M334921 八、新型說明: 【新型所屬之技術領域】 (RTO) 本創作係有關-種燃燒系統,尤指一種解決膠狀物質、黑炭 (Tar)及二氧切問題之揮發性有機氣體(紙)蓄熱處理系統 【先前技術】 氣體(TOs)為㈣基板則、軟性銅縣板 氣污晴 _、化工轉生產繼所形成之主要空 及水蓄 多以⑽(f熱式燃燒爐)將其氧化為二氧化碳 ϋ 口 爐)為彻高溫職通過m專進行 結構之大比表面積及陶竞:九2:、陶:所構建,利用蜂巢 回收工作。 、 义子尤、傳係數以有效進行高溫排氣熱 材料要求。因此原S1=歐規、CNS、ISG等環保材料、阻燃 過程中會形成膠狀二份有機物質’此有機物質於升溫 其會附著於進口总、t貝此膠狀物質為黏性極大之黃褐色物體, 到高溫二:黑巢式蓄熱碑、風車峨 VOCs中另常含右^ 成二氧切物f切錢物⑽升溫触巾會氧化形 無論是膠_、微_,其f地十分堅硬。 、尺(Tar)及二氧化矽均會造成_機件功能 M334921 變圭或蜂巢式蓄熱磚阻塞,進熱回收效率及額年限。因 此如何有效解決膠狀物質、黑炭(Tar)及二氧化洲題,便成為 當今RTO業者急思解決的課題。 … 【新型内容】 本創作之主要目的,在於解決傳統缺失,避免缺失存在,本 創作將™蓄熱燃燒處理系統重新設計,將製程機台所排放之 VOC:廢乳’以製程機台風管銜接單元輸入廢氣預先加熱單元,將 二氣預先加熱至125〜175C ’使得廢氣中之有機物質形成膠狀型 態及無機物質(石夕化合物)氧化為二氧化石夕固體型態,經捕集網及 重力沉降集猶理單元餘膠狀物質及大驗固體物質⑺〇 小再經多管旋風集塵處理單元截除較小顆粒固體物質 ,lcrons)亚經排放風管銜接單元排放至後段勵再生 二、處理系統(剛進仃VGCs處理’以達到紐RT㈣部蜂巢式 蓄熱燃燒處理系統之目的。 【實施方式】 兹有關本創作之技術内容及詳細 請參閱第-圖,係本創作之你^ Θ見配&圖式况明如下. 結示意圖。如所圖示:=有機氣體蓄熱燃燒處理系統連 統,包括.Λ ^ 之軍發性有機氣體蓄熱燃燒處理系 處理=二=熱單元5、捕集網及重力沉降集塵 , 及夕5紋風集塵處理單元15。其中, 級廢孔預先加熱處理單元5,透過風管⑽連結緊急排 M334921 放官路3、製程機台風管銜接單元1 '緊急排放風門2及風管保溫 單元4,並在該入流廢氣預先加熱處理單元5的輸入及輸出之風 管上連結有一廢氣預先加熱壓差控制單元7。另於該入流廢 氣預,加熱處理單元5上連結有一 RTO高溫排氣管路6,並於該 RTO咼’里排氣管路6上連結有一廢氣預先加熱溫度控制單元&。 該入流廢氣預先加熱處理單元5用來控制進氣溫度的設備之一。 預先加熱單元即為”技熱交換器,利用RTQ高溫排氣與入流廢 氣進行熱交換,進而提高入流廢氣之操作溫度。 山該捕集網及重力沉降集塵處理單元9,係呈一漏斗狀,其輸 入^%透過風官1GG與該人流廢氣預先加熱處理單元5的 導網及重力沉降集塵處理單719内部至少有-個集塵空i ¥板10及至少一個金屬捕集網π。於該捕集網及舌M334921 VIII. New Description: [New Technical Field] (RTO) This creation is related to a kind of combustion system, especially a volatile organic gas (paper) that solves the problem of gelatinous substances, black carbon (Tar) and dioxolysis. ) Heat storage system [prior art] Gas (TOs) is (4) substrate, soft copper county plate gas _ _, the main air and water storage formed by chemical conversion production (10) (f thermal furnace) Oxidation to carbon dioxide ϋ mouth furnace) for the high temperature job through m special structure of the large surface area and Tao Jing: Jiu 2: Tao: built, using the honeycomb recycling work. , Yiziyou, pass coefficient to effectively carry out high temperature exhaust heat material requirements. Therefore, the original S1 = European regulations, CNS, ISG and other environmentally friendly materials, in the flame retardant process will form a gelatinous two organic substances 'this organic matter will be attached to the total imports when heated, t gelatinous material is very sticky Yellow-brown objects, to high temperature two: black nest type heat storage monument, windmill 峨 VOCs often contain right ^ into dioxygen cut material f cut money (10) heating touch towel will oxidize shape whether it is glue _, micro _, its f Very hard. , Tar and cerium oxide will cause _ machine function M334921 change or honeycomb type heat storage brick blockage, heat recovery efficiency and years. Therefore, how to effectively solve the problem of gelatinous substances, black carbon (Tar) and dioxide dioxide has become a problem that RTO operators today have to solve. ... [New Content] The main purpose of this creation is to solve the traditional lack and avoid the existence of the missing. This creation redesigns the TM thermal storage combustion treatment system, and the VOC: waste milk discharged from the processing machine is input into the processing machine air duct connection unit. The pre-heating unit of the exhaust gas preheats the two gases to 125~175C′, so that the organic substances in the exhaust gas form a colloidal form and the inorganic substance (the compound of the stone compound) is oxidized into a solid state of the dioxide, through the trapping net and gravity. The sedimentary collection unit is the residual gelatinous substance and the large-scale solid matter (7), and then the small-volume solid matter is cut off by the multi-tube cyclone dust collection unit, and the lcrons) sub-discharge duct connection unit is discharged to the rear stage to regenerate. The processing system (just entering the VGCs processing) to achieve the purpose of the New RT (four) honeycomb type regenerative combustion treatment system. [Embodiment] Please refer to the figure-picture for the technical content and details of this creation. The & pattern is as follows. The schematic diagram. As shown: = organic gas regenerative combustion treatment system, including. Λ ^ military organic gas heat storage Burning treatment system = two = thermal unit 5, trapping net and gravity sedimentation dust collection, and eve 5 wind dust collection processing unit 15. Among them, the stage waste hole preheating processing unit 5, through the air duct (10), the emergency line M334921 The release road 3, the process machine air duct connection unit 1 'emergency discharge damper 2 and the air duct insulation unit 4, and an exhaust gas preheating differential pressure control is connected to the input and output air duct of the inflow exhaust gas preheating processing unit 5 Unit 7. In addition to the inflow exhaust gas preheating unit, an RTO high temperature exhaust line 6 is coupled to the heat treatment unit 5, and an exhaust gas preheating temperature control unit & is coupled to the exhaust line 6 in the RTO咼'. The inflow exhaust gas preheating treatment unit 5 is one of the devices for controlling the intake air temperature. The preheating unit is a "technical heat exchanger, which uses the RTQ high temperature exhaust gas to exchange heat with the inflow exhaust gas, thereby increasing the operating temperature of the inflow exhaust gas. The collecting net and the gravity sedimentation dust collecting processing unit 9 are in the shape of a funnel, and the input is transmitted through the wind guide 1GG and the guide wire of the pre-heating processing unit 5 of the human exhaust gas and the gravity sedimentation dust collecting place. The sheet 719 has at least one dust collecting space i ¥ 10 and at least one metal trapping net π. In the trapping net and the tongue
M. ’v’/u,干「木罘;叹杲單元a中 多管旋風集塵處理單元15,係呈 —漏斗狀,錢入端透過風 ΓΗ? Η5 - ^ …. 官100與該捕集網及重力沉降集塵處理單元9M. 'v'/u, dry "wood raft; sigh unit a multi-cyclone dust collection unit 15, is a funnel-shaped, money into the wind through the wind? Η5 - ^ .... Guan 100 and the arrest Network and gravity sedimentation dust collection unit 9
板16。於該多管旋風集塵處理时一 物#放單元19及一多管旋風廢 W,該旋風離心單元18上設有-ί風入4 D 17切置有-集麟Board 16. In the multi-tube cyclone dust collecting process, a material #放 unit 19 and a multi-tube cyclone waste W are provided, and the cyclone centrifugal unit 18 is provided with -ί风入4 D 17 cutting-set
的輪出端連結。其 風集塵處理單元15上連結有_ 8 M334921 輸出端透過風管⑽輕正常概 管 ,多管旋風集塵處理單元15是 =早= 率比捕集網及重力沈降隼鹿卢神一丄?又个7术壓°又備,集塵效 3/ΖΠΚ30·的vT 早子’通常用來收集直徑大於 〃 "^&廢氣中的微粒隨著氣體由上;— Θ 方向進入,經過導翼後呈螺 飞粒由上方/口軸向 響,偏離流線沿徑向往旋風_辟’,的顆粒受離心力的影 單元15ϋ 運動,最制達賴集塵處理 土〒欠术•當粉塵累積到一定量後因重力掉到底 :收Ϊ單^中。乾淨氣體則由上方的出氣口 向外,因此齡奴多的機會 —圖’在製程機台含膠狀物f、黑炭、二氧化石夕 =狀㈣物質之V〇Cs氣體,經製程機台風管銜接單元i銜接至 ,預先加熱早凡5。廢氣首先經)廢氣預先加熱單元5,利用_ ^溫排氣管路6之高溫廢氣及廢氣触加熱溫度控制單元8將含 膠^物質、黑炭、二氧化⑦等粒狀污染物質之職氣體升溫至氧 化’%,並以風官保溫單元4確保設定溫度值,以利後段集塵工作。 ”在廢氣預先加熱單元5另設廢氣預先加熱壓差控制單元7監 控壓力變化,若壓差高於設定值時則廢氣將經由緊急排放風門2 及緊急排放管路3進行廢氣緊急排放。 廢氣經升溫至設定溫度後,則輸送至捕集網及重力沉降集塵 ,理單元9,該廢氣首先經集塵空氣導板1〇將較大顆粒污染物^黑 炭)因撞擊作用而沉降,繼而經金屬捕集網u將較小顆粒及膠狀 物質戴除,沉降固體物質將利用重力沉降廢棄物排放單元丨2予以 定時排放至重力沉降廢棄物收集單元13。本捕集網及重力沉降集 塵處理單元9,另以捕集網及重力沉降集塵壓差控制單元]4監控 壓力變化,若壓差高於設定值時則將發出警報通知操作人員更換 M334921 捕集網 在廢氣經戴除膠狀物質及較大顆粒污染物(黑炭)後輸送至多 管旋風集塵處理單元15,該廢氣首先經集塵斜板16將廢氣均勻 分布於多管旋風入流口 17,並經旋風離心單元18利用離心風切 原理將微細固體物與空氣分離,離心分離之固體物質將利用多管 旋風沉降廢棄物排放單元19予以定時排放至多管旋風沉降廢夕棄& 物收集單元2G,該多管旋風集塵處理單元15,以多f旋風沉'降幸The round-trip connection. The wind dust collection unit 15 is connected with a _ 8 M334921 output end through the air duct (10) lightly normal tube, and the multi-tube cyclone dust collection unit 15 is = early = rate than the trap net and the gravity settlement elk Lu Shen ? Another 7 pressure is also prepared, the dust effect 3 / ΖΠΚ 30 · vT early child 'usually used to collect particles larger than 〃 " ^ & exhaust gas in the gas with the gas; - 方向 direction into, through the guide After the wing, the snail particles are swayed from the upper/portal axis, and the deviation from the streamline to the whirlwind _ ' ', the particles are subjected to the centrifugal force of the shadow unit 15 ϋ movement, the most effective smashing dust treatment soil sputum • when the dust accumulation After a certain amount, it will fall to the end due to gravity: The clean gas is outward from the upper air outlet, so the opportunity of the slaves is too much - the figure 'in the process machine contains gelatin f, black carbon, dioxide dioxide = shape (four) material V〇Cs gas, through the process machine The typhoon tube connection unit i is connected to and preheated by 5. The exhaust gas is firstly passed through the preheating unit 5 of the exhaust gas, and the high-temperature exhaust gas and the exhaust gas heating temperature control unit 8 of the tempering exhaust pipe 6 are used to treat the gas containing particulate matter, black carbon, and sulfur dioxide. The temperature is raised to '% oxidation, and the set temperature value is ensured by the wind-cooling unit 4 to facilitate dust collection in the latter stage. The exhaust gas preheating unit 5 additionally provides an exhaust gas preheating differential pressure control unit 7 to monitor the pressure change. If the pressure difference is higher than the set value, the exhaust gas will be discharged through the emergency exhaust damper 2 and the emergency discharge line 3 for emergency exhaust. After the temperature is raised to the set temperature, it is sent to the collecting net and gravity sedimentation dust collection, and the unit 9 is firstly settled by the dust collecting air guide 1〇, and the larger particle pollutants (black carbon) are settled by the impact, and then The smaller particles and the gelatinous substance are worn off by the metal trapping net u, and the settled solid matter is discharged to the gravity sedimentation waste collecting unit 13 by the gravity sedimentation waste discharge unit 丨2. The trapping net and the gravity sedimentation set are collected. The dust treatment unit 9 further monitors the pressure change by the trapping net and the gravity set dust collection pressure difference control unit]4, and if the pressure difference is higher than the set value, an alarm will be issued to notify the operator to replace the M334921 capture net in the exhaust gas. The colloidal substance and the larger particulate contaminant (black carbon) are then sent to the multi-cyclone dust collecting treatment unit 15, and the exhaust gas is first uniformly distributed to the multi-wind cyclone inflow through the dust collecting swash plate 16. The port 17 is separated from the air by the cyclone centrifugal unit 18 by the centrifugal wind cutting principle, and the centrifugally separated solid matter is periodically discharged by the multi-tube cyclone sediment discharge unit 19 to the multi-tube cyclone sedimentation waste & The object collecting unit 2G, the multi-tube cyclone dust collecting processing unit 15
塵壓差控制單^丨監控壓力變化,若壓差高於設定值時則將發出 警報通知操作人員清理旋風離心單元。 、、又 該廢氣經戴除膠狀物質、較大顆粒污染物(黑炭 微細固體物(二氧切)後,廢氣將經正常排放風管 = 銜接單=輸送麵〇騎賴歧,錢 ^ = 進行燃燒氧化處理。 迥口利用RT0 ,並非用來限定本創作實 ^所做的均等變化與修飾 上述僅為本創作之較佳實施例而已 施之範圍。即凡依本創作之申請專利範 ’皆為本創作專利範圍所涵蓋。 M334921 【圖式之簡單說明】 第一圖,係本創作之揮發性有機氣體蓄熱燃燒處理系統連結示 第一圖,係本創作之揮發性有機氣體蓄 意圖。 【圖式之標號說明】 風管.......................................100 * 製程機台風管銜接單元...............1 . 緊急排放風門……....................2 . 緊急排放管路...........................3 ® 風管保溫單元...........................4 入流廢氣預先加熱處理單元.........5 廢氣預先加熱壓差控制單元.........7 R TO高溫排氣管路..................6 廢氣預先加熱溫度控制單元.........8 捕集網及重力沉降集塵處理單元…9 集塵空氣導板...........................10 金屬捕集網.................... 11 • 重力沉降廢棄物排放單元............12 重力沉降廢棄物收集單元............13 " 捕集網及重力壓差單元...............14 • 多管旋風集塵處理單元...............15 集塵斜板.................................16 多管旋風入流口........................17 旋風離心單元...........................18 多管旋風廢棄物排放單元............19 多管旋風廢棄物收集單元............20 M334921 多管旋風沉降壓差單元...............21 正常排放風管...........................22 排放管銜接單元........................23The dust pressure difference control unit monitors the pressure change. If the pressure difference is higher than the set value, an alarm will be issued to notify the operator to clean the cyclone centrifugal unit. And, after the exhaust gas is worn away from the gelatinous substance and the larger particulate pollutants (black carbon fine solid matter (dioxotomy), the exhaust gas will pass through the normal exhaust duct = connection list = transport surface 〇 赖 赖, money ^ = Combustion oxidation treatment. The use of RT0 in the mouth is not intended to limit the equivalent changes and modifications made by the author. The above is only the preferred embodiment of the present invention. 'All are covered by the scope of the creation of the patent. M334921 [Simple description of the diagram] The first picture shows the first picture of the volatile organic gas storage and heat treatment system of the creation, which is the intention of the volatile organic compounds in this creation. [Description of the figure] Air duct..........................................100 * Process machine air duct connection unit..................1. Emergency discharge damper..........................2 Emergency discharge line........................3 ® Air duct insulation unit............ ...............4 Inflow exhaust gas preheating treatment unit...5 Exhaust gas preheating differential pressure control unit.........7 R TO high temperature exhaust Piping..................6 Exhaust gas preheating temperature control unit...8 Collecting net and gravity sedimentation dust collection unit...9 set Dust air guide...........................10 Metal capture net.............. ...... 11 • Gravity Settlement Waste Discharge Unit............12 Gravity Settlement Waste Collection Unit............13 " Capture Net and gravity differential unit..................14 • Multi-cyclone dust collection unit...............15 Dust sloping plate .................................16 Multi-cyclone vortex inlet........... .............17 Cyclone Centrifugal Unit...........................18 Multi-cyclone waste Discharge unit............19 Multi-channel cyclone waste collection unit............20 M334921 Multi-tube cyclone deposition differential pressure unit...... ........21 Normal discharge ducts........................22 Discharge pipe connection unit..... ...................twenty three