TWI776770B - Winding mechanism of soft tire forming machine - Google Patents
Winding mechanism of soft tire forming machine Download PDFInfo
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- TWI776770B TWI776770B TW111102421A TW111102421A TWI776770B TW I776770 B TWI776770 B TW I776770B TW 111102421 A TW111102421 A TW 111102421A TW 111102421 A TW111102421 A TW 111102421A TW I776770 B TWI776770 B TW I776770B
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Abstract
本發明「軟式胎牙成型機之纏繞機構」,包括一夾持單元、一裁剪單元、一壓制單元與一纏繞單元。其主要係用以將單一碳纖維、克維拉或其它材質之線材經加熱送入後,纏繞捲曲成複數條線材之圓形複合狀態,藉以提升整體強度,俾應用於軟式胎牙。 The "winding mechanism of a soft-type tire forming machine" of the present invention includes a clamping unit, a cutting unit, a pressing unit and a winding unit. It is mainly used to heat and feed a single carbon fiber, Kevlar or other material wire, and then wind and crimp it into a circular composite state of multiple wires, so as to improve the overall strength and be used for soft tire teeth.
Description
本發明「軟式胎牙成型機之纏繞機構」,涉及一種將單一碳纖維、克維拉或其它材質之線材,纏繞捲曲成複數條線材之圓形複合狀態,藉以應用於軟式胎牙之技術領域。 The present invention "winding mechanism of a soft-type premise molding machine" relates to a kind of wire rod of single carbon fiber, Kevlar or other materials, which is wound and crimped into a circular composite state of a plurality of wire rods, so as to be applied to the technical field of soft premise teeth.
隨著科技日新月異,近年來碳纖維、克維拉或其它材質之材料也應用在自行車胎結構中。該種碳纖維材料,具有強度高、重量輕盈、硬度高且耐高溫等優點;至於克維拉纖維亦具有極佳的抗拉性與高強度。為能將該等線材應用於軟式胎牙中,業者會將單一條碳纖維或克維拉線材經加熱軟化且表面形成黏性後,在一圓形模具上多圈纏繞,使其變成複數條線材之複合狀態。以往進行該工序時,多需以人工進行,且因該圓形模具呈固定型態,多圈纏繞後脫模不易,導致習知加工流程效率差、產能低且半成品之良率無法提升。 With the rapid advancement of technology, carbon fiber, Kevlar or other materials have also been used in bicycle tire structures in recent years. This kind of carbon fiber material has the advantages of high strength, light weight, high hardness and high temperature resistance; as for Kevlar fiber, it also has excellent tensile strength and high strength. In order to apply these wires in soft tires, the manufacturer will heat a single carbon fiber or Kevlar wire to soften and form a sticky surface, and then wind it multiple times on a circular mold to turn it into multiple wires. the composite state. In the past, this process was mostly performed manually, and because the circular mold was in a fixed shape, it was not easy to demold after multiple turns of winding, resulting in poor efficiency of the conventional processing process, low productivity, and inability to improve the yield of semi-finished products.
顯見,現有相關機具設備,仍不理想完善,實 有改進的必要。 Obviously, the existing related equipment is still not ideal and perfect. There is a need for improvement.
發明人有鑑於此,特以研創成本案,期能藉本案之提出,俾改進現有機具之缺點與不足,期使該種用來纏繞捲曲碳纖維線材之機構,功能得以更臻完善且理想,符合實際需求。 In view of this, the inventor has developed this case, hoping to improve the shortcomings and deficiencies of the existing machines and tools, and to make this kind of mechanism for winding and crimping carbon fiber wires more perfect and ideal. Actual demand.
為改善前述習知機構無法自動化提供纏繞捲曲碳纖維線材之功能,且人工方式存有效率差、產能低、良率不佳等缺失,本發明主要目的在於:提供一種「軟式胎牙成型機之纏繞機構」,該機構能以全自動之方式進行碳纖維或克維拉等線材之纏繞捲曲作業;藉此,以工業化之方式取得複數條線材之複合狀態,俾獲致效率提升、產能高、良率佳等優點目的。 In order to improve the above-mentioned conventional mechanism that cannot automatically provide the function of winding and crimping carbon fiber wires, and the manual method has defects such as poor efficiency, low productivity, and poor yield, the main purpose of the present invention is to provide a "soft mold forming machine for winding." "Mechanism", which can carry out the winding and crimping operation of carbon fiber or Kevlar and other wires in a fully automatic way; by this, the composite state of multiple wires can be obtained in an industrialized manner, so as to improve efficiency, high productivity and good yield and other advantages.
為達成上述目的,本案具體之手段為:該軟式胎牙成型機之纏繞機構,主要包括一夾持單元、一裁剪單元、一壓制單元與一纏繞單元。 In order to achieve the above purpose, the specific means of this case are as follows: the winding mechanism of the soft-type dental forming machine mainly includes a clamping unit, a cutting unit, a pressing unit and a winding unit.
較佳的其中一種實施例,該夾持單元,包括有一第一動力元件,該第一動力元件能用以連動一夾持座升降;該夾持座底部,開設有一缺口,且該缺口內部設置有一開合組件;又該第一動力元件連接有一第二動力元件,該第二動力元件能用以改變該第一動力元件之位置。 In one of the preferred embodiments, the clamping unit includes a first power element, which can be used to link a clamping seat up and down; a gap is opened at the bottom of the clamping seat, and the gap is provided inside. There is an opening and closing assembly; and the first power element is connected with a second power element, and the second power element can be used to change the position of the first power element.
較佳的其中一種實施例,該裁剪單元,鄰設於該夾持單元旁;該裁剪單元包括有一第三動力元件,該第三動力元件連接有一滑移座,且能用以改變其位置;該滑移座組置有一第四動力元件與一第一裁刀,該第四動力元件再連接有一第二裁刀且能控制其軸運動,該第一裁刀係呈固定狀,該第二裁刀進行軸運動時能配合該第一裁刀進行裁剪動作。 In one of the preferred embodiments, the cutting unit is adjacent to the clamping unit; the cutting unit includes a third power element, the third power element is connected to a sliding seat and can be used to change its position; The sliding seat is assembled with a fourth power element and a first cutter, the fourth power element is connected with a second cutter and can control its axis movement, the first cutter is fixed, the second cutter When the cutter moves axially, it can cooperate with the first cutter to perform the cutting action.
較佳的其中一種實施例,該壓制單元,鄰設於該裁剪單元旁;該壓制單元,包括有一第五動力元件,該第五動力元件連結一連動座且能控制其升降,該連動座一底端配置有一壓輪。 In a preferred embodiment, the pressing unit is adjacent to the cutting unit; the pressing unit includes a fifth power element, the fifth power element is connected to a linkage seat and can control its lifting and lowering, the linkage seat is a The bottom end is equipped with a pressing wheel.
較佳的其中一種實施例,該纏繞單元,設於該壓制單元下方;該纏繞單元包括有分別位於上下端的兩第一弧形元件與分設於兩側端的兩第二弧形元件,藉由該兩第一弧形元件與該兩第二弧形元件得以構成一圓形;各該第一弧形元件之外弧面設有一第一溝槽,且各該第二弧形元件之外弧面設有一第二溝槽,該第二溝槽與該第一溝槽係位於同一斷面上;各該第一弧形元件之內端連結有一第一缸體,各該第二弧形元件之內端連結有一第二缸體;各該第一缸體與該第二缸體之內端設置有一動力軸,致使該動力軸旋動時,該整個纏繞單元都會旋動;另該各第一溝槽與第二溝槽中,分別都設置有複數支撐架,該支撐架頂 部具有一半圓柱狀擋板;另該位於相對上方的第一弧形元件處開設有一缺槽,該缺槽中配置有一能內外移動之夾合塊,該夾合塊受一位於外部的動力缸控制位移狀態;該第一弧形元件、第二弧形元件都能相對於該支撐架進行內外位移。該壓制單元之壓輪,恰與該第一溝槽、該第二溝槽位於同一平面。 In one of the preferred embodiments, the winding unit is arranged below the pressing unit; the winding unit includes two first arc-shaped elements located at the upper and lower ends and two second arc-shaped elements located at the two side ends respectively. The two first arc-shaped elements and the two second arc-shaped elements form a circle; the outer arc surface of each of the first arc-shaped elements is provided with a first groove, and the outer arc of each of the second arc-shaped elements There is a second groove on the surface, and the second groove and the first groove are located on the same section; the inner end of each of the first arc-shaped elements is connected with a first cylinder, and each of the second arc-shaped elements The inner end is connected with a second cylinder; the inner end of each of the first cylinder and the second cylinder is provided with a power shaft, so that when the power shaft rotates, the entire winding unit will rotate; A plurality of support frames are respectively arranged in the first groove and the second groove, and the top of the support frame is There is a semi-cylindrical baffle plate in the upper part; in addition, there is a gap at the first arc-shaped element located opposite, and a clamping block which can move inside and outside is arranged in the gap, and the clamping block is supported by a power cylinder located outside. The displacement state is controlled; the first arc-shaped element and the second arc-shaped element can both perform internal and external displacements relative to the support frame. The pressing wheel of the pressing unit is located on the same plane as the first groove and the second groove.
較佳的其中一種實施例,該纏繞單元,其側邊再設置有一搬移單元,該搬移單元呈一多叉平板狀結構,且末端呈凸起狀。 In one preferred embodiment, the winding unit is further provided with a transfer unit on its side, and the transfer unit is in the shape of a multi-pronged flat plate, and the end is in a convex shape.
1:夾持單元 1: Clamping unit
11:第一動力元件 11: The first power element
12:夾持座 12: Clamping seat
13:缺口 13: Notch
14:開合組件 14: Opening and closing components
15:第二動力元件 15: Second power element
2:裁剪單元 2: crop unit
21:第三動力元件 21: The third power element
22:滑移座 22: Sliding seat
23:第四動力元件 23: Fourth power element
24:第一裁刀 24: The first cutter
25:第二裁刀 25: Second cutter
3:壓制單元 3: Pressing unit
31:第五動力元件 31: Fifth power element
32:連動座 32: Linkage seat
33:壓輪 33: Press wheel
4:纏繞單元 4: Winding unit
40:動力軸 40: Power shaft
41:第一缸體 41: The first cylinder
42:第二缸體 42: Second cylinder
43:第一弧形元件 43: The first arc element
431:第一溝槽 431: First groove
432:缺槽 432: missing slot
44:第二弧形元件 44: Second arc element
441:第二溝槽 441: Second groove
45:支撐架 45: Support frame
451:半圓柱狀擋板 451: Semi-cylindrical baffle
46:動力缸 46: Power cylinder
47:夾合塊 47: Clamping block
5:搬移單元 5: Moving unit
第一圖:係為本發明之立體外觀圖;第二圖:係為本發明之入料示意圖;第三圖:係為本發明之捲曲線材示意圖;第四圖:係為本發明進行線材夾取上提之示意圖;第五圖:係為本發明進行線材裁剪之示意圖;第六圖:係為本發明進行線頭壓合之示意圖;第七圖:係為本發明纏繞單元部份結構進行內縮之示意圖;第八圖:係為本發明搬移單元進行取料之示意圖;第九圖:係為本發明纏繞單元其餘結構進行內縮之示意圖;第十圖:係為本發明搬移單元完成取料之示意圖。 The first figure: the three-dimensional appearance view of the present invention; the second figure: the schematic diagram of the material feeding of the present invention; the third figure: the schematic diagram of the coiled wire of the present invention; the fourth figure: the wire clamp of the present invention Take the schematic diagram mentioned above; Figure 5: is a schematic diagram of the present invention performing wire cutting; Figure 6: is a schematic diagram of the present invention performing wire head pressing; Figure 7: is a part of the structure of the winding unit of the present invention. Schematic diagram of retraction; Figure 8: is a schematic diagram of the transfer unit of the present invention taking material; Figure 9: is a schematic diagram of the remaining structures of the winding unit of the present invention retracted; Figure 10: is the completion of the transfer unit of the present invention Schematic diagram of taking material.
茲謹就本發明「軟式胎牙成型機之纏繞機構」其結構組成,及所能產生的功效,配合圖式,舉一本案之較佳實施例詳細說明如下。 Hereby, with regard to the structure and composition of the "winding mechanism of the soft premise molding machine" of the present invention, and the functions that can be produced, a preferred embodiment of the case is described in detail as follows.
請參閱各圖所示,本案「軟式胎牙成型機之纏繞機構」,主要包括一夾持單元1、一裁剪單元2、一壓制單元3與一纏繞單元4。
Please refer to the drawings, the "winding mechanism of a soft premise molding machine" in this case mainly includes a
該夾持單元1,包括有一第一動力元件11,該第一動力元件11能用以連動一夾持座12升降;該夾持座12底部,開設有一缺口13,且該缺口13內部設置有一開合組件14;又該第一動力元件11連接有一第二動力元件15,該第二動力元件15能用以改變該第一動力元件11之位置。該裁剪單元2,鄰設於該夾持單元1旁;該裁剪單元2包括有一第三動力元件21,該第三動力元件21連接有一滑移座22,且能用以改變其位置;該滑移座22組置有一第四動力元件23與一第一裁刀24,該第四動力元件23再連接有一第二裁刀25且能控制其軸運動,該第一裁刀24係呈固定狀,該第二裁刀25進行軸運動時能配合該第一裁刀24進行裁剪動作。該壓制單元3,鄰設於該裁剪單元2旁;該壓制單元3包括有一第五動力元件31,該第五動力元件31連結一連動座32且能控制其升降,該連動座32一底端配置有一壓輪33。
該纏繞單元4,設於該壓制單元3下方;該纏繞單元4包括有分別位於上下端的兩第一弧形元件43與分設於兩側端的兩第二弧形元件44,藉由該兩第一弧形元件43與該兩第二弧形元件44得以構成一圓形;各該第一弧形元件43之外弧面設有一第一溝槽431,且各該第二弧形元件44之外弧面設有一第二溝槽441,該第二溝槽441與該第一溝槽431係位於同一斷面;各該第一弧形元件43之內端連結有一第一缸體41,各該第二弧形元件44之內端連結有一第二缸體42;各該第一缸體41與該第二缸體42之內端設置有一動力軸40,致使該動力軸40旋動時,該整個纏繞單元4都會旋動;另該第一溝槽431與第二溝槽441中,分別都設置有複數支撐架45,該支撐架45頂部具有一半圓柱狀擋板451,又該第一弧形元件43、第二弧形元件44皆能相對於該兩支撐架45進行位移;另該位於相對上方的第一弧形元件43處開設有一缺槽432,該缺槽432中配置有一能內外移動之夾合塊47,該夾合塊47受一位於外部的動力缸46控制位移狀態;該壓制單元3之壓輪33,恰與該第一溝槽431、該第二溝槽441位於同一斷面,致使該壓輪33下降時能探入第一溝槽431與第二溝槽441內;該纏繞單元4之側邊再設置有一搬移單元5,該搬移單元5呈一多叉平板狀結構,且末端呈凸起狀。
The
本案實施時,如第二圖,將一經加熱後的線材9穿經夾持單元1的缺口13,藉開合組件14夾壓線材9,接著
第二動力元件15作動,使夾持單元1位移並靠近第一弧形元件43,使線材9最前端伸探至第一溝槽431處;而後令動力缸46作動進而使夾合塊47進行夾壓作用,俾使線材9於第一溝槽431內被固定;而後令動力軸40轉動數圈(如第三圖,圈數得依需要任意增減),線材9持續不斷送入,並於第一溝槽431、第二溝槽441間持續纏繞,直到滿足所需圈數時停止轉動;接著如第四圖,該夾持單元1將降低高度使線材落入缺口13,復令開合組件14夾壓線材9,夾持單元1上升歸位,接著令裁剪單元2下降,線材9落入至第一裁刀24與第二裁刀25間,令第四動力元件23作動,即能令第二裁刀25軸運動以配合第一裁刀24就線材9進行裁剪動作(如第五圖);而後再令動力軸40適當轉動些微角度,同時降下壓制單元3,令其壓輪33就線材9末端進行壓合(如第六圖),至此,線材9藉由加熱軟化且表面形成黏性並配合纏繞,冷卻降溫後即能完成將單一線材9複合成圈狀之一體結構。接著令該兩第一缸體41內縮,如第七圖,該兩第一弧形元件43將同步相對內縮,圈狀之線材9內緣將恰好被頂持於支撐架45間,跟著令一外部的搬移單元5伸人至該圈狀之線材9的頂部下方承接,如第八圖;而後令該兩第二缸體42亦內縮,如第九圖,該兩第二弧形元件44亦將同步相對內縮,最後令搬移單元5些微舉升,退出後即能取離該圈狀之線材9,進而完成該軟式胎芽之製作工序。
During the implementation of this case, as shown in the second figure, the
綜上所述,本案「軟式胎牙成型機之纏繞機構」,能以自動化方式進行軟式胎芽之製作,其技術內容完全符合發明專利之取得要件。本案在產業上確實得以利用,於申請前未曾見於刊物或公開使用,且非為公眾所知悉之技術。再者,本案有效解決先前技術中長期存在的問題並達成相關使用者與消費者長期的需求,得佐證本新型並非能輕易完成。本案富具專利法規定之「產業利用性」、「新穎性」與「進步性」等要件,爰依法提請專利,懇請鈞局詳查,並儘早為准予專利之審定,以保護申請人之智慧財產權,俾勵創新。 To sum up, the "winding mechanism of the soft tire forming machine" in this case can automatically manufacture the soft tire buds, and its technical content fully meets the requirements for obtaining an invention patent. This case has indeed been used in the industry, has not been seen in publications or publicly used before the application, and is not a technology known to the public. Furthermore, this case effectively solves the long-standing problems in the prior art and meets the long-term needs of the relevant users and consumers, which proves that the present invention cannot be easily accomplished. This case is full of the requirements of "industrial utilization", "novelty" and "progress" stipulated by the Patent Law. It is required to apply for a patent in accordance with the law. I urge the Bureau to conduct a detailed investigation and approve the patent as soon as possible to protect the wisdom of the applicant. Property rights to encourage innovation.
本發明已藉由上述之實施例及變化例來詳加描述。然而,熟習該項技術者當了解的是,本發明之所有的實施例在此僅為例示性而非為限制性,亦即,在不脫離本發明實質精神及範圍之內,基於上述所述及之其他變化例及修正例均為本發明所涵蓋,本發明係由後附之申請專利範圍所加以界定。 The present invention has been described in detail by the above-mentioned embodiments and modifications. However, it should be understood by those skilled in the art that all embodiments of the present invention herein are merely illustrative and not restrictive, that is, without departing from the spirit and scope of the present invention, based on the above-mentioned And other variations and amendments are covered by the present invention, and the present invention is defined by the appended claims.
1:夾持單元 1: Clamping unit
2:裁剪單元 2: crop unit
3:壓制單元 3: Pressing unit
4:纏繞單元 4: Winding unit
Claims (10)
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TW111102421A TWI776770B (en) | 2022-01-20 | 2022-01-20 | Winding mechanism of soft tire forming machine |
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TWI776770B true TWI776770B (en) | 2022-09-01 |
TW202330246A TW202330246A (en) | 2023-08-01 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101327659A (en) * | 2007-06-20 | 2008-12-24 | 固特异轮胎和橡胶公司 | Tyre cord cutting device |
TW201318951A (en) * | 2011-08-31 | 2013-05-16 | Ssm Ag | Thread displacement device |
CN112118957A (en) * | 2018-05-14 | 2020-12-22 | 米其林集团总公司 | Method and apparatus for manufacturing braided bead wires for pneumatic tires comprising folding the excess braided wire length |
CN113286673A (en) * | 2018-12-27 | 2021-08-20 | 米其林集团总公司 | Apparatus for manufacturing a bead wire for a pneumatic tire and comprising a head for switching between a cutting tool and a crimping tool |
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2022
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101327659A (en) * | 2007-06-20 | 2008-12-24 | 固特异轮胎和橡胶公司 | Tyre cord cutting device |
TW201318951A (en) * | 2011-08-31 | 2013-05-16 | Ssm Ag | Thread displacement device |
CN112118957A (en) * | 2018-05-14 | 2020-12-22 | 米其林集团总公司 | Method and apparatus for manufacturing braided bead wires for pneumatic tires comprising folding the excess braided wire length |
CN113286673A (en) * | 2018-12-27 | 2021-08-20 | 米其林集团总公司 | Apparatus for manufacturing a bead wire for a pneumatic tire and comprising a head for switching between a cutting tool and a crimping tool |
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