TWM510207U - Thread tool - Google Patents
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- TWM510207U TWM510207U TW104210802U TW104210802U TWM510207U TW M510207 U TWM510207 U TW M510207U TW 104210802 U TW104210802 U TW 104210802U TW 104210802 U TW104210802 U TW 104210802U TW M510207 U TWM510207 U TW M510207U
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Description
本創作係關於一種刀具,尤其是一種用以對工件加工出螺紋的螺紋刀。This creation is about a tool, especially a threaded knife that is used to machine a workpiece.
請參照第1圖,其係一種習知的螺紋刀9,該習知螺紋刀9的前端在環周面上等角分布設有數個相同規格的牙刀刃部91,各該牙刀刃部91鄰側對應設有一排屑槽92;各該牙刀刃部91的外側設有數個切削牙刀911。據此結構,該習知的螺紋刀9高速旋轉時,可以由該數個牙刀刃部91對一工件的表面進刀切削,以於該工件的表面成型螺紋。類似於該習知的螺紋刀9的一實施例已揭露於中華民國公告第M497574號專利案當中。Please refer to FIG. 1 , which is a conventional thread cutter 9 . The front end of the conventional thread cutter 9 is equiangularly distributed on the circumferential surface of the ring with a plurality of tooth blade portions 91 of the same specification, and each of the blade edges 91 is adjacent to each other. A chip flute 92 is provided on the side, and a plurality of cutting knives 911 are provided on the outer side of each of the blade edges 91. According to this configuration, when the conventional thread cutter 9 is rotated at a high speed, the surface of a workpiece can be cut by the plurality of blade portions 91 to form a thread on the surface of the workpiece. An embodiment similar to the conventional thread cutter 9 has been disclosed in the Patent No. M497574 of the Republic of China.
其中,在經過一定的切削次數後,各該牙刀刃部91的數個切削牙刀911將鈍化而需要修磨,使其再度鋒利;惟,由於該習知的螺紋刀9的數個牙刀刃部91並不相連,使得修磨作業無法連續進行,而是要對各該牙刀刃部91逐一修磨。如此一來,不僅修磨作業不易操作,致修磨效率不佳,各該牙刀刃部91的數個切削牙刀911被修磨的程度亦難以一致,從而直接影響切削品質,故該習知的螺紋刀9大多只能容許修磨一至二次就須淘汰,否則切削的誤差值就會過大而影響產品良率。Wherein, after a certain number of cutting passes, the plurality of cutting knives 911 of each of the dental blade portions 91 are passivated and need to be ground to make them sharp again; however, due to the plurality of dental knives of the conventional threading knives 9 The portions 91 are not connected, so that the dressing operation cannot be continuously performed, but the respective blade portions 91 are ground one by one. In this way, not only is the grinding operation difficult to operate, but the grinding efficiency is not good, and the degree of grinding of the plurality of cutting knives 911 of each of the dental blade portions 91 is also difficult to be consistent, thereby directly affecting the cutting quality, so the conventional knowledge Most of the thread cutters 9 can only be allowed to be trimmed one or two times, otherwise the cutting error value will be too large and affect the product yield.
有鑑於此,習知的螺紋刀確實仍有加以改善之必要。In view of this, the conventional thread cutters do have the necessary improvements.
本創作提供一種螺紋刀,可提升修磨切削刃時的便利性,並確保修磨效果良好,以維持良好的切削品質。This creation provides a threaded knife that improves the convenience of sharpening the cutting edge and ensures a good grinding effect to maintain good cutting quality.
本創作提供一種螺紋刀,可經多次修磨而不降低切削品質,能大幅延長該螺紋刀的使用壽命。This creation provides a thread cutter that can be repaired many times without reducing the cutting quality and can greatly extend the service life of the thread cutter.
本創作的一種螺紋刀,包含:一刀柄;及一刀頭,該刀頭同軸連接於該刀柄的一端,該刀頭的環周面上設有至少一個切削刃,一排屑槽由該刀頭的自由端面通過該切削刃並向該刀柄延伸,該切削刃最遠離該刀頭中心的端緣形成一刃部,該刃部鄰接該排屑槽的一端形成一大徑端點,該刃部鄰接該排屑槽的另一端形成一小徑端點,該刃部至該刀頭中心的距離由該大徑端點遞減至該小徑端點。The thread cutter of the present invention comprises: a handle; and a cutter head coaxially connected to one end of the cutter handle, the cutter head has at least one cutting edge on the circumferential surface of the cutter head, and a chip flute is provided by the cutter a free end face of the head extends through the cutting edge and extends toward the shank, the cutting edge being furthest from the end edge of the center of the cutter head forming a blade portion, the blade portion abutting the end of the chip flute to form a large diameter end point, The other end of the blade adjacent to the chip flute forms a small diameter end point, and the distance from the blade portion to the center of the cutter head is decreased from the end point of the large diameter to the end point of the small diameter.
其中,該刀柄具有一中心軸,該切削刃的刃部與該刀柄的中心軸共軸。Wherein, the shank has a central axis, and the cutting edge of the cutting edge is coaxial with the central axis of the shank.
其中,該排屑槽的壁面在該大徑端點處具有一切線,該切線與通過該大徑端點的徑向連線具有一夾角;該排屑槽的壁面在該小徑端點處具有另一切線,該另一切線與通過該小徑端點的徑向連線具有另一夾角;該二夾角的差值大於或等於5°。Wherein the wall surface of the chip flute has a line at the end of the large diameter, the tangential line having an angle with a radial line passing through the end point of the large diameter; the wall surface of the chip flute is at the end of the small path There is another tangent that has another angle with the radial line passing through the end of the small path; the difference between the two angles is greater than or equal to 5°.
其中,該二夾角的差值較佳小於或等於15°。Wherein, the difference between the two angles is preferably less than or equal to 15°.
據此,本創作的螺紋刀,可達到提升修磨作業的操作便利性、提升修磨效率、確保修磨效果良好、對工件維持良好的切削品質、延長該螺紋刀的使用壽命以降低刀具損耗成本等多重功效。According to this, the thread cutter of the present invention can improve the operation convenience of the grinding operation, improve the grinding efficiency, ensure the grinding effect is good, maintain good cutting quality for the workpiece, and prolong the service life of the thread cutter to reduce the tool loss. Multiple effects such as cost.
〔本創作〕[this creation]
1‧‧‧刀柄1‧‧‧Knife
2‧‧‧刀頭2‧‧‧ cutter head
21‧‧‧切削刃21‧‧‧ cutting edge
211‧‧‧刃部211‧‧‧blade
22‧‧‧排屑槽22‧‧‧ chip flutes
A‧‧‧中心軸A‧‧‧ center axis
D1、D2、D3‧‧‧距離D1, D2, D3‧‧‧ distance
L1、L2‧‧‧切線L1, L2‧‧‧ tangent
P1‧‧‧大徑端點P1‧‧‧ Great Path Endpoint
P2‧‧‧小徑端點P2‧‧‧ trail end
P3、P4‧‧‧端點P3, P4‧‧‧ endpoint
θ 1、θ 2‧‧‧夾角θ 1, θ 2‧‧‧ angle
〔習用〕[Use]
9‧‧‧螺紋刀9‧‧‧Threading Knives
91‧‧‧牙刀刃部91‧‧‧ teeth blade
911‧‧‧切削牙刀911‧‧‧Cutting cutter
92‧‧‧排屑槽92‧‧‧chip flute
第1圖:一種習知螺紋刀的結構示意圖。Figure 1: Schematic diagram of a conventional thread cutter.
第2圖:本創作一實施例的立體結構示意圖。Fig. 2 is a perspective view showing the structure of an embodiment of the present invention.
第3圖:本創作一實施例的平面結構示意圖。Figure 3 is a schematic view showing the planar structure of an embodiment of the present invention.
第4圖:本創作一實施例的切削刃的徑向截面結構示意圖。Fig. 4 is a schematic view showing the radial cross-sectional structure of the cutting edge of an embodiment of the present invention.
第5圖:本創作一實施例的切削刃的另一種徑向截面結構示意圖。Fig. 5 is a schematic view showing another radial sectional structure of the cutting edge of an embodiment of the present invention.
為讓本創作之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本創作之較佳實施例,並配合所附圖式,作詳細說明如下:請參照第2、3圖,其係本創作螺紋刀的一實施例,該螺紋刀大致上包含一刀柄1及一刀頭2,該刀頭2連接於該刀柄1的一端。In order to make the above and other objects, features and advantages of the present invention more comprehensible, the preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Referring to Figures 2 and 3, It is an embodiment of the present invention. The thread cutter generally comprises a shank 1 and a cutter head 2, and the cutter head 2 is connected to one end of the shank 1.
該刀柄1具有一中心軸A,該刀柄1可供夾掣在車床或銑床等旋轉加工工具機的夾頭上,使該螺紋刀的刀頭2能準確地與工件對位,並對工件進行切削螺紋的加工作業。The shank 1 has a central axis A, which can be clamped on the chuck of a rotary machining machine such as a lathe or a milling machine, so that the cutter head 2 of the thread cutter can accurately align with the workpiece and the workpiece Perform machining operations for cutting threads.
該刀頭2同軸連接於該刀柄1的一端,以由該刀柄1帶動而同步旋轉。該刀頭2的環周面上設有至少一個切削刃21,該切削刃21的數量可以依所需加工成型的螺紋數量來選擇,此為本領域中具有通常知識者可以理解;本實施例圖式以設有數個切削刃21的刀頭2為例呈現,但並不以此為限。The cutter head 2 is coaxially coupled to one end of the shank 1 to be synchronously rotated by the shank 1. At least one cutting edge 21 is provided on the circumferential surface of the cutter head 2. The number of the cutting edges 21 can be selected according to the number of threads to be formed, which is understood by those skilled in the art; this embodiment The figure is represented by a cutter head 2 provided with a plurality of cutting edges 21, but is not limited thereto.
該數個切削刃21並排設置,且該刀頭2另設有一排屑槽22,該排屑槽22由該刀頭2的自由端面通過該數個切削刃21並向該刀柄1延伸,使切削工件時所產生的屑料能通過該排屑槽22而排除,藉以維持切削加工的順暢性。The plurality of cutting edges 21 are arranged side by side, and the cutting head 2 is further provided with a chip flute 22 which passes through the plurality of cutting edges 21 and extends toward the shank 1 by the free end surface of the cutting head 2 The chips generated when the workpiece is cut can be removed through the chip flute 22, thereby maintaining the smoothness of the cutting process.
請參照第3、4圖,各該切削刃21最遠離該刀頭2中心(該中心軸A通過處)的端緣形成一刃部211,該刃部211亦與該刀柄1的中心軸A共軸,該刃部211鄰接該排屑槽22的一端形成一大徑端點P1,該刃部211鄰接該排屑槽22的另一端形成一小徑端點P2,該刃部211至該刀頭2中心的距離由該大徑端點P1遞減至該小徑端點P2。Referring to FIGS. 3 and 4, the edge of each of the cutting edges 21 farthest from the center of the cutter head 2 (where the central axis A passes) forms a blade portion 211, which is also associated with the center axis of the shank 1. A coaxial axis, the blade portion 211 adjacent to one end of the chip flute 22 forms a large diameter end point P1, and the blade portion 211 adjoins the other end of the chip flute 22 to form a small diameter end point P2, the blade portion 211 to The distance from the center of the cutter head 2 is reduced from the large diameter end point P1 to the small diameter end point P2.
據由前述結構,當工具機驅動該螺紋刀高速旋轉時,全新的 螺紋刀將會由其切削刃21上的大徑端點P1接觸工件,並對工件的表面進刀切削,以於該工件的表面成型螺紋。在經過一定的切削次數後,該螺紋刀的大徑端點P1處將鈍化;此時,操作人員只要對該大徑端點P1處附近進行修磨,以縮減該區段至該刀頭2中心的距離,使該刃部211上未被修磨到的區段中,最鄰近該大徑端點P1的端點P3成為該切削刃21上最凸出的部位。即,該端點P3位於該大徑端點P1與該小徑端點P2之間,該端點P3至該刀頭2中心的距離D3原小於距離D1而大於距離D2,經修磨後,該端點P3至該刀頭2中心的距離D3則大於距離D1及距離D2。據此,該螺紋刀將能夠由其切削刃21上的端點P3接觸工件,以於該工件的表面切削成型螺紋。According to the foregoing structure, when the machine tool drives the thread cutter to rotate at a high speed, a brand new The threaded cutter will contact the workpiece by the large-diameter end point P1 of its cutting edge 21, and the surface of the workpiece will be cut to form a thread on the surface of the workpiece. After a certain number of cutting times, the large-diameter end point P1 of the thread cutter will be passivated; at this time, the operator only needs to grind the vicinity of the large-diameter end point P1 to reduce the section to the cutter head 2 The distance from the center is such that the end point P3 closest to the large-diameter end point P1 in the portion of the blade portion 211 which is not ground is the most convex portion on the cutting edge 21. That is, the end point P3 is located between the large-diameter end point P1 and the small-diameter end point P2, and the distance D3 from the end point P3 to the center of the cutter head 2 is originally smaller than the distance D1 and larger than the distance D2, after being repaired, The distance D3 from the end point P3 to the center of the cutter head 2 is greater than the distance D1 and the distance D2. Accordingly, the threaded knife will be able to contact the workpiece by the end point P3 on its cutting edge 21 to cut the forming thread on the surface of the workpiece.
依此類推,當該端點P3處鈍化後,則再修磨該端點P3處附近,以縮減該區段至該刀頭2中心的距離,使該刃部211上未被修磨到的區段中,最鄰近該大徑端點P1的端點P4成為該切削刃21上最凸出的部位。And so on, when the end point P3 is passivated, the vicinity of the end point P3 is repaired to reduce the distance of the section to the center of the cutter head 2, so that the blade portion 211 is not ground. In the section, the end point P4 closest to the end point P1 of the large diameter becomes the most convex portion on the cutting edge 21.
其中,請參照第5圖,該排屑槽22的壁面在該大徑端點P1處具有一切線L1,該切線L1與通過該大徑端點P1的徑向連線具有一夾角θ 1(即為該螺紋刀的切割角);該排屑槽22的壁面在該小徑端點P2處具有一切線L2,該切線L2與通過該小徑端點P2的徑向連線具有一夾角θ 2。該夾角θ 1與該夾角θ 2的差值約大於或等於5°,該差值若小於5°,該螺紋刀對工件切削成型螺紋時,該螺紋刀易與螺紋的導程角發生干涉;相對地,該二夾角θ 1、θ 2的差值越大,該刃部211的周長則越短,致該螺紋刀可被修磨的次數減少,故該差值較佳小於或等於15°。Referring to FIG. 5, the wall surface of the chip flute 22 has a line L1 at the large-diameter end point P1, and the tangent line L1 has an angle θ 1 with a radial line passing through the large-diameter end point P1 ( That is, the cutting angle of the thread cutter; the wall surface of the chip flute 22 has a line L2 at the end point P2 of the small diameter, and the tangent line L2 has an angle θ with a radial line passing through the end point P2 of the small diameter 2. The difference between the angle θ 1 and the angle θ 2 is greater than or equal to 5°. If the difference is less than 5°, the thread cutter can easily interfere with the lead angle of the thread when cutting the thread into the workpiece; In contrast, the larger the difference between the two angles θ 1 and θ 2 is, the shorter the circumference of the blade portion 211 is, and the number of times the thread cutter can be polished is reduced, so the difference is preferably less than or equal to 15 °.
綜上所述,本創作的螺紋刀,可供使用者將其切削刃上鈍化的部位修磨掉,而以未被修磨到鋒利部位繼續進行切削加工,故修磨的目標是把鈍化的部位除掉,而不是把鈍化的部位重新磨到鋒利,使得修磨作業相當易於操作且能快速完成;對具有數個切削刃的螺紋刀而言,也相對 容易使各切削刃被修磨的效果一致。因此,本創作的螺紋刀可維持良好的切削品質。In summary, the thread cutter of the present invention can be used for the user to remove the passivated portion of the cutting edge, and the cutting process is continued without being ground to the sharp part, so the goal of the grinding is to passivate. The part is removed, instead of re-grinding the passivated part to sharpness, making the grinding operation quite easy to operate and quick to complete; for a threaded knife with several cutting edges, it is also relatively It is easy to make the effect of grinding the cutting edges consistent. Therefore, the thread cutter of this creation can maintain good cutting quality.
再者,本創作的螺紋刀,可經多次修磨而不降低切削品質,其切削刃的整個刃部都可以在不同次的修磨後依序作為切削工件的部位,直至使用到該刃部的末端(該小徑端點處)也鈍化後,該螺紋刀才需淘汰,故其使用壽命約為習知螺紋刀的數十倍以上。因此,本創作的螺紋刀可耐久使用,降低刀具損耗的成本。Furthermore, the thread cutter of the present invention can be repaired many times without lowering the cutting quality, and the entire blade portion of the cutting edge can be sequentially used as a part for cutting the workpiece after different grinding operations until the blade is used. After the end of the part (at the end of the small diameter) is also passivated, the threaded knife needs to be eliminated, so its service life is about tens of times more than that of the conventional thread cutter. Therefore, the thread cutter of this creation can be used for a long time, reducing the cost of tool loss.
雖然本創作已利用上述較佳實施例揭示,然其並非用以限定本創作,任何熟習此技藝者在不脫離本創作之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本創作所保護之技術範疇,因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed by the above-described preferred embodiments, it is not intended to limit the present invention, and it is still within the spirit and scope of the present invention to make various changes and modifications to the above embodiments. The technical scope of the protection is created, so the scope of protection of this creation is subject to the definition of the patent application scope attached.
1‧‧‧刀柄1‧‧‧Knife
2‧‧‧刀頭2‧‧‧ cutter head
21‧‧‧切削刃21‧‧‧ cutting edge
211‧‧‧刃部211‧‧‧blade
22‧‧‧排屑槽22‧‧‧ chip flutes
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW104210802U TWM510207U (en) | 2015-07-03 | 2015-07-03 | Thread tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW104210802U TWM510207U (en) | 2015-07-03 | 2015-07-03 | Thread tool |
Publications (1)
Publication Number | Publication Date |
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TWM510207U true TWM510207U (en) | 2015-10-11 |
Family
ID=54852472
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW104210802U TWM510207U (en) | 2015-07-03 | 2015-07-03 | Thread tool |
Country Status (1)
Country | Link |
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TW (1) | TWM510207U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI560012B (en) * | 2015-07-03 | 2016-12-01 | Chuan Hong Prec Tool Mfg Co Ltd | Thread cutting tool |
TWI622712B (en) * | 2016-11-21 | 2018-05-01 | 詮豐精密工具股份有限公司 | An inner-screwed member and a tool to form its internal threads |
-
2015
- 2015-07-03 TW TW104210802U patent/TWM510207U/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI560012B (en) * | 2015-07-03 | 2016-12-01 | Chuan Hong Prec Tool Mfg Co Ltd | Thread cutting tool |
TWI622712B (en) * | 2016-11-21 | 2018-05-01 | 詮豐精密工具股份有限公司 | An inner-screwed member and a tool to form its internal threads |
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