TWM642834U - Feeder placement equipment - Google Patents
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- TWM642834U TWM642834U TW111214470U TW111214470U TWM642834U TW M642834 U TWM642834 U TW M642834U TW 111214470 U TW111214470 U TW 111214470U TW 111214470 U TW111214470 U TW 111214470U TW M642834 U TWM642834 U TW M642834U
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Abstract
一種供料器置放設備,其係包括:複數個供料器插槽,分別用以插接一供料器;複數個第一顯示單元,分別與各該複數個供料器插槽鄰近設置;一控制單元,用以感測該供料器插槽的狀態,於該控制單元感測到該供料器插槽插入該供料器時讀取該供料器的識別碼並建立一筆包括供料器儲位資料的供料器上架訊息,其中於一產線設備所取用的供料器之物料的可使用數量到達一預定下限數額,則該產線設備發出一物料缺料信號,使該控制單元依據該物料缺料信號找出與缺料的物料相應的供料器上架訊息,並依據與該供料器上架訊息找出與其對應的供料器插槽,且驅使與該供料器插槽鄰近設置的第一顯示單元以第一形式發光,以提示產線作業人員取用插接於鄰近於發光的第一顯示單元的供料器插槽上的供料器,以供產線設備的使用。A feeder placement device, which includes: a plurality of feeder slots, respectively used to insert a feeder; a plurality of first display units, respectively arranged adjacent to the plurality of feeder slots ; a control unit, used to sense the state of the feeder slot, when the control unit senses that the feeder slot is inserted into the feeder, it reads the identification code of the feeder and creates a record including The feeder put-on message of the feeder storage position data, in which the usable quantity of the material of the feeder taken by a production line equipment reaches a predetermined lower limit, then the production line equipment sends a material shortage signal, Make the control unit find out the feeder on-shelf information corresponding to the lack of material according to the material shortage signal, and find out the corresponding feeder slot according to the feeder on-shelf information, and drive the The first display unit adjacent to the feeder slot is illuminated in a first form to remind the production line workers to take the feeder plugged in the feeder slot adjacent to the light-emitting first display unit for feeding The use of production line equipment.
Description
本申請涉及供料器技術領域,更詳而言之,係有關一種可以適時提示產線作業人員上架之上料供料器的現況的供料器置放設備。 This application relates to the technical field of feeders, and more specifically, it relates to a feeder placement device that can timely prompt production line workers of the current status of the feeders on the shelves.
隨著積體電路的快速發展,電子裝置的生產及組裝利用貼片機(Surface Mount Technology;SMT)將各類的電子元件貼合至電路板上。現階段產線的作業人員會將料件(Material)安裝至供料器(feeder)上,並將已上料的供料器置放於供料器架上,以供產線的作業人員至該供料器架上提取供料器使用。 With the rapid development of integrated circuits, surface mount technology (SMT) is used in the production and assembly of electronic devices to attach various electronic components to circuit boards. At this stage, the operators of the production line will install the material on the feeder, and place the loaded feeder on the feeder rack for the production line operators to The feeder rack is used on extractor feeders.
由於產線上的電路板設計大多以高密度以及高精度方向發展,SMT物料的種類也越來越多,致使放置於該供料器架上的上料供料器數量也相應眾多,因此,在產線機台缺料時,作業人員在至該供料器架上提取所需的上料供料器並裝入至機台的入料槽(slot)前,作業人員得花費精力與時間在位於備料區的各供料器架上的多個上料供料器中查找所需的供料器。 Since the design of circuit boards on the production line is mostly developed in the direction of high density and high precision, and the types of SMT materials are also increasing, resulting in a correspondingly large number of feeding feeders placed on the feeder rack. Therefore, in When the production line machine is short of material, the operator has to spend energy and time before picking up the required feeder from the feeder frame and loading it into the slot of the machine. Find the desired feeder among the multiple loading feeders located on each feeder rack in the material preparation area.
此外,有些放置於該供料器架上的上料供料器已是上次產線生產時使用過,當該上料供料器剩餘的物料供量若不足於產線機台使用時,產線作業人員則須在產線機台與該供料器架兩處多次往返以查找並提取所需的供料器,此找查及提取作業勢必會延長產線生產的時間,大大影響了生產效率。 In addition, some feeders placed on the feeder rack have been used in the last production line production. If the remaining material supply of the feeder is not enough for the production line machine, The production line operators have to go back and forth between the production line machine and the feeder frame to find and pick up the required feeder. This search and pick up operation will inevitably prolong the production time of the production line and greatly affect the production efficiency.
有鑑於此,如何提供一種可供產線作業人員快速查找出所欲提取 的上料供料器之供料器架,以使產線生產更有效率,目前已經成為業界亟欲挑戰克服的技術議題。 In view of this, how to provide a method for production line operators to quickly find out what they want to extract The feeder frame of the material feeder to make the production line more efficient has become a technical issue that the industry is eager to challenge and overcome.
鑒於上述先前技術之缺點,本申請提供一種供料器置放設備,其係與一管控設備以有線或無線方式連結,且該管控設備係與一物料資訊設備以及至少一產線設備以有線或無線方式連結,其中該物料資訊設備儲存有複數筆物料狀態資料,該物料狀態資料包括物料訊息及該物料上料至一供料器後的供料器訊息,其中該供料器訊息係包括該供料器的識別碼以及上料物料的物料編號,且該物料資訊設備依據該產線設備的物料使用狀態更新該物料資訊設備所儲存的物料狀態資料,該供料器置放設備係包括:複數個供料器插槽,分別用以插接一供料器;複數個第一顯示單元,分別與各該複數個供料器插槽鄰近設置;一控制單元,用以感測該供料器插槽的狀態,且該控制單元係與該管控設備進行資料傳輸,於該控制單元感測到該供料器插槽插入該供料器時讀取該供料器的識別碼並建立一筆供料器儲位資料,以將該供料器的儲位資料提供給該管控設備,使該管控設備自該物料資訊設備讀取與該供料器的識別碼對應的物料狀態資料,並與該供料器的儲位資料建立一筆供料器上架訊息,其中該產線設備所取用的供料器之物料的可使用數量到達一預定下限數額,則該產線設備發出一物料缺料信號至該管控設備,則該管控設備依據該物料缺料信號找出與缺料的物料相應的供料器上架訊息,並令該控制單元依據與該供料器上架訊息找出與其對應的供料器插槽,且驅使與該供料器插槽鄰近設置的第一顯示單元以第一形式發光,以提示產線作業人員取用插接於鄰近於發光的第一顯示單元 的供料器插槽上的供料器,以供產線設備的使用。 In view of the shortcomings of the above-mentioned prior art, the present application provides a feeder placement device, which is connected with a control device in a wired or wireless manner, and the control device is wired or wirelessly connected with a material information device and at least one production line device. Wireless connection, wherein the material information device stores a plurality of material status data, the material status data includes material information and feeder information after the material is fed to a feeder, wherein the feeder information includes the The identification code of the feeder and the material number of the material to be fed, and the material information device updates the material status data stored in the material information device according to the material usage status of the production line equipment. The feeder placement device includes: A plurality of feeder slots are respectively used to insert a feeder; a plurality of first display units are arranged adjacent to each of the plurality of feeder slots; a control unit is used to sense the feeder The status of the feeder slot, and the control unit is for data transmission with the control device, when the control unit senses that the feeder slot is inserted into the feeder, it reads the identification code of the feeder and creates a feeder storage location data, so as to provide the storage location data of the feeder to the control device, so that the control device reads the material status data corresponding to the identification code of the feeder from the material information device, and communicates with the The storage position data of the feeder creates a feeder put-on message, and if the usable quantity of the material of the feeder taken by the production line equipment reaches a predetermined lower limit, the production line equipment sends a material shortage If the signal is sent to the control device, the control device finds out the feeder information corresponding to the material shortage according to the material shortage signal, and makes the control unit find out the corresponding feeder information according to the feeder information. feeder slot, and drive the first display unit adjacent to the feeder slot to emit light in a first form, so as to remind the production line workers to take and plug in the first display unit adjacent to the light emitting unit The feeder on the feeder slot for the use of production line equipment.
於本申請的供料器置放設備的一實施態樣中,於該控制單元感測到該供料器插槽插入該供料器時讀取該供料器的識別碼,使該管控設備自該物料資訊設備讀取與該供料器的識別碼對應的供料器訊息,其中若沒有讀取到該供料器訊息表示插入至該供料器插槽的供料器屬於未上料的供料器,則令該控制單元驅使與該供料器插槽鄰近設置的第一顯示單元以第二形式發光,以提示使用者留意該未上料的供料器。 In an embodiment of the feeder placement device of the present application, when the control unit senses that the feeder slot is inserted into the feeder, the identification code of the feeder is read, so that the control device Read the feeder information corresponding to the identification code of the feeder from the material information device, if the feeder information is not read, it means that the feeder inserted into the feeder slot is not loaded the feeder, the control unit drives the first display unit disposed adjacent to the feeder slot to emit light in the second form, so as to remind the user to pay attention to the unloaded feeder.
於本申請的供料器置放設備的一實施態樣中,該供料器訊息還包括使用次數,該使用次數係指被該產線設備取用的次數,於該控制單元感測到該供料器插槽插入該供料器時讀取該供料器的識別碼,使該管控設備自該物料資訊設備讀取與該供料器的識別碼對應的使用次數,其中若該使用次數達到一預定上限表示插入該供料器插槽的供料器屬於需要保養的供料器,則驅使與該供料器插槽鄰近設置的第一顯示單元以第三形式發光,以提示使用者留意該需要保養的供料器。 In an embodiment of the feeder placement equipment of the present application, the feeder information also includes the number of times used, the number of times used refers to the number of times taken by the production line equipment, when the control unit senses the Read the identification code of the feeder when the feeder slot is inserted into the feeder, so that the control device can read the number of uses corresponding to the identification code of the feeder from the material information device, wherein if the number of uses Reaching a predetermined upper limit indicates that the feeder inserted into the feeder slot is a feeder that needs maintenance, and then the first display unit adjacent to the feeder slot is driven to emit light in a third form to remind the user Keep an eye out for feeders that need maintenance.
於本申請的供料器置放設備的一實施態樣中,該產線設備所取用的供料器之物料的可使用數量到達該預定下限數額,則該產線設備發出該物料缺料信號至該管控設備,則該管控設備依據該物料缺料信號找出與缺料的物料相應的多筆供料器上架訊息,且依據該多筆供料器上架訊息中的各物料狀態資料比對出上料至供料器上的物料數量最多的供料器,並令該控制單元依據比對出的供料器的供料器上架訊息找出與其對應的供料器插槽,且驅使與該供料器插槽鄰近設置的第一顯示單元以第四形式發光,以提示產線作業人員取用插接於鄰近於發光的第一顯示單元的供料器插槽上的供料器,藉此提供物料供應量 較為充足的供料器,可避免產線作業人員在產線設備與供料器置放設備兩地頻繁的來往,縮短生產時間以有效提升產能。另一種相對應的實施態樣中,該管控設備依據該物料缺料信號找出與缺料的物料相應的多筆供料器上架訊息,且依據該多筆供料器上架訊息中的各物料狀態資料比對出上料至供料器上的物料數量最少的供料器,並令該控制單元依據比對出的供料器的供料器上架訊息找出與其對應的供料器插槽,且驅使與該供料器插槽鄰近設置的第一顯示單元以第五形式發光,以提示產線作業人員卸除插接於鄰近於發光的第一顯示單元的供料器插槽上的供料器,且在卸除該供料器後由該管控設備刪除與該供料器對應的一供料器上架訊息,並使該物料資訊設備相應更新所儲存的物料狀態資料,同理於上,藉此可防止產線作業人員取用了物料數量過少的供料器而不會造成產線作業人員在產線設備與供料器置放設備間頻繁的來往,而且可有效對該供料器置放設備清理出空的儲位(供料器插槽)。 In an implementation of the feeder placement equipment of this application, if the usable quantity of the material of the feeder taken by the production line equipment reaches the predetermined lower limit, the production line equipment will issue a shortage of the material If the signal is sent to the control device, the control device will find out the multiple feeder on-shelf messages corresponding to the material shortage according to the material shortage signal, and compare the status data of each material in the multiple feeder on-shelf messages. Check out the feeder with the largest amount of material on the feeder, and let the control unit find the corresponding feeder slot according to the feeder racking information of the compared feeder, and drive The first display unit adjacent to the feeder slot emits light in a fourth form to prompt production line workers to take the feeder plugged into the feeder slot adjacent to the light-emitting first display unit , which provides the material supply More sufficient feeders can avoid the frequent travel between production line operators and feeder placement equipment, shorten production time and effectively increase production capacity. In another corresponding implementation mode, the control device finds out multiple feeder put-up messages corresponding to the material-shortage material according to the material shortage signal, and according to each material in the multiple feeder put-up messages The status data is compared to the feeder with the least amount of material on the feeder, and the control unit is used to find the corresponding feeder slot according to the feeder on-shelf information of the compared feeder , and drive the first display unit adjacent to the feeder slot to emit light in the fifth form, so as to prompt the production line workers to remove the feeder, and after the feeder is removed, the management and control device deletes a feeder on-shelf message corresponding to the feeder, and makes the material information device update the stored material status data accordingly. In this way, it can prevent the production line workers from taking the feeder with too little material, which will not cause the production line workers to frequently come and go between the production line equipment and the feeder placement equipment, and can effectively control the supply The feeder placement device clears out empty storage locations (feeder slots).
在此特別提出說明的是,上述各實施態樣中,本申請的供料器置放設備利用第一顯示單元以不同形式的發光方式來提示使用者接續的操作處理外,亦可在該供料器置放設備上增設多個可輸出不同顏色的顯示單元來提示使用者關於產線運作狀態、供料器狀態或上料於該供料器上的物料狀態。 What is specifically pointed out here is that, in the above-mentioned implementations, the feeder placement device of the present application uses the first display unit to remind the user of the next operation process in different forms of light-emitting methods, and can also Multiple display units that can output different colors are added to the feeder placement equipment to remind users about the production line operation status, feeder status or the status of materials loaded on the feeder.
相較於先前技術,本申請所提供的供料器置放設備可與產線機台以及後台的物料管理系統進行溝通下,進而優化生產效率以及有效管理倉儲庫存,同時能有效掌握上架的、上料的或庫存中的供料器狀態,精確控管物料庫存水位,降低公司企業的生產成本。 Compared with the previous technology, the feeder placement equipment provided by this application can communicate with the production line machine and the material management system in the background, thereby optimizing production efficiency and effectively managing storage inventory, and at the same time can effectively control the on-shelf, The status of the feeder that is loaded or in stock can accurately control the stock level of the material and reduce the production cost of the company.
1:供料器置放設備 1: Feeder placement equipment
10:供料器插槽 10: Feeder slot
11:顯示單元 11: Display unit
12:控制單元 12: Control unit
2:管控設備 2: Control equipment
3:物料資訊設備 3: Material information equipment
4:產線設備 4: Production line equipment
5:供料器 5: Feeder
50:連接器 50: Connector
S1,S2:步驟 S1, S2: steps
本申請的上述及其他方面、特徵以及其他優點,將通過以下結合圖式的實施例描述得到更清楚地理解。 The above and other aspects, features and other advantages of the present application will be more clearly understood through the following description of the embodiments in conjunction with the drawings.
圖1係用以說明本申請之供料器置放設備一實施例的系統架構示意圖。 FIG. 1 is a schematic diagram of a system structure for illustrating an embodiment of a feeder placement device of the present application.
圖2係用以說明本申請之供料器置放設備的一實施例的立體示意圖。 FIG. 2 is a schematic perspective view illustrating an embodiment of the feeder placement device of the present application.
圖3係用以說明應用本申請之供料器置放設備管理上架之供料器前所需資訊的建立流程示意圖。 Fig. 3 is a schematic diagram illustrating the creation process of the information required before applying the feeder placement equipment of the present application to manage the feeders put on the shelf.
以下內容將搭配圖式,藉由特定的具體實施例說明本申請之技術內容,熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本申請之其他優點與功效。本申請亦可藉由其他不同的具體實施例加以施行或應用。本說明書中的各項細節亦可基於不同觀點與應用,在不背離本申請之精神下,進行各種修飾與變更。尤其是,於圖式中各個元件的比例關係及相對位置僅具示範性用途,並非代表本申請實施的實際狀況。 The following content will be combined with drawings to illustrate the technical content of the application through specific embodiments. Those who are familiar with this technology can easily understand other advantages and effects of the application from the content disclosed in this specification. The present application can also be implemented or applied by other different specific embodiments. Various modifications and changes may be made to the details in this specification based on different viewpoints and applications without departing from the spirit of this application. In particular, the proportions and relative positions of various components in the drawings are for exemplary purposes only, and do not represent the actual situation of the implementation of the application.
本申請係提供一種供料器置放設備,關於本申請的供料器置放設備的技術揭露,請一併參閱圖1至圖3暨以下的實施例說明。 The present application provides a feeder placement device. For the technical disclosure of the feeder placement device of the present application, please refer to FIG. 1 to FIG. 3 and the description of the following embodiments.
首先,如圖1所示,其係本申請之供料器置放設備1一實施例的系統架構示意圖,本申請之供料器置放設備1係設於生產線的備料區,且該供料器置放設備1係可為多個,但不以此為限,該供料器置放設備1係呈一架體結構,如圖2所示,用以放置已上料的供料器5,以供產線作業人員取用該上料的
供料器5於該產線設備4上進行生產。
First, as shown in Figure 1, it is a schematic diagram of the system architecture of an embodiment of the feeder placement device 1 of the present application. The feeder placement device 1 of the present application is set in the preparation area of the production line, and the feeder placement device 1 There can be multiple device placement devices 1, but it is not limited thereto. The feeder placement device 1 is a frame structure, as shown in Figure 2, for placing the loaded
由於生產線的備料區一般設置有多個供料器置放設備1,故透過該管控設備2來管理各該供料器置放設備1,各該供料器置放設備1係以有線或無線方式與該管控設備2連結,且該管控設備2係與一物料資訊設備3以及至少一產線設備4以有線或無線方式連結,其中該物料資訊設備3係例如為倉儲系統中用以儲存物料狀態資料的資料庫設備。一般而言,該產線設備4生產過程中,會將產線所使用掉的物料進行記錄,以供該物料資訊設備3依據使用記錄的內容更新該物料狀態資料,藉此達到物料庫存管理。
Since the preparation area of the production line is generally equipped with multiple feeder placement devices 1, each feeder placement device 1 is managed through the control device 2, and each feeder placement device 1 is wired or wireless The management and control equipment 2 is connected in a wired or wireless manner with a
為達到更有效率的物料庫存管理目的,本申請之供料器置放設備特別對供料器進行控管,在此請一併參閱圖3,其係用以說明應用本申請之供料器置放設備來管理上架之供料器前所需建立的資訊內容之流程示意圖,首先進行步驟S1,一物料進入倉儲系統時,倉管人員即對進料的物料建立一筆物料狀態資料,該物料狀態資料包括:物料訊息及該物料上料至一供料器後的供料器訊息,該供料器訊息包括:供料器的識別碼以及被產線設備取用的使用次數,因此,本申請可對該供料器進行管理,尤其是已完成上料的供料器,且依據該供料器的使用次數以確認該供料器是否需要進行保養。 In order to achieve more efficient material inventory management, the feeder placement equipment of this application specifically controls the feeder. Please refer to Figure 3 here, which is used to illustrate the application of the feeder of this application Schematic diagram of the flow of the information content that needs to be created before placing the equipment to manage the feeder on the shelf. First, go to step S1. When a material enters the storage system, the warehouse manager will create a piece of material status data for the incoming material. The material Status data includes: material information and feeder information after the material is fed to a feeder. The feeder information includes: the identification code of the feeder and the number of times it is used by the production line equipment. Therefore, this The application can manage the feeder, especially the feeder that has been loaded, and confirm whether the feeder needs to be maintained according to the number of times the feeder is used.
接著,進至步驟S2,建立供料器上架訊息,該供料器上架訊息包括:該供料器的識別碼以及供料器儲位資料。此步驟S2是指產線設備4開始進行生產前,產線人員需將已上料的供料器5插接於本申請之供料器置放設備1上,在將該供料器5插入該供料器置放設備1之供料器插槽10後,本申請之供料器置放設備1即可建立上述供料器上架訊息,並將該供料器上架訊息提供給該管控設備2進行儲存,以有效管理位於備料區內的供料器5。
Next, proceed to step S2 to create a feeder put-on message, the feeder put-on message includes: the feeder's identification code and the feeder's storage position data. This step S2 means that before the
請再返回圖1,該供料器置放設備1係包括:複數個供料器插槽10、複數個第一顯示單元11以及一控制單元12,其中各該第一顯示單元11分別與各該複數個供料器插槽10鄰近設置,藉此配置以透過該第一顯示單元11之發光來提示產線作業人員插入該供料器插槽10上的供料器5的狀態,該供料器5上設有可插入該供料器插槽10的連接器50,本實施例中之連接器可為USB連接介面。
Please return to FIG. 1, the feeder placement device 1 includes: a plurality of
該控制單元12用以感測該供料器插槽10的狀態,且該控制單元12係與該管控設備2進行資料傳輸,即該控制單元12為本申請之供料器置放設備1本端的控制核心,而該管控設備2為位於備料區之各該供料器置放設備1的管理中心。於該控制單元12感測到該供料器插槽10插入該供料器5時,讀取該供料器5的識別碼並建立一筆供料器儲位資料,以將該供料器儲位資料提供給該管控設備2,使該管控設備2自該物料資訊設備3讀取與該供料器5的識別碼對應的物料狀態資料,並與該供料器儲位資料建立一筆供料器上架訊息。於本實施例中,該控制單元12讀取該供料器5的識別碼的方式可包括產線作業人員以手動方式刷取該供料器上的二維條碼,或以例如USB連接介面的連接器50儲存識別碼的有線讀取方式,或以RFID技術儲存識別碼的無線讀取方式,舉凡可儲存該供料器5之識別碼(Feel ID)的方式均可適用。
The
於該產線設備4生產運作的過程中,其所取用的供料器5之物料的可使用數量到達一預定下限數額,則該產線設備4發出一物料缺料信號至該管控設備2,則該管控設備2依據該物料缺料信號找出與缺料的物料相應的供料器上架訊息,並令該控制單元12依據與該供料器上架訊息找出與其對應的供料器插槽10,且驅使與該供料器插槽10鄰近設置的第一顯示單元11以第一形式
發光,以提示產線作業人員取用插接於鄰近於發光的第一顯示單元11的供料器插槽10上的供料器5,以供產線設備的使用。於本實施例中,該顯示單元11為一發出綠色光束的LED燈,而發光形式可為綠光長亮,直到產線作業人員取用插接於綠光長亮的供料器插槽10上的供料器5為止。因此,本申請之供料器置放設備透過亮燈提示以使產線作業人員可以快速由眾多的供料器中找到符合需求的供料器,減少查找的時間而提升生產效率。
During the production operation of the
本申請之供料器置放設備除上述可提示產線作業人員針對缺料的物料取用相應的供料器外,還具有除錯提醒功能。具體而言,於該控制單元12感測到該供料器插槽10插入該供料器5時讀取該供料器5的識別碼,使該管控設備2自該物料資訊設備3讀取與該供料器5的識別碼對應的供料器訊息,其中若該物料資訊設備3找不到該供料器訊息,則表示插入至該供料器插槽10的供料器5屬於未上料的供料器,則令該控制單元12驅使與該供料器插槽10鄰近設置的顯示單元11發光,以提示產線作業留意該未上料的供料器。補充說明的是,該顯示單元11的發光形式可為綠光閃爍,直到產線作業人員卸除插接於綠光閃爍的供料器插槽10上的供料器5為止,以即時下架空料的供料器而可有效管理空料的供料器。
The feeder placement device of the present application not only reminds the production line workers to take the corresponding feeder for materials that are short of materials, but also has the function of debugging and reminding. Specifically, when the
再者,上述的除錯提醒功能還可以包括供料器取用錯誤的提醒,於該控制單元12感測到已插接於該供料器插槽10中的供料器5被卸除時,使該管控設備2依據該供料器儲位資料自該供料器上架訊息判斷出該被卸除的供料器5目前屬於上架待供料生產的狀態,則令該控制單元12驅使與該供料器插槽10鄰近設置的顯示單元11發光,以提示產線作業人員目前所卸除的供料器5為取用錯誤。
Furthermore, the above-mentioned debugging reminder function may also include a reminder of a feeder taking error, when the
此外,本申請之供料器置放設備的各該供料器插槽10並不限如圖1所示為單一個顯示單元11鄰近設置,亦可鄰近於該供料器插槽處設置多個不同發光顏色的顯示單元,藉由不同的發光顏色更易於產線作業人員識別插接於該供料器置放設備上的供料器狀態。
In addition, each of the
本申請之供料器置放設備還具有供料器保養管理的提醒功能。該管控設備2對於各該供料器置放設備1之供料器插槽10所插接的供料器5進行管理,此是依據該該物料狀態資料之供料器訊息中所包括的使用次數進行管理,因此,該供料器訊息還包括使用次數,該使用次數係指被該產線設備取用的次數,例如被貼片機吸取件達200萬次,一般而言,貼片機每吸取零件(物料)後,將該供料器的吸取次數累計於該物料狀態資料中,以供該管控設備2讀取判斷而可對該供料器進行管理,藉此適時對該供料器提前安排保養,以降低因供料器異常而造成產線設備停機的狀況。具體而言,於該控制單元12感測到該供料器插槽10插入該供料器5時讀取該供料器5的識別碼,使該管控設備2讀取該物料資訊設備3所儲存的物料狀態資料以取得與該供料器5的識別碼對應的使用次數,其中若該使用次數達到一預定上限,則表示插入該供料器插槽10的供料器5屬於需要保養的供料器,則驅使與該供料器插槽10鄰近設置的顯示單元11發光,以提示使用者留意該需要保養的供料器。另外,補充說明的是,除了以使用次數作為保養的依據外,該供料器訊息還可以包括最後的保養時間,以在判斷出離最後的保養時間已達半年,則可以主動通知產線作業人員提前對該供料器安排保養。
The feeder placement device of the present application also has a reminder function for feeder maintenance and management. The management and control device 2 manages the
另外,由於上料供料器所安裝的物料可能是產線設備4前次生產後所剩餘的,因此各上料的供料器所安裝的物料之數量多寡不一,為避免因供
料器上的物料數量不足以應付產線設備4生產使用,而導致產線作業人員頻繁往返產線設備4以及供料器置放設備1進行取料作業,因而降低生產效率,因此,當該產線設備4所取用的供料器之物料的可使用數量到達一預定數額,則該產線設備4發出該物料缺料信號至該管控設備2,則該管控設備2依據該物料缺料信號找出與缺料的物料相應的多筆供料器上架訊息,且依據該多筆供料器上架訊息中的各物料狀態資料比對出上料至供料器上的物料數量最多的供料器,並令該控制單元12依據比對出的供料器的供料器上架訊息找出與其對應的供料器插槽10,且驅使與該供料器插槽10鄰近設置的顯示單元11發光,以提示產線作業人員取用插接於鄰近於發光的顯示單元11的供料器插槽10上的供料器5。
In addition, since the materials installed by the feeding feeder may be left over from the previous production of the
此外,利用本申請之供料器置放設備還可主動找出物料供應量太少的已上架供料器,使產線作業人員提早卸除。具體而言,當該產線設備4所取用的供料器之物料的可使用數量到達一預定數額,則該產線設備4發出該物料缺料信號至該管控設備2,該管控設備2依據該物料缺料信號找出與缺料的物料相應的多筆供料器上架訊息,且依據該多筆供料器上架訊息中的各物料狀態資料比對出上料至供料器上的物料數量最少的供料器,並令該控制單元12依據比對出的供料器的供料器上架訊息找出與其對應的供料器插槽10,且驅使與該供料器插槽10鄰近設置的顯示單元11發光,以提示產線作業人員卸除插接於鄰近於發光的顯示單元11的供料器插槽10上的供料器5,且在卸除該供料器後由該管控設備2刪除與該供料器對應的供料器上架訊息,並使該物料資訊設備3相應更新所儲存的物料狀態資料。
In addition, using the feeder placement equipment of the present application can also actively find out the feeders that have been placed on the shelves with too little material supply, so that the production line operators can remove them in advance. Specifically, when the usable quantity of the material of the feeder taken by the
本申請之供料器置放設備還包括連接器(在此未予以圖示),用以外
接一電腦裝置,使產線作業人員可透過該電腦裝置之顯示螢幕取得插接在該供料器置放設備上所有供料器的狀態,而不用依據該供料器置放設備1之顯示單元11明亮變化作為判斷或識別,因此可以更為直觀的方式取得供料器的狀態。然,在此需特別提出說明的是,該電腦裝置係需預先安裝管理系統,使其具備例如圖1所示的管控設備2的管控功能,而可在該電腦裝置上讀取位於該物料資訊設備3或產線設備4的最新資料。
The feeder placement device of the present application also includes a connector (not shown here), for
Connect a computer device, so that the production line operators can obtain the status of all the feeders plugged into the feeder placement device through the display screen of the computer device, without relying on the display of the feeder placement device 1 The brightness of the
綜上所述,本申請所提供的供料器置放設備可以藉由供料器插槽上的顯示單元之燈號作動方式來提示產線作業人員管理或取用供料器,有效使用已上料、空料或料少的供料器,而降低物料庫存以及準備時間,提升產能效率的同時,更可優化物料管理。 To sum up, the feeder placement equipment provided by this application can remind the production line workers to manage or take the feeder through the light signal operation mode of the display unit on the feeder slot, effectively using the existing Loading, empty or low-material feeders can reduce material inventory and preparation time, improve production efficiency, and optimize material management.
上述實施例僅例示性說明本申請之原理及功效,而非用於限制本申請。任何熟習此項技術之人士均可在不違背本申請之精神及範疇下,對上述實施例進行修飾與改變。因此,本申請之權利保護範圍,應如本申請的申請專利範圍所列。 The above-mentioned embodiments are only illustrative to illustrate the principles and functions of the present application, and are not intended to limit the present application. Anyone skilled in the art can modify and change the above-mentioned embodiments without departing from the spirit and scope of the present application. Therefore, the protection scope of the rights of this application should be as listed in the patent scope of this application.
1:供料器置放設備 1: Feeder placement equipment
10:供料器插槽 10: Feeder slot
11:顯示單元 11: Display unit
12:控制單元 12: Control unit
2:管控設備 2: Control equipment
3:物料資訊設備 3: Material information equipment
4:產線設備 4: Production line equipment
5:供料器 5: Feeder
50:連接器 50: Connector
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TW111214470U TWM642834U (en) | 2022-12-28 | 2022-12-28 | Feeder placement equipment |
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TWM642834U true TWM642834U (en) | 2023-06-21 |
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