TWI851148B - Camber control device for continuous rolling mill - Google Patents
Camber control device for continuous rolling mill Download PDFInfo
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- TWI851148B TWI851148B TW112114101A TW112114101A TWI851148B TW I851148 B TWI851148 B TW I851148B TW 112114101 A TW112114101 A TW 112114101A TW 112114101 A TW112114101 A TW 112114101A TW I851148 B TWI851148 B TW I851148B
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- 238000005096 rolling process Methods 0.000 title claims abstract description 83
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000005259 measurement Methods 0.000 claims abstract description 48
- 230000007423 decrease Effects 0.000 claims abstract description 3
- 238000003490 calendering Methods 0.000 claims description 55
- 238000000034 method Methods 0.000 claims description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 10
- 239000010959 steel Substances 0.000 abstract description 10
- 230000002401 inhibitory effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 14
- 238000004804 winding Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 6
- 238000001514 detection method Methods 0.000 description 4
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- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
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- 241000270295 Serpentes Species 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/68—Camber or steering control for strip, sheets or plates, e.g. preventing meandering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/04—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring thickness, width, diameter or other transverse dimensions of the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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Abstract
Description
本發明係關於熱精壓延機等連續式壓延機之弧曲控制裝置,更詳細而言,係關於連續式壓延機具備各自具有壓下整平裝置的複數個壓延台者。 The present invention relates to a curvature control device for a continuous calender such as a hot-precision calender, and more specifically, to a continuous calender having a plurality of calendering tables each having a press-down leveling device.
以連續式壓延機壓延壓延材之際,壓延材從壓延輥寬度方向中心位置偏移而往左右(驅動側與作業側)之任一方向移動的現象稱為蛇行。另一方面,壓延材本身沿寬度方向彎曲而成的形狀稱為弧曲(Camber)。已知在壓延材的前端附近、尾端附近容易局部地產生較大的弧曲。殘留於壓延後的鋼帶的弧曲會於捲取後的鋼帶捲引起如同望遠鏡筒狀的捲取偏移。鋼帶捲的望遠鏡筒狀捲取偏移會有導致鋼帶捲搬送時的事故的可能性。此外,壓延材的頭尾端的較大的弧曲亦有撞擊到壓延台間的側導引器、捲取機輸入側的側導引器等而導致板材通過異常的情形。發生此種異常時,要進行事故處理、設備的修補作業等而使生產性降低。因此,必須抑制弧曲。 When the rolled material is rolled by a continuous calender, the phenomenon that the rolled material deviates from the center position in the width direction of the rolling roller and moves to the left or right (driving side and working side) is called meandering. On the other hand, the shape formed by the rolled material itself bending in the width direction is called camber. It is known that larger camber is easily generated locally near the front end and the rear end of the rolled material. The camber remaining in the steel strip after rolling will cause a telescope-like winding deviation in the steel strip roll after winding. The telescope-like winding deviation of the steel strip roll may cause accidents during the transportation of the steel strip roll. In addition, the large curvature of the head and tail ends of the rolled material may hit the side guides between the rolling tables and the side guides on the input side of the coiler, causing the sheet to pass abnormally. When such an abnormality occurs, accident handling and equipment repair work are required, which reduces productivity. Therefore, curvature must be suppressed.
在此,弧曲係指壓延處理中的左右的壓下量的差成為壓延方向的伸展的差而顯現者。就左右的壓下量的差的發生原因而言,可思及例如壓下整平的調整偏差、壓延材的左右的溫差等造成的壓延反作用力的差、壓延輥的摩耗不均、或是基材的左右的板厚差等。 Here, curvature refers to the difference in the amount of reduction between the left and right sides during the rolling process, which becomes a difference in the stretching in the rolling direction. The causes of the difference in the amount of reduction between the left and right sides include, for example, the adjustment deviation of the rolling flattening, the difference in the rolling reaction force caused by the temperature difference between the left and right sides of the rolled material, the uneven wear of the rolling rolls, or the difference in the thickness of the substrate between the left and right sides.
為了抑制弧曲,必須以壓下整平裝置適當地調整上下壓延輥之間的左右的開度。為了修正前端部等局部的弧曲,必須正確地測量於壓延材的長邊方向的各位置的弧曲形狀。然而,及於壓延材全長的弧曲形狀的測量存在有技術上的困難,因而有許多使用蛇行量的測量結果取代弧曲形狀的測量結果的控制方法的提案。由於粗壓延機可反覆實施測量與壓下整平的調整而有許多適用於粗壓延機的控制方法的提案,然而,精壓延機亦會發生弧曲,特別是,張力不受限制的前端附近、尾端附近的對應部分常會殘留弧曲。 In order to suppress curvature, the left and right opening between the upper and lower calendering rollers must be properly adjusted with a press-down leveling device. In order to correct local curvature such as the front end, the curvature shape at each position in the long side direction of the calendered material must be accurately measured. However, there are technical difficulties in measuring the curvature shape of the entire length of the calendered material, so there are many proposals for control methods that use the measurement results of the meandering amount instead of the measurement results of the curvature shape. Since the rough calender can repeatedly implement measurement and press-down leveling adjustments, there are many proposals for control methods applicable to the rough calender. However, the fine calender will also have curvature, especially the corresponding parts near the front end and the tail end where the tension is not restricted often have residual curvature.
專利文獻1中,為了抑制鋼帶捲的望遠鏡筒狀捲取偏移的發生,根據設置在最終壓延台的輸出側與輸入側的蛇行量檢測器所檢測出的蛇行量,控制最終壓延台的壓下整平,使蛇行量收斂於預定範圍。專利文獻1記載的方法係所謂的根據蛇行量檢測值進行的回授控制。此外,專利文獻2中,藉由設於精壓延機的輸入側的形狀檢測器檢測弧曲的長度與彎曲量,並根據該檢測值來設定精壓延機的壓延台的整平補正量。
In
[先前技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
專利文獻1:日本專利公開公報特開2020-131196號 Patent document 1: Japanese Patent Publication No. 2020-131196
專利文獻2:日本專利公報特許第2526323號 Patent document 2: Japanese Patent Gazette No. 2526323
然而,精壓延台輸出側的蛇行量檢測器通常設置於距最終壓延台15m左右的距離,若以專利文獻1記載的回授控制,則無法控制壓延材的前端部起之該距離以下的長度範圍內的壓延材的蛇行量、弧曲。
However, the meandering detector on the output side of the fine rolling table is usually installed at a distance of about 15m from the final rolling table. If the feedback control described in
再者,如專利文獻2記載的方法,若依據在精壓延機輸入側檢測出的弧曲來調整壓下整平的位置的方法,即使可減低粗壓延機所致的弧曲,還是無法抑制起因於精壓延機的各壓延台的壓下整平的調整偏差等精壓延機內在的要因、硬度等所造成的弧曲。此外,一般認為各壓延台的壓下整平係調整、保持於壓延中的一定的壓下整平位置,然而僅如此地調整壓下整平位置,會對於壓延材的全長賦予相同的矯正效果,而無法修正前端部的局部的彎曲,因此無法提升產品良率。
Furthermore, as described in
本發明係用以解決上述課題而完成者,目的在於提供一種連續式壓延機之弧曲控制裝置,可在以連續式壓延機對壓延材進行壓延之際,減低壓延材的前端部的弧曲,抑制鋼帶捲發生望遠鏡筒狀捲取偏移。 The present invention is completed to solve the above-mentioned problem, and its purpose is to provide a curvature control device for a continuous calender, which can reduce the curvature of the front end of the rolled material when the rolled material is rolled by the continuous calender, and inhibit the occurrence of telescope barrel-shaped winding deviation of the steel strip roll.
第一觀點之發明係關於一種連續式壓延機之弧曲控制裝置。連續式壓延機係具備複數個壓延台,該壓延台係具有壓下整平裝置。弧曲控制裝置係具備:蛇行量檢測器,係檢測壓延材的蛇行量;前端弧曲測量部,係根據蛇行量檢測器所檢測出的蛇行量,算出壓延材前端部的前端弧 曲測量值;弧曲修正整平演算部,係根據前端弧曲測量部所算出的前端弧曲測量值,算出用以減低各壓延台的前端弧曲所須的壓下整平量,亦即弧曲修正整平量;前端整平設定部,係對於各壓延台的前述壓下整平裝置設定用以減低前端弧曲的設定值,亦即前端整平補正量及前端整平控制長度;及壓下整平控制部,係在壓延材進入各壓延台之前,將壓下整平裝置調整至已加算了前端整平補正量的位置,且在各壓延台的壓延長度達到前端整平控制長度後,以前端整平補正量漸漸減少的方式調整壓下整平裝置的位置。 The invention of the first aspect is related to a curvature control device for a continuous calender. The continuous calender has a plurality of calendering stations, each of which has a press-down leveling device. The curvature control device comprises: a meandering amount detector for detecting the meandering amount of the calendered material; a front end curvature measuring unit for calculating the front end curvature measurement value of the front end of the calendered material based on the meandering amount detected by the meandering amount detector; a curvature correction leveling calculation unit for calculating the press-down leveling amount required to reduce the front end curvature of each calendering station, i.e., the curvature correction leveling amount, based on the front end curvature measurement value calculated by the front end curvature measuring unit; and a front end leveling setting unit for calculating the curvature correction leveling amount required to reduce the front end curvature of each calendering station, i.e., the curvature correction leveling amount. The above-mentioned pressing and leveling device of each calendering station is set to reduce the setting value of the front end curvature, that is, the front end leveling correction amount and the front end leveling control length; and the pressing and leveling control part is to adjust the pressing and leveling device to the position where the front end leveling correction amount has been added before the calendering material enters each calendering station, and after the calendering length of each calendering station reaches the front end leveling control length, the position of the pressing and leveling device is adjusted in a manner that the front end leveling correction amount is gradually reduced.
第二觀點之發明係第一觀點之發明中更具有以下特徵。蛇行量檢測器係配置於最終壓延台輸出側;弧曲修正整平演算部係根據最終壓延台輸出側的前端弧曲測量值,算出弧曲修正整平量;弧曲控制裝置更具備前端整平學習部,該前端整平學習部係根據弧曲修正整平量來學習且更新要適用於下一個壓延材以後的壓延中的前端整平補正量;前端整平設定部係將前端整平學習部所更新的最新值設定為前端整平補正量。 The invention of the second viewpoint is the invention of the first viewpoint and further has the following features. The meandering amount detector is arranged on the output side of the final calendering station; the curvature correction leveling calculation unit calculates the curvature correction leveling amount according to the front end curvature measurement value on the output side of the final calendering station; the curvature control device is further equipped with a front end leveling learning unit, which learns and updates the front end leveling correction amount to be applied to the calendering after the next calendering material according to the curvature correction leveling amount; the front end leveling setting unit sets the latest value updated by the front end leveling learning unit as the front end leveling correction amount.
第三觀點之發明係第一觀點之發明中更具有以下特徵。蛇行量檢測器係包含配置於最終壓延台輸出側的第一蛇行量檢測器及配置於任一壓延台間的至少一個第二蛇行量檢測器;弧曲修正整平演算部係對於第二蛇行量檢測器的上游側的壓延台,根據最終壓延台輸出側的前端弧曲測量值及壓延台間的前端弧曲測量值,算出弧曲修正整平量,並且,弧曲修正整平演算部係對於第二蛇行量檢測器的下游側的壓延台,根據最終壓延台輸出側的前端弧曲測量值,算出弧曲修正整平量;弧曲控制裝置係更具備前端整平學習部,該前端整平學習部係根據弧曲修正整平量來學習且更 新要適用於下一個壓延材以後的壓延中的前端整平補正量;前端整平設定部係將前端整平學習部所更新的最新值設定為前端整平補正量。 The invention of the third aspect is the invention of the first aspect and further has the following features. The meandering amount detector includes a first meandering amount detector arranged at the output side of the final calendering station and at least one second meandering amount detector arranged between any calendering stations; the curvature correction and leveling calculation unit calculates the curvature correction and leveling amount for the calendering station on the upstream side of the second meandering amount detector according to the front end curvature measurement value at the output side of the final calendering station and the front end curvature measurement value between the calendering stations, and the curvature correction and leveling calculation unit calculates the curvature correction and leveling amount for the second meandering amount detector. The calendering station on the downstream side of the detector calculates the curvature correction leveling amount based on the front end curvature measurement value on the output side of the final calendering station; the curvature control device is further equipped with a front end leveling learning unit, which learns and updates the front end leveling correction amount to be applied to the calendering of the next calendered material based on the curvature correction leveling amount; the front end leveling setting unit sets the latest value updated by the front end leveling learning unit as the front end leveling correction amount.
第四觀點之發明係第一觀點之發明中更具有以下特徵。於任一壓延台間配置至少一個蛇行量檢測器;蛇行量檢測器結束了及於算出前端弧曲測量值所須的壓延長度的測量後,立即執行前端弧曲測量部、弧曲修正整平演算部及前端整平設定部的各處理;弧曲修正整平演算部係根據蛇行量檢測器的前端弧曲測量值,算出蛇行量檢測器的下游側的各壓延台的弧曲修正整平量;前端整平設定部係根據弧曲修正整平量,對於現在的壓延材的壓延中的蛇行量檢測器的下游側的各壓延台的壓下整平裝置,設定前端整平補正量及前端整平控制長度。 The invention of the fourth viewpoint is the invention of the first viewpoint and further has the following features. At least one meandering amount detector is arranged between any rolling stations; after the meandering amount detector completes the measurement of the press-extending length required for calculating the front end curvature measurement value, the front end curvature measurement unit, the curvature correction and leveling calculation unit and the front end leveling setting unit are immediately executed; the curvature correction and leveling calculation unit calculates the curvature correction and leveling amount of each rolling station on the downstream side of the meandering amount detector according to the front end curvature measurement value of the meandering amount detector; the front end leveling setting unit sets the front end leveling correction amount and the front end leveling control length for the pressing down leveling device of each rolling station on the downstream side of the meandering amount detector during the current rolling of the rolled material according to the curvature correction and leveling amount.
依據本發明,於具備至少一個蛇行量檢測器的連續式壓延機中,可減低壓延材前端部的局部的弧曲,可抑制捲取機所捲取的鋼帶捲的望遠鏡筒狀捲取偏移。而且,可避免板材通過中,彎曲的壓延材前端部撞擊側導引器之異常。 According to the present invention, in a continuous rolling mill equipped with at least one meandering amount detector, the local curvature of the front end of the rolled material can be reduced, and the telescope barrel winding deviation of the steel strip rolled by the winding machine can be suppressed. In addition, the abnormality of the bent front end of the rolled material hitting the side guide during the passage of the plate can be avoided.
1:連續式壓延機 1: Continuous calender
2:設定裝置 2: Set up the device
3:弧曲控制裝置 3: Curve control device
30:處理電路 30: Processing circuit
30a:專用硬體 30a: Dedicated hardware
30b:處理器 30b: Processor
30c:記憶體 30c: Memory
31:前端弧曲測量部 31: Front end curvature measurement unit
32:弧曲修正整平演算部 32: Arc correction and leveling calculation unit
33:前端整平學習部 33: Front-end leveling learning department
34:前端整平設定部 34: Front end leveling setting part
35:壓下整平控制部 35: Press down and level the control unit
Dn,D3,Di:蛇行量檢測器 Dn,D3,Di: Snake detection device
F1,F2,F3,F4,Fi,Fn:壓延台 F1, F2, F3, F4, Fi, Fn: rolling table
M:壓延材 M: Rolled material
Vi:壓下整平裝置 Vi: Press down and leveling device
圖1係顯示適用本發明的弧曲控制裝置的連續式壓延機的構成例的圖。 FIG1 is a diagram showing an example of the structure of a continuous calender to which the curvature control device of the present invention is applicable.
圖2係顯示實施型態1的弧曲控制裝置的構成的方塊圖。
FIG2 is a block diagram showing the structure of the arc control device of
圖3係用以說明實施型態1的壓下整平控制部進行的壓下整平裝置的操作的圖。
FIG3 is a diagram for explaining the operation of the press-down leveling device performed by the press-down leveling control unit of
圖4係用以說明實施型態1的弧曲修正整平演算部進行的處理的圖。
FIG4 is a diagram for explaining the processing performed by the arc correction and leveling calculation unit of
圖5係顯示實施型態2的弧曲控制裝置的構成的方塊圖。
FIG5 is a block diagram showing the structure of the arc control device of
圖6係用以說明實施型態2的弧曲修正整平演算部進行的處理的圖。
Figure 6 is a diagram for explaining the processing performed by the arc correction and leveling calculation unit of
圖7係顯示弧曲控制裝置具有的處理電路的硬體構成例的概念圖。 FIG7 is a conceptual diagram showing an example of the hardware configuration of the processing circuit of the arc control device.
【實施】 【Implementation】
以下參照圖式詳細地說明本發明的實施型態。在此,對於各圖中共通的要素係附記相同符號並省略重複的說明。 The following is a detailed description of the implementation of the present invention with reference to the drawings. Here, the same symbols are attached to the common elements in each figure and repeated descriptions are omitted.
[連續式壓延機] [Continuous calender]
圖1係顯示適用本發明的弧曲控制裝置的連續式壓延機的構成例的圖。連續式壓延機1係具備複數個壓延台F1、F2、...、Fn的複數段的壓延機,其中,n為2以上的自然數。壓延材M係鋼鐵或其他的金屬材。壓延材M係從圖中的左側往右側移動的同時,在熱狀態下壓延至預定的板厚。壓延成板狀的壓延材M係藉由省略圖示的捲取機捲取成為鋼帶捲。
FIG1 is a diagram showing a configuration example of a continuous rolling mill to which the curvature control device of the present invention is applied. The
各壓延台Fi(1≦i≦n)係具備上下兩根工作輥Rw、及分別配置於工作輥Rw的上下方向外側的上下兩根支承輥Rb。支承輥Rb的作業側與驅動側分別設有省略圖示的壓下裝置,可調整上下工作輥Rw的間隙。各壓延台Fi更具備壓下整平裝置Vi(1≦i≦n),其藉由壓下裝置調整上下工作輥Rw的作業側與驅動側雙方或一方的平行度,可變更上下工作輥Rw間隙的作業側與驅動側的差異。在此,壓下整平裝置Vi接觸上下工作輥 Rw,將作業側與驅動側的壓下裝置鎖入一定量時,將作業側與驅動側的測力器所檢測出的荷重成為大致相等的位置作為壓下整平裝置Vi的歸零基準。 Each calendering station Fi (1≦i≦n) is equipped with two upper and lower working rollers Rw and two upper and lower supporting rollers Rb respectively arranged on the outer sides of the working roller Rw in the up-down direction. The working side and driving side of the supporting roller Rb are respectively provided with a press-down device (not shown) to adjust the gap between the upper and lower working rollers Rw. Each calendering station Fi is further equipped with a press-down leveling device Vi (1≦i≦n), which can adjust the parallelism of both or one of the working side and driving side of the upper and lower working rollers Rw by the press-down device, and can change the difference between the working side and driving side of the gap between the upper and lower working rollers Rw. Here, the pressing and leveling device Vi contacts the upper and lower working rollers Rw, and when the pressing devices on the working side and the driving side are locked to a certain amount, the position where the loads detected by the dynamometers on the working side and the driving side become approximately equal is used as the zero reference of the pressing and leveling device Vi.
連續式壓延機1在壓延台F1、F2、…、Fn的台之間或最終壓延台的輸出側具有至少一個蛇行量檢測器Di(1≦i≦n)。蛇行量檢測器Di係包含配置於最終壓延台Fn的輸出側的第一蛇行量檢測器Dn,以及配置於壓延台F3、F4的台之間的第二蛇行量檢測器D3。各蛇行量檢測器Di係設置成與壓延台Fi的下游側分離距離LDi。蛇行量檢測器Di可為光學式或接觸式之任意方式的檢測器,檢測壓延材M的左右端部位置,並且將取決於壓延材M的左右端部位置的壓延中心位置與壓延機中心位置的偏差輸出作為蛇行量。
The
連續式壓延機1係具備設定(setup)裝置2及弧曲控制裝置3。設定裝置2係對弧曲控制裝置3輸出必要的各種設定值,具體而言,在該壓延材的壓延開始前,對弧曲控制裝置3輸出各壓延台Fi中的壓延材M的板厚、影響係數及最終壓延台Fn的前端整平控制長度等。
The
弧曲控制裝置3係根據取得自設定裝置的設定值以及蛇行量檢測器Di收集到的蛇行量,計算各壓延台Fi的壓下整平設定值,並調整壓下整平裝置Vi。
The
實施型態1
圖2係顯示實施型態1的弧曲控制裝置3的構成的方塊圖。弧曲控制裝置3係具備前端弧曲測量部31、弧曲修正整平演算部32、前端整平學習部33、前端整平設定部34及壓下整平控制部35。以下詳細說明構成弧曲
控制裝置3的功能。
FIG2 is a block diagram showing the structure of the
弧曲控制裝置3係在壓延開始前執行前端整平設定部34。前端整平設定部34係根據從設定裝置2所取得的下一個壓延材的設定值及從前端整平學習部33所取得的學習值,決定各壓延台F1的「前端整平補正量」及「前端整平控制長度」。前端整平控制長度係欲控制前端弧曲的壓延材前端部的長度。就最終壓延台Fn的前端整平控制長度LCMB,N而言,可設定為任意長度,例如設定於15m~20m的範圍內。各壓延台Fi的前端整平控制長度LCMB,i係如以下數式(1)所示,以各壓延台Fi的輸出側板厚hi之相對於最終壓延台Fn的前端整平控制長度LCMB,N的板厚比(hi/hn)來決定。
The
[數式1]
前端整平設定部34係將從前端整平學習部33所取得的最新的學習值決定為前端整平補正量。前端整平設定部34係在壓延材M進入各壓延台Fi之前的已指定的時機,對於壓下整平控制部35設定前端整平補正量與前端整平控制長度。
The front end leveling setting
壓下整平控制部35係具有計算各壓延台Fi中的壓延長度的追蹤(軌跡描繪;tracking)功能,且根據由前端整平設定部34所設定的前端整平補正量與前端整平控制長度來操作壓下整平裝置Vi。
The press-down
圖3係用以說明壓下整平控制部35進行的壓下整平裝置Vi的操作的圖。藉由前端整平設定部34設定了前端整平補正量與前端整平控
制長度時,將壓下整平裝置Vi調整至已加算了前端整平補正量的位置。該壓延台Fi的壓延距離達到前端整平控制長度時,以所加算的前端整平補正量漸漸減少的方式調整壓下整平裝置Vi的位置。
FIG3 is a diagram for explaining the operation of the press-down leveling device Vi performed by the press-down
弧曲控制裝置3係在完成最終壓延台Fn輸出側的蛇行量檢測器Dn的壓延材前端部的測量之後,如以下說明所示,依序實施前端弧曲測量部31、弧曲修正整平演算部32及前端整平學習部33的各處理。
After the measurement of the front end of the rolled material by the meandering amount detector Dn on the output side of the final rolling station Fn is completed, the
前端弧曲測量部31係於壓延台之間及最終壓延台Fn輸出側的各自的蛇行量檢測器Di測量壓延材前端部的蛇行量。壓延材前端部到達蛇行量檢測器Di起,在前端整平控制長度所指定的長度的通過期間,收集各蛇行量的檢測值。接著,前端弧曲測量部31係使用上述蛇行量的測量資料,算出壓延材M的前端弧曲測量值。前端弧曲的大小係定義為以曲線近似於壓延材前端附近的蛇行量的變化時的曲率的平均值。就使用所採取到的蛇行量的測量資料來求取前端弧曲的曲率的一方法而言,以測量位置為X軸,以蛇行量為Y軸,將蛇行量的測量資料座標化,並從測量資料座標化後的關係求近似多項式,而可利用以下數式(2)所示的方法算出。以下數式(2)係賦予各測量位置的曲率。因此,近似多項式為三階以上時,對於各測量位置計算所算出的曲率的平均值。近似多項式為二階時,由於可算出特定的曲率,所以其結果為平均曲率。
The front end
[數式2]
以上數式(2)中, k HC,i 係第i壓延台前端弧曲曲率。 In the above formula (2), k HC,i is the curvature of the front end of the i-th rolling stage.
f HC (x[j])係從蛇行量測量資料求得的近似多項式。 f HC ( x [ j ]) is an approximate polynomial obtained from the meandering measurement data.
係近似多項式的一階微分。 is the first-order differential of an approximate polynomial.
係近似多項式的二階微分。 is the second-order differential of an approximate polynomial.
弧曲修正整平演算部32係算出用以修正前端弧曲所須的壓下整平的補正量。圖4係用以說明弧曲修正整平演算部32進行的處理的圖。首先,弧曲修正整平演算部32係使用前端弧曲測量部31所算出的壓延台之間及最終壓延台輸出側的前端弧曲測量值,決定各壓延台的前端弧曲的推測值。任何壓延台之間皆未具備蛇行量檢測器時,各壓延台的前端弧曲推測值係設為與最終壓延台Fn輸出側的前端弧曲推測值相同。某些壓延台之間具備蛇行量檢測器且可採取到前端弧曲測量值時,該蛇行量檢測器的上游側的壓延台的前端弧曲測量值係如以下數式(3)所示,依比例算出最終壓延台輸出側的前端弧曲測量值以及壓延台之間的蛇行量檢測器的前端弧曲測量值,而該蛇行量檢測器的下游側的壓延台的前端弧曲係設為與最終壓延台輸出側的前端弧曲測量值相同。
The curvature correction leveling
[數式3]
以上數式(3)中,係前端弧曲推測值。 In the above formula (3), It is the estimated value of the front end curvature.
係前端弧曲測量值。 It is the measurement value of the front end curvature.
接著,弧曲修正整平演算部32係如以下數式(4)所示,使用各壓延台的前端弧曲推測值與影響係數,算出各壓延台的弧曲修正整平量。
Next, the curvature correction and leveling
[數式4]
以上數式(4)中,係第i壓延台的弧曲修正整平量。 In the above formula (4), It is the curvature correction and leveling amount of the i-th rolling station.
k HC,i 係第i壓延台的前端弧曲推測值。 k HC,i is the estimated value of the front end curvature of the i-th rolling station.
係影響係數。 is the influence coefficient.
前端整平學習部33係如以下數式(5)所示,根據弧曲修正整平演算部32所計算的弧曲修正整平量,更新各壓延台的前端整平補正量。「OLD值」係根據現在的壓延材的以前的結果所決定的值,儲存於依壓延材M的鋼種、尺寸、加熱爐編號、以及壓延台編號等條件區分的層別表。層別表係儲存於後述記憶體30c。「NEW值」係根據現在的結果更新後的值,更新後的最新的整平補正量係覆寫儲存於該層別表。
The front end leveling
[數式5]
係前端整平補正量(NEW值)。 It is the front end leveling correction amount (NEW value).
係前端整平補正量(OLD值),β係更新增益。 is the front-end leveling correction (OLD value), and β is the update gain.
如以上說明,依據本實施型態,根據最終壓延台Fn輸出側的前端弧曲測量值以及中間壓延台的前端弧曲測量值,適應性地修正全部的壓延台的壓下整平裝置的設定值,藉此,可減少前端彎曲。 As described above, according to this embodiment, the setting values of the press-down leveling devices of all the calendering stations are adaptively corrected according to the front end curvature measurement value of the output side of the final calendering station Fn and the front end curvature measurement value of the intermediate calendering station, thereby reducing the front end curvature.
實施型態2
圖5係顯示實施型態2的弧曲控制裝置的構成的方塊圖。本實施型態與上述實施型態1的相異點在於前端弧曲測量部31在藉由壓延台F3、F4之間的蛇行量檢測器D3完成被賦予作為壓延材前端部的前端整平控制長
度的材料長度範圍的蛇行量測量之後,立即算出前端弧曲測量值。完成前端弧曲測量部31的處理之後,立即實施弧曲修正整平演算部32的處理。
FIG5 is a block diagram showing the structure of the curvature control device of the
圖6係用以說明弧曲修正整平演算部32進行的處理的圖。弧曲修正整平演算部32係將蛇行量檢測器的下游側的各壓延台的前端弧曲推測值決定為與前端弧曲測量值相等。接著,弧曲修正整平演算部32係如上述數式(4)所示,使用前端弧曲測量值及影響係數算出該蛇行量檢測器的下游側的各壓延台的弧曲修正整平量。完成弧曲修正整平演算部32的處理之後,立即實施前端整平設定部34的處理。
FIG6 is a diagram for explaining the processing performed by the curvature correction and leveling
前端整平設定部34係根據弧曲修正整平量,決定對於蛇行量檢測器Di的下游側的各壓延台的壓下整平裝置設定的前端整平補正量及前端整平控制長度。
The front end leveling setting
壓下整平控制部35係與上述實施型態1(參照圖3)同樣地,依照前端整平設定部34所設定的前端整平補正量及前端整平控制長度來操作各壓延台的壓下整平裝置Vi。
The press-down
如以上說明,依據本實施型態,藉由測量壓延材前端部通過連續式壓延機1的途中的前端弧曲,並調整其餘的壓延台的壓下整平量,可減少於最終壓延台Fn輸出側的壓延材M的前端弧曲。
As described above, according to this embodiment, by measuring the front end curvature of the front end of the rolled material passing through the
上述實施型態1及2的弧曲控制裝置3的具體構造並無限制,然而,就一例而言,可為如下所述的構造。圖7係顯示弧曲控制裝置3具有的處理電路的硬體構成例的圖。弧曲控制裝置3的功能可藉由圖7所示的處理電路30實現。此處理電路30可為專用硬體30a。此處理電路亦可具備處理器30b及記憶體30c。此處理電路亦可一部分形成為專用硬體30a
且更具備處理器30b及記憶體30c。圖7的例係處理電路的一部分形成為專用硬體30a,且處理電路30亦具備處理器30b及記憶體30c。
The specific structure of the
處理電路的至少一部分可為至少一個專用硬體30a。此時,處理電路可舉例如單一電路、複合電路、程式化的處理器、平行程式化的處理器、ASIC、FPGA或組合此等而成者。
At least a portion of the processing circuit may be at least one
處理電路亦可具備至少一個處理器30b及至少一個記憶體30c。此時,弧曲控制裝置3的各功能可藉由軟體、韌體或軟體與韌體的組合來實現。軟體及韌體係以程式來記述而儲存於記憶體30c。處理器30b藉由讀出並執行記憶體30c所記憶的程式而實現各部的功能。
The processing circuit may also have at least one
處理器30b亦可稱為中央處理單元(Central Processing Unit;CPU)、中央處理裝置、處理裝置、演算裝置、微處理器、微電腦、DSP。記憶體30c可舉例如RAM、ROM、快閃記憶體、EPROM、EEPROM等非揮發性或揮發性的半導體記憶體等。
The
如此,處理電路可藉由硬體、軟體、韌體或此等的組合而實現弧曲控制裝置3的各功能。
In this way, the processing circuit can realize the functions of the
以上已說明了本發明的實施型態,惟本發明不限於上述實施型態,而可在不脫離本發明的要旨的範圍內進行各種變更來實施。連續式壓延機的構成不限於圖1所示的例,本發明亦可適用於施以各種變形構成的連續式壓延機。此外,上述實施型態中述及各要素的個數、數量、量、範圍等與數目相關的說明時,除了特別明示的情形、原理上明顯地特定於其數目的情形等,所述及的數目並非用以限定本發明。再者,上述實施型 態中說明的構造等,除了特別明示的情形、原理上明顯地特定於其構造的情形等,就本發明而言,其構造並不一定為必要者。 The above has described the implementation of the present invention, but the present invention is not limited to the above implementation, and can be implemented by various changes within the scope of the gist of the present invention. The structure of the continuous calender is not limited to the example shown in Figure 1, and the present invention can also be applied to continuous calenders with various modified structures. In addition, when the number, quantity, amount, range, etc. of each element in the above implementation is described, the number mentioned is not used to limit the present invention except for the cases that are specifically stated and the cases that are clearly specific to the number in principle. Furthermore, the structure described in the above implementation is not necessarily necessary for the present invention except for the cases that are specifically stated and the cases that are clearly specific to the structure in principle.
M:壓延材 M: Rolled material
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2022
- 2022-09-14 JP JP2024500513A patent/JPWO2024057454A1/ja active Pending
- 2022-09-14 WO PCT/JP2022/034450 patent/WO2024057454A1/en active Application Filing
- 2022-09-14 KR KR1020247009868A patent/KR20240055775A/en unknown
- 2022-09-14 CN CN202280063254.0A patent/CN118043148A/en active Pending
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2023
- 2023-04-14 TW TW112114101A patent/TWI851148B/en active
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JP2020131196A (en) * | 2019-02-13 | 2020-08-31 | 日本製鉄株式会社 | Method for manufacturing hot rolled coil |
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CN118043148A (en) | 2024-05-14 |
WO2024057454A1 (en) | 2024-03-21 |
KR20240055775A (en) | 2024-04-29 |
TW202410983A (en) | 2024-03-16 |
JPWO2024057454A1 (en) | 2024-03-21 |
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