TWI721964B - Polarizing film with adhesive layer attached on both sides, its manufacturing method and image display device - Google Patents
Polarizing film with adhesive layer attached on both sides, its manufacturing method and image display device Download PDFInfo
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Abstract
本發明提供一種雙面附黏著劑層之偏光膜,其係於圖像顯示裝置中設置於最靠近視認側之偏光膜之雙面具有黏著劑層者,並且良率良好,且能夠滿足階差吸收性。 The present invention provides a polarizing film with an adhesive layer attached on both sides, which is provided in an image display device with an adhesive layer on both sides of the polarizing film closest to the viewing side, and has good yield and can meet the level difference Absorptive.
本發明之雙面附黏著劑層之偏光膜係具有於圖像顯示裝置中使用之偏光膜中設置於最靠近視認側之偏光膜、以及配置於該偏光膜之視認側之黏著劑層A及配置於上述黏著劑層A之相反側之黏著劑層B,且於上述黏著劑層A上具備隔離膜SA1、於上述黏著劑層B上具備隔離膜SB者,且上述黏著劑層A之23℃之儲存彈性模數為0.02~0.3MPa,上述附黏著劑層之偏光膜之捲曲量為-10mm~+60mm。 The polarizing film with a double-sided adhesive layer of the present invention has a polarizing film disposed on the side closest to the viewing side of the polarizing film used in an image display device, and an adhesive layer A and an adhesive layer disposed on the viewing side of the polarizing film. The adhesive layer B is arranged on the opposite side of the adhesive layer A, and the adhesive layer A is provided with a separation film SA 1 and the adhesive layer B is provided with a separation film SB, and the adhesive layer A is The storage elastic modulus at 23°C is 0.02~0.3MPa, and the curl amount of the polarizing film with the adhesive layer is -10mm~+60mm.
Description
本發明係關於一種於圖像顯示裝置中使用之偏光膜中設置於最靠近視認側之偏光膜之雙面具有黏著劑層之雙面附黏著劑層之偏光膜及其製造方法。又,本發明係關於一種於視認側配置有上述雙面附黏著劑層之偏光膜之圖像顯示裝置。作為圖像顯示裝置,可列舉液晶顯示裝置、有機EL(電致發光)顯示裝置、PDP(電漿顯示面板)、電子紙等。 The present invention relates to a polarizing film with an adhesive layer on both sides of the polarizing film closest to the viewing side of the polarizing film used in an image display device and a manufacturing method thereof. In addition, the present invention relates to an image display device in which the polarizing film with the above-mentioned double-sided adhesive layer is arranged on the viewing side. As an image display device, a liquid crystal display device, an organic EL (electroluminescence) display device, a PDP (plasma display panel), electronic paper, etc. can be cited.
本發明之雙面附黏著劑層之偏光膜於偏光膜之雙面具有黏著劑層,視認側之黏著劑層例如可較佳地應用於在圖像顯示裝置之視認側應用之觸控面板等輸入裝置、覆蓋玻璃、塑膠外罩等透明基材等構件。另一方面,視認側之相反側之黏著劑層可應用於上述圖像顯示裝置之顯示部。作為上述觸控面板,可較佳地用於光學方式、超音波方式、靜電電容方式、電阻膜方式等之觸控面板。特別是可較佳地用於靜電電容方式之觸控面板。上述觸控面板並無特別限定,例如可用於行動電話、平板電腦、攜帶型資訊終端等。 The polarizing film with a double-sided adhesive layer of the present invention has an adhesive layer on both sides of the polarizing film. The adhesive layer on the visual recognition side can be preferably applied to touch panels applied on the visual recognition side of image display devices, etc. Input devices, cover glass, plastic covers and other transparent substrates and other components. On the other hand, the adhesive layer on the side opposite to the visible side can be applied to the display portion of the above-mentioned image display device. As the above-mentioned touch panel, it can be suitably used for touch panels of an optical system, an ultrasonic system, an electrostatic capacitance system, a resistive film system, etc. In particular, it can be preferably used for touch panels of electrostatic capacitance type. The aforementioned touch panel is not particularly limited, and can be used for mobile phones, tablet computers, portable information terminals, etc., for example.
於液晶顯示裝置等中,因其圖像形成方式而於液晶單元之兩側配置偏光元件必不可少,且一般貼附偏光膜。於將上述偏光膜貼附於液晶單元等之顯示部側時,通常使用黏著劑。於此種情形時,具有不需要用於使偏光膜固定之乾燥步驟等優點,因此一般使用預先於偏光膜之單側以黏著劑層之形式設置有黏著劑之附黏著劑層之偏光膜。作為上述附黏著劑層之偏光膜,提出有各種方案(專利文獻1、2)。該等
附黏著劑層之偏光膜之黏著劑層側應用於液晶單元等之顯示部。
In liquid crystal display devices and the like, it is essential to arrange polarizing elements on both sides of the liquid crystal cell due to the image formation method, and polarizing films are generally attached. When attaching the said polarizing film to the display part side of a liquid crystal cell etc., an adhesive agent is usually used. In this case, it has advantages such as not requiring a drying step for fixing the polarizing film. Therefore, a polarizing film with an adhesive layer preliminarily provided on one side of the polarizing film in the form of an adhesive layer is generally used. As the above-mentioned polarizing film with an adhesive layer, various proposals have been proposed (
另一方面,於偏光膜之視認側設置觸控面板等輸入裝置、覆蓋玻璃、塑膠外罩等透明基體等構件。對於上述構件,一般利用黏著劑層進行貼合(專利文獻3)。 On the other hand, input devices such as touch panels, transparent substrates such as cover glass and plastic covers are provided on the viewing side of the polarizing film. The above-mentioned members are generally bonded by an adhesive layer (Patent Document 3).
[專利文獻1]日本專利特開2004-170907號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2004-170907
[專利文獻2]日本專利特開2006-053531號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2006-053531
[專利文獻3]日本專利特開2002-348150號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2002-348150
如上述專利文獻1、2所示,關於在圖像顯示裝置中使用之偏光膜中設置於最靠近視認側之附黏著劑層之偏光膜,該附黏著劑層之偏光膜之黏著劑層貼合於顯示部。另一方面,於上述附黏著劑層之偏光膜(設置於最靠近視認側者)之視認側設置透明基體等構件之情形時,於上述附黏著劑層之偏光膜上另行如專利文獻3所示製備中間膜用之黏著片,將其作為黏著劑層進行貼合,然後進而於該黏著劑層上貼合透明基體等構件。如此,於圖像顯示裝置中使用之偏光膜中最靠近視認側之偏光膜上進而貼合透明基體等構件時,需要複數個步驟。
As shown in the above-mentioned
於專利文獻1、2中,作為上述附黏著劑層之偏光膜,揭示有於偏光膜之雙面具有黏著劑層者(全貼合(Full Lamination):雙面附黏著劑層之偏光膜)。但是,於將上述雙面附黏著劑層之偏光膜貼合於被黏著體(於視認側為透明基體等構件,於其相反側為顯示部)之情形時,於貼合面之端部容易發生氣泡之混入等,因此作業性不充分,良率不充分。因此,對於雙面附黏著劑層之偏光膜,要求簡化步驟,並且提高作業性及提高良率。
In
又,上述覆蓋玻璃等透明基體等構件之表面因印刷油墨而產生階差。因此,利用黏著劑層將上述具有階差表面之構件與其他構件貼合時,要求黏著劑層吸收階差,從而使黏著劑層追隨上述階差,以使得於各構件間不產生空隙。作為與上述階差相關之黏著劑層之指標,可列舉於由階差(μm)與黏著劑層之厚度(μm)表示之階差吸收性(%):(階差/黏著劑層之厚度)之值×100方面滿足追隨性。作為上述階差吸收性,要求20%左右。近年來,上述階差吸收性之要求高達30%。一般為了吸收上述階差,考慮降低黏著劑層之彈性模數而使其變軟,但若使黏著劑層變軟,則加工性較差,產生大量糊劑污染,於操作性方面欠佳。 In addition, the surface of the transparent substrate, such as the cover glass, has a level difference due to printing ink. Therefore, when using the adhesive layer to attach the above-mentioned member with a stepped surface to other members, the adhesive layer is required to absorb the step so that the adhesive layer follows the above-mentioned step so that no voids are generated between the members. As an index of the adhesive layer related to the above level difference, it can be listed in the level difference absorption (%) represented by the level difference (μm) and the thickness of the adhesive layer (μm): (level difference/thickness of the adhesive layer) The value of )×100 satisfies the followability. As the above-mentioned level difference absorbency, about 20% is required. In recent years, the above-mentioned level difference absorption requirement is as high as 30%. Generally, in order to absorb the above-mentioned level difference, it is considered to reduce the elastic modulus of the adhesive layer to make it soft. However, if the adhesive layer is made soft, the workability is poor, a large amount of paste contamination is generated, and the workability is poor.
另一方面,若使上述雙面附黏著劑層之偏光膜之黏著劑層(貼合透明基體等構件之側)變硬,則會因全貼合而導致上述階差吸收性降低,進而因可靠性而變得容易產生發泡。 On the other hand, if the adhesive layer of the polarizing film with the above-mentioned double-sided adhesive layer (the side where the transparent substrate and other members are attached) becomes hard, the full bonding will reduce the absorption of the above-mentioned level difference, and further Reliability makes it easy to generate foaming.
因此,本發明之目的在於提供一種雙面附黏著劑層之偏光膜及其製造方法,該雙面附黏著劑層之偏光膜係於圖像顯示裝置中使用之偏光膜中設置於最靠近視認側之偏光膜之雙面具有黏著劑層者,並且良率良好,且能夠滿足階差吸收性。 Therefore, the object of the present invention is to provide a double-sided adhesive layer-attached polarizing film and a manufacturing method thereof. The double-sided adhesive layer-attached polarizing film is arranged in the polarizing film used in the image display device and is located closest to the viewing area. The polarizing film on the side has an adhesive layer on both sides, and the yield is good, and it can meet the level difference absorption.
又,本發明之目的在於提供一種具有上述雙面附黏著劑層之偏光膜之圖像顯示裝置。 In addition, an object of the present invention is to provide an image display device having a polarizing film with the above-mentioned double-sided adhesive layer attached.
本發明者等人為了解決上述課題而反覆進行努力研究,結果發現下述雙面附黏著劑層之偏光膜,從而完成本發明。 The inventors of the present invention have repeatedly studied hard to solve the above-mentioned problems, and as a result, found the following polarizing film with an adhesive layer on both sides, and completed the present invention.
即,本發明係關於一種雙面附黏著劑層之偏光膜,其特徵在於:其係具有於圖像顯示裝置中使用之偏光膜中設置於最靠近視認側之偏光膜、以及配置於該偏光膜之視認側之黏著劑層A及配置於上述黏著劑層A之相反側之黏著劑層B,且於上述黏著劑層A上具備隔離膜 SA1、於上述黏著劑層B上具備隔離膜SB,且上述黏著劑層A之23℃之儲存彈性模數為0.02~0.3MPa,上述雙面附黏著劑層之偏光膜之捲曲量(其中,將以使上述隔離膜SB之側成為下側之方式放置於水平面上而測定之捲曲量表示為+,將以使上述隔離膜SA1之側成為下側之方式放置於水平面上而測定之捲曲量表示為-)為-10mm~+60mm,上述捲曲量係藉由對沿上述偏光膜之吸收軸方向切下300mm、沿吸收軸之正交方向切下250mm而得之矩形物,以捲曲凸起之面成為下側之方式放置於水平面上而測定。 That is, the present invention relates to a polarizing film with a double-sided adhesive layer, which is characterized in that it has a polarizing film disposed on the side closest to the viewing side among the polarizing films used in image display devices, and a polarizing film disposed on the polarizing film. The adhesive layer A on the visible side of the film and the adhesive layer B arranged on the opposite side of the adhesive layer A, and the adhesive layer A is provided with a release film SA 1 and the adhesive layer B is provided with a release film SB, and the storage elastic modulus of the adhesive layer A at 23°C is 0.02~0.3MPa, the amount of curl of the polarizing film of the double-sided adhesive layer (wherein, the side of the separator SB will be the lower side The amount of curl measured by placing it on a horizontal surface is expressed as +, and the amount of curl measured by placing it on the horizontal surface so that the side of the isolation film SA 1 becomes the lower side is expressed as -) is -10mm~+60mm, The amount of curl is obtained by cutting 300mm along the absorption axis direction of the polarizing film and 250mm along the perpendicular direction of the absorption axis to a rectangular object, and placing it on a horizontal surface so that the curled convex surface becomes the lower side. And determined.
上述雙面附黏著劑層之偏光膜中,較佳為上述捲曲量為+2mm~+30mm。 In the polarizing film with an adhesive layer on both sides, it is preferable that the curl amount is +2 mm to +30 mm.
上述雙面附黏著劑層之偏光膜中,較佳為上述隔離膜SA1之厚度為50μm以上,上述隔離膜SB之厚度為30μm~55μm。 In the polarizing film with the double-sided adhesive layer, it is preferable that the thickness of the separator SA 1 is 50 μm or more, and the thickness of the separator SB is 30 μm to 55 μm.
上述雙面附黏著劑層之偏光膜中,較佳為上述隔離膜SA1之剝離力a1高於上述隔離膜SB之剝離力b。 In the polarizing film with a double-sided adhesive layer, it is preferable that the peeling force a 1 of the separator SA 1 is higher than the peeling force b of the separator SB.
又,本發明係關於一種雙面附黏著劑層之偏光膜之製造方法,其特徵在於:其係製造上述雙面附黏著劑層之偏光膜之方法,且包括將單側附黏著劑層B之偏光膜與單側附隔離膜之黏著劑層A使得上述單側附隔離膜之黏著劑層A之黏著劑層A配置於上述單側附黏著劑層B之偏光膜中設置有黏著劑層B之單側之相反側之偏光膜上以卷對卷貼合之步驟(1),上述單側附黏著劑層B之偏光膜具有於圖像顯示裝置中使用之偏光膜中設置於最靠近視認側之偏光膜及黏著劑層B,且於上述黏著劑層B上具備隔離膜SB,上述單側附隔離膜之黏著劑層A於隔離膜SA1上具有23℃之儲存彈性模數為0.02~0.3MPa之黏著劑層A。 In addition, the present invention relates to a method for manufacturing a polarizing film with a double-sided adhesive layer, characterized in that it is a method for manufacturing the above-mentioned polarizing film with a double-sided adhesive layer, and includes attaching the adhesive layer B on one side The polarizing film and the adhesive layer A of the single-sided isolation film are such that the adhesive layer A of the adhesive layer A of the single-sided isolation film is arranged in the polarizing film of the single-sided adhesive layer B. An adhesive layer is provided Step (1) of roll-to-roll bonding on the polarizing film on the opposite side of the one side of B. The polarizing film of the above-mentioned one-side adhesive layer B has the polarizing film used in the image display device and is arranged closest to The polarizing film and the adhesive layer B on the visible side, and the separator SB is provided on the adhesive layer B, and the adhesive layer A with the separator on one side has a storage elastic modulus of 23°C on the separator SA 1 Adhesive layer A of 0.02~0.3MPa.
上述雙面附黏著劑層之偏光膜之製造方法中,較佳為上述單側附隔離膜之黏著劑層A係藉由自於黏著劑層A之單側具有上述隔離膜SA1、於另一單側具有隔離膜SA2之兩側附隔離膜之黏著劑層A剝離隔離膜SA2之步驟(a)而獲得者,上述隔離膜SA1之剝離力a1、上述隔離膜SA2之剝離力a2、上述隔離膜SB之剝離力b滿足a1>a2 b之關係。 In the manufacturing method of the polarizing film with the above-mentioned double-sided adhesive layer, it is preferable that the above-mentioned single-side adhesive layer A has the above-mentioned separation film SA 1 on one side of the adhesive layer A, and the other one side having a step (a) is attached on both sides of the insulating film SA insulating film 2 a layer of adhesive release agent SA insulating film 2 and the winner of the peel force of the separator SA 1 a 1, SA 2 of said insulating film The peeling force a 2 , the peeling force b of the above-mentioned isolation film SB satisfies a 1 > a 2 b's relationship.
上述雙面附黏著劑層之偏光膜之製造方法中,較佳為上述隔離膜SA1之剝離力a1、上述隔離膜SA2之剝離力a2、上述隔離膜SB之剝離力b滿足a1>1.5a2 1.5b之關係。 A method for producing a polarizing film of the double-sided adhesive layers are attached, said insulating film is preferably of a peel force of a SA 1, SA said insulating film 2 of a peel force of 2, SB peel force of said insulating film satisfies a b 1 >1.5a 2 1.5b relationship.
上述雙面附黏著劑層之偏光膜之製造方法中,較佳為於上述以卷對卷貼合之步驟(1)中,將上述單側附隔離膜之黏著劑層A之張力T1與上述單側附黏著劑層B之偏光膜之張力T2之比(T1/T2)控制為0.8以上。 In the manufacturing method of the polarizing film with the double-sided adhesive layer, it is preferable to combine the tension T1 of the adhesive layer A with the single-sided release film in the step (1) of the roll-to-roll bonding. The ratio of tension T2 (T1/T2) of the polarizing film with the adhesive layer B attached to one side is controlled to be 0.8 or more.
上述雙面附黏著劑層之偏光膜之製造方法可繼而包括如下步驟:自所獲得之雙面附黏著劑層之偏光膜剝離隔離膜SA1之步驟(b)、及於剝離上述隔離膜SA1後之雙面附黏著劑層之偏光膜之黏著劑層A上以卷對卷貼合捲曲調整用隔離膜SA1'之步驟(2)。 The manufacturing method of the polarizing film with the above-mentioned double-sided adhesive layer may further include the following steps: the step (b) of peeling the separator SA 1 from the obtained polarizing film with the double-sided adhesive layer, and the step (b) of peeling off the separator SA 1 is attached on both sides of the adhesive layer of the adhesive layer A polarizing film roll to roll laminating with a separator curl adjustment SA 'of step 1 (2).
上述雙面附黏著劑層之偏光膜之製造方法中,較佳為於上述以卷對卷貼合之步驟(2)中,將上述捲曲調整用隔離膜SA1'之張力T3與剝離上述隔離膜SA1後之雙面附黏著劑層之偏光膜之張力T4之比(T3/T4)控制為0.8以上。 In the manufacturing method of the above-mentioned double-sided adhesive layer-attached polarizing film, it is preferable that in the above-mentioned roll-to-roll bonding step (2), the tension T3 of the curl-adjusting separator SA 1 ′ is separated from the separation The ratio of tension T4 (T3/T4) of the polarizing film of the double-sided adhesive layer behind the film SA 1 is controlled to be 0.8 or more.
上述雙面附黏著劑層之偏光膜之製造方法可繼而包括如下步驟:將所獲得之雙面附黏著劑層之偏光膜切割為任意尺寸之步驟 (c)、及對切割出之雙面附黏著劑層之偏光膜之端部進行切削之步驟(d)。 The manufacturing method of the polarizing film with the above-mentioned double-sided adhesive layer may further include the steps of: cutting the obtained polarizing film with the double-sided adhesive layer into any size (c), and the step (d) of cutting the ends of the cut polarizing film with the adhesive layer on both sides.
又,本發明係關於一種圖像顯示裝置,其特徵在於:其係具有至少一片雙面附黏著劑層之偏光膜者,且於圖像顯示裝置中使用之偏光膜中設置於最靠近視認側之雙面附黏著劑層之偏光膜為自上述雙面附黏著劑層之偏光膜除去上述隔離膜SA1及上述隔離膜SB者,以上述雙面附黏著劑層之偏光膜之黏著劑層A成為視認側、黏著劑層B成為顯示部側之方式進行配置。 In addition, the present invention relates to an image display device, which is characterized in that it has at least one polarizing film with an adhesive layer attached on both sides, and the polarizing film used in the image display device is arranged on the side closest to the visibility The polarizing film of the double-sided adhesive layer is the polarizing film of the above-mentioned double-sided adhesive layer, the separator SA 1 and the separator SB are removed from the polarizing film of the double-sided adhesive layer, and the adhesive layer of the polarizing film of the above-mentioned double-sided adhesive layer It is arranged so that A becomes the visible side and the adhesive layer B becomes the display part side.
於圖像顯示裝置中,有時於比視認側之偏光膜更靠近視認側配置覆蓋玻璃等透明基材等構件。先前係於偏光膜上於視認側積層黏著劑層、繼而積層上述構件,但本發明之附黏著劑層之偏光膜為於偏光膜之單面具有與透明基材等構件貼合之黏著劑層,於其相反側具有與顯示部貼合之黏著劑層之雙面附黏著劑層之偏光膜,於偏光膜之視認側亦具有黏著劑層,因此於圖像顯示裝置之製作中可謀求步驟之簡化。又,根據預先於雙面設置有黏著劑層之偏光膜,藉由將其加工為特定尺寸,可達成生產性之提高及品質之提高。 In an image display device, members such as transparent substrates such as cover glass may be placed closer to the viewing side than the polarizing film on the viewing side. Previously an adhesive layer was laminated on the visible side of the polarizing film, and then the above-mentioned components were laminated, but the polarizing film with the adhesive layer of the present invention has an adhesive layer attached to a transparent substrate and other components on one side of the polarizing film , A polarizing film with a double-sided adhesive layer with an adhesive layer attached to the display on the opposite side, and an adhesive layer on the visible side of the polarizing film, so it can be used in the manufacture of image display devices. Simplify. In addition, according to a polarizing film with an adhesive layer provided on both sides in advance, by processing it into a specific size, productivity and quality can be improved.
又,本發明之雙面附黏著劑層之偏光膜中,於雙面之黏著劑層A及黏著劑層B上分別具備隔離膜SA1、隔離膜SB,藉由該隔離膜SA1及隔離膜SB等,將捲曲量控制為特定量。藉由如此控制捲曲量,於將雙面附黏著劑層之偏光膜貼合於顯示部時,進而於貼合透明基體等構件時,可抑制於貼合面之端部混入氣泡,從而可提高作業性,提高良率。 In addition, in the polarizing film with a double-sided adhesive layer of the present invention, a separation film SA 1 and a separation film SB are respectively provided on the double-sided adhesive layer A and the adhesive layer B, and the separation film SA 1 and the separation film For the film SB, etc., the amount of curl is controlled to a specific amount. By controlling the amount of curl in this way, when the polarizing film with the double-sided adhesive layer is attached to the display part, and then when the transparent substrate and other members are attached, it is possible to prevent air bubbles from being mixed in the end of the attachment surface, thereby improving Workability, improve yield.
又,本發明之雙面附黏著劑層之偏光膜中,由於將配置於偏光膜之視認側之黏著劑層A(貼合覆蓋玻璃等透明基體等構件之黏著劑 層)之儲存彈性模數控制為特定範圍,故而無糊劑污染等問題,操作性良好。又,根據將儲存彈性模數控制為特定範圍之黏著劑層,可抑制因全貼合而產生之階差吸收性之降低,並且可控制與可靠性相關之耐久性(抑制發泡)。 In addition, in the polarizing film with double-sided adhesive layer of the present invention, since the adhesive layer A (adhesive for bonding transparent substrates such as cover glass) is arranged on the visible side of the polarizing film The storage elastic modulus of the layer) is controlled to a specific range, so there is no problem such as paste contamination, and the operability is good. In addition, according to the adhesive layer that controls the storage elastic modulus to a specific range, it is possible to suppress the decrease in step absorbency due to full bonding, and to control durability related to reliability (suppression of foaming).
又,於藉由具有至少兩層黏著劑層之多層黏著劑層形成上述黏著劑層A之情形時,即便當透明基體等構件為於其表面具有階差之構件時,亦可追隨上述階差而無空隙地進行貼合。該多層黏著劑層即便於透明基體等構件為於其表面具有階差之構件之情形時,亦可追隨上述階差而無空隙地進行貼合。 In addition, when the adhesive layer A is formed by a multilayer adhesive layer having at least two adhesive layers, even when a member such as a transparent substrate is a member with a step on its surface, the step can be followed The bonding is performed without gaps. This multilayer adhesive layer can follow the above-mentioned level difference even when a member such as a transparent substrate is a member having a level difference on the surface thereof, and can be bonded without voids.
本發明之雙面附黏著劑層之偏光膜例如可藉由將具有黏著劑層A之單側附隔離膜之黏著劑層A及具備隔離膜SB之單側附黏著劑層B之偏光膜以卷對卷貼合之步驟而製造,藉由該以卷對卷進行貼合之步驟,可提高操作性、抑制糊劑污染,進而可提高所獲得之雙面附黏著劑層之偏光膜之加工性。 The double-sided adhesive layer-attached polarizing film of the present invention can be used, for example, by combining the adhesive layer A with the adhesive layer A on one side with the separating film adhesive layer A and the separating film SB with the single side adhesive layer B attached to the polarizing film. Roll-to-roll lamination step is manufactured. Through the roll-to-roll lamination step, the operability can be improved, the paste contamination can be suppressed, and the processing of the obtained polarizing film with the double-sided adhesive layer can be improved. Sex.
又,於上述以卷對卷進行貼合之步驟中,藉由控制上述單側附隔離膜之黏著劑層A及上述單側附黏著劑層B之偏光膜之各自之張力,可將所獲得之雙面附黏著劑層之偏光膜之捲曲量控制為特定量。又,即便藉由更換貼附雙面附黏著劑層之偏光膜中之隔離膜SA1,亦可將雙面附黏著劑層之偏光膜之捲曲量控制為特定量。 In addition, in the roll-to-roll lamination step, by controlling the respective tensions of the adhesive layer A with the one-sided isolation film and the polarizing film with the adhesive layer B on the one-side, the obtained The curling amount of the polarizing film with the double-sided adhesive layer is controlled to a specific amount. In addition, even by replacing the separator SA 1 in the polarizing film to which the double-sided adhesive layer is attached, the curling amount of the polarizing film of the double-sided adhesive layer can be controlled to a specific amount.
1‧‧‧偏光膜 1‧‧‧Polarizing film
2‧‧‧黏著劑層(黏著劑層B) 2‧‧‧Adhesive layer (Adhesive layer B)
3‧‧‧透明導電層(抗靜電層) 3‧‧‧Transparent conductive layer (antistatic layer)
4‧‧‧玻璃基板 4‧‧‧Glass substrate
5‧‧‧液晶層 5‧‧‧Liquid crystal layer
6‧‧‧驅動電極 6‧‧‧Drive electrode
7‧‧‧抗靜電層兼感測器層 7‧‧‧Antistatic layer and sensor layer
8‧‧‧驅動電極兼感測器層 8‧‧‧Drive electrode and sensor layer
9‧‧‧感測器層 9‧‧‧Sensor layer
10、10'‧‧‧雙面附黏著劑層之偏光膜 10.10'‧‧‧Polarizing film with adhesive layer on both sides
11‧‧‧單側附隔離膜之黏著劑層A 11‧‧‧Adhesive layer A with isolation film on one side
12‧‧‧單側附黏著劑層B之偏光膜 12‧‧‧Polarizing film with adhesive layer B attached to one side
13‧‧‧剝離隔離膜SA1後之雙面附黏著劑層之偏光膜 13‧‧‧The polarizing film with adhesive layer on both sides after peeling off the separator SA 1
14‧‧‧兩側附隔離膜之黏著劑層A 14‧‧‧Adhesive layer A with isolation film on both sides
a‧‧‧第1黏著劑層 a‧‧‧The first adhesive layer
A‧‧‧黏著劑層A(視認側) A‧‧‧Adhesive layer A (visual recognition side)
b‧‧‧第2黏著劑層 b‧‧‧Second adhesive layer
B‧‧‧黏著劑層B(視認側之相反側) B‧‧‧Adhesive layer B (the side opposite to the visual recognition side)
C‧‧‧構件(觸控面板或透明基體) C‧‧‧Component (touch panel or transparent substrate)
D‧‧‧顯示部(圖像顯示裝置) D‧‧‧Display part (image display device)
h‧‧‧捲曲量 h‧‧‧Curl amount
R1、R2、R4、R5‧‧‧貼合輥 R1, R2, R4, R5‧‧‧Laminating roller
R11、R12、R13、R14‧‧‧輥 R11, R12, R13, R14‧‧‧roller
SA1‧‧‧黏著劑層A(視認側)之隔離膜 SA 1 ‧‧‧Isolation film of adhesive layer A (visual recognition side)
SA1'‧‧‧黏著劑層A(視認側)之捲曲調整用隔離膜 SA 1 '‧‧‧ adhesive A (visible side) of the curl adjusting layer insulating film
SA2‧‧‧黏著劑層A(視認側)之隔離膜 SA 2 ‧‧‧Isolation film for adhesive layer A (visual recognition side)
SB‧‧‧黏著劑層B(視認側之相反側)之隔離膜 SB‧‧‧Isolation film of adhesive layer B (opposite side of visual recognition side)
T1、T2、T3、T4‧‧‧張力 T1, T2, T3, T4‧‧‧ Tension
圖1a係示意性地表示本發明之雙面附黏著劑層之偏光膜之一實施形態之剖視圖。 Fig. 1a is a cross-sectional view schematically showing an embodiment of the polarizing film with a double-sided adhesive layer of the present invention.
圖1b係示意性地表示本發明之雙面附黏著劑層之偏光膜之一實施形態之剖視圖。 Fig. 1b is a cross-sectional view schematically showing an embodiment of a polarizing film with a double-sided adhesive layer of the present invention.
圖2a係示意性地表示本發明之雙面附黏著劑層之偏光膜之捲曲量之剖視圖。 Fig. 2a is a cross-sectional view schematically showing the amount of curl of the polarizing film with the double-sided adhesive layer of the present invention.
圖2b係示意性地表示本發明之雙面附黏著劑層之偏光膜之捲曲量之剖視圖。 2b is a cross-sectional view schematically showing the amount of curl of the polarizing film with the double-sided adhesive layer of the present invention.
圖3係示意性地表示經由本發明之雙面附黏著劑層之偏光膜將圖像顯示裝置與透明基體等構件貼合之狀態之概念圖。 Fig. 3 is a conceptual diagram schematically showing a state in which the image display device is bonded to a transparent substrate and other members through the polarizing film with the double-sided adhesive layer of the present invention.
圖4a係示意性地表示圖像顯示裝置之一實施形態之剖視圖。 Fig. 4a is a cross-sectional view schematically showing an embodiment of the image display device.
圖4b係示意性地表示圖像顯示裝置之一實施形態之剖視圖。 Fig. 4b is a cross-sectional view schematically showing an embodiment of the image display device.
圖4c係示意性地表示圖像顯示裝置之一實施形態之剖視圖。 Fig. 4c is a cross-sectional view schematically showing an embodiment of the image display device.
圖5係示意性地表示兩側附隔離膜之黏著劑層A之一實施形態之剖視圖。 Fig. 5 is a cross-sectional view schematically showing an embodiment of an adhesive layer A with isolation films on both sides.
圖6係示意性地表示於本發明之雙面附黏著劑層之偏光膜之製造方法中以卷對卷進行貼合之步驟(1)之一實施形態之剖視圖。 Fig. 6 is a cross-sectional view schematically showing one embodiment of the step (1) of roll-to-roll bonding in the method of manufacturing a polarizing film with a double-sided adhesive layer of the present invention.
圖7係示意性地表示於本發明之雙面附黏著劑層之偏光膜之製造方法中使用捲曲調整用隔離膜之卷對卷之貼合步驟(2)之一實施形態之剖視圖。 7 is a cross-sectional view schematically showing one embodiment of the roll-to-roll bonding step (2) of the roll-to-roll lamination step (2) using the release film for curl adjustment in the manufacturing method of the double-sided adhesive layer-attached polarizing film of the present invention.
以下,對本發明之雙面附黏著劑層之偏光膜等實施形態,使用圖式詳細地進行說明。但是,本發明並不限定於圖式之實施形態。 Hereinafter, the embodiment of the polarizing film with a double-sided adhesive layer of the present invention, etc., will be described in detail using drawings. However, the present invention is not limited to the illustrated embodiment.
如圖1a、圖1b所示,本發明之雙面附黏著劑層之偏光膜10(10')具有偏光膜1、以及於該偏光膜1之雙面之黏著劑層A及黏著劑層B。又,本發明之雙面附黏著劑層之偏光膜10(10')於上述黏著劑層A上具備隔離膜SA1、於上述黏著劑層B上具備隔離膜SB。再者,作為隔離膜SA1,可使用後述之捲曲調整用隔離膜SA1'。
As shown in FIG. 1a and FIG. 1b, the polarizing film 10 (10') with a double-sided adhesive layer of the present invention has a
於圖1a中例示了黏著劑層A為1層之情況,但上述黏著劑層A可設為自最表面之側(視認側)起依序具有第1黏著劑層(a)及第2黏著劑層(b)之多層黏著劑層。於圖1b中例示了黏著劑層A為第1黏著劑層(a)及第2黏著劑層(b)兩層之多層之情況。上述黏著劑層A之多層黏著劑層之層 數並無特別限定,通常可設置至多5層左右。多層黏著劑層之層數較佳為2~4層,進而較佳為2~3層。上述多層黏著劑層中,各層直接密接而設置。 In Figure 1a, the case where the adhesive layer A is one layer is illustrated, but the above-mentioned adhesive layer A can be set to have the first adhesive layer (a) and the second adhesive in order from the outermost side (visible side) The multi-layer adhesive layer of the agent layer (b). Fig. 1b illustrates the case where the adhesive layer A is a multilayer of the first adhesive layer (a) and the second adhesive layer (b). The layer of the multi-layer adhesive layer of the above-mentioned adhesive layer A The number is not particularly limited, and it can usually be installed up to about 5 layers. The number of layers of the multi-layer adhesive layer is preferably 2 to 4 layers, and more preferably 2 to 3 layers. In the above-mentioned multi-layer adhesive layer, each layer is directly adhered and provided.
上述多層黏著劑層中,鄰接之黏著劑層可使用組成不同之黏著劑層,但不鄰接之黏著劑層可使用組成相同之黏著劑層。圖1b中,第1黏著劑層(a)與第2黏著劑層(b)為不同之組成。於自最表面之側(視認側)起使用第1黏著劑層(a)、第2黏著劑層(b)及第3黏著劑層(c)作為黏著劑層A之情形時,第1黏著劑層(a)與第2黏著劑層(b)為不同之組成,第2黏著劑層(b)與第3黏著劑層(c)為不同之組成。第1黏著劑層(a)、第2黏著劑層(b)及第3黏著劑層(c)可為分別不同之組成,但第1黏著劑層(a)與第3黏著劑層(c)可為相同之組成。 Among the above-mentioned multi-layer adhesive layers, adjacent adhesive layers may use adhesive layers of different composition, but non-adjacent adhesive layers may use adhesive layers of the same composition. In Figure 1b, the first adhesive layer (a) and the second adhesive layer (b) have different compositions. When using the first adhesive layer (a), the second adhesive layer (b), and the third adhesive layer (c) as the adhesive layer A from the outermost side (visible side), the first adhesive The agent layer (a) and the second adhesive layer (b) have different compositions, and the second adhesive layer (b) and the third adhesive layer (c) have different compositions. The first adhesive layer (a), the second adhesive layer (b), and the third adhesive layer (c) may have different compositions, but the first adhesive layer (a) and the third adhesive layer (c) ) Can be the same composition.
圖2a、圖2b係示意性地表示本發明之雙面附黏著劑層之偏光膜10(10')之捲曲量之剖視圖。捲曲量之測定係對將雙面附黏著劑層之偏光膜10(10')沿偏光膜1之吸收軸方向切下300mm、沿吸收軸之正交方向切下250mm而得之矩形物進行。如圖2a、圖2b所示,捲曲量之測定係以捲曲凸起之面成為下側之方式放置於水平面上進行測定。又,關於捲曲量之測定,如圖2a所示將以使雙面附黏著劑層之偏光膜10(10')之隔離膜SB之側成為下側之方式放置於水平面上而測定之捲曲量(h)表示為「+」,如圖2b所示將以使上述隔離膜SA1(SA1')之側成為下側之方式放置於水平面上而測定之捲曲量(h)表示為「-」。捲曲量(h)為上述矩形物之角之4點中距離水平面最長之點之距離(mm)。
2a and 2b are cross-sectional views schematically showing the amount of curling of the polarizing film 10 (10') with a double-sided adhesive layer of the present invention. The amount of curl is measured by cutting the polarizing film 10 (10') with the adhesive layer on both sides by 300 mm along the absorption axis direction of the
就作業性、良率性之方面而言,將上述捲曲量(h)控制為-10mm~+60mm。就作業性、良率性之方面而言,上述捲曲量(h)較佳為如圖2a所示為「+」,進而較佳為+2mm~+30mm,進而較佳為+5mm~+20mm。 In terms of workability and yield, the curl amount (h) is controlled to -10mm to +60mm. In terms of workability and yield, the curl amount (h) is preferably "+" as shown in Figure 2a, more preferably +2mm~+30mm, and more preferably +5mm~+20mm .
<黏著劑層> <Adhesive layer>
以下對本發明之黏著劑層A及黏著劑層B進行說明。再者,黏著劑層A及黏著劑層B均為「透明」,可藉由厚度25μm下測定之霧度值為2%以下而滿足。上述霧度值較佳為0~1.5%,進而較佳為0~1%。 Hereinafter, the adhesive layer A and the adhesive layer B of the present invention will be described. Furthermore, both the adhesive layer A and the adhesive layer B are "transparent", which can be satisfied by the haze value measured at a thickness of 25 μm of 2% or less. The above-mentioned haze value is preferably 0 to 1.5%, and more preferably 0 to 1%.
<黏著劑層之厚度> <Thickness of Adhesive Layer>
又,上述黏著劑層A之整體厚度較佳為5μm~1mm。黏著劑層A之整體厚度可根據應用黏著劑層A之部位適當地設計。黏著劑層A之整體厚度較佳為10μm~500μm,進而較佳為20μm~300μm。 In addition, the overall thickness of the adhesive layer A is preferably 5 μm to 1 mm. The overall thickness of the adhesive layer A can be appropriately designed according to the location where the adhesive layer A is applied. The overall thickness of the adhesive layer A is preferably 10 μm to 500 μm, and more preferably 20 μm to 300 μm.
又,於黏著劑層A為具有第1黏著劑層(a)及第2黏著劑層(b)之多層黏著劑層之情形時,各黏著劑層之厚度較佳為3μm~200μm,進而較佳為5μm~150μm,進而較佳為10μm~100μm。 In addition, when the adhesive layer A is a multilayer adhesive layer having a first adhesive layer (a) and a second adhesive layer (b), the thickness of each adhesive layer is preferably 3 μm to 200 μm, which is more It is preferably 5 μm to 150 μm, and more preferably 10 μm to 100 μm.
如圖1b所示,於黏著劑層A為第1黏著劑層(a)及第2黏著劑層(b)之兩層構成之情形時,第1黏著劑層(a)之厚度較佳為3μm~200μm,進而較佳為5μm~100μm,進而較佳為10μm~75μm。第2黏著劑層(b)之厚度較佳為10μm~300μm,進而較佳為20μm~150μm,進而較佳為50μm~100μm。又,就階差吸收性及加工性之方面而言,第1黏著劑層(a)之厚度與第2黏著劑層(b)之厚度之差較佳為20μm~270μm,進而較佳為30μm~200μm。 As shown in Figure 1b, when the adhesive layer A is composed of two layers of the first adhesive layer (a) and the second adhesive layer (b), the thickness of the first adhesive layer (a) is preferably 3 μm to 200 μm, more preferably 5 μm to 100 μm, and still more preferably 10 μm to 75 μm. The thickness of the second adhesive layer (b) is preferably 10 μm to 300 μm, more preferably 20 μm to 150 μm, and still more preferably 50 μm to 100 μm. In terms of step absorbency and processability, the difference between the thickness of the first adhesive layer (a) and the thickness of the second adhesive layer (b) is preferably 20 μm to 270 μm, and more preferably 30 μm ~200μm.
另一方面,上述黏著劑層B之厚度一般為1μm~500μm,較佳為5μm~200μm,尤佳為10μm~100μm。 On the other hand, the thickness of the adhesive layer B is generally 1 μm to 500 μm, preferably 5 μm to 200 μm, and particularly preferably 10 μm to 100 μm.
<黏著劑層之儲存彈性模數> <Storage Elastic Modulus of Adhesive Layer>
上述黏著劑層A之23℃之儲存彈性模數控制為0.02~0.3MPa。藉由將儲存彈性模數控制為該範圍之黏著劑層A,可抑制糊劑污染,並且可提高於透明基體上之貼合之作業性而提高良率。上述儲存彈性模數較佳為0.02~0.4MPa,進而較佳為0.03~0.3MPa,進而較佳為0.05~0.1MPa。上述黏著劑層A之儲存彈性模數之控制就滿足階差吸收性之方面而言亦較佳。 The storage elastic modulus of the adhesive layer A at 23°C is controlled to be 0.02~0.3MPa. By controlling the storage elastic modulus to the adhesive layer A in this range, paste contamination can be suppressed, and the workability of bonding on the transparent substrate can be improved, and the yield can be improved. The storage elastic modulus is preferably 0.02 to 0.4 MPa, more preferably 0.03 to 0.3 MPa, and still more preferably 0.05 to 0.1 MPa. The above-mentioned control of the storage elastic modulus of the adhesive layer A is also preferable in terms of satisfying the step absorbency.
<黏著劑層之剝離力> <Peeling force of adhesive layer>
上述黏著劑層A上具備隔離膜SA1(SA1')、上述黏著劑層B上具備隔離膜SB。上述隔離膜SA1(SA1')對上述黏著劑層A之剝離力a1較佳為0.01~5N/50mm,進而較佳為0.05~2N/50mm,進而較佳為0.1~1N/50mm。又,上述隔離膜SB對上述黏著劑層B之剝離力b較佳為0.01~5N/50mm,進而較佳為0.05~2N/50mm,進而較佳為0.1~1N/50mm。 The adhesive layer A is provided with a separation film SA 1 (SA 1 ′), and the adhesive layer B is provided with a separation film SB. The peeling force a 1 of the isolation film SA 1 (SA 1 ′) to the adhesive layer A is preferably 0.01-5N/50mm, more preferably 0.05-2N/50mm, and still more preferably 0.1-1N/50mm. In addition, the peeling force b of the separator SB to the adhesive layer B is preferably 0.01-5N/50mm, more preferably 0.05-2N/50mm, and still more preferably 0.1-1N/50mm.
又,就先對顯示用面板進行貼合之方面而言,上述隔離膜SA1(SA1')之剝離力a1較佳為調整為高於上述隔離膜SB之剝離力b。就防止剝離不良之方面而言,上述隔離膜SA1(SA1')之剝離力a1與上述隔離膜SB之剝離力b之差較佳為0.01~2N/50mm,進而較佳為0.02~1N/50mm。 In addition, in terms of bonding the display panel first, the peeling force a 1 of the isolation film SA 1 (SA 1 ′) is preferably adjusted to be higher than the peeling force b of the isolation film SB. In terms of preventing peeling failure, the difference between the peeling force a 1 of the isolation film SA 1 (SA 1 ′) and the peeling force b of the isolation film SB is preferably 0.01~2N/50mm, and more preferably 0.02~ 1N/50mm.
上述儲存彈性模數、剝離力之測定係基於實施例之記載。 The measurement of the storage elastic modulus and the peeling force are based on the description of the examples.
如圖3所示,本發明之雙面附黏著劑層之偏光膜係將除去隔離膜SA1(SA1')及上述隔離膜SB者應用於圖像顯示裝置。本發明之雙面附黏著劑層之偏光膜之偏光膜係作為於圖像顯示裝置中使用之偏光膜中設置於最靠近視認側之偏光膜應用。本發明之雙面附黏著劑層之偏光膜之上述黏著劑層A配置於圖像顯示裝置之視認側,並與透明基材等構件C貼合。黏著劑層B於偏光膜1中配置於黏著劑層A之相反側,並與顯示部D貼合。
As shown in FIG. 3, the polarizing film of the present invention with a double-sided adhesive layer is applied to an image display device by removing the isolation film SA 1 (SA 1 ′) and the above isolation film SB. The polarizing film of the polarizing film with a double-sided adhesive layer of the present invention is applied as a polarizing film disposed on the side closest to the viewing side among the polarizing films used in image display devices. The above-mentioned adhesive layer A of the polarizing film with a double-sided adhesive layer of the present invention is arranged on the visible side of the image display device, and is bonded to a member C such as a transparent substrate. The adhesive layer B is arranged on the opposite side of the adhesive layer A in the
作為構件C,可列舉應用於圖像顯示裝置之視認側之觸控面板等輸入裝置、覆蓋玻璃、塑膠外罩等透明基體等。 As the member C, input devices such as a touch panel applied to the visibility side of an image display device, transparent substrates such as cover glass and plastic covers, and the like can be cited.
顯示部D與至少一片偏光膜1一起形成圖像顯示裝置之一部分,可列舉液晶顯示裝置、有機EL(電致發光)顯示裝置、PDP(電漿顯示面板)、電子紙等。作為顯示部D,可較佳地使用與偏光膜1一起使用之具有液晶層5之液晶顯示裝置。示意性地表示應用本發明之附黏著劑
層之偏光膜之圖像顯示裝置(液晶顯示裝置)之代表性實施形態之剖視圖示於圖4a至圖4c。圖4a至圖4c之圖像顯示裝置(液晶顯示裝置)中,上部之偏光膜1位於最靠近視認側。
The display portion D and at least one
圖4a所示之圖像顯示裝置(液晶顯示裝置)具有覆蓋玻璃C/黏著劑層A/偏光膜1(視認側)/黏著劑層2(B)/抗靜電層3/玻璃基板4/液晶層5/驅動電極6/玻璃基板4/黏著劑層2/偏光膜1之構成。抗靜電層3、驅動電極6可由透明導電層形成。再者,抗靜電層3可任意地形成。
The image display device (liquid crystal display device) shown in Figure 4a has cover glass C/adhesive layer A/polarizing film 1 (visual recognition side)/adhesive layer 2(B)/
圖4b所示之圖像顯示裝置(液晶顯示裝置)為將透明導電層用作觸控面板(內嵌型觸控面板)之電極用途之情況,其具有覆蓋玻璃C/黏著劑層A/偏光膜1(視認側)/黏著劑層2(B)/抗靜電層兼感測器層7/玻璃基板4/液晶層5/驅動電極兼感測器層8/玻璃基板4/黏著劑層2/偏光膜1之構成。抗靜電層兼感測器層7、驅動電極兼感測器層8可由透明導電層形成。
The image display device (liquid crystal display device) shown in Figure 4b is a case where a transparent conductive layer is used as an electrode of a touch panel (in-cell touch panel), which has cover glass C/adhesive layer A/polarized light Film 1 (visual recognition side) / Adhesive layer 2 (B) / Antistatic layer and
圖4c所示之圖像顯示裝置(液晶顯示裝置)為將透明導電層用作觸控面板(外嵌型觸控面板)之電極用途之情況,其具有覆蓋玻璃C/黏著劑層A/偏光膜1/黏著劑層2(B)/抗靜電層兼感測器層7/感測器層9/玻璃基板4/液晶層5/驅動電極6/玻璃基板4/黏著劑層2/偏光膜1之構成。抗靜電層兼感測器層7、感測器層9、驅動電極6可由透明導電層形成。
The image display device (liquid crystal display device) shown in FIG. 4c is a case where a transparent conductive layer is used as an electrode of a touch panel (out-cell type touch panel), which has cover glass C/adhesive layer A/polarized
作為偏光膜,一般使用於偏光元件之單面或雙面具有透明保護膜者。偏光膜中之透明保護膜上可設置硬塗層等功能層。此外,圖像顯示裝置中可適當地使用液晶顯示裝置、有機EL顯示裝置等圖像顯示裝置之形成中使用之光學膜。又,作為光學膜,例如可列舉反射板或半反半透板、相位差板(包括1/2或1/4等之波長板)、光學補償膜、視覺補償膜、增亮膜等成為有時用於液晶顯示裝置等之形成之光學層者。該等可單獨作為光學膜使用,此外亦可於實際使用時積層於上述偏光膜上而使用1層或2層以上。 As a polarizing film, it is generally used for a polarizing element with a transparent protective film on one or both sides. The transparent protective film in the polarizing film can be provided with a functional layer such as a hard coat layer. In addition, optical films used in the formation of image display devices such as liquid crystal display devices and organic EL display devices can be suitably used in image display devices. In addition, as the optical film, for example, reflective plates, semi-reflective plates, retardation plates (including 1/2 or 1/4 wavelength plates), optical compensation films, visual compensation films, brightness enhancement films, etc. can be cited. It is sometimes used in the formation of optical layers of liquid crystal display devices. These can be used alone as an optical film, and can also be laminated on the above-mentioned polarizing film during actual use to use one layer or two or more layers.
再者,圖4a至圖4c中,揭示有用於與液晶單元(玻璃基板)等其他構件接著之黏著劑層2。比液晶單元更靠近視認側(上側)之黏著劑層2作為黏著劑層B應用。黏著劑層2可適當選擇使用例如以丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺基甲酸酯、聚醯胺、聚醚、氟系或橡膠系等聚合物作為基礎聚合物之各種黏著劑。尤佳為如丙烯酸系黏著劑般光學透明性優異,顯示適度之潤濕性、凝聚性及接著性之黏著特性,耐候性或耐熱性等優異者。
Furthermore, in FIGS. 4a to 4c, an
液晶顯示裝置一般藉由適當地組裝液晶單元(玻璃基板/液晶層/玻璃基板之構成)及配置於其兩側之偏光膜、以及視需要之照明系統等構成零件並安裝驅動電路等而形成。液晶單元可使用例如TN(Twisted Nematic,扭轉向列)型或STN(Super Twisted Nematic,超扭轉向列)型、π型、VA(Vertical Aligned,垂直配向)型、IPS(In-Plane Switching,橫向電場效應)型等任意之類型者。又,可形成使用背光裝置或反射板作為照明系統者等適當之液晶顯示裝置。進而,於形成液晶顯示裝置時,可於適當之位置配置一層或兩層以上之擴散板、防眩層、抗反射膜、保護板、稜鏡陣列、透鏡陣列片、光擴散板、背光裝置等適當之零件。 A liquid crystal display device is generally formed by appropriately assembling a liquid crystal cell (composition of a glass substrate/liquid crystal layer/glass substrate), a polarizing film arranged on both sides of the liquid crystal cell, and components such as an illumination system if necessary, and installing a driving circuit. Liquid crystal cells can use, for example, TN (Twisted Nematic, twisted nematic) type or STN (Super Twisted Nematic, super twisted nematic) type, π type, VA (Vertical Aligned, vertical alignment) type, IPS (In-Plane Switching, horizontal Any type such as electric field effect) type. In addition, it is possible to form an appropriate liquid crystal display device such as a backlight device or a reflector as a lighting system. Furthermore, when forming a liquid crystal display device, one or more than two layers of diffuser, anti-glare layer, anti-reflection film, protective plate, scallop array, lens array sheet, light diffuser, backlight device, etc. can be arranged at an appropriate position. Appropriate parts.
作為構件C,可使用觸控面板。觸控面板C為靜電電容方式觸控面板,依序積層有透明基體、黏著劑層2、透明導電性膜。又,透明導電性膜可積層兩層以上。透明基體可具有感測器層。再者,透明基體可作為覆蓋玻璃或塑膠外罩等將其單獨地應用於圖像顯示裝置(液晶顯示裝置)。此外,於觸控面板C之與透明基體為相反側之透明導電性膜上亦可設置硬塗膜。
As the member C, a touch panel can be used. The touch panel C is an electrostatic capacitance type touch panel in which a transparent substrate, an
再者,作為透明基體,可列舉玻璃板或透明丙烯酸板(PMMA(polymethylmethacrylate,聚甲基丙烯酸甲酯)板)。透明基體係所謂之覆蓋玻璃,可作為裝飾面板使用。作為透明導電性膜,較佳 為於玻璃板或透明塑膠膜(特別是PET(polyethylene terephthalate,聚對苯二甲酸乙二酯)膜)上設置有透明導電膜者。作為透明導電膜,可列舉包含金屬、金屬氧化物或該等之混合物之薄膜,例如可列舉ITO(氧化銦錫)、ZnO、SnO、CTO(氧化鎘錫)之薄膜。透明導電膜之厚度並無特別限定,可為10nm~200nm左右。作為上述透明導電性膜,代表例是於PET膜上設置有ITO膜之ITO膜。透明導電膜可隔著底漆塗佈層設置。再者,底漆塗佈層可設置複數層。於透明塑膠膜基材與黏著劑層之間可設置低聚物轉移防止層。硬塗膜較佳為對PET膜等透明塑膠膜實施有硬塗處理者。 Furthermore, as the transparent substrate, a glass plate or a transparent acrylic plate (PMMA (polymethylmethacrylate) plate) can be cited. The so-called cover glass of the transparent base system can be used as a decorative panel. As a transparent conductive film, preferred A transparent conductive film is provided on a glass plate or a transparent plastic film (especially a PET (polyethylene terephthalate, polyethylene terephthalate) film). Examples of the transparent conductive film include thin films containing metals, metal oxides, or mixtures thereof, such as ITO (Indium Tin Oxide), ZnO, SnO, and CTO (Cadmium Tin Oxide) thin films. The thickness of the transparent conductive film is not particularly limited, and may be about 10 nm to 200 nm. As the above-mentioned transparent conductive film, a representative example is an ITO film in which an ITO film is provided on a PET film. The transparent conductive film can be provided via the primer coating layer. Furthermore, the primer coating layer can be provided with multiple layers. An oligomer transfer prevention layer can be provided between the transparent plastic film substrate and the adhesive layer. The hard coating film is preferably one that has been subjected to a hard coating treatment on a transparent plastic film such as a PET film.
本發明之雙面附黏著劑層之偏光膜10例如可藉由如下方式製造:將具有偏光膜1及黏著劑層B且於上述黏著劑層B上具備隔離膜SB之單側附黏著劑層B之偏光膜12、與於隔離膜SA1上具有黏著劑層A之單側附隔離膜之黏著劑層A(11),以於上述單側附黏著劑層B之偏光膜12中設置有黏著劑層B之側之相反側之偏光膜1上配置上述單側附隔離膜之黏著劑層A(11)之黏著劑層A之方式貼合。上述製造方法較佳為如圖6所示藉由以卷對卷進行貼合之步驟(1)進行。於圖6中,進行將自送出輥搬送之單側附黏著劑層B之偏光膜12與單側附隔離膜之黏著劑層A(11)於一對貼合輥R1、R2之間貼合之步驟(1),藉由捲取輥獲得雙面附黏著劑層之偏光膜10。
The
又,上述單側附隔離膜之黏著劑層A(11)可由於黏著劑層A之單側具有隔離膜SA1、於另一單側具有隔離膜SA2之兩側附隔離膜之黏著劑層A(14)獲得。兩側附隔離膜之黏著劑層A(14)可如圖5所示以隔離膜SA1/黏著劑層A/隔離膜SA2之構成表示。於圖6中,自送出輥搬送之兩側附隔離膜之黏著劑層A(14)藉由剝離輥R3實施將隔離膜SA2剝離之步驟(a),並將單側附隔離膜之黏著劑層A(11)供給至進行貼合之步驟(1)。 In addition, the above-mentioned adhesive layer A (11) with an isolation film on one side can be because the adhesive layer A has an isolation film SA 1 on one side and an isolation film SA 2 on the other side with an isolation film on both sides. Layer A (14) is obtained. The adhesive layer A (14) with isolation films on both sides can be represented by the composition of isolation film SA 1 /adhesive layer A / isolation film SA 2 as shown in FIG. 5. In Figure 6, the adhesive layer A (14) with the release film on both sides transported from the delivery roller is carried out by the release roller R3 to peel off the release film SA 2 (a), and the one side with the release film is adhered The agent layer A (11) is supplied to the step (1) of bonding.
於使用上述兩側附隔離膜之黏著劑層A(14)之情形時,就製品之步驟之順序、及於液晶面板、有機EL面板等上之貼合步驟之順序之方面而言,較佳為隔離膜SA1之剝離力a1、上述隔離膜SA2之剝離力a2、上述隔離膜SB之剝離力b滿足a1>a2 b之關係。進而,就提高作業性之方面而言,較佳為上述隔離膜SA1之剝離力a1、上述隔離膜SA2之剝離力a2、上述隔離膜SB之剝離力b滿足a1>1.5a2 1.5b之關係。 In the case of using the adhesive layer A (14) with isolation films on both sides, it is preferable in terms of the order of the product steps and the order of the laminating steps on liquid crystal panels, organic EL panels, etc. SA is a peel force of separator 1 a 1, SA peel force of said insulating film 2 of a 2, the release force of the separator SB of b satisfies a 1> a 2 b's relationship. Further, in terms of improving workability aspect, the insulating film is preferably above 1 SA peel strength of a 1, SA peel force of said insulating film 2 of a 2, the release force of the separator SB of b satisfies a 1> 1.5a 2 1.5b relationship.
隔離膜SA1之剝離力a1、上述隔離膜SB之剝離力b如上所述。上述隔離膜SA2之剝離力a2較佳為0.01~5N/50mm,進而較佳為0.05~2N/50mm,進而較佳為0.05~1N/50mm。就於偏光板上之貼合步驟之作業性之方面而言,上述隔離膜SA1之剝離力a1與上述隔離膜SA2之剝離力a2之差較佳為0.01~1N/50mm,進而較佳為0.03~0.5N/50mm。 The peeling force a 1 of the separator SA 1 and the peeling force b of the aforementioned separator SB are as described above. The peeling force a 2 of the isolation film SA 2 is preferably 0.01-5N/50mm, more preferably 0.05-2N/50mm, and still more preferably 0.05-1N/50mm. In respect to aspects of the step of bonding the polarizer attached on the workability of the peel force of the separator SA 1 a 1 and the peel force SA said insulating film 2 of a 2 difference is preferably 0.01 ~ 1N / 50mm, and further Preferably it is 0.03~0.5N/50mm.
又,本發明之雙面附黏著劑層之偏光膜10於上述以卷對卷進行貼合之步驟(1)中,較佳為將上述附隔離膜之黏著劑層A(11)之張力T1與上述單側附黏著劑層B之偏光膜12之張力T2之比(T1/T2)控制為0.8以上。於圖6中,張力T1、張力T2可藉由輥R11、R12進行控制。
In addition, in the above-mentioned roll-to-roll lamination step (1) of the
藉由將張力比(T1/T2)控制為上述範圍,可調整上述捲曲量。張力比(T1/T2)較佳為0.9以上,進而較佳為1以上,進而較佳為3以上。另一方面,若張力比(T1/T2)變得過大,則捲曲量變得過大,於面板上之貼合步驟中貼合精度降低,因此張力比(T1/T2)較佳為10以下,進而較佳為6以下,進而較佳為4以下。 By controlling the tension ratio (T1/T2) to the above range, the amount of curl can be adjusted. The tension ratio (T1/T2) is preferably 0.9 or more, more preferably 1 or more, and still more preferably 3 or more. On the other hand, if the tension ratio (T1/T2) becomes too large, the amount of curl becomes too large, and the bonding accuracy in the bonding step on the panel is reduced. Therefore, the tension ratio (T1/T2) is preferably 10 or less, and further Preferably it is 6 or less, More preferably, it is 4 or less.
上述張力T1較佳為8~500N/m,進而較佳為50~300N/m,進而較佳為100~200N/m。 The aforementioned tension T1 is preferably 8 to 500 N/m, more preferably 50 to 300 N/m, and still more preferably 100 to 200 N/m.
上述張力T2較佳為10~400N/m,進而較佳為20~200N/m,進而較佳為40~100N/m。 The aforementioned tension T2 is preferably 10 to 400 N/m, more preferably 20 to 200 N/m, and still more preferably 40 to 100 N/m.
又,本發明中,於製造上述雙面附黏著劑層之偏光膜10後,繼
而自所獲得之雙面附黏著劑層之偏光膜10之黏著劑層A剝離隔離膜SA1,其後於剝離隔離膜SA1後之雙面附黏著劑層之偏光膜13之黏著劑層A上貼合捲曲調整用隔離膜SA1',藉此可製造雙面附黏著劑層之偏光膜10'。藉由使用捲曲調整用隔離膜SA1'代替隔離膜SA1,可調整雙面附黏著劑層之偏光膜10'之捲曲量。上述製造方法較佳為如圖7所示藉由以卷對卷進行貼合之步驟(2)進行。
Furthermore, in the present invention, after the
圖7中,自送出輥搬送之雙面附黏著劑層之偏光膜10藉由剝離輥R6實施剝離隔離膜SA1之步驟(b)。繼而,進行將搬送之雙面附黏著劑層之偏光膜13與捲曲調整用隔離膜SA1'於一對貼合輥R4、R5之間貼合之步驟(2),並藉由捲取輥獲得雙面附黏著劑層之偏光膜10'。
In FIG. 7, the double-sided adhesive layer-attached
上述捲曲調整用隔離膜SA1'之剝離力a1'較佳為與隔離膜SA1之剝離力a1同樣之範圍,又,關於與上述隔離膜SB之剝離力b之關係,就調整捲曲量之方面而言,較佳為滿足a1'>1.5b之關係。 'Peel force of a 1' above the curl adjustment SA separator 1 is preferably a peel force of the same range of a 1 and the insulating film SA, and, on the relationship between the peel force of said insulating film b of SB, on the adjustment of crimp In terms of quantity, it is better to satisfy the relationship of a 1 ′>1.5b.
又,本發明之雙面附黏著劑層之偏光膜10'於上述以卷對卷進行貼合之步驟(2)中,較佳為將上述捲曲調整用隔離膜SA1'之張力T3與剝離上述隔離膜SA1後之雙面附黏著劑層之偏光膜13之張力T4之比(T3/T4)控制為0.8以上。於圖7中,張力T3、張力T4可藉由輥R13、R14進行控制。
In addition, in the step (2) of the above-mentioned roll-to-roll bonding of the polarizing film 10' with a double-sided adhesive layer of the present invention, it is preferable to peel off the tension T3 of the curl-adjusting release film SA 1 ' after the one-sided SA said insulating film
藉由將張力比(T3/T4)控制為上述範圍,可調整上述捲曲量。張力比(T3/T4)較佳為0.9以上,進而較佳為1以上,進而較佳為3以上。另一方面,若張力比(T3/T4)變得過大,則捲曲量變得過大,於面板上之貼合步驟中貼合精度降低,因此張力比(T3/T4)較佳為10以下,進而較佳為6以下,進而較佳為4以下。 By controlling the tension ratio (T3/T4) to the above range, the curl amount can be adjusted. The tension ratio (T3/T4) is preferably 0.9 or more, more preferably 1 or more, and still more preferably 3 or more. On the other hand, if the tension ratio (T3/T4) becomes too large, the amount of curl becomes too large, and the bonding accuracy is reduced in the bonding step on the panel. Therefore, the tension ratio (T3/T4) is preferably 10 or less, and further Preferably it is 6 or less, More preferably, it is 4 or less.
上述張力T3較佳為8~500N/m,進而較佳為50~300N/m,進而較佳為100~200N/m。 The aforementioned tension T3 is preferably 8 to 500 N/m, more preferably 50 to 300 N/m, and still more preferably 100 to 200 N/m.
上述張力T4較佳為10~400N/m,進而較佳為20~200N/m,進 而較佳為40~100N/m。 The above-mentioned tension T4 is preferably 10~400N/m, and more preferably 20~200N/m. It is preferably 40-100 N/m.
再者,上述張力之大小可藉由輥之力矩等進行調整,其施加方法並無特別限制,於利用輥送出膜等之情形時,可沿其輸送方向施加張力。又,上述張力例如可藉由能夠利用施加於搬送用輥之荷重進行測定之荷重元(load cell)式之張力傳感輥測定。上述張力係藉由實施例中記載之方法進行測定。 Furthermore, the magnitude of the above-mentioned tension can be adjusted by the torque of the roller, and the method of applying it is not particularly limited. When the film is sent out by the roller, the tension can be applied along the conveying direction. In addition, the above-mentioned tension can be measured by, for example, a load cell type tension sensor roller that can be measured by the load applied to the conveyance roller. The above-mentioned tension was measured by the method described in the examples.
所獲得之雙面附黏著劑層之偏光膜之製造方法可繼而包括切割為任意尺寸之步驟(c)、及對切割出之雙面附黏著劑層之偏光膜之端部進行切削之步驟(d)。進行切削之步驟(d)可包括進行研磨之步驟。 The obtained double-sided adhesive layer-attached polarizing film manufacturing method can then include the step (c) of cutting into any size, and the step of cutting the ends of the cut-out double-sided adhesive layer-attached polarizing film ( d). The step (d) of cutting may include a step of grinding.
<黏著劑層之材料> <Material of Adhesive Layer>
又,作為本發明之黏著劑層A、黏著劑層B之形成材料,可使用含有各種基礎聚合物者。關於基礎聚合物之種類,並無特別限定,例如可列舉:橡膠系聚合物、(甲基)丙烯酸系聚合物、聚矽氧系聚合物、胺基甲酸酯系聚合物、乙烯基烷基醚系聚合物、聚乙烯醇系聚合物、聚乙烯基吡咯啶酮系聚合物、聚丙烯醯胺系聚合物、纖維素系聚合物等各種聚合物。 In addition, as the material for forming the adhesive layer A and the adhesive layer B of the present invention, those containing various base polymers can be used. The type of base polymer is not particularly limited. Examples include rubber-based polymers, (meth)acrylic polymers, polysiloxane-based polymers, urethane-based polymers, and vinyl alkyl groups. Various polymers such as ether-based polymers, polyvinyl alcohol-based polymers, polyvinylpyrrolidone-based polymers, polyacrylamide-based polymers, and cellulose-based polymers.
該等基礎聚合物中,可較佳地使用光學透明性優異,顯示適當之潤濕性、凝聚性及接著性之黏著特性,耐候性或耐熱性等優異者。作為顯示此種特性者,可較佳地使用(甲基)丙烯酸系聚合物。以下,對黏著劑層A、黏著劑層B之形成材料之以含有(甲基)丙烯酸烷基酯作為單體單元之(甲基)丙烯酸系聚合物作為基礎聚合物之丙烯酸系黏著劑進行說明。 Among these base polymers, those that are excellent in optical transparency, exhibit appropriate wettability, cohesiveness, and adhesive properties, and are excellent in weather resistance, heat resistance, and the like can be preferably used. As those exhibiting such characteristics, (meth)acrylic polymers can be preferably used. Hereinafter, the adhesive layer A and the adhesive layer B, which are forming materials, use (meth)acrylic polymer containing alkyl (meth)acrylate as the monomer unit as the base polymer of the acrylic adhesive will be described. .
作為上述(甲基)丙烯酸系聚合物,藉由使包含於酯基之末端具有碳數4~24之烷基之(甲基)丙烯酸烷基酯之單體成分聚合而獲得。再者,(甲基)丙烯酸烷基酯係指丙烯酸烷基酯及/或甲基丙烯酸烷基酯,本發明之(甲基)為相同之含義。 The above-mentioned (meth)acrylic polymer is obtained by polymerizing a monomer component of an alkyl (meth)acrylate having an alkyl group having 4 to 24 carbon atoms at the end of the ester group. Furthermore, alkyl (meth)acrylate refers to alkyl acrylate and/or alkyl methacrylate, and (meth) in the present invention has the same meaning.
作為(甲基)丙烯酸烷基酯,可例示具有直鏈狀或支鏈狀之碳數4~24之烷基者。(甲基)丙烯酸烷基酯可單獨使用一種或組合兩種以上使用。 As the alkyl (meth)acrylate, one having a linear or branched alkyl group having 4 to 24 carbon atoms can be exemplified. The alkyl (meth)acrylate can be used alone or in combination of two or more.
作為上述(甲基)丙烯酸烷基酯,例如可例示上述具有碳數4~9之支鏈之(甲基)丙烯酸烷基酯。該(甲基)丙烯酸烷基酯就容易取得黏著特性之平衡之方面而言較佳。作為(甲基)丙烯酸烷基酯,例如可列舉:(甲基)丙烯酸正丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸異己酯、(甲基)丙烯酸異庚酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸異壬酯等。又,就儲存彈性模數之控制、階差吸收性之方面而言,較佳為上述黏著劑層A之(甲基)丙烯酸系聚合物含有丙烯酸2-乙基己酯作為含量最多之單體單元。再者,於上述黏著劑層A為至少具有第1黏著劑層(a)及第2黏著劑層(b)之多層黏著劑層之情形時,作為多層黏著劑層(作為各層之合計),較佳為(甲基)丙烯酸系聚合物含有丙烯酸2-乙基己酯作為含量最多之單體單元。另一方面,就儲存彈性模數之控制、加工性、保管性、耐久性之方面而言,較佳為上述黏著劑層B之(甲基)丙烯酸系聚合物含有丙烯酸丁酯作為含量最多之單體單元。 As said (meth)acrylic acid alkyl ester, for example, the above-mentioned C4-C9 branched (meth)acrylic acid alkyl ester can be exemplified. The alkyl (meth)acrylate is preferable in that it is easy to achieve a balance of adhesive properties. Examples of alkyl (meth)acrylates include n-butyl (meth)acrylate, second butyl (meth)acrylate, tertiary butyl (meth)acrylate, and isobutyl (meth)acrylate Ester, n-pentyl (meth)acrylate, isoamyl (meth)acrylate, isohexyl (meth)acrylate, isoheptyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, ( Isooctyl meth)acrylate, isononyl (meth)acrylate and the like. In addition, in terms of storage elastic modulus control and step absorbency, it is preferable that the (meth)acrylic polymer of the adhesive layer A contains 2-ethylhexyl acrylate as the monomer with the largest content. unit. Furthermore, when the above-mentioned adhesive layer A is a multilayer adhesive layer having at least a first adhesive layer (a) and a second adhesive layer (b), it is used as a multilayer adhesive layer (as the total of each layer), Preferably, the (meth)acrylic polymer contains 2-ethylhexyl acrylate as the monomer unit with the largest content. On the other hand, in terms of storage elastic modulus control, processability, storage properties, and durability, it is preferable that the (meth)acrylic polymer of the adhesive layer B contains butyl acrylate as the most content Monomer unit.
本發明中,上述於酯末端具有碳數4~24之烷基之(甲基)丙烯酸烷基酯相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量為40重量%以上,較佳為50重量%以上,進而較佳為60重量%以上。就容易取得黏著特性之平衡之方面而言,較佳為使用40重量%以上。 In the present invention, the above-mentioned alkyl (meth)acrylate having an alkyl group with 4 to 24 carbon atoms at the end of the ester is 40 by weight relative to the total amount of the monofunctional monomer components forming the (meth)acrylic polymer % Or more, preferably 50% by weight or more, and more preferably 60% by weight or more. It is preferable to use 40% by weight or more in terms of easily achieving a balance of adhesive properties.
形成本發明之(甲基)丙烯酸系聚合物之單體成分中,可含有上述(甲基)丙烯酸烷基酯以外之共聚單體作為單官能性單體成分。共聚單體可作為單體成分中上述(甲基)丙烯酸烷基酯之餘量使用。 In the monomer component forming the (meth)acrylic polymer of the present invention, a comonomer other than the above-mentioned alkyl (meth)acrylate may be contained as a monofunctional monomer component. The comonomer can be used as the balance of the above-mentioned alkyl (meth)acrylate in the monomer component.
作為共聚單體,例如可包含環狀含氮單體。作為上述環狀含氮 單體,可無特別限制地使用具有(甲基)丙烯醯基或乙烯基等具有不飽和雙鍵之聚合性官能基且具有環狀氮結構者。環狀氮結構較佳為於環狀結構內具有氮原子者。作為環狀含氮單體,例如可列舉:N-乙烯基吡咯啶酮、N-乙烯基-ε-己內醯胺、甲基乙烯基吡咯啶酮等內醯胺系乙烯基單體;乙烯基吡啶、乙烯基哌啶酮、乙烯基嘧啶、乙烯基哌、乙烯基吡、乙烯基吡咯、乙烯基咪唑、乙烯基唑、乙烯基啉等具有含氮雜環之乙烯基單體等。又,可列舉含有啉環、哌啶環、吡咯啶環、哌環等雜環之(甲基)丙烯酸系單體。具體而言,可列舉N-丙烯醯基啉、N-丙烯醯基哌啶、N-甲基丙烯醯基哌啶、N-丙烯醯基吡咯啶等。上述環狀含氮單體中,就介電常數及凝聚性之方面而言,較佳為內醯胺系乙烯基單體。 As the comonomer, for example, a cyclic nitrogen-containing monomer may be contained. As the cyclic nitrogen-containing monomer, those having a polymerizable functional group having an unsaturated double bond such as a (meth)acryloyl group or a vinyl group and having a cyclic nitrogen structure can be used without particular limitation. The cyclic nitrogen structure is preferably one having a nitrogen atom in the cyclic structure. Examples of cyclic nitrogen-containing monomers include internal vinyl monomers such as N-vinylpyrrolidone, N-vinyl-ε-caprolactone, and methyl vinylpyrrolidone; vinyl Pyridine, vinylpiperidone, vinylpyrimidine, vinylpiper Vinylpyridine , Vinyl pyrrole, vinyl imidazole, vinyl Azole, vinyl Vinyl monomers with nitrogen-containing heterocyclic ring, etc. In addition, it can be enumerated containing Morpholine ring, piperidine ring, pyrrolidine ring, piper Heterocyclic (meth)acrylic monomers such as rings. Specifically, N-acryloyl Pyroline, N-acryloylpiperidine, N-methacryloylpiperidine, N-acryloylpyrrolidine, etc. Among the above-mentioned cyclic nitrogen-containing monomers, in terms of dielectric constant and cohesiveness, a lactam-based vinyl monomer is preferable.
本發明中,環狀含氮單體相對於形成(甲基)丙烯酸系聚合物之全部單體成分較佳為45重量%以下,進而較佳為0.5~40重量%,進而較佳為0.5~30重量%。就表面電阻值之控制、特別是使用離子性化合物之情形時與離子性化合物之相容性、以及抗靜電功能之耐久性之方面而言,較佳為於上述範圍內使用環狀含氮單體。 In the present invention, the cyclic nitrogen-containing monomer is preferably 45% by weight or less relative to the total monomer components forming the (meth)acrylic polymer, more preferably 0.5-40% by weight, and still more preferably 0.5~ 30% by weight. In terms of surface resistance control, especially compatibility with ionic compounds when ionic compounds are used, and durability of antistatic function, it is preferable to use cyclic nitrogen-containing monomers within the above-mentioned range. body.
形成本發明之(甲基)丙烯酸系聚合物之單體成分中,可含有例如含羥基單體、含羧基單體、具有環狀醚基之單體作為單官能性單體成分。 The monomer component forming the (meth)acrylic polymer of the present invention may contain, for example, a hydroxyl group-containing monomer, a carboxyl group-containing monomer, and a monomer having a cyclic ether group as a monofunctional monomer component.
作為含羥基單體,可無特別限制地使用具有(甲基)丙烯醯基或乙烯基等具有不飽和雙鍵之聚合性官能基且具有羥基者。作為含羥基單體,例如可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸8-羥基辛酯、(甲基)丙烯酸10-羥基癸酯、(甲基)丙烯酸12-羥基月桂酯等(甲基)丙烯酸羥基烷基酯;(甲基)丙烯酸(4-羥基甲基環己基)甲酯等(甲基)丙烯酸 羥基烷基環烷酯。此外,可列舉羥基乙基(甲基)丙烯醯胺、烯丙醇、2-羥基乙基乙烯基醚、4-羥基丁基乙烯基醚、二乙二醇單乙烯基醚等。該等單體可單獨使用或組合使用。該等之中,較佳為(甲基)丙烯酸羥基烷基酯。 As the hydroxyl group-containing monomer, those having a polymerizable functional group having an unsaturated double bond such as a (meth)acryloyl group or a vinyl group and having a hydroxyl group can be used without particular limitation. Examples of hydroxyl-containing monomers include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 3-hydroxyethyl (meth)acrylate Hydroxypropyl ester, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, (meth)acrylate Base) 12-hydroxylauryl acrylate, etc. (meth) hydroxyalkyl acrylate; (4-hydroxymethylcyclohexyl) methyl (meth)acrylate, etc. (meth)acrylic acid Hydroxyalkyl cycloalkyl ester. Moreover, hydroxyethyl (meth)acrylamide, allyl alcohol, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, diethylene glycol monovinyl ether, etc. are mentioned. These monomers can be used alone or in combination. Among them, hydroxyalkyl (meth)acrylate is preferred.
作為含羧基單體,可無特別限制地使用具有(甲基)丙烯醯基或乙烯基等具有不飽和雙鍵之聚合性官能基且具有羧基者。作為含羧基單體,例如可列舉:(甲基)丙烯酸、(甲基)丙烯酸羧基乙酯、(甲基)丙烯酸羧基戊酯、伊康酸、馬來酸、富馬酸、丁烯酸、異丁烯酸等,該等單體可單獨使用或組合使用。伊康酸、馬來酸可使用該等之酸酐。該等之中,較佳為丙烯酸、甲基丙烯酸,尤佳為丙烯酸。再者,本發明之(甲基)丙烯酸系聚合物之製造中使用之單體成分中可任意地使用含羧基單體,另一方面,亦可不使用含羧基單體。含有由不含有含羧基單體之單體成分獲得之(甲基)丙烯酸系聚合物之黏著劑可形成減少因羧基引起之金屬腐蝕等之黏著劑層。 As the carboxyl group-containing monomer, those having a polymerizable functional group having an unsaturated double bond such as a (meth)acryloyl group or a vinyl group and a carboxyl group can be used without particular limitation. Examples of carboxyl group-containing monomers include (meth)acrylic acid, carboxyethyl (meth)acrylate, carboxypentyl (meth)acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, Methacrylic acid, etc., these monomers can be used alone or in combination. Iconic acid and maleic acid can use these acid anhydrides. Among them, acrylic acid and methacrylic acid are preferred, and acrylic acid is particularly preferred. Furthermore, in the monomer component used in the production of the (meth)acrylic polymer of the present invention, a carboxyl group-containing monomer may be arbitrarily used, and on the other hand, a carboxyl group-containing monomer may not be used. Adhesives containing (meth)acrylic polymers obtained from monomer components that do not contain carboxyl group-containing monomers can form an adhesive layer that reduces metal corrosion caused by carboxyl groups.
作為具有環狀醚基之單體,可無特別限制地使用具有(甲基)丙烯醯基或乙烯基等具有不飽和雙鍵之聚合性官能基且具有環氧基或氧雜環丁烷基等環狀醚基者。作為含環氧基單體,例如可列舉:(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸3,4-環氧環己基甲酯、(甲基)丙烯酸4-羥基丁酯縮水甘油醚等。作為含氧雜環丁烷基單體,例如可列舉:(甲基)丙烯酸3-氧雜環丁烷基甲酯、(甲基)丙烯酸3-甲基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-乙基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-丁基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-己基-氧雜環丁烷基甲酯等。該等可單獨使用或組合使用。 As a monomer having a cyclic ether group, a polymerizable functional group having an unsaturated double bond such as a (meth)acryloyl group or a vinyl group and an epoxy group or an oxetanyl group can be used without particular limitation. Those who are cyclic ether groups. Examples of epoxy group-containing monomers include glycidyl (meth)acrylate, 3,4-epoxycyclohexylmethyl (meth)acrylate, and 4-hydroxybutyl (meth)acrylate glycidyl ether Wait. Examples of the oxetanyl-containing monomer include: 3-oxetanyl methyl (meth)acrylate, 3-methyl-oxetanyl methyl (meth)acrylate, 3-ethyl-oxetanyl methyl (meth)acrylate, 3-butyl-oxetanyl methyl (meth)acrylate, 3-hexyl-oxetanyl (meth)acrylate Butyl methyl ester and so on. These can be used alone or in combination.
本發明中,上述含羥基單體、含羧基單體、具有環狀醚基之單體相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量較佳為30重量%以下,進而較佳為27重量%以下,進而較佳為25重量%以 下。 In the present invention, the above-mentioned hydroxyl group-containing monomer, carboxyl group-containing monomer, and monomer having a cyclic ether group are preferably 30% by weight relative to the total amount of the monofunctional monomer components forming the (meth)acrylic polymer Below, it is more preferably 27% by weight or less, and more preferably 25% by weight or less under.
形成本發明之(甲基)丙烯酸系聚合物之單體成分中,例如可包含由CH2=C(R1)COOR2(上述R1表示氫或甲基,R2表示碳數1~3之未經取代之烷基或經取代之烷基、環狀之環烷基)表示之(甲基)丙烯酸烷基酯作為共聚單體。
The monomer components forming the (meth)acrylic polymer of the present invention may include, for example, CH 2 =C(R 1 )COOR 2 (the above R 1 represents hydrogen or methyl, and R 2 represents
此處,作為R2之碳數1~3之未經取代之烷基或經取代之烷基表示直鏈、支鏈烷基。於經取代之烷基之情形時,作為取代基,較佳為碳數3~8個之芳基或碳數3~8個之芳氧基。作為芳基,並無特別限定,較佳為苯基。 Here, the unsubstituted alkyl group or substituted alkyl group having 1 to 3 carbon atoms as R 2 means a straight-chain or branched-chain alkyl group. In the case of a substituted alkyl group, the substituent is preferably an aryl group having 3 to 8 carbons or an aryloxy group having 3 to 8 carbons. The aryl group is not particularly limited, but a phenyl group is preferred.
作為此種由CH2=C(R1)COOR2表示之單體之例,可列舉(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸3,3,5-三甲基環己酯、(甲基)丙烯酸異基酯等。該等可單獨使用或組合使用。 Examples of such monomers represented by CH 2 =C(R 1 )COOR 2 include methyl (meth)acrylate, ethyl (meth)acrylate, phenoxyethyl (meth)acrylate, Benzyl (meth)acrylate, cyclohexyl (meth)acrylate, 3,3,5-trimethylcyclohexyl (meth)acrylate, isopropyl (meth)acrylate Base ester and so on. These can be used alone or in combination.
本發明中,上述由CH2=C(R1)COOR2表示之(甲基)丙烯酸酯相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量可以45重量%以下使用,較佳為35重量%以下。進而較佳為30重量%以下。 In the present invention, the (meth)acrylate represented by CH 2 =C(R 1 )COOR 2 may be 45% by weight or less relative to the total amount of the monofunctional monomer components forming the (meth)acrylic polymer Used, preferably 35% by weight or less. More preferably, it is 30% by weight or less.
作為其他共聚單體,亦可使用乙酸乙烯酯、丙酸乙烯酯、苯乙烯、α-甲基苯乙烯;聚乙二醇(甲基)丙烯酸酯、聚丙二醇(甲基)丙烯酸酯、甲氧基乙二醇(甲基)丙烯酸酯、甲氧基聚丙二醇(甲基)丙烯酸酯等二醇系丙烯酸酯單體;(甲基)丙烯酸四氫糠酯、氟(甲基)丙烯酸酯、聚矽氧(甲基)丙烯酸酯或丙烯酸2-甲氧基乙酯等丙烯酸酯系單體;含醯胺基單體、含胺基單體、含醯亞胺基單體、N-丙烯醯基啉、乙烯基醚單體等。又,作為共聚單體,可使用(甲基)丙烯酸萜烯酯、(甲基)丙烯酸二環戊酯等具有環狀結構之單體。 As other comonomers, vinyl acetate, vinyl propionate, styrene, α-methylstyrene; polyethylene glycol (meth)acrylate, polypropylene glycol (meth)acrylate, methoxy Glycol (meth)acrylate, methoxy polypropylene glycol (meth)acrylate and other glycol-based acrylate monomers; tetrahydrofurfuryl (meth)acrylate, fluoro(meth)acrylate, poly Silicone (meth)acrylate or 2-methoxyethyl acrylate and other acrylate monomers; amine group-containing monomers, amine group-containing monomers, amide group-containing monomers, N-acrylic acid group Morpholine, vinyl ether monomers, etc. In addition, as a comonomer, monomers having a cyclic structure such as terpene (meth)acrylate and dicyclopentyl (meth)acrylate can be used.
進而,可列舉含有矽原子之矽烷系單體等。作為矽烷系單體,例如可列舉:3-丙烯醯氧基丙基三乙氧基矽烷、乙烯基三甲氧基矽 烷、乙烯基三乙氧基矽烷、4-乙烯基丁基三甲氧基矽烷、4-乙烯基丁基三乙氧基矽烷、8-乙烯基辛基三甲氧基矽烷、8-乙烯基辛基三乙氧基矽烷、10-甲基丙烯醯氧基癸基三甲氧基矽烷、10-丙烯醯氧基癸基三甲氧基矽烷、10-甲基丙烯醯氧基癸基三乙氧基矽烷、10-丙烯醯氧基癸基三乙氧基矽烷等。 Furthermore, silane-based monomers containing silicon atoms and the like can be cited. As the silane-based monomer, for example, 3-propenoxypropyltriethoxysilane, vinyl trimethoxysilane Alkyl, vinyl triethoxy silane, 4-vinyl butyl trimethoxy silane, 4-vinyl butyl triethoxy silane, 8-vinyl octyl trimethoxy silane, 8-vinyl octyl Triethoxysilane, 10-methacryloxydecyl trimethoxysilane, 10-methacryloxydecyl trimethoxysilane, 10-methacryloxydecyl triethoxysilane, 10-Propylene oxydecyl triethoxysilane, etc.
上述共聚單體於形成黏著劑層A、黏著劑層B時,可於作為基礎聚合物之(甲基)丙烯酸系聚合物之製備時適當地選擇。作為上述共聚單體,於由丙烯酸系黏著劑形成上述黏著劑層A中之第1黏著劑層(a)及上述黏著劑層B之情形時,就凝聚力、接著力提高、透明性、耐久性之方面而言,較佳為於該等之任意至少一者中含有(甲基)丙烯酸及含氮單體之任意至少一種作為單體單元。 When forming the adhesive layer A and the adhesive layer B, the above-mentioned comonomer can be appropriately selected during the preparation of the (meth)acrylic polymer as the base polymer. As the above-mentioned comonomer, when the first adhesive layer (a) in the adhesive layer A and the adhesive layer B are formed from an acrylic adhesive, the cohesive force, the adhesive force is improved, the transparency, and the durability are improved. In terms of aspect, it is preferable to contain at least one of (meth)acrylic acid and nitrogen-containing monomer as a monomer unit in at least one of these.
形成本發明之(甲基)丙烯酸系聚合物之單體成分中,除了上述例示之單官能性單體以外,為了調整黏著劑之凝聚力,亦可視需要含有多官能性單體。 In the monomer components forming the (meth)acrylic polymer of the present invention, in addition to the monofunctional monomers exemplified above, in order to adjust the cohesive force of the adhesive, a multifunctional monomer may be contained as needed.
多官能性單體係具有至少兩個(甲基)丙烯醯基或乙烯基等具有不飽和雙鍵之聚合性官能基之單體,例如可列舉:(聚)乙二醇二(甲基)丙烯酸酯、(聚)丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、丙氧基化季戊四醇三丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、1,2-乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,12-十二烷二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、四羥甲基甲烷三(甲基)丙烯酸酯等多元醇與(甲基)丙烯酸之酯化合物;(甲基)丙烯酸烯丙酯、(甲基)丙烯酸乙烯酯、二乙烯基苯、環氧丙烯酸酯、聚酯丙烯酸酯、丙烯酸胺基甲酸酯、丁二醇二(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯等。其中,可較佳地使用三羥甲基丙烷三(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯。 多官能性單體可單獨使用一種或組合兩種以上使用。 A multifunctional single-system monomer having at least two (meth)acrylic acid groups or vinyl groups and other polymerizable functional groups with unsaturated double bonds, for example: (poly)ethylene glycol bis(methyl) Acrylate, (poly)propylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, pentaerythritol di(meth)acrylate, pentaerythritol tri(meth)acrylate, propoxylated pentaerythritol Triacrylate, dipentaerythritol hexa(meth)acrylate, 1,2-ethylene glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,12-twelve The ester compound of polyol and (meth)acrylic acid such as alkanediol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, tetramethylolmethane tri(meth)acrylate, etc.; Allyl meth)acrylate, vinyl (meth)acrylate, divinylbenzene, epoxy acrylate, polyester acrylate, urethane acrylate, butylene glycol di(meth)acrylate, hexyl Diol di(meth)acrylate and the like. Among them, trimethylolpropane tri(meth)acrylate, hexanediol di(meth)acrylate, and dipentaerythritol hexa(meth)acrylate can be preferably used. A polyfunctional monomer can be used individually by 1 type or in combination of 2 or more types.
多官能性單體之使用量根據其分子量或官能基數等而不同,相對於單官能性單體之合計100重量份,較佳為使用3重量份以下,更佳為2重量份以下,進而較佳為1重量份以下。又,作為下限值,並無特別限定,較佳為0重量份以上,更佳為0.001重量份以上。藉由多官能性單體之使用量於上述範圍內,可提高接著力。 The amount of the polyfunctional monomer used varies according to its molecular weight or number of functional groups. It is preferably 3 parts by weight or less, more preferably 2 parts by weight or less, with respect to 100 parts by weight of the total of monofunctional monomers. Preferably, it is 1 part by weight or less. Moreover, as a lower limit, it does not specifically limit, Preferably it is 0 weight part or more, More preferably, it is 0.001 weight part or more. By using the amount of the multifunctional monomer within the above range, the adhesive force can be improved.
此種(甲基)丙烯酸系聚合物之製造可適當選擇溶液聚合、紫外線聚合等放射線聚合、塊狀聚合、乳化聚合等各種自由基聚合等公知之製造方法。又,所獲得之(甲基)丙烯酸系聚合物可為無規共聚物、嵌段共聚物、接枝共聚物等任一種。 For the production of such a (meth)acrylic polymer, known production methods such as radiation polymerization such as solution polymerization and ultraviolet polymerization, various radical polymerizations such as bulk polymerization, and emulsion polymerization can be appropriately selected. In addition, the obtained (meth)acrylic polymer may be any of random copolymers, block copolymers, graft copolymers, and the like.
自由基聚合中使用之聚合起始劑、鏈轉移劑、乳化劑等並無特別限定,可適當選擇使用。再者,(甲基)丙烯酸系聚合物之重量平均分子量可藉由聚合起始劑、鏈轉移劑之使用量、反應條件而進行控制,可根據該等之種類而調整其適當之使用量。 The polymerization initiator, chain transfer agent, emulsifier, etc. used in radical polymerization are not particularly limited, and can be appropriately selected and used. Furthermore, the weight average molecular weight of the (meth)acrylic polymer can be controlled by the usage amount of the polymerization initiator and the chain transfer agent, and the reaction conditions, and the appropriate usage amount can be adjusted according to these types.
例如,於溶液聚合等中,作為聚合溶劑,例如可使用乙酸乙酯、甲苯等。作為具體之溶液聚合例,於氮氣等惰性氣體之氣流下,添加聚合起始劑,通常於50℃~70℃左右、5小時~30小時左右之反應條件下進行反應。 For example, in solution polymerization etc., as a polymerization solvent, ethyl acetate, toluene, etc. can be used, for example. As a specific example of solution polymerization, a polymerization initiator is added under a stream of inert gas such as nitrogen, and the reaction is usually carried out under reaction conditions of about 50°C to 70°C for about 5 hours to 30 hours.
作為溶液聚合等中使用之熱聚合起始劑,例如可列舉:2,2'-偶氮二異丁腈、2,2'-偶氮雙-2-甲基丁腈、2,2'-偶氮雙(2-甲基丙酸)二甲酯、4,4'-偶氮雙-4-氰基戊酸、偶氮二異戊腈、2,2'-偶氮雙(2-脒基丙烷)二鹽酸鹽、2,2'-偶氮雙[2-(5-甲基-2-咪唑啉-2-基)丙烷]二鹽酸鹽、2,2'-偶氮雙(2-甲基丙脒)二硫酸鹽、2,2'-偶氮雙(N,N'-二亞甲基異丁基脒)、2,2'-偶氮雙[N-(2-羧基乙基)-2-甲基丙脒]水合物(和光純藥公司製造,VA-057)等偶氮系起始劑;過硫酸鉀、過硫酸銨等過硫酸鹽;過氧化二碳酸二(2-乙基己基)酯、過氧化二碳酸二(4-第三丁基環己基) 酯、過氧化二碳酸二第二丁酯、過氧化新癸酸第三丁酯、過氧化特戊酸第三己酯、過氧化特戊酸第三丁酯、過氧化二月桂醯、過氧化二正辛醯、過氧化-2-乙基己酸1,1,3,3-四甲基丁酯、過氧化二(4-甲基苯甲醯)、過氧化二苯甲醯、過氧化異丁酸第三丁酯、1,1-二(第三己基過氧化)環己烷、第三丁基過氧化氫、過氧化氫等過氧化物系起始劑;過硫酸鹽與亞硫酸氫鈉之組合、過氧化物與抗壞血酸鈉之組合等過氧化物與還原劑組合之氧化還原系起始劑等,但並不限定於該等。 As the thermal polymerization initiator used in solution polymerization, for example, 2,2'-azobisisobutyronitrile, 2,2'-azobis-2-methylbutyronitrile, 2,2'- Azobis(2-methylpropionic acid) dimethyl ester, 4,4'-azobis-4-cyanovaleric acid, azobisisovaleronitrile, 2,2'-azobis(2-amidine) Propane) dihydrochloride, 2,2'-azobis[2-(5-methyl-2-imidazolin-2-yl)propane] dihydrochloride, 2,2'-azobis( 2-Methylpropionamidine) disulfate, 2,2'-azobis(N,N'-dimethylisobutylamidine), 2,2'-azobis(N-(2-carboxyl) Ethyl)-2-methylpropionamidine] hydrate (manufactured by Wako Pure Chemical Industries, Ltd., VA-057) and other azo-based initiators; persulfates such as potassium persulfate and ammonium persulfate; bis(peroxydicarbonate) 2-ethylhexyl) ester, bis(4-tertiary butylcyclohexyl) peroxydicarbonate Ester, di-second butyl peroxydicarbonate, tertiary butyl peroxide neodecanoate, tertiary hexyl peroxide pivalate, tertiary butyl peroxide pivalate, dilaurin peroxide, peroxide Di-n-octyl alcohol, 1,1,3,3-tetramethylbutyl peroxide-2-ethylhexanoic acid, bis(4-methylbenzyl) peroxide, dibenzyl peroxide, peroxide Peroxide-based initiators such as tert-butyl isobutyrate, 1,1-di(tertiary hexyl peroxide) cyclohexane, tertiary butyl hydroperoxide, hydrogen peroxide, etc.; persulfate and sulfurous acid The combination of sodium hydrogen, the combination of peroxide and sodium ascorbate, etc., the redox initiator of the combination of peroxide and reducing agent, etc., but it is not limited to these.
上述聚合起始劑可單獨使用,又,亦可混合兩種以上使用,作為整體之含量相對於單體100重量份較佳為0.005~1重量份左右,更佳為0.02~0.5重量份左右。 The above-mentioned polymerization initiator may be used singly or in combination of two or more. The content as a whole is preferably about 0.005 to 1 part by weight, and more preferably about 0.02 to 0.5 part by weight relative to 100 parts by weight of the monomer.
再者,於使用例如2,2'-偶氮二異丁腈作為聚合起始劑而製造上述重量平均分子量之(甲基)丙烯酸系聚合物時,聚合起始劑之使用量相對於單體成分之總量100重量份較佳為設為0.06~0.2重量份左右,進而較佳為設為0.08~0.175重量份左右。 Furthermore, when 2,2'-azobisisobutyronitrile is used as a polymerization initiator to produce the above-mentioned weight average molecular weight (meth)acrylic polymer, the usage amount of the polymerization initiator is relative to the monomer The total amount of 100 parts by weight of the components is preferably about 0.06 to 0.2 parts by weight, and more preferably about 0.08 to 0.175 parts by weight.
作為鏈轉移劑,例如可列舉:月桂基硫醇、縮水甘油基硫醇、巰基乙酸、2-巰基乙醇、硫代乙醇酸、硫代乙醇酸2-乙基己酯、2,3-二巰基-1-丙醇等。鏈轉移劑可單獨使用,又,亦可混合兩種以上使用,作為整體之含量相對於單體成分之總量100重量份為約0.1重量份以下。 As the chain transfer agent, for example, lauryl mercaptan, glycidyl mercaptan, thioglycolic acid, 2-mercaptoethanol, thioglycolic acid, 2-ethylhexyl thioglycolic acid, 2,3-dimercapto -1-propanol and so on. The chain transfer agent may be used alone or in combination of two or more, and the content as a whole is about 0.1 parts by weight or less with respect to 100 parts by weight of the total amount of monomer components.
又,作為乳化聚合時使用之乳化劑,例如可列舉:月桂基硫酸鈉、月桂基硫酸銨、十二烷基苯磺酸鈉、聚氧化乙烯烷基醚硫酸銨、聚氧化乙烯烷基苯基醚硫酸鈉等陰離子系乳化劑、聚氧化乙烯烷基醚、聚氧化乙烯烷基苯基醚、聚氧化乙烯脂肪酸酯、聚氧化乙烯-聚氧化丙烯嵌段聚合物等非離子系乳化劑等。該等乳化劑可單獨使用亦可併用兩種以上。 In addition, as emulsifiers used in emulsion polymerization, for example, sodium lauryl sulfate, ammonium lauryl sulfate, sodium dodecylbenzene sulfonate, polyoxyethylene alkyl ether ammonium sulfate, polyoxyethylene alkyl phenyl Anionic emulsifiers such as sodium ether sulfate, nonionic emulsifiers such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, polyoxyethylene-polyoxypropylene block polymer, etc. . These emulsifiers may be used alone or in combination of two or more kinds.
進而,反應性乳化劑中,作為導入有丙烯基、烯丙醚基等自由 基聚合性官能基之乳化劑,具體而言,例如有Aqualon HS-10、HS-20、KH-10、BC-05、BC-10、BC-20(以上均為第一工業製藥公司製造)、ADEKA REASOAP SE10N(ADEKA公司製造)等。反應性乳化劑於聚合後納入聚合物鏈,因此耐水性變得良好,故而較佳。乳化劑之使用量相對於單體成分之總量100重量份為0.3~5重量份,就聚合穩定性或機械穩定性而言,更佳為0.5~1重量份。 Furthermore, in the reactive emulsifier, as freely introduced propenyl groups, allyl ether groups, etc. The emulsifier based on the polymerizable functional group, specifically, there are Aqualon HS-10, HS-20, KH-10, BC-05, BC-10, BC-20 (the above are all manufactured by Daiichi Kogyo Pharmaceutical Co., Ltd.) , ADEKA REASOAP SE10N (made by ADEKA company), etc. The reactive emulsifier is incorporated into the polymer chain after polymerization, so the water resistance becomes good, so it is preferable. The use amount of the emulsifier is 0.3 to 5 parts by weight relative to 100 parts by weight of the total monomer components, and more preferably 0.5 to 1 part by weight in terms of polymerization stability or mechanical stability.
又,關於(甲基)丙烯酸系聚合物,於藉由活性能量線聚合進行製造之情形時,可藉由照射電子束、紫外線等活性能量線使上述單體成分聚合而製造。於利用電子束進行上述活性能量線聚合之情形時,並非特別需要上述單體成分中含有光聚合起始劑,但於利用紫外線聚合進行上述活性能量線聚合之情形時,特別是就可縮短聚合時間之優點等而言,可使單體成分中含有光聚合起始劑。光聚合起始劑可單獨使用一種或組合兩種以上使用。上述單體成分於照射放射線時可使用預先使其一部分聚合而製成漿液者。 In addition, when the (meth)acrylic polymer is produced by active energy ray polymerization, it can be produced by irradiating active energy rays such as electron beams and ultraviolet rays to polymerize the above-mentioned monomer components. In the case of using electron beam to carry out the above-mentioned active energy ray polymerization, it is not particularly necessary for the monomer component to contain a photopolymerization initiator, but when the above-mentioned active energy ray polymerization is carried out by ultraviolet polymerization, the polymerization can be shortened in particular. In terms of time advantages, etc., a photopolymerization initiator can be contained in the monomer component. The photopolymerization initiator can be used alone or in combination of two or more. When the above-mentioned monomer components are irradiated with radiation, a part of the monomer components may be polymerized in advance to form a slurry.
作為光聚合起始劑,並無特別限制,只要為使光聚合開始者,則並無特別限制,可使用通常使用之光聚合起始劑。例如可使用安息香醚系光聚合起始劑、苯乙酮系光聚合起始劑、α-酮醇系光聚合起始劑、芳香族磺醯氯系光聚合起始劑、光活性肟系光聚合起始劑、安息香系光聚合起始劑、苯偶醯系光聚合起始劑、二苯甲酮系光聚合起始劑、縮酮系光聚合起始劑、9-氧硫系光聚合起始劑、醯基氧化膦系光聚合起始劑等。 There are no particular restrictions on the photopolymerization initiator, as long as it is one that initiates photopolymerization, there are no particular restrictions, and a photopolymerization initiator commonly used can be used. For example, benzoin ether-based photopolymerization initiators, acetophenone-based photopolymerization initiators, α-ketol-based photopolymerization initiators, aromatic sulfonyl chloride-based photopolymerization initiators, and photoactive oxime-based photopolymerization initiators can be used. Polymerization initiator, benzoin-based photopolymerization initiator, benzophenone-based photopolymerization initiator, benzophenone-based photopolymerization initiator, ketal-based photopolymerization initiator, 9-oxysulfur It is a photopolymerization initiator, an phosphine oxide-based photopolymerization initiator, etc.
具體而言,作為安息香醚系光聚合起始劑,例如可列舉:安息香甲醚、安息香乙醚、安息香丙醚、安息香異丙醚、安息香異丁醚、2,2-二甲氧基-1,2-二苯基乙烷-1-酮[商品名:IRGACURE 651,BASF公司製造]、茴香偶姻甲醚等。作為苯乙酮系光聚合起始劑,例如可列舉:1-羥基環己基苯基酮[商品名:IRGACURE 184,BASF公司製 造]、4-苯氧基二氯苯乙酮、4-第三丁基-二氯苯乙酮、1-[4-(2-羥基乙氧基)苯基]-2-羥基-2-甲基-1-丙烷-1-酮[商品名:IRGACURE 2959,BASF公司製造]、2-羥基-2-甲基-1-苯基-丙烷-1-酮[商品名:DAROCUR 1173,BASF公司製造]、甲氧基苯乙酮等。作為α-酮醇系光聚合起始劑,例如可列舉:2-甲基-2-羥基苯丙酮、1-[4-(2-羥基乙基)苯基]-2-羥基-2-甲基丙烷-1-酮等。作為芳香族磺醯氯系光聚合起始劑,例如可列舉2-萘磺醯氯等。作為光活性肟系光聚合起始劑,例如可列舉1-苯基-1,2-丙烷二酮-2-(O-乙氧基羰基)肟等。 Specifically, as the benzoin ether-based photopolymerization initiator, for example, benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2,2-dimethoxy-1, 2-Diphenylethane-1-one [trade name: IRGACURE 651, manufactured by BASF Corporation], anisin methyl ether and the like. As an acetophenone-based photopolymerization initiator, for example, 1-hydroxycyclohexyl phenyl ketone [trade name: IRGACURE 184, manufactured by BASF Corporation Manufacture], 4-phenoxydichloroacetophenone, 4-tert-butyl-dichloroacetophenone, 1-[4-(2-hydroxyethoxy)phenyl]-2-hydroxy-2- Methyl-1-propane-1-one [trade name: IRGACURE 2959, manufactured by BASF Corporation], 2-hydroxy-2-methyl-1-phenyl-propane-1-one [trade name: DAROCUR 1173, BASF Corporation Manufacturing], methoxyacetophenone, etc. As an α-ketol-based photopolymerization initiator, for example, 2-methyl-2-hydroxypropiophenone, 1-[4-(2-hydroxyethyl)phenyl]-2-hydroxy-2-methyl Propane-1-one and so on. As an aromatic sulfonyl chloride-based photopolymerization initiator, for example, 2-naphthalenesulfonyl chloride and the like can be cited. As a photoactive oxime-type photopolymerization initiator, 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)oxime etc. are mentioned, for example.
又,安息香系光聚合起始劑中例如包含安息香等。苯偶醯系光聚合起始劑中例如包含苯偶醯等。二苯甲酮系光聚合起始劑中例如包含二苯甲酮、苯甲醯苯甲酸、3,3'-二甲基-4-甲氧基二苯甲酮、聚乙烯基二苯甲酮、α-羥基環己基苯基酮等。縮酮系光聚合起始劑中例如包含苯偶醯二甲基縮酮等。9-氧硫系光聚合起始劑中例如包含9-氧硫、2-氯-9-氧硫、2-甲基-9-氧硫、2,4-二甲基-9-氧硫、異丙基-9-氧硫、2,4-二氯-9-氧硫、2,4-二乙基-9-氧硫、異丙基-9-氧硫、2,4-二異丙基-9-氧硫、十二烷基-9-氧硫等。 In addition, the benzoin-based photopolymerization initiator includes, for example, benzoin and the like. The benzyl-based photopolymerization initiator includes benzyl and the like, for example. The benzophenone-based photopolymerization initiator includes, for example, benzophenone, benzoic acid, 3,3'-dimethyl-4-methoxybenzophenone, and polyvinyl benzophenone. , Α-hydroxycyclohexyl phenyl ketone and so on. The ketal-based photopolymerization initiator includes, for example, benzil dimethyl ketal and the like. 9-oxysulfur The photopolymerization initiator contains, for example, 9-oxysulfur , 2-Chloro-9-oxysulfur , 2-Methyl-9-oxysulfur , 2,4-Dimethyl-9-oxysulfur , Isopropyl-9-oxysulfur , 2,4-Dichloro-9-oxysulfur , 2,4-Diethyl-9-oxysulfur , Isopropyl-9-oxysulfur , 2,4-Diisopropyl-9-oxysulfur , Dodecyl-9-oxysulfur Wait.
作為醯基氧化膦系光聚合起始劑,例如可列舉:雙(2,6-二甲氧基苯甲醯基)苯基氧化膦、雙(2,6-二甲氧基苯甲醯基)(2,4,4-三甲基戊基)氧化膦、雙(2,6-二甲氧基苯甲醯基)正丁基氧化膦、雙(2,6-二甲氧基苯甲醯基)-(2-甲基丙烷-1-基)氧化膦、雙(2,6-二甲氧基苯甲醯基)-(1-甲基丙烷-1-基)氧化膦、雙(2,6-二甲氧基苯甲醯基)第三丁基氧化膦、雙(2,6-二甲氧基苯甲醯基)環己基氧化膦、雙(2,6-二甲氧基苯甲醯基)辛基氧化膦、雙(2-甲氧基苯甲醯基)(2-甲基丙烷-1-基)氧化膦、雙(2-甲氧基苯甲醯基)(1-甲基丙烷-1-基)氧化膦、雙(2,6-二乙氧基苯甲醯基)(2-甲基丙烷-1-基)氧化膦、雙(2,6-二乙氧基苯甲醯基)(1-甲基丙烷- 1-基)氧化膦、雙(2,6-二丁氧基苯甲醯基)(2-甲基丙烷-1-基)氧化膦、雙(2,4-二甲氧基苯甲醯基)(2-甲基丙烷-1-基)氧化膦、雙(2,4,6-三甲基苯甲醯基)(2,4-二戊氧基苯基)氧化膦、雙(2,6-二甲氧基苯甲醯基)苄基氧化膦、雙(2,6-二甲氧基苯甲醯基)-2-苯基丙基氧化膦、雙(2,6-二甲氧基苯甲醯基)-2-苯基乙基氧化膦、雙(2,6-二甲氧基苯甲醯基)苄基氧化膦、雙(2,6-二甲氧基苯甲醯基)-2-苯基丙基氧化膦、雙(2,6-二甲氧基苯甲醯基)-2-苯基乙基氧化膦、2,6-二甲氧基苯甲醯基苄基丁基氧化膦、2,6-二甲氧基苯甲醯基苄基辛基氧化膦、雙(2,4,6-三甲基苯甲醯基)-2,5-二異丙基苯基氧化膦、雙(2,4,6-三甲基苯甲醯基)-2-甲基苯基氧化膦、雙(2,4,6-三甲基苯甲醯基)-4-甲基苯基氧化膦、雙(2,4,6-三甲基苯甲醯基)-2,5-二乙基苯基氧化膦、雙(2,4,6-三甲基苯甲醯基)-2,3,5,6-四甲基苯基氧化膦、雙(2,4,6-三甲基苯甲醯基)-2,4-二正丁氧基苯基氧化膦、2,4,6-三甲基苯甲醯基二苯基氧化膦、雙(2,6-二甲氧基苯甲醯基)-2,4,4-三甲基戊基氧化膦、雙(2,4,6-三甲基苯甲醯基)異丁基氧化膦、2,6-二甲氧基苯甲醯基-2,4,6-三甲基苯甲醯基正丁基氧化膦、雙(2,4,6-三甲基苯甲醯基)苯基氧化膦、雙(2,4,6-三甲基苯甲醯基)-2,4-二丁氧基苯基氧化膦、1,10-雙[雙(2,4,6-三甲基苯甲醯基)氧化膦]癸烷、三(2-甲基苯甲醯基)氧化膦等。 As the phosphine oxide-based photopolymerization initiator, for example, bis(2,6-dimethoxybenzyl)phenyl phosphine oxide, bis(2,6-dimethoxybenzyl) )(2,4,4-Trimethylpentyl)phosphine oxide, bis(2,6-dimethoxybenzyl)n-butylphosphine oxide, bis(2,6-dimethoxybenzyl) (2-methylpropan-1-yl)phosphine oxide, bis(2,6-dimethoxybenzyl)-(1-methylpropane-1-yl)phosphine oxide, bis(2-methylpropan-1-yl)phosphine oxide, bis(2,6-dimethoxybenzyl)-(1-methylpropan-1-yl)phosphine oxide, 2,6-Dimethoxybenzyl) tertiary butyl phosphine oxide, bis(2,6-dimethoxybenzyl) cyclohexyl phosphine oxide, bis(2,6-dimethoxy) Benzyl) octyl phosphine oxide, bis(2-methoxybenzyl) (2-methylpropan-1-yl) phosphine oxide, bis(2-methoxybenzyl) (1 -Methylpropane-1-yl)phosphine oxide, bis(2,6-diethoxybenzyl)(2-methylpropane-1-yl)phosphine oxide, bis(2,6-diethoxy) Benzyl) (1-methylpropane- 1-yl)phosphine oxide, bis(2,6-dibutoxybenzyl)(2-methylpropan-1-yl)phosphine oxide, bis(2,4-dimethoxybenzyl) )(2-methylpropane-1-yl)phosphine oxide, bis(2,4,6-trimethylbenzyl)(2,4-dipentyloxyphenyl)phosphine oxide, bis(2, 6-Dimethoxybenzyl)benzyl phosphine oxide, bis(2,6-dimethoxybenzyl)-2-phenylpropyl phosphine oxide, bis(2,6-dimethoxy) Benzyl)-2-phenylethyl phosphine oxide, bis(2,6-dimethoxybenzyl) benzyl phosphine oxide, bis(2,6-dimethoxybenzyl) )-2-Phenylpropyl phosphine oxide, bis(2,6-dimethoxybenzyl)-2-phenylethylphosphine oxide, 2,6-dimethoxybenzylbenzyl Butyl phosphine oxide, 2,6-dimethoxybenzyl benzyl octyl phosphine oxide, bis(2,4,6-trimethylbenzyl)-2,5-diisopropylbenzene Phosphine oxide, bis(2,4,6-trimethylbenzyl)-2-methylphenylphosphine oxide, bis(2,4,6-trimethylbenzyl)-4-methyl Phenyl phosphine oxide, bis(2,4,6-trimethylbenzyl)-2,5-diethylphenylphosphine oxide, bis(2,4,6-trimethylbenzyl) )-2,3,5,6-tetramethylphenylphosphine oxide, bis(2,4,6-trimethylbenzyl)-2,4-di-n-butoxyphenylphosphine oxide, 2 ,4,6-Trimethylbenzyldiphenylphosphine oxide, bis(2,6-dimethoxybenzyl)-2,4,4-trimethylpentylphosphine oxide, bis( 2,4,6-trimethylbenzyl) isobutyl phosphine oxide, 2,6-dimethoxybenzyl-2,4,6-trimethylbenzyl n-butyl oxidation Phosphine, bis(2,4,6-trimethylbenzyl)phenyl phosphine oxide, bis(2,4,6-trimethylbenzyl)-2,4-dibutoxyphenyl Phosphine oxide, 1,10-bis[bis(2,4,6-trimethylbenzyl)phosphine oxide]decane, tris(2-methylbenzyl)phosphine oxide, and the like.
光聚合起始劑之使用量並無特別限制,例如相對於上述單體成分100重量份為0.01~5重量份,較佳為0.05~3重量份,進而較佳為0.05~1.5重量份,進而較佳為0.1~1重量份。 The amount of the photopolymerization initiator used is not particularly limited. For example, it is 0.01 to 5 parts by weight, preferably 0.05 to 3 parts by weight, and more preferably 0.05 to 1.5 parts by weight relative to 100 parts by weight of the above-mentioned monomer components. Preferably it is 0.1 to 1 part by weight.
若光聚合起始劑之使用量少於0.01重量份,則有聚合反應不充分之情況。若光聚合起始劑之使用量超過5重量份,則光聚合起始劑會吸收紫外線,因此有紫外線無法到達黏著劑層內部之情況。該情形時,產生聚合率之降低,或者所生成之聚合物之分子量變小。而且,因此所形成之黏著劑層之凝聚力變低,於將黏著劑層自膜上剝離時, 有黏著劑層之一部分殘留於膜上,而無法將膜再利用之情況。再者,光聚合起始劑可單獨使用一種或組合兩種以上使用。 If the used amount of the photopolymerization initiator is less than 0.01 parts by weight, the polymerization reaction may be insufficient. If the used amount of the photopolymerization initiator exceeds 5 parts by weight, the photopolymerization initiator absorbs ultraviolet rays, so there are cases where the ultraviolet rays cannot reach the inside of the adhesive layer. In this case, the polymerization rate decreases, or the molecular weight of the produced polymer decreases. Moreover, the cohesive force of the formed adhesive layer becomes low, and when the adhesive layer is peeled from the film, There are cases where part of the adhesive layer remains on the film and the film cannot be reused. In addition, the photopolymerization initiator can be used alone or in combination of two or more.
本發明之(甲基)丙烯酸系聚合物之重量平均分子量較佳為40萬~250萬,更佳為60萬~220萬。藉由使重量平均分子量大於40萬,可滿足黏著劑層之耐久性或可抑制黏著劑層之凝聚力變小而產生糊劑殘留。另一方面,若重量平均分子量大於250萬,則有貼合性、黏著力降低之傾向。進而,有黏著劑於溶液體系中黏度過高,從而難以塗佈之情況。再者,重量平均分子量係指藉由GPC(凝膠滲透層析法)測定,並藉由聚苯乙烯換算而算出之值。又,對於利用放射線聚合而獲得之(甲基)丙烯酸系聚合物,難以測定分子量。 The weight average molecular weight of the (meth)acrylic polymer of the present invention is preferably 400,000 to 2.5 million, more preferably 600,000 to 2.2 million. By making the weight average molecular weight greater than 400,000, the durability of the adhesive layer can be satisfied or the cohesive force of the adhesive layer can be suppressed from becoming small, resulting in paste residue. On the other hand, if the weight average molecular weight is greater than 2.5 million, the adhesion and adhesion tend to decrease. Furthermore, there are cases where the viscosity of the adhesive is too high in the solution system, making it difficult to apply. In addition, the weight average molecular weight refers to a value calculated by GPC (gel permeation chromatography) and calculated by polystyrene conversion. In addition, it is difficult to measure the molecular weight of (meth)acrylic polymers obtained by radiation polymerization.
<重量平均分子量之測定> <Determination of weight average molecular weight>
所獲得之(甲基)丙烯酸系聚合物之重量平均分子量係藉由GPC(凝膠滲透層析法)而測定。關於樣品,將試樣溶解於四氫呋喃中而製成0.1重量%之溶液,將其靜置一夜後,利用0.45μm之薄膜過濾器進行過濾,使用過濾所得之濾液。 The weight average molecular weight of the obtained (meth)acrylic polymer was measured by GPC (Gel Permeation Chromatography). Regarding the sample, the sample was dissolved in tetrahydrofuran to prepare a 0.1% by weight solution, and after leaving it to stand overnight, it was filtered with a 0.45 μm membrane filter, and the filtrate obtained by filtration was used.
‧分析裝置:東曹公司製造,HLC-8120GPC ‧Analysis device: manufactured by Tosoh Corporation, HLC-8120GPC
‧管柱:東曹公司製造,(甲基)丙烯酸系聚合物:GM7000HXL+GMHXL+GMHXL ‧Column: manufactured by Tosoh Corporation, (meth)acrylic polymer: GM7000H XL +GMH XL +GMH XL
芳香族系聚合物:G3000HXL+2000HXL+G1000HXL Aromatic polymer: G3000HXL+2000HXL+G1000HXL
‧管柱尺寸:各7.8mmΦ×30cm,共計90cm ‧Column size: 7.8mmΦ×30cm each, 90cm in total
‧溶離液:四氫呋喃(濃度0.1重量%) ‧Eluent: Tetrahydrofuran (concentration 0.1% by weight)
‧流量:0.8mL/min ‧Flow rate: 0.8mL/min
‧入口壓力:1.6MPa ‧Inlet pressure: 1.6MPa
‧檢測器:示差折射計(RI) ‧Detector: Differential Refractometer (RI)
‧管柱溫度:40℃ ‧Column temperature: 40℃
注射量:100μl Injection volume: 100μl
溶離液:四氫呋喃 Eluent: Tetrahydrofuran
檢測器:示差折射計 Detector: Differential refractometer
標準試樣:聚苯乙烯 Standard sample: Polystyrene
形成本發明之黏著劑層A、黏著劑層B之黏著劑中可含有交聯劑。作為交聯劑,包含異氰酸酯系交聯劑、環氧系交聯劑、聚矽氧系交聯劑、唑啉系交聯劑、氮丙啶系交聯劑、矽烷系交聯劑、烷基醚化三聚氰胺系交聯劑、金屬螯合物系交聯劑、過氧化物等交聯劑。交聯劑可單獨使用一種或組合兩種以上使用。作為上述交聯劑,可較佳地使用異氰酸酯系交聯劑、環氧系交聯劑。 The adhesive forming the adhesive layer A and the adhesive layer B of the present invention may contain a crosslinking agent. As crosslinking agents, including isocyanate-based crosslinking agents, epoxy-based crosslinking agents, silicone-based crosslinking agents, Oxazoline-based cross-linking agents, aziridine-based cross-linking agents, silane-based cross-linking agents, alkyl etherified melamine-based cross-linking agents, metal chelate-based cross-linking agents, peroxides and other cross-linking agents. A crosslinking agent can be used individually by 1 type or in combination of 2 or more types. As the above-mentioned crosslinking agent, an isocyanate-based crosslinking agent and an epoxy-based crosslinking agent can be preferably used.
上述交聯劑可單獨使用一種,又,亦可混合兩種以上使用。作為整體之含量,相對於上述(甲基)丙烯酸系聚合物100重量份較佳為於0.01~5重量份之範圍內含有上述交聯劑。關於交聯劑之含量,較佳為含有0.01~4重量份,更佳為含有0.02~3重量份。 The above-mentioned crosslinking agent may be used alone or in combination of two or more kinds. As a whole content, it is preferable to contain the said crosslinking agent in the range of 0.01-5 weight part with respect to 100 weight part of the said (meth)acrylic-type polymer. Regarding the content of the crosslinking agent, it is preferably 0.01 to 4 parts by weight, and more preferably 0.02 to 3 parts by weight.
異氰酸酯系交聯劑係指一分子中具有兩個以上異氰酸酯基(包括藉由封端劑或多聚體化等將異氰酸酯基暫時保護後之異氰酸酯再生型官能基)之化合物。 The isocyanate-based crosslinking agent refers to a compound having two or more isocyanate groups in one molecule (including isocyanate regenerating functional groups after the isocyanate groups are temporarily protected by a blocking agent or multimerization).
作為異氰酸酯系交聯劑,可列舉:甲苯二異氰酸酯、二甲苯二異氰酸酯等芳香族異氰酸酯、異佛爾酮二異氰酸酯等脂環族異氰酸酯、六亞甲基二異氰酸酯等脂肪族異氰酸酯等。 Examples of the isocyanate-based crosslinking agent include aromatic isocyanates such as toluene diisocyanate and xylene diisocyanate, alicyclic isocyanates such as isophorone diisocyanate, and aliphatic isocyanates such as hexamethylene diisocyanate.
更具體而言,例如可列舉:伸丁基二異氰酸酯、六亞甲基二異氰酸酯等低級脂肪族多異氰酸酯類,伸環戊基二異氰酸酯、伸環己基二異氰酸酯、異佛爾酮二異氰酸酯等脂環族異氰酸酯類,2,4-甲苯二異氰酸酯、4,4'-二苯基甲烷二異氰酸酯、苯二甲基二異氰酸酯、多亞甲基多苯基異氰酸酯等芳香族二異氰酸酯類,三羥甲基丙烷/甲苯二異氰酸酯三聚物加成物(日本聚氨酯工業公司製造,商品名Coronate L)、三羥甲基丙烷/六亞甲基二異氰酸酯三聚物加成物(日本聚氨酯工 業公司製造,商品名Coronate HL)、六亞甲基二異氰酸酯之異氰尿酸酯體(日本聚氨酯工業公司製造,商品名Coronate HX)等異氰酸酯加成物,苯二甲基二異氰酸酯之三羥甲基丙烷加成物(三井化學公司製造,商品名D110N)、六亞甲基二異氰酸酯之三羥甲基丙烷加成物(三井化學公司製造,商品名D160N);聚醚多異氰酸酯,聚酯多異氰酸酯,以及該等與各種多元醇之加成物,藉由異氰尿酸酯鍵、縮二脲鍵、脲基甲酸酯鍵等進行多官能化而成之多異氰酸酯等。該等之中,使用脂肪族異氰酸酯時反應速度較快,故而較佳。 More specifically, for example, lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate, and lipids such as cyclopentyl diisocyanate, cyclohexyl diisocyanate, isophorone diisocyanate, etc. Cyclic isocyanates, aromatic diisocyanates such as 2,4-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate, polymethylene polyphenyl isocyanate, trimethylol Trimethylolpropane/toluene diisocyanate trimer adduct (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name Corona L), trimethylolpropane/hexamethylene diisocyanate trimer adduct (Nippon Polyurethane Industry Co., Ltd.) Coronate HL), isocyanurate compound of hexamethylene diisocyanate (manufactured by Japan Polyurethane Industry Co., Ltd., brand name Corona HX) and other isocyanate adducts, trihydroxyl of xylylene diisocyanate Methylpropane adduct (manufactured by Mitsui Chemicals, trade name D110N), trimethylolpropane adduct of hexamethylene diisocyanate (manufactured by Mitsui Chemicals, trade name D160N); polyether polyisocyanate, polyester Polyisocyanates, and their adducts with various polyols, are polyisocyanates formed by polyfunctionalization through isocyanurate bonds, biuret bonds, allophanate bonds, etc. Among them, the use of aliphatic isocyanates has a faster reaction speed, which is preferable.
上述異氰酸酯系交聯劑可單獨使用一種,又,亦可混合兩種以上使用,作為整體之含量相對於上述(甲基)丙烯酸系聚合物100重量份較佳為含有0.01~5重量份、進而較佳為含有0.01~4重量份、進而較佳為含有0.02~3重量份之上述異氰酸酯系交聯劑。可考慮凝聚力、防止耐久性試驗中之剝離等而適當含有。 The above-mentioned isocyanate-based crosslinking agent may be used singly or in combination of two or more. The total content is preferably 0.01 to 5 parts by weight relative to 100 parts by weight of the (meth)acrylic polymer, and further Preferably, it contains 0.01 to 4 parts by weight, more preferably 0.02 to 3 parts by weight of the above-mentioned isocyanate-based crosslinking agent. It can be appropriately contained in consideration of cohesive force, prevention of peeling during durability test, etc.
再者,利用乳化聚合製成之改性(甲基)丙烯酸系聚合物之水分散液中,亦可不使用異氰酸酯系交聯劑,但於必要之情形時,為了容易與水反應,亦可使用經封端化之異氰酸酯系交聯劑。 Furthermore, in the aqueous dispersion of modified (meth)acrylic polymer made by emulsion polymerization, the isocyanate-based crosslinking agent may not be used, but if necessary, in order to easily react with water, it may also be used Blocked isocyanate-based crosslinking agent.
上述環氧系交聯劑係指一分子中具有兩個以上環氧基之多官能環氧化合物。作為環氧系交聯劑,例如可列舉:雙酚A、表氯醇型環氧樹脂、N,N,N',N'-四縮水甘油基間苯二甲胺、二縮水甘油基苯胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷、1,6-己二醇二縮水甘油醚、新戊二醇二縮水甘油醚、乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、聚丙二醇二縮水甘油醚、山梨醇多縮水甘油醚、甘油多縮水甘油醚、季戊四醇多縮水甘油醚、甘油二縮水甘油醚、甘油三縮水甘油醚、聚甘油多縮水甘油醚、山梨醇酐多縮水甘油醚、三羥甲基丙烷多縮水甘油醚、己二酸二縮水甘油酯、鄰苯二甲酸二縮水甘油酯、三(2-羥基乙基)異三聚氰酸三縮水甘油酯、間苯 二酚二縮水甘油醚、雙酚S二縮水甘油醚、以及分子內具有兩個以上環氧基之環氧樹脂等。作為上述環氧系交聯劑,例如亦可列舉三菱瓦斯化學公司製造之商品名「TETRAD C」、「TETRAD X」等市售品。 The above-mentioned epoxy-based crosslinking agent refers to a multifunctional epoxy compound having two or more epoxy groups in one molecule. As the epoxy-based crosslinking agent, for example, bisphenol A, epichlorohydrin type epoxy resin, N,N,N',N'-tetraglycidyl metaxylylenediamine, diglycidylaniline, 1,3-bis(N,N-diglycidylaminomethyl)cyclohexane, 1,6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl Ether, propylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, sorbitol polyglycidyl ether, glycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, glycerol diglycidyl ether, glycerin Triglycidyl ether, polyglycerol polyglycidyl ether, sorbitan polyglycidyl ether, trimethylolpropane polyglycidyl ether, diglycidyl adipate, diglycidyl phthalate, tris(2 -Hydroxyethyl) triglycidyl isocyanurate, m-benzene Diphenol diglycidyl ether, bisphenol S diglycidyl ether, and epoxy resins with more than two epoxy groups in the molecule, etc. As the epoxy-based crosslinking agent, for example, commercially available products such as "TETRAD C" and "TETRAD X" manufactured by Mitsubishi Gas Chemical Co., Ltd. can be cited.
上述環氧系交聯劑可單獨使用一種,又,亦可混合兩種以上使用,作為整體之含量相對於上述(甲基)丙烯酸系聚合物100重量份較佳為含有0.01~5重量份、進而較佳為含有0.01~4重量份、進而較佳為含有0.02~3重量份之上述環氧系交聯劑。可考慮凝聚力、防止耐久性試驗中之剝離等而適當含有。 The epoxy-based crosslinking agent may be used singly or in combination of two or more. The content as a whole preferably contains 0.01 to 5 parts by weight relative to 100 parts by weight of the (meth)acrylic polymer. It is more preferable to contain 0.01 to 4 parts by weight, and more preferably 0.02 to 3 parts by weight of the above-mentioned epoxy-based crosslinking agent. It can be appropriately contained in consideration of cohesive force, prevention of peeling during durability test, etc.
作為過氧化物交聯劑,只要為藉由加熱產生自由基活性種而使黏著劑之基礎聚合物進行交聯者,則可適當使用,考慮作業性或穩定性,較佳為使用一分鐘半衰期溫度為80℃~160℃之過氧化物,更佳為使用一分鐘半衰期溫度為90℃~140℃之過氧化物。 As the peroxide crosslinking agent, as long as it is one that crosslinks the base polymer of the adhesive by generating free radical active species by heating, it can be used appropriately. Considering workability and stability, it is preferably used with a one-minute half-life The peroxide temperature is 80°C~160°C, and it is better to use the peroxide temperature of the one-minute half-life temperature of 90°C~140°C.
作為可使用之過氧化物,例如可列舉:過氧化二碳酸二(2-乙基己基)酯(1分鐘半衰期溫度:90.6℃)、過氧化二碳酸二(4-第三丁基環己基)酯(1分鐘半衰期溫度:92.1℃)、過氧化二碳酸二第二丁酯(1分鐘半衰期溫度:92.4℃)、過氧化新癸酸第三丁酯(1分鐘半衰期溫度:103.5℃)、過氧化特戊酸第三己酯(1分鐘半衰期溫度:109.1℃)、過氧化特戊酸第三丁酯(1分鐘半衰期溫度:110.3℃)、過氧化二月桂醯(1分鐘半衰期溫度:116.4℃)、過氧化二正辛醯(1分鐘半衰期溫度:117.4℃)、過氧化2-乙基己酸1,1,3,3-四甲基丁酯(1分鐘半衰期溫度:124.3℃)、過氧化二(4-甲基苯甲醯)(1分鐘半衰期溫度:128.2℃)、過氧化二苯甲醯(1分鐘半衰期溫度:130.0℃)、過氧化異丁酸第三丁酯(1分鐘半衰期溫度:136.1℃)、1,1-二(第三己基過氧化)環己烷(1分鐘半衰期溫度:149.2℃)等。其中,特別是就交聯反應效率優異而言,可較佳地使用過氧化二碳酸二(4-第三丁基環己基)酯(1分鐘半衰期溫度:92.1℃)、過氧化二月桂醯(1分鐘半衰期溫度:116.4℃)、過氧化 二苯甲醯(1分鐘半衰期溫度:130.0℃)等。 Usable peroxides include, for example, bis(2-ethylhexyl) peroxydicarbonate (1 minute half-life temperature: 90.6°C), bis(4-tertiarybutylcyclohexyl) peroxydicarbonate Ester (1 minute half-life temperature: 92.1°C), di-second butyl peroxydicarbonate (1 minute half-life temperature: 92.4°C), tert-butyl peroxyneodecanoate (1 minute half-life temperature: 103.5°C), Tertiary hexyl pivalate oxide (1 minute half-life temperature: 109.1°C), tertiary pivalate peroxide (1 minute half-life temperature: 110.3°C), dilaurin peroxide (1 minute half-life temperature: 116.4°C) ), di-n-octyl peroxide (1 minute half-life temperature: 117.4°C), 2-ethylhexanoic acid 1,1,3,3-tetramethylbutyl peroxide (1 minute half-life temperature: 124.3°C), over Di(4-methylbenzyl oxide) (1 minute half-life temperature: 128.2°C), Dibenzyl peroxide (1 minute half-life temperature: 130.0°C), tert-butyl peroxide isobutyrate (1 minute half-life) Temperature: 136.1°C), 1,1-bis(third hexylperoxy) cyclohexane (1 minute half-life temperature: 149.2°C), etc. Among them, particularly in terms of excellent crosslinking reaction efficiency, bis(4-tertiarybutylcyclohexyl) peroxydicarbonate (1 minute half-life temperature: 92.1°C), dilaurin peroxide ( 1 minute half-life temperature: 116.4℃), peroxide Dibenzamide (1 minute half-life temperature: 130.0°C) and the like.
再者,過氧化物之半衰期係表示過氧化物之分解速度之指標,係指過氧化物之殘留量達到一半之時間。關於用於任意時間獲得半衰期之分解溫度或任意溫度下之半衰期時間,於製造商目錄等中有記載,例如於日本油脂股份有限公司之「有機過氧化物目錄第9版(2003年5月)」等中有記載。 Furthermore, the half-life of peroxide is an indicator of the decomposition rate of peroxide, which is the time for the residual amount of peroxide to reach half. Regarding the decomposition temperature used to obtain the half-life at any time or the half-life time at any temperature, it is recorded in the manufacturer's catalog, etc., for example, in the Nippon Oil & Fat Co., Ltd. "Organic Peroxide Catalog 9th Edition (May 2003) There are records in.
上述過氧化物可單獨使用一種,又,亦可混合兩種以上使用,作為整體之含量相對於上述(甲基)丙烯酸系聚合物100重量份,上述過氧化物為0.02~2重量份,較佳為含有0.05~1重量份。為了調整加工性、二次加工性、交聯穩定性、剝離性等,可於該範圍內適當選擇。 The above-mentioned peroxides can be used alone or in combination of two or more. The content as a whole is 0.02 to 2 parts by weight relative to 100 parts by weight of the above-mentioned (meth)acrylic polymer. Preferably, it contains 0.05 to 1 part by weight. In order to adjust processability, secondary processability, crosslinking stability, peelability, etc., it can be appropriately selected within this range.
再者,作為反應處理後殘留之過氧化物分解量之測定方法,例如可藉由HPLC(高效液相層析法)進行測定。 In addition, as a method for measuring the amount of peroxide decomposition remaining after the reaction treatment, for example, it can be measured by HPLC (High Performance Liquid Chromatography).
更具體而言,例如每次取約0.2g反應處理後之黏著劑,浸漬於乙酸乙酯10ml中,利用振盪機於25℃下以120rpm振盪3小時進行萃取,然後於室溫下靜置3天。繼而,加入丙烯腈10ml,於25℃下以120rpm振盪30分鐘,藉由薄膜過濾器(0.45μm)過濾,將所獲得之萃取液約10μl注入至HPLC中進行分析,可獲得反應處理後之過氧化物量。 More specifically, for example, about 0.2 g of the adhesive after the reaction treatment is taken each time, immersed in 10 ml of ethyl acetate, extracted with a shaker at 25°C and 120 rpm for 3 hours, and then left standing at room temperature for 3 hours. day. Then, add 10ml of acrylonitrile, shake at 120rpm for 30 minutes at 25°C, filter through a membrane filter (0.45μm), and inject about 10μl of the obtained extract into the HPLC for analysis. The amount of oxide.
又,作為交聯劑,亦可併用有機交聯劑或多官能性金屬螯合物。多官能性金屬螯合物係多價金屬與有機化合物進行共價鍵結或配位鍵結者。作為多價金屬原子,可列舉Al、Cr、Zr、Co、Cu、Fe、Ni、V、Zn、In、Ca、Mg、Mn、Y、Ce、Sr、Ba、Mo、La、Sn、Ti等。作為進行共價鍵結或配位鍵結之有機化合物中之原子,可列舉氧原子等,作為有機化合物,可列舉烷基酯、醇化合物、羧酸化合物、醚化合物、酮化合物等。 Moreover, as a crosslinking agent, an organic crosslinking agent or a polyfunctional metal chelate compound can also be used together. The polyfunctional metal chelate is one in which a polyvalent metal and an organic compound are covalently bonded or coordinately bonded. Examples of polyvalent metal atoms include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, Ti, etc. . Examples of the atoms in the organic compound to be covalently bonded or coordinately bonded include oxygen atoms and the like, and examples of the organic compounds include alkyl esters, alcohol compounds, carboxylic acid compounds, ether compounds, ketone compounds, and the like.
形成本發明之黏著劑層A、黏著劑層B之黏著劑中,可含有多官能性單體作為交聯劑。多官能性單體為具有至少兩個(甲基)丙烯醯基或乙烯基等具有不飽和雙鍵之聚合性官能基之單體,可例示與作為形成(甲基)丙烯酸系聚合物之單體成分例示者相同者。 The adhesive forming the adhesive layer A and the adhesive layer B of the present invention may contain a multifunctional monomer as a crosslinking agent. The polyfunctional monomer is a monomer having at least two (meth)acrylic acid groups or polymerizable functional groups with unsaturated double bonds such as vinyl groups, and can be exemplified as a monomer for forming (meth)acrylic polymers. The exemplified body composition is the same.
作為交聯劑之多官能性單體可單獨使用一種,又,亦可混合兩種以上使用。作為整體之含量相對於上述(甲基)丙烯酸系聚合物100重量份,較佳為以0.001~5重量份之範圍含有上述交聯劑(多官能性單體)。關於上述交聯劑(多官能性單體)之含量,較佳為含有0.005~3重量份,更佳為含有0.01~1重量份。 The multifunctional monomer as the crosslinking agent may be used alone or in combination of two or more. The content as a whole preferably contains the crosslinking agent (polyfunctional monomer) in the range of 0.001 to 5 parts by weight with respect to 100 parts by weight of the (meth)acrylic polymer. Regarding the content of the above-mentioned crosslinking agent (multifunctional monomer), 0.005 to 3 parts by weight is preferable, and 0.01 to 1 part by weight is more preferable.
調配有上述交聯劑(多官能性單體)之黏著劑中調配光聚合起始劑。作為光聚合起始劑,可例示與製備(甲基)丙烯酸系聚合物時使用者相同者。光聚合起始劑之使用量通常相對於上述交聯劑(多官能性單體)100重量份為0.01~5重量份,較佳為0.05~3重量份,進而較佳為0.05~1.5重量份,進而較佳為0.1~1重量份。調配有上述交聯劑(多官能性單體)之黏著劑藉由照射活性能量線而硬化,從而形成黏著劑層(活性能量線硬化型黏著劑層)。 A photopolymerization initiator is prepared in the adhesive prepared with the above-mentioned crosslinking agent (multifunctional monomer). As the photopolymerization initiator, the same ones as those used in the preparation of the (meth)acrylic polymer can be exemplified. The use amount of the photopolymerization initiator is usually 0.01 to 5 parts by weight, preferably 0.05 to 3 parts by weight, and more preferably 0.05 to 1.5 parts by weight relative to 100 parts by weight of the above-mentioned crosslinking agent (multifunctional monomer) , And more preferably 0.1 to 1 part by weight. The adhesive prepared with the above-mentioned crosslinking agent (multifunctional monomer) is cured by irradiation with active energy rays to form an adhesive layer (active energy ray curable adhesive layer).
就可形成特定之厚度、階差吸收性之方面而言,較佳為上述黏著劑層A之多層黏著劑層為至少一層黏著劑層為藉由活性能量線之照射而形成之活性能量線硬化型黏著劑層。特別是,較佳為第1黏著劑層(a)及/或第2黏著劑層(b)為活性能量線硬化型黏著劑層。 In terms of forming a specific thickness and step absorbency, it is preferable that the multilayer adhesive layer of the above-mentioned adhesive layer A is at least one adhesive layer that is hardened by active energy rays formed by irradiation of active energy rays Type adhesive layer. In particular, it is preferable that the first adhesive layer (a) and/or the second adhesive layer (b) be an active energy ray-curable adhesive layer.
形成本發明之黏著劑層A、黏著劑層B之黏著劑時,為了提高接著力,可含有(甲基)丙烯酸系低聚物。(甲基)丙烯酸系低聚物較佳為使用Tg高於本發明之(甲基)丙烯酸系聚合物且重量平均分子量小於本發明之(甲基)丙烯酸系聚合物之聚合物。上述(甲基)丙烯酸系低聚物作為黏著賦予樹脂發揮功能,並且具有增加接著力而不提高介電常數之優點。 When forming the adhesive of the adhesive layer A and the adhesive layer B of the present invention, in order to improve the adhesive force, a (meth)acrylic oligomer may be contained. The (meth)acrylic oligomer preferably uses a polymer having a higher Tg than the (meth)acrylic polymer of the present invention and a weight average molecular weight smaller than the (meth)acrylic polymer of the present invention. The above-mentioned (meth)acrylic oligomer functions as an adhesion-imparting resin and has the advantage of increasing adhesive force without increasing the dielectric constant.
理想的是上述(甲基)丙烯酸系低聚物之Tg為約0℃以上且300℃以下,較佳為約20℃以上且300℃以下,進而較佳為約40℃以上且300℃以下。若Tg未達約0℃,則有黏著劑層之室溫以上之凝聚力降低,保持特性或高溫下之接著性降低之情況。再者,(甲基)丙烯酸系低聚物之Tg與(甲基)丙烯酸系聚合物之Tg同樣地為基於Fox式計算之理論值。 It is desirable that the Tg of the (meth)acrylic oligomer is about 0°C or higher and 300°C or lower, preferably about 20°C or higher and 300°C or lower, and more preferably about 40°C or higher and 300°C or lower. If the Tg is less than about 0°C, the cohesive force above room temperature of the adhesive layer may decrease, and the retention characteristics or adhesiveness at high temperature may decrease. In addition, the Tg of the (meth)acrylic oligomer is the theoretical value calculated based on the Fox formula similarly to the Tg of the (meth)acrylic polymer.
(甲基)丙烯酸系低聚物之重量平均分子量為1000以上且未達30000,較佳為1500以上且未達20000,進而較佳為2000以上且未達10000。若重量平均分子量為30000以上,則有無法充分地獲得提高接著力之效果之情況。又,若未達1000,則分子量低,因此有引起接著力或保持特性降低之情況。本發明中,(甲基)丙烯酸系低聚物之重量平均分子量之測定可藉由GPC法進行聚苯乙烯換算而求出。具體而言,於東曹股份有限公司製造之HPLC8020中,使用TSKgelGMH-H(20)×2根作為管柱,使用四氫呋喃溶劑於流速約0.5ml/分鐘之條件下進行測定。 The weight average molecular weight of the (meth)acrylic oligomer is 1,000 or more and less than 30,000, preferably 1,500 or more and less than 20,000, and more preferably 2,000 or more and less than 10,000. If the weight average molecular weight is 30,000 or more, the effect of improving the adhesive force may not be sufficiently obtained. In addition, if it is less than 1000, the molecular weight is low, so adhesive force or retention characteristics may decrease. In the present invention, the measurement of the weight average molecular weight of the (meth)acrylic oligomer can be determined by the GPC method in terms of polystyrene. Specifically, in the HPLC8020 manufactured by Tosoh Co., Ltd., TSKgelGMH-H(20)×2 was used as a column, and a tetrahydrofuran solvent was used for measurement at a flow rate of about 0.5 ml/min.
作為構成上述(甲基)丙烯酸系低聚物之單體,例如可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸十二烷基酯之類的(甲基)丙烯酸烷基酯;(甲基)丙烯酸環己酯、(甲基)丙烯酸異基酯、(甲基)丙烯酸二環戊酯之類的(甲基)丙烯酸與脂環族醇之酯;(甲基)丙烯酸苯酯、(甲基)丙烯酸苄酯之類的(甲基)丙烯酸芳基酯;由萜烯化合 物衍生物醇獲得之(甲基)丙烯酸酯等。此種(甲基)丙烯酸酯可單獨使用或組合兩種以上使用。 Examples of the monomer constituting the (meth)acrylic oligomer include: methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, isopropyl (meth)acrylate Propyl ester, butyl (meth)acrylate, isobutyl (meth)acrylate, second butyl (meth)acrylate, tertiary butyl (meth)acrylate, pentyl (meth)acrylate, (meth)acrylate Base) isoamyl acrylate, hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, isooctyl (meth)acrylate Ester, nonyl (meth)acrylate, isononyl (meth)acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, undecyl (meth)acrylate, (meth) ) Alkyl (meth)acrylates such as dodecyl acrylate; cyclohexyl (meth)acrylate, isopropyl (meth)acrylate (Meth)acrylic acid and alicyclic alcohol esters such as dicyclopentyl (meth)acrylate; phenyl (meth)acrylate, benzyl (meth)acrylate and the like (meth) Aryl acrylate; (meth)acrylate obtained from terpene compound derivative alcohol, etc. Such (meth)acrylate can be used individually or in combination of 2 or more types.
作為(甲基)丙烯酸系低聚物,較佳為含有以(甲基)丙烯酸異丁酯或(甲基)丙烯酸第三丁酯之類的烷基具有支鏈結構之(甲基)丙烯酸烷基酯;(甲基)丙烯酸環己酯或(甲基)丙烯酸異基酯、(甲基)丙烯酸二環戊酯之類的(甲基)丙烯酸與脂環式醇之酯;(甲基)丙烯酸苯酯或(甲基)丙烯酸苄酯之類的(甲基)丙烯酸芳基酯等具有環狀結構之(甲基)丙烯酸酯為代表之具有較大體積之結構之丙烯酸系單體作為單體單元。藉由使(甲基)丙烯酸系低聚物具有此種大體積之結構,可進而提高黏著劑層之接著性。特別是就大體積之方面而言,具有環狀結構者之效果較高,含有複數個環者之效果更高。又,於(甲基)丙烯酸系低聚物之合成時或黏著劑層之製作時採用紫外線之情形時,就不易引起阻聚之方面而言,較佳為具有飽和鍵者,可較佳地使用烷基具有支鏈結構之(甲基)丙烯酸烷基酯或與脂環式醇之酯作為構成(甲基)丙烯酸系低聚物之單體。 The (meth)acrylic oligomer preferably contains alkyl (meth)acrylate having a branched structure with an alkyl group such as isobutyl (meth)acrylate or tert-butyl (meth)acrylate. Base ester; cyclohexyl (meth)acrylate or isopropyl (meth)acrylate (Meth)acrylic acid and alicyclic alcohol esters such as dicyclopentyl (meth)acrylate; (meth)acrylates such as phenyl (meth)acrylate or benzyl (meth)acrylate The aryl acrylate and other (meth)acrylic acid esters with a cyclic structure are represented by acrylic monomers with a relatively bulky structure as monomer units. By making the (meth)acrylic oligomer have such a bulky structure, the adhesiveness of the adhesive layer can be further improved. Especially in terms of large volume, the effect of having a ring structure is higher, and the effect of having a plurality of rings is higher. In addition, when ultraviolet rays are used during the synthesis of the (meth)acrylic oligomer or the production of the adhesive layer, it is less likely to cause polymerization inhibition, preferably those with saturated bonds, which are more preferable As the monomer constituting the (meth)acrylic oligomer, an alkyl (meth)acrylate having a branched alkyl group structure or an ester with an alicyclic alcohol is used.
就此種方面而言,作為較佳之(甲基)丙烯酸系低聚物,例如可列舉:甲基丙烯酸環己酯(CHMA)與甲基丙烯酸異丁酯(IBMA)之共聚物、甲基丙烯酸環己酯(CHMA)與甲基丙烯酸異基酯(IBXMA)之共聚物、甲基丙烯酸環己酯(CHMA)與丙烯醯基啉(ACMO)之共聚物、甲基丙烯酸環己酯(CHMA)與二乙基丙烯醯胺(DEAA)之共聚物、丙烯酸1-金剛烷基酯(ADA)與甲基丙烯酸甲酯(MMA)之共聚物、甲基丙烯酸二環戊酯(DCPMA)與甲基丙烯酸異基酯(IBXMA)之共聚物、甲基丙烯酸環戊酯(DCPMA)與甲基丙烯酸甲酯(MMA)之共聚物、甲基丙烯酸二環戊酯(DCPMA)、甲基丙烯酸環己酯(CHMA)、甲基丙烯酸異基酯(IBXMA)、丙烯酸異基酯(IBXA)、丙烯酸二環戊酯(DCPA)、甲基丙烯酸1-金剛烷基酯(ADMA)、丙烯酸1-金剛烷基酯 (ADA)之各自之均聚物等。特別是,較佳為含有CHMA作為主成分之低聚物。 In this respect, as preferred (meth)acrylic oligomers, for example, a copolymer of cyclohexyl methacrylate (CHMA) and isobutyl methacrylate (IBMA), methacrylic acid ring Hexyl ester (CHMA) is different from methacrylic acid Copolymer of IBXMA, cyclohexyl methacrylate (CHMA) and acrylic Copolymer of ACMO, copolymer of cyclohexyl methacrylate (CHMA) and diethyl acrylamide (DEAA), 1-adamantyl acrylate (ADA) and methyl methacrylate (MMA) Copolymer, dicyclopentyl methacrylate (DCPMA) and methacrylic acid IBXMA copolymer, cyclopentyl methacrylate (DCPMA) and methyl methacrylate (MMA) copolymer, dicyclopentyl methacrylate (DCPMA), cyclohexyl methacrylate (CHMA) ), methacrylic acid Base ester (IBXMA), acrylic iso Homopolymers of IBXA, dicyclopentyl acrylate (DCPA), 1-adamantyl methacrylate (ADMA), 1-adamantyl acrylate (ADA), etc. In particular, it is preferably an oligomer containing CHMA as a main component.
於形成本發明之黏著劑層A、黏著劑層B之黏著劑中使用上述(甲基)丙烯酸系低聚物之情形時,其含量並無特別限定,相對於(甲基)丙烯酸系聚合物100重量份較佳為70重量份以下,進而較佳為1~70重量份,進而較佳為2~50重量份,進而較佳為3~40重量份。若(甲基)丙烯酸系低聚物之添加量超過70重量份,則有彈性模數變高而於低溫下之接著性變差之不良情況。再者,於調配1重量份以上之(甲基)丙烯酸系低聚物之情形時,就提高接著力之效果之方面而言有效。 When the above-mentioned (meth)acrylic oligomer is used in the adhesive forming the adhesive layer A and the adhesive layer B of the present invention, its content is not particularly limited, and is relative to the (meth)acrylic polymer 100 parts by weight is preferably 70 parts by weight or less, more preferably 1 to 70 parts by weight, still more preferably 2 to 50 parts by weight, and still more preferably 3 to 40 parts by weight. If the addition amount of the (meth)acrylic oligomer exceeds 70 parts by weight, the modulus of elasticity becomes high and the adhesiveness at low temperature deteriorates. Furthermore, when 1 part by weight or more of (meth)acrylic oligomer is blended, it is effective in terms of the effect of improving the adhesive force.
進而,為了提高將黏著劑層應用於玻璃等親水性被黏著體之情形時界面處之耐水性,形成本發明之黏著劑層A、黏著劑層B之黏著劑中可含有矽烷偶合劑。矽烷偶合劑之調配量相對於(甲基)丙烯酸系聚合物100重量份較佳為1重量份以下,進而較佳為0.01~1重量份,進而較佳為0.02~0.6重量份。若矽烷偶合劑之調配過多,則與玻璃之接著力增大而再剝離性較差,若過少,則耐久性降低,故而欠佳。 Furthermore, in order to improve the water resistance at the interface when the adhesive layer is applied to a hydrophilic adherend such as glass, the adhesive forming the adhesive layer A and the adhesive layer B of the present invention may contain a silane coupling agent. The compounding amount of the silane coupling agent is preferably 1 part by weight or less relative to 100 parts by weight of the (meth)acrylic polymer, more preferably 0.01 to 1 part by weight, and still more preferably 0.02 to 0.6 part by weight. If the blending of the silane coupling agent is too much, the adhesion to the glass will increase and the re-peelability will be poor. If it is too little, the durability will decrease, which is not good.
作為可較佳地使用之矽烷偶合劑,可列舉:3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、3-縮水甘油氧基丙基甲基二乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷等含環氧基矽烷偶合劑、3-胺基丙基三甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、3-三乙氧基甲矽烷基-N-(1,3-二甲基亞丁基)丙基胺、N-苯基-γ-胺基丙基三甲氧基矽烷等含胺基矽烷偶合劑、3-丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷等含有(甲基)丙烯醯基之矽烷偶合劑、3-異氰酸酯基丙基三乙氧基矽烷等含有異氰酸酯基之矽烷偶合劑等。 As the silane coupling agent that can be preferably used, there can be mentioned: 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyl Epoxy-containing silane coupling agents such as 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, N-2-( Aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-triethoxysilyl-N-(1,3-dimethylbutylene)propylamine, N-benzene -Γ-aminopropyltrimethoxysilane and other amino-containing silane coupling agents, 3-propenoxypropyltrimethoxysilane, 3-methacryloxypropyltriethoxysilane, etc. (Meth)acrylic silane coupling agent, 3-isocyanate propyl triethoxy silane and other isocyanate group-containing silane coupling agents, etc.
進而,形成本發明之黏著劑層A、黏著劑層B之黏著劑中可含有其他公知之添加劑,例如可根據使用用途適當添加聚丙二醇等聚伸烷 基二醇之聚醚化合物、著色劑、顏料等之粉末、染料、界面活性劑、塑化劑、黏著性賦予劑、表面潤滑劑、調平劑、軟化劑、抗氧化劑、抗老化劑、光穩定劑、紫外線吸收劑、聚合抑制劑、無機或有機之填充劑、金屬粉、粒子狀、箔狀物等。又,於能夠控制之範圍內,亦可採用添加有還原劑之氧化還原體系。 Furthermore, the adhesive forming the adhesive layer A and the adhesive layer B of the present invention may contain other well-known additives. For example, polypropylene glycol and other polyalkylene glycols may be appropriately added according to the intended use. Polyether compounds based on glycols, colorants, pigments, etc., powders, dyes, surfactants, plasticizers, adhesion imparting agents, surface lubricants, leveling agents, softeners, antioxidants, anti-aging agents, light Stabilizers, ultraviolet absorbers, polymerization inhibitors, inorganic or organic fillers, metal powders, particles, foils, etc. In addition, within a controllable range, a redox system with a reducing agent can also be used.
上述黏著劑層A、黏著劑層B例如可藉由將上述形成材料(黏著劑)塗佈於透明基體等構件及/或偏光膜,並將聚合溶劑等乾燥去除而形成。上述形成材料之塗佈時,可適當地新添加聚合溶劑以外之一種以上之溶劑。 The adhesive layer A and the adhesive layer B can be formed, for example, by applying the forming material (adhesive) to a member such as a transparent substrate and/or a polarizing film, and drying and removing the polymerization solvent and the like. When applying the above-mentioned forming materials, one or more solvents other than the polymerization solvent may be newly added as appropriate.
作為上述形成材料之塗佈方法,可使用各種方法。具體而言,例如可列舉輥式塗佈、接觸輥塗佈、凹版塗佈、反向塗佈、輥式刷塗、噴塗、浸漬輥塗佈、棒式塗佈、刮刀塗佈、氣刀塗佈、淋幕式塗佈、模唇塗佈、利用模嘴塗佈機等之擠出塗佈法等方法。 As the coating method of the above-mentioned forming material, various methods can be used. Specifically, for example, roll coating, touch roll coating, gravure coating, reverse coating, roll brush coating, spray coating, dip roll coating, bar coating, knife coating, air knife coating can be cited. Methods such as cloth, curtain coating, die lip coating, extrusion coating using die nozzle coater, etc.
上述加熱乾燥溫度較佳為40℃~200℃,進而較佳為50℃~180℃,尤佳為70℃~170℃。藉由將加熱溫度設為上述範圍,可獲得具有優異之黏著特性之黏著劑層A或黏著劑層B。乾燥時間可適當地採用適當之時間。上述乾燥時間較佳為5秒~20分鐘,進而較佳為5秒~10分鐘,尤佳為10秒~5分鐘。 The heating and drying temperature is preferably 40°C to 200°C, more preferably 50°C to 180°C, and particularly preferably 70°C to 170°C. By setting the heating temperature in the above range, the adhesive layer A or the adhesive layer B having excellent adhesive properties can be obtained. The drying time can be suitably used for an appropriate time. The drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and particularly preferably 10 seconds to 5 minutes.
又,關於上述黏著劑層A、黏著劑層B之形成,於上述形成材料(黏著劑)為活性能量線硬化型黏著劑之情形時,可藉由照射紫外線等活性能量線而進行聚合。紫外線照射可使用高壓水銀燈、低壓水銀燈、金屬鹵化物燈等。 In addition, regarding the formation of the adhesive layer A and the adhesive layer B, when the forming material (adhesive) is an active energy ray curable adhesive, polymerization can be performed by irradiating active energy rays such as ultraviolet rays. High-pressure mercury lamps, low-pressure mercury lamps, metal halide lamps, etc. can be used for ultraviolet irradiation.
又,上述黏著劑層A、黏著劑層B可形成於支持體後轉印至偏光膜等。作為上述支持體,例如可使用經剝離處理之片材。作為經剝離處理之片材,可較佳地使用聚矽氧剝離襯墊。再者,於上述黏著劑層A為多層黏著劑層之情形時,可將藉由於經剝離處理之片材上依序形 成第1黏著劑層(a)、第2黏著劑層(b)等而形成者與偏光膜貼合,或者亦可將個別地形成之第1黏著劑層(a)、第2黏著劑層(b)等以第1黏著劑層(a)成為最表面之方式依序貼合於偏光膜。 In addition, the above-mentioned adhesive layer A and adhesive layer B may be formed on a support and transferred to a polarizing film or the like. As the above-mentioned support, for example, a release-treated sheet can be used. As the release-treated sheet, a silicone release liner can be preferably used. Furthermore, when the above-mentioned adhesive layer A is a multi-layer adhesive layer, the peeling process can be used to sequentially shape The first adhesive layer (a), the second adhesive layer (b), etc. are formed by bonding with the polarizing film, or the first adhesive layer (a) and the second adhesive layer may be formed separately (b) The first adhesive layer (a) is attached to the polarizing film in sequence so that the first adhesive layer (a) becomes the outermost surface.
經剝離處理之片材為(隔離膜),可作為黏著劑層A之隔離膜SA1、黏著劑層B之隔離膜SB使用。在實際應用時,將上述經剝離處理之片材剝離。 The stripped sheet is (separation film), which can be used as the separation film SA 1 of the adhesive layer A and the separation film SB of the adhesive layer B. In actual application, the above-mentioned peeling-treated sheet is peeled off.
作為隔離膜之構成材料,例如可列舉:聚乙烯、聚丙烯、聚對苯二甲酸乙二酯、聚酯膜等塑膠膜、紙、布、不織布等多孔質材料、網狀物、發泡片、金屬箔以及該等之層壓體等適當之薄片體等,就表面平滑性優異之方面而言,可較佳地使用塑膠膜。 As a constituent material of the separator, for example, plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and non-woven fabrics, meshes, and foamed sheets are mentioned. Appropriate sheets such as metal foils, laminates of these, etc., in terms of excellent surface smoothness, plastic films can be preferably used.
作為該塑膠膜,只要為能夠保護上述黏著劑層A或黏著劑層B之膜,則並無特別限定,例如可列舉:聚乙烯膜、聚丙烯膜、聚丁烯膜、聚丁二烯膜、聚甲基戊烯膜、聚氯乙烯膜、氯乙烯共聚物膜、聚對苯二甲酸乙二酯膜、聚對苯二甲酸丁二酯膜、聚胺基甲酸酯膜、乙烯-乙酸乙烯酯共聚物膜等。 The plastic film is not particularly limited as long as it can protect the adhesive layer A or the adhesive layer B. Examples include polyethylene film, polypropylene film, polybutene film, and polybutadiene film. , Polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, polyethylene terephthalate film, polybutylene terephthalate film, polyurethane film, ethylene-acetic acid Vinyl ester copolymer film, etc.
對於上述隔離膜,可使用上述塑膠膜作為基材膜,且視需要利用聚矽氧系、氟系、長鏈烷基系或脂肪酸醯胺系脫模劑、二氧化矽粉等進行脫模及防污處理、或者進行塗佈型、混練型、蒸鍍型等抗靜電處理。特別是藉由對上述隔離膜之表面適當進行聚矽氧處理、長鏈烷基處理、氟處理等剝離處理,可進一步提高自上述黏著劑層A或黏著劑層B之剝離性。 For the above-mentioned isolation film, the above-mentioned plastic film can be used as a base film, and if necessary, a silicone-based, fluorine-based, long-chain alkyl-based or fatty acid amide-based release agent, silica powder, etc. can be used for release and Anti-fouling treatment, or antistatic treatment such as coating type, kneading type, vapor deposition type, etc. In particular, by appropriately performing peeling treatments such as silicone treatment, long-chain alkyl treatment, fluorine treatment, etc., on the surface of the isolation film, the releasability from the adhesive layer A or the adhesive layer B can be further improved.
作為聚矽氧系脫模層,例如可列舉加成反應型聚矽氧樹脂。例如可列舉:信越化學工業製造之KS-774、KS-775、KS-778、KS-779H、KS-847H、KS-847T、東芝有機矽製造之TPR-6700、TPR-6710、TPR-6721、東麗道康寧製造之SD7220、SD7226等。聚矽氧系脫模劑之塗佈量(乾燥後)較佳為0.01~2g/m2、較佳為0.01~1g/m2、 進而較佳為0.01~0.5g/m2之範圍。 As a silicone mold release layer, addition reaction type silicone resin is mentioned, for example. Examples include: KS-774, KS-775, KS-778, KS-779H, KS-847H, KS-847T, TPR-6700, TPR-6710, TPR-6721 manufactured by Toshiba Organosilicon manufactured by Shin-Etsu Chemical Industry SD7220, SD7226, etc. manufactured by Toray Dow Corning. The coating amount (after drying) of the silicone-based mold release agent is preferably in the range of 0.01 to 2 g/m 2 , preferably 0.01 to 1 g/m 2 , and more preferably 0.01 to 0.5 g/m 2 .
脫模層之形成例如可藉由如下方式進行:利用反向凹版塗佈、棒式塗佈、模嘴塗佈等先前公知之塗佈方法將上述材料塗佈於低聚物防止層上,然後通常藉由於120℃~200℃左右下實施熱處理而使其硬化。又,可視需要將熱處理與紫外線照射等活性能量線照射併用。 The release layer can be formed, for example, by applying the above-mentioned materials on the oligomer prevention layer by using a conventionally known coating method such as reverse gravure coating, bar coating, die nozzle coating, etc. It is usually hardened by heat treatment at about 120°C to 200°C. In addition, heat treatment and active energy ray irradiation such as ultraviolet irradiation may be used in combination as necessary.
上述隔離膜之厚度(包括脫模層)通常為5μm~200μm左右。由於隔離膜之厚度與其剝離力相關,故而較佳為採用與隔離膜相應之厚度。就剝離力之觀點以及為了防止凹痕,上述隔離膜SA1、SA1'、SA2之厚度均較佳為30μm以上,進而較佳為40μm以上,進而較佳為50μm以上。詳細而言,上述SA1、SA1'、SA2之厚度較佳為40μm~130μm,進而較佳為50μm~80μm。又,上述隔離膜SB之厚度較佳為10μm~80μm,更佳為20μm~50μm,進而較佳為30μm~50μm,進而較佳為30μm~40μm。又,於雙面附黏著劑層之偏光膜之構成中,關於上述隔離膜之厚度,就剝離力之觀點及防止凹痕之方面而言,尤佳為將上述隔離膜SA1(SA1')之厚度為50μm以上之情況與隔離膜SB之厚度為30μm~50μm之情況組合。 The thickness of the isolation film (including the release layer) is usually about 5 μm to 200 μm. Since the thickness of the isolation film is related to its peeling force, it is preferable to use a thickness corresponding to that of the isolation film. From the standpoint of peeling force and in order to prevent dents, the thicknesses of the above-mentioned separation films SA 1 , SA 1 ′, and SA 2 are all preferably 30 μm or more, more preferably 40 μm or more, and still more preferably 50 μm or more. In detail, the thickness of SA 1 , SA 1 ′, and SA 2 is preferably 40 μm to 130 μm, and more preferably 50 μm to 80 μm. In addition, the thickness of the aforementioned isolation film SB is preferably 10 μm to 80 μm, more preferably 20 μm to 50 μm, still more preferably 30 μm to 50 μm, and still more preferably 30 μm to 40 μm. In addition, in the structure of the polarizing film with the adhesive layer attached on both sides, the thickness of the isolation film, the viewpoint of peeling force and the aspect of preventing dents, it is particularly preferable to use the isolation film SA 1 (SA 1 ' The case where the thickness of) is 50μm or more is combined with the case where the thickness of the separator SB is 30μm~50μm.
又,於上述偏光膜上設置黏著劑層A或黏著劑層B時,可對偏光膜之表面實施易接著處理。作為易接著處理,可列舉電暈處理、電漿處理、準分子處理、硬塗處理、底塗處理等。又,亦可於黏著劑層之表面進行易接著處理。關於本發明之附黏著劑層之偏光膜,就抑制剝離、發泡之方面而言,較佳為於積層上述黏著劑層A之偏光膜之表面實施易接著處理。 In addition, when the adhesive layer A or the adhesive layer B is provided on the above-mentioned polarizing film, the surface of the polarizing film can be processed for easy adhesion. Examples of easy adhesion treatment include corona treatment, plasma treatment, excimer treatment, hard coating treatment, primer treatment, and the like. In addition, easy bonding treatment can also be performed on the surface of the adhesive layer. Regarding the polarizing film with the adhesive layer of the present invention, it is preferable to perform easy adhesion treatment on the surface of the polarizing film on which the adhesive layer A is laminated in terms of preventing peeling and foaming.
又,本發明之附黏著劑層之偏光膜可以任一部位具有抗靜電功能之方式製備。抗靜電功能例如可藉由使偏光膜或黏著劑層中含有抗靜電劑或者另外設置抗靜電層而賦予至附黏著劑層之偏光膜。 In addition, the polarizing film with adhesive layer of the present invention can be prepared in such a way that any part has an antistatic function. The antistatic function can be imparted to the polarizing film attached to the adhesive layer by, for example, containing an antistatic agent in the polarizing film or the adhesive layer, or providing an antistatic layer.
本發明之附黏著劑層之偏光膜中,上述抗靜電層係配置於比圖 像顯示裝置(例如液晶顯示裝置)中使用之偏光膜中設置於最靠近視認側之偏光膜更靠近視認側。因此,可大幅地減少於視認側之偏光膜與液晶面板之間設置抗靜電層(低表面電阻層)時有產生之虞之偏光消除或者由雜質造成之亮點之產生等光學特性降低等問題,並且不會損害設置於最靠近視認側之偏光膜之可靠性。如此,可賦予抗靜電功能而不會損害圖像顯示裝置之性能。 In the polarizing film with an adhesive layer of the present invention, the antistatic layer is arranged in the figure Among the polarizing films used in an image display device (for example, a liquid crystal display device), the polarizing film that is arranged closest to the viewing side is closer to the viewing side. Therefore, it is possible to greatly reduce problems such as the elimination of polarized light or the generation of bright spots caused by impurities that may occur when an antistatic layer (low surface resistance layer) is installed between the polarizing film on the viewing side and the liquid crystal panel. And it will not damage the reliability of the polarizing film placed closest to the viewing side. In this way, an antistatic function can be imparted without compromising the performance of the image display device.
特別是,於應用於內置有內嵌型或外嵌型等觸控感測器之液晶顯示裝置之情形時有效,可使內置有內嵌型或外嵌型等觸控感測器之液晶顯示裝置高品質化。 Especially, it is effective when applied to liquid crystal display devices with built-in touch sensors such as built-in or external touch sensors. It can be used for liquid crystal displays with built-in touch sensors such as built-in or external touch sensors. The device is of high quality.
為了對形成本發明之黏著劑層A、黏著劑層B之黏著劑賦予抗靜電功能,可除了基礎聚合物以外含有離子性化合物作為抗靜電劑。作為離子性化合物,可較佳地使用鹼金屬鹽及/或有機陽離子-陰離子鹽。鹼金屬鹽可使用鹼金屬之有機鹽及無機鹽。再者,本發明中所謂之「有機陽離子-陰離子鹽」係表示作為有機鹽且其陽離子部由有機物構成者,陰離子部可為有機物亦可為無機物。「有機陽離子-陰離子鹽」亦可稱為離子性液體、離子性固體。 In order to impart an antistatic function to the adhesives forming the adhesive layer A and the adhesive layer B of the present invention, an ionic compound may be included as an antistatic agent in addition to the base polymer. As the ionic compound, an alkali metal salt and/or an organic cation-anion salt can be preferably used. As the alkali metal salt, organic salts and inorganic salts of alkali metals can be used. In addition, the "organic cation-anion salt" in the present invention refers to an organic salt whose cation portion is composed of an organic substance, and the anion portion may be an organic substance or an inorganic substance. "Organic cation-anion salt" can also be called ionic liquid or ionic solid.
又,作為離子性化合物,除了上述鹼金屬鹽、有機陽離子-陰離子鹽以外,可列舉氯化銨、氯化鋁、氯化銅、氯化亞鐵、氯化鐵、硫酸銨等無機鹽。該等離子性化合物可單獨使用或併用複數種。 In addition, as the ionic compound, in addition to the above-mentioned alkali metal salts and organic cation-anion salts, inorganic salts such as ammonium chloride, aluminum chloride, copper chloride, ferrous chloride, iron chloride, and ammonium sulfate can be cited. The ionic compound can be used alone or in combination of plural kinds.
關於形成本發明之黏著劑層A、黏著劑層B之黏著劑中之離子性化合物之比率,相對於(甲基)丙烯酸系聚合物100重量份,較佳為0.0001~5重量份。若上述離子性化合物未達0.0001重量份,則有提高抗靜電性能之效果不充分之情況。上述離子性化合物較佳為0.01重量份以上,進而較佳為0.1重量份以上。另一方面,若上述離子性化合物超過5重量份,則有耐久性不充分之情況。上述離子性化合物較佳為3重量份以下,進而較佳為1重量份以下。上述離子性化合物之比率 可採用上述上限值或下限值設定較佳之範圍。 The ratio of the ionic compound in the adhesive forming the adhesive layer A and the adhesive layer B of the present invention is preferably 0.0001 to 5 parts by weight relative to 100 parts by weight of the (meth)acrylic polymer. If the above-mentioned ionic compound is less than 0.0001 parts by weight, the effect of improving the antistatic performance may be insufficient. The ionic compound is preferably 0.01 part by weight or more, and more preferably 0.1 part by weight or more. On the other hand, if the ionic compound exceeds 5 parts by weight, the durability may be insufficient. The ionic compound is preferably 3 parts by weight or less, and more preferably 1 part by weight or less. The ratio of the above ionic compounds The above upper limit or lower limit can be used to set a better range.
[實施例] [Example]
以下,藉由實施例具體地說明本發明,但本發明並不限於該等實施例。再者,各例中之份及%均為重量基準。實施例等中之評價項目以下述方式進行測定。 Hereinafter, the present invention will be specifically explained through examples, but the present invention is not limited to these examples. In addition, the parts and% in each example are based on weight. The evaluation items in the examples etc. were measured in the following manner.
<偏光膜之製作> <Production of Polarizing Film>
將厚度80μm之聚乙烯醇膜於速度比不同之輥間於30℃下於0.3%濃度之碘溶液中一面染色1分鐘一面拉伸至3倍。其後,於60℃下於含有4%濃度之硼酸、10%濃度之碘化鉀之水溶液中一面浸漬0.5分鐘一面拉伸至總拉伸倍數為6倍。繼而,於30℃下藉由於含有1.5%濃度之碘化鉀之水溶液中浸漬10秒而進行洗淨,其後於50℃下進行4分鐘乾燥,從而獲得厚度20μm之偏光元件。於該偏光元件之單面利用聚乙烯醇系接著劑貼合經皂化處理之厚度40μm之三乙醯纖維素膜,於另一單面利用聚乙醇系接著劑貼合厚度20μm之丙烯酸系膜,從而製成偏光膜。於偏光膜之貼合黏著劑層B之面(三乙醯纖維素膜側)適當地實施電暈處理。 A polyvinyl alcohol film with a thickness of 80μm was stretched to 3 times while dyeing one side in a 0.3% concentration iodine solution between rollers with different speed ratios at 30°C. Afterwards, it was stretched to a total stretching ratio of 6 times while immersed in an aqueous solution containing 4% concentration of boric acid and 10% concentration of potassium iodide at 60°C for 0.5 minutes. Then, washing was performed by immersing in an aqueous solution containing 1.5% potassium iodide at 30°C for 10 seconds, and then drying at 50°C for 4 minutes to obtain a polarizing element with a thickness of 20 μm. A polyvinyl alcohol-based adhesive is used to bond a saponified triacetyl cellulose film with a thickness of 40 μm on one side of the polarizing element, and a polyethanol-based adhesive is used to bond an acrylic film with a thickness of 20 μm on the other side. Thus made a polarizing film. The surface of the polarizing film where the adhesive layer B is attached (the side of the triacetyl cellulose film) is appropriately corona treated.
<隔離膜SA1> <Separation film SA 1 >
使用於具有38μm、50μm或75μm之厚度之聚對苯二甲酸乙二酯膜上設置有下述脫模層之脫模膜。 A release film provided with the following release layer on a polyethylene terephthalate film having a thickness of 38 μm, 50 μm, or 75 μm is used.
<隔離膜SA1'> <Isolation film SA 1 '>
使用於具有50μm之厚度之聚對苯二甲酸乙二酯膜上設置有下述脫模層之脫模膜。 A release film provided with the following release layer on a polyethylene terephthalate film having a thickness of 50 μm was used.
<隔離膜SA2> <Separation film SA 2 >
使用於具有50μm之厚度之聚對苯二甲酸乙二酯膜上設置有下述脫模層之脫模膜。 A release film provided with the following release layer on a polyethylene terephthalate film having a thickness of 50 μm was used.
<隔離膜SB> <Isolation film SB>
使用於具有38μm、50μm或75μm之厚度之聚對苯二甲酸乙二酯膜上設置有下述脫模層之脫模膜。 A release film provided with the following release layer on a polyethylene terephthalate film having a thickness of 38 μm, 50 μm, or 75 μm is used.
《脫模層之形成》 "Formation of the release layer"
於上述各隔離膜上形成下述脫模層。 The following release layer was formed on each of the above-mentioned isolation films.
利用甲基乙基酮/甲苯混合溶劑(混合比率為1:1)350重量份稀釋聚矽氧樹脂(KS-847H:信越化學製造):20重量份及硬化劑(PL-50T:信越化學製造):0.2重量份,製備聚矽氧系脫模劑之溶液。藉由凹版塗佈機將該聚矽氧系脫模劑之溶液以乾燥後之厚度成為100nm之方式塗佈於上述各聚對苯二甲酸乙二酯膜(基材膜)上,其後於120℃下進行乾燥而形成脫模層,從而獲得具有基材膜/脫模層之構成之隔離膜。 Use methyl ethyl ketone/toluene mixed solvent (mixing ratio is 1:1) 350 parts by weight to dilute silicone resin (KS-847H: manufactured by Shin-Etsu Chemical): 20 parts by weight and hardener (PL-50T: manufactured by Shin-Etsu Chemical) ): 0.2 parts by weight, to prepare a solution of silicone-based release agent. The solution of the silicone-based release agent was coated on each of the above-mentioned polyethylene terephthalate films (substrate films) by a gravure coater so that the thickness after drying became 100 nm, and then on Drying is performed at 120° C. to form a release layer, thereby obtaining a release film having a base film/release layer composition.
製造例1 Manufacturing example 1
<黏著劑層A之形成材料之製備> <Preparation of Forming Material of Adhesive Layer A>
於具備攪拌翼、溫度計、氮氣導入管、冷卻器之四口燒瓶中投入丙烯酸2-乙基己酯(2EHA)70份、N-乙烯基吡咯啶酮(NVP)15份、丙烯酸4-羥基丁酯(4HBA)15份、兩種光聚合起始劑(商品名:Irgacure 184,BASF公司製造)0.05份及光聚合起始劑(商品名:Irgacure 651,BASF公司製造)0.05份,製備單體混合物。繼而,將上述單體混合物於氮氣環境下暴露於紫外線而使其部分光聚合,藉此獲得聚合率約10%之部分聚合物(丙烯酸系聚合物漿液)。 Put 70 parts of 2-ethylhexyl acrylate (2EHA), 15 parts of N-vinylpyrrolidone (NVP), and 4-hydroxybutyl acrylate into a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen introduction tube, and a cooler. 15 parts of ester (4HBA), 0.05 parts of two photopolymerization initiators (trade name: Irgacure 184, manufactured by BASF Corporation), and 0.05 parts of photopolymerization initiator (trade name: Irgacure 651, manufactured by BASF Corporation) to prepare monomers mixture. Then, the monomer mixture is exposed to ultraviolet rays under a nitrogen atmosphere to partially photopolymerize, thereby obtaining a partial polymer (acrylic polymer slurry) with a polymerization rate of about 10%.
繼而,於上述丙烯酸系聚合物漿液之100份中添加三羥甲基丙烷三丙烯酸酯(TMPTA)0.01份,其後將該等均勻地混合,從而製備黏著劑層A之形成材料(單體成分:A1)。 Then, 0.01 part of trimethylolpropane triacrylate (TMPTA) was added to 100 parts of the above-mentioned acrylic polymer slurry, and then these were uniformly mixed to prepare the adhesive layer A forming material (monomer component : A1).
製造例2~5 Manufacturing example 2~5
於製造例1中,除了如表1所示改變單體成分之製備中使用之各成分之組成以外,進行與製造例1同樣之操作,製備黏著劑層A之形 成材料(單體成分:A2至A5)。 In Production Example 1, except that the composition of each component used in the preparation of the monomer components was changed as shown in Table 1, the same operation as in Production Example 1 was performed to prepare the shape of the adhesive layer A Material (monomer components: A2 to A5).
表1中,2EHA表示丙烯酸2-乙基己酯;NVP表示2-乙烯基吡咯啶酮;4HBA表示丙烯酸4-羥基丁酯;TMPTA表示三羥甲基丙烷三丙烯酸酯。 In Table 1, 2EHA represents 2-ethylhexyl acrylate; NVP represents 2-vinylpyrrolidone; 4HBA represents 4-hydroxybutyl acrylate; TMPTA represents trimethylolpropane triacrylate.
<兩側附隔離膜之黏著劑層A之製作> <Production of adhesive layer A with isolation film on both sides>
將上述製造例中製備之黏著劑層A之形成材料(單體成分)以最終之厚度成為50μm、100μm、200μm或300μm之方式塗佈於表2或表3所示之隔離膜SA1之脫模處理面而形成塗佈層。繼而,以該膜之脫模處理面成為塗佈層側之方式於塗佈之單體成分之表面覆蓋表2或表3所示之隔離膜SA2。藉此,使單體成分之塗佈層阻隔氧。使用化學燈(東芝股份有限公司製造)對具有如此獲得之塗佈層之片材照射360秒照度5mW/cm2(利用於約350nm具有最大感度之TOPCON UVR-T1進行測定)之紫外線,使塗佈層硬化而形成黏著劑層A,從而製作兩側附隔離膜之黏著劑層A。 The adhesive layer A forming material (monomer component) prepared in the above manufacturing example was applied to the release film SA 1 shown in Table 2 or Table 3 so that the final thickness became 50 μm, 100 μm, 200 μm or 300 μm. The surface is molded to form a coating layer. Then, the surface of the monomer component to be coated was covered with the separation film SA 2 shown in Table 2 or Table 3 so that the release treatment surface of the film became the coating layer side. Thereby, the coating layer of the monomer component blocks oxygen. Use a chemical lamp (manufactured by Toshiba Co., Ltd.) to irradiate the sheet with the coating layer thus obtained with ultraviolet light with an illuminance of 5mW/cm 2 (measured by TOPCON UVR-T1 with the maximum sensitivity at about 350nm) for 360 seconds to coat The cloth layer is hardened to form an adhesive layer A, thereby forming an adhesive layer A with isolation films on both sides.
<形成黏著劑層B之黏著劑之製備> <Preparation of Adhesive Forming Adhesive Layer B>
於具備溫度計、攪拌機、回流冷卻管及氮氣導入管之可分離式燒瓶中,以固形物成分成為30%之方式投入作為單體成分之丙烯酸丁酯(BA)99份、丙烯酸4-羥基丁酯(4HBA)1份、作為聚合起始劑之偶氮二異丁腈0.2份及作為聚合溶劑之乙酸乙酯,其後通入氮氣,一面攪 拌一面進行約1小時氮氣置換。其後將燒瓶加熱至60℃,使其反應7小時而獲得重量平均分子量(Mw)110萬之丙烯酸系聚合物。於上述丙烯酸系聚合物溶液(固形物成分100份)中加入作為異氰酸酯系交聯劑之三羥甲基丙烷甲苯甲基二異氰酸酯(三井化學股份有限公司製造之「Takenate D110N」)0.1份、矽烷偶合劑(信越化學股份有限公司製造之「KBM-403」)0.1份,製備黏著劑組合物(溶液)。 Into a separable flask equipped with a thermometer, a stirrer, a reflux cooling tube, and a nitrogen introduction tube, 99 parts of butyl acrylate (BA) and 4-hydroxybutyl acrylate as the monomer component are added so that the solid content becomes 30% (4HBA) 1 part, 0.2 part of azobisisobutyronitrile as the polymerization initiator and ethyl acetate as the polymerization solvent. While mixing, perform nitrogen replacement for about 1 hour. After that, the flask was heated to 60°C and reacted for 7 hours to obtain an acrylic polymer with a weight average molecular weight (Mw) of 1.1 million. Add 0.1 part of trimethylolpropane toluene methyl diisocyanate ("Takenate D110N" manufactured by Mitsui Chemicals Co., Ltd.) and silane as an isocyanate-based crosslinking agent to the above-mentioned acrylic polymer solution (100 parts of solid content) 0.1 part of coupling agent ("KBM-403" manufactured by Shin-Etsu Chemical Co., Ltd.) to prepare an adhesive composition (solution).
<附隔離膜之黏著劑層B之製作> <Production of Adhesive Layer B with Isolation Film>
將上述製備之黏著劑溶液以乾燥後之厚度成為20μm之方式塗佈於表2或表3所示之隔離膜SB之脫模處理面,於常壓下於60℃下加熱乾燥3分鐘並於120℃下加熱乾燥3分鐘,進而於23℃下進行120小時老化而製作黏著劑層B。 The adhesive solution prepared above was applied to the release treatment surface of the release film SB shown in Table 2 or Table 3 so that the thickness after drying became 20μm, and heated and dried under normal pressure at 60°C for 3 minutes. The adhesive layer B was produced by heating and drying at 120°C for 3 minutes, and further aging at 23°C for 120 hours.
<單側附黏著劑層B之偏光膜之製作> <Production of Polarizing Film with Adhesive Layer B on One Side>
於上述偏光膜之表面(三乙醯纖維素膜側)轉印附隔離膜SB之黏著劑層B,製作單側附黏著劑層B之偏光膜。 Transfer the adhesive layer B of the release film SB to the surface of the polarizing film (the side of the triacetyl cellulose film) to produce a polarizing film with the adhesive layer B attached to one side.
實施例1 Example 1
<雙面附黏著劑層之偏光膜之製作> <Production of Polarizing Film with Adhesive Layer on Both Sides>
使用如圖6所示之裝置。 Use the device shown in Figure 6.
上述兩側附隔離膜之黏著劑層A自送出輥搬送並且利用剝離輥將隔離膜SA2剝離,搬送附隔離膜SA1之黏著劑層A。另一方面,於另行自送出輥搬送之單側附黏著劑層B之偏光膜之偏光膜側(丙烯酸系膜側),利用一對輥貼合上述附隔離膜SA1之黏著劑層A,從而以卷對卷製作雙面附黏著劑層之偏光膜。又,於上述貼合時,一面如表2所示控制上述單側附隔離膜之黏著劑層A之張力T1及上述單側附黏著劑層B之偏光膜之張力T2一面進行。 The adhesive layer A with the separation film on both sides is transported from the delivery roller, and the separation film SA 2 is peeled off by the peeling roller, and the adhesive layer A with the separation film SA 1 is transported. On the other hand, on the polarizing film side (acrylic film side) of the polarizing film with the adhesive layer B on one side separately conveyed from the delivery roller, the adhesive layer A with the release film SA 1 is bonded using a pair of rollers. Thus, the polarizing film with adhesive layer attached on both sides is made roll-to-roll. In addition, during the above bonding, as shown in Table 2, the tension T1 of the adhesive layer A with the one-side release film and the tension T2 of the polarizing film with the one-side adhesive layer B were controlled as shown in Table 2.
於上述雙面附黏著劑層之偏光膜之製作中,隔離膜SA1、隔離膜SA2、隔離膜SB之厚度、隔離膜SA1之剝離力a1、隔離膜SA2之剝離力 a2、隔離膜SB之剝離力b如表1之記載所示。 The production of the polarizing film is attached double-sided adhesive layers, the insulating film SA 1, SA 2 separator, the separator thickness SB, SA separator peeling force of 1 a 1, separator 2 SA peel force of a 2 , The peeling force b of the separator SB is shown in Table 1.
使用於上述偏光膜之貼合黏著劑層B之面(三乙醯纖維素膜側)實施了電暈處理者。 The surface of the adhesive layer B (the side of the triacetyl cellulose film) used for the above-mentioned polarizing film has been corona treated.
又,黏著劑層A之厚度如表1所示。 In addition, the thickness of the adhesive layer A is shown in Table 1.
<張力之測定> <Measurement of Tension>
使用具備尼利可公司製造之MB張力感測器之檢測用輥測定換算為1m寬度之應力。 Measure the stress converted to 1m width using a detection roller equipped with a MB tension sensor manufactured by Nireco.
實施例2~13、比較例1~5 Examples 2~13, Comparative Examples 1~5
於實施例1中,如表1所示改變隔離膜SA1、隔離膜SA2、隔離膜SB之厚度、隔離膜SA1之剝離力a1、隔離膜SA2之剝離力a2、隔離膜SB之剝離力b、黏著劑層A之厚度、黏著劑層A之儲存彈性模數(黏著劑之種類)、偏光膜之貼合黏著劑層A之面上有無電暈處理、單側附隔離膜之黏著劑層A之張力T1、上述單側附黏著劑層B之偏光膜之張力T2,除此以外,進行與實施例1同樣之操作,製作雙面附黏著劑層之偏光膜。 In Example 1, as shown in Table 1 SA changes separator 1, SA 2 separator, the separator thickness SB, SA separator peeling force of 1 a 1, SA 2 film separator peel force of a 2, separator Peel force b of SB, thickness of adhesive layer A, storage elastic modulus of adhesive layer A (type of adhesive), whether there is corona treatment on the surface of adhesive layer A of polarizing film, single-side adhesion isolation Except for the tension T1 of the adhesive layer A of the film and the tension T2 of the polarizing film with the adhesive layer B on one side, the same operation as in Example 1 was performed to produce a polarizing film with an adhesive layer on both sides.
再者,關於比較例1、2,未以卷對卷,而是將分別製備之單側附黏著劑層B之偏光膜與附隔離膜SA1之黏著劑層A利用Suntec公司製造之單片膜貼合裝置以吸收軸為長邊、並且以500mm×400mm之面積進行貼合。 Furthermore, regarding Comparative Examples 1 and 2, instead of roll-to-roll, the polarizing film with the adhesive layer B on one side and the adhesive layer A with the isolation film SA 1 were prepared separately using a single sheet manufactured by Suntec. The film bonding device uses the absorption axis as the long side and performs bonding in an area of 500 mm×400 mm.
實施例14 Example 14
<雙面附黏著劑層之偏光膜之製作> <Production of Polarizing Film with Adhesive Layer on Both Sides>
使用如圖7所示之裝置。 Use the device shown in Figure 7.
將比較例3中獲得之雙面附黏著劑層之偏光膜自送出輥搬送並且 利用剝離輥將隔離膜SA1剝離,搬送剝離上述隔離膜SA1後之雙面附黏著劑層之偏光膜。 The polarizing film with the double-sided adhesive layer obtained in Comparative Example 3 was transported from the delivery roller, and the separator SA 1 was peeled off by the peeling roller, and the polarized film with the double-sided adhesive layer after peeling off the separator SA 1 was transported.
另一方面,將另行自送出輥搬送之捲曲調整用隔離膜SA1'利用一對輥貼合於上述雙面附黏著劑層之偏光膜之黏著劑層A上,從而以卷對卷製作雙面附黏著劑層之偏光膜。又,於上述貼合時,一面如表3所示控制上述捲曲調整用隔離膜SA1'之張力T3及剝離上述隔離膜SA1後之雙面附黏著劑層之偏光膜之張力T4一面進行。 On the other hand, the release film SA 1 for curl adjustment that is separately transported from the delivery roller is attached to the adhesive layer A of the polarizing film with the above-mentioned double-sided adhesive layer using a pair of rollers, thereby making a double roll to roll. Polarized film with adhesive layer on the surface. In addition, during the above bonding, the tension T3 of the separator SA 1 ′ for curl adjustment and the tension T4 of the polarizing film of the double-sided adhesive layer after peeling off the separator SA 1 were controlled as shown in Table 3. .
於上述雙面附黏著劑層之偏光膜中,隔離膜SA1'之厚度、隔離膜SA1'之剝離力a1'如表3之記載所示。 Attached to the double-sided adhesive layer of a polarizing film, the insulating film SA 1 'of the thickness of the insulating film SA 1' 'as described in Table 3. The peel force of a 1 FIG.
比較例6 Comparative example 6
於實施例14中,如表3所示改變自送出輥搬送之雙面附黏著劑層之偏光膜(將比較例3變更為實施例2)、上述捲曲調整用隔離膜SA1'之張力T3及剝離上述隔離膜SA1後之雙面附黏著劑層之偏光膜之張力T4,除此以外,進行與實施例14同樣之操作,製作雙面附黏著劑層之偏光膜。 In Example 14, as shown in Table 3, the double-sided adhesive layer-attached polarizing film transported from the delivery roller was changed (Comparative Example 3 was changed to Example 2), the tension T3 of the above-mentioned curl adjustment separator SA 1 ' SA and peeling the separator 1 after the tension of the polarizing film attached to the double-sided adhesive layers T4, except that the same manner as in Example 14, making a double-sided adhesive layer of a polarizing film is attached.
對於上述製造例、實施例及比較例中獲得之雙面附黏著劑層之偏光膜,進行以下之評價。將評價結果示於表1。 The following evaluations were performed for the polarizing films with double-sided adhesive layers obtained in the above-mentioned production examples, examples, and comparative examples. The evaluation results are shown in Table 1.
<剪切儲存彈性模數之測定> <Measurement of Shear Storage Elastic Modulus>
23℃下之剪切儲存彈性模數係藉由動態黏彈性測定而求出。使用動態黏彈性測定裝置(裝置名「ARES」,TA Instrument公司製造),於頻率1Hz之條件下,於-20~100℃之溫度範圍內,以5℃/分鐘對上述測定樣品(黏著劑層A、黏著劑層B)進行測定,算出23℃下之剪切儲存彈性模數。 The shear storage elastic modulus at 23°C is determined by dynamic viscoelasticity measurement. Using a dynamic viscoelasticity measuring device (device name "ARES", manufactured by TA Instrument), at a frequency of 1 Hz, in a temperature range of -20 ~ 100 ℃, 5 ℃ / min for the above measurement sample (adhesive layer A. Adhesive layer B) Measure and calculate the shear storage elastic modulus at 23°C.
<隔離膜之剝離力之測定> <Measurement of the peeling force of the isolation film>
將附隔離膜(剝離襯墊)之測定樣品(附隔離膜之黏著劑層A、附隔離膜之黏著劑層B)裁切為寬度50mm、長度100mm後,利用拉伸試驗 機,測定於剝離角度180°、剝離速度300mm/分鐘之條件下自樣品剝離隔離膜(剝離襯墊)時之剝離力(N/50mm)。 Cut the measurement sample with release film (release liner) (adhesive layer A with release film, adhesive layer B with release film) to a width of 50mm and a length of 100mm, and then use the tensile test The machine measures the peeling force (N/50mm) when the release film (release liner) is peeled from the sample under the conditions of a peeling angle of 180° and a peeling speed of 300mm/min.
<捲曲> <curl>
針對將雙面附黏著劑層之偏光膜沿偏光膜之吸收軸方向切下300mm、沿吸收軸之正交方向切下250mm而獲得之矩形物,以捲曲凸起之面成為下側之方式放置於水平面上,並測定角之4點中距離水平面最長之點之距離(mm)。 For the rectangular object obtained by cutting the polarizing film with the double-sided adhesive layer along the absorption axis direction of the polarizing film by 300 mm and 250 mm along the direction orthogonal to the absorption axis, place it so that the curly convex surface becomes the lower side. On a horizontal surface, measure the distance (mm) from the longest point on the horizontal plane among the four corners.
<良率> <Yield>
針對雙面附黏著劑層之偏光膜(尺寸為70mm×100mm),將隔離膜SB剝離後,將黏著劑層B之側貼合於厚度0.7mm之無鹼玻璃(康寧公司製造,1737)。將該操作進行10次。 For the polarizing film with adhesive layer on both sides (size 70mm×100mm), after peeling off the separator SB, the side of the adhesive layer B is attached to an alkali-free glass (manufactured by Corning, 1737) with a thickness of 0.7mm. This operation was performed 10 times.
並且,於貼合操作中,確認能否在端部不產生氣泡混入之情況下完成貼合操作。端部未產生氣泡混入之情況之比率(成功率)以下述之標準表示。 In addition, during the bonding operation, confirm whether the bonding operation can be completed without air bubbles being mixed in the ends. The ratio (success rate) of the cases where no air bubbles are mixed in the end is expressed by the following standard.
◎:成功率100%。 ◎: The success rate is 100%.
○:成功率為80%以上且未達100%。 ○: The success rate is more than 80% and less than 100%.
△:成功率為50%以上且未達80%。 △: The success rate is more than 50% and less than 80%.
×:成功率未達50%。 ×: The success rate is less than 50%.
<階差吸收性之評價方法> <Evaluation method of level difference absorptivity>
自雙面附隔離膜之黏著劑層A切出寬度50mm、長度100mm之片材片。自上述片材片將一剝離膜剝離,使用手動輥將片材片之黏著劑層側貼合於COP(環狀聚烯烴)膜(厚度:100μm)上。 Cut a sheet with a width of 50mm and a length of 100mm from the adhesive layer A with the release film on both sides. A release film was peeled off from the above-mentioned sheet, and the adhesive layer side of the sheet was attached to a COP (cyclic polyolefin) film (thickness: 100 μm) using a manual roller.
其次,自貼合於COP膜之上述片材片將另一剝離膜剝離。將附印刷階差之玻璃板以該玻璃板之施加有印刷階差之面與上述COP膜上之黏著劑層接觸之方式於下述之貼合條件下貼合。從而,獲得具有COP膜/黏著劑層/附印刷階差之玻璃板之構成之評價用樣品。 Next, the other release film is peeled off from the above-mentioned sheet sheet bonded to the COP film. The glass plate with print level difference is bonded under the following bonding conditions in such a way that the surface of the glass plate where the print level difference is applied is in contact with the adhesive layer on the above-mentioned COP film. Thereby, a sample for evaluation with a COP film/adhesive layer/glass plate with print level was obtained.
(貼合條件) (Fitting conditions)
面壓:0.3MPa Surface pressure: 0.3MPa
貼附速度:25mm/s Attaching speed: 25mm/s
輥橡膠硬度:70° Roller rubber hardness: 70°
再者,上述附印刷階差之玻璃板使用於玻璃板(松浪硝子工業股份有限公司製造,長度100mm、寬度50mm、厚度0.7mm)之一面上實施有印刷部分之厚度(印刷階差之高度)為50μm或80μm之印刷之玻璃板。 Furthermore, the above-mentioned glass plate with printing level difference is used for the glass plate (manufactured by Songlang Glass Industry Co., Ltd., length 100mm, width 50mm, thickness 0.7mm) with the thickness of the printed part (the height of the printing level difference) It is a printed glass plate of 50μm or 80μm.
作為表示階差吸收性之指標之(階差/黏著劑層之厚度)×100(%)分別為50%、80%。 The (level difference/thickness of the adhesive layer)×100 (%), which is an indicator of the level difference absorbency, is 50% and 80%, respectively.
其次,將評價用樣品投入高壓釜中,於壓力5atm、溫度50℃之條件下進行15分鐘高壓釜處理。高壓釜處理後,取出評價用樣品,目視觀察黏著劑層與附印刷階差之玻璃板之貼附狀態,並根據下述評價標準評價階差吸收性。 Next, the sample for evaluation was put into the autoclave, and the autoclave treatment was carried out for 15 minutes under the conditions of a pressure of 5 atm and a temperature of 50°C. After the autoclave treatment, the sample for evaluation was taken out, the adhesion state of the adhesive layer and the glass plate with print step was observed visually, and the step absorbency was evaluated according to the following evaluation criteria.
○:無氣泡殘留,於黏著劑層與附印刷階差之玻璃板之間未產生隆起。 ○: No air bubbles remain, and no swelling is generated between the adhesive layer and the glass plate with printing steps.
×:有氣泡殘留,於黏著劑層與附印刷階差之玻璃板之間產生隆起。 ×: Air bubbles remain, and swelling occurs between the adhesive layer and the glass plate with a printing step.
<耐久性> <Durability>
將上述各例中獲得之附黏著劑層之偏光膜之黏著劑層A(視認側)之隔離膜剝離,並使用層壓機貼附於厚度0.7mm之無鹼玻璃(康寧公司製造之1737)上。繼而,於50℃、0.5MPa下進行15分鐘高壓釜處理,使上述附黏著劑層之偏光膜完全與無鹼玻璃密接。繼而,使用LANTECH公司製造之真空貼合裝置,於0.2MPa之壓力、真空度30Pa之條件下進行真空貼合。將其分別投入至85℃、95℃之加熱烘箱(加熱)及60℃/95%RH之恆溫恆濕機(加濕)之條件下,並以下述基準評 價500小時後偏光膜有無剝離。 The release film of the adhesive layer A (visible side) of the polarizing film with the adhesive layer obtained in each of the above examples was peeled off and attached to the alkali-free glass (1737 made by Corning) with a thickness of 0.7mm using a laminator. on. Then, autoclave treatment was performed at 50° C. and 0.5 MPa for 15 minutes, so that the polarizing film with the adhesive layer was completely in close contact with the alkali-free glass. Then, the vacuum bonding device manufactured by LANTECH was used to perform vacuum bonding under the conditions of a pressure of 0.2 MPa and a degree of vacuum of 30 Pa. Put them into a heating oven (heating) at 85°C and 95°C and a constant temperature and humidity machine (humidification) at 60°C/95%RH respectively, and evaluate them based on the following benchmarks Check whether the polarizing film peeled off after 500 hours.
◎:完全未觀察到剝離。 ⊚: Peeling is not observed at all.
○:觀察到目視不能確認之程度之剝離。 ○: Peeling to an extent that cannot be confirmed visually is observed.
△:觀察到目視能夠確認之輕微剝離。 △: Slight peeling that can be confirmed visually is observed.
×:觀察到明顯之剝離(超過0.5μm)。 ×: Remarkable peeling (over 0.5 μm) is observed.
比較例5之良率之結果「有氣泡」表示由於黏著劑層A之儲存彈性模數較高,故而於貼合覆蓋玻璃後,不會完全填埋覆蓋玻璃之油墨階差而於貼合後立即產生氣泡。 The result of the yield rate of Comparative Example 5 "Bubble" means that since the storage elastic modulus of the adhesive layer A is higher, after the cover glass is laminated, the ink level difference of the cover glass will not be completely filled and after the bonding Bubbles are generated immediately.
比較例6為因更換貼附而特性降低之情況。 Comparative Example 6 is a case where the characteristics are reduced due to replacement of the attachment.
1‧‧‧偏光膜 1‧‧‧Polarizing film
10、10'‧‧‧雙面附黏著劑層之偏光膜 10.10'‧‧‧Polarizing film with adhesive layer on both sides
11‧‧‧單側附隔離膜之黏著劑層A 11‧‧‧Adhesive layer A with isolation film on one side
12‧‧‧單側附黏著劑層B之偏光膜 12‧‧‧Polarizing film with adhesive layer B attached to one side
13‧‧‧剝離隔離膜SA1後之雙面附黏著劑層之偏光膜 13‧‧‧The polarizing film with adhesive layer on both sides after peeling off the separator SA 1
a‧‧‧第1黏著劑層 a‧‧‧The first adhesive layer
A‧‧‧黏著劑層A(視認側) A‧‧‧Adhesive layer A (visual recognition side)
b‧‧‧第2黏著劑層 b‧‧‧Second adhesive layer
B‧‧‧黏著劑層B(視認側之相反側) B‧‧‧Adhesive layer B (the side opposite to the visual recognition side)
SA1‧‧‧黏著劑層A(視認側)之隔離膜 SA 1 ‧‧‧Isolation film of adhesive layer A (visual recognition side)
SA1'‧‧‧黏著劑層A(視認側)之捲曲調整用隔離膜 SA 1 '‧‧‧ adhesive A (visible side) of the curl adjusting layer insulating film
SB‧‧‧黏著劑層B(視認側之相反側)之隔離膜 SB‧‧‧Isolation film of adhesive layer B (opposite side of visual recognition side)
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JP2018025764A (en) * | 2016-07-29 | 2018-02-15 | 住友化学株式会社 | Optical laminate |
JP2018025765A (en) * | 2016-07-29 | 2018-02-15 | 住友化学株式会社 | Optical laminate |
JP7030436B2 (en) * | 2016-09-29 | 2022-03-07 | 日東電工株式会社 | Polarizing film with adhesive layer and image display device |
TWI634008B (en) * | 2016-12-30 | 2018-09-01 | 住華科技股份有限公司 | Optical film and use of the same |
KR102608760B1 (en) * | 2017-03-28 | 2023-12-04 | 닛토덴코 가부시키가이샤 | Polarizing film with added adhesive layer, polarizing film with added adhesive layer for in-cell liquid crystal panel, in-cell liquid crystal panel, and liquid crystal display device |
JP6979839B2 (en) * | 2017-09-26 | 2021-12-15 | 住友化学株式会社 | Optical film manufacturing method and manufacturing equipment |
JP6470828B1 (en) * | 2017-12-04 | 2019-02-13 | 住友化学株式会社 | Manufacturing method of polarizing plate with protective film |
JP7018349B2 (en) * | 2018-04-13 | 2022-02-10 | 日東電工株式会社 | Manufacturing method of machined optical laminate with adhesive layer |
JP7018348B2 (en) * | 2018-04-13 | 2022-02-10 | 日東電工株式会社 | Manufacturing method of machined optical laminate with hardcourt layer |
JP7191542B2 (en) * | 2018-04-27 | 2022-12-19 | 日東電工株式会社 | OPTICAL LAMINATED BODY WITH COVER GLASS AND IMAGE DISPLAY DEVICE WITH COVER GLASS |
JP7498606B2 (en) * | 2019-10-30 | 2024-06-12 | 日東電工株式会社 | Image display device and optical member set |
KR102452788B1 (en) * | 2019-10-31 | 2022-10-11 | 주식회사 엘지화학 | Polarizing plate laminate and method for manufacturing thereof |
JP7374821B2 (en) * | 2020-03-09 | 2023-11-07 | 日東電工株式会社 | Optical laminated film manufacturing device and optical laminated film manufacturing method |
KR102311720B1 (en) | 2020-07-14 | 2021-10-13 | 율촌화학 주식회사 | Method for fabricating laminated film |
JP2023133695A (en) * | 2022-03-14 | 2023-09-27 | 住友化学株式会社 | Method for manufacturing polarizer with protect film |
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JP6782071B2 (en) | 2020-11-11 |
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