TWI805715B - Curable resin composition, adhesive, adhesive film, cover film, and flexible copper-clad laminate - Google Patents
Curable resin composition, adhesive, adhesive film, cover film, and flexible copper-clad laminate Download PDFInfo
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- TWI805715B TWI805715B TW108109033A TW108109033A TWI805715B TW I805715 B TWI805715 B TW I805715B TW 108109033 A TW108109033 A TW 108109033A TW 108109033 A TW108109033 A TW 108109033A TW I805715 B TWI805715 B TW I805715B
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- Taiwan
- Prior art keywords
- curable resin
- resin composition
- formula
- weight
- adhesive
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 109
- 239000000853 adhesive Substances 0.000 title claims abstract description 40
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 38
- 239000002313 adhesive film Substances 0.000 title claims abstract description 16
- 239000013039 cover film Substances 0.000 title claims abstract description 9
- 150000003949 imides Chemical class 0.000 claims abstract description 76
- 238000010521 absorption reaction Methods 0.000 claims abstract description 29
- 229920005989 resin Polymers 0.000 claims abstract description 27
- 239000011347 resin Substances 0.000 claims abstract description 27
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 26
- 125000000524 functional group Chemical group 0.000 claims abstract description 17
- 239000002516 radical scavenger Substances 0.000 claims abstract description 13
- 239000002245 particle Substances 0.000 claims description 30
- 239000010408 film Substances 0.000 claims description 25
- 150000002500 ions Chemical class 0.000 claims description 23
- 239000011889 copper foil Substances 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 150000001450 anions Chemical group 0.000 claims description 4
- 125000004018 acid anhydride group Chemical group 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims 1
- 230000007774 longterm Effects 0.000 abstract description 23
- 238000007747 plating Methods 0.000 abstract description 16
- 229910052802 copper Inorganic materials 0.000 abstract description 7
- 239000010949 copper Substances 0.000 abstract description 7
- 239000003795 chemical substances by application Substances 0.000 description 29
- 239000003822 epoxy resin Substances 0.000 description 28
- 229920000647 polyepoxide Polymers 0.000 description 28
- 239000002253 acid Substances 0.000 description 26
- 239000002904 solvent Substances 0.000 description 24
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 23
- 239000000203 mixture Substances 0.000 description 19
- 238000012360 testing method Methods 0.000 description 18
- 150000001875 compounds Chemical class 0.000 description 15
- 150000002430 hydrocarbons Chemical group 0.000 description 13
- 239000011256 inorganic filler Substances 0.000 description 13
- 229910003475 inorganic filler Inorganic materials 0.000 description 13
- 150000001408 amides Chemical class 0.000 description 12
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 229920001721 polyimide Polymers 0.000 description 11
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 10
- -1 siloxane skeleton Chemical group 0.000 description 10
- 239000004642 Polyimide Substances 0.000 description 9
- 125000003118 aryl group Chemical group 0.000 description 9
- 238000009835 boiling Methods 0.000 description 9
- 150000004985 diamines Chemical class 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 238000002844 melting Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- 150000008065 acid anhydrides Chemical class 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000003063 flame retardant Substances 0.000 description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000012766 organic filler Substances 0.000 description 6
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 5
- HESXPOICBNWMPI-UHFFFAOYSA-N 4-[2-[4-[2-(4-aminophenyl)propan-2-yl]phenyl]propan-2-yl]aniline Chemical compound C=1C=C(C(C)(C)C=2C=CC(N)=CC=2)C=CC=1C(C)(C)C1=CC=C(N)C=C1 HESXPOICBNWMPI-UHFFFAOYSA-N 0.000 description 5
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 238000002835 absorbance Methods 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- CZZZABOKJQXEBO-UHFFFAOYSA-N 2,4-dimethylaniline Chemical compound CC1=CC=C(N)C(C)=C1 CZZZABOKJQXEBO-UHFFFAOYSA-N 0.000 description 4
- MXPYJVUYLVNEBB-UHFFFAOYSA-N 2-[2-(2-carboxybenzoyl)oxycarbonylbenzoyl]oxycarbonylbenzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(=O)OC(=O)C1=CC=CC=C1C(=O)OC(=O)C1=CC=CC=C1C(O)=O MXPYJVUYLVNEBB-UHFFFAOYSA-N 0.000 description 4
- DOLQYFPDPKPQSS-UHFFFAOYSA-N 3,4-dimethylaniline Chemical compound CC1=CC=C(N)C=C1C DOLQYFPDPKPQSS-UHFFFAOYSA-N 0.000 description 4
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 125000004430 oxygen atom Chemical group O* 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 3
- DKKYOQYISDAQER-UHFFFAOYSA-N 3-[3-(3-aminophenoxy)phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=C(OC=3C=C(N)C=CC=3)C=CC=2)=C1 DKKYOQYISDAQER-UHFFFAOYSA-N 0.000 description 3
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 3
- 229940018563 3-aminophenol Drugs 0.000 description 3
- WUPRYUDHUFLKFL-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(OC=2C=CC(N)=CC=2)=C1 WUPRYUDHUFLKFL-UHFFFAOYSA-N 0.000 description 3
- JCRRFJIVUPSNTA-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 JCRRFJIVUPSNTA-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000004210 ether based solvent Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000004843 novolac epoxy resin Substances 0.000 description 3
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 description 2
- YZVWKHVRBDQPMQ-UHFFFAOYSA-N 1-aminopyrene Chemical compound C1=C2C(N)=CC=C(C=C3)C2=C2C3=CC=CC2=C1 YZVWKHVRBDQPMQ-UHFFFAOYSA-N 0.000 description 2
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- VOWZNBNDMFLQGM-UHFFFAOYSA-N 2,5-dimethylaniline Chemical compound CC1=CC=C(C)C(N)=C1 VOWZNBNDMFLQGM-UHFFFAOYSA-N 0.000 description 2
- AFABGHUZZDYHJO-UHFFFAOYSA-N 2-Methylpentane Chemical compound CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 2
- MKARNSWMMBGSHX-UHFFFAOYSA-N 3,5-dimethylaniline Chemical compound CC1=CC(C)=CC(N)=C1 MKARNSWMMBGSHX-UHFFFAOYSA-N 0.000 description 2
- JJYPMNFTHPTTDI-UHFFFAOYSA-N 3-methylaniline Chemical compound CC1=CC=CC(N)=C1 JJYPMNFTHPTTDI-UHFFFAOYSA-N 0.000 description 2
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 2
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 2
- KWOIWTRRPFHBSI-UHFFFAOYSA-N 4-[2-[3-[2-(4-aminophenyl)propan-2-yl]phenyl]propan-2-yl]aniline Chemical compound C=1C=CC(C(C)(C)C=2C=CC(N)=CC=2)=CC=1C(C)(C)C1=CC=C(N)C=C1 KWOIWTRRPFHBSI-UHFFFAOYSA-N 0.000 description 2
- HDGMAACKJSBLMW-UHFFFAOYSA-N 4-amino-2-methylphenol Chemical compound CC1=CC(N)=CC=C1O HDGMAACKJSBLMW-UHFFFAOYSA-N 0.000 description 2
- HRXZRAXKKNUKRF-UHFFFAOYSA-N 4-ethylaniline Chemical compound CCC1=CC=C(N)C=C1 HRXZRAXKKNUKRF-UHFFFAOYSA-N 0.000 description 2
- DBFYESDCPWWCHN-UHFFFAOYSA-N 5-amino-2-methylphenol Chemical compound CC1=CC=C(N)C=C1O DBFYESDCPWWCHN-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004962 Polyamide-imide Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 2
- 239000003759 ester based solvent Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- GJRQTCIYDGXPES-UHFFFAOYSA-N iso-butyl acetate Natural products CC(C)COC(C)=O GJRQTCIYDGXPES-UHFFFAOYSA-N 0.000 description 2
- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 description 2
- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 2
- 239000005453 ketone based solvent Substances 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
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- RNVCVTLRINQCPJ-UHFFFAOYSA-N o-toluidine Chemical compound CC1=CC=CC=C1N RNVCVTLRINQCPJ-UHFFFAOYSA-N 0.000 description 2
- RZXMPPFPUUCRFN-UHFFFAOYSA-N p-toluidine Chemical compound CC1=CC=C(N)C=C1 RZXMPPFPUUCRFN-UHFFFAOYSA-N 0.000 description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 2
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- 230000009257 reactivity Effects 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- DDCJHFYXAPQYLA-UHFFFAOYSA-N (3-chlorophenyl)-phenylmethanol Chemical compound C=1C=CC(Cl)=CC=1C(O)C1=CC=CC=C1 DDCJHFYXAPQYLA-UHFFFAOYSA-N 0.000 description 1
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 1
- ARNKHYQYAZLEEP-UHFFFAOYSA-N 1-naphthalen-1-yloxynaphthalene Chemical compound C1=CC=C2C(OC=3C4=CC=CC=C4C=CC=3)=CC=CC2=C1 ARNKHYQYAZLEEP-UHFFFAOYSA-N 0.000 description 1
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- VVAKEQGKZNKUSU-UHFFFAOYSA-N 2,3-dimethylaniline Chemical compound CC1=CC=CC(N)=C1C VVAKEQGKZNKUSU-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- KZLDGFZCFRXUIB-UHFFFAOYSA-N 2-amino-4-(3-amino-4-hydroxyphenyl)phenol Chemical group C1=C(O)C(N)=CC(C=2C=C(N)C(O)=CC=2)=C1 KZLDGFZCFRXUIB-UHFFFAOYSA-N 0.000 description 1
- JMBLSGAXSMOKPN-UHFFFAOYSA-N 2-methylnaphthalen-1-amine Chemical compound C1=CC=CC2=C(N)C(C)=CC=C21 JMBLSGAXSMOKPN-UHFFFAOYSA-N 0.000 description 1
- JBIJLHTVPXGSAM-UHFFFAOYSA-N 2-naphthylamine Chemical compound C1=CC=CC2=CC(N)=CC=C21 JBIJLHTVPXGSAM-UHFFFAOYSA-N 0.000 description 1
- AEIOZWYBDBVCGW-UHFFFAOYSA-N 2-tert-butylaniline Chemical compound CC(C)(C)C1=CC=CC=C1N AEIOZWYBDBVCGW-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
- C09J179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09J179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Abstract
本發明之目的在於提供一種可獲得高溫長期耐熱性、耐吸濕迴焊性、及耐鍍覆性優異之硬化物之硬化性樹脂組成物。又,本發明之目的在於提供一種包含該硬化性樹脂組成物之接著劑、使用該硬化性樹脂組成物而成之接著膜、以及具有該硬化性樹脂組成物之硬化物之覆蓋膜及可撓性覆銅積層板。 本發明係一種硬化性樹脂組成物,其含有:硬化性樹脂、於主鏈具有醯亞胺骨架且末端具有交聯性官能基之醯亞胺低聚物、及離子捕捉劑。An object of the present invention is to provide a curable resin composition capable of obtaining a cured product excellent in high-temperature long-term heat resistance, moisture absorption reflow resistance, and plating resistance. Also, the object of the present invention is to provide an adhesive comprising the curable resin composition, an adhesive film using the curable resin composition, a cover film having a cured product of the curable resin composition, and a flexible adhesive. permanent copper clad laminates. The present invention relates to a curable resin composition comprising: a curable resin, an imide oligomer having an imide skeleton in the main chain and a crosslinkable functional group at the end, and an ion scavenger.
Description
本發明係關於一種可獲得高溫長期耐熱性、耐吸濕迴焊性、及耐鍍覆性優異之硬化物之硬化性樹脂組成物。又,本發明係關於一種包含該硬化性樹脂組成物之接著劑、使用該硬化性樹脂組成物而成之接著膜、以及具有該硬化性樹脂組成物之硬化物之覆蓋膜及可撓性覆銅積層板。The present invention relates to a curable resin composition capable of obtaining a cured product excellent in high-temperature long-term heat resistance, moisture absorption reflow resistance, and plating resistance. Also, the present invention relates to an adhesive comprising the curable resin composition, an adhesive film using the curable resin composition, a cover film and a flexible cover having a cured product of the curable resin composition. Copper laminate.
低收縮、且接著性、絕緣性、及耐化學品性優異之環氧樹脂等硬化性樹脂用於大量工業製品中。特別是於電子機器用途中,大多使用如下硬化性樹脂組成物,即,於關於短時間之耐熱性之迴焊試驗或關於反覆之耐熱性之冷熱循環試驗中獲得良好之結果之硬化性樹脂組成物。Hardening resins such as epoxy resins that have low shrinkage and are excellent in adhesiveness, insulation, and chemical resistance are used in a large number of industrial products. Especially in electronic equipment applications, curable resin compositions are often used, that is, curable resin compositions that give good results in the short-term heat resistance reflow test or the repeated heat resistance cycle test. thing.
近年來,車輛用電子控制單元(ECU)、或使用SiC、GaN之功率裝置等受到關注,但於該等用途中所使用之硬化性樹脂組成物中,要求連續長期暴露於高溫下時之耐熱性(高溫長期耐熱性)而非短時間及反覆之耐熱性。In recent years, electronic control units (ECUs) for vehicles, or power devices using SiC and GaN, etc. have attracted attention, but in curable resin compositions used in these applications, heat resistance when continuously exposed to high temperatures for a long period of time is required Resistance (high temperature long-term heat resistance) rather than short-term and repeated heat resistance.
作為於硬化性樹脂組成物中所使用硬化劑,例如於專利文獻1中,揭示有使由芳香族四羧酸二酐所構成之酸酐成分與由芳香族二胺所構成之二胺成分反應從而獲得之聚醯亞胺。於專利文獻1中,藉由使用該聚醯亞胺,可形成即便反覆暴露於高溫之使用環境中,亦不使配線層與覆蓋膜之接著力降低之接著劑層。然而,於使用此種聚醯亞胺之先前之硬化性樹脂組成物中,於更嚴酷之溫度環境下難以維持接著力。又,要求具有耐吸濕迴焊性亦優異之效果之硬化性樹脂組成物。 [先前技術文獻] [專利文獻]As a curing agent used in a curable resin composition, for example, Patent Document 1 discloses that an acid anhydride component composed of an aromatic tetracarboxylic dianhydride is reacted with a diamine component composed of an aromatic diamine to form a obtained polyimide. In Patent Document 1, by using this polyimide, it is possible to form an adhesive layer that does not lower the adhesive force between the wiring layer and the cover film even if it is repeatedly exposed to high-temperature usage environments. However, in the conventional curable resin composition using such polyimide, it is difficult to maintain the adhesive force under severer temperature environment. Also, a curable resin composition having an effect of being excellent in moisture absorption and reflow resistance is required. [Prior Art Literature] [Patent Document]
[專利文獻1]日本特開2017-145344號公報[Patent Document 1] Japanese Patent Laid-Open No. 2017-145344
[發明所欲解決之課題][Problem to be Solved by the Invention]
本發明之目的在於提供一種可獲得高溫長期耐熱性、耐吸濕迴焊性、及耐鍍覆性優異之硬化物之硬化性樹脂組成物。又,本發明之目的在於提供一種包含該硬化性樹脂組成物之接著劑、使用該硬化性樹脂組成物而成之接著膜、以及具有該硬化性樹脂組成物之硬化物之覆蓋膜及可撓性覆銅積層板。 [解決課題之技術手段]An object of the present invention is to provide a curable resin composition capable of obtaining a cured product excellent in high-temperature long-term heat resistance, moisture absorption reflow resistance, and plating resistance. Also, the object of the present invention is to provide an adhesive comprising the curable resin composition, an adhesive film using the curable resin composition, a cover film having a cured product of the curable resin composition, and a flexible adhesive. permanent copper clad laminates. [Technical means to solve the problem]
本發明係一種硬化性樹脂組成物,其含有:硬化性樹脂、於主鏈具有醯亞胺骨架且末端具有交聯性官能基之醯亞胺低聚物、及離子捕捉劑。以下對本發明進行詳述。The present invention relates to a curable resin composition comprising: a curable resin, an imide oligomer having an imide skeleton in the main chain and a crosslinkable functional group at the end, and an ion scavenger. The present invention will be described in detail below.
本發明人等認為,習知之硬化性樹脂組成物於嚴酷之溫度環境下之高溫長期耐熱性或耐吸濕迴焊性不良之原因在於,源自硬化性樹脂組成物之原料或印刷配線板等所使用之銅箔之清潔液之氯化物離子等特定之離子。 因此,本發明人等發現,於含有硬化性樹脂及具有特定結構之醯亞胺低聚物之硬化性樹脂組成物中進而摻合離子捕捉劑,藉此,可獲得高溫長期耐熱性及耐吸濕迴焊性優異之硬化物,從而完成了本發明。 又,本發明之硬化性樹脂組成物之初始接著性及耐鍍覆性亦優異。The inventors of the present invention believe that the reason for the poor long-term heat resistance or moisture absorption and reflow resistance of the known curable resin composition in a severe temperature environment is that the raw material of the curable resin composition or the printed wiring board, etc. Specific ions such as chloride ions in the copper foil cleaning solution used. Therefore, the inventors of the present invention have found that high-temperature long-term heat resistance and moisture absorption resistance can be obtained by further blending an ion-scavenging agent into a curable resin composition containing a curable resin and an imide oligomer having a specific structure. A cured product excellent in reflowability, and thus completed the present invention. In addition, the curable resin composition of the present invention is also excellent in initial adhesion and plating resistance.
本發明之硬化性樹脂組成物含有離子捕捉劑。 藉由含有上述離子捕捉劑,本發明之硬化性樹脂組成物其硬化物成為高溫長期耐熱性及耐吸濕迴焊性優異者。 再者,於本說明書中,上述「離子捕捉劑」意指具有吸附、捕捉、或交換離子之功能之有機化合物或無機化合物。The curable resin composition of the present invention contains an ion scavenger. By containing the above-mentioned ion-scavenging agent, the cured product of the curable resin composition of the present invention is excellent in high-temperature long-term heat resistance and moisture absorption reflow resistance. Furthermore, in this specification, the above-mentioned "ion trapping agent" means an organic compound or an inorganic compound having the function of adsorbing, trapping, or exchanging ions.
上述離子捕捉劑較佳為離子交換體。 作為上述離子交換體,例如可列舉鋯系化合物、銻系化合物、鎂鋁系化合物、銻鉍系化合物、鋯鉍系化合物等。其中,較佳為陰離子交換體或兩性離子交換體,更佳為陰離子交換體,進而較佳為作為陰離子交換體之鎂鋁系化合物。 上述離子捕捉劑可單獨使用,亦可組合2種以上而使用。The aforementioned ion capture agent is preferably an ion exchanger. Examples of the ion exchanger include zirconium-based compounds, antimony-based compounds, magnesium-aluminum-based compounds, antimony-bismuth-based compounds, zirconium-bismuth-based compounds, and the like. Among them, anion exchangers or amphoteric ion exchangers are preferred, anion exchangers are more preferred, and magnesium-aluminum compounds as anion exchangers are more preferred. The above-mentioned ion-scavenging agents may be used alone, or may be used in combination of two or more.
上述離子捕捉劑就離子捕捉能力之觀點而言,較佳為平均粒徑為10 μm以下之粒子。藉由上述離子捕捉劑為平均粒徑10 μm以下之粒子,所獲得之硬化性樹脂組成物之硬化物成為高溫長期耐熱性及耐吸濕迴焊性更優異者。上述離子捕捉劑更佳為平均粒徑為6 μm以下之粒子,進而較佳為平均粒徑為2 μm以下之粒子。 又,上述離子捕捉劑之平均粒徑之下限未特別限定,就增黏等觀點而言,上述離子捕捉劑較佳為平均粒徑為0.01 μm以上之粒子,更佳為0.1 μm以上之粒子。 再者,上述離子捕捉劑、以及後述之無機填充劑及流動調整劑之平均粒徑可使用NICOMP 380ZLS(PARTICLE SIZING SYSTEMS公司製造),使粒子分散於溶劑(水、有機溶劑等)中從而進行測定。The above-mentioned ion trapping agent is preferably a particle having an average particle diameter of 10 μm or less from the viewpoint of ion trapping ability. When the above-mentioned ion scavenger has an average particle diameter of 10 μm or less, the cured product of the obtained curable resin composition is more excellent in high-temperature long-term heat resistance and moisture absorption reflow resistance. The above-mentioned ion trapping agent is more preferably particles having an average particle diameter of 6 μm or less, further preferably particles having an average particle diameter of 2 μm or less. Also, the lower limit of the average particle diameter of the ion trapping agent is not particularly limited, and the ion trapping agent is preferably particles having an average particle diameter of 0.01 μm or more, more preferably 0.1 μm or more from the viewpoint of thickening. In addition, the average particle size of the above-mentioned ion scavenger, and the inorganic filler and flow regulator described later can be measured by dispersing the particles in a solvent (water, organic solvent, etc.) using NICOMP 380ZLS (manufactured by PARTICLE SIZING SYSTEMS) .
上述離子捕捉劑之含量相對於硬化性樹脂與醯亞胺低聚物之合計100重量份,較佳之下限為0.1重量份,較佳之上限為200重量份。藉由上述離子捕捉劑之含量於該範圍內,所獲得之硬化性樹脂組成物之硬化物成為高溫長期耐熱性及耐吸濕迴焊性更優異者。上述離子捕捉劑之含量之更佳之下限為1重量份,更佳之上限為50重量份,進而較佳之上限為20重量份。The content of the above-mentioned ion scavengers is preferably 0.1 parts by weight in the lower limit and 200 parts by weight in the upper limit relative to 100 parts by weight of the total of the curable resin and the imide oligomer. When the content of the ion scavenger is within this range, the cured product of the obtained curable resin composition is more excellent in high-temperature long-term heat resistance and moisture absorption reflow resistance. A more preferable lower limit of the content of the above-mentioned ion trapping agent is 1 part by weight, a more preferable upper limit is 50 parts by weight, and a more preferable upper limit is 20 parts by weight.
本發明之硬化性樹脂組成物含有於主鏈具有醯亞胺骨架且末端具有交聯性官能基之醯亞胺低聚物(以下,亦稱為「本發明之醯亞胺低聚物」)。本發明之醯亞胺低聚物於與環氧樹脂等硬化性樹脂之反應性及相溶性方面優異。本發明之硬化性樹脂組成物藉由含有本發明之醯亞胺低聚物,硬化物成為高溫下之機械強度及高溫長期耐熱性優異者。The curable resin composition of the present invention contains an imide oligomer having an imide skeleton in the main chain and a crosslinkable functional group at the end (hereinafter also referred to as "imide oligomer of the present invention") . The imide oligomer of the present invention is excellent in reactivity and compatibility with curable resins such as epoxy resins. When the curable resin composition of the present invention contains the imide oligomer of the present invention, the cured product has excellent mechanical strength at high temperature and long-term heat resistance at high temperature.
上述交聯性官能基較佳為可與環氧基反應之官能基。 作為上述交聯性官能基,具體而言,例如可列舉:胺基、羧基、酸酐基、酚性羥基、不飽和基、活性酯基、順丁烯二醯亞胺基等。其中,更佳為酸酐基及酚性羥基之至少一者。本發明之醯亞胺低聚物可於單末端亦可於兩末端具有上述交聯性官能基。於兩末端具有上述交聯性官能基之情形時,藉由提高交聯密度,所獲得之硬化性樹脂組成物於硬化後具有更高之玻璃轉移溫度。另一方面,於單末端具有上述交聯性官能基之情形時,由於官能基當量變大,提高硬化性樹脂組成物中之本發明之醯亞胺低聚物之含量,故所獲得之硬化性樹脂組成物之硬化物成為高溫長期耐熱性更優異者。The above-mentioned crosslinkable functional group is preferably a functional group that can react with an epoxy group. Specific examples of the crosslinkable functional group include an amino group, a carboxyl group, an acid anhydride group, a phenolic hydroxyl group, an unsaturated group, an active ester group, and a maleimide group. Among them, at least one of an acid anhydride group and a phenolic hydroxyl group is more preferable. The imide oligomer of the present invention may have the above-mentioned crosslinkable functional group at one terminal or both terminals. When both terminals have the above-mentioned crosslinkable functional groups, the obtained curable resin composition has a higher glass transition temperature after curing by increasing the crosslink density. On the other hand, when one end has the above-mentioned crosslinkable functional group, since the functional group equivalent becomes larger, the content of the imide oligomer of the present invention in the curable resin composition is increased, so the obtained cured The cured product of the permanent resin composition becomes one with better high-temperature long-term heat resistance.
本發明之醯亞胺低聚物較佳為具有下述式(1-1)或下述式(1-2)所表示之結構作為包含上述交聯性官能基之結構。藉由具有下述式(1-1)或下述式(1-2)所表示之結構,本發明之醯亞胺低聚物成為與環氧樹脂等硬化性樹脂之反應性及相溶性更優異者。The imide oligomer of the present invention preferably has a structure represented by the following formula (1-1) or the following formula (1-2) as a structure including the above-mentioned crosslinkable functional group. By having the structure represented by the following formula (1-1) or the following formula (1-2), the imide oligomer of the present invention has better reactivity and compatibility with curable resins such as epoxy resins. Excellent.
式(1-1)及式(1-2)中,A係下述式(2-1)或下述式(2-2)所表示之4價基;式(1-1)中,B係下述式(3-1)或下述式(3-2)所表示之2價基;式(1-2)中,Ar係可經取代之2價芳香族基。In formula (1-1) and formula (1-2), A is a tetravalent group represented by the following formula (2-1) or the following formula (2-2); in formula (1-1), B It is a divalent group represented by the following formula (3-1) or the following formula (3-2); in formula (1-2), Ar is a divalent aromatic group which may be substituted.
式(2-1)及式(2-2)中,*為鍵結位置;式(2-1)中,Z係鍵結鍵、氧原子、或可經取代亦可於鍵結位置具有氧原子之2價烴基。式(2-1)及式(2-2)中之芳香環之氫原子亦可被取代。In formula (2-1) and formula (2-2), * is the bonding position; in formula (2-1), Z is a bonding bond, an oxygen atom, or can be substituted or have oxygen at the bonding position Atomic divalent hydrocarbon group. The hydrogen atoms of the aromatic rings in formula (2-1) and formula (2-2) may also be substituted.
式(3-1)及式(3-2)中、*為鍵結位置;式(3-1)中,Y係鍵結鍵、氧原子、或可經取代之2價烴基。式(3-1)及式(3-2)中之芳香環之氫原子亦可被取代。In formula (3-1) and formula (3-2), * is a bond position; in formula (3-1), Y is a bond, an oxygen atom, or a divalent hydrocarbon group that may be substituted. The hydrogen atoms of the aromatic rings in formula (3-1) and formula (3-2) may also be substituted.
又,本發明之醯亞胺低聚物由於使硬化後之玻璃轉移溫度降低,或污染被接著體而有可能導致接著不良,故較佳為於結構中不具有矽氧烷骨架之醯亞胺低聚物。In addition, the imide oligomer of the present invention may cause poor adhesion due to lower glass transition temperature after hardening or contamination of the adherend, so it is preferably an imide that does not have a siloxane skeleton in its structure. Oligomer.
本發明之醯亞胺低聚物之數量平均分子量之較佳之上限為4000。藉由使上述數量平均分子量為4000以下,所獲得之硬化性樹脂組成物之硬化物成為高溫長期耐熱性更優異者。本發明之醯亞胺低聚物之數量平均分子量之更佳之上限為3400,進而較佳之上限為2800。 特別地,本發明之醯亞胺低聚物之數量平均分子量於具有上述式(1-1)所表示之結構之情形時,較佳為900以上且4000以下,於具有上述式(1-2)所表示之結構之情形時,較佳為550以上且4000以下。具有上述式(1-1)所表示之結構之情形時之數量平均分子量之更佳之下限為950,進而較佳之下限為1000。具有上述式(1-2)所表示之結構之情形時之數量平均分子量之更佳之下限為580,進而較佳之下限為600。 再者,於本說明書中,上述「數量平均分子量」係藉由凝膠滲透層析法(GPC)使用溶劑作為四氫呋喃進行測定,並藉由聚苯乙烯換算所求出之值。作為於藉由GPC測定聚苯乙烯換算之數量平均分子量時使用之管柱,例如可列舉JAIGEL-2H-A(日本分析工業公司製造)等。The preferred upper limit of the number average molecular weight of the imide oligomer of the present invention is 4000. By setting the above-mentioned number average molecular weight to 4000 or less, the cured product of the obtained curable resin composition is more excellent in high-temperature long-term heat resistance. The more preferable upper limit of the number average molecular weight of the imide oligomer of the present invention is 3400, and the more preferable upper limit is 2800. In particular, the number average molecular weight of the imide oligomer of the present invention is preferably not less than 900 and not more than 4000 when it has the structure represented by the above formula (1-1), and it is preferably not less than 4000 when it has the structure represented by the above formula (1-2 ) in the case of a structure represented by ), it is preferably not less than 550 and not more than 4000. When having the structure represented by said formula (1-1), the lower limit of the number average molecular weight is more preferable 950, and a more preferable lower limit is 1000. When having the structure represented by said formula (1-2), the lower limit of the number average molecular weight is more preferable 580, and a more preferable lower limit is 600. In addition, in this specification, the said "number average molecular weight" is the value calculated|required by the polystyrene conversion measured by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent. As a column used when measuring the number average molecular weight in terms of polystyrene by GPC, JAIGEL-2H-A (made by Nippon Analytical Industries, Ltd.) etc. are mentioned, for example.
具體而言,本發明之醯亞胺低聚物較佳為下述式(4-1)、下述式(4-2)、下述式(4-3)、或者下述式(4-4)所表示之醯亞胺低聚物,或下述式(5-1)、下述式(5-2)、下述式(5-3)、或者下述式(5-4)所表示之醯亞胺低聚物。Specifically, the imide oligomer of the present invention is preferably the following formula (4-1), the following formula (4-2), the following formula (4-3), or the following formula (4- 4) The imide oligomer represented by the following formula (5-1), the following formula (5-2), the following formula (5-3), or the following formula (5-4) Represented imide oligomer.
式(4-1)〜(4-4)中,A係下述式(6-1)或下述式(6-2)所表示之4價基;式(4-1)、式(4-3)、及式(4-4)中,A可分別相同,亦可不同。式(4-1)〜(4-4)中,B係下述式(7-1)或下述式(7-2)所表示之2價基;式(4-3)及式(4-4)中,B可分別相同,亦可不同。式(4-2)中,X係氫原子、鹵素原子、或可經取代之1價烴基;式(4-4)中,W係氫原子、鹵素原子、或可經取代之1價烴基。In formula (4-1)~(4-4), A is the tetravalent group represented by following formula (6-1) or following formula (6-2); Formula (4-1), formula (4 -3) and formula (4-4), A may be the same or different. In formula (4-1)~(4-4), B is the divalent group represented by following formula (7-1) or following formula (7-2); Formula (4-3) and formula (4 In -4), B may be the same or different. In formula (4-2), X is a hydrogen atom, a halogen atom, or a monovalent hydrocarbon group that may be substituted; in formula (4-4), W is a hydrogen atom, a halogen atom, or a monovalent hydrocarbon group that may be substituted.
式(5-1)〜(5-4)中,A係下述式(6-1)或下述式(6-2)所表示之4價基;式(5-3)及式(5-4)中,A可分別相同,亦可不同。式(5-1)〜(5-4)中,R係氫原子、鹵素原子、或可經取代之1價烴基;式(5-1)及式(5-3)中,R可分別相同,亦可不同。式(5-2)及式(5-4)中,W係氫原子、鹵素原子、或可經取代之1價烴基;式(5-3)及式(5-4)中,B係下述式(7-1)或下述式(7-2)所表示之2價基。In formula (5-1)~(5-4), A is the tetravalent group represented by following formula (6-1) or following formula (6-2); Formula (5-3) and formula (5 In -4), A may be the same or different. In formulas (5-1)~(5-4), R is a hydrogen atom, a halogen atom, or a substituted monovalent hydrocarbon group; in formula (5-1) and formula (5-3), R can be the same , can also be different. In formula (5-2) and formula (5-4), W is a hydrogen atom, a halogen atom, or a substituted monovalent hydrocarbon group; in formula (5-3) and formula (5-4), B is the following A divalent group represented by the above formula (7-1) or the following formula (7-2).
式(6-1)及式(6-2)中,*為鍵結位置;式(6-1)中,Z係鍵結鍵、氧原子、或可經取代亦可於鍵結位置具有氧原子之2價烴基。式(6-1)及式(6-2)中之芳香環之氫原子可被取代。In formula (6-1) and formula (6-2), * is the bonding position; in formula (6-1), Z is a bonding bond, an oxygen atom, or can be substituted or have oxygen at the bonding position Atomic divalent hydrocarbon group. The hydrogen atoms of the aromatic rings in formula (6-1) and formula (6-2) may be substituted.
式(7-1)及式(7-2)中,*為鍵結位置;式(7-1)中,Y係鍵結鍵、氧原子、或可經取代之2價烴基。式(7-1)及式(7-2)中之芳香環之氫原子可被取代。In formula (7-1) and formula (7-2), * is a bond position; in formula (7-1), Y is a bond, an oxygen atom, or a divalent hydrocarbon group which may be substituted. The hydrogen atoms of the aromatic rings in formula (7-1) and formula (7-2) may be substituted.
作為製造本發明之醯亞胺低聚物中具有上述式(1-1)所表示之結構之醯亞胺低聚物之方法,例如可列舉如下方法等,該方法係使下述式(8)所表示之酸二酐與下述式(9)所表示之二胺反應。As a method for producing an imide oligomer having a structure represented by the above-mentioned formula (1-1) among the imide oligomers of the present invention, for example, the following method can be enumerated. The method is to use the following formula (8 ) The acid dianhydride represented by ) reacts with the diamine represented by the following formula (9).
式(8)中,A係與上述式(1-1)中之A相同之4價基。In formula (8), A is the same tetravalent group as A in the above formula (1-1).
式(9)中,B係與上述式(1-1)中之B相同之2價基,R1 〜R4 分別獨立地為氫原子或1價烴基。In formula (9), B is the same divalent group as B in the above formula (1-1), and R 1 to R 4 are each independently a hydrogen atom or a monovalent hydrocarbon group.
使上述式(8)所表示之酸二酐與上述式(9)所表示之二胺反應之方法之具體例如下所示。 可列舉如下方法等:首先,預先將上述式(9)所表示之二胺溶解於藉由反應獲得之醯胺酸低聚物可溶解之溶劑(例如N-甲基吡咯啶酮等)中,將上述式(8)所表示之酸二酐添加至所獲得之溶液使其發生反應從而獲得醯胺酸低聚物溶液。其次,藉由加熱或減壓等去除溶劑,進而,於約200℃以上加熱1小時以上使醯胺酸低聚物發生反應之方法等。藉由調整上述式(8)所表示之酸二酐與上述式(9)所表示之二胺之莫耳比、及醯亞胺化條件,可獲得具有所需之數量平均分子量且於兩末端具有上述式(1-1)所表示之結構之醯亞胺低聚物。 又,將上述式(8)所表示之酸二酐之一部分取代為下述式(10)所表示之酸酐,藉此可獲得具有所需之數量平均分子量,且於一末端具有上述式(1-1)所表示之結構,於另一末端具有下述式(10)所表示之源自酸酐之結構之醯亞胺低聚物。於此情形時,上述式(8)所表示之酸二酐及下述式(10)所表示之酸酐可同時添加亦可分別添加。進而,將上述式(9)所表示之二胺之一部分取代為下述式(11)所表示之單胺,藉此可獲得具有所需之數量平均分子量,且於一末端具有上述式(1-1)所表示之結構,於另一末端具有下述式(11)所表示之源自單胺之結構之醯亞胺低聚物。於此情形時,上述式(9)所表示之二胺及下述式(11)所表示之單胺可同時添加亦可分別添加。The specific example of the method of making the acid dianhydride represented by said formula (8) react with the diamine represented by said formula (9) is shown below. The following method etc. may be enumerated: First, the diamine represented by the above-mentioned formula (9) is dissolved in a solvent (for example, N-methylpyrrolidone, etc.) in which the acrylic acid oligomer obtained by the reaction can be dissolved in advance, The acid dianhydride represented by the above formula (8) was added to the obtained solution and reacted to obtain an amide acid oligomer solution. Next, a method of removing the solvent by heating or reducing pressure, and further, heating at about 200° C. or higher for 1 hour or more to react the amide acid oligomers, etc. By adjusting the molar ratio of the acid dianhydride represented by the above formula (8) to the diamine represented by the above formula (9) and the imidization conditions, the desired number average molecular weight can be obtained. An imide oligomer having a structure represented by the above formula (1-1). In addition, by substituting a part of the acid dianhydride represented by the above formula (8) with an acid anhydride represented by the following formula (10), it is possible to obtain the desired number average molecular weight and the above formula (1) at one end. The structure represented by -1) is an imide oligomer having a structure derived from an acid anhydride represented by the following formula (10) at the other end. In this case, the acid dianhydride represented by said formula (8) and the acid anhydride represented by following formula (10) may be added simultaneously, or may be added separately. Furthermore, by substituting a part of the diamine represented by the above formula (9) with a monoamine represented by the following formula (11), it is possible to obtain a compound having a desired number average molecular weight and having the above formula (1) at one end. The structure represented by -1) is an imide oligomer having a monoamine-derived structure represented by the following formula (11) at the other end. In this case, the diamine represented by said formula (9) and the monoamine represented by following formula (11) may be added simultaneously, or may be added separately.
式(10)中,Ar係可經取代之2價芳香族基。In formula (10), Ar is a divalent aromatic group which may be substituted.
式(11)中,Ar係可經取代之1價芳香族基;R5 及R6 分別獨立地為氫原子或1價烴基。 In formula (11), Ar is a monovalent aromatic group that may be substituted; R 5 and R 6 are each independently a hydrogen atom or a monovalent hydrocarbon group.
作為製造本發明之醯亞胺低聚物中具有上述式(1-2)所表示之結構之醯亞胺低聚物之方法,例如可列舉使上述式(8)所表示之酸二酐與下述式(12)所表示之含酚性羥基單胺反應之方法等。As a method of producing an imide oligomer having a structure represented by the above-mentioned formula (1-2) among the imide oligomers of the present invention, for example, the acid dianhydride represented by the above-mentioned formula (8) and A method of reacting a phenolic hydroxyl-containing monoamine represented by the following formula (12), etc.
式(12)中,Ar係可經取代之2價芳香族基,R7 及R8 分別獨立地為氫原子或1價烴基。In formula (12), Ar is a divalent aromatic group that may be substituted, and R 7 and R 8 are each independently a hydrogen atom or a monovalent hydrocarbon group.
使上述式(8)所表示之酸二酐與上述式(12)所表示之含酚性羥基單胺反應之方法之具體例如下所示。 可列舉如下方法等:首先,預先將式(12)所表示之含酚性羥基單胺溶解於藉由反應獲得之醯胺酸低聚物可溶解之溶劑(例如N-甲基吡咯啶酮等)中,將上述式(8)所表示之酸二酐添加至所獲得之溶液中使其發生反應從而獲得醯胺酸低聚物溶液。其次,藉由加熱或減壓等去除溶劑,進而,於約200℃以上加熱1小時以上使醯胺酸低聚物發生反應。藉由調整上述式(8)所表示之酸二酐與上述式(12)所表示之含酚性羥基單胺之莫耳比、及醯亞胺化條件,可獲得具有所需之數量平均分子量且於兩末端具有上述式(1-2)所表示之結構之醯亞胺低聚物。 又,將上述式(12)所表示之含酚性羥基單胺之一部分取代為上述式(11)所表示之單胺,藉此可獲得具有所需之數量平均分子量,且於一末端具有上述式(1-2)所表示之結構,於另一末端具有上述式(11)所表示之源自單胺之結構之醯亞胺低聚物。於此情形時,上述式(12)所表示之含酚性羥基單胺及上述式(11)所表示之單胺可同時添加亦可分別添加。The specific example of the method of making the acid dianhydride represented by said formula (8) react with the phenolic hydroxyl group containing monoamine represented by said formula (12) is shown below. The following methods can be cited: First, the phenolic hydroxyl-containing monoamine represented by formula (12) is dissolved in a solvent in which the amide acid oligomer obtained by the reaction can be dissolved (such as N-methylpyrrolidone, etc. ), the acid dianhydride represented by the above formula (8) was added to the obtained solution and reacted to obtain an amic acid oligomer solution. Next, the solvent is removed by heating or reducing pressure, and further, the amide acid oligomer is reacted by heating at about 200° C. or higher for 1 hour or more. By adjusting the molar ratio of the acid dianhydride represented by the above formula (8) to the phenolic hydroxyl-containing monoamine represented by the above formula (12), and the imidization conditions, the desired number average molecular weight can be obtained An imide oligomer having a structure represented by the above formula (1-2) at both ends. In addition, by substituting a part of the phenolic hydroxyl-containing monoamine represented by the above formula (12) with the monoamine represented by the above formula (11), it is possible to obtain the desired number-average molecular weight and the above-mentioned monoamine at one end. The structure represented by the formula (1-2) is an imide oligomer having a monoamine-derived structure represented by the above formula (11) at the other end. In this case, the phenolic hydroxyl-containing monoamine represented by said formula (12) and the monoamine represented by said formula (11) may be added simultaneously or separately.
作為上述式(8)所表示之酸二酐,例如可列舉焦蜜石酸二酐、3,3'-氧雙鄰苯二甲酸二酐、3,4'-氧雙鄰苯二甲酸二酐、4,4'-氧雙鄰苯二甲酸二酐、4,4'-(4,4'-亞異丙基二苯氧基)雙鄰苯二甲酸二酐、4,4'-雙(2,3-二羧基苯氧基)二苯醚二酐、對伸苯基雙(偏苯三酸酐)、2,3,3,4'-聯苯四羧酸二酐等。 其中,就成為溶解性及耐熱性優異者之方面而言,作為本發明之醯亞胺低聚物之原料中使用之酸二酐,較佳為熔點為240℃以下之芳香族性酸二酐,更佳為熔點為220℃以下之芳香族性酸二酐,進而較佳為熔點為200℃以下之芳香族性酸二酐,特佳為3,4'-氧雙鄰苯二甲酸二酐(熔點180℃)、4,4'-(4,4'-亞異丙基二苯氧基)雙鄰苯二甲酸二酐(熔點190℃)。 再者,於本說明書中,上述「熔點」意指使用示差掃描熱量計,作為以10℃/min升溫時之吸熱峰之溫度而測定之值。作為上述示差掃描熱量計,例如可列舉EXTEAR DSC6100(SII NanoTechnology公司製造)等。Examples of the acid dianhydride represented by the above formula (8) include pyromelteric dianhydride, 3,3'-oxydiphthalic dianhydride, and 3,4'-oxydiphthalic dianhydride. , 4,4'-oxydiphthalic dianhydride, 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic dianhydride, 4,4'-bis( 2,3-dicarboxyphenoxy)diphenyl ether dianhydride, p-phenylene bis(trimellitic anhydride), 2,3,3,4'-biphenyltetracarboxylic dianhydride, etc. Among them, the acid dianhydride used as the raw material of the imide oligomer of the present invention is preferably an aromatic acid dianhydride having a melting point of 240° C. or less in terms of being excellent in solubility and heat resistance. , more preferably an aromatic acid dianhydride with a melting point below 220°C, more preferably an aromatic acid dianhydride with a melting point below 200°C, particularly preferably 3,4'-oxydiphthalic dianhydride (melting point 180°C), 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic dianhydride (melting point 190°C). In addition, in this specification, the said "melting point" means the value measured as the temperature of the endothermic peak when heating at 10 degreeC/min using a differential scanning calorimeter. As said differential scanning calorimeter, EXTEAR DSC6100 (made by SII NanoTechnology company) etc. are mentioned, for example.
作為上述式(9)所表示之二胺,例如可列舉3,3'-二胺基二苯甲烷、3,4'-二胺基二苯甲烷、4,4'-二胺基二苯甲烷、3,3'-二胺基二苯醚、3,4'-二胺基二苯醚、4,4'-二胺基二苯醚、鄰苯二胺、間苯二胺、對苯二胺、3,3'-二胺基二苯基碸、4,4'-二胺基二苯基碸、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、雙(4-(4-胺基苯氧基)苯基)甲烷、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,3-雙(2-(4-胺基苯基)-2-丙基)苯、1,4-雙(2-(4-胺基苯基)-2-丙基)苯、3,3'-二胺基-4,4'-二羥基苯基甲烷、4,4'-二胺基-3,3'-二羥基苯基甲烷、3,3'-二胺基-4,4'-二羥基苯醚、雙胺基苯基茀、雙甲苯胺茀、4,4'-雙(4-胺基苯氧基)聯苯、4,4'-二胺基-3,3'-二羥基苯醚、3,3'-二胺基-4,4'-二羥基聯苯、4,4'-二胺基-2,2'-二羥基聯苯等。其中,就獲得性優異之方面而言,較佳為4,4'-二胺基二苯甲烷、4,4'-二胺基二苯醚、1,3-雙(2-(4-胺基苯基)-2-丙基)苯、1,4-雙(2-(4-胺基苯基)-2-丙基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯,進而就溶解性及耐熱性優異之方面而言,更佳為1,3-雙(2-(4-胺基苯基)-2-丙基)苯、1,4-雙(2-(4-胺基苯基)-2-丙基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯。Examples of the diamine represented by the above formula (9) include 3,3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane , 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, o-phenylenediamine, m-phenylenediamine, p-phenylenediamine Amine, 3,3'-diaminodiphenylphenylene, 4,4'-diaminodiphenylene, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis( 4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, bis(4-(4-aminophenoxy)phenyl)methane, 2,2-bis( 4-(4-aminophenoxy)phenyl)propane, 1,3-bis(2-(4-aminophenyl)-2-propyl)benzene, 1,4-bis(2-(4 -aminophenyl)-2-propyl)benzene, 3,3'-diamino-4,4'-dihydroxyphenylmethane, 4,4'-diamino-3,3'-dihydroxy Phenylmethane, 3,3'-diamino-4,4'-dihydroxyphenyl ether, bisaminophenyl fluorine, bistoluidine, 4,4'-bis(4-aminophenoxy) Biphenyl, 4,4'-diamino-3,3'-dihydroxyphenyl ether, 3,3'-diamino-4,4'-dihydroxybiphenyl, 4,4'-diamino- 2,2'-dihydroxybiphenyl, etc. Among them, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 1,3-bis(2-(4-amine, phenyl)-2-propyl)benzene, 1,4-bis(2-(4-aminophenyl)-2-propyl)benzene, 1,3-bis(3-aminophenoxy) Benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, and more preferably from the viewpoint of excellent solubility and heat resistance 1,3-bis(2-(4-aminophenyl)-2-propyl)benzene, 1,4-bis(2-(4-aminophenyl)-2-propyl)benzene, 1, 3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene.
作為上述式(10)所表示之酸酐,例如可列舉:鄰苯二甲酸酐、3-甲基鄰苯二甲酸酐、4-甲基鄰苯二甲酸酐、1,2-萘二甲酸酐、2,3-萘二甲酸酐、1,8-萘二甲酸酐、2,3-蒽二甲酸酐、4-三級丁基鄰苯二甲酸酐、4-乙炔基鄰苯二甲酸酐、4-苯基乙炔基鄰苯二甲酸酐、4-氟鄰苯二甲酸酐、4-氯鄰苯二甲酸酐、4-溴鄰苯二甲酸酐、3,4-二氯鄰苯二甲酸酐等。Examples of the acid anhydride represented by the formula (10) include: phthalic anhydride, 3-methylphthalic anhydride, 4-methylphthalic anhydride, 1,2-naphthalic anhydride, 2,3-naphthalic anhydride, 1,8-naphthalic anhydride, 2,3-anthracene dicarboxylic anhydride, 4-tertiary butylphthalic anhydride, 4-ethynylphthalic anhydride, 4 -Phenylethynyl phthalic anhydride, 4-fluorophthalic anhydride, 4-chlorophthalic anhydride, 4-bromophthalic anhydride, 3,4-dichlorophthalic anhydride, etc. .
作為上述式(11)所表示之單胺,例如可列舉:苯胺、鄰甲苯胺、間甲苯胺、對甲苯胺、2,4-二甲基苯胺、3,4-二甲基苯胺、3,5-二甲基苯胺、2-三級丁基苯胺、3-三級丁基苯胺、4-三級丁基苯胺、1-萘胺、2-萘胺、1-胺基蒽、2-胺基蒽、9-胺基蒽、1-胺基芘、3-氯苯胺、鄰甲氧苯胺、間甲氧苯胺、對甲氧苯胺、1-胺基-2-甲基萘、2,3-二甲基苯胺、2,4-二甲基苯胺、2,5-二甲基苯胺、3,4-二甲基苯胺、4-乙基苯胺、4-乙炔基苯胺、4-異丙基苯胺、4-(甲硫基)苯胺、N,N-二甲基-1,4-苯二胺等。Examples of the monoamine represented by the above formula (11) include aniline, o-toluidine, m-toluidine, p-toluidine, 2,4-dimethylaniline, 3,4-dimethylaniline, 3, 5-Dimethylaniline, 2-tertiary butylaniline, 3-tertiary butylaniline, 4-tertiary butylaniline, 1-naphthylamine, 2-naphthylamine, 1-aminoanthracene, 2-amine Anthracene, 9-aminoanthracene, 1-aminopyrene, 3-chloroaniline, o-methoxyaniline, m-methoxyaniline, p-methoxyaniline, 1-amino-2-methylnaphthalene, 2,3- Dimethylaniline, 2,4-dimethylaniline, 2,5-dimethylaniline, 3,4-dimethylaniline, 4-ethylaniline, 4-ethynylaniline, 4-isopropylaniline , 4-(methylthio)aniline, N,N-dimethyl-1,4-phenylenediamine, etc.
作為上述式(12)所表示之含酚性羥基單胺,例如可列舉:3-胺基苯酚、4-胺基苯酚、4-胺基鄰甲酚、5-胺基鄰甲酚、4-胺基-2,3-二甲苯酚、4-胺基-2,5-二甲苯酚、4-胺基-2,6-二甲苯酚、4-胺基-1-萘酚、5-胺基-2-萘酚、6-胺基-1-萘酚、4-胺基-2,6-二苯基苯酚等。其中,就獲得性及保存穩定性優異、且於硬化後可獲得高玻璃轉移溫度之方面而言,較佳為4-胺基鄰甲酚、5-胺基鄰甲酚、3-胺基苯酚。Examples of the phenolic hydroxyl-containing monoamine represented by the above formula (12) include: 3-aminophenol, 4-aminophenol, 4-amino-o-cresol, 5-amino-o-cresol, 4-aminophenol, Amino-2,3-xylenol, 4-amino-2,5-xylenol, 4-amino-2,6-xylenol, 4-amino-1-naphthol, 5-amine Base-2-naphthol, 6-amino-1-naphthol, 4-amino-2,6-diphenylphenol, etc. Among them, 4-amino-o-cresol, 5-amino-o-cresol, and 3-aminophenol are preferable because they are excellent in availability and storage stability, and can obtain a high glass transition temperature after curing. .
於藉由上述製造方法製造本發明之醯亞胺低聚物之情形時,本發明之醯亞胺低聚物可以包含於具有上述式(1-1)所表示之結構之複數種醯亞胺低聚物或具有上述式(1-2)所表示之結構之複數種醯亞胺低聚物與各原料之混合物(醯亞胺低聚物組成物)之形式獲得。該醯亞胺低聚物組成物藉由使醯亞胺化率為70%以上,可獲得於作為硬化劑使用之情形時於高溫下之機械強度及高溫長期耐熱性更優異之硬化物。 上述醯亞胺低聚物組成物之醯亞胺化率之較佳之下限為75%,更佳之下限為80%。又,上述醯亞胺低聚物組成物之醯亞胺化率之較佳之上限並無特別限定,實質上之上限為98%。 再者,上述「醯亞胺化率」可利用傅立葉變換紅外分光光度計(FT-IR)藉由全反射測定法(ATR法)進行測定,根據源自醯胺酸之羰基之1660 cm- 1 附近之峰吸光度面積並藉由下述式導出。作為上述傅立葉變換紅外分光光度計,例如可列舉UMA600(Agilent Technologies公司製造)等。再者,下述式中之「醯胺酸低聚物之峰吸光度面積」係藉由使酸二酐與二胺或含酚性羥基單胺反應後,不進行醯亞胺化步驟而藉由蒸發作用等去除溶劑從而獲得之醯胺酸低聚物之吸光度面積。 醯亞胺化率(%)=100×(1(醯亞胺化後之峰吸光度面積)÷(醯胺酸低聚物之峰吸光度面積))In the case of producing the imide oligomer of the present invention by the above-mentioned production method, the imide oligomer of the present invention may be contained in a plurality of imides having a structure represented by the above formula (1-1) It is obtained in the form of an oligomer or a mixture (imide oligomer composition) of a plurality of imide oligomers having a structure represented by the above formula (1-2) and various raw materials. When the imide oligomer composition has an imidization rate of 70% or more, it is possible to obtain a cured product having better mechanical strength at high temperature and high-temperature long-term heat resistance when used as a curing agent. The lower limit of the imidization ratio of the above-mentioned imide oligomer composition is preferably 75%, more preferably 80%. Also, the preferable upper limit of the imidization ratio of the above-mentioned imide oligomer composition is not particularly limited, but the substantial upper limit is 98%. Furthermore, the above-mentioned "imidization rate" can be measured by Fourier transform infrared spectrophotometer (FT-IR) by total reflectance measurement method (ATR method), based on the 1660 cm - 1 derived from the carbonyl group of amide acid The nearby peak absorbance area was derived by the following formula. As said Fourier transform infrared spectrophotometer, UMA600 (made by Agilent Technologies) etc. are mentioned, for example. Furthermore, the "peak absorbance area of the amide acid oligomer" in the following formula is obtained by reacting the acid dianhydride with a diamine or a phenolic hydroxyl-containing monoamine without performing an imidization step. The absorbance area of the amide acid oligomer obtained by removing the solvent by evaporation or the like. Imidization rate (%)=100×(1 (Peak absorbance area after imidization) ÷ (Peak absorbance area of amide acid oligomer))
上述醯亞胺低聚物組成物就使用硬化性樹脂組成物作為硬化劑之情形時之溶解性之觀點而言,較佳為於25℃中相對於四氫呋喃10 g溶解3 g以上。From the viewpoint of the solubility of the above-mentioned imide oligomer composition when using the curable resin composition as a curing agent, it is preferable to dissolve 3 g or more with respect to 10 g of tetrahydrofuran at 25°C.
上述醯亞胺低聚物組成物就使用硬化性樹脂組成物作為硬化劑之情形時之使用性之觀點而言,較佳為熔點為200℃以下。上述醯亞胺低聚物組成物之熔點更佳為190℃以下,進而較佳為180℃以下。 又,上述醯亞胺低聚物組成物之熔點之下限並無特別限定,較佳為60℃以上。The above-mentioned imide oligomer composition preferably has a melting point of 200° C. or lower from the viewpoint of usability when a curable resin composition is used as a curing agent. The melting point of the above-mentioned imide oligomer composition is more preferably 190°C or lower, further preferably 180°C or lower. Also, the lower limit of the melting point of the imide oligomer composition is not particularly limited, but is preferably 60° C. or higher.
硬化性樹脂與醯亞胺低聚物之合計100重量份中之本發明之醯亞胺低聚物之含量之較佳之下限為20重量份,較佳之上限為80重量份。藉由使本發明之醯亞胺低聚物之含量於該範圍內,所獲得之硬化性樹脂組成物之硬化物成為於高溫下之機械強度及高溫長期耐熱性更優異者。本發明之醯亞胺低聚物之含量之更佳之下限為25重量份,更佳之上限為75重量份。The preferred lower limit of the content of the imide oligomer of the present invention in 100 parts by weight of the total of the curable resin and the imide oligomer is 20 parts by weight, and the upper limit is preferably 80 parts by weight. By setting the content of the imide oligomer of the present invention within this range, the cured product of the obtained curable resin composition is more excellent in mechanical strength at high temperature and high-temperature long-term heat resistance. The more preferable lower limit of the content of the imide oligomer of the present invention is 25 parts by weight, and the more preferable upper limit is 75 parts by weight.
為了提昇未硬化狀態下之加工性等,本發明之硬化性樹脂組成物於不妨礙本發明之目的之範圍內,除本發明之醯亞胺低聚物以外,亦可含有其他硬化劑。 作為上述其他硬化劑,例如可列舉:酚系硬化劑、硫醇系硬化劑、胺系硬化劑、酸酐系硬化劑、氰酸酯系硬化劑、活性酯系硬化劑等。其中,較佳為酚系硬化劑、酸酐系硬化劑、氰酸酯系硬化劑、活性酯系硬化劑。In order to improve processability in an uncured state, the curable resin composition of the present invention may contain other curing agents in addition to the imide oligomer of the present invention within the range that does not interfere with the object of the present invention. Examples of the other curing agents include phenolic curing agents, mercaptan curing agents, amine curing agents, acid anhydride curing agents, cyanate ester curing agents, and active ester curing agents. Among these, phenol-based curing agents, acid anhydride-based curing agents, cyanate-based curing agents, and active ester-based curing agents are preferred.
於本發明之硬化性樹脂組成物含有上述其他硬化劑之情形時,硬化劑全體中之上述其他硬化劑之含有比率之較佳之上限為70重量%,更佳之上限為50重量%,進而較佳之上限為30重量%。When the curable resin composition of the present invention contains the above-mentioned other curing agents, the upper limit of the content ratio of the above-mentioned other curing agents in the entire curing agent is preferably 70% by weight, more preferably 50% by weight, and even more preferably The upper limit is 30% by weight.
本發明之硬化性樹脂組成物含有硬化性樹脂。 作為上述硬化性樹脂,可列舉:環氧樹脂、丙烯酸樹脂、酚樹脂、氰酸酯樹脂、異氰酸酯樹脂、順丁烯二醯亞胺樹脂、苯并 樹脂、矽酮樹脂、氟樹脂、聚醯亞胺樹脂、苯氧樹脂等。其中,較佳為環氧樹脂。又,該等硬化性樹脂可單獨使用,亦可混合2種以上使用。又,於對上述硬化性樹脂進行膜加工之情形,為了使處理性良好,較佳為於25℃中為液狀或半固形形狀,更佳為液狀。The curable resin composition of the present invention contains a curable resin. Examples of the curable resin include epoxy resins, acrylic resins, phenol resins, cyanate resins, isocyanate resins, maleimide resins, benzo Resin, silicone resin, fluororesin, polyimide resin, phenoxy resin, etc. Among them, epoxy resin is preferable. Moreover, these curable resins may be used individually, and may mix and use 2 or more types. In addition, when processing the above-mentioned curable resin into a film, it is preferably liquid or semi-solid at 25° C., more preferably liquid, in order to improve handleability.
作為上述環氧樹脂,例如可列舉:雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚E型環氧樹脂、雙酚S型環氧樹脂、2,2'-二烯丙基雙酚A型環氧樹脂、氫化雙酚型環氧樹脂、環氧丙烷加成雙酚A型環氧樹脂、間苯二酚型環氧樹脂、聯苯型環氧樹脂、硫醚型環氧樹脂、二苯醚型環氧樹脂、二環戊二烯型環氧樹脂、萘型環氧樹脂、茀型環氧樹脂、萘醚型環氧樹脂、苯酚酚醛清漆型環氧樹脂、鄰甲酚酚醛清漆型環氧樹脂、二環戊二烯酚醛清漆型環氧樹脂、聯苯酚醛清漆型環氧樹脂、萘酚酚醛清漆型環氧樹脂、縮水甘油胺型環氧樹脂、烷基多元醇型環氧樹脂、橡膠改質型環氧樹脂、縮水甘油酯化合物等。其中,就黏度較低,且容易調整所獲得之硬化性樹脂組成物之室溫下之加工性,較佳為雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚E型環氧樹脂、間苯二酚型環氧樹脂。Examples of the epoxy resin include bisphenol A epoxy resin, bisphenol F epoxy resin, bisphenol E epoxy resin, bisphenol S epoxy resin, 2,2'-diallyl Bisphenol A type epoxy resin, hydrogenated bisphenol type epoxy resin, propylene oxide added bisphenol A type epoxy resin, resorcinol type epoxy resin, biphenyl type epoxy resin, thioether type epoxy resin Oxygen resin, diphenyl ether type epoxy resin, dicyclopentadiene type epoxy resin, naphthalene type epoxy resin, fennel type epoxy resin, naphthyl ether type epoxy resin, phenol novolak type epoxy resin, o-formaldehyde Phenol novolac epoxy resin, dicyclopentadiene novolac epoxy resin, biphenyl novolak epoxy resin, naphthol novolac epoxy resin, glycidylamine epoxy resin, alkyl polyol Type epoxy resin, rubber modified epoxy resin, glycidyl ester compound, etc. Among them, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol E type epoxy resin and bisphenol E type epoxy resin are preferred in terms of low viscosity and easy adjustment of processability at room temperature of the curable resin composition obtained. Oxygen resin, resorcinol type epoxy resin.
本發明之硬化性樹脂組成物較佳為含有硬化促進劑。藉由含有上述硬化促進劑,可縮短硬化時間從而提昇生產性。The curable resin composition of the present invention preferably contains a curing accelerator. By containing the above-mentioned hardening accelerator, the hardening time can be shortened and productivity can be improved.
作為上述硬化促進劑,例如可列舉:咪唑系硬化促進劑、三級胺系硬化促進劑、膦系硬化促進劑、光鹼產生劑、鋶鹽系硬化促進劑等。其中,就儲藏穩定性及硬化性之觀點而言,較佳為咪唑系硬化促進劑、膦系硬化促進劑。 上述硬化促進劑可單獨使用,亦可組合2種以上使用。Examples of the curing accelerator include imidazole-based curing accelerators, tertiary amine-based curing accelerators, phosphine-based curing accelerators, photobase generators, and columium salt-based curing accelerators. Among these, imidazole-based curing accelerators and phosphine-based curing accelerators are preferred from the viewpoint of storage stability and curability. The above curing accelerators may be used alone or in combination of two or more.
上述硬化促進劑之含量相對於硬化性樹脂、醯亞胺低聚物與硬化促進劑之合計重量,較佳之下限為0.8重量%。藉由使上述硬化促進劑之含量為0.8重量%以上,成為縮短硬化時間之效果更優異者。上述硬化促進劑之含量之更佳之下限為1重量%。 又,就接著性等觀點而言,上述硬化促進劑之含量之較佳之上限為10重量%,更佳之上限為5重量%。The lower limit of the content of the hardening accelerator is preferably 0.8% by weight relative to the total weight of the curable resin, imide oligomer, and hardening accelerator. By making content of the said hardening accelerator 0.8 weight% or more, the effect of shortening hardening time becomes more excellent. The more preferable lower limit of content of the said hardening accelerator is 1 weight%. Moreover, from viewpoints, such as adhesiveness, the preferable upper limit of content of the said hardening accelerator is 10 weight%, and the more preferable upper limit is 5 weight%.
本發明之硬化性樹脂組成物較佳為含有無機填充劑。 藉由含有上述無機填充劑,本發明之硬化性樹脂組成物成為於維持優異之接著性及高溫長期耐熱性之狀態下耐吸濕迴焊性、耐鍍覆性、及加工性更優異者。The curable resin composition of the present invention preferably contains an inorganic filler. By containing the above-mentioned inorganic filler, the curable resin composition of the present invention is more excellent in moisture absorption reflow resistance, plating resistance, and processability while maintaining excellent adhesiveness and high-temperature long-term heat resistance.
上述無機填充劑較佳為氧化矽及硫酸鋇之至少任一者。藉由含有氧化矽及硫酸鋇之至少任一者作為上述無機填充劑,本發明之硬化性樹脂組成物成為耐吸濕迴焊性、耐鍍覆性、及加工性更優異者。The above-mentioned inorganic filler is preferably at least any one of silicon oxide and barium sulfate. By containing at least one of silicon oxide and barium sulfate as the above-mentioned inorganic filler, the curable resin composition of the present invention is more excellent in moisture absorption reflow resistance, plating resistance, and workability.
作為上述氧化矽及上述硫酸鋇以外之其他無機填充劑,例如可列舉:氧化鋁、氮化鋁、氮化硼、氮化矽、玻璃粉、玻璃料、玻璃纖維、碳纖維、無機離子交換體等。Examples of inorganic fillers other than the aforementioned silicon oxide and the aforementioned barium sulfate include alumina, aluminum nitride, boron nitride, silicon nitride, glass powder, glass frit, glass fiber, carbon fiber, inorganic ion exchangers, etc. .
上述無機填充劑可單獨使用,亦可組合2種以上使用。The above-mentioned inorganic fillers may be used alone or in combination of two or more.
上述無機填充劑之平均粒徑之較佳之下限為50 nm,較佳之上限為4 μm。藉由使上述無機填充劑之平均粒徑於該範圍內,所獲得之硬化性樹脂組成物成為塗佈性及加工性更優異者。上述無機填充劑之平均粒徑之更佳之下限為100 nm,更佳之上限為3 μm。The preferred lower limit of the average particle diameter of the above-mentioned inorganic filler is 50 nm, and the preferred upper limit is 4 μm. By making the average particle diameter of the said inorganic filler exist in this range, the curable resin composition obtained becomes what is more excellent in applicability and workability. A more preferable lower limit of the average particle diameter of the above-mentioned inorganic filler is 100 nm, and a more preferable upper limit is 3 μm.
上述無機填充劑之含量相對於上述硬化性樹脂與上述醯亞胺低聚物之合計100重量份,較佳之下限為10重量份,較佳之上限為150重量份。藉由使上述無機填充劑之含量於該範圍內,所獲得之硬化性樹脂組成物成為耐吸濕迴焊性、耐鍍覆性、及加工性更優異者。上述無機填充劑之含量之更佳之下限為20重量份。The content of the inorganic filler is preferably 10 parts by weight in the lower limit and 150 parts by weight in the upper limit relative to 100 parts by weight of the total of the curable resin and the imide oligomer. By making content of the said inorganic filler into this range, the curable resin composition obtained becomes what is more excellent in moisture absorption reflow resistance, plating resistance, and processability. The more preferable lower limit of content of the said inorganic filler is 20 weight part.
為了提昇短時間內對被接著體之塗佈性及形狀保持性等,本發明之硬化性樹脂組成物亦可含有流動調整劑。 作為上述流動調整劑,例如可列舉AEROSIL等發煙二氧化矽及層狀矽酸鹽等。 上述流動調整劑可單獨使用,亦可組合2種以上使用。 又,作為上述流動調整劑,適宜為使用平均粒徑未達100 nm者。The curable resin composition of the present invention may also contain a flow regulator in order to improve the applicability and shape retention of the adherend in a short period of time. As said flow regulator, fumed silica such as AEROSIL, layered silicates, etc. are mentioned, for example. The above-mentioned flow regulators may be used alone or in combination of two or more. In addition, as the above-mentioned flow regulator, it is suitable to use one having an average particle diameter of less than 100 nm.
上述流動調整劑之含量相對於上述硬化性樹脂與上述醯亞胺低聚物之合計100重量份,較佳之下限為0.1重量份,較佳之上限為50重量份。藉由使上述流動調整劑之含量於該範圍內,提昇短時間內對被接著體之塗佈性及形狀保持性等效果變得更優異。上述流動調整劑之含量之更佳之下限為0.5重量份,更佳之上限為30重量份。The content of the flow regulator is preferably 0.1 parts by weight in the lower limit and 50 parts by weight in the upper limit relative to 100 parts by weight of the total of the curable resin and the imide oligomer. By setting the content of the above-mentioned flow regulator within this range, the effect of improving applicability and shape retention to an adherend in a short time becomes more excellent. A more preferable lower limit of the content of the above-mentioned flow regulator is 0.5 parts by weight, and a more preferable upper limit is 30 parts by weight.
本發明之硬化性樹脂組成物亦可以應力緩和、韌性賦予等目的含有有機填充劑。 作為上述有機填充劑,例如可列舉:矽酮橡膠粒子、丙烯酸橡膠粒子、胺酯(urethane)橡膠粒子、聚醯胺粒子、聚醯胺醯亞胺粒子、聚醯亞胺粒子、苯并胍胺粒子、及該等之核殼粒子等。其中,較佳為聚醯胺粒子、聚醯胺醯亞胺粒子、聚醯亞胺粒子。 上述有機填充劑可單獨使用,亦可組合2種以上使用。The curable resin composition of the present invention may contain an organic filler for purposes such as stress relaxation and toughness imparting. Examples of the organic filler include silicone rubber particles, acrylic rubber particles, urethane rubber particles, polyamide particles, polyamide imide particles, polyimide particles, benzoguanamine particles, and such core-shell particles, etc. Among them, polyamide particles, polyamideimide particles, and polyimide particles are preferable. The above organic fillers may be used alone or in combination of two or more.
上述有機填充劑之含量相對於上述硬化性樹脂與上述醯亞胺低聚物之合計100重量份,較佳之上限為300重量份。藉由使上述有機填充劑之含量於該範圍內,所獲得之硬化性樹脂組成物之硬化物成為於維持優異之接著性等之狀態下韌性等更優異者。上述有機填充劑之含量之更佳之上限為200重量份。The content of the organic filler is preferably an upper limit of 300 parts by weight relative to 100 parts by weight of the total of the curable resin and the imide oligomer. By making content of the said organic filler into this range, the hardened|cured material of the curable resin composition obtained becomes what was more excellent in toughness etc. in the state which maintained excellent adhesiveness etc.. The more preferable upper limit of the content of the said organic filler is 200 weight part.
本發明之硬化性樹脂組成物亦可含有阻燃劑。 作為上述阻燃劑,例如可列舉:軟水鋁石型氫氧化鋁、氫氧化鋁、氫氧化鎂等金屬水合物、鹵素系化合物、磷系化合物、氮化合物等。其中,較佳為軟水鋁石型氫氧化鋁。 上述阻燃劑可單獨使用,亦可組合2種以上使用。The curable resin composition of the present invention may also contain a flame retardant. Examples of the flame retardant include metal hydrates such as boehmite-type aluminum hydroxide, aluminum hydroxide, and magnesium hydroxide, halogen-based compounds, phosphorus-based compounds, nitrogen compounds, and the like. Among them, boehmite-type aluminum hydroxide is preferred. The above-mentioned flame retardants may be used alone or in combination of two or more.
上述阻燃劑之含量相對於上述硬化性樹脂與上述醯亞胺低聚物之合計100重量份,較佳之下限為5重量份,較佳之上限為200重量份。藉由使上述阻燃劑之含量於該範圍內,所獲得之硬化性樹脂組成物成為於維持優異之接著性等之狀態下難燃性優異者。上述阻燃劑之含量之更佳之下限為10重量份,更佳之上限為150重量份。The content of the flame retardant is preferably 5 parts by weight in the lower limit and 200 parts by weight in the upper limit relative to 100 parts by weight of the total of the curable resin and the imide oligomer. By making content of the said flame retardant into this range, the curable resin composition obtained becomes what is excellent in flame retardancy, maintaining excellent adhesiveness etc.. The more preferable lower limit of the content of the above-mentioned flame retardant is 10 parts by weight, and the more preferable upper limit is 150 parts by weight.
本發明之硬化性樹脂組成物於不妨礙本發明之目的之範圍內,亦可含有高分子化合物。上述高分子化合物發揮作為造膜成分之作用。The curable resin composition of the present invention may contain a polymer compound within the range that does not interfere with the object of the present invention. The above-mentioned polymer compound functions as a film-forming component.
上述高分子化合物亦可具有反應性官能基。 作為上述反應性官能基,例如可列舉:胺基、胺酯基、醯亞胺基、羥基、羧基、環氧基等。The above polymer compound may also have a reactive functional group. As said reactive functional group, an amine group, an urethane group, an imide group, a hydroxyl group, a carboxyl group, an epoxy group etc. are mentioned, for example.
又,上述高分子化合物於硬化物中可形成相分離結構,亦可不形成相分離結構。於上述高分子化合物在硬化物中未形成相分離結構之情形時,作為上述高分子化合物,就高溫下之機械強度、高溫長期耐熱性、及耐濕性更優異之方面而言,較佳為具有環氧基作為上述反應性官能基之高分子化合物。In addition, the above polymer compound may or may not form a phase-separated structure in the cured product. When the polymer compound does not form a phase-separated structure in the cured product, the polymer compound is preferably: A polymer compound having an epoxy group as the above-mentioned reactive functional group.
本發明之硬化性樹脂組成物就塗佈性等觀點而言,亦可含有溶劑。作為上述溶劑,就塗佈性或儲藏穩定性等觀點而言,較佳為沸點為120℃以下之非極性溶劑或沸點為120℃以下之非質子性極性溶劑。作為上述沸點為120℃以下之非極性溶劑或沸點為120℃以下之非質子性極性溶劑,例如可列舉:酮系溶劑、酯系溶劑、烴系溶劑、鹵素系溶劑、醚系溶劑、含氮系溶劑等。 作為上述酮系溶劑,例如可列舉:丙酮、甲基乙基酮、甲基異丁基酮等。 作為上述酯系溶劑,例如可列舉:乙酸甲酯、乙酸乙酯、乙酸異丁酯等。 作為上述烴系溶劑,例如可列舉:苯、甲苯、正己烷、異己烷、環己烷、甲基環己烷、正庚烷等。 作為上述鹵素系溶劑,例如可列舉:二氯甲烷、氯仿、三氯乙烯等。 作為上述醚系溶劑,例如可列舉:二乙醚、四氫呋喃、1,4-二烷、1,3-二氧戊環等。 作為上述含氮系溶劑,例如可列舉乙腈等。 其中,就操作性或醯亞胺低聚物之溶解性等觀點而言,較佳為選自由沸點為60℃以上之酮系溶劑、沸點為60℃以上之酯系溶劑、及沸點為60℃以上之醚系溶劑所組成之群中之至少1種。作為此種溶劑,例如可列舉:甲基乙基酮、甲基異丁基酮、乙酸乙酯、乙酸異丁酯、1,4-二烷、1,3-二氧戊環、四氫呋喃等。 再者,上述「沸點」意指101 kPa之條件下所測定之值、或藉由沸點換算圖表等換算為101 kPa之值。The curable resin composition of the present invention may contain a solvent from the viewpoint of coatability and the like. The solvent is preferably a nonpolar solvent having a boiling point of 120° C. or lower or an aprotic polar solvent having a boiling point of 120° C. or lower from the viewpoint of coatability, storage stability, and the like. Examples of the non-polar solvent having a boiling point of 120°C or lower or the aprotic polar solvent having a boiling point of 120°C or lower include ketone-based solvents, ester-based solvents, hydrocarbon-based solvents, halogen-based solvents, ether-based solvents, and nitrogen-containing solvents. Department of solvents, etc. As said ketone type solvent, acetone, methyl ethyl ketone, methyl isobutyl ketone etc. are mentioned, for example. As said ester type solvent, methyl acetate, ethyl acetate, isobutyl acetate, etc. are mentioned, for example. As said hydrocarbon solvent, benzene, toluene, n-hexane, isohexane, cyclohexane, methylcyclohexane, n-heptane, etc. are mentioned, for example. As said halogen type solvent, methylene chloride, chloroform, trichloroethylene etc. are mentioned, for example. Examples of the aforementioned ether-based solvents include diethyl ether, tetrahydrofuran, 1,4-bis Alkane, 1,3-dioxolane, etc. As said nitrogen-containing solvent, acetonitrile etc. are mentioned, for example. Among them, from the viewpoint of workability and the solubility of imide oligomers, it is preferable to select from ketone solvents with a boiling point of 60°C or higher, ester solvents with a boiling point of 60°C or higher, and solvents with a boiling point of 60°C or higher. At least one selected from the group consisting of the above ether-based solvents. Examples of such solvents include methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, isobutyl acetate, 1,4-bis Alkanes, 1,3-dioxolane, tetrahydrofuran, etc. In addition, the said "boiling point" means the value measured under the condition of 101 kPa, or the value converted to 101 kPa by the boiling point conversion chart etc.
本發明之硬化性樹脂組成物中之上述溶劑之含量之較佳之下限為20重量%,較佳之上限為90重量%。藉由使上述溶劑之含量於該範圍內,本發明之硬化性樹脂組成物成為塗佈性等更優異者。上述溶劑之含量之更佳之下限為30重量%,更佳之上限為80重量%。The preferable lower limit of the above-mentioned solvent content in the curable resin composition of this invention is 20 weight%, and the preferable upper limit is 90 weight%. By making content of the said solvent into this range, the curable resin composition of this invention becomes what is more excellent in applicability etc. A more preferable lower limit of the content of the above solvent is 30% by weight, and a more preferable upper limit is 80% by weight.
本發明之硬化性樹脂組成物於不妨礙本發明之目的之範圍內亦可含有反應性稀釋劑。 作為上述反應性稀釋劑,就接著可靠性之觀點而言,較佳為於1分子中具有2個以上反應性官能基之反應性稀釋劑。The curable resin composition of the present invention may contain a reactive diluent within the range that does not interfere with the object of the present invention. As said reactive diluent, it is preferable that it is a reactive diluent which has 2 or more reactive functional groups in 1 molecule from a viewpoint of adhesive reliability.
本發明之硬化性樹脂組成物亦可進而含有偶合劑、分散劑、儲藏穩定劑、滲出防止劑、助熔劑、調平劑、防銹劑、密接賦予劑等添加劑。The curable resin composition of the present invention may further contain additives such as a coupling agent, a dispersant, a storage stabilizer, an anti-bleeding agent, a flux, a leveling agent, a rust inhibitor, and an adhesion imparting agent.
作為製造本發明之硬化性樹脂組成物之方法,例如可列舉:使用勻相分散機、萬能混合機、班布里混合機、捏合機等混合機,將硬化性樹脂、本發明之醯亞胺低聚物、離子捕捉劑,及根據需要添加之溶劑等進行混合之方法等。As a method of producing the curable resin composition of the present invention, for example, using a mixer such as a homogeneous disperser, a universal mixer, a Banbury mixer, and a kneader, to mix the curable resin and the imide of the present invention A method of mixing oligomers, ion scavengers, and solvents added as needed, etc.
藉由將本發明之硬化性樹脂組成物塗佈於基材膜上並使其乾燥,可獲得由本發明之硬化性樹脂組成物所構成之硬化性樹脂組成物膜,且可使該硬化性樹脂組成物膜硬化從而獲得硬化物。By applying the curable resin composition of the present invention on a substrate film and drying it, a curable resin composition film composed of the curable resin composition of the present invention can be obtained, and the curable resin can be made The composition film is cured to obtain a cured product.
本發明之硬化性樹脂組成物較佳為硬化物對於銅箔之初始接著力為3 N/cm以上。藉由使上述硬化物對於銅箔之初始接著力為3 N/cm以上,本發明之硬化性樹脂組成物可適宜地用於可撓性印刷電路基板之覆蓋用接著劑等。上述硬化物對於銅箔之初始接著力更佳為5 N/cm以上,進而較佳為6 N/cm以上。 再者,上述對於銅箔之初始接著力可作為對切割為1 cm寬度之試驗片使用拉伸試驗機,於25℃中、剝離速度50 mm/min之條件下進行90°剝離試驗時之剝離強度而測定。作為上述試驗片,使用藉由於厚度20 μm之硬化性樹脂組成物膜之單面積層聚醯亞胺基材(東麗杜邦公司製造,「Kapton 100H」,25 μmt)且於另一單面積層厚度35 μm之銅箔,於190℃中加熱1小時而獲得者。上述初始接著力意指於該試驗片製作後24小時以內所測定之值。上述硬化性樹脂組成物膜可藉由將硬化性樹脂組成物塗佈於基材膜上,使其乾燥而獲得。作為上述銅箔,可使用電解銅箔(福田金屬箔粉工業公司製造,「UN系列」,光澤面粗糙度(Ra)為0.25 μm)之光澤面。作為上述拉伸試驗機,例如可列舉UCT-500(ORIENTEC公司製造)等。In the curable resin composition of the present invention, it is preferable that the initial adhesion force of the cured product to copper foil is 3 N/cm or more. The curable resin composition of the present invention can be suitably used as an adhesive for covering a flexible printed circuit board, etc., by making the initial adhesive force of the above-mentioned cured product to copper foil 3 N/cm or more. The initial adhesive force of the cured product to copper foil is more preferably 5 N/cm or more, and further preferably 6 N/cm or more. Furthermore, the above-mentioned initial adhesive force for copper foil can be used as the peeling test of 90°peeling test at 25°C and a peeling speed of 50 mm/min on a test piece cut to a width of 1 cm using a tensile tester. measured by strength. As the above-mentioned test piece, a single-layered polyimide substrate (manufactured by Toray DuPont, "Kapton 100H", 25 μmt) with a curable resin composition film with a thickness of 20 μm was used, and another single-layered polyimide substrate was used. Copper foil with a thickness of 35 μm obtained by heating at 190°C for 1 hour. The above-mentioned initial adhesive force means the value measured within 24 hours after the test piece was produced. The above-mentioned curable resin composition film can be obtained by applying the curable resin composition on a base film and drying it. As the above-mentioned copper foil, a glossy surface of electrolytic copper foil (manufactured by Fukuda Metal Foil Powder Industry Co., Ltd., "UN series", glossy surface roughness (Ra) 0.25 μm) can be used. As said tensile testing machine, UCT-500 (made by ORIENTEC company) etc. are mentioned, for example.
本發明之硬化性樹脂組成物較佳為於200℃中保管100小時後之硬化物對於銅箔之接著力為3 N/cm以上。藉由使上述於200℃中保管100小時後之硬化物對於銅箔之接著力為3 N/cm以上,本發明之硬化性樹脂組成物可適宜地用於車輛用等之耐熱接著劑。上述於200℃中保管100小時後之硬化物對於銅箔之接著力更佳為5 N/cm以上,進而較佳為6 N/cm以上。 尤其是,本發明之硬化性樹脂組成物較佳為即便於200℃中保管200小時後,硬化物對於銅箔之接著力亦為3 N/cm以上。藉此,即便於175℃中經過1000小時等長期之高溫條件下之保管後,亦可進一步抑制接著力之降低。 再者,關於上述於200℃中保管100小時後之硬化物對於銅箔之接著力,意指將與上述初始接著力之測定方法相同地製作之試驗片於200℃中保管100小時後,冷卻至25℃,於冷卻後24小時以內利用與上述初始接著力相同之方法所測定之值。The curable resin composition of the present invention preferably has an adhesive force of 3 N/cm or more to the copper foil of the cured product after storage at 200° C. for 100 hours. The curable resin composition of the present invention can be suitably used as a heat-resistant adhesive for vehicles and the like by making the adhesive force of the cured product after storage at 200°C for 100 hours to copper foil 3 N/cm or more. The adhesive force of the cured product stored at 200° C. for 100 hours to copper foil is more preferably 5 N/cm or more, further preferably 6 N/cm or more. In particular, the curable resin composition of the present invention preferably has an adhesive force of 3 N/cm or more of the cured product to copper foil even after storage at 200° C. for 200 hours. Thereby, even after storage under long-term high-temperature conditions such as 175°C for 1000 hours, the decrease in adhesive force can be further suppressed. In addition, about the adhesive force of the cured product after storage at 200°C for 100 hours to copper foil, it means that the test piece prepared in the same way as the method of measuring the initial adhesion force was stored at 200°C for 100 hours, and then cooled. To 25°C, the value measured within 24 hours after cooling using the same method as the above-mentioned initial adhesion force.
本發明之硬化性樹脂組成物較佳為於85℃、85%RH之高溫高濕環境下暴露24小時後之硬化物之吸水率為1.5%以下。藉由使上述硬化物之吸水率為1.5%以下,本發明之硬化性樹脂組成物成為初始接著性及高溫長期耐熱性、吸濕時之可靠性更優異者。上述硬化物之吸水率更佳為1.2%以下,進而較佳為1.0%以下。 再者,上述於85℃、85%RH之高溫高濕環境下暴露24小時後之硬化物之吸水率係根據暴露前後之硬化物之重量變化而求得。具體而言,測定硬化物之暴露前之重量後,於85℃、85%RH之高溫高濕環境下暴露24小時,測定暴露後之硬化物之重量,藉此,可自下述式導出硬化物之吸水率。 吸水率(%)=100×(((暴露後之重量)-(暴露前之重量))÷(暴露前之重量)) 作為測定上述吸水率之硬化物,可使用將50 mm×50 mm、厚度400 μm之硬化性樹脂組成物膜於190℃中加熱1小時而獲得者。The curable resin composition of the present invention preferably has a water absorption rate of 1.5% or less after being exposed to a high-temperature and high-humidity environment of 85°C and 85%RH for 24 hours. By making the water absorption of the cured product to be 1.5% or less, the curable resin composition of the present invention is more excellent in initial adhesiveness, high-temperature long-term heat resistance, and reliability at the time of moisture absorption. The water absorption of the cured product is more preferably at most 1.2%, and further preferably at most 1.0%. Furthermore, the water absorption rate of the cured product after exposure to the high temperature and high humidity environment of 85°C and 85%RH for 24 hours was obtained from the weight change of the cured product before and after exposure. Specifically, after measuring the weight of the cured product before exposure, it was exposed for 24 hours in a high-temperature, high-humidity environment of 85°C and 85% RH, and the weight of the cured product after exposure was measured, whereby the cured product can be derived from the following formula The water absorption rate of the material. Water absorption (%)=100×(((weight after exposure)-(weight before exposure))÷(weight before exposure)) As a cured product for measuring the above-mentioned water absorption rate, one obtained by heating a curable resin composition film of 50 mm x 50 mm and a thickness of 400 μm at 190° C. for 1 hour can be used.
本發明之硬化性樹脂組成物可使用於廣泛用途,尤其可適宜地用於要求高耐熱性之電子材料用途。例如可用於航空、車輛用電子控制單元(ECU)用途、或使用SiC、GaN之功率裝置用途中之晶粒接合劑、功率覆蓋封裝用接著劑、印刷配線基板用硬化性樹脂組成物、可撓性印刷電路基板之覆蓋用接著劑、覆銅積層板、半導體接合用接著劑、層間絕緣膜、預浸體、LED用封止劑、結構材料用硬化性樹脂組成物等。其中,可適宜地用於接著劑用途。又,包含本發明之硬化性樹脂組成物之接著劑亦為本發明之一。The curable resin composition of the present invention can be used in a wide range of applications, and can be suitably used in electronic material applications requiring high heat resistance. For example, it can be used as a die bonding agent for aviation and vehicle electronic control units (ECU), or for power devices using SiC and GaN, adhesives for power cover packaging, curable resin compositions for printed wiring boards, flexible Adhesives for covering permanent printed circuit boards, copper clad laminates, adhesives for semiconductor bonding, interlayer insulating films, prepregs, encapsulants for LEDs, curable resin compositions for structural materials, etc. Among these, it can be suitably used for an adhesive agent use. Moreover, the adhesive agent containing the curable resin composition of this invention is also one of this invention.
上述硬化性樹脂組成物膜可適宜作為接著膜使用。又,使用本發明之硬化性樹脂組成物而成之接著膜亦為本發明之一。 又,具有基材膜、及設置於該基材膜之由本發明之硬化性樹脂組成物之硬化物所構成之層之覆蓋膜亦為本發明之一。 進而,具有基材膜、設置於該基材膜之由本發明之硬化性樹脂組成物之硬化物所構成之層、及銅箔之可撓性覆銅積層板亦為本發明之一。 [發明之效果]The aforementioned curable resin composition film can be suitably used as an adhesive film. Moreover, the adhesive film which used the curable resin composition of this invention is also one of this invention. Also, a cover film having a base film and a layer formed of a cured product of the curable resin composition of the present invention provided on the base film is also one of the present invention. Furthermore, a flexible copper-clad laminate having a base film, a layer formed of a cured product of the curable resin composition of the present invention provided on the base film, and copper foil is also one of the present invention. [Effect of Invention]
根據本發明,可提供一種可獲得高溫長期耐熱性、耐吸濕迴焊性、及耐鍍覆性優異之硬化物之硬化性樹脂組成物。又,根據本發明,可提供一種包含該硬化性樹脂組成物之接著劑、使用該硬化性樹脂組成物而成之接著膜、以及具有該硬化性樹脂組成物之硬化物之覆蓋膜及可撓性覆銅積層板。According to the present invention, it is possible to provide a curable resin composition capable of obtaining a cured product excellent in high-temperature long-term heat resistance, moisture absorption reflow resistance, and plating resistance. Also, according to the present invention, an adhesive comprising the curable resin composition, an adhesive film using the curable resin composition, a cover film having a cured product of the curable resin composition, and a flexible film can be provided. permanent copper clad laminates.
以下,列舉實施例更詳細地對本發明進行說明,本發明並不僅限定於該等實施例。Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.
(合成例1(醯亞胺低聚物組成物A之製作)) 將1,4-雙(2-(4-胺基苯基)-2-丙基)苯(Mitsui Fine Chemicals公司製造,「Bisaniline P」)17.2重量份溶解於N-甲基吡咯啶酮(和光純藥工業公司製造,「NMP」)400重量份中。於所獲得之溶液中添加4,4'-(4,4'-亞異丙基二苯氧基)雙鄰苯二甲酸二酐(東京化成工業公司製造)52.0重量份,於25℃中攪拌2小時使其反應,從而獲得醯胺酸低聚物溶液。自所獲得之醯胺酸低聚物溶液減壓去除N-甲基吡咯啶酮後,於300℃中加熱2小時,藉此獲得醯亞胺低聚物組成物A(醯亞胺化率為97%)。 再者,藉由1 H-NMR、GPC、及FT-IR分析,確認醯亞胺低聚物組成物A含有具有上述式(1-1)所表示之結構之醯亞胺低聚物(A係下述式(13)所表示之基,B係下述式(14)所表示之基)。又,具有該式(1-1)所表示之結構之醯亞胺低聚物之數量平均分子量為1390。進而,確認該醯亞胺低聚物組成物A含有上述式(4-1)所表示之醯亞胺低聚物及上述式(4-3)所表示之醯亞胺低聚物(A皆為下述式(13)所表示之基,B皆為下述式(14)所表示之基)作為具有上述式(1-1)所表示之結構之醯亞胺低聚物。(Synthesis example 1 (production of imide oligomer composition A)) 1,4-bis(2-(4-aminophenyl)-2-propyl)benzene (manufactured by Mitsui Fine Chemicals, " Bisaniline P") 17.2 parts by weight was dissolved in 400 parts by weight of N-methylpyrrolidone (manufactured by Wako Pure Chemical Industries, Ltd., "NMP"). 52.0 parts by weight of 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic dianhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) was added to the obtained solution, and stirred at 25°C This was allowed to react for 2 hours to obtain an amide acid oligomer solution. After removing N-methylpyrrolidone under reduced pressure from the obtained amide acid oligomer solution, it was heated at 300°C for 2 hours to obtain amide imide oligomer composition A (the imidization rate was 97%). Furthermore, by 1 H-NMR, GPC, and FT-IR analysis, it was confirmed that the imide oligomer composition A contained the imide oligomer (A is a group represented by the following formula (13), and B is a group represented by the following formula (14). Moreover, the number average molecular weight of the imide oligomer which has the structure represented by this formula (1-1) was 1390. Furthermore, it was confirmed that the imide oligomer composition A contained the imide oligomer represented by the above-mentioned formula (4-1) and the imide oligomer represented by the above-mentioned formula (4-3) (both A and is a group represented by the following formula (13), and B is a group represented by the following formula (14)) as an imide oligomer having a structure represented by the above formula (1-1).
式(13)中,*為鍵結位置。In formula (13), * is the bonding position.
式(14)中,*為鍵結位置。In formula (14), * is the bonding position.
(合成例2(醯亞胺低聚物組成物B之製作)) 將3-胺基苯酚21.8重量份溶解於N-甲基吡咯啶酮(和光純藥工業公司製造,「NMP」)400重量份中。於所獲得之溶液中添加4,4'-(4,4'-亞異丙基二苯氧基)雙鄰苯二甲酸二酐17.2重量份,於25℃中攪拌2小時使其反應,從而獲得醯胺酸低聚物溶液。自所獲得之醯胺酸低聚物溶液減壓去除N-甲基吡咯啶酮後,於300℃中加熱2小時,藉此獲得醯亞胺低聚物組成物B(醯亞胺化率為96%)。 再者,藉由1 H-NMR、GPC、及FT-IR分析,確認醯亞胺低聚物組成物B含有具有上述式(1-2)所表示之結構之醯亞胺低聚物(A係上述式(13)所表示之基,Ar係下述式(15)所表示之基)。又,具有該式(1-2)所表示之結構之醯亞胺低聚物之數量平均分子量為630。進而,確認該醯亞胺低聚物組成物B含有上述式(5-1)所表示之醯亞胺低聚物(A係上述式(13)所表示之基,R係氫原子)作為具有上述式(1-2)所表示之結構之醯亞胺低聚物。(Synthesis Example 2 (Preparation of Imide Oligomer Composition B)) 21.8 parts by weight of 3-aminophenol was dissolved in 400 parts by weight of N-methylpyrrolidone (manufactured by Wako Pure Chemical Industries, Ltd., "NMP") portion. 17.2 parts by weight of 4,4'-(4,4'-isopropylidene diphenoxy)diphthalic dianhydride was added to the obtained solution, and it was stirred at 25° C. for 2 hours to react, thereby A solution of amide acid oligomers was obtained. After removing N-methylpyrrolidone under reduced pressure from the obtained amide acid oligomer solution, it was heated at 300°C for 2 hours to obtain amide imide oligomer composition B (the imidization rate was 96%). Furthermore, by 1 H-NMR, GPC, and FT-IR analysis, it was confirmed that the imide oligomer composition B contained the imide oligomer (A is a group represented by the above formula (13), Ar is a group represented by the following formula (15)). Moreover, the number average molecular weight of the imide oligomer which has the structure represented by this formula (1-2) was 630. Furthermore, it was confirmed that the imide oligomer composition B contains an imide oligomer represented by the above formula (5-1) (A is a group represented by the above formula (13), and R is a hydrogen atom) as having An imide oligomer having a structure represented by the above formula (1-2).
式(15)中,*為鍵結位置。In formula (15), * is the bonding position.
(實施例1〜10、比較例1、2) 根據表1、2所記載之摻合比,攪拌混合各材料,製作實施例1〜10、比較例1、2之各硬化性樹脂組成物。 將所獲得之各硬化性樹脂組成物以厚度成為約20 μm之方式塗佈於基材PET膜上,使其乾燥,藉此獲得硬化性樹脂組成物膜。(Examples 1 to 10, Comparative Examples 1 and 2) According to the blending ratios recorded in Tables 1 and 2, each material was stirred and mixed to prepare each curable resin composition of Examples 1 to 10 and Comparative Examples 1 and 2. Each of the obtained curable resin compositions was applied on a substrate PET film so as to have a thickness of about 20 μm, and dried to obtain a curable resin composition film.
<評價> 對於實施例及比較例中所獲得之各硬化性樹脂組成物及各硬化性樹脂組成物膜進行以下之評價。將結果示於表1、2中。<Evaluation> The following evaluations were performed on each curable resin composition and each curable resin composition film obtained in Examples and Comparative Examples. The results are shown in Tables 1 and 2.
(初始接著性) 將實施例及比較例中所獲得之各硬化性樹脂組成物以厚度成為約20 μm之方式塗佈於聚醯亞胺基材(東麗杜邦公司製造,「Kapton 100H」,25 μmt)上,使其乾燥,藉此獲得接著膜。將所獲得之接著膜切割為1 cm寬度,於接著劑面側積層厚度35 μm之銅箔(福田金屬箔粉工業公司製造,電解銅箔之光澤面,「CF-T8G-UN-35」),於190℃、3 MPa、1小時之條件下進行熱壓,使接著劑層硬化從而獲得試驗片。對於製作後24小時以內之試驗片,藉由拉伸試驗機(ORIENTEC公司製造,「UCT-500」),於25℃中以剝離速度50 mm/min進行90°剝離試驗,從而測定剝離強度,將所獲得之剝離強度設為初始接著力。 將初始接著力為6 N/cm以上之情形設為「◎」,將3 N/cm以上且未達6 N/cm之情形設為「〇」,將未達3 N/cm之情形設為「×」,從而評價初始接著性。(initial adhesion) Each of the curable resin compositions obtained in Examples and Comparative Examples was coated on a polyimide substrate (manufactured by Toray DuPont, "Kapton 100H", 25 μmt) so as to have a thickness of about 20 μm, By drying it, an adhesive film was obtained. The obtained adhesive film was cut into 1 cm width, and a copper foil with a thickness of 35 μm was laminated on the adhesive side (manufactured by Fukuda Metal Foil Powder Industry Co., Ltd., glossy side of electrolytic copper foil, "CF-T8G-UN-35") , under the conditions of 190° C., 3 MPa, and 1 hour, hot pressing was performed to harden the adhesive layer to obtain a test piece. For the test piece within 24 hours after production, the peel strength was measured by performing a 90° peel test at 25°C at a peel speed of 50 mm/min with a tensile tester (manufactured by ORIENTEC, "UCT-500"). The obtained peel strength was defined as the initial adhesive force. The case where the initial adhesive force was 6 N/cm or more was rated as "◎", the case of 3 N/cm or more and less than 6 N/cm was rated as "○", and the case of less than 3 N/cm was rated as "◎" 「×」, so as to evaluate the initial adhesiveness.
(高溫長期耐熱性) 對於以與上述「(初始接著性)」相同方式獲得之試驗片,於175℃中保管1000小時後,冷卻至25℃,對於冷卻後24小時以內之試驗片藉由與上述「(初始接著力)」相同之方法測定剝離強度,將所獲得之剝離強度設為175℃、1000小時後之接著力。 將175℃、1000小時後之接著力為6 N/cm以上之情形設為「◎」,將3 N/cm以上且未達6 N/cm之情形設為「〇」,將未達3 N/cm之情形設為「×」,從而評價高溫長期耐熱性(175℃、1000小時)。 又,對於以與上述「(初始接著性)」相同方式獲得之試驗片,於200℃中保管100小時或200小時後,冷卻至25℃,對於冷卻後24小時以內之試驗片藉由與上述「(初始接著力)」相同之方法測定剝離強度,將所獲得之剝離強度設為200℃、100小時後之接著力、或200℃、200小時後之接著力。 將200℃、100小時後之接著力為6 N/cm以上之情形設為「◎」,將3 N/cm以上且未達6 N/cm之情形設為「〇」,將未達3 N/cm之情形設為「×」,從而評價高溫長期耐熱性(200℃、100小時)。 將200℃、200小時後之接著力為6 N/cm以上之情形設為「◎」,將3 N/cm以上且未達6 N/cm之情形設為「〇」,將未達3 N/cm之情形設為「×」,從而評價高溫長期耐熱性(200℃、200小時)。(high temperature long-term heat resistance) For the test piece obtained in the same way as above "(Initial Adhesion)", it was stored at 175°C for 1000 hours, and then cooled to 25°C. )” Measure the peel strength in the same way, and set the obtained peel strength as the adhesive force after 1000 hours at 175°C. The case where the adhesive force after 1000 hours at 175°C is 6 N/cm or more is rated as “◎”, the case where it is 3 N/cm or more and less than 6 N/cm is rated as “○”, and the case where it is less than 3 N /cm was marked as “×” to evaluate the high-temperature long-term heat resistance (175°C, 1000 hours). Also, for the test piece obtained in the same manner as above "(Initial Adhesion)", it was stored at 200°C for 100 hours or 200 hours, and then cooled to 25°C. For the test piece within 24 hours after cooling, the "(Initial Adhesion)" Measure the peel strength in the same way, and set the obtained peel strength as the adhesive force after 100 hours at 200°C, or the adhesive force after 200 hours at 200°C. The case where the adhesive force after 100 hours at 200°C was 6 N/cm or more was rated as “◎”, the case where it was 3 N/cm or more and less than 6 N/cm was rated as “○”, and the case where it was less than 3 N /cm was marked as “×” to evaluate the high-temperature long-term heat resistance (200°C, 100 hours). The case where the adhesive force after 200°C and 200 hours was 6 N/cm or more was rated as "◎", the case where it was 3 N/cm or more and less than 6 N/cm was rated as "○", and the case where it was less than 3 N /cm was marked as “×” to evaluate the high-temperature long-term heat resistance (200°C, 200 hours).
(耐吸濕迴焊性) 對於以與上述「(初始接著性)」相同方式獲得之試驗片,於40℃、90%RH之環境下靜置72小時後,進行於260℃中加熱20秒之吸濕迴焊試驗。對於吸濕迴焊試驗後之試驗片,藉由目視確認氣泡之有無。 將未確認到氣泡之情形設為「〇」,將確認到氣泡由1處或2處之情形設為「△」,將確認到氣泡有3處以上之情形設為「×」,從而評價耐吸濕迴焊性。(Moisture absorption and reflow resistance) For the test piece obtained in the same manner as above "(Initial Adhesion)", after standing still for 72 hours in an environment of 40°C and 90%RH, a moisture absorption reflow test was performed by heating at 260°C for 20 seconds. For the test piece after the moisture absorption reflow test, the presence or absence of air bubbles was checked visually. Moisture absorption resistance was evaluated by setting "〇" when no air bubbles were confirmed, "△" when one or two air bubbles were confirmed, and "×" when three or more air bubbles were confirmed. Reflowability.
(耐鍍覆性) 將實施例及比較例中所獲得之各硬化性樹脂組成物以厚度成為約20 μm之方式塗佈於聚醯亞胺基材(東麗杜邦公司製造,「Kapton 100 H」,厚度25 μm)上,使其乾燥,藉此獲得接著膜。於所獲得之接著膜設置10 mm×10 mm之開口部,貼合於由L/S=100 μm/100 μm、厚度18 μm之銅配線圖案及厚度50 μm之聚醯亞胺膜所構成之覆銅積層板,從而製作FPC評價用試樣。再者,貼合係於190℃、3 MPa、1小時之條件下藉由熱壓進行。 對於所獲得之FPC評價用試樣,使用市售品之無電解鍍鎳浴及無電解鍍金浴,於80℃〜90℃下,於鎳5 μm、金0.05 μm之條件下進行鍍覆。藉由光學顯微鏡觀察開口部之接著膜端部,將未確認到鍍覆液之浸出之情形設為「〇」,將確認到鍍覆液之浸出於自接著膜端部未達200 μm之範圍內之情形設為「△」,將確認到鍍覆液之浸出於自接著膜端部為200 μm以上之範圍內之情形設為「×」,從而評價耐鍍覆性。(plating resistance) Each of the curable resin compositions obtained in Examples and Comparative Examples was applied to a polyimide substrate (manufactured by Toray DuPont, "Kapton 100 H", thickness 25 μm) so as to have a thickness of about 20 μm. and dried to obtain an adhesive film. Set an opening of 10 mm×10 mm on the obtained adhesive film, and attach it to a copper wiring pattern with a thickness of 18 μm and a polyimide film with a thickness of 50 μm at L/S=100 μm/100 μm A copper-clad laminate was prepared to prepare a sample for FPC evaluation. In addition, bonding was carried out by hot pressing under the conditions of 190° C., 3 MPa, and 1 hour. The obtained samples for FPC evaluation were plated using a commercially available electroless nickel plating bath and an electroless gold plating bath at 80°C to 90°C under the conditions of nickel 5 μm and gold 0.05 μm. The end of the adhesive film at the opening was observed with an optical microscope, and the case where the leaching of the plating solution was not confirmed was marked as "O", and the leaching of the plating solution was confirmed within a range of less than 200 μm from the end of the adhesive film. The case where “△” was selected, and the case where the immersion of the plating solution was confirmed to be within the range of 200 μm or more from the end of the adhesive film was designated as “×” to evaluate the plating resistance.
(吸水率) 將基材PET膜自實施例及比較例中所獲得之各硬化性樹脂組成物膜剝離後,進行積層並切割,獲得50 mm×50 mm、厚度400 μm之積層膜。藉由將所獲得之積層膜於190℃中加熱1小時而獲得硬化物。於測定所獲得之硬化物之重量(暴露前之重量)後,於85℃、85%RH之高溫高濕環境下暴露24小時。測定於高溫高濕環境下暴露後之硬化物之重量(暴露後之重量),自上述式導出硬化物之吸水率。(water absorption) The substrate PET film was peeled off from each curable resin composition film obtained in Examples and Comparative Examples, laminated and cut to obtain a laminated film of 50 mm×50 mm and 400 μm in thickness. A cured product was obtained by heating the obtained laminated film at 190° C. for 1 hour. After measuring the weight of the obtained hardened product (weight before exposure), it was exposed to a high-temperature and high-humidity environment of 85°C and 85%RH for 24 hours. Measure the weight of the cured product exposed to high temperature and high humidity (weight after exposure), and derive the water absorption rate of the cured product from the above formula.
[表1]
[表2]
根據本發明,可提供一種可獲得高溫長期耐熱性、耐吸濕迴焊性、及耐鍍覆性優異之硬化物之硬化性樹脂組成物。又,根據本發明,可提供一種包含該硬化性樹脂組成物之接著劑、使用該硬化性樹脂組成物而成之接著膜、以及具有該硬化性樹脂組成物之硬化物之覆蓋膜及可撓性覆銅積層板。According to the present invention, it is possible to provide a curable resin composition capable of obtaining a cured product excellent in high-temperature long-term heat resistance, moisture absorption reflow resistance, and plating resistance. Also, according to the present invention, an adhesive comprising the curable resin composition, an adhesive film using the curable resin composition, a cover film having a cured product of the curable resin composition, and a flexible film can be provided. permanent copper clad laminates.
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