M276382 八、新型說明： 【新型所屬之技術領域】 本幻作之展開式疋子結構改良，直接將馬達定子設成 由長板狀材料，做簡便連續衝製定型，再經繞_裝後筆 折組成封閉圓形狀的定子結構，使整體產製材料成本大幅 降低’有效收到整個加工、繞線技術設備等成本的降低， 並達到定子結構設計實用經濟之使用目的。 【先前技術】 按以傳統電動馬達内部所設定子結構之設計，通常依 其圓形狀設成如第四、五圖所示，其成型製作係以一略大 =該定子雜的長糾’配合·晒製姻，直接衝出 疋子板（2 0)之成形外觀，再經由疊組成完整的定子結 構；而此-衝製成形的製作，最直接的便是整張材料板片 成形材積將魏較寬_準備，方能完整猶製出整張定 子板（2 0)之外觀’並於板片中央形成完整分隔供繞線 組裝的支架（2 1)，而以此等製作之定子疊合板片構造 ，其成形後，由於各支架（2 1)間呈錐雜_間間隔 ’其錐前段部份’不僅形成實際繞線加工上的不便，更且 會影響到其實際繞線_數，直接影響雜個馬達輸出功 率的降低，而整個產製設計，其最令業者感到困擾的，即 是其紐材料板片的材料，將因為定子中央透空結構設計 ’故於衝製成形時’其中央部份的材料衝$的廢料極多， 形成整個產製㈣成本的增加，又加上整個繞線空間的不 足’故而當©對較重負荷用的制需要時，則其定子成形 的材料板勢需做更大麵的設置，其所造成的材料浪費與 M276382 成本負擔，將更明顯，而面對整體產製技術及輸出效率提 升的要求下，如何能在最經濟的製作下，提出高效率的定 子產品使用，其實一直是馬達製作業界不斷研究開發改良 的目標。 & 【新型内容】 本創作者有鏜於現行圓形定子結構於實際產製成型技 術層次及成本不易降低等產製上常見缺點，乃依多年來於 馬達製作改良之經驗，經悉心試驗研究改良，終開發出本 • 創作之一種展開式定子結構改良，將定子板片予以設成直 板衝製成形，經由適當的疊組排列後，直接繞線操作，再 結彎製成圓形的定子結構，使整個衝製板片材積降低最低 更且使繞線加工更簡易，並為更多層的燒線操作，使整 2馬達輸出功率可適當提升，有效改善現行電動馬達内裝 定子結構產製上所遇到的諸多實用性的缺失。 本創作的目的在於··提供一種直接以長板片做為定子 的衝製定型，使整體材料成本相對降低，並可達到簡化產 _ 製技術，再配合簡易繞線後彎製成型，使整個馬達轉控功 率可相對的實質提升，達到整體產製成本的降低，組裝技 術與加工成本大幅降低的實用目的。 【實施方式】 為方便貴審查委員能進一步瞭解本創作之結構實用 特性，謹配合實施說明圖例配合詳細說明如后： 一本創作之展開式定子結構改良整個設計，配合第一〜 三圖所示，整個馬達内裝定子結構，主要以長板片做連續 的直條狀衝模製作的定子板（工〇 )，使於施面上形成 具間隔繞線支架（11)設計的定子形狀，做展開直板狀 5 M276382M276382 8. Description of the new type: [Technical field to which the new type belongs] The structure of the unfolding iron of this imaginary piece is improved, and the motor stator is directly made of a long plate-like material for simple continuous punching, and then wound. The stator structure is folded into a closed circular shape, which greatly reduces the cost of the overall production materials. It effectively reduces the cost of the entire processing and winding technology and equipment, and achieves the practical and economic use of the stator structure design. [Previous technology] According to the design of the sub-structure set in the traditional electric motor, it is usually set according to its circular shape as shown in the fourth and fifth figures, and its molding is made with a slightly larger = the long misalignment of the stator. · Taking the marriage, directly punching out the forming appearance of the rafter board (20), and then forming a complete stator structure by stacking; and the most direct production of this punching is the forming of the entire material sheet. Wei Kuankuan_Preparation can complete the appearance of the entire stator plate (20) and form a complete bracket (2 1) for winding assembly in the center of the plate. The structure of the plywood sheet, after forming, because the brackets (21) have a tapered space between them, the "front part of the tapered part" not only causes inconvenience in the actual winding process, but also affects the actual number of windings. , Directly affects the reduction of the output power of various motors, and the entire production design, which is most disturbing to the industry, is that the material of the button material plate will be due to the stator central hollow structure design, so when punching into shape 'The material of the central part of the $ This increases the cost of the entire production system and the shortage of the entire winding space. Therefore, when it is needed for a system with a heavier load, the material plate formed by the stator must be set larger. The material waste and M276382 cost burden will be more obvious. In the face of the requirements of overall production technology and output efficiency improvement, how can the most efficient production be used to propose high-efficiency stator products, in fact, it has always been a motor. The production industry is constantly researching, developing and improving goals. & [New content] This creator has common shortcomings in the production system such as boring the current circular stator structure at the actual production technology level and cost is not easy to reduce. It is based on years of experience in improving and making motors. Improved and finally developed a kind of expansion stator structure improvement. The stator plates are formed into straight plates and punched. After being arranged in an appropriate stack, they are directly wound and then bent to make a circular stator. The structure can reduce the sheet material volume of the entire punched plate to a minimum and make the winding process easier. It can also operate the wire for more layers, so that the output power of the entire 2 motor can be appropriately increased, which effectively improves the current stator structure of the built-in electric motor. Many practical problems encountered in the system. The purpose of this creation is to provide a punching type that directly uses a long plate as a stator, which can reduce the overall material cost and achieve simplified production technology. The overall motor control power can be relatively increased substantially, achieving the practical purpose of reducing the overall production cost, greatly reducing assembly technology and processing costs. [Implementation] In order to facilitate your reviewers to further understand the practical characteristics of the structure of this creation, I would like to cooperate with the implementation illustrations and the detailed descriptions as follows: A creative unfolding stator structure improves the entire design, as shown in the first to third pictures The entire motor is equipped with a stator structure. The stator plate (work) is mainly made of continuous straight punches made of long plates, so that the stator shape with the spaced winding bracket (11) design is formed on the application surface and expanded. Straight 5 M276382
的定子板（l〇)製作，按凸出相對間隔排列的支架（工 1)於成形板面上呈相互平行狀設計，相對插組排列形成 以同一長板材料片，可同時衝製出兩道相對交錯的定子板 (10)結構’使整個衝落的廢料材積達最小化，而配合 多片定子板（1〇)適當的疊組成一完整的定子結構厚度 ，平直狀的定子板（10)可直接於支架（11)上進行 繞線的加工處理，而藉由間隔的支架（11 )間隔較寬面 不僅可方便繞線的加工，直接降低繞線相對的技術與設備 等之依賴，可收到繞線圈數的適當增加及加工成本的降低 ，更可直接提升馬達輸出神，使定子的製造成本大幅降 低，更且適當提升整體的運轉功效，當繞線完成後，再將 整個長板片狀的定子本體（i 2 )，予以置人到—彎折的 模組’配合板面上驗讀的折知（1 3 )，可相對的 折合成一綠_微定子本體（1 2 )，絲圓形組合 之定位與曲率的穩定，於相對的折合口（13)的V形邊 面上可預設相對的定位凸緣（丄4)與槽凹（丄5 )，可 使圓形的組合獲得更良好且正麵組合定位，使整個定子 結構更完整且符合安全實用的目的。 而以本創作展财的馬達定子成形設計與使用，其 =的特色，即在將圓形的定子結構組裝之定子板（工〇 设成長方狀的展離辑，其可使整鶴製定型的操作 繞線使用技術大幅減化，§&合實際騎後⑽折人口（ 邊面上相對凸緣（14)與槽凹（15)的才口目對卡 疋位，可使折合的位置確定，*會隨意偏移，達到定子 it圓Γ較與維持，整個定子板（iG)的加工沐 «即省’尤纽合模具做互赋的姆衝製成形設計 M276382 可使衝除的廢料損失降到最低，達到材料成本的最經濟化 ’更且可；r蚊子雜雜作，有錄升祕關數使 達到馬達輸出功率的相職升’完全無需特殊技術及設備 =辅助，有效降低整個產製技術層次，直接降低整體的產 $成本，真正符合實用經濟之產製目的，就其成形之構造 。又计，確為馬達定子組裝結構之創新且實用之設計。 綜上所述，本創作展開式定子結構改良，以展開長板 狀的定子板做衝製定形設計，配合簡易繞線疊組，使定子 的、、^構製造達到簡化與材料、技術成本的大幅降低，更且 可使馬達轉動輸出功率適當提升，就其結構設計的創新實 用效益之提升特性，實已符合新型專利要件，爰依法提出 申請。 【圖式簡單說明】 (一） ·圖式部份： 弟一圖 第二圖 弟二圖 篦匹r閽 係本創作長板狀定子板結構衝製示意圖。 係本創作長板狀定子板彎組製作參考圖。 係本創作長板狀定子之組合成型外觀參考圖。 係習用馬達定子板之成形衝製示意圖。 第五圖：係習用馬達定子結構組裝外觀參考圖。 【主要元件符號說明】 (二） 圖號部份 (1 0 )定子板 （1 1)支架 (12)本體 （13)折合口 (14)凸緣 （15)槽凹 (2 0)定子板 （21)支架 7The stator plate (10) is produced, and the brackets (work 1) arranged at protruding relative intervals are parallel to each other on the forming plate surface. They are arranged in opposite groups to form the same piece of long plate material. Two can be punched at the same time. The relatively staggered structure of the stator plates (10) minimizes the entire waste material volume that is flushed down, and with the appropriate stacking of multiple stator plates (10) to form a complete stator structure thickness, the straight stator plate ( 10) The winding process can be performed directly on the bracket (11), and the spaced wide surface of the bracket (11) can not only facilitate the processing of the winding, but also directly reduce the dependence on the relative technology and equipment of the winding. It can receive a proper increase in the number of windings and a reduction in processing costs. It can also directly improve the output of the motor, greatly reduce the manufacturing cost of the stator, and properly improve the overall operating efficiency. After the winding is completed, the entire The long plate-shaped stator body (i 2) can be placed in a bent module-with the folding knowledge (1 3) read on the plate surface, it can be folded into a green_micro-stator body (1 2), the positioning of silk circular combination The curvature is stable. The positioning flanges (丄 4) and grooves (丄 5) can be preset on the V-shaped side of the opposite folding opening (13), which can make the combination of the circle better and positive. Combined positioning makes the entire stator structure more complete and meets the purpose of safety and practicality. The characteristics of the design and use of the motor stator in this creative exhibition are the characteristics of the stator plate assembled with a circular stator structure (set up in a rectangular shape), which can make the whole crane shape. The use of winding technology has been significantly reduced. § & Actually, the number of people who collapsed after riding (the opposite side of the flange (14) and the grooves (15) are aligned with each other.) OK, * will be randomly shifted to reach the stator it circle Γ comparison and maintenance. The entire stator plate (iG) is processed. «That is, the province 'Younihe molds are designed to make mutual impact. The design is M276382, which can be eliminated. The loss is minimized, and the most economical cost of the material is achieved. 'More and more; mosquito miscellaneous work, there are secret upgrades to achieve the same level of motor output power.' No special technology and equipment = assistance is needed, which effectively reduces The entire production system technology level directly reduces the overall production cost, which is truly in line with the practical and economic production system purpose, and its forming structure. In addition, it is indeed an innovative and practical design of the motor stator assembly structure. In summary, This creation expands the structure of the stator Good, with a long plate-shaped stator plate as the punching shape design, combined with a simple winding stack, the stator structure can be simplified, the material and technology costs can be greatly reduced, and the motor can be turned to output power. Appropriate upgrades, as regards the innovative and practical benefits of its structural design, have indeed met the requirements for new patents, and have applied in accordance with the law. [Schematic explanation] (1) · Schematic part: Brother 1 Figure 2 Brother 2 Figure 篦 Pi r 阍 is a schematic drawing of the structure of the long plate stator plate of this creation. It is a reference drawing of the long plate stator plate bending set of this creation. It is a reference drawing of the combined molding appearance of the long plate stator of this creation. It is a conventional motor stator. Schematic diagram of the forming and punching of the plate. Figure 5: The reference drawing of the assembly appearance of the conventional motor stator. 13) Folding mouth (14) Flange (15) Groove (2 0) Stator plate (21) Bracket 7