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US2069329A - Process of refining oils - Google Patents

Process of refining oils Download PDF

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Publication number
US2069329A
US2069329A US12008A US1200835A US2069329A US 2069329 A US2069329 A US 2069329A US 12008 A US12008 A US 12008A US 1200835 A US1200835 A US 1200835A US 2069329 A US2069329 A US 2069329A
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solvent
hydrocarbons
sulfur compounds
mixture
distillation
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US12008A
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Roelfsema Petrus Jurjen
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Shell Development Co
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Shell Development Co
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Priority to US12008A priority Critical patent/US2069329A/en
Priority to GB8031/36A priority patent/GB462630A/en
Priority to NL77051A priority patent/NL43587C/xx
Priority to FR804488D priority patent/FR804488A/en
Priority to US95385A priority patent/US2114852A/en
Application granted granted Critical
Publication of US2069329A publication Critical patent/US2069329A/en
Priority to FR824157D priority patent/FR824157A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/34Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping with one or more auxiliary substances
    • B01D3/40Extractive distillation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G17/00Refining of hydrocarbon oils in the absence of hydrogen, with acids, acid-forming compounds or acid-containing liquids, e.g. acid sludge
    • C10G17/09Refining of hydrocarbon oils in the absence of hydrogen, with acids, acid-forming compounds or acid-containing liquids, e.g. acid sludge with acid salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G7/00Distillation of hydrocarbon oils
    • C10G7/08Azeotropic or extractive distillation

Definitions

  • This invention relates to the treating of hydrocarbon products and is particularly concerned with a process for removing sulfur compounds from hydrocarbon oils such as gasoline, kerosene,
  • naphthas solar oils, fuel oils, etc.
  • which may be either straight run distillates or crackeddistillates, and may be derived from petroleum crudes, fractions of coal tar, or-brown coal tar, and mixtures obtained by the hydrogenation of carbonaceous substances.
  • myprocess may be operated more efciently, i; e., so as to improve the purity of the sulfur compounds which are ob-v tained in the bottom product, by fractionating in I the manner disclosed in my copending application Serial No. 12,007 filed March 20, 1935.
  • the ratio of desirable hydrocarbons to the solvent in the top product is maintained equal to the ratio of .these substances in the feed. This may be effected according to either of the following modes of operation: 40
  • a. 'Ihe overhead mixture, or a portion thereof, is treated to withdraw therefrom a top product containing the solvent and the hydrocarbons in the same ratio as they occur in the feed, and the l remaining portion of the overhead mixture is re- A turned to the column, either with the reiiux, or separately at another level in the column.
  • a convenient method of withdrawing this top product from the overhead mixture consists in chilling the portion of the overhead which is ⁇ to be treated so as to cause it to stratify into two liquid phases of different composition, i.
  • the ratio of the solvent and the initial sulfur-bearing hydrocarbon mixture is so controlled as to produce a feed composition which contains the solventv and the hydrocarbons in the same ratio as they occur in the overhead mixture, which is then withdrawn from the system as top product.
  • Another purpose of this preliminary distillation is to effect an increased efficiency of the process of ,my invention.
  • I have found that if the fractions treated having boiling ranges which are not substantially greater than 30 C. or 80 C., I am, in some cases, able to obtain a much sharper separation, whereby both the quantity of sulfur compounds in the distillate and the quantity of hydrocarbons in the bottom product are greatly reduced.
  • a solvent having a boiling point which is sufllciently lovr to cause a mixture of said solvent and the highest boiling. hydrocarbon of the mixture to boil at a temperature below the lowest boiling sulfur compounds to be removed. It is, therefore, possible to use solvents boiling at temperatures below the boiling range of the fraction, or at temperatures falling within or even above the said range, provided that the solvent and the hydrocarbons form low boiling mixtures which boil below the lowest boiling sulfur compound, or sufficiently low to produce aflnal product of a desired sulfur content. While my process may be employed to cause the removal of substantially all of the sulfur, it is alsopracticcd when the sulfur content is merely lowered and a portion of the sulfur is retained in the final product.
  • I may employ any solvent which has the above described boiling temperature characteristics, and which is a selectivo solvent for the sulfur compounds.
  • I may use organic polar liquids of the type used in the liquid solvent extraction of hydrocarbon mixtures to cilecta separation between aromatic and paraillnic hydrocarbons, or
  • R designates an alkyl radical, which may be either alphyl or aryl.
  • solvents are: Nitrobenzene, benzonitrile, monochloracetontrile, phenyl thiocyanate,4 phenolthiocyanate, formate of pyridine, benzaldehyde, acetone, furi'ural, furfuryl alcohol, chlorisopropyl alcohol, diacetone alcohol, aniline methyl lactate, triacetin, diacetin, methyl nitrobenzoate,
  • My invention is not, however, limited to the specic solvents enumerated, nor to solvents containing the enumerated chemical groups, but may be used with any selective solvent for sulfur compounds.
  • My invention is not concerned with distillation processes employing immiscible liquids, like water,and described Ain the British Specication No. 365,571.
  • I is a fractional distillation column, provided with an intake manifold 2,
  • a valve 'I may beprovided to regulate the quantity of reux, and may, if desired, be operated automatically, as by a'fiow controller, a thermostat or a pressure responsive devicelocated in the fractionating column I.
  • the top product may be withdrawn at 6 from condensate of the condenser 4, or a separate top product takeoff may be provided. Heaters, heat exchangers, pumps, gauges, and other auxiliary equipment, not shown, may be provided.
  • a feed mixture of hydrocarbons and sulfur compounds iiows through a conduit 3 and valve I0, and is mixed in a mixing device II with a suitable selective solvent introduced from a storage I2 through a conduit I3 and valve I4, and
  • fractionating column I A portionof the condensate from the condenser 4, consisting of hydrocarbons containing no sulfur or substantially reduced amounts of sulfur, andsolvent, is withdrawn through 6 as top product Aat the proper rate, controlled by 'a valve I5.
  • the solvent may in certain cases be allowed to remain in the top product, as when it imparts desirable characteristics to the hydrocarbons. If'desired, the
  • solvent may be recovered by feeding the top product into a fractional distillation column I8, which may besimilar to the column I, in that it is equipped with an intake manifold I1, an overhead takeoif I8, a reflux condenser. I9, ⁇ and a reflux line 20; controlled by a valve 2
  • the solvent in any desired state of purity. may be withdrawn at 22 and returned tostorage through a. conduit 23, and the hydrocarbons may be recovered at 24 at a rate controlled by a valve 25.
  • the sulfur compounds may be withdrawn at 2'6 in a. concentrated form as a bottom product of the column I, at a rate controlled by a valve 21.
  • the quantity of these sulfur compounds is generally very small as compared to the quantity of hydrocarbons distilled, and I have found it to be desirable, but not necessary, to permit the sulfur compounds toy accumulate in the bottom of. the still, which may be operated either continuously or in a batch operation, and to remove the bottom product only after a sufficient amount of sulfur l compounds has been concentrated to permit the removal as bottoms of a product which is rich in sulfur compounds, and low in hydrocarbons, thereby materially reducing the loss of the desired hydrocarbons.
  • I may initially close the valve 21 and operate the column I until enoughv l example, at the same rate as the sulfur compounds are fed into the column at 2.
  • I may initiallyrun a number of batches and then remove all of the bottoms at once, or may then withdraw after each run only as much sulfur bottoms as was introduced during the preceding run. Similarly, in continuous operations, I may initially operate for the time required to build up the desired sulfur concentration, and then either remove all of the bottoms, Aor open the valve 21 so as to withdraw a small quantity sufficient to maintain a substantially constant sulfur concentration in the column.
  • the bottom product from 26 may, if desired, be further fractionated to recover the solvent, if it is present in sufficient quantity to warrant recovery.
  • I l may reduce the load on the fractionator -I6 by rst cooling and/or chilling the top product in a cooler 28, and feeding it through a conduit 29 into a decanter, centrifuge, or other suitable phase separator 33, valve 3
  • the cooler 28 cools the top product to a temperature at which it separates into two liquid phases. Assuming that the phase consisting mainly or totally of the solvent is heavier than the other phase, it is withdrawn at 32, and may be returned to storage through a conduit 23', r taken off at 33 as a separate product. It may be, if desired, further concentrated by any desired method, such as distillation, salting out, extraction, etc., before being returned to the storage I2. phase, which is richer in hydrocarbons, may be withdrawn at 34 and taken off as a product at 35, or fed to the fractionating column I6 through a conduit 36.
  • the sep-V arated phases from "the phase separator 30 can be divided into a top product of the desired com- Y position and quantity, which is withdrawn through the conduits 38 and 39, and, valves 45 and 46 being open, a secondary or added reflux, which is returned to the column I through conduits 40 and '4I and introduced either with the main reflux, for instance, after being mixed therewith in a mixer
  • the other vent but may have a composition corresponding to that of the phase withdrawn at 32 and returned through the conduit 23.
  • an overhead mixture will be withdrawn at 3 which will contain hydrocarbons and the solvent in a ratio Y, which will not, save.
  • valve 1 it is possible to close valve 1, and to carry all of the reflux through conduits lil and Il.
  • the valves I and il are adjusted so that X, the ratio of hydrocarbons to solvent in the feed at 2 is equal to Y, the ratio of these components in the overhead mixture.
  • the valves 45 and 46 remain closed and the top product composition is the same as that of the overhead mixture.
  • the top product may, therefore, be fed directly into the column I6 through the valve I5, thereby eliminating the phase separator 3l.
  • the. phase separator 30 may be employed to effect the separation of the solvent and the hydrocarbons in the manner described above.
  • the hydrocarbons which are useful in my distillation are preferential solvents for certain components of hydrocarbon oils
  • the hydrocarbons may be separated into portions which are relatively more parafiinic and less paraiiinic.
  • the hydrocarbons withdrawn at 34 are more parafiinic than those which occur inv the solvent-phase which is withdrawn at 32. It is often possible to further extract the phase flowing through conduit 39 with additional solvent from the tank l2 or with a different solvent, to
  • a continuous process of refining a hydrocarbon fraction containing sulfur compounds the steps of continuously introducing the said fraction and a preferential solvent for the said sulfur compounds into a distilling apparatus, maintaining within the apparatus counterow.- ing streams of vapors and reflux derived from the combined mixture, maintaining the conditions of temperature, pressure, and reflux in said apparatus to distill at least a substantial portion of the solvent together with refined hydrocarbons, continuously withdrawing from the apparatus a top product containing the refined hydrocarbons and forming a distillation bottom product inwhich sulfur compounds are concentrated.
  • the process of refining a hydrocarbon fraction containing sulfur compounds which comprises introducing a feed mixture containing the said fraction and a preferential solvent for the said sulfur compounds into a distillation zone, maintaining the conditions of temperature and pressure in said zone to distill at least a sub" stantial portion of the solvent together with refined hydrocarbons, withdrawing ffrom the distillation zone a rectified overhead mixture derived from the said feed mixture forming a distillation bottom product in which sulfur compounds are concentrated, withdrawing a portion of the said overhead mixture as a top product and adjusting the quantity of the solvent in A the feed mixture so that the solvent and the hydrocarbons occur in the feed in substantially the same ratio as they occur in the top product.
  • the process of ren'ning a hydrocarbon fraction containing sulfur ⁇ compounds which comprises introducing a feed mixture containing the said fraction and a preferential solvent for the said sulfur compounds into a distillation zone, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of the solvent together-with reiined hydrocarbons, withdrawing from the distillation zone a rectified overhead mixture derived from the said feed mixture forming a distillation bottom product in which sulfur compounds are concentrated, condensing and cooling at leasta portion of the said overhead mixture to cause it to separate into two liquid phases withdrawing from the said phases a top product containing the solvent and the hydrocarbons in a ratio which is not substantially greater than the ratio in which they occur in the said feed mixture, and returning to the distillation zone the withdrawn overhead mixture less the withdrawn top product.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Description

Feb. 2, 1937. P. J. RoELFsEMA PROCESS OF REFINING OILS Filed Maron zo, 19351 y /zzls Affe/W7.- f
Patented Feb. 2, 1931 PROCESS F REFINING OILS Petrus Jgrjen Roelfsema, walnutv creek, Calif.,
assignor to Shell Development Company, San Francisco, Calif.,.a corporation of Delaware Application March 20,
23 Claims.
This invention relates to the treating of hydrocarbon products and is particularly concerned with a process for removing sulfur compounds from hydrocarbon oils such as gasoline, kerosene,
naphthas, solar oils, fuel oils, etc., which may be either straight run distillates or crackeddistillates, and may be derived from petroleum crudes, fractions of coal tar, or-brown coal tar, and mixtures obtained by the hydrogenation of carbonaceous substances.
It has heretofore been found to be impractical and generally impossible to separate sulfur compounds from hydrocarbon mixtures by fractional distillation because the sulfur compounds have the same boiling ranges as valuable hydrocarbons contained in the fraction. The common practice in the art comprises subj ecting sulfur-bearing distillates to chemical treatments which convert somelsulfur compounds to other compounds which may be more readily removed by simple chemical or physical methods, and/or which are less obnoxious. Certain other sulfur compounds are in this manner converted only at often prohibitive expenditures of chemicalsand losses of valuable hydrocarbons, while still others are not affected at all. Processes of this type are at times costly and often result in a considerable loss of valuable products.
`More recently, a demand for more complete utilizationV of the natural petroleum and similar products resulted in the treatment of hydrocarbon mixtures which 'are very diflicult to treat. The cracked distillates are particularly diicult to rene by ordinary methods on account of their relatively high sulfur content, the sluggish response :of some of these sulfur compounds to refining processes, and the presence in the cracked distillates of unsaturated hydrocarbons which are more reactive withy the chemicals intended for sulfur removal, and vthus decrease the effectiveness of treatment and increase the treating losses.'
It is an object o f my invention to provide a distillation process for separating at least a por ion of the sulfur compounds from hydrocarb ns, which process may supplement or be used instead of a chemical treatment for removing sulfur compounds from oil or converting them into different substances. It is a further object of my invention to provide an eiilcient and flexible method for reducing the sulfur content of 'a hydrocarbon' oil, and especially thev oils which cannot be satisfactorily treated by conventional methods. It is a further object of my invention to provide a process for fractionating a sulfur-bearing hydrocarbon oil which will produce a distillate having 1935, serial No. 12,008
a materially lower sulfur content than the original oil.
I have discovered that by distilling hydrocarbon fractions containing sulfur compounds in the presence of polar substances which are preferential solvents for the sulfur compounds, a distillate can be produced which contains substantially reduced quantities of sulfur and is often substantially free from sulfur. The sulfur compounds are thereby concentrated in the residue or bottom 10 products of the distil1ation,process. After the mainfractionation the polar substance may be recovered from each of the distillation products, and reused in the further treatment of hydrocarbon distillates,` thereby eiecting a saving in the 15,
consumption of chemicals required in removing sulfur compounds from the hydrocarbons.
I have found that it is often economical to employ a combination of treatments, comprising the distillation of a hydrocarbon fraction with a polar selective solvent to produce a distillate containing reduced amounts of sulfur, and the rembval or conversion of the residual sulfur in theY distillate by other methods, such as treatment with sulfuric acid, plumbite, or alkali, distillation with a metallic acetate, such as copper acetate, followed by a treatment with absorptive material, etc.
Moreover, I have found that myprocess may be operated more efciently, i; e., so as to improve the purity of the sulfur compounds which are ob-v tained in the bottom product, by fractionating in I the manner disclosed in my copending application Serial No. 12,007 filed March 20, 1935.
According to this mode of operation, the ratio of desirable hydrocarbons to the solvent in the top product is maintained equal to the ratio of .these substances in the feed. This may be effected according to either of the following modes of operation: 40
a. 'Ihe overhead mixture, or a portion thereof, is treated to withdraw therefrom a top product containing the solvent and the hydrocarbons in the same ratio as they occur in the feed, and the l remaining portion of the overhead mixture is re- A turned to the column, either with the reiiux, or separately at another level in the column. A convenient method of withdrawing this top product from the overhead mixture consists in chilling the portion of the overhead which is `to be treated so as to cause it to stratify into two liquid phases of different composition, i. e., into two portions which are relatively richerand poorer in hydrocarbons, separating these phases, as by decanta- ..t0n, withdrawing therefrom such quantities as 56 are required to produceja top product ofthe desired composition, and returning the residual portion of the overhead mixture to the column.' It is not always practical to cause-the separation of the formation of two layers by chilling the condensate. In these .cases -the separation of the condensate into two layers can often be accomplished by adding water or another similar chemical to the overhead mixture or to the condensate.
b. The ratio of the solvent and the initial sulfur-bearing hydrocarbon mixture is so controlled as to produce a feed composition which contains the solventv and the hydrocarbons in the same ratio as they occur in the overhead mixture, which is then withdrawn from the system as top product.
This desired balance between the feed and the top product is increasingly more difllcult to achieve as the boiling range of the initial fraction increases, since in multi-component systems containing large numbers of hydrocarbons, it is not practically possible to obtain an overhead mixture which contains all of the many different hydrocarbons in the same concentrations as they occur in the sulfur-bearing feed. The principle of adjusting the feed and overhead-composition can, however, be applied to such systems to a sufficient degree of approximation to achieve a material increase in the efficiency of my' process.
It is, therefore, possible in practice to obtain a bottom product which is rich in sulfur compounds, and which contains very little or no solvent and/or hydrocarbons by properly controlling the composition of the top product and/or of the feed. The concentration of the sulfur comi pounds will further depend upon the degree of It 'is not always possibleto maintain the top product and feed compositions in the exact relation described above throughout an entire fractionation, and it is, therefore, often necessary to deviate slightly from vthe ideal equality of ratios. I prefer in these cases to operate in a manner to tcause the deviation to be such that the ratio of the hydrocarbon to the solvent in the top product is greater than this ratio in the feed, rather than to cause the said ratio to be smaller. The effect 'of a deviation in this direction is'to produce a bottom product containing substantially only sulfur compounds and a small amount of solvent, but none or substantially reduced concentration of hydrocarbons. Since in most cases itis easy to separate the solvent `from the sulphur compounds in the bottom product, this deviation is preferred to one in the other direction/iaccording to which larger amounts of hydrocaoons occur in the bottom product.
The above described modes of controlling the top product composition or of adjusting the amount of the solvent in the feed mixture normally necessitates frequent analyses of the top product, which is often inexpedient. I have found that in practice these analyses can generally be sometimes obtained by initially distilllng the ma.- terial to be treated into a number of narrowerboiling fractions, and subjecting one or more fractions separately to my desulfurization treatment, either with or without resort to the feature of adjustingthe feed and'top product compositions. By a foresighted selection of boiling ranges of the fractions it is often possible to isolate certain fractions requiring no treatment, and/or which may be treated by ordinary methods, and to fractionate only those fractions which are diflcult to desulfurize by ordinary methods because they contain sulfur compounds in increased concentrations or of such a nature that they are sluggish in their response or non-responsive to ordinary refining methods. I have found that the fractions which contain thiophene and thiophene derivatives, such as thiotolene, thioxene and other thiophene analogues and/or homologues are the most difllcult to treat by ordinary methods, and my invention is especially applicable to the treatment of these fractions. These sulfur-bearing fractions'may have boiling ranges from about C. to about300C., although some times there exist certain smaller intermediate fractions falling within this range which are largely free from these sulfur compounds.
Another purpose of this preliminary distillation is to effect an increased efficiency of the process of ,my invention. Thus, I have found that if the fractions treated having boiling ranges which are not substantially greater than 30 C. or 80 C., I am, in some cases, able to obtain a much sharper separation, whereby both the quantity of sulfur compounds in the distillate and the quantity of hydrocarbons in the bottom product are greatly reduced.
It is preferable to use a solvent having a boiling point which is sufllciently lovr to cause a mixture of said solvent and the highest boiling. hydrocarbon of the mixture to boil at a temperature below the lowest boiling sulfur compounds to be removed. It is, therefore, possible to use solvents boiling at temperatures below the boiling range of the fraction, or at temperatures falling within or even above the said range, provided that the solvent and the hydrocarbons form low boiling mixtures which boil below the lowest boiling sulfur compound, or sufficiently low to produce aflnal product of a desired sulfur content. While my process may be employed to cause the removal of substantially all of the sulfur, it is alsopracticcd when the sulfur content is merely lowered and a portion of the sulfur is retained in the final product.
I may employ any solvent which has the above described boiling temperature characteristics, and which is a selectivo solvent for the sulfur compounds. I may use organic polar liquids of the type used in the liquid solvent extraction of hydrocarbon mixtures to cilecta separation between aromatic and paraillnic hydrocarbons, or
lphatic, carbocyclic, or heterocyclic, containing one or more of the following groups:
-No -CN, .scN, =co, -crnorr CHOH, ECOH, EC-Cl, NH2, =O,
ECCI, CS, -COOH, OR, -COOR where R designates an alkyl radical, which may be either alphyl or aryl. Examples of these solvents are: Nitrobenzene, benzonitrile, monochloracetontrile, phenyl thiocyanate,4 phenolthiocyanate, formate of pyridine, benzaldehyde, acetone, furi'ural, furfuryl alcohol, chlorisopropyl alcohol, diacetone alcohol, aniline methyl lactate, triacetin, diacetin, methyl nitrobenzoate,
formic acid, ethylenechlorhydrin, glycol mono acetate, glycol diacetate, lactic acid nitrile, toluidine, chlor pyridine, ,B dichloroethyl ether, chlor aniline, sulfur dioxide, quinoline, isoquinoline, pyridine, chlorophenol, etc. My invention is not, however, limited to the specic solvents enumerated, nor to solvents containing the enumerated chemical groups, but may be used with any selective solvent for sulfur compounds. My invention is not concerned with distillation processes employing immiscible liquids, like water,and described Ain the British Specication No. 365,571.
I have, however, found that superior results can be obtained by employing the following substances as solvents, and they constitute the preferred form .of my invention: Furfural, aniline, methyl cyanide, ethylene diamine, nitromethane and acetic anhydride. v
The mode of operation may be more fully understood by referring to the accompanying drawing showing a schematic form of apparatus and a flow diagram which may be utilized in connection with the invention, rit being understood that the specific details and arrangements illustrated are exemplary only.
In the drawing, I is a fractional distillation column, provided with an intake manifold 2,
overhead takeoff 3, reflux condenser 4, and reflux lines and 6. A valve 'I may beprovided to regulate the quantity of reux, and may, if desired, be operated automatically, as by a'fiow controller, a thermostat or a pressure responsive devicelocated in the fractionating column I. The top product may be withdrawn at 6 from condensate of the condenser 4, or a separate top product takeoff may be provided. Heaters, heat exchangers, pumps, gauges, and other auxiliary equipment, not shown, may be provided.
A feed mixture of hydrocarbons and sulfur compounds iiows through a conduit 3 and valve I0, and is mixed in a mixing device II with a suitable selective solvent introduced from a storage I2 through a conduit I3 and valve I4, and
led into the fractionating column I. A portionof the condensate from the condenser 4, consisting of hydrocarbons containing no sulfur or substantially reduced amounts of sulfur, andsolvent, is withdrawn through 6 as top product Aat the proper rate, controlled by 'a valve I5. The solvent may in certain cases be allowed to remain in the top product, as when it imparts desirable characteristics to the hydrocarbons. If'desired, the
solvent may be recovered by feeding the top product into a fractional distillation column I8, which may besimilar to the column I, in that it is equipped with an intake manifold I1, an overhead takeoif I8, a reflux condenser. I9,`and a reflux line 20; controlled by a valve 2|. The solvent, in any desired state of purity. may be withdrawn at 22 and returned tostorage through a. conduit 23, and the hydrocarbons may be recovered at 24 at a rate controlled by a valve 25.
The sulfur compounds may be withdrawn at 2'6 in a. concentrated form as a bottom product of the column I, at a rate controlled by a valve 21. The quantity of these sulfur compounds is generally very small as compared to the quantity of hydrocarbons distilled, and I have found it to be desirable, but not necessary, to permit the sulfur compounds toy accumulate in the bottom of. the still, which may be operated either continuously or in a batch operation, and to remove the bottom product only after a sufficient amount of sulfur l compounds has been concentrated to permit the removal as bottoms of a product which is rich in sulfur compounds, and low in hydrocarbons, thereby materially reducing the loss of the desired hydrocarbons. Thus, I may initially close the valve 21 and operate the column I until enoughv l example, at the same rate as the sulfur compounds are fed into the column at 2.
In batch operations I may initiallyrun a number of batches and then remove all of the bottoms at once, or may then withdraw after each run only as much sulfur bottoms as was introduced during the preceding run. Similarly, in continuous operations, I may initially operate for the time required to build up the desired sulfur concentration, and then either remove all of the bottoms, Aor open the valve 21 so as to withdraw a small quantity sufficient to maintain a substantially constant sulfur concentration in the column.
The bottom product from 26 may, if desired, be further fractionated to recover the solvent, if it is present in sufficient quantity to warrant recovery.
If desired, I lmay reduce the load on the fractionator -I6 by rst cooling and/or chilling the top product in a cooler 28, and feeding it through a conduit 29 into a decanter, centrifuge, or other suitable phase separator 33, valve 3| being opened the proper amount and valve I5 being closed. The cooler 28 cools the top product to a temperature at which it separates into two liquid phases. Assuming that the phase consisting mainly or totally of the solvent is heavier than the other phase, it is withdrawn at 32, and may be returned to storage through a conduit 23', r taken off at 33 as a separate product. It may be, if desired, further concentrated by any desired method, such as distillation, salting out, extraction, etc., before being returned to the storage I2. phase, which is richer in hydrocarbons, may be withdrawn at 34 and taken off as a product at 35, or fed to the fractionating column I6 through a conduit 36.
As stated above, it is often desirable to maintain the ratio of the hydrocarbons to the solvent in the top product equal to the ratio of these substances in the feed. This control may be realized by either of the following methods of operation:
a; By adjustingthe valves 36 'and 31 the sep-V arated phases from "the phase separator 30 can be divided into a top product of the desired com- Y position and quantity, which is withdrawn through the conduits 38 and 39, and, valves 45 and 46 being open, a secondary or added reflux, which is returned to the column I through conduits 40 and '4I and introduced either with the main reflux, for instance, after being mixed therewith in a mixer The other vent, but may have a composition corresponding to that of the phase withdrawn at 32 and returned through the conduit 23. For the conditions of operation of the column |an overhead mixture will be withdrawn at 3 which will contain hydrocarbons and the solvent in a ratio Y, which will not, save. in a fortuitous case, equal X. It is, however, desirable that the composite top product withdrawn, i. e., the aggregate of theprovducts owing through the valves 36 and 31, contain hydrocarbons and solvent in the ratio of X, and that the correct amount of top product be withdrawn. Accordingly, either valve 36 or valve 31, or both,
`may be opened to the extent necessary to with--l draw a top product containing hydrocarbons and solvent in the ratio of X, and the remainder of the phases from the phase separator 30 is returned to the column I. When this mode of operation is pursued substantially pure sulfur compounds may be recovered at 26, provided, of course, that the column is capable of a sufficient degree of rectification.
It should be noted that it is possible to close valve 1, and to carry all of the reflux through conduits lil and Il.
b. According to the second mode of operation, the valves I and il are adjusted so that X, the ratio of hydrocarbons to solvent in the feed at 2 is equal to Y, the ratio of these components in the overhead mixture. In this situation the valves 45 and 46 remain closed and the top product composition is the same as that of the overhead mixture. The top product may, therefore, be fed directly into the column I6 through the valve I5, thereby eliminating the phase separator 3l. Or, if desired, the. phase separator 30 may be employed to effect the separation of the solvent and the hydrocarbons in the manner described above.
Since many of the selective solvents which are useful in my distillation are preferential solvents for certain components of hydrocarbon oils, it is possible to combine a solvent extraction step with my desulfurizing treatment to produce several portions of hydrocarbons having different solubilities in selective solvents. For example, the hydrocarbons may be separated into portions which are relatively more parafiinic and less paraiiinic. Thus, the hydrocarbons withdrawn at 34 are more parafiinic than those which occur inv the solvent-phase which is withdrawn at 32. It is often possible to further extract the phase flowing through conduit 39 with additional solvent from the tank l2 or with a different solvent, to
quired.
I claim as my invention: 1. The process of refining a hydrocarbon fraction containing sulfur compounds which' com- 2. In a continuous process of refining a hydrocarbon fraction containing sulfur compounds. the steps of continuously introducing the said fraction and a preferential solvent for the said sulfur compounds into a distilling apparatus, maintaining within the apparatus counterow.- ing streams of vapors and reflux derived from the combined mixture, maintaining the conditions of temperature, pressure, and reflux in said apparatus to distill at least a substantial portion of the solvent together with refined hydrocarbons, continuously withdrawing from the apparatus a top product containing the refined hydrocarbons and forming a distillation bottom product inwhich sulfur compounds are concentrated.
3. The process of refining a hydrocarbon fraction containing sulfur compounds which comprises the steps of rectifying/the said fraction together with a preferential solvent for the said sulfur compounds in al distillation zone, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of the solvent together with refined hydrocarbons, withdrawing from the distillation zone a rectied overhead mixture derived from the combined mixture and containing the reiined hydrocarbons forming aI distillation bottom product in which sulfur compounds are concentrated, and separating the solvent from the said overhead mixture.
, 4. The process cf refining a hydrocarbon fraction containing sulfur comppunds, which comprises rectifying successivequantities of said fraction together with a preferential solvent for the said sulfur compounds in a distillation zone, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of the solvent together with refined hydrocarbons, withdrawing from the distillation zone a rectified top product derived from the combined mixture and containing the refined hydrocarbons forming. a distillation bottom product in which sulfur compounds are concentrated, l
and withdrawing at least a portion ofthe bottom product after a number of such quantities of hydrocarbons have been rectified.
5. The process according to claim 4 in which the bottom product is removed in such quantities as to maintain in the distillation zone a hydrocarbon mixture containing sulfur compounds in a concentrated form.
6. The process of refining a hydrocarbon fraction containing sulfur compounds which comprises the steps of rectifying the said fraction togetherwith a preferential solvent for the said sulfur compounds in a distillation zone, main- `taining the conditions of temperature and pressure in said zone to distill at least a substantial portionof the solvent together with refined hydrocarbons, withdrawing from .the distillation zone a rectified overhead mixture derived from the combined mixture and containing the refined hydrocarbons forming a distillation bottom product in which sulfur compounds are concentrated, condensing and cooling at least a portion of said overhead mixture to cause it to separate into two liquid phases, one of said phases being rich in the said solvent, and the other phase being poor in the said solvent, and withdrawing the latter phase as a top product.
7. 'I'he process of refining a hydrocarbon fraction containing sulfur compounds which comprises the steps of rectifying the said fraction together with a preferential solvent for the said sulfur compounds in a distillation zone, maintaining the conditions of temperature and pressure in said zone to distill atleast a substantial portion of the solvent together with rened hydrocarbons, withdrawing from the distillation zone a rectified overhead mixture derived from the combined mixture and containing the rened hydrocarbons forming a distillation bottom product in which sulfur compounds are concentrated, condensing. and cooling at` least a portion of said ,overhead mixture'to cause it to separate into two liquid phases, one of said phases being rich in the said solvent, and the other phase'being poor in the said solvent, and removing the solvent from the hydrocarbons in the phase which is poor in solvent to produce a hydrocarbon product.
8. The process of reiiing a hydrocarbon fraction containing sulfur compounds which comprises the steps of rectifying the said fraction together with a preferential solvent for the said sulfur compounds in a distillation zone, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of the solvent together with refined hydrocarbons, withdrawing from the distillation zone a rectified overhead mixture derived from the combined mixture and containing the rened hydrocarbons forming a, distillation bottom product in which sulfur compounds are concentrated, condensing and cooling at least a portion of said overhead mixture to cause it to separate into two liquid phases, one of said phases being rich in the said solvent. and the other phase being poor in the said solvent, and separating the solvent from the hydrocarbons in the phase which is rich in solvent to produce a hydrocarbon product.
9. 'I'he process of refining a hydrocarbon fraction containing sulfur compounds which comprises the steps of rectifying the said fraction together with a vpreferential solvent for the said sulfur compounds in a distillation zone, mainsure in said zone to distill at least a substantial portion of the solvent together with rened hydrocarbons, withdrawing from the distillation zone a rectified overhead mixture. derived from the combined mixture and containing the refined hydrocarbons forming a distillation bottom product in which sulfur compounds are concentrated, condensing and cooling at least a portion of said overhead mixture and extracting it in an extraction zone with an additional quantity of the said solvent to produce a ramnate phase .which is poor in solvent and an extract yphase ned hydrocarbons, withdrawing from the distillation zone a rectified overhead mixture derived from the said feed mixture forming a distillation bottom product in which sulfur compounds are concentrated, withdrawing a portion of the said overhead mixture as a top product and maintaining in the said feed' mixture and in Ataining the conditions of temperature and presthe said top product substantially the same ratio.
of the solvent to the hydrocarbons.
11. 'I'he process of refining a hydrocarbon fraction containing sulfur compounds which comprises introducing a feed mixture containing the said fraction and a preferential solvent for the said sulfur compounds into a distillation zone; maintaining' the conditions of temperature and pressure in said zone to distill at least a substantial portion of the solvent together with refined hydrocarbons, withdrawingV from the dis-l tillation zone a rectified overhead mixture derived from the said feed mixture forming a distillation bottom product in which sulfur compounds are concentrated, withdrawing a portion of the said overhead mixture as a top product and controlling the composition relationship between the feed and the top product so that the ratio of the solvent and the hydrocarbons is not substantially greater in the top product than in the feed.
12. The process of refining a hydrocarbon fraction containing sulfur compounds which comprises introducing a feed mixture containing the said fraction and a preferential solvent for the said sulfur compounds into a distillation zone, maintaining the conditions of temperature and pressure in said zone to distill at least a sub" stantial portion of the solvent together with refined hydrocarbons, withdrawing ffrom the distillation zone a rectified overhead mixture derived from the said feed mixture forming a distillation bottom product in which sulfur compounds are concentrated, withdrawing a portion of the said overhead mixture as a top product and adjusting the quantity of the solvent in A the feed mixture so that the solvent and the hydrocarbons occur in the feed in substantially the same ratio as they occur in the top product.
, 13. The process of refining a hydrocarbon fraction containing sulfur compounds which comprises introducing a feed mixture containingl the said fraction and a preferential solvent for the said sulfur compounds into a distillation zone, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of'the solvent together with refined hydrocarbons, withdrawing from the distillation zone a rectified overhead mixture derived from the said feed mixture, withdrawing a portion of the said overhead mixture as a top product and adjusting the quantity of the solvent in thefeed mixture so tha't the solvent and the hydrocarbons occur in the feed in a ratio which is not substantially less than the ratio in which they occur in the top product. Y.
14. 'Ihe process of refining a hydrocarbon fraction containing sulfur compounds. which comprises introducing a feed mixture containing the said fraction and a preferential solvent for the said sulfur compounds into a distillation zone. maintaining the conditions of temperature and pressure in said zone to distill at least `a substantial portionof the' solvent together with refined hydrocarbons,` withdrawing from the distillation zone a'rectifed overhead mixture de- 'rived from the said feed mixtureforming a dis- 15. The process of ren'ning a hydrocarbon fraction containing sulfur` compounds which comprises introducing a feed mixture containing the said fraction and a preferential solvent for the said sulfur compounds into a distillation zone, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of the solvent together-with reiined hydrocarbons, withdrawing from the distillation zone a rectified overhead mixture derived from the said feed mixture forming a distillation bottom product in which sulfur compounds are concentrated, condensing and cooling at leasta portion of the said overhead mixture to cause it to separate into two liquid phases withdrawing from the said phases a top product containing the solvent and the hydrocarbons in a ratio which is not substantially greater than the ratio in which they occur in the said feed mixture, and returning to the distillation zone the withdrawn overhead mixture less the withdrawn top product.
16. The process according to claim 1 in which the boiling range of the hydrocarbon fraction is notsubstantially greater than 80 C. y
17. The process according to claim 10 in which f the boiling range of the hydrocarbon fraction is not substantially greater than 80 C.
18. The .process according to claim 1 in which the boiling temperature of the solvent is not substantially above the lower limit of the boiling temperature range of the said fraction at the pressure in the distillation zone. p
19. The process according to claim 10 in which the boiling temperature of the solvent is not substantially above the lower limit of the boiling temperature range of the said fraction at the pressure in the vdistillation zone. l
20. The process of refining a hydrocarbon fraction boiling within gasoline range containing sulfur compounds which comprises rectifying the said fraction in a distillation zone together with a solvent from the group consisting of furfural. aniline,methyl cyanide,- ethylene diamine, nitromethane and acetic anhydride, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of the solvent together with refined hydocarbons, withdrawing from the distillation zone a rectified top product derived from the combined mixture and containing the refined hydrocarbons `and forming a distillation bottom product in,
which sulfur compounds are concentrated.
21. The process of refining a hydrocarbon fraction containing sulfur compounds which comprises rectifying the said fraction in a distillation zone togetherA with methyl cyanide, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of the cyanide together with refined hydrocarbons, withdrawing from the distillation zone a rectified top product derived from the combined mixture and containing the refined hydrocarbons and forming a distillation bottom product in which sulfur compounds are concentrated.
22. The process of refining a hydrocarbon fraction containing sulfur compounds which comprises rectifying the said fraction in a distillation zone together with ethylene diamine, maintaining the conditions of temperature and pressure in said zone to distill at least a substantial portion of the diamine together with refined hydrocarbons, withdrawing from the distillation zone a rectified top product derived from theA combined mixture and containing the refined hyydrocarbons and forming a distillation bottom 'zone a rectified top product derived from the combined mixture and containing the refined hydrocarbons and forming a distillation bottom product in which sulfur compounds are concentrated. y
PETRUS JURJEN ROELFSEMA.
US12008A 1935-03-20 1935-03-20 Process of refining oils Expired - Lifetime US2069329A (en)

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US12008A US2069329A (en) 1935-03-20 1935-03-20 Process of refining oils
GB8031/36A GB462630A (en) 1935-03-20 1936-03-17 A process of refining hydrocarbon oils
NL77051A NL43587C (en) 1935-03-20 1936-03-19
FR804488D FR804488A (en) 1935-03-20 1936-03-20 Oil refining process
US95385A US2114852A (en) 1935-03-20 1936-08-11 Process for desulphurizing mineral oil distillates
FR824157D FR824157A (en) 1935-03-20 1937-07-09 Process for the desulfurization of mineral oil distillates

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Cited By (12)

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US2427988A (en) * 1945-04-24 1947-09-23 Carnegie Illinois Steel Corp Process for removing sulphur compounds from hydrocarbons
US2428611A (en) * 1941-11-17 1947-10-07 Union Oil Co Recovery of azeotrope former in azeotropic distillation of hydrocarbons
US2522752A (en) * 1945-02-17 1950-09-19 Union Oil Co Thiophene acylation with catalyst of sulfuric acid-carboxylic acid complex
US2636883A (en) * 1945-01-31 1953-04-28 Union Oil Co Thienyl ketones
US2666794A (en) * 1951-06-08 1954-01-19 Phillips Petroleum Co Desulfurization of hydrocarbons by extraction with phenylacetonitrile
US2671047A (en) * 1951-09-29 1954-03-02 Standard Oil Co Refining hydrocarbon materials with so2 and bf3
US2852436A (en) * 1955-03-28 1958-09-16 Gulf Research Development Co Process for removal of elemental sulfur from crude petroleum oils with an aliphatic diamine and an adsorbent
US4455221A (en) * 1983-02-09 1984-06-19 Intevep Process for upgrading heavy hydrocarbons employing a diluent
US4776927A (en) * 1986-01-25 1988-10-11 Krupp=Koppers Gmbh Process for the separation of aromatic hydrocarbons from a hydrocarbon mixture
US4909925A (en) * 1986-01-30 1990-03-20 The British Petroleum Company P.L.C. Removal of hydrogen sulphides
US6802959B1 (en) * 2000-06-23 2004-10-12 Conocophillips Company Separation of olefinic hydrocarbons from sulfur-containing hydrocarbons by use of a solvent
CN103965078A (en) * 2014-05-05 2014-08-06 大连理工大学 Method for preparing benzonitrile and clean fuel from dephenolized carbolic oil

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DE747402C (en) * 1941-09-26 1944-09-27 Edeleanu Gmbh Process for the production of oil-free paraffin from tars or tar distillates
US2433751A (en) * 1943-09-30 1947-12-30 Universal Oil Prod Co Separation of organic compounds
US2422341A (en) * 1944-12-26 1947-06-17 Phillips Petroleum Co Solvent extraction
US2567174A (en) * 1949-01-24 1951-09-11 Standard Oil Dev Co Process for improving stability and engine cleanliness characteristics of petroleum fractions
US2662843A (en) * 1951-05-25 1953-12-15 Shell Dev Shale oil refining
US2698278A (en) * 1952-06-20 1954-12-28 Socony Vacuum Oil Co Inc Solvent extraction
US2813918A (en) * 1953-06-05 1957-11-19 Phillips Petroleum Co Solvent extraction with the operation of the uppermost portion of the extractor as a vapor liquid fractionation zone
DE1117249B (en) * 1959-03-13 1961-11-16 Dr Georg Kowalski Process for the extraction of mineral oils by treatment with nitriles
FR1302375A (en) * 1960-10-05 1962-08-31 Houilleres Bassin Du Nord Aromatic hydrocarbon refining process
NL276254A (en) * 1961-03-25
US3205164A (en) * 1962-09-24 1965-09-07 Universal Oil Prod Co Hydrogen sulfide removal
US3424673A (en) * 1966-03-07 1969-01-28 Sun Oil Co Process for hydrodesulfurizing the lower boiling fraction of a cracked gas oil blend
US3919402A (en) * 1973-08-06 1975-11-11 Kvb Inc Petroleum oil desulfurization process
US3957625A (en) * 1975-02-07 1976-05-18 Mobil Oil Corporation Method for reducing the sulfur level of gasoline product
US4485007A (en) * 1982-06-15 1984-11-27 Environmental Research And Technology Inc. Process for purifying hydrocarbonaceous oils
US5599441A (en) * 1995-05-31 1997-02-04 Mobil Oil Corporation Alkylation process for desulfurization of gasoline
US20130186805A1 (en) 2011-07-29 2013-07-25 Omer Refa Koseoglu Selective middle distillate hydrotreating process

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2428611A (en) * 1941-11-17 1947-10-07 Union Oil Co Recovery of azeotrope former in azeotropic distillation of hydrocarbons
US2636883A (en) * 1945-01-31 1953-04-28 Union Oil Co Thienyl ketones
US2522752A (en) * 1945-02-17 1950-09-19 Union Oil Co Thiophene acylation with catalyst of sulfuric acid-carboxylic acid complex
US2427988A (en) * 1945-04-24 1947-09-23 Carnegie Illinois Steel Corp Process for removing sulphur compounds from hydrocarbons
US2666794A (en) * 1951-06-08 1954-01-19 Phillips Petroleum Co Desulfurization of hydrocarbons by extraction with phenylacetonitrile
US2671047A (en) * 1951-09-29 1954-03-02 Standard Oil Co Refining hydrocarbon materials with so2 and bf3
US2852436A (en) * 1955-03-28 1958-09-16 Gulf Research Development Co Process for removal of elemental sulfur from crude petroleum oils with an aliphatic diamine and an adsorbent
US4455221A (en) * 1983-02-09 1984-06-19 Intevep Process for upgrading heavy hydrocarbons employing a diluent
US4776927A (en) * 1986-01-25 1988-10-11 Krupp=Koppers Gmbh Process for the separation of aromatic hydrocarbons from a hydrocarbon mixture
US4909925A (en) * 1986-01-30 1990-03-20 The British Petroleum Company P.L.C. Removal of hydrogen sulphides
US6802959B1 (en) * 2000-06-23 2004-10-12 Conocophillips Company Separation of olefinic hydrocarbons from sulfur-containing hydrocarbons by use of a solvent
CN103965078A (en) * 2014-05-05 2014-08-06 大连理工大学 Method for preparing benzonitrile and clean fuel from dephenolized carbolic oil

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GB462630A (en) 1937-03-12
NL43587C (en) 1938-07-15
FR804488A (en) 1936-10-24
FR824157A (en) 1938-02-02
US2114852A (en) 1938-04-19

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