TWI829797B - Multi-layer reflective film substrate, reflective mask substrate, reflective mask manufacturing method and semiconductor device manufacturing method - Google Patents
Multi-layer reflective film substrate, reflective mask substrate, reflective mask manufacturing method and semiconductor device manufacturing method Download PDFInfo
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- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/22—Masks or mask blanks for imaging by radiation of 100nm or shorter wavelength, e.g. X-ray masks, extreme ultraviolet [EUV] masks; Preparation thereof
- G03F1/24—Reflection masks; Preparation thereof
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- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/68—Preparation processes not covered by groups G03F1/20 - G03F1/50
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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Abstract
提升從檢出多層反射膜上之缺陷的缺陷檢查裝置之座標系統朝其以外之裝置的座標系統之轉換精度。 Improve the conversion accuracy from the coordinate system of the defect inspection device that detects defects on the multi-layer reflective film to the coordinate system of other devices.
具多層反射膜基板係具備藉由工序(1)~(7)所預先求得的個數之基準標記。(1)藉由缺陷檢查裝置來取得其他具多層反射膜基板中之缺陷的第1缺陷座標以及基準標記之第1基準標記座標。(2)藉由座標測量器來取得其他具多層反射膜基板中之缺陷的第2缺陷座標以及基準標記之第2基準標記座標。(3)基於第1基準標記座標及第2基準標記座標來計算出從缺陷檢查裝置之座標系統朝座標測量器之座標系統座標轉換用的轉換係數。(4)使用以(3)所計算出之轉換係數來將第1缺陷座標朝第3缺陷座標轉換。(5)就第2缺陷座標與第3缺陷座標之間的差異來求得3σ之數值。(6)取得基準標記之個數與3σ的對應關係。(7)3σ之數值會決定未達50nm之基準標記的個數。 The substrate with the multilayer reflective film is provided with the number of reference marks determined in advance through steps (1) to (7). (1) Use the defect inspection device to obtain the first defect coordinates of defects in other substrates with multi-layer reflective films and the first reference mark coordinates of the reference marks. (2) Use a coordinate measuring device to obtain the second defect coordinates of defects in other substrates with multi-layer reflective films and the second reference mark coordinates of the reference marks. (3) Calculate a conversion coefficient for converting from the coordinate system of the defect inspection device to the coordinate system of the coordinate measuring device based on the first reference mark coordinates and the second reference mark coordinates. (4) Use the conversion coefficient calculated in (3) to convert the first defect coordinates to the third defect coordinates. (5) Find the value of 3σ based on the difference between the second defect coordinate and the third defect coordinate. (6) Obtain the corresponding relationship between the number of fiducial marks and 3σ. (7) The value of 3σ will determine the number of fiducial marks less than 50nm.
Description
本發明係關於一種具多層反射膜基板、反射型遮罩基底、反射型遮罩之製造方法以及半導體裝置之製造方法。 The present invention relates to a multi-layer reflective film substrate, a reflective mask substrate, a manufacturing method of the reflective mask, and a manufacturing method of a semiconductor device.
近年來伴隨著超LSI元件之高密度化、高精度化的進一步要求,為使用極紫外(Extreme Ultra Violet,以下稱為EUV)光線之曝光技術的EUV微影係備受期待。在此,EUV光係指弱X射線區域或真空紫外線區域之波長帶的光線,具體而言係波長為0.2~100nm左右的光線。EUV微影中所使用的遮罩係提議有一種反射型遮罩。反射型遮罩係在玻璃或矽等的基板上形成有會反射曝光光線之多層反射膜,而於其多層反射膜上形成有會吸收曝光光線的吸收體膜圖案。在進行圖案轉印之曝光機中,入射至被搭載於其之反射型遮罩的光線會在有吸收體膜圖案之部分被吸收,而在未有吸收體膜圖案之部分則藉由多層反射膜被加以反射。然後,被反射之光像便會透過反射光學系統來被轉印在矽晶圓等的半導體基板上。 In recent years, with the further requirements for higher density and higher precision of ultra-LSI components, the EUV lithography system, which uses extreme ultraviolet (EUV) light exposure technology, is highly anticipated. Here, EUV light refers to light in the wavelength band of the weak X-ray region or the vacuum ultraviolet region, specifically light with a wavelength of approximately 0.2 to 100 nm. The mask system used in EUV lithography proposes a reflective mask. A reflective mask has a multi-layer reflective film that reflects exposure light formed on a substrate such as glass or silicon, and an absorber film pattern that absorbs exposure light is formed on the multi-layer reflective film. In an exposure machine that performs pattern transfer, the light incident on the reflective mask mounted on it is absorbed in the part with the absorber film pattern, and in the part without the absorber film pattern, it is reflected by multiple layers. The film is reflected. Then, the reflected light image is transferred to a semiconductor substrate such as a silicon wafer through the reflective optical system.
因為針對微影工序之微細化的要求提高,而使微影工序中之課題逐漸變的明顯。其課題之一便是關於在微影工序中所使用的遮罩基底用基板等的缺陷資訊之問題。 As the requirements for miniaturization of the lithography process increase, the issues in the lithography process gradually become apparent. One of the issues is the problem of defect information on mask base substrates used in the lithography process.
以往,在基底檢查等中,係以基板中心為原點(0,0),使用缺陷檢查裝置所管理之座標系統,以起自該原點之距離來特定出基板缺陷之存在位 置。因此,絕對值座標之基準並不明確,位置精度較低,且在裝置間會有檢出之不一致。又,在描繪圖案時,於避免缺陷而在圖案形成用薄膜進行圖案化的情況,仍難以迴避μm等級的缺陷。因此,便會改變轉印圖案之方向,或是將轉印之位置以mm等級來粗略地錯開,以迴避缺陷。 In the past, in substrate inspection, etc., the center of the substrate was used as the origin (0,0), and the coordinate system managed by the defect inspection device was used to specify the location of the substrate defect based on the distance from the origin. Set. Therefore, the basis of the absolute coordinates is not clear, the position accuracy is low, and there will be inconsistencies in detection between devices. Furthermore, when drawing a pattern and patterning the pattern forming film to avoid defects, it is still difficult to avoid micron-level defects. Therefore, the direction of the transfer pattern will be changed, or the transfer position will be roughly shifted by mm levels to avoid defects.
在此般狀況下,便提議一種例如在遮罩基底用基板形成基準標記,而以基準標記為基準來特定出缺陷位置的技術。藉由在遮罩基底用基板形成基準標記,來防止在各裝置特定出之缺陷位置用的基準偏移之情事。 Under such circumstances, a technique has been proposed in which, for example, a fiducial mark is formed on a mask base using a substrate, and the defect position is specified based on the fiducial mark. By forming fiducial marks on the mask base substrate, it is possible to prevent the fiducials used at the defective positions specified in each device from shifting.
在使用EUV光來作為曝光光線的反射型遮罩中,能正確地特定出多層反射膜上之缺陷位置是特別重要的。這是因為存在於多層反射膜的缺陷不僅幾乎不可能修正,且可能會在轉印圖案上成為重大的相位缺陷之故。 In reflective masks that use EUV light as the exposure light, it is particularly important to accurately identify the defect locations on the multi-layer reflective film. This is because defects existing in the multilayer reflective film are not only almost impossible to correct, but may also become significant phase defects in the transfer pattern.
為了正確地特定出多層反射膜上之缺陷位置,較佳地係在形成多層反射膜後,藉由進行缺陷檢查來取得缺陷之位置資訊。為此,較佳地係在形成於基板上的多層反射膜形成基準標記。 In order to accurately identify the defect location on the multi-layer reflective film, it is preferable to obtain the location information of the defect by performing a defect inspection after the multi-layer reflective film is formed. For this purpose, it is preferable to form the reference mark on a multilayer reflective film formed on the substrate.
專利文獻1揭露有以可正確地特定出等效球直徑為30nm左右之微小缺陷的位置之方式來在EUV微影用反射型遮罩基底用基板等形成大小為等效球直徑之30~100nm的至少3個標記之內容。
[先前技術文獻] [Prior technical literature]
[專利文獻] [Patent Document]
專利文獻1:國際公開WO2008/129914號 Patent Document 1: International Publication No. WO2008/129914
被提議有一種技術(Defect mitigation technology),係以遮罩基底之缺陷數據與元件圖案數據為基礎,以在存在有缺陷之處形成有吸收體膜圖案 的方式來修正描繪數據,以減輕缺陷。為了實現此般技術,會進行例如在多層反射膜上形成有吸收體膜的反射型遮罩基底中,在使用電子線描繪機來在形成於吸收體膜上的阻劑膜描繪出圖案時,讓電子線描繪機中亦會以電子線來檢出基準標記,並基於所檢出之基準點,以補正、修正後的描繪數據為基礎來描繪圖案。 A technology (Defect mitigation technology) is proposed, which is based on the defect data and component pattern data of the mask substrate to form an absorber film pattern where there are defects. way to correct the rendering data to mitigate defects. In order to realize such a technology, for example, in a reflective mask base in which an absorber film is formed on a multilayer reflective film, an electron line drawing machine is used to draw a pattern on the resist film formed on the absorber film. The electronic line drawing machine also uses electronic lines to detect fiducial marks, and draws patterns based on the corrected and corrected drawing data based on the detected fiducial points.
用以取得遮罩基底之缺陷數據的缺陷檢查裝置之座標系統係與電子線描繪機之座標系統有所不同。因此,使用缺陷檢查裝置所取得的基準標記及缺陷數據來進行電子線描繪時,便需要將該數據轉換為電子線描繪機之座標系統。 The coordinate system of the defect inspection device used to obtain the defect data of the mask substrate is different from the coordinate system of the electronic line drawing machine. Therefore, when using the fiducial marks and defect data obtained by the defect inspection device to perform electronic line drawing, it is necessary to convert the data into the coordinate system of the electronic line drawing machine.
然而,在從缺陷檢查裝置之座標系統朝電子線描繪之座標系統的轉換精度很差時,於實施上述Defect mitigation technology時,便會產生無法以高精度來進行描繪數據之補正、修正的問題。 However, when the conversion accuracy from the coordinate system of the defect inspection device to the coordinate system of electronic line drawing is very poor, when the above-mentioned Defect mitigation technology is implemented, there will be a problem that the drawing data cannot be corrected and corrected with high accuracy.
於是,本發明之目的在於提供一種可提升從檢出多層反射膜上之缺陷的缺陷檢查裝置之座標系統朝其以外之裝置的座標系統之轉換精度的具多層反射膜基板、反射型遮罩基底、反射型遮罩之製造方法以及半導體裝置之製造方法。 Therefore, an object of the present invention is to provide a multilayer reflective film substrate and a reflective mask substrate that can improve the conversion accuracy from the coordinate system of a defect inspection device that detects defects on a multilayer reflective film to the coordinate system of other devices. , a method of manufacturing a reflective mask and a method of manufacturing a semiconductor device.
本發明人係就提升從檢出多層反射膜上之缺陷的缺陷檢查裝置的座標系統朝其以外的裝置之座標系統的轉換精度進行努力研究。其結果,發現到成為缺陷位置之基準的基準標記的個數與座標轉換精度之間有相關連,而完成本發明。 The present inventors have made efforts to improve the accuracy of conversion from the coordinate system of a defect inspection device that detects defects on a multilayer reflective film to the coordinate system of other devices. As a result, it was discovered that there is a correlation between the number of reference marks that serve as the reference for the defect position and the coordinate conversion accuracy, and the present invention was completed.
為解決上述課題,本發明係具有下述構成。 In order to solve the above-mentioned problems, the present invention has the following structure.
(構成1) (composition 1)
一種具多層反射膜基板,係具有基板以及會形成於該基板上並反射EUV光的多層反射膜之具多層反射膜基板;具備會成為在該具多層反射膜基板中之缺陷的位置基準之基準標記;該基準標記之個數係藉由下述工序(1)~(7)所預先求得之個數;(1)藉由具有第1座標系統之缺陷檢查裝置來取得具有複數之基準標記的其他具多層反射膜基板中之缺陷的第1缺陷座標以及基準標記之第1基準標記座標;(2)藉由具有第2座標系統之座標測量器來取得該其他具多層反射膜基板中之該缺陷的第2缺陷座標以及該基準標記之第2基準標記座標;(3)基於該第1基準標記座標及該第2基準標記座標來計算出從該第1座標系統朝該第2座標系統座標轉換用的轉換係數;(4)使用以(3)所計算出之轉換係數來將上述(1)中藉由該缺陷檢查裝置所取得的該第1缺陷座標朝以該第2座標系統為基準的第3缺陷座標轉換;(5)就上述(2)中藉由該座標測量器所取得的該第2缺陷座標與上述(4)所轉換出之第3缺陷座標之間的差異來求得3σ之數值;(6)取得基準標記之個數與3σ的對應關係;以及(7)3σ之數值會決定未達50nm之基準標記的個數。 A multi-layer reflective film substrate having a substrate and a multi-layer reflective film formed on the substrate and reflecting EUV light; and having a reference that can serve as a position reference for defects in the multi-layer reflective film substrate mark; the number of the fiducial marks is the number obtained in advance through the following processes (1) to (7); (1) Obtaining a plurality of fiducial marks by a defect inspection device with the first coordinate system The first defect coordinates of the defects in other substrates with multi-layer reflective films and the first datum mark coordinates of the reference marks; (2) Obtain the first coordinates of the defects in other substrates with multi-layer reflective films by using a coordinate measuring device with a second coordinate system The second defect coordinates of the defect and the second datum mark coordinates of the datum mark; (3) Calculate the direction from the first coordinate system to the second coordinate system based on the first datum mark coordinates and the second datum mark coordinates. The conversion coefficient for coordinate conversion; (4) Use the conversion coefficient calculated in (3) to convert the first defect coordinate obtained by the defect inspection device in the above (1) to the second coordinate system. The third defect coordinate conversion of the benchmark; (5) Find the difference between the second defect coordinate obtained by the coordinate measuring instrument in the above (2) and the third defect coordinate converted in the above (4) Obtain the value of 3σ; (6) Obtain the corresponding relationship between the number of fiducial marks and 3σ; and (7) The value of 3σ will determine the number of fiducial marks less than 50nm.
(構成2) (composition 2)
如構成1之具多層反射膜基板,其中該基準標記之個數係8個以上。
For example, in the substrate with a multi-layer reflective film of
(構成3) (composition 3)
如構成1或2之具多層反射膜基板,其中該基準標記之個數係8個以上。 For example, in the substrate with a multi-layer reflective film constituting 1 or 2, the number of the reference marks is 8 or more.
(構成4) (Constitution 4)
一種反射型遮罩基底,係具有:如構成1至3中任一者的具多層反射膜基板;以及形成在該具多層反射膜基板上的層積膜。
A reflective mask substrate includes: a substrate with a multi-layer reflective film as described in any one of
(構成5) (Constitution 5)
一種反射型遮罩基底,係具有:具多層反射膜基板,係具有基板以及會形成於該基板上並反射EUV光之多層反射膜;以及層積膜,係形成在該具多層反射膜基板上;該具多層反射膜基板係具備會成為該具多層反射膜基板中之缺陷的位置基準的基準標記;該層積膜係具備轉印有該基準標記之轉印基準標記;該基準標記之個數係藉由下述工序(1)~(7)所預先求得之個數;(1)藉由具有第1座標系統之缺陷檢查裝置來取得具有複數之基準標記的其他具多層反射膜基板中之缺陷的第1缺陷座標以及基準標記之第1基準標記座標;(2)藉由具有第2座標系統之座標測量器來取得具有會形成在該其他具多層反射膜基板上之層積膜的反射型遮罩基底中之缺陷的第2缺陷座標以及轉印基準標記之第2基準標記座標;(3)基於該第1基準標記座標及該第2基準標記座標來計算出從該第1座標系統朝該第2座標系統座標轉換用的轉換係數;(4)使用以(3)所計算出之轉換係數來將上述(1)中藉由該缺陷檢查裝置所取得的該第1缺陷座標朝以該第2座標系統為基準的第3缺陷座標轉換; (5)就上述(2)中藉由該座標測量器所取得的該第2缺陷座標與上述(4)所轉換出之第3缺陷座標之間的差異來求得3σ之數值;(6)取得基準標記之個數與3σ的對應關係;以及(7)3σ之數值會決定未達50nm之基準標記的個數。 A reflective mask substrate has: a multi-layer reflective film substrate having a substrate and a multi-layer reflective film formed on the substrate and reflecting EUV light; and a laminated film formed on the multi-layer reflective film substrate ; The substrate with a multi-layer reflective film is provided with a fiducial mark that becomes a positional reference for defects in the substrate with a multi-layer reflective film; the laminated film is provided with a transfer fiducial mark on which the fiducial mark is transferred; the fiducial mark is The number is a number obtained in advance through the following steps (1) to (7); (1) Obtaining other multi-layer reflective film substrates having a plurality of reference marks through a defect inspection device with a first coordinate system The first defect coordinates of the defect and the first fiducial mark coordinates of the fiducial mark; (2) Obtain the laminated film that will be formed on the other substrate with a multi-layer reflective film by using a coordinate measuring device with a second coordinate system The second defect coordinates of the defect in the reflective mask substrate and the second fiducial mark coordinates of the transfer fiducial mark; (3) Calculate from the first fiducial mark coordinates based on the first fiducial mark coordinates and the second fiducial mark coordinates The conversion coefficient used to convert the coordinate system to the coordinates of the second coordinate system; (4) Use the conversion coefficient calculated in (3) to convert the first defect coordinate obtained by the defect inspection device in (1) above Convert to the third defect coordinate based on the second coordinate system; (5) Find the value of 3σ based on the difference between the second defect coordinate obtained by the coordinate measuring machine in the above (2) and the third defect coordinate converted in the above (4); (6) Obtain the corresponding relationship between the number of fiducial marks and 3σ; and (7) the value of 3σ will determine the number of fiducial marks less than 50nm.
(構成6) (composition 6)
如構成5之反射型遮罩基底,其中該基準標記之個數係8個以上。 For example, if the reflective mask base 5 is formed, the number of the reference marks is 8 or more.
(構成7) (composition 7)
如構成5或6之反射型遮罩基底,其中該基準標記之個數係16個以上。 For example, if a reflective mask base of 5 or 6 is formed, the number of the fiducial marks is more than 16.
(構成8) (composition 8)
如構成4至7項中任一者之反射型遮罩基底,其中該層積膜係包含會吸收EUV光的吸收體膜。
For example, the reflective mask substrate of any one of
(構成9) (Composition 9)
一種反射型遮罩之製造方法,係具有:在如構成4或構成8之反射型遮罩基底中的該層積膜形成層積膜圖案之工序。
A method of manufacturing a reflective mask includes the step of forming a laminated film pattern on the laminated film in the reflective mask base of the
(構成10) (composition 10)
一種半導體裝置之製造方法,係具有:使用藉由如構成9之反射型遮罩之製造方法所製造出的反射型遮罩,來在半導體基板上形成轉印圖案之工序。 A method of manufacturing a semiconductor device includes a step of forming a transfer pattern on a semiconductor substrate using a reflective mask manufactured by the reflective mask manufacturing method of the configuration 9.
根據本發明,便可提供一種可提升從檢出多層反射膜上之缺陷的缺陷檢查裝置之座標系統朝其以外之裝置的座標系統之轉換精度的具多層反射膜基板以及反射型遮罩基底。又,根據本發明,係可提供一種使用該等具多層反射膜基板或反射型遮罩基底,並藉由基於該等的缺陷資訊,而進行描繪數據修正來降低缺陷的反射型遮罩之製造方法以及半導體裝置之製造方法。 According to the present invention, it is possible to provide a multilayer reflective film substrate and a reflective mask substrate that can improve the conversion accuracy from the coordinate system of a defect inspection device that detects defects on a multilayer reflective film to the coordinate system of other devices. Furthermore, according to the present invention, it is possible to provide a method of manufacturing a reflective mask that uses the multi-layer reflective film substrate or the reflective mask substrate and performs drawing data correction based on the defect information to reduce defects. Methods and methods of manufacturing semiconductor devices.
10:具多層反射膜基板 10:Substrate with multi-layer reflective film
12:基板 12:Substrate
14:多層反射膜 14:Multilayer reflective film
18:保護膜 18:Protective film
20:基準標記 20: fiducial mark
28:層積膜 28:Laminated film
30:反射型遮罩基底 30: Reflective mask base
40:反射型遮罩 40: Reflective mask
50:圖案轉印裝置 50:Pattern transfer device
56:半導體基板 56:Semiconductor substrate
圖1係顯示具多層反射膜基板的剖面之概略圖。 FIG. 1 is a schematic cross-sectional view showing a substrate with a multi-layer reflective film.
圖2係具多層反射膜基板之俯視圖及基準標記的放大圖。 Figure 2 is a top view of a substrate with a multi-layer reflective film and an enlarged view of the fiducial mark.
圖3係顯示反射型遮罩基底之剖面的概略圖。 FIG. 3 is a schematic diagram showing a cross-section of a reflective mask substrate.
圖4係顯示反射型遮罩之製造方法的概略圖。 FIG. 4 is a schematic diagram showing a manufacturing method of a reflective mask.
圖5係顯示圖案轉印裝置。 Figure 5 shows a pattern transfer device.
圖6係顯示FM個數為8個的情況之FM形成位置。 Figure 6 shows the FM formation position when the number of FMs is eight.
圖7係顯示FM個數為3~8的情況之3σ的數值之圖表。 Figure 7 is a graph showing the value of 3σ when the number of FMs is 3 to 8.
圖8係顯示讓基準標記之個數N增加至200時的3σ之計算結果的圖表。 FIG. 8 is a graph showing the calculation results of 3σ when the number N of fiducial marks is increased to 200.
圖9係顯示FM個數為16個的情況之FM形成位置。 FIG. 9 shows the FM formation positions when the number of FMs is 16.
圖10係顯示AM個數為28個,FM個數為4個之情況的AM及FM的形成位置。 Figure 10 shows the formation positions of AM and FM when the number of AMs is 28 and the number of FMs is 4.
圖11係顯示FM個數為3個的情況之FM形成位置。 Figure 11 shows the FM formation position when the number of FMs is three.
(第1實施形態) (First Embodiment)
以下,便就本發明之實施形態來詳細說明。 Hereinafter, embodiments of the present invention will be described in detail.
[具多層反射膜基板] [Substrate with multi-layer reflective film]
圖1係顯示具多層反射膜基板的剖面之概略圖。 FIG. 1 is a schematic cross-sectional view showing a substrate with a multi-layer reflective film.
如圖1所示,具多層反射膜基板10係具備基板12以及會反射為曝光光線之EUV光的多層反射膜14。進一步地,具多層反射膜基板10可具備用以保護多層反射膜14之保護膜18。本實施形態中,係在基板12上形成有多層反射膜14,在
多層反射膜14上形成有保護膜18。如下述,具多層反射膜基板10係具備會成為缺陷位置之基準的4個以上的基準標記。
As shown in FIG. 1 , the
另外,本說明書中,所謂在基板或膜之「上」並不僅有接觸於該基板或膜之上面的情況,亦包含未接觸於其基板或膜之上面的情況。亦即,所謂在基板或膜之「上」係包含在該基板或膜上方形成有新膜的情況以及在與該基板或膜之間介設有其他膜的情況等。又,所謂「上」並不一定是代表垂直方向之上側的意思。所謂「上」不過是表示基板或膜等的相對位置關係。 In addition, in this specification, "on" a substrate or a film does not only mean contacting the upper surface of the substrate or film, but also includes not contacting the upper surface of the substrate or film. That is, "on" a substrate or film includes a case where a new film is formed above the substrate or film, a case where another film is interposed between the substrate or film, and the like. Also, the so-called "upper" does not necessarily mean the upper side in the vertical direction. The so-called "upper" simply means the relative positional relationship of the substrate, film, etc.
<基板> <Substrate>
作為本實施形態之具多層反射膜基板10所使用的基板12係較佳地使用在EUV曝光之情況,用以防止曝光時之熱量所致的吸收體膜圖案之歪斜,而具有0±5ppb/℃的範圍內之低熱膨脹係數者。作為具有在此範圍之低熱膨脹係數的素材係可使用例如SiO2-TiO2系玻璃、多成分系玻璃陶瓷等。
The
形成有基板12之轉印圖案(下述吸收體膜圖案便對應於此)側之主表面為了提高平坦度較佳地係被加工。藉由提高基板12主表面之平坦度,便可提高圖案之位置精度及轉印精度。例如,於EUV曝光之情況下,在形成有基板12之轉印圖案側的主表面的132mm×132mm之區域中,平坦度較佳地係0.1μm以下,更佳地係0.05μm以下,最佳地係0.03μm以下。又,形成有轉印圖案側之相反側的主表面係藉由靜電夾具來被固定在曝光裝置之面,在其142mm×142mm之區域中,平坦度為1μm以下,更佳地係0.5μm以下,最佳地係0.03μm以下。另外,本說明書中之平坦度係表示以TIR(Total Indicated Reading)所表示的表面翹曲(變形量)之數值,將以基板表面作為基準,並以最小平方法所決定之平面作為焦點
平面,而為較該焦點平面要靠上的基板表面之最高位置與較焦點平面要靠下的基板表面之最低位置的高低差絕對值。
The main surface of the side on which the transfer pattern (the absorber film pattern described below corresponds) of the
於EUV曝光之情況,基板12之形成有轉印圖案側的主表面之表面粗度較佳地係方均根粗度(RMS)為0.1nm以下。另外,表面粗度係可以原子力顯微鏡來加以測量。
In the case of EUV exposure, the surface roughness of the main surface of the side of the
基板12為了防止形成於其上之膜(多層反射膜14等)的膜應力所致之變形,較佳地係具有高剛性。特別是,基板12較佳地係具有65GPa以上的高楊式率。
The
<多層反射膜> <Multilayer reflective film>
具多層反射膜基板10係具備基板12以及會形成在基板12上之多層反射膜14。多層反射膜14係由例如將折射率不同之元素週期性地層積的多層膜所構成。多層反射膜14係具有會反射EUV光之功能。
The
一般而言,多層反射膜14係由將為高折射率材料之輕元素或其化合物之薄膜(高折射率)與為低折射率之重元素或其化合物之薄膜(低折射率)交互層積40~60週期左右的多層膜所構成。
Generally speaking, the multilayer
為了形成多層反射膜14,可依序從基板12複數週期地層積高折射率層與低折射率層。在此情況,1個(高折射率層/低折射率層)層積構造便為1週期。
In order to form the multi-layer
為了形成多層反射膜14,可依序從基板12複數週期地層積低折射率層與高折射率層。在此情況,1個(低折射率層/高折射率層)層積構造便為1週期。
In order to form the multi-layer
另外,多層反射膜14最上層,亦即多層反射膜14之基板12相反側的表面層較佳地係高折射率層。在依序從基板12側層積高折射率層與低折射率層的情況,最上層便會為低折射率層。然而,在低折射率層為多層反射膜14表
面的情況,由於因為低折射率層會容易被氧化,而使多層反射膜之反射率減少,故會在該低折射率層上形成高折射率層。另一方面,在依序從基板12側層積低折射率層與高折射率層的情況,最上層便會成為高折射率層。在此情況,最上層之高折射率層便會成為多層反射膜14之表面。
In addition, the uppermost layer of the multilayer
本實施形態中,高折射率層可為包含Si之層。高折射率層可包含Si單體,亦可包含Si化合物。Si化合物係可包含選自由Si與B、C、N、O所構成之群的至少1種元素。藉由使用包含Si之層來作為高折射率層,便可得到EUV光之反射率優異的多層反射膜。 In this embodiment, the high refractive index layer may be a layer containing Si. The high refractive index layer may contain Si monomer or Si compound. The Si compound may contain at least one element selected from the group consisting of Si, B, C, N, and O. By using a layer containing Si as a high refractive index layer, a multilayer reflective film with excellent reflectivity for EUV light can be obtained.
本實施形態中,作為低折射率材料系可使用選自由Mo、Ru、Rh及Pt所構成之群的至少1種元素,或是包含選自由Mo、Ru、Rh及Pt所構成之群的至少1種元素之合金。 In this embodiment, as the low refractive index material, at least one element selected from the group consisting of Mo, Ru, Rh, and Pt can be used, or at least one element selected from the group consisting of Mo, Ru, Rh, and Pt can be used. An alloy of 1 element.
例如,作為波長13~14nm之EUV光用的多層反射膜14較佳地係可使用將Mo膜與Si膜交互週期性地層積的Mo/Si多層膜。其他作為在EUV光之區域所使用的多層反射膜係可使用例如Ru/Si週期多層膜、Mo/Be週期多層膜、Mo化合物/Si化合物週期多層膜、Si/Nb週期多層膜、Si/Mo/Ru週期多層膜、Si/Mo/Ru/Mo週期多層膜、Si/Ru/Mo/Ru週期多層膜等。可考量到曝光波長,來選擇多層反射膜之材料。
For example, as the multilayer
單獨此般多層反射膜14之反射率係例如65%以上。多層反射膜14之反射率上限係例如73%。另外,被多層反射膜14所包含之層的厚度及週期係可以滿足布拉格定律(Bragg's law)之方式來加以選擇。
The reflectivity of the multilayer
多層反射膜14係可藉由習知方法來加以形成。多層反射膜14係例如藉由離子束濺鍍法來加以形成。
The multilayer
例如,在多層反射膜14為Mo/Si多層膜之情況,會藉由離子束濺鍍法,並使用Mo靶材來在基板12上形成厚度3nm左右的Mo膜。接著,使用Si靶材,來形成厚度4nm左右的Si膜。藉由重複此般操作,便可形成層積有40~60週期的Mo/Si膜的多層反射膜14。此時,多層反射膜14之基板12相反側的表面層係包含Si之層(Si膜)。1週期之Mo/Si膜的厚度係7nm。
For example, when the multilayer
<保護膜> <Protective film>
本實施形態之具多層反射膜基板10可具備形成於多層反射膜14上的保護膜18。保護膜18係在下述吸收體膜之圖案化或圖案之修正時,具有會保護多層反射膜14之功能。保護膜18係設置在例如多層反射膜14與吸收體膜之間。
The
作為保護膜18之材料係可使用例如Ru、Ru-(Nb、Zr、Y、B、Ti、La、Mo、Co或Re)化合物、Si-(Ru、Rh、Cr或B)化合物、Si、Zr、Nb、La、B等的材料。又,可使用於該等添加有氮、氧或碳之化合物。該等當中,於適用包含釕(Ru)之材料時,多層反射膜之反射率特性便會更良好。具體而言,保護膜18之材料較佳地係Ru或Ru-(Nb、Zr、Y、B、Ti、La、Mo、Co或Re)化合物。保護膜之厚度係例如1nm~5nm。保護膜18係可藉由習知方法來加以形成。保護膜18係可藉由例如脈衝磁控濺鍍法或離子束濺鍍法來加以形成。
As the material of the
具多層反射膜基板10係可進一步地在基板12之形成有多層反射膜14側相反側的主表面具有內面導電膜。內面導電膜係在藉由靜電夾具來吸附具多層反射膜基板10或反射型遮罩基底時被加以使用。
The
具多層反射膜基板10可具備會被形成在基板12與多層反射膜14之間的基底膜。基底膜係以例如提升基板12表面的平滑性為目的來加以形成。
基底膜係以例如降低缺陷、提高多層反射膜之反射率、修正多層反射膜之應力等為目的來加以形成。
The
<基準標記> <fiducial mark>
圖2係本實施形態之具多層反射膜基板10的俯視圖。
FIG. 2 is a top view of the
如圖2所示,在略矩形狀之具多層反射膜基板10的4個角部附近係分別形成有基準標記20。基準標記20係作為缺陷資訊中之缺陷位置的基準來被使用的標記。雖圖2中,係顯示形成有4個基準標記20的範例,但基準標記20之個數可為4個以上。又,4個以上的基準標記20只要能至少被配置在2軸上的話即可。
As shown in FIG. 2 , reference marks 20 are respectively formed near four corners of a substantially
在圖2所示之具多層反射膜基板10中,虛線A內側之區域(132mm×132mm之區域)係在製造反射型遮罩時會形成有吸收體膜圖案。虛線A外側之區域並不會在製造反射型遮罩時形成有吸收體膜。基準標記20較佳地係形成在未形成有吸收體膜圖案之區域,亦即在虛線A上或虛線A外側之區域。
In the multi-layer
如圖2所示,基準標記20係具有略十字型形狀。具有略十字型形狀之基準標記20的寬度W1、W2係例如200nm以上,10μm以下。基準標記20之長度L係例如100μm以上,1500μm以下。雖圖2中,係顯示具有略十字型形狀之基準標記20的範例,但基準標記20之形狀並不限於此。基準標記20之形狀可在俯視觀察下為略L字型、圓形、三角形或四角形等。
As shown in FIG. 2 , the
基準標記20之剖面形狀係例如凹狀。在此所謂「凹狀」係表示在觀察具多層反射膜基板10之剖面(垂直於具多層反射膜基板10之主表面的剖面)時,基準標記20會朝向下方來凹陷為例如段差狀或彎曲狀而加以形成。形成為凹狀之基準標記20之深度D較佳地係30nm以上。基準標記20之深度D可為使基板12露出之深度,較佳地係100nm以下,更佳地係50nm以下。在深度D較小的情況,
便能更顯著地得到本發明之效果。深度D係表示從具多層反射膜基板10之表面到基準標記20底部之最深位置的垂直方向距離。
The cross-sectional shape of the
基準標記20之形成方法並不特別限制。基準標記20係可例如在具多層反射膜基板10表面藉由雷射加工來加以形成。此時,可在成膜出多層反射膜14後形成基準標記20,而在之後成膜出保護膜18,亦可成膜多層反射膜14及保護膜18,而在之後形成基準標記20。雷射加工條件係如下所示。
The method of forming the
雷射種類(波長):紫外線~可見光區域。例如波長405nm的半導體雷射。 Laser type (wavelength): ultraviolet ~ visible light range. For example, a semiconductor laser with a wavelength of 405nm.
雷射輸出:1~120mW Laser output: 1~120mW
掃描速度:0.1~20mm/s Scanning speed: 0.1~20mm/s
脈衝頻率:1~100MHz Pulse frequency: 1~100MHz
脈衝寬度:3ns~1000s Pulse width: 3ns~1000s
在將基準標記20雷射加工時所使用的雷射可為連續波,亦可為脈衝波。在使用脈衝波之情況,相較於連續波,即便基準標記20之深度D為相同程度,仍可將基準標記20之寬度W縮得更小。因此,在使用脈衝波之情況,相較於連續波,會使對比更大,而可形成容易藉由缺陷檢查裝置或電子線描繪裝置來檢出的基準標記20。
The laser used when laser processing the
基準標記20之形成方法並不限於雷射。基準標記20係可以例如微影法、FIB(集束離子束)、讓鑽石針掃過之加工痕跡、微小壓件所致之凹痕、壓印法所致之壓紋等來加以形成。
The method of forming the
基準標記20之剖面形狀並不限於凹狀。例如,基準標記20之剖面形狀亦可為突出至上方的凸狀。在基準標記20之剖面形狀為凸狀的情況,便可以FIB或濺鍍法等的部分成膜來形成。形成為凸狀之基準標記20的高度H較佳地
係30nm以上。基準標記20之高度H較佳地係100nm以下,更佳地係50nm以下。在高度H較小的情況,便可更顯著地得到本發明之效果。所謂高度H係表示從具多層反射膜基板10表面到基準標記20之最高位置的垂直方向之距離。
The cross-sectional shape of the
在具多層反射膜基板10形成基準標記20之情況,係藉由缺陷檢查裝置來高精度地取得基準標記20及缺陷之座標。接著,在具多層反射膜基板10之保護膜18上形成吸收體膜。接著,在吸收體膜上形成阻劑膜。在吸收體膜與阻劑膜之間係可形成有硬遮罩膜(或是蝕刻遮罩膜)。
When the
形成於具多層反射膜基板10之凹狀的基準標記20會被轉印在吸收體膜及阻劑膜。在將硬遮罩膜形成在吸收體膜與阻劑膜之間的情況,形成於具多層反射膜基板10之凹狀基準標記20便會被轉印在吸收體膜、硬遮罩膜及阻劑膜。
The
從而,形成在具多層反射膜基板10的基準標記20係需要具有可藉由缺陷檢查裝置來檢出之程度的高對比。作為缺陷檢查裝置係可使用例如檢查光源波長為266nm之Lasertec公司製的EUV曝光用之遮罩、基板/基底缺陷檢查裝置「MAGICSM7360」、檢查光源波長為193nm之KLA-Tencor公司製的EUV、遮罩/基底缺陷檢查裝置「Teron600系列,例如Teron610」或是檢查光源波長為與曝光光源波長13.5nm相同之ABI(Actinic Blank Inspection)裝置。
Therefore, the
又,轉印在吸收體膜及/或其上的阻劑膜的基準標記20係需要具有可藉由座標測量器及/或電子線描繪裝置來檢出之程度的高對比。作為座標測量器係可使用例如以波長365nm之雷射來進行座標測量的KLA-Tencor公司製之「LMS-IPRO4」、以波長193nm之雷射來進行座標測量的Carl Zeiss公司製之
「PROVE」及/或被搭載於電子線描繪裝置的座標測量器。座標測量器係波長與上述缺陷檢查裝置不同者可更顯著地得到本發明之效果。
In addition, the
基準標記20係可作為例如FM(框標(FIDUCIAL MARK))來加以使用。所謂FM係在藉由電子線描繪裝置來描繪圖案時,作為缺陷座標之基準來被使用的標記。FM通常係圖2所示之十字型形狀。
The
藉由使用基準標記20來作為FM,便可高精度地管理缺陷座標。在藉由電子線描繪裝置來在阻劑膜描繪圖案時,被轉印至阻劑膜之基準標記20係作為缺陷位置之基準的FM來被加以使用。例如,藉由電子線描繪裝置來檢出FM,便可將以缺陷檢查裝置所取得的缺陷座標轉換為電子線描繪裝置之座標系統。藉此,便可例如以讓缺陷配置於吸收體膜圖案之下的方式來修正藉由電子線描繪裝置所描繪出之圖案的描繪數據。藉由修正描繪數據,便可降低對最後所製造出之反射型遮罩因缺陷所致的影響。
By using the
基準標記20亦可作為AM(對位標記)來加以使用。AM係在缺陷檢查裝置中檢查具多層反射膜基板10上之缺陷時,可作為缺陷座標之基準來使用的標記。然而,AM係不會在藉由電子線描繪裝置來描繪出圖案時被直接使用。AM在俯視觀察下的形狀係例如圓形、四角形或十字型。
The
在具多層反射膜基板10上形成有AM的情況,係在具多層反射膜基板10上之下述層積膜形成FM。雖AM會被轉印在層積膜,但藉由部分去除AM上之層積膜,便可提高AM之檢出精度。AM係可以缺陷檢查裝置及座標測量器來檢出。FM係可以座標測量器及電子線描繪裝置來檢出。由於AM與FM都可以座標測量器來檢出,故可高精度地管理該等的相對位置關係。從而,便可將缺
陷檢查裝置所取得之以AM為基準的缺陷座標高精度地轉換為電子線描繪裝置所使用的以FM為基準的缺陷座標。另外,AM之個數會較FM之個數要多。
When the AM is formed on the
本實施形態之具多層反射膜基板10係具備會成為在該具多層反射膜基板10中之缺陷的位置基準之4個以上(例如N個)基準標記20(圖2中為4個基準標記),藉由下述工序(1)~(5)所求得之3σ的數值係未達50nm。
The
(1)藉由具有第1座標系統之缺陷檢查裝置來取得具多層反射膜基板10中之缺陷的第1缺陷座標以及基準標記20之第1基準標記座標。
(1) Obtain the first defect coordinates of the defect in the multilayer
(2)藉由具有第2座標系統之座標測量器來取得具多層反射膜基板10中之該缺陷的第2缺陷座標以及該基準標記20之第2基準標記座標。
(2) Obtain the second defect coordinates of the defect in the multi-layer
(3)基於該第1基準標記座標及該第2基準標記座標來計算出從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統座標轉換用的轉換係數。 (3) Calculate a conversion coefficient for converting the coordinates from the first coordinate system of the defect inspection device to the second coordinate system of the coordinate measuring device based on the first reference mark coordinates and the second reference mark coordinates.
(4)使用以上述(3)所計算出之轉換係數來將上述(1)中藉由缺陷檢查裝置所取得的第1缺陷座標朝以座標測量器之第2座標系統為基準的第3缺陷座標轉換。 (4) Use the conversion coefficient calculated in the above (3) to convert the first defect coordinate obtained by the defect inspection device in the above (1) to the third defect based on the second coordinate system of the coordinate measuring machine. Coordinate conversion.
(5)就上述(2)中藉由座標測量器所取得的第2缺陷座標與上述(4)所轉換出之第3缺陷座標之間的差異來求得3σ之數值。 (5) Find the value of 3σ based on the difference between the second defect coordinate obtained by the coordinate measuring machine in the above (2) and the third defect coordinate converted in the above (4).
上述工序(1)中,係藉由缺陷檢查裝置來取得具多層反射膜基板10中之缺陷的第1缺陷座標以及N個基準標記20之第1基準標記座標(x,y)。作為缺陷檢查裝置係可使用例如上述缺陷檢查裝置。又,用以求得3σ之數值的缺陷之個數較佳地係3個以上,更佳地係9個以上,最佳地係15個以上。又,N個基準標記的大小差異較小為佳。例如,N個基準標記的大小較佳地係在該等平均值的±5%以內,更佳地係±3%以內。在此所謂「大小」係表示例如基準標記在俯視觀察下之面積。
In the above-mentioned step (1), the first defect coordinates of the defects in the multilayer
上述工序(2)中,係藉由座標測量器,來取得具多層反射膜基板10中之缺陷的第2缺陷座標以及N個基準標記20之第2基準標記座標(u,v)。作為座標測量器係可使用例如上述座標測量器。
In the above-mentioned step (2), a coordinate measuring device is used to obtain the second defect coordinates of the defect in the multilayer
在上述工序(1)及(2)中檢出座標時,例如可將原點設定在基板中心。或者,可取得基板四邊的8個位置(每邊2個位置)之邊緣座標,在進行適當的傾斜校正後,再將原點設定在基板的任意角部。 When detecting coordinates in the above steps (1) and (2), the origin may be set at the center of the substrate, for example. Alternatively, the edge coordinates of 8 positions (2 positions on each side) of the four sides of the substrate can be obtained, and after appropriate tilt correction is performed, the origin can be set at any corner of the substrate.
如圖2所示,在基準標記20之形狀為十字型的情況,基準標記20之座標係可藉由檢出基準標記20之邊緣來設定在該邊緣間之寬度W1的中心線與寬度W2之中心線的交點。
As shown in FIG. 2 , when the shape of the
上述工序(3)中,係基於以工序(1)所取得之N個基準標記20的第1基準標記座標(x,y)及以工序(2)所取得的N個基準標記20的第2基準標記座標(u,v),來計算出從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統座標轉換用的轉換係數。轉換係數之算出係可使用例如線形轉換(仿射轉換(Affine Transformation))。以下,便就使用仿射轉換之轉換係數的算出方法一範例來加以說明。 In the above step (3), the first reference mark coordinates (x, y) of the N reference marks 20 obtained in the step (1) and the second reference mark coordinates (x, y) of the N reference marks 20 obtained in the step (2) are used. The reference mark coordinates (u, v) are used to calculate the conversion coefficient for converting the coordinates from the first coordinate system of the defect inspection device to the second coordinate system of the coordinate measuring device. The conversion coefficient can be calculated using, for example, linear transformation (Affine Transformation). Below, an example of a method of calculating the conversion coefficient using affine conversion will be explained.
在具有以缺陷檢查裝置所取得的n個座標數據(x1,y1),(x2,y2),...(xn,yn),以及以對應於其之座標測量器所取得的n個座標數據(u1,v1),(u2,v2),...(un,vn)時,從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統的轉換係可使用仿射轉換。 There are n pieces of coordinate data (x 1 , y 1 ), (x 2 , y 2 ), ... (x n , y n ) obtained by the defect inspection device, and data obtained by the coordinate measuring instrument corresponding to them. When n pieces of coordinate data (u 1 , v 1 ), (u 2 , v 2 ),... (u n , v n ) are obtained, move from the first coordinate system of the defect inspection device to the second coordinate system of the coordinate measuring device. The transformation system of the coordinate system can use affine transformation.
由於仿射轉換係x與y相關之轉換係數為獨立,故x與y係可分別解出。舉x相關之公式為例,在將第i個座標數據帶入至仿射轉換公式時,會成為 xi=aui+bvi+c,但為了使所導出之轉換式存在有誤差,故此公式並不成立。其誤差量δi係單純地為右邊減去左邊者,而成為δi=aui+bvi+c-xi。 Since the conversion coefficients related to the affine transformation system x and y are independent, the x and y systems can be solved separately. Taking the x-related formula as an example, when the i - th coordinate data is brought into the affine conversion formula, it will become The formula doesn't hold. The error amount δi is simply the right minus the left side, and becomes δ i =au i +bv i +cx i .
在此,在具有n個座標數據的情況,可使n個誤差量相關之公式成立。使用最小平方法來求得使該等誤差量成為最小的a、b、c。在此,平方和之誤差函數φ係以下數學式來加以表示。 Here, when there are n pieces of coordinate data, a formula related to n pieces of error amounts can be established. Use the least squares method to find a, b, and c that minimize the amount of errors. Here, the error function φ of the sum of squares is expressed by the following mathematical formula.
由於此函數φ係二次函數,故為了求得此函數為最小的a、b、c,便會以a、b、c來將此數學式偏微分。在進行偏微分時,由於會成為表示誤差函數之梯度的函數,故偏微分後之函數成為0之處便為極小值,且其亦為最小值。在以數學式來表示其時,便會如下所示。 Since this function φ is a quadratic function, in order to find the minimum a, b, and c of this function, this mathematical expression will be partially differentiated with a, b, and c. When performing partial differentiation, it becomes a function representing the gradient of the error function, so the point where the function after partial differentiation becomes 0 is the minimum value, and it is also the minimum value. When expressed mathematically, it is as follows.
由於該等數學式係一次聯立方程式,故在使用行列式來整理時,便可得到以下行列式。若是解開此聯立方程式的話,便可求得誤差為最小的a、b、c,亦即轉換係數。雖已就x來加以說明,但關於y亦可同樣地解出。 Since these mathematical expressions are linear simultaneous equations, when organized using determinants, the following determinants can be obtained. If we solve these simultaneous equations, we can find a, b, c with the smallest error, which is the conversion coefficient. Although it has been explained with respect to x, it can be solved similarly with respect to y.
[數學式3]
上述工序(4)中,係使用上述(3)所計算出之轉換係數,來將上述(1)中藉由缺陷檢查裝置所取得之第1缺陷座標朝座標測量器之第2座標系統轉換。座標之轉換可使用例如仿射轉換之公式xi=aui+bvi+c。 In the above-mentioned step (4), the conversion coefficient calculated in the above-mentioned (3) is used to convert the first defect coordinate obtained by the defect inspection device in the above-mentioned (1) to the second coordinate system of the coordinate measuring device. The coordinate conversion can use, for example, the affine conversion formula x i =au i +bv i +c.
上述工序(5)中,係就上述(2)中藉由座標測量器所取得的第2缺陷座標與以上述(4)所轉換出之第3缺陷座標之間的差異來求得3σ之數值。亦即,會就藉由座標測量器所「實際」取得的第2缺陷座標與使用轉換係數來朝座標測量器之第2座標系統轉換出之第3缺陷座標的差異來求得3σ之數值。3σ係標準偏差σ的3倍。3σ較小所代表的是從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統的轉換精度會較高之意思。 In the above-mentioned step (5), the value of 3σ is obtained based on the difference between the second defect coordinate obtained by the coordinate measuring machine in the above-mentioned (2) and the third defect coordinate converted by the above-mentioned (4). . That is, the value of 3σ is obtained from the difference between the second defect coordinate "actually" obtained by the coordinate measuring device and the third defect coordinate converted to the second coordinate system of the coordinate measuring device using the conversion coefficient. 3σ is three times the standard deviation σ. The smaller 3σ means that the conversion accuracy from the first coordinate system of the defect inspection device to the second coordinate system of the coordinate measuring device will be higher.
例如,在上述(2)中藉由座標測量器所取得之第2缺陷座標為(sj,tj),在上述(4)中朝座標測量器之第2座標系統轉換出之第3缺陷座標為(Sj,Tj)的情況,該等座標之差係(sj-Sj,tj-Tj)。在此情況,關於各x座標與y座標係可藉由例如計算j個份之數據的標準偏差σ,來求得3σ之數值。 For example, in the above (2), the coordinates of the second defect obtained by the coordinate measuring machine are (s j , t j ), and in the above (4), the third defect is converted to the second coordinate system of the coordinate measuring machine. When the coordinates are (S j ,T j ), the difference between these coordinates is (s j -S j ,t j -T j ). In this case, for each x-coordinate and y-coordinate system, the value of 3σ can be obtained by, for example, calculating the standard deviation σ of j pieces of data.
本發明人係如下述,發現到在基準標記20之個數為N時,3σ會有與N1/2成反比的傾向。亦即,發現到在比例常數為α時,以下公式便會成立。 As described below, the inventor found that when the number of reference marks 20 is N, 3σ tends to be inversely proportional to N 1/2 . That is, it is found that when the proportionality constant is α, the following formula is established.
3σ=α/N1/2...(1) 3σ=α/N 1/2 ...(1)
α之數值係可將實際上改變基準標記20之個數而測量3σ的結果適用於上述公式(1),再藉由最小平方法來求得。
The numerical value of α can be obtained by applying the result of measuring 3σ by actually changing the number of
藉此,基準標記20之個數愈多,則可愈提升缺陷座標之轉換精度,而可基於所欲之3σ來決定基準標記20的個數。基準標記20之個數較佳地係4個以上,而可使3σ成為未達50nm。又,基準標記20的個數更佳地係8個以上,而可使3σ成為未達25nm。又,基準標記20的個數最佳地係16個以上,而可使3σ成為未達20nm。又,從形成基準標記20用之工序數增加以及基準標記20過多時便會使缺陷增加的觀點看來,基準標記20的個數較佳地係100個以下。進一步地,由於在基準標記20超過60個的情況,便會有3σ的減少幅度下降的傾向,故基準標記20之個數更佳地係60個以下。
Therefore, the greater the number of
本實施形態之具多層反射膜基板10藉由上述工序(1)~(5)來求得之3σ的數值為未達50nm。較佳地,關於x座標及y座標兩者的數據,3σ的數值為未達50nm。藉由使3σ的數值為未達50nm,便可提升從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統的轉換精度。
The value of 3σ obtained through the above-mentioned steps (1) to (5) of the multi-layer
藉此,被提供有具多層反射膜基板10之使用者便可高精度地對照藉由缺陷檢查裝置所特定出之缺陷位置與描繪數據,而可在最後所製造出之反射型遮罩中確實地降低缺陷。
Thereby, the user who is provided with the
(第2實施形態) (Second Embodiment)
第2實施形態係在使用其他具多層反射膜基板,來取得基準標記之個數與3σ的對應關係,而具有基於該對應關係所決定之個數的基準標記之具多層反射膜基板的點上與第1實施形態有所不同。除此之外,都與第1實施形態相同。 The second embodiment uses another multi-layer reflective film substrate to obtain the correspondence between the number of fiducial marks and 3σ, and the multi-layer reflective film substrate has a number of fiducial marks determined based on the correspondence. It is different from the first embodiment. Other than that, everything is the same as the first embodiment.
亦即,本實施形態之具多層反射膜基板10係具備會成為在該具多層反射膜基板10中之缺陷的位置基準之基準標記20,該基準標記20的個數係藉由下述工序(1)~(7)所預先求得的個數。
That is, the multi-layer
(1)藉由具有第1座標系統之缺陷檢查裝置來取得具有複數之基準標記的其他具多層反射膜基板中之缺陷的第1缺陷座標以及基準標記之第1基準標記座標。 (1) Obtain the first defect coordinates of defects in other multi-layer reflective film substrates having plural reference marks and the first reference mark coordinates of the reference marks through a defect inspection device having a first coordinate system.
(2)藉由具有第2座標系統之座標測量器來取得具有該其他具多層反射膜基板中之該缺陷的第2缺陷座標以及該基準標記之第2基準標記座標。 (2) Obtain the second defect coordinates of the defect in the other substrate with a multi-layer reflective film and the second reference mark coordinates of the reference mark by using a coordinate measuring instrument with a second coordinate system.
(3)基於該第1基準標記座標及該第2基準標記座標來計算出從該第1座標系統朝該第2座標系統座標轉換用的轉換係數。 (3) Calculate a conversion coefficient for converting coordinates from the first coordinate system to the second coordinate system based on the first reference mark coordinates and the second reference mark coordinates.
(4)使用以上述(3)所計算出之轉換係數來將上述(1)中藉由該缺陷檢查裝置所取得的該第1缺陷座標朝以該第2座標系統為基準的第3缺陷座標轉換。 (4) Use the conversion coefficient calculated in the above (3) to convert the first defect coordinate obtained by the defect inspection device in the above (1) to the third defect coordinate based on the second coordinate system. Convert.
(5)就上述(2)中藉由該座標測量器所取得的該第2缺陷座標與上述(4)所轉換出之第3缺陷座標之間的差異來求得3σ之數值。 (5) Find the value of 3σ based on the difference between the second defect coordinate obtained by the coordinate measuring device in the above (2) and the third defect coordinate converted in the above (4).
(6)取得基準標記之個數與3σ的對應關係。 (6) Obtain the corresponding relationship between the number of fiducial marks and 3σ.
(7)決定成為所欲3σ之數值(例如未達50nm)之基準標記的個數。 (7) Determine the number of fiducial marks that have a desired value of 3σ (for example, less than 50 nm).
上述工序(1)~(5)僅在使用其他具多層反射膜基板的點上有所不同,而與第1實施形態之工序(1)~(5)相同。 The above-mentioned steps (1) to (5) are the same as the steps (1) to (5) of the first embodiment, except that other substrates with multi-layer reflective films are used.
在其他具多層反射膜基板中之缺陷可為實際缺陷,亦可為程式缺陷。 Defects in other substrates with multi-layer reflective films can be actual defects or programmed defects.
又,其他具多層反射膜基板可為形成有N個基準標記的1個具多層反射膜基板。在此情況,便會對1個具多層反射膜基板進行上述工序(1)~(6),而取得基準標記之個數與3σ的對應關係,在工序(7)會基於該對應關係來決定基準標記之個數。 Furthermore, the other multi-layer reflective film substrate may be one multi-layer reflective film substrate on which N reference marks are formed. In this case, the above-mentioned steps (1) to (6) will be performed on a substrate with a multi-layer reflective film, and the correspondence between the number of reference marks and 3σ will be obtained, and the step (7) will be determined based on the correspondence. The number of fiducial marks.
其他具多層反射膜基板可為形成有互相不同的4個~N個基準標記的複數具多層反射膜基板。在此情況,係對各具多層反射膜基板進行上述工序(1)~(5),在工序(6)會取得基準標記之個數與3σ的對應關係,而在工序(7)會基於該對應關係來決定基準標記之個數。 Other multi-layer reflective film substrates may be a plurality of multi-layer reflective film substrates on which 4 to N different reference marks are formed. In this case, the above-mentioned steps (1) to (5) are performed on each multi-layer reflective film substrate. In step (6), the corresponding relationship between the number of reference marks and 3σ is obtained, and in step (7), based on the The number of fiducial marks is determined based on the corresponding relationship.
由於本實施形態中,係使用其他具多層反射膜基板來求得基準標記之個數,故可對應於基準標記之形狀、缺陷檢查裝置及/或座標測量器來得到具有最佳個數之基準標記20的具多層反射膜基板10。
Since in this embodiment, another substrate with a multi-layer reflective film is used to determine the number of fiducial marks, the optimal number of fiducials can be obtained according to the shape of the fiducial mark, the defect inspection device and/or the coordinate measuring machine. The
(第3實施形態) (Third Embodiment)
(反射型遮罩基底) (Reflective mask base)
圖3係顯示本實施形態之反射型遮罩基底30的剖面之概略圖。藉由在上述具多層反射膜基板10之保護膜18上形成層積膜28,便可製造出本實施形態之反射型遮罩基底30。雖無特別限制,但層積膜28可為會吸收EUV光之吸收體膜。以下,就層積膜28為吸收體膜之範例來加以說明。
FIG. 3 is a schematic cross-sectional view showing the
吸收體膜係具有會吸收為曝光光線之EUV光的功能。亦即,多層反射膜14(在有保護膜18之情況下則包含保護膜18)相對於EUV光的反射率與吸收體膜相對於EUV光的反射率之差會成為既定值以上。例如,吸收體膜相對於EUV光之反射率係0.1%以上,40%以下。在以多層反射膜14所反射出之光線與以吸收體膜所反射出之光線之間可具有既定相位差。另外,在此情況,反射型遮罩基底30中之吸收體膜會有被稱為相位轉移膜之情況。
The absorber film system has the function of absorbing EUV light which is the exposure light. That is, the difference between the reflectivity of the multilayer reflective film 14 (including the
吸收體膜較佳地係具有會吸收EUV光之功能,且可藉由蝕刻等來去除。吸收體膜較佳地係能以氯(Cl)系氣體或氟(F)系氣體的乾蝕刻來加以蝕刻。只要吸收體膜具有此般功能的話,則吸收體膜之材料並不特別限制。 The absorber film preferably has the function of absorbing EUV light and can be removed by etching. The absorber film can preferably be etched by dry etching with chlorine (Cl)-based gas or fluorine (F)-based gas. As long as the absorbent film has such a function, the material of the absorbent film is not particularly limited.
吸收體膜可為單層,亦可具有層積構造。在吸收體膜具有層積構造之情況,係可層積有由相同材料所構成之複數膜,亦可層積有由不同材料所構成之複數膜。在吸收體膜具有層積構造之情況,材料或組成係可在膜之厚度方向階段性地及/或連續性地變化。 The absorbent film may be a single layer or may have a laminated structure. When the absorbent film has a laminated structure, a plurality of films made of the same material may be laminated, or a plurality of films made of different materials may be laminated. When the absorbent film has a laminated structure, the material or composition may be changed stepwise and/or continuously in the thickness direction of the film.
吸收體膜之材料較佳地係例如鉭單體或包含Ta之材料。包含Ta之材料係例如包含Ta與B之材料、包含Ta與N之材料、包含Ta與B、O與N中至少1種的材料、包含Ta與Si之材料、包含Ta與Si與N之材料、包含Ta與Ge之材料、包含Ta與Ge與N之材料、包含Ta與Pd之材料、包含Ta與Ru之材料、包含Ta與Ti之材料等。 The material of the absorber film is preferably, for example, tantalum alone or a material containing Ta. The material containing Ta is, for example, a material containing Ta and B, a material containing Ta and N, a material containing at least one of Ta and B, O and N, a material containing Ta and Si, or a material containing Ta, Si and N , materials containing Ta and Ge, materials containing Ta, Ge and N, materials containing Ta and Pd, materials containing Ta and Ru, materials containing Ta and Ti, etc.
吸收體膜係可包含選自由例如Ni單體、包含Ni之材料、Cr單體、包含Cr之材料、Ru單體、包含Ru之材料、Pd單體、包含Pd之材料、Mo單體以及包含Mo之材料所構成之群的至少1種。 The absorber film system may include a material selected from, for example, Ni monomer, Ni-containing material, Cr monomer, Cr-containing material, Ru monomer, Ru-containing material, Pd monomer, Pd-containing material, Mo monomer, and Mo monomer. At least one of the groups composed of Mo materials.
吸收體膜之厚度較佳地係30nm~100nm。 The thickness of the absorber film is preferably 30nm~100nm.
吸收體膜係可藉由習知之方法,例如脈衝磁控濺鍍法或離子束濺鍍法等來加以形成。 The absorber film can be formed by conventional methods, such as pulse magnetron sputtering or ion beam sputtering.
本實施形態之反射型遮罩基底30中,係可在吸收體膜(層積膜28)上形成阻劑膜32。圖3係顯示此種態樣。在阻劑膜32藉由電子線描繪裝置來描繪及曝光圖案後,可藉由經過顯影工序,來形成阻劑圖案。藉由以此阻劑圖案作為遮罩來在吸收體膜進行乾蝕刻,便可在吸收體膜形成圖案。
In the
本實施形態之反射型遮罩基底30中,層積膜28係可包含吸收體膜以及會形成在該吸收體膜上之硬遮罩膜。硬遮罩膜係作為將吸收體膜圖案化時之遮罩來被加以使用。硬遮罩膜與吸收體膜係藉由彼此蝕刻選擇性有所不同之
材料來加以形成。在吸收體膜之材料包含鉭或鉭化合物之情況,硬遮罩膜之材料較佳地係包含鉻或鉻化合物。鉻化合物較佳地係包含Cr與選自由N、O、C、H所構成之群的至少1種。
In the
本實施形態之反射型遮罩基底30係具備會成為具多層反射膜基板10中之缺陷的位置基準之4個以上(例如N個)的基準標記20。形成在具多層反射膜基板10上的吸收體膜(層積膜28)係可具備轉印有基準標記20之形狀的轉印基準標記。例如,在基準標記20為凹狀的情況,形成於其上的吸收體膜(層積膜28)係形成有凹狀之轉印基準標記。又,在基準標記20為凸狀之情況,形成於其上的吸收體膜(層積膜28)係形成有凸狀之轉印基準標記。
The
本實施形態之基準標記20係與第1實施形態之基準標記20相同。例如,在基準標記20為略十字型形狀的情況,轉印基準標記亦為略十字型形狀。具有略十字型形狀之轉印基準標記的寬度W1’、W2’係例如200nm以上,10μm以下。從基準標記20之寬度W1(W2)到轉印基準標記之寬度W1’(W2’)的偏移ΔW(=(|W1-W1’|/W1×100)較佳地係10%以下。又,在偏移ΔW為1%以上,進一步地ΔW為3%以上的情況,便可更顯著地得到本發明之效果。轉印基準標記之長度L’係例如100μm以上,1500μm以下。從基準標記20之長度L到轉印基準標記之長度L’的偏移ΔL(=(|L-L’|/L×100)較佳地係1%以下。又,在偏移ΔL為0.05%以上的情況,便可更顯著地得到本發明之效果。
The
又,例如在基準標記20為略圓形形狀的情況,轉印基準標記亦為略圓形形狀。從基準標記20之直徑到轉印基準標記之直徑的偏移(絕對值)較佳地係10%以下。又,在偏移為1%以上,進一步地偏移為3%以上的情況,便可更顯著地得到本發明之效果。
For example, when the
在基準標記20為凹狀(凸狀)的情況,轉印基準標記亦為凹狀(凸狀)。轉印基準標記之深度D’(高度H’)較佳地係30nm以上。深度D’(高度H’)較佳地係100nm以下,更佳地係50nm以下。從基準標記20之深度D’(高度H’)到轉印基準標記之深度D’(高度H’)的偏移ΔD(ΔH)較佳地係10%以下。又,在偏移ΔD(ΔH)為0.05%以上,進一步地ΔD(ΔH)為1%以上的情況,便可更顯著地得到本發明之效果。
When the
在吸收體膜(層積膜28)具備轉印基準標記的情況,以下述工序(1)~(5)所求得的3σ的數值可為未達50nm。 When the absorber film (laminated film 28) is provided with a transfer reference mark, the value of 3σ obtained in the following steps (1) to (5) may be less than 50 nm.
(1)藉由具有第1座標系統之缺陷檢查裝置來取得具多層反射膜基板10中之缺陷的第1缺陷座標以及基準標記20之第1基準標記座標。
(1) Obtain the first defect coordinates of the defect in the multilayer
(2)藉由具有第2座標系統之座標測量器來取得反射型遮罩基底30中之缺陷的第2缺陷座標以及轉印基準標記之第2基準標記座標。
(2) Obtain the second defect coordinates of the defect in the
(3)基於該第1基準標記座標及該第2基準標記座標來計算出從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統座標轉換用的轉換係數。 (3) Calculate a conversion coefficient for converting the coordinates from the first coordinate system of the defect inspection device to the second coordinate system of the coordinate measuring device based on the first reference mark coordinates and the second reference mark coordinates.
(4)使用以上述(3)所計算出之轉換係數來將上述(1)中藉由缺陷檢查裝置所取得的第1缺陷座標朝以座標測量器之第2座標系統為基準的第3缺陷座標轉換。 (4) Use the conversion coefficient calculated in the above (3) to convert the first defect coordinate obtained by the defect inspection device in the above (1) to the third defect based on the second coordinate system of the coordinate measuring machine. Coordinate conversion.
(5)就上述(2)中藉由座標測量器所取得的第2缺陷座標與上述(4)所轉換出之第3缺陷座標之間的差異來求得3σ之數值。 (5) Find the value of 3σ based on the difference between the second defect coordinate obtained by the coordinate measuring machine in the above (2) and the third defect coordinate converted in the above (4).
雖上述工序(1)~(5)係與上述第1實施形態之具多層反射膜基板10中之工序(1)~(5)相同,但工序(2)中,係在藉由座標測量器來取得反射型遮罩基底30中之缺陷的第2缺陷座標及轉印基準標記之第2基準標記座標的點上有所不同。
Although the above steps (1) to (5) are the same as the steps (1) to (5) in the multilayer
本發明人發現到如下述實施例1之表1及圖7所示般,在基準標記20之個數為N時,3σ會有與N1/2成反比的傾向。亦即,發現到在比例常數為α時,以下公式便會成立。 The inventor found that, as shown in Table 1 and FIG. 7 of Example 1 below, when the number of reference marks 20 is N, 3σ tends to be inversely proportional to N 1/2 . That is, it is found that when the proportionality constant is α, the following formula is established.
3σ=α/N1/2...(1) 3σ=α/N 1/2 ...(1)
例如,可將表1所示的結果適用於上述公式(1),再藉由最小平方法來求得α之數值。α係因裝置不同而不同的係數,在此情況,α=70。 For example, the results shown in Table 1 can be applied to the above formula (1), and then the value of α can be obtained by the least squares method. α is a coefficient that varies depending on the device. In this case, α=70.
於圖8表示將α=70帶入之上述公式(1)的圖表。 FIG. 8 shows a graph of the above-mentioned formula (1) with α=70.
藉由此圖表,便得知基準標記20之個數愈多,則缺陷座標之轉換精度愈提高。基準標記20之個數可基於所欲之3σ來決定。基準標記20之個數較佳地係4個以上,而可使3σ成為未達50nm。又,基準標記20的個數更佳地係8個以上,而可使3σ成為未達25nm。又,基準標記20的個數最佳地係16個以上,而可使3σ成為未達20nm。又,從形成基準標記20用之工序數增加以及基準標記20過多時便會使缺陷增加的觀點看來,基準標記20的個數較佳地係100個以下。進一步地,由於在基準標記20超過60個的情況,便會有3σ的減少幅度下降的傾向,故基準標記20之個數更佳地係60個以下。
From this chart, it can be seen that the greater the number of
本實施形態之反射型遮罩基底30中,藉由上述工序(1)~(5)所求得的3σ之數值為未達50nm。較佳地,關於x座標及y座標兩者的數據,3σ的數值為未達50nm。藉由使3σ的數值為未達50nm,便可提升從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統的轉換精度。
In the
藉此,被提供有反射型遮罩基底30之使用者便可高精度地對照藉由缺陷檢查裝置所特定出之缺陷位置與描繪數據,而可在最後所製造出之反射型遮罩中確實地降低缺陷。
Thereby, the user who is provided with the
本實施形態之反射型遮罩基底30係在上述工序(2)中,取得被轉印在吸收體膜(層積膜28)之轉印基準標記的第2基準標記座標。在藉由電子線描繪裝置來在阻劑膜描繪出圖案時,由於會使用吸收體膜上之FM來作為基準,故藉由使用被轉印在吸收體膜之轉印基準標記的第2基準標記座標,便可更加地提高座標之轉換精度。亦即,在基準標記上形成有吸收體膜(層積膜28)時,會有因被轉印在吸收體膜之轉印基準標記的寬度及深度改變,而使被檢出之基準標記的位置改變的情況。取得被轉印在吸收體膜之轉印基準標記的第2基準標記座標,再藉由此取得之第2基準標記座標來計算出轉換係數,便可計算出考量基準標記之位置偏移的影響後之轉換係數。其結果,便可更加地提升上述工序(4)中之座標的轉換精度。
In the
(第4實施形態) (Fourth Embodiment)
第4實施形態係在使用其他具多層反射膜基板以及會在該其他具多層反射膜基板上具有層積膜之其他反射型遮罩基底,來取得基準標記之個數與3σ的對應關係,而具有基於該對應關係所決定之個數的基準標記之反射型遮罩基底30的點上與第3實施形態有所不同。除此之外,都與第3實施形態相同。
The fourth embodiment is to obtain the corresponding relationship between the number of reference marks and 3σ by using other multi-layer reflective film substrates and other reflective mask substrates having laminated films on the other multi-layer reflective film substrates. The
亦即,本實施形態之反射型遮罩基底30係具備會成為具多層反射膜基板10之缺陷的位置基準的基準標記20。形成在具多層反射膜基板10上的吸收體膜(層積膜28)係具備轉印有基準標記20之形狀的轉印基準標記。該基準標記20之個數係藉由下述工序(1)~(7)所預先求得的個數。
That is, the
(1)藉由具有第1座標系統之缺陷檢查裝置來取得具有複數之基準標記的其他具多層反射膜基板中之缺陷的第1缺陷座標以及基準標記之第1基準標記座標。 (1) Obtain the first defect coordinates of defects in other multi-layer reflective film substrates having plural reference marks and the first reference mark coordinates of the reference marks through a defect inspection device having a first coordinate system.
(2)藉由具有第2座標系統之座標測量器來取得具有會形成在該其他具多層反射膜基板上之層積膜的其他反射型遮罩基底中之缺陷的第2缺陷座標以及轉印基準標記之第2基準標記座標。 (2) Obtain and transfer the second defect coordinates of defects in other reflective mask substrates having laminated films formed on other multi-layer reflective film substrates using a coordinate measuring device having a second coordinate system The coordinates of the second datum mark of the datum mark.
(3)基於該第1基準標記座標及該第2基準標記座標來計算出從該第1座標系統朝該第2座標系統座標轉換用的轉換係數。 (3) Calculate a conversion coefficient for converting coordinates from the first coordinate system to the second coordinate system based on the first reference mark coordinates and the second reference mark coordinates.
(4)使用以上述(3)所計算出之轉換係數來將上述(1)中藉由該缺陷檢查裝置所取得的該第1缺陷座標朝以該第2座標系統為基準的第3缺陷座標轉換。 (4) Use the conversion coefficient calculated in the above (3) to convert the first defect coordinate obtained by the defect inspection device in the above (1) to the third defect coordinate based on the second coordinate system. Convert.
(5)就上述(2)中藉由該座標測量器所取得的該第2缺陷座標與上述(4)所轉換出之第3缺陷座標之間的差異來求得3σ之數值。 (5) Find the value of 3σ based on the difference between the second defect coordinate obtained by the coordinate measuring device in the above (2) and the third defect coordinate converted in the above (4).
(6)取得基準標記之個數與3σ的對應關係。 (6) Obtain the corresponding relationship between the number of fiducial marks and 3σ.
(7)決定成為所欲3σ之數值(例如未達50nm)之基準標記的個數。 (7) Determine the number of fiducial marks that have a desired value of 3σ (for example, less than 50 nm).
上述工序(1)~(5)係僅在使用其他具多層反射膜基板及其他反射型遮罩基底的點上有所不同,而與第3實施形態之工序(1)~(5)相同。 The above-mentioned steps (1) to (5) are the same as the steps (1) to (5) of the third embodiment, except that other substrates with multi-layer reflective films and other reflective mask substrates are used.
其他具多層反射膜基板係與第3實施形態相同。其他反射型遮罩基底係具有轉印有會形成在其他具多層反射膜基板的基準標記之複數轉印基準標記。 Other substrates with multilayer reflective films are the same as those in the third embodiment. Other reflective mask substrates have a plurality of transferred fiducial marks that are transferred to fiducial marks that would be formed on other substrates with multi-layer reflective films.
由於本實施形態中,係使用其他具多層反射膜基板及其他反射型遮罩基底來求得基準標記之個數,故可對應於基準標記之形狀、轉印基準標記之形狀、缺陷檢查裝置及/或座標測量器來得到具有最佳個數之基準標記20的具多層反射膜基板10。
Since in this embodiment, other substrates with multi-layer reflective films and other reflective mask substrates are used to determine the number of fiducial marks, it can correspond to the shape of the fiducial marks, the shape of the transferred fiducial marks, the defect inspection device and or a coordinate measuring machine to obtain the multi-layer
[反射型遮罩之製造方法] [Method of manufacturing reflective mask]
可使用本實施形態之反射型遮罩基底30,來製造本實施形態之反射型遮罩40。以下,便就反射型遮罩40之製造方法來加以說明。
The
圖4係顯示反射型遮罩40之製造方法的概略圖。
FIG. 4 is a schematic diagram showing a method of manufacturing the
如圖4所示,首先準備具有基板12、形成在基板12上之多層反射膜14、形成在多層反射膜14上之保護膜18以及形成在保護膜18上之吸收體膜(層積膜28)的反射型遮罩基底30(圖4(a))。接著,在吸收體膜上形成阻劑膜32(圖4(b))。在阻劑膜32藉由電子線描繪裝置來描繪出圖案,進一步地藉由經過顯影、潤洗工序來形成阻劑圖案21a(圖4(c))。
As shown in FIG. 4 , first, a
以阻劑圖案32a為遮罩來乾蝕刻吸收體膜(層積膜28)。藉此,吸收體膜未藉由阻劑圖案32a所披覆的部分便會被蝕刻,而形成吸收體膜圖案28a(圖4(d))。
The absorber film (laminated film 28) is dry-etched using the resist
另外,作為蝕刻氣體係可使用例如Cl2、SiCl4、CHCl3、CCl4等的氯系氣體,以既定比例來包含該等氯系氣體及O2的混合氣體,以既定比例來包含氯系氣體及He的混合氣體,以既定比例來包含氯系氣體及Ar的混合氣體,CF4、CHF3、C2F6、C3F6、C4F6、C4F8、CH2F2、CH3F、C3F8、SF6、F等的氟系氣體,以既定比例來包含該等氟系氣體及O2的混合氣體,以既定比例來包含氟系氣體及Ar的混合氣體等。 In addition, as the etching gas system, chlorine-based gases such as Cl 2 , SiCl 4 , CHCl 3 , and CCl 4 may be used. A mixed gas containing these chlorine-based gases and O 2 at a predetermined ratio may be used. The mixed gas of gas and He contains a mixed gas of chlorine-based gas and Ar in a predetermined ratio, CF 4 , CHF 3 , C 2 F 6 , C 3 F 6 , C 4 F 6 , C 4 F 8 , CH 2 F 2. Fluorine-based gases such as CH 3 F, C 3 F 8 , SF 6 and F, a mixed gas containing these fluorine-based gases and O 2 in a predetermined ratio, and a mixture containing a fluorine-based gas and Ar in a predetermined ratio. Gas etc.
在形成有吸收體膜圖案28a後,例如藉由阻劑剝離液來去除阻劑圖案32a。在去除阻劑圖案32a後,藉由經過使用酸性或鹼性的水溶液之濕式洗淨工序來得到本實施形態之反射型遮罩40(圖4(e))。
After the
[半導體裝置之製造方法] [Method for manufacturing semiconductor device]
可藉由使用本實施形態之反射型遮罩40的微影,來在半導體基板上形成轉印圖案。此轉印圖案係具有轉印有反射型遮罩40之吸收體膜圖案28a的形狀。藉由反射型遮罩40來在半導體基板上形成轉印圖案,便可製造出半導體裝置。
The transfer pattern can be formed on the semiconductor substrate by lithography using the
使用圖5,就藉由EUV光來將圖案轉印在具阻劑半導體基板56的方法來加以說明。 Using FIG. 5 , a method of transferring a pattern to a resist-containing semiconductor substrate 56 using EUV light will be described.
圖5係顯示圖案轉印裝置50。圖案轉印裝置50係具備雷射電漿X射線源52、反射型遮罩40以及縮小光學系統54等。作為縮小光學系統54係使用有X射線反射鏡。
FIG. 5 shows the
被反射型遮罩40所反射出之圖案會藉由縮小光學系統54來被縮小至通常的1/4左右。例如,使用13~14nm波長帶來作為曝光波長,而以使光線路徑落在真空中之方式來預先設定。藉由此般條件,便會讓以雷射電漿X射線源52所產生的EUV光入射至反射型遮罩40。將藉由反射型遮罩40所反射出之光線透過縮小光學系統54來轉印至具阻劑半導體基板56上。
The pattern reflected by the
入射至反射型遮罩40之光線係在具有吸收體膜圖案28a的部分會被吸收體膜所吸收而不被反射。另一方面,入射至未有吸收體膜圖案28a的部分之光線則會藉由多層反射膜14來被加以反射。
The light incident on the
藉由反射型遮罩40所被反射出之光線會入射至縮小光學系統54。入射至縮小光學系統54之光線會在具阻劑半導體基板56上之阻劑層形成轉印圖案。藉由將曝光後之阻劑層顯影,便可在具阻劑半導體基板56上形成阻劑圖案。藉由將阻劑圖案作為遮罩來蝕刻半導體基板56,便可在半導體基板上形成例如既定配線圖案。藉由經過此般工序及其他必要工序來製造出半導體裝置。
The light reflected by the
於形成在具多層反射膜基板上的基準標記為FM的情況,本實施形態之反射型遮罩基底係可例如藉由上述第2實施形態或第4實施形態來決定FM之個數,再藉由下述方法來加以製造。 In the case where the reference mark formed on the substrate with a multi-layer reflective film is FM, the number of FMs in the reflective mask substrate of this embodiment can be determined by, for example, the above-mentioned second embodiment or fourth embodiment, and then It is produced by the following method.
一種反射型遮罩基底之製造方法,係具備: 在基板上成膜出多層反射膜,以形成具多層反射膜基板之工序;在該具多層反射膜基板表面形成基於所欲之3σ所決定的個數之FM的工序;藉由使用缺陷檢查裝置,而取得該具多層反射膜基板表面之缺陷的第1缺陷座標以及該FM之第1FM座標,來取得以該第1FM座標為基準並顯示第1缺陷座標的缺陷地圖之工序;以及在該具多層反射膜基板上,成膜出具有轉印有該FM之轉印FM的層積膜之工序。 A method for manufacturing a reflective mask substrate, which includes: A process of forming a multi-layer reflective film on a substrate to form a substrate with a multi-layer reflective film; a process of forming a number of FMs determined based on a desired 3σ on the surface of the substrate with a multi-layer reflective film; by using a defect inspection device , the process of obtaining the first defect coordinates of the defect on the surface of the multilayer reflective film substrate and the first FM coordinate of the FM to obtain a defect map based on the first FM coordinate and displaying the first defect coordinate; and in the tool A process of forming a laminated film having the FM transferred thereon on a multilayer reflective film substrate.
被提供有上述反射型遮罩基底及缺陷地圖之使用者係可基於轉印FM來高精度地對照藉由缺陷檢查裝置所特定出之缺陷位置以及描繪數據,而可在最後所製造出之反射型遮罩中確實地減少缺陷。 Users who are provided with the above-mentioned reflective mask substrate and defect map can accurately compare the defect positions and drawing data specified by the defect inspection device based on the transfer FM, and can finally create the reflective Defects are reliably reduced in type masks.
於形成在具多層反射膜基板上的基準標記為AM的情況,本實施形態之反射型遮罩基底係可例如藉由上述第2實施形態或第4實施形態來決定AM之個數,再藉由下述方法來加以製造。 In the case where the reference marks formed on the substrate with a multi-layer reflective film are AM, the number of AMs in the reflective mask substrate of this embodiment can be determined by, for example, the above-mentioned second embodiment or fourth embodiment, and then It is produced by the following method.
一種反射型遮罩基底之製造方法,係具備:在基板上成膜出多層反射膜,以形成具多層反射膜基板之工序;在該具多層反射膜基板表面形成基於所欲之3σ所決定的個數之AM的工序;藉由使用缺陷檢查裝置,而取得該具多層反射膜基板表面之缺陷的第1缺陷座標以及該AM之第1AM座標,來取得以該第1AM座標為基準並顯示第1缺陷座標的第1缺陷地圖之工序;在該具多層反射膜基板上,成膜出具有轉印有該AM之轉印AM的層積膜之工序;在該層積膜表面形成FM之工序;以及 藉由使用座標測量器,而取得該轉印AM之第2AM座標及該FM之FM座標,來將該第1缺陷地圖轉換為以該FM座標為基準並顯示第1缺陷座標的第2缺陷地圖。 A method for manufacturing a reflective mask substrate, which includes the following steps: forming a multi-layer reflective film on a substrate to form a substrate with a multi-layer reflective film; forming a multi-layer reflective film substrate on the surface determined based on a desired 3σ The process of obtaining the number of AM by using a defect inspection device to obtain the first defect coordinate of the defect on the surface of the multi-layer reflective film substrate and the 1AM coordinate of the AM, so as to obtain the 1st AM coordinate as the basis and display the 1st AM coordinate. 1. The process of generating the first defect map of defect coordinates; the process of forming a laminated film having the AM transferred thereon on the multilayer reflective film substrate; and the process of forming FM on the surface of the laminated film. ;as well as By using a coordinate measuring machine to obtain the 2nd AM coordinates of the transfer AM and the FM coordinates of the FM, the first defect map is converted into a second defect map based on the FM coordinates and displaying the first defect coordinates. .
被提供有上述反射型遮罩基底及第2缺陷地圖之使用者係可基於FM來高精度地對照藉由缺陷檢查裝置所特定出之缺陷位置以及描繪數據,而可在最後所製造出之反射型遮罩中確實地減少缺陷。 The user who is provided with the above-mentioned reflective mask base and the second defect map can highly accurately compare the defect position and drawing data specified by the defect inspection device based on FM, and can finally produce the reflective Defects are reliably reduced in type masks.
[實施例] [Example]
以下,便就本發明的進一步具體實施例來加以說明。 Below, further specific embodiments of the present invention will be described.
<實施例1> <Example 1>
準備SiO2-TiO2系玻璃基板(6英吋見方、厚度為6.35mm)。將此玻璃基板之端面進行倒角加工以及削磨加工,進一步地以包含氧化鈰研磨粒之研磨液來進行粗研磨處理。將該等處理完成後之玻璃基板設置於雙面研磨裝置的載具,而使用在研磨液包含矽酸膠研磨粒的鹼性水溶液,並以既定研磨條件來進行精密研磨。在精密研磨結束後,便針對玻璃基板進行洗淨處理。所得到之玻璃基板主表面的表面粗度係方均根粗度(RMS)為0.10nm以下。所得到之玻璃基板主表面之平坦度在測量區域132mm×132mm中為30nm以下。 Prepare a SiO 2 -TiO 2 glass substrate (6 inches square, 6.35mm thick). The end surface of the glass substrate was chamfered and ground, and further roughened with a polishing liquid containing cerium oxide abrasive grains. The processed glass substrate is placed on the carrier of the double-sided polishing device, and an alkaline aqueous solution containing silica gel abrasive particles is used in the polishing liquid, and precision polishing is performed under predetermined polishing conditions. After the precision grinding is completed, the glass substrate is cleaned. The surface roughness of the main surface of the obtained glass substrate was root mean square roughness (RMS) of 0.10 nm or less. The flatness of the main surface of the obtained glass substrate was 30 nm or less in the measurement area of 132 mm×132 mm.
以下述條件來在該玻璃基板內面藉由脈衝磁控濺鍍法形成由CrN所構成的內面導電膜。 An inner surface conductive film composed of CrN was formed on the inner surface of the glass substrate by pulse magnetron sputtering under the following conditions.
(條件):Cr靶材、Ar+N2氣體氛圍(Ar:N2=90%:10%)、膜組成(Cr:90原子%,N:10原子%)、膜厚20nm。
(Conditions): Cr target, Ar+N 2 gas atmosphere (Ar: N 2 =90%: 10%), film composition (Cr: 90 atomic %, N: 10 atomic %),
在玻璃基板形成有內面導電膜側相反側之主表面上藉由週期性地層積Mo膜/Si膜來形成多層反射膜。 A multilayer reflective film is formed by periodically stacking Mo film/Si film on the main surface of the glass substrate opposite to the side where the inner surface conductive film is formed.
具體而言,使用Mo靶材與Si靶材,藉由離子束濺鍍(使用Ar)來在基板上交互層積出Mo膜及Si膜。Mo膜之厚度係2.8nm。Si膜之厚度係4.2nm。一週期之Mo/Si膜之厚度係7.0nm。將此般Mo/Si膜層積40週期,在最後以4.0nm之膜厚來成膜出Si膜,而形成多層反射膜。 Specifically, Mo target material and Si target material are used, and Mo film and Si film are alternately laminated on the substrate by ion beam sputtering (using Ar). The thickness of the Mo film is 2.8nm. The thickness of the Si film is 4.2nm. The thickness of one cycle of Mo/Si film is 7.0nm. This Mo/Si film is laminated for 40 cycles, and finally a Si film is formed with a film thickness of 4.0 nm to form a multilayer reflective film.
在多層反射膜上形成包含Ru化合物之保護膜。具體而言,係使用RuNb靶材(Ru:80原子%,Nb:20原子%),在Ar氣體氛圍下藉由DC脈衝磁控濺鍍法來在多層反射膜上形成由RuNb膜所構成之保護膜。保護膜之厚度為2.5nm。 A protective film containing a Ru compound is formed on the multilayer reflective film. Specifically, RuNb target material (Ru: 80 atomic %, Nb: 20 atomic %) is used to form a RuNb film on a multi-layer reflective film by DC pulse magnetron sputtering in an Ar gas atmosphere. Protective film. The thickness of the protective film is 2.5nm.
在保護膜上藉由雷射加工來形成FM。 FM is formed on the protective film by laser processing.
雷射加工之條件係如下所述。 The conditions for laser processing are as follows.
雷射種類:波長405nm之半導體雷射 Laser type: semiconductor laser with wavelength 405nm
雷射輸出:20mW(連續波) Laser output: 20mW (continuous wave)
光點尺寸:430nmφ Spot size: 430nmφ
FM之形狀及尺寸係如下所示。 The shape and dimensions of FM are as follows.
形狀:略十字型 Shape: Slightly cross-shaped
深度D:40nm Depth D: 40nm
寬度W1、W2:1μm Width W1, W2: 1μm
長度L:1mm Length L: 1mm
FM係形成有8個。 There are 8 FM departments.
FM之形成位置如圖6所示,係在132mm×132mm的有效區域(以虛線所示之區域)外側。 The formation position of FM is shown in Figure 6, which is outside the effective area of 132mm×132mm (the area shown by the dotted line).
使用缺陷檢查裝置(Lasertec股份有限公司製、ABI),來取得具多層反射膜基板中之缺陷的第1缺陷座標以及FM之第1FM座標。缺陷之個數係4個。 The first defect coordinate and the first FM coordinate of the defect in the multilayer reflective film substrate were obtained using a defect inspection device (Lasertec Co., Ltd., ABI). The number of defects is 4.
在具多層反射膜基板之保護膜上形成吸收體膜,來製造出反射型遮罩基底。具體而言,藉由DC脈衝磁控濺鍍法來形成由TaBN(厚度56nm)與TaBO(厚度14nm)的層積膜所構成的吸收體膜。TaBN膜係使用TaB靶材,而藉由在Ar氣體與N2氣體之混合氣體氛圍下的反應性濺鍍來加以形成。TaBO係使用TaB靶材,而藉由在Ar氣體與O2氣體之混合氣體氛圍下的反應性濺鍍來加以形成。層積膜係形成轉印有FM之轉印FM。
An absorber film is formed on the protective film of the multi-layer reflective film substrate to produce a reflective mask substrate. Specifically, an absorber film composed of a laminated film of TaBN (thickness 56 nm) and TaBO (
使用座標測量器(KLA-Tencor公司製LMS-IPRO4),來取得反射型遮罩基底中之缺陷的第2缺陷座標以及轉印FM之第2FM座標。 A coordinate measuring machine (LMS-IPRO4 manufactured by KLA-Tencor) was used to obtain the second defect coordinates of the defects in the reflective mask substrate and the second FM coordinates of the transfer FM.
使用取得之第1FM座標以及第2FM座標,來計算出從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統座標轉換用的轉換係數。轉換係數之計算係使用上述仿射轉換公式。 Using the acquired 1st FM coordinate and 2nd FM coordinate, the conversion coefficient for coordinate conversion from the 1st coordinate system of a defect inspection apparatus to the 2nd coordinate system of a coordinate measuring device is calculated. The conversion coefficient is calculated using the above affine conversion formula.
使用計算出之轉換係數來將藉由缺陷檢查裝置所取得之第1缺陷座標朝座標測量器之第2座標系統轉換而取得第3缺陷座標。 The calculated conversion coefficient is used to convert the first defect coordinate obtained by the defect inspection device to the second coordinate system of the coordinate measuring device to obtain the third defect coordinate.
分別就X座標及Y座標來求得藉由轉換所求得的第3缺陷座標與藉由座標測量器所取得之第2缺陷座標之差異。就所有之缺陷數據來計算出此般「差異」(絕對值),再就此「差異」來計算出標準偏差σ及3σ。其結果,在FM為8個的情況之3σ係X座標為24.2nm,Y座標為23.3nm,而皆未達50nm。 The difference between the third defect coordinate obtained by conversion and the second defect coordinate obtained by the coordinate measuring machine is obtained for the X coordinate and Y coordinate respectively. This "difference" (absolute value) is calculated for all defect data, and then the standard deviation σ and 3σ are calculated based on this "difference". As a result, when there are 8 FMs, the X coordinate of the 3σ system is 24.2 nm and the Y coordinate is 23.3 nm, both of which are less than 50 nm.
又,讓FM之個數在3~7之間改變,再與上述FM之個數為8個的情況同樣地來計算出3σ之數值。將FM之個數為3~8之情況的3σ之計算結果顯示於以下表1及圖7之圖表。 Also, let the number of FMs change between 3 and 7, and then calculate the value of 3σ in the same manner as in the case where the number of FMs is 8. The calculation results of 3σ when the number of FMs is 3 to 8 are shown in Table 1 below and the graph in Figure 7.
[表1]
如表1及圖7所示,在FM之個數為4個以上的情況,3σ在X座標及Y座標都未達50nm,而從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統的轉換精度會較高。 As shown in Table 1 and Figure 7, when the number of FMs is 4 or more, 3σ does not reach 50nm in both the The conversion accuracy of the coordinate system will be higher.
在上述所製造出之反射型遮罩基底的吸收體膜上形成有阻劑膜。使用電子線描繪裝置來在阻劑膜描繪出圖案。在描繪圖案時,會使用4個轉印FM來作為缺陷座標之基準。在描繪出圖案後,進行既定之顯影處理,而在吸收體膜上形成阻劑圖案。 A resist film is formed on the absorber film of the reflective mask base manufactured above. An electronic line drawing device is used to draw a pattern on the resist film. When drawing patterns, 4 transfer FMs are used as the basis for defect coordinates. After drawing the pattern, a predetermined development process is performed to form a resist pattern on the absorber film.
將阻劑圖案作為遮罩,來在吸收體膜形成圖案。具體而言,係在藉由氟系氣體(CF4氣體)來將上層之TaBO膜乾蝕刻後,再藉由氯系氣體(Cl2氣體)來將下層之TaBN膜乾蝕刻。 The resist pattern is used as a mask to form a pattern on the absorber film. Specifically, after the upper TaBO film is dry-etched with a fluorine-based gas (CF 4 gas), the lower TaBN film is dry-etched with a chlorine-based gas (Cl 2 gas).
藉由以熱硫酸來去除殘留在吸收體膜圖案上的阻劑圖案,便可得到實施例1相關之反射型遮罩。在藉由遮罩缺陷檢查裝置(KLA-Tencor公司製Teron600系列)來就此得到之EUV反射型遮罩進行檢查時,並未在吸收體膜圖案之多層反射膜的露出區域確認到缺陷。 By using hot sulfuric acid to remove the resist pattern remaining on the absorber film pattern, the reflective mask related to Example 1 can be obtained. When the EUV reflective mask thus obtained was inspected with a mask defect inspection device (Teron 600 series manufactured by KLA-Tencor), no defects were confirmed in the exposed area of the multilayer reflective film of the absorber film pattern.
<實施例2> <Example 2>
除了將FM之個數從8個改變為16個之外,都與上述實施例1同樣地製造具多層反射膜基板及反射型遮罩基底。 Except that the number of FMs was changed from 8 to 16, a substrate with a multilayer reflective film and a reflective mask substrate were manufactured in the same manner as in Example 1 above.
FM之形成位置如圖9所示,係在132mm×132mm的有效區域(以虛線所示之區域)外側。 The formation position of FM is shown in Figure 9, which is outside the effective area of 132mm×132mm (the area shown by the dotted line).
與實施例1同樣地計算出3σ。其結果,在FM為16個的情況之3σ係X座標為18.2nm,Y座標為18.0nm,都未達50nm。 3σ was calculated in the same manner as in Example 1. As a result, when there are 16 FMs, the X coordinate of the 3σ system is 18.2 nm and the Y coordinate is 18.0 nm, both of which are less than 50 nm.
與實施例1同樣地基於以轉印FM為基準的缺陷之位置資訊,藉由電子線描繪裝置而在阻劑膜描繪圖案來得到實施例2之反射型遮罩。在藉由遮罩缺陷檢查裝置(KLA-Tencor公司製Teron600系列)來就此得到之EUV反射型遮罩進行檢查時,並未在吸收體膜圖案之多層反射膜的露出區域確認到缺陷。 In the same manner as Example 1, based on the position information of the defect based on the transfer FM, a pattern is drawn on the resist film using an electronic line drawing device to obtain the reflective mask of Example 2. When the EUV reflective mask thus obtained was inspected with a mask defect inspection device (Teron 600 series manufactured by KLA-Tencor), no defects were confirmed in the exposed area of the multilayer reflective film of the absorber film pattern.
<實施例3> <Example 3>
使用實施例1之形成有8個FM的具多層反射膜基板及反射型遮罩基底來作為其他具多層反射膜基板及其他反射型遮罩基底,以製作實施例3之具多層反射膜基板及反射型遮罩基底。 The multi-layer reflective film substrate and reflective mask substrate with 8 FMs formed in Example 1 are used as other multi-layer reflective film substrates and other reflective mask substrates to produce the multi-layer reflective film substrate of Example 3 and Reflective mask base.
從實施例1所求得之FM的個數與3σ之對應關係來計算出3σ為未達30nm的FM之個數,FM之個數為7個。 From the corresponding relationship between the number of FMs and 3σ obtained in Example 1, it was calculated that 3σ is the number of FMs less than 30 nm, and the number of FMs is 7.
與實施例1同樣,在玻璃基板形成有內面導電膜側相反側之主表面上形成有多層反射膜及保護膜。藉由雷射加工來在保護膜上形成FM,來製作出具有7個FM之具多層反射膜基板。 Similar to Example 1, a multilayer reflective film and a protective film were formed on the main surface of the glass substrate opposite to the side where the inner conductive film is formed. FM is formed on the protective film through laser processing to produce a multi-layer reflective film substrate with 7 FMs.
FM之形狀及尺寸係如下所示。 The shape and dimensions of FM are as follows.
形狀:略十字型 Shape: Slightly cross-shaped
深度D:40nm Depth D: 40nm
寬度W1、W2:1μm Width W1, W2: 1μm
長度L:1m Length L: 1m
與實施例1同樣,使用缺陷檢查裝置(Lasertec股份有限公司製、ABI),來取得具多層反射膜基板中之缺陷的第1缺陷座標以及FM之第1FM座標,而得到表示第1缺陷座標相對於第1FM座標的缺陷地圖。缺陷之個數係5個。 As in Example 1, a defect inspection device (Lasertec Co., Ltd., ABI) was used to obtain the first defect coordinates and the first FM coordinates of the defects in the multilayer reflective film substrate, thereby obtaining a relative representation of the first defect coordinates. Defect map at 1FM coordinates. The number of defects is 5.
與實施例1同樣,會在保護膜上成膜出形成有轉印FM的層積膜,而製作出反射型遮罩基底。從FM之深度D到轉印FM之深度D’的偏移ΔD係幾乎為0。從FM之寬度W1、W2到轉印FM之到寬度W1’、W2’的偏移ΔW1、ΔW2分別為7%。起自FM之長度L到轉印FM之長度L’的偏移ΔL係0.1%。 In the same manner as in Example 1, a laminated film on which transfer FM is formed is formed on the protective film to produce a reflective mask base. The offset ΔD from the depth D of the FM to the depth D' of the transferred FM is almost zero. The offsets ΔW1 and ΔW2 from the widths W1 and W2 of the FM to the widths W1’ and W2’ of the transferred FM are 7% respectively. The offset ΔL from the length L of the FM to the length L’ of the transferred FM is 0.1%.
使用座標測量器(KLA-Tencor公司製LMS-IPRO4),來取得反射型遮罩基底中之缺陷的第2缺陷座標以及轉印FM之第2FM座標。與實施例1同樣,將第1缺陷座標轉換為座標測量器之第2座標系統,再分別就X座標及Y座標來求得藉由轉換所求得之第3缺陷座標與藉由座標測量器所取得之第2缺陷座標之差異。其結果,3σ係滿足未達30nm。
A coordinate measuring machine (LMS-IPRO4 manufactured by KLA-Tencor) was used to obtain the second defect coordinates of the defects in the reflective mask substrate and the second FM coordinates of the transfer FM. As in
使用上述所製造出之反射型遮罩基底,來與實施例1同樣地製作出反射型遮罩。在藉由遮罩缺陷檢查裝置(KLA-Tencor公司製Teron600系列)來就此得到之EUV反射型遮罩進行檢查時,並未在吸收體膜圖案之多層反射膜的露出區域確認到缺陷。 Using the reflective mask base manufactured above, a reflective mask was manufactured in the same manner as in Example 1. When the EUV reflective mask thus obtained was inspected with a mask defect inspection device (Teron 600 series manufactured by KLA-Tencor), no defects were confirmed in the exposed area of the multilayer reflective film of the absorber film pattern.
<實施例4> <Example 4>
基於上述圖8之結果,作為3σ未達20nm之AM的個數便計算出28個,而製作出實施例4之具多層反射膜基板及反射型遮罩基底。 Based on the results in Figure 8 above, 28 were calculated as the number of AMs with 3σ less than 20 nm, and the multi-layer reflective film substrate and reflective mask substrate of Example 4 were produced.
與實施例1同樣,會在玻璃基板形成有內面導電膜側相反側之主表面上形成有多層反射膜及保護膜。 Similar to Example 1, a multilayer reflective film and a protective film are formed on the main surface of the glass substrate opposite to the side where the inner conductive film is formed.
藉由雷射加工來在保護膜上形成AM。 AM is formed on the protective film by laser processing.
雷射加工之條件係如下所示。 The conditions for laser processing are as follows.
雷射種類:波長405nm之半導體雷射 Laser type: semiconductor laser with wavelength 405nm
雷射輸出:20mW(連續波) Laser output: 20mW (continuous wave)
光點尺寸:430nmφ Spot size: 430nmφ
AM之形狀及尺寸係如下所示。 The shape and size of AM are as follows.
形狀:略圓形 Shape: slightly round
深度:40nm Depth: 40nm
直徑:0.9μm Diameter: 0.9μm
AM係形成有28個。 There are 28 AM systems formed.
AM之形成位置如圖10所示,係在132mm×132mm的有效區域(以虛線所示之區域)外側。 The formation position of AM is shown in Figure 10, which is outside the effective area of 132mm×132mm (the area shown by the dotted line).
使用缺陷檢查裝置(Lasertec股份有限公司製、ABI),來取得具多層反射膜基板中之缺陷的第1缺陷座標以及28個AM之第1AM座標。 A defect inspection device (Lasertec Co., Ltd., ABI) was used to obtain the first defect coordinates and the first AM coordinates of 28 AM of the defects in the multilayer reflective film substrate.
在具多層反射膜基板之保護膜上形成吸收體膜,來製造出反射型遮罩基底。具體而言,藉由DC脈衝磁控濺鍍法來形成由TaBN(厚度56nm)與TaBO(厚度14nm)的層積膜所構成的吸收體膜。TaBN膜係使用TaB靶材,而藉由在Ar氣體與N2氣體之混合氣體氛圍下的反應性濺鍍來加以形成。TaBO膜係使用TaB靶材,而藉由在Ar氣體與O2氣體之混合氣體氛圍下的反應性濺鍍來加以形
成。吸收體膜(層積膜)係形成轉印有AM之28個轉印AM。從AM之深度D到轉印AM之深度D’的偏移ΔD係幾乎0。從AM之直徑到轉印AM之直徑的偏移係6%。
An absorber film is formed on the protective film of the multi-layer reflective film substrate to produce a reflective mask substrate. Specifically, an absorber film composed of a laminated film of TaBN (thickness 56 nm) and TaBO (
藉由FIB加工來在吸收體膜表面形成FM。 FM is formed on the surface of the absorber film by FIB processing.
FIB加工條件係如下所示。 The FIB processing conditions are as follows.
加速電壓:50kV Acceleration voltage: 50kV
離子束電流值:20pA Ion beam current value: 20pA
FM之形狀及尺寸係如下所示。 The shape and dimensions of FM are as follows.
形狀:略十字型 Shape: Slightly cross-shaped
深度D:70nm Depth D: 70nm
寬度W1、W2:5μm Width W1, W2: 5μm
長度L:1mm Length L: 1mm
FM係形成有4個。 There are 4 FM systems.
FM之形成位置如圖10所示,係在132mm×132mm的有效區域(以虛線所示之區域)外側。 The formation position of FM is shown in Figure 10, which is outside the effective area of 132mm×132mm (the area shown by the dotted line).
使用座標測量器(KLA-Tencor公司製LMS-IPRO4),來取得反射型遮罩基底中之缺陷的第2缺陷座標以及28個轉印AM之第2AM座標。 A coordinate measuring machine (LMS-IPRO4 manufactured by KLA-Tencor) was used to obtain the second defect coordinates of the defect in the reflective mask substrate and the second AM coordinates of the 28 transfer AMs.
使用取得之AM的第1AM座標以及轉印AM的第2AM座標,來計算出從缺陷檢查裝置之第1座標系統朝座標測量器之第2座標系統座標轉換用的轉換係數。轉換係數之計算係使用上述仿射轉換公式。 The conversion coefficient for coordinate conversion from the first coordinate system of the defect inspection device to the second coordinate system of the coordinate measuring device is calculated using the first AM coordinate of the obtained AM and the second AM coordinate of the transferred AM. The conversion coefficient is calculated using the above affine conversion formula.
使用計算出之轉換係數來將藉由缺陷檢查裝置所取得之第1缺陷座標朝座標測量器之第2座標系統轉換而取得第3缺陷座標。 The calculated conversion coefficient is used to convert the first defect coordinate obtained by the defect inspection device to the second coordinate system of the coordinate measuring device to obtain the third defect coordinate.
分別就X座標及Y座標來求得藉由轉換所求得的第3缺陷座標與藉由座標測量器所取得之第2缺陷座標之差異。就所有之缺陷數據來計算出此般「差異」(絕對值),再就此「差異」來計算出標準偏差σ及3σ。其結果,AM之個數為28個的情況的3σ係X座標為14.9nm,Y座標為14.1nm,而皆未達50nm。 The difference between the third defect coordinate obtained by conversion and the second defect coordinate obtained by the coordinate measuring machine is obtained for the X coordinate and Y coordinate respectively. This "difference" (absolute value) is calculated for all defect data, and then the standard deviation σ and 3σ are calculated based on this "difference". As a result, when the number of AMs is 28, the X coordinate of the 3σ system is 14.9 nm and the Y coordinate is 14.1 nm, both of which are less than 50 nm.
在上述所製造出之反射型遮罩基底的吸收體膜上形成有阻劑膜。使用電子線描繪裝置來在阻劑膜描繪出圖案。在描繪圖案時,會使用FM來作為缺陷座標之基準。具體而言,係藉由座標測量器來取得轉印AM與FM之相對位置關係。使用此位置關係,來將以AM為基準之缺陷的位置資訊轉換為以FM為基準之缺陷的位置資訊。基於以FM為基準之缺陷的位置資訊,藉由電子線描繪裝置來在阻劑膜描繪出圖案。 A resist film is formed on the absorber film of the reflective mask base manufactured above. An electronic line drawing device is used to draw a pattern on the resist film. When drawing patterns, FM is used as the basis for defect coordinates. Specifically, a coordinate measuring device is used to obtain the relative positional relationship between the transferred AM and FM. This positional relationship is used to convert the positional information of the defect based on AM into the positional information of the defect based on FM. Based on the position information of the defect based on FM, an electronic line drawing device is used to draw a pattern on the resist film.
將阻劑圖案作為遮罩,來在吸收體膜形成圖案。具體而言,係在藉由氟系氣體(CF4氣體)來將上層之TaBO膜乾蝕刻後,再藉由氯系氣體(Cl2氣體)來將下層之TaBN膜乾蝕刻。 The resist pattern is used as a mask to form a pattern on the absorber film. Specifically, after the upper TaBO film is dry-etched with a fluorine-based gas (CF 4 gas), the lower TaBN film is dry-etched with a chlorine-based gas (Cl 2 gas).
藉由以熱硫酸來去除殘留在吸收體膜圖案上的阻劑圖案,便可得到實施例4相關之反射型遮罩。在藉由遮罩缺陷檢查裝置(KLA-Tencor公司製Teron600系列)來就此得到之EUV反射型遮罩進行檢查時,並未在吸收體膜圖案之多層反射膜的露出區域確認到缺陷。
By using hot sulfuric acid to remove the resist pattern remaining on the absorber film pattern, the reflective mask related to
<比較例1> <Comparative example 1>
除了將FM之個數從8個改變為3個之外,都與上述實施例1同樣地製造出具多層反射膜基板及反射型遮罩基底。 Except that the number of FMs was changed from 8 to 3, a substrate with a multilayer reflective film and a reflective mask substrate were manufactured in the same manner as in Example 1 above.
FM之形成位置如圖11所示,係在132mm×132mm的有效區域(以虛線所示之區域)外側。 The formation position of FM is shown in Figure 11, which is outside the effective area of 132mm×132mm (the area shown by the dotted line).
與實施例1同樣地來計算出3σ。其結果,在FM為3個的情況之3σ係X座標為62.7nm,Y座標為57.3nm,而皆為50nm以上。 3σ was calculated in the same manner as in Example 1. As a result, when there are three FMs, the X coordinate of the 3σ system is 62.7 nm and the Y coordinate is 57.3 nm, both of which are 50 nm or more.
與實施例1同樣,基於以轉印FM為基準之缺陷的位置資訊,藉由電子線描繪裝置而在阻劑膜描繪出圖案,來得到比較例1之反射型遮罩。在藉由遮罩缺陷檢查裝置(KLA-Tencor公司製Teron600系列)來就此得到之EUV反射型遮罩進行檢查時,由於座標轉換之精度較差,故無法將缺陷隱藏在吸收體膜圖案下,而在多層反射膜之露出區域有確認到缺陷。 Similar to Example 1, based on the position information of the defect based on the transfer FM, a pattern was drawn on the resist film using an electronic line drawing device to obtain the reflective mask of Comparative Example 1. When the EUV reflective mask thus obtained was inspected with a mask defect inspection device (Teron 600 series manufactured by KLA-Tencor), the defects could not be hidden under the absorber film pattern due to poor coordinate conversion accuracy. Defects were confirmed in the exposed areas of the multi-layer reflective film.
10:具多層反射膜基板 10:Substrate with multi-layer reflective film
12:基板 12:Substrate
14:多層反射膜 14:Multilayer reflective film
18:保護膜 18:Protective film
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