US20080005912A1 - Hand-held band saw - Google Patents
Hand-held band saw Download PDFInfo
- Publication number
- US20080005912A1 US20080005912A1 US11/857,810 US85781007A US2008005912A1 US 20080005912 A1 US20080005912 A1 US 20080005912A1 US 85781007 A US85781007 A US 85781007A US 2008005912 A1 US2008005912 A1 US 2008005912A1
- Authority
- US
- United States
- Prior art keywords
- saw
- blade
- frame
- handle
- hand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D53/00—Machines or devices for sawing with strap saw-blades which are effectively endless in use, e.g. for contour cutting
- B23D53/12—Hand-held or hand-operated sawing devices working with strap saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/06—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of drives for strap saw blades; of wheel mountings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B13/00—Band or strap sawing machines; Components or equipment therefor
- B27B13/14—Braking devices specially designed for band sawing machines, e.g. acting after damage of the band saw blade
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/707—By endless band or chain knife
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/707—By endless band or chain knife
- Y10T83/7226—With means to guard the tension
- Y10T83/7239—With means to vary distance between pulley or sprocket axes
- Y10T83/7245—And angular relationship of axes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/707—By endless band or chain knife
- Y10T83/7264—With special blade guide means
Definitions
- This invention concerns hand-held power tools and particularly an improved cut-off or band saw designed for one-handed operation.
- the instant invention overcomes all of the disadvantages of the prior portable band saw designs since the invention is lightweight, can be easily held in one hand, and is balanced so as not to require awkward postures in operation.
- a hand-held band saw for cutting a work piece.
- the band saw includes in its most rudimentary form a frame assembly having a handle assembly extending at an acute angle from a longitudinal edge of the frame assembly.
- the frame assembly receives a motor assembly proximate one end, having a shaft extending through the frame assembly.
- a drive wheel is connected to the free end of the shaft.
- a driven wheel is mounted on the frame assembly distant from the drive wheel and together supports a continuous loop cutting blade.
- a hand-held band saw including a deck and a handle extending from a longitudinal edge of the deck at an acute angle.
- the deck also provides a base for a motor assembly at one end connected to a drive wheel and a tensioning member at an opposite end of the deck and connected to a driven wheel.
- a continuous loop blade is mounted to the drive and driven wheels with a section of the cutting blade deflected at an angle about equal to the acute angle of the handle so the user can better align the continuous loop blade to make the cut.
- the hand-held band saw includes a frame assembly, a handle assembly extending at an acute angle from a longitudinal edge of the frame assembly, a motor assembly mounted to the frame assembly and connected to a drive wheel, a driven wheel connected to a tensioning assembly, and a battery pack detachably coupled to an end of the handle assembly distant from the motor assembly to provide a balance feel to the user when the saw is grasped by the handle.
- the band saw includes a guide assembly attached to the frame assembly to orient a section of the blade at an angle approximating the acute angle of the handle.
- Yet another form of the invention includes a hand-held band saw having a frame or chassis assembly and a cam assembly disposed within a portion of the frame or chassis assembly and connected to a driven wheel for allowing the driven wheel to move relative to the drive wheel.
- a fence is provided for supporting the work piece and aiding in making an accurate cut. Moreover, appropriate gearing reduction is provided between the motor and the drive wheel to control the maximum rotation of the cutting blade.
- a method for operating a hand-held portable band saw including grasping the band saw by a handle extending at an acute angle from a longitudinal edge of the saw frame, orienting a work piece to be cut by the saw, resting the work piece against a fence depending from a frame of the saw, and energizing the saw to cause the blade to cut through the work piece along a predetermined path.
- the instant invention provides significant advantages of the prior band saws. Foremost is the ability to easily transport the band saw to any location. The weight of the saw is comparable to other single-handed operation tools rendering it easily carried on a belt or by hand.
- the form of the invention using a rechargeable battery as a source of power no longer requires an AC source. This aspect expands the range of operational environments.
- the instant invention also provides the advantage of saving time since it can be used at the very spot where the user is currently working. No longer does the user need to measure, mark, and transport the work piece to another location to have it cut.
- a unique feature of this method is the manner is which the saw body is automatically oriented at an acute angle relative to the handle to properly position the saw blade in a plane generally parallel to the plane of the handle to that the cut can be easily controlled by the user.
- the invention provides is the ability of the user to hold the saw in one hand in a balanced, naturally vertical orientation such the saw blade is oriented normal to the work piece. The orientation does not cause the user to assume irregular or awkward postures while cutting that could lead to back or other physical disorders.
- FIG. 1 is an oblique end view of a saw embodying the present invention
- FIG. 2 is a bottom view of the invention shown on FIG. 1 ;
- FIG. 3 is an oblique side of the invention shown on FIG. 1 ;
- FIG. 4 is a perspective bottom view of the invention shown on FIG. 1 ;
- FIG. 5 is a side elevation view of another form of the invention.
- FIG. 6 is an opposite side elevation view of the invention shown in FIG. 5 ;
- FIG. 7 is an end elevation view of the invention shown in FIG. 6 ;
- FIG. 8 is an opposite elevation view of the end invention shown in FIG. 6 ;
- FIGS. 9 a and 9 b are exploded views of the invention shown in FIG. 5 .
- the terms “upper,” “lower,” “left,” “rear,” “front,” “vertical,” “horizontal” and derivatives or formatives of such terms shall relate to the invention as oriented in each of the respective drawing figures.
- the invention may assume various alternative orientations and embodiments, except where expressly specified to the contrary.
- the specific devices and processes illustrated in the attached drawings, and described in the following text are simply one embodiment of the concept. Specific dimensions and other physical characteristics of the invention are not to be considered limiting unless expressly stated otherwise as being crucial.
- wheel may be used interchangeably to refer to components capable of rotating, pivoting or swiveling, fully or partially, about a predetermined axis to convert rotary motion to linear motion to an associated or connected component.
- FIGS. 1-4 One form of the inventive band saw 10 is illustrated in various orientations in FIGS. 1-4 .
- the band saw 10 as shown is made from a variety of assembled components, including a C-shaped frame assembly 12 depending angularly from a centrally located handle assembly 14 .
- FIGS. 1 and 2 best illustrate the location of the handle assembly 14 intermediate the extreme ends of the C-shaped frame assembly 12 .
- the frame assembly 12 includes a first end 16 interconnected to a second opposite end 18 by a laterally offset longitudinal member (LOLM) 20 which establishes the general framework for the cut-off saw 10 .
- Handle assembly 14 is connected to frame assembly 12 at various locations including the LOLM 20 and medial portions of the first end 16 such that the center of gravity of the cut-off saw 10 is disposed centrally below handle assembly 14 .
- LOLM laterally offset longitudinal member
- a drive pulley 22 of predetermined diameter coupled via a transmission 24 to an electric motor 26 , both respectively shown extending from the upper surface of first end 16 .
- a driven pulley 28 is journaled to the underside of the second end 18 of the frame assembly 12 by way of a tensioning assembly (not shown) mounted to the frame assembly 12 .
- the tensioning assembly may take on any one of a number of configurations to translate driven pulley 28 relative to drive pulley 22 for retaining a continuous loop blade 30 mounted on pulleys 22 and 28 .
- brackets 32 and 34 Extending toward the parallel section of the continuous loop blade 30 opposite that of the LOLM 20 , and mounted on the medial portions of end members 16 and 18 , are brackets 32 and 34 , respectively. Roller bearing assemblies 36 and 38 disposed at the end of each bracket 32 , 34 are intended to engage opposing sides of blade 30 and cause the blade 30 to twist a predetermined angle relative to the tangent of the pulleys 22 and 28 . Orienting that portion of the blade 30 in the “throat” area 40 between ends 16 and 18 provides the greatest cutting depth for the blade.
- a stop plate or fence 41 extends from bracket 34 for receiving the work piece and provides stability.
- one of the advantages provided by the invention is the one-handed balanced operation. This is achieved by locating the handle intermediate the drive and driven pulleys 22 , 28 , respectively, rather than outboard as in previous designs. Moreover, it is intended to suspend the frame assembly 12 at a point below the handle assembly 14 such that the saw, under the effect of gravity, hangs naturally when gripped by the operator.
- the handle assembly 14 includes a pistol grip 42 having a trigger assembly 44 for controlling the cutting speed of the motor 26 .
- a receptacle Integral with the grip 42 is a receptacle intended to slidably receive, or otherwise connect to a rechargeable battery pack 46 , providing power to the motor 26 via the trigger.
- the location and dimension of the battery pack 46 is designed to offset and substantially balance the weight of the cantilevered components so the saw feels well balanced within the user's grip. Appropriate connections and locks are to be provided to receive and hold the battery pack 46 in place.
- the cut-off saw 10 shown in the drawing figures illustrates a skirt 48 extending generally downward around the blade 30 and fastened at intervals to the frame assembly 12 .
- the skirt extends substantially around the saw except around the portion of the blade traversing the throat area 40 .
- the absence of the skirt in this area permits the blade 30 to engage the work piece.
- the chassis including the frame assembly 12 and handle assembly 14 may be integrally formed from machined metal or molded polymeric material described in greater detail below.
- the battery case and battery receptacle in the handle may be formed from a molded polymeric material.
- the protective covers surrounding the motor 26 as well as the undersides of the drive and driven pulleys 22 , 28 may also be shrouded or enclosed by machined aluminum or molded polymeric covers.
- metallic or polymeric materials are not the only materials from which a majority of the cutoff saw components are manufactured. Certainly other materials such as bronze or other metals could be used to produce this invention.
- FIGS. 5-9 b illustrate yet another embodiment of the inventive cut-off saw manufactured using one of the aforementioned machining or molding techniques.
- the configuration of the embodiment of the cut-off saw 50 is substantially similar to that of the saw 10 described above.
- the chassis 52 defined by the saw deck 54 and one half of the handle assembly 56 are formed as a unitary and integral unit as illustrated in FIG. 9 a
- the chassis 52 may be machined from a billet of aluminum.
- the saw deck 54 and portion of the handle assembly 56 are formed by a process of plastic injection molding.
- the saw deck 54 in plan view has a substantially oval configuration defining a first end 58 and an opposite and second end 60 .
- the deck assembly 54 includes a deck 62 having a generally C-shaped configuration wherein the gap along one margin or edge of the oval deck 62 forms a throat 64 for receiving the work piece.
- the deck 62 may be reinforced and made substantially rigid by the integral downwardly depending skirt 66 depending from the periphery of deck 62 as well as ribs, bulkheads or flanges 68 depending from the underside of deck 62 and around throat 64 .
- the deck 62 includes a cylindrical motor mount 70 terminating in a floor 72 and breached by centrically disposed hole 74 .
- the cylindrical mount 70 and associated structure is adapted to receive a motor assembly 76 described in greater detail below.
- a motor assembly 76 described in greater detail below.
- Proximate the first end 58 of the deck 52 is a second recess 78 terminating in a floor 80 and having an oval hole 82 formed therein.
- the recess 78 is intended to receive a tensioning assembly generally identified by reference number 84 in FIG. 9 a described in greater detail below.
- deck 62 and supporting structure may be manufactured from a polymeric material using plastic injection molding techniques.
- rib and bulkheads may be formed as an integral part of the deck 62 to provide a rigid structure.
- the deck 62 may also be machined from aluminum or other metal.
- one half 90 or other fraction of a handle assembly 92 may be integrally formed with the chassis 52 or deck 62 .
- the handle assembly 92 includes a mating handle shell 94 adapted to mate with handle portion 90 .
- appropriate mounting surfaces and structures can be formed in the handle assembly 92 to receive a safety switch 95 and a variable speed trigger 96 .
- handle assembly 92 is angled relative to deck 62 .
- the plane normal or perpendicular to deck 62 is disposed at an acute angle to a plane substantially parallel to the handle assembly 92 .
- the handle assembly 92 also includes a slide receiver 98 for receiving a battery 99 thereon ( FIG. 5 ).
- the battery receiver 98 is positioned at an end of the handle assembly 92 opposite that proximate the motor assembly 76 described below to balance the weight distribution as much as possible. This may be accomplished by altering the moment or length of the battery receiver 98 relative to the handle assembly 92 .
- Suite of a number of different locking mechanisms may be used to keep the battery 99 on the receiver.
- the motor assembly 76 is what drives a drive wheel assembly 100 positioned below deck 62 .
- the motor assembly 76 includes a bracket 102 attached to the underside of deck 62 and provides a mounting base for fixing the motor assembly 76 to the chassis 52 .
- the motor assembly 76 also includes a motor 104 attached to a reduction gear transmission 106 which is mounted to the bracket 102 .
- the transmission 106 includes an output shaft 108 fixed to a gear 110 .
- the drive wheel assembly 100 briefly mentioned above includes a drive wheel 114 having an internal gear 116 formed around the interior of the wheel hub and adapted to engage gear 110 fixed to output shaft 108 .
- the pitch or tooth count of internal gear 116 is preferably greater than that of gear 110 even though the reduction of output shaft 108 has been substantially reduced from the rpm output of the motor 104 .
- the gear ratio between internal gear 116 to gear 110 is to drive wheel 114 at a speed to obtain the best cutting solution.
- the drive speed of wheel 114 may be controlled using other methods to obtain the best performance. Examples of alternate methods and structures would include variable speed motor, different gear ratios between the internal gear 116 and gear 110 , and a clutch arrangement between the output shaft 108 and drive wheel 114 .
- drive wheel 114 be journaled to a post 118 extending from bracket 102 , and fixed by a cap screw or other fastener 120 and appropriate spacers/washers 122 .
- internal gear 116 is spaced appropriately from drive gear 110 to cause drive wheel 114 to spin in a counter clockwise direction.
- a driven wheel assembly 124 mounted toward the opposite end of the chassis 52 includes a pulley or wheel 126 journaled to a post 128 extending from the carriage 130 of the tensioning assembly 84 disposed in sliding position within the generally rectangular recess 78 .
- a fastener 132 and spacers/washers 134 are used to retain the driven wheel 126 in free spinning engagement on the tensioning assembly 84 .
- the driven wheel 126 can be rotated or otherwise translated between a first and a second position relative to the drive wheel 114 through the tensioning assembly 84 located at one end of the saw.
- the tensioning assembly 84 includes the carriage 130 resting within the rectangular recess 78 .
- the post 128 extends through the oval slot 82 formed in the recess floor 80 in order to receive the driven wheel.
- the carriage 130 also includes a structure 136 at one end which is intended to stabilize the relative position of one end of a compression spring or other biasing mechanism 138 .
- the opposite end of the biasing mechanism 138 engages the wall 140 of opening 78 in order to urge carriage 130 toward the opposite end.
- the position of the carriage 130 may be changed with the aid of a cam pin 142 extending from cam shaft 144 .
- cam shaft 144 , carriage 130 and biasing mechanism 138 are retained within the recess 78 by a cover plate 146 which is fastened to deck 62 , and contains a port through which the upper end of cam shaft 144 extends to be attached to a cam handle 148 .
- Rotation of the cam handle 148 rotates cam shaft 144 and engages or disengages the cam pin 142 with carriage 130 and translating the carriage 130 toward or away from the biasing mechanism 138 .
- the saw of this invention is a hand-held band saw.
- the continuous loop blade 150 may be changed to accommodate substantially any material ranging from steel or iron, plastics, or woods.
- the distance between the drive wheel and driven wheels is reduced by adjusting the biasing mechanism 138 .
- the desired blade is placed at least partially around the drive and driven wheels and the biasing mechanism 138 is released to place the blade in tension.
- bearings 152 and 154 are mounted at the distal ends of brackets 156 to engage the side of the blade 150 .
- spacers may be used to adjust the position of the bearings 152 and 154 .
- the brackets 156 are preferably “dog-legged” at a predetermined angle such that the bearings 152 , 154 at the end engage opposite sides of the continuous loop blade and deflect the section of the blade 150 traversing the throat to the desired angle.
- the angle of the blade 150 traversing the throat may be substantially parallel to the plane of the handle assembly 92 .
- the blade will tend to wander over the surface of the drive and driven wheels in large part because of a minor change in the blade length. As the blade migrates, it will eventually engage the blade break assembly before a substantial portion of the toothed edge of the blade exceeds the height of the skirt 66 . When the blade engages the break, the worn portion is stressed by the break 160 more than any other section and leading to an intentional failure.
- the blade break 160 may assume different configurations.
- the blade break may take the form of a bearing mounted on a post positioned to engage the cutting edge of the blade as it migrates from the wheels.
- Other structures may also be used to intentionally stress the blade and cause it to release to prevent any injury or damage.
- Another aspect of the invention includes a fence 162 extending from one side of the throat 64 to aid the user in stabilizing the saw and making a more precise cut.
- the angle the fence extends downwardly from deck 52 is substantially parallel to the orientation of the blade section traversing the throat and the plane of the handle.
- an important object of the invention is providing the capability of the cutting power of a band saw literally in one hand of a user.
- the user can easily carry the saw to essentially any location to cut certain types of stock to length.
- the invention was originally intended to cut metal conduit but it can easily be adapted to cut other material.
- the stock should fit within the throat area.
- the user will grasp the saw in one hand and position or stabilize the stock with the other hand.
- the user will depress the safety switch and then depress the trigger to turn on the saw.
- the user may pre-align the blade before starting the cut, or align the blade after starting the blade rotation to initiate the cut.
- the user can rest the stock against the fence while the blade is cutting the stock.
- the instant invention is used in a manner which is ergonomically much more natural than prior band saws.
- First the operator is able to easily hold the saw using a single hand rather than prior band saws where the handle is positioned at an extreme end of the saw body.
- This one-handed operation is not merely attributable to scale, but to the position and orientation of the handle assembly along the upper end of the saw so the user can keep the saw close to the user's body as compared to previous devices requiring support away from the user's body.
- an offset of the mass of the motor assembly by the mass of the battery pack naturally orients and balances the saw in an appropriate and ergonomically comfortable position. This aspect also naturally orients the throat area 64 of the saw to engage the work piece.
- the method of using the inventive saw having a throat along one edge for receiving the work piece and traversed by a continuous loop blade includes grasping the handle extending from an upper edge of the saw opposite the throat area with one hand. The user is then free to orient or stabilize the work piece with the other hand. The user may also fix the work piece with clamps or the like before hand without the need to later stabilize the free hand.
- the user activates or energizes the saw by first depressing the safety switch disposed in the handle assembly, and then depressing the trigger also located in the handle assembly. This provides power to the motor and results in rotation of the continuous loop blade to pass through the throat area. The user is then able to engage the work piece by the blade to make the cut.
- the user can permit the work piece to be restrained by the fence to make a better cut. Because of the position of the center of gravity is generally in a line passing through the user's hand and forearm, the user is able to easily orient the saw to make cuts in a vertical or overhead position. This alignment of the center of gravity is closer to the axis of the user's forearm and hand making it more ergonomic to control. This also frees the second hand of the user to orient, adjust or stabilize the position of the work piece to complete the cut in a smooth and efficient manner.
- the method of using the instant invention also includes the manner for driving the continuous loop blade.
- the motor assembly 76 described above includes a reduction gear attached to one end of the motor.
- the reduction gear or transmission changes the rotational speed of the output shaft from the rotational speed of the motor.
- the rotational speed produced by the transmission is less than that of the motor.
- the gear 110 attached to the end of the transmission engages the internal gear 116 on the interior of the drive wheel 114 .
- the gear ratios are such that the desired blade speed is achieved. If desired, a variety of gear combinations can be provided using different reduction combinations. Alternatively and as anticipated in one form of the invention, the speed of the cutting blade can be varied using a variable speed trigger assembly as is used in other tools.
- Modifications in addition to those outlined above may occur to those skilled in the art or to those who make or use the invention. Such modifications may include substitution of the battery with a power cord for connecting to an AC source. The change in power source will also require a change in the electrical components so they are compatible. Other modifications may change the blade tensioning mechanism from one that is naturally relaxed to one that is naturally in the extended position. Additional modifications to the instant invention may also include the ability to quickly adjust the deflection angle of the continuous loop blade. The range of adjustment may vary from small adjustments to much larger scale changes. One example for doing so may be by providing a pivoting arm on the guide assembly or bracket 156 such that the angle of the bearings may be adjusted. This may be advantageous if the center of gravity is altered by using batteries of different mass or the user wishes to increase the depth of the throat area by changing the natural cutting angle of the saw. Thus the embodiment described above is merely illustrative.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Sawing (AREA)
Abstract
A hand-held band saw is provided for one-hand operation. The band saw has a frame and a handle extending from a longitudinal edge of the frame at an acute angle and opposite an edge containing a throat for receiving the work piece. The orientation of the handle centers the mass of the saw below the hand and positions the cutting section of the blade in a vertical plane so it will engage a work piece at a preferred angle selected by the user.
Description
- This application is a divisional application of U.S. Utility application Ser. No. 10/776,838 filed Feb. 11, 2004, which claims the benefit of U.S. Provisional Patent Application Ser. No. 60/448,295, filed on Feb. 19, 2003, which are herein incorporated by reference in their entirety.
- This invention concerns hand-held power tools and particularly an improved cut-off or band saw designed for one-handed operation.
- Vertical band saws were traditionally the tool of choice for cutting conduit, pipe and a variety of other materials. However, the size of such saws make it difficult to easily transport vertical band saws to the job site. As a result, portable band saws were designed for use on the job site by electricians and pipe fitters. The portable band saw design, exemplified in U.S. Pat. No. 4,001,937, is still a substantial piece of equipment and requires two-handed operation to support the saw above the work piece. As a result of the two-handed operation, and the weight of the tool, operators often find themselves standing in awkward and physically detrimental positions to make the appropriate cut. The manner in which the saw needs to be manipulated requires the work piece be fixed in some manner such as by clamp or vise. This process is sometimes cumbersome because of the length or weight of the stock and also results in lower back injuries because of the awkward posture in making the cut,
- The instant invention overcomes all of the disadvantages of the prior portable band saw designs since the invention is lightweight, can be easily held in one hand, and is balanced so as not to require awkward postures in operation.
- It is a purpose of this invention to provide a user a lightweight and portable band saw for cutting materials traditional cut by hand using a hack saw.
- It is another purpose of this invention to provide a user with a portable band saw that can comfortably be held and operated with a single hand so the other hand can control the stock being cut.
- It is another object of this invention to provide a portable band saw that naturally orients the cutting section of the blade in a plane normal to the work piece to make a clean cut.
- It is another object of this invention to provide a band saw with a safety feature that breaks a blade before it can be dangerous and injure the user.
- In furtherance of the objects and goals of the invention, a hand-held band saw is provided for cutting a work piece. The band saw includes in its most rudimentary form a frame assembly having a handle assembly extending at an acute angle from a longitudinal edge of the frame assembly. The frame assembly receives a motor assembly proximate one end, having a shaft extending through the frame assembly. A drive wheel is connected to the free end of the shaft. A driven wheel is mounted on the frame assembly distant from the drive wheel and together supports a continuous loop cutting blade.
- According to another form of the invention, a hand-held band saw is provided including a deck and a handle extending from a longitudinal edge of the deck at an acute angle. The deck also provides a base for a motor assembly at one end connected to a drive wheel and a tensioning member at an opposite end of the deck and connected to a driven wheel. A continuous loop blade is mounted to the drive and driven wheels with a section of the cutting blade deflected at an angle about equal to the acute angle of the handle so the user can better align the continuous loop blade to make the cut.
- According to yet another object of the invention, the hand-held band saw includes a frame assembly, a handle assembly extending at an acute angle from a longitudinal edge of the frame assembly, a motor assembly mounted to the frame assembly and connected to a drive wheel, a driven wheel connected to a tensioning assembly, and a battery pack detachably coupled to an end of the handle assembly distant from the motor assembly to provide a balance feel to the user when the saw is grasped by the handle.
- According to the other objects of the invention, the band saw includes a guide assembly attached to the frame assembly to orient a section of the blade at an angle approximating the acute angle of the handle.
- Yet another form of the invention includes a hand-held band saw having a frame or chassis assembly and a cam assembly disposed within a portion of the frame or chassis assembly and connected to a driven wheel for allowing the driven wheel to move relative to the drive wheel.
- In addition to one or more of the above features or aspects of the invention, a fence is provided for supporting the work piece and aiding in making an accurate cut. Moreover, appropriate gearing reduction is provided between the motor and the drive wheel to control the maximum rotation of the cutting blade.
- In yet another embodiment of the invention, a method for operating a hand-held portable band saw is provided including grasping the band saw by a handle extending at an acute angle from a longitudinal edge of the saw frame, orienting a work piece to be cut by the saw, resting the work piece against a fence depending from a frame of the saw, and energizing the saw to cause the blade to cut through the work piece along a predetermined path.
- The instant invention provides significant advantages of the prior band saws. Foremost is the ability to easily transport the band saw to any location. The weight of the saw is comparable to other single-handed operation tools rendering it easily carried on a belt or by hand. The form of the invention using a rechargeable battery as a source of power no longer requires an AC source. This aspect expands the range of operational environments. The instant invention also provides the advantage of saving time since it can be used at the very spot where the user is currently working. No longer does the user need to measure, mark, and transport the work piece to another location to have it cut. A unique feature of this method is the manner is which the saw body is automatically oriented at an acute angle relative to the handle to properly position the saw blade in a plane generally parallel to the plane of the handle to that the cut can be easily controlled by the user. Lastly, and perhaps most importantly, is the advantage the invention provides is the ability of the user to hold the saw in one hand in a balanced, naturally vertical orientation such the saw blade is oriented normal to the work piece. The orientation does not cause the user to assume irregular or awkward postures while cutting that could lead to back or other physical disorders. These and other advantages will become readily apparent when viewing the attached drawing figures described in greater detail in this specification.
-
FIG. 1 is an oblique end view of a saw embodying the present invention; -
FIG. 2 is a bottom view of the invention shown onFIG. 1 ; -
FIG. 3 is an oblique side of the invention shown onFIG. 1 ; -
FIG. 4 is a perspective bottom view of the invention shown onFIG. 1 ; -
FIG. 5 is a side elevation view of another form of the invention; -
FIG. 6 is an opposite side elevation view of the invention shown inFIG. 5 ; -
FIG. 7 is an end elevation view of the invention shown inFIG. 6 ; -
FIG. 8 is an opposite elevation view of the end invention shown inFIG. 6 ; -
FIGS. 9 a and 9 b are exploded views of the invention shown inFIG. 5 . - For purposes of the following description, the terms “upper,” “lower,” “left,” “rear,” “front,” “vertical,” “horizontal” and derivatives or formatives of such terms shall relate to the invention as oriented in each of the respective drawing figures. The invention may assume various alternative orientations and embodiments, except where expressly specified to the contrary. Moreover, the specific devices and processes illustrated in the attached drawings, and described in the following text, are simply one embodiment of the concept. Specific dimensions and other physical characteristics of the invention are not to be considered limiting unless expressly stated otherwise as being crucial. It is also the inventor's intention the terms “wheel,” “pulley,” “roller,” or “rotary actuator” may be used interchangeably to refer to components capable of rotating, pivoting or swiveling, fully or partially, about a predetermined axis to convert rotary motion to linear motion to an associated or connected component.
- One form of the
inventive band saw 10 is illustrated in various orientations inFIGS. 1-4 . The band saw 10 as shown is made from a variety of assembled components, including a C-shaped frame assembly 12 depending angularly from a centrally locatedhandle assembly 14.FIGS. 1 and 2 best illustrate the location of thehandle assembly 14 intermediate the extreme ends of the C-shaped frame assembly 12. - The
frame assembly 12 includes afirst end 16 interconnected to a secondopposite end 18 by a laterally offset longitudinal member (LOLM) 20 which establishes the general framework for the cut-off saw 10. Handleassembly 14 is connected to frameassembly 12 at various locations including theLOLM 20 and medial portions of thefirst end 16 such that the center of gravity of the cut-off saw 10 is disposed centrally belowhandle assembly 14. - Journaled to the underside of the
first end 16 offrame assembly 12 is adrive pulley 22 of predetermined diameter coupled via atransmission 24 to anelectric motor 26, both respectively shown extending from the upper surface offirst end 16. A drivenpulley 28 is journaled to the underside of thesecond end 18 of theframe assembly 12 by way of a tensioning assembly (not shown) mounted to theframe assembly 12. The tensioning assembly may take on any one of a number of configurations to translate drivenpulley 28 relative to drivepulley 22 for retaining acontinuous loop blade 30 mounted onpulleys - Extending toward the parallel section of the
continuous loop blade 30 opposite that of theLOLM 20, and mounted on the medial portions ofend members brackets Roller bearing assemblies bracket blade 30 and cause theblade 30 to twist a predetermined angle relative to the tangent of thepulleys blade 30 in the “throat”area 40 between ends 16 and 18 provides the greatest cutting depth for the blade. A stop plate or fence 41 extends frombracket 34 for receiving the work piece and provides stability. - As briefly mentioned earlier, one of the advantages provided by the invention is the one-handed balanced operation. This is achieved by locating the handle intermediate the drive and driven
pulleys frame assembly 12 at a point below thehandle assembly 14 such that the saw, under the effect of gravity, hangs naturally when gripped by the operator. - The
handle assembly 14 includes apistol grip 42 having atrigger assembly 44 for controlling the cutting speed of themotor 26. Integral with thegrip 42 is a receptacle intended to slidably receive, or otherwise connect to arechargeable battery pack 46, providing power to themotor 26 via the trigger. The location and dimension of thebattery pack 46 is designed to offset and substantially balance the weight of the cantilevered components so the saw feels well balanced within the user's grip. Appropriate connections and locks are to be provided to receive and hold thebattery pack 46 in place. - The cut-off saw 10 shown in the drawing figures illustrates a
skirt 48 extending generally downward around theblade 30 and fastened at intervals to theframe assembly 12. In a preferred embodiment, the skirt extends substantially around the saw except around the portion of the blade traversing thethroat area 40. Clearly, the absence of the skirt in this area permits theblade 30 to engage the work piece. - In a more sophisticated embodiment of the invention, it is contemplated the chassis including the
frame assembly 12 and handleassembly 14 may be integrally formed from machined metal or molded polymeric material described in greater detail below. Likewise, the battery case and battery receptacle in the handle may be formed from a molded polymeric material. The protective covers surrounding themotor 26 as well as the undersides of the drive and drivenpulleys -
FIGS. 5-9 b illustrate yet another embodiment of the inventive cut-off saw manufactured using one of the aforementioned machining or molding techniques. In essence, the configuration of the embodiment of the cut-off saw 50 is substantially similar to that of thesaw 10 described above. However, in this particular embodiment, thechassis 52 defined by thesaw deck 54 and one half of thehandle assembly 56 are formed as a unitary and integral unit as illustrated inFIG. 9 a In one embodiment, thechassis 52 may be machined from a billet of aluminum. Preferably, thesaw deck 54 and portion of thehandle assembly 56 are formed by a process of plastic injection molding. - In this embodiment, the
saw deck 54 in plan view has a substantially oval configuration defining afirst end 58 and an opposite andsecond end 60. Thedeck assembly 54 includes adeck 62 having a generally C-shaped configuration wherein the gap along one margin or edge of theoval deck 62 forms athroat 64 for receiving the work piece. Thedeck 62 may be reinforced and made substantially rigid by the integral downwardly dependingskirt 66 depending from the periphery ofdeck 62 as well as ribs, bulkheads orflanges 68 depending from the underside ofdeck 62 and aroundthroat 64. In its most rudimentary form, thedeck 62 includes acylindrical motor mount 70 terminating in afloor 72 and breached by centricallydisposed hole 74. Thecylindrical mount 70 and associated structure is adapted to receive amotor assembly 76 described in greater detail below. Proximate thefirst end 58 of thedeck 52 is asecond recess 78 terminating in afloor 80 and having an oval hole 82 formed therein. Therecess 78 is intended to receive a tensioning assembly generally identified byreference number 84 inFIG. 9 a described in greater detail below. - In one embodiment,
deck 62 and supporting structure may be manufactured from a polymeric material using plastic injection molding techniques. In this instance, rib and bulkheads may be formed as an integral part of thedeck 62 to provide a rigid structure. In another embodiment as described above, thedeck 62 may also be machined from aluminum or other metal. - In the embodiment shown in
FIGS. 9 a and 9 b, onehalf 90 or other fraction of ahandle assembly 92 may be integrally formed with thechassis 52 ordeck 62. Thehandle assembly 92 includes amating handle shell 94 adapted to mate withhandle portion 90. Using the same injection molding method contemplated in the preferred method, appropriate mounting surfaces and structures can be formed in thehandle assembly 92 to receive asafety switch 95 and avariable speed trigger 96. In the preferred embodiment, handleassembly 92 is angled relative todeck 62. Most preferably, the plane normal or perpendicular todeck 62 is disposed at an acute angle to a plane substantially parallel to thehandle assembly 92. With the handle in this orientation, the center of gravity of the saw is located below the handle and properly positions the saw blade parallel to the handle. In this way, the natural orientation of the user's hand greatly assists in providing better control of the cut. - The
handle assembly 92 also includes aslide receiver 98 for receiving abattery 99 thereon (FIG. 5 ). In the preferred embodiment, thebattery receiver 98 is positioned at an end of thehandle assembly 92 opposite that proximate themotor assembly 76 described below to balance the weight distribution as much as possible. This may be accomplished by altering the moment or length of thebattery receiver 98 relative to thehandle assembly 92. Anyone of a number of different locking mechanisms may be used to keep thebattery 99 on the receiver. - Mounted to the
deck 62 of thechassis 52 is themotor assembly 76 briefly described earlier. As better shown inFIG. 9 b, themotor assembly 76 is what drives adrive wheel assembly 100 positioned belowdeck 62. Themotor assembly 76 includes abracket 102 attached to the underside ofdeck 62 and provides a mounting base for fixing themotor assembly 76 to thechassis 52. Themotor assembly 76 also includes amotor 104 attached to areduction gear transmission 106 which is mounted to thebracket 102. Thetransmission 106 includes anoutput shaft 108 fixed to agear 110. Once themotor assembly 76 is fixed to thebracket 102, themotor assembly cover 112 is slipped overmotor 104 andtransmission 106 and coupled to the upper surface ofdeck 62. - The
drive wheel assembly 100 briefly mentioned above includes adrive wheel 114 having aninternal gear 116 formed around the interior of the wheel hub and adapted to engagegear 110 fixed tooutput shaft 108. The pitch or tooth count ofinternal gear 116 is preferably greater than that ofgear 110 even though the reduction ofoutput shaft 108 has been substantially reduced from the rpm output of themotor 104. More specifically, the gear ratio betweeninternal gear 116 to gear 110 is to drivewheel 114 at a speed to obtain the best cutting solution. The drive speed ofwheel 114 may be controlled using other methods to obtain the best performance. Examples of alternate methods and structures would include variable speed motor, different gear ratios between theinternal gear 116 andgear 110, and a clutch arrangement between theoutput shaft 108 and drivewheel 114. However, in this embodiment it is preferred thedrive wheel 114 be journaled to apost 118 extending frombracket 102, and fixed by a cap screw orother fastener 120 and appropriate spacers/washers 122. When journaled onpost 118,internal gear 116 is spaced appropriately fromdrive gear 110 to causedrive wheel 114 to spin in a counter clockwise direction. - A driven
wheel assembly 124 mounted toward the opposite end of thechassis 52 includes a pulley orwheel 126 journaled to apost 128 extending from thecarriage 130 of thetensioning assembly 84 disposed in sliding position within the generallyrectangular recess 78. Afastener 132 and spacers/washers 134 are used to retain the drivenwheel 126 in free spinning engagement on thetensioning assembly 84. - The driven
wheel 126 can be rotated or otherwise translated between a first and a second position relative to thedrive wheel 114 through thetensioning assembly 84 located at one end of the saw. The tensioningassembly 84 includes thecarriage 130 resting within therectangular recess 78. Thepost 128 extends through the oval slot 82 formed in therecess floor 80 in order to receive the driven wheel. Thecarriage 130 also includes astructure 136 at one end which is intended to stabilize the relative position of one end of a compression spring orother biasing mechanism 138. The opposite end of thebiasing mechanism 138 engages thewall 140 of opening 78 in order to urgecarriage 130 toward the opposite end. The position of thecarriage 130 may be changed with the aid of acam pin 142 extending fromcam shaft 144. Thecam shaft 144,carriage 130 andbiasing mechanism 138 are retained within therecess 78 by acover plate 146 which is fastened todeck 62, and contains a port through which the upper end ofcam shaft 144 extends to be attached to acam handle 148. Rotation of thecam handle 148 rotatescam shaft 144 and engages or disengages thecam pin 142 withcarriage 130 and translating thecarriage 130 toward or away from thebiasing mechanism 138. - As suggested in the foregoing text, the saw of this invention is a hand-held band saw. In a preferred embodiment, the
continuous loop blade 150 may be changed to accommodate substantially any material ranging from steel or iron, plastics, or woods. The distance between the drive wheel and driven wheels is reduced by adjusting thebiasing mechanism 138. The desired blade is placed at least partially around the drive and driven wheels and thebiasing mechanism 138 is released to place the blade in tension. To properly orient the section of thecontinuous loop blade 150 at the proper angle as it traversesthroat 64,bearings brackets 156 to engage the side of theblade 150. Although not shown, spacers may be used to adjust the position of thebearings brackets 156 are preferably “dog-legged” at a predetermined angle such that thebearings blade 150 traversing the throat to the desired angle. In the preferred embodiment, the angle of theblade 150 traversing the throat may be substantially parallel to the plane of thehandle assembly 92. - In one embodiment of the invention, provision is made to break worn-out or defective blades in order to reduce the risk of injury to a user as a result of the weakened blade. This is accomplished with the aid of a
blade break assembly 160 mounted to the underside ofdeck 62 just ahead of the up-take portion of thedrive wheel 114. In cases where a worn or cracked blade is running on the invention, the blade will tend to wander over the surface of the drive and driven wheels in large part because of a minor change in the blade length. As the blade migrates, it will eventually engage the blade break assembly before a substantial portion of the toothed edge of the blade exceeds the height of theskirt 66. When the blade engages the break, the worn portion is stressed by thebreak 160 more than any other section and leading to an intentional failure. It is envisioned theblade break 160 may assume different configurations. In one embodiment, the blade break may take the form of a bearing mounted on a post positioned to engage the cutting edge of the blade as it migrates from the wheels. Other structures may also be used to intentionally stress the blade and cause it to release to prevent any injury or damage. - Another aspect of the invention includes a
fence 162 extending from one side of thethroat 64 to aid the user in stabilizing the saw and making a more precise cut. In a preferred embodiment of the invention, the angle the fence extends downwardly fromdeck 52 is substantially parallel to the orientation of the blade section traversing the throat and the plane of the handle. - As suggested earlier in this description, an important object of the invention is providing the capability of the cutting power of a band saw literally in one hand of a user. With this invention, the user can easily carry the saw to essentially any location to cut certain types of stock to length. The invention was originally intended to cut metal conduit but it can easily be adapted to cut other material. In order to function as desired, the only limitation is that the stock should fit within the throat area. In most instances, it is envisioned the user will grasp the saw in one hand and position or stabilize the stock with the other hand. The user will depress the safety switch and then depress the trigger to turn on the saw. The user may pre-align the blade before starting the cut, or align the blade after starting the blade rotation to initiate the cut. To stabilize the stock or work piece, the user can rest the stock against the fence while the blade is cutting the stock.
- In operation, the instant invention is used in a manner which is ergonomically much more natural than prior band saws. First the operator is able to easily hold the saw using a single hand rather than prior band saws where the handle is positioned at an extreme end of the saw body. This one-handed operation is not merely attributable to scale, but to the position and orientation of the handle assembly along the upper end of the saw so the user can keep the saw close to the user's body as compared to previous devices requiring support away from the user's body. Moreover, an offset of the mass of the motor assembly by the mass of the battery pack naturally orients and balances the saw in an appropriate and ergonomically comfortable position. This aspect also naturally orients the
throat area 64 of the saw to engage the work piece. - The method of using the inventive saw having a throat along one edge for receiving the work piece and traversed by a continuous loop blade includes grasping the handle extending from an upper edge of the saw opposite the throat area with one hand. The user is then free to orient or stabilize the work piece with the other hand. The user may also fix the work piece with clamps or the like before hand without the need to later stabilize the free hand. The user activates or energizes the saw by first depressing the safety switch disposed in the handle assembly, and then depressing the trigger also located in the handle assembly. This provides power to the motor and results in rotation of the continuous loop blade to pass through the throat area. The user is then able to engage the work piece by the blade to make the cut. To help in the cutting operation, the user can permit the work piece to be restrained by the fence to make a better cut. Because of the position of the center of gravity is generally in a line passing through the user's hand and forearm, the user is able to easily orient the saw to make cuts in a vertical or overhead position. This alignment of the center of gravity is closer to the axis of the user's forearm and hand making it more ergonomic to control. This also frees the second hand of the user to orient, adjust or stabilize the position of the work piece to complete the cut in a smooth and efficient manner.
- The method of using the instant invention also includes the manner for driving the continuous loop blade. The
motor assembly 76 described above includes a reduction gear attached to one end of the motor. As suggested by the component name, the reduction gear or transmission changes the rotational speed of the output shaft from the rotational speed of the motor. In this particular application, the rotational speed produced by the transmission is less than that of the motor. Thegear 110 attached to the end of the transmission engages theinternal gear 116 on the interior of thedrive wheel 114. The gear ratios are such that the desired blade speed is achieved. If desired, a variety of gear combinations can be provided using different reduction combinations. Alternatively and as anticipated in one form of the invention, the speed of the cutting blade can be varied using a variable speed trigger assembly as is used in other tools. - Modifications in addition to those outlined above may occur to those skilled in the art or to those who make or use the invention. Such modifications may include substitution of the battery with a power cord for connecting to an AC source. The change in power source will also require a change in the electrical components so they are compatible. Other modifications may change the blade tensioning mechanism from one that is naturally relaxed to one that is naturally in the extended position. Additional modifications to the instant invention may also include the ability to quickly adjust the deflection angle of the continuous loop blade. The range of adjustment may vary from small adjustments to much larger scale changes. One example for doing so may be by providing a pivoting arm on the guide assembly or
bracket 156 such that the angle of the bearings may be adjusted. This may be advantageous if the center of gravity is altered by using batteries of different mass or the user wishes to increase the depth of the throat area by changing the natural cutting angle of the saw. Thus the embodiment described above is merely illustrative.
Claims (15)
1. A saw for cutting a work piece using a continuous loop blade, comprising:
a frame having a first and a second end;
a throat defined within said frame intermediate said first end and said second end;
a driven wheel journaled to said frame;
a drive wheel journaled to said frame and spaced from said driven wheel, said drive wheel supporting the continuous loop blade;
a motor mounted to said frame;
a transmission interconnecting said motor to said drive wheel; and
a handle assembly extending from said frame intermediate said first and said second ends, and substantially opposite said throat, said handle assembly oriented at an angle relative to said frame such that a section of the continuous loop blade spanning said throat lies in a plane generally parallel to said handle assembly.
2. The saw as defined in claim 1 , further comprising a power supply coupled to said handle assembly.
3. The saw as defined in claim 1 , further comprising at least one blade guide assembly mounted within said throat for orienting said section of the continuous loop blade generally parallel to said handle assembly.
4. The saw as defined in claim 1 , further comprising a blade tensioning assembly connecting said driven wheel to said frame.
5. The saw as defined in claim 1 , further comprising a skirt depending substantially around said frame.
6. The saw as defined in claim 1 , further comprising a fence connected to one portion of said throat for engaging the work piece.
7. The saw as defined in claim 2 , wherein said power supply comprises at least one of a battery pack and an electrical cord.
8. The saw as defined in claim 3 , wherein said at least one blade guide assembly comprises a bracket attached to said frame, and at least one bearing attached to an end of said bracket for engaging at least one side of the continuous looped blade.
9. The saw as defined in claim 4 , wherein said blade tensioning assembly comprises a carriage for translating said driven wheel along an axis parallel to a longitudinal axis of said frame.
10. The saw as defined in claim 3 , where said at least one blade guide assembly comprises two blade guide assemblies spaced from each other at opposite ends of said throat for engaging at least one side of the continuous looped blade and twisting the continuous looped blade a predetermined angle relative to said frame.
11. A hand-held power operated band saw manipulable by hand so as to be movable in relation to a work piece for performing a cutting operation on the work piece with a closed loop saw blade having a substantially continuous cutting edge on at least one edge of the saw blade, the saw blade movable in a path defined by the closed loop during the cutting operation, comprising:
a frame extending predominately in a single plane;
an electric motor associated with the frame;
a drive wheel to be rotated about an axis generally perpendicular to the plane of the frame by the electric motor;
a driven wheel to be rotated about an axis generally perpendicular to the plane of the frame and mounted to the frame at a location spaced from the drive wheel, the drive wheel and the driven wheel adapted to support a closed loop saw blade thereon; and
a handle extending at an angle other than perpendicular from the plane of the frame.
12. The hand-held power operated band saw of claim 11 further comprising:
a throat defined by the frame intermediate a first end and a second end for receiving at least a portion of the work piece.
13. The hand-held power operated band saw of claim 11 further comprising:
a battery pack adapted to be removably associated with an electrical circuit including a switch operable to supply power from the battery pack to the electric motor.
14. The hand-held power operated band saw of claim 11 , further comprising:
a battery pack positioned relative to the electric motor and relative to the handle in order to balance the band saw with respect to the handle.
15. The hand-held power operated band saw of claim 11 , further comprising:
a battery pack positioned relative to the electric motor and relative to the handle in order to locate a center of gravity for the band saw centrally with respect to the handle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/857,810 US20080005912A1 (en) | 2003-02-19 | 2007-09-19 | Hand-held band saw |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US44829503P | 2003-02-19 | 2003-02-19 | |
US10/776,838 US7287454B2 (en) | 2003-02-19 | 2004-02-11 | Hand-held band saw |
US11/857,810 US20080005912A1 (en) | 2003-02-19 | 2007-09-19 | Hand-held band saw |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/776,838 Division US7287454B2 (en) | 2003-02-19 | 2004-02-11 | Hand-held band saw |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080005912A1 true US20080005912A1 (en) | 2008-01-10 |
Family
ID=42396510
Family Applications (5)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/776,838 Active 2025-01-15 US7287454B2 (en) | 2003-02-19 | 2004-02-11 | Hand-held band saw |
US11/857,810 Abandoned US20080005912A1 (en) | 2003-02-19 | 2007-09-19 | Hand-held band saw |
US11/857,772 Expired - Lifetime US8607681B2 (en) | 2003-02-19 | 2007-09-19 | Hand-held band saw |
US11/857,793 Expired - Lifetime US8770072B2 (en) | 2003-02-19 | 2007-09-19 | Hand-held band saw |
US12/698,538 Abandoned US20100192390A1 (en) | 2003-02-19 | 2010-02-02 | Hand-held band saw |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/776,838 Active 2025-01-15 US7287454B2 (en) | 2003-02-19 | 2004-02-11 | Hand-held band saw |
Family Applications After (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/857,772 Expired - Lifetime US8607681B2 (en) | 2003-02-19 | 2007-09-19 | Hand-held band saw |
US11/857,793 Expired - Lifetime US8770072B2 (en) | 2003-02-19 | 2007-09-19 | Hand-held band saw |
US12/698,538 Abandoned US20100192390A1 (en) | 2003-02-19 | 2010-02-02 | Hand-held band saw |
Country Status (1)
Country | Link |
---|---|
US (5) | US7287454B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110119935A1 (en) * | 2008-07-25 | 2011-05-26 | Elger William A | Chainless drive system for a band saw |
US8677633B2 (en) | 2010-06-03 | 2014-03-25 | Milwaukee Electric Tool Corporation | Workpiece guard and blade guard for band saw |
US10953482B2 (en) * | 2008-06-03 | 2021-03-23 | Milwaukee Electric Tool Corporation | Shoe accessory for a saw |
US11407046B2 (en) * | 2018-11-27 | 2022-08-09 | Strategic Design LLC | Band saw with expanded cutting section |
Families Citing this family (37)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7287454B2 (en) * | 2003-02-19 | 2007-10-30 | Stout Tool Corp. | Hand-held band saw |
US20040139835A1 (en) * | 2003-12-22 | 2004-07-22 | Stuart Wright | Band saw with bumpers |
US7926187B2 (en) * | 2004-02-20 | 2011-04-19 | Milwaukee Electric Tool Corporation | Band saw |
US20060112570A1 (en) * | 2004-11-04 | 2006-06-01 | Serdynski David P | Power tools, battery chargers and batteries |
US7492125B2 (en) * | 2004-11-04 | 2009-02-17 | Milwaukee Electric Tool Corporation | Power tools, battery chargers and batteries |
JP4549960B2 (en) * | 2005-09-27 | 2010-09-22 | 株式会社マキタ | Portable band saw |
US8069765B2 (en) | 2005-11-10 | 2011-12-06 | Stout Tool Corp. | Stand for supporting a hand-held powered operated band saw |
WO2008144516A1 (en) * | 2007-05-16 | 2008-11-27 | Stout Tool Corp. | Hand-held band saw |
US8763258B2 (en) * | 2008-01-31 | 2014-07-01 | Black & Decker Inc. | Portable band saw |
US7645093B1 (en) | 2008-07-09 | 2010-01-12 | Tetra Technologies, Inc. | Articulating band saw and method |
US8475081B2 (en) * | 2008-07-09 | 2013-07-02 | Tetra Technologies, Inc. | Articulating band saw and method |
US8549759B2 (en) | 2008-07-25 | 2013-10-08 | Milwaukee Electric Tool Corporation | Adjustable shoe for a power tool |
US8549760B2 (en) | 2008-07-25 | 2013-10-08 | Milwaukee Electric Tool Corporation | Adjustable locking shoe |
CN102186615A (en) * | 2008-07-25 | 2011-09-14 | 米沃奇电动工具公司 | Band saw |
DE102008064007A1 (en) * | 2008-12-19 | 2010-06-24 | Andreas Stihl Ag & Co. Kg | hedge clippers |
US8302519B2 (en) * | 2008-12-31 | 2012-11-06 | Techtronic Power Tools Technology Limited | Hand-held power tool |
JP5396643B2 (en) * | 2009-03-05 | 2014-01-22 | マックス株式会社 | Portable cutting machine |
CN102029629B (en) * | 2009-09-30 | 2014-02-26 | 张家铭 | Sawing device for horizontal band sawing machine |
CA2688407C (en) * | 2009-12-09 | 2011-09-20 | Norwood Industries Inc. | Self locking adjustable blade guide for band saw |
JP5530186B2 (en) * | 2010-01-04 | 2014-06-25 | 株式会社マキタ | Hand-held power tool |
CN102802879B (en) * | 2010-03-06 | 2016-05-25 | 胡斯华纳有限公司 | The electric power tool of battery driven |
US9248518B2 (en) * | 2010-06-30 | 2016-02-02 | Irwin Industrial Tool Company | Saw blade tooth form for abusive cutting applications |
US10105832B2 (en) * | 2010-07-02 | 2018-10-23 | Husqvarna Ab | Battery powered tool |
US9849577B2 (en) * | 2012-02-03 | 2017-12-26 | Milwaukee Electric Tool Corporation | Rotary hammer |
RU2487013C1 (en) * | 2012-02-20 | 2013-07-10 | Федеральное государственное автономное образовательное учреждение высшего профессионального образования "Северный (Арктический) федеральный университет имени М.В. Ломоносова" (САФУ) | Contour band saw |
CN102962518B (en) * | 2012-12-05 | 2015-02-18 | 李文宇 | Material cutting angle band sawing machine |
US8973275B1 (en) * | 2013-05-15 | 2015-03-10 | David E. Cleveland | Portable saw, in particular a portable band saw |
JP2016187855A (en) * | 2015-03-30 | 2016-11-04 | 日立工機株式会社 | Band saw |
US10537951B2 (en) | 2017-08-16 | 2020-01-21 | Black & Decker Inc. | Band saw blade for cutting structural workpieces |
JP6605087B2 (en) * | 2018-07-24 | 2019-11-13 | 株式会社マキタ | Band saw |
JP7356231B2 (en) * | 2019-02-28 | 2023-10-04 | 株式会社マキタ | portable bandsaw |
US12070809B2 (en) | 2019-03-01 | 2024-08-27 | Milwaukee Electric Tool Corporation | Band saw |
JP1655978S (en) * | 2019-09-12 | 2020-03-30 | ||
WO2021083329A1 (en) | 2019-10-30 | 2021-05-06 | 南京德朔实业有限公司 | Hand-held band saw |
CN110744134B (en) * | 2019-10-30 | 2024-06-18 | 南京泉峰科技有限公司 | Hand-held band saw |
CN110744135B (en) * | 2019-10-30 | 2024-03-15 | 南京泉峰科技有限公司 | Hand-held band saw |
JP7352445B2 (en) * | 2019-11-05 | 2023-09-28 | 株式会社マキタ | portable bandsaw |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2876809A (en) * | 1956-06-29 | 1959-03-10 | Rentsch Walter | Low blade-tension band saw constructions |
US4193192A (en) * | 1978-05-08 | 1980-03-18 | Cortez Jose L | Band saw |
US20040158996A1 (en) * | 2003-02-19 | 2004-08-19 | Scott Mclntosh | Hand-held band saw |
US20050188550A1 (en) * | 2004-02-20 | 2005-09-01 | Nancy Uehlein-Proctor | Band saw |
Family Cites Families (33)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2596081A (en) * | 1947-06-10 | 1952-05-06 | Elmer P Sacrey | Hand manipulated power band saw |
US3829970A (en) * | 1973-09-20 | 1974-08-20 | Milwaukee Electric Tool Corp | Compression spring tensioner for the blade of portable electric band saw |
US3951550A (en) * | 1974-08-12 | 1976-04-20 | The Magnavox Company | Direction-sensing virtual aperture radiation detector |
US3961550A (en) | 1975-02-24 | 1976-06-08 | Oliver Everett O | Band saw |
US3958332A (en) * | 1975-04-14 | 1976-05-25 | Gates Elmer L | Cable saw |
US4001937A (en) * | 1975-04-28 | 1977-01-11 | Rockwell International Corporation | Portable power driven band saw |
US4160320A (en) * | 1977-04-06 | 1979-07-10 | Best & Donovan | Hand held band saw |
US4141142A (en) * | 1977-05-16 | 1979-02-27 | Ralph Karubian | Carcass splitting band-saw |
US4242798A (en) * | 1978-12-15 | 1981-01-06 | Best & Donovan | Hand held band saw |
US4212104A (en) * | 1978-12-15 | 1980-07-15 | The Walter J. Best Company | Blade guide roller assembly for a band saw |
US4413414A (en) * | 1980-07-28 | 1983-11-08 | Strzalka Marion W | Hand held portable band saw |
US4386545A (en) * | 1981-08-07 | 1983-06-07 | Black & Decker Inc. | Alinement and support means for guiding pulley of band saw |
US4449271A (en) * | 1982-10-15 | 1984-05-22 | Ralph Karubian | Carcass saw |
US4502184A (en) * | 1983-06-30 | 1985-03-05 | Kentmaster Manufacturing Co., Inc. | Reversible carcass saw |
US4677887A (en) * | 1985-11-04 | 1987-07-07 | Martin Leonard G | Band saw stand |
US4841639A (en) * | 1987-01-27 | 1989-06-27 | Graney Frank X | Hand operated portable band saw for cutting boards from a log |
US4823666A (en) * | 1988-05-09 | 1989-04-25 | Galloway Ronald G | Stand for portable band saw |
US4953295A (en) * | 1990-02-02 | 1990-09-04 | The United States Of America As Represented By The Secretary Of The Navy | Seawater hydraulic band saw |
US5272946A (en) * | 1992-03-20 | 1993-12-28 | Food Industry Equipment International, Inc. | Safety control system for power operated equipment |
US6256891B1 (en) * | 1997-08-14 | 2001-07-10 | John W. Van Camp | Light duty electric reciprocating handsaw |
US6523447B2 (en) * | 1997-09-26 | 2003-02-25 | Black & Decker Inc. | Cordless chop saw |
JP2000042949A (en) * | 1998-07-24 | 2000-02-15 | Hitachi Koki Co Ltd | Battery type portable band saw machine |
US6996909B1 (en) * | 1998-08-13 | 2006-02-14 | Black & Decker Inc. | Battery powered circular saw |
US6161293A (en) * | 1998-08-14 | 2000-12-19 | One World Technologies, Inc. | Battery powered circular saw |
US6442848B1 (en) * | 1999-03-22 | 2002-09-03 | Ethan Dean | Coping saw |
US6736037B2 (en) | 1999-03-22 | 2004-05-18 | Ethan Dean | Coping saw |
US20020040530A1 (en) | 2000-10-10 | 2002-04-11 | Crawley Timothy M. | Method and apparatus for using portable band saw |
US6675486B2 (en) * | 2001-02-23 | 2004-01-13 | William H. Falberg | Portable bandsaw |
DE10141454A1 (en) * | 2001-08-23 | 2003-03-13 | Hilti Ag | Battery powered circular saw |
US6829830B2 (en) * | 2002-08-02 | 2004-12-14 | Black & Decker Inc. | Cut guide for portable saw |
US7159499B1 (en) * | 2002-12-30 | 2007-01-09 | Lanser Jerry L | Operational support for portable band saw |
USD522828S1 (en) * | 2004-01-15 | 2006-06-13 | Eastway Fair Company Limited | Band saw |
USD530580S1 (en) * | 2004-05-31 | 2006-10-24 | Makita Corporation | Portable electric band saw |
-
2004
- 2004-02-11 US US10/776,838 patent/US7287454B2/en active Active
-
2007
- 2007-09-19 US US11/857,810 patent/US20080005912A1/en not_active Abandoned
- 2007-09-19 US US11/857,772 patent/US8607681B2/en not_active Expired - Lifetime
- 2007-09-19 US US11/857,793 patent/US8770072B2/en not_active Expired - Lifetime
-
2010
- 2010-02-02 US US12/698,538 patent/US20100192390A1/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2876809A (en) * | 1956-06-29 | 1959-03-10 | Rentsch Walter | Low blade-tension band saw constructions |
US4193192A (en) * | 1978-05-08 | 1980-03-18 | Cortez Jose L | Band saw |
US20040158996A1 (en) * | 2003-02-19 | 2004-08-19 | Scott Mclntosh | Hand-held band saw |
US20050188550A1 (en) * | 2004-02-20 | 2005-09-01 | Nancy Uehlein-Proctor | Band saw |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10953482B2 (en) * | 2008-06-03 | 2021-03-23 | Milwaukee Electric Tool Corporation | Shoe accessory for a saw |
US20110119935A1 (en) * | 2008-07-25 | 2011-05-26 | Elger William A | Chainless drive system for a band saw |
US8677633B2 (en) | 2010-06-03 | 2014-03-25 | Milwaukee Electric Tool Corporation | Workpiece guard and blade guard for band saw |
US9227255B2 (en) | 2010-06-03 | 2016-01-05 | Milwaukee Electric Tool Corporation | Workpiece guard and blade guard for band saw |
US10046404B2 (en) | 2010-06-03 | 2018-08-14 | Milwaukee Electric Tool Corporation | Workpiece guard and blade guard for band saw |
US10661366B2 (en) | 2010-06-03 | 2020-05-26 | Milwaukee Electric Tool Corporation | Workpiece guard and blade guard for band saw |
US11219958B2 (en) | 2010-06-03 | 2022-01-11 | Milwaukee Electric Tool Corporation | Portable band saw with chip vent and tire brush |
US11407046B2 (en) * | 2018-11-27 | 2022-08-09 | Strategic Design LLC | Band saw with expanded cutting section |
Also Published As
Publication number | Publication date |
---|---|
US20100192390A1 (en) | 2010-08-05 |
US20080006136A1 (en) | 2008-01-10 |
US20040158996A1 (en) | 2004-08-19 |
US8770072B2 (en) | 2014-07-08 |
US20080000093A1 (en) | 2008-01-03 |
US8607681B2 (en) | 2013-12-17 |
US7287454B2 (en) | 2007-10-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US8607681B2 (en) | Hand-held band saw | |
US8069765B2 (en) | Stand for supporting a hand-held powered operated band saw | |
US6442848B1 (en) | Coping saw | |
US4335512A (en) | Attachment for a power hand saw | |
CN201841313U (en) | Electric circular saw | |
EP2694260B1 (en) | Jigsaw | |
AU2001245813A1 (en) | Coping saw | |
CA2974671C (en) | Miter saw | |
US4566511A (en) | Sander attachment for rotary power saw | |
US10207348B2 (en) | Dual position blade guide for vertical or horizontal position of band saw | |
US6736037B2 (en) | Coping saw | |
US3961550A (en) | Band saw | |
JP2018034251A (en) | Band saw | |
US6027289A (en) | Lateral movement router guide | |
CA2475378C (en) | Hand-held band saw | |
US6256891B1 (en) | Light duty electric reciprocating handsaw | |
US5193595A (en) | Biscuit joiner attachment for radial arm saw | |
US20050178010A1 (en) | Chainsaw tool | |
US20020157264A1 (en) | Portable bandsaw | |
US20230256527A1 (en) | Band saw | |
US20210187638A1 (en) | Portable saw with circular blade | |
KR200186152Y1 (en) | Drill electric motion saw | |
SE513197C2 (en) | Portable, motor-driven cutting tool machine | |
AU2006201005A1 (en) | Coping saw |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: STOUT TOOL CORP., MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MCINTOSH, SCOTT;REEL/FRAME:025389/0570 Effective date: 20040203 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |