TWI716911B - Thermoplastic polyurethane composition and method for preparing golf ball containing the thermoplastic polyurethane composition - Google Patents
Thermoplastic polyurethane composition and method for preparing golf ball containing the thermoplastic polyurethane composition Download PDFInfo
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- TWI716911B TWI716911B TW108122132A TW108122132A TWI716911B TW I716911 B TWI716911 B TW I716911B TW 108122132 A TW108122132 A TW 108122132A TW 108122132 A TW108122132 A TW 108122132A TW I716911 B TWI716911 B TW I716911B
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- elastomer
- thermoplastic polyurethane
- polyurethane composition
- golf ball
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- 239000004433 Thermoplastic polyurethane Substances 0.000 title claims abstract description 44
- 229920002803 thermoplastic polyurethane Polymers 0.000 title claims abstract description 44
- 239000000203 mixture Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000126 substance Substances 0.000 claims abstract description 9
- 239000000835 fiber Substances 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 239000002657 fibrous material Substances 0.000 claims abstract description 4
- 229920001971 elastomer Polymers 0.000 claims description 59
- 239000000806 elastomer Substances 0.000 claims description 56
- 239000000654 additive Substances 0.000 claims description 21
- 238000001746 injection moulding Methods 0.000 claims description 18
- 229920000515 polycarbonate Polymers 0.000 claims description 15
- 239000004417 polycarbonate Substances 0.000 claims description 15
- 229920000728 polyester Polymers 0.000 claims description 15
- 229920000570 polyether Polymers 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 12
- 230000000996 additive effect Effects 0.000 claims description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 239000003963 antioxidant agent Substances 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 239000004408 titanium dioxide Substances 0.000 claims description 5
- 238000004383 yellowing Methods 0.000 claims description 5
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 230000003078 antioxidant effect Effects 0.000 claims description 2
- 239000008188 pellet Substances 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 239000012948 isocyanate Substances 0.000 abstract description 6
- 150000002513 isocyanates Chemical class 0.000 abstract description 6
- 231100000614 poison Toxicity 0.000 abstract description 6
- 239000003440 toxic substance Substances 0.000 abstract description 6
- 238000002791 soaking Methods 0.000 abstract description 2
- 239000011257 shell material Substances 0.000 description 15
- 239000000243 solution Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 229920003225 polyurethane elastomer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
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- Injection Moulding Of Plastics Or The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
一種熱塑性聚氨酯組成物,及含有熱塑性聚氨酯組成物的高爾夫球之製備方法,該熱塑性聚氨酯組成物含有纖維類物質,以該熱塑性聚氨酯組成物製成高爾夫球的球殼,如此可透過該等纖維類物質來提升球殼表面的抗切削性,從而不需經浸泡異氰酸酯溶液等後處理工序,能避免有毒物質對作業人員造成危害,也能避免有毒物質向外排放而對環境造成衝擊,達成環保製造之功效。 A thermoplastic polyurethane composition and a method for preparing a golf ball containing the thermoplastic polyurethane composition. The thermoplastic polyurethane composition contains fiber materials. The thermoplastic polyurethane composition is used to make a golf ball shell so that the fibers can pass through Substances to improve the cutting resistance of the surface of the spherical shell, so that post-treatment processes such as soaking in isocyanate solution are not required, which can prevent toxic substances from causing harm to operators, and can also prevent toxic substances from being discharged out and causing impact on the environment, achieving environmentally friendly manufacturing The effect.
Description
本發明是有關於一種組成物及含有該組成物的高爾夫球之製備方法,特別是指一種熱塑性聚氨酯組成物,及含有該熱塑性聚氨酯組成物的高爾夫球之製備方法。 The present invention relates to a composition and a method for preparing a golf ball containing the composition, in particular to a thermoplastic polyurethane composition, and a method for preparing a golf ball containing the thermoplastic polyurethane composition.
一般的高爾夫球由一球心、包覆該球心的中間層,及一包覆該中間層的球殼所組成,常見的高階高爾夫球會使用熱固性聚氨酯彈性體來做為該球殼的主要材料,但以熱固性聚氨酯彈性體製成的球殼有著製程時間較長且使用後的物料無法回收再利用而形成廢棄物之問題。 A general golf ball consists of a core, an intermediate layer covering the core, and a shell covering the intermediate layer. Common high-end golf balls use thermosetting polyurethane elastomer as the main shell However, the spherical shell made of thermosetting polyurethane elastomer has the problem that the process time is long and the used materials cannot be recycled and become waste.
為了響應近來逐漸高漲的環保意識,許多廠商改以熱塑性聚氨酯彈性體來製作高爾夫球外殼,以使該高爾夫球廢棄後可再回收利用,但使用熱塑性聚氨酯彈性體製成的高爾夫球球殼仍有表面抗切削性不佳之缺點,為了克服前述缺點,習知技術會在該球殼的後段製程中,將該球殼泡入異氰酸酯溶液中3到5分鐘後,以攝 氏60至70度對表面進行烘乾2至4小時,進而將異氰酸酯披覆於熱塑性聚氨酯彈性體球殼之表面,以此增強該球殼表面的強度與韌性,進而提升該球殼表面的抗切削性。但異氰酸酯毒性高,容易在製程中傷害作業人員的皮膚及呼吸系統,且若不慎逸散或排放至外界後,也會造成空氣汙染,使原先環保製造的初衷大打折扣。 In response to the recent increasing awareness of environmental protection, many manufacturers have changed to use thermoplastic polyurethane elastomers to make golf balls so that the golf balls can be recycled after being discarded. However, golf ball shells made of thermoplastic polyurethane elastomers still In order to overcome the shortcomings of poor cutting resistance on the surface, the conventional technology will immerse the spherical shell in an isocyanate solution for 3 to 5 minutes in the subsequent process of the spherical shell to take the picture. Dry the surface at 60 to 70°C for 2 to 4 hours, and then coat the surface of the thermoplastic polyurethane elastomer spherical shell with isocyanate to enhance the strength and toughness of the spherical shell surface, thereby improving the resistance of the spherical shell surface Machinability. However, isocyanates are highly toxic and easily damage the skin and respiratory system of workers during the manufacturing process. If they are accidentally dispersed or discharged to the outside world, they can also cause air pollution, which greatly compromises the original intention of environmentally friendly manufacturing.
因此,本發明之目的,即在提供一種可作為高爾夫球之球殼材質,且抗切削性佳的熱塑性聚氨酯組成物。 Therefore, the purpose of the present invention is to provide a thermoplastic polyurethane composition that can be used as a golf ball shell material and has good cutting resistance.
於是,本發明熱塑性聚氨酯組成物,包含10~60wt%的第一彈性體、30~65wt%的第二彈性體,及6~50wt%的第三彈性體,該第一彈性體由90~95wt%的主材料及5~10wt%的添加料組成,該主材料為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,該添加料為複數纖維類物質,該第二彈性體為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,該第三彈性體由85~98wt%的主基材及2~15wt%的添加劑組成,該主基材為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,該添加劑由二氧化鈦、抗氧化劑,及抗黃變劑混合而成。 Therefore, the thermoplastic polyurethane composition of the present invention contains 10 to 60 wt% of the first elastomer, 30 to 65 wt% of the second elastomer, and 6 to 50 wt% of the third elastomer. The first elastomer is composed of 90 to 95 wt%. % Of the main material and 5~10wt% of additives. The main material is a thermoplastic polyurethane elastomer selected from polyesters, polyethers, or polycarbonates. The additives are plural fiber substances. The second elastomer is a thermoplastic polyurethane elastomer selected from polyesters, polyethers, or polycarbonates. The third elastomer is composed of 85~98wt% of the main substrate and 2~15wt% of additives. The substrate is a thermoplastic polyurethane elastomer selected from polyesters, polyethers, or polycarbonates, and the additive is a mixture of titanium dioxide, an antioxidant, and an anti-yellowing agent.
本發明之另一目的,即在提供含有前述熱塑性聚氨酯組成物的高爾夫球之製備方法。 Another object of the present invention is to provide a method for preparing a golf ball containing the aforementioned thermoplastic polyurethane composition.
於是,本發明高爾夫球之製備方法,包含一熱壓成型 步驟、一第一射出成型步驟、一混料步驟,及一第二射出成型步驟。在該熱壓成型步驟中,以一熱壓成型機將橡膠熱壓成型為一球心。在該第一射出成型步驟中,利用一射出成型機在該球心上成型出一包覆該球心的中間層。在該混料步驟中,將90~95wt%的主材料及5~10wt%的添加料進行抽粒,該主材料為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,該添加料為複數纖維類物質,從而造粒形成一第一彈性體,準備一第二彈性體,該第二彈性體為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,接著將85~98wt%的主基材及2~15wt%的添加劑進行抽粒,該主基材為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,該添加劑由二氧化鈦、抗氧化劑,及抗黃變劑混合而成,從而造粒形成一第三彈性體,再將10~60wt%的第一彈性體、30~65wt%的第二彈性體,及6~50wt%的該第三彈性體混摻為一熱塑性聚氨酯組成物。在該第二射出成型步驟中,將該熱塑性聚氨酯組成物射出於該中間層上並包覆該中間層而成型出一球殼,並製得一高爾夫球。 Therefore, the method for preparing the golf ball of the present invention includes a hot press molding Steps, a first injection molding step, a mixing step, and a second injection molding step. In the hot-press forming step, a hot-press forming machine is used to heat-press the rubber into a spherical center. In the first injection molding step, an injection molding machine is used to mold an intermediate layer covering the center of the sphere. In the mixing step, 90~95wt% of the main material and 5~10wt% of the additives are pelletized. The main material is a thermoplastic polyurethane elastomer selected from polyesters, polyethers, or polycarbonates. The additive is a plurality of fibrous substances, thereby granulating to form a first elastomer, preparing a second elastomer, the second elastomer is selected from polyester, polyether, or polycarbonate Thermoplastic polyurethane elastomer, then 85~98wt% of the main substrate and 2~15wt% of additives are pelletized. The main substrate is a thermoplastic polyurethane elastomer selected from polyester, polyether, or polycarbonate The additive is made by mixing titanium dioxide, antioxidants, and anti-yellowing agents, thereby granulating to form a third elastomer, and then 10~60wt% of the first elastomer and 30~65wt% of the second elastomer , And 6-50wt% of the third elastomer is mixed into a thermoplastic polyurethane composition. In the second injection molding step, the thermoplastic polyurethane composition is shot out of the middle layer and covered with the middle layer to form a ball shell, and a golf ball is produced.
本發明之功效在於:該熱塑性聚氨酯組成物仍具有環保上的優勢,且透過添加該等纖維類物質,可提升該球殼表面的抗切削性,並不需經浸泡異氰酸酯溶液等後處理工序,能避免有毒物質對作業人員造成危害,也能避免有毒物質向外排放而對環境造成 衝擊,達到環保製造之功效。 The effect of the present invention is that the thermoplastic polyurethane composition still has the advantages of environmental protection, and by adding the fiber materials, the cutting resistance of the spherical shell surface can be improved, without the need for post-treatment processes such as soaking in isocyanate solution. It can prevent toxic substances from causing harm to workers, and it can also prevent toxic substances from being discharged to the environment. Impact, achieve the effect of environmentally friendly manufacturing.
1:高爾夫球 1: Golf
11:球心 11: Ball center
12:中間層 12: Middle layer
13:球殼 13: spherical shell
21:熱壓成型步驟 21: Hot press forming steps
22:第一射出成型步驟 22: The first injection molding step
23:混料步驟 23: Mixing step
24:第二射出成型步驟 24: The second injection molding step
3:臥式射出機 3: Horizontal injection machine
本發明之其它的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一流程圖,說明本發明含有熱塑性聚氨酯組成物的高爾夫球之製備方法的一實施例;及圖2是一示意圖,說明本實施例所製得的高爾夫球。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: FIG. 1 is a flowchart illustrating an embodiment of the method for preparing a golf ball containing a thermoplastic polyurethane composition of the present invention; And Fig. 2 is a schematic diagram illustrating the golf ball made in this embodiment.
參閱圖1及圖2,本發明含有熱塑性聚氨酯組成物的高爾夫球1之製備方法的一實施例,包含一熱壓成型步驟21、一第一射出成型步驟22、一混料步驟23,及一第二射出成型步驟24。在該熱壓成型步驟21中,以一熱壓成型機將橡膠熱壓成型為一球心11。在該第一射出成型步驟22中,利用一射出成型機以離子化樹脂在該球心11上成型出一包覆該球心11的中間層12。
1 and 2, an embodiment of the method for preparing a
在該混料步驟23中,將90~95wt%的主材料及5~10wt%的添加料進行抽粒,從而造粒形成一第一彈性體,該第一彈性體的直徑為0.07至0.15英吋,且蕭氏硬度(shore A)為90~95。其中,該主材料為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,該添加料為複數纖維類物質,在本實施例中,該等纖維類物
質可為短玻纖,每一纖維類物質之長度為1.00至3.00毫米,直徑為10微米。準備一第二彈性體,該第二彈性體為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,蕭氏硬度為85~95。接著將85~98wt%的主基材及2~15wt%的添加劑進行抽粒,從而造粒形成一第三彈性體,該第三彈性體的直徑為0.07至0.15英吋,且蕭氏硬度為85~95。該主基材為選自聚酯類、聚醚類,或聚碳酸酯類的熱塑性聚氨酯彈性體,該添加劑由二氧化鈦、抗氧化劑,及抗黃變劑混合而成。再將10~60wt%的該第一彈性體、30~65wt%的該第二彈性體,及6~50wt%的該第三彈性體混摻為一熱塑性聚氨酯組成物。
In the mixing
在該第二射出成型步驟24中,先對一臥式射出機3以攝氏230至240度的溫度進行加熱,接著將該熱塑性聚氨酯組成物以攝氏30至40度的溫度進行射出,以在該中間層12上成型出一包覆該中間層12且厚度為0.0311至0.0345英吋的球殼13,從而製得一高爾夫球1,最後以立式開模方式取出該高爾夫球1而完成該製備方法。
In the second
綜上所述,該高爾夫球1的球殼13中由於混有該等纖維類物質,可提高該球殼13表面的強度與韌度,達到提升抗切削能力之功效,且本製備方法不需借助浸泡異氰酸酯溶液來提升抗切削性,可避免有毒物質危害作業人員,亦可避免有毒物質排放到外界
而造成汙染,達到環保製造之功效,故確實能達成本發明之目的。
In summary, because the fiber material is mixed in the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
21:熱壓成型步驟 21: Hot press forming steps
22:第一射出成型步驟 22: The first injection molding step
23:混料步驟 23: Mixing step
24:第二射出成型步驟 24: The second injection molding step
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Citations (2)
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TWI553044B (en) * | 2011-11-29 | 2016-10-11 | 東麗股份有限公司 | Carbon fiber tempered thermoplastic resin composition, its pellet and molding product |
TWI649186B (en) * | 2017-10-30 | 2019-02-01 | 富鐿實業股份有限公司 | Method of preparing golf ball |
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TWI553044B (en) * | 2011-11-29 | 2016-10-11 | 東麗股份有限公司 | Carbon fiber tempered thermoplastic resin composition, its pellet and molding product |
TWI649186B (en) * | 2017-10-30 | 2019-02-01 | 富鐿實業股份有限公司 | Method of preparing golf ball |
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