M246574 五、創作說明（1) 【新型所屬之技術領域 上’特別是用於兩轴 求之裝置上。 本創作是有關於應用於，機械裝置 接合時，對轴向及徑向偏擺有精密要 【先前技術】 對心j術應用於兩轴接合上，將兩軸分 點，一參考點置於搭接體上，另一參考點設置於結=考 上，其技術的目的是當兩軸連接後開始轉動時，兩參^點 需-直保持在同-水平面上，此技術已為人所熟知。 的對心方法皆以聯轴器（或稱傳動軸》相-連接。已知的 益就構造及原理區分為：聯轴器，雷射對心器。分述如 下· 聯軸器的種類分為固定式聯轴器、金屬簀片聯 可撓性聯轴器、波形管聯軸器、彈性橡膠聯軸器、^ 聯轴器，基本上，以彈性元件加之於聯轴器上，對心時式 兩參考點維持在同一水平面上，彈性元件做為一緩衝物， 維持軸向及徑向偏擺角度，聯> 器作為搭接體與相對接入 物傳動的橋樑，可以有效的吸收安裝時所產生的誤差如ς 心、偏角及轴間隙等及運轉中產生的震動，達到保護搭接 體及接合物的功能，減少運轉時的不正常現象。使用聯軸 ，時，因兩轴端面考量輸出軸與輸入軸之偏擺角度，須以 量錶（dial gauge)量測兩軸接合時之徑向（radic^ misalignment)及轴向偏擺（axial misalignment)。因為 須架設量錶（dial gauge)及磁性固定座，故操作較為複 雜’又無法同時校驗徑向及軸向偏擺，常增加工時。M246574 V. Creative Instructions (1) [In the technical field to which the new type belongs', it is especially used for devices with two axes. This creation is about the application, when the mechanical devices are joined, the axial and radial deflections must be precise. [Previous technology] The centering technique is applied to the two-axis joint. On the lap joint, another reference point is set on the knot = test. The purpose of the technology is to keep the two reference points on the same horizontal plane when the two axes start to rotate. Familiar. The centering methods are all based on the coupling (or drive shaft) phase-connected. The known benefits and structures are divided into: couplings, laser centering devices. They are described as follows: · Types of couplings It is a fixed coupling, a metal diaphragm coupling, a flexible coupling, a corrugated tube coupling, an elastic rubber coupling, and a coupling. Basically, an elastic element is added to the coupling, and the center is The two reference points in the time equation are maintained on the same horizontal plane, and the elastic element serves as a buffer to maintain the axial and radial deflection angles. The coupling device can act as a bridge for the transmission of the overlapping body and the relative access object, which can effectively absorb Errors during installation, such as centering, declination, and shaft clearance, and vibrations generated during operation, achieve the function of protecting the lap joints and joints, and reduce abnormalities during operation. Consider the deflection angle between the output shaft and the input shaft at the end face of the shaft. The radial (radic ^ misalignment) and axial misalignment (axis misalignment) of the two shafts must be measured with a dial gauge. Because a gauge must be set up (Dial gauge) and magnetic fixed seat, so the operation is more Complex 'can't verify radial and axial runout at the same time, which often increases man-hours.
第5頁 丄J / 1 五、創作說明（2) 另有雷射對心技街，常運用 水栗、給油栗、變速齒輪Μ ;'、知式壓縮機、消防泵、給 技術利用光反射原理由雷=妓風車水泥旋窯，雷射對心 反射回接收射器内二維二2振腔發出雷射光束經反射器 可自動計算相對軸心偏差旦’位’當旋轉設備軸心時，即 善轉動設備使設備傳動聯=υI可快速精確地校正及改 備振動及聲音值避免非預二佳狀況，也有效改善設 設備運轉安全性及使用I入的S機機率，提高效能增加 術雖相當精確，但成本相護費用。雷射對心技 【新型内容】 、° 人時本= 的在提出一種快速對心工具，用於兩轴接 a時，對轴向及徑向偏擺有精密要求之裝置i。 詈a Γ丨運2:弓丨擎動力#、平衡機等需兩軸接合之機械裝 置為例。本新型包含有·· 一延伸桿：延伸桿包含延·伸桿本體、法蘭視窗 (Flange Wmdows)及定位銷等：部份，其功能為提供搭接體 相對於結合面之修正參考，延、#桿上設計有通氣孔，可使 本創作於安裝後，延伸桿可在支樓座上自由滑動，操作者 更易於作業，延伸桿外部尺寸可依欲搭接面之形狀而設 計，可更換運用。 一支樓座··支撐座功能為提供延伸桿支撐及固定本裝 置於基準面上（引擎動力計之輸:入軸端面），支撐座之法蘭 部份（Flange)可依搭接不同型式之動力計而設計，故同一 支撐座可配合不同種類之輸入軸搭配運用。結合軸之偏 1V1ZH-OD /½ 五、創作說明（3) 差，可經由延伸桿上之視窗來、 面之高低及水平誤差，經由修 偏差篁並同恰修正結合 置，使延伸桿能順利進I結二^結，面之高低及水平位 部亦能順利與結合面接合而：2 J位孔’同時其外部肩 格。 逆巧軸向及斷面偏擺均符合規 【實施方式】 有關本新型之較佳實施 i — 說明如下。 j久其技術内谷，茲配合圖示 括有如「第1圖」表示，本創作所提、之快速對心工具包 視窗(一二伸桿1° “包括有：延伸桿10上之通氣孔11、法蘭 =不二)12及定位銷 蘭視m义疋at\可排出空氣，用以伸縮延伸桿10 ;法 蘭視®(Fiange Wlnd0ws)12為一圓盤，其上挖 位銷1 3為一短圓桿，作用為定〈立， =撐座14 ’包括有：支》座14之法蘭部份（Fiange) 15。支撐座14為一剛性桿件，-用來支撐延伸桿ι〇 ;支撐座 f法蘭部份（Flange>15為一圓孔，用固定螺絲使支撐座固 :於：基準面上。支樓座14經特殊之熱處理後，具有高強 二:高硬度等特性，配合機密加工後具有高精度及不易變 升/ 4優點，避免因扭力而遭受到物理性的斯裂或破壞。 ▲ 「第2圖」表示將延伸桿1 0與支撐座14接合時之狀 態’利用延伸桿10上之通氣孔Η排出空氣，使延伸桿1〇可 自由伸縮。Page 5 丄 J / 1 V. Creation instructions (2) There is also a laser on Xinji Street, which often uses water chestnuts, oil pumps, variable speed gears M; ', known compressors, fire pumps, and technology using light reflection The principle consists of a ray = a windmill cement rotary kiln. The laser is reflected back to the receiver. The laser beam emitted by the two-dimensional two-vibration cavity in the receiver is automatically calculated by the reflector. That is, turning the equipment well, so that the equipment transmission link = υI can quickly and accurately correct and modify the vibration and sound values to avoid non-pre-optimal conditions. It also effectively improves the safety of equipment operation and the probability of using S to increase efficiency. Although the surgery is quite accurate, it costs a lot of protection. Laser centering technology 【New content】, ° man-hour time = In this paper, a fast centering tool is proposed, which is used when the two axes are connected to a, the device has precise requirements for axial and radial deflection.詈 a Γ 丨 Transportation 2: Bow 丨 Engine Power #, balancing machine and other mechanical devices that need to join two axes as examples. The new model includes: · An extension rod: The extension rod includes an extension rod body, a flange window (Flange Wmdows), and positioning pins, etc .: Its function is to provide a reference for the correction of the overlapping body relative to the joint surface. Ventilation holes are designed on the # pole, so that after the installation, the extension pole can slide freely on the pedestal, which is easier for the operator to operate. The external dimensions of the extension pole can be designed according to the shape of the overlapping surface. Replace application. One building seat · The function of the support seat is to provide the extension rod to support and fix the device on the reference plane (the input of the engine power meter: the end face of the input shaft). The flange part of the support seat (Flange) can be connected according to different types. The power meter is designed so that the same support base can be used with different types of input shafts. Combination of shaft deviation 1V1ZH-OD / ½ V. Creative instructions (3) Poor, can be achieved through the window on the extension rod, the height of the surface, and the horizontal error. The deviation can be corrected and combined with the correct correction to make the extension rod smoothly. In the second knot, the height of the surface and the horizontal position can also smoothly join the joint surface: 2 J-position holes and their outer shoulders. The inverse axis and cross-section deflection are in compliance with the regulations. [Embodiment] The best implementation of the new model i — explained below. J Jiuqi's technical inner valley is shown in the figure as shown in "Figure 1". The quick centering tool kit window (one or two extension rods 1 ° "mentioned in this creation" includes: vent holes on extension rod 10 " 11. Flange = No. 2) 12 and the positioning pin Lan Shi m Yi 疋 at \ can exhaust air to extend and extend the extension rod 10; Flange ® ® (Fiange Wlnd0ws) 12 is a disc, and the digging pin 1 on it 3 is a short round rod, and its function is to stand upright, = stand 14 'includes: the flange portion (Fiange) 15 of the stand 14. The stand 14 is a rigid rod,-used to support the extension rod ι〇; Flange part of the support base (Flange > 15 is a round hole, the support base is fixed with the fixing screw: on: the reference surface. After the special heat treatment of the support base 14, it has the characteristics of high strength 2: high hardness, etc. With the advantages of confidential processing, it has the advantages of high accuracy and difficult to rise / 4 to avoid physical cracks or damage due to torsion. ▲ "Figure 2" shows the state when the extension rod 10 and the support 14 are joined. 'Exhaust air through the vent hole 上 on the extension rod 10, so that the extension rod 10 can freely expand and contract.
M246574M246574
第3圖」由側視方向表示出延伸桿1〇 今狀態，延伸桿10與支樓座14組合即為對心工具3〇"。接 第4圖」由正視方向表示對心工具3〇校對時位移之 情況。 弟5圖」、「第6圖」為本實施例之引擎與動力計之 對心過程。於「第5圖」中，快速對心工具3〇之支推座14 以固定螺絲鎖於搭接體50 ,本實施例中稱為動力計上，並 且令其為基準。執行對心時，將延伸桿1〇緩慢伸出，延伸 桿10為一剛性桿件，用來連接結合着51，本實施例中稱為 引擎’伸至結合面5 1時，會產生延伸桿1 〇之定位銷1 3與結 合面51之偏差，經由延伸桿1〇上之法蘭視窗（Flange Windows) 1 2來判定偏差量並以引擎上連接之調校工具修正 結合面51之高低及水平誤差，此調校工具之方法已為習知 技術，本案不再贅述。 上述之定位銷1 3為一短圓坪，用來對應結合面5 1上之 定位孔52 ’定位銷1 3可更改成> 他定位元件，例如其他具 犬出形體之定位元件’法蘭視窗（j?lange windows)12為一 圓盤，其上挖有視窗，為提供延伸桿丨〇，相對於結合面51 之修正參考，視窗大小及形狀可依需求而有所變更，此 外’延伸桿1 〇之外部尺寸可依結合面5丨之形狀而設計，對 應不同之結合面51只要更換延伸桿1 〇即可。 「第6圖」表示，經由修正結合面5 1之高低及水平位 置後’快速對心工具3 0已與結合面5 1對心完成，將延伸桿 10上定位銷13推入結合面51上之定位孔52接合，延伸桿10"Figure 3" shows the current state of the extension rod 10 from the side view. The combination of the extension rod 10 and the supporting seat 14 is the centering tool 3 ". "Figure 4" shows the displacement of the centering tool 30 during the calibration by the front view. "Picture 5" and "Figure 6" are the alignment process of the engine and power meter of this embodiment. In the "figure 5", the support base 14 of the quick centering tool 30 is locked to the overlapped body 50 with a fixing screw, which is called a power meter in this embodiment, and it is used as a reference. When centering is performed, the extension rod 10 is slowly extended, and the extension rod 10 is a rigid rod for connecting and coupling 51. In this embodiment, the extension rod is generated when the engine is extended to the joint surface 51. The deviation between the positioning pin 13 of 1 〇 and the joint surface 51 is determined by the flange window 12 on the extension rod 10 and the height of the joint surface 51 is corrected by the adjustment tool connected to the engine. The level error, the method of this adjustment tool is a known technique, and it will not be described in this case. The above-mentioned positioning pin 13 is a short circular ping, which is used to correspond to the positioning hole 52 on the joint surface 51. 'The positioning pin 1 3 can be changed to > other positioning elements, such as other dog-shaped positioning elements' flanges. The window (j? Lange windows) 12 is a disc with a window dug on it. In order to provide an extension rod, relative to the revised reference of the joint surface 51, the size and shape of the window can be changed according to requirements. The external size of the rod 10 can be designed according to the shape of the joint surface 5 丨, and the extension rod 10 can be replaced with a different joint surface 51. "Figure 6" shows that after correcting the height and horizontal position of the joint surface 51, the 'quick centering tool 30 has been aligned with the joint surface 51, and the positioning pin 13 on the extension rod 10 is pushed onto the joint surface 51. The positioning hole 52 is engaged, and the extension rod 10 is extended.
kJWf M246574 五、創作說明（5) . 上法蘭視窗（Flange Windows)12須進入結合面51之凹槽53 中〆同時延伸桿1〇上法蘭視窗（Flange Windows)12亦能順 利與結合面3 2結合而使轴向及斷面偏擺均符合規格。 完成對心定位後，將延伸桿1 〇上定位銷13與法蘭視 窗（Flange Windows)12抽出，延伸桿1〇縮回，再將支撑座 14上法蘭部份（Flange)15之固定螺絲鬆開，將快速對心工 具30替換成欲測試之傳動轴7〇丨，如「第7圖」表示，並以 固定螺絲鎖上。kJWf M246574 5. Creation instructions (5). The upper flange window 12 (Flange Windows) 12 must enter the recess 53 of the joint surface 51. At the same time, the extension rod 10. The upper flange window 12 (Flange Windows) 12 can also smoothly connect with the joint surface. 3 2 combined to make the axial and cross-section deflection meet the specifications. After the alignment is completed, the positioning pin 13 on the extension rod 10 and the Flange Windows 12 are pulled out, the extension rod 10 is retracted, and then the fixing screws on the flange portion 15 of the support base 14 are fixed. Loosen, replace the quick centering tool 30 with the transmission shaft 70o to be tested, as shown in "Figure 7", and lock it with fixing screws.
M246574 _圖.式簡單說明 【圖式簡單說明】 第1圖，為本創作之元件構造圖。 第2圖，為本創作元件之結合圖。 第3圖，為本創作實施例元件側視圖。 第4圖，為本創作實施例調校過程之正視圖。 第5圖，為本創作實施例對心前之立體圖。 第6圖，為本創作實施例之對心ί完成立體圖。 第7圖，為本創作實施例之安裝完成圖。 【圖式符號說明】 $ ~ 10 ..........桿件 11 ........••穿孔 12 ..........法蘭視窗 13 ..........固定元件 14 ..........支撐座 15 ..........法蘭」 30..........對心:工具 50..........搭接艟 51····· · · · · ·結合面 5 2..........定位孔 53..........凹槽 70..........傳動轴M246574 _Figure. Simple Description [Schematic Illustration] Figure 1 is the component structure diagram of this creation. Figure 2 is a combination diagram of the creative elements. Figure 3 is a side view of the components of this creative embodiment. Figure 4 is a front view of the adjustment process of this creative embodiment. Figure 5 is a perspective view of the front of the heart of the embodiment of the creation. FIG. 6 is a completed perspective view of a pair of hearts in this creative embodiment. FIG. 7 is a completed installation diagram of this creative embodiment. [Illustration of Symbols] $ ~ 10 .......... Rod 11 ........ •• Perforation 12 .......... Flange Window 13 .. ........ Fixing element 14 .......... Support base 15 .......... Flange '' 30 .... : Tool 50 ......... laping 艟 51 ·········· joining surface 5 2 .......... positioning hole 53 ...... .... groove 70 .......... drive shaft
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