TWM538094U - Miniature fluid control device - Google Patents
Miniature fluid control device Download PDFInfo
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- TWM538094U TWM538094U TW105213592U TW105213592U TWM538094U TW M538094 U TWM538094 U TW M538094U TW 105213592 U TW105213592 U TW 105213592U TW 105213592 U TW105213592 U TW 105213592U TW M538094 U TWM538094 U TW M538094U
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Description
本案係關於一種微型流體控制裝置,尤指一種微型超薄且靜音之微型流體控制裝置。 This case relates to a microfluidic control device, especially a miniature ultra-thin and silent microfluidic control device.
目前於各領域中無論是醫藥、電腦科技、列印、能源等工業,產品均朝精緻化及微小化方向發展,其中微幫浦、噴霧器、噴墨頭、工業列印裝置等產品所包含之流體輸送結構為其關鍵技術,是以,如何藉創新結構突破其技術瓶頸,為發展之重要內容。 At present, in various fields, such as medicine, computer technology, printing, energy and other industries, the products are developing in the direction of refinement and miniaturization. Among them, products such as micro-pumps, sprayers, inkjet heads, industrial printing devices, etc. The fluid transport structure is its key technology, which is how to break through its technical bottleneck with innovative structure and be an important part of development.
舉例來說,於醫藥產業中,許多需要採用氣壓動力驅動之儀器或設備,例如:血壓計、或是可攜式、穿戴式儀器或設備,此類儀器設備通常採以傳統馬達及氣壓閥來達成其流體輸送之目的。然而,受限於此等傳統馬達以及流體閥之體積限制,使得此類的儀器設備難以縮小其整體裝置的體積,即難以實現薄型化之目標,更無法使之達成可攜式之目的。此外,該等傳統馬達及流體閥於作動時亦會產生噪音之問題,導致使用上的不便利及不舒適。 For example, in the pharmaceutical industry, many instruments or devices that require pneumatic power, such as sphygmomanometers, or portable, wearable instruments or equipment, are usually equipped with conventional motors and pneumatic valves. Achieve the purpose of its fluid transport. However, limited by the volume limitations of conventional motors and fluid valves, it is difficult for such instruments to reduce the size of their overall devices, that is, it is difficult to achieve the goal of thinning, and it is impossible to achieve portable purposes. In addition, these conventional motors and fluid valves also cause noise problems when they are actuated, resulting in inconvenience and discomfort in use.
如第6圖所示,其係為習知微型流體控制裝置之剖面放大結構示意圖。習知之該微型流體控制裝置1’具有集氣板11’、壓電致動器12’、膠層13’及底座14’等依序堆疊組裝而成,其中底座14’包含一進氣板141’及一共振片142’,該進氣板141’具有一進氣孔143’,其對應連通於一匯流排孔144’,以構成一匯流腔室145’,而該共振片142’上具有一中空孔洞146’,並對應於匯流腔室145’而設置。該壓電致動器12’由一懸浮板121’、一外框 122’、至少一支架123’以及一壓電陶瓷板124’所共同組裝而成,於該共振片142’與壓電致動器12’之外框122’之間係具有一間隙h0’,且於此間隙ho’中填充設置膠層13’,以使該共振片142’與壓電致動器12’之間構成一壓縮腔室10’。該集氣板11’具有一第一貫穿孔111’,且罩蓋該壓電致動器12’之外。此習知之微型流體控制裝置1’係藉由驅動壓電致動器12’之懸浮板121’進行垂直往復式振動而彎曲形變,以控制流體可自該進氣孔143’進入匯流排孔144’,並引導匯流集中至匯流腔室145’,再傳遞至壓縮腔室10’中,透過使壓縮腔室10’之體積壓縮變化,以使流體從集氣板11’之第一貫穿孔111’排出,以達成輸出一定壓力。又,在習知微型流體控制裝置1’結構中,懸浮板121’、外框122’以及支架123’係為金屬板一體成型之結構,為達到壓縮腔室10’所需求之深度h’,乃將壓電致動器12’進行多次蝕刻製程構成一外框122’高度,使外框122’與懸浮板121’之間形成一凹置階梯段差空間,再透過前述設置於外框122’及共振片142’之間的膠層13’塗佈該外框122’與共振片142之間的間隙h0’,進而以維持壓縮腔室10’所需求之深度h’,讓懸浮板121’與共振片142’保持適當距離,並減少彼此之接觸干涉。 As shown in Fig. 6, it is a schematic sectional enlarged structure of a conventional microfluidic control device. The microfluidic control device 1' has a gas collecting plate 11', a piezoelectric actuator 12', a rubber layer 13' and a base 14', which are sequentially stacked and assembled. The base 14' includes an air inlet plate 141. 'and a resonant plate 142', the air inlet plate 141' has an air inlet hole 143' corresponding to a bus bar hole 144' to form a bustling chamber 145', and the resonant plate 142' has A hollow bore 146' is provided corresponding to the confluence chamber 145'. The piezoelectric actuator 12' is composed of a suspension plate 121' and a frame 122', at least one bracket 123' and a piezoelectric ceramic plate 124' are assembled together, and a gap h0' is formed between the resonator piece 142' and the outer frame 122' of the piezoelectric actuator 12'. And the gap layer 13' is filled in the gap ho' to form a compression chamber 10' between the resonator piece 142' and the piezoelectric actuator 12'. The gas collecting plate 11' has a first through hole 111' and covers the piezoelectric actuator 12'. The conventional microfluidic control device 1' is bent and deformed by the vertical reciprocating vibration of the suspension plate 121' of the piezoelectric actuator 12' to control the flow of fluid from the intake hole 143' into the busbar hole 144. ', and directing the confluence to the confluence chamber 145', and then transferring it to the compression chamber 10', through the compression compression of the compression chamber 10', so that the fluid from the first through hole 111 of the gas collection plate 11' 'Exhaust to achieve a certain pressure on the output. Moreover, in the conventional microfluidic control device 1' structure, the suspension plate 121', the outer frame 122' and the bracket 123' are integrally formed of a metal plate, and the depth h' required for the compression chamber 10' is obtained. The piezoelectric actuator 12' is subjected to a plurality of etching processes to form a height of the outer frame 122', so that a concave stepped space is formed between the outer frame 122' and the suspension plate 121', and then disposed on the outer frame 122 through the foregoing. The glue layer 13' between the 'and the resonator piece 142' coats the gap h0' between the outer frame 122' and the resonance piece 142, and further maintains the depth h' required by the compression chamber 10' to allow the suspension plate 121 'Keep the proper distance from the resonator 142' and reduce the contact interference with each other.
然而,上述於外框122’與懸浮板121’之間形成一凹置階梯段差空間,再透過前述填補設置於外框122’及共振片142’之間之間隙h0’的膠層13’,以維持壓縮腔室10’所需求之深度h’之作法,雖能使懸浮板121’與共振片142’保持適當距離,並使彼此減少接觸干涉,惟外框122’是一金屬材質之材料,具有一定的剛性,於此習之作法係保持一階梯段差高度之外框122’高度而與共振片142’之間的膠層13’相結合,然對於此以一段佔2/3高的金屬外框122’來搭配一段佔1/3高的膠層13’,以達成壓縮腔室10’所需求之深度h’之方式,如此配置不僅剛性較強,該懸浮板121’於垂直方向振動時無法有效吸收振動時產生的其他干涉振動,因此會造成能量損失,也會有噪音增大之問題產生,而噪音問題也是造成產品不良的原因之一。 However, a recessed step space is formed between the outer frame 122' and the suspension plate 121', and the glue layer 13' is formed to fill the gap h0' disposed between the outer frame 122' and the resonance piece 142'. In order to maintain the required depth h' of the compression chamber 10', the suspension plate 121' can be kept at an appropriate distance from the resonance plate 142' and the contact interference is reduced, but the outer frame 122' is a metal material. , having a certain rigidity, the conventional method is to maintain the height of the frame 122' outside the height of the stepped step and combine with the glue layer 13' between the resonator pieces 142', but for this part, it is 2/3 high. The metal frame 122' is matched with a 1/3-high glue layer 13' to achieve the depth h' required for the compression chamber 10'. The configuration is not only rigid, but the suspension plate 121' is in the vertical direction. When vibrating, it is unable to effectively absorb other interference vibrations generated during vibration, which causes energy loss, and there is also a problem of increased noise, which is one of the causes of product defects.
因此,如何發展一種可改善上述習知技術缺失,可使傳統採用流體控制裝置的儀器或設備達到體積小、微型化且靜音,進而達成輕便舒適之可攜式目的之微型流體控制裝置,實為目前迫切需要解決之問題。 Therefore, how to develop a microfluidic control device that can improve the above-mentioned conventional technology and make the instrument or device using the conventional fluid control device small, miniaturized and muted, thereby achieving a portable and portable purpose, is There is an urgent need to solve the problem.
本案之主要目的在於提供一種適用於可攜式或穿戴式儀器或設備中之微型流體控制裝置,藉由壓電致動器之懸浮板、外框、支架為一體成型金屬板結構,並透過相同深度進行蝕刻出懸浮板之凸部及支架需求型態,使外框之第二表面、支架之第二表面及懸浮板之第二表面均為共平面之結構,可簡化過去需因應外框之不同深度的進行多次蝕刻製程,同時再透過設置於外框及共振片之間的膠層,塗佈於外框於蝕刻後產生的粗糙表面,以致可增加膠層與外框之間結合強度,且由於外框之厚度相較於過往的製法是降低的,是以塗佈該間隙之膠層的厚度增加,透過膠層之厚度增加,可有效改善膠層塗佈的不均一性,降低懸浮板組裝時水平方向的組裝誤差,並提升懸浮板垂直方向之動能利用效率,同時也可輔助吸收振動能量、並降低噪音達到靜音之功效,且此微型化之壓電致動器更可使微型流體控制裝置之整體體積減小及薄型化,以達到輕便舒適之可攜式目的。 The main purpose of the present invention is to provide a microfluidic control device suitable for use in a portable or wearable instrument or device. The suspension plate, the outer frame and the bracket of the piezoelectric actuator are integrally formed into a metal plate structure, and the same through the same Deeply etching the convex portion of the suspension plate and the required shape of the bracket, so that the second surface of the outer frame, the second surface of the bracket and the second surface of the suspension plate are all coplanar structures, which can simplify the need for the outer frame in the past. Multiple etching processes are performed at different depths, and at the same time, through the adhesive layer disposed between the outer frame and the resonant plate, the rough surface generated by the outer frame after etching is applied, so that the bonding strength between the adhesive layer and the outer frame can be increased. Moreover, since the thickness of the outer frame is lower than that of the prior art, the thickness of the adhesive layer applied to the gap is increased, and the thickness of the adhesive layer is increased, thereby improving the unevenness of the coating of the adhesive layer and reducing the unevenness. The assembly error in the horizontal direction when the suspension plate is assembled, and the kinetic energy utilization efficiency of the vertical direction of the suspension plate is improved, and the vibration energy is also absorbed, and the noise is reduced to achieve the effect of mute, and the micro-effect The piezoelectric actuator of the micro fluid allows more control of the entire apparatus is reduced volume and thickness, to achieve a lightweight portable object Comfort.
本案之另一目的在於提供一種壓電致動器之懸浮板正方形型態之設計及懸浮板上更具有凸部之作動,使流體可由底座之進氣板之進氣孔流入,並沿相連通之匯流排孔及匯流腔室進行流動,透過共振片之中空孔洞以使流體於共振片及壓電致動器之間形成的壓縮腔室內產生壓力梯度,進而使流體高速流動,流體的流量不會降低,也不會產生壓力損失,並可繼續傳遞達到獲得較高的排出壓力。 Another object of the present invention is to provide a design of a suspension plate square type of a piezoelectric actuator and a more convex portion of the suspension plate, so that the fluid can flow from the air inlet hole of the air inlet plate of the base and be connected along the phase. The bus bar hole and the confluence chamber flow, and pass through the hollow hole of the resonance piece to cause a pressure gradient in the compression chamber formed between the resonance piece and the piezoelectric actuator, thereby causing the fluid to flow at a high speed, and the flow rate of the fluid is not Will reduce, there will be no pressure loss, and can continue to pass to achieve higher discharge pressure.
為達上述目的,本案之一較廣義實施態樣為提供一種微型流體控制裝置,包含:一壓電致動器,具有一懸浮板、一外框、至少一支架以及一壓電 陶瓷板,該懸浮板為正方形型態,且具有一第一表面及相對應之一第二表面,且該第二表面上具有一凸部,該外框環繞設置於該懸浮板之外側,且亦具有一第一表面及相對應之一第二表面,且該外框之該第二表面與該懸浮板之該第二表面之該凸部之外之區域均為共平面,該至少一支架連接於該懸浮板與該外框之間,該壓電陶瓷板具有不大於該懸浮板邊長之邊長,貼附於該懸浮板之該第一表面上;以及一殼體,包括一集氣板及一底座,該集氣板為周緣具有一側壁以構成一容置空間之一框體結構,使該壓電致動器設置於該容置空間中,而該底座由一進氣板及一共振片相接合而成,並結合於該集氣板之該容置空間中,以封閉該壓電致動器,該進氣板具有至少一進氣孔及與之相連通之至少一匯流排孔,以構成一匯流腔室,該共振片設置固定於該進氣板上,並具有一中空孔洞,相對於該進氣板之該匯流腔室,且對應於該懸浮板之該凸部;其中,該壓電致動器之外框之該第二表面與該底座之該共振片之間設置一膠層,以使該壓電致動器與該底座之該共振片之間維持構成需求之該壓縮腔室之一深度。 To achieve the above object, a broader aspect of the present invention provides a microfluidic control device comprising: a piezoelectric actuator having a suspension plate, an outer frame, at least one bracket, and a piezoelectric a ceramic plate, the suspension plate is of a square shape, and has a first surface and a corresponding second surface, and the second surface has a convex portion, the outer frame is disposed around the outer side of the suspension plate, and The first surface and the corresponding second surface are also disposed, and the second surface of the outer frame and the outer surface of the second surface of the suspension plate are coplanar, the at least one bracket Connected between the suspension plate and the outer frame, the piezoelectric ceramic plate has a side length not greater than a side length of the suspension plate, attached to the first surface of the suspension plate; and a casing including an episode a gas plate and a base, the gas collecting plate has a side wall at the periphery to form a frame structure of the accommodating space, the piezoelectric actuator is disposed in the accommodating space, and the pedestal is provided by an air absorbing plate And a resonant piece joined to the accommodating space of the gas collecting plate to close the piezoelectric actuator, the air inlet plate having at least one air inlet hole and at least one communicating therewith Bus holes are arranged to form a bustling chamber, and the resonator piece is fixedly fixed to the air inlet plate. Having a hollow hole opposite to the confluence chamber of the air inlet plate and corresponding to the protrusion of the suspension plate; wherein the second surface of the piezoelectric actuator outer frame and the base are resonant A glue layer is disposed between the sheets to maintain a depth of the compression chamber between the piezoelectric actuator and the resonant plate of the base.
1’、1‧‧‧微型流體控制裝置 1', 1‧‧‧ microfluidic control device
1a‧‧‧殼體 1a‧‧‧shell
14’、10‧‧‧底座 14', 10‧‧‧ base
141’、11‧‧‧進氣板 141', 11‧‧‧ air intake panels
11a‧‧‧進氣板之第二表面 11a‧‧‧ second surface of the air inlet plate
11b‧‧‧進氣板之第一表面 11b‧‧‧ first surface of the air inlet plate
143’、110‧‧‧進氣孔 143', 110‧‧‧ intake holes
145’、111‧‧‧匯流腔室 145', 111‧‧ ‧ confluence chamber
144’、112‧‧‧匯流排孔 144', 112‧‧ ‧ bus bar holes
142’、12‧‧‧共振片 142', 12‧‧‧ Resonant
12a‧‧‧可動部 12a‧‧‧movable department
12b‧‧‧固定部 12b‧‧‧Fixed Department
146’、120‧‧‧中空孔洞 146', 120‧‧‧ hollow holes
10’、121‧‧‧壓縮腔室 10', 121‧‧‧ compression chamber
12’、13‧‧‧壓電致動器 12', 13‧‧ Piezoelectric actuators
121’、130‧‧‧懸浮板 121’, 130‧‧‧suspension plate
130a‧‧‧懸浮板之第二表面 130a‧‧‧Second surface of the suspension plate
130b‧‧‧懸浮板之第一表面 130b‧‧‧The first surface of the suspension plate
130c‧‧‧凸部 130c‧‧‧ convex
130d‧‧‧中心部 130d‧‧‧ Central Department
130e‧‧‧外周部 130e‧‧‧The outer part
122’、131‧‧‧外框 122’, 131‧‧‧ frame
131a‧‧‧外框之第二表面 131a‧‧‧ second surface of the outer frame
131b‧‧‧外框之第一表面 131b‧‧‧ first surface of the outer frame
123’、132‧‧‧支架 123’, 132‧‧‧ bracket
132a‧‧‧支架之第二表面 132a‧‧‧Second surface of the stent
132b‧‧‧支架之第一表面 132b‧‧‧ first surface of the bracket
124’、133‧‧‧壓電陶瓷板 124', 133‧‧‧ Piezoelectric ceramic plates
134、151‧‧‧導電接腳 134, 151‧‧‧ conductive pins
135‧‧‧空隙 135‧‧‧ gap
13’、136‧‧‧膠層 13’, 136‧‧ ‧ layers
141、142‧‧‧絕緣片 141, 142‧‧‧ insulating sheet
15‧‧‧導電片 15‧‧‧Conductor
11’、16‧‧‧集氣板 11', 16‧‧ ‧ gas collecting plate
16a‧‧‧容置空間 16a‧‧‧ accommodating space
160‧‧‧表面 160‧‧‧ surface
161‧‧‧基準表面 161‧‧‧ reference surface
162‧‧‧集氣腔室 162‧‧‧Gas chamber
111’、163‧‧‧第一貫穿孔 111', 163‧‧‧ first through hole
164‧‧‧第二貫穿孔 164‧‧‧Second through hole
165‧‧‧第一卸壓腔室 165‧‧‧First pressure relief chamber
166‧‧‧第一出口腔室 166‧‧‧First out of the chamber
167‧‧‧凸部結構 167‧‧‧ convex structure
168‧‧‧側壁 168‧‧‧ side wall
h0’、h‧‧‧間隙 H0’, h‧‧‧ gap
h’‧‧‧壓縮腔室之深度 H’‧‧·depth of the compression chamber
第1A圖為本案為較佳實施例之微型流體控制裝置之正面分解結構示意圖。 Fig. 1A is a front exploded view showing the microfluidic control device of the preferred embodiment of the present invention.
第1B圖為第1A圖所示之微型流體控制裝置之正面組合結構示意圖。 Fig. 1B is a schematic view showing the front combined structure of the microfluidic control device shown in Fig. 1A.
第2A圖為第1A圖所示之微型流體控制裝置之背面分解結構示意圖。 Fig. 2A is a schematic exploded view showing the back side of the microfluidic control device shown in Fig. 1A.
第2B圖為第2A圖所示之微型流體控制裝置之背面組合結構示意圖。 Fig. 2B is a schematic view showing the structure of the back side of the microfluidic control device shown in Fig. 2A.
第3A圖為第1A圖所示之微型流體控制裝置之壓電致動器之正面結構示意圖。 Fig. 3A is a front view showing the structure of a piezoelectric actuator of the microfluidic control device shown in Fig. 1A.
第3B圖為第1A圖所示之微型流體控制裝置之壓電致動器之背面結構示意圖。 Fig. 3B is a schematic view showing the structure of the back surface of the piezoelectric actuator of the microfluidic control device shown in Fig. 1A.
第3C圖為第1A圖所示之微型流體控制裝置之壓電致動器之剖面結構示意圖。 Fig. 3C is a schematic cross-sectional view showing the piezoelectric actuator of the microfluidic control device shown in Fig. 1A.
第4A圖至第4E圖為第1A圖所示之微型流體控制裝置之局部作動示意圖。 4A to 4E are schematic views showing a partial operation of the microfluidic control device shown in Fig. 1A.
第5圖為第1B圖所示微型流體控制裝置之剖面放大結構示意圖。 Fig. 5 is a schematic enlarged cross-sectional view showing the microfluidic control device shown in Fig. 1B.
第6圖為習知微型流體控制裝置之剖面放大結構示意圖。 Figure 6 is a schematic enlarged cross-sectional view of a conventional microfluidic control device.
體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖示在本質上係當作說明之用,而非架構於限制本案。 Some exemplary embodiments embodying the features and advantages of the present invention are described in detail in the following description. It is to be understood that the present invention is capable of various modifications in various aspects, and is not to be construed as a limitation.
本案之微型流體控制裝置1係可應用於醫藥生技、能源、電腦科技或是列印等工業,俾用以傳送流體,但不以此為限。請參閱第1A圖、第1B圖、第2A圖及第2B圖,第1A圖為本案較佳實施例之微型流體控制裝置之正面分解結構示意圖,第1B圖為第1A圖所示之微型流體控制裝置之正面組合結構示意圖,第2A圖為第1A圖所示之微型流體控制裝置之背面分解結構示意圖,第2B圖為第2A圖所示之微型流體控制裝置之背面組合結構示意圖,第5圖為第1B圖所示微型流體控制裝置之放大剖面結構示意圖。如第1A圖及第2A圖及第5圖所示,本案之微型流體控制裝置1具有殼體1a、壓電致動器13、絕緣片141、142及導電片15等結構,其中,殼體1a係包含集氣板16及底座10,底座10則包含進氣板11及共振片12,但不以此為限。壓電致動器13係對應於共振片12而設置,並使進氣板11、共振片12、壓電致動器13、絕緣片141、導電片15、另一絕緣片142、集氣板16等依序堆疊設置,且該壓電致動器13係由一懸浮板130以及一壓電陶瓷板133組裝而成。於本實施例中,如第1A圖及第5圖所示,集氣板16不僅為單一的板件結構,亦可為周緣具有側壁168之框體結構,且由該周緣所構成之側壁168與其底部之板件共同定義出一容置空間16a,用以供該壓電致動器13設置於該容置空間16a中。又如前所述,本實施例之集氣板16具有一表面160,該表面160上係凹陷以形成一集氣腔室162,由微型流體控制裝 置1傳輸之氣體則暫時蓄積於此集氣腔室162中,且於集氣板16中係具有第一貫穿孔163及第二貫穿孔164,第一貫穿孔163及第二貫穿孔164之一端係與集氣腔室162相連通,另一端則分別與集氣板16之基準表面161上的第一卸壓腔室165及第一出口腔室166相連通。以及,在第一出口腔室166處更進一步增設一凸部結構167,例如可為但不限為一圓柱結構。 The microfluidic control device 1 of the present invention can be applied to industries such as medical technology, energy, computer technology or printing, and is used for conveying fluids, but not limited thereto. Please refer to FIG. 1A, FIG. 1B, FIG. 2A and FIG. 2B. FIG. 1A is a front exploded view of the microfluidic control device of the preferred embodiment of the present invention, and FIG. 1B is a microfluid shown in FIG. 1A. FIG. 2A is a schematic view showing the back side exploded structure of the microfluidic control device shown in FIG. 1A, and FIG. 2B is a schematic view showing the back combined structure of the microfluidic control device shown in FIG. 2A, FIG. The figure shows an enlarged cross-sectional structural view of the microfluidic control device shown in Fig. 1B. As shown in FIG. 1A and FIGS. 2A and 5, the microfluidic control device 1 of the present invention has a housing 1a, a piezoelectric actuator 13, insulating sheets 141, 142, and a conductive sheet 15, and the like. 1a includes a gas collecting plate 16 and a base 10, and the base 10 includes an air inlet plate 11 and a resonance piece 12, but is not limited thereto. The piezoelectric actuator 13 is provided corresponding to the resonance piece 12, and the air intake plate 11, the resonance piece 12, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, the other insulating sheet 142, and the gas collecting plate are provided. 16 and the like are sequentially stacked, and the piezoelectric actuator 13 is assembled from a suspension plate 130 and a piezoelectric ceramic plate 133. In the present embodiment, as shown in FIGS. 1A and 5, the gas collecting plate 16 is not only a single plate structure, but also a frame structure having a side wall 168 at the periphery, and the side wall 168 formed by the periphery. An accommodating space 16a is defined in the bottom plate for the piezoelectric actuator 13 to be disposed in the accommodating space 16a. As also mentioned above, the gas collecting plate 16 of the present embodiment has a surface 160 which is recessed to form a gas collecting chamber 162 which is controlled by a microfluidic device. The first transfer hole 163 and the second through hole 164 are respectively disposed in the gas collection plate 16 and are disposed in the gas collection chamber 162. One end is in communication with the plenum chamber 162, and the other end is in communication with the first pressure relief chamber 165 and the first outlet chamber 166 on the reference surface 161 of the gas collecting plate 16, respectively. And a protrusion structure 167 is further added to the first outlet chamber 166, for example, but not limited to a cylindrical structure.
如第2A圖所示,壓電致動器13係包括壓電陶瓷板133、懸浮板130、外框131以及至少一支架132,其中壓電陶瓷板133係為方形板狀結構,且其邊長不大於懸浮板130之邊長,並可貼附於懸浮板130之上。於本實施例中,懸浮板130係為可撓之正方形板狀結構;於懸浮板130之外側環繞設置外框131,外框131之型態亦大致對應於懸浮板130之型態,是以於本實施例中,外框131亦為正方形之鏤空框型結構;且於懸浮板130與外框131之間係以支架132連接並提供彈性支撐。以及,如第1A圖及第2A圖所示,本案之微型流體控制裝置1更可包括絕緣片14及導電片15等結構,絕緣片14係可為兩絕緣片141、142,且該兩絕緣片141、142係上下夾設導電片15而設置。當本案之微型流體控制裝置1組裝時,即如第1A圖、第1B圖、第2A圖及第2B圖所示,依序將絕緣片142、導電片15、絕緣片141、壓電致動器13及底座10等結構組裝容設於集氣板16內之容置空間16a內,使其組合後係如第1B圖及第2B圖所示,可構成體積小、及微型化外形之微型流體控制裝置1。 As shown in FIG. 2A, the piezoelectric actuator 13 includes a piezoelectric ceramic plate 133, a suspension plate 130, an outer frame 131, and at least one bracket 132, wherein the piezoelectric ceramic plate 133 has a square plate-like structure and has sides thereof. The length is not greater than the side length of the suspension plate 130 and may be attached to the suspension plate 130. In the present embodiment, the suspension plate 130 is a flexible square plate-like structure; the outer frame 131 is disposed around the outer side of the suspension plate 130, and the shape of the outer frame 131 also substantially corresponds to the shape of the suspension plate 130. In the present embodiment, the outer frame 131 is also a square hollow frame structure; and the suspension plate 130 and the outer frame 131 are connected by a bracket 132 and provide elastic support. As shown in FIG. 1A and FIG. 2A, the microfluidic control device 1 of the present invention may further include an insulating sheet 14 and a conductive sheet 15 and the like. The insulating sheet 14 may be two insulating sheets 141 and 142, and the two insulating layers. The sheets 141 and 142 are provided with the conductive sheets 15 interposed therebetween. When the microfluidic control device 1 of the present invention is assembled, as shown in FIG. 1A, FIG. 1B, FIG. 2A and FIG. 2B, the insulating sheet 142, the conductive sheet 15, the insulating sheet 141, and the piezoelectric actuator are sequentially actuated. The structure of the device 13 and the base 10 is assembled and accommodated in the accommodating space 16a in the gas collecting plate 16, and the combination is as shown in FIG. 1B and FIG. 2B, and can form a miniature and miniaturized shape. Fluid control device 1.
請續參閱第1A圖及第2A圖所示,微型流體控制裝置1之進氣板11係具有第一表面11b、第二表面11a及至少一進氣孔110,於本實施例中,進氣孔110之數量係為4個,但不以此為限,其係貫穿進氣板11之第一表面11b及第二表面11a,主要用以供氣體自裝置外順應大氣壓力之作用而自該至少一進氣孔110流入微型流體控制裝置1內。且又如第2A圖所示,由進氣板11之第一表面11b可見,其上具有至少一匯流排孔112,用以與進氣板11第二表面11a之該至少一進氣孔110對應設置。於該等匯流排孔112的中心交流處係具有匯流 腔室111,且匯流腔室111係與匯流排孔112相連通,藉此可將自該至少一進氣孔110進入匯流排孔112之氣體引導並匯流集中至匯流腔室111傳遞。是以於本實施例中,進氣板11具有一體成型的進氣孔110、匯流排孔112及匯流腔室111,且當進氣板11與共振片12對應組裝後,於此匯流腔室111處係可對應構成供流體暫存的腔室。於一些實施例中,進氣板11之材質係可為但不限為由一不鏽鋼材質所構成,且其厚度係介於0.4mm至0.6mm之間,而其較佳值為0.5mm,但不以此為限。於另一些實施例中,由該匯流腔室111處所構成之匯流腔室之深度與該等匯流排孔112之深度相同但不以此為限。 Referring to FIGS. 1A and 2A, the air intake plate 11 of the microfluidic control device 1 has a first surface 11b, a second surface 11a, and at least one air inlet 110. In this embodiment, the air intake The number of the holes 110 is four, but not limited thereto, which is through the first surface 11b and the second surface 11a of the air inlet plate 11, and is mainly used for the gas to comply with the atmospheric pressure from the outside of the device. At least one intake port 110 flows into the microfluidic control device 1. And as shown in FIG. 2A, the first surface 11b of the air inlet plate 11 is visible, and has at least one bus bar hole 112 for the at least one air inlet hole 110 of the second surface 11a of the air inlet plate 11. Corresponding settings. At the center of the bus bar 112, there is a confluence The chamber 111 and the confluence chamber 111 are in communication with the bus bar hole 112, whereby the gas entering the bus bar hole 112 from the at least one air inlet hole 110 can be guided and concentrated to be transferred to the confluence chamber 111. In this embodiment, the air inlet plate 11 has an integrally formed air inlet hole 110, a bus bar hole 112, and a confluence chamber 111. When the air inlet plate 11 is assembled with the resonance plate 12, the confluence chamber is assembled. The 111 system can correspond to a chamber that constitutes a temporary storage of fluid. In some embodiments, the material of the air inlet plate 11 may be, but not limited to, a stainless steel material, and the thickness thereof is between 0.4 mm and 0.6 mm, and the preferred value is 0.5 mm. Not limited to this. In other embodiments, the depth of the confluence chamber formed by the confluence chamber 111 is the same as, but not limited to, the depth of the bus bar holes 112.
於本實施例中,共振片12係由一可撓性材質所構成,但不以此為限,且於共振片12上具有一中空孔洞120,係對應於進氣板11之第一表面11b之匯流腔室111而設置,以使氣體可流通。於另一些實施例中,共振片12係可由一銅材質所構成,但不以此為限,且其厚度係介於0.03mm至0.08mm之間,而其較佳值為0.05mm,但亦不以此為限。 In this embodiment, the resonant plate 12 is made of a flexible material, but not limited thereto, and has a hollow hole 120 on the resonant plate 12 corresponding to the first surface 11b of the air inlet plate 11. The confluence chamber 111 is provided to allow gas to circulate. In other embodiments, the resonant plate 12 may be made of a copper material, but not limited thereto, and the thickness thereof is between 0.03 mm and 0.08 mm, and the preferred value is 0.05 mm. Not limited to this.
又如第4A圖及第5圖所示,共振片12與壓電致動器13之間係具有一間隙h,於本實施例中,係於共振片12及壓電致動器13之外框131之間的間隙h中填充設置一膠層136,例如:導電膠,但不以此為限,以使共振片12與壓電致動器13之懸浮板130之間可維持該間隙h之深度,進而可導引氣流更迅速地流動;以及,因應此間隙h之深度而可使共振片12與壓電致動器13之間形成壓縮腔室121,進而可透過共振片12之中空孔洞120導引流體於腔室間更迅速地流動,且因懸浮板130與共振片12保持適當距離使彼此接觸干涉減少,促使噪音產生可被降低。 Further, as shown in FIGS. 4A and 5, the resonator piece 12 and the piezoelectric actuator 13 have a gap h, which is outside the resonator piece 12 and the piezoelectric actuator 13 in this embodiment. A gap 136 is filled in the gap h between the frames 131, for example, a conductive paste, but not limited thereto, so that the gap h can be maintained between the resonator piece 12 and the suspension plate 130 of the piezoelectric actuator 13. The depth, in turn, can direct the airflow to flow more rapidly; and, in response to the depth of the gap h, the compression chamber 121 can be formed between the resonator piece 12 and the piezoelectric actuator 13, and the hollow of the resonator plate 12 can be transmitted. The holes 120 direct the fluid to flow more rapidly between the chambers, and because the suspension plates 130 are kept at an appropriate distance from the resonator plates 12, the mutual contact interference is reduced, and the noise generation can be reduced.
此外,請同時參閱第1A圖及第2A圖,於微型流體控制裝置1中更具有絕緣片141、導電片15及另一絕緣片142等結構,其係依序夾設於壓電致動器13與集氣板16之間,且其形態大致上對應於壓電致動器13之外框131之形態。於一些實施例中,絕緣片141、142即由可絕緣之材質所構成,例如:塑 膠,但不以此為限,以進行絕緣之用;於另一些實施例中,導電片15即由可導電之材質所構成,例如:金屬,但不以此為限,以進行電導通之用。以及,於本實施例中,導電片15上亦可設置一導電接腳151,以進行電導通之用。 In addition, referring to FIG. 1A and FIG. 2A, the microfluidic control device 1 further includes an insulating sheet 141, a conductive sheet 15 and another insulating sheet 142, which are sequentially sandwiched between the piezoelectric actuators. 13 is interposed between the gas collecting plate 16 and its shape substantially corresponds to the shape of the outer frame 131 of the piezoelectric actuator 13. In some embodiments, the insulating sheets 141, 142 are made of an insulating material, such as plastic. Glue, but not limited to, for insulation; in other embodiments, the conductive sheet 15 is made of an electrically conductive material, such as metal, but not limited thereto, for electrical conduction. use. Moreover, in the embodiment, a conductive pin 151 may be disposed on the conductive sheet 15 for electrical conduction.
請同時參閱第3A圖、第3B圖及第3C圖,其係分別為第1A圖所示之微型流體控制裝置之壓電致動器之正面結構示意圖、背面結構示意圖以及剖面結構示意圖,如圖所示,壓電致動器13係由一懸浮板130、一外框131、至少一支架132以及一壓電陶瓷板133所共同組裝而成,於本實施例中,懸浮板130、外框131以及支架132係為一體成型之結構,且可由一金屬板所構成,例如可由不鏽鋼材質所構成,但不以此為限,是以,本案之微型流體控制裝置1之壓電致動器13即為由壓電陶瓷板133與金屬板黏合而成,但不以此為限。且如圖所示,懸浮板130具有第一表面130b及相對應之第二表面130a,其中,該壓電陶瓷板133貼附於懸浮板130之第一表面130b,用以施加電壓以驅動該懸浮板130彎曲振動。如第3A圖所示,懸浮板130具有中心部130d及外周部130e,是以當壓電陶瓷板131受電壓驅動時,懸浮板130可由該中心部130d到外周部130e彎曲振動:外框131係環繞設置於懸浮板130之外側,且具有一向外凸設之導電接腳134,用以供電連接之用,但不以此為限;以及該至少一支架132係連接於懸浮板130以及外框131之間,以提供彈性支撐。於本實施例中,該支架132之一端係連接於外框131,另一端則連接於懸浮板130,且於支架132、懸浮板130及外框131之間更具有至少一空隙135,用以供流體流通,且該懸浮板130、外框131以及支架132之型態及數量係具有多種變化。 Please also refer to FIG. 3A, FIG. 3B and FIG. 3C, which are schematic diagrams of the front structure, the back structure and the cross-sectional structure of the piezoelectric actuator of the microfluidic control device shown in FIG. 1A, respectively. As shown, the piezoelectric actuator 13 is assembled by a suspension plate 130, an outer frame 131, at least one bracket 132, and a piezoelectric ceramic plate 133. In this embodiment, the suspension plate 130 and the outer frame are assembled. The 131 and the bracket 132 are integrally formed, and may be formed by a metal plate, for example, may be made of stainless steel, but not limited thereto, so that the piezoelectric actuator 13 of the microfluidic control device 1 of the present invention is That is, the piezoelectric ceramic plate 133 is bonded to the metal plate, but not limited thereto. As shown, the suspension plate 130 has a first surface 130b and a corresponding second surface 130a, wherein the piezoelectric ceramic plate 133 is attached to the first surface 130b of the suspension plate 130 for applying a voltage to drive the The suspension plate 130 is bent and vibrated. As shown in FIG. 3A, the suspension plate 130 has a central portion 130d and an outer peripheral portion 130e. When the piezoelectric ceramic plate 131 is driven by a voltage, the suspension plate 130 can be flexed and vibrated from the central portion 130d to the outer peripheral portion 130e: the outer frame 131 The outer periphery of the suspension plate 130 is disposed on the outer side of the suspension plate 130, and has an outwardly protruding conductive pin 134 for power connection, but not limited thereto; and the at least one bracket 132 is connected to the suspension plate 130 and the outer portion. Between the frames 131 to provide elastic support. In this embodiment, one end of the bracket 132 is connected to the outer frame 131, and the other end is connected to the suspension plate 130, and further has at least one gap 135 between the bracket 132, the suspension plate 130 and the outer frame 131. The fluid is circulated, and the type and number of the suspension plate 130, the outer frame 131, and the bracket 132 have various changes.
如第3A圖及第3C圖所示,懸浮板130之第二表面130a與外框131之第二表面131a及支架132之第二表面132a為平整之共平面結構,且以本實施例為例,其中懸浮板130係為正方形之結構,且該懸浮板130之每一邊長係介於7.5mm至12mm之間,且其較佳值為7.5mm至8.5mm,而厚度係介於0.1mm至0.4mm之間,且其較佳值為0.27mm,但不以此為限。且該外框之厚度亦介於0.1mm
至0.4mm之間,且其較佳值為0.27mm,但不以此為限。以及,壓電陶瓷板131之邊長係不大於懸浮板130之邊長,且同樣設計為與懸浮板130相對應之正方形板狀結構,且壓電陶瓷板131之厚度係介於0.05mm至0.3mm之間,且其較佳值為0.10mm,透過本案所採用正方形懸浮板130之設計,其原因在於相較於傳統習知壓電致動器之圓形懸浮板設計,本案壓電致動器13之正方形懸浮板130明顯具有省電之優勢,其消耗功率之比較係如下表一所示:
是以,藉由實驗的上表得知:壓電致動器之正方形懸浮板邊長尺寸(8mm至10mm)設計相較於壓電致動器之圓形懸浮板直徑尺寸(8mm至10mm)較為省電,其省電之緣由可推測為:因在共振頻率下操作之電容性負載,其消耗功率會隨頻率之上升而增加,又因邊長尺寸正方形懸浮板130設計之共振頻率明顯較同樣直徑圓形之懸浮板低,故其相對的消耗功率亦明顯較低,亦即本案所採用正方形設計之懸浮板130相較於以往的圓形懸浮板之設計,實具有省電優勢,在微型流體控制裝置1採微型超薄且靜音之設計趨勢下,更能達到低耗電設計之功效,尤其更可以應用於穿戴裝置,節省電力是非常重要的設計重點。 Therefore, it is known from the above table that the square suspension plate length dimension (8mm to 10mm) of the piezoelectric actuator is smaller than the circular suspension plate diameter of the piezoelectric actuator (8mm to 10mm). More power-saving, the reason for its power saving can be presumed as: due to the capacitive load operating at the resonant frequency, its power consumption will increase with the increase of frequency, and the resonant frequency of the square suspension plate 130 designed by the side length is significantly higher. The same diameter circular suspension plate is low, so its relative power consumption is also significantly lower, that is, the square design of the suspension plate 130 used in this case is more economical than the previous circular suspension plate design. The microfluidic control device 1 adopts the ultra-thin and quiet design trend, and can achieve the effect of low power consumption design, especially for wearing devices, and saving power is a very important design focus.
如前所述,於本實施例中,該等懸浮板130、外框131及支架132係可為一體成型之結構,但不以此為限,至於其製造方式則可由傳統加工、或黃 光蝕刻、或雷射加工、或電鑄加工、或放電加工等方式製出,均不以此為限。然以本實施例為例,本案之壓電致動器13之懸浮板130、外框131、支架132係為一體成型之結構,即為一金屬板,並透過使外框131、支架132及懸浮板130以相同深度進行蝕刻,進而可使外框131之第二表面131a、支架132之第二表面132a及懸浮板130之第二表面130a均為共平面之結構;透過此相同深度的蝕刻製程,可簡化過去需因應外框131之不同深度的進行多次蝕刻製程,同時再透過前述設置於外框131及共振片12之間的膠層136,塗佈於外框131於蝕刻後產生的粗糙表面,以致可增加膠層與外框之間結合強度,且由於外框131之厚度相較於過往的製法是降低的,是以塗佈該間隙h之膠層136的厚度增加,透過膠層136之厚度增加,可有效改善膠層136塗佈的不均一性,降低懸浮板130組裝時水平方向的組裝誤差,並提升懸浮板130垂直方向之動能利用效率,同時也進而可輔助吸收振動能量、並降低噪音。 As described above, in the present embodiment, the suspension plate 130, the outer frame 131, and the bracket 132 may be integrally formed, but not limited thereto, and the manufacturing method may be conventional processing, or yellow. Photolithography, laser processing, electroforming, or electrical discharge machining are not limited to this. In this embodiment, the suspension plate 130, the outer frame 131, and the bracket 132 of the piezoelectric actuator 13 of the present invention are integrally formed, that is, a metal plate, and the outer frame 131 and the bracket 132 are The suspension plate 130 is etched at the same depth, so that the second surface 131a of the outer frame 131, the second surface 132a of the bracket 132, and the second surface 130a of the suspension plate 130 are all coplanar; through the same depth of etching The process can simplify the etching process in the past according to the different depths of the outer frame 131, and at the same time, through the rubber layer 136 disposed between the outer frame 131 and the resonant plate 12, the outer frame 131 is applied after etching. The rough surface is such that the bonding strength between the adhesive layer and the outer frame can be increased, and since the thickness of the outer frame 131 is lower than that of the prior art, the thickness of the adhesive layer 136 coated with the gap h is increased. The thickness of the adhesive layer 136 is increased, which can effectively improve the unevenness of the coating of the adhesive layer 136, reduce the assembly error in the horizontal direction when the suspension plate 130 is assembled, and improve the kinetic energy utilization efficiency of the suspension plate 130 in the vertical direction, and at the same time, can assist absorption. vibration Volume, and reduce noise.
又如第3B圖所示,於本實施例中,懸浮板130係為一正方形且具有階梯面之結構,即於懸浮板130之第二表面130a上更具有一凸部130c,該凸部130c係設置於第二表面130a之中心部130d,且可為但不限為一圓形凸起結構。於一些實施例中,凸部130c之高度係介於0.02mm至0.08mm之間,較佳值為0.03mm,其直徑為4.4mm,但不以此為限。 As shown in FIG. 3B, in the embodiment, the suspension plate 130 has a square shape and has a stepped surface structure, that is, a convex portion 130c is further disposed on the second surface 130a of the suspension plate 130. It is disposed on the central portion 130d of the second surface 130a, and may be, but is not limited to, a circular convex structure. In some embodiments, the height of the protrusion 130c is between 0.02 mm and 0.08 mm, preferably 0.03 mm, and the diameter is 4.4 mm, but not limited thereto.
因此,請參閱第1A圖、第4A圖至第4E圖及第5圖所示,該底座10、壓電致動器13、絕緣片141、導電片15、另一絕緣片142及集氣板16等依序堆疊組裝後,如第4A圖及第5圖所示,可見微型流體控制裝置1於共振片12之中空孔洞120處可與其上的進氣板11共同形成一匯流氣體的腔室,亦即進氣板11第一表面11b之匯流腔室111處的腔室,且在共振片12與壓電致動器13之間更形成一壓縮腔室121,用以暫存氣體,且壓縮腔室121係透過共振片12之中空孔洞120而與進氣板11第一表面11b之匯流腔室111處的腔室相連通,以下就微型流體控制裝置1控制驅動壓電致動器13之懸浮板130進行垂直往復 式振動的作動實施狀態的局部示意圖作說明。 Therefore, referring to FIG. 1A, FIG. 4A to FIG. 4E and FIG. 5, the base 10, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, the other insulating sheet 142, and the gas collecting plate are shown. After being stacked and assembled in sequence, as shown in FIGS. 4A and 5, it can be seen that the microfluidic control device 1 can form a chamber for confluent gas together with the upper air inlet plate 11 at the hollow hole 120 of the resonant plate 12. That is, a chamber at the confluence chamber 111 of the first surface 11b of the air inlet plate 11, and a compression chamber 121 is formed between the resonance plate 12 and the piezoelectric actuator 13 for temporarily storing gas, and The compression chamber 121 communicates with the chamber at the confluence chamber 111 of the first surface 11b of the air inlet plate 11 through the hollow hole 120 of the resonator piece 12, and the piezoelectric actuator 13 is controlled to be driven by the microfluidic control device 1 hereinafter. The suspension plate 130 performs vertical reciprocation A partial schematic diagram of the state of operation of the vibration is illustrated.
如第4B圖所示,當在控制驅動壓電致動器13之懸浮板130進行垂直往復式振動而彎曲形變向下位移時,因此將產生氣體由進氣板11上的至少一進氣孔110進入,並透過其第一表面11b的至少一匯流排孔112而匯集到中央的匯流腔室111處,此時由於共振片12係為輕、薄之片狀結構會因流體的帶入及推壓以及亦會隨懸浮板130之共振而進行垂直之往復式振動,即為共振片12對應匯流腔室111的可動部12a亦會隨之彎曲振動形變,又如第4C圖所示,當懸浮板130垂直之往復式振動位移到一位置,令該共振片12之可動部12a能非常靠近於懸浮板130之凸部130c,進而使流體進入壓縮腔室121之通道內,在懸浮板130之凸部130c以外的區域與共振片12兩側之固定部12b之間的壓縮腔室121的間距不會變小情況下,因此流過它們之間的流體的流量不會降低,也不會產生壓力損失,如此更有效地壓縮該壓縮腔室121之體積,復如第4D圖所示,當壓電致動器13持續進行垂直之往復式振動而彎曲形變向上位移時,即可促使壓縮腔室121內的流體推擠向兩側流動,並經由壓電致動器13之支架132之間的空隙136而向下穿越流動,以獲得較高的排出壓力,此時再如第4E圖所示,隨著壓電致動器13之懸浮板130之凸部130c之向上推移動,而使共振片12之可動部12a亦隨之向上彎曲振動形變,,使匯流腔室111處的體積受壓縮,並在匯流排孔112中的流體流通至匯流腔室111處變小,最後當壓電致動器13之懸浮板130持續進行垂直往復式振動時,即可再重複第4B圖至第4E圖所示實施狀態。於本實施例中,可見此壓電致動器13之懸浮板130具備凸部130c之設計應用於本案之微型流體控制裝置1中更可達到良好的流體傳輸效率,但凡凸部130c的設計型態、數量及位置等係可依照實際施作情形而任施變化,並不以此為限。 As shown in FIG. 4B, when the suspension plate 130 that controls the driving of the piezoelectric actuator 13 performs vertical reciprocating vibration and the bending deformation is downwardly displaced, gas is generated from at least one air inlet hole on the air intake plate 11. The 110 enters and is collected by the at least one bus bar hole 112 of the first surface 11b to the central confluence chamber 111. At this time, the resonator piece 12 is a light and thin sheet-like structure due to the introduction of the fluid and The pressing and the vertical reciprocating vibration with the resonance of the suspension plate 130, that is, the movable portion 12a of the resonance piece 12 corresponding to the confluence chamber 111 is also bent and vibrated, as shown in FIG. 4C. The vertical reciprocating vibration of the suspension plate 130 is displaced to a position, so that the movable portion 12a of the resonant plate 12 can be very close to the convex portion 130c of the suspension plate 130, thereby allowing fluid to enter the passage of the compression chamber 121, in the suspension plate 130. When the distance between the region other than the convex portion 130c and the compression chamber 121 between the fixed portions 12b on both sides of the resonator piece 12 does not become small, the flow rate of the fluid flowing between them does not decrease or Produce pressure loss, so compress this more effectively The volume of the chamber 121 is as shown in FIG. 4D. When the piezoelectric actuator 13 continues to perform vertical reciprocating vibration and the bending deformation is upwardly displaced, the fluid in the compression chamber 121 can be pushed to the two. The side flows and flows downward through the gap 136 between the brackets 132 of the piezoelectric actuator 13 to obtain a higher discharge pressure, as shown in Fig. 4E, along with the piezoelectric actuator The convex portion 130c of the suspension plate 130 of 13 moves upward, and the movable portion 12a of the resonance piece 12 is also bent and vibrated upward, so that the volume at the confluence chamber 111 is compressed, and is in the bus bar hole 112. The fluid flows to the confluence chamber 111 to become small. Finally, when the suspension plate 130 of the piezoelectric actuator 13 continues to perform the vertical reciprocating vibration, the embodiment shown in Figs. 4B to 4E can be repeated. In this embodiment, it can be seen that the design of the suspension plate 130 of the piezoelectric actuator 13 having the convex portion 130c is applied to the microfluidic control device 1 of the present invention to achieve better fluid transmission efficiency, but the design of the convex portion 130c is The state, quantity and position may be changed according to the actual application situation, and are not limited thereto.
由上述說明可知,本案之微型流體控制裝置1於共振片12與壓電致動器13之外框131之間係具有一間隙h,該間隙h中係可設置一膠層136,例如:導電膠,但不以此為限,以使共振片12與壓電致動器13之懸浮板130之凸部 130c之間可維持一深度,且由於外框131之第二表面131a係與懸浮板130之第二表面130a共平面,是以此間隙h可供填膠之厚度較高,於一些實施例中,該膠層136之厚度係介於50μm至60μm,且其較佳值為55μm,但不以此為限。透過此增厚膠層136之設置,不僅可維持間隙h之深度,以導引氣流更迅速地於壓縮腔室121內流動,同時更可藉由膠層136的緩衝作用,以輔助吸收、減緩壓電致動器13於運作時所產生之震動,進而降低噪音,同時因間隙h之深度增加,更可使懸浮板130之凸部130c與共振片12保持適當距離並減少彼此接觸干涉,同樣可降低噪音之產生。 It can be seen from the above description that the microfluidic control device 1 of the present invention has a gap h between the resonator piece 12 and the outer frame 131 of the piezoelectric actuator 13, and a gap 136 can be disposed in the gap h, for example, conductive Glue, but not limited thereto, so that the resonance piece 12 and the convex portion of the suspension plate 130 of the piezoelectric actuator 13 A depth can be maintained between 130c, and since the second surface 131a of the outer frame 131 is coplanar with the second surface 130a of the suspension plate 130, the thickness of the gap can be filled by the gap h, in some embodiments. The thickness of the adhesive layer 136 is between 50 μm and 60 μm, and preferably 55 μm, but not limited thereto. Through the arrangement of the thickened adhesive layer 136, not only the depth of the gap h can be maintained, but also the airflow can be guided to flow more quickly in the compression chamber 121, and at the same time, the buffering action of the adhesive layer 136 can be used to assist absorption and slowdown. The vibration generated by the piezoelectric actuator 13 during operation reduces the noise, and at the same time, the depth of the gap h increases, and the convex portion 130c of the suspension plate 130 can be kept at an appropriate distance from the resonant plate 12 and the mutual contact interference can be reduced. It can reduce the noise.
於本案之微型流體控制裝置1中,膠層136之不同厚度將導致微型流體控制裝置之性能及不良率有所差異,其各項性能及不良率之數據資料係如下表二所示:
由表二數據明顯可見,膠層136之厚度可顯著影響微型流體控制裝置1之性能,若是膠層136之厚度太厚,則雖然間隙h可維持較厚的深度,然其由於壓縮腔室121之深度變深、體積變大,相對其壓縮作動之性能將會變差,是以其性能會下降;然若膠層136之厚度過於薄,則其所能提供的間隙h之深度亦會不足,而易導致懸浮板130之凸部130c與共振片12彼此接觸碰撞,進而使性能下降並產生噪音,而噪音問題也是造成產品不良的原因之一。是以,於本案實施例中,經取樣25個微型流體控制裝置1產品實做,膠層136之厚度係介於50μm至60μm,於此段數值區間中,不僅性能具有顯著的提升,同時其不良率相對低,以及,其中之較佳值係為55μm,其性能之表現更佳,且不良率均為最 低,但不以此為限。 As is apparent from the data in Table 2, the thickness of the glue layer 136 can significantly affect the performance of the microfluidic control device 1. If the thickness of the glue layer 136 is too thick, although the gap h can maintain a relatively thick depth, it is due to the compression chamber 121. The depth becomes deeper and the volume becomes larger, and the performance of the compression operation will be deteriorated, so that the performance thereof will be degraded; however, if the thickness of the adhesive layer 136 is too thin, the depth of the gap h which can be provided is insufficient. However, the convex portion 130c of the suspension plate 130 and the resonance piece 12 are liable to contact each other, thereby deteriorating performance and generating noise, and the noise problem is also one of the causes of product defects. Therefore, in the embodiment of the present invention, the sampling of 25 microfluidic control devices 1 is performed, and the thickness of the adhesive layer 136 is between 50 μm and 60 μm. In this numerical interval, not only the performance is significantly improved, but also The defect rate is relatively low, and the preferred value is 55μm, the performance of the performance is better, and the defect rate is the most Low, but not limited to this.
另外,於一些實施例中,共振片12之垂直往復式振動頻率係可與壓電致動器13之振動頻率相同,即兩者可同時向上或同時向下,其係可依照實際施作情形而任施變化,並不以本實施例所示之作動方式為限。 In addition, in some embodiments, the vertical reciprocating vibration frequency of the resonant plate 12 can be the same as the vibration frequency of the piezoelectric actuator 13, that is, both can be simultaneously upward or downward, which can be implemented according to actual conditions. Any change is not limited to the mode of operation shown in this embodiment.
綜上所述,本案所提供之壓電致動器係應用於微型流體控制裝置中,該微型流體控制裝置係包含殼體及設置於殼體內之壓電致動器,且殼體由集氣板及底座組合而成,利用本案壓電致動器之懸浮板正方形型態之設計及懸浮板上更具有凸部之作動,使流體可由底座之進氣板之進氣孔流入,並沿相連通之匯流排孔及匯流腔室進行流動,透過共振片之中空孔洞以使流體於共振片及壓電致動器之間形成的壓縮腔室內產生壓力梯度,進而使流體高速流動,流體的流量不會降低,也不會產生壓力損失,並可繼續傳遞達到獲得較高的排出壓力;以及藉由壓電致動器之懸浮板、外框、支架為一體成型金屬板結構,並透過相同深度進行蝕刻出懸浮板之凸部及支架需求型態,使外框之第二表面、支架之第二表面及懸浮板之第二表面均為共平面之結構,可簡化過去需因應外框之不同深度的進行多次蝕刻製程,同時再透過設置於外框及共振片之間的膠層,塗佈於外框於蝕刻後產生的粗糙表面,如此可增加膠層與外框之間結合強度,且由於外框之厚度相較於過往的製法是降低的,是以塗佈該間隙之膠層的厚度增加,透過膠層之厚度增加,可有效改善膠層塗佈的不均一性,降低懸浮板組裝時水平方向的組裝誤差,並提升懸浮板垂直方向之動能利用效率,同時也可輔助吸收振動能量、並降低噪音達到靜音之功效,且此微型化之壓電致動器更可使微型流體控制裝置之整體體積減小及薄型化,以達到輕便舒適之可攜式目的;因此,本案微型流體控制裝置極具產業利用價值,爰依法提出申請。 In summary, the piezoelectric actuator provided in the present application is applied to a microfluidic control device, which comprises a housing and a piezoelectric actuator disposed in the housing, and the housing is collected by gas. The combination of the plate and the base is made by using the design of the suspension plate square shape of the piezoelectric actuator of the present invention and the action of the convex portion on the suspension plate, so that the fluid can flow from the air inlet hole of the air inlet plate of the base, and is connected along the connection. The flow through the bus bar and the confluence chamber flows through the hollow hole of the resonator to cause a pressure gradient in the compression chamber formed between the resonator and the piezoelectric actuator, thereby causing the fluid to flow at a high speed, and the flow of the fluid Will not reduce, no pressure loss, and can continue to transfer to achieve higher discharge pressure; and through the piezoelectric actuator suspension plate, frame, bracket as a one-piece metal plate structure, and through the same depth The convex portion of the suspension plate and the support type of the stent are etched, so that the second surface of the outer frame, the second surface of the bracket and the second surface of the suspension plate are all coplanar structures, which can simplify the past needs Multiple etching processes are performed at different depths of the frame, and at the same time, the adhesive layer disposed between the outer frame and the resonant plate is applied to the rough surface generated by the outer frame after etching, thereby increasing the gap between the adhesive layer and the outer frame. The bonding strength is reduced, and since the thickness of the outer frame is lower than that of the prior art, the thickness of the adhesive layer coating the gap is increased, and the thickness of the adhesive layer is increased, thereby improving the unevenness of the coating of the adhesive layer. The assembly error in the horizontal direction of the suspension plate assembly is reduced, and the kinetic energy utilization efficiency of the suspension plate in the vertical direction is improved, and the vibration energy is absorbed, and the noise is reduced to achieve the effect of mute, and the miniaturized piezoelectric actuator is further The overall volume of the microfluidic control device can be reduced and thinned to achieve the portable and portable purpose; therefore, the microfluidic control device of the present invention has great industrial utilization value and is applied according to law.
縱使本案已由上述實施例詳細敘述而可由熟悉本技藝人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。 Even though the present invention has been described in detail by the above-described embodiments, it can be modified by those skilled in the art, and it is intended to be protected as intended by the appended claims.
1‧‧‧微型流體控制裝置 1‧‧‧Microfluidic control device
11‧‧‧進氣板 11‧‧‧Air intake plate
110‧‧‧進氣孔 110‧‧‧Air intake
111‧‧‧匯流腔室 111‧‧‧Confluence chamber
112‧‧‧匯流排孔 112‧‧‧ Bus Bars
12‧‧‧共振片 12‧‧‧Resonance film
12a‧‧‧可動部 12a‧‧‧movable department
12b‧‧‧固定部 12b‧‧‧Fixed Department
120‧‧‧中空孔洞 120‧‧‧ hollow holes
13‧‧‧壓電致動器 13‧‧‧ Piezoelectric Actuator
130‧‧‧懸浮板 130‧‧‧suspension board
130a‧‧‧懸浮板之第二表面 130a‧‧‧Second surface of the suspension plate
130b‧‧‧懸浮板之第一表面 130b‧‧‧The first surface of the suspension plate
130c‧‧‧凸部 130c‧‧‧ convex
131‧‧‧外框 131‧‧‧Front frame
131a‧‧‧外框之第二表面 131a‧‧‧ second surface of the outer frame
133‧‧‧壓電陶瓷板 133‧‧‧ Piezoelectric ceramic plate
132‧‧‧支架 132‧‧‧ bracket
135‧‧‧空隙 135‧‧‧ gap
136‧‧‧膠層 136‧‧‧ glue layer
16‧‧‧集氣板 16‧‧‧ gas collecting plate
160‧‧‧表面 160‧‧‧ surface
161‧‧‧基準表面 161‧‧‧ reference surface
162‧‧‧集氣腔室 162‧‧‧Gas chamber
163‧‧‧第一貫穿孔 163‧‧‧First through hole
164‧‧‧第二貫穿孔 164‧‧‧Second through hole
165‧‧‧第一卸壓腔室 165‧‧‧First pressure relief chamber
166‧‧‧第一出口腔室 166‧‧‧First out of the chamber
h‧‧‧間隙 H‧‧‧ gap
Claims (13)
Priority Applications (1)
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TW105213592U TWM538094U (en) | 2016-09-05 | 2016-09-05 | Miniature fluid control device |
Applications Claiming Priority (1)
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TW105213592U TWM538094U (en) | 2016-09-05 | 2016-09-05 | Miniature fluid control device |
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TWM538094U true TWM538094U (en) | 2017-03-11 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110513279A (en) * | 2018-05-21 | 2019-11-29 | 研能科技股份有限公司 | Miniature conveying device |
TWI681121B (en) * | 2018-05-21 | 2020-01-01 | 研能科技股份有限公司 | Micro gas driving apparatus |
TWI696756B (en) * | 2019-02-22 | 2020-06-21 | 研能科技股份有限公司 | Miniature gas transportation device |
CN111608895A (en) * | 2019-02-22 | 2020-09-01 | 研能科技股份有限公司 | Miniature gas conveying device |
CN111692085A (en) * | 2019-03-15 | 2020-09-22 | 研能科技股份有限公司 | Micro pump |
TWI750462B (en) * | 2019-03-15 | 2021-12-21 | 研能科技股份有限公司 | Micro-pump |
-
2016
- 2016-09-05 TW TW105213592U patent/TWM538094U/en unknown
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110513279A (en) * | 2018-05-21 | 2019-11-29 | 研能科技股份有限公司 | Miniature conveying device |
TWI681121B (en) * | 2018-05-21 | 2020-01-01 | 研能科技股份有限公司 | Micro gas driving apparatus |
TWI696756B (en) * | 2019-02-22 | 2020-06-21 | 研能科技股份有限公司 | Miniature gas transportation device |
CN111608895A (en) * | 2019-02-22 | 2020-09-01 | 研能科技股份有限公司 | Miniature gas conveying device |
CN111692085A (en) * | 2019-03-15 | 2020-09-22 | 研能科技股份有限公司 | Micro pump |
TWI750462B (en) * | 2019-03-15 | 2021-12-21 | 研能科技股份有限公司 | Micro-pump |
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