TWI809915B - Flywheel driving nailing device of electric nail gun - Google Patents
Flywheel driving nailing device of electric nail gun Download PDFInfo
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Abstract
本發明提供一種電動釘槍之飛輪式驅動擊釘裝置,為針對安裝有一電磁驅動器和一可移動式飛輪的電動釘槍,使該飛輪於施加一推力及由該推力生成的一動磨擦力而驅動一撞針下移擊釘的過程中,槍體內之一自由滾輪能以載附簧壓的可移動式增壓手段來提增施加於該撞針的反作用力,藉以提升該推力,進而加大該飛輪驅動撞針下移擊釘的動磨擦力,依此,可在不加大電磁驅動器的功率以及飛輪的旋轉動能的前提下,亦或不增加釘槍的體積和重量的前提下,改進現有電動釘槍之撞針的擊釘作用力受到拘束的問題。The present invention provides a flywheel-driven nailing device for an electric nail gun, which is aimed at an electric nail gun equipped with an electromagnetic driver and a movable flywheel, so that the flywheel can be driven by applying a thrust force and a dynamic friction force generated by the thrust force When the firing pin moves down to strike the nail, one of the free rollers in the gun body can increase the reaction force applied to the firing pin with a spring-loaded movable pressurizing means, so as to increase the thrust and further increase the flywheel Drive the striker down to drive the dynamic friction force of the nail, and according to this, the existing electric nail can be improved without increasing the power of the electromagnetic driver and the rotational kinetic energy of the flywheel, or without increasing the volume and weight of the nail gun. The problem that the firing force of the firing pin of the gun is restrained.
Description
本發明涉及一種電動釘槍,特別有關該釘槍內之撞針,及於撞針的兩個相對表面分別配置飛輪和自由滾輪的一種飛輪式驅動擊釘裝置。 The present invention relates to an electric nail gun, in particular to a firing pin in the nail gun, and a flywheel driving nailing device in which a flywheel and a free roller are respectively arranged on two opposite surfaces of the firing pin.
第TWI340075、TWI349601、TWI404604號專利可謂是本發明所揭技術的先驅。本發明特別針對該等專利以及現有技術中與該等專利相關的結構提出改良。 Patents TWI340075, TWI349601, and TWI404604 are the pioneers of the technology disclosed in the present invention. In particular, the present invention proposes improvements to these patents and structures related to these patents in the prior art.
與本發明特別相關的結構,可見悉於前述專利所公開的一擊釘用撞針,及於該撞針的兩個相對表面分別配置的一可移動式飛輪和一自由滾輪;其中,第I340075、I349601號教示將該飛輪樞設於一擺臂上,第I404604號專利教示將該飛輪配置於一導引座上,且該擺臂、該導引座能分別接受一電磁驅動器的驅動而帶動飛輪往撞針方向移動,進而使該飛輪能施加推力抵靠該撞針,並且通過已定位的自由滾輪生成該推力的反作用力,而在該推力的相對端抵靠該撞針,使得飛輪的旋轉動能能夠憑藉滾動磨擦的方式而驅動該撞針下移擊釘。 The structure particularly related to the present invention can be seen in the striker for driving nails disclosed in the aforementioned patents, and a movable flywheel and a free roller respectively arranged on two opposite surfaces of the striker; among them, Nos. I340075, I349601 No. 1 teaches that the flywheel is pivoted on a swing arm, and the No. I404604 patent teaches that the flywheel is arranged on a guide seat, and the swing arm and the guide seat can be respectively driven by an electromagnetic driver to drive the flywheel to The direction of the striker moves so that the flywheel can exert a thrust against the striker, and a reaction force to this thrust is generated by a free roller positioned against the striker at the opposite end of the thrust, so that the rotational kinetic energy of the flywheel can be driven by rolling The way of friction drives the striker down to drive the nail.
且知,當待釘結釘件之工作物的硬度愈硬時,或該釘件的規格愈大或愈長,而必須植入工作物的深度愈深時,該撞針下移擊釘的作用力就必須愈大。然而,若要提升撞針下移擊釘的作用力,現有技術所應用的手段及其問題點,包括有: It is also known that when the hardness of the work object to be nailed is harder, or the specification of the nail is larger or longer, and the depth of the work object must be implanted deeper, the effect of the striker moving down the nail The force must be greater. However, in order to increase the force of the striker moving down and driving the nail, the means and problems used in the prior art include:
1.增加擺臂載運飛輪旋擺時的力臂長度、或加大飛輪的半徑,用以提增槓桿成效而使飛輪相對施加於撞針上的推力增加,進而提升撞針下移擊釘的作用力;惟,如此一來,卻必須加大槍體上配置擺臂或飛輪的空間,造成釘槍體積過大且釘槍過重的問題。 1. Increase the length of the force arm when the swing arm is carrying the flywheel, or increase the radius of the flywheel to increase the lever effect and increase the thrust of the flywheel relative to the striker, thereby increasing the force of the striker to move down and strike the nail But, in this way, the space for configuring the swing arm or the flywheel on the gun body must be increased, resulting in the problem that the nail gun is too large and the nail gun is too heavy.
2.增加馬達功率用以提升飛輪的旋轉動能,進而提升飛輪驅動撞針下移擊釘的動磨擦力暨擊釘作用力;惟,如此一來,驅動飛輪用的 馬達體積勢必增大,相對必須加大槍體配置馬達和飛輪的空間,故仍易造成前述釘槍體積過大且釘槍過重的問題。 2. Increase the power of the motor to increase the rotational kinetic energy of the flywheel, and then increase the dynamic friction force and driving force of the flywheel to drive the firing pin down and strike the nail; however, in this way, the force used to drive the flywheel The volume of the motor is bound to increase, and the space for the motor and the flywheel in the gun body must be increased relatively, so it is still easy to cause the problems of the aforementioned nail gun being too large and heavy.
3.選用較大輸出功率的電磁驅動器,用以增加其施加於擺臂上的作用力,而使飛輪相對施加於撞針上的推力增加,進而提升撞針下移擊釘的動磨擦力暨擊釘作用力;然而,電磁驅動器必須增加線圈的纏繞圈數才能增加輸出功率,如此一來,勢必增大電磁驅動器的體積,而造成槍體配置空間上的負擔,故仍易產生前述釘槍體積過大且釘槍過重的問題。 3. Select an electromagnetic driver with a larger output power to increase the force it exerts on the swing arm, so that the thrust of the flywheel relative to the striker is increased, thereby improving the dynamic friction force of the striker moving down and driving the nail. However, the electromagnetic driver must increase the number of coil windings to increase the output power. In this way, the volume of the electromagnetic driver is bound to increase, which will cause a burden on the space for the gun body, so it is still easy to produce the above-mentioned nail gun. And the nail gun is too heavy.
上述問題,已牴觸釘槍小型化、輕量化的設計趨勢,對用戶手持釘槍實施釘結操作已造成負面影響,故亟需加以改進。 The above-mentioned problems have already touched the trend of miniaturization and lightweight design of nail guns, and have had a negative impact on the nailing operation performed by users with hand-held nail guns, so they need to be improved urgently.
有鑑於此,本發明乃著眼於小型化、輕量化之電動釘槍的設計考量,進一步尋求在不增加釘槍體積及重量的前提下,能夠提升撞針下移擊釘作用力的前瞻性技術。 In view of this, the present invention focuses on the design considerations of a miniaturized and lightweight electric nail gun, and further seeks a forward-looking technology that can increase the force of the striker moving down and driving the nail without increasing the volume and weight of the nail gun.
本發明人深知,附設有飛輪的電動釘槍,是仰賴飛輪推壓撞針時所生成的推力,而使蓄積有旋轉動能的飛輪能憑藉動摩擦力而驅動撞針下移擊釘,而且當動摩擦力愈大時,撞針下移擊釘的作用力就愈大;因此在飛輪和撞針相對接觸表面具備既定的磨擦係數的情況下,倘若能夠提升飛輪施加於撞針的推力,便可進一步提升飛輪驅動撞針下移的動摩擦力和擊釘作用力。本發明人還深知,當飛輪對撞針施加一推力的同時,配置在飛輪施加推力於撞針之相對端的自由滾輪,會反向回饋推壓撞針一反作用力,且該反作用力和該推力之和等於零。 The inventor knows well that the electric nail gun with a flywheel relies on the thrust generated when the flywheel pushes the striker, so that the flywheel with accumulated rotational kinetic energy can drive the striker down to strike the nail by means of dynamic friction, and when the dynamic friction The greater the force, the greater the force of the striker moving down; therefore, if the flywheel and the striker have a predetermined friction coefficient on the contact surface, if the thrust applied by the flywheel to the striker can be increased, the flywheel can drive the striker further. Downward kinetic friction and nailing force. The inventor also knows that when the flywheel exerts a thrust on the firing pin, the free roller arranged at the opposite end of the flywheel exerting thrust on the firing pin will feed back a reaction force pushing the firing pin back, and the sum of the reaction force and the thrust is equal to zero.
為此,本發明人乃付出技術性勞動,進而研創出一種電動釘槍之飛輪式驅動擊釘裝置,據以改良第TWI340075、TWI349601、TWI404604號專利中利用電磁驅動器驅動擺臂或導引座移動的相對配置方式,並且改良配置在飛輪施加推力於撞針之相對端的自由滾輪,使飛輪施加推力嚙觸撞針的同時,能夠增加自由滾輪反向回饋推壓撞針的反作用力,進而加大飛輪施加於撞針之推力,促使飛輪驅動撞針下移時的動摩擦力和擊釘作用力皆能夠獲得提升。 For this reason, the present inventor paid technical labor and developed a flywheel-driven nailing device for an electric nail gun, which improves the use of an electromagnetic driver to drive the swing arm or guide seat to move in patents TWI340075, TWI349601, and TWI404604. The relative configuration method, and improve the configuration of the free roller on the opposite end of the flywheel to apply thrust to the striker, so that when the flywheel exerts thrust to engage the striker, it can increase the reaction force of the free roller to push the striker in reverse feedback, and then increase the flywheel. The thrust of the firing pin can improve the dynamic friction force and the driving force of the nail when the flywheel drives the firing pin down.
在一較佳實施例中,所述飛輪式驅動擊釘裝置,係於該釘槍的一槍體內配置包括一撞針、一承件、一電磁驅動器、一桿件以及載附有簧壓的一自由滾輪;其中:該撞針呈直桿狀並以載附一回復力的方式滑組於該槍體內,該撞針包含形成一第一表面,以及位於該第一表面之相對端並且相互平行的一第二表面;該承件以載附簧壓的可移動方式配置於該槍體內,並且間隔形成有一受力部和一施力部,該飛輪以載附旋轉動能的方式樞接於該施力部;該電磁驅動器,固設於該槍體內,用以傳動連結一桿件執行往復運動,該桿件之一端形成有一斜坡,該電磁驅動器能驅動該桿件,進而經由該斜坡推觸該受力部,驅使該承件能以所述移動方式帶動該飛輪滾動壓觸該第一表面,該飛輪並施加一推力以及由該推力生成的一動磨擦力作用該第一表面,用以驅動該撞針下移擊釘推縮運動;該自由滾輪係以載附至少一彈性元件之簧壓的可移動方式配置於該槍體內,並且施加一相等於該推力的反作用力壓觸該第二表面;其中,該第二表面延伸形成有一斜面,以及由該斜面延伸形成並且相互平行於該第二表面的一第三表面;當該撞針下移擊釘時,該自由滾輪由該第二表面依序滾動壓觸該斜面和該第三表面,驅使至少一所述彈性元件加遽受壓而生成能加大該反作用力的一彈性回饋力,該彈性回饋力經由該自由滾輪作用該斜面和該第三表面,用以提升作用於該第一表面的該推力,進而加大驅動該撞針下移擊釘的所述動磨擦力。 In a preferred embodiment, the flywheel-driven nail driving device is configured in a gun body of the nail gun, including a striker, a bearing, an electromagnetic driver, a rod, and a spring-loaded Free roller; wherein: the striker is in the shape of a straight rod and slides in the gun body in a manner of carrying a restoring force, the striker includes a first surface formed, and a pair of parallel shafts located at the opposite end of the first surface and parallel to each other The second surface: the bearing is disposed in the gun body in a movable manner with a spring loaded, and a force receiving part and a force applying part are formed at intervals, and the flywheel is pivotally connected to the force applying part in a manner carrying rotational kinetic energy ; The electromagnetic driver is fixed in the gun body and is used to drive and connect a rod to perform reciprocating motion. A slope is formed at one end of the rod, and the electromagnetic driver can drive the rod to push and touch the stressed rod through the slope part, so that the bearing can drive the flywheel to roll and press the first surface in the above-mentioned moving manner, and the flywheel exerts a thrust and a dynamic friction force generated by the thrust to act on the first surface to drive the striker down Pushing and retracting movement of the hammer; the free roller system is arranged in the gun body in a movable manner with a spring loaded with at least one elastic element, and exerts a reaction force equal to the thrust to press the second surface; wherein, The second surface is extended to form a slope, and a third surface formed by extending the slope and parallel to the second surface; when the striker moves down to strike the nail, the free roller is pressed sequentially by the second surface Touching the inclined plane and the third surface drives at least one of the elastic elements to be compressed rapidly to generate an elastic feedback force that can increase the reaction force, and the elastic feedback force acts on the inclined plane and the third surface through the free roller , used to increase the thrust acting on the first surface, and then increase the dynamic friction force driving the striker to move downward.
在進一步實施中,該撞針沿一擊釘軸線下移擊釘,該推力施加於該第一表面的方向,以及該反作用力、該彈性回饋力施加於該第二表面、該第三表面的方向,皆垂直於該擊釘軸線。此外,該自由滾輪可沿著垂直於該擊釘軸線的可移動方式配置於該槍體內。 In a further implementation, the striker moves down the nail along a nail axis, the direction in which the thrust force is applied to the first surface, and the direction in which the reaction force and the elastic feedback force are applied to the second surface and the third surface , are perpendicular to the nailing axis. In addition, the free roller can be arranged in the gun body in a movable manner perpendicular to the nailing axis.
在進一步實施中,該推力施加於該第一表面的作用點,以及該反作用力、該彈性回饋力施加於該第二表面、該第三表面的作用點位在同一水平線上,且該水平線垂直於該擊釘軸線。在更進一步實施中,該第三表面和該第一表面之間的最大寬度,大於該第二表面和該第一表面之間 的最大寬度,而使該斜面沿著該自由滾輪可滾壓的方向斜傾。此外,該斜面為呈現弧狀輪廓。 In a further implementation, the thrust force is applied to the first surface, and the reaction force, the elastic feedback force is applied to the second surface, and the action point of the third surface is located on the same horizontal line, and the horizontal line is vertical on the hammer axis. In a further implementation, the maximum width between the third surface and the first surface is greater than that between the second surface and the first surface The maximum width of the inclined surface is inclined along the rolling direction of the free roller. In addition, the slope presents an arc-shaped profile.
在進一步實施中,該桿件執行之所述往復運動包含沿直線軌跡進行之一推伸動作和一回縮動作,該桿件執行所述回縮動作時令該斜坡推觸該受力部,且該桿件執行所述推伸動作時令該斜坡釋放該受力部。在更進一步實施中,該施力部呈現一弧面輪廓,該斜坡呈現能推觸該弧面輪廓的一斜面形態。在更進一步實施中,該桿件還包含由該斜坡延伸形成的一抵靠面,該桿件在執行所述回縮動作時,由該抵靠部提供該受力部接觸而制動該承件。 In a further implementation, the reciprocating movement performed by the rod includes a pushing action and a retracting action along a linear trajectory, and when the rod performs the retracting action, the slope pushes against the force-receiving portion, And when the rod member executes the pushing action, the slope releases the force-receiving part. In a further implementation, the force application portion presents an arc profile, and the slope presents an inclined surface capable of pushing against the arc profile. In a further implementation, the rod further includes an abutment surface formed by the extension of the slope, and when the rod performs the retraction action, the abutment provides contact with the force-receiving part to brake the bearing .
在進一步實施中,其中該電磁驅動器具有一驅動軸,該驅動軸和該桿件之間配置有一能驅動該桿件復位的彈簧。 In a further implementation, the electromagnetic driver has a drive shaft, and a spring capable of driving the rod to return is arranged between the drive shaft and the rod.
在進一步實施中,該承件為一能夠朝向該第一表面方向旋擺移動的擺臂。在更進一步實施中,該擺臂還包含形成有一樞接部,該擺臂經由該樞接部而樞設於該槍體內,該受力部和該樞接部之間形成一第一力臂長度,且該施力部和該樞接部之間形成一第二力臂長度。 In a further implementation, the supporting member is a swing arm capable of swinging and moving toward the first surface. In a further implementation, the swing arm also includes a pivot joint, the swing arm is pivotally arranged in the gun body through the pivot joint, and a first force arm is formed between the force-receiving part and the pivot joint. length, and a second moment arm length is formed between the force application part and the pivot joint.
在搭配該擺臂的實施中,該桿件還可製成由一銜接端部延伸形成兩推部的叉狀形態,該銜接端部提供該電磁驅動器傳動連結,該斜坡和該抵靠面皆形成於所述推部上。更進一步的,該槍體包含一撞針座和一飛輪座,該撞針座提供該撞針滑組,該飛輪座提供該擺臂樞置用以承載該飛輪,且該飛輪座延伸形成於該撞針座之一側。此外,該撞針座之一端部配置有能提供該擺臂載附簧壓的一壓簧。 In the implementation of matching the swing arm, the rod member can also be made into a fork shape extending from a joint end to form two push parts, the joint end provides the transmission connection of the electromagnetic driver, the slope and the abutment surface formed on the push portion. Further, the gun body includes a firing pin seat and a flywheel seat, the firing pin seat provides the firing pin slide group, the flywheel seat provides the swing arm pivoting to carry the flywheel, and the flywheel seat extends from the firing pin seat one side. In addition, one end of the striker seat is provided with a compression spring capable of providing spring pressure for the swing arm.
在進一步實施中,該承件的所述移動方式為滑動。 In a further implementation, the moving manner of the bearing is sliding.
在進一步實施中,該槍體包含一滾輪容置盒,該滾輪容置盒內活動裝配一滾輪座,該自由滾輪經由一滾輪軸而樞設於該滾輪座,且該滾輪容置盒之相對端的壁面分別形成有一行程孔,該滾輪軸的雙端分別以滑組方式跨置於兩所述行程孔內,至少一所述彈性元件係以載附簧壓方式配置於該滾輪座和該滾輪容置盒之間。 In a further implementation, the gun body includes a roller housing box, a roller seat is movably assembled in the roller housing box, the free roller is pivoted on the roller seat via a roller shaft, and the opposite side of the roller housing box The two ends of the roller shaft are respectively formed with a travel hole, and the two ends of the roller shaft are respectively straddled in the two travel holes in a sliding group, and at least one of the elastic elements is arranged on the roller seat and the roller in a spring-loaded manner. between the storage boxes.
在進一步實施中,該槍體包含提供該撞針滑組用的一撞針座,該滾輪容置盒係延伸形成於該撞針座之另一側。 In a further implementation, the gun body includes a firing pin seat for the firing pin slide group, and the roller accommodating box is extended and formed on the other side of the firing pin seat.
依據上述實施內容,本發明能夠在不增加釘槍體積及重量的前提下,憑藉該桿件之斜坡、該撞針之第一表面、第二表面、斜面、第三表面以及可彈性潰縮式自由滾輪的相對配置特徵,使飛輪能在輸出既定旋轉動能的情況下,進一步提增飛輪作用於撞針的推力,進而提增飛輪驅動撞針下移擊釘的動磨擦力。 According to the above-mentioned implementation content, the present invention can rely on the slope of the rod, the first surface, the second surface, the slope, the third surface of the striker and the elastically collapsible free nail gun without increasing the volume and weight of the nail gun. The relative configuration feature of the rollers enables the flywheel to further increase the thrust of the flywheel acting on the striker under the condition of outputting predetermined rotational kinetic energy, and further increase the dynamic friction force of the flywheel to drive the striker to move down and strike the nail.
以上有關本發明實施上的具體內容,將搭配圖式進一步說明於下。 The above specific content related to the implementation of the present invention will be further described below with the accompanying drawings.
10:飛輪式驅動擊釘裝置 10: Flywheel drive nailing device
20:撞針座 20: striker seat
21:飛輪座 21: flywheel seat
22:滾輪容置盒 22: Roller storage box
23:滾輪座 23:Roller seat
24:行程孔 24: stroke hole
25:導柱 25: guide post
30:撞針 30: striker
31:第一表面 31: first surface
32:第二表面 32: second surface
33:第三表面 33: third surface
34:斜面 34: Bevel
35:導柱座 35: Guide post seat
40:承件 40: bearing
41:樞接部 41: pivot joint
42:受力部 42: Receiving part
43:施力部 43: force department
44:壓簧 44: Compression spring
50:電磁驅動器 50: Electromagnetic driver
51:驅動軸 51: drive shaft
60:桿件 60: Rod
61:彈簧 61: Spring
62:斜坡 62: slope
63:抵靠面 63: abutment surface
70:自由滾輪 70: Free Roller
71:彈性元件 71: elastic element
72:滾輪軸 72: roller shaft
80:飛輪 80: flywheel
90:釘件 90: nail pieces
91:工作物 91: work object
F1:回復力 F1: Resilience
F2:縮動力 F2: Shrink force
F3:推力 F3: Thrust
F4:反作用力 F4: reaction force
F4’:彈性回饋力 F4': elastic feedback force
F5:動磨擦力 F5: dynamic friction
L:擊釘軸線 L: nailing axis
L1:第一力臂長度 L1: Length of the first moment arm
L2:第二力臂長度 L2: the length of the second moment arm
M:力矩 M: Moment
W1,W2:最大寬度 W1, W2: maximum width
圖1是本發明一較佳實施例的立體示意圖,揭示可安裝於電動釘槍內的一種飛輪式驅動擊釘裝置。 FIG. 1 is a schematic perspective view of a preferred embodiment of the present invention, revealing a flywheel driving nailing device that can be installed in an electric nail gun.
圖2是卸除圖1所示槍體的立體示意圖,進一步揭示槍體內之驅動擊釘裝置的構成要件。 Fig. 2 is a three-dimensional schematic view of the gun body shown in Fig. 1 removed, further revealing the components of the driving nail driving device in the gun body.
圖3是圖2的剖示圖,揭示驅動擊釘裝置之構成要件之間的相對配置特徵。 Fig. 3 is a sectional view of Fig. 2, revealing the relative configuration features of the constituent elements of the driving nailing device.
圖4是圖3中A-A斷面的剖示圖,進一步揭示驅動擊釘裝置之構成要件之間的相對配置特徵。 Fig. 4 is a cross-sectional view of section A-A in Fig. 3, further revealing the relative configuration features of the constituent elements of the driving nailing device.
圖5是圖3的局部放大剖示圖,揭示飛輪、撞針和自由滾輪之間的相對配置特徵。 Fig. 5 is a partially enlarged sectional view of Fig. 3, revealing the relative configuration features among the flywheel, striker and free roller.
圖6至圖8皆為本發明的動作示意圖,依序揭示飛輪提供推力壓觸撞針,使自由滾輪對撞針先施加反作用力,而後施加可提升反作用力的彈性回饋力,令蓄積有旋轉動能的飛輪驅動撞針下移擊釘的操作過程。 Figures 6 to 8 are schematic diagrams of the action of the present invention, which sequentially reveal that the flywheel provides thrust to press the striker, so that the free roller first exerts a reaction force on the striker, and then applies an elastic feedback force that can increase the reaction force, so that the accumulated rotational kinetic energy The flywheel drives the striker to move down and strike the nail.
請搭配圖1至圖4所示,其中圖1揭露本發明的飛輪式驅動擊釘裝置10係安裝於電動釘槍之一槍體內;在本實施中,該槍體係以能和電動釘槍之槍殼(圖未示)固定成一體的一撞針座20作解說,使該撞針座20成
為槍體之一部分並且為槍體所包含,而能作為安裝飛輪式驅動擊釘裝置10之必要構件的固定端使用。此外,該槍體之本意,還包含撞針座20以外之槍殼以及能和槍殼固定成一體的其他構件。換言之,本發明之飛輪式驅動擊釘裝置10的安裝處所非受限於該撞針座20;實質上,只要是隸屬電動釘槍的槍體,或槍體的一部分,或為能和槍體固結成一體的其他構件,而能用於安裝飛輪式驅動擊釘裝置10者,皆應歸屬該槍體之本意。
Please match Figures 1 to 4, wherein Figure 1 discloses that the flywheel-driven
圖2進一步揭露該飛輪式驅動擊釘裝置10的必要構件包含有一撞針30、一樞接飛輪80用的可移動式承件40、一電磁驅動器50、一桿件60以及一附載有簧壓的自由滾輪70。
Fig. 2 further reveals that the necessary components of the flywheel-driven
其中,該承件40的可移動方式,至少應受到前述第TWI340075、TWI349601專利所揭之擺臂相關配置技術的支持、第TWI404604號專利所揭之導引座相關配置技術的支持,以及本發明下述實施方式和圖式所揭之擺臂相關配置技術的支持。換言之,有關該承件40可移動方式的概括範圍,除了引用本發明揭露的施實方式和圖式的內容作解釋之外,至少還應當包含前述第TWI340075、TWI349601、TWI404604專利,合先敘明。
Wherein, the movable mode of the
請搭配圖2及圖3所示,進一步揭露:該撞針30呈直桿狀,能滑組於被視為是槍體的該撞針座20內;其滑組之一較佳實施方式為利用撞針30近頂部之雙側形成的導柱座35,使能穿套滑置於撞針座20內所固設的雙側導柱25。進一步的說,該撞針30係以載附一回復力F1(標示於圖3)的方式,滑組於被視為是槍體的該撞針座20內。在圖3中僅以一簡略的彈簧表示作用於該撞針的所述回復力F1;然而,實際上該撞針30載附該回復力F1的方式可為多種,包含前述台灣第I349601號專利中揭示由一螺旋拉簧提供的簧壓而施加於該撞針30上作為所述回復力F1,或憑藉飛輪80自載之旋轉動能牽引之一鋼索來作為所述回復力F1而連結於該撞針30上;因此,只要是該撞針30於下移擊釘之後,能驅動該撞針30上移復位的回復力F1,皆應屬之;換言之,該撞針30載附該
回復力F1的方式隸屬已知技術,並為本發明所應用,但非屬本發明的技術重點。
Please match Figure 2 and Figure 3 to further disclose: the firing
該撞針30包含形成一第一表面31,以及位於該第一表面31之相對端並且相互平行的一第二表面32;而且,該第二表面32延伸形成有一斜面34,以及由該斜面34延伸形成並且相互平行於該第二表面32的一第三表面33。進一步的說,該撞針30可沿一擊釘軸線L下移擊釘,該第一表面31、該第二表面32以及該第三表面33皆沿該擊釘軸線L而平行佈設。其中,可由圖4確知該第一表面31的輪廓係可製成能接受該飛輪80的輪面相嚙合並滾動壓觸的形態,該第二表面32和該斜面34的輪廓可製成能接受該自由滾輪70的輪面相嚙合並滾動壓觸的形態。再者,請進一步參閱圖5,說明該第三表面33和該第一表面31之間的最大寬度W1,大於該第二表面32和該第一表面31之間的最大寬度W2,而使該斜面34沿著該自由滾輪70可滾壓的方向(容後詳述)斜傾。
The
復如圖1至圖4所示,揭露以一擺臂作為該承件40,而使該承件40能以載附簧壓的可移動方式樞設於上述的槍體內。為此,在一具體的實施中,該撞針座20之一側可延伸形成或固定結合一飛輪座21,而使該飛輪座21成為該槍體之一部分,並為該槍體所包含。此外,該承件40形成有一樞接部41,使該承件40能夠經由該樞接部41而利於憑藉例如是樞軸穿組樞孔之等效方式,進而樞設於被視為是槍體或槍體一部分的所述飛輪座21內。
As shown in Figures 1 to 4, a swing arm is disclosed as the
再者,復如圖3所示,該承件40上間隔形成有能生成槓桿成效的一受力部42和一施力部43;該施力部43可以製成一樞孔形態,該飛輪80能以載附旋轉動能的方式樞接於該施力部43上,進而使得該飛輪座21能用於承載該承件40及承件40上的飛輪80。其中,該受力部42能以一弧面形態呈現,並且使該弧面分佈於樞孔形態之所述施力部43的等圓周徑向。又,該撞針座20之一端部配置有能提供該擺臂40載附簧壓的一壓簧44,如此實施,便於該擺臂形式的承件40能以載附該壓簧44之簧壓方式樞設於槍體內。
Furthermore, as shown in Figure 3, a force-receiving
所述飛輪80載附旋轉動能的方式,實施上可由和飛輪80同軸配置的電動馬達(圖未示)提供旋轉驅動力,或者由飛輪80旁側非同軸配置的電動馬達(圖未示)驅動皮帶或齒盤,進而傳動飛輪80生成旋轉動能,這些皆隸屬已知技術,並為本發明所應用,但非屬本發明的技術重點。
The manner in which the
此外,該電磁驅動器50可由能外接電源而生成磁場效應的電磁鐵製成,並使該電磁驅動器50能係固設於上述槍體內,用以傳動連結該桿件60執行一往復推縮運動。所述往復運動在實際可應用的範疇上,應當包含直線軌跡及擺線軌跡的往復運動,然而在本實施中,舉以執行直線軌跡的往復運動為例,說明該桿件60可沿直線軌跡進行一往復推縮運動,特別包含一推伸動作和一回縮動作;具體的說,復如圖2及圖3所示,揭露該電磁驅動器50具有一驅動軸51,該電磁驅動器50能驅使該驅動軸51沿著平行於該擊釘軸線L的直線軌跡方向執行往復的推縮運動;進一步的,該桿件60可製成由一銜接端部延伸形成兩推部的叉狀形態,該電磁驅動器50和該桿件60之間配置有一能驅動該桿件60復位的彈簧推縮運動。
In addition, the
另外,復如圖3及圖4所示,還揭露該桿件60之一端,特別是兩推部位置分別形成有一斜坡62;具體的,當該受力部42實施為弧面輪廓時,該斜坡62可製成能推觸該弧面輪廓的一斜面形態,以便於該電磁驅動器50能驅動該桿件60,進而經由該斜坡62推觸該受力部42,用以驅動該承件40朝向該第一表面31的方向旋擺。再者,該桿件60的兩所述推部位置還包含由各該斜坡62延伸形成的一抵靠面63;在一實施中,該抵靠面63可沿著平行於該擊釘軸線L的方向延伸形成;當桿件60未經由斜坡62驅動承件40朝向第一表面31方向旋擺時,該抵靠面63可提供該受力部42接觸、抵靠,用以制動載附簧壓的承件40。其中該桿件60製成叉狀,對於縮減槍體配置空間具有助意。
In addition, as shown in Figures 3 and 4, it is also disclosed that one end of the
又,該自由滾輪70係以載附至少一彈性元件71之簧壓的可移動方式配置於上述槍體內。為此,復如圖2至圖5所示實施中,以配置兩個螺旋壓簧作為所述彈性元件為例,說明該撞針座20之另一側延伸形成或固
定結合一滾輪容置盒22,而使該滾輪容置盒22成為該槍體之一部分,並為該槍體所包含,以便於該滾輪容置盒22內活動裝配一滾輪座23,該自由滾輪70可經由一滾輪軸72的裝配而樞設並且滑組於該滾輪座23,且該滾輪容置盒22之相對端的壁面分別形成有一行程孔24,該滾輪軸72的雙端分別以滑組方式跨置於兩所述行程孔24內,並且讓兩個所述彈性元件71能被壓配於該滾輪座23和該滾輪容置盒22之間。
Also, the
依上述必要構件之配置說明,請復參閱圖3,揭露該飛輪80在尚未驅動撞針30下移擊釘的狀態,用戶可先啟動電動釘槍的電源(圖未示),驅使電動馬達旋轉並驅動飛輪80自轉;此時,電磁驅動器50尚未驅動桿件60移動,因此斜坡62尚未施力推觸受力部42而使承件40旋擺,故飛輪80的輪面未接觸撞針30的第一表面31,因此飛輪80保持在空轉並蓄積旋轉動能的狀態;另一方面,自由滾輪70的輪面已載附至少一所述彈性元件71的部分簧壓,進而壓觸撞針30的第二表面32。
According to the configuration description of the above-mentioned necessary components, please refer to Fig. 3 again, which reveals that the
接著,請續參閱圖6至圖8,依續揭示本發明實施驅動擊釘過程的細節;其中:圖6揭示當用戶按壓電動釘槍的扳機(圖未示)後,可啟動電磁驅動器50,用以驅動桿件60以載附彈簧61簧壓的方式朝向電磁驅動器50的方向(即朝上方向)執行一回縮動作,促該斜坡62能施加一縮動力F2推觸受力部42,而使承件40朝向第一表面31的方向旋擺,並帶動旋轉中之飛輪80的輪面朝向撞針30的第一表面31施加一推力F3。且依力學原理可知,該縮動力F2能經由圖3所示之第一力臂長度L1的作用而生成如圖6所示之力矩M,該力矩M能提供第二力臂長度L2轉換成該推力F3,因此當該力矩M愈大時該推力F3即愈大。另一方面,由於作用於第一表面31的推力F3會經由第二表面32傳導至該可彈性潰縮式的自由滾輪70,使該自由滾輪70受到該推力F3的作用而對至少一所述彈性元件71施壓,憑藉至少一所述彈性元件71的蓄存的簧壓,而加大自由滾輪70壓觸第二表面32的力道,使得至少一所述彈性元件71能驅動自由滾輪70施加一相等於該推力F3的反作用力
F4壓觸該第二表面32;換言之,推力F3=反作用力F4,因此當推力F3愈大時反作用力F4即愈大。
Next, please continue to refer to FIG. 6 to FIG. 8, which continue to reveal the details of the driving nailing process of the present invention; wherein: FIG. 6 reveals that when the user presses the trigger (not shown) of the electric nail gun, the
再由圖6可知,該推力F3實質上是飛輪80的輪面壓觸第一表面31的作用點所生成的正向力,因此在持該推力F3持續壓觸第一表面31且第一表面31的摩擦係數特定的情況下,飛輪80蓄積的旋轉動能作用於該第一表面31,能生成飛輪切線方向的一動磨擦力F5;當該推力F3愈大時該動磨擦力F5即愈大,使得能以該動磨擦力F5作為驅動撞針30下移植擊一釘件90的擊釘作用力。
It can be seen from Fig. 6 that the thrust F3 is substantially the positive force generated by the point of action of the wheel surface of the
接著,圖7揭示該動磨擦力F5驅動撞針30沿擊釘軸線L下移擊釘的過程,該飛輪80透過該推力F3和該動磨擦力F5的作用而持續滾動壓觸該第一表面31,且該自由滾輪70能以第二表面32作為起點而依序地滾動壓觸該斜面34和該第三表面33。為此,在更進一步的實施中,該斜面34可製成弧狀的輪廓,以便於在撞針30下移擊釘的過程中,能柔順的導引該自由滾輪70由該第二表面32滾動至該斜面34,再由該斜面34滾動至該第三表面33。再者,基於圖5所示之最大寬度W1>最大寬度W2的關係,驅使至少一所述彈性元件71加遽受壓而生成能加大該反作用力F4的一彈性回饋力F4’,使該彈性回饋力F4’經由自由滾輪70而依序作用該斜面34、該第三表面33,依力學原理可知,以反作用為本質的彈性回饋力F4’=推力F3,因此當反作用力F4經由斜面34、第三表面33而轉換成更大的彈性回饋力F4’時,勢必能夠提升作用於該第一表面31上的該推力F3,進而加大驅動該撞針30下移擊釘的所述動磨擦力F5。
Next, FIG. 7 reveals the process in which the dynamic friction force F5 drives the
此外,圖7還揭示該釘件90受到撞針30輸出的動磨擦力F5加大的影響,而能迅速地植擊進入工作物91的過程。接著,圖8揭示撞針30受到圖7所示之足夠的動磨擦力F5的持續作用,而沿擊釘軸線L持續植擊釘件90,並使釘件90能埋入工作物91內達到理想的工作深度,據以提升擊釘良率。
In addition, FIG. 7 also reveals that the
在完成圖8所示的擊釘操作之後,請回復參閱圖3,電磁驅動器50斷電,該桿件60經由彈簧61的回復力而朝向遠離電磁驅動器50的方向
(即朝下方向)執行一推伸動作,令該斜坡62釋放受力部42並消除圖8所示的縮動力F2,驅使承件40能受到壓簧44回復力的作用而朝向遠離第一表面31的方向旋擺至復位,並令該抵靠面63提供該受力部42接觸,進而止動該承件40,以完成本發明之驅動擊釘程序。
After the nail driving operation shown in FIG. 8 is completed, please refer back to FIG. 3 , the
依上述實施例所揭內容,當以旋擺移動式的擺臂作為該承件40時,該承件40可替換成例如是前述第TWI340075或TWI349601專利中的旋擺座;除此之外,當該承件40為旋擺以外的移動方式配置時,該承件40還可替換成例如是第TWI404604號專利所揭以滑動方式配置的導持座;上述替換或其他簡易置換,皆屬本發明能夠提增擊釘動磨擦力的應用範疇。
According to the contents disclosed in the above-mentioned embodiments, when the swinging arm is used as the supporting
再者,該推力F3施加於該第一表面31的方向,以及該反作用力F4、該彈性回饋力F4’施加於該第二表面32、該第三表面33的方向,皆可配置成垂直於該擊釘軸線L。此外,該自由滾輪70的可移動方向可垂直於該擊釘軸線L。又,該推力F3施加於該第一表面31的作用點,以及該反作用力F4、該彈性回饋力F4’施加於該第二表面32、該第三表面33的作用點可位在同一水平線上,且該水平線垂直於該擊釘軸線L。這些實施細節,將有助於實現本發明能提增擊釘動磨擦力之目的,併予陳明。
Moreover, the direction in which the thrust F3 is applied to the
然而,以上之實施例,僅為表達了本發明之較佳實施方式而已,但不能因此而理解為對本發明專利範圍的限制。因此,本發明應以申請專利範圍中限定的請求項內容為準。 However, the above examples are only to express the preferred implementation modes of the present invention, but should not be construed as limiting the patent scope of the present invention. Therefore, the present invention should be based on the content of the claims defined in the scope of the patent application.
10:飛輪式驅動擊釘裝置 10: Flywheel drive nailing device
23:滾輪座 23:Roller seat
25:導柱 25: guide post
30:撞針 30: striker
35:導柱座 35: Guide post seat
40:擺臂 40: arm swing
41:樞接部 41: pivot joint
42:受力部 42: Receiving part
43:施力部 43: force department
50:電磁驅動器 50: Electromagnetic driver
60:桿件 60: Rod
70:自由滾輪 70: Free Roller
71:彈性元件 71: elastic element
72:滾輪軸 72: roller shaft
80:飛輪 80: flywheel
Claims (18)
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TW111120841A TWI809915B (en) | 2022-06-13 | 2022-06-13 | Flywheel driving nailing device of electric nail gun |
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TW111120841A TWI809915B (en) | 2022-06-13 | 2022-06-13 | Flywheel driving nailing device of electric nail gun |
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TWI809915B true TWI809915B (en) | 2023-07-21 |
TW202348366A TW202348366A (en) | 2023-12-16 |
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Cited By (1)
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TWI851378B (en) * | 2023-08-09 | 2024-08-01 | 力肯實業股份有限公司 | Method for electric nail gun driving flywheel transmits energy of hitting nail |
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TWI851378B (en) * | 2023-08-09 | 2024-08-01 | 力肯實業股份有限公司 | Method for electric nail gun driving flywheel transmits energy of hitting nail |
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