US20030121667A1 - Casing hanger annulus monitoring system - Google Patents
Casing hanger annulus monitoring system Download PDFInfo
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- US20030121667A1 US20030121667A1 US10/330,453 US33045302A US2003121667A1 US 20030121667 A1 US20030121667 A1 US 20030121667A1 US 33045302 A US33045302 A US 33045302A US 2003121667 A1 US2003121667 A1 US 2003121667A1
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- Prior art keywords
- hanger
- casing
- valve
- passage
- bridging
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- Abandoned
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- 238000012544 monitoring process Methods 0.000 title description 11
- 238000004891 communication Methods 0.000 claims abstract description 30
- 239000012530 fluid Substances 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 2
- 239000004020 conductor Substances 0.000 description 10
- 239000004568 cement Substances 0.000 description 6
- 238000005553 drilling Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/068—Well heads; Setting-up thereof having provision for introducing objects or fluids into, or removing objects from, wells
- E21B33/076—Well heads; Setting-up thereof having provision for introducing objects or fluids into, or removing objects from, wells specially adapted for underwater installations
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/035—Well heads; Setting-up thereof specially adapted for underwater installations
Definitions
- This invention relates in general to offshore drilling and production equipment, and in particular to a subsea well system for monitoring the pressure in a non-producing string of casing through the completion system.
- a subsea well that is capable of producing oil or gas will have a conductor housing secured to a string of conductor pipe which extends some short depth into the well.
- a wellhead housing lands in the conductor housing.
- the wellhead housing is secured to an outer or first string of casing, which extends through the conductor to a deeper depth into the well.
- one or more additional casing strings will extend through the outer string of casing to increasing depths in the well until the well is cased to the final depth.
- Each string of casing is supported at the upper end by a casing hanger.
- the casing hanger lands in and is supported by the wellhead.
- only one string of casing is set within the outer casing. Where only one string of casing is set within the outer casing, only one casing hanger, the production casing hanger, is landed in the wellhead housing.
- each casing hanger is above the previous one in the wellhead housing.
- a casing hanger packoff is set to isolate each annular space between strings of casing.
- the last string of casing extends into the well to the final depth, this being the production casing.
- the strings of casing between the outer casing and the production casing are intermediate casing strings.
- the production fluids flow through perforations made in the production casing at the producing zone.
- a string of tubing extends to the producing zone within the production casing to provide a pressure controlled conduit through which the well fluids are produced.
- a packer seals the space between the production casing and the tubing to ensure that the well fluids flow through the tubing to the surface.
- the tubing is supported by a tubing hanger assembly that lands and locks above the production casing hanger, either in the wellhead housing, in a tubing hanger spool, or in a horizontal or spool tree, as described below.
- Subsea wells capable of producing oil or gas can be completed with various arrangements of the production control valves in an assembly generally known as a tree.
- the tubing hanger assembly lands in the wellhead housing above the production casing hanger.
- the tubing hanger assembly lands in a tubing hanger spool that is itself landed and locked to the wellhead housing.
- the horizontal tree lands and seals on the wellhead housing.
- a tubing hanger assembly lands and seals in the horizontal tree.
- the tubing hanger assembly in conventional trees has a flow passage for communication with the annulus surrounding the tubing.
- a tubing annulus bypass extends around the tubing hanger in horizontal trees. These passages allow for communication between the interior of the production casing and the interior of the tubing. Virtually all producing wells are capable of monitoring pressure in the annulus flow passage between the interior of the production casing and the interior of the tubing.
- a sealed annulus locates between the production casing and the next larger string of casing. Normally there should be no pressure in the annulus between the production casing and the next larger string of casing because the annular space between the production casing and the next larger string of casing is ordinarily cemented at its lower end and sealed with a packoff at the production casing hanger end. If pressure within this annulus increases, it would indicate that a leak exists in one of the strings of casing. The leak could be from several places. Regardless of where the leak is coming from, pressure build up in the annulus between the production casing and the next larger string of casing could collapse a portion of the production casing, compromising the structural and pressure integrity of the well.
- a tubular wellhead member or wellhead housing having a bore registers with a tree assembly A casing hanger that has a bore lands in the bore of the wellhead member.
- the casing hanger is adapted to be secured to a string of casing, which defines a casing annulus.
- a passage extends from the casing annulus into the wellhead member above the casing hanger.
- the well assembly also includes a tubing hanger assembly that lands in the bore of the wellhead member.
- the tubing assembly is adapted to be connected to a string of tubing.
- the tubing hanger assembly has a portion that engages the valve while landing to move the valve from a closed position to an open position
- a portion of the passage extends through a production casing hanger from the exterior of the production casing hanger below the casing hanger packoff to an outlet in the interior of the production casing hanger.
- a port closure sleeve threads to the interior of the production casing hanger. The port closure sleeve seals on both sides of the passage outlet in the interior of the production casing hanger.
- the ported production bridging hanger mates and seals on its exterior surface with the interior of the production casing hanger at a point above and below the passage outlet in the interior of the production casing hanger. Another portion of the passage extends through the bridging hanger, between a pair of seals, to an inlet of the valve for opening and closing the passage.
- the valve is reciprocally mounted in the bridging hanger and is in a closed position until a tubing hanger assembly is installed.
- the base of the tubing hanger assembly presses against the valve.
- the springs in the valve are compressed, thereby opening the passage running through the bridging hanger.
- the annulus pressure then communicates through the passage to the exterior of the tree assembly.
- a communication line extends from the tree to monitoring equipment at the surface for monitoring the pressure in the annulus of the production casing as described.
- the passage includes a valve passage, a slot, and a port that are located in the casing hanger.
- the valve passage leads from the interior edge of the production casing hanger flowby slot, which in turn opens into the production casing annulus.
- the valve passage leads upward into the bore of the casing hanger.
- a spring-loaded valve is reciprocally carried in the valve passage. The valve protrudes into the casing hanger bore while in a closed position. The casing annulus does not communicate to the port until the tubing hanger assembly is installed because the valve remains in a closed position until the tubing hanger assembly is installed.
- the tubing hanger assembly comes into contact and presses against the valve.
- the valve moves downward opening the valve passage. From the port, the annulus pressure communicates to the tree assembly for monitoring the pressure in the annulus of the production as described.
- FIG. 1 is an overall sectional view of an upper portion of a wellhead assembly in accordance with this invention and shown with a production casing hanger installed, but before a tree assembly had been attached.
- FIG. 2 is an overall sectional view of the wellhead assembly of FIG. 1, after the port closure sleeve has been removed and a ported production bridging hanger has been installed, but before a tubing hanger assembly has been installed.
- FIG. 3 is an overall sectional view of the wellhead assembly of FIG. 1, after the tubing hanger assembly has been installed.
- FIG. 4 is a sectional view of the wellhead assembly of a second embodiment of the invention, after a tubing hanger assembly has been installed.
- one configuration for the subsea wellhead assembly includes a conductor housing 11 , which will locate at the sea floor.
- Conductor housing 11 is a large tubular member that is secured to a string of conductor pipe (not shown).
- Conductor pipe (not shown) extends to a first depth into the well.
- a tubular wellhead member or wellhead housing 13 lands in the conductor housing 11 .
- Wellhead housing 13 is typically a high pressure tubular member having an exterior surface 15 and an interior surface 17 .
- Wellhead housing 13 secures to a first string of casing, which extends through the conductor pipe (not shown) to a deeper depth into the well. Normally, the first string of casing (not shown) is cemented in place.
- an intermediate casing hanger 19 and intermediate casing are installed in wellhead housing 13 in the first string of casing.
- Intermediate casing hanger 19 lands on a lower shoulder located on interior surface 17 of the wellhead housing 13 .
- an intermediate casing hanger packoff 23 seals intermediate casing hanger 19 with interior surface 17 of the wellhead housing 13 .
- Intermediate casing hanger 19 secures to a string of intermediate casing (not shown), which is cemented in place.
- Intermediate casing (not shown) extends between the first string of casing (not shown) and production casing 29 to an intermediate depth.
- a production casing hanger or casing hanger 21 having an interior surface and an exterior surface lands on a shoulder on intermediate casing hanger 19 .
- a production casing hanger packoff 27 seals casing hanger 21 with interior surface 17 of wellhead housing 13 .
- a production casing 29 attaches to a lower portion of casing hanger 21 .
- Production casing 29 extends through the intermediate string of casing (not shown) to a final depth of the well. Production casing 29 is cemented in place.
- a production casing annulus or casing annulus 31 is in the space surrounding the production casing 29 .
- casing annulus 31 surrounds casing hanger 21 , and packoff 27 prevents leakage past casing hanger 21 .
- Cement in production annulus 31 blocks communication of formation pressure from the perforations.
- a packer (not shown) locates in production casing 29 above these perforations to seal the well pressure within the lower portion of production casing 29 .
- pressure other than atmospheric is in casing annulus 31 only when a leak occurs.
- Casing annulus pressure communicates through a passage.
- a casing portion of the passage which includes a communication passage or port 33 that extends laterally through a side of casing hanger 21 from its exterior surface to its interior surface.
- port 33 is located at an axial position between packoffs 23 and 27 .
- Port 33 intersects a flowby for cement return passage or slot 25 in casing hanger 21 .
- slot 25 extends from casing annulus 31 to the exterior surface of casing hanger 21 between packoffs 23 and 27 .
- Packoffs 23 and 27 block communication of casing annulus pressure both up and down interior surface 17 of wellhead housing 13 adjacent slot 25 .
- Port 33 allows fluid communication between the casing annulus 31 and the interior surface of casing hanger 21 .
- a port closure sleeve 35 with upper and lower seals 37 seal port 33 . Seals 37 extend around closure sleeve 35 and locate above and below port 33 .
- port closure sleeve 35 is threadedly connected to casing hanger 21 before casing hanger 21 is run.
- Port closure sleeve 35 has an interior surface and an exterior surface.
- a slot 39 in the interior surface of port closure sleeve 35 allows a tool (not shown) to be lowered from the surface to unscrew the port closure sleeve 35 from the casing hanger 21 and remove the port closure sleeve 35 prior to installing a tree assembly (not shown), prior to running tubing.
- a ported production bridging hanger or bridging hanger 41 is lowered into the well after the port closure sleeve 35 has been removed, until the base of the bridging hanger 41 lands on casing hanger 21 .
- there is a bridging portion of the passage which includes a lower bridging passage 43 and an upper bridging passage 59 .
- lower bridging passage 43 communicates with port 33 and extends from an exterior surface of bridging hanger 41 that is engaging the interior surface of casing hanger 21 to a valve 51 positioned in bridging hanger 41 .
- upper bridging passage 59 extends from valve 51 to a surface of bridging hanger 41 that is in fluid communication with interior surface 17 of wellhead housing 13 .
- an interior surface of bridging hanger is the surface of bridging hanger 41 that is in fluid communication with interior surface 17 of wellhead housing 13 .
- Lower and upper bridging passages 43 , 59 are in fluid communication when valve 51 is in an open position, and valve 51 blocks communication when in a closed position.
- port 33 aligns with the entrance to lower bridging passage 43 when bridging hanger 41 is installed.
- the inlet to passage 43 may extend completely around bridging hanger 41 to avoid having to orient bridging hanger 41 .
- a set of seals 53 sealingly engages the interior surface of production casing hanger 21 and the exterior surface of bridging hanger 41 above and below port 33 .
- the casing annulus pressure communicates from port 33 into the lower bridging passage 43 .
- the annulus pressure communicates vertically through the lower bridging passage 43 to an inlet 49 of a bridging hanger valve 51 .
- a set of seals 64 located on valve 51 engage bridging hanger 41 .
- valve inlet 49 is closed and seals 53 above and below port 33 prevent upward communication of casing annulus pressure 31 when valve 51 is in its closed position.
- the annulus pressure communicates through inlet 49 and proceeds out a valve outlet 57 into the upper bridging passage 59 when valve 51 is in its open position.
- Valve 51 includes a cylindrical rod 63 that is reciprocally and sealingly carried in a bore that extends axially downward from the top of bridging hanger 41 .
- Valve 51 includes a valve spring 61 that is preferably located in the bore that valve 51 is positioned within, and which applies a force on cylindrical rod 63 .
- the upper end of rod 63 extends above the interior surface of bridging hanger 41 while in the closed position. Seals 64 located around rod 63 block flow between lower and upper bridging passages 43 , 59 while valve 51 is in its upper position. Valve 51 is in its closed position in FIG.
- valve spring 61 pushes valve 51 to the closed position until enough force is applied to the top of valve rod 63 to open valve 51 by compressing valve spring 61 .
- rod 63 moves downward, positioning seals 64 below the junction between the communication passages 43 and 59 .
- valve 51 is in the open position.
- Valve 51 opens when a tubing hanger orientation sleeve 55 is lowered into wellhead 13 , which compresses valve spring 61 until orientation sleeve 55 lands on the top of bridging hanger 41 .
- Tubing hanger orientation sleeve 55 is considered herein to be a lower component of a tubing hanger assembly that also includes, but is not limited to, a tubing hanger 70 (lower portion shown) and a string of tubing 72 .
- Tubing hanger orientation sleeve 55 is secured to the lower end of a tree 71 (lower connection portion shown).
- Tubing hanger orientation sleeve 55 has an interior helical cam (not shown) and slot (not shown) that mates with a tubing hanger alignment pin assembly 74 for aligning tubing hanger 70 with tree 71 .
- Tubing hanger 70 lands, locks, and seals in tree 71 .
- Tubing hanger 70 rotates to proper orientation by the interaction of pin assembly 74 and the slot on orientation sleeve 55 as tubing hanger 70 lands.
- valve 51 With valve 51 in the open position, casing annulus 31 communicates through valve 51 and into upper bridging passage 59 .
- upper bridging passage 59 extends above valve 51 substantially vertically through bridging hanger 41 and opens into a space between the interior of the bridging hanger 41 and the exterior of the tubing hanger orientation sleeve 55 .
- Seals 65 are located between interior of the bridging hanger 41 and the exterior of the tubing hanger orientation sleeve 55 .
- there is a tubing hanger portion of the passage which includes a tubing hanger passage 67 that extends through tubing hanger orientation sleeve 55 .
- tubing hanger passage 67 extends from an exterior surface on its lower portion to the exterior surface on its upper portion that is in communication with interior surface 17 of wellhead housing 13 . Seals 65 force casing annulus 31 to communicate with tubing hanger passage 67 .
- tubing hanger passage 67 runs substantially vertically through the tubing hanger orientation sleeve 55 and then turns toward and opens up at the exterior surface of tubing hanger orientation sleeve 55 .
- a communication line 69 connects to the exterior of tubing hanger orientation sleeve 55 and is in communication with passage 67 . Communication line 69 proceeds through tree assembly 71 for monitoring in a manner known by those with skill in the art.
- Port closure sleeve 35 blocks casing annulus port 33 during these operations.
- a riser and BOP (not shown) connect to the wellhead housing 13 during these operations.
- a retrieval tool (not shown) is lowered through the BOP and the riser to latch into port closure sleeve 35 and remove it, as shown in FIG. 2.
- the operator then runs the bridging hanger 41 through the BOP and riser, and lands the bridging hanger 41 as shown in FIG. 2.
- Valve 51 will be in the closed position. The operator then removes the riser and BOP from wellhead 13 and lowers the tree.
- the tubing hanger orientation sleeve 55 will be attached to the lower end of tree 71 as it is being run. Tree 71 lands on and connects to the wellhead housing 13 . At the same time, the tubing hanger orientation sleeve 55 depresses valve 51 , thereby opening communication passages 43 , 59 . Any pressure that might exist in casing annulus 31 is controlled through valves in tree 71 and the tree running string. Production tubing 72 is then run through the riser and tree 71 , with tubing hanger 70 landing in tree 71 . Pin assembly 74 engages orientation sleeve 55 to rotate tubing hanger 70 to a position with its production outlet aligned with the production outlet of tree 71 .
- a production casing hanger 73 lands on an intermediate casing hanger 75 within a tubular wellhead member or wellhead housing 77 .
- the casing hanger portion of the passage includes a valve passage 79 , a flowby slot 81 , and a port 89 .
- Valve passage 79 is located in casing hanger 73 and preferably extends diagonally downward from the interior of casing hanger 73 to an upper portion of flowby slot 81 .
- Flowby slot 81 extends through casing hanger 73 with a lower portion that opens into a casing annulus 83 .
- the production casing annulus pressure communicates from the casing annulus 83 , through slot 81 , and into the valve passage 79 .
- a valve 85 is reciprocally mounted in the annulus valve passage 79 .
- Valve 85 comprises a rod 86 having seals 87 that sealingly engage the surface of valve passage 79 and a spring 88 that urges rod 86 upward. While in a closed position (not shown in FIG. 4), rod 86 extends into the interior of the production casing hanger 73 . Valve 85 is closed because seals 87 on the exterior of the base of the valve 85 are in contact with the walls of the annulus valve passage 79 . Port 89 extends from annulus valve passage 79 to the interior surface of casing hanger 73 .
- port 89 extends from the interior of annulus valve passage 79 for a short distance, then turns and extends substantially alongside annulus valve passage 79 , and opens into an annular space 91 around a tubing hanger orientation sleeve 93 .
- Annular space 91 is in fluid communication with the interior surface of wellhead housing 77 .
- Port 89 connects to valve passage 79 farther away from slot 81 than the surface of valve passage that seals 87 engage when in the closed position. Therefore, when valve 85 is closed, the production casing annulus pressure does not communicate beyond seals 87 . But when valve 85 is open, as shown in FIG. 4, the production casing annulus pressure communicates through flowby slot 81 , into annulus valve passage 79 , around seals 87 , through port 89 , and into annular space 91 that is in fluid communication with the interior surface of wellhead housing 77 . The tree in this embodiment has monitors the casing annulus pressure from the interior surface of wellhead housing 77 .
- production casing hanger 73 is installed onto intermediate casing hanger 75 inside of wellhead housing 77 .
- valve 85 is in a closed position, blocking communication from casing annulus 31 .
- valve 85 is automatically opened when the exterior of tubing hanger orientation sleeve 93 is installed and pushes down against valve 85 , so that seals 87 are no longer in contact with the interior surface valve passage 79 .
- Orientation sleeve 93 is installed as in the first embodiment, by attaching it to the lower end of the tree and landing the tree on the wellhead housing 77 .
- An advantage of the second embodiment is that there is no need to retrieve a closure sleeve and install a bridging hanger before running the tree because valve 85 in the production casing hanger 73 is opened automatically by the tubing hanger orientation sleeve 93 pushing open valve 85 during installation.
- An advantage of the first embodiment is the protection provided to the casing hanger bore by closure sleeve 35 prior to removing it.
- the casing annulus is at all times under safety control.
- closure sleeve 35 FIG. 1
- the casing annulus monitoring passage is open.
- the BOP and riser will be in place during this time for safety, since bridging hanger 41 is run through the BOP and riser prior to running the tree.
- the casing annulus monitoring passage opens only when the tree and orientation sleeve lands.
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Abstract
Description
- 1. Technical Field
- This invention relates in general to offshore drilling and production equipment, and in particular to a subsea well system for monitoring the pressure in a non-producing string of casing through the completion system.
- 2. Description of Related Art
- A subsea well that is capable of producing oil or gas will have a conductor housing secured to a string of conductor pipe which extends some short depth into the well. A wellhead housing lands in the conductor housing. The wellhead housing is secured to an outer or first string of casing, which extends through the conductor to a deeper depth into the well. Depending on the particular conditions of the geological strata above the target zone (typically, either an oil or gas producing zone or a fluid injection zone), one or more additional casing strings will extend through the outer string of casing to increasing depths in the well until the well is cased to the final depth. Each string of casing is supported at the upper end by a casing hanger. The casing hanger lands in and is supported by the wellhead.
- In some shallow wells and in some fluid injection wells, only one string of casing is set within the outer casing. Where only one string of casing is set within the outer casing, only one casing hanger, the production casing hanger, is landed in the wellhead housing.
- The more typical case is where multiple strings of casing are suspended within the wellhead housing to achieve the structural support for the well to the depth of the target zone. Where multiple strings of casing hangers are landed in the wellhead housing, each casing hanger is above the previous one in the wellhead housing. Between each casing hanger and the wellhead housing, a casing hanger packoff is set to isolate each annular space between strings of casing. The last string of casing extends into the well to the final depth, this being the production casing. The strings of casing between the outer casing and the production casing are intermediate casing strings.
- When drilling and running strings of casing in the well, it is critical that the operator maintains pressure control of the well. This is accomplished by establishing a column of fluid with predetermined fluid density inside the well. During drilling operations, this fluid is circulated down into the well through the inside of the drillstring out the bottom of the drillstring and back to the surface. This column of density-controlled fluid balances the downhole pressure in the well. When setting casing, the casing is run into the pressure balanced well. A blowout preventer system is employed during drilling and running strings of casing in the well as a further safety system to insure that the operator maintains pressure control of the well. The blowout preventer system is located above the wellhead housing by running it on drilling riser to the wellhead housing.
- When each string of casing hanger is suspended in the wellhead housing, a cement slurry is flowed through the inside of the casing, out of the bottom of the casing, and back up the outside of the casing to a predetermined point. An open fluid communication passage in the casing hanger leading from the casing annulus to the casing interior would adversely affect the flow path of the cement slurry. This could also cause well pressure control problems for the operator under certain conditions.
- In a subsea well capable of producing oil or gas, the production fluids flow through perforations made in the production casing at the producing zone. A string of tubing extends to the producing zone within the production casing to provide a pressure controlled conduit through which the well fluids are produced. At some point above the producing zone, a packer seals the space between the production casing and the tubing to ensure that the well fluids flow through the tubing to the surface. The tubing is supported by a tubing hanger assembly that lands and locks above the production casing hanger, either in the wellhead housing, in a tubing hanger spool, or in a horizontal or spool tree, as described below.
- Subsea wells capable of producing oil or gas can be completed with various arrangements of the production control valves in an assembly generally known as a tree. For wells completed with a conventional tree, the tubing hanger assembly lands in the wellhead housing above the production casing hanger. Alternatively, the tubing hanger assembly lands in a tubing hanger spool that is itself landed and locked to the wellhead housing. For wells completed with a horizontal or spool tree, the horizontal tree lands and seals on the wellhead housing. A tubing hanger assembly lands and seals in the horizontal tree. The tubing hanger assembly in conventional trees has a flow passage for communication with the annulus surrounding the tubing. A tubing annulus bypass extends around the tubing hanger in horizontal trees. These passages allow for communication between the interior of the production casing and the interior of the tubing. Virtually all producing wells are capable of monitoring pressure in the annulus flow passage between the interior of the production casing and the interior of the tubing.
- A sealed annulus locates between the production casing and the next larger string of casing. Normally there should be no pressure in the annulus between the production casing and the next larger string of casing because the annular space between the production casing and the next larger string of casing is ordinarily cemented at its lower end and sealed with a packoff at the production casing hanger end. If pressure within this annulus increases, it would indicate that a leak exists in one of the strings of casing. The leak could be from several places. Regardless of where the leak is coming from, pressure build up in the annulus between the production casing and the next larger string of casing could collapse a portion of the production casing, compromising the structural and pressure integrity of the well. For this reason, operators monitor the pressure in the annulus between the production casing and the next larger string of casing in land-based or above water wells. Monitoring production casing annulus pressure in a subsea well is more difficult because of lack of access to the wellhead housing below the production casing hanger packoff. Patents exist that show different methods for monitoring the annulus pressure between the production casing and the next larger casing in subsea wells.
- In a subsea well assembly a tubular wellhead member or wellhead housing having a bore registers with a tree assembly. A casing hanger that has a bore lands in the bore of the wellhead member. The casing hanger is adapted to be secured to a string of casing, which defines a casing annulus. A passage extends from the casing annulus into the wellhead member above the casing hanger. There is also a valve in the well assembly that selectively opens and closes the passage. The well assembly also includes a tubing hanger assembly that lands in the bore of the wellhead member. The tubing assembly is adapted to be connected to a string of tubing. The tubing hanger assembly has a portion that engages the valve while landing to move the valve from a closed position to an open position
- In the first embodiment, a portion of the passage extends through a production casing hanger from the exterior of the production casing hanger below the casing hanger packoff to an outlet in the interior of the production casing hanger. A port closure sleeve threads to the interior of the production casing hanger. The port closure sleeve seals on both sides of the passage outlet in the interior of the production casing hanger. With the port closure sleeve as described, the passage between the exterior of the production casing hanger and the bore of the production casing is isolated. The port closure sleeve is removed before the tree assembly is installed. After the removal, a ported production bridging hanger lands on top of and in the casing hanger. The ported production bridging hanger mates and seals on its exterior surface with the interior of the production casing hanger at a point above and below the passage outlet in the interior of the production casing hanger. Another portion of the passage extends through the bridging hanger, between a pair of seals, to an inlet of the valve for opening and closing the passage.
- The valve is reciprocally mounted in the bridging hanger and is in a closed position until a tubing hanger assembly is installed. When the tubing hanger assembly is installed, the base of the tubing hanger assembly presses against the valve. When the tubing hanger assembly is in its final position, the springs in the valve are compressed, thereby opening the passage running through the bridging hanger. The annulus pressure then communicates through the passage to the exterior of the tree assembly. A communication line extends from the tree to monitoring equipment at the surface for monitoring the pressure in the annulus of the production casing as described.
- In the second embodiment, the passage includes a valve passage, a slot, and a port that are located in the casing hanger. The valve passage leads from the interior edge of the production casing hanger flowby slot, which in turn opens into the production casing annulus. The valve passage leads upward into the bore of the casing hanger. A spring-loaded valve is reciprocally carried in the valve passage. The valve protrudes into the casing hanger bore while in a closed position. The casing annulus does not communicate to the port until the tubing hanger assembly is installed because the valve remains in a closed position until the tubing hanger assembly is installed.
- When the tubing hanger assembly is installed, the tubing hanger assembly comes into contact and presses against the valve. When the tubing hanger assembly has been installed, the valve moves downward opening the valve passage. From the port, the annulus pressure communicates to the tree assembly for monitoring the pressure in the annulus of the production as described.
- FIG. 1 is an overall sectional view of an upper portion of a wellhead assembly in accordance with this invention and shown with a production casing hanger installed, but before a tree assembly had been attached.
- FIG. 2 is an overall sectional view of the wellhead assembly of FIG. 1, after the port closure sleeve has been removed and a ported production bridging hanger has been installed, but before a tubing hanger assembly has been installed.
- FIG. 3 is an overall sectional view of the wellhead assembly of FIG. 1, after the tubing hanger assembly has been installed.
- FIG. 4 is a sectional view of the wellhead assembly of a second embodiment of the invention, after a tubing hanger assembly has been installed.
- Referring to FIG. 1, one configuration for the subsea wellhead assembly includes a
conductor housing 11, which will locate at the sea floor.Conductor housing 11 is a large tubular member that is secured to a string of conductor pipe (not shown). Conductor pipe (not shown) extends to a first depth into the well. A tubular wellhead member orwellhead housing 13 lands in theconductor housing 11.Wellhead housing 13 is typically a high pressure tubular member having anexterior surface 15 and aninterior surface 17.Wellhead housing 13 secures to a first string of casing, which extends through the conductor pipe (not shown) to a deeper depth into the well. Normally, the first string of casing (not shown) is cemented in place. - Typically, an
intermediate casing hanger 19 and intermediate casing (not shown) are installed inwellhead housing 13 in the first string of casing.Intermediate casing hanger 19 lands on a lower shoulder located oninterior surface 17 of thewellhead housing 13. In the preferred embodiment, an intermediatecasing hanger packoff 23 sealsintermediate casing hanger 19 withinterior surface 17 of thewellhead housing 13.Intermediate casing hanger 19 secures to a string of intermediate casing (not shown), which is cemented in place. Intermediate casing (not shown) extends between the first string of casing (not shown) andproduction casing 29 to an intermediate depth. - In the preferred embodiment, a production casing hanger or
casing hanger 21 having an interior surface and an exterior surface lands on a shoulder onintermediate casing hanger 19. A productioncasing hanger packoff 27seals casing hanger 21 withinterior surface 17 ofwellhead housing 13. Aproduction casing 29 attaches to a lower portion ofcasing hanger 21.Production casing 29 extends through the intermediate string of casing (not shown) to a final depth of the well.Production casing 29 is cemented in place. - A production casing annulus or
casing annulus 31 is in the space surrounding theproduction casing 29. In the preferred embodiment, casingannulus 31 surroundscasing hanger 21, andpackoff 27 prevents leakage past casinghanger 21. Normally, there would be only nominal, atmospheric pressure incasing annulus 31. Preferably, only a lower portion ofproduction casing 29 is exposed to well pressure, which is through perforations (not shown). Cement inproduction annulus 31 blocks communication of formation pressure from the perforations. In the preferred embodiment, a packer (not shown) locates inproduction casing 29 above these perforations to seal the well pressure within the lower portion ofproduction casing 29. In the preferred embodiment, pressure other than atmospheric is incasing annulus 31 only when a leak occurs. - Casing annulus pressure communicates through a passage. In the preferred embodiment, there is a casing portion of the passage, which includes a communication passage or
port 33 that extends laterally through a side ofcasing hanger 21 from its exterior surface to its interior surface. In the preferred embodiment,port 33 is located at an axial position betweenpackoffs Port 33 intersects a flowby for cement return passage orslot 25 incasing hanger 21. Typically,slot 25 extends from casingannulus 31 to the exterior surface ofcasing hanger 21 betweenpackoffs interior surface 17 ofwellhead housing 13adjacent slot 25.Port 33 allows fluid communication between thecasing annulus 31 and the interior surface ofcasing hanger 21. - While pumping cement down the casing, cement returns through
flowby slots 25 and does not enter the bore ofcasing hanger 21. Fluid communication between the interior surface and the exterior surface ofcasing hanger 21 is not desired whenproduction casing 29 is being installed. In the preferred embodiment, aport closure sleeve 35 with upper andlower seals 37seal port 33.Seals 37 extend aroundclosure sleeve 35 and locate above and belowport 33. In the preferred embodiment,port closure sleeve 35 is threadedly connected to casinghanger 21 before casinghanger 21 is run.Port closure sleeve 35 has an interior surface and an exterior surface. Aslot 39 in the interior surface ofport closure sleeve 35 allows a tool (not shown) to be lowered from the surface to unscrew theport closure sleeve 35 from thecasing hanger 21 and remove theport closure sleeve 35 prior to installing a tree assembly (not shown), prior to running tubing. - Referring to FIG. 2, a ported production bridging hanger or bridging
hanger 41 is lowered into the well after theport closure sleeve 35 has been removed, until the base of the bridginghanger 41 lands on casinghanger 21. In the preferred embodiment, there is a bridging portion of the passage, which includes alower bridging passage 43 and anupper bridging passage 59. In the preferred embodiment,lower bridging passage 43 communicates withport 33 and extends from an exterior surface of bridginghanger 41 that is engaging the interior surface ofcasing hanger 21 to avalve 51 positioned in bridginghanger 41. In the preferred embodiment,upper bridging passage 59 extends fromvalve 51 to a surface of bridginghanger 41 that is in fluid communication withinterior surface 17 ofwellhead housing 13. Typically, an interior surface of bridging hanger is the surface of bridginghanger 41 that is in fluid communication withinterior surface 17 ofwellhead housing 13. Lower andupper bridging passages valve 51 is in an open position, andvalve 51 blocks communication when in a closed position. Preferrably,port 33 aligns with the entrance to lower bridgingpassage 43 when bridginghanger 41 is installed. The inlet topassage 43 may extend completely around bridginghanger 41 to avoid having to orient bridginghanger 41. A set ofseals 53 sealingly engages the interior surface ofproduction casing hanger 21 and the exterior surface of bridginghanger 41 above and belowport 33. The casing annulus pressure communicates fromport 33 into thelower bridging passage 43. - The annulus pressure communicates vertically through the
lower bridging passage 43 to aninlet 49 of a bridginghanger valve 51. A set ofseals 64 located onvalve 51 engage bridginghanger 41. As shown in FIG. 2,valve inlet 49 is closed and seals 53 above and belowport 33 prevent upward communication ofcasing annulus pressure 31 whenvalve 51 is in its closed position. As shown in FIG. 3, the annulus pressure communicates throughinlet 49 and proceeds out avalve outlet 57 into theupper bridging passage 59 whenvalve 51 is in its open position. -
Valve 51 includes acylindrical rod 63 that is reciprocally and sealingly carried in a bore that extends axially downward from the top of bridginghanger 41.Valve 51 includes avalve spring 61 that is preferably located in the bore thatvalve 51 is positioned within, and which applies a force oncylindrical rod 63. The upper end ofrod 63 extends above the interior surface of bridginghanger 41 while in the closed position.Seals 64 located aroundrod 63 block flow between lower andupper bridging passages valve 51 is in its upper position.Valve 51 is in its closed position in FIG. 2 becausevalve spring 61 pushesvalve 51 to the closed position until enough force is applied to the top ofvalve rod 63 to openvalve 51 by compressingvalve spring 61. When this occurs,rod 63 moves downward, positioning seals 64 below the junction between thecommunication passages - Referring to FIG. 3,
valve 51 is in the open position.Valve 51 opens when a tubinghanger orientation sleeve 55 is lowered intowellhead 13, which compressesvalve spring 61 untilorientation sleeve 55 lands on the top of bridginghanger 41. Tubinghanger orientation sleeve 55 is considered herein to be a lower component of a tubing hanger assembly that also includes, but is not limited to, a tubing hanger 70 (lower portion shown) and a string oftubing 72. Tubinghanger orientation sleeve 55 is secured to the lower end of a tree 71 (lower connection portion shown). Tubinghanger orientation sleeve 55 has an interior helical cam (not shown) and slot (not shown) that mates with a tubing hangeralignment pin assembly 74 for aligningtubing hanger 70 withtree 71.Tubing hanger 70 lands, locks, and seals intree 71.Tubing hanger 70 rotates to proper orientation by the interaction ofpin assembly 74 and the slot onorientation sleeve 55 astubing hanger 70 lands. - With
valve 51 in the open position, casingannulus 31 communicates throughvalve 51 and intoupper bridging passage 59. In the preferred embodiment,upper bridging passage 59 extends abovevalve 51 substantially vertically through bridginghanger 41 and opens into a space between the interior of the bridginghanger 41 and the exterior of the tubinghanger orientation sleeve 55.Seals 65 are located between interior of the bridginghanger 41 and the exterior of the tubinghanger orientation sleeve 55. In the preferred embodiment, there is a tubing hanger portion of the passage, which includes atubing hanger passage 67 that extends through tubinghanger orientation sleeve 55. In the preferred embodiment,tubing hanger passage 67 extends from an exterior surface on its lower portion to the exterior surface on its upper portion that is in communication withinterior surface 17 ofwellhead housing 13.Seals 65force casing annulus 31 to communicate withtubing hanger passage 67. In the preferred embodiment,tubing hanger passage 67 runs substantially vertically through the tubinghanger orientation sleeve 55 and then turns toward and opens up at the exterior surface of tubinghanger orientation sleeve 55. In the preferred embodiment, acommunication line 69 connects to the exterior of tubinghanger orientation sleeve 55 and is in communication withpassage 67.Communication line 69 proceeds throughtree assembly 71 for monitoring in a manner known by those with skill in the art. - In operation, the well will be drilled and cased as shown in FIG. 1.
Port closure sleeve 35 blocks casingannulus port 33 during these operations. A riser and BOP (not shown) connect to thewellhead housing 13 during these operations. Then a retrieval tool (not shown) is lowered through the BOP and the riser to latch intoport closure sleeve 35 and remove it, as shown in FIG. 2. The operator then runs the bridginghanger 41 through the BOP and riser, and lands the bridginghanger 41 as shown in FIG. 2.Valve 51 will be in the closed position. The operator then removes the riser and BOP fromwellhead 13 and lowers the tree. The tubinghanger orientation sleeve 55 will be attached to the lower end oftree 71 as it is being run.Tree 71 lands on and connects to thewellhead housing 13. At the same time, the tubinghanger orientation sleeve 55 depressesvalve 51, thereby openingcommunication passages casing annulus 31 is controlled through valves intree 71 and the tree running string.Production tubing 72 is then run through the riser andtree 71, withtubing hanger 70 landing intree 71.Pin assembly 74 engagesorientation sleeve 55 to rotatetubing hanger 70 to a position with its production outlet aligned with the production outlet oftree 71. - In the second embodiment, as shown in FIG. 4, a
production casing hanger 73 lands on anintermediate casing hanger 75 within a tubular wellhead member orwellhead housing 77. In this embodiment, the casing hanger portion of the passage includes avalve passage 79, aflowby slot 81, and aport 89.Valve passage 79 is located in casinghanger 73 and preferably extends diagonally downward from the interior ofcasing hanger 73 to an upper portion offlowby slot 81.Flowby slot 81 extends throughcasing hanger 73 with a lower portion that opens into acasing annulus 83. The production casing annulus pressure communicates from thecasing annulus 83, throughslot 81, and into thevalve passage 79. - A
valve 85 is reciprocally mounted in theannulus valve passage 79.Valve 85 comprises arod 86 havingseals 87 that sealingly engage the surface ofvalve passage 79 and aspring 88 that urgesrod 86 upward. While in a closed position (not shown in FIG. 4),rod 86 extends into the interior of theproduction casing hanger 73.Valve 85 is closed becauseseals 87 on the exterior of the base of thevalve 85 are in contact with the walls of theannulus valve passage 79.Port 89 extends fromannulus valve passage 79 to the interior surface ofcasing hanger 73. In the preferred embodiment,port 89 extends from the interior ofannulus valve passage 79 for a short distance, then turns and extends substantially alongsideannulus valve passage 79, and opens into anannular space 91 around a tubing hanger orientation sleeve 93.Annular space 91 is in fluid communication with the interior surface ofwellhead housing 77. When orientation sleeve 93 lands in the bore ofcasing hanger 73, orientation sleeve 93moves valve 85 to the open position. -
Port 89 connects tovalve passage 79 farther away fromslot 81 than the surface of valve passage that seals 87 engage when in the closed position. Therefore, whenvalve 85 is closed, the production casing annulus pressure does not communicate beyondseals 87. But whenvalve 85 is open, as shown in FIG. 4, the production casing annulus pressure communicates throughflowby slot 81, intoannulus valve passage 79, around seals 87, throughport 89, and intoannular space 91 that is in fluid communication with the interior surface ofwellhead housing 77. The tree in this embodiment has monitors the casing annulus pressure from the interior surface ofwellhead housing 77. - In operation of the second embodiment,
production casing hanger 73 is installed ontointermediate casing hanger 75 inside ofwellhead housing 77. As installed,valve 85 is in a closed position, blocking communication from casingannulus 31. Unlike the first embodiment where port closure sleeve 35 (FIG. 1) must be removed,valve 85 is automatically opened when the exterior of tubing hanger orientation sleeve 93 is installed and pushes down againstvalve 85, so thatseals 87 are no longer in contact with the interiorsurface valve passage 79. Orientation sleeve 93 is installed as in the first embodiment, by attaching it to the lower end of the tree and landing the tree on thewellhead housing 77. An advantage of the second embodiment is that there is no need to retrieve a closure sleeve and install a bridging hanger before running the tree becausevalve 85 in theproduction casing hanger 73 is opened automatically by the tubing hanger orientation sleeve 93 pushingopen valve 85 during installation. An advantage of the first embodiment is the protection provided to the casing hanger bore byclosure sleeve 35 prior to removing it. - In both embodiments, the casing annulus is at all times under safety control. In the first embodiment, when closure sleeve35 (FIG. 1) is removed and prior to landing ported bridging hanger 41 (FIG. 2), the casing annulus monitoring passage is open. However, the BOP and riser will be in place during this time for safety, since bridging
hanger 41 is run through the BOP and riser prior to running the tree. In the second embodiment, the casing annulus monitoring passage opens only when the tree and orientation sleeve lands. - Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the general manner of carrying out the invention. It is to be understood that the forms of the invention shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the invention may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description of the invention. Changes may be made in the elements described herein or in the steps or in the sequence of steps of the methods described herein without departing from the spirit and the scope of the invention as described. For example, although both embodiments disclose a tubing hanger that lands in a production tree, the invention would also work with tubing hangers that land in the wellhead housing on in a tubing spool above the wellhead housing.
Claims (20)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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US10/330,453 US20030121667A1 (en) | 2001-12-28 | 2002-12-27 | Casing hanger annulus monitoring system |
US11/029,752 US7073591B2 (en) | 2001-12-28 | 2005-01-05 | Casing hanger annulus monitoring system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US34428801P | 2001-12-28 | 2001-12-28 | |
US10/330,453 US20030121667A1 (en) | 2001-12-28 | 2002-12-27 | Casing hanger annulus monitoring system |
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Application Number | Title | Priority Date | Filing Date |
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US11/029,752 Continuation US7073591B2 (en) | 2001-12-28 | 2005-01-05 | Casing hanger annulus monitoring system |
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US20030121667A1 true US20030121667A1 (en) | 2003-07-03 |
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US10/330,453 Abandoned US20030121667A1 (en) | 2001-12-28 | 2002-12-27 | Casing hanger annulus monitoring system |
US11/029,752 Expired - Lifetime US7073591B2 (en) | 2001-12-28 | 2005-01-05 | Casing hanger annulus monitoring system |
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Application Number | Title | Priority Date | Filing Date |
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US11/029,752 Expired - Lifetime US7073591B2 (en) | 2001-12-28 | 2005-01-05 | Casing hanger annulus monitoring system |
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GB2535111B (en) * | 2013-12-06 | 2018-11-21 | Ge Oil & Gas Uk Ltd | Orientation adapter for use with a tubing hanger |
GB2535111A (en) * | 2013-12-06 | 2016-08-10 | Ge Oil & Gas Uk Ltd | Orientation adapter for use with a tubing hanger |
US9611717B2 (en) * | 2014-07-14 | 2017-04-04 | Ge Oil & Gas Uk Limited | Wellhead assembly with an annulus access valve |
GB2542986A (en) * | 2014-07-14 | 2017-04-05 | Ge Oil & Gas Uk Ltd | Wellhead assembly with an annulus access valve |
WO2016009275A1 (en) * | 2014-07-14 | 2016-01-21 | Ge Oil & Gas Uk Limited | Wellhead assembly with an annulus access valve |
GB2542986B (en) * | 2014-07-14 | 2018-12-19 | Ge Oil & Gas Uk Ltd | Wellhead assembly with an annulus access valve |
US20160010417A1 (en) * | 2014-07-14 | 2016-01-14 | Ge Oil & Gas Uk Limited | Wellhead Assembly with an Annulus Access Valve |
GB2558267A (en) * | 2016-12-23 | 2018-07-11 | Statoil Petroleum As | Subsea wellhead monitoring and controlling |
US11035191B2 (en) | 2016-12-23 | 2021-06-15 | Equinor Energy As | Subsea wellhead monitoring and controlling |
GB2558267B (en) * | 2016-12-23 | 2021-09-15 | Equinor Energy As | Subsea wellhead monitoring and controlling |
EP3556990A1 (en) * | 2018-04-17 | 2019-10-23 | OneSubsea IP UK Limited | Alignment mechanism |
US11078741B2 (en) | 2018-04-17 | 2021-08-03 | Onesubsea Ip Uk Limited | Alignment mechanism |
Also Published As
Publication number | Publication date |
---|---|
US7073591B2 (en) | 2006-07-11 |
US20050121199A1 (en) | 2005-06-09 |
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