TWI720826B - Electrochromic device, display apparatus, and manufacturing method of electrochromic device - Google Patents
Electrochromic device, display apparatus, and manufacturing method of electrochromic device Download PDFInfo
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- TWI720826B TWI720826B TW109106502A TW109106502A TWI720826B TW I720826 B TWI720826 B TW I720826B TW 109106502 A TW109106502 A TW 109106502A TW 109106502 A TW109106502 A TW 109106502A TW I720826 B TWI720826 B TW I720826B
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/15—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on an electrochromic effect
- G02F1/153—Constructional details
- G02F1/155—Electrodes
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/15—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on an electrochromic effect
- G02F1/153—Constructional details
- G02F1/1533—Constructional details structural features not otherwise provided for
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/15—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on an electrochromic effect
- G02F1/153—Constructional details
- G02F1/157—Structural association of cells with optical devices, e.g. reflectors or illuminating devices
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- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Abstract
Description
本揭露關於一種電致變色元件、顯示裝置及電致變色元件的製造方法。The present disclosure relates to an electrochromic device, a display device, and a manufacturing method of the electrochromic device.
近年來,由於互聯網路及智慧型裝置快速發展,人們習慣以行動裝置(例如手機或筆電)傳遞或吸收資訊。但在公共場合中進行重要商業活動時,行動裝置的重要資訊可能會被身旁有心人士擷取。有鑑於此,商業人士通常會在行動裝置的螢幕上加裝一片可控制視角的防窺膜。In recent years, due to the rapid development of Internet channels and smart devices, people are accustomed to using mobile devices (such as mobile phones or laptops) to transmit or absorb information. However, when conducting important business activities in public places, important information on mobile devices may be captured by someone who is interested in them. In view of this, business people usually install a privacy filter that can control the viewing angle on the screen of the mobile device.
然而,防窺膜具有格線問題,容易造成使用者有視覺暈眩或頭暈噁心的症狀,並且,格線問題也會造成行動裝置的亮度下降,讓使用者有不佳的使用體驗。降低格線問題的解決辦法之一為提高防窺膜的格線的深寬比。然而,製備高深寬比格線時不易完全清除格線之間的材料。因此,目前亟需一種可解決前述問題的方法。However, the privacy film has a grid line problem, which easily causes the user to have visual dizziness or dizziness and nausea. In addition, the grid line problem can also cause the brightness of the mobile device to decrease, which makes the user have a poor user experience. One of the solutions to reduce the grid line problem is to increase the aspect ratio of the grid line of the privacy film. However, it is not easy to completely remove the material between the grid lines when preparing high aspect ratio grid lines. Therefore, there is an urgent need for a method that can solve the aforementioned problems.
本發明提供一種電致變色元件及顯示裝置,可以避免第一凸塊及第二凸塊若設置於同一個基板所導致的彼此間距過近,進而造成光阻材料具有殘留物於二個相鄰的第一凸塊之間及於二個相鄰的第二凸塊之間的問題。The present invention provides an electrochromic element and a display device, which can prevent the first bump and the second bump from being too close to each other if they are disposed on the same substrate, which will cause the photoresist material to have residues on two adjacent ones. Between the first bumps and between two adjacent second bumps.
本發明提供一種電致變色元件的製造方法,可以解決曝光顯影製程的極限並提供具有高深寬比的第一凸塊及第二凸塊。The invention provides a method for manufacturing an electrochromic element, which can solve the limit of the exposure and development process and provide a first bump and a second bump with a high aspect ratio.
本發明的電致變色元件包括第一基板、第一透明電極層、多個第一凸塊、第二基板、多個第二凸塊及電致變色材料。第一透明電極層位於第一基板上。多個第一凸塊位於第一透明電極層上且呈陣列排列。第二基板與第一基板相對。第二凸塊位於第二透明電極層上且呈陣列排列,第一凸塊及第二凸塊之間錯位對組以形成至少一容置空間。電致變色材料位於至少一容置空間內。The electrochromic element of the present invention includes a first substrate, a first transparent electrode layer, a plurality of first bumps, a second substrate, a plurality of second bumps, and an electrochromic material. The first transparent electrode layer is located on the first substrate. The plurality of first bumps are located on the first transparent electrode layer and arranged in an array. The second substrate is opposite to the first substrate. The second bumps are located on the second transparent electrode layer and arranged in an array, and the first bumps and the second bumps are arranged in a staggered pair to form at least one accommodating space. The electrochromic material is located in at least one accommodating space.
在本發明的一實施例中,上述的第一凸塊接觸第二透明電極層。In an embodiment of the present invention, the above-mentioned first bump contacts the second transparent electrode layer.
在本發明的一實施例中,上述的第一凸塊彼此不接觸。In an embodiment of the present invention, the above-mentioned first bumps are not in contact with each other.
在本發明的一實施例中,上述的第二凸塊彼此不接觸。In an embodiment of the present invention, the aforementioned second bumps are not in contact with each other.
本發明的顯示裝置包括上述的電致變色元件及顯示面板。顯示面板位於電致變色元件之一側。The display device of the present invention includes the above-mentioned electrochromic element and a display panel. The display panel is located on one side of the electrochromic element.
在本發明的一實施例中,上述的顯示面板包括薄膜電晶體基板。薄膜電晶體基板位於電致變色元件之一側。薄膜電晶體基板包括多個子畫素,每一子畫素包括主動元件及畫素電極,畫素電極與主動元件電性連接。第一凸塊在第一基板的垂直投影及第二凸塊在第一基板的垂直投影分別重疊於各子畫素在第一基板的垂直投影。In an embodiment of the present invention, the above-mentioned display panel includes a thin film transistor substrate. The thin film transistor substrate is located on one side of the electrochromic element. The thin film transistor substrate includes a plurality of sub-pixels, and each sub-pixel includes an active element and a pixel electrode, and the pixel electrode is electrically connected to the active element. The vertical projection of the first bump on the first substrate and the vertical projection of the second bump on the first substrate respectively overlap the vertical projection of each sub-pixel on the first substrate.
在本發明的一實施例中,上述的顯示面板還包括彩色濾光元件及顯示介質層。顯示介質層位於薄膜電晶體基板及彩色濾光元件之間。薄膜電晶體基板、彩色濾光元件及顯示介質層位於電致變色元件之同一側。In an embodiment of the present invention, the above-mentioned display panel further includes a color filter element and a display medium layer. The display medium layer is located between the thin film transistor substrate and the color filter element. The thin film transistor substrate, the color filter element and the display medium layer are located on the same side of the electrochromic element.
本發明的電致變色元件的製造方法包括以下步驟。形成多個第一凸塊於第一基板上,第一凸塊呈陣列排列。形成多個第二凸塊於第二基板上,第二凸塊呈陣列排列。倒置第二基板,使第一凸塊及第二凸塊位於第二基板及一基板之間,且第一凸塊及第二凸塊互相錯位對組以形成至少一容置空間。填入電致變色材料於容置空間中。The manufacturing method of the electrochromic element of the present invention includes the following steps. A plurality of first bumps are formed on the first substrate, and the first bumps are arranged in an array. A plurality of second bumps are formed on the second substrate, and the second bumps are arranged in an array. The second substrate is turned upside down, so that the first bump and the second bump are located between the second substrate and a substrate, and the first bump and the second bump are paired with each other to form at least one accommodating space. Fill the electrochromic material in the accommodating space.
在本發明的一實施例中,上述的方法還包括以下步驟。在形成第一凸塊於第一基板上之前,形成第一透明電極層於第一基板上。在形成多個第二凸塊於第二基板上之前,形成第二透明電極層於第二基板上。In an embodiment of the present invention, the above-mentioned method further includes the following steps. Before forming the first bumps on the first substrate, a first transparent electrode layer is formed on the first substrate. Before forming a plurality of second bumps on the second substrate, a second transparent electrode layer is formed on the second substrate.
在本發明的一實施例中,上述的各第一凸塊之間的間距為50微米(μm)至200微米(μm),且各第二凸塊之間的間距為50微米(μm)至200微米(μm)。In an embodiment of the present invention, the above-mentioned distance between the first bumps is 50 micrometers (μm) to 200 micrometers (μm), and the distance between the second bumps is 50 micrometers (μm) to 200 microns (μm).
基於上述,在本發明的電致變色元件及顯示裝置中,由於第一凸塊位於第一基板的第一透明電極層上,第二凸塊位於第二基板的第二透明電極層上,且第一基板與第二基板相對。藉此,在曝光顯影製程具有製程極限的情況下,可以製作具有高深寬比的第一凸塊及第二凸塊,並可以避免第一凸塊及第二凸塊若設置於同一個基板所導致的彼此間距過近,進而造成光阻材料層在顯影製程後分別具有殘留物於二個相鄰的第一凸塊之間及於二個相鄰的第二凸塊之間的問題。本發明的第一凸塊接觸第二透明電極層。如此一來,可以避免電致變色材料流入第一凸塊及第二透明電極層之間所導致的電致變色元件的光穿透率下降的問題。同樣地,第二凸塊接觸第一透明電極層,如此一來,可以避免電致變色材料流入第二凸塊及第一透明電極層之間所導致的電致變色元件的光穿透率下降的問題。第一凸塊彼此不接觸,藉此可避免電致變色材料的變色效率下降。同樣地,第二凸塊彼此不接觸,藉此可避免電致變色材料的變色效率下降。Based on the above, in the electrochromic device and the display device of the present invention, since the first bump is located on the first transparent electrode layer of the first substrate, the second bump is located on the second transparent electrode layer of the second substrate, and The first substrate is opposite to the second substrate. In this way, when the exposure and development process has a process limit, the first bump and the second bump with a high aspect ratio can be produced, and it can be avoided that the first bump and the second bump are disposed on the same substrate. The resulting distance is too close to each other, thereby causing the problem that the photoresist material layer has residues between two adjacent first bumps and between two adjacent second bumps respectively after the development process. The first bump of the present invention contacts the second transparent electrode layer. In this way, it is possible to avoid the problem of the drop in the light transmittance of the electrochromic element caused by the electrochromic material flowing between the first bump and the second transparent electrode layer. Similarly, the second bump contacts the first transparent electrode layer, so that it can prevent the electrochromic material from flowing between the second bump and the first transparent electrode layer, which causes the light transmittance of the electrochromic element to decrease. The problem. The first bumps are not in contact with each other, thereby avoiding a decrease in the color change efficiency of the electrochromic material. Similarly, the second bumps are not in contact with each other, thereby avoiding a decrease in the color change efficiency of the electrochromic material.
第1圖、第2圖、第3圖、第4A圖、第5圖、第6圖、第8A圖及第9A圖為依據本發明一實施例的電致變色元件100的製造方法的立體示意圖,第4B圖、第8B圖及第9B圖分別為第4A圖、第8A圖及第9A圖的俯視示意圖,第4C圖為第4B圖沿剖線I-I’的剖面示意圖。第8C圖為第8B圖沿剖線II-II’的剖面示意圖。第9C圖為第9B圖沿剖線III-III’的剖面示意圖。第10圖為依據本發明一實施例的電致變色元件100的製造方法的剖面示意圖。Fig. 1, Fig. 2, Fig. 3, Fig. 4A, Fig. 5, Fig. 6, Fig. 8A, and Fig. 9A are three-dimensional schematic diagrams of a method of manufacturing an
請先參照第1圖,在本實施例中,形成第一透明電極層104於第一基板102上。第一基板102的材質可以是玻璃、石英、有機聚合物、不透光/反射材料、或是其它可適用的材料,不透光/反射材料例如為導電材料、晶圓、陶瓷、或是其它可適用的材料。於本實施例中,第一基板102的厚度t102為0.1毫米(mm)至0.7毫米(mm)。為了方便說明,第1圖中繪示了第一方向D1及第二方向D2,第一方向D1及第二方向D2相交。於本實施例中,第一方向D1實質上垂直於第二方向D2,然本發明不以此為限。Please refer to FIG. 1 first. In this embodiment, a first
接著,請參照第2圖,形成光阻材料層106於第一透明電極層104上。舉例而言,光阻材料層106的厚度t106為50微米(μm)至200微米(μm)。Next, referring to FIG. 2, a
請參照第3圖,於光阻材料層106上提供光罩108,利用光罩108對光阻材料層106進行曝光製程。光罩108包括開口110,光線(例如紫外光)L1穿過光罩108的開口110而照射在光阻材料層106上,照到光線L1的光阻材料層106為曝光部106a,無照到光線L1的光阻材料層106為非曝光部106b。於本實施例中,光阻材料層106是以負型光阻為例,曝光部106a由於受到光線L1照射而產生交聯反應。在其他實施例中,光阻材料層106可為正型光阻。Referring to FIG. 3, a
請參照第4A圖至第4C圖,接著,對光阻材料層106進行顯影製程,以形成多個第一凸塊112於第一透明電極層104上。也就是說,交聯度低的非曝光部106b會被洗去,交聯度高的曝光部106a(見第3圖)會留下並等同第一凸塊112。第一凸塊112具有高深寬比。舉例而言,第一凸塊112的深寬比為1:1至3:1。第一凸塊112位於第一透明電極層104上,且呈陣列排列。於本實施例中,第一凸塊112交錯地排列,且第一凸塊112彼此不接觸,也就是說光阻材料層106的非曝光部106b可被完全洗去。於本實施例中,各第一凸塊112之間的沿第一方向D1的間距S1為50微米(μm)至200微米(μm),由於間距S1足夠大,可避免光阻材料層106在顯影製程後具有殘留物(即非曝光部106b)位於二個相鄰的第一凸塊112之間的第一透明電極層104上。詳言之,可避免光阻材料層106在顯影製程後沿著第一方向D1殘留於二個相鄰的第一凸塊112之間。Please refer to FIGS. 4A to 4C. Next, a development process is performed on the
接著,請參照第5圖,形成第二透明電極層116於第二基板114上。形成第二透明電極層116的方法例如是化學氣相沉積(CVD)、物理氣相沉積(PVD)、原子層沉積(ALD)、蒸鍍(VTE)、濺鍍(SPT)或其組合。於本實施例中,第二基板114的厚度t114為0.1毫米(mm)至0.7毫米(mm)。Next, referring to FIG. 5, a second
接著,請參照第6圖,形成光阻材料層118於第二透明電極層116上。形成光阻材料層118的方法例如是旋轉塗佈製程。於本實施例中,光阻材料層118的厚度t118為0.1毫米(mm)至0.2微米(mm)。Next, referring to FIG. 6, a
請參照第7圖,於光阻材料層118上提供光罩120,利用光罩120對光阻材料層118進行曝光製程。光罩120包括開口122,光線(例如紫外光)L2穿過光罩120的開口122而照射在光阻材料層118上,照到光線L2的光阻材料層118為曝光部118a,無照到光線L2的光阻材料層118為非曝光部118b。於本實施例中,光阻材料層118是以負型光阻為例,曝光部118a由於受到光線L2照射而產生交聯反應。在其他實施例中,光阻材料層118可為正型光阻。Please refer to FIG. 7, a
請參照第8A圖至第8C圖,接著,對光阻材料層118進行顯影製程,以形成多個第二凸塊124於第二透明電極層116上。也就是說,交聯度低的非曝光部118b會被洗去,交聯度高的曝光部118a(見第7圖)會留下並等同第二凸塊124。為了方便說明,第8A圖至第8C圖中繪示了第一方向D1及第二方向D2。Please refer to FIG. 8A to FIG. 8C. Then, a development process is performed on the
第二凸塊124具有高深寬比。舉例而言,第二凸塊124的深寬比為1:1至3:1。第二凸塊124位於第二透明電極層116上,且呈陣列排列。於本實施例中,第二凸塊124交錯地排列,且第二凸塊124彼此不接觸,也就是說光阻材料層118的非曝光部118b可被完全洗去。於本實施例中,各第二凸塊124之間的間距S2為 50微米(μm)至200微米(μm),由於間距S2足夠大,可避免光阻材料層118在顯影製程後具有殘留物(即非曝光部118b)位於二個相鄰的第二凸塊124之間的第二透明電極層116上。舉例而言,可避免光阻材料層118在顯影製程後沿著第一方向D1及沿著第二方向D2殘留於二個相鄰的第二凸塊124之間的第二透明電極層116上。於本實施例中,第一凸塊112及第二凸塊124的俯視上的形狀為矩形,然本發明不以此為限。在其他實施例中,第一凸塊112及第二凸塊124的俯視上的形狀可為三角形、菱形、平行四邊形、梯形、五角形或其他多邊形。第一凸塊112及第二凸塊124的俯視上的形狀亦可為圓形或不規則形。The
接著,請參照第9A圖至第9C圖,倒置第二基板114,使第二基板114與第一基板102相對,也就是說,使第一凸塊112及第二凸塊124位於第二基板114及第一基板102之間,第一凸塊112及第二凸塊124之間錯位對組以形成至少一容置空間SP。為了方便說明,第9B圖省略繪示了第二基板114及第二透明電極層116。Next, referring to FIGS. 9A to 9C, the
接著,請參照第10圖,填入電致變色材料126於容置空間SP(見第9C圖)中。舉例而言,電致變色材料126位於二個相鄰的第一凸塊112及第二凸塊124之間。如此,便完成了本實施例的電致變色元件100。由於第一凸塊112位於第一基板102的第一透明電極層104上,第二凸塊124位於第二基板114的第二透明電極層116上,且第一基板102與第二基板114相對。藉此,在曝光顯影製程具有製程極限的情況下,可以製作具有高深寬比的第一凸塊112及第二凸塊124,並可以避免第一凸塊112及第二凸塊124若設置於同一個基板所導致的彼此間距過近,進而造成光阻材料層106(見第2圖)及光阻材料層118(見第6圖)在顯影製程後分別具有殘留物於二個相鄰的第一凸塊112之間及於二個相鄰的第二凸塊124之間的問題。Next, referring to Fig. 10, fill the
於本實施例中,第一凸塊112接觸第二透明電極層116。如此一來,可以避免電致變色材料126流入第一凸塊112及第二透明電極層116之間所導致的電致變色元件100的光穿透率下降的問題。同樣地,第二凸塊124接觸第一透明電極層104,如此一來,可以避免電致變色材料126流入第二凸塊124及第一透明電極層104之間所導致的電致變色元件100的光穿透率下降的問題。於本實施例中,第一凸塊112彼此不接觸,藉此可避免電致變色材料126的變色效率下降。同樣地,第二凸塊124彼此不接觸,藉此可避免電致變色材料126的變色效率下降。In this embodiment, the
第11A圖為依據本發明一實施例的顯示裝置10的剖面示意圖,請參照第11A圖,顯示裝置10包括電致變色元件100及顯示面板200,顯示面板200位於電致變色元件100之一側。FIG. 11A is a schematic cross-sectional view of a
顯示面板200包括薄膜電晶體基板202,薄膜電晶體基板202位於電致變色元件100之一側。薄膜電晶體基板202包括多個子畫素PX及第三基板204,子畫素PX配置於第三基板204上。第11B圖第11A圖的區域R的電路示意圖,請一併參照第11A圖及第11B圖,每一子畫素PX包括主動元件T及畫素電極PE,畫素電極PE與主動元件T電性連接,主動元件T連接訊號線DL及掃描線SL。主動元件T的類型可包括底閘型電晶體、頂閘型電晶體、或其它合適的類型、或上述之組合,而電晶體的半導體材 料包含非晶矽、多晶矽、單晶矽、微晶矽、奈米晶矽、氧化物半導體材料或其它合適的類型、或上述之組合。The
當電致變色元件100在防窺模式時,電致變色材料126為遮光狀態。於本實施例中,第一凸塊112在第一基板102的垂直投影及第二凸塊124在第一基板102的垂直投影分別重疊於各子畫素PX在第一基板102的垂直投影。藉此,顯示面板200的亮度不會因為電致變色元件100而過度降低。When the
顯示面板200還包括彩色濾光元件206及顯示介質層208。顯示介質層208位於薄膜電晶體基板202及彩色濾光元件206之間。於本實施例中,顯示介質層208為液晶。薄膜電晶體基板202、彩色濾光元件206及顯示介質層208位於電致變色元件100之同一側,掃描線SL控制主動元件T並經由畫素電極PE驅動顯示介質層208。彩色濾光元件206包括第四基板210及設置於第四基板210上的多個濾光圖案212(例如紅色濾光圖案、藍色濾光圖案及綠色濾光圖案)及遮光圖案214,以使顯示面板200可提供彩色畫面,然本發明不限於此。於本實施例中,遮光圖案214為黑色矩陣(black matrix)並設置於濾光圖案212之間。遮光圖案214重疊於第一凸塊112及第二凸塊124所構成的容置空間SP。於本實施例中,第四基板210的厚度t210為0.1毫米(mm)至0.7毫米(mm),遮光圖案214的厚度t214為0.9微米(μm)至1.5微米(μm)。第三基板204及第四基板210的材質可採用與第一基板102相似的材料,於此不再贅述。The
顯示裝置10還包括背光模組300,顯示面板200位於背光模組300及電致變色元件100之間。背光模組300用於提供面光源,而面光源所發出的光線L3依序穿過顯示面板200及電致變色元件100以提供顯示畫面。另一方面,在本實施例中,背光模組300可以是側入式背光模組、直下式背光模組或其他適當形式的背光模組。The
第11C圖為依據本發明另一實施例的顯示裝置10a的剖面示意圖。本實施例的顯示裝置10a與前述實施例的顯示裝置10類似,差別在於:電致變色元件100位於背光模組300及顯示面板200之間,且顯示裝置10a還包括光學膜216,光學膜216配置於電致變色元件100及顯示面板200之間。詳言之,光學膜216配置於電致變色元件100及薄膜電晶體基板202之間。舉例而言,光學膜216可為稜鏡膜(Prism film)、增亮膜(dual brightness enhancement film,DBEF)或其他光學膜。藉由配置光學膜216於電致變色元件100及顯示面板200之間,可以避免電致變色元件100的週期性結構及顯示面板200的週期性結構所造成的干涉條紋(Moiré mura)。舉例而言,可以避免濾光圖案212的週期因相似於第一凸塊112及第二凸塊124的組合的週期所造成的干涉條紋。FIG. 11C is a schematic cross-sectional view of a
第12圖至第15圖為依據本發明一實施例的顯示裝置20的製造方法的剖面示意圖。請先參照第12圖,提供載板218,並在載板218上形成第一基板102a。第一基板102a的形成方法例如是塗佈法。於本實施例中,第一基板102a為可撓式基板。舉例而言,第一基板102a的材料為有機聚合物,例如聚醯胺(Polyamide,PA)、聚醯亞胺(Polyimide,PI)、聚甲基丙烯酸甲酯(Poly(methyl methacrylate),PMMA)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)、聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)、玻璃纖維強化塑膠(fiber reinforced plastics,FRP)、聚醚醚酮(polyetheretherketone,PEEK)、環氧樹脂或其它合適的材料或前述至少二種之組合,但本發明不限於此。於本實施例中,第一基板102a的厚度t102a為10微米(μm)至20微米(μm),第一基板102a的厚度t102a夠薄而可以應付不同產品的需求及增加應用的彈性。12 to 15 are schematic cross-sectional views of a method of manufacturing the
接著,請參照第13圖,依序在第一基板102a上形成第一透明電極層104及第一凸塊112,並將依序形成有第二透明電極層116及第二凸塊124的第二基板114倒置,使第一凸塊112與第二凸塊124相對。第一透明電極層104、第一凸塊112、第二透明電極層116及第二凸塊124的形成方法類似於第1圖至第8C圖,以下僅討論兩者的差異處,相同或相似處則不再贅述。Next, referring to FIG. 13, the first
接著,請參照第14圖,將第一凸塊112及第二凸塊124之間錯位對組以形成至少一容置空間SP,接著將電致變色材料126填入容置空間SP中。Next, referring to FIG. 14, the
接著,請參照第15圖,將載板218及第一基板102a彼此沿方向D3分離,使第一基板102a的底面露出,如此,便完成了本實施例的電致變色元件100a。分離的方法例如為雷射剝離(laser lift-off,LLO)或其他適宜的方法。由於第一凸塊112位於第一基板102的第一透明電極層104上,第二凸塊124位於第二基板114的第二透明電極層116上,且第一基板102與第二基板114相對,第一凸塊112及第二凸塊124之間錯位對組。在第一基板102a為可撓式基板(或是厚度薄的基板)的情況下,可以避免電致變色元件100a的結構強度(或稱挺性)不足所造成的電致變色材料126流動的變色不均的問題。Next, referring to FIG. 15, the
接著,請參照第16圖,將電致變色元件100a對位貼合於顯示面板200,並將背光模組300設置於顯示面板200背對電致變色元件100a的一側,如此,便完成了本實施例的顯示裝置20。背光模組300用於提供面光源,而面光源所發出的光線L3依序穿過顯示面板200及電致變色元件100a以提供顯示畫面。Next, referring to Figure 16, the
綜上所述,本發明至少一實施例的第一凸塊位於第一基板的第一透明電極層上,第二凸塊位於第二基板的第二透明電極層上,且第一基板與第二基板相對。藉此,在曝光顯影製程具有製程極限的情況下,可以製作具有高深寬比的第一凸塊及第二凸塊,並可以避免第一凸塊及第二凸塊若設置於同一個基板所導致的彼此間距過近,進而造成光阻材料層在顯影製程後具有殘留物於二個相鄰的第一凸塊之間或是於二個相鄰的第二凸塊之間的問題。In summary, the first bumps of at least one embodiment of the present invention are located on the first transparent electrode layer of the first substrate, the second bumps are located on the second transparent electrode layer of the second substrate, and the first substrate and the second substrate The two substrates are opposite. In this way, when the exposure and development process has a process limit, the first bump and the second bump with a high aspect ratio can be produced, and it can be avoided that the first bump and the second bump are disposed on the same substrate. The resulting distance is too close to each other, thereby causing the problem that the photoresist material layer has residues between two adjacent first bumps or between two adjacent second bumps after the development process.
10,10a,20:顯示裝置
10a:顯示裝置
100,100a:電致變色元件
102,102a:第一基板
104:第一透明電極層
106:光阻材料層
106a:曝光部
106b:非曝光部
108:光罩
110:開口
112:第一凸塊
114:第二基板
116:第二透明電極層
118:光阻材料層
118a:曝光部
118b:非曝光部
120:光罩
122:開口
124:第二凸塊
126:電致變色材料
200:顯示面板
202:薄膜電晶體基板
204:第三基板
206:彩色濾光元件
208:顯示介質層
210:第四基板
212:濾光圖案
214:遮光圖案
216:光學膜
218:載板
300:背光模組
D1:第一方向
D2:第二方向
D3:方向
DL:訊號線
I-I’, II-II’, III-III’:剖線
L1,L2,L3:光線
PX:子畫素
PE:畫素電極
R:區域
S1,S2:間距
SL:掃描線
SP:容置空間
T:主動元件
t102, t102a, t106:厚度
t114,t118,t210,t214:厚度
10, 10a, 20:
閱讀以下詳細敘述並搭配對應之圖式,可了解本揭露之多個樣態。需留意的是,圖式中的多個特徵並未依照該業界領域之標準作法繪製實際比例。事實上,所述之特徵的尺寸可以任意的增加或減少以利於討論的清晰性。 第1圖、第2圖、第3圖、第4A圖、第5圖、第6圖、第7圖、第8A圖及第9A圖為依據本發明一實施例的電致變色元件的製造方法的立體示意圖。 第4B圖、第8B圖及第9B圖分別為第4A圖、第8A圖及第9A圖的俯視示意圖。 第4C圖為第4B圖沿剖線I-I’的剖面示意圖。 第8C圖為第8B圖沿剖線II-II’的剖面示意圖。 第9C圖為第9B圖沿剖線III-III’的剖面示意圖。 第10圖為依據本發明一實施例的電致變色元件的製造方法的剖面示意圖。 第11A圖為依據本發明一實施例的顯示裝置的剖面示意圖。 第11B圖為第11A圖的區域R的電路示意圖。 第11C圖為依據本發明另一實施例的顯示裝置的剖面示意圖。 第12圖至第16圖為依據本發明一實施例的顯示裝置的製造方法的剖面示意圖。 Read the following detailed description and match the corresponding diagrams to understand many aspects of this disclosure. It should be noted that many of the features in the drawing are not drawn in actual proportions according to the standard practice in the industry. In fact, the size of the features can be increased or decreased arbitrarily to facilitate the clarity of the discussion. Figure 1, Figure 2, Figure 3, Figure 4A, Figure 5, Figure 6, Figure 7, Figure 8A, and Figure 9A show a method of manufacturing an electrochromic device according to an embodiment of the present invention The three-dimensional schematic diagram. Fig. 4B, Fig. 8B and Fig. 9B are schematic top views of Fig. 4A, Fig. 8A and Fig. 9A, respectively. Figure 4C is a schematic cross-sectional view of Figure 4B along the section line I-I'. Figure 8C is a schematic cross-sectional view of Figure 8B along the line II-II'. Figure 9C is a schematic cross-sectional view of Figure 9B along the section line III-III'. FIG. 10 is a schematic cross-sectional view of a method of manufacturing an electrochromic device according to an embodiment of the present invention. FIG. 11A is a schematic cross-sectional view of a display device according to an embodiment of the invention. Fig. 11B is a schematic circuit diagram of area R in Fig. 11A. FIG. 11C is a schematic cross-sectional view of a display device according to another embodiment of the invention. 12 to 16 are schematic cross-sectional views of a method of manufacturing a display device according to an embodiment of the present invention.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic deposit information (please note in the order of deposit institution, date and number) no Foreign hosting information (please note in the order of hosting country, institution, date, and number) no
100:電致變色元件 100: Electrochromic element
102:第一基板 102: first substrate
104:第一透明電極層 104: first transparent electrode layer
112:第一凸塊 112: The first bump
114:第二基板 114: second substrate
116:第二透明電極層 116: second transparent electrode layer
124:第二凸塊 124: second bump
126:電致變色材料 126: Electrochromic materials
D1:第一方向 D1: First direction
Claims (10)
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CN112099280B (en) | 2023-03-24 |
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