US20030101576A1 - Apparatus for mounting semiconductor chips - Google Patents
Apparatus for mounting semiconductor chips Download PDFInfo
- Publication number
- US20030101576A1 US20030101576A1 US10/313,183 US31318302A US2003101576A1 US 20030101576 A1 US20030101576 A1 US 20030101576A1 US 31318302 A US31318302 A US 31318302A US 2003101576 A1 US2003101576 A1 US 2003101576A1
- Authority
- US
- United States
- Prior art keywords
- pressure
- pick
- bondhead
- chip
- chip gripper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004065 semiconductor Substances 0.000 title claims abstract description 75
- 239000000758 substrate Substances 0.000 claims abstract description 21
- 230000004888 barrier function Effects 0.000 claims description 14
- 238000005516 engineering process Methods 0.000 claims description 12
- 229910052710 silicon Inorganic materials 0.000 claims description 11
- 239000010703 silicon Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 239000011888 foil Substances 0.000 description 8
- 230000032258 transport Effects 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000003570 air Substances 0.000 description 5
- 230000001133 acceleration Effects 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
- H01L21/52—Mounting semiconductor bodies in containers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67253—Process monitoring, e.g. flow or thickness monitoring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67144—Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.
- Y10T29/49144—Assembling to base an electrical component, e.g., capacitor, etc. by metal fusion
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53174—Means to fasten electrical component to wiring board, base, or substrate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53174—Means to fasten electrical component to wiring board, base, or substrate
- Y10T29/53178—Chip component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53174—Means to fasten electrical component to wiring board, base, or substrate
- Y10T29/53183—Multilead component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53191—Means to apply vacuum directly to position or hold work part
Definitions
- the invention concerns an apparatus, i.e. an automatic assembly machine, for mounting semiconductor chips.
- a Die Bonder comprises an apparatus referred to as a pick and place system which comprises a bondhead with a chip gripper in order to mount the numerous, uniform semiconductor chips of a wafer, which are located next to each other on a carrier foil, one after the other onto a substrate, eg, a metallic leadframe.
- a pick and place system is known from the European patent application EP 923 111 with which the bondhead is guided back and forth at high speed between two fixed limit positions.
- the bondhead slides on a frame.
- the chip gripper is mounted on bearings and can be moved in vertical direction relative to the bondhead.
- the frame is lowered for picking the semiconductor chip. As soon as the chip gripper impacts on the semiconductor chip, it is deflected relative to the bondhead whereby the deflection acts against a spring clamped between the chip gripper and the bondhead.
- the frame is also lowered for placing the semiconductor chip onto the substrate.
- a linear guide suitable as a pick and place system is known from the European patent application EP 1 143 487 with which the bondhead can be guided back and forth between any two limit positions.
- the bond force is determined by means of the degree of deflection of the spring clamped between the chip gripper and the bondhead.
- the spring In order that the picking of the semiconductor chip can take place at a higher lowering speed of the chip gripper, the spring must be relatively soft in order to keep the impact sufficiently low. However, in order that the necessary bond force can be produced for larger semiconductor chips, the spring must be relatively hard as otherwise the deflection necessary to produce the required bond force would be too great.
- the object of the invention is to develop a pick and place system which not only enables a fast lowering of the chip gripper but can also produce a high bond force.
- An apparatus in accordance with the invention for mounting semiconductor chips has a pick and place system arranged stationary in vertical direction for the pick-up, transport and placing of a semiconductor chip onto a substrate.
- the pick and place system comprises a bondhead with a chip gripper deflectable relative to the bondhead.
- the deflection of the chip gripper takes place by means of a pneumatic drive arranged on the bondhead which has two pressure chambers separated by a piston, whereby the chip gripper is attached to the piston.
- the pressure p 1 prevailing in the first pressure chamber and the pressure p 2 prevailing in the second pressure chamber are dynamically controlled by means of a regulator controlled valve system.
- the regulator can be operated in two operating modes.
- the deflection of the chip gripper and/or a variable derived from it is controlled based on a signal delivered by a position encoder which measures the deflection of the chip gripper.
- the pressure p 1 and/or the pressure p 2 and/or the pressure differential p 1 -p 2 is controlled.
- valves manufactured in piezo technology or micromechanical valves made of silicon are preferably used.
- the position of the lower edge of the picked semiconductor chip is measured by means of a light barrier arranged on the bondhead.
- the light beam of the light barrier runs in horizontal direction.
- the light barrier delivers a binary signal which indicates whether or not the light beam is interrupted.
- the chip gripper is lowered and therefore the light beam is interrupted.
- the chip gripper is raised so far that the light beam is no longer interrupted.
- the binary output signal from the light barrier changes from “interrupted” to “not interrupted”, the value of the position encoder is requested. In this way, it is possible to lower the semiconductor chip to a height dependent on its thickness.
- FIG. 1 shows a schematic plan view of a Die Bonder
- FIG. 2 shows a first embodiment of a pick and place system in accordance with the invention
- FIG. 3 shows a pick process
- FIG. 4 shows a valve system with a regulator
- FIG. 5 shows a bondhead with a light barrier
- FIG. 6 shows a further embodiment of a pick and place system in accordance with the invention.
- FIG. 1 shows a schematic plan view of a Die Bonder for the placing of semiconductor chips 1 onto a substrate 2 .
- the three co-ordinate axes of a cartesian system of co-ordinates are marked with x, y and z, whereby the z axis corresponds to the vertical direction.
- the Die Bonder comprises a transport system 3 for the transport of the substrate in x direction and, optionally, also in y direction.
- a suitable transport system 3 is, for example, described in the European patent EP 330 831.
- the semiconductor chips 1 are preferably presented one after the other by a wafer table 4 at a location A.
- a pick and place system 5 picks the semiconductor chip 1 at location A and transports is to a location B above the substrate 2 .
- FIG. 2 shows a first embodiment of the pick and place system 5 .
- the pick and place system 5 has a linear guide 6 for guiding the bondhead 7 in the y direction.
- the linear guide 6 is rigidly arranged in relation to the vertical z direction, ie, it can not be raised or lowered in z direction.
- a not presented drive moves the bondhead 7 back and forth on the linear guide 6 in y direction.
- the linear guide 6 can be moved in x direction by means of a drive in order to be able to correct any position errors in x direction of the semiconductor chip to be mounted within a range of typically ⁇ 1.5 mm.
- a suitable linear guide 6 is known, for example, from the European patent application EP 923 111 or from the European patent application EP 1 143 487, however in the present case, it is to be developed rigidly in relation to the z direction.
- the bondhead 7 comprises a chip gripper 9 driven by a pneumatic drive 8 deflectable in z direction, ie, in vertical direction and a position encoder 10 for measurement of the deflection of the chip gripper 9 relative to the bondhead 7 in z direction.
- the stroke, ie, the maximum deflection, of the chip gripper 9 should be kept as small as possible.
- the z height of the wafer table 4 should therefore be adjusted so that the semiconductor chips 1 are picked at the same z height as that at which they are placed onto the substrate 2 . In this way, a stroke of only around 5 mm can be achieved. For special applications, for example where the substrate 2 is located within an oven, the stroke is greater and can amount to up to 20 mm.
- the chip gripper 9 comprises a rod 11 onto the lower end of which a removable pick-up tool adapted to the semiconductor chip 1 is secured.
- the rod 11 has a longitudinal drill hole 12 to which vacuum can be applied for holding the semiconductor chip 1 .
- the pneumatic drive 8 comprises a cylindrical shaped housing 13 secured to the bondhead 7 with two pressure chambers 15 and 16 separated by a piston 14 .
- the rod 11 of the chip gripper 9 bears in drill holes 17 and 18 of the housing 13 and is secured to the piston 14 so that it moves with the piston 14 in z direction. Control of the pressure p 1 prevailing in the first pressure chamber 15 and the pressure p 2 prevailing in the second pressure chamber 16 is achieved by means of a valve system 19 which comprises, for example, two two-way valves 20 and 21 .
- the first pressure chamber 15 is connected to the first two-way valve 20 via a line 22
- the second pressure chamber 16 is connected to the second two-way valve 21 via a line 23 .
- the two two-way valves each have an inlet to which compressed air is supplied and an inlet to which ambient air or vacuum is supplied as well as one outlet to which line 22 or 23 is connected.
- the valve system 19 comprising the two valves 20 and 21 is controlled by a regulator 24 .
- a first pressure sensor 25 serves to measure the pressure p 1 prevailing in the first pressure chamber 15
- a second pressure sensor 26 serves to measure the pressure p 2 prevailing in the second pressure chamber 16 .
- the output signals 27 , 28 and 29 of the position encoder 10 or of the two pressure sensors 25 and 26 are supplied to the regulator 24 as input variables.
- the regulator 24 delivers control signals 30 for controlling the valve system 19 , in the example therefore, two control signals 30 for control of the two two-way valves 20 and 21 .
- Such a two-way valve can, for example, comprise two separate valves the outlets of which are connected and together form the outlet of the two-way valve.
- the regulator 24 delivers four control signals 30 for controlling the four valves.
- Valves 20 and 21 are either arranged on the bondhead 7 and move together with the bondhead 7 or they are arranged stationary as presented.
- the pressure differential p 1 -p 2 produces a force proportional to the cross-sectional area of the piston 14 which acts on the piston 14 and therefore causes the movement and deflection of the chip gripper 9 .
- the first two-way valve 20 either compressed air can be supplied to the first pressure chamber 15 in order to increase the pressure p 1 in the first pressure chamber 15 or the first pressure chamber 15 can be evacuated in order to lower the pressure p 1 .
- the same is applicable for the second two-way valve 21 and the second pressure chamber 16 .
- the regulator 24 works in two operating modes. In the first operating mode, the deflection of the chip gripper 9 , that means the z position, or a variable derived from it is controlled. The position encoder 10 continuously acquires the deflection z actual (t) as a function of time t and the regulator 24 controls the two-way valves 20 and 21 according to a given characteristic z set (t). In the second operating mode, the pressure differential p 1 -p 2 is controlled which produces the bond force to be produced by the chip gripper 9 . Adapted to the desired Pick or Place process, the regulator 24 is given additional marginal conditions in particular those which affect the transition from the first operating mode to the second operating mode. In the following, some processes are described as examples.
- the lowering of the chip gripper 9 takes place in three phases and is explained based on FIG. 3.
- the semiconductor chip 1 sticks to a foil 23 held in a frame 31 .
- the frame 31 is secured to the wafer table 4 (FIG. 1).
- a so-called die ejector 33 which supports the Pick process, is located underneath the semiconductor chip 1 to be processed.
- the z co-ordinate designates the deflection of the chip gripper 9 relative to the bondhead 7 as measured by the position encoder 10 .
- the chip gripper 9 is lowered with the greatest possible speed as far as a predefined height z 0 .
- the height z 0 is defined so that the chip gripper 9 does not yet touch the semiconductor chip 1 to be picked.
- the height z 1 of the surface of the semiconductor chip 1 facing towards the chip gripper 9 is subject to certain when minor deviations.
- the chip gripper 9 is lowered at a constant speed v 1 with the aim of maintaining the impact of the chip gripper 9 on the semiconductor chip 1 within controlled limits.
- the impact should be small which demands a low speed
- the pick process should not take too long which speaks against a low speed.
- the speed v 1 must be defined accordingly. Control of the z position takes place in the first phase therefore with the marginal condition that, on reaching the height z 0 , the chip gripper 9 already demonstrates the speed v 1 and a disappearing acceleration.
- the semiconductor chip 1 offers resistance to the lowering of the chip gripper 9 .
- a pressure pulse is created in the two pressure chambers 15 and 16 which can be detected as touchdown by means of the two pressure sensors 25 and 26 .
- the third phase begins on detection of the touchdown: The regulator 24 switches to the second operating mode and builds up the pressure differential corresponding to the force which should be applied to the semiconductor chip 1 on picking.
- the semiconductor chip 1 On picking, the semiconductor chip 1 must be detached from the foil 23 .
- Detachment can be supported in various ways. Common is detachment by means of a needle which penetrates the foil 32 from underneath and slightly raises the semiconductor chip 1 so that the foil 32 detaches itself from the semiconductor chip 1 . With this process, the volumes of the two pressure chambers 15 and 16 change however the pressure differential p 1 -p 2 is kept constant by the regulator 24 .
- the regulator 24 switches back to the first operating mode in order to raise the chip gripper 9 as quickly as possible to a predefined height z T .
- the lowering of the chip gripper 9 takes place in two phases.
- the chip gripper 9 is lowered in the shortest possible time to a predefined height z 2 .
- the regulator 24 is in the first operating mode in which it controls the deflection z(t).
- the regulator 24 is switched to the second operating mode in which it builds up and controls the bond force to be produced.
- the control parameters in the first phase are predetermined as far as possible so that, on reaching height z 2 , the pressure differential p 1 -p 2 corresponding to the bond force to be produced is achieved.
- the chip gripper 9 is lowered in the shortest possible time to a predetermined height z 2 .
- the control parameters are predefined so that on running through the height z 2 , first the speed of the chip gripper 9 has a predetermined value and, secondly, the pressure differential p 1 -p 2 produces a minute force of, for example, only 0.03 N.
- the second phase begins on reaching the height z 2 and finishes a predetermined period of time ⁇ later, when the chip gripper 9 is raised.
- the chip gripper 9 with the semiconductor chip 1 firstly falls in the air until it impacts on the adhesive and then lowers further until the chip gripper 9 is raised at the end of the second phase.
- the vacuum at the tip of the chip gripper 9 must be released at the right time so that the semiconductor chip 1 remains on the adhesive when the chip gripper 9 is raised.
- the height z 2 is predefined so that the semiconductor chip 1 still travels around 0.5 mm in the second phase.
- Proportional valves are preferably used as valves. Because the movement of the chip gripper 9 has to take place with a high dynamic response, the proportional valves must be capable of following the changes given by the control signal of the regulator 24 , even when the frequency range of the control signal has portions in the range above 100 Hz, typically up to 300 Hz. This requirement is fulfilled, for example, by proportional valves which are based on the piezo technology.
- the acceleration of the chip gripper 9 or the piston 14 is proportional to the pressure differential p 1 -p 2 .
- either the pressure p 1 in the first chamber 15 must be increased or the pressure p 2 in the second chamber 16 must be decreased. It is advantageous to increase the pressure p 1 and decrease the pressure p 2 simultaneously so that lowering can take place as quickly as possible.
- the regulator 24 is preferably adjusted so that
- both pressure chambers 15 and 16 are dynamically controlled. However, it is also possible to maintain a constant pressure in one of the two pressure chambers 15 or 16 and only dynamically control the pressure in the other one of the two pressure chambers 15 or 16 .
- FIG. 4 shows a valve system 19 which comprises one single four-way valve 34 and the regulator 24 .
- the four-way valve 34 has one inlet to which compressed air is supplied and one inlet to which ambient air or vacuum is supplied, as well as two outlets to which the lines 22 and 23 are connected.
- the four-way valve 34 is, for example, a proportional valve with which one single piston controls the pressures p 1 ′ and p 2 ′ prevailing at the outlets:
- the pressures p 1 ′ and p 2 ′ are linked together in such a way that the pressure p 2 ′ at the second outlet reduces when the pressure p 1 ′ at the first outlet increases. Therefore, for control of the pressures p 1 or p 2 measured by the pressure sensors 25 and 26 , the regulator 24 only has to produce one single control signal.
- FIG. 5 shows a view of the bondhead 7 expanded with a light barrier.
- the light barrier comprises an opto-transmitter 41 , eg, a light-emitting diode or an injection laser diode, and an opto-receiver 42 .
- the light beam 43 of the light barrier runs in horizontal direction.
- the opto-transmitter 41 and the opto-receiver 42 are arranged on the bondhead 7 so that the opto-transmitter 41 transmits a light beam 43 in vertical direction and the opto-receiver 42 detects light propagated in z direction, and to divert the light beam 43 in the horizontal direction by means of two tilted mirrors 44 or prisms.
- the light barrier delivers a binary signal which indicates whether or not the light beam 43 is interrupted.
- the chip gripper 9 is in a raised position above the light beam 43 .
- the chip gripper 9 is lowered whereby it interrupts the light beam 43 .
- the value W 1 of the signal delivered by the position encoder 10 is requested.
- the chip gripper 9 is raised.
- the value W 2 of the signal delivered by the position encoder 10 is requested.
- This second value W 2 is a gauge for the z height of the lower edge 40 of the picked semiconductor chip 1 . In event that the values W 1 and W 2 do not differ by more than a predetermined tolerance value, this means that picking has failed and that no semiconductor chip 1 is held on the chip gripper 9 . In this case, picking is repeated and/or an alarm message is initiated.
- Changes in the value W 1 indicate wear of the pick-up tool. In this way, the wear on the pick-up tool can be monitored by means of following the value W 1 and, on exceeding a predetermined value, a warning indication can be initiated.
- FIG. 6 shows a plan view of an embodiment with which the pick and place system 5 has a swivel arm 36 , which can be swivelled back and forth on a vertical axis 35 between two limit positions, at one end of which the bondhead 7 is arranged.
- the swivel arm 36 serves to guide the bondhead 7 in the xy plane.
- the swivel arm 36 presented with an unbroken line is located at the first limit position.
- the second limit position of the swivel arm 36 is presented with a dashed line.
- the swivel arm 36 cannot be raised and lowered in the vertical z direction.
- the z height of the chip gripper 9 can therefore only be shifted by means of the pneumatic drive 8 (FIG. 2) arranged on the bondhead 7 .
- the semiconductor chips 1 are presented on a vertically arranged wafer table 4 and, as is customary, are placed onto a horizontally presented substrate 2 .
- the bondhead 7 can therefore be rotated by 90° on a horizontal axis 37 .
- the swivel arm 36 is swivelled to the first limit position and the bondhead 7 turned on the axis 37 so that the chip gripper 9 can be deflected in horizontal direction on actuation of the pneumatic drive 8 in order to pick the presented semiconductor chip 1 .
- the swivel arm 36 is swivelled to the other limit position and the bondhead 7 turned by 90° on the axis 37 so that the chip gripper 9 can place the semiconductor chip 1 onto the substrate 2 .
- the semiconductor chips 1 are presented on a horizontally arranged wafer table 4 .
- the axis 37 is omitted and with it the rotating of the bondhead on the axis 37 .
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Die Bonding (AREA)
Abstract
An apparatus for mounting semiconductor chips has a pick and place system arranged stationary in vertical direction for the picking, transport and placement of a semiconductor chip onto a substrate. The pick and place system comprises a bondhead with a chip gripper deflectable relative to the bondhead. The deflection of the chip gripper takes place by means of a pneumatic drive arranged on the bondhead which has two pressure chambers separated by a piston, whereby the chip gripper is secured to the piston. The pressure p1 prevailing in the first pressure chamber and the pressure p2 prevailing in the second pressure chamber are dynamically controlled by means of a regulator controlled valve system. The regulator can be operated in two operating modes. In the first operating mode, the deflection of the chip gripper and/or a variable derived from it is controlled based on the signal delivered by a position encoder which measures the deflection of the chip gripper. In the second operating mode, the pressure p1 and/or the pressure p2 and/or the pressure differential p1-p2 is controlled.
Description
- The present application claims priority under 35 U.S.C § 119 based upon Swiss Patent Application No. 2001 2241/01 filed on Dec. 5, 2001.
- The invention concerns an apparatus, i.e. an automatic assembly machine, for mounting semiconductor chips.
- Such automatic assembly machines are also referred to as Die Bonders. A Die Bonder comprises an apparatus referred to as a pick and place system which comprises a bondhead with a chip gripper in order to mount the numerous, uniform semiconductor chips of a wafer, which are located next to each other on a carrier foil, one after the other onto a substrate, eg, a metallic leadframe. A pick and place system is known from the European patent application EP 923 111 with which the bondhead is guided back and forth at high speed between two fixed limit positions. The bondhead slides on a frame. The chip gripper is mounted on bearings and can be moved in vertical direction relative to the bondhead. The frame is lowered for picking the semiconductor chip. As soon as the chip gripper impacts on the semiconductor chip, it is deflected relative to the bondhead whereby the deflection acts against a spring clamped between the chip gripper and the bondhead. The frame is also lowered for placing the semiconductor chip onto the substrate.
- A linear guide suitable as a pick and place system is known from the European
patent application EP 1 143 487 with which the bondhead can be guided back and forth between any two limit positions. - Two requirements are placed on the mounting process which, with today's systems, can only be fulfilled with great effort. On picking the semiconductor chip, the lowering of the bondhead or chip gripper should take place in the shortest time possible. However, the chip gripper must not impact on the semiconductor chip with too high speed as otherwise the semiconductor chip is damaged or even destroyed by the impact. Also, on placing the semiconductor chip onto the substrate, lowering should take place in the shortest time possible. In addition, the chip gripper should produce a predetermined bond force with which the semiconductor chip is pressed against the portion of adhesive applied to the substrate. While this bond force is relatively low for small semiconductor chips, for the processing of larger semiconductor chips relatively high bond forces are required. The bond force is determined by means of the degree of deflection of the spring clamped between the chip gripper and the bondhead. In order that the picking of the semiconductor chip can take place at a higher lowering speed of the chip gripper, the spring must be relatively soft in order to keep the impact sufficiently low. However, in order that the necessary bond force can be produced for larger semiconductor chips, the spring must be relatively hard as otherwise the deflection necessary to produce the required bond force would be too great.
- The object of the invention is to develop a pick and place system which not only enables a fast lowering of the chip gripper but can also produce a high bond force.
- An apparatus in accordance with the invention for mounting semiconductor chips has a pick and place system arranged stationary in vertical direction for the pick-up, transport and placing of a semiconductor chip onto a substrate. The pick and place system comprises a bondhead with a chip gripper deflectable relative to the bondhead. The deflection of the chip gripper takes place by means of a pneumatic drive arranged on the bondhead which has two pressure chambers separated by a piston, whereby the chip gripper is attached to the piston. The pressure p1 prevailing in the first pressure chamber and the pressure p2 prevailing in the second pressure chamber are dynamically controlled by means of a regulator controlled valve system. The regulator can be operated in two operating modes. In the first operating mode, the deflection of the chip gripper and/or a variable derived from it, is controlled based on a signal delivered by a position encoder which measures the deflection of the chip gripper. In the second operating mode, the pressure p1 and/or the pressure p2 and/or the pressure differential p1-p2 is controlled.
- In order to achieve a high dynamic response, valves manufactured in piezo technology or micromechanical valves made of silicon are preferably used.
- In a further development of the pick and place system, the position of the lower edge of the picked semiconductor chip is measured by means of a light barrier arranged on the bondhead. The light beam of the light barrier runs in horizontal direction. The light barrier delivers a binary signal which indicates whether or not the light beam is interrupted. During picking of the semiconductor chip, the chip gripper is lowered and therefore the light beam is interrupted. After picking of the semiconductor chip, the chip gripper is raised so far that the light beam is no longer interrupted. At the instant where the binary output signal from the light barrier changes from “interrupted” to “not interrupted”, the value of the position encoder is requested. In this way, it is possible to lower the semiconductor chip to a height dependent on its thickness.
- The accompanying drawings, which are incorporated into and constitute a part of this specification, illustrate one or more embodiments of the present invention and, together with the detailed description, serve to explain the principles and implementations of the invention. The figures are not to scale.
- FIG. 1 shows a schematic plan view of a Die Bonder,
- FIG. 2 shows a first embodiment of a pick and place system in accordance with the invention,
- FIG. 3 shows a pick process,
- FIG. 4 shows a valve system with a regulator,
- FIG. 5 shows a bondhead with a light barrier, and
- FIG. 6 shows a further embodiment of a pick and place system in accordance with the invention.
- FIG. 1 shows a schematic plan view of a Die Bonder for the placing of
semiconductor chips 1 onto asubstrate 2. The three co-ordinate axes of a cartesian system of co-ordinates are marked with x, y and z, whereby the z axis corresponds to the vertical direction. The Die Bonder comprises atransport system 3 for the transport of the substrate in x direction and, optionally, also in y direction. Asuitable transport system 3 is, for example, described in the European patent EP 330 831. Thesemiconductor chips 1 are preferably presented one after the other by a wafer table 4 at a location A. A pick andplace system 5 picks thesemiconductor chip 1 at location A and transports is to a location B above thesubstrate 2. - FIG. 2 shows a first embodiment of the pick and
place system 5. The pick andplace system 5 has alinear guide 6 for guiding thebondhead 7 in the y direction. Thelinear guide 6 is rigidly arranged in relation to the vertical z direction, ie, it can not be raised or lowered in z direction. A not presented drive moves thebondhead 7 back and forth on thelinear guide 6 in y direction. Optionally, thelinear guide 6 can be moved in x direction by means of a drive in order to be able to correct any position errors in x direction of the semiconductor chip to be mounted within a range of typically ±1.5 mm. A suitablelinear guide 6 is known, for example, from the European patent application EP 923 111 or from the Europeanpatent application EP 1 143 487, however in the present case, it is to be developed rigidly in relation to the z direction. - The
bondhead 7 comprises achip gripper 9 driven by apneumatic drive 8 deflectable in z direction, ie, in vertical direction and aposition encoder 10 for measurement of the deflection of thechip gripper 9 relative to thebondhead 7 in z direction. The stroke, ie, the maximum deflection, of thechip gripper 9 should be kept as small as possible. The z height of the wafer table 4 should therefore be adjusted so that thesemiconductor chips 1 are picked at the same z height as that at which they are placed onto thesubstrate 2. In this way, a stroke of only around 5 mm can be achieved. For special applications, for example where thesubstrate 2 is located within an oven, the stroke is greater and can amount to up to 20 mm. Thechip gripper 9 comprises arod 11 onto the lower end of which a removable pick-up tool adapted to thesemiconductor chip 1 is secured. Therod 11 has alongitudinal drill hole 12 to which vacuum can be applied for holding thesemiconductor chip 1. Thepneumatic drive 8 comprises a cylindrical shapedhousing 13 secured to thebondhead 7 with twopressure chambers piston 14. Therod 11 of thechip gripper 9 bears in drill holes 17 and 18 of thehousing 13 and is secured to thepiston 14 so that it moves with thepiston 14 in z direction. Control of the pressure p1 prevailing in thefirst pressure chamber 15 and the pressure p2 prevailing in thesecond pressure chamber 16 is achieved by means of avalve system 19 which comprises, for example, two two-way valves first pressure chamber 15 is connected to the first two-way valve 20 via aline 22, thesecond pressure chamber 16 is connected to the second two-way valve 21 via aline 23. The two two-way valves each have an inlet to which compressed air is supplied and an inlet to which ambient air or vacuum is supplied as well as one outlet to whichline valve system 19 comprising the twovalves regulator 24. Afirst pressure sensor 25 serves to measure the pressure p1 prevailing in thefirst pressure chamber 15, asecond pressure sensor 26 serves to measure the pressure p2 prevailing in thesecond pressure chamber 16. The output signals 27, 28 and 29 of theposition encoder 10 or of the twopressure sensors regulator 24 as input variables. Theregulator 24 delivers control signals 30 for controlling thevalve system 19, in the example therefore, twocontrol signals 30 for control of the two two-way valves - Such a two-way valve can, for example, comprise two separate valves the outlets of which are connected and together form the outlet of the two-way valve. In this case, the
regulator 24 delivers fourcontrol signals 30 for controlling the four valves. -
Valves bondhead 7 and move together with thebondhead 7 or they are arranged stationary as presented. - The pressure differential p1-p2 produces a force proportional to the cross-sectional area of the
piston 14 which acts on thepiston 14 and therefore causes the movement and deflection of thechip gripper 9. Via the first two-way valve 20, either compressed air can be supplied to thefirst pressure chamber 15 in order to increase the pressure p1 in thefirst pressure chamber 15 or thefirst pressure chamber 15 can be evacuated in order to lower the pressure p1. The same is applicable for the second two-way valve 21 and thesecond pressure chamber 16. - The
regulator 24 works in two operating modes. In the first operating mode, the deflection of thechip gripper 9, that means the z position, or a variable derived from it is controlled. The position encoder 10 continuously acquires the deflection zactual(t) as a function of time t and theregulator 24 controls the two-way valves chip gripper 9. Adapted to the desired Pick or Place process, theregulator 24 is given additional marginal conditions in particular those which affect the transition from the first operating mode to the second operating mode. In the following, some processes are described as examples. - 1. Lowering the Chip Gripper for Picking a Semiconductor Chip From the Wafer Table
- The lowering of the
chip gripper 9 takes place in three phases and is explained based on FIG. 3. Thesemiconductor chip 1 sticks to afoil 23 held in aframe 31. Theframe 31 is secured to the wafer table 4 (FIG. 1). A so-calleddie ejector 33, which supports the Pick process, is located underneath thesemiconductor chip 1 to be processed. The z co-ordinate designates the deflection of thechip gripper 9 relative to thebondhead 7 as measured by theposition encoder 10. In the first phase, thechip gripper 9 is lowered with the greatest possible speed as far as a predefined height z0. The height z0 is defined so that thechip gripper 9 does not yet touch thesemiconductor chip 1 to be picked. In doing so, it must be observed that the height z1 of the surface of thesemiconductor chip 1 facing towards thechip gripper 9 is subject to certain when minor deviations. During the second phase, which begins by travelling through the height z0, thechip gripper 9 is lowered at a constant speed v1 with the aim of maintaining the impact of thechip gripper 9 on thesemiconductor chip 1 within controlled limits. On the one hand, the impact should be small which demands a low speed, on the other hand, the pick process should not take too long which speaks against a low speed. The speed v1 must be defined accordingly. Control of the z position takes place in the first phase therefore with the marginal condition that, on reaching the height z0, thechip gripper 9 already demonstrates the speed v1 and a disappearing acceleration. When thechip gripper 9 comes into contact with thesemiconductor chip 1, then thesemiconductor chip 1 offers resistance to the lowering of thechip gripper 9. As a result, a pressure pulse is created in the twopressure chambers pressure sensors regulator 24 switches to the second operating mode and builds up the pressure differential corresponding to the force which should be applied to thesemiconductor chip 1 on picking. - On picking, the
semiconductor chip 1 must be detached from thefoil 23. Detachment can be supported in various ways. Common is detachment by means of a needle which penetrates thefoil 32 from underneath and slightly raises thesemiconductor chip 1 so that thefoil 32 detaches itself from thesemiconductor chip 1. With this process, the volumes of the twopressure chambers regulator 24. Known is also the detachment of thefoil 32 without the help of a needle in that the foil is pulled away from the underneath of thesemiconductor chip 1 by means of vacuum. - As soon as the detachment of the foil from the
semiconductor chip 1 is sufficiently concluded, theregulator 24 switches back to the first operating mode in order to raise thechip gripper 9 as quickly as possible to a predefined height zT. - 2. Placing a Relatively Large Semiconductor Chip onto the Substrate
- The lowering of the
chip gripper 9 takes place in two phases. In the first phase, thechip gripper 9 is lowered in the shortest possible time to a predefined height z2. In doing so, theregulator 24 is in the first operating mode in which it controls the deflection z(t). On reaching the height z2, theregulator 24 is switched to the second operating mode in which it builds up and controls the bond force to be produced. In order to achieve a smooth transition from the position control to bond force control, the control parameters in the first phase are predetermined as far as possible so that, on reaching height z2, the pressure differential p1-p2 corresponding to the bond force to be produced is achieved. - 3. Placing a Relatively Small Semiconductor Chip onto the Substrate
- With small semiconductor chips, a lower bond force is necessary which can even be less than the weight of the
chip gripper 9 itself. The lowering of thechip gripper 9 again takes place in two phases. In the first phase, thechip gripper 9 is lowered in the shortest possible time to a predetermined height z2. The control parameters are predefined so that on running through the height z2, first the speed of thechip gripper 9 has a predetermined value and, secondly, the pressure differential p1-p2 produces a minute force of, for example, only 0.03 N. The second phase begins on reaching the height z2 and finishes a predetermined period of time τ later, when thechip gripper 9 is raised. During the second phase, thechip gripper 9 with thesemiconductor chip 1 firstly falls in the air until it impacts on the adhesive and then lowers further until thechip gripper 9 is raised at the end of the second phase. The vacuum at the tip of thechip gripper 9 must be released at the right time so that thesemiconductor chip 1 remains on the adhesive when thechip gripper 9 is raised. The height z2 is predefined so that thesemiconductor chip 1 still travels around 0.5 mm in the second phase. - The processes described for the picking and placement of the semiconductor chips are to be understood as embodiments which should illustrate the operation of the pick and place system in accordance with the invention and the achieved advantages. With this pick and place system however, other processes can also be carried out with which the picking and placing of the semiconductor chips is optimised even further.
- Proportional valves are preferably used as valves. Because the movement of the
chip gripper 9 has to take place with a high dynamic response, the proportional valves must be capable of following the changes given by the control signal of theregulator 24, even when the frequency range of the control signal has portions in the range above 100 Hz, typically up to 300 Hz. This requirement is fulfilled, for example, by proportional valves which are based on the piezo technology. - The acceleration of the
chip gripper 9 or thepiston 14 is proportional to the pressure differential p1-p2. In order to lower thechip gripper 9 from the transport height zT to height z0, either the pressure p1 in thefirst chamber 15 must be increased or the pressure p2 in thesecond chamber 16 must be decreased. It is advantageous to increase the pressure p1 and decrease the pressure p2 simultaneously so that lowering can take place as quickly as possible. In addition, because the pressure reduction takes place more slowly than the pressure increase, it is advantageous to operate bothpressure chambers piston 14 in the neutral position, on supplying the valves with 4 bar the pressure p1 and pressure p2 amount typically to around 3 to 3.5 bar. - Therefore, the
regulator 24 is preferably adjusted so that - it operates the two
pressure chambers - for an increase in the pressure differential p1-p2, it increases the pressure p1 and, as far as possible, simultaneously reduces the pressure p2;
- for a reduction in the pressure differential p1-p2, it reduces the pressure p1 and, as far as possible, simultaneously increases the pressure p2; and
- on the position controlled approach to a predetermined position z0, it controls the pressure differential p1-p2 so that the necessary pressure differential is achieved on reaching the deflection z0 at which it switches from position control to pressure differential control.
- It is advantageous when both
pressure chambers pressure chambers pressure chambers - FIG. 4 shows a
valve system 19 which comprises one single four-way valve 34 and theregulator 24. The four-way valve 34 has one inlet to which compressed air is supplied and one inlet to which ambient air or vacuum is supplied, as well as two outlets to which thelines way valve 34 is, for example, a proportional valve with which one single piston controls the pressures p1′ and p2′ prevailing at the outlets: The pressures p1′ and p2′ are linked together in such a way that the pressure p2′ at the second outlet reduces when the pressure p1′ at the first outlet increases. Therefore, for control of the pressures p1 or p2 measured by thepressure sensors regulator 24 only has to produce one single control signal. - Because the pick and
place system 5 only has one single movable z axis, the possibility arises of measuring the z height of the lower edge 40 of the pickedsemiconductor chip 1 in a simple way, for example by means of a light barrier. FIG. 5 shows a view of thebondhead 7 expanded with a light barrier. The light barrier comprises an opto-transmitter 41, eg, a light-emitting diode or an injection laser diode, and an opto-receiver 42. The light beam 43 of the light barrier runs in horizontal direction. For construction reasons, it is advantageous to arrange the opto-transmitter 41 and the opto-receiver 42 on thebondhead 7 so that the opto-transmitter 41 transmits a light beam 43 in vertical direction and the opto-receiver 42 detects light propagated in z direction, and to divert the light beam 43 in the horizontal direction by means of two tiltedmirrors 44 or prisms. The light barrier delivers a binary signal which indicates whether or not the light beam 43 is interrupted. - During the back and forth movement of the bondhead from location A to location B, the
chip gripper 9 is in a raised position above the light beam 43. For picking thesemiconductor chip 1 presented on the wafer table 4 (FIG. 1), thechip gripper 9 is lowered whereby it interrupts the light beam 43. At the instant when the signal of the light barrier switches from “not interrupted” to “interrupted”, the value W1 of the signal delivered by theposition encoder 10 is requested. After picking thesemiconductor chip 1, thechip gripper 9 is raised. At the instant when the signal of the light barrier switches from “interrupted” to “not interrupted”, the value W2 of the signal delivered by theposition encoder 10 is requested. This second value W2 is a gauge for the z height of the lower edge 40 of the pickedsemiconductor chip 1. In event that the values W1 and W2 do not differ by more than a predetermined tolerance value, this means that picking has failed and that nosemiconductor chip 1 is held on thechip gripper 9. In this case, picking is repeated and/or an alarm message is initiated. - With this measuring system, a further process is possible in order to place the
semiconductor chip 1 onto the substrate 2: Thechip gripper 9 is lowered to a z height which is dependent on the measured value W2, namely to the height z2=z2′+WSet−W2, whereby the height z2′ designates a constant value and WSet designates a constant reference value for the set thickness of thesemiconductor chip 1. After the height z2 has been reached, thechip gripper 9 is raised again. On placing thesemiconductor chip 1 with this process, theregulator 24 is therefore only operated in the first operating mode in which the z height is controlled. Small semiconductor chips can be lowered onto the adhesive on the substrate at the maximum speed allowed by the construction. Relatively large semiconductor chips on the other hand, must be placed somewhat slower as it must be ensured that the adhesive can spread uniformly underneath the semiconductor chip without the formation of air voids. - In the event that variations in the thickness of the
substrate 2 are not inconsiderable, then it is advantageous that a further measuring system is present in order to measure the thickness D of thesubstrate 2. On placing thesemiconductor chip 1, thechip gripper 9 is then lowered to the height z2=z2′+WSet−W2+DSet−D, whereby the parameter DSet designates the set value of the substrate thickness. - Changes in the value W1 indicate wear of the pick-up tool. In this way, the wear on the pick-up tool can be monitored by means of following the value W1 and, on exceeding a predetermined value, a warning indication can be initiated.
- In the following, further designs of the pick and
place system 5 are described. The design of thepneumatic drive 8, thevalves regulator 24 are however as described above. - FIG. 6 shows a plan view of an embodiment with which the pick and
place system 5 has aswivel arm 36, which can be swivelled back and forth on avertical axis 35 between two limit positions, at one end of which thebondhead 7 is arranged. Theswivel arm 36 serves to guide thebondhead 7 in the xy plane. Theswivel arm 36 presented with an unbroken line is located at the first limit position. The second limit position of theswivel arm 36 is presented with a dashed line. Theswivel arm 36 cannot be raised and lowered in the vertical z direction. The z height of thechip gripper 9 can therefore only be shifted by means of the pneumatic drive 8 (FIG. 2) arranged on thebondhead 7. - With a first version, the
semiconductor chips 1 are presented on a vertically arranged wafer table 4 and, as is customary, are placed onto a horizontally presentedsubstrate 2. Thebondhead 7 can therefore be rotated by 90° on ahorizontal axis 37. To pick the presentedsemiconductor chip 1, theswivel arm 36 is swivelled to the first limit position and thebondhead 7 turned on theaxis 37 so that thechip gripper 9 can be deflected in horizontal direction on actuation of thepneumatic drive 8 in order to pick the presentedsemiconductor chip 1. After picking thesemiconductor chip 1, theswivel arm 36 is swivelled to the other limit position and thebondhead 7 turned by 90° on theaxis 37 so that thechip gripper 9 can place thesemiconductor chip 1 onto thesubstrate 2. - With a second version, the
semiconductor chips 1 are presented on a horizontally arranged wafer table 4. In this case, theaxis 37 is omitted and with it the rotating of the bondhead on theaxis 37. - For controlling the
chip gripper 9 for the picking and placing of thesemiconductor chip 1, the process which is described above can, for example, be used. - While embodiments and applications of this invention have been shown and described, it would be apparent to those skilled in the art having the benefit of this disclosure that many more modifications than mentioned above are possible without departing from the inventive concepts herein. The invention, therefore, is not to be restricted except in the spirit of the appended claims and their equivalents.
Claims (22)
1. Apparatus for mounting semiconductor chips, with a pick and place system for pick-up, transport and placement of a semiconductor chip onto a substrate, the pick and place system comprising a bondhead including:
a chip gripper, the chip gripper being deflectable in relation to the bondhead,
a pneumatic drive for controlling a deflection of the chip gripper, the pneumatic drive being formed from two pressure chambers separated by a piston,
a position encoder for measuring the deflection of the chip gripper,
the apparatus further comprising:
a valve system for controlling a pressure p1 prevailing in the first pressure chamber and a pressure p2 prevailing in the second pressure chamber,
a first pressure sensor for measuring the pressure p1 prevailing in the first pressure chamber, and
a regulator operable in two operating modes for controlling the valve system, the first operating mode controlling the deflection of the chip gripper and/or a variable derived from the deflection and the second operating mode controlling the first pressure p1 and/or the second pressure p2 and/or the pressure differential p1-p2.
2. Apparatus according to claim 1 , further comprising a second pressure sensor for measuring the pressure p2 prevailing in the second pressure chamber.
3. Apparatus according to claim 1 , the bondhead further comprising a light barrier for determining a position of a lower edge of a picked semiconductor chip.
4. Apparatus according to claim 2 , the bondhead further comprising a light barrier for determining a position of a lower edge of a picked semiconductor chip.
5. Apparatus according to claim 1 , the pick and place system including a linear guide for guiding a back and forth movement of the bondhead, the linear guide being arranged stationary relative to a deflection direction of the chip gripper.
6. Apparatus according to claim 2 , the pick and place system including a linear guide for guiding a back and forth movement of the bondhead, the linear guide being arranged stationary relative to a deflection direction of the chip gripper.
7. Apparatus according to claim 3 , the pick and place system including a linear guide for guiding a back and forth movement of the bondhead, the linear guide being arranged stationary relative to a deflection direction of the chip gripper.
8. Apparatus according to claim 4 , the pick and place system including a linear guide for guiding a back and forth movement of the bondhead, the linear guide being arranged stationary relative to a deflection direction of the chip gripper.
9. Apparatus according to claim 1 , the pick and place system including a swivel arm swivelling on a vertical axis between two limit positions wherein the swivel arm cannot be moved in a vertical direction.
10. Apparatus according to claim 2 , the pick and place system including a swivel arm swivelling on a vertical axis between two limit positions wherein the swivel arm cannot be moved in a vertical direction.
11. Apparatus according to claim 3 , the pick and place system including a swivel arm swivelling on a vertical axis between two limit positions wherein the swivel arm cannot be moved in a vertical direction.
12. Apparatus according to claim 4 , the pick and place system including a swivel arm swivelling on a vertical axis between two limit positions wherein the swivel arm cannot be moved in a vertical direction.
13. Apparatus according to claim 1 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
14. Apparatus according to claim 2 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
15. Apparatus according to claim 3 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
16. Apparatus according to claim 4 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
17. Apparatus according to claim 5 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
18. Apparatus according to claim 6 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
19. Apparatus according to claim 7 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
20. Apparatus according to claim 8 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
21. Apparatus according to claim 9 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
22. Apparatus according to claim 10 , the valve system comprising valves produced with the piezo technology or micromechanical valves made of silicon.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH20012241/01 | 2001-12-05 | ||
CH22412001 | 2001-12-05 |
Publications (2)
Publication Number | Publication Date |
---|---|
US20030101576A1 true US20030101576A1 (en) | 2003-06-05 |
US7284318B2 US7284318B2 (en) | 2007-10-23 |
Family
ID=4568172
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/313,183 Expired - Fee Related US7284318B2 (en) | 2001-12-05 | 2002-12-05 | Apparatus for mounting semiconductor chips |
Country Status (4)
Country | Link |
---|---|
US (1) | US7284318B2 (en) |
KR (1) | KR20030046306A (en) |
CN (1) | CN1264206C (en) |
TW (1) | TW567574B (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040105750A1 (en) * | 2002-11-29 | 2004-06-03 | Esec Trading Sa, A Swiss Corporation | Method for picking semiconductor chips from a foil |
US20040246794A1 (en) * | 2003-06-06 | 2004-12-09 | Dieter Vischer | Apparatus for mounting semiconductors |
US20050061852A1 (en) * | 2003-09-22 | 2005-03-24 | Stefan Behler | Method for aligning the bondhead of a die bonder |
US20060118602A1 (en) * | 2004-12-06 | 2006-06-08 | Unaxis International Trading Ltd. | Method for mounting a semiconductor chip onto a substrate |
US20080208523A1 (en) * | 2007-02-28 | 2008-08-28 | Vistec Semiconductor Systems Gmbh | Method of determining geometric parameters of a wafer |
US20090289098A1 (en) * | 2005-12-06 | 2009-11-26 | Katsumi Terada | Chip Mounting Apparatus and Chip Mounting Method |
US20090293265A1 (en) * | 2005-12-22 | 2009-12-03 | Matsushita Electric Industrial Co. | Electronic component mounting system and electronic component mounting method |
WO2010054957A1 (en) * | 2008-11-12 | 2010-05-20 | Esec Ag | Method for detaching and removing a semiconductor chip from a tape |
US20110033982A1 (en) * | 2009-08-06 | 2011-02-10 | Nec Electronics Corporation | Lead-forming die and method of manufacturing semiconductor device utilizing lead-forming die |
US9698117B2 (en) | 2014-02-10 | 2017-07-04 | Samsung Electronics Co., Ltd. | Die bonding apparatus |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7784164B2 (en) | 2004-06-02 | 2010-08-31 | Applied Materials, Inc. | Electronic device manufacturing chamber method |
CN100479123C (en) * | 2004-09-30 | 2009-04-15 | 广东工业大学 | Bonding head structure of die bonder with plane double-slider parallel connection mechanism and acting process thereof |
KR100609634B1 (en) * | 2006-02-16 | 2006-08-08 | 주식회사 탑 엔지니어링 | Bonding head of bonding equipment |
WO2009037108A2 (en) * | 2007-09-18 | 2009-03-26 | Oerlikon Assembly Equipment Ag, Steinhausen | Pick and place system for a semiconductor assembly device |
CN101635267B (en) * | 2008-07-21 | 2015-03-25 | 旺矽科技股份有限公司 | Device and method for picking and placing crystal grains |
KR101610272B1 (en) | 2009-04-15 | 2016-04-08 | 한화테크윈 주식회사 | Apparatus for controlling vacuum nozzle and head assembly for chip mounter having the same |
JP5705052B2 (en) * | 2011-07-26 | 2015-04-22 | 株式会社新川 | Die bonding equipment |
CH705802B1 (en) | 2011-11-25 | 2016-04-15 | Esec Ag | Means for the mounting of semiconductor chips. |
CN102699944B (en) * | 2012-06-26 | 2015-02-11 | 金红叶纸业集团有限公司 | Cutting device and clamping device thereof |
KR102075198B1 (en) * | 2017-03-24 | 2020-02-07 | 한미반도체 주식회사 | Bonding apparatus and method for controlling the same |
US10369709B1 (en) * | 2018-09-21 | 2019-08-06 | Beijing Jingdong Shangke Information Technology Co., Ltd. | Flexible suction device, robot system and method using the same |
CN111180349B (en) * | 2019-12-31 | 2021-12-10 | 芯思杰技术(深圳)股份有限公司 | Control method and control system for chip welding |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4628576A (en) * | 1985-02-21 | 1986-12-16 | Ford Motor Company | Method for fabricating a silicon valve |
US4632018A (en) * | 1983-06-02 | 1986-12-30 | Lymburner Robert K | Fluid cylinder position sensor mounting apparatus |
US5308132A (en) * | 1992-10-05 | 1994-05-03 | Motorola, Inc. | Circuit assembly device for programmably controlling placement force and method thereto |
US5351872A (en) * | 1992-06-24 | 1994-10-04 | Kabushiki Kaisha Toshiba | Die bonding apparatus |
US5741114A (en) * | 1992-08-07 | 1998-04-21 | Yamaha Hatsudoki Kabushiki Kaisha | Method for mounting components and apparatus therefor |
US6185815B1 (en) * | 1997-12-07 | 2001-02-13 | Esec Sa | Semiconductor mounting apparatus with a chip gripper travelling back and forth |
US6328362B1 (en) * | 1999-08-05 | 2001-12-11 | Fuji Machine Mfg. Co., Ltd. | Electric-component mounting head |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6441230A (en) | 1987-08-06 | 1989-02-13 | Mitsubishi Electric Corp | Die-bonding device |
JPH0639768A (en) * | 1991-06-24 | 1994-02-15 | Mitsubishi Electric Corp | Vacuum sucking device |
JPH08330790A (en) | 1995-05-30 | 1996-12-13 | Nec Corp | Bare chip mounter |
JPH10209687A (en) | 1997-01-17 | 1998-08-07 | Yamaha Motor Co Ltd | Structure of air cylinder for elevating/lowering nozzle in surface mounting machine |
JPH10340931A (en) * | 1997-06-05 | 1998-12-22 | Toray Eng Co Ltd | Chip bonding tool |
JP3132496B2 (en) * | 1999-01-25 | 2001-02-05 | 松下電器産業株式会社 | Die bonding equipment |
JP2000260789A (en) * | 1999-03-10 | 2000-09-22 | Nec Kansai Ltd | Die bonder |
EP1143489A1 (en) | 2000-04-04 | 2001-10-10 | ESEC Trading SA | Linear guide with an air bearing |
-
2002
- 2002-11-27 TW TW091134429A patent/TW567574B/en not_active IP Right Cessation
- 2002-11-27 KR KR1020020074283A patent/KR20030046306A/en active IP Right Grant
- 2002-12-04 CN CNB021547726A patent/CN1264206C/en not_active Expired - Fee Related
- 2002-12-05 US US10/313,183 patent/US7284318B2/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4632018A (en) * | 1983-06-02 | 1986-12-30 | Lymburner Robert K | Fluid cylinder position sensor mounting apparatus |
US4628576A (en) * | 1985-02-21 | 1986-12-16 | Ford Motor Company | Method for fabricating a silicon valve |
US5351872A (en) * | 1992-06-24 | 1994-10-04 | Kabushiki Kaisha Toshiba | Die bonding apparatus |
US5741114A (en) * | 1992-08-07 | 1998-04-21 | Yamaha Hatsudoki Kabushiki Kaisha | Method for mounting components and apparatus therefor |
US5308132A (en) * | 1992-10-05 | 1994-05-03 | Motorola, Inc. | Circuit assembly device for programmably controlling placement force and method thereto |
US6185815B1 (en) * | 1997-12-07 | 2001-02-13 | Esec Sa | Semiconductor mounting apparatus with a chip gripper travelling back and forth |
US6328362B1 (en) * | 1999-08-05 | 2001-12-11 | Fuji Machine Mfg. Co., Ltd. | Electric-component mounting head |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040105750A1 (en) * | 2002-11-29 | 2004-06-03 | Esec Trading Sa, A Swiss Corporation | Method for picking semiconductor chips from a foil |
US20040246794A1 (en) * | 2003-06-06 | 2004-12-09 | Dieter Vischer | Apparatus for mounting semiconductors |
US7120995B2 (en) | 2003-06-06 | 2006-10-17 | Esec Trading Sa | Apparatus for mounting semiconductors |
DE102004026534B4 (en) * | 2003-06-06 | 2007-09-27 | Esec Trading S.A. | Semiconductor assembly equipment |
US20050061852A1 (en) * | 2003-09-22 | 2005-03-24 | Stefan Behler | Method for aligning the bondhead of a die bonder |
US7066373B2 (en) | 2003-09-22 | 2006-06-27 | Unaxis International Trading Ltd | Method for aligning the bondhead of a Die Bonder |
US20060118602A1 (en) * | 2004-12-06 | 2006-06-08 | Unaxis International Trading Ltd. | Method for mounting a semiconductor chip onto a substrate |
US7407084B2 (en) | 2004-12-06 | 2008-08-05 | Unaxis Trading Ltd | Method for mounting a semiconductor chip onto a substrate |
US20090289098A1 (en) * | 2005-12-06 | 2009-11-26 | Katsumi Terada | Chip Mounting Apparatus and Chip Mounting Method |
US8020286B2 (en) * | 2005-12-22 | 2011-09-20 | Panasonic Corporation | Electronic component mounting system and electronic component mounting method |
US20090293265A1 (en) * | 2005-12-22 | 2009-12-03 | Matsushita Electric Industrial Co. | Electronic component mounting system and electronic component mounting method |
KR101270153B1 (en) * | 2005-12-22 | 2013-05-31 | 파나소닉 주식회사 | Electronic component mounting system and electronic component mounting method |
US20080208523A1 (en) * | 2007-02-28 | 2008-08-28 | Vistec Semiconductor Systems Gmbh | Method of determining geometric parameters of a wafer |
US20110214819A1 (en) * | 2008-11-12 | 2011-09-08 | Esec Ag | Method For Detaching And Removing A Semiconductor Chip From A Foil |
WO2010054957A1 (en) * | 2008-11-12 | 2010-05-20 | Esec Ag | Method for detaching and removing a semiconductor chip from a tape |
US8715457B2 (en) | 2008-11-12 | 2014-05-06 | Esec Ag | Method for detaching and removing a semiconductor chip from a foil |
US20110033982A1 (en) * | 2009-08-06 | 2011-02-10 | Nec Electronics Corporation | Lead-forming die and method of manufacturing semiconductor device utilizing lead-forming die |
US9698117B2 (en) | 2014-02-10 | 2017-07-04 | Samsung Electronics Co., Ltd. | Die bonding apparatus |
Also Published As
Publication number | Publication date |
---|---|
TW567574B (en) | 2003-12-21 |
CN1264206C (en) | 2006-07-12 |
US7284318B2 (en) | 2007-10-23 |
KR20030046306A (en) | 2003-06-12 |
CN1423316A (en) | 2003-06-11 |
TW200300995A (en) | 2003-06-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7284318B2 (en) | Apparatus for mounting semiconductor chips | |
KR101096927B1 (en) | Method for aligning the bondhead of a Die Bonder | |
US10492351B2 (en) | Mounting apparatus and measuring method | |
JPH0613416A (en) | Die bonder | |
KR20140125728A (en) | Method and apparatus for mounting electronic or optical components on a substrate | |
EP0371110A1 (en) | Compliant motion servo | |
WO2020049037A1 (en) | Compliant die attach tools, die attach systems, and methods of using the same | |
WO1998002026A1 (en) | Electronic component mounting apparatus | |
JP2003197653A (en) | Semiconductor chip mounting equipment | |
KR102608065B1 (en) | actuator | |
US20040105750A1 (en) | Method for picking semiconductor chips from a foil | |
KR102221703B1 (en) | Die ejector and apparatus for picking up dies including the same | |
US20220319891A1 (en) | Manufacturing apparatus and manufacturing method of semiconductor device | |
JP2001068895A (en) | Electronic parts-mounting device | |
CN102157351A (en) | Chip pickup and placement control method | |
JP6914815B2 (en) | Semiconductor device manufacturing equipment and semiconductor device manufacturing method | |
JPH09148790A (en) | Electronic device mounter | |
KR100239579B1 (en) | Distance measuring equipment using air pressure | |
US20230369078A1 (en) | Chip peeling aparatus and chip peeling method | |
JP6411276B2 (en) | Bonding arm abnormality detection method and bonding arm abnormality detection device | |
KR20230158376A (en) | Chip peeling device and chip peeling method | |
US20220336256A1 (en) | Semiconductor device manufacturing device and manufacturing method | |
KR101900137B1 (en) | Tape cutting device | |
KR100777789B1 (en) | Ball Mount Heads for Semiconductor Package Manufacturing | |
JPH09109008A (en) | Wafer chamfering machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: ESEC, TRADING SA, SWITZERLAND Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HARTMANN, DOMINIK;REEL/FRAME:014049/0505 Effective date: 20021108 |
|
REMI | Maintenance fee reminder mailed | ||
LAPS | Lapse for failure to pay maintenance fees | ||
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
FP | Lapsed due to failure to pay maintenance fee |
Effective date: 20111023 |