US20060245941A1 - Electrical control for pressurized flow device - Google Patents
Electrical control for pressurized flow device Download PDFInfo
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- US20060245941A1 US20060245941A1 US11/117,129 US11712905A US2006245941A1 US 20060245941 A1 US20060245941 A1 US 20060245941A1 US 11712905 A US11712905 A US 11712905A US 2006245941 A1 US2006245941 A1 US 2006245941A1
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- Prior art keywords
- flow
- inlet
- motor
- fluid
- switch
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/02—Stopping, starting, unloading or idling control
- F04B49/022—Stopping, starting, unloading or idling control by means of pressure
Definitions
- the present invention relates to pressurized flow devices such as pressure washers, and more particularly, to a flow control for such a device.
- Pressure washers are well known devices for providing water, or other fluid, from an external source such as a garden hose through a spray nozzle at high pressure. Typically, pressure washers are used to clean surfaces requiring the washing fluid to be delivered under pressure.
- the fluid is pressurized at a pump assembly, preferably driven by a motor, and delivered through a pathway which can be opened or closed to selectively allow fluid to spray from the nozzle. Fluid can be delivered from the nozzle at a pressure in the vicinity of about 1200 to 1500 psi.
- Conventional pressure washers are typically either in free-standing form provided with an elongate hose and/or spray nozzle, or in the form of a portable, hand held unit.
- the pump is switched on and off by an electric switch as needed.
- the motor typically operates continuously whether the liquid pathway is opened or closed. To turn on and off the motor, a user must physically move the switch from an “on” position to an “off” position, otherwise if the power cord is plugged into an electrical outlet, the motor will continue to run.
- Such operation of the motor when the pathway is closed, or operation when the electric motor is started without the fluid being supplied to the pressure washer (running the pump dry) can damage the system. Frequently observed damage resulting from improper operation includes pump overheating and pump failure. Further, damage to the pressure washer components can cause electrical and mechanical hazards.
- One technique for protecting the system found in the prior art is to selectively bypass the pumped liquid back to the pump inlet when the liquid outlet pathway is closed.
- the recirculation of the fluid is controlled by a valve to prevent overheating of the pressure washer due to operation of the components without fluid flowing through the system.
- Some pressure washers have a time limit in which the fluid may be circulated in the bypass mode. However, beyond this amount of time, damage to the pressure washer can occur.
- the motor is turned off (or alternately the washer goes to bypass mode) based on a pressure spike above the normal operating pressure of the unit, i.e. when the fluid is not permitted through the fluid outlet and back pressure in the pump results in a high pressure spike (generally about 1800-2000 psi).
- a high pressure spike generally about 1800-2000 psi.
- This configuration is also problematic when there are internal leakages in the pumps, hoses or fittings because these leakages will alleviate the pressure in the pump head. Subsequently, the device sensing the pressure is exposed to abrupt high and low pressure spikes and the pressure washer will cycle on and off if unattended.
- the present invention relates to a pressure washer having an inlet and an outlet, and a pump assembly in fluid communication with the inlet and the outlet.
- the pressure washer has a motor which drives a pump assembly.
- a flow switch is disposed upstream of the pump assembly, and is electrically connected to the motor.
- the flow plunger is also configured to be retracted when a fluid force of a fluid from the inlet overcomes the bias of the biasing structure. When the flow plunger is retracted, the flow plunger automatically turns the pressure washer motor on.
- Another aspect of the present invention relates to a soft start system for a pressure washer having an inlet and an outlet, and a pump assembly in fluid communication with the inlet and the outlet.
- the pressure washer has a motor which drives a pump assembly.
- a flow switch is disposed upstream of the pump assembly, is electrically connected to the motor, and has a circuit configured to be opened or closed.
- At least two contacts are disposed on the circuit and are configured to displace and electrically connect in the presence of a magnetic field to close the circuit.
- at least one magnet is disposed in the switch and moveable with respect to the contacts. Configured to be extended with a biasing structure towards the inlet, an axially displaceable flow plunger seals the pump assembly from fluid communication with the inlet.
- the flow plunger is also configured to be retracted when a fluid force of a fluid from the inlet overcomes the bias of the biasing structure. When the flow plunger is retracted, the flow plunger automatically turns the pressure washer motor on and drives the pump assembly to deliver fluid under pressure through the outlet.
- Another aspect of the present invention is a flow switch for a pressure washer electrically connected to a motor and located in an inlet conduit.
- the flow switch is located downstream of an inlet and upstream of a pump assembly, and automatically turns the motor on.
- the flow switch includes an axially displaceable flow plunger configured to be extended and retracted within the inlet conduit under a biasing force. When the flow plunger is extended under the biasing force, the inlet is sealed off from fluid communication with the pump assembly, and when the flow plunger is retracted by fluid force overcoming the biasing force, the inlet is in fluid communication with the pump assembly. The retraction of the flow plunger automatically turns the motor on.
- the present invention relates to a pressure washer having an inlet and an outlet, an inlet conduit in fluid communication with the inlet, and a pump assembly in fluid communication with the inlet and the outlet.
- the pressure washer has a motor which drives the pump assembly.
- a flow switch is disposed in the inlet conduit, and is electrically connected to the motor.
- the flow control switch includes a reed switch having a circuit configured to be closed when a fluid force is exerted on the switch and opened in the absence of the fluid force. When the circuit is closed, the motor is automatically turned on and when the circuit is opened, the motor is automatically turned off.
- FIG. 1 is a side perspective view of a pressure washer incorporating the present electrical control switch
- FIG. 2 is a front partially exploded perspective view of the switch and a portion of a pump assembly of the pressure washer of FIG. 1 ;
- FIG. 3 is an assembled fragmentary vertical cross-section of the switch of FIG. 2 in an extended position within an inlet conduit of the pressure washer of FIG. 1 ;
- FIG. 4 is an assembled fragmentary vertical cross-section of the switch of FIG. 2 in a retracted position within the inlet conduit of the pressure washer of FIG. 1 ;
- FIG. 5 is a top plan view of the switch of FIG. 2 ;
- FIG. 6 is a front exploded perspective view of the switch of FIG. 2 ;
- a pressure washer is generally designated 10 and includes a fluid inlet 12 , a fluid outlet 14 and a pump assembly 16 .
- a conventional inlet hose 18 such as a garden hose, is connectable to the fluid inlet to provide water, or any other fluid 20 to the pressure washer 10 .
- a spray gun or spray nozzle 22 can be connected to the fluid outlet 14 by an outlet hose 26 .
- the spray gun 22 is preferably operated by depressing a spring-biased trigger 28 , or any other mechanism, which opens a valve (not shown) in the spray gun to selectively allow the flow of fluid through the gun. When the trigger 28 is not depressed, the valve remains closed and prevents the flow of fluid through the gun 22 .
- the pump assembly 16 is preferably an axial pump, which is preferably driven by the operation of an electric motor 30 .
- an electric motor 30 preferably an electric motor
- other pump assemblies for delivering liquid under pressure are contemplated.
- a combustion-powered motor or engine may be used.
- an inlet conduit 32 Between the pump assembly 16 and the fluid inlet 12 is an inlet conduit 32 , including a first conduit 34 and a second conduit 36 , which define a first passage 38 and a second passage 40 , respectively. Both the first conduit 34 and the second conduit 36 are preferably generally cylindrical. Forming a generally “T”-shape, the first passage 38 is the top of the “T” and extends from the fluid inlet 12 , while the second passage 40 is the leg of the “T” and is in fluid communication with and is generally perpendicular to the first passage.
- the second passage 40 is preferably connected to the pump assembly 16 with fasteners such as bolts 42 so that the pump assembly is in fluid communication with the inlet 12 .
- a flow switch 44 including a flow plunger 46 and a contact portion 48 ( FIG. 3 ) is electrically connected to the motor 30 ( FIG. 1 ).
- the flow switch 44 is disposed within the first passage 38 of the inlet conduit 32 at a switch side 50 of the first passage, and is axially displaceable with respect to the first passage.
- the flow plunger 46 has a housing 52 including an inner radial wall 54 and an outer peripheral wall 56 which are both coaxial with the first conduit 34 .
- the outermost portion of the peripheral wall 56 has a radius that is preferably slightly smaller than the radius of an inner wall 58 of the first conduit 34 such that there is little clearance between the flow plunger 46 and the first conduit.
- outer peripheral wall 56 preferably approximates a cylindrical shape, however it is contemplated that other peripheral shapes can be used that will provide little clearance between the flow plunger 46 and the first conduit 34 .
- radially extending lip 62 is peripherally disposed and sealingly contacts the inner wall 58 of the first conduit 34 .
- the flow plunger 46 has an axial length which is preferably greater than the diameter of the second passage 40 .
- the lip 62 of the flow plunger 46 seals an inlet side 64 of the first passage 38 from the second passage 40 to prevent the fluid communication between the inlet 12 and the second passage 40 .
- Extension of the flow plunger 46 also prevents fluid communication between the inlet 12 and the pump assembly 16 .
- the second passage 40 is in fluid communication with the switch side 50 of the first passage 38 .
- an externally threaded fitting 66 having a generally cylindrical shape has an interior end 68 and an exterior end 70 .
- the interior end 68 is mated into the first passage 38 to seal the first conduit 34 from fluid flow out through the switch side 50 , while the exterior end 70 is outside of the first conduit 34 .
- An additional seal such as an 0 -ring 72 , is preferably disposed at the junction of the interior end 68 of the fitting 66 with an end 74 of the first conduit 34 opposite the inlet 12 .
- the cylindrical shape of the fitting 66 is coaxial with the first conduit 34 , and has an inner diameter sufficient to allow the fitting to circumscribe other parts of the switch 44 .
- FIGS. 5-6 show an exploded view and an assembled view, respectively, of the switch 44 , the plunger 46 , and the fitting 66 which are assembled and fed into the inlet conduit 32 .
- protruding from the interior end 68 of the fitting 66 and preferably integrally formed with the fitting is an elongated shaft 76 which extends through the first passage 38 towards the inlet 12 such that a free end 78 of the shaft is preferably located on the inlet side 64 of the “T” shape.
- the shaft 76 coaxially extends through the hollow center of the flow plunger 46 such that the flow plunger circumscribes the shaft 76 along the length of the flow plunger.
- the shaft 76 has a diameter slightly smaller than the inner diameter of the flow plunger 46 such that the flow plunger is freely displaceable with respect to the preferably static shaft 76 .
- a fluid foil 80 is preferably disposed which controls the direction of fluid flow around the elongated shaft and tempers any fluid turbulence in the inlet conduit 32 . Having a generally cylindrical shape, the fluid foil 80 gradually increases in radius until it is coextensive with the shaft 76 .
- the shaft 76 preferably has an outer diameter about one-third the inner diameter of the first passage 38 , although other configurations are contemplated.
- a biasing structure 82 such as a compression spring is seated, or alternatively attached, at the interior end 68 of the fitting 66 and is disposed in a cavity 84 formed between the threaded portion of the fitting 66 and the elongated shaft 76 .
- the extending end of the biasing structure 82 abuts, or alternatively is attached, to the flow plunger 46 .
- the spring 82 biases the flow plunger 46 axially away from the fixed fitting 66 and in the direction of the inlet 12 to seal the pump assembly 16 from fluid communication with the inlet.
- a preferably ring-shaped clip 86 ( FIG. 4 ) is circumscribingly disposed on the shaft for retaining the flow plunger 46 at a predetermined, fully extended location.
- the flow plunger 46 is restrained from forward extension under the biasing force and is preferably extended such that a portion of the shaft 76 , preferably the fluid foil 80 , protrudes from the flow plunger. Also at this location, the flow plunger 46 seals off the first passage 38 from the second passage 40 .
- the flow plunger 46 When the flow plunger 46 is retracted in response to flow through the inlet 12 , i.e. when the fluid pressure against the flow plunger overcomes the bias of the spring 82 , the flow plunger displaces relative to the first passage 38 of the inlet conduit 32 away from the inlet 12 , and further, displaces relative to the shaft 76 .
- the flow plunger 46 also displaces relative to the second passage 40 , opening the path for fluid communication between the first passage 38 and the second passage 40 to deliver fluid from the inlet 12 to the pump assembly 16 .
- the elongated shaft 76 defines a chamber 88 within which the contact portion 48 of the switch 44 is disposed.
- the contact portion 48 of the switch 44 and the flow plunger 46 are axially displaceable relative to one another.
- the contact portion 48 of the switch 44 preferably includes a reed switch 89 having an electrical circuit 90 configured to be opened or closed, as is known to one skilled in the art.
- the contact portion 48 of the switch 44 has bridging components including a first contact 94 and a second contact 96 which are electrically connected by a flow path connector 98 .
- a vacuum tube 97 preferably encapsulates the first and second contacts 94 , 96 to protect the reed switch 89 from contamination.
- the first contact 94 is rigidly supported at one end 100 by a switch housing 102 , which is introduced and seated in the fitting 66 from the exterior end 70 of the fitting. While seated in the fitting 66 , the first contact 94 and the switch housing 102 are generally coaxial with the fitting, the shaft 76 and the first passage 38 . A free end 104 of the first contact 94 extends into the chamber 88 .
- the second contact 96 has a fixed end 106 connected to an inside wall 108 of the shaft 76 and a free end 110 extends into the chamber 88 in the generally opposite direction of the first contact 94 .
- the contacts 94 , 96 are generally parallel in alignment and opposed with respect to each other, and are further generally parallel to the axis of the first passage 38 .
- the contacts 94 , 96 are preferably made of a suitable material, or plurality of materials, that will displace in the presence of a magnetic field.
- Another component of the switch 44 is at least one magnet 112 operatively coupled to the flow plunger 46 .
- a plurality of magnets 112 are disposed in a symmetrical arrangement within the cylindrical housing 52 of the flow plunger 46 .
- the magnets 112 are axially arrayed about the axis of the flow plunger 46 to provide a predetermined magnetic field around the contacts 94 , 96 .
- a single cylindrical magnet 112 generally circumscribes the elongate shaft 76 , however, any configuration of magnets 112 is contemplated that results in the desired magnetic field required for operation of the switch 44 .
- the magnets 112 are inserted into the flow plunger 46 from an opening 114 on a trailing end 116 of the housing 52 such that the magnets are located between the inner radial wall 54 and the outer peripheral wall 56 .
- the opening 114 is sealed with a cap 118 to prevent displacement of the magnets 112 relative to the flow plunger 46 .
- other methods of attaching the magnets 112 to the flow plunger 46 are contemplated.
- the magnets 112 are operatively displaced with respect to the contacts 94 , 96 without being attached to the flow plunger 46 .
- the materials used for the housing 52 , the conduits 34 , 36 or any other part of the switch 44 should not interfere with the influence of the magnets 112 on the contacts 94 , 96 .
- each contact 94 , 96 is configured to be displaced towards the other in the presence of a predetermined magnetic field.
- the magnets 112 are displaced towards the contact portion 48 such that the magnets generally circumscribe the shaft 76 at the location of the contacts 94 , 96 .
- the predetermined magnetic field displaces the first and the second contacts 94 , 96 toward each other until the electrical circuit is closed, preferably by physical contact of the first and second contacts 94 , 96 .
- the contacts 94 , 96 can be configured to be displaced towards each other without the presence of a magnetic field, or that some other switch components may be employed for use with a flow plunger configuration.
- a control wire 120 preferably extends from the switch 44 , preferably from the first contact 94 , through the shaft 76 towards the switch side 50 of the first conduit 34 .
- the wire 120 is preferably generally axially aligned with the first passage 38 and circumscribed by the switch housing 102 , however other configurations are contemplated.
- the control wire 120 is preferably connected to the motor 30 such that when the circuit closes in the switch 44 , the current travels to the motor and the motor automatically turns on to actuate the pump assembly 16 .
- the circuit closes when the flow plunger 46 is retracted due to the fluid force of the fluid 30 in the inlet conduit 32 overcoming the biasing of the biasing structure 82 .
- the motor 30 turns on preferably almost immediately, or after a slight delay, after the fluid 20 enters the inlet 12 so that pumping does not occur without the presence of fluid in the pump assembly 16 .
- the trigger 28 when the trigger 28 is first squeezed it allows low pressure fluid to flow through the system which causes the flow switch 44 to turn the motor 30 on. This causes the pressure to rise to about 1200 to 1500 psi in approximately 0.5 seconds.
- the switch 44 detects the presence of flow, or a certain amount of flow, the pump assembly 16 can be started “soft” at a lower pressure of preferably about 40 psi, as compared to around 1600 psi in conventional pressure washers.
- the motor 30 is automatically turned on, the pressure of the fluid 20 at the outlet 14 is initially relatively low and increases in pressure to a predetermined pressure.
- the switch 44 automatically turns the motor 30 of the pressure washer 10 off under three conditions.
- the first condition is when the trigger 30 on the spray gun 22 is released which results in zero fluid flowing through the outlet 14 , which in turn results in zero fluid through the system and a pressure build-up in the pressure washer 10 . Since the flow plunger 46 is retracted and the second conduit 36 is in fluid communication with the first conduit 34 behind the flow plunger, the pressure behind the flow plunger (in combination with the spring force of the flow plunger) counters the force of the fluid 20 at the inlet 12 . Thus, the flow plunger 46 is pushed from a retracted position by the back pressure in the pressure washer 10 to an extended position. When this occurs, the circuit in the switch 44 is opened and the current to the motor 30 is cut.
- the trigger 28 in the spray gun 22 is squeezed, which alleviates the back pressure downstream of the flow plunger 46 , which retracts the flow plunger to permit fluid communication between the inlet 12 and the pump assembly 16 , and which allows current to flow to the motor 30 .
- the second condition when the motor 30 is turned off (or remains off) is when no fluid 20 , or a negligible amount of fluid insufficient to counter the bias of the biasing structure 82 , is flowing through the inlet 12 .
- the amount of flow required to retract the flow plunger 46 is preferably about 1.6 to 1.75 gallons per minute, although this amount can vary depending on the strength of the biasing structure 82 .
- the third condition is when the motor 30 is manually shut-off directly at the motor housing.
- the flow switch 44 of the present invention obviates the need for a bypass system to recirculate fluid to prevent overheating of component parts, it is preferably that a bypass system is incorporated, as is known in the art.
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Abstract
Description
- The present invention relates to pressurized flow devices such as pressure washers, and more particularly, to a flow control for such a device.
- Pressure washers are well known devices for providing water, or other fluid, from an external source such as a garden hose through a spray nozzle at high pressure. Typically, pressure washers are used to clean surfaces requiring the washing fluid to be delivered under pressure. The fluid is pressurized at a pump assembly, preferably driven by a motor, and delivered through a pathway which can be opened or closed to selectively allow fluid to spray from the nozzle. Fluid can be delivered from the nozzle at a pressure in the vicinity of about 1200 to 1500 psi.
- Conventional pressure washers are typically either in free-standing form provided with an elongate hose and/or spray nozzle, or in the form of a portable, hand held unit. Typically in the portable version of a pressure washer, the pump is switched on and off by an electric switch as needed. However, in the free-standing form, the motor typically operates continuously whether the liquid pathway is opened or closed. To turn on and off the motor, a user must physically move the switch from an “on” position to an “off” position, otherwise if the power cord is plugged into an electrical outlet, the motor will continue to run. Such operation of the motor when the pathway is closed, or operation when the electric motor is started without the fluid being supplied to the pressure washer (running the pump dry), can damage the system. Frequently observed damage resulting from improper operation includes pump overheating and pump failure. Further, damage to the pressure washer components can cause electrical and mechanical hazards.
- One technique for protecting the system found in the prior art is to selectively bypass the pumped liquid back to the pump inlet when the liquid outlet pathway is closed. The recirculation of the fluid is controlled by a valve to prevent overheating of the pressure washer due to operation of the components without fluid flowing through the system. Some pressure washers have a time limit in which the fluid may be circulated in the bypass mode. However, beyond this amount of time, damage to the pressure washer can occur.
- Another disadvantage of some conventional pressure washers is that they operate on a full pressure “on” or spot pressure system. In the full pressure “on” system, the pressure washer motor is turned on when the system senses a high pressure spike in the pump head, i.e. when the fluid pressure sensed in the pump is high resulting from fluid being introduced into the pump. However, such “hard start” systems start from zero pressure and go to full pressure (generally about 1600 psi or above) in a short period of time, which may cause premature deterioration of valves, hoses and other components.
- Further, in the conventional full pressure “on” system the motor is turned off (or alternately the washer goes to bypass mode) based on a pressure spike above the normal operating pressure of the unit, i.e. when the fluid is not permitted through the fluid outlet and back pressure in the pump results in a high pressure spike (generally about 1800-2000 psi). This configuration is also problematic when there are internal leakages in the pumps, hoses or fittings because these leakages will alleviate the pressure in the pump head. Subsequently, the device sensing the pressure is exposed to abrupt high and low pressure spikes and the pressure washer will cycle on and off if unattended.
- Accordingly, there is a need for an improved pressure washer and a method of switching the motor on and off which prevents damage to the pressure washer caused by full pressure “on” starts.
- There is a further need for an improved pressure washer and a method of switching the motor on and off which prevents the pressure washer from cycling on and off due to leaks in the pressure washer.
- The present invention relates to a pressure washer having an inlet and an outlet, and a pump assembly in fluid communication with the inlet and the outlet. The pressure washer has a motor which drives a pump assembly. A flow switch is disposed upstream of the pump assembly, and is electrically connected to the motor. Configured to be extended with a biasing structure towards the inlet, an axially displaceable flow plunger seals the pump assembly from fluid communication with the inlet. The flow plunger is also configured to be retracted when a fluid force of a fluid from the inlet overcomes the bias of the biasing structure. When the flow plunger is retracted, the flow plunger automatically turns the pressure washer motor on.
- Another aspect of the present invention relates to a soft start system for a pressure washer having an inlet and an outlet, and a pump assembly in fluid communication with the inlet and the outlet. The pressure washer has a motor which drives a pump assembly. A flow switch is disposed upstream of the pump assembly, is electrically connected to the motor, and has a circuit configured to be opened or closed. At least two contacts are disposed on the circuit and are configured to displace and electrically connect in the presence of a magnetic field to close the circuit. Further, at least one magnet is disposed in the switch and moveable with respect to the contacts. Configured to be extended with a biasing structure towards the inlet, an axially displaceable flow plunger seals the pump assembly from fluid communication with the inlet. The flow plunger is also configured to be retracted when a fluid force of a fluid from the inlet overcomes the bias of the biasing structure. When the flow plunger is retracted, the flow plunger automatically turns the pressure washer motor on and drives the pump assembly to deliver fluid under pressure through the outlet.
- Another aspect of the present invention is a flow switch for a pressure washer electrically connected to a motor and located in an inlet conduit. The flow switch is located downstream of an inlet and upstream of a pump assembly, and automatically turns the motor on. The flow switch includes an axially displaceable flow plunger configured to be extended and retracted within the inlet conduit under a biasing force. When the flow plunger is extended under the biasing force, the inlet is sealed off from fluid communication with the pump assembly, and when the flow plunger is retracted by fluid force overcoming the biasing force, the inlet is in fluid communication with the pump assembly. The retraction of the flow plunger automatically turns the motor on.
- Additionally, the present invention relates to a pressure washer having an inlet and an outlet, an inlet conduit in fluid communication with the inlet, and a pump assembly in fluid communication with the inlet and the outlet. The pressure washer has a motor which drives the pump assembly. A flow switch is disposed in the inlet conduit, and is electrically connected to the motor. The flow control switch includes a reed switch having a circuit configured to be closed when a fluid force is exerted on the switch and opened in the absence of the fluid force. When the circuit is closed, the motor is automatically turned on and when the circuit is opened, the motor is automatically turned off.
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FIG. 1 is a side perspective view of a pressure washer incorporating the present electrical control switch; -
FIG. 2 is a front partially exploded perspective view of the switch and a portion of a pump assembly of the pressure washer ofFIG. 1 ; -
FIG. 3 is an assembled fragmentary vertical cross-section of the switch ofFIG. 2 in an extended position within an inlet conduit of the pressure washer ofFIG. 1 ; -
FIG. 4 is an assembled fragmentary vertical cross-section of the switch ofFIG. 2 in a retracted position within the inlet conduit of the pressure washer ofFIG. 1 ; -
FIG. 5 is a top plan view of the switch ofFIG. 2 ; and -
FIG. 6 is a front exploded perspective view of the switch ofFIG. 2 ; - Referring to
FIG. 1 , a pressure washer is generally designated 10 and includes afluid inlet 12, afluid outlet 14 and apump assembly 16. Aconventional inlet hose 18, such as a garden hose, is connectable to the fluid inlet to provide water, or anyother fluid 20 to thepressure washer 10. To effect delivery of thefluid 20 to the intended object, a spray gun orspray nozzle 22 can be connected to thefluid outlet 14 by anoutlet hose 26. Thespray gun 22 is preferably operated by depressing a spring-biased trigger 28, or any other mechanism, which opens a valve (not shown) in the spray gun to selectively allow the flow of fluid through the gun. When thetrigger 28 is not depressed, the valve remains closed and prevents the flow of fluid through thegun 22. - Referring now to
FIGS. 2 and 4 -6, thepump assembly 16 is preferably an axial pump, which is preferably driven by the operation of anelectric motor 30. However, other pump assemblies for delivering liquid under pressure are contemplated. Additionally, it is contemplated that a combustion-powered motor or engine may be used. - Between the
pump assembly 16 and thefluid inlet 12 is aninlet conduit 32, including afirst conduit 34 and asecond conduit 36, which define afirst passage 38 and asecond passage 40, respectively. Both thefirst conduit 34 and thesecond conduit 36 are preferably generally cylindrical. Forming a generally “T”-shape, thefirst passage 38 is the top of the “T” and extends from thefluid inlet 12, while thesecond passage 40 is the leg of the “T” and is in fluid communication with and is generally perpendicular to the first passage. Thesecond passage 40 is preferably connected to thepump assembly 16 with fasteners such asbolts 42 so that the pump assembly is in fluid communication with theinlet 12. - A
flow switch 44 including aflow plunger 46 and a contact portion 48 (FIG. 3 ) is electrically connected to the motor 30 (FIG. 1 ). Theflow switch 44 is disposed within thefirst passage 38 of theinlet conduit 32 at aswitch side 50 of the first passage, and is axially displaceable with respect to the first passage. Having a generally cylindrical shape, theflow plunger 46 has ahousing 52 including an innerradial wall 54 and an outerperipheral wall 56 which are both coaxial with thefirst conduit 34. The outermost portion of theperipheral wall 56 has a radius that is preferably slightly smaller than the radius of aninner wall 58 of thefirst conduit 34 such that there is little clearance between theflow plunger 46 and the first conduit. Further, the outerperipheral wall 56 preferably approximates a cylindrical shape, however it is contemplated that other peripheral shapes can be used that will provide little clearance between theflow plunger 46 and thefirst conduit 34. At an upstream end of theflow plunger 60, radially extendinglip 62 is peripherally disposed and sealingly contacts theinner wall 58 of thefirst conduit 34. - The
flow plunger 46 has an axial length which is preferably greater than the diameter of thesecond passage 40. When theflow plunger 46 is extended, thelip 62 of theflow plunger 46 seals aninlet side 64 of thefirst passage 38 from thesecond passage 40 to prevent the fluid communication between theinlet 12 and thesecond passage 40. Extension of theflow plunger 46 also prevents fluid communication between theinlet 12 and thepump assembly 16. Thesecond passage 40, however, is in fluid communication with theswitch side 50 of thefirst passage 38. - On the
switch side 50 of thefirst passage 38, an externally threaded fitting 66 having a generally cylindrical shape has aninterior end 68 and anexterior end 70. Theinterior end 68 is mated into thefirst passage 38 to seal thefirst conduit 34 from fluid flow out through theswitch side 50, while theexterior end 70 is outside of thefirst conduit 34. An additional seal, such as an 0-ring 72, is preferably disposed at the junction of theinterior end 68 of the fitting 66 with anend 74 of thefirst conduit 34 opposite theinlet 12. The cylindrical shape of the fitting 66 is coaxial with thefirst conduit 34, and has an inner diameter sufficient to allow the fitting to circumscribe other parts of theswitch 44. At theinterior end 68, the fitting 66 preferably has a relatively small inner diameter, while at theexterior end 70, the fitting preferably has a relatively large inner diameter, as will be described with more particularity later.FIGS. 5-6 show an exploded view and an assembled view, respectively, of theswitch 44, theplunger 46, and the fitting 66 which are assembled and fed into theinlet conduit 32. - Referring back to
FIGS. 3-4 , protruding from theinterior end 68 of the fitting 66 and preferably integrally formed with the fitting is anelongated shaft 76 which extends through thefirst passage 38 towards theinlet 12 such that afree end 78 of the shaft is preferably located on theinlet side 64 of the “T” shape. Theshaft 76 coaxially extends through the hollow center of theflow plunger 46 such that the flow plunger circumscribes theshaft 76 along the length of the flow plunger. Theshaft 76 has a diameter slightly smaller than the inner diameter of theflow plunger 46 such that the flow plunger is freely displaceable with respect to the preferablystatic shaft 76. - At the
free end 78 of theshaft 76, afluid foil 80 is preferably disposed which controls the direction of fluid flow around the elongated shaft and tempers any fluid turbulence in theinlet conduit 32. Having a generally cylindrical shape, thefluid foil 80 gradually increases in radius until it is coextensive with theshaft 76. Theshaft 76 preferably has an outer diameter about one-third the inner diameter of thefirst passage 38, although other configurations are contemplated. - A biasing
structure 82 such as a compression spring is seated, or alternatively attached, at theinterior end 68 of the fitting 66 and is disposed in acavity 84 formed between the threaded portion of the fitting 66 and theelongated shaft 76. The extending end of the biasingstructure 82 abuts, or alternatively is attached, to theflow plunger 46. Providing an outwardly biasing force, thespring 82 biases theflow plunger 46 axially away from the fixedfitting 66 and in the direction of theinlet 12 to seal thepump assembly 16 from fluid communication with the inlet. - Along the
shaft 76 at theinlet side 64 of thefirst conduit 34, a preferably ring-shaped clip 86 (FIG. 4 ) is circumscribingly disposed on the shaft for retaining theflow plunger 46 at a predetermined, fully extended location. At this location, theflow plunger 46 is restrained from forward extension under the biasing force and is preferably extended such that a portion of theshaft 76, preferably thefluid foil 80, protrudes from the flow plunger. Also at this location, theflow plunger 46 seals off thefirst passage 38 from thesecond passage 40. - When the
flow plunger 46 is retracted in response to flow through theinlet 12, i.e. when the fluid pressure against the flow plunger overcomes the bias of thespring 82, the flow plunger displaces relative to thefirst passage 38 of theinlet conduit 32 away from theinlet 12, and further, displaces relative to theshaft 76. Theflow plunger 46 also displaces relative to thesecond passage 40, opening the path for fluid communication between thefirst passage 38 and thesecond passage 40 to deliver fluid from theinlet 12 to thepump assembly 16. - Having a generally tubular shape that is axially aligned with and located in the
inlet conduit 32, theelongated shaft 76 defines achamber 88 within which thecontact portion 48 of theswitch 44 is disposed. In the preferred embodiment, thecontact portion 48 of theswitch 44 and theflow plunger 46 are axially displaceable relative to one another. - The
contact portion 48 of theswitch 44 preferably includes areed switch 89 having anelectrical circuit 90 configured to be opened or closed, as is known to one skilled in the art. Thecontact portion 48 of theswitch 44 has bridging components including afirst contact 94 and asecond contact 96 which are electrically connected by aflow path connector 98. Avacuum tube 97 preferably encapsulates the first andsecond contacts reed switch 89 from contamination. - The
first contact 94 is rigidly supported at oneend 100 by aswitch housing 102, which is introduced and seated in the fitting 66 from theexterior end 70 of the fitting. While seated in the fitting 66, thefirst contact 94 and theswitch housing 102 are generally coaxial with the fitting, theshaft 76 and thefirst passage 38. Afree end 104 of thefirst contact 94 extends into thechamber 88. - The
second contact 96 has a fixedend 106 connected to aninside wall 108 of theshaft 76 and afree end 110 extends into thechamber 88 in the generally opposite direction of thefirst contact 94. In a first position, thecontacts first passage 38. Thecontacts - Another component of the
switch 44 is at least onemagnet 112 operatively coupled to theflow plunger 46. In the preferred embodiment, a plurality ofmagnets 112 are disposed in a symmetrical arrangement within thecylindrical housing 52 of theflow plunger 46. Preferably, themagnets 112 are axially arrayed about the axis of theflow plunger 46 to provide a predetermined magnetic field around thecontacts cylindrical magnet 112 generally circumscribes theelongate shaft 76, however, any configuration ofmagnets 112 is contemplated that results in the desired magnetic field required for operation of theswitch 44. - In the preferred embodiment, the
magnets 112 are inserted into theflow plunger 46 from anopening 114 on a trailingend 116 of thehousing 52 such that the magnets are located between the innerradial wall 54 and the outerperipheral wall 56. Theopening 114 is sealed with acap 118 to prevent displacement of themagnets 112 relative to theflow plunger 46. However, other methods of attaching themagnets 112 to theflow plunger 46 are contemplated. In an alternate embodiment, themagnets 112 are operatively displaced with respect to thecontacts flow plunger 46. Further, it should be appreciated that the materials used for thehousing 52, theconduits switch 44 should not interfere with the influence of themagnets 112 on thecontacts - For actuating the automatic switching of the
motor 30, eachcontact flow plunger 46 is retracted, themagnets 112 are displaced towards thecontact portion 48 such that the magnets generally circumscribe theshaft 76 at the location of thecontacts second contacts second contacts motor 30 electrically (or alternately, or if combustion fuel is provided), the motor is automatically turned on to activate thepump assembly 16. - Alternatively, it is contemplated that the
contacts - A
control wire 120 preferably extends from theswitch 44, preferably from thefirst contact 94, through theshaft 76 towards theswitch side 50 of thefirst conduit 34. Thewire 120 is preferably generally axially aligned with thefirst passage 38 and circumscribed by theswitch housing 102, however other configurations are contemplated. Extending out from theswitch housing 102, thecontrol wire 120 is preferably connected to themotor 30 such that when the circuit closes in theswitch 44, the current travels to the motor and the motor automatically turns on to actuate thepump assembly 16. The circuit closes when theflow plunger 46 is retracted due to the fluid force of the fluid 30 in theinlet conduit 32 overcoming the biasing of the biasingstructure 82. - Thus, if the
trigger 28 is depressed and there is power to themotor 30, the motor turns on preferably almost immediately, or after a slight delay, after the fluid 20 enters theinlet 12 so that pumping does not occur without the presence of fluid in thepump assembly 16. In other words, when thetrigger 28 is first squeezed it allows low pressure fluid to flow through the system which causes theflow switch 44 to turn themotor 30 on. This causes the pressure to rise to about 1200 to 1500 psi in approximately 0.5 seconds. Also, since theswitch 44 detects the presence of flow, or a certain amount of flow, thepump assembly 16 can be started “soft” at a lower pressure of preferably about 40 psi, as compared to around 1600 psi in conventional pressure washers. When themotor 30 is automatically turned on, the pressure of the fluid 20 at theoutlet 14 is initially relatively low and increases in pressure to a predetermined pressure. - The
switch 44 automatically turns themotor 30 of thepressure washer 10 off under three conditions. The first condition is when thetrigger 30 on thespray gun 22 is released which results in zero fluid flowing through theoutlet 14, which in turn results in zero fluid through the system and a pressure build-up in thepressure washer 10. Since theflow plunger 46 is retracted and thesecond conduit 36 is in fluid communication with thefirst conduit 34 behind the flow plunger, the pressure behind the flow plunger (in combination with the spring force of the flow plunger) counters the force of the fluid 20 at theinlet 12. Thus, theflow plunger 46 is pushed from a retracted position by the back pressure in thepressure washer 10 to an extended position. When this occurs, the circuit in theswitch 44 is opened and the current to themotor 30 is cut. To resume operation of thepressure washer 10, thetrigger 28 in thespray gun 22 is squeezed, which alleviates the back pressure downstream of theflow plunger 46, which retracts the flow plunger to permit fluid communication between theinlet 12 and thepump assembly 16, and which allows current to flow to themotor 30. - The second condition when the
motor 30 is turned off (or remains off) is when no fluid 20, or a negligible amount of fluid insufficient to counter the bias of the biasingstructure 82, is flowing through theinlet 12. The amount of flow required to retract theflow plunger 46 is preferably about 1.6 to 1.75 gallons per minute, although this amount can vary depending on the strength of the biasingstructure 82. The third condition is when themotor 30 is manually shut-off directly at the motor housing. - Although the
flow switch 44 of the present invention obviates the need for a bypass system to recirculate fluid to prevent overheating of component parts, it is preferably that a bypass system is incorporated, as is known in the art. - While specific embodiments of the present electrical control for pressurized flow device have been shown and described, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing form the invention is its broader aspects and as set forth in the following claims.
Claims (23)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/117,129 US20060245941A1 (en) | 2005-04-28 | 2005-04-28 | Electrical control for pressurized flow device |
CA002543921A CA2543921A1 (en) | 2005-04-28 | 2006-04-25 | Electrical control for pressurized flow device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/117,129 US20060245941A1 (en) | 2005-04-28 | 2005-04-28 | Electrical control for pressurized flow device |
Publications (1)
Publication Number | Publication Date |
---|---|
US20060245941A1 true US20060245941A1 (en) | 2006-11-02 |
Family
ID=37193947
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/117,129 Abandoned US20060245941A1 (en) | 2005-04-28 | 2005-04-28 | Electrical control for pressurized flow device |
Country Status (2)
Country | Link |
---|---|
US (1) | US20060245941A1 (en) |
CA (1) | CA2543921A1 (en) |
Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080245899A1 (en) * | 2007-04-04 | 2008-10-09 | Black & Decker Inc. | Pressure washer system and operating method |
US20090317262A1 (en) * | 2006-07-17 | 2009-12-24 | Briggs & Stratton Corporation | Engine speed control for pressure washer |
US20100243086A1 (en) * | 2009-03-25 | 2010-09-30 | Briggs & Stratton Corporation | Booster water spraying system |
US20100282862A1 (en) * | 2009-05-06 | 2010-11-11 | Briggs & Stratton Corporation | Pressure washer with throttle control |
US20110014066A1 (en) * | 2009-07-14 | 2011-01-20 | Briggs & Stratton Corporation | Garden hose booster water pump system |
US20110142685A1 (en) * | 2009-12-16 | 2011-06-16 | Briggs & Strantton Corporation | Pump unloader valve and engine throttle system |
US20130343906A1 (en) * | 2011-11-04 | 2013-12-26 | Briggs & Stratton Corporation | Starter system for an engine |
US8727233B2 (en) | 2011-10-17 | 2014-05-20 | Champion Power Equipment, Inc. | Pressure spray washer and control |
US8814531B2 (en) | 2012-08-02 | 2014-08-26 | Briggs & Stratton Corporation | Pressure washers including jet pumps |
US9051927B2 (en) | 2012-02-17 | 2015-06-09 | Briggs & Stratton Corporation | Water pump having two operating conditions |
US9127658B2 (en) | 2011-11-04 | 2015-09-08 | Briggs & Stratton Corporation | Internal combustion engine including starting system powered by lithium-ion battery |
US9220192B2 (en) | 2011-11-04 | 2015-12-29 | Briggs & Stratton Corporation | Lawn mower starter system |
USD795181S1 (en) | 2016-06-15 | 2017-08-22 | Briggs & Stratton Corporation | Battery |
US10130962B2 (en) | 2013-10-10 | 2018-11-20 | Briggs & Stratton Corporation | Wirelessly controlled trigger start and chemical tank change-over for pressure washers |
US20180361434A1 (en) * | 2015-12-09 | 2018-12-20 | Tti (Macao Commercial Offshore) Limited | Improved power washer with pulsing boost power mode |
US10181590B2 (en) | 2014-03-06 | 2019-01-15 | Briggs & Stratton Corporation | Rechargeable battery system for replacement of lead-acid battery |
CN110536757A (en) * | 2017-04-18 | 2019-12-03 | 罗伯特·博世有限公司 | Pressure cleaning device, method for operating a pressure cleaning device and method for identifying a hose attachment |
CN111336085A (en) * | 2018-12-19 | 2020-06-26 | Fna集团公司 | Pressure washer system |
US10808687B1 (en) * | 2017-12-04 | 2020-10-20 | Macnaught Pty Limited | Drum mounted, on-demand fluid transfer pump |
US10870135B2 (en) | 2014-12-05 | 2020-12-22 | Briggs & Stratton, Llc | Pressure washers including jet pumps |
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US20080245899A1 (en) * | 2007-04-04 | 2008-10-09 | Black & Decker Inc. | Pressure washer system and operating method |
US7926740B2 (en) | 2007-04-04 | 2011-04-19 | Black & Decker Inc. | Pressure washer system and operating method |
US8485796B2 (en) | 2009-03-25 | 2013-07-16 | Briggs & Stratton Corporation | Booster water spraying system |
US20100243086A1 (en) * | 2009-03-25 | 2010-09-30 | Briggs & Stratton Corporation | Booster water spraying system |
US9878341B2 (en) | 2009-03-25 | 2018-01-30 | Briggs & Stratton Corporation | Water spraying system with wireless transmitter arrangement |
US9901949B2 (en) * | 2009-03-25 | 2018-02-27 | Briggs & Stratton Corporation | Water spraying system |
US20130277451A1 (en) * | 2009-03-25 | 2013-10-24 | Briggs & Stratton Corporation | Water spraying system |
US20100282862A1 (en) * | 2009-05-06 | 2010-11-11 | Briggs & Stratton Corporation | Pressure washer with throttle control |
US8439651B2 (en) | 2009-07-14 | 2013-05-14 | Briggs & Stratton Corporation | Garden hose booster water pump system |
US20110014066A1 (en) * | 2009-07-14 | 2011-01-20 | Briggs & Stratton Corporation | Garden hose booster water pump system |
US20110142685A1 (en) * | 2009-12-16 | 2011-06-16 | Briggs & Strantton Corporation | Pump unloader valve and engine throttle system |
US8727233B2 (en) | 2011-10-17 | 2014-05-20 | Champion Power Equipment, Inc. | Pressure spray washer and control |
US9404465B2 (en) | 2011-11-04 | 2016-08-02 | Briggs & Stratton Corporation | Starting battery for an internal combustion engine |
US10514013B2 (en) | 2011-11-04 | 2019-12-24 | Briggs & Stratton Corporation | Electric starting system for an internal combustion engine |
US9220192B2 (en) | 2011-11-04 | 2015-12-29 | Briggs & Stratton Corporation | Lawn mower starter system |
US9228556B2 (en) | 2011-11-04 | 2016-01-05 | Briggs & Stratton Corporation | Internal combustion engine including starting system powered by lithium-ion battery |
US9267482B2 (en) | 2011-11-04 | 2016-02-23 | Briggs & Stratton Corporation | Starter system for an engine |
US11193468B2 (en) | 2011-11-04 | 2021-12-07 | Briggs & Stratton, Llc | Electric starting system for an internal combustion engine |
US9644595B2 (en) | 2011-11-04 | 2017-05-09 | Briggs & Stratton Corporation | Starting battery for an internal combustion engine |
US9127658B2 (en) | 2011-11-04 | 2015-09-08 | Briggs & Stratton Corporation | Internal combustion engine including starting system powered by lithium-ion battery |
US9759175B2 (en) | 2011-11-04 | 2017-09-12 | Briggs & Stratton Corporation | Starter system for an engine |
US9828966B2 (en) | 2011-11-04 | 2017-11-28 | Briggs & Stratton Corporation | Lawn mower starter system |
US10024292B2 (en) | 2011-11-04 | 2018-07-17 | Briggs & Stratton Corporation | Electric starting system for an internal combustion engine |
US9890755B2 (en) | 2011-11-04 | 2018-02-13 | Briggs & Stratton Corporation | Electric starting system for an internal combustion engine |
US20130343906A1 (en) * | 2011-11-04 | 2013-12-26 | Briggs & Stratton Corporation | Starter system for an engine |
US9051927B2 (en) | 2012-02-17 | 2015-06-09 | Briggs & Stratton Corporation | Water pump having two operating conditions |
US8814531B2 (en) | 2012-08-02 | 2014-08-26 | Briggs & Stratton Corporation | Pressure washers including jet pumps |
US10654054B2 (en) | 2012-08-02 | 2020-05-19 | Briggs & Stratton Corporation | Pressure washers including jet pumps |
US10130962B2 (en) | 2013-10-10 | 2018-11-20 | Briggs & Stratton Corporation | Wirelessly controlled trigger start and chemical tank change-over for pressure washers |
US10181590B2 (en) | 2014-03-06 | 2019-01-15 | Briggs & Stratton Corporation | Rechargeable battery system for replacement of lead-acid battery |
US10870135B2 (en) | 2014-12-05 | 2020-12-22 | Briggs & Stratton, Llc | Pressure washers including jet pumps |
US20180361434A1 (en) * | 2015-12-09 | 2018-12-20 | Tti (Macao Commercial Offshore) Limited | Improved power washer with pulsing boost power mode |
US10512944B2 (en) * | 2015-12-09 | 2019-12-24 | Tti (Macao Commercial Offshore) Limited | Power washer with pulsing boost power mode |
USD795181S1 (en) | 2016-06-15 | 2017-08-22 | Briggs & Stratton Corporation | Battery |
CN110536757A (en) * | 2017-04-18 | 2019-12-03 | 罗伯特·博世有限公司 | Pressure cleaning device, method for operating a pressure cleaning device and method for identifying a hose attachment |
US10808687B1 (en) * | 2017-12-04 | 2020-10-20 | Macnaught Pty Limited | Drum mounted, on-demand fluid transfer pump |
EP3720806A4 (en) * | 2017-12-04 | 2021-09-01 | Macnaught Pty Limited | Drum mounted, on-demand fluid transfer pump |
CN111336085A (en) * | 2018-12-19 | 2020-06-26 | Fna集团公司 | Pressure washer system |
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