TWM561898U - Composite soft cable combination - Google Patents
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Abstract
一種複合式軟排線組合包括柔性扁平排線、接合層、多個微形同軸纜線及外覆蓋層。柔性扁平排線具有多個導體、及一絕緣層,多個導體傳導電力,絕緣層包覆多個所述導體。接合層佈設於絕緣層的上表面。多個微形同軸纜線藉由所述接合層黏固於柔性扁平排線;每一微形同軸纜線具有一圓芯線、及一絕緣包覆層;絕緣包覆層包覆圓芯線,圓芯線傳輸訊號。外覆蓋層覆蓋多個微形同軸纜線。 A composite flexible cable assembly includes a flexible flat cable, a bonding layer, a plurality of micro-coaxial cables, and an outer cover layer. The flexible flat cable has a plurality of conductors and an insulating layer, the plurality of conductors conducting electrical power, and the insulating layer covering the plurality of conductors. The bonding layer is disposed on the upper surface of the insulating layer. a plurality of micro-coaxial cables are adhered to the flexible flat cable by the bonding layer; each micro-coaxial cable has a round core wire and an insulating coating layer; the insulating coating layer covers the round core wire, and the core wire Transmit the signal. The outer cover covers a plurality of micro-coaxial cables.
Description
本創作涉及一種複合式軟排線組合,特別是指一種複合有柔性扁平排線以及多個微形同軸纜線的軟排線組合。 The present invention relates to a composite flexible cable combination, in particular to a flexible cable combination composited with a flexible flat cable and a plurality of micro coaxial cables.
目前許多電氣裝置已廣泛使用柔性(flexible,或稱可撓性)連接線用以構成板對板或移動部件與主機板之間的電性連接。例如:柔性連接線可應用在筆記型電腦的液晶螢幕(LCD)與主機板之間的電性連接。 Flexible connectors, or flexible connectors, have been widely used in many electrical devices to form electrical connections between board-to-board or moving parts and motherboards. For example, a flexible cable can be used to electrically connect a liquid crystal display (LCD) of a notebook computer to a motherboard.
目前習知常見的柔性連接線一種為柔性扁平排線(Flexible Flat Cable,FFC),柔性扁平排線包括多個扁形導體被包覆於絕緣材料中間,然而柔性扁平排線在傳輸高頻訊號時,容易造成雜訊干擾以及串音雜訊。習知常見柔性連接線的另一種為微形同軸纜線(Micro-Coaxial Cable Assembly,MCX),其適用於高速傳輸的電子產品,以特殊的屏蔽層達到低衰減、高彎曲次數,並且可減少空間機構上的限制。其具有高速傳輸、低電磁波及輕薄精小等特性。然而,微形同軸纜線的芯線直徑小,無法負荷較大的電流傳輸。 One of the conventional flexible connecting wires is a flexible flat cable (FFC). The flexible flat cable includes a plurality of flat conductors wrapped in the middle of the insulating material, but the flexible flat cable is used to transmit high frequency signals. It is easy to cause noise interference and crosstalk noise. Another common type of flexible connecting cable is a Micro-Coaxial Cable Assembly (MCX), which is suitable for high-speed transmission of electronic products, with a special shielding layer to achieve low attenuation, high bending times, and can be reduced Space agency restrictions. It has high-speed transmission, low electromagnetic wave and thin and light features. However, the core of the micro-coaxial cable has a small core diameter and cannot be loaded with a large current.
本創作實施例在於提供一種複合式軟排線組合,其在不增加整體排線的寬度的條件下,提供可以良好地傳輸高頻訊號,且可 符合大電流傳輸需求的複合式軟排線組合。 The present invention provides a composite flexible cable combination that provides good transmission of high frequency signals without increasing the width of the overall cable. A combination of flexible flexible cable that meets the needs of high current transmission.
為達上面所描述的目的,依本創作其中一實施例所提供的一種複合式軟排線組合,其包括柔性扁平排線、接合層、多個微形同軸纜線及外覆蓋層。柔性扁平排線具有多個導體、及一絕緣層,多個所述導體傳導電力,所述絕緣層包覆多個所述導體。接合層佈設於所述絕緣層的上表面。多個微形同軸纜線藉由所述接合層黏固於所述柔性扁平排線;每一所述微形同軸纜線具有一圓芯線、及一絕緣包覆層;所述絕緣包覆層包覆所述圓芯線,所述圓芯線傳輸訊號。外覆蓋層覆蓋多個所述微形同軸纜線。 For the purposes described above, a composite flexible cable assembly according to one embodiment of the present invention includes a flexible flat cable, a bonding layer, a plurality of micro-coaxial cables, and an outer cover layer. The flexible flat cable has a plurality of conductors and an insulating layer, the plurality of conductors conducting electrical power, and the insulating layer encasing a plurality of the conductors. A bonding layer is disposed on an upper surface of the insulating layer. a plurality of micro-coaxial cables are adhered to the flexible flat cable by the bonding layer; each of the micro-coaxial cables has a round core wire and an insulating coating layer; The round core wire is covered, and the round core wire transmits a signal. The outer cover covers a plurality of the micro-coaxial cables.
本創作的有益效果可以在於,本創作實施例所提供的複合式軟排線組合,將多個微形同軸纜線與柔性扁平排線的導體以上下堆疊的方式排列,可以節省整體的面積,避免增加寬度。微形同軸纜線可以良好地傳輸高頻訊號,柔性扁平排線可符合大電流傳輸需求。再者,微形同軸纜線可以協助加強固定柔性扁平排線外露的線端,減少變形或翻翹,更順利插入電連接器,而便於組裝。 The beneficial effect of the present invention may be that the composite flexible cable combination provided by the present embodiment can arrange a plurality of micro-coaxial cables and conductors of the flexible flat cable to be stacked above and above, thereby saving the overall area. Avoid increasing the width. The micro-coaxial cable can transmit high-frequency signals well, and the flexible flat cable can meet the requirements of high-current transmission. Furthermore, the micro-coaxial cable can help to strengthen the exposed end of the flexible flat cable, reduce deformation or tilting, and smoothly insert the electrical connector for easy assembly.
為使能更進一步瞭解本創作之特徵及技術內容,請參閱以下有關本創作之詳細說明與附圖,然而所附圖式僅提供參考與說明用,並非用來對本創作加以限制者。 In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings are only for reference and explanation, and are not intended to limit the creation.
1、1a‧‧‧複合式軟排線組合 1, 1a‧‧‧Composite flexible cable combination
10‧‧‧柔性扁平排線 10‧‧‧Flexible flat cable
12‧‧‧導體 12‧‧‧Conductor
13‧‧‧黏接層 13‧‧‧Adhesive layer
14a、14b‧‧‧絕緣膜 14a, 14b‧‧‧Insulation film
20‧‧‧接合層 20‧‧‧ joint layer
30‧‧‧微形同軸纜線 30‧‧‧Micro-shaped coaxial cable
31‧‧‧圓芯線 31‧‧‧round wire
32‧‧‧絕緣包覆層 32‧‧‧Insulation coating
33‧‧‧屏蔽層 33‧‧‧Shield
34‧‧‧外披層 34‧‧‧ outer layer
40、40a‧‧‧外覆蓋層 40, 40a‧‧‧ outer cover
41‧‧‧頂部 41‧‧‧ top
42‧‧‧翼部 42‧‧‧ wing
圖1為本創作的複合式軟排線組合第一實施例的立體分解圖。 1 is an exploded perspective view of a first embodiment of a composite flexible cable assembly according to the present invention.
圖2為本創作的複合式軟排線組合第一實施例的立體組合圖。 FIG. 2 is a perspective assembled view of the first embodiment of the composite flexible cable combination according to the present invention.
圖3為本創作的複合式軟排線組合第一實施例的前視圖。 Figure 3 is a front elevational view of the first embodiment of the composite flexible cable assembly of the present invention.
圖4為圖3中的IV部分的放大圖。 Fig. 4 is an enlarged view of a portion IV of Fig. 3.
圖5為本創作的複合式軟排線組合第二實施例的立體分解圖。 Fig. 5 is an exploded perspective view showing the second embodiment of the composite flexible cable assembly of the present invention.
圖6為本創作的複合式軟排線組合第二實施例的立體組合圖。 Fig. 6 is a perspective assembled view of the second embodiment of the composite flexible cable assembly of the present invention.
圖7為本創作的複合式軟排線組合第二實施例的前視圖。 Figure 7 is a front elevational view of the second embodiment of the composite flexible cable assembly of the present invention.
圖8為圖7中的VIII部分的放大圖。 Figure 8 is an enlarged view of a portion VIII of Figure 7.
請參考圖1至圖4,本創作提供一種複合式軟排線組合1,其包括有柔性扁平排線10、接合層20、微形同軸纜線(MCX,Micro-Coaxial Cable)30、以及外披層40。 Referring to FIG. 1 to FIG. 4, the present invention provides a composite flexible cable assembly 1 comprising a flexible flat cable 10, a bonding layer 20, a Micro-Coaxial Cable (MCX) 30, and an external device. Cloth 40.
柔性扁平排線10具有多個扁平的導體12、及一扁平的絕緣層。在本實施例中,該些導體12可是鍍錫銅線,用以傳導電力,但不限制於此,例如也可以用以傳輸一般(非高頻)訊號,例如接地。絕緣層(參標號14a、14b)包覆該些導體12。如圖4所示,在本實施中,絕緣層可以是由一對絕緣膜14a、14b所構成,絕緣膜14a、14b可以由聚酯樹脂(如聚乙烯對苯二甲酸酯:Polyethylene Terephthalate,PET)等形成,該對絕緣膜14a、14b藉由黏接層13壓合於該些導體12的兩側。黏接層13例如可以是由熱可塑性樹脂、熱硬化性樹脂或紫外線硬化性樹脂等構成。 The flexible flat cable 10 has a plurality of flat conductors 12 and a flat insulating layer. In this embodiment, the conductors 12 may be tinned copper wires for conducting power, but are not limited thereto. For example, the conductors 12 may also be used to transmit general (non-high frequency) signals, such as grounding. An insulating layer (reference numerals 14a, 14b) covers the conductors 12. As shown in FIG. 4, in the present embodiment, the insulating layer may be composed of a pair of insulating films 14a, 14b, and the insulating films 14a, 14b may be made of a polyester resin (such as polyethylene terephthalate: Polyethylene Terephthalate, The pair of insulating films 14a and 14b are press-bonded to both sides of the conductors 12 by the adhesive layer 13. The adhesive layer 13 may be made of, for example, a thermoplastic resin, a thermosetting resin, or an ultraviolet curable resin.
如圖1及4所示,接合層20佈設於所述絕緣層的上表面,本實施例的圖1僅為示意圖。本實施例是貼附於上方的絕緣膜14a的外表面。然而,柔性扁平排線10是上下對稱的,接合層20也可以佈設於下方的絕緣膜14b的外表面。接合層20可以是雙面膠、或者由膠狀的材料經過硬化而成,例如由熱可塑性樹脂、熱硬化性樹脂或紫外線硬化性樹脂等構成。 As shown in FIGS. 1 and 4, the bonding layer 20 is disposed on the upper surface of the insulating layer, and FIG. 1 of the present embodiment is only a schematic view. This embodiment is an outer surface of the insulating film 14a attached to the upper side. However, the flexible flat cable 10 is vertically symmetrical, and the bonding layer 20 may be disposed on the outer surface of the lower insulating film 14b. The bonding layer 20 may be a double-sided tape or a hardened material, for example, a thermoplastic resin, a thermosetting resin, or an ultraviolet curable resin.
多個微形同軸纜線30,藉由接合層20黏固於所述柔性扁平排線10;每一微形同軸纜線30具有一圓芯線(conductor)31、及一絕緣包覆層(dielectric core layer)32。圓芯線31可以是單股或多股的合金金屬絲。絕緣包覆層32包覆圓芯線31,在本實施例中,該些圓芯線31用以傳輸訊號,特別適合用於傳輸高頻訊號,但不限制於此。 A plurality of micro-coaxial cables 30 are adhered to the flexible flat cable 10 by a bonding layer 20; each micro-coaxial cable 30 has a conductor 31 and an insulating core Layer) 32. The core wire 31 may be a single or multiple strands of alloy wire. The insulating core 32 covers the core wire 31. In the embodiment, the core wire 31 is used for transmitting signals, and is particularly suitable for transmitting high frequency signals, but is not limited thereto.
本實施例的每一微形同軸纜線30還具有一屏蔽層(metallic shielding layer)33、及一外披層(jacket layer)34。屏蔽層33包覆所述絕緣包覆層32,所述外披層34包覆該屏蔽層33。具體而言,上述遮罩層33可以是由多根的錫銅合金絲纏繞以達到遮罩的功能。外披層34可以為銅箔加含氟聚合物,含氟聚合物膜例如可以是PFA(四氟乙烯-全氟烷氧基乙烯基醚共聚物,又名,過氟烷基化物),PFA具有極小的表面張力且具良好耐腐蝕性。 Each micro-coaxial cable 30 of this embodiment also has a shielding layer (metallic A shielding layer 33, and a jacket layer 34. The shielding layer 33 covers the insulating coating layer 32, and the outer covering layer 34 covers the shielding layer 33. Specifically, the above-mentioned mask layer 33 may be a function of winding a plurality of tin-copper alloy wires to achieve a mask. The outer layer 34 may be a copper foil plus a fluoropolymer, and the fluoropolymer film may be, for example, PFA (tetrafluoroethylene-perfluoroalkoxy vinyl ether copolymer, aka, perfluoroalkylate), PFA. Has a very small surface tension and good corrosion resistance.
如圖3及圖4所示,最後,本實施例利用一外覆蓋層40覆蓋該些微形同軸纜線30,可以藉由接合層20黏固於該些微形同軸纜線30的外側。本實施例的外覆蓋層40為絕緣材料構成。外覆蓋層40的寬度,可以是覆蓋至最外側的兩根微形同軸纜線30。 As shown in FIG. 3 and FIG. 4 , in the embodiment, the micro-coaxial cable 30 is covered by an outer cover layer 40 and can be adhered to the outer side of the micro-coaxial cable 30 by the bonding layer 20 . The outer cover 40 of the present embodiment is made of an insulating material. The width of the outer cover 40 may be the two micro-coaxial cables 30 that cover the outermost side.
如圖3所示,本創作的複合式軟排線組合1的多個微形同軸纜線30之間的間距(pitch)彼此相等。柔性扁平排線10的導體12的數量大於該些微形同軸纜線30的數量。 As shown in FIG. 3, the pitch between the plurality of micro-coaxial cables 30 of the composite flexible cable combination 1 of the present invention is equal to each other. The number of conductors 12 of the flexible flat cable 10 is greater than the number of the micro-coaxial cables 30.
在製程上,本創作可行的方式,是先將該些微形同軸纜線30先黏合在外覆蓋層40上,形成一微形同軸纜線的排線,再藉由接合層20黏固於該些微形同軸纜線30的外側。該些微形同軸纜線30可以等間距的方式黏合在外覆蓋層40上。 In the process, the creative method is to first bond the micro-coaxial cable 30 to the outer cover 40 to form a micro-coaxial cable, and then adhere to the micro-layer by the bonding layer 20. The outer side of the coaxial cable 30. The micro-coaxial cables 30 can be bonded to the outer cover 40 in an equally spaced manner.
依本實施例具體的結構安排,微形同軸纜線30的外徑可以是0.35mm,但不限制於此,也可以是0.6mm,0.8mm,1.13mm,1.37mm。柔性扁平排線10的厚度可以小於0.35mm,更具體的說,可以是小於2.1mm。本創作的複合式軟排線組合1的整體厚度可以小於0.7mm。微形同軸纜線30之間的間隔,可以小於微形同軸纜線30的外徑。換句話說,相鄰的柔性扁平排線10的導體12之間的間距(pitch)小於兩倍的微形同軸纜線30的外徑,亦即小於0.7mm。 According to the specific structural arrangement of the embodiment, the outer diameter of the micro-coaxial cable 30 may be 0.35 mm, but is not limited thereto, and may be 0.6 mm, 0.8 mm, 1.13 mm, 1.37 mm. The thickness of the flexible flat cable 10 may be less than 0.35 mm, and more specifically may be less than 2.1 mm. The overall thickness of the composite flexible cable combination 1 of the present invention may be less than 0.7 mm. The spacing between the micro-coaxial cables 30 can be less than the outer diameter of the micro-coaxial cable 30. In other words, the pitch between the conductors 12 of adjacent flexible flat wires 10 is less than twice the outer diameter of the micro-coaxial cable 30, i.e., less than 0.7 mm.
如圖3及圖4所示,本創作的複合式軟排線組合1的該些微形同軸纜線30與柔性扁平排線10是以上下堆疊的方式排列。一種可行的實施方式,其中每一微形同軸纜線30與柔性扁平排線10 的導體12呈一對一以上下堆疊的方式排列,但並不限制於此。本創作的複合式軟排線組合1是堆疊的方式,並不是將微形同軸纜線與柔性扁平排線併排於同一層,可以節省整體的面積,避免增加寬度。再者,微形同軸纜線30可以協助加強固定柔性扁平排線10外露的線端,減少變形或翻翹,更順利插入電連接器,而便於組裝。 As shown in FIG. 3 and FIG. 4, the micro-coaxial cable 30 and the flexible flat cable 10 of the composite flexible cable combination 1 of the present invention are arranged in a stacked manner. A possible implementation in which each micro-coaxial cable 30 and flexible flat cable 10 The conductors 12 are arranged in a one-to-one or more stacked manner, but are not limited thereto. The composite flexible cable combination 1 of the present invention is a stacked manner, and the micro-coaxial cable and the flexible flat cable are not arranged side by side in the same layer, which can save the overall area and avoid increasing the width. Moreover, the micro-coaxial cable 30 can assist in reinforcing the exposed end of the flexible flexible flat cable 10, reducing deformation or tilting, and smoothly inserting the electrical connector for assembly.
本創作的複合式軟排線組合1有利於小形化的電子產品,由於每一微形同軸纜線30以同軸線型態(Coaxial)組成,藉以降低本身雜訊的產生以及提升抵抗外界干擾的能力。本創作的複合式軟排線組合1可以依需要,利用微形同軸纜線30傳輸高頻訊號,利用柔性扁平排線10傳輸電力或一般非高頻訊號,從而可以降低雜訊干擾以及避免串音雜訊(Crosstalk)。 The composite flexible cable combination 1 of the present invention is advantageous for small-sized electronic products, since each micro-shaped coaxial cable 30 is composed of a coaxial type (Coaxial), thereby reducing the generation of noise and improving the resistance to external interference. ability. The composite flexible cable combination 1 of the present invention can transmit high-frequency signals by using the micro-coaxial cable 30 as needed, and transmit power or general non-high-frequency signals by using the flexible flat cable 10, thereby reducing noise interference and avoiding stringing. Crosstalk.
請參閱圖5至圖8,本實施例的複合式軟排線組合1a與上述實施例的差異在於,其中外覆蓋層40a的寬度大於多個所述微形同軸纜線30的整體寬度,並延伸至所述柔性扁平排線10的表面。如圖7所示,外覆蓋層40a的寬度超過最外側的微形同軸纜線30大約有兩倍相鄰的導體12之間的間距(pitch)。具體的說,外覆蓋層40a包括一頂部41及一對翼部42,翼部42貼附於柔性扁平排線10的表面,且涵蓋兩個相鄰的導體12。藉此更穩固地包覆該些微形同軸纜線30,避免外力造成微形同軸纜線30的剝離。 Referring to FIG. 5 to FIG. 8 , the composite flexible cable assembly 1 a of the present embodiment is different from the above embodiment in that the width of the outer cover layer 40 a is greater than the overall width of the plurality of the micro-coaxial cables 30 , and It extends to the surface of the flexible flat cable 10. As shown in FIG. 7, the outer cover layer 40a has a width that exceeds the outermost micro-coaxial cable 30 by approximately twice the pitch between adjacent conductors 12. In particular, the outer cover 40a includes a top portion 41 and a pair of wings 42 that are attached to the surface of the flexible flat cable 10 and that cover two adjacent conductors 12. Thereby, the micro-coaxial cables 30 are more stably covered to prevent the external force from causing the peeling of the micro-coaxial cable 30.
上述僅為本創作的複合式軟排線組合的舉例說明,本創作並不限制於此,例如,柔性扁平排線10的兩側面均可以設有多個微形同軸纜線30。或者,可以設有兩條柔性扁平排線10以夾持多個微形同軸纜線30於中間。 The above is only an example of the composite flexible cable combination of the present invention. The present invention is not limited thereto. For example, the flexible flat cable 10 may be provided with a plurality of micro-coaxial cables 30 on both sides. Alternatively, two flexible flat cables 10 may be provided to hold the plurality of micro-coaxial cables 30 in the middle.
綜上所述,本創作的有益效果可以在於,本創作實施例所提供複合式軟排線組合,將多個微形同軸纜線30與柔性扁平排線10 的導體12以上下堆疊的方式排列。此種堆疊的方式,並非將微形同軸纜線30與柔性扁平排線10併排於同一層,可以節省整體的面積,避免增加寬度。該些導體12用以傳導電力或一般(非高頻)訊號可符合大電流傳輸需求。微形同軸纜線30可以良好地傳輸高頻訊號,提升抵抗外界干擾的能力。再者,微形同軸纜線30可以協助加強固定柔性扁平排線10外露的線端,減少變形或翻翹,更順利插入電連接器,而便於組裝。 In summary, the beneficial effect of the present invention may be that the composite flexible cable combination provided by the present embodiment provides a plurality of micro-coaxial cables 30 and flexible flat cables 10 The conductors 12 are arranged in a stacked manner above and below. In this manner of stacking, the micro-coaxial cable 30 and the flexible flat cable 10 are not arranged side by side in the same layer, which can save the overall area and avoid increasing the width. The conductors 12 are used to conduct electrical power or general (non-high frequency) signals to meet high current transmission requirements. The micro-coaxial cable 30 can transmit high-frequency signals well and improve the ability to resist external interference. Moreover, the micro-coaxial cable 30 can assist in reinforcing the exposed end of the flexible flexible flat cable 10, reducing deformation or tilting, and smoothly inserting the electrical connector for assembly.
以上所述僅為本創作的較佳可行實施例,非因此侷限本創作的專利範圍,故舉凡運用本創作說明書及圖式內容所做的等效技術變化,均包含於本創作的保護範圍內。 The above description is only a preferred and feasible embodiment of the present invention, and thus does not limit the scope of the patent of the present invention. Therefore, any equivalent technical changes made by using the present specification and the contents of the schema are included in the scope of protection of the present creation. .
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CN112133476A (en) * | 2020-08-12 | 2020-12-25 | 番禺得意精密电子工业有限公司 | Conductive substrate and method for manufacturing the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112133476A (en) * | 2020-08-12 | 2020-12-25 | 番禺得意精密电子工业有限公司 | Conductive substrate and method for manufacturing the same |
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