TWM524746U - Automatic purifying device of engine exhaust gas - Google Patents
Automatic purifying device of engine exhaust gas Download PDFInfo
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- TWM524746U TWM524746U TW105205101U TW105205101U TWM524746U TW M524746 U TWM524746 U TW M524746U TW 105205101 U TW105205101 U TW 105205101U TW 105205101 U TW105205101 U TW 105205101U TW M524746 U TWM524746 U TW M524746U
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Description
本創作涉及一種專用於引擎的排氣管的觸媒轉化裝置,尤其是一種可以有效將引擎所排出的廢氣自動淨化的裝置。 The present invention relates to a catalyst conversion device dedicated to an exhaust pipe of an engine, and more particularly to a device capable of effectively purifying exhaust gas discharged from an engine.
一般的汽車引擎廢氣是由排氣管排放,廢氣進入排氣管後,經過氧化觸媒(DOC)裝置處理後再經消音器消音即排放到大氣中,使得未淨化的廢氣碳粒子(PM)、碳氫化合物(HC)、一氧化碳(CO)、氮氧化物(NOX)等有毒廢氣及二氧化碳CO2、氮氧化物(NOX)等溫室氣體直接排放到大氣中,其除了會污染大氣形成霧霾與一級致癌空污而危害人體健康外,這些毒廢氣在被大氣中所蒸發的水氣捕捉沉降後則會形成硝酸鹽、硫酸鹽與碳酸鹽等酸性沉澱物,造成大地土壤酸化,進而導致人類糧食危機,海洋酸化則導致海洋生物死亡、洋流改道、極端氣侯加速,人類即將面臨一個前所未有的世紀大災難。 The exhaust gas of a typical automobile engine is discharged by an exhaust pipe. After the exhaust gas enters the exhaust pipe, it is treated by a catalytic catalyst (DOC) device and then silenced by a muffler to be discharged into the atmosphere, so that the unpurified exhaust carbon particles (PM) are discharged. hydrocarbon (the HC), carbon monoxide (CO), nitrogen oxides (NO X) and carbon dioxide and other toxic waste gases CO2, nitrogen oxides (NO X) and other greenhouse gases to the atmosphere which pollute the atmosphere in addition to the formation of fog In addition to the first-class carcinogenic air pollution and endangering human health, these toxic waste gases will form acid precipitates such as nitrates, sulfates and carbonates after being trapped and trapped by the water vapor evaporated in the atmosphere, causing acidification of the earth soil, which in turn leads to The human food crisis and ocean acidification have led to the death of marine life, the diversion of ocean currents, and the acceleration of extreme climate. Humanity is about to face an unprecedented century catastrophe.
目前世界各大汽車廠不斷研發改進,從引擎提升效率,從EGR(引廢氣再循環)或SCR(選擇性觸媒催化還原)與柴油碳微粒濾清器(diesel particulate filter,縮寫成DPF)等方法,已成為汽車排煙淨化主流,歐盟各國積極規定降低汽油車與柴油車排放廢氣減量時間表,讓各大汽車廠商有所依循;早在2014年起即要進入EU6階段,但世界各大車廠還在2011年公告EU5階段打轉而無突破性發展,導致福斯汽車公司也只好在排放廢氣檢測報告中以軟體欺瞞檢測造假的世紀醜聞。 At present, the world's major auto plants continue to develop and improve, from engine efficiency, from EGR (exhaust gas recirculation) or SCR (selective catalytic reduction) and diesel particulate filter (abbreviated to DPF) The method has become the mainstream of automobile exhaust smoke purification. The EU countries have actively set a timetable for reducing the emission reduction of gasoline and diesel vehicles, so that major auto manufacturers can follow it. As early as 2014, they will enter the EU6 stage, but the world is big. The depot also reversed the development of the EU5 phase in 2011 without any breakthroughs, which led to Foss Motors having to use software to deceive the century-old scandal.
柴油車輛排放的廢氣除了含有碳微粒之外,還包含有會污染環境的氮氧化物(NOx),因此習知上係以催化還原器(selective catalytic reduction,SCR)來處理氮氧化物,該催化還原器的系統係將尿素經由設於汽車的尿素缸注入燃燒過的廢氣,以將熾熱的廢氣轉化成氨(Ammonia,NH3),而氨與催化還原器內的氮氧化物(NOx)產生化學還原作用,從而轉換成不影響自然環境的氮(Nitrogen)和水。由於前述的排放廢氣方式是使廢氣以均速通過排氣管及催化還原器,致使廢氣的溫度無法進一步更有效地保持,使得排出的有毒廢氣中的碳粒子、一氧化碳與碳氫化合物等無法被被完全有效地燃燒以進一步降低對環境的污染。 The exhaust gas emitted by diesel vehicles contains nitrogen oxides (NOx) which pollute the environment in addition to carbon particles. Therefore, it is known to treat nitrogen oxides by selective catalytic reduction (SCR). The system of the reducer injects urea into the burned exhaust gas via a urea cylinder installed in the automobile to convert the hot exhaust gas into ammonia (Ammonia, NH3), and the ammonia and the nitrogen oxide (NOx) in the catalytic converter produce chemistry. The reduction is converted into nitrogen (Nitrogen) and water that do not affect the natural environment. Since the foregoing exhaust gas exhaust method is such that the exhaust gas passes through the exhaust pipe and the catalytic reducer at a constant speed, the temperature of the exhaust gas cannot be further and more effectively maintained, so that carbon particles, carbon monoxide and hydrocarbons in the discharged toxic exhaust gas cannot be It is completely effectively burned to further reduce environmental pollution.
本創作的目的,在於解決習知引擎淨化處理裝置,因廢氣以均速通過排氣管及催化還原器,致使廢氣的溫度無法進一步更有效地保持,使得排出的有毒廢氣中的碳粒子、一氧化碳與碳氫化合物等無法被被完全有效地燃燒的問題。 The purpose of the present invention is to solve the conventional engine purification treatment device, because the exhaust gas passes through the exhaust pipe and the catalytic reducer at a constant speed, so that the temperature of the exhaust gas cannot be further and more effectively maintained, so that the carbon particles and carbon monoxide in the discharged toxic exhaust gas are exhausted. Problems such as the inability to be completely and effectively burned with hydrocarbons.
本創作提供的引擎排放廢氣之自動淨化裝置,其特徵係在一排氣管內沿著軸向從一端的廢氣入口往相對另一端的廢氣出口依序設置有一頸縮部、一喇叭形擴大口、複數金屬觸媒載體與至少一直通式陶瓷濾芯或壁流式濾芯;廢氣從廢氣入口進入後通過頸縮部而加速並保持廢氣溫度,再使加速的廢氣通過喇叭形擴大口時予以擴散而通過該等金屬觸媒載體與直通式陶瓷濾芯或壁流式濾芯,使排出的有毒廢氣如氮氧化物(NOx)等與金屬觸媒載體碰撞產生高熱引燃廢氣中的碳粒子、一氧化碳與碳氫化合物等,而在通過直通式陶瓷濾芯或壁流式濾芯時,被加入的尿素或氨加以分解還原成氮氣與水分,以降低對環境的污染。 The automatic purifying device for exhausting exhaust gas of an engine provided by the present invention is characterized in that a necking portion and a flared opening are sequentially arranged in an exhaust pipe from an exhaust gas inlet at one end to an exhaust gas outlet at the opposite end in an axial direction. a plurality of metal catalyst carriers and at least a conventional ceramic filter or a wall flow filter; the exhaust gas enters the exhaust gas inlet and accelerates through the neck portion to maintain the temperature of the exhaust gas, and then the accelerated exhaust gas is diffused through the flared opening Through the metal catalyst carrier and the straight-through ceramic filter element or the wall flow filter element, the discharged toxic exhaust gas such as nitrogen oxides (NOx) collides with the metal catalyst carrier to generate carbon particles, carbon monoxide and carbon in the high heat ignition exhaust gas. Hydrogen compounds, etc., and when passing through a straight-through ceramic filter or a wall-flow filter, the added urea or ammonia is decomposed and reduced to nitrogen and moisture to reduce environmental pollution.
本創作的技術手段包括有:一排氣管、複數金屬觸媒載體與 至少一直通式陶瓷濾芯;其中,該排氣管包含有位於軸向的兩端且相互連通的一廢氣入口與一廢氣出口,該廢氣入口往該廢氣出口的軸向方向依序設有一頸縮部與一喇叭形擴大口,該頸縮部的徑向直徑小於該喇叭形擴大口的徑向直徑;該複數金屬觸媒載體依序軸向排列地設於該喇叭形擴大的後方;該至少一直通式陶瓷濾芯的外徑包覆有陶瓷棉並設置在該排列於最後一個該金屬觸媒載體與該廢氣出口之間。 The technical means of this creation include: an exhaust pipe, a plurality of metal catalyst carriers and At least the general-purpose ceramic filter element; wherein the exhaust pipe comprises an exhaust gas inlet and an exhaust gas outlet which are located at two ends in the axial direction and communicate with each other, and the exhaust gas inlet is provided with a necking in the axial direction of the exhaust gas outlet. And a flared enlarged opening, the radial diameter of the necked portion is smaller than a radial diameter of the flared enlarged opening; the plurality of metal catalyst carriers are sequentially arranged axially behind the flared enlarged; The outer diameter of the conventional ceramic filter element is coated with ceramic wool and disposed between the last one of the metal catalyst carrier and the exhaust gas outlet.
較佳地,本創作在對應該頸縮部位置的該排氣管側壁設有一連通該排氣管內部與外部的進氣孔,使得廢氣通過該頸縮部而加速的同時在排氣管內產生負壓,從而通過進氣孔將空氣吸入排氣管內而提升燃燒效率。 Preferably, the present invention is provided with an air inlet hole communicating with the inside and the outside of the exhaust pipe at a side wall of the exhaust pipe corresponding to the position of the neck portion, so that the exhaust gas is accelerated through the neck portion while the exhaust pipe is being exhausted. A negative pressure is generated inside, thereby drawing air into the exhaust pipe through the intake hole to improve combustion efficiency.
另一種選擇,本創作設於排氣管內的直通式陶瓷濾芯可由一壁流式濾芯取代。 Alternatively, the straight-through ceramic filter element provided in the exhaust pipe can be replaced by a wall flow filter.
較佳者,該等金屬觸媒載體與該直通式陶瓷濾芯或壁流式濾芯在該排氣管中係間隔地配置。 Preferably, the metal catalyst carriers are disposed in spaced relation to the straight-through ceramic filter element or the wall flow filter element in the exhaust pipe.
較佳者,本創作在直通式陶瓷濾芯間的排氣管側壁設有一排水口,該排水口設有用來關閉該排水口的一螺栓。 Preferably, the present invention is provided with a drain port on the side wall of the exhaust pipe between the straight-through ceramic filter elements, and the drain port is provided with a bolt for closing the drain port.
較佳者,本創作的金屬觸媒載體塗佈有鉑金與鈀金氣化觸媒。 Preferably, the metal catalyst carrier of the present invention is coated with a platinum and palladium gasification catalyst.
本創作的優點在於:將本創作的排氣管安裝於車輛後,車輛於行駛時,廢氣從廢氣入口進入後通過頸縮部而加速並保持廢氣溫度,甚至可以經由進氣口將空氣吸入排氣管內和廢氣混合,再使加速的廢氣通過喇叭形擴大口時予以擴散而通過該等金屬觸媒載體與直通式陶瓷濾芯或壁流式濾芯,使排出的有毒廢氣如氮氧化物(NOx)等與金屬觸媒載體碰撞產生高熱引燃廢氣中的碳粒子、一氧化碳與碳氫化合物等,而在通過直通式陶瓷濾芯或壁流式濾芯時,被加入的尿素或氨加以分解還原成氮氣與水分, 以降低對環境的污染。 The advantage of this creation is that after the exhaust pipe of the present invention is installed in the vehicle, when the vehicle is running, the exhaust gas enters through the neck portion to accelerate and maintain the temperature of the exhaust gas, and even the air can be sucked through the air inlet. The trachea is mixed with the exhaust gas, and then the accelerated exhaust gas is diffused through the flared opening to pass through the metal catalyst carrier and the straight-through ceramic filter or the wall flow filter to discharge the toxic exhaust gas such as nitrogen oxides (NOx). Colliding with the metal catalyst carrier to generate carbon particles, carbon monoxide and hydrocarbons in the high heat ignition exhaust gas, and when passing through the straight-through ceramic filter element or the wall flow filter element, the added urea or ammonia is decomposed and reduced to nitrogen. With moisture, To reduce pollution to the environment.
1‧‧‧排氣管 1‧‧‧Exhaust pipe
10‧‧‧進氣孔 10‧‧‧Air intake
11‧‧‧廢氣入口 11‧‧‧Exhaust gas inlet
12‧‧‧廢氣出口 12‧‧‧Exhaust gas export
13‧‧‧頸縮部 13‧‧‧neck
14‧‧‧喇叭形擴大口 14‧‧‧ flared mouth
15‧‧‧排水口 15‧‧‧Drainage
16‧‧‧螺栓 16‧‧‧Bolts
2‧‧‧金屬觸媒載體 2‧‧‧Metal catalyst carrier
3‧‧‧直通式陶瓷濾芯 3‧‧‧through-through ceramic filter
31‧‧‧陶瓷棉 31‧‧‧Ceramic cotton
第一圖為顯示本創作之第一實施例平面剖視示意圖;第二圖為顯示本創作之第一實施例之立體示意圖;以及第三圖為顯示本創作之第二實施例之平面剖視示意圖。 1 is a schematic cross-sectional view showing a first embodiment of the present invention; a second view showing a first embodiment of the present invention; and a third view showing a plan view showing a second embodiment of the present invention; schematic diagram.
以下配合圖式及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。 The implementation of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement the present invention after reading this specification.
如第一圖與第二圖所示,本創作提供的引擎排放廢氣之自動淨化裝置,其第一實施例係包括有一排氣管1,排氣管1包含有位於軸向的兩端且相互連通的一廢氣入口11與一廢氣出口12,該廢氣入口11往該廢氣出口12的軸向方向依序設有一頸縮部13與一喇叭形擴大口14,該頸縮部13的徑向直徑小於喇叭形擴大口14的徑向直徑;對應頸縮部13位置的排氣管1側壁設有一連通該排氣管1內部與外部的進氣孔10。 As shown in the first and second figures, the first embodiment of the present invention provides an automatic purification device for exhausting exhaust gas of an engine, the first embodiment of which includes an exhaust pipe 1 including both ends in the axial direction and mutual An exhaust gas inlet 11 and an exhaust gas outlet 12 are connected, and the exhaust gas inlet 11 is provided with a necking portion 13 and a flared opening 14 in the axial direction of the exhaust gas outlet 12, and the radial diameter of the neck portion 13 It is smaller than the radial diameter of the flared enlarged opening 14; the side wall of the exhaust pipe 1 corresponding to the position of the necked portion 13 is provided with an intake hole 10 that communicates the inside and the outside of the exhaust pipe 1.
在排氣管1內的喇叭形擴大口14後方依序軸向排列地設置複數金屬觸媒載體2與至少一直通式陶瓷濾芯3,且該等金屬觸媒載體2與直通式陶瓷濾芯3在排氣管1中係間隔地配置,該金屬觸媒載體2塗佈有鉑金與鈀金氣化觸媒;該直通式陶瓷濾芯3的外徑包覆有陶瓷棉31並設置在該排列於最後一個金屬觸媒載體2與該廢氣出口12之間。該直通式陶瓷濾芯3也可以由壁流式濾芯(未標示)取代,並在壁流式濾芯外徑包覆陶瓷棉31;所述陶瓷棉31可用來浸漬吸收尿素水或氨水。 A plurality of metal catalyst carriers 2 and at least a conventional ceramic filter element 3 are disposed in the axial direction of the flared expansion port 14 in the exhaust pipe 1, and the metal catalyst carrier 2 and the straight-through ceramic filter element 3 are The exhaust pipe 1 is disposed at intervals, and the metal catalyst carrier 2 is coated with a platinum and palladium gasification catalyst; the outer diameter of the straight-through ceramic filter element 3 is covered with ceramic wool 31 and disposed at the end of the arrangement. A metal catalyst carrier 2 is interposed between the exhaust gas outlet 12. The straight-through ceramic filter element 3 can also be replaced by a wall-flow filter element (not shown), and the outer diameter of the wall-flow filter element is covered with ceramic wool 31; the ceramic wool 31 can be used for impregnating absorption of urea water or ammonia water.
本創作可以進一步在其中一金屬觸媒載體2與直通式陶瓷濾芯3之間的排氣管1側壁設置一排水口15,並在該排水口15設置用來關閉該 排水口15的一螺栓16。 The present invention can further provide a drain port 15 on the side wall of the exhaust pipe 1 between one of the metal catalyst carrier 2 and the straight-through ceramic filter element 3, and is disposed at the drain port 15 for closing the A bolt 16 of the drain port 15.
將本創作的排氣管安裝於車輛後,車輛於行駛時,廢氣從廢氣入口11進入後通過頸縮部13而加速並保持廢氣溫度,廢氣在頸縮部加速的同時在排氣管1內形成負壓,從而通過進氣孔10將排氣管外的空氣吸入排氣管內以混合廢氣,再使混合空氣的加速廢氣通過喇叭形擴大口14予以擴散而通過該等金屬觸媒載體2與直通式陶瓷濾芯3或壁流式濾芯,使排出的有毒廢氣如氮氧化物(NOx)等與金屬觸媒載體2碰撞產生高熱引燃廢氣中的碳粒子、一氧化碳與碳氫化合物等,而在通過直通式陶瓷濾芯3或壁流式濾芯時,被加入的尿素或氨加以分解還原成氮氣與水分,產生的水分則可以從排水孔15被排出,以降低對環境的污染。 After the exhaust pipe of the present invention is installed in the vehicle, when the vehicle enters, the exhaust gas enters from the exhaust gas inlet 11 and accelerates through the neck portion 13 to maintain the temperature of the exhaust gas, and the exhaust gas is accelerated in the neck portion while being in the exhaust pipe 1 A negative pressure is formed to draw air outside the exhaust pipe into the exhaust pipe through the intake hole 10 to mix the exhaust gas, and then the accelerated exhaust gas of the mixed air is diffused through the flared opening 14 to pass through the metal catalyst carrier 2 The straight-through ceramic filter element 3 or the wall-flow type filter element causes the discharged toxic exhaust gas such as nitrogen oxides (NOx) to collide with the metal catalyst carrier 2 to generate carbon particles, carbon monoxide and hydrocarbons in the high heat ignition exhaust gas, and the like. When passing through the straight-through ceramic filter element 3 or the wall-flow type filter element, the added urea or ammonia is decomposed and reduced into nitrogen and moisture, and the generated moisture can be discharged from the drain hole 15 to reduce environmental pollution.
第三圖係顯示本創作引擎排放廢氣之自動淨化裝置的第二實施例,其基本上具有相同於前述第一實施例的結構,其唯一的差別是排氣管1可以不設置前述之進氣孔10。藉此,廢氣從廢氣入口11進入後通過頸縮部13而加速並保持廢氣溫度,再使加速的廢氣通過喇叭形擴大口14予以擴散而通過該等金屬觸媒載體2與直通式陶瓷濾芯3或壁流式濾芯,使排出的有毒廢氣如氮氧化物(NOx)等與金屬觸媒載體2碰撞產生高熱引燃廢氣中的碳粒子、一氧化碳與碳氫化合物等,而在通過直通式陶瓷濾芯3或壁流式濾芯時被加入的尿素或氨加以分解還原成氮氣與水分,產生的水分則可以從排水孔15被排出,以降低對環境的污染。 The third figure shows a second embodiment of the automatic purifying device for exhausting the exhaust gas of the present engine, which basically has the same structure as the foregoing first embodiment, the only difference being that the exhaust pipe 1 may not be provided with the aforementioned intake air. Hole 10. Thereby, after the exhaust gas enters from the exhaust gas inlet 11 , the neck portion 13 accelerates and maintains the exhaust gas temperature, and then the accelerated exhaust gas is diffused through the flared opening 14 to pass through the metal catalyst carrier 2 and the straight-through ceramic filter element 3 . Or a wall-flow filter element, such that the discharged toxic exhaust gas such as nitrogen oxides (NOx) collides with the metal catalyst carrier 2 to generate carbon particles, carbon monoxide and hydrocarbons in the high-heat ignition exhaust gas, and passes through the straight-through ceramic filter element. 3 or the wall-flow filter element is added to the urea or ammonia to be decomposed and reduced into nitrogen and water, and the generated moisture can be discharged from the drain hole 15 to reduce environmental pollution.
以上所述者僅為用以解釋本創作之較佳實施例,並非企圖具以對本創作做任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。 The above description is only for the purpose of explaining the preferred embodiment of the present invention, and is not intended to impose any limitation on the present creation, so that any modifications or changes to the creation made in the same creative spirit are made. , should still be included in the scope of protection of this creative intent.
1‧‧‧排氣管 1‧‧‧Exhaust pipe
10‧‧‧進氣孔 10‧‧‧Air intake
11‧‧‧廢氣入口 11‧‧‧Exhaust gas inlet
12‧‧‧廢氣出口 12‧‧‧Exhaust gas export
13‧‧‧頸縮部 13‧‧‧neck
14‧‧‧喇叭形擴大口 14‧‧‧ flared mouth
15‧‧‧排水口 15‧‧‧Drainage
16‧‧‧螺栓 16‧‧‧Bolts
2‧‧‧金屬觸媒載體 2‧‧‧Metal catalyst carrier
3‧‧‧直通式陶瓷濾芯 3‧‧‧through-through ceramic filter
31‧‧‧陶瓷棉 31‧‧‧Ceramic cotton
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TW105205101U TWM524746U (en) | 2016-04-13 | 2016-04-13 | Automatic purifying device of engine exhaust gas |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI666380B (en) * | 2017-06-16 | 2019-07-21 | 美商瓦特洛威電子製造公司 | Temperature-based control of reagent distribution |
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2016
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI666380B (en) * | 2017-06-16 | 2019-07-21 | 美商瓦特洛威電子製造公司 | Temperature-based control of reagent distribution |
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