under the measurement condition A.
- FIG. 14C illustrates data indicative of the result of frequency analysis of the device noise performed under the measurement condition A.
- FIG. 15A is a diagram 3020 A illustrating a result of measurement performed under the condition A- 1
- FIG. 15B is a diagram 3020 B illustrating a result of measurement performed under the condition A- 2
- FIG. 15C is a diagram 3020 C illustrating a result of measurement performed under the condition A- 3 .
- the front-stage revolution number 5001 A was 12257 min ⁇ 1 and the rear-stage revolution number 5001 B was 13523 min ⁇ 1 , indicating that in the case that voltages of the same amount have been supplied to the front-stage and rear-stage fans, the rear-stage fan revolution number 5001 B is increased influenced by air currents generated from the front-stage fan.
- the front-stage revolution number 5001 A was 12257 min ⁇ 1
- the rear-stage revolution number 5001 B was 13523 min ⁇ 1 , indicating that in the case that voltages of the same amount have been supplied to the front-stage and rear-stage fans, the rear-stage fan revolution number 5001 B is increased influenced by air currents generated from the front-stage fan.
- the front-stage revolution number was 13643 min ⁇ 1 and the rear-stage revolution number was 12277 min ⁇ 1 , indicating that the front-stage fan revolution number measured under the condition A- 3 is larger than the rear-stage fan revolution number measured under the condition A- 1 .
- the front-stage revolution number was 12615 min ⁇ 1 and the rear-stage revolution number was 12555 min ⁇ 1 , indicating that these revolution numbers are smaller than the rear-stage revolution number measured under the condition A- 1 and the front-stage revolution number measured under the condition A- 3 .
- the device noise 5002 measured under the condition A- 1 was 55.5 dB (A)
- the device noise 5002 measured under the condition A- 2 was 53.4 dB(A)
- the device noise 5002 measured under the condition A- 3 was 56 dB(A). That is, the device noise was the lowest when measured under the condition A- 2 corresponding to a control system of the fan control device 1 according to this embodiment and was reduced from the value measured under the condition A- 1 by about 2 dB(A).
- the highest device noise 5002 was measured under the condition A- 3 . It is thought that the reason therefore lies in the fact that the front-stage revolution number 5001 A measured under the condition A- 3 exhibited the highest value of the values measured under the respective conditions A- 1 to A- 3 .
- the noise generated from each fan may be reduced by controlling so as to attain a needed air flow rate in a state in which the revolution numbers of the front-stage and rear-stage fans ( 5001 A, 5001 B) are controlled to coincide with each other in the predetermined tolerance as in the case with the fan control device 1 according to this embodiment.
- the device noise 5002 under each of the conditions A- 1 to A- 3 is of a value calculated on the basis of the result of analysis of the frequency of the device noise illustrated in FIG. 14C .
- the total consumption power 5003 of the front-stage and rear-stage fans was 7.20 W under the condition A- 1 , was 6.78 W under the condition A- 2 and was 7.65 W under the condition A- 3 . That is, as in the case of the device noise 5002 the total consumption power 5003 was also the lowest when measured under the condition A- 2 corresponding to that of the control system of the fan control device 1 according this embodiment and was reduced from the value measured under the condition A- 1 by about 6%.
- the consumption power 5003 of each fan may be reduced by controlling so as to attain the needed air flow rate in a state in which the revolution numbers of the front-stage and rear-stage fans ( 5001 A, 5001 B) are controlled to coincide with each other in the predetermined tolerance as in the case with the fan control device 1 according to this embodiment.
- FIG. 16A illustrates data indicative of the result of measurement of the front-stage average revolution number 7001 A, the rear-stage average revolution number 7002 A and the device noise 7003 performed under the conditions B- 1 and B- 2 .
- FIG. 16B illustrates data indicative of the result of measurement of the front-stage average revolution number 7001 A, the rear-stage average revolution number 7001 B and the consumption power 7003 performed under the conditions B- 1 and B- 2 .
- FIG. 16C illustrates data indicative of the result of frequency analysis of the device noise 7002 performed under the conditions B- 1 and B- 2 .
- FIG. 17A is a diagram 3030 illustrating the result of measurement performed under the condition B- 1 and FIG. 17B is a diagram 3040 illustrating the result of measurement performed under the condition B- 2 .
- the front-stage average revolution number 7001 A is the average value of revolution numbers of four front-stage fans and the rear-stage average revolution number 7001 B is the average value of revolution numbers of four rear-stage fans.
- the front-stage average revolution number 7001 A was 14488 min ⁇ 1 and the rear-stage average revolution number 7001 B was 15548 min ⁇ 1 under the condition B- 1 .
- These values indicate that in the case that the voltages of the same amount have been supplied to the front-stage fan and the rear-stage fan as in the case under the condition A- 1 , the revolution number of the rear-stage fan 7001 B is increased influenced by the air currents generated from the front-stage fan.
- the front-stage average revolution number 7001 A was 14825 min ⁇ 1 and the rear-stage average revolution number 7001 B was 14859 min ⁇ 1 under the condition B- 2 .
- These revolution numbers 7001 A, 7001 B are smaller than the rear-stage average revolution number measured under the condition B- 1 .
- the device noise 7002 under the condition B- 1 was 62.6 dB(A) and the device noise 7002 under the condition B- 2 was 61.6 dB(A). That is, as in the case under the measurement condition A, the device noise 7002 measured under the condition B- 2 which is the same as that of the fan control device 1 according to this embodiment was lower than that measured under the condition B- 1 and was reduced from the value measured under the condition B- 1 by about 1 db(A).
- the values of the device noise illustrated in FIG. 16A were calculated on the basis of the result of analysis of the frequency of the device noise 7002 illustrated in FIG. 16C .
- the total consumption power 7003 of the front-stage and rear-stage fans was 43.08 W under the condition B- 1 and was 41.83 W under the condition B- 2 . That is, the total consumption power 7003 was the lowest when measured under the condition B- 2 corresponding to that of the fan control device 1 according to this embodiment and was reduced from the value measured under the condition B- 1 by about 3%.
- FIG. 18A illustrates data indicative of the result of measurement of the front-stage average revolution number 8001 A, the rear-stage average revolution number 8001 B and the device noise 8002 performed under the conditions B- 3 and B- 4
- FIG. 18B illustrates data indicative of the result of measurement of the front-stage average revolution number 8001 A, the rear-stage average revolution number 8001 B and the consumption power 8003 performed under the conditions 18 - 3 and 18 - 4
- FIG. 18C illustrates data indicative of the result of analysis of the frequency of the device noise 8002 performed under the conditions B- 3 and B- 4
- FIG. 19A is a diagram 3050 illustrating the result of measurement performed under the condition B- 3
- FIG. 19B is a diagram 3060 illustrating the result of measurement performed under the condition B- 3 .
- the front-stage average revolution number 8001 A was 12576 min ⁇ 1 and the rear-stage average revolution number was 13354 min ⁇ 1 .
- This result is the same as those attained under the conditions A- 1 and B- 1 .
- the front-stage average revolution number was 12826 min ⁇ 1 and the rear-stage average revolution number 8001 B was 12809 min ⁇ 1 . That is, these values are smaller than the value of the rear-stage average revolution number 8001 B measured under the condition B- 3 .
- the device noise 8002 under the condition B- 3 was 58.7 db(A) and the device noise 8002 under the condition B- 4 was 57.7 dB(A). That is, the device noise 8002 measured under the condition B- 4 which is the same as that of the fan control device 1 according to this embodiment was lower than that measured under the condition B- 3 and was reduced from the value measured under the condition B- 3 by about 1 db(A) as in the case in the relation between the conditions B- 1 and B- 2 .
- the values of the device noise illustrated in FIG. 18A are calculated on the basis of the result of analysis of the frequency of the device noise illustrated in FIG. 18C .
- the total consumption power 8003 of the front-stage and rear-stage fans was 27.80 W under the condition B- 3 and was 26.87 W under the condition B- 4 . That is, the total consumption power 8003 was also the lowest when measured under the condition B- 4 which is the same as that of the fan control device 1 according to this embodiment as in the case in the relation between the conditions B- 1 and B- 2 and was reduced from the value measured under the condition B- 3 by about 3%.
- the air flow rate of air cooling the heating elements 52 a and 52 b which is determined from the temperatures of the heating elements 52 a and 52 b , the system impedance within the electronic equipment 50 and the total PQ characteristic of the fans 3 a and 3 b attained in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance is obtained.
- the revolution number of each of the fans 3 a and 3 b is controlled on the basis of the temperatures of the heating elements and the environmental temperature such that the difference in revolution number between the fans 3 a and 3 b is set in the predetermined tolerance.
- the revolution number of each of the fans 3 a and 3 b is controlled on the basis of the heating element temperatures and the environmental temperature such that the needed air flow rate which is needed for cooling the heating elements 52 a and 52 b and is determined from the temperatures of the heating elements 52 a and 52 b , the system impedance within the electronic equipment 50 and the total PQ characteristic of the fans 3 a and 3 b obtained in a state in which the revolution numbers of the fans 3 a and 3 b are controlled to coincide with each other in the predetermined tolerance may be obtained in a state in which the revolution numbers of the fans 3 a and 3 b coincide with each other in the predetermined tolerance.
- the needed air flow rate may be obtained by taking the temperatures of the heating elements 52 a and 52 b , the system impedance within the electronic equipment 50 and the total PQ characteristic of the fans 3 a and 3 b obtained in a state in which the difference in evolution number between the fans 3 a and 3 b is in the predetermined tolerance into consideration.
- the air flow rate suited to cool the heating elements 52 a and 52 b may be obtained in a state in which the difference in revolution number between the fans 3 a and 3 b is maintained in the predetermined tolerance regardless of the configuration of the electronic equipment 50 concerned and the locations of the respective fans 3 a and 3 b within the electronic equipment 50 .
- the noise generated from the plurality of fans 3 a and 3 b may be reduced while attaining the air flow rate needed for cooling the heating elements 52 A and 52 B within the electronic equipment 50 using the plurality of fans 3 a and 3 b.
- the revolution number of the rear-stage fan 3 b is reduced more remarkably than that attained when the energy of the same amount is supplied to the both fans 3 a and 3 b and hence the service life of the rear-stage fan 3 b may be increased. Further, according to this embodiment, addition of components is not needed and hence the above mentioned effects may be realized at a cost equivalent to an ever attained cost.
- FIG. 20 is a functional block diagram illustrating a computer for executing the fan control program.
- a computer 600 serving as the fan control device 1 includes an HDD 610 , a RAM 620 , a ROM 630 , a CPU 60 and a bus 650 for connecting these elements with one another.
- the ROM 630 corresponds to the ROM 17 illustrated in FIG. 2 and stores in advance the fan control program.
- the fan control program includes a temperature detection program 631 and a control program 632 .
- the CPU 640 reads the temperature detection program 631 and the control program 632 out of the ROM 630 and executes these programs. As a result of execution of these programs, the programs 631 and 632 come to function respectively as a temperature detection process 641 and a control process 642 . As described above, the CPU 640 corresponds to the processor 18 in FIG. 2 .
- the ROM 630 includes the equipment state storage section 171 and the control data storage section 172 and stores the equipment state management table 61 , the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c in these storage sections.
- the CPU 640 reads these tables stored in the ROM 630 and stores these tables in the RAM 620 such that the processes 641 and 642 execute various processes utilizing the data stored in the RAM 620 .
- FIG. 21 is a block diagram illustrating a configuration of a fan control device according to an embodiment 3. Incidentally, the same numerals are assigned to parts having the same configurations as those previously described and description thereof will be omitted.
- FIG. 21 is a block diagram illustrating specific configurations of the processor 18 ′ and the ROM 17 ′ according to the embodiment 3.
- the processor 18 ′ includes the error processing section 181 , the temperature information acquiring section 182 , an input value determining section 183 ′, the database preparing section 184 and a revolution number information acquiring section 185 .
- the revolution number information acquiring section 185 acquires information on the revolution numbers of the front-stage fan 3 a and the rear-stage fan 3 b respectively from the revolution number detecting sections 13 a and 13 b .
- the revolution number information acquiring section 185 and the revolution number detecting section 13 a function as an example of front-stage revolution number detecting means for detecting the revolution number of the front-stage fan 3 a and the revolution number information acquiring section 185 and the revolution number detecting section 13 a functions as an example of rear-stage revolution number detecting means for detecting the revolution number of the rear-stage fan 3 b.
- the input value detecting section 183 ′ then performs feedback control on the revolution number of the rear-stage fan 3 b on the basis of information acquired from the revolution number information acquiring section 185 . Specifically, in the case that a difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is out of a predetermined tolerance, the input value determining section 183 ′ changes the revolution number of the rear-stage fan such that the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is set in the predetermined tolerance. Processing as mentioned above is executed with reference to a rear-stage PWM value change table stored in a control data storage section 172 ′.
- the control data storage section 172 ′ stores a PWM value for the rear-stage fan 3 b obtained when a difference in evolution number between the front-stage fan 3 a and the rear-stage fan 3 is reduced to have a value in the predetermined tolerance per revolution number.
- FIG. 23 is a diagram illustrating information stored in the control data storage section according to the embodiment 3.
- rear-stage PWM value change tables 73 a to 73 c corresponding to the system impedances A to C are stored in the control data storage section 172 ′ according to this embodiment in addition to the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c .
- FIG. 24 illustrates an example of the rear-stage PWM change table 73 a.
- each front-stage revolution number indicative of the revolution number of each front-stag fan 3 a is stored corresponding to each rear-stage PWM value.
- the front-stage revolution number “jjj” is stored corresponding to the rear-stage PWM value “Nrj”.
- the rear-stage PWM value stored in the rear-stage PWM value change table 3 a is a PWM value needed to control the revolution number of the rear-stage fan 3 b to have a difference relative to the evolution number of the front-stage fan 3 a in a predetermined tolerance. That is, for example, in the case that the revolution number “kkk” of the front-stage fan 3 a has been acquired from the revolution number information acquiring section 185 , the input value determining section 183 ′ determines the rear-stage PWM value “Nrk” corresponding to the acquired revolution number with reference to the rear-stage PWM value change table 73 a .
- the input value determining section 183 ′ then inputs the pulse of the determined rear-stage PWM value “Nrk” into the rear-stage fan 3 b via the pulse generator 15 b . Owing to the above mentioned operations, even when the revolution number of the front-stage fan 3 a differs from the revolution number of the rear-stage fan 3 b , the fan control device 1 ′ will be capable of performing correction such that the difference in revolution number between these fans is set in the predetermined tolerance.
- FIG. 25 is a flowchart illustrating an example of processing executed using the processor 18 ′ according to the embodiment 3.
- FIG. 25 in procedures of processing executed using the processor 18 ′, only a procedure of processing involving control of the revolution numbers of the front-stage and rear-stage fans 3 a and 3 b will be described.
- Processes executed at steps S 301 to S 311 in FIG. 25 are the same as the processes executed at steps S 201 to S 211 in FIG. 11 and hence description thereof will be omitted.
- the input value determining section 183 ′ measures the revolution numbers of the fans (step S 312 ). Specifically, the input value determining section 183 ′ acquires information on the revolution numbers of the front-stage and rear-stage fans 3 a and 3 b from the revolution number information acquiring section 185 .
- the input value determining section 183 ′ judges whether a difference in revolution number between the front-stage and rear-stage fans is in a predetermined tolerance (step S 313 ). In the case that it has been judged that the difference in revolution number between the fans is in the predetermined tolerance in execution of the above mentioned process (Yes at step S 313 ), the input value determining section 183 ′ shifts the process to step S 312 .
- the input value determining section 183 ′ changes the rear-stage PWM value (step S 314 ). Specifically, the input value determining section 183 ′ determines, on the basis of information on the revolution number of the front-stage fan 3 a acquired from the revolution number acquiring section 185 , the rear-state PWM value corresponding to the acquired revolution number of the front-stage fan 3 a with reference to the rear-stage PWM value change table. The input value determining section 183 ′ then gives an instruction to rotate the fans (step S 315 ).
- the input value determining section 183 ′ instructs the pulse generator 15 b to input the pulse of the rear-stage PWM value which has been determined at step S 312 into the rear-stage fan 3 b .
- the pulse of the rear-stag PWM value conforming to the revolution number of the front-stage fan 3 a is input into the rear-stage fan 3 b and the revolution numbers of the front-stage fan 3 a and the rear-stage fan 3 b come into coincidence with each other in the predetermined tolerance.
- the revolution number of the rear-stage fan is changed such that the difference in revolution numbers between the fans is set in the predetermined tolerance. Owing to the above mentioned operation, it may become possible to more set the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b in the predetermined tolerance.
- the database preparing section 184 is used only in the case that heating-element-temperature-based PWM value determination tables 71 a to 71 b and the environmental-temperature-based PWM value determination tables 72 a to 72 c are prepared, the revolution numbers of the fans 3 a and 3 b may be controlled using the database preparing section 184 .
- the database preparing section 184 acquires the temperatures of the heating elements or the environmental temperature from the temperature information acquiring section 182 . Then, the database preparing section 184 calculates a front-stage PWM value and a rear-stage PWM value of pulses to be input into the respective fans 3 a and 3 b in the case that an air flow rate needed for cooling the heating elements 52 a and 52 b is obtained in a state in which a difference in revolution number between the fans 3 a and 3 b is in a predetermined tolerance on the basis of the acquired temperature(s). Then, the database preparing section 184 notifies the input value determining section 183 (or the input value determining section 183 ′) of the calculated front-stage PWM value and rear-stage PWM value.
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Abstract
A fan controlling apparatus for controlling a plurality of fans which are tandemly arranged in ventilation direction of a chamber to control a temperature of a hot generating object placed in the chamber, the apparatus includes a memory for storing data of the rotational speed each of fans in relation to the temperature of the heat generating object, and a controller for controlling the rotational speed of each of the fans respectively in dependence on the temperature of the heat generating object in reference to the data stored in the memory.
Description
- This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2009-123500, filed on May 21, 2009, the entire contents of which are incorporated herein by reference.
- The embodiments discussed herein are relates to a fan control apparatus and a fan control method.
- In existing electronic equipment such as a server device, a PC (Personal Computer) and others, in some cases, fans that send air into equipment concerned to radiate heat in the equipment to the outside in order to avoid temperature rising in the equipment with heat generated from a processor or the like are mounted on the equipment.
- In a fan, noise (whirring sounds) is generated owing to formation of air eddies in the vicinity of blades. Noise generated from a fan is increased with increasing an air flow rate at which the fan blows off air. Therefore, if it is intended to increase the number of revolutions (hereinafter, referred to as the revolution number) of the fan to increase the air flow rate, the noise will be increased accordingly. Specifically, it is known that noise from a fan is proportional to the fifth or sixth power of the number of axial rotations of the fan.
- Recently, such a situation has been more and more frequently observed that electronic equipment is installed not only in a specific place such as a computer room but also in a general office and hence consciousness of noise reduction is now being raised. Therefore, how the noise generated from a fan is reduced is one of important problems to be solved.
- As a method of reducing noise generated from a fan, a method of monitoring the temperature of a heating element and the environmental temperature around the heating element and changing the revolution number of the fan concerned in accordance with the temperatures so monitored to control the noise from the fan so as not to increase more than needed is known. The revolution number of the fan is controlled by modulating the pulse width (the PWM value) of a voltage or PWM (Pulse Width Modulation) signal to control energy to be supplied to the motor of the fan.
- On the hand, nowadays, in some cases, a space for an air passage in equipment is reduced with size and thickness reduction of the electronic equipment and such a case in which only a small fan is allowed to be installed is now being more frequently observed. In addition, a heating value of electronic equipment is more and more increased every year as processing speed and performance of electronic equipment get higher. Thus, such a countermeasure is taken that a plurality of fans is superposed on one another in a multi-stage form so as to sufficiently cool the inside of electronic equipment even when installation of only small-sized fans is allowed.
- In this connection, an example in which a plurality of fans is superposed on one another in a multi-stage form is illustrated in
FIG. 26 .FIG. 26 illustrates an example of electronic equipment in which two fans are disposed in series. - As illustrated in
FIG. 26 , twofans air passage 310 ofelectronic equipment 300. Theelectronic equipment 300 includes a fanpower source section 330 and acontrol section 340. The fanpower source section 330 is a power source for supplying power to motors not illustrated which are built in thefans control section 340 controls amounts of energy supplied to thefans heating elements temperature sensors temperature sensor 341 c. Next, a specific configuration of thecontrol section 340 will be illustrated.FIG. 27 is a block diagram illustrating a configuration of theexisting control section 340. - As illustrated in
FIG. 27 , thecontrol section 340 includes thetemperature sensors 341 a to 341 c,temperature check sections number detecting sections error check section 344 and apulse generator 345. Thecontrol section 340 also includes a RAM (Random Access Memory) 346, a ROM (Read Only Memory) 347 and aprocessor 348. - The
temperature sensors heating elements electronic equipment 300 to detect the temperatures of theheating elements temperature sensor 341 c is installed outside of theelectronic equipment 300 to detect the environmental temperature around thefan 321 a. Thetemperature check sections heating elements temperature sensors processor 348 of results of check in the form of predetermined variables. - The revolution
number detecting sections fans number check section 344 checks to see whether thefans fans number detecting sections processor 348 of a result of check. Thepulse generator 345 inputs pulses for controlling the revolution numbers of thefans fans processor 348. - The
ROM 347 stores therein a table indicating predetermined variables corresponding to temperatures of theheating elements heating elements processor 348 determines the pulse widths of pulses to be output to thefans temperature check sections temperature sensor 341 c. A specific example thereof is as illustrated inFIG. 27 .FIG. 28 is a flowchart illustrating an example of procedures of processing executed using the existingprocessor 348. - As illustrated in
FIG. 28 , first, theprocessor 348 performs temperature measurement (step S001). That is, theprocessor 348 acquires predetermined variables corresponding to the temperatures of theheating elements temperature sensors temperature check sections processor 348 also acquires the environmental temperature detected using thetemperature sensor 341 c. - Next, the
processor 348 instructs thepulse generator 345 to modulate the pulse widths on the basis of results of measurement of the environmental temperature and the temperatures of theheating elements processor 348 determines PWM values corresponding to the predetermined variables acquired from thetemperature check sections temperature sensor 341 c on the basis of the tables stored in theROM 347. Then, theprocessor 348 instructs thepulse generator 345 to modulate widths of pulses to be input into thefans - The
pulse generator 345 then inputs pulses whose widths have been modulated to have the PWM values as instructed from theprocessor 348. As a result, the revolution numbers of thefans heating elements processor 348 determines the pulse widths on the basis of the environmental temperature and the temperatures of theheating elements control section 340 detects the revolution numbers of thefans number detecting sections processor 348 sends an error notification that thefans electronic equipment 300 on the basis of results of revolution number error check acquired from the revolution numbererror check section 344. - Incidentally, hitherto, the
control section 340 has controlled thefans fan 321 a which is situated on the side of taking air into the equipment from the outside will be referred to as a front-stage fan 321 a and thefan 321 b which is situated on the side of sending the air into theelectronic equipment 300 will be referred to as a rear-stage fan 321 b. - The
processor 348 determines a pulse width of a pulse which is commonly input into the front-stage fan 321 a and the rear-stage fan 321 b at step S002 inFIG. 28 and notifies thepulse generator 345 of the pulse width. As a result, hitherto, energy of the same amount has been usually supplied from thepulse generator 345 to the front-stage fan 321 a and the rear-stage fan 321 b as illustrated inFIG. 29 . - However, in the case that the
fans stage fan 321 b blows off air is reduced influenced by an air current generated from the front-stage fan 321 a. Therefore, if the amount of energy supplied to the front-stage fan 321 a is the same as that supplied to the rear-stage fan 321 b, the rear-stage fan 321 b will run idle and hence the revolution number of the rear-stage fan 321 b will be increased. Noise is generated greatly influenced by the operation of the fan of the largest revolution number and hence an increase in revolution number of the rear-stage fan 321 b will be a major factor to cause an increase in noise. - In this connection, a technique for, example, making the revolution number of the front-
stage fan 321 a different from that of the rear-stage fan 321 b is known. Specifically, in the above mentioned technique, the pulse width of a pulse input into the rear-stage fan 321 b is controlled to become shorter than that of a pulse input into the front-stage fan 321 a. In the above mentioned case, if the revolution number of the rear-stage fan 321 b is reduced, an air flow rate (needed air flow rate) needed to cool heating elements may not be possibly obtained. Therefore, it may become needed to increase the revolution number of the front-stage fan 321 a more than that needed when the energy of the same amount is applied to each of thefans - However, in the above mentioned known technique, the revolution number of the front-
stage fan 321 a is simply increased with no consideration of the system impedance characteristic of theelectronic equipment 300, so that the noise may be rather increased as compared with a case in which the energy of the same amount is applied to each of thefans electronic equipment 300 are packaged and the shape of an air passage therein and is a characteristic intrinsic to theelectronic equipment 300 concerned. - That is, the noise generated from the
fans fans electronic equipment 300 concerned on which thefans fans electronic equipment 300 concerned. Therefore, if the revolution number of the front-stage fan 321 a is simply increased, the noise generated from the front-stage fan 321 a may be possibly increased more than the noise generated from the rear-stage fan 321 b when the energy of the same amount is applied to each of thefans - According to an aspect of the embodiments, a fan controlling apparatus for controlling a plurality of fans which are tandemly arranged in ventilation direction of a chamber to control a temperature of a hot generating object placed in the chamber, the apparatus includes a memory for storing data of the rotational speed each of fans in relation to the temperature of the heat generating object, and, a controller for controlling the rotational speed of each of the fans respectively in dependence on the temperature of the heat generating object in reference to the data stored in the memory.
- The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
-
FIG. 1 is a block diagram illustrating a configuration of a fan control device according to anembodiment 1; -
FIG. 2 is a diagram illustrating a configuration of electronic equipment according to anembodiment 2; -
FIG. 3 is a block diagram illustrating a configuration of a fan control device according to theembodiment 2; -
FIG. 4 is a block diagram illustrating specific configurations of a processor and a ROM according to theembodiment 2; -
FIG. 5 is a diagram illustrating an example of an equipment state management table; -
FIG. 6 is a diagram illustrating information stored in a control data storage section according to theembodiment 2; -
FIG. 7A is a diagram illustrating an example of a heating-element-temperature-based PWM value determination table; -
FIG. 7B is a diagram illustrating an example of an environmental-temperature-based PWM value determination table; -
FIG. 8 is a diagram explaining a difference between energy supplied to a front-stage fan and energy supplied to a rear-stage fan; -
FIG. 9 is a diagram illustrating a specific configuration of a database preparing section according to theembodiment 2; -
FIG. 10 is a flowchart illustrating an example of procedures of preparing the heating-element-temperature-based PWM value determination table and the environmental-temperature-based PWM value determination table; -
FIG. 11 is a flowchart illustrating an example of procedures of processing executed using the processor according to theembodiment 2; -
FIG. 12 is a diagram illustrating effects brought about by theembodiment 2; -
FIG. 13 is a diagram illustrating examples of measurement conditions involving experiments for validation; -
FIG. 14A is a diagram illustrating data indicative of a result of measurement of the front-stage revolution number, the rear-stage revolution number and the device noise performed under a measurement condition A; -
FIG. 14B is a diagram illustrating data indicative of a result of measurement of the front-stage revolution number, the rear-stage revolution number and the consumption power performed under the measurement condition A; -
FIG. 14C is a diagram illustrating data indicative of a result of analysis of frequencies of the device noise performed under the measurement condition A; -
FIG. 15A is a diagram illustrating a result of measurement performed under a condition A-1; -
FIG. 15B is a diagram illustrating a result of measurement performed under a condition A-2; -
FIG. 15C is a diagram illustrating a result of measurement performed under a condition A-3; -
FIG. 16A is a diagram illustrating data indicative of a result of measurement of the front-stage average revolution number, the rear-stage average revolution number and the device noise performed under conditions B-1 and B-2; -
FIG. 16B is a diagram illustrating data indicative of a result of measurement of the front-stage average revolution number, the rear-stage average revolution number and the consumption power performed under the conditions B-1 and B-2; -
FIG. 16C is a diagram illustrating data indicative of a result of analysis of frequencies of the device noise performed under the conditions B1 and B2; -
FIG. 17A is a diagram illustrating a result of measurement performed under the condition B-1; -
FIG. 17B is a diagram illustrating a result of measurement performed under the condition B-2; -
FIG. 18A is a diagram illustrating data indicative of a result of measurement of the front-stage average revolution number, the rear-stage average revolution number and the device noise performed under conditions B-3 and B-4; -
FIG. 18B is a diagram illustrating data indicative of a result of measurement of the front-stage average revolution number, the rear-stage average revolution number and the consumption power performed under the conditions B-3 and B-4; -
FIG. 18C is a diagram illustrating data indicative of a result of analysis of frequencies of the device noise performed under the conditions B3 and B4; -
FIG. 19A is a diagram illustrating a result of measurement performed under the condition B-3; -
FIG. 19B is a diagram illustrating a result of measurement performed under the condition B-4; -
FIG. 20 is a functional block diagram illustrating an example of a computer for executing a fan control program; -
FIG. 21 is a block diagram illustrating a configuration of a fan control device according to anembodiment 3; -
FIG. 22 is a block diagram illustrating specific configurations of a processor and a ROM according to theembodiment 3; -
FIG. 23 is a diagram illustrating information stored in a control data storage section according to theembodiment 3; -
FIG. 24 is a diagram illustrating an example of a rear-stage PWN value change table; -
FIG. 25 is a flowchart illustrating an example of procedures of processing executed using the processor according to theembodiment 3; -
FIG. 26 is a diagram illustrating an example of electronic equipment in which two fans are disposed in series; -
FIG. 27 is a block diagram illustrating a configuration of an existing control section; -
FIG. 28 is a flowchart illustrating an example of procedures of processing executed using an existing processor; and -
FIG. 29 is a diagram illustrating that the amount of energy supplied to a front-stage fan is the same as that supplied to a rear-stage fan. - Next, preferred embodiments of a fan control device, a fan control method and a fan control program disclosed in the present application will be described in detail with reference to the accompanying drawings.
- A fan control device according to an
embodiment 1 will be described. The fan control device according to theembodiment 1 is a control device that controls operational conditions of a plurality of fans disposed in series relative to an air passage formed in equipment. - The plurality of fans blow off air to heating elements disposed in the equipment to forcibly air-cool the heating elements. The fan control device controls the revolution number of each of the plurality of fans.
FIG. 1 is a block diagram illustrating a configuration of the fan control device according to theembodiment 1. - As illustrated in
FIG. 1 , afan control device 500 according to theembodiment 1 includes atemperature detecting section 510 and acontrol section 520. Thetemperature detecting section 510 detects the temperature of each heating element. Thecontrol section 520 then controls the revolution numbers of the fans such that an air flow rate needed for cooling the heating elements is obtained in a state that the revolution numbers of the fans coincide with each other on the basis of the temperatures of the heating elements detected using thetemperature detecting section 510. - Specifically, the
control section 520 according to theembodiment 1 controls the revolution numbers of the fans such that the needed air flow rate (the cooling air flow rate) needed to cool the heating elements obtained from the temperatures of the heating elements, the pipeline resistance in the equipment and the total static pressure-air flow rate characteristic of the fans in a state in which a difference in revolution number between the fans is in a predetermined tolerance is acquired and the difference in revolution number between the fans is set in the predetermined tolerance. By controlling the revolution number of each fan in the above mentioned manner, the respective fans rotate in a state in which the difference in revolution number between the fans is maintained in the predetermined tolerance, that is, rotate in a state in which the revolution numbers of the respective fans coincide with each other in the predetermined tolerance to send air to the heating elements at a needed air flow rate determined in accordance with the current temperature of each heating element. - As described above, the
fan control device 500 according to theembodiment 1 controls so as to maintain the difference in revolution number between the fans in the predetermined tolerance, desirably, so as to control the revolution numbers of the fans to coincide with each other. Therefore, such a situation may be avoided that the total noise generated from the fans is increased owing to surplus noise generated from a fan of the largest revolution number. - The needed air flow rate attained according to the
embodiment 1 is obtained by taking the temperatures of the heating elements, the pipeline resistance in the equipment and the total static pressure-air flow rate characteristic of the fans obtained in a state in which the difference in revolution number between the fans is maintained in the predetermined tolerance into consideration. Therefore, according to theembodiment 1, the air flow rate suited to cool the heating elements may be obtained in a state in which the difference in revolution number between the fans is maintained in the predetermined tolerance regardless of the configuration of the equipment and the locations of the fans in the equipment. - Therefore, according to the
embodiment 1, it may be possible to reduce the noise generated from the plurality of fans while obtaining the air flow rate needed for cooling the heating elements in the equipment using the plurality of fans. - Next, a fan control device according to an
embodiment 2 will be described. The fan control device according to theembodiment 2 is configured to control the revolution numbers of two fans installed in electronic equipment such as a rack-mounted type server device, a general PC and others. First, a configuration of electronic equipment in which the fan control device according to theembodiment 2 is installed will be described.FIG. 2 is a diagram illustrating a configuration of the electronic equipment according to theembodiment 2. - As illustrated in
FIG. 2 ,electronic equipment 50 according to theembodiment 2 includes twofans heating elements air passage 51 formed in theelectronic equipment 50. - The
fans fans air passage 51 and generate air currents flowing from thefan 3 a toward thefan 3 b to forcibly air-cool theheating elements fans fan 3 a for sucking air from the outside of theelectronic equipment 50 will be referred to as a front-stage fan and thefan 3 b for distributing the air which has been sucked using the front-stage fan 3 a into theelectronic equipment 50 will be referred to as a rear-stage fan. - The
electronic equipment 50 also includes afan control device 1 and a fanpower source section 2 installed outside of theair passage 51. The fanpower source section 2 is a power source for supplying power to motors not shown which are built in thefans power source section 2, the motors of thefans fans heating elements - The
fan control device 1 detects the temperatures of theheating elements electronic equipment 50 usingtemperature sensors 11 a to 11 c. Thefan control device 1 then controls the revolution numbers of thefans heating elements fans temperature sensors 11 a to 11 c. Next, a specific configuration of thefan control device 1 described above will be illustrated.FIG. 3 is a block diagram illustrating a configuration of the fan control device according to theembodiment 2. - As illustrated in
FIG. 3 , thefan control device 1 includes thetemperature sensors 11 a to 11 c,temperature check sections number detecting sections error check section 14 andpulse generators fan control device 1 also includes aRAM 16, aROM 17 and aprocessor 18. - The
temperature sensors heating elements heating elements electronic equipment 50 and detects the environmental temperature around the front-stage fan 3 a. Thetemperature sensors heating elements temperature sensors processor 18 of results of check in the form of predetermined variables. - The revolution
number detecting sections fans error check section 14 checks to see whether thefans fans number detecting sections processor 18 of a result of check. - The
pulse generators fans processor 18 into thefans pulse generator 15 a inputs a pulse of a PWM value as instructed from theprocessor 18 into the front-stage fan 3 a. Thepulse generator 15 b inputs a pulse of a PWM value as instructed from theprocessor 18 into the rear-stage fan 3 b. As a result, thefans pulse generators - The
ROM 17 stores therein various pieces of data needed for processing executed using theprocessor 18. Theprocessor 18 determines PWM values of pulses to be input into the front-stage fan 3 a and the rear-stage fan 3 b on the basis of the temperatures detected using thetemperature sensors 11 a to 11 c. Next, specific configurations of theprocessor 18 and theROM 17 according to theembodiment 2 will be described.FIG. 4 is a block diagram illustrating the specific configurations of theprocessor 18 and theROM 17 according to theembodiment 2. - As illustrated in
FIG. 4 , theROM 17 includes an equipmentstate storage section 171 and a controldata storage section 172. The equipmentstate storage section 171 stores an equipment state management table. The equipment state management table is a table used to specify the system impedance (the pipeline resistance) corresponding to the current configuration of theelectronic equipment 50.FIG. 5 illustrates an example of the equipment state management table 61. - As illustrated in
FIG. 5 , in equipment state management table 61, system impedances and one equipment state specification flag are stored such that the flag corresponds to one of the impedances. In the example illustrated in the drawing, the impedance is a pressure loss determined from a density rate at which the respective components of theelectronic equipment 50 are packaged and the shape of an air passage in the equipment. In the equipment state management table 61 according to theembodiment 2, a plurality of impedances measured by changing the configuration of theelectronic equipment 50 are stored and the equipment state specification flag is set for a system impedance corresponding to the current configuration of theelectronic equipment 50. - For example, in the equipment state management table 61 illustrated in
FIG. 5 , system impedances A to C respectively measured by changing the configuration of theelectronic equipment 50 are stored and the electronic state specification flag is set for the system impedance A. That is, the equipment state management table 61 illustrated inFIG. 5 indicates that the system impedance corresponding to the current configuration of theelectronic equipment 50 is “A”. In the case that the configuration of the electronic equipment has been changed, the equipment state management table 61 is manually updated by a user of theelectronic equipment 50. Owing to the above mentioned operation, even when the configuration of theelectronic equipment 50 has been changed, the system impedance corresponding to a fresh configuration of theelectronic equipment 50 may be specified. - The control
data storage section 172 stores a heating-element-temperature-based PWM value determination table and an environmental-temperature-based PWM value determination table. The heating-element-temperature-based PWM value determination table is a table used to specify PWM values of pulses to be input into thefans heating elements fans data storage section 172 will be specifically described.FIG. 6 is a diagram for explaining information stored in the controldata storage section 172 according to theembodiment 2. - As illustrated in
FIG. 6 , the controldata storage section 172 stores heating-element-temperature-based PWM value determination tables 71 a to 71 c and environmental-temperature-based PWM value determination tables 72 a to 72 c in one-to-one correspondence with the plurality of system impedances A to C. Specifically, the controldata storage section 172 stores the heating-element-temperature-based PWM value determination table 71 a and the environmental-temperature-based PWM value determination table 72 a corresponding to the system impedance A. The controldata storage section 172 also stores the heating-element-temperature-based PWM value determination table 71 b and the environmental-temperature-based PWM value determination table 72 b corresponding to the system impedance B. The controldata storage section 172 further stores the heating-element-temperature-based PWM value determination table 71 c and the environmental-temperature-based PWM value determination table 72 c corresponding to the system impedance C. -
FIG. 7A illustrates an example of the heating-element-temperature-based PWM value determination table 71 a. As illustrated inFIG. 7A , in the heating-element-temperature-based PWM value determination table 71 a, heating element temperatures, common revolution numbers, front-stage PWM values and rear-stage PWM values are stored in one-to-one correspondence. For example, as illustrated inFIG. 7A , in the heating-element-temperature-based PWM value determination table 71 a, the common revolution number “aaa”, the front-stage PWM value “Nfa” and the rear-stage PWM value “Nra” are stored corresponding to the heating element temperature “A”. The heating element temperatures are stored in the form of predetermined variables output from thetemperature check sections heating elements - The common revolution number (min−1) is a revolution number commonly set for the
fans heating elements fans FIG. 7A , the needed air flow rate stored in the heating-element-temperature-based PWM value determination tables 71 a to 71 c is an air flow rate determined in accordance with temperatures of theheating elements electronic equipment 50 and a total PQ characteristic (a static pressure-air flow rate characteristic) of thefans fans heating elements - In this embodiment, the “predetermined tolerance” is a range in which the difference in revolution number between the front-
stage fan 3 a and the rear-stage fan 3 b is less than 10%. That is, ideally, the noise generated from thesefans stage fan 3 a to coincide with that of the rear-stage fan 3 b. However, even in the case that the revolution number of the front-stage fan 3 a is slightly different from that of the rear-stage fan 3 b, any problem will not cause as long as an error in noise caused by the slight difference of the revolution number of the front-stage fan from that of the rear-stag fan is so small that it is not recognized with human's ears. In the case that the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is 10%, the noise generated from thesefans stage blower 3 a and the rear-stage blower 3 b are controlled to coincide with each other by about 3 dB. Basically, it is said that the error of 3 dB is not recognized with human's ears. Therefore, in this embodiment, the “predetermined tolerance” is defined as a range in which the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is less than 10%. - However, some persons may recognize the error of 3 dB with their ears, so that, more preferably, the difference in revolution number between the front-
stage blower 3 a and the rear-stage blower 3 b is set to be less than 5%. With the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b of less than 5%, the noise generated from the front-stage fan 3 a and the rear-stage fan 3 b becomes larger than the noise generated when the revolution numbers of the front-stage fan 3 a and the rear-stage fan 3 b are controlled to coincide with each other by about 1 dB. As described above, a noise reduction effect which is equivalent to that attained when the revolution numbers of the front-stage fan 3 a and the rear-stage fan 3 b are controlled to coincide with each other may be more obtained by setting the “predetermined tolerance” to a range in which the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is less than 5%. - The front-stage PWM value (s) is a PWM value of a pulse to be input into the front-
stage fan 3 a in order to rotate the front-stage fan 3 a with a common revolution number. The rear-stage PWM value (s) is a PWM value of a pulse to be input into the rear-stage fan 3 b in order to rotate the rear-stage fan 3 b with the common revolution number. That is, for example, when the heating element temperature is “A”, the pulse of the front-stage PWM value “Nfa” is input into the front-stage fan 3 a and the pulse of the rear-stage PWM value “Nra” corresponding to the front-stage PWM value “Nfa” is input into the rear-stage fan 3 b, thereby rotating thefans -
FIG. 7B illustrates an example of the environmental-temperature-based PWM value determination table 72 a. As illustrated inFIG. 7B , environmental temperatures, common revolution numbers, front-stage PWM values and rear-stage PWM values are stored in the environmental-temperature-based PWM value determination table 72 a in one-to-one correspondence. For example, as illustrated inFIG. 7B , the common revolution number “fff”, the front-stage PWM value “Nff” and the rear-stage PWM value “Nrf” are stored in the environmental-temperature-based PWM value determination table 72 a corresponding to the heating element temperature “F”. In the example illustrated in the drawing, the environmental temperature is a temperature detected using thetemperature sensor 11 c. - The common revolution number is a revolution number which is commonly set for the
fans heating elements fans electronic equipment 50 and a total PQ characteristic of thefans fans - The front-stage PWM value and the rear-stage PWM value are PWM values of pulses to be input into the front-
stage fan 3 a and the rear-stage fan 3 b in order to rotate the front-stage fan 3 a and the rear-stage fan 3 b with a common revolution number as in the case in the heating-element-based PWM value determination tables 71 a to 71 c. That is, for example, with the heating element temperature “G”, the pulse of the front-stage PWM value “Nfg” is input into the front-stage fan 3 a and the pulse of the rear-stage PWM value “Nrg” corresponding to the front-stage PWM value “Nfg” is input into the rear-stage fan 3 b to rotate thefans - As described above, the control
data storage section 172 corresponds to control data storage means and stores input values of pulses to be input into thefans fans data storage section 172 corresponds to control data storage means and stores input values of pulses to be input into the front-stage fan 3 a and the rear-stage fan 3 b per system impedance. - As illustrated in
FIG. 4 , theprocessor 18 includes anerror processing section 181, a temperatureinformation acquiring section 182, an inputvalue determining section 183 anddatabase preparing section 184. - The
error processing section 181 executes an error notifying process on the basis of information acquired from the revolution numbererror check section 14. Theerror processing section 181 acquires a result of check indicating that the front-stage fan 3 a or the rear-stage fan 3 b is now in a stopped state from the revolution numbererror check section 14. Theerror processing section 181 then sends an error notification that thefan electronic equipment 50 on the basis of the result of check acquired. As a result, an error message that thefan electronic equipment 50. - The temperature
information acquiring section 182 acquires predetermined variables corresponding to temperatures of theheating elements temperature check sections information acquiring section 182 also acquires the environmental temperature from the temperature sensor 12 c. As described above, thetemperature sensors temperature check sections information acquiring section 182 functions as an example of temperature detecting means for detecting the temperatures of theheating elements electronic equipment 50. Thetemperature sensor 11 c and the temperatureinformation acquiring section 182 also function as an example of temperature detecting means for detecting the temperature outside of theelectronic equipment 50. - The input
value determining section 183 specifies a system impedance corresponding to the current configuration of theelectronic equipment 50 with reference to data stored in the equipmentstate storage section 171. In addition, the inputvalue determining section 183 acquires the respective PWM values of pulses to be input into thefans data storage section 172 on the basis of the specified system impedance and the heating element temperatures or the environmental temperature acquired from the temperatureinformation acquiring section 182. - Specifically, the input
value determining section 183 acquires a front-stage PWM value and a rear-stage PWM value corresponding to a combination of the specified system impedance with temperature information of theheating elements information acquiring section 182 from the heating-element-temperature-based PWM value determination tables 71 a to 71 c. In addition, the inputvalue determining section 183 acquires a front-stage PWM value and a rear-stage PWM value corresponding to a combination of the specified system impedance with environmental temperature information acquired from the temperatureinformation acquiring section 182 from the environmental-temperature-based PWM value determination tables 72 a to 72 c. - For example, in the case that the specified system impedance is “A” and the heating element temperature acquired from the temperature
information acquiring section 182 is “C”, the inputvalue determining section 183 acquires the front-stage PWM value “Nfc” and the rear-stage PWM value “Nrc” from the heating-element-temperature-based PWM value determination table 71 a as illustrated inFIG. 7A . - The input
value determining section 183 then instructs thepulse generator 15 a to input the pulse of the acquired front-stage PWM value into the front-stage blower 3 a and instructs thepulse generator 15 b to input the pulse of the acquired rear-stage PWM value into the rear-stage blower 3 b. In response to the instructions, thepulse generators value determining section 183 into the front-stage fan 3 a and the rear-stage fan 3 b. As a result, the front-stage fan 3 a rotates with the revolution number conforming to the front-stage PWM value of the pulse input from thepulse generator 15 a and the rear-stage fan 3 b rotates with the revolution number conforming to the rear-stage PWM value of the pulse input from thepulse generator 15 b. - Incidentally, as described above, the front-stage PWM value and the rear-stage PWM value are PWM values of pulses to be input into the
fans fans fans respective fans heating elements - As described above, in the
fan control device 1 according to this embodiment, since the difference in revolution number between thefans fans fans - In addition, the needed air flow rate according to this embodiment is determined by taking the temperatures of the
heating elements electronic equipment 50 and the total PQ characteristic of thefans fans heating elements fans electronic equipment 50 concerned and the locations of thefans electronic equipment 50. - Incidentally, the input
value determining section 183 determines different PWM values for the front-stage fan 3 a and the rear-stage fan 3 b and inputs pulses of the determined PWM values into thefans pulse generators graph 1001 inFIG. 8 , different amounts of energy 1010 are supplied to the front-stage fan 3 a and the rear-stage fan 3 b. Specifically, the work amount of the rear-stage fan 3 b is reduced influenced by the air currents generated from the front-stage fan 3 a, so that the amount of energy supplied to the rear-stage fan 3 b becomes smaller than that supplied to the front-stage fan 3 a in the case that the revolution numbers of thefans - In addition, in the case that the common revolution number obtained on the basis of the environmental temperature is larger than the common revolution number obtained on the basis of the heating element temperatures, the input
value determining section 183 controls the revolutions numbers of thefans value determining section 183 acquires common revolution numbers corresponding to the environmental temperature and the heating element temperatures acquired from the temperature information acquiring section respectively from the environmental-temperature-based PWM determination tables 72 a to 72 c and the heating-element-temperature-based PWM value determination tables 71 a to 71 c. The inputvalue determining section 183 then compares a common revolution number obtained from the environmental temperature with a common revolution number obtained from the heating element temperatures, and in the case that the common revolution number obtained from the environmental temperature is larger than that obtained from the heating element temperatures, acquires the front-stage PWM value and the rear-stage PWM value corresponding to the environmental temperature concerned from the environmental-temperature-based PWM value determination tables 72 a to 72 c. As described above, the revolution numbers of thefans heating elements heating elements - As described above, the input
value determining section 183 and the equipmentstate storage section 171 function as an example of equipment state acquiring means for acquiring information on the system impedance within theelectronic equipment 50. In addition, the inputvalue determining section 183 and thepulse generators information acquiring section 182 such that the air flow rate of air for cooling theheating elements heating elements electronic equipment 50 and the total static pressure-air flow rate characteristic of thefans fans fans - The
database preparing section 184 executes various calculating processes in order to prepare the heating-element-temperature-based PWM value determination tables 71 a to 781 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c before the fan control device is incorporated into theelectronic equipment 50. Next, a specific configuration of thedatabase preparing section 184 will be described.FIG. 9 is a block diagram illustrating a specific configuration of the database preparing section according to theembodiment 2. - As illustrated in
FIG. 9 , thedatabase preparing section 184 includes a measured (already measured) system impedanceinformation storage section 81, an equipment configurationinformation storage section 82, a system impedanceinformation storage section 83, a temperatureinformation storage section 84 and a temperature standard valueinformation storage section 85. Thedatabase preparing section 184 also includes a needed air flow rateinformation storage section 86, a measured (already measured) PQ characteristicinformation storage section 87, a PQ characteristic information and revolution numberinformation storage section 88 and a PWM valueinformation storage section 89. Thedatabase preparing section 184 further includes a systemimpedance calculating section 91, a needed air flowrate calculating section 92, a fan PQperformance calculating section 93 and a fan PWMvalue calculating section 94. - The measured system impedance
information storage section 81 stores measured system impedances of theelectronic equipment 50. For example, the measured system impedanceinformation storage section 81 stores system impedances corresponding to full configurations and popular configurations of theelectronic equipment 50. The equipment configurationinformation storage section 82 stores a plurality of patterns of configurations of theelectronic equipment 50. For example, the equipment configurationinformation storage section 82 stores information on the number of CPUs and the number of power sources which are built into theelectronic equipment 50 per configuration of theelectronic equipment 50. The system impedanceinformation storage section 83 stores system impedances which are calculated per configuration of theelectronic equipment 50 using the systemimpedance calculating section 91. - The temperature
information storage section 84 stores the environmental temperature and the temperatures of theheating elements 5 a and 52 b. For example, the temperatureinformation storage section 84 stores the temperatures of the CPUs and memories built into the electronic equipment as the temperatures of theheating element information storage section 85 stores standard values of temperatures of theheating elements information storage section 86 stores the needed air flow rates calculated using the needed air flowrate calculating section 92. - The measured PQ characteristic
information storage section 87 stores the information on the maximum and minimum revolution numbers of thefans information storage section 88 stores the total PQ characteristic of thefans fans performance calculating section 93. The PWM valueinformation storage section 89 stores the front-stage PWM values and rear-stage PWM values calculated using the fan PWMvalue calculating section 94. - The system impedance calculating
section 91 calculates each system impedance of each configuration of theelectronic equipment 50 on the basis of the information on the measured system impedances stored in the measured system impedanceinformation storage section 81 and the information on the configurations of theelectronic equipment 50 stored in the equipment configurationinformation storage section 82. The needed air flowrate calculating section 92 calculates the needed air flow rates on the basis of the temperatures stored in the temperatureinformation storage section 84 and the temperature standard values stored in the temperature standard valueinformation storage section 85. - The fan PQ
performance calculating section 93 calculates the total PQ characteristic of thefans fans information storage section 83, the needed air flow rates stored in the needed air flow rateinformation storage section 86 and the maximum and minimum revolution numbers of thefans information storage section 87. The fan PWMvalue calculating section 94 calculates the front-stage PWM values and rear-stage PWM values. The calculation is performed on the basis of information on the maximum and minimum revolution numbers of thefans information storage section 87 and the total PQ characteristic of thefans fans information storage section 88. - Next, procedures of preparing the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c will be described.
FIG. 10 is a flowchart illustrating an example of procedures of preparing the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c. - As illustrated in
FIG. 10 , as work to be previously performed in preparation of the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c, first, measurement and simulation are performed (step S101). Specifically, system impedances corresponding to the full and popular configurations of the electronic equipment, and maximum and minimum revolution numbers, air flow rates, static pressures and noise levels of thefans - Next, various calculations are performed on the basis of the information obtained at step S101 using the database preparing section 184 (step S102). Specifically, each system impedance of each equipment configuration and each needed air flow rate, each common revolution number, each front-stage PWM value and each rear-stage PWM value at each temperature are calculated (step 102).
- Then, each system impedance calculated for each equipment configuration and each needed air flow rate, each common revolution number, each front-stage PWM value and each rear-stage PWM value which are calculated at each of the environmental temperature and the heating element temperatures are arranged in the form of databases and stored in the ROM 17 (step S103). Owing to the above mentioned operations, the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c are stored in the
ROM 17. Thefan control device 1 is then incorporated into theelectronic equipment 50 in a state in which the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c are stored in theROM 17. - Next, specific operations of the
processor 18 according to this embodiment will be described.FIG. 11 is a flowchart illustrating an example of procedures of processing executed using the processor according to theembodiment 2. Incidentally, only a procedure involving revolution number control of the front-stage fan 3 a and the rear-stage fan 3 b of the procedures of processing executed using theprocessor 18 is illustrated inFIG. 11 . - As illustrated in
FIG. 11 , first, the inputvalue determining section 183 acquires an equipment state (step S201). Specifically, the inputvalue determining section 183 specifies a system impedance to which an equipment state specification flag is set as the system impedance corresponding to the current configuration of theelectronic equipment 50 with reference to data stored in the equipmentstate storage section 171. - Next, the input
value determining section 183 selects a database corresponding to the specified system impedance (step S202). Specifically, the inputvalue determining section 183 selects one heating-element-temperature-based PWM value determination table from within the heating-element-temperature-based PWM value determination tables 71 a to 71 c and one environmental-temperature-based PWM value determination table from within the environmental-temperature-based PWM value determination tables 72 a to 72 c. - Next, the
processor 18 executes temperature measurement (step S203). Specifically, the temperatureinformation acquiring section 182 acquires predetermined variables corresponding to temperatures of theheating elements temperature check sections information acquiring section 182 then notifies the inputvalue determining section 183 of the acquired heating element and environmental temperatures. - Next, the input
value determining section 183 selects a common revolution number corresponding to the heating element temperatures acquired at step S203 with reference to the heating-element-temperature-based PWM determination table (step S204). The inputvalue determining section 183 also selects a common revolution number corresponding to the environmental temperature acquired at step S203 with reference to the environmental-temperature-based PWM value determination table (step S205). - Next, the input
value determining section 183 judges whether the heating-element-temperature-based common revolution number is larger than the environmental-temperature-based common revolution number (step S206). In the above mentioned process, in the case that it has been judged that the common revolution number obtained from the heating element temperature is larger than the common revolution number obtained from the environmental temperature (Yes at step S206), the inputvalue determining section 183 determines the PWM values of pulses to be input into thefans - Specifically, the input
value determining section 183 determines the front-stage PWM value corresponding to the common revolution number selected at step S204 with reference to the heating-element-temperature-based PWM value determination table 71 (step S207). The inputvalue determining section 183 then determines the rear-stage PWM value corresponding to the front-stage PWM value with reference to the heating-element-temperature-based PWM value determination table 71 (step S208). For example, in the case that the current system impedance of theelectronic equipment 50 is “A” and the heating element temperature acquired using the temperatureinformation acquiring section 182 is “C”, the inputvalue determining section 183 selects the common revolution number “ccc” with reference to the heating-element-temperature-based PWM value determination table 71 a illustrated inFIG. 7A . Then, the inputvalue determining section 183 determines the front-stage PWM value “Nfc” and the rear-stage PWM value “Nrc” corresponding to the common revolution number “ccc” as the PWM values of the pulses to be input into thefans - On the other hand, at step S204, it has been judged that the heating-element-temperature-based common revolution number is not larger than the environmental-temperature-based common revolution number (No at step S206); the input
value determining section 183 determines the PWM values of pulses to be input into thefans - Specifically, the input
value determining section 183 determines a front-stage PWM value corresponding to the common revolution number selected at step S205 with reference to the environmental-temperature-based PWM value determination table 72 (step S209). The inputvalue determining section 183 determines a rear-stage PWM value corresponding to the front-stage PWM value with reference to the heating-element-temperature-based PWM value determination table 71 (step S210). For example, in the case that the current system impedance of theelectronic equipment 50 is “A” and the environmental temperature acquired using the temperatureinformation acquiring section 182 is “G”, the inputvalue determining section 183 selects the common revolution number “ggg” with reference to the environmental-temperature-based PWM value determination table 72 a as illustrated inFIG. 7B . The inputvalue determining section 183 then determines the front-stage PWM value “Nfg” and the rear-stage PWM value “Nrg” corresponding to the common revolution number “ggg” as the PWM values of pulses to be input into thefans - At the completion of execution of the process at step S208 or step S210, the input
value determining section 183 instructs to rotate the fans (step S211). That is, the inputvalue determining section 183 instructs thepulse generators stage fan 3 a and the rear-stage fan 3 b. In response to the instruction, thepulse generator 15 a inputs the pulse of the above front-stage PWM value into the front-stage fan 3 a as instructed from the inputvalue determining section 183. Likewise, thepulse generator 15 b inputs the pulse of the above rear-stage PWM value into the rear-stage fan 3 b as instructed from the inputvalue determining section 183. As a result, the front-stage fan 3 a and the rear-stage fan 3 b rotate with the revolution numbers corresponding to the front-stage PWM value and the rear-state PWM value which have been input from thepulse generators - Incidentally, as described above, the front-stage PWM value and the rear-stage PWM value are PWM values of pulses to be input into the
fans fans fans fans heating elements heating elements -
FIG. 12 is a diagram illustrating an effect of the embodiment. InFIG. 12 , a left part is a graph indicative of changes in static pressure, revolution number and noise relative to a change in air flow rate obtained when the PWM values of the pulses applied to the front-stage fan 3 a and the rear-stage fan 3 b are made the same as each other at a predetermined temperature. - As illustrated in the graph, in the case that pulses of the same PWM value have been applied to the
fans air flow rate 3003 at which the totalaerodynamic performance 3001 of thefans system impedance 3002, the revolution number of the rear-stage fan 3 b (the rear-stage revolution number 3004B) will become larger than the revolution number of the front-stage fan 3 a (the front-stage revolution number 3004A). The reason therefore lies in the fact that the work amount with which the rear-stage fan 3 b blows off air is reduced under the influence of the air currents generated from the front-stage fan 3 a to increase the revolution number of the rear-stage fan 3 b. Thenoise 3005 is also increased with increasing the revolution number of the rear-stage fan 3 b. - On the other hand, in
FIG. 12 , a right part is a graph indicative of changes in static pressure, revolution number and noise relative to a change in air flow rate obtained in the case that thefan control device 1 according to this embodiment has controlled such that the difference in revolution number (4004A, 4004B) between the front-stage fan 3 a and the rear-stage fan 3 b is maintained in the predetermined tolerance at a predetermined temperature. As illustrated in this graph, according to this embodiment, it may become possible to obtain the neededair flow rate 4003 at which the system impedance 4002 within theelectronic equipment 50 intersects the total aerodynamic characteristic 4001 (the PQ characteristic) of thefans fans - Therefore, according to this embodiment, such a situation may be avoided that the revolution number of any one of the fans becomes larger than that of another fan to generate surplus noise. In addition, according to this embodiment, the air flow rate suited to cool the
heating elements fans electronic equipment 50 and the locations of thefans electronic equipment - Next, results of experiments performed to validate that the noise generated from the plurality of
fans fan control device 1 according to this embodiment will be described.Respective measurement conditions 3010 are illustrated inFIG. 13 .FIG. 13 illustrates measurement conditions of the experiments for validation. As illustrated inFIG. 13 , a case in which two fans of the same type are disposed in series is assumed to be a measurement condition A and a case in which two fans of the same type are disposed in series and four fans of the same type are disposed in parallel is assumed to be a measurement condition B. - Under the measurement condition A, experiments were performed under three conditions of conditions A-1 to A-3. Specifically, under the condition A-1, voltages of the same amount were supplied to the front-stage and rear-stage fans. Under the condition A-2, the same air flow rate as that under the condition A-1 was set and voltages were controlled such that the ratio of the front-stage fan revolution number to the rear-stage fan revolution number is 1:1. The condition A-2 corresponds to a condition under which the same control as that performed using the
fan control device 1 according to this embodiment is performed. Under the condition A-3, the same air flow rate at that under the condition A-1 was set and voltages were controlled such that the ratio of the front-stage fan revolution number to the rear-stage fan revolution number is 1:0.9. - In addition, as illustrated in
FIG. 13 , under the measurement condition B, experiments were performed under four conditions of conditions B-1, B-2, B-3 and B-4. Specifically, under the condition B-1, voltages of the same amount were supplied to the front-stage and rear-stage fans. Under the condition B-2, the same air flow rate as that under the condition B-1 was set and voltages were controlled such that the ratio of the front-stage fan evolution number to the rear-stage fan revolution number is 1:1. The condition B-2 corresponds to a condition under which the same control as that performed using thefan control device 1 according to this embodiment is performed. - Under the condition B-3, voltages of the same amount which is different from that of the voltages supplied under the condition B-1 were supplied to the front-stage and rear-stage fans. Under the condition B-4, the same air flow rate as that under the condition B-3 was set and voltages were controlled such that the ratio of the front-stage fan revolution number to the rear-stage fan revolution number is 1:1. The condition B-4 corresponds to a condition under which the same control as that performed using the
fan control device 1 according to this embodiment is performed. - First, results of measurements performed under the measurement condition A will be described.
FIG. 14A illustrates data indicative of the result of measurement of the front-stage fan revolution number 5001A, the rear-stagefan revolution number 5001B and the device noise 5002 performed under the measurement condition A.FIG. 14B illustrates data indicative of the result of measurement of the front-stage fan revolution number 6001A, the rear-stage fan revolution number 6001B and the consumption power 6002 performed under the measurement condition A.FIG. 14C illustrates data indicative of the result of frequency analysis of the device noise performed under the measurement condition A.FIG. 15A is a diagram 3020A illustrating a result of measurement performed under the condition A-1,FIG. 15B is a diagram 3020B illustrating a result of measurement performed under the condition A-2 andFIG. 15C is a diagram 3020C illustrating a result of measurement performed under the condition A-3. - As illustrated in
FIGS. 14A and 15A , under the condition A-1, the front-stage revolution number 5001A was 12257 min−1 and the rear-stage revolution number 5001B was 13523 min−1, indicating that in the case that voltages of the same amount have been supplied to the front-stage and rear-stage fans, the rear-stagefan revolution number 5001B is increased influenced by air currents generated from the front-stage fan. As illustrated inFIGS. 14A and 15C , under the condition A-3, the front-stage revolution number was 13643 min−1 and the rear-stage revolution number was 12277 min−1, indicating that the front-stage fan revolution number measured under the condition A-3 is larger than the rear-stage fan revolution number measured under the condition A-1. On the other hand, as illustrated inFIGS. 14B and 15B , under the condition A-2, the front-stage revolution number was 12615 min−1 and the rear-stage revolution number was 12555 min−1, indicating that these revolution numbers are smaller than the rear-stage revolution number measured under the condition A-1 and the front-stage revolution number measured under the condition A-3. - In addition, as illustrated in
FIG. 14A andFIGS. 15A to 15C , the device noise 5002 measured under the condition A-1 was 55.5 dB (A), the device noise 5002 measured under the condition A-2 was 53.4 dB(A) and the device noise 5002 measured under the condition A-3 was 56 dB(A). That is, the device noise was the lowest when measured under the condition A-2 corresponding to a control system of thefan control device 1 according to this embodiment and was reduced from the value measured under the condition A-1 by about 2 dB(A). On the other hand, the highest device noise 5002 was measured under the condition A-3. It is thought that the reason therefore lies in the fact that the front-stage revolution number 5001A measured under the condition A-3 exhibited the highest value of the values measured under the respective conditions A-1 to A-3. - As described above, the noise generated from each fan may be reduced by controlling so as to attain a needed air flow rate in a state in which the revolution numbers of the front-stage and rear-stage fans (5001A, 5001B) are controlled to coincide with each other in the predetermined tolerance as in the case with the
fan control device 1 according to this embodiment. Incidentally, the device noise 5002 under each of the conditions A-1 to A-3 is of a value calculated on the basis of the result of analysis of the frequency of the device noise illustrated inFIG. 14C . - In addition, as illustrated in
FIG. 14B andFIGS. 15A to 15C , thetotal consumption power 5003 of the front-stage and rear-stage fans was 7.20 W under the condition A-1, was 6.78 W under the condition A-2 and was 7.65 W under the condition A-3. That is, as in the case of the device noise 5002 thetotal consumption power 5003 was also the lowest when measured under the condition A-2 corresponding to that of the control system of thefan control device 1 according this embodiment and was reduced from the value measured under the condition A-1 by about 6%. As described above, theconsumption power 5003 of each fan may be reduced by controlling so as to attain the needed air flow rate in a state in which the revolution numbers of the front-stage and rear-stage fans (5001A, 5001B) are controlled to coincide with each other in the predetermined tolerance as in the case with thefan control device 1 according to this embodiment. - Next, results of measurements performed under the measurement condition B will be described. First, the results of measurements performed under the conditions B-1 and B-2 will be described.
FIG. 16A illustrates data indicative of the result of measurement of the front-stage average revolution number 7001A, the rear-stage average revolution number 7002A and the device noise 7003 performed under the conditions B-1 and B-2.FIG. 16B illustrates data indicative of the result of measurement of the front-stage average revolution number 7001A, the rear-stage average revolution number 7001B and the consumption power 7003 performed under the conditions B-1 and B-2.FIG. 16C illustrates data indicative of the result of frequency analysis of the device noise 7002 performed under the conditions B-1 and B-2.FIG. 17A is a diagram 3030 illustrating the result of measurement performed under the condition B-1 andFIG. 17B is a diagram 3040 illustrating the result of measurement performed under the condition B-2. In the examples illustrated in the drawings, the front-stage average revolution number 7001A is the average value of revolution numbers of four front-stage fans and the rear-stage average revolution number 7001B is the average value of revolution numbers of four rear-stage fans. - As illustrated in
FIGS. 16A and 17A , the front-stage average revolution number 7001A was 14488 min−1 and the rear-stage average revolution number 7001B was 15548 min−1 under the condition B-1. These values indicate that in the case that the voltages of the same amount have been supplied to the front-stage fan and the rear-stage fan as in the case under the condition A-1, the revolution number of the rear-stage fan 7001B is increased influenced by the air currents generated from the front-stage fan. On the other hand, as illustrated inFIGS. 16A and 17B , the front-stage average revolution number 7001A was 14825 min−1 and the rear-stage average revolution number 7001B was 14859 min−1 under the condition B-2. These revolution numbers 7001A, 7001B are smaller than the rear-stage average revolution number measured under the condition B-1. - As illustrated in
FIG. 16A andFIGS. 17A and 17B , the device noise 7002 under the condition B-1 was 62.6 dB(A) and the device noise 7002 under the condition B-2 was 61.6 dB(A). That is, as in the case under the measurement condition A, the device noise 7002 measured under the condition B-2 which is the same as that of thefan control device 1 according to this embodiment was lower than that measured under the condition B-1 and was reduced from the value measured under the condition B-1 by about 1 db(A). - As described above, even when the front-stage fans and the rear-stage fans are disposed in series and in parallel, an effect equivalent to that attained when the front-stage fan and the rear-stage fan are disposed only in series is obtained. Incidentally, the values of the device noise illustrated in
FIG. 16A were calculated on the basis of the result of analysis of the frequency of the device noise 7002 illustrated inFIG. 16C . - In addition, as illustrated in
FIG. 16B andFIGS. 17A and 17B , the total consumption power 7003 of the front-stage and rear-stage fans was 43.08 W under the condition B-1 and was 41.83 W under the condition B-2. That is, the total consumption power 7003 was the lowest when measured under the condition B-2 corresponding to that of thefan control device 1 according to this embodiment and was reduced from the value measured under the condition B-1 by about 3%. - Next, results of measurements performed under the conditions B-3 and B-4 will be described.
FIG. 18A illustrates data indicative of the result of measurement of the front-stageaverage revolution number 8001A, the rear-stageaverage revolution number 8001B and the device noise 8002 performed under the conditions B-3 and B-4,FIG. 18B illustrates data indicative of the result of measurement of the front-stageaverage revolution number 8001A, the rear-stageaverage revolution number 8001B and the consumption power 8003 performed under the conditions 18-3 and 18-4 andFIG. 18C illustrates data indicative of the result of analysis of the frequency of the device noise 8002 performed under the conditions B-3 and B-4.FIG. 19A is a diagram 3050 illustrating the result of measurement performed under the condition B-3 andFIG. 19B is a diagram 3060 illustrating the result of measurement performed under the condition B-3. - As illustrated in
FIGS. 18A and 19A , under the condition B-3, the front-stageaverage revolution number 8001A was 12576 min−1 and the rear-stage average revolution number was 13354 min−1. This result is the same as those attained under the conditions A-1 and B-1. On the other hand, as illustrated inFIGS. 18A and 19B , under the condition B-4, the front-stage average revolution number was 12826 min−1 and the rear-stageaverage revolution number 8001B was 12809 min−1. That is, these values are smaller than the value of the rear-stageaverage revolution number 8001B measured under the condition B-3. - As illustrated in
FIG. 18A andFIGS. 19A and 19B , the device noise 8002 under the condition B-3 was 58.7 db(A) and the device noise 8002 under the condition B-4 was 57.7 dB(A). That is, the device noise 8002 measured under the condition B-4 which is the same as that of thefan control device 1 according to this embodiment was lower than that measured under the condition B-3 and was reduced from the value measured under the condition B-3 by about 1 db(A) as in the case in the relation between the conditions B-1 and B-2. - As described above, it has been found that even when the air flow rates of air generated from each front-stage fan and each rear-stage fan are varied, the same result may be obtained by changing the amount of voltages applied in the case that the front-stage fans and the rear-stage fans are disposed in series and in parallel. Incidentally, the values of the device noise illustrated in
FIG. 18A are calculated on the basis of the result of analysis of the frequency of the device noise illustrated inFIG. 18C . - As illustrated in
FIG. 18B andFIGS. 19A and 19B , the total consumption power 8003 of the front-stage and rear-stage fans was 27.80 W under the condition B-3 and was 26.87 W under the condition B-4. That is, the total consumption power 8003 was also the lowest when measured under the condition B-4 which is the same as that of thefan control device 1 according to this embodiment as in the case in the relation between the conditions B-1 and B-2 and was reduced from the value measured under the condition B-3 by about 3%. - As described above, according to the
embodiment 2, the air flow rate of air cooling theheating elements heating elements electronic equipment 50 and the total PQ characteristic of thefans fans fans fans embodiment 2, the revolution number of each of thefans heating elements heating elements electronic equipment 50 and the total PQ characteristic of thefans fans fans - That is, according to this embodiment, such a situation that the total noise generated from the
fans fans heating elements electronic equipment 50 and the total PQ characteristic of thefans fans heating elements fans electronic equipment 50 concerned and the locations of therespective fans electronic equipment 50. - As described above, according to this embodiment, the noise generated from the plurality of
fans electronic equipment 50 using the plurality offans - In addition, according to this embodiment, the revolution number of the rear-
stage fan 3 b is reduced more remarkably than that attained when the energy of the same amount is supplied to the bothfans stage fan 3 b may be increased. Further, according to this embodiment, addition of components is not needed and hence the above mentioned effects may be realized at a cost equivalent to an ever attained cost. - Incidentally, a fan control program is stored in the
ROM 17 of thefan control device 1 and functions as mentioned above are implemented by executing this fan control program using theprocessor 18. Next, an example of a computer for executing the fan control program will be illustrated.FIG. 20 is a functional block diagram illustrating a computer for executing the fan control program. - As illustrated in
FIG. 20 , acomputer 600 serving as thefan control device 1 includes anHDD 610, aRAM 620, aROM 630, aCPU 60 and abus 650 for connecting these elements with one another. TheROM 630 corresponds to theROM 17 illustrated inFIG. 2 and stores in advance the fan control program. The fan control program includes atemperature detection program 631 and acontrol program 632. - Then, the
CPU 640 reads thetemperature detection program 631 and thecontrol program 632 out of theROM 630 and executes these programs. As a result of execution of these programs, theprograms temperature detection process 641 and acontrol process 642. As described above, theCPU 640 corresponds to theprocessor 18 inFIG. 2 . - The
ROM 630 includes the equipmentstate storage section 171 and the controldata storage section 172 and stores the equipment state management table 61, the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c in these storage sections. TheCPU 640 reads these tables stored in theROM 630 and stores these tables in theRAM 620 such that theprocesses RAM 620. - Although, in the above mentioned
embodiment 2, the evolution numbers of thefans number detecting sections fans fans FIG. 21 is a block diagram illustrating a configuration of a fan control device according to anembodiment 3. Incidentally, the same numerals are assigned to parts having the same configurations as those previously described and description thereof will be omitted. - As illustrated in
FIG. 21 , in afan control device 1′ according to this embodiment, aprocessor 18′ acquires information on the revolution numbers of thefans number detecting sections processor 18′ and aROM 17′ according to this embodiment will be described herein below.FIG. 22 is a block diagram illustrating specific configurations of theprocessor 18′ and theROM 17′ according to theembodiment 3. - As illustrated in
FIG. 22 , theprocessor 18′ according to this embodiment includes theerror processing section 181, the temperatureinformation acquiring section 182, an inputvalue determining section 183′, thedatabase preparing section 184 and a revolution numberinformation acquiring section 185. The revolution numberinformation acquiring section 185 acquires information on the revolution numbers of the front-stage fan 3 a and the rear-stage fan 3 b respectively from the revolutionnumber detecting sections information acquiring section 185 and the revolutionnumber detecting section 13 a function as an example of front-stage revolution number detecting means for detecting the revolution number of the front-stage fan 3 a and the revolution numberinformation acquiring section 185 and the revolutionnumber detecting section 13 a functions as an example of rear-stage revolution number detecting means for detecting the revolution number of the rear-stage fan 3 b. - The input
value detecting section 183′ then performs feedback control on the revolution number of the rear-stage fan 3 b on the basis of information acquired from the revolution numberinformation acquiring section 185. Specifically, in the case that a difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is out of a predetermined tolerance, the inputvalue determining section 183′ changes the revolution number of the rear-stage fan such that the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is set in the predetermined tolerance. Processing as mentioned above is executed with reference to a rear-stage PWM value change table stored in a controldata storage section 172′. - The control
data storage section 172′ according to this embodiment stores a PWM value for the rear-stage fan 3 b obtained when a difference in evolution number between the front-stage fan 3 a and the rear-stage fan 3 is reduced to have a value in the predetermined tolerance per revolution number. Next, information stored in the controldata storage section 172′ will be described.FIG. 23 is a diagram illustrating information stored in the control data storage section according to theembodiment 3. - As illustrated in
FIG. 23 , rear-stage PWM value change tables 73 a to 73 c corresponding to the system impedances A to C are stored in the controldata storage section 172′ according to this embodiment in addition to the heating-element-temperature-based PWM value determination tables 71 a to 71 c and the environmental-temperature-based PWM value determination tables 72 a to 72 c.FIG. 24 illustrates an example of the rear-stage PWM change table 73 a. - As illustrated in
FIG. 24 , in the rear-stage OWM value change table 73 a, each front-stage revolution number indicative of the revolution number of each front-stag fan 3 a is stored corresponding to each rear-stage PWM value. For example, in the rear-stage PWM value change table 73 a, the front-stage revolution number “jjj” is stored corresponding to the rear-stage PWM value “Nrj”. - The rear-stage PWM value stored in the rear-stage PWM value change table 3 a is a PWM value needed to control the revolution number of the rear-
stage fan 3 b to have a difference relative to the evolution number of the front-stage fan 3 a in a predetermined tolerance. That is, for example, in the case that the revolution number “kkk” of the front-stage fan 3 a has been acquired from the revolution numberinformation acquiring section 185, the inputvalue determining section 183′ determines the rear-stage PWM value “Nrk” corresponding to the acquired revolution number with reference to the rear-stage PWM value change table 73 a. The inputvalue determining section 183′ then inputs the pulse of the determined rear-stage PWM value “Nrk” into the rear-stage fan 3 b via thepulse generator 15 b. Owing to the above mentioned operations, even when the revolution number of the front-stage fan 3 a differs from the revolution number of the rear-stage fan 3 b, thefan control device 1′ will be capable of performing correction such that the difference in revolution number between these fans is set in the predetermined tolerance. - Next, specific operations of the
processor 18′ according to this embodiment will be described.FIG. 25 is a flowchart illustrating an example of processing executed using theprocessor 18′ according to theembodiment 3. Incidentally, inFIG. 25 , in procedures of processing executed using theprocessor 18′, only a procedure of processing involving control of the revolution numbers of the front-stage and rear-stage fans FIG. 25 are the same as the processes executed at steps S201 to S211 inFIG. 11 and hence description thereof will be omitted. - As illustrated in
FIG. 25 , after an instruction to rotate thefans value determining section 183′ measures the revolution numbers of the fans (step S312). Specifically, the inputvalue determining section 183′ acquires information on the revolution numbers of the front-stage and rear-stage fans information acquiring section 185. - Next, the input
value determining section 183′ judges whether a difference in revolution number between the front-stage and rear-stage fans is in a predetermined tolerance (step S313). In the case that it has been judged that the difference in revolution number between the fans is in the predetermined tolerance in execution of the above mentioned process (Yes at step S313), the inputvalue determining section 183′ shifts the process to step S312. - On the other hand, in the case that the difference in revolution number between the fans is not in the predetermined tolerance (No at step S313). The input
value determining section 183′ changes the rear-stage PWM value (step S314). Specifically, the inputvalue determining section 183′ determines, on the basis of information on the revolution number of the front-stage fan 3 a acquired from the revolutionnumber acquiring section 185, the rear-state PWM value corresponding to the acquired revolution number of the front-stage fan 3 a with reference to the rear-stage PWM value change table. The inputvalue determining section 183′ then gives an instruction to rotate the fans (step S315). Specifically, the inputvalue determining section 183′ instructs thepulse generator 15 b to input the pulse of the rear-stage PWM value which has been determined at step S312 into the rear-stage fan 3 b. Owing to the above mentioned operation, the pulse of the rear-stag PWM value conforming to the revolution number of the front-stage fan 3 a is input into the rear-stage fan 3 b and the revolution numbers of the front-stage fan 3 a and the rear-stage fan 3 b come into coincidence with each other in the predetermined tolerance. - As described above, in the
embodiment 3, in the case that the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b is out of the predetermined tolerance, the revolution number of the rear-stage fan is changed such that the difference in revolution numbers between the fans is set in the predetermined tolerance. Owing to the above mentioned operation, it may become possible to more set the difference in revolution number between the front-stage fan 3 a and the rear-stage fan 3 b in the predetermined tolerance. - Although several embodiments haven been described in detail with reference to the accompanying drawings, these embodiments are merely examples and the embodiments may be modified in other forms which are altered and improved in a variety of ways on the basis of skills of persons in the art including the embodying aspects as described above.
- For example, although in the above mentioned embodiments, the
database preparing section 184 is used only in the case that heating-element-temperature-based PWM value determination tables 71 a to 71 b and the environmental-temperature-based PWM value determination tables 72 a to 72 c are prepared, the revolution numbers of thefans database preparing section 184. - Specifically, first, the
database preparing section 184 acquires the temperatures of the heating elements or the environmental temperature from the temperatureinformation acquiring section 182. Then, thedatabase preparing section 184 calculates a front-stage PWM value and a rear-stage PWM value of pulses to be input into therespective fans heating elements fans database preparing section 184 notifies the input value determining section 183 (or the inputvalue determining section 183′) of the calculated front-stage PWM value and rear-stage PWM value. - All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Claims (11)
1. A fan controlling apparatus for controlling a plurality of fans which are tandemly arranged in ventilation direction of a chamber to control a temperature of a hot generating object placed in the chamber, comprising:
a memory for storing data of the rotational speed each of fans in relation to the temperature of the heat generating object; and
a controller for controlling the rotational speed of each of the fans respectively in dependence on the temperature of the heat generating object in reference to the data stored in the memory.
2. The fan controlling apparatus according to claim 1 , wherein
the controller controls the rotational speed of each of the fans so that the difference of an actual rotational speed of each of the fans lower than predetermined value.
3. The fan controlling apparatus according to claim 1 , wherein
the data that the memory stored are control parameters of each of the fans with respect to a plurality of the temperatures.
4. The fan controlling apparatus according to claim 3 , wherein
the control parameters are respectively values of pulse width in accordance with the pulse width control of each fan, and
the parameters are respectively parameters corresponding to pulse width inputs to each of the fans.
5. The fan controlling apparatus according to claim 1 , wherein
the controller controls the rotational speed of each of the fans so that the difference of an actual rotational speed of each of the fans lower than 10 percents.
6. A fan controlling method for controlling a plurality of fans which are tandemly arranged in ventilation direction of a chamber to control a temperature of a hot generating object placed in the chamber, comprising:
detecting the temperature of a hot generating object; and
controlling the rotational speed of each of the fans respectively in dependence on the temperature detected in reference to data stored in the memory, the memory storing the data of the rotational speed each of fans in relation to the temperature of the heat generating object.
7. The fan controlling method according to claim 6 , wherein
the controlling controls the rotational speed of each of the fans so that the difference of an actual rotational speed of each of the fans lower than predetermined value.
8. The fan controlling method according to claim 6 , wherein
the data that the memory stored are control parameters of each of the fans with respect to a plurality of the temperatures.
9. The fan controlling method according to claim 8 , wherein
the control parameters are respectively values of pulse width in accordance with the pulse width control of each fan, and
the parameters are respectively parameters corresponding to pulse width inputs to each of the fans.
10. The fan controlling method according to claim 6 , wherein
the controlling controls the rotational speed of each of the fans so that the difference of an actual rotational speed of each of the fans lower than 10 percents.
11. A computer-readable recording medium storing a computer program controlling a plurality of fans which are tandemly arranged in ventilation direction of a chamber to control a temperature of a hot generating object placed in the chamber, the program being designed to make a computer perform the steps of:
detecting the temperature of a hot generating object; and
controlling the rotational speed of each of the fans respectively in dependence on the temperature detected in reference to data stored in the memory, the memory storing the data of the rotational speed each of fans in relation to the temperature of the heat generating object.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2009-123500 | 2009-05-21 | ||
JP2009123500A JP2010272704A (en) | 2009-05-21 | 2009-05-21 | Blower controller, blower control method and blower control program |
Publications (1)
Publication Number | Publication Date |
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US20100296945A1 true US20100296945A1 (en) | 2010-11-25 |
Family
ID=43027667
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US12/779,504 Abandoned US20100296945A1 (en) | 2009-05-21 | 2010-05-13 | Fan control apparatus and fan control method |
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US (1) | US20100296945A1 (en) |
EP (1) | EP2261768A2 (en) |
JP (1) | JP2010272704A (en) |
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EP2261768A2 (en) | 2010-12-15 |
JP2010272704A (en) | 2010-12-02 |
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