TWI851227B - Single-sided polishing methof for wafer, method for manufacturing wafer, and single-sided polishing device for wafer - Google Patents
Single-sided polishing methof for wafer, method for manufacturing wafer, and single-sided polishing device for wafer Download PDFInfo
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Abstract
Description
本發明是關於晶圓的單面拋光方法、晶圓的製造方法、及晶圓的單面拋光裝置。The present invention relates to a single-side polishing method of a wafer, a manufacturing method of a wafer, and a single-side polishing device of a wafer.
已知拋光墊的表面的物理性質會在使用拋光墊拋光晶圓的單面時影響加工裕度。作為用於對應這樣的影響的技術,已知使用表面粗糙度和壓縮率的比為特定的範圍的拋光墊以提升拋光性能的技術(例如,參照專利文獻1)。作為另一種的技術,已知如下:對應修整頭(conditioning head)的距離定盤的中心的距離以控制配置有拋光墊的定盤的旋轉數、在定盤的半徑方向的修整頭的移動速度,藉此均勻地修整拋光墊表面的技術(例如,參照專利文獻2)。作為又另一種技術,對應拋光布的表面的位置以改變表面形狀的修正量,藉此修正拋光布的表面形狀以校正作用於晶圓的壓力的偏差(例如,參照專利文獻3)。 [先前技術文獻] [專利文獻] It is known that the physical properties of the surface of a polishing pad will affect the processing margin when a single side of a wafer is polished using the polishing pad. As a technology for coping with such an influence, a technology for improving the polishing performance by using a polishing pad having a ratio of surface roughness to compression ratio in a specific range is known (for example, refer to Patent Document 1). As another technology, the following is known: the number of rotations of a platen on which a polishing pad is arranged and the moving speed of the conditioning head in the radial direction of the platen are controlled according to the distance of the conditioning head from the center of the platen, thereby uniformly conditioning the surface of the polishing pad (for example, refer to Patent Document 2). As another technique, the surface shape of the polishing cloth is corrected by changing the correction amount of the surface shape corresponding to the position of the surface of the polishing cloth to correct the deviation of the pressure acting on the wafer (for example, refer to patent document 3). [Prior technical document] [Patent document]
[專利文獻1]日本專利特開2003-142437號公報 [專利文獻2]日本專利特開2017-064874號公報 [專利文獻3]日本專利特開2002-187059號公報 [Patent Document 1] Japanese Patent Publication No. 2003-142437 [Patent Document 2] Japanese Patent Publication No. 2017-064874 [Patent Document 3] Japanese Patent Publication No. 2002-187059
[發明所欲解決的問題][The problem the invention is trying to solve]
然而,隨著對晶圓的形狀的精度的要求提高,特別是晶圓周邊部的ESFQR(Edge Site flatness Front reference sQuare Deviation),如專利文獻1~3記載的技術那樣,僅藉由使拋光墊的整體的壓縮率、或表面形狀均勻以獲得所需的形狀的晶圓會變得困難。However, as the requirements for wafer shape accuracy increase, especially ESFQR (Edge Site Flatness Front Reference sQuare Deviation) at the wafer periphery, it becomes difficult to obtain a wafer of the desired shape simply by making the overall compression rate of the polishing pad or the surface shape uniform, as described in patent documents 1 to 3.
本發明的目的是提供:能夠獲得所需的形狀的晶圓之晶圓的單面拋光方法、晶圓的製造方法、及晶圓的單面拋光裝置。 [用以解決問題的手段] The purpose of the present invention is to provide: a single-side polishing method for a wafer, a wafer manufacturing method, and a single-side polishing device for a wafer, which can obtain a wafer of a desired shape. [Means for solving the problem]
本發明的晶圓的單面拋光方法,係將被保持在拋光頭的晶圓按壓到比該晶圓更大的麂皮型的拋光墊,且使用使前述拋光頭及前述拋光墊旋轉以藉此拋光前述晶圓的單面拋光裝置之晶圓的單面拋光方法,具備:壓縮率分布演算步驟,求出根據拋光後的前述晶圓的目標形狀之前述拋光墊的徑向的壓縮率分布;拋光墊調整步驟,調整前述拋光墊以具有前述壓縮率分布;和拋光步驟,使用具有前述壓縮率分布的前述拋光墊拋光前述晶圓。The single-side polishing method of the wafer of the present invention is a single-side polishing method of a wafer, which presses a wafer held by a polishing head against a suede-type polishing pad larger than the wafer, and uses a single-side polishing device that rotates the polishing head and the polishing pad to polish the wafer, and comprises: a compression rate distribution calculation step of obtaining a radial compression rate distribution of the polishing pad according to a target shape of the wafer after polishing; a polishing pad adjustment step of adjusting the polishing pad to have the compression rate distribution; and a polishing step of polishing the wafer using the polishing pad having the compression rate distribution.
在本發明的晶圓的單面拋光方法中,較佳為:前述拋光墊調整步驟在使前述拋光墊旋轉的同時將刷子按壓到前述拋光墊,藉此將具有與其他的區域不同的壓縮率之圓環狀的區域形成於前述拋光墊。In the single-side polishing method of the wafer of the present invention, it is preferred that: the polishing pad adjustment step presses the brush against the polishing pad while rotating the polishing pad, thereby forming an annular area having a compression rate different from other areas on the polishing pad.
在本發明的晶圓的單面拋光方法中,較佳為:前述拋光墊調整步驟形成前述圓環狀的區域,使得具有前述壓縮率分布的區域的厚度實質上相等。In the single-side polishing method of the wafer of the present invention, it is preferred that: the polishing pad adjustment step forms the annular region so that the thickness of the region having the compression rate distribution is substantially equal.
在本發明的晶圓的單面拋光方法中,較佳為:前述拋光步驟是在前述晶圓位於比前述拋光墊的旋轉中心更外側的位置的狀態拋光前述晶圓,前述拋光墊調整步驟使用前述刷子形成1個圓環狀的區域,前述圓環狀的區域在將前述拋光墊的前述旋轉中心設為0%的位置、將前述晶圓之距離前述旋轉中心最遠之外緣上的位置設為100%的位置的情況,係將比99%的位置更外側且比100%的位置更內側的位置設為內緣的區域,且係壓縮率比內側的區域更大的區域。In the single-sided polishing method of the wafer of the present invention, it is preferred that: the polishing step is to polish the wafer in a state where the wafer is located at a position further outward than the rotation center of the polishing pad, and the polishing pad adjustment step uses the brush to form an annular area, and the annular area is a region where a position further outward than the 99% position and further inward than the 100% position is set as an inner edge when the rotation center of the polishing pad is set as the 0% position and the position on the outer edge of the wafer farthest from the rotation center is set as the 100% position, and the compression rate is greater than that of the inner area.
在本發明的晶圓的單面拋光方法中,較佳為:前述晶圓的目標形狀的指標是ESFQR。In the single-side polishing method of the wafer of the present invention, it is preferred that the target shape index of the wafer is ESFQR.
在本發明的晶圓的單面拋光方法中,較佳為:前述拋光步驟是在前述晶圓位於比前述拋光墊的旋轉中心更外側的位置的狀態拋光前述晶圓,前述拋光墊調整步驟使用前述刷子形成圓環狀的區域,使得壓縮率彼此不同之3個以上的區域並排於徑向,前述壓縮率不同之3個以上的區域當中的從內側起第3個區域在將前述拋光墊的前述旋轉中心設為0%的位置、將前述晶圓之距離前述旋轉中心最遠之外緣上的位置設為100%的位置的情況,係將比100%的位置更內側的位置設為內緣之圓環狀的區域。In the single-sided polishing method of the wafer of the present invention, it is preferred that: the polishing step is to polish the wafer in a state where the wafer is located at a position further outward than the rotation center of the polishing pad, the polishing pad adjustment step is to form an annular area using the brush so that three or more areas with different compression rates are arranged side by side in the radial direction, and the third area from the inner side of the three or more areas with different compression rates is an annular area with a position further inward than the 100% position being set as the inner edge when the rotation center of the polishing pad is set as 0% and the position on the outer edge of the wafer farthest from the rotation center is set as 100%.
在本發明的晶圓的單面拋光方法中,較佳為:前述晶圓的目標形狀的指標是GBIR。In the single-side polishing method of the wafer of the present invention, it is preferred that the target shape indicator of the wafer is GBIR.
在本發明的晶圓的單面拋光方法中,較佳為:具備:拋光裝置準備步驟,對前述複數個單面拋光裝置進行基於彼此不同的前述目標形狀之前述壓縮率分布演算步驟及前述拋光墊調整步驟,使得複數個前述單面拋光裝置所分別具備的前述拋光墊的壓縮率分布變得彼此不同;和拋光裝置選擇步驟,從前述複數個單面拋光裝置之中選擇能夠使拋光對象的晶圓成為設定目標形狀的前述單面拋光裝置,其中前述拋光步驟使用在前述拋光裝置選擇步驟中選擇的前述單面拋光裝置以拋光前述晶圓。In the single-sided polishing method of the wafer of the present invention, it is preferred to include: a polishing device preparation step, in which the compression rate distribution calculation step and the polishing pad adjustment step are performed on the aforementioned plurality of single-sided polishing devices based on the aforementioned target shapes that are different from each other, so that the compression rate distributions of the aforementioned polishing pads respectively possessed by the plurality of aforementioned single-sided polishing devices become different from each other; and a polishing device selection step, in which the aforementioned single-sided polishing device that can make the wafer to be polished become the set target shape is selected from the aforementioned plurality of single-sided polishing devices, wherein the aforementioned polishing step uses the aforementioned single-sided polishing device selected in the aforementioned polishing device selection step to polish the aforementioned wafer.
本發明的晶圓的製造方法具備精加工前述晶圓的精加工步驟,在前述精加工步驟中,透過上述的晶圓的單面拋光方法,拋光前述晶圓。The wafer manufacturing method of the present invention comprises a finishing step of finishing the aforementioned wafer. In the aforementioned finishing step, the aforementioned wafer is polished by the aforementioned single-side polishing method of the wafer.
本發明的晶圓的單面拋光裝置,係將被保持在拋光頭的晶圓按壓到比該晶圓更大的麂皮型的拋光墊,且使前述拋光頭及前述拋光墊旋轉以藉此拋光前述晶圓之單面拋光裝置,具備:拋光墊調整部,調整前述拋光墊;旋轉驅動部,使前述拋光頭及前述拋光墊旋轉;和控制裝置,其中前述控制裝置具備:壓縮率分布演算部,求出根據拋光後的前述晶圓的目標形狀之前述拋光墊的徑向的壓縮率分布;拋光墊調整控制部,控制前述拋光墊調整部,調整前述拋光墊以具有前述壓縮率分布;和拋光控制部,控制前述旋轉驅動部,使用具有前述壓縮率分布的前述拋光墊以拋光前述晶圓。The single-side polishing device of the wafer of the present invention is a single-side polishing device that presses a wafer held by a polishing head against a suede-shaped polishing pad that is larger than the wafer, and rotates the polishing head and the polishing pad to polish the wafer. The single-side polishing device comprises: a polishing pad adjustment unit that adjusts the polishing pad; a rotation drive unit that rotates the polishing head and the polishing pad; and a control device, wherein the control device The device comprises: a compression rate distribution calculation unit for calculating the radial compression rate distribution of the polishing pad according to the target shape of the wafer after polishing; a polishing pad adjustment control unit for controlling the polishing pad adjustment unit to adjust the polishing pad to have the compression rate distribution; and a polishing control unit for controlling the rotation drive unit to polish the wafer using the polishing pad having the compression rate distribution.
在本發明的晶圓的單面拋光裝置中,較佳為:前述拋光墊調整部具備刷子,前述拋光墊調整控制部控制前述拋光墊調整部,在使前述拋光墊旋轉的同時將前述刷子按壓到前述拋光墊,藉此形成具有與其他的區域不同的壓縮率之圓環狀的區域。In the single-sided polishing device for wafers of the present invention, it is preferred that: the polishing pad adjustment section has a brush, and the polishing pad adjustment control section controls the polishing pad adjustment section to press the brush against the polishing pad while rotating the polishing pad, thereby forming an annular area having a compression rate different from that of other areas.
在本發明的晶圓的單面拋光裝置中,較佳為:前述拋光墊調整部具備調整前述刷子的位置的位置調整部,前述拋光墊調整控制部控制前述位置調整部,使前述刷子位於根據前述壓縮率的高度位置。In the single-side polishing device of the wafer of the present invention, it is preferred that: the polishing pad adjustment unit has a position adjustment unit for adjusting the position of the brush, and the polishing pad adjustment control unit controls the position adjustment unit so that the brush is located at a height position according to the compression rate.
[第1實施形態] 以下,說明本發明的第1實施形態。 [First Implementation Form] The first implementation form of the present invention is described below.
<單面拋光裝置的構成> 首先,參照附圖以說明關於本發明的第1實施形態的單面拋光裝置1。 第1圖所示的單面拋光裝置1拋光晶圓W的單面(被拋光面W1)(以下,有時將單面拋光裝置1的拋光稱為「單面拋光」)。單面拋光裝置1具備拋光部2、拋光墊調整部4、和控制裝置5。 <Structure of Single-sided Polishing Device> First, the single-sided polishing device 1 of the first embodiment of the present invention will be described with reference to the attached drawings. The single-sided polishing device 1 shown in FIG. 1 polishes a single side (polished surface W1) of a wafer W (hereinafter, the polishing of the single-sided polishing device 1 is sometimes referred to as "single-sided polishing"). The single-sided polishing device 1 includes a polishing section 2, a polishing pad adjustment section 4, and a control device 5.
拋光部2具備:拋光頭21、頭保持部22、頭升降部23、作為旋轉驅動部的頭驅動部24、定盤25、拋光墊26、作為旋轉驅動部的定盤驅動部27、晶圓加壓力調整部28、和拋光液供給部29。 另外,雖然拋光部2所具備的拋光頭21也可以是1個,但在本實施形態中是例示拋光部2具備複數個拋光頭21的構成。 The polishing section 2 includes: a polishing head 21, a head holding section 22, a head lifting section 23, a head driving section 24 as a rotation driving section, a platen 25, a polishing pad 26, a platen driving section 27 as a rotation driving section, a wafer pressure adjustment section 28, and a polishing liquid supply section 29. In addition, although the polishing section 2 may include only one polishing head 21, the present embodiment illustrates a configuration in which the polishing section 2 includes a plurality of polishing heads 21.
各個拋光頭21被形成為圓板狀。各個拋光頭21透過水的表面張力等保持晶圓W的與被拋光面W1(表面)為相反側的面(背面)。Each polishing head 21 is formed in a disk shape and holds the surface (back surface) of the wafer W opposite to the polished surface W1 (front surface) by surface tension of water or the like.
在拋光頭21的下表面,配置有背墊(back pad)211以覆蓋該下表面整體。背墊211是由例如多孔質樹脂材料所構成,且能夠包含水等的液體。A back pad 211 is disposed on the lower surface of the polishing head 21 to cover the entire lower surface. The back pad 211 is made of, for example, a porous resin material and can contain a liquid such as water.
在背墊211的下表面的外周部,配置有脊(ridge)狀的保持環(retainer ring)212。保持環212接觸位於該保持環212的內部的晶圓W的外周端部,且保持晶圓W以使其不會從背墊211與拋光墊26的間隙脫落。A ridge-shaped retainer ring 212 is disposed on the outer periphery of the lower surface of the backing pad 211. The retainer ring 212 contacts the outer periphery of the wafer W located inside the retainer ring 212 and retains the wafer W so that it does not fall off from the gap between the backing pad 211 and the polishing pad 26.
在各個拋光頭21的上表面中央,配置有圓柱狀的頭旋轉軸部件213。A cylindrical head rotating shaft component 213 is arranged at the center of the upper surface of each polishing head 21.
頭保持部22保持各個拋光頭21的頭旋轉軸部件213的上端側的部位以使該頭旋轉軸部件213能夠繞其軸旋轉。頭保持部22保持頭旋轉軸部件213以使複數個拋光頭21在預定的圓的圓周上以等間隔並排。The head holding part 22 holds the upper end side of the head rotation shaft member 213 of each polishing head 21 so that the head rotation shaft member 213 can rotate around its axis. The head holding part 22 holds the head rotation shaft member 213 so that the plurality of polishing heads 21 are arranged side by side at equal intervals on the circumference of a predetermined circle.
頭升降部23使頭保持部22升降。The head lifting unit 23 lifts and lowers the head holding unit 22 .
頭驅動部24被配置於頭保持部22的內部。頭驅動部24是由例如馬達所構成,且使連接到該馬達的旋轉軸的頭旋轉軸部件213旋轉。The head driving unit 24 is arranged inside the head holding unit 22. The head driving unit 24 is composed of, for example, a motor, and rotates a head rotating shaft member 213 connected to a rotating shaft of the motor.
定盤25被形成為圓板狀,且被配置於複數個拋光頭21的下方。在定盤25的下表面中央,配置有圓柱狀的定盤旋轉軸部件251。The platen 25 is formed in a disk shape and is disposed below the plurality of polishing heads 21. In the center of the lower surface of the platen 25, a cylindrical platen rotating shaft member 251 is disposed.
拋光墊26被貼附在定盤25的上表面。拋光墊26被形成為比晶圓W更大的圓形,且被構成為能夠同時拋光被保持在複數個拋光頭21的晶圓W。拋光墊26是麂皮型的軟質的拋光墊。拋光墊26的壓縮率是例如23%以上36%以下。拋光墊26具備Nap層。藉由以預定的力將晶圓W的被拋光面W1按壓到拋光墊26的Nap層,進行晶圓W的拋光。 在此,Nap層是指透過發泡所形成的具有大量的孔的層。 The polishing pad 26 is attached to the upper surface of the platen 25. The polishing pad 26 is formed into a circle larger than the wafer W and is configured to simultaneously polish the wafer W held by a plurality of polishing heads 21. The polishing pad 26 is a suede-type soft polishing pad. The compression rate of the polishing pad 26 is, for example, 23% to 36%. The polishing pad 26 has a Nap layer. The wafer W is polished by pressing the polished surface W1 of the wafer W to the Nap layer of the polishing pad 26 with a predetermined force. Here, the Nap layer refers to a layer having a large number of pores formed by foaming.
定盤驅動部27是由例如馬達所構成,且使連接到該馬達的旋轉軸的定盤旋轉軸部件251在與拋光頭21的旋轉方向相同的方向或相反的方向旋轉。The fixed plate driving unit 27 is constituted by, for example, a motor, and rotates a fixed plate rotating shaft member 251 connected to the rotating shaft of the motor in the same direction as or in the opposite direction to the rotating direction of the polishing head 21.
晶圓加壓力調整部28是固定加壓方式的裝置,調整將晶圓W按壓到拋光墊26的壓力。在固定加壓方式中,拋光頭21整體透過氣缸(cylinder)加壓而被向下推,且拋光頭21隔著背墊211而被按壓到晶圓W的上表面,藉此將晶圓W的被拋光面W1按壓到拋光墊26。The wafer pressure adjustment unit 28 is a fixed pressure method device, and adjusts the pressure for pressing the wafer W against the polishing pad 26. In the fixed pressure method, the polishing head 21 is pushed downward by the cylinder pressure, and the polishing head 21 is pressed against the upper surface of the wafer W through the backing pad 211, thereby pressing the polished surface W1 of the wafer W against the polishing pad 26.
拋光液供給部29是透過噴嘴291將漿料(slurry)狀的拋光液供給到拋光墊26。使用此拋光液,拋光晶圓W的被拋光面W1。The polishing liquid supply unit 29 supplies slurry-like polishing liquid to the polishing pad 26 through a nozzle 291. The polishing surface W1 of the wafer W is polished using the polishing liquid.
另外,在拋光部3,也可以設置使各個拋光頭21在相對拋光墊26的拋光面平行的方向擺動之擺動驅動部。舉例而言,擺動驅動藉由保持頭升降部23並使該頭升降部23在晶圓W的拋光中沿一方向往復(例如,在第1圖中的左右方向往復),使各個拋光頭21以該拋光頭21的旋轉軸D為中心擺動。 使用這樣的擺動驅動部,藉由在拋光時使拋光頭21擺動,能夠透過後述的預定的調整區域調整所拋光的晶圓W外周部的寬度,且能夠獲得所需的形狀的晶圓W。 In addition, a swing drive unit for swinging each polishing head 21 in a direction parallel to the polishing surface of the polishing pad 26 may also be provided in the polishing unit 3. For example, the swing drive unit swings each polishing head 21 around the rotation axis D of the polishing head 21 by holding the head lifting unit 23 and causing the head lifting unit 23 to reciprocate in one direction (for example, reciprocate in the left and right direction in FIG. 1) during the polishing of the wafer W. Using such a swing drive unit, by swinging the polishing head 21 during polishing, the width of the outer peripheral portion of the polished wafer W can be adjusted through a predetermined adjustment area described later, and a wafer W of a desired shape can be obtained.
拋光墊調整部4調整拋光墊26以使拋光墊26具有徑向的壓縮率分布。拋光墊26之經調整的區域壓縮率變大且變軟。 拋光墊調整部4具備刷子保持部41、刷子42、位置調整部43、和上述定盤及定盤驅動部27。 The polishing pad adjustment section 4 adjusts the polishing pad 26 so that the polishing pad 26 has a radial compression rate distribution. The adjusted area compression rate of the polishing pad 26 becomes larger and softer. The polishing pad adjustment section 4 has a brush holding section 41, a brush 42, a position adjustment section 43, and the above-mentioned platen and platen driving section 27.
刷子保持部41具備上下延伸的棒狀的刷子轉動軸部件411。在刷子轉動軸部件411的上端,配置有延伸於水平方向的保持臂412。The brush holding part 41 has a vertically extending rod-shaped brush rotating shaft member 411. At the upper end of the brush rotating shaft member 411, a holding arm 412 extending in the horizontal direction is arranged.
刷子42被配置於保持臂412的前端側的部位。刷子42是由被集束成圓形的複數個尼龍製的毛所構成,且在平面圖中被形成為比拋光墊26的表面更小的形狀。 雖然細節如後述,但藉由使按壓著刷子42的拋光墊旋轉,拋光墊26之與刷子42的接觸區域的壓縮率變高,且在拋光墊26形成有壓縮率分布。 作為刷子42,從提升壓縮率分布的解析能力來看,由被集束的毛所構成的圓柱狀的直徑較佳為5mm以下。此外,刷子42的毛的長度,從抑制當刷子42被按壓到拋光墊26時的由於毛的變形導致的壓縮率的變化的觀點來看,較佳為0.5mm以上15mm以下。 The brush 42 is arranged at the front end side of the holding arm 412. The brush 42 is composed of a plurality of nylon hairs that are bundled into a circular shape, and is formed into a shape smaller than the surface of the polishing pad 26 in a plan view. Although the details are described later, by rotating the polishing pad that presses the brush 42, the compression rate of the contact area of the polishing pad 26 with the brush 42 becomes higher, and a compression rate distribution is formed on the polishing pad 26. As for the brush 42, from the perspective of improving the resolution of the compression rate distribution, the diameter of the cylindrical shape formed by the bundled hair is preferably 5 mm or less. In addition, the length of the bristles of the brush 42 is preferably greater than 0.5 mm and less than 15 mm from the viewpoint of suppressing the change in compression rate due to deformation of the bristles when the brush 42 is pressed against the polishing pad 26.
位置調整部43調整刷子42的位置。位置調整部43使刷子轉動軸部件411升降以藉此調整刷子42的高度位置。位置調整部43使刷子轉動軸部件411繞其軸旋轉以藉此調整拋光墊26上之刷子42的水平方向的位置。The position adjusting unit 43 adjusts the position of the brush 42. The position adjusting unit 43 raises and lowers the brush rotating shaft member 411 to thereby adjust the height position of the brush 42. The position adjusting unit 43 rotates the brush rotating shaft member 411 around its axis to thereby adjust the horizontal position of the brush 42 on the polishing pad 26.
在此,使用拋光頭調整部4,說明調整拋光墊26以具有壓縮率分布的方法。 位置調整部43,基於控制裝置5的控制,如第2圖所示,在使保持臂412位於以實線表示的位置的狀態,將刷子42按壓到拋光墊26。接著,定盤驅動部27,基於控制裝置5的控制,使定盤25旋轉。隨著此定盤25的旋轉,拋光墊26之以二點虛線所示的圓環狀的第1調整區域261被調整。 此外,在使保持臂412位於以二點虛線表示的位置的狀態將刷子42按壓到拋光墊26,當使定盤25旋轉時,拋光墊26之以二點虛線所示的圓環狀的第5調整區域265被調整。 再者,藉由將拋光墊26之按壓著刷子42的位置設定於預定的位置,分別以二點虛線表示的第2調整區域262、第3調整區域263及第4調整區域264被調整。 Here, a method for adjusting the polishing pad 26 to have a compression rate distribution is described using the polishing head adjustment unit 4. The position adjustment unit 43, based on the control of the control device 5, presses the brush 42 against the polishing pad 26 in a state where the holding arm 412 is located at a position indicated by a solid line as shown in FIG. 2. Next, the plate drive unit 27 rotates the plate 25 based on the control of the control device 5. As the plate 25 rotates, the first adjustment area 261 of the polishing pad 26 in an annular shape indicated by a two-dot dashed line is adjusted. In addition, when the brush 42 is pressed against the polishing pad 26 with the holding arm 412 positioned at the position indicated by the two-dot dashed line, the fifth adjustment area 265 of the polishing pad 26 in the form of a ring indicated by the two-dot dashed line is adjusted when the plate 25 is rotated. Furthermore, by setting the position of the polishing pad 26 pressing the brush 42 at a predetermined position, the second adjustment area 262, the third adjustment area 263, and the fourth adjustment area 264 indicated by the two-dot dashed line are adjusted.
經調整的區域(調整區域)的壓縮率變得大於並未調整的區域(未調整區域)的壓縮率,例如位於第1調整區域261的內側的未調整區域260的壓縮率。 此外,調整區域的壓縮率隨著刷子42的相對於拋光墊26的按壓量越大(刷子42的高度位置越低)而變大。 此外,調整區域的壓縮率,在刷子42的相對於拋光墊26的按壓量相同的情況,隨著調整時間越長而變大。 此外,未調整區域及各調整區域的厚度,與刷子42的相對於拋光墊26的按壓量無關而實質上相等。 因此,拋光墊調整部4能夠將圓環狀的調整區域形成於拋光墊26,使得彼此壓縮率不同的區域並排於拋光墊26的徑向,且具有壓縮率分布的區域的厚度實質上相等。也就是,所謂的壓縮率分布,是指由壓縮率不同的圓環狀的調整區域所形成的分布。 The compression rate of the adjusted area (adjusted area) becomes greater than the compression rate of the unadjusted area (unadjusted area), for example, the compression rate of the unadjusted area 260 located inside the first adjustment area 261. In addition, the compression rate of the adjustment area increases as the amount of pressure of the brush 42 relative to the polishing pad 26 increases (the lower the height position of the brush 42). In addition, the compression rate of the adjustment area increases as the adjustment time increases when the amount of pressure of the brush 42 relative to the polishing pad 26 is the same. In addition, the thickness of the unadjusted area and each adjusted area is substantially equal regardless of the amount of pressure of the brush 42 relative to the polishing pad 26. Therefore, the polishing pad adjustment section 4 can form an annular adjustment area on the polishing pad 26 so that areas with different compression rates are arranged side by side in the radial direction of the polishing pad 26, and the thickness of the areas with compression rate distribution is substantially equal. That is, the so-called compression rate distribution refers to the distribution formed by annular adjustment areas with different compression rates.
此外,拋光墊26之壓縮率越高的區域,拋光時的加工裕度會變得越小。 因此,舉例而言,為了使外側的區域的壓縮率比內側的區域的壓縮率更高,藉由將壓縮率分布形成於拋光墊26,能夠使晶圓W之外側的區域的加工裕度比內側的區域的加工裕度更小。 In addition, the higher the compression rate of the polishing pad 26, the smaller the processing margin during polishing becomes. Therefore, for example, in order to make the compression rate of the outer area higher than the compression rate of the inner area, by forming the compression rate distribution on the polishing pad 26, the processing margin of the outer area of the wafer W can be made smaller than the processing margin of the inner area.
另外,在第2圖,儘管例示壓縮率彼此不同之圓環狀的調整區域為5個的情況,但也可以是1個以上4個以下,也可以是6個以上。 此外,複數個調整區域的寬度可以相同也可以不同。 此外,壓縮率分布可以被形成為外側的區域的壓縮率比內側的區域的壓縮率更大,也可以被形成為外側的區域的壓縮率比內側的區域的壓縮率更小。 此外,在使刷子42在水平方向移動的同時,也可以調整拋光墊26整體。在調整拋光墊26整體的情況,也可以使用在平面圖中與拋光墊26相同大小或比拋光墊26更大的刷子。此外,可以將在平面圖中大小不同的複數個刷子42附接到保持臂412並且根據拋光墊26的調整區域的大小選擇刷子42。 In addition, although FIG. 2 shows an example of five annular adjustment areas with different compression rates, the number may be one or more and four or less, or six or more. In addition, the widths of the plurality of adjustment areas may be the same or different. In addition, the compression rate distribution may be formed so that the compression rate of the outer area is greater than that of the inner area, or may be formed so that the compression rate of the outer area is less than that of the inner area. In addition, while the brush 42 is moved in the horizontal direction, the entire polishing pad 26 may be adjusted. When adjusting the entire polishing pad 26, a brush that is the same size as the polishing pad 26 or larger than the polishing pad 26 in the plan view may be used. Furthermore, a plurality of brushes 42 of different sizes in plan view may be attached to the holding arm 412 and the brush 42 may be selected according to the size of the adjustment area of the polishing pad 26.
控制裝置5控制拋光部2及拋光墊調整部4。如第3圖所示,控制裝置5具備輸入部51、記憶部52、和控制部53。The control device 5 controls the polishing section 2 and the polishing pad adjustment section 4. As shown in FIG. 3 , the control device 5 includes an input section 51, a memory section 52, and a control section 53.
輸入部51是由例如觸控面板或物理按鈕所構成。輸入部51被用於例如透過作業者之關於晶圓W的拋光的各種設定的輸入操作,且將對應輸入操作的訊號輸出到控制部53。 作為被輸入的設定,能夠例示晶圓W之被拋光面W1的目標形狀(以下,有時被稱為「晶圓W的目標形狀」。 另外,輸入部51也可以由連接到控制裝置5的外部網路取得關於晶圓W的拋光的各種設定資訊。 The input unit 51 is composed of, for example, a touch panel or a physical button. The input unit 51 is used, for example, for inputting various settings related to the polishing of the wafer W by the operator, and outputs a signal corresponding to the input operation to the control unit 53. As the input setting, the target shape of the polished surface W1 of the wafer W (hereinafter, sometimes referred to as the "target shape of the wafer W") can be exemplified. In addition, the input unit 51 can also obtain various setting information related to the polishing of the wafer W from an external network connected to the control device 5.
在此,作為表示晶圓W的目標形狀的指標,能夠例示ESFQR、ZDD(Z-height Double Differentiation)及GBIR(Global flatness Back reference Ideal Range)。Here, as indicators indicating the target shape of the wafer W, ESFQR, ZDD (Z-height Double Differentiation), and GBIR (Global flatness Back reference Ideal Range) can be exemplified.
ESFQR是表示在晶圓W的外周部(邊緣)的部位平坦度(site flatness)的指標。GBIR是表示晶圓W的總體平坦度(global flatness)的指標。ESFQR及GBIR是透過平坦度測量裝置(例如,KLA-Tencor公司製:Wafer sight 2)來測量。ESFQR is an index indicating the site flatness at the periphery (edge) of the wafer W. GBIR is an index indicating the global flatness of the wafer W. ESFQR and GBIR are measured by a flatness measurement device (for example, Wafer sight 2 manufactured by KLA-Tencor).
ESFQR是將晶圓W的外周部分割為大量(例如72個)的扇形的區域(部位),且以藉由最小平方法計算部位內的數據之部位內平面作為基準之距離此部位內平面的位移量,各個部位有1個數據。ESFQR divides the outer periphery of the wafer W into a large number (e.g. 72) of sector-shaped regions (parts), and uses the plane within the part, which is used to calculate the data within the part, as the reference displacement from the plane within the part, with one data for each part.
ZDD是表示晶圓W的外周部附近的斜率的變化(曲率)的指標。ZDD是藉由二次微分從晶圓W的中心到最外周的晶圓W的位移輪廓來獲得。 ZDD為正的值的情況是表示表面在回彈方向發生位移,相反地負的值的情況是表示表面在下垂方向發生位移。ZDD的值越接近0,表示晶圓W的外周部附近沒有傾斜(平坦的)。 ZDD is an indicator that indicates the change in slope (curvature) near the periphery of the wafer W. ZDD is obtained by taking the displacement profile of the wafer W from the center to the outermost periphery of the wafer W by the second derivative. A positive value of ZDD indicates that the surface is displaced in the rebound direction, whereas a negative value indicates that the surface is displaced in the droop direction. The closer the ZDD value is to 0, the less inclined (flat) the wafer W is near the periphery.
記憶部52記憶例如關於晶圓W的拋光的各種資訊以能夠藉由控制部53讀取上述資訊。作為關於晶圓W的拋光的資訊,能夠例示:用於拋光墊26的壓縮率分布的演算的第1相關資訊、和用於拋光墊26的調整條件的演算的第2相關資訊。 另外,也可以將第1相關資訊及第2相關資訊儲存在例如被設置於遠離單面拋光裝置1的場所的伺服器裝置。在此情況,也可以使被儲存在伺服器裝置的資訊能夠藉由複數個單面拋光裝置1利用。 The memory unit 52 stores various information about the polishing of the wafer W so that the control unit 53 can read the information. As information about the polishing of the wafer W, the first related information used for calculating the compression rate distribution of the polishing pad 26 and the second related information used for calculating the adjustment conditions of the polishing pad 26 can be exemplified. In addition, the first related information and the second related information can also be stored in a server device that is located at a location far away from the single-sided polishing device 1. In this case, the information stored in the server device can also be used by a plurality of single-sided polishing devices 1.
第1相關資訊表示預先設定的拋光條件(例如將晶圓W按壓到拋光墊26的壓力或拋光時間)之拋光墊26的徑向的壓縮率分布、與單面拋光後之晶圓W的形狀的相關性。 在此,如果單面拋光前之晶圓W的形狀經常相同,則第1相關資訊可以是上述構成。但是,在單面拋光前之晶圓W的形狀有時不同的情況,作為第1相關資訊,也可以作為表示拋光墊26的徑向的壓縮率分布、與單面拋光前後之晶圓W的形狀的相關關係的資訊來應用。 此外,如果拋光條件經常相同,則第1相關資訊可以是上述構成。但是,在拋光條件有時不同的情況,作為第1相關資訊,也可以作為表示拋光條件、拋光墊26的徑向的壓縮率分布、與單面拋光前後(或單面拋光後)之晶圓W的形狀的相關關係的資訊來應用。 The first related information indicates the correlation between the radial compression rate distribution of the polishing pad 26 and the shape of the wafer W after single-sided polishing under the preset polishing conditions (e.g., the pressure or polishing time for pressing the wafer W to the polishing pad 26). Here, if the shape of the wafer W before single-sided polishing is always the same, the first related information may be the above-mentioned structure. However, in the case where the shape of the wafer W before single-sided polishing is sometimes different, as the first related information, information indicating the correlation between the radial compression rate distribution of the polishing pad 26 and the shape of the wafer W before and after single-sided polishing may be applied. In addition, if the polishing conditions are always the same, the first related information may be the above-mentioned structure. However, when the polishing conditions are sometimes different, the first related information may be information indicating the correlation between the polishing conditions, the radial compression rate distribution of the polishing pad 26, and the shape of the wafer W before and after single-sided polishing (or after single-sided polishing).
第2相關資訊表示拋光墊26的徑向的壓縮率分布、與拋光墊26的調整條件的相關性。作為包含第2相關資訊的調整條件,能夠例示刷子42的相對於拋光墊26的按壓位置、按壓量及調整時間。 另外,調整條件也可以進一步包含刷子42的大小或毛的硬度。 The second related information indicates the correlation between the radial compression rate distribution of the polishing pad 26 and the adjustment condition of the polishing pad 26. As the adjustment condition including the second related information, the pressing position, pressing amount and adjustment time of the brush 42 relative to the polishing pad 26 can be exemplified. In addition, the adjustment condition may further include the size of the brush 42 or the hardness of the bristles.
另外,上述的第1相關資訊及第2相關資訊可以是具有表格結構的資訊,也可以是以函數表示的資訊。In addition, the first related information and the second related information mentioned above may be information having a table structure or information expressed as a function.
控制部53具備CPU,CPU執行儲存於記憶部52的程式以藉此實現各種功能。控制部53具備資訊取得部531、壓縮率分布演算部532、拋光墊調整條件演算部533、拋光墊調整控制部534、和拋光控制部535。The control unit 53 includes a CPU, and the CPU implements various functions by executing the program stored in the memory unit 52. The control unit 53 includes an information acquisition unit 531, a compression rate distribution calculation unit 532, a polishing pad adjustment condition calculation unit 533, a polishing pad adjustment control unit 534, and a polishing control unit 535.
資訊取得部531從記憶部52取得第1相關資訊及第2相關資訊。 資訊取得部531,舉例而言,取得使用輸入部51所設定之表示晶圓W的目標形狀的目標形狀資訊。 The information acquisition unit 531 acquires the first related information and the second related information from the storage unit 52. The information acquisition unit 531, for example, acquires target shape information indicating the target shape of the wafer W set using the input unit 51.
壓縮率分布演算部532係基於由資訊取得部531取得的目標形狀資訊及第1相關資訊,求出根據單面拋光後的晶圓W的目標形狀之拋光墊26的徑向的壓縮率分布。The compression rate distribution calculation unit 532 obtains the radial compression rate distribution of the polishing pad 26 according to the target shape of the wafer W after single-side polishing based on the target shape information and the first correlation information acquired by the information acquisition unit 531.
另外,在單面拋光前之晶圓W的形狀有時不同的情況,壓縮率分布演算部532也可以基於包含單面拋光前之晶圓W的形狀的第1相關資訊,求出拋光墊26的徑向的壓縮率分布。在此情況,資訊取得部531可以由輸入部51取得表示單面拋光前的形狀的資訊,也可以由形狀的測量裝置取得表示單面拋光前的形狀的資訊。 此外,在拋光條件有時不同的情況,壓縮率分布演算部532也可以基於包含拋光條件的第1相關資訊,求出拋光墊26的徑向的壓縮率分布。在此情況,資訊取得部531也可以由輸入部51取得表示拋光條件的資訊。 In addition, when the shape of the wafer W before single-sided polishing is sometimes different, the compression rate distribution calculation unit 532 can also obtain the radial compression rate distribution of the polishing pad 26 based on the first relevant information including the shape of the wafer W before single-sided polishing. In this case, the information acquisition unit 531 can obtain the information indicating the shape before single-sided polishing from the input unit 51, or obtain the information indicating the shape before single-sided polishing from the shape measuring device. In addition, when the polishing conditions are sometimes different, the compression rate distribution calculation unit 532 can also obtain the radial compression rate distribution of the polishing pad 26 based on the first relevant information including the polishing conditions. In this case, the information acquisition unit 531 may also acquire information indicating the polishing conditions from the input unit 51.
拋光墊調整條件演算部533係基於由資訊取得部531取得的第2相關資訊,求出用於使拋光墊26的壓縮率分布成為由壓縮率分布演算部532求出的壓縮率分布的調整條件。The polishing pad adjustment condition calculation unit 533 obtains an adjustment condition for making the compression rate distribution of the polishing pad 26 equal to the compression rate distribution obtained by the compression rate distribution calculation unit 532 based on the second correlation information obtained by the information acquisition unit 531.
拋光墊調整控制部534控制拋光墊調整部4以基於由拋光墊調整條件演算部533求出的調整條件調整拋光墊26。The polishing pad adjustment control unit 534 controls the polishing pad adjustment unit 4 to adjust the polishing pad 26 based on the adjustment condition obtained by the polishing pad adjustment condition calculation unit 533 .
拋光控制部535控制拋光部2,使拋光頭21及拋光墊26旋轉,藉此拋光晶圓W的被拋光面W1。The polishing control unit 535 controls the polishing unit 2 to rotate the polishing head 21 and the polishing pad 26 , thereby polishing the polished surface W1 of the wafer W.
<晶圓的製造方法> 接著,說明包含使用單面拋光裝置1之晶圓W的單面拋光方法之晶圓W的製造方法。 如第4圖所示,晶圓W的製造方法具備:提拉步驟(步驟S1)、塊加工步驟(步驟S2)、切片步驟(步驟S3)、前處理步驟(步驟S4)、兩面同時拋光步驟(步驟S5)、作為精加工步驟的單面精加工步驟(步驟S6)、洗淨步驟(步驟S7)、和晶圓最終檢查步驟(步驟S8)。 <Wafer Manufacturing Method> Next, a wafer W manufacturing method including a single-side polishing method of the wafer W using the single-side polishing device 1 is described. As shown in FIG. 4 , the wafer W manufacturing method includes a pulling step (step S1), a block processing step (step S2), a slicing step (step S3), a pre-processing step (step S4), a double-side simultaneous polishing step (step S5), a single-side finishing step as a finishing step (step S6), a cleaning step (step S7), and a wafer final inspection step (step S8).
在步驟S1的提拉步驟中,使用柴可拉斯基(Czochralski)法,從矽熔液提拉圓柱狀的矽單晶。In the pulling step of step S1, a cylindrical silicon single crystal is pulled from a silicon melt using the Czochralski method.
在步驟S2的塊加工步驟中,進行單晶錠的外周研磨,且根據結晶方位進行開槽(notch)加工。接著,透過例如帶鋸(band saw),將單晶錠切斷為複數個塊。In the block processing step of step S2, the outer periphery of the single crystal ingot is ground and notched according to the crystal orientation. Then, the single crystal ingot is cut into a plurality of blocks by, for example, a band saw.
在步驟S3的切片步驟中,透過內周刃切斷機、線鋸(wire saw)等,塊被切片為例如厚度1mm左右的複數個晶圓W。In the slicing step of step S3 , the block is sliced into a plurality of wafers W having a thickness of about 1 mm, for example, by an inner peripheral blade cutter, a wire saw, or the like.
在步驟S4的前處理步驟中,在進行倒角加工的同時,以例如氧化鋁(alumina)拋光材等進行粗拋光(lapping),使得晶圓W兩面成為平行。接著,根據必要以施加蝕刻等後,進行使晶圓W表面的凹凸消失的平坦化加工。In the pre-processing step of step S4, while performing chamfering, rough polishing (lapping) is performed with, for example, an alumina polishing material to make the two surfaces of the wafer W parallel. Then, after applying etching or the like as necessary, a flattening process is performed to eliminate the unevenness on the surface of the wafer W.
在步驟S5的兩面同時拋光步驟中,對進行了前處理的晶圓W進行提高平坦度的鏡面精加工。使用例如膠體二氧化矽(colloidal silica)液等進行兩面拋光(polishing),進一步提高平坦度以獲得預定平坦度的晶圓W。In the double-sided polishing step of step S5, the pre-processed wafer W is subjected to mirror finishing to improve the flatness. For example, the double-sided polishing is performed using colloidal silica liquid to further improve the flatness and obtain a wafer W with a predetermined flatness.
步驟S6的單面精加工步驟包含本發明的晶圓W的單面拋光方法。在單面精加工步驟中,使用單面拋光裝置1,拋光以兩面同時拋光步驟所得到的晶圓W的被拋光面W1。 藉由透過單面精加工步驟施加拋光加工,在除去晶圓W的被拋光面W1的劃痕及損傷(damage)的同時,能夠調整被拋光面W1的表面粗糙度。 有關單面精加工步驟的細節如後述。 The single-sided finishing step of step S6 includes the single-sided polishing method of the wafer W of the present invention. In the single-sided finishing step, the polished surface W1 of the wafer W obtained by the simultaneous polishing step of both sides is polished using the single-sided polishing device 1. By applying the polishing process through the single-sided finishing step, the surface roughness of the polished surface W1 of the wafer W can be adjusted while removing scratches and damage (damage) on the polished surface W1 of the wafer W. The details of the single-sided finishing step are described later.
在步驟S7的洗淨步驟中,透過例如鹼性溶液等,洗淨以單面精加工步驟獲得的晶圓W。In the cleaning step of step S7, the wafer W obtained in the single-side finishing step is cleaned by, for example, an alkaline solution.
在步驟S8的晶圓最終檢查步驟中,使用晶圓表面檢查裝置等,檢查存在於晶圓W上的表面顆粒或劃痕等。在進行品質上必要的檢查後,將合格品包裝、出貨。In the final wafer inspection step of step S8, a wafer surface inspection device is used to inspect surface particles or scratches on the wafer W. After the necessary quality inspection, qualified products are packaged and shipped.
接著,說明步驟S6的單面精加工步驟的細節。 如第5圖所示,單面精加工步驟具備:相關資訊取得步驟(步驟S61)、目標形狀資訊取得步驟(步驟S62)、壓縮率分布演算步驟(步驟S63)、拋光墊調整條件演算步驟(步驟S64)、拋光墊調整步驟(步驟S65)、晶圓設置步驟(步驟S66)、拋光步驟(步驟S67)、和晶圓取出步驟(步驟S68)。 Next, the details of the single-sided finishing step of step S6 are described. As shown in FIG. 5, the single-sided finishing step includes: a related information acquisition step (step S61), a target shape information acquisition step (step S62), a compression rate distribution calculation step (step S63), a polishing pad adjustment condition calculation step (step S64), a polishing pad adjustment step (step S65), a wafer setting step (step S66), a polishing step (step S67), and a wafer removal step (step S68).
在步驟S61的相關資訊取得步驟中,控制部53的資訊取得部531從記憶部52取得第1相關資訊及第2相關資訊。In the relevant information acquisition step of step S61 , the information acquisition unit 531 of the control unit 53 acquires the first relevant information and the second relevant information from the memory unit 52 .
在步驟S62的目標形狀資訊取得步驟中,資訊取得部531取得基於作業者對輸入部51的輸入操作之目標形狀資訊。舉例而言,資訊取得部531取得表示ESFQR、ZDD或GBIR的資訊以作為目標形狀資訊。另外,資訊取得部531也可以經由輸入部51從外部網路取得目標形狀資訊。In the target shape information acquisition step of step S62, the information acquisition unit 531 acquires the target shape information based on the operator's input operation to the input unit 51. For example, the information acquisition unit 531 acquires information indicating ESFQR, ZDD, or GBIR as the target shape information. In addition, the information acquisition unit 531 may also acquire the target shape information from an external network via the input unit 51.
在步驟S63的壓縮率分布演算步驟中,壓縮率分布演算部532基於由相關資訊取得步驟取得的第1相關資訊、和由目標形狀取得步驟取得的目標形狀資訊,求出用於使單面拋光後的晶圓W的形狀成為目標形狀的拋光墊26的壓縮率分布。In the compression rate distribution calculation step of step S63, the compression rate distribution calculation unit 532 obtains the compression rate distribution of the polishing pad 26 for making the shape of the wafer W after single-side polishing become the target shape based on the first relevant information obtained in the relevant information acquisition step and the target shape information obtained in the target shape acquisition step.
在此,在表示目標形狀資訊的指標為ESFQR或ZDD的情況,具有透過步驟S65的步驟所形成之具有彼此不同的壓縮率的複數個區域較佳為:由2個區域所構成,且如第6圖所示,包含:並未調整的圓形的1個未調整區域26A、和包圍未調整區域26A之經調整為圓環狀的1個調整區域26B。 另一方面,在表示目標形狀資訊的指標為ESFQR的情況,調整區域26B在將拋光墊26的旋轉中心C設為0%的位置且將晶圓W之距離拋光墊26的旋轉中心C最遠之外緣上的位置設為100%的位置的情況,較佳為:將比99%的位置更外側且比100%的位置更內側的位置設為內緣之圓環狀的區域,且壓縮率比內側的未調整區域26A更大的區域。 另外,在表示目標形狀資訊的指標為ZDD的情況,調整區域26B可以被形成於與ESFQR的情況相同的位置,也可以被形成於比ESFQR的情況更內側或外側。 調整區域26B的壓縮率及寬度,根據透過目標形狀資訊所表示的ESFQR或ZDD的值而不同。 Here, when the indicator representing the target shape information is ESFQR or ZDD, the plurality of regions having different compression rates formed by step S65 are preferably composed of two regions, as shown in FIG6 , including: an unadjusted circular region 26A, and an adjusted region 26B that is adjusted to a circular ring shape and surrounds the unadjusted region 26A. On the other hand, when the index representing the target shape information is ESFQR, the adjustment area 26B is preferably formed at the same position as in the case of ESFQR, or at a position further inside or outside the outer edge of the wafer W from the rotation center C of the polishing pad 26 when the rotation center C of the polishing pad 26 is set to 0% and the position of the wafer W from the rotation center C of the polishing pad 26 is set to 100%. The area is an annular area with a larger compression rate than the inner unadjusted area 26A. In addition, when the index representing the target shape information is ZDD, the adjustment area 26B may be formed at the same position as in the case of ESFQR, or may be formed further inside or outside than in the case of ESFQR. The compression rate and width of the adjustment area 26B vary according to the value of ESFQR or ZDD indicated by the target shape information.
在此,若要具體說明拋光部2具備擺動驅動部的情況之上述100%的位置,在拋光部2具備1個拋光頭21的情況,拋光頭21被配置於擺動幅度的中心的情況的晶圓W之距離拋光墊26的旋轉中心C最遠之外緣上的位置為100%的位置。 此外,在拋光部2具備複數個拋光頭21的情況,各個拋光頭21被配置於擺動幅度的中心的情況的晶圓W之距離拋光墊26的旋轉中心最遠之外緣上的位置為100%的位置。如果用另一種表達方式,複數個拋光頭21的中心距離拋光墊26的中心等距離的情況的晶圓W之距離拋光墊26的旋轉中心C最遠之外緣上的位置為100%的位置。 Here, to specifically explain the above 100% position in the case where the polishing section 2 has a swing drive section, when the polishing section 2 has one polishing head 21, the position of the wafer W at the farthest outer edge from the rotation center C of the polishing pad 26 when the polishing head 21 is arranged at the center of the swing amplitude is the 100% position. In addition, when the polishing section 2 has a plurality of polishing heads 21, the position of each polishing head 21 at the farthest outer edge from the rotation center of the polishing pad 26 when the polishing head 21 is arranged at the center of the swing amplitude is the 100% position. If expressed in another way, when the centers of the multiple polishing heads 21 are equidistant from the center of the polishing pad 26, the position of the wafer W at the farthest outer edge from the rotation center C of the polishing pad 26 is the 100% position.
透過使用這樣的壓縮率分布的拋光墊26的拋光,能夠使以未調整區域26A拋光之晶圓W外周部以外的區域的加工裕度大致相同,另一方面,能夠使以調整區域26B拋光之晶圓W外周部的加工裕度比其內側的區域更小。特別是,將調整區域26B設為內緣比99%的位置更外側且比100%的位置更內側的位置之圓環狀的區域,藉由僅調整拋光墊26之接觸晶圓W外周部的區域,能夠不影響晶圓W整體的形狀並控制ESFQR或ZDD等的外周部形狀。 另外,調整區域26B的外緣的位置並未特別限定,但在第6圖中,顯示120%的位置。 By using such a compression rate distribution of the polishing pad 26 for polishing, the processing margin of the area other than the outer periphery of the wafer W polished by the unadjusted area 26A can be made roughly the same, and on the other hand, the processing margin of the outer periphery of the wafer W polished by the adjusted area 26B can be made smaller than the area inside. In particular, by setting the adjustment area 26B to a circular area whose inner edge is further outside than the 99% position and further inside than the 100% position, by adjusting only the area of the polishing pad 26 that contacts the outer periphery of the wafer W, the outer periphery shape such as ESFQR or ZDD can be controlled without affecting the overall shape of the wafer W. In addition, the position of the outer edge of the adjustment area 26B is not particularly limited, but in Figure 6, the position of 120% is shown.
此外,在表示目標形狀資訊的指標為GBIR的情況,透過步驟S65的步驟所形成之具有彼此不同的壓縮率的複數個區域包含3個以上的區域,且從內側起第3個區域較佳為:在將拋光墊26的旋轉中心C設為0%的位置且將晶圓W的距離拋光墊26的旋轉中心最遠之外緣上的位置設為100%的位置的情況,以比100%的位置更內側的位置為內緣之圓環狀的區域。舉例而言,中心為0%的位置且外緣為25%的位置的圓形的未調整區域、內緣為25%的位置且外緣為55%的位置的圓環狀的第1調整區域、以及內緣為55%的位置且外緣為120%的位置的圓環狀的第2調整區域的壓縮率較佳為彼此不同。 各個調整區域26B的壓縮率及寬度根據透過目標形狀資訊來表示的GBIR的值而不同。 Furthermore, when the indicator representing the target shape information is GBIR, the plurality of regions having different compression rates formed by step S65 include more than three regions, and the third region from the inner side is preferably: a circular region with a position further inner than the 100% position as the inner edge when the rotation center C of the polishing pad 26 is set to the 0% position and the position of the wafer W on the outer edge farthest from the rotation center of the polishing pad 26 is set to the 100% position. For example, the compression rates of the circular unadjusted area with the center at 0% and the outer edge at 25%, the annular first adjustment area with the inner edge at 25% and the outer edge at 55%, and the annular second adjustment area with the inner edge at 55% and the outer edge at 120% are preferably different from each other. The compression rate and width of each adjustment area 26B are different according to the value of GBIR represented by the target shape information.
透過使用這樣的壓縮率分布的拋光墊26的拋光,能夠使以徑向的各個區域拋光的晶圓W的加工裕度向外側的區域階段性變小,且能夠精細地控制晶圓W的形狀。By performing polishing using the polishing pad 26 having such a compression rate distribution, the processing margin of the wafer W polished in each radial region can be gradually reduced toward the outer region, and the shape of the wafer W can be finely controlled.
另外,也可以將中心為0%的位置且外緣為25%的位置的圓形的區域設為調整區域。 此外,也可以將內緣為25%的位置且外緣為55%的位置的圓環狀的區域設為未調整區域。在此情況,也能夠使晶圓W的中心部的加工裕度較小。 藉由如上所述地變更拋光墊26的壓縮率分布,能夠使晶圓W的加工裕度的分布在晶圓W面內變化。此外,藉由配合晶圓W的拋光前形狀選擇壓縮率分布,能夠製造更平坦的晶圓W。 In addition, a circular area with the center at 0% and the outer edge at 25% can be set as an adjustment area. In addition, a ring-shaped area with the inner edge at 25% and the outer edge at 55% can be set as an unadjusted area. In this case, the processing margin of the center of the wafer W can also be made smaller. By changing the compression rate distribution of the polishing pad 26 as described above, the distribution of the processing margin of the wafer W can be changed within the surface of the wafer W. In addition, by selecting the compression rate distribution according to the shape of the wafer W before polishing, a flatter wafer W can be manufactured.
在步驟S64的拋光墊調整條件演算步驟中,拋光墊調整條件演算部533係基於由相關資訊取得步驟取得的第2相關資訊,求出用於使拋光墊26的壓縮率分布成為以壓縮率分布演算步驟求出的壓縮率分布之調整條件。In the polishing pad adjustment condition calculation step of step S64, the polishing pad adjustment condition calculation unit 533 obtains an adjustment condition for making the compression rate distribution of the polishing pad 26 equal to the compression rate distribution obtained in the compression rate distribution calculation step based on the second correlation information obtained in the correlation information acquisition step.
在步驟S65的拋光墊調整步驟中,拋光墊調整控制部534係基於以拋光墊調整條件演算步驟求出的調整條件,控制拋光墊調整部4的位置調整部43及定盤驅動部27,且調整拋光墊26。 透過此拋光墊調整步驟,可以獲得能夠使晶圓W的形狀成為目標形狀的拋光墊26。 In the polishing pad adjustment step of step S65, the polishing pad adjustment control unit 534 controls the position adjustment unit 43 and the platen drive unit 27 of the polishing pad adjustment unit 4 based on the adjustment conditions obtained in the polishing pad adjustment condition calculation step, and adjusts the polishing pad 26. Through this polishing pad adjustment step, a polishing pad 26 that can make the shape of the wafer W become the target shape can be obtained.
在步驟S66的晶圓設置步驟中,將在兩面同時拋光步驟中獲得的晶圓W設置於單面拋光裝置1。In the wafer setting step of step S66, the wafer W obtained in the double-sided polishing step is set in the single-sided polishing device 1.
在步驟S67的拋光步驟中,拋光控制部535係基於預先設定的拋光條件,控制拋光部2的頭升降部23、頭驅動部24、定盤驅動部27、晶圓加壓力調整部28、拋光液供給部29,在使拋光頭21擺動的同時,使用在拋光墊調整部中所調整的拋光墊26,拋光晶圓W。 透過此拋光步驟,可以獲得目標形狀的晶圓W。 In the polishing step of step S67, the polishing control unit 535 controls the head lifting unit 23, the head driving unit 24, the platen driving unit 27, the wafer pressure adjustment unit 28, and the polishing liquid supply unit 29 of the polishing unit 2 based on the preset polishing conditions, and polishes the wafer W using the polishing pad 26 adjusted in the polishing pad adjustment unit while swinging the polishing head 21. Through this polishing step, a wafer W of a target shape can be obtained.
在步驟S68的晶圓取出步驟中,從單面拋光裝置1取出晶圓W。經取出的晶圓W在步驟S7的洗淨步驟中被洗淨。In the wafer unloading step of step S68, the wafer W is unloaded from the single-side polishing apparatus 1. The unloaded wafer W is cleaned in the cleaning step of step S7.
<第1實施形態的效果> 根據第1實施形態,單面拋光裝置1具備以下步驟:壓縮率分布演算步驟,求出能夠使拋光後的晶圓W成為目標形狀之拋光墊26的徑向的壓縮率分布;拋光墊調整步驟,調整拋光墊26以具有所求出的壓縮率分布;和拋光步驟,使用經調整的拋光墊26拋光晶圓W。 如此一來,藉由配合晶圓W的目標形狀以調整拋光墊26的徑向的壓縮率分布,能夠透過使用該拋光墊26來獲得所需的形狀的晶圓W。 <Effect of the first embodiment> According to the first embodiment, the single-sided polishing device 1 has the following steps: a compression rate distribution calculation step to obtain the radial compression rate distribution of the polishing pad 26 that can make the polished wafer W become a target shape; a polishing pad adjustment step to adjust the polishing pad 26 to have the obtained compression rate distribution; and a polishing step to polish the wafer W using the adjusted polishing pad 26. In this way, by adjusting the radial compression rate distribution of the polishing pad 26 according to the target shape of the wafer W, the wafer W of the desired shape can be obtained by using the polishing pad 26.
作為拋光墊26,使用麂皮型的拋光墊。 因此,能夠容易地在拋光墊26形成壓縮率分布。 As the polishing pad 26, a suede type polishing pad is used. Therefore, it is possible to easily form a compression rate distribution on the polishing pad 26.
作為在拋光墊26形成壓縮率分布的方法,在使麂皮型的拋光墊26旋轉的同時,藉由將刷子42按壓到拋光墊26,使用形成與其他的區域具有不同的壓縮率的圓環狀的區域的方法。 因此,透過僅僅使用刷子42且使拋光墊26旋轉的簡單的方法,能夠在拋光墊26形成壓縮率分布。 特別是,藉由使用毛變形的刷子42調整麂皮型的拋光墊26而不是像磨石那樣的切削拋光墊26的構成,能夠效率良好地微調整壓縮率而不使拋光墊26的厚度實質上變化。此外,在使用磨石調整拋光墊26的情況,儘管可能會發生磨石成分附著在拋光墊26所造成的LPD(Light Point Defect)的惡化,但藉由使用刷子42,能夠抑制LPD的惡化。 As a method for forming a compression rate distribution on the polishing pad 26, a method is used in which a ring-shaped area having a different compression rate from other areas is formed by pressing a brush 42 against the polishing pad 26 while rotating the suede-type polishing pad 26. Therefore, a compression rate distribution can be formed on the polishing pad 26 by a simple method of rotating the polishing pad 26 using only the brush 42. In particular, by adjusting the suede-type polishing pad 26 using the brush 42 with deformed bristles instead of the structure of the polishing pad 26 that is cut like a grindstone, the compression rate can be finely adjusted efficiently without substantially changing the thickness of the polishing pad 26. In addition, when using a grindstone to adjust the polishing pad 26, although the LPD (Light Point Defect) may be deteriorated due to the grindstone component adhering to the polishing pad 26, the deterioration of LPD can be suppressed by using the brush 42.
在設定ESFQR以作為表示晶圓W的目標形狀的指標的情況,拋光墊調整部4基於拋光墊調整控制部534的控制,較佳為將圓環狀的區域形成於拋光墊26以包含壓縮率彼此不同之圓形的未調整區域26A和圓環狀的調整區域26B。在此情況,調整區域26B被形成為以比99%的位置更外側且比100%的位置更內側的位置為內緣的圓環狀,且具有比未調整區域26A更大的壓縮率。 藉由這樣的構成,能夠高精度地控制晶圓W外周部的形狀。 When ESFQR is set as an indicator indicating the target shape of the wafer W, the polishing pad adjustment unit 4 preferably forms an annular area on the polishing pad 26 to include a circular unadjusted area 26A and an annular adjustment area 26B having different compression rates. In this case, the adjustment area 26B is formed into an annular shape with a position further outside than the 99% position and further inside than the 100% position as the inner edge, and has a greater compression rate than the unadjusted area 26A. By such a configuration, the shape of the outer peripheral portion of the wafer W can be controlled with high precision.
在設定GBIR以作為表示晶圓W的目標形狀的指標的情況,拋光墊調整部4基於拋光墊調整控制部534的控制,較佳為將圓環狀的區域形成於拋光墊26以使壓縮率彼此不同之3個以上的區域並排於徑向。 藉由這樣的構成,能夠高精度地控制晶圓W整體的形狀。 When GBIR is set as an indicator indicating the target shape of the wafer W, the polishing pad adjustment unit 4 preferably forms an annular area on the polishing pad 26 based on the control of the polishing pad adjustment control unit 534 so that three or more areas with different compression rates are arranged side by side in the radial direction. With such a configuration, the overall shape of the wafer W can be controlled with high precision.
拋光墊調整部4係基於拋光墊調整控制部534的控制,使刷子42位於根據壓縮率的高度位置。 因此,透過僅僅調整刷子42的高度位置的簡單的方法,能夠高精度地控制拋光墊26的壓縮率。其結果為,能夠進一步高精度地控制晶圓W的形狀。 The polishing pad adjustment unit 4 is based on the control of the polishing pad adjustment control unit 534, so that the brush 42 is located at a height position according to the compression rate. Therefore, by a simple method of adjusting the height position of the brush 42, the compression rate of the polishing pad 26 can be controlled with high precision. As a result, the shape of the wafer W can be further controlled with high precision.
[第2實施形態] 接著,說明本發明的第2實施形態。 在第2實施形態中,使用複數個單面拋光裝置1,說明將晶圓W的被拋光面W1拋光為彼此不同的形狀的構成。 另外,在第2實施形態中所使用的單面拋光裝置1的構成與第1實施形態的單面拋光裝置1相同,因此說明包含晶圓W的單面拋光方法之晶圓W的製造方法。此外,在晶圓W的製造方法的說明中,有關與第1實施形態相同的步驟,標記同一名稱及同一符號並簡略說明。 [Second embodiment] Next, the second embodiment of the present invention is described. In the second embodiment, a plurality of single-sided polishing devices 1 are used to describe a configuration in which the polished surface W1 of the wafer W is polished into shapes different from each other. In addition, the configuration of the single-sided polishing device 1 used in the second embodiment is the same as that of the single-sided polishing device 1 of the first embodiment, and therefore a method for manufacturing the wafer W including a method for single-sided polishing of the wafer W is described. In addition, in the description of the method for manufacturing the wafer W, the same steps as those in the first embodiment are marked with the same names and symbols and briefly described.
如第4圖所示,第2實施形態的晶圓W的製造方法僅作為精加工步驟的單面精加工步驟(步驟S9)與第1實施形態的製造方法不同。As shown in FIG. 4 , the manufacturing method of the wafer W of the second embodiment differs from the manufacturing method of the first embodiment only in the single-side finishing step (step S9 ) as a finishing step.
如第7圖所示,第2實施形態的單面精加工步驟具備:拋光裝置準備步驟(步驟S91)、拋光裝置選擇步驟(步驟S92)、晶圓設置步驟(步驟S93)、拋光步驟(步驟S67)、和晶圓取出步驟(步驟S68)。As shown in FIG. 7 , the single-sided finishing step of the second embodiment includes: a polishing device preparation step (step S91), a polishing device selection step (step S92), a wafer setting step (step S93), a polishing step (step S67), and a wafer removal step (step S68).
在步驟S91的拋光裝置準備步驟中,對複數個單面拋光裝置1進行以下步驟:相關資訊取得步驟(步驟S61),基於彼此不同的目標形狀以使複數個單面拋光裝置1所具備的拋光墊26的壓縮率分布彼此不同;目標形狀資訊取得步驟(步驟S62);壓縮率分布演算步驟(步驟S63);拋光墊調整條件演算步驟(步驟S64)及拋光墊調整步驟(步驟S65)。 透過此拋光裝置準備步驟,舉例而言,在使用3台單面拋光裝置1的情況,藉由進行基於彼此不同的3個目標形狀的各個步驟,能夠準備彼此具有壓縮率分布不同的拋光墊26之3台單面拋光裝置1。 In the polishing device preparation step of step S91, the following steps are performed on the plurality of single-sided polishing devices 1: a relevant information acquisition step (step S61), based on different target shapes, so that the compression rate distributions of the polishing pads 26 possessed by the plurality of single-sided polishing devices 1 are different from each other; a target shape information acquisition step (step S62); a compression rate distribution calculation step (step S63); a polishing pad adjustment condition calculation step (step S64) and a polishing pad adjustment step (step S65). Through this polishing device preparation step, for example, when three single-sided polishing devices 1 are used, by performing each step based on three different target shapes, three single-sided polishing devices 1 having polishing pads 26 with different compression rate distributions can be prepared.
另外,也可以不將第1相關資訊及第2相關資訊儲存於各個單面拋光裝置1的記憶部52而儲存於伺服器裝置,且各個單面拋光裝置1的資訊取得部531從伺服器裝置取得第1相關資訊及第2相關資訊。 此外,各個單面拋光裝置1的資訊取得部531也可以從各個單面拋光裝置1的輸入部51取得目標形狀資訊。 此外,也可以作業者將目標形狀設定輸入到一併管理複數個單面拋光裝置1的管理裝置,且資訊取得部531取得對應該設定輸入的目標形狀資訊。 In addition, the first related information and the second related information may be stored in a server device instead of the memory unit 52 of each single-sided polishing device 1, and the information acquisition unit 531 of each single-sided polishing device 1 may acquire the first related information and the second related information from the server device. In addition, the information acquisition unit 531 of each single-sided polishing device 1 may acquire the target shape information from the input unit 51 of each single-sided polishing device 1. In addition, the operator may input the target shape setting to a management device that manages a plurality of single-sided polishing devices 1 together, and the information acquisition unit 531 may acquire the target shape information corresponding to the setting input.
在步驟S92的拋光裝置選擇步驟中,從複數個單面拋光裝置1之中選擇用於使拋光對象的晶圓W成為設定目標形狀的單面拋光裝置1。 單面拋光裝置1的選擇也可以係作業者將設定目標形狀設定輸入到管理裝置,且由管理裝置基於對應該設定輸入的資訊來進行。 此外,單面拋光裝置1的選擇,也可以依據作業者的判斷來進行單面拋光裝置1的選擇。 In the polishing device selection step of step S92, a single-sided polishing device 1 for making the wafer W to be polished into a set target shape is selected from a plurality of single-sided polishing devices 1. The selection of the single-sided polishing device 1 may also be performed by the operator inputting the set target shape setting to the management device, and the management device performs the selection based on the information corresponding to the setting input. In addition, the selection of the single-sided polishing device 1 may also be performed based on the judgment of the operator.
在步驟S93的晶圓設置步驟中,將以兩面同時拋光製程獲得的晶圓W設置於以拋光裝置選擇步驟所選擇的單面拋光裝置1。In the wafer setting step S93, the wafer W obtained by the double-sided simultaneous polishing process is set in the single-sided polishing device 1 selected in the polishing device selection step.
步驟S67的拋光步驟以及步驟S68的晶圓取出步驟是在以拋光裝置選擇步驟選擇的單面拋光裝置1中進行。The polishing step of step S67 and the wafer removal step of step S68 are performed in the single-side polishing device 1 selected in the polishing device selection step.
<第2實施形態的效果> 根據第2實施形態,將複數個單面拋光裝置1所分別具有的拋光墊26的徑向的壓縮率分布調整為彼此不同,且使用根據設定目標形狀選擇的單面拋光裝置1拋光晶圓W。 因此,能夠同時獲得彼此不同的所需的形狀的晶圓W。 <Effect of the second embodiment> According to the second embodiment, the radial compression rate distributions of the polishing pads 26 respectively possessed by the plurality of single-sided polishing devices 1 are adjusted to be different from each other, and the wafer W is polished using the single-sided polishing device 1 selected according to the set target shape. Therefore, wafers W of desired shapes different from each other can be obtained at the same time.
[變形例] 以上,儘管已參照圖式以詳述本發明的實施形態,但具體的構成並不限於此實施形態,不脫離本發明的要旨的各種改良及設計的變更等也被包含在本發明中。 [Variations] Although the embodiments of the present invention have been described in detail with reference to the drawings, the specific configuration is not limited to the embodiments, and various improvements and design changes that do not deviate from the gist of the present invention are also included in the present invention.
舉例而言,作為將具有與其他的區域不同的壓縮率之圓環狀的區域形成於拋光墊26的方法儘管例示了固定刷子並使拋光墊26旋轉的方法,但也可以在不使拋光墊26旋轉、或使拋光墊26旋轉的同時使刷子42移動來畫圓。For example, as a method of forming an annular area having a different compression rate from other areas on the polishing pad 26, although a method of fixing the brush and rotating the polishing pad 26 is exemplified, a circle may be drawn by moving the brush 42 without rotating the polishing pad 26 or while rotating the polishing pad 26.
作為調整刷子42的相對於拋光墊26的按壓量的方法,儘管例示了固定拋光墊26的高度位置以調整刷子42的高度位置的方法,但也可以在固定刷子42的高度位置、或變更高度位置的同時使拋光墊26的高度位置變更。As a method of adjusting the amount of pressure of the brush 42 relative to the polishing pad 26, although a method of fixing the height position of the polishing pad 26 to adjust the height position of the brush 42 is exemplified, the height position of the brush 42 may be fixed or changed while the height position is changed.
[實施例] 接著,說明本發明的實施例。另外,本發明並非限定於實施例。 [Example] Next, an example of the present invention will be described. In addition, the present invention is not limited to the example.
[實施例1:拋光墊的調整時間與調整後的拋光墊的性狀的關係] 首先,準備第1實施形態的單面拋光裝置1。此外,準備具有以下的特性之麂皮型的複數個拋光墊26。 拋光墊26的厚度:0.94mm 拋光墊26的壓縮率:26.6% [Example 1: Relationship between polishing pad adjustment time and properties of polishing pad after adjustment] First, a single-sided polishing device 1 of the first embodiment is prepared. In addition, a plurality of suede-type polishing pads 26 having the following characteristics are prepared. Thickness of polishing pad 26: 0.94 mm Compression ratio of polishing pad 26: 26.6%
在單面拋光裝置1安裝上述拋光墊26、和尼龍製的毛的長度為5mm的刷子42。 調整刷子42的水平方向的位置以調整第6圖所示的調整區域26B。此時的調整區域26B的內緣的位置是99.7%的位置,外緣的位置是120%的位置。 此外,調整刷子42的高度位置,使得刷子42的相對於拋光墊26的按壓量成為0.5mm。刷子42的按壓量在毛不彎曲的狀態下在毛的前端接觸拋光墊26的狀態下為0mm。 The above-mentioned polishing pad 26 and the brush 42 made of nylon with a length of 5 mm are installed in the single-sided polishing device 1. The horizontal position of the brush 42 is adjusted to adjust the adjustment area 26B shown in Figure 6. At this time, the position of the inner edge of the adjustment area 26B is 99.7% and the position of the outer edge is 120%. In addition, the height position of the brush 42 is adjusted so that the pressing amount of the brush 42 relative to the polishing pad 26 becomes 0.5 mm. The pressing amount of the brush 42 is 0 mm when the tip of the bristles contacts the polishing pad 26 without bending the bristles.
接著,使定盤25旋轉以進行30秒的調整,獲得實施例1-1的拋光墊26。 此外,將單面拋光裝置1的拋光墊26交換為整體並未調整的拋光墊26後,以除了將調整時間設為60秒以外與實施例1-1的拋光墊26相同的條件,進行拋光墊26的調整,獲得實施例1-2的拋光墊26。 Next, the platen 25 was rotated to perform adjustment for 30 seconds, and the polishing pad 26 of Example 1-1 was obtained. In addition, after the polishing pad 26 of the single-sided polishing device 1 was replaced with the polishing pad 26 that was not adjusted as a whole, the polishing pad 26 was adjusted under the same conditions as the polishing pad 26 of Example 1-1 except that the adjustment time was set to 60 seconds, and the polishing pad 26 of Example 1-2 was obtained.
測量實施例1-1、1-2的拋光墊26之外周部(調整區域)的厚度及壓縮率。將其結果表示於表1。 另外,比較例1的拋光墊26是整體並未調整的拋光墊26。 The thickness and compression rate of the outer periphery (adjustment area) of the polishing pad 26 of Examples 1-1 and 1-2 were measured. The results are shown in Table 1. In addition, the polishing pad 26 of Comparative Example 1 is a polishing pad 26 that is not adjusted as a whole.
[表1]
如表1所示,能夠確認到:與拋光墊26的外周部是否被調整、或調整時間的長度無關,在拋光墊26的外周部的厚度幾乎相同的另一方面,調整時間變得越長,拋光墊26的壓縮率就變得越大。 由此,能夠確認到:藉由調整調整時間的長度,能夠調整壓縮率且不改變拋光墊26整體的厚度。 As shown in Table 1, it can be confirmed that, regardless of whether the outer periphery of the polishing pad 26 is adjusted or the length of the adjustment time, the thickness of the outer periphery of the polishing pad 26 is almost the same, and the longer the adjustment time becomes, the greater the compression rate of the polishing pad 26 becomes. Therefore, it can be confirmed that by adjusting the length of the adjustment time, the compression rate can be adjusted without changing the overall thickness of the polishing pad 26.
[實施例2:拋光墊的壓縮率分布與拋光後的晶圓的形狀的關係] 首先,準備直徑為300mm且被拋光面W1具有相同形狀的複數個晶圓W。此外,將比較例1的拋光墊26(整體的壓縮率為26.6%之均勻的拋光墊26)安裝到單面拋光裝置1。接著,以預先設定的拋光條件拋光晶圓W,獲得比較例2的晶圓W。 此外,在除了使用實施例1-1的拋光墊26(從中心到99.7%的位置的區域的壓縮率為26.6%,從99.7%的位置到120%的位置的區域的壓縮率為27.3%的拋光墊26)以外與比較例2的晶圓W相同的條件下拋光另一個晶圓W,獲得實施例2-1的晶圓W。 同樣地,在除了使用實施例1-2的拋光墊26(從中心到99.7%的位置的區域的壓縮率為26.6%,從99.7%的位置到120%的位置的區域的壓縮率為27.8%的拋光墊26)以外與比較例2的晶圓W相同的條件下拋光又另一個晶圓W,獲得實施例2-2的晶圓W。 [Example 2: Relationship between compression rate distribution of polishing pad and shape of wafer after polishing] First, prepare a plurality of wafers W with a diameter of 300 mm and a polished surface W1 having the same shape. In addition, install the polishing pad 26 of Comparative Example 1 (a uniform polishing pad 26 with an overall compression rate of 26.6%) in the single-sided polishing device 1. Then, polish the wafer W under the pre-set polishing conditions to obtain the wafer W of Comparative Example 2. In addition, another wafer W was polished under the same conditions as the wafer W of the comparative example 2 except that the polishing pad 26 of the embodiment 1-1 (the compression rate of the area from the center to the 99.7% position was 26.6%, and the compression rate of the area from the 99.7% position to the 120% position was 27.3%), and the wafer W of the embodiment 2-1 was obtained. Similarly, another wafer W was polished under the same conditions as the wafer W of comparative example 2 except that the polishing pad 26 of embodiment 1-2 (the compression rate of the area from the center to the 99.7% position was 26.6%, and the compression rate of the area from the 99.7% position to the 120% position was 27.8%), and the wafer W of embodiment 2-2 was obtained.
接著,測量比較例2及實施例2-1、2-2的晶圓W的拋光加工裕度形狀。其測量結果顯示於第8圖。 另外,第8圖所示的圖表的橫軸表示距離晶圓W中心的距離,且縱軸表示:算出拋光前後的晶圓W厚度的差分輪廓且在此差分輪廓中在部位內透過最小平方法所求出之距離基準面的位移量。 Next, the polishing margin shape of wafer W of comparison example 2 and embodiments 2-1 and 2-2 is measured. The measurement results are shown in FIG. 8. In addition, the horizontal axis of the graph shown in FIG. 8 represents the distance from the center of wafer W, and the vertical axis represents: the differential profile of the thickness of wafer W before and after polishing is calculated and the displacement from the reference surface is calculated in the differential profile by the least square method within the part.
如第8圖所示,能夠確認到:實施例2-2的晶圓W外周部的加工裕度最少,比較例2的晶圓W外周部的加工裕度最多。換言之,能夠確認到:實施例2-2的晶圓W外周部的平坦度最高,比較例2的晶圓W外周部的平坦度最低。As shown in FIG. 8 , it can be confirmed that the processing margin of the outer periphery of the wafer W of Example 2-2 is the smallest, and the processing margin of the outer periphery of the wafer W of Comparative Example 2 is the largest. In other words, it can be confirmed that the flatness of the outer periphery of the wafer W of Example 2-2 is the highest, and the flatness of the outer periphery of the wafer W of Comparative Example 2 is the lowest.
此外,測量ESFQR_max_1mm及被拋光面W1的ZDD。其測量結果表示於表2。 另外,ESFQR_max_1mm是表示以各個部位的距離外緣1mm的範圍以外的區域作為測量對象的情況之各個部位的位移量當中的最大的位移量。 In addition, ESFQR_max_1mm and ZDD of the polished surface W1 were measured. The measurement results are shown in Table 2. In addition, ESFQR_max_1mm is the maximum displacement of each part when the area outside the range of 1mm from the outer edge of each part is measured.
[表2]
如表2所示,能夠確認到:實施例2-2的ESFQR_max_1mm及ZDD的絕對值最小,比較例2的ESFQR_max_1mm及ZDD的絕對值最大。As shown in Table 2, it can be confirmed that the absolute values of ESFQR_max_1mm and ZDD of Example 2-2 are the smallest, and the absolute values of ESFQR_max_1mm and ZDD of Comparative Example 2 are the largest.
由第8圖及表2所示的結果,能夠確認到:如果將拋光墊26外周部的壓縮率設為比其內側的區域大,則外周部的加工裕度會變小,且被拋光面W1的平坦度會變高。From the results shown in FIG. 8 and Table 2, it can be confirmed that if the compression rate of the outer periphery of the polishing pad 26 is set larger than that of the inner area, the processing margin of the outer periphery will be reduced and the flatness of the polished surface W1 will be increased.
[實施例3:刷子的相對於拋光墊的按壓量與調整後的拋光墊的性狀的關係] 首先,準備具有以下的特性之麂皮型的複數個拋光墊26。 拋光墊26的厚度:0.93mm 拋光墊26的壓縮率:24.7% [Example 3: Relationship between the amount of pressure of the brush relative to the polishing pad and the properties of the adjusted polishing pad] First, a plurality of suede-type polishing pads 26 having the following properties are prepared. Thickness of polishing pad 26: 0.93 mm Compression ratio of polishing pad 26: 24.7%
在單面拋光裝置1安裝上述拋光墊26、和尼龍製的毛的長度為5mm的刷子42。調整刷子42的水平方向的位置以調整與實施例1相同位置及形狀的調整區域26B。此外,調整刷子42的高度位置,使得刷子42的相對於拋光墊26的按壓量成為0.5mm。The polishing pad 26 and the brush 42 made of nylon with a length of 5 mm were installed in the single-side polishing device 1. The horizontal position of the brush 42 was adjusted to adjust the adjustment area 26B of the same position and shape as in Example 1. In addition, the height position of the brush 42 was adjusted so that the pressing amount of the brush 42 relative to the polishing pad 26 became 0.5 mm.
接著,使定盤25旋轉以進行30秒的調整,獲得實施例3-1的拋光墊26。 此外,將單面拋光裝置1的拋光墊26交換為整體並未調整的拋光墊26後,以除了將按壓量設為0.8mm以外與實施例3-1的拋光墊26相同的條件進行調整,獲得實施例3-2的拋光墊26。 再者,將單面拋光裝置1的拋光墊26交換為整體並未調整的拋光墊26後,以除了將按壓量設為1.1mm以外與實施例3-1的拋光墊26相同的條件進行調整,獲得實施例3-3的拋光墊26。 Then, the platen 25 was rotated for 30 seconds to perform adjustment, and the polishing pad 26 of Example 3-1 was obtained. In addition, after the polishing pad 26 of the single-sided polishing device 1 was replaced with a polishing pad 26 that was not adjusted as a whole, it was adjusted under the same conditions as the polishing pad 26 of Example 3-1 except that the pressing amount was set to 0.8 mm, and the polishing pad 26 of Example 3-2 was obtained. Furthermore, after replacing the polishing pad 26 of the single-sided polishing device 1 with a polishing pad 26 that has not been adjusted as a whole, the polishing pad 26 of Example 3-1 is adjusted under the same conditions except that the pressing amount is set to 1.1 mm, thereby obtaining the polishing pad 26 of Example 3-3.
測量實施例3-1、3-2、3-3的拋光墊26之外周部(調整區域)的厚度及壓縮率。其結果表示於表3。 另外,比較例3的拋光墊26是整體並未調整的拋光墊26。 The thickness and compression rate of the outer periphery (adjustment area) of the polishing pad 26 of Examples 3-1, 3-2, and 3-3 were measured. The results are shown in Table 3. In addition, the polishing pad 26 of Comparative Example 3 is a polishing pad 26 that is not adjusted as a whole.
[表3]
如表3所示,能夠確認到:與拋光墊26的外周部是否被調整、或刷子42的按壓量的大小無關,在拋光墊26的外周部的厚度幾乎相同的另一方面,按壓量變得越大,拋光墊26的壓縮率就變得越大。 由此,能夠確認到:藉由調整刷子42的相對於拋光墊26的按壓量,能夠調整壓縮率且不改變拋光墊26整體的厚度。 此外,如果考慮到實施例1的結果,能夠確認到:除了刷子42的相對於拋光墊26的按壓量,藉由調整調整時間的長度,能夠更精細地調整壓縮率且不改變拋光墊26整體厚度。 As shown in Table 3, it can be confirmed that, regardless of whether the outer periphery of the polishing pad 26 is adjusted or the amount of pressure applied by the brush 42, while the thickness of the outer periphery of the polishing pad 26 is almost the same, the compression rate of the polishing pad 26 increases as the amount of pressure applied increases. Therefore, it can be confirmed that by adjusting the amount of pressure applied by the brush 42 relative to the polishing pad 26, the compression rate can be adjusted without changing the overall thickness of the polishing pad 26. Furthermore, if the results of Example 1 are considered, it can be confirmed that: in addition to the amount of pressure of the brush 42 relative to the polishing pad 26, by adjusting the length of the adjustment time, the compression rate can be adjusted more finely without changing the overall thickness of the polishing pad 26.
[實施例4:刷子的相對於拋光墊的按壓量與拋光後的晶圓的形狀的關係] 首先,準備直徑為300mm且被拋光面W1具有相同形狀的複數個晶圓W。此外,將比較例3的拋光墊26(整體的壓縮率為24.7%之均勻的拋光墊26)安裝到單面拋光裝置1。 接著,以與實施例2相同的拋光條件拋光晶圓W,獲得比較例4的晶圓W。 此外,在除了使用實施例3-1的拋光墊26(從中心到99.7%的位置的區域的壓縮率為24.7%,從99.7%的位置到120%的位置的區域的壓縮率為26.5%的拋光墊26)以外與比較例4的晶圓W相同的條件下拋光另一個晶圓W,獲得實施例4-1的晶圓W。 同樣地,在除了使用實施例3-2的拋光墊26(從中心到99.7%的位置的區域的壓縮率為24.7%,從99.7%的位置到120%的位置的區域的壓縮率為26.8%的拋光墊26)以外與比較例4的晶圓W相同的條件下拋光又另一個晶圓W,獲得實施例4-2的晶圓W。 此外,在除了使用實施例3-3的拋光墊26(從中心到99.7%的位置的區域的壓縮率為24.7%,從99.7%的位置到120%的位置的區域的壓縮率為27.2%的拋光墊26)以外與比較例4的晶圓W相同的條件下拋光又另一個晶圓W,獲得實施例4-3的晶圓W。 [Example 4: Relationship between the amount of pressure of the brush relative to the polishing pad and the shape of the wafer after polishing] First, prepare a plurality of wafers W having a diameter of 300 mm and a polished surface W1 having the same shape. In addition, the polishing pad 26 of Comparative Example 3 (a uniform polishing pad 26 with an overall compression rate of 24.7%) is mounted on the single-sided polishing device 1. Then, the wafer W is polished under the same polishing conditions as in Example 2 to obtain a wafer W of Comparative Example 4. In addition, another wafer W was polished under the same conditions as the wafer W of the comparative example 4 except that the polishing pad 26 of the embodiment 3-1 (the compression rate of the area from the center to the 99.7% position was 24.7%, and the compression rate of the area from the 99.7% position to the 120% position was 26.5%), and the wafer W of the embodiment 4-1 was obtained. Similarly, another wafer W was polished under the same conditions as the wafer W of the comparative example 4 except that the polishing pad 26 of the embodiment 3-2 (the compression rate of the area from the center to the 99.7% position was 24.7%, and the compression rate of the area from the 99.7% position to the 120% position was 26.8%), and the wafer W of the embodiment 4-2 was obtained. In addition, another wafer W was polished under the same conditions as the wafer W of the comparative example 4 except that the polishing pad 26 of the embodiment 3-3 (the compression rate of the area from the center to the 99.7% position was 24.7%, and the compression rate of the area from the 99.7% position to the 120% position was 27.2%), and the wafer W of the embodiment 4-3 was obtained.
接著,測量比較例4及實施例3-1、3-2、3-3的晶圓W之ESFQR_max_1mm及被拋光面W1的ZDD。其測量結果表示於表4。Next, the ESFQR_max_1mm and the ZDD of the polished surface W1 of the wafer W of Comparative Example 4 and Examples 3-1, 3-2, and 3-3 were measured. The measurement results are shown in Table 4.
[表4]
如表4所示,能夠確認到:ESFQR_max_1mm及ZDD的絕對值以比較例4、實施例4-1、實施例4-2、實施例4-3的順序變小。 由此,能夠確認到:與實施例2同樣地,如果使拋光墊26外周部的壓縮率比其內側的區域大,則外周部的加工裕度會變小,且被拋光面W1的平坦度會變高。 As shown in Table 4, it can be confirmed that the absolute values of ESFQR_max_1mm and ZDD decrease in the order of Comparative Example 4, Example 4-1, Example 4-2, and Example 4-3. Therefore, it can be confirmed that, similar to Example 2, if the compression rate of the outer periphery of the polishing pad 26 is greater than that of the inner area, the processing margin of the outer periphery will be reduced, and the flatness of the polished surface W1 will be increased.
1:單面拋光裝置 2:拋光部 4:拋光墊調整部 5:控制裝置 21:拋光頭 22:頭保持部 23:頭升降部 24:頭驅動部(旋轉驅動部) 25:定盤 26:拋光墊 26A:未調整區域 26B:調整區域 27:定盤驅動部(旋轉驅動部) 28:晶圓加壓力調整部 29:拋光液供給部 41:刷子保持部 42:刷子 43:位置調整部 51:輸入部 52:記憶部 53:控制部 211:背墊 212:保持環 213:頭旋轉部件 251:定盤旋轉軸部件 260:未調整區域 261:第1調整區域 262:第2調整區域 263:第3調整區域 264:第4調整區域 265:第5調整區域 291:噴嘴 411:轉動軸部件 412:保持臂 531:資訊取得部 532:壓縮率分布演算部 533:拋光墊調整條件演算部 534:拋光墊調整控制部 535:拋光控制部 C:旋轉中心 D:旋轉軸 S1,S2,S3,S4,S5,S6,S7,S8,S9,S61,S62,S63,S64,S65,S66,S67,S68,S91,S92,S93:步驟 W:晶圓 W1:被拋光面 1: Single-sided polishing device 2: Polishing unit 4: Polishing pad adjustment unit 5: Control unit 21: Polishing head 22: Head holding unit 23: Head lifting unit 24: Head drive unit (rotation drive unit) 25: Platen 26: Polishing pad 26A: Unadjusted area 26B: Adjustment area 27: Platen drive unit (rotation drive unit) 28: Wafer pressure adjustment unit 29: Polishing liquid supply unit 41: Brush holding unit 42: Brush 43: Position adjustment unit 51: Input unit 52: Memory unit 53: Control unit 211: Back pad 212: Retaining ring 213: Head rotating part 251: Fixed plate rotating shaft part 260: Unadjusted area 261: 1st adjustment area 262: 2nd adjustment area 263: 3rd adjustment area 264: 4th adjustment area 265: 5th adjustment area 291: Nozzle 411: Rotating shaft part 412: Retaining arm 531: Information acquisition part 532: Compression rate distribution calculation part 533: Polishing pad adjustment condition calculation part 534: Polishing pad adjustment control part 535: Polishing control part C: Rotation center D: Rotation axis S1, S2, S3, S4, S5, S6, S7, S8, S9, S61, S62, S63, S64, S65, S66, S67, S68, S91, S92, S93: Steps W: Wafer W1: Polished surface
第1圖係顯示關於第1實施形態及第2實施形態的單面拋光裝置的概略構成的示意圖。 第2圖係顯示關於第1、第2實施形態的拋光墊的調整方法的平面圖。 第3圖係顯示關於第1、第2實施形態的控制裝置的概略構成的方塊圖。 第4圖係顯示關於第1、第2實施形態的晶圓的製造方法的流程圖。 第5圖係顯示關於第1實施形態的單面精加工步驟的流程圖。 第6圖係顯示關於第1、第2實施形態的拋光墊的壓縮率分布的一例的示意圖。 第7圖係顯示關於第2實施形態的單面精加工步驟的流程圖。 第8圖係顯示關於實施例2的拋光墊的壓縮率分布與拋光後的晶圓的形狀的關係的圖表。 FIG. 1 is a schematic diagram showing the schematic configuration of the single-sided polishing device of the first and second embodiments. FIG. 2 is a plan view showing the adjustment method of the polishing pad of the first and second embodiments. FIG. 3 is a block diagram showing the schematic configuration of the control device of the first and second embodiments. FIG. 4 is a flow chart showing the wafer manufacturing method of the first and second embodiments. FIG. 5 is a flow chart showing the single-sided finishing step of the first embodiment. FIG. 6 is a schematic diagram showing an example of the compression rate distribution of the polishing pad of the first and second embodiments. FIG. 7 is a flow chart showing the single-sided finishing step of the second embodiment. FIG. 8 is a graph showing the relationship between the compression rate distribution of the polishing pad of Example 2 and the shape of the wafer after polishing.
S6,S61,S62,S63,S64,S65,S66,S67,S68:步驟 S6, S61, S62, S63, S64, S65, S66, S67, S68: Steps
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