TWI818242B - Control device of laser processing device, laser processing device and laser processing method - Google Patents
Control device of laser processing device, laser processing device and laser processing method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
- B23K26/382—Removing material by boring or cutting by boring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0648—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/082—Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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Abstract
[課題] 本發明提供一種能夠實現加工時間的縮短化的雷射加工裝置的控制裝置。 [解決手段] 控制裝置控制基於被光束掃描器掃描之雷射光束的加工。該控制裝置具有藉由在固定光束掃描器與基板的相對位置之狀態下掃描雷射光束,在基板表面的一部分區域移動雷射光束的入射位置而進行靜止加工之功能。還具有藉由向光束掃描器移動基板使得能夠向基板表面的接著要加工的區域入射雷射光束之功能。還具有藉由在向光束掃描器移動基板的期間掃描雷射光束,在開始移動前進行了靜止加工的區域或移動後進行靜止加工的區域中的至少1個區域移動雷射光束的入射位置而進行移動加工之功能。[Problem] The present invention provides a control device for a laser processing device that can shorten processing time. [Solution] The control device controls processing based on the laser beam scanned by the beam scanner. This control device has a function of performing stationary processing by scanning the laser beam while fixing the relative position of the beam scanner and the substrate, and moving the incident position of the laser beam on a part of the substrate surface. It also has the function of moving the substrate toward the beam scanner so that the laser beam can be incident on the area to be processed next on the surface of the substrate. The laser beam is scanned while the substrate is moved to the beam scanner, and the incident position of the laser beam is moved to at least one of a region where stationary processing is performed before starting the movement or a region where stationary processing is performed after the movement. The function of mobile processing.
Description
本發明係有關一種雷射加工裝置的控制裝置、雷射加工裝置及雷射加工方法。 The invention relates to a control device of a laser processing device, a laser processing device and a laser processing method.
已知有向印刷基板等射入雷射光束而進行鑽孔加工的雷射加工裝置(例如,參照專利文獻1。)。專利文獻1中揭示的雷射加工裝置一邊以一定速度移動保持基板的工作台一邊利用電流計鏡掃描雷射光束並使經掃描之雷射光束射入到基板表面的既定的位置而形成孔。
There is known a laser processing apparatus that injects a laser beam into a printed circuit board or the like to perform drilling processing (for example, see Patent Document 1). The laser processing apparatus disclosed in
又,還已知有在使基板靜止之狀態下掃描雷射光束,向既定的位置射入雷射光束而形成孔的加工技術。在該技術中,藉由交替地重複使基板靜止而加工的製程及使基板移動之製程而進行基板表面的整個區域的加工。該加工方法被稱為分步重複方式。 Furthermore, there is also known a processing technology in which a laser beam is scanned while the substrate is kept stationary, and the laser beam is injected into a predetermined position to form a hole. In this technology, the entire area of the substrate surface is processed by alternately repeating a process of processing the substrate while stationary and a process of moving the substrate. This processing method is called the step-and-repeat method.
[專利文獻1]日本特開2004-66300號公報 [Patent Document 1] Japanese Patent Application Publication No. 2004-66300
在分步重複方式中,由於在基板的移動中不
進行加工,因此難以實現為了加工基板的整個區域所需的時間的縮短化。在專利文獻1中揭示的加工方法中,基板的移動速度被限定為進行要加工的孔的分布最緊密的區域的加工時的移動速度。因此,在加工孔的分布密度高的區域時,基板的移動追不上雷射光束的掃描而可能發生等待雷射光束的輸出的狀況。因此,有時導致加工時間變得比分步重複方式更長。
In the step-and-repeat mode, since the substrate does not move
Therefore, it is difficult to shorten the time required to process the entire area of the substrate. In the processing method disclosed in
本發明的目的為提供一種能夠實現加工時間的縮短化的雷射加工裝置的控制裝置、雷射加工裝置及雷射加工方法。 An object of the present invention is to provide a control device for a laser processing device, a laser processing device, and a laser processing method that can shorten the processing time.
根據本發明的一觀點,提供一種控制裝置,其係控制基於被光束掃描器掃描之雷射光束的加工,前述控制裝置,具有:藉由在固定前述光束掃描器與基板的相對位置之狀態下掃描雷射光束,在前述基板表面的一部分區域移動雷射光束的入射位置的移動距離變最短的方式進行靜止加工之功能;向前述光束掃描器移動前述基板使得能夠向前述基板表面的接著要加工的區域射入雷射光束之功能;及 藉由在向前述光束掃描器移動前述基板的期間掃描雷射光束,在開始移動前進行了前述靜止加工的區域、隨著時間的流逝與可加工範圍重疊而擴大的區域或移動後進行前述靜止加工的區域中的至少1個區域移動雷射光束的入射位置而進行移動加工之功能,被加工區域,係依據被加工點的分布設定為可變區域,並且,設定成可與鄰接的被加工區域部分重疊,在進行加工移動前述基板的期間,可進行接著應加工的加工區域內之被加工點的加工。 According to one aspect of the present invention, there is provided a control device that controls processing based on a laser beam scanned by a beam scanner. The control device has: by fixing the relative position of the beam scanner and the substrate. The function of scanning the laser beam and moving the incident position of the laser beam in a part of the surface of the substrate to perform stationary processing in such a way that the moving distance is the shortest; moving the substrate to the beam scanner enables subsequent processing of the surface of the substrate The function of projecting a laser beam into an area; and By scanning the laser beam while the substrate is moved to the beam scanner, the area where the stationary processing was performed before starting the movement, the area that overlaps with the processable range and expands with the passage of time, or the area where the stationary processing is performed after the movement is performed. The function of moving at least one area in the area to be processed by moving the incident position of the laser beam to perform movable processing. The area to be processed is set as a variable area according to the distribution of the points to be processed, and is set so that it can be connected to the adjacent area to be processed. The regions partially overlap, and while the substrate is being moved during processing, processing of the processed points within the subsequent processing region to be processed can be performed.
根據本發明的另一觀點,提供一種雷射加工裝置,其係具有:光束掃描器,掃描雷射光束;移動機構,在被前述光束掃描器掃描之雷射光束所射入之位置向前述光束掃描器移動基板;及控制裝置,控制前述光束掃描器及前述移動機構,前述控制裝置,具有:藉由在固定前述光束掃描器與前述基板的相對位置之狀態下掃描雷射光束,在前述基板表面的一部分區域移動雷射光束的入射位置的移動距離變最短的方式進行靜止加工之功能;向前述光束掃描器移動前述基板使得能夠向前述基板表面的接著要加工的區域射入雷射光束之功能;及藉由在向前述光束掃描器移動前述基板的期間使前述光束掃描器進行動作,在開始移動前進行了前述靜止加工 的區域、隨著時間的流逝與可加工範圍重疊而擴大的區域或移動後進行前述靜止加工的區域中的至少1個區域移動雷射光束的入射位置而進行移動加工之功能,被加工區域,係依據被加工點的分布設定為可變區域,並且,設定成可與鄰接的被加工區域部分重疊,在進行加工移動前述基板的期間,可進行接著應加工的加工區域內之被加工點的加工。 According to another aspect of the present invention, a laser processing device is provided, which has: a beam scanner to scan a laser beam; and a moving mechanism to move the beam at a position where the laser beam scanned by the beam scanner is incident. The scanner moves the substrate; and a control device that controls the beam scanner and the moving mechanism. The control device has the following features: scanning the laser beam in a state where the relative position of the beam scanner and the substrate is fixed, and scanning the laser beam on the substrate. The function of performing stationary processing by moving a part of the surface so that the moving distance of the incident position of the laser beam is minimized; moving the substrate toward the beam scanner so that the laser beam can be injected into the area to be processed next on the surface of the substrate Function; and by operating the beam scanner while the substrate is moved to the beam scanner, the stationary processing is performed before starting the movement. The function of moving the incident position of the laser beam to perform moving processing by moving at least one of the areas, the area that overlaps with the processable range and expands with the passage of time, or the area where the aforementioned stationary processing is performed after movement, and the area to be processed, It is set as a variable area according to the distribution of the processed points, and is set so that it can partially overlap with the adjacent processed area, and while the substrate is being moved during processing, the processed points in the processed area to be processed can be followed. processing.
根據本發明的又一觀點,提供一種雷射加工方法,其係交替地執行如下製程:藉由在相對於掃描雷射光束的光束掃描器固定基板的位置之狀態下,利用前述光束掃描器掃描雷射光束並向前述基板射入雷射光束來進行靜止加工;及藉由一邊向前述光束掃描器相對移動前述基板,一邊利用前述光束掃描器以使得雷射光束的移動距離變最短的方式進行掃描並向前述基板射入雷射光束來進行移動加工,被加工區域,係依據被加工點的分布設定為可變,並且,設定成可與鄰接的被加工區域部分重疊,為進行加工,在移動前述基板的期間,可進行接著應加工的加工區域內之被加工點的加工。 According to another aspect of the present invention, a laser processing method is provided, which alternately performs the following processes: scanning with the beam scanner while fixing the position of the substrate relative to the beam scanner that scans the laser beam. The laser beam is injected into the substrate to perform stationary processing; and while the substrate is relatively moved toward the beam scanner, the beam scanner is used to minimize the moving distance of the laser beam. The substrate is scanned and irradiated with a laser beam to perform moving processing. The area to be processed is set variable according to the distribution of the points to be processed, and is set to partially overlap with the adjacent area to be processed. In order to perform processing, While the substrate is being moved, the processed points within the processing area to be processed can be processed.
在靜止加工與下一個靜止加工之間的基板的移動中進行移動加工,藉此能夠實現加工時間的縮短化。 By performing moving processing while the substrate is moving between stationary processing and the next stationary processing, the processing time can be shortened.
10:雷射光學系統 10:Laser optical system
11:雷射振盪器 11:Laser oscillator
12:導光光學系統 12:Light guide optical system
13:孔徑 13:Aperture
14:聲光元件(AOD) 14:Acousto-optical components (AOD)
15A:第1路徑 15A: 1st path
15B:第2路徑 15B: 2nd path
16A,16B:光束掃描器 16A, 16B: Beam scanner
17A,17B:聚光透鏡 17A, 17B: condenser lens
18:折返鏡 18: folding mirror
19:光束阻尼器 19: Beam damper
20:控制裝置 20:Control device
30:移動機構 30:Mobile mechanism
31:可動工作台 31:Movable workbench
40:基板 40:Substrate
41:被加工點 41: Processed point
42:對準標記 42: Alignment mark
45:掃描區域 45: Scanning area
45A:已加工的掃描區域 45A: Processed scan area
45B:接著要加工的未加工的掃描區域 45B: The unprocessed scan area to be processed next
46:可加工範圍 46: Processable range
[圖1]係基於實施例的雷射加工裝置的概略圖。 [Fig. 1] is a schematic diagram of the laser processing apparatus according to the embodiment.
[圖2]中,圖2A係表示在基板表面定義的複數個被加工點的分布的一例的圖,圖2B係表示複數個被加工點的加工順序的一例的圖。 In FIG. 2 , FIG. 2A is a diagram showing an example of the distribution of a plurality of points to be processed defined on the surface of the substrate, and FIG. 2B is a diagram showing an example of a processing sequence of the plurality of points to be processed.
[圖3]係表示基於實施例的雷射加工方法的順序的流程圖。 [Fig. 3] is a flowchart showing the procedure of the laser processing method according to the embodiment.
[圖4]中,圖4A~圖4D係表示移動加工的開始時間點至結束時間點為止的可加工範圍與掃描區域的相對位置關係的圖。 In [Fig. 4], Figs. 4A to 4D are diagrams showing the relative positional relationship between the machinable range and the scan area from the start time point to the end time point of the movement processing.
[圖5]中,圖5A係表示採用基於本實施例的雷射加工方法時的基板移動與雷射加工的時間關係的時序圖,圖5B及圖5C係表示採用基於變形例的雷射加工方法時的基板移動與雷射加工的時間關係的時序圖。 [Fig. 5], Fig. 5A is a timing chart showing the time relationship between substrate movement and laser processing when the laser processing method according to the present embodiment is used, and Fig. 5B and Fig. 5C show the laser processing according to the modification. Timing chart showing the relationship between substrate movement and laser processing during the method.
參照圖1~圖5C對基於實施例的雷射加工裝置及雷射加工方法進行說明。 The laser processing device and laser processing method according to the embodiment will be described with reference to FIGS. 1 to 5C .
圖1係基於實施例的雷射加工裝置的概略圖。基於實施例的雷射加工裝置包括雷射光學系統10、保持並移動基板40的移動機構30以及控制雷射光學系統10和移動機構30之控制裝置20。
FIG. 1 is a schematic diagram of the laser processing apparatus according to the embodiment. The laser processing apparatus according to the embodiment includes a laser
以下,對雷射光學系統10的構成進行說明。雷射振盪器11根據來自控制裝置20的指令而輸出脈衝雷射光束。從雷射振盪器11輸出的脈衝雷射光束通過導光光學系統12及孔徑13而射入聲光元件(AOD)14。導光光學系統12例如包括光束擴展器等。聲光元件14根據來自控制裝置20的指令使所射入之脈衝雷射光束轉向第1路徑15A、第2路徑15B及朝向光束阻尼器19的路徑中的任一個路徑中。
Hereinafter, the structure of the laser
轉向第1路徑15A的脈衝雷射光束通過光束掃描器16A及聚光透鏡17A而射入作為加工對象物的基板40。轉向第2路徑15B的脈衝雷射光束被折返鏡18反射並通過光束掃描器16B及聚光透鏡17B而射入作為加工對象物的另一基板40。向2個基板40分別射入脈衝雷射光束,藉此進行鑽孔加工。2個基板40例如為印刷配線基板。
The pulse laser beam turned to the
作為光束掃描器16A、16B,例如使用包括一對擺動反射鏡的加爾瓦諾掃描儀。光束掃描器16A、16B根據來自控制裝置20的指令掃描雷射光束,分別在2個基板40的表面移動脈衝雷射光束的入射位置。作為聚光透鏡17A、17B,例如使用fθ透鏡。
As the
2個基板40被支撐在移動機構30的可動工作台31的水平支撐面上。移動機構30根據來自控制裝置20的指令,使2個基板40向光束掃描器16A、16B在與支撐面平行的二維方向上移動。向光束掃描器16A、16B移動基板40係指,使基板40向光束掃描器16A、16B上的入射部位中的光束路徑(掃描前的光束路徑)移動。
The two
圖2A係表示在基板40的表面定義的複數個被加工點41的分布的一例的圖。圖2A中僅示出複數個被加工點41中的一部分。在被支撐在移動機構30(圖1)上之2個基板40所定義的複數個被加工點41的分布相同。基板40的外形例如為長方形。
FIG. 2A is a diagram showing an example of the distribution of a plurality of points to be processed 41 defined on the surface of the
在長方形基板40的4個角上分別設有對準標記42。在基板40的表面定義複數個被加工點41。圖2A中用圓形記號表示被加工點41,但實際上在基板40表面沒有標出任何標記,而是在控制裝置20中儲存了定義複數個被加工點41的位置的位置數據。
Alignment marks 42 are respectively provided at four corners of the
在基板40的表面定義複數個掃描區域45。每個掃描區域45的形狀為正方形,其大小與能夠藉由使光束掃描器16A、16B(圖1)各自進行動作而掃描脈衝雷射光束來射入脈衝雷射光束的範圍的大小幾乎相等。將複數個掃描區域45配置成使基板40上之所有被加工點41包含於任一掃描區域45內。有複數個掃描區域45的一部分重疊的情況,亦有在未分布被加工點41的區域未配置掃描區域45的情況。
A plurality of
使1個掃描區域45移動至聚光透鏡17A、17B(圖1)中1個聚光透鏡的正下方,並依序向該掃描區域45內的複數個被加工點41射入脈衝雷射光束,藉此進行該掃描區域45的加工。若1個掃描區域45的加工結束,則使移動機構30(圖1)進行動作而使接著要加工的掃描區域45移動至聚光透鏡17A、17B中1個聚光透鏡的正下方。圖2A
中,用箭頭表示掃描區域45的加工順序。
A
圖2B係表示複數個被加工點41的加工順序的一例的圖。複數個被加工點41上標有編號。使光束掃描器16A、16B(圖1)進行動作,並按編號順序向複數個被加工點41射入脈衝雷射光束,藉此進行1個掃描區域45的加工。圖2B中,用箭頭表示複數個被加工點41的加工順序。被加工點41的加工順序例如以使脈衝雷射光束的入射位置的移動路徑變最短的方式確定。加工順序的決定例如能夠適用解開巡迴推銷員問題的算法。
FIG. 2B is a diagram showing an example of the processing sequence of a plurality of points to be processed 41 . The plurality of processed
將存在於1個掃描區域45內並且以相同條件加工的複數個被加工點41的集合稱為“分區”。按分區對複數個被加工點41標出了上述編號。將順次向1個分區的所有被加工點41以相同的照射條件分別射入1次脈衝雷射光束的加工稱為“掃描”。將加工1個分區的被加工點41時的照射條件數稱為“循環數”。
A set of a plurality of processed
可以將相同條件加工的複數個被加工點41的全部包含於1個分區中,亦可以將相同條件加工的複數個被加工點41中的任意一部分的被加工點41包含於1個分區中。
All of the plurality of processed
例如,在以1個照射條件進行1次掃描的加工中,向每個被加工點41射入1次脈衝雷射光束。在以相同的照射條件進行2次掃描時,向1個被加工點41射入總計2次雷射脈衝。在循環數為2次的加工中,進行第1照射條件下的掃描及與第1照射條件不同的第2照射條件下的掃描。
在第1照射條件及第2照射條件下,所使用的脈衝雷射光束的脈衝寬度不同。例如,在第1循環中進行2次掃描、在第2循環中進行1次掃描的加工中,向每個被加工點41以第1照射條件射入2次脈衝雷射光束、以第2照射條件射入1次脈衝雷射光束。
For example, in the process of performing one scan under one irradiation condition, a pulsed laser beam is injected into each processed
在將掃描區域45中所包含的複數個被加工點41的一部分包含於1個分區中時,藉由其他掃描加工不包含於該分區的其他複數個被加工點41。關於1個分區中所包含的複數個被加工點41的組合,可以設為在複數個基板40(圖4A)中相同,亦可以設為按每個基板40不同。
When a part of the plurality of processed
圖3係表示基於實施例的雷射加工方法的順序的流程圖。以下,對用在第1路徑15A(圖1)中傳播的脈衝雷射光束進行加工的情況進行說明。使用在第2路徑15B中傳播的脈衝雷射光束進行的加工順序亦與使用在第1路徑15A中傳播的脈衝雷射光束進行的加工順序相同。
FIG. 3 is a flowchart showing the procedure of the laser processing method according to the embodiment. Hereinafter, the case of performing processing using the pulse laser beam propagating in the
將基板40支撐於移動機構30(圖1),並開始為了將首先要加工的未加工的掃描區域45配置於聚光透鏡17A的正下方的可加工位置而進行的基板40的移動(步驟S1)。在該移動中,控制裝置20藉由使基板40向雷射光學系統10的光束掃描器16A移動,將未加工的掃描區域45配置於可加工位置。在結束了至少1個掃描區域45的加工時,開始為了將接著要加工的未加工的掃描區域45配置於聚光透鏡17A的正下方的可加工位置的基板40的移動。
The
控制裝置20在移動基板40的期間,從雷射振
盪器11輸出脈衝雷射光束,控制光束掃描器16A而掃描脈衝雷射光束,進行接著要加工的未加工的掃描區域45(圖2A)內的被加工點41的加工(步驟S2)。本說明書中,將一邊移動基板40一邊掃描脈衝雷射光束的加工稱為“移動加工”。
While the
接著,對進行移動加工時的光束掃描器16A的控制進行說明。在能夠用光束掃描器16A掃描脈衝雷射光束進行加工的可加工範圍設定了原點(基準點)。相對於光束掃描器16A(更具體而言,光束掃描器16A上之脈衝雷射光束的入射位置中的光束路徑)或聚光透鏡17A固定了該原點。控制裝置20能夠藉由控制光束掃描器16A向可加工範圍的指定的位置射入脈衝雷射光束。
Next, the control of the
掃描區域45內的被加工點41的位置被定義為相對於設在基板40上之對準標記42(圖2A)的相對位置。控制裝置20藉由在將基板40搭載於可動工作台31上來進行固定之狀態下檢測對準標記42(圖2A)的位置,獲取相對於可動工作台31的基板40的相對位置資訊。控制裝置20根據相對於可動工作台31的基板40的相對位置資訊及相對於基板40的對準標記42進行定義的被加工點41的位置資訊,確定相對於可動工作台31的被加工點41的相對位置。
The position of the processed
移動加工中,可動工作台31及基板40相對於可加工範圍的原點進行移動。控制裝置20根據在使脈衝雷射光束射入基板40的時點的相對於可加工範圍的原點的可動工作台31的位置及相對於可動工作台31的被加工點41的
相對位置資訊,計算相對於可加工範圍的原點的被加工點41的相對位置。根據該計算結果,控制裝置20控制光束掃描器16A,藉此能夠向要加工的被加工點41射入脈衝雷射光束。另外,在脈衝雷射光束的1個脈衝進行射入之期間中,基板40亦進行移動。因此,控制裝置20在1個脈衝的射入期間中,亦根據被加工點41的位置變化控制光束掃描器16A而移動脈衝雷射光束的入射位置。
During the moving processing, the movable table 31 and the
如上所述,在移動加工中,控制裝置20考慮藉由移動機構30進行的基板40的移動,決定基於光束掃描器16A的脈衝雷射光束的入射位置。在決定脈衝雷射光束的入射位置時考慮基板40的移動之控制可稱為使基板40的移動與脈衝雷射光束的掃描同步的控制。移動加工中,對1個掃描區域45進行1次掃描量的加工。
As described above, during the moving processing, the
若接著要加工的未加工的掃描區域45移動至可加工範圍,則控制裝置20使基板40的移動停止(步驟S3)。在使基板40的移動停止之後,控制裝置20在使基板40靜止之狀態下,從雷射振盪器11輸出脈衝雷射光束,並控制光束掃描器16A掃描脈衝雷射光束,藉此進行配置於可加工範圍的掃描區域45內的複數個被加工點41的加工(步驟S4)。本說明書中,將在使基板40靜止之狀態下進行的加工稱為“靜止加工”。關於靜止加工時的複數個被加工點41的加工順序,例如使用解開巡迴推銷員問題的算法,以使脈衝雷射光束的入射位置的移動距離變最短的方式確定。
When the
控制裝置20重複步驟S1至步驟S4為止的順序至所有掃描區域45的加工結束(步驟S5)。
The
接著,參照圖4A~圖4D對移動加工中被加工的被加工點41的順序進行說明。移動加工中的複數個被加工點41的加工順序與靜止加工時的加工順序不同。
Next, the sequence of the processed
圖4A~圖4D係表示移動加工的開始時點至結束時點為止的可加工範圍46與掃描區域45A、45B的相對位置關係的圖。如圖4A所示,1個掃描區域45A配置於可加工範圍46內,接著要加工的未加工的掃描區域45B配置於可加工範圍46的外側。若配置於可加工範圍46的掃描區域45A的加工結束,則開始移動加工。另外,在進行加工順序為第1的掃描區域45的移動加工時,在可加工範圍46內配置了哪一個掃描區域45是不確定的。此時,在基板40的對準結束之後,開始加工順序為第1的掃描區域45的移動加工。
4A to 4D are diagrams showing the relative positional relationship between the
如圖4B所示,控制裝置20使可加工範圍46向接著要加工的掃描區域45B進行相對移動。另外,實際上可加工範圍46被固定,藉由使基板40(圖2A)向可加工範圍46移動,使掃描區域45B向可加工範圍46移動。圖4B中,用虛線表示移動前的可加工範圍的位置。
As shown in FIG. 4B , the
若從移動開始經過一定時間,則接著要加工的掃描區域45B的一部分區域與可加工範圍46重疊。控制裝置20依序向掃描區域45B內的複數個被加工點41中與可加工範圍46重疊的區域的被加工點41射入脈衝雷射光束。
若時間進一步流逝,則如圖4C及圖4D所示,隨著時間的流逝與可加工範圍46重疊的掃描區域45B內的區域擴大。控制裝置20依序向掃描區域45B內的複數個被加工點41中新進入到可加工範圍46的被加工點41射入脈衝雷射光束。圖4C及圖4D中,用實心的黑圓點記號表示已加工的被加工點41,並用空心的圓點記號表示新進入到可加工範圍46的被加工點41。
When a certain time passes from the start of the movement, a part of the
新進入到可加工範圍46的複數個被加工點41的檢測例如以一定的時間刻度寬進行。或者,亦可以設為當前時間點在可加工範圍46內被檢測的所有被加工點41的加工結束之後,檢測新進入的複數個被加工點41。
The plurality of workpiece points 41 that have newly entered the
接著,參照圖5A對採用基於本實施例的雷射加工方法時的基板移動與雷射加工的時間關係進行說明。 Next, the time relationship between substrate movement and laser processing when the laser processing method according to this embodiment is adopted will be described with reference to FIG. 5A .
圖5A係表示採用基於本實施例的雷射加工方法時的基板移動與雷射加工的時間關係的時序圖。圖5A所示的例中,在1個掃描區域45中,以第1加工條件(第1循環)進行1次掃描,以第2加工條件(第2循環)進行2次掃描。
FIG. 5A is a timing chart showing the time relationship between substrate movement and laser processing when the laser processing method according to this embodiment is adopted. In the example shown in FIG. 5A , in one
在一邊進行基板40(圖2A)的移動,一邊進行第i掃描區域45(i)的第1循環的第1次掃描時,進行掃描區域45(i)的移動加工。該1次掃描所需的時間與基板40的移動時間幾乎相等。第2循環中的第1次及第2次掃描係在使基板40靜止之狀態下進行。若對掃描區域45(i)的第2循環的2次掃描結束,則對接著要加工的掃描區域45(i+1)進行移動加工。
When performing the first scan of the first cycle of the i-th scan area 45(i) while moving the substrate 40 (FIG. 2A), the scan area 45(i) is moved. The time required for one scan is almost equal to the movement time of the
在掃描區域45(i)及掃描區域45(i+1)中,被加工點41的個數或分布不同時,掃描區域45(i)的第1循環的第1次掃描所需的時間與掃描區域45(i+1)的第1循環的第1次掃描所需的時間不同。控制裝置20根據移動加工中進行的1次掃描所需的時間而改變基板40的移動開始至結束為止的時間。例如,藉由調整基板40的移動速度,將基板40的移動開始至結束為止的時間設為與移動加工中進行的1次掃描所需的時間幾乎相等。
When the number or distribution of the processed points 41 is different in the scanning area 45(i) and the scanning area 45(i+1), the time required for the first scan of the first cycle of the scanning area 45(i) is equal to The time required for the first scan of the first cycle of the scan area 45(i+1) is different. The
接著,對上述實施例的優異的效果進行說明。 Next, the excellent effects of the above embodiment will be described.
在上述實施例中,除以分步重複方式採用的靜止加工之外,還在基板40的移動時進行加工(移動加工)。因此,能夠縮短加工時間。又,在未分布被加工點41的區域不配置掃描區域45。因此,未配置被加工點41的區域與藉由能夠以一定速度加工的範圍46(圖4A~圖4D)時相比,亦能夠縮短加工時間。
In the above-described embodiment, in addition to the stationary processing adopted in a step-and-repeat method, processing is performed while the
接著,參照圖5B及圖5C對上述實施例的變形例進行說明。 Next, modifications of the above-described embodiment will be described with reference to FIGS. 5B and 5C .
圖5B及圖5C係表示基於變形例的油墨塗佈方法中的基板移動與雷射加工的時間關係的時序圖。 5B and 5C are timing charts showing the time relationship between substrate movement and laser processing in the ink coating method according to the modified example.
圖5B所示的變形例中,對所有掃描區域45將基板40的移動速度設為相同。例如與複數個掃描區域45各自的1次掃描所需的時間中最短的時間對應地設定該移動速度。例如,與掃描區域45(i)的1次掃描所需的時間對應
地設定基板40的移動速度。此時,在除掃描區域45(i)以外的掃描區域45(i+1)等中,基板40的移動時間比1次掃描所需的時間短。其結果,即使基板40的移動結束,移動加工中的掃描亦不會結束。此時,在基板40的移動結束的時間點以後的期間T,在使基板40靜止之狀態下加工未加工的被加工點41。
In the modification shown in FIG. 5B , the moving speed of the
圖5C所示的變形例中,在藉由複數次掃描加工1個掃描區域45時,在最後的掃描中適用移動加工。例如,在掃描區域45(i-1)及45(i)的加工中,在第2循環的第2次掃描中採用移動加工。如此,關於移動加工,只要在開始移動前進行了靜止加工的掃描區域45或在移動後進行靜止加工的掃描區域45中至少1個掃描區域移動雷射光束的入射位置而進行加工即可。
In the modification shown in FIG. 5C , when one
接著,對上述實施例的其他變形例進行說明。 Next, other modifications of the above-described embodiment will be described.
圖5A~圖5C中,對1個掃描區域45以第1循環的條件進行1次掃描、以第2循環的條件進行2次掃描,但是在對1個掃描區域45進行至少2次掃描時能夠適用上述實施例。例如,可以在掃描區域45的靜止加工中分別進行至少1次掃描,在移動加工中分別進行1次掃描。
In FIGS. 5A to 5C , one
在上述實施例中,在進行加工順序為第1的掃描區域45的加工時的第1次掃描中適用了移動加工,但對於加工順序為第1的掃描區域45,可以在所有掃描中適用靜止加工。只要在加工順序為第2以後的每個掃描區域
45的第1次掃描中適用移動加工即可。
In the above embodiment, moving processing is applied to the first scan when processing the
在上述實施例中,在1次掃描中向複數個被加工點41(圖2A、圖2B)分別射入1次雷射光束,但亦可以向複數個被加工點41分別射入複數次雷射光束,例如2次或3次。此時,在向1個被加工點41射入複數發雷射脈衝的期間,不掃描雷射光束而使光束路徑固定。如此,只要在1次掃描中向複數個被加工點41(圖2A、圖2B)分別射入至少1次雷射光束即可。
In the above embodiment, the laser beam is injected into the plurality of processed points 41 (FIG. 2A, FIG. 2B) once in one scan. However, the laser beam can also be injected into the plurality of processed
上述實施例及變形例只是例示,能夠進行實施例及變形例中所示的構造的一部分替換或組合是理所當然的。針對實施例及變形例的相同的構造帶來的相同的作用效果並不按每個實施例及變形例逐一提及。而且,本發明並不限於上述實施例及變形例。例如,可進行各種變更、改善、組合等對於本領域的技術人員來說是顯而易見的。 The above-described embodiments and modifications are merely examples, and it is natural that part of the structures shown in the embodiments and modifications can be replaced or combined. The same functions and effects brought about by the same structures of the embodiments and modifications are not mentioned one by one for each embodiment and modification. Furthermore, the present invention is not limited to the above-described embodiments and modifications. For example, it will be obvious to those skilled in the art that various changes, improvements, combinations, etc. can be made.
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