TWI707990B - Method and equipment for horizontal and double-sided simultaneous electroplating of solar cells - Google Patents
Method and equipment for horizontal and double-sided simultaneous electroplating of solar cells Download PDFInfo
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- TWI707990B TWI707990B TW108136837A TW108136837A TWI707990B TW I707990 B TWI707990 B TW I707990B TW 108136837 A TW108136837 A TW 108136837A TW 108136837 A TW108136837 A TW 108136837A TW I707990 B TWI707990 B TW I707990B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本發明為一種太陽能電池片水平雙面同時電鍍的方法和設備,該設備包括有一輸送平台,其兩端分別具有一進片口與一出片口,該進片口與該出片口之間則設置有一工作區域,該工作區域兩端分別設置有陰極導電滾輪,而該工作區域上下端設置有至少一上藥水盒與一下藥水盒,該上、下藥水盒背的兩側設置有藥水入口與藥水出口,且該上、下藥水盒內均設置有陽極單元,該上、下藥水盒的兩端則設置有至少二阻水滾輪;藉此,首先將該太陽能電池片帶入該工作區域,使該太陽能電池片來到該陽極單元處,讓該上、下藥水盒持續對該太陽能電池片添加該藥水,開始進行上、下方電鍍,而多餘的該藥水由各該阻水滾輪吸出,保證該太陽能電池片在陰極導電滾輪的位置的乾燥性。 The present invention is a method and equipment for simultaneous horizontal and double-sided electroplating of solar cells. The equipment includes a conveying platform with a film inlet and a film outlet at both ends, and a work station is arranged between the film inlet and the film outlet. Area, the two ends of the working area are respectively provided with cathode conductive rollers, and the upper and lower ends of the working area are provided with at least one upper potion box and a lower potion box, and both sides of the upper and lower potion boxes are provided with a potion inlet and a potion outlet, In addition, anode units are arranged in the upper and lower medicine boxes, and at least two water-blocking rollers are arranged at both ends of the upper and lower medicine boxes; thereby, the solar cell is first brought into the working area to make the solar cell When the cell comes to the anode unit, the upper and lower potion boxes continue to add the potion to the solar cell sheet, and the upper and bottom electroplating starts, and the excess potion is sucked out by the water blocking rollers to ensure the solar cell The dryness of the sheet at the position of the cathode conductive roller.
Description
本發明屬於太陽能電池片的電鍍加工領域,特別是針對太陽能電池片的水平雙面可以同時電鍍的方法和設備 The invention belongs to the field of electroplating processing of solar cells, in particular to a method and equipment that can be electroplated at the same time on both horizontal sides of solar cells
太陽光電系統(Photovoltaics,簡稱光伏),是指利用光電半導體材料的光生伏打效應(Photovoltaic Effect)以將太陽能轉化為直流電能的設備,其核心主要是太陽能電池片。 Photovoltaics (Photovoltaics, referred to as photovoltaics) refers to equipment that uses the photovoltaic effect of photoelectric semiconductor materials to convert solar energy into direct current electricity. The core is mainly solar cells.
隨著光伏產業規模的擴大和快速的發展,以及政策的調整,市場對於太陽能設備的價格要求越來越嚴,很多相關工序都必須降低複雜程度,以採用便於取得的材料進行使用。 With the expansion and rapid development of the photovoltaic industry, as well as policy adjustments, the market has become more and more stringent on the price of solar equipment, and many related processes must be reduced in complexity in order to use easily available materials.
以現有的太陽能電池片製程而言,其採用印刷銀漿製程,所稱銀漿恐佔據生產太陽能電池片總成本的25%以上,因此,採用價格低廉的金屬來替代部分甚至全部銀漿,在降低晶體矽太陽能電池片生產成本中有著顯著的意義。 As far as the existing solar cell manufacturing process is concerned, it uses a printed silver paste process. The so-called silver paste may account for more than 25% of the total cost of producing solar cells. Therefore, the use of inexpensive metals to replace some or all of the silver paste is It has significant significance in reducing the production cost of crystalline silicon solar cells.
有關前述替代方案,採用金屬銅是替換昂貴銀漿的一種好方法,可以達成顯著的成本下降。但是,金屬銅在高溫下,其銅離子很容易 被擴散到晶體矽內,從而造成晶體矽分子的壽命降低,亦即降低晶體矽太陽能電池片的光電轉換效率,故必須考慮在低溫下進行金屬銅的製程。 Regarding the aforementioned alternatives, the use of metallic copper is a good way to replace expensive silver paste, which can achieve significant cost reduction. However, the copper ions are easily It is diffused into the crystalline silicon, which will reduce the life of the crystalline silicon molecules, that is, reduce the photoelectric conversion efficiency of the crystalline silicon solar cell. Therefore, it is necessary to consider the process of metal copper at low temperature.
以現有的製程而言,電鍍金屬銅製程能在低溫條件下,把金屬銅沉積到晶體矽太陽能電池片上,以生成晶體矽太陽能電池片的電極,常見者有兩種方法:低溫物理或者化學沉積金屬方法。 In terms of the existing process, the electroplating metal copper process can deposit metal copper on the crystalline silicon solar cell under low temperature conditions to form the electrode of the crystalline silicon solar cell. There are two common methods: low temperature physical or chemical deposition Metal method.
低溫物理沉積金屬方法是採用濺射等手段,其缺點是不能實施選擇性沉積金屬,必須採用掩膜技術,還需購買昂貴的設備,從而增加了生產成本,背離了降低成本的出發點。 The low-temperature physical metal deposition method uses sputtering and other means. Its disadvantage is that it cannot implement selective metal deposition, mask technology must be used, and expensive equipment needs to be purchased, which increases production costs and deviates from the starting point of reducing costs.
而採用化學沉積金屬的方法屬於電鍍工藝,相對於物理沉積金屬的技術,電鍍工藝不僅具有工法簡單,而且還具有可以選擇性沉積金屬的優點。因此電鍍工藝的生產成本可以被控制的很低,從而可以大幅度降低生產晶體矽太陽能電池片的成本,也使得採用電鍍工藝在晶體矽太陽能電池片上沉積金屬是目前相當活躍的一個技術研發領域。 However, the method of chemically depositing metal belongs to the electroplating process. Compared with the technology of physically depositing metal, the electroplating process not only has a simple method, but also has the advantage of being able to deposit metal selectively. Therefore, the production cost of the electroplating process can be controlled very low, which can greatly reduce the cost of producing crystalline silicon solar cells, and also makes the use of electroplating process to deposit metal on crystalline silicon solar cells is currently a very active technology research and development area.
本案發明人有鑑於習知工藝的缺點以及電鍍工藝的優勢,乃著手加以研究改良,經由長期的實作檢驗,終能研發完成本件太陽能電池片水平雙面同時電鍍的方法和設備。 In view of the shortcomings of the conventional process and the advantages of the electroplating process, the inventor of this case started to research and improve, and after long-term practical testing, he was able to finally develop and complete the method and equipment for the horizontal double-sided electroplating of this solar cell.
本發明的目的在於提供一種太陽能電池片水平雙面同時電鍍的方法和設備,其解決現有銀漿無法有效代替問題,而採取電鍍工藝在晶體矽太陽能電池片上沉積金屬,使其大幅降低太陽能電池片生產成本,讓太陽能電池片更平民化,俾利於太陽能電池片的使用與發展。 The purpose of the present invention is to provide a method and equipment for horizontal double-sided simultaneous electroplating of solar cells, which solves the problem that the existing silver paste cannot be effectively replaced, and adopts an electroplating process to deposit metal on the crystalline silicon solar cell, which greatly reduces the solar cell Production costs make solar cells more commonplace, which is beneficial to the use and development of solar cells.
可達成前述目的之本發明,其包括有:一輸送平台,其兩端分別具有一進片口與一出片口,該進片口與該出片口之間則設置有一工作區域,該輸送平台表面佈設有複數支傳動滾輪,使各該傳動滾輪上由該進片口承載太陽能電池片通過該工作區域到達該出片口,而該工作區域兩端分別設置有陰極導電滾輪;至少一上藥水盒與一下藥水盒,相對設置在該工作區域上下端,該上、下藥水盒背對該輸送平台的外側設置有藥水入口,並在靠近該輸送平台的內側設置有藥水出口,使該藥水出口持續對通過該工作區域的該太陽能電池片表面均勻添加藥水,該上、下藥水盒內均設置有陽極單元,該陽極單元接近該太陽能電池片以配合該陰極導電滾輪導通電鍍功能;以及至少二阻水滾輪,設置在該上、下藥水盒的兩端,以吸取該太陽能電池片上多餘的該藥水。 The present invention, which can achieve the foregoing object, includes: a conveying platform with a film inlet and a film outlet at both ends, a working area is provided between the film inlet and the film outlet, and the conveying platform is provided with a surface A plurality of transmission rollers, so that the solar cells carried by the film inlet on each of the transmission rollers pass through the work area to the film outlet, and both ends of the work area are respectively provided with cathode conductive rollers; at least one upper potion box and lower potion box , Relatively arranged at the upper and lower ends of the working area, the upper and lower medicine boxes are provided with medicine inlets on the outside of the conveying platform on the back, and are provided with medicine outlets on the inner side close to the conveying platform, so that the medicine outlets continue to pass through the work The surface of the solar cell sheet in the area is uniformly added with potion, the upper and lower potion boxes are provided with an anode unit, and the anode unit is close to the solar cell sheet to cooperate with the electroplating function of the cathode conductive roller; and at least two water blocking rollers are provided At both ends of the upper and lower liquid medicine boxes, the excess liquid medicine on the solar cell sheet is absorbed.
其中,該上、下藥水盒與其兩端的該阻水滾輪在該工作區域連續設置一組以上,使該太陽能電池片移動時反覆進行電鍍作業。 Wherein, the upper and lower liquid medicine boxes and the water-blocking rollers at both ends of the upper and lower liquid medicine boxes and the water blocking rollers at both ends are continuously arranged in the working area with more than one set, so that the solar cell sheet is moved repeatedly to perform electroplating operations.
而各該陰極導電滾輪為整支輪軸的樣式,或者,各該陰極導電滾輪是在一轉軸上設置至少一個小輪圈而成型。 Each of the cathode conductive rollers is in the form of an entire wheel shaft, or each of the cathode conductive rollers is formed by arranging at least one small rim on a rotating shaft.
且各該陰極導電滾輪是以鈦金屬、不銹鋼金屬、磷銅金屬,或者其它導電材料所製作,該陰極導電滾輪表面可貼附軟性導電材料作為緩衝材質。 And each of the cathode conductive rollers is made of titanium metal, stainless steel metal, phosphor copper metal, or other conductive materials, and the surface of the cathode conductive roller can be attached with a soft conductive material as a buffer material.
另外,各該阻水滾輪為整支吸水形式的輪軸,或者在一轉軸上套上吸水材質輪圈,該轉軸為具有耐酸鹼性的金屬或者非金屬材質。 In addition, each of the water-blocking rollers is a whole water-absorbent wheel axle, or a water-absorbent wheel rim is covered on a rotating shaft, and the rotating shaft is made of metal or non-metallic material with acid and alkali resistance.
而且,各該阻水滾輪為吸水海綿材質等的多孔結構,或是耐 酸鹼性的PP、PE、PVC、PU、PO等吸水材質。 Moreover, each of the water blocking rollers is a porous structure made of absorbent sponge material, or is resistant to Acid-base PP, PE, PVC, PU, PO and other absorbent materials.
再者,該陽極單元是由鈦、鈦合金,外加耐腐蝕鍍層或其它不溶性陽極材料製作。 Furthermore, the anode unit is made of titanium, titanium alloy, and corrosion-resistant coating or other insoluble anode materials.
藉由前述設備,本發明的方法包括有:由該進片口置入待電鍍的該太陽能電池片到該輸送平台上;驅動所有的該傳動滾輪將該太陽能電池片帶入該工作區域,在通過第一個該阻水滾輪後,使該太陽能電池片來到該陽極單元處;該上、下藥水盒持續對該太陽能電池片添加該藥水,開始進行上、下方電鍍,而多餘的該藥水由各該阻水滾輪吸出,保證該太陽能電池片的乾燥性;該太陽能電池片持續往該出片口方向移動,脫離該陽極單元結束電鍍;將電鍍後的該太陽能電池片自該出片口取出。 With the aforementioned equipment, the method of the present invention includes: inserting the solar cell sheet to be electroplated onto the conveying platform from the sheet inlet; driving all the driving rollers to bring the solar cell sheet into the work area, and then pass After the first water blocking roller, the solar cell is brought to the anode unit; the upper and lower potion boxes continue to add the potion to the solar cell, and the upper and bottom electroplating starts, and the excess potion is replaced by Each of the water-blocking rollers sucks out to ensure the dryness of the solar cell; the solar cell continues to move in the direction of the outlet, and is separated from the anode unit to end electroplating; and the electroplated solar cell is taken out from the outlet.
其中,該上藥水盒的該藥水是由上而下均勻流至該太陽能電池片的上表面,該下藥水盒的該藥水則由下而上湧出而接觸在該太陽能電池片的下表面。 Wherein, the potion of the upper potion box flows uniformly from top to bottom to the upper surface of the solar cell sheet, and the potion of the lower potion box gushes from bottom to top and contacts the lower surface of the solar cell sheet.
而且,該太陽能電池片的電鍍作業是在遮光環境下進行。 Moreover, the electroplating operation of the solar cell is carried out in a light-shielded environment.
100‧‧‧輸送平台 100‧‧‧Conveying platform
110‧‧‧進片口 110‧‧‧Inlet
120‧‧‧出片口 120‧‧‧ Film exit
130‧‧‧工作區域 130‧‧‧Working area
140‧‧‧傳動機構 140‧‧‧Transmission mechanism
150‧‧‧傳動滾輪 150‧‧‧Drive roller
210、220‧‧‧藥水盒 210、220‧‧‧Potion box
211、221‧‧‧藥水入口 211, 221‧‧‧Potion entrance
212、222‧‧‧藥水出口 212, 222‧‧‧ potion outlet
213、223‧‧‧陽極單元 213、223‧‧‧Anode unit
310、320‧‧‧藥水管 310、320‧‧‧Potion tube
311、321‧‧‧藥水入口 311, 321‧‧‧Potion inlet
312、322‧‧‧藥水流出單元 312, 322‧‧‧ Potion Outflow Unit
313、323‧‧‧陽極單元 313、323‧‧‧Anode unit
400‧‧‧阻水滾輪 400‧‧‧Water blocking roller
410‧‧‧吸水管路 410‧‧‧Suction line
420‧‧‧轉軸 420‧‧‧shaft
430‧‧‧輪圈 430‧‧‧Rim
500‧‧‧陰極導電滾輪 500‧‧‧Cathode conductive roller
510‧‧‧轉軸 510‧‧‧Shaft
520‧‧‧小輪圈 520‧‧‧Small wheel
600‧‧‧太陽能電池片 600‧‧‧Solar Cell
710‧‧‧藥水筒 710‧‧‧Potion Canister
711‧‧‧藥水入口 711‧‧‧Potion entrance
712‧‧‧藥水出口 712‧‧‧Potion outlet
720‧‧‧藥水槽 720‧‧‧Potion Tank
721‧‧‧藥水入口 721‧‧‧Potion entrance
800‧‧‧陽極滾輪 800‧‧‧Anode roller
810‧‧‧藥水浸濕單元 810‧‧‧Water soaking unit
圖1係本發明之第一實施例的結構立體圖;圖2係該第一實施例的結構俯視圖; 圖3係該第一實施例的結構端視圖;圖4係該第一實施例的步驟流程圖;該5係本發明的陰極導電滾輪的結構變化例圖;該6係本發明的阻水滾輪的結構變化例圖;圖7係本發明的第二實施例的結構立體圖;圖8係該第二實施例的結構俯視圖;圖9係該第二實施例的步驟流程圖;圖10係本發明的第三實施例的結構立體圖;圖11係該第三施例的結構俯視圖;圖12係該第三實施例的結構端視圖;以及圖13係該第三實施例的步驟流程圖。 Figure 1 is a perspective view of the structure of the first embodiment of the present invention; Figure 2 is a top view of the structure of the first embodiment; Fig. 3 is an end view of the structure of the first embodiment; Fig. 4 is a flow chart of the steps of the first embodiment; the 5 is a structural modification example of the cathode conductive roller of the present invention; the 6 is the water blocking roller of the present invention Figure 7 is a perspective view of the structure of the second embodiment of the present invention; Figure 8 is a top view of the structure of the second embodiment; Figure 9 is a flow chart of the steps of the second embodiment; Figure 10 is the present invention FIG. 11 is a top view of the structure of the third embodiment; FIG. 12 is an end view of the structure of the third embodiment; and FIG. 13 is a flow chart of the steps of the third embodiment.
以下將結合附圖對本發明的構思、具體結構及產生的技術效果作進一步說明,以充分地瞭解本發明的目的、特徵和效果。 In the following, the concept, specific structure and technical effects of the present invention will be further described in conjunction with the accompanying drawings to fully understand the purpose, features and effects of the present invention.
請參閱圖1至圖3所示為本發明所提供的一種太陽能電池片水平雙面同時電鍍的設備之第一種實施例,包括有:一輸送平台100,其兩端分別具有一進片口110與一出片口120,該進片口110與該出片口120之間則設置有一工作區域130,該輸送平台100表面佈設有複數支傳動滾輪150,各該傳動滾輪150由一側的傳動機構140帶動,使各該傳動滾輪150上由該進片口110承載一待電鍍的太陽能電池片600通過該工作區域130到達該出片口120,而該工作區域兩端分別設置有
陰極導電滾輪500;至少一上藥水盒210與一下藥水盒220,相對設置在該工作區域130上下端,該上、下藥水盒210、220背對該輸送平台100的外側設置有藥水入口211、221,並在靠近該輸送平台100的內側設置有藥水出口212、222,使該藥水出口212、222持續對通過該工作區域130的該太陽能電池片600表面均勻添加藥水,該上、下藥水盒210、220內均設置有陽極單元213、223,該陽極單元213、223接近該太陽能電池片600以配合該陰極導電滾輪500導通電鍍功能;以及至少二阻水滾輪400,設置在該上、下藥水盒210、220的兩端,以吸取該太陽能電池片600上多餘的該藥水,然後通過一側的吸水管路(真空吸引)410帶走。
Please refer to FIGS. 1 to 3, which show a first embodiment of a horizontal double-sided simultaneous electroplating of solar cells provided by the present invention, which includes: a
請參閱圖4,藉由前述設備,本發明的實施方法包括有:41.由該進片口110置入待電鍍的該太陽能電池片600到該輸送平台100上;42.驅動所有的該傳動滾輪150將該太陽能電池片600帶入該工作區域130,在通過第一個該阻水滾輪400後,使該太陽能電池片600來到該陽極單元213、223處;43.該上、下藥水盒210、220持續對該太陽能電池片600添加該藥水,開始進行上、下方電鍍,而多餘的該藥水由各該阻水滾輪400吸出,保證該太陽能電池片600的乾燥性;44.該太陽能電池片600持續往該出片口120方向移動,脫離該陽極單元213、223結束電鍍;
45.將電鍍後的該太陽能電池片600自該出片口120取出。
Referring to Figure 4, with the aforementioned equipment, the implementation method of the present invention includes: 41. Insert the
前述方法中,該上藥水盒210的該藥水是由該藥水入口211進入,通過該上藥水盒210下方靠近該輸送平台100的內側所分佈的該藥水出口212流出,然後經過不溶性的該陽極單元213處,以由上而下方式均勻流至該太陽能電池片600表面;而該下藥水盒220的該藥水同樣由該藥水入口221進入,通過該下藥水盒220的該藥水出口222而湧出至該太陽能電池片600下方該工作區域130的槽中,然後該藥水逐漸升高而漫過該陽極單元223以接觸該太陽能電池片600,經由該陰極導電滾輪500與該陽極單元223導通電鍍功能開始作業。
In the foregoing method, the potion of the
同時,該太陽能電池片600的電鍍作業是在遮光環境下進行。
At the same time, the electroplating operation of the
該上、下藥水盒210、220的該藥水流量控制設計,要能滿足並保證該藥水由上向下噴灑與由下往上湧出為不間斷方式,確保通過該陽極單元213、223的該太陽能電池片600表面均勻且不間斷的接觸到該藥水。
The medicinal water flow control design of the upper and lower
另外,該上、下藥水盒210、220與其兩端的該阻水滾輪400在該工作區域130連續設置一組以上,因此,該太陽能電池片600在該傳動滾輪150傳動時,會反覆實施進入、脫離各該陽極單元213、223的動作,以持續進行電鍍的工作,獲得更好的品質。
In addition, the upper and lower
而在前述結構中,該陽極單元213、223是由鈦、鈦合金或其它不溶性陽極材料製作,該陽極單元213、223與該陰極導電滾輪500的間隔設計,要能滿足該太陽能電池片600的上下正反兩面,在進行電鍍過程時能同時保證接通電鍍電路。
In the foregoing structure, the
進一步說明,各該陰極導電滾輪500通常為整支輪軸的樣
式,或者,如圖5所示,各該陰極導電滾輪500是在一轉軸510上設置至少一個小輪圈520而成型。
To further illustrate, each of the cathode
而各該陰極導電滾輪500是以鈦金屬、不銹鋼金屬、磷銅金屬,或者其它導電材料所製作。各該陰極導電滾輪500表面可貼附軟性導電材料作為緩衝材質。
Each of the cathode
進一步說明,各該阻水滾輪400為整支吸水形式的輪軸,或者,如圖6所示,也可為一轉軸420上套上吸水材質輪圈430,該轉軸420為具有耐酸鹼性的金屬或者非金屬材質。
To further illustrate, each of the
而各該阻水滾輪400為吸水海綿材質等的多孔結構,或是耐酸鹼性的PP、PE、PVC、PU、PO等吸水材質。
Each of the water-blocking
請參閱圖7、圖8所示,為本發明的第二種實施例,包括有:一輸送平台100,其兩端分別具有一進片口110與一出片口120,該進片口110與該出片口120之間則設置有一工作區域130,該輸送平台100表面佈設有複數支傳動滾輪150,各該傳動滾輪150由一側的傳動機構140帶動,使各該傳動滾輪150上由該進片口110承載一太陽能電池片600通過該工作區域130到達該出片口120,而該工作區域兩端分別設置有陰極導電滾輪500;至少一上藥水管310與一下藥水管320,相對設置在該工作區域130上下端,該上、下藥水管310、320呈中空結構,其背對該輸送平台100的外側設置有藥水入口311、321,而靠近該輸送平台100的內側則設置藥水流出單元312、322,以持續對通過該工作區域130的該太陽能電池片600表面
均勻添加藥水,而上、下藥水管310、320表面設置有陽極單元313、323,該陽極單元313、323與於該上、下藥水管310、320一體成型,使該陽極單元313、323接近該太陽能電池片600以配合該陰極導電滾輪500導通電鍍功能;至少二阻水滾輪400,設置在該上、下藥水管310、320的兩端,以吸取該太陽能電池片600上多餘的該藥水,然後通過一側的吸水管路帶走。
Please refer to Figures 7 and 8, which is a second embodiment of the present invention. It includes: a conveying
請參閱圖9,前述第二種實施例的實施方法包括有:91.由該進片口110置入待電鍍的該太陽能電池片600到該輸送平台100上;92.驅動所有的該傳動滾輪150將該太陽能電池片600帶入該工作區域130,在通過第一個該阻水滾輪400後,使該太陽能電池片600來到該陽極單元313、323處;93.該上、下藥水管310、320持續由該藥水流出單元312、322對該太陽能電池片600添加該藥水,並由該上、下藥水管310、320的轉動而讓該藥水均勻分佈在該太陽能電池片600上,開始進行上、下方電鍍,而多餘的該藥水由各該阻水滾輪400吸出,保證該太陽能電池片600的乾燥性;94.該太陽能電池片600持續往該出片口120方向移動,脫離該陽極單元313、323結束電鍍;95.將電鍍後的該太陽能電池片600自該出片口120取出。
Referring to FIG. 9, the implementation method of the foregoing second embodiment includes: 91. Insert the
前述方法中,該上藥水管310的該藥水是由該藥水入口311、321進入,通過該上藥水管310的中空內部而由該藥水流出單元312流出,以由上而下方式流動至該太陽能電池片600的上表面;該下藥水管320的該藥水
則由下而上湧出而接觸在該太陽能電池片600的下表面;此時,該上、下藥水管320的該陽極單元313、323與各該陰極導電滾輪500導通電鍍功能,並由該上、下藥水管310、320的轉動而讓該藥水均勻電鍍在該太陽能電池片600上。
In the foregoing method, the potion of the
同樣的,該太陽能電池片600的電鍍作業是在遮光環境下進行。
Similarly, the electroplating operation of the
該上、下藥水管310、320的該藥水流量控制設計,要能滿足並保證該藥水由上向下噴灑與由下往上湧出為不間斷方式,確保通過該陽極單元313、323的該太陽能電池片600表面均勻且不間斷的接觸到該藥水。
The medicinal water flow control design of the upper and lower
該上、下藥水管310、320與其兩端的該阻水滾輪400在該工作區域130連續設置一組以上,當該太陽能電池片600在該傳動滾輪150傳動時,會反覆實施進入、脫離各該陽極單元313、323的動作,以持續進行電鍍的工作,獲得更好的品質。
The upper and lower
而在該第二種實施例的結構中,該陽極單元313、323是由鈦、鈦合金或其它不溶性陽極材料製作,並與該上、下藥水管310、320一體成型,該陽極單元313、323與該陰極導電滾輪500的間隔設計,要能滿足該太陽能電池片600的上下正反兩面,在進行電鍍過程時能同時保證接通電鍍電路。
In the structure of the second embodiment, the
除此之外,該第二實施例與第一實施例相同的設計,如各該陰極導電滾輪500的樣式、材料,各該阻水滾輪400的樣式、材料等,在此不再贅述。
In addition, the second embodiment has the same design as the first embodiment, such as the style and material of each of the cathode
請參閱圖10至圖12所示,為本發明的第三種實施例,包括有:
一輸送平台100,其兩端分別具有一進片口110與一出片口120,該進片口110與該出片口120之間則設置有一工作區域130,該輸送平台100表面佈設有複數支傳動滾輪150,各該傳動滾輪150由一側的傳動機構140帶動,使各該傳動滾輪150上由該進片口110承載一太陽能電池片600通過該工作區域130到達該出片口120,而該工作區域兩端分別設置有陰極導電滾輪500;至少一上方藥水筒710與一下方藥水槽720,相對設置在該工作區域130上下端,該藥水筒710與藥水槽720呈中空結構,其中該藥水筒710背對該輸送平台100的外側設置有藥水入口711,而靠近該輸送平台100的內側則設置藥水出口712;該藥水槽720背對該輸送平台100的外側設置有藥水入口721,使該藥水湧入該藥水槽720內空間;至少二陽極滾輪800,係以不溶性陽極材料製作,其靠近該輸送平台100的內側設置有藥水浸濕單元810,該藥水浸濕單元810分別接收來自該藥水筒710的藥水出口712以及該藥水槽720內的該藥水,以持續對通過該工作區域130的該太陽能電池片600表面均勻添加藥水,並使該二陽極滾輪800接近該太陽能電池片600以配合該陰極導電滾輪500導通電鍍功能;至少二阻水滾輪400,設置在該藥水筒710與藥水槽720的兩端,以吸取該太陽能電池片600上多餘的該藥水,然後通過一側的吸水管路帶走。
Please refer to FIG. 10 to FIG. 12, which are the third embodiment of the present invention, including:
A conveying
請參閱圖13,前述第二種實施例的實施方法包括有:131.由該進片口110置入待電鍍的該太陽能電池片600到該輸送平台100上;132.驅動所有的該傳動滾輪150將該太陽能電池片600帶入該工作區域
130,在通過第一個該阻水滾輪400後,使該太陽能電池片600來到該二陽極滾輪800處;133.該藥水筒710由該藥水出口712以及藥水槽720內部持續對該二陽極滾輪800的該藥水浸濕單元810添加該藥水,並由該二陽極滾輪800轉動而讓該藥水均勻分佈在該太陽能電池片600上,同時開始進行上、下方電鍍,而多餘的該藥水由各該阻水滾輪400吸出,保證該太陽能電池片600的乾燥性;134.該太陽能電池片600持續往該出片口120方向移動,脫離該二陽極滾輪800結束電鍍;135.將電鍍後的該太陽能電池片600自該出片口120取出。
Please refer to FIG. 13, the implementation method of the foregoing second embodiment includes: 131. Insert the
前述方法中,該藥水筒710的該藥水由複數個該藥水出口712噴灑在上方的該藥水浸濕單元810上,該藥水浸濕單元810為吸水海綿材質等的多孔結構,使該藥水浸濕單元810浸濕該藥水而與上方的該陽極滾輪800形成導通,然後將該藥水接觸以分佈在該太陽能電池片600的上表面;該藥水槽720的該藥水則由下而上湧出漫過下方的該藥水浸濕單元810,使該藥水分佈在該太陽能電池片600的下表面;此時,該二陽極滾輪800與各該陰極導電滾輪500因該藥水導通電鍍功能,並由該二陽極滾輪800的轉動而讓該藥水均勻電鍍在該太陽能電池片600上。
In the foregoing method, the medicine of the
同樣的,該太陽能電池片600的電鍍作業是在遮光環境下進行。
Similarly, the electroplating operation of the
該二陽極滾輪800採用多孔軸心外部包裹海綿材質的該藥水浸濕單元810形成,該藥水浸濕單元810為多孔性外覆抗酸鹼吸水海綿以控制
該藥水溢出,通過該藥水筒710與藥水槽720,浸濕該藥水浸濕單元810部海綿與陽極形成接觸,保證藥水與陽極連通;而海綿材質的該藥水浸濕單元810滾輪在工作過程中相互擠壓而去除多餘的該藥水,保證一定的吸水性,進而保證該太陽能電池片600證的乾燥性。
The
同樣的,該第三實施例與第一、第二實施例相同的設計,如各該陰極導電滾輪500的樣式、材料,各該阻水滾輪400的樣式、材料等,在此不再贅述。
Similarly, the third embodiment has the same design as the first and second embodiments, such as the style and material of each of the cathode
列詳細說明係針對本發明之一可行實施例之具體說明,惟該實施例並非用以限制本發明之專利範圍,凡未脫離本發明技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。 The detailed description is a specific description of a possible embodiment of the present invention, but the embodiment is not intended to limit the patent scope of the present invention. Any equivalent implementation or modification that does not deviate from the technical spirit of the present invention should be included in this case. The scope of patents.
100‧‧‧輸送平台 100‧‧‧Conveying platform
110‧‧‧進片口 110‧‧‧Inlet
120‧‧‧出片口 120‧‧‧ Film exit
130‧‧‧工作區域 130‧‧‧Working area
140‧‧‧傳動機構 140‧‧‧Transmission mechanism
150‧‧‧傳動滾輪 150‧‧‧Drive roller
210‧‧‧藥水盒 210‧‧‧Potion Box
211‧‧‧藥水入口 211‧‧‧Potion entrance
400‧‧‧阻水滾輪 400‧‧‧Water blocking roller
410‧‧‧吸水管路 410‧‧‧Suction line
500‧‧‧陰極導電滾輪 500‧‧‧Cathode conductive roller
600‧‧‧太陽能電池片 600‧‧‧Solar Cell
Claims (16)
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CN115775849A (en) * | 2022-12-22 | 2023-03-10 | 通威太阳能(成都)有限公司 | Solar cell, preparation method thereof, electroplating device and electroplating system |
CN117089912A (en) * | 2023-10-18 | 2023-11-21 | 无锡釜川科技股份有限公司 | Horizontal clamping type electroplating device |
CN117089912B (en) * | 2023-10-18 | 2024-01-16 | 无锡釜川科技股份有限公司 | Horizontal clamping type electroplating device |
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