TWI775966B - filter device - Google Patents
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- TWI775966B TWI775966B TW107136008A TW107136008A TWI775966B TW I775966 B TWI775966 B TW I775966B TW 107136008 A TW107136008 A TW 107136008A TW 107136008 A TW107136008 A TW 107136008A TW I775966 B TWI775966 B TW I775966B
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- filter
- tapered portion
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- cup cover
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D27/00—Cartridge filters of the throw-away type
- B01D27/08—Construction of the casing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/30—Filter housing constructions
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Surgical Instruments (AREA)
- Centrifugal Separators (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
本發明之過濾裝置係如下之過濾裝置1,其具備:具有濾頭13及可於上述濾頭13上拆裝之杯罩11的過濾器殼體10、以及收納配置於過濾器殼體10之內部且具有過濾器部之濾筒20,且該過濾裝置藉由使從上述濾頭13之流入口14流入之液體通過濾筒20之過濾器部而從上述濾頭13之流出口15流出而將該液體過濾;並且過濾器殼體10之杯罩11係包含筒狀之側部11a、位於上述側部11a之一端側且安裝有濾頭13之開口部11b、以及將上述側部11a之另一端側密閉之底部11c而構成,而且上述側部11a具有從上述開口部11b側朝向上述底部11c側而越來越細之錐狀部分16,於上述錐狀部分16之軸線方向之中途形成有接合用表面18,其朝向上述開口部11b側,從錐狀部分16之外表面向外周側及/或從錐狀部分16之內表面向內周側,遍及全周而凸出,使橫截面積增大。The filter device of the present invention is a filter device 1 including a filter case 10 having a filter head 13 and a cup cover 11 that can be attached to and detached from the filter head 13 , and a filter case 10 that is accommodated and arranged in the filter case 10 . A filter cartridge 20 having a filter portion inside, and the filter device is formed by allowing the liquid flowing in from the inflow port 14 of the filter head 13 to pass through the filter portion of the filter cartridge 20 and to flow out from the outflow port 15 of the filter head 13. The liquid is filtered; and the cup cover 11 of the filter housing 10 includes a cylindrical side portion 11a, an opening portion 11b located on one end side of the side portion 11a and mounted with the filter head 13, and a portion of the side portion 11a. The other end side is constituted by the closed bottom 11c, and the side 11a has a tapered portion 16 that becomes thinner and thinner from the opening 11b side toward the bottom 11c side, and is formed in the middle of the axial direction of the tapered portion 16. There is a joining surface 18 which protrudes over the entire circumference from the outer surface of the tapered portion 16 to the outer peripheral side and/or from the inner surface of the tapered portion 16 to the inner peripheral side toward the side of the above-mentioned opening portion 11b, so that the transverse area increases.
Description
本發明係關於一種具備過濾器殼體、以及收納配置於過濾器殼體內之可交換之濾筒,使液體通過濾筒之過濾器部而進行過濾之過濾裝置,尤其提出可使過濾器殼體對應各種尺寸之濾筒的技術。The present invention relates to a filter device having a filter housing and an exchangeable filter cartridge accommodated and disposed in the filter housing to allow liquid to pass through the filter portion of the filter cartridge for filtering, and particularly proposes that the filter housing can be Technology corresponding to various sizes of filter cartridges.
此種過濾裝置通常包括以下而構成:過濾器殼體,其具有設置有液體流入或流出之流入口及流出口之濾頭、及以可卸除之方式與濾頭連結的帶底筒狀之杯罩;以及濾筒,其於過濾器殼體內安裝於濾頭上而收納配置;例如於用以對半導體、電子零件及其他各種之製造時所使用之純水、藥液等進行過濾之過濾製程中使用。Such a filter device usually includes the following: a filter housing, which has a filter head provided with an inflow port and an outflow port through which the liquid flows in or out, and a bottomed cylindrical filter head that is detachably connected to the filter head. A cup cover; and a filter cartridge, which is installed on the filter head in the filter housing for storage and configuration; for example, in the filtration process for filtering pure water, chemical liquid, etc. used in the manufacture of semiconductors, electronic parts, and other various used in.
此外,此處,若歷經一定期間來使用過濾裝置,則由於所過濾之污水中所含之污染物質附著於濾筒之過濾器部上等原因,故而污染物質之捕集性能下降,因此濾筒通常於經過既定之使用期間後與新濾筒交換。 作為與此種過濾裝置相關之技術,先前有專利文獻1~3中記載之技術等。 [現有技術文獻] [專利文獻]In addition, here, if the filter device is used for a certain period of time, since the pollutants contained in the filtered sewage adhere to the filter part of the filter cartridge, the capturing performance of the pollutants is lowered, so the filter cartridge It is usually exchanged with a new cartridge after an established period of use. As a technique related to such a filter device, there are techniques described in
[專利文獻1]日本專利第4664596號公報 [專利文獻2]日本專利特開2016-2522號公報 [專利文獻3]國際公開第2016/174777號[Patent Document 1] Japanese Patent No. 4664596 [Patent Document 2] Japanese Patent Laid-Open No. 2016-2522 [Patent Document 3] International Publication No. 2016/174777
[發明所欲解決之問題][Problems to be Solved by Invention]
但,濾筒存在其殼體軸線方向之長度不同之多種尺寸者,假設於將相對於過濾器殼體之內側空間,殼體軸線方向之長度充分短之濾筒配置於該過濾器殼體之內側而使用之情形時,就於上述過濾製程中配置過濾裝置之空間上之制約等觀點而言,存在於過濾器殼體之製造後縮短其杯罩之殼體軸線方向之長度的情形。如上所述之杯罩長度之事後之縮短可藉由如下操作來進行:將杯罩之殼體軸線方向之既定長度之中間區段切斷而去除,而且將切斷後之杯罩之底部側區段、與安裝有濾頭之開口部側區段,以其等之切斷端面而彼此接合。However, there are various sizes of filter cartridges with different lengths in the axial direction of the housing. It is assumed that a filter cartridge with a sufficiently short length in the axial direction of the housing relative to the inner space of the filter housing is placed in the filter housing. In the case of using it inside, from the viewpoint of space constraints for arranging the filter device in the above-mentioned filtration process, there is a case where the length of the casing in the axial direction of the cup cover is shortened after the filter casing is manufactured. The subsequent shortening of the cup length as described above can be performed by the following operations: cutting and removing the middle section of the predetermined length in the axial direction of the shell of the cup, and cutting the bottom side area of the cup after cutting. The segment and the opening portion side segment to which the filter head is mounted are joined to each other by their cut end faces.
然而,例如出於射出成形之脫模性等原因,於杯罩具有從開口部側朝向底部側而越來越細之錐狀部分之過濾器殼體中,如上所述切斷後之杯罩之底部側區段以及開口部側區段之各切斷端面由於錐形狀之中間區段之脫落,而成為於半徑方向上彼此錯開。於該情形時,無法充分確保杯罩之底部側區段以及開口部側區段之端面彼此之接合所需之面積,存在無法將其等牢固接合之問題。However, in the filter case in which the cup cover has a tapered portion that becomes thinner and thinner from the opening side toward the bottom side, for example, for reasons of releasability by injection molding, the cup cover after cutting as described above is The cut end surfaces of the bottom-side segment and the opening-portion-side segment are displaced from each other in the radial direction due to the drop-off of the tapered intermediate segment. In this case, the area required for joining the end surfaces of the bottom side section and the opening side section of the cup cannot be sufficiently secured, and there is a problem that they cannot be firmly joined.
本發明之課題為解決現有技術所具有之上述問題,其目的在於提供一種可對應多種尺寸之濾筒而有效變更過濾器殼體之杯罩長度之過濾裝置。 [解決問題之手段]The subject of the present invention is to solve the above-mentioned problems of the prior art, and its object is to provide a filter device that can respond to filter cartridges of various sizes and effectively change the length of the cup cover of the filter housing. [means to solve the problem]
本發明之過濾裝置具備:具有濾頭及可於上述濾頭上拆裝之杯罩的過濾器殼體、以及收納配置於過濾器殼體之內部且具有過濾器部之濾筒,且該過濾裝置藉由使從上述濾頭之流入口流入之液體通過濾筒之過濾器部而從上述濾頭之流出口流出而將該液體過濾;並且過濾器殼體之杯罩係包含筒狀之側部、位於上述側部之一端側且安裝有濾頭之開口部、以及將上述側部之另一端側密閉之底部而構成,上述側部具有從上述開口部側朝向上述底部側而越來越細之錐狀部分,且於上述錐狀部分之軸線方向之中途形成有接合用表面,其朝向上述開口部側,從錐狀部分之外表面向外周側及/或從錐狀部分之內表面向內周側,遍及全周而凸出,使橫截面積增大。The filter device of the present invention includes: a filter case having a filter head and a cup cover that can be attached to and detached from the filter head; The liquid flowing in from the inflow port of the filter head passes through the filter portion of the filter cartridge and flows out from the outflow port of the filter head to filter the liquid; and the cup cover of the filter housing includes a cylindrical side portion , is located at one end side of the side portion and is provided with an opening portion to which the filter head is mounted, and a bottom portion that seals the other end side of the side portion, and the side portion has a tapering from the opening portion side toward the bottom side. The tapered portion of the tapered portion is formed in the middle of the axial direction of the tapered portion with a surface for joining, which faces the opening portion side, from the outer surface of the tapered portion to the outer peripheral side and/or from the inner surface of the tapered portion. On the peripheral side, it protrudes over the entire circumference, increasing the cross-sectional area.
此處較佳為,杯罩係於上述錐狀部分之軸線方向之中途,具有從該錐狀部分之外表面向外周側環狀地突出之外側凸緣,將上述外側凸緣之朝向上述開口部側之表面設為從錐狀部分之外表面向外周側凸出之上述接合用表面。 於該情形時,較佳為將上述外側凸緣之最突出於外周側之外端緣之直徑設為小於上述錐狀部分之最大外徑。Here, it is preferable that the cup cover has an outer flange protruding annularly from the outer surface of the tapered portion to the outer peripheral side in the middle of the axial direction of the tapered portion, and the outer flange is directed toward the opening portion. The surface of the side is set as the above-mentioned surface for joining protruding from the outer surface of the tapered portion to the outer peripheral side. In this case, it is preferable to set the diameter of the outer edge of the outer flange most protruding from the outer peripheral side to be smaller than the maximum outer diameter of the tapered portion.
另外較佳為,杯罩係於上述錐狀部分之軸線方向之中途具有內側台階,該內側台階於該錐狀部分之內表面遍及全周且具備突出之角部,且將上述內側台階之朝向上述開口部側之表面設為從錐狀部分之內表面向內周側凸出之上述接合用表面。In addition, it is preferable that the cup cover has an inner step in the middle of the axial direction of the tapered portion, the inner step is provided with a protruding corner portion over the entire circumference of the inner surface of the tapered portion, and the direction of the inner step is oriented The surface on the side of the opening portion is set as the surface for joining protruding from the inner surface of the tapered portion toward the inner peripheral side.
本發明之過濾裝置中,上述杯罩具有:沿著該杯罩之軸線方向而由上述接合用表面之位置所彼此劃分之開口部側區段、以及包含上述接合用表面之底部側區段,存在開口部側區段及底部側區段之彼此於上述接合用表面,藉由熔接或焊接而接合之情形。 該過濾裝置中,較佳為開口部側區段的上述底部側區段側之端面之整體固著於底部側區段之包含上述接合用表面之端面。In the filter device of the present invention, the cup has an opening-side section divided by the position of the joining surface along the axial direction of the cup, and a bottom-side section including the joining surface, There is a case where the opening portion side segment and the bottom side segment are joined to each other by welding or welding on the joining surface. In this filter apparatus, it is preferable that the whole end surface of the said bottom-side segment side of an opening part side segment is fixed to the end surface of the bottom-side segment containing the said surface for joining.
另外,本發明之過濾裝置中,存在上述杯罩形成為一體之情形。 [發明之效果]Moreover, in the filter apparatus of this invention, there exists a case where the said cup is integrally formed. [Effect of invention]
藉由本發明之過濾裝置,於過濾器殼體所具有之杯罩之側部之錐狀部分,於其軸線方向之中途形成有使橫截面積增大之上述接合用表面,藉此,若將應縮短杯罩長度之杯罩之錐狀部分的較接合用表面更靠開口部側之中間區段切斷去除,則中間區段去除後之杯罩之剩餘部分即底部側區段以及開口部側區段之各切斷端面由於錐形狀而向内外周側偏移,即便如此,亦可由位於底部側區段側之接合用表面及開口部側區段之端面,以充分之面積來牢固接合。藉此,該過濾裝置中,可有效地變更過濾器殼體之杯罩長度,可對應各種尺寸之濾筒。According to the filter device of the present invention, the tapered portion of the side portion of the cup cover included in the filter housing is formed with the above-mentioned surface for joining to increase the cross-sectional area in the middle of the axial direction. The tapered portion of the cup whose length should be shortened is cut and removed from the middle section of the cup that is closer to the opening side than the joining surface, and the remainder of the cup after removal of the middle section is the bottom side section and the opening. Each cut end face of the side section is offset toward the inner and outer peripheries due to the tapered shape. Even so, the joint surface on the bottom side section side and the end face of the opening side section can be firmly joined by a sufficient area. . Therefore, in the filter device, the length of the cup cover of the filter housing can be effectively changed, and the filter cartridges of various sizes can be matched.
以下,參照圖式,對本發明之實施方式進行詳細說明。 圖1中以縱剖面圖來例示之過濾裝置1具備:形成帶蓋之容器狀之過濾器殼體10、以及收納配置於過濾器殼體10內之筒狀之濾筒20。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The
此處,圖示之實施方式中,過濾器殼體10係包含以下而構成:杯罩11,其圓筒及其以外之筒狀之側部11a之殼體軸線方向之一端側(圖1中為左側)由開口部11b所開放,而且側部11a之殼體軸線方向之另一端側(圖1中為右側)由底部11c所密閉;以及濾頭13,其利用連結環12等,以可卸除之方式液密地連結於杯罩11之殼體軸線方向之一端側之開口部11b上。Here, in the illustrated embodiment, the
其中,濾頭13例如係於圖示之剖面中,具有隔著殼體軸線AD而彼此向相反側延伸之圓筒狀等之流入口14及流出口15者,該等流入口14及流出口15分別可向過濾器殼體10內流入液體以及從過濾器殼體10流出液體。 此外,此處所謂之殼體軸線方向,意指從帶底筒狀之杯罩11之橫截面之中心位置通過之殼體軸線AD之延伸之方向。Among them, the
另外,此處,濾筒20係於圖示之實施方式中,實質上具有:圓筒狀之本體部20a、於殼體軸線方向上設置於本體部20a之一端側之開口部20b、以及設置於與杯罩11之底部11c為相同側的本體部20a之另一端側之底部20c。此外,此處,濾筒20之大部分係於過濾器殼體10之內部位於杯罩11內,且於從杯罩11之開口部11b向濾頭13側突出之開口部20b側之端部,與濾頭13連結。In addition, here, in the embodiment shown in the figure, the
而且,該濾筒20於本體部20a內設置有過濾器配置空間21,且於該過濾器配置空間21中,配置有使流入過濾器殼體10內之液體通過之未圖示之過濾器部。此外,於構成本體部20a之筒狀部分,設置有液體可通過之多個開口。In addition, the
此種過濾裝置1係提供給對如下液體進行過濾者,即,例如於製造半導體或微電子等時所使用之超純水或藥液等。 為使用過濾裝置1來過濾該液體,例如,使該液體從濾頭13之流入口14流入濾頭13內,從濾筒20之開口部20b側之端部向杯罩11內之濾筒20之內側流動。而且,該液體一邊於其內側之過濾器配置空間21之過濾器部,去除液體中之污染物質,一邊從濾筒20之內側朝向外側而通過本體部20a。然後,液體依序經過杯罩11及濾頭13之內部,藉由流出口15而從過濾器殼體10流出。但,使用過濾裝置1之該過濾方法係對其一例進行說明者,本發明並不限定於此種過濾方法。Such a
又,過濾器殼體10之杯罩11為了如圖2中由立體圖所示,成為具有筒狀之側部11a、位於側部11a之殼體軸線方向之一端側之開口部11b、以及位於側部11a之殼體軸線方向之另一端側之底部11c者,例如於樹脂製之情形時,有時藉由射出成形而形成。In addition, the
於該情形時,考慮到於射出成形模具內硬化後從該模具中之脫模,此種帶底筒狀之杯罩11係如圖3所示來理解,將側部11a之大部分設為錐狀部分16,其從開口部11b側朝向底部11c側,例如於縱剖面中,內外徑以直線狀逐漸減小而越來越細。該實施方式中,將從利用連結環12而與濾頭13安裝時所使用之安裝凸緣17,直至底部11c側之內外表面成為曲面之部分為止之間設為錐狀部分16。該錐狀部分16之相對於殼體軸線AD之錐角度係於錐狀部分16之外表面測量,例如可設為0.5°~3°。於殼體軸線方向上,從安裝凸緣17之朝向底部11c側之表面至開口部11b為止之部分不為錐狀,不包含於上述錐狀部分16中。 但,圖示雖省略,但錐狀部分亦包含於縱剖面中以曲線狀或其他線狀而越來越細者,無論為哪一種形狀,只要是至少外徑朝向底部11c側而逐漸減小者即可。In this case, in consideration of demolding from the injection mold after curing in the injection mold, such a bottomed
其中,該實施方式中,於如上所述之錐狀部分16之殼體軸線方向之中途,於從錐狀部分16之外表面向外周側及/或從錐狀部分16之內表面向內周側,遍及全周而凸出,形成朝向開口部11b側之接合用表面18。藉由形成該接合用表面18,於在沿著與殼體軸線方向正交且包含該接合用表面18之平面而切斷之橫截面來看之情形時,於接合用表面18之形成位置,錐狀部分16之橫截面積增大。Among them, in this embodiment, in the middle of the casing axis direction of the
若以該實施方式為例,對在錐狀部分16之中途形成接合用表面18之優點進行詳細說明,則如下所述。 先前所說明之濾筒20根據其用途或性能及其他條件,亦存在殼體軸線方向之長度短者。於使用上述短的濾筒20之情形時,與其相比而殼體軸線方向之長度過長之杯罩11中,過濾器殼體10之內部尤其於杯罩11之底部11c側形成不存在濾筒20之多餘空間,另一方面,過濾器殼體10之外部根據過濾裝置1之設置部位,有時不存在配置過長之杯罩11之程度之充分空閒空間。於此種狀況下,存在於製造杯罩11後,必須事後縮短杯罩11之殼體軸線方向之長度之情形。Taking this embodiment as an example, the advantages of forming the joining
對此,可藉由如下方式來應對:例如於圖3中由虛線所表示之兩個部位之切斷位置CL1、CL2上切斷,去除杯罩11之殼體軸線方向之中間區段Sm(即,於殼體軸線方向上分別位於錐狀部分16之中間區域且彼此隔離之切斷位置CL1、CL2之兩根虛線之間所夾持之部分),如圖4所示,將剩餘之底部側區段Sb與開口部側區段Sa以其等之切斷端面彼此來接合。This can be dealt with by the following method: for example, cutting at the cutting positions CL1 and CL2 of the two parts indicated by the dotted lines in FIG. 3 , and removing the middle section Sm ( That is, the portion sandwiched between the two broken lines of the cutting positions CL1 and CL2, which are located in the middle region of the tapered
此處,該實施方式中,藉由在杯罩11之錐狀部分16之殼體軸線方向之中途,形成使橫截面積增大之接合用表面18,而使兩個部位之切斷位置CL1、CL2中的底部11c側之切斷位置CL2與該接合用表面18之形成位置一致,藉此如圖5中將主要部分CA放大所示,可使開口部側區段Sa之切斷端面與底部側區段Sb之包含接合用表面18之面積大之切斷端面接合。藉此,可確保開口部側區段Sa與底部側區段Sb之切斷端面彼此之接合面積,可將其等之切斷端面牢固接合。Here, in this embodiment, by forming the joining
另一方面,圖6所示之參考例之過濾裝置之過濾器殼體之杯罩81中,若以相同之方式於切斷位置CL1、CL2上切斷而去除中間區段Sm,則由於錐狀部分86之錐形狀之原因,而如圖7、8所示來理解,底部側區段Sb之切斷端面係較開口部側區段Sa之切斷端面而言,向內周側偏移而定位。而且,若欲將底部側區段Sb與開口部側區段Sa之切斷端面彼此接合,則上述接合用表面18不存在,因此如該圖所示,存在如下問題:其等之切斷端面彼此之接合面積變小而無法實現牢固之接合,或者甚至切斷端面彼此之可接合之部分消失而無法接合。On the other hand, if the
開口部側區段Sa與底部側區段Sb之切斷端面彼此之接合可於由樹脂材料所構成之情形時藉由熔接,或者於由金屬材料所構成之情形時藉由焊接而進行。雖亦可採用藉由黏接劑之使用等的其他接合手法,但就材料成本、作業性等觀點而言,熔接或焊接較為有利。但,根據氯乙烯等樹脂之材質及其他條件,亦存在黏接變得有利之情形。The joint of the cut end surfaces of the opening portion side segment Sa and the bottom side segment Sb can be performed by welding when it is formed of a resin material, or by welding when it is formed of a metal material. Although other joining methods such as the use of an adhesive may be employed, welding or welding is advantageous from the viewpoints of material cost, workability, and the like. However, depending on the material of the resin such as vinyl chloride and other conditions, there are cases where the bonding becomes favorable.
為實現如上所述之切斷端面彼此之牢固接合,接合用表面18需要遍及側部11a之錐狀部分16之圓周方向之全周而形成。其原因在於,藉此,可將底部側區段Sb與開口部側區段Sa之切斷端面之彼此,遍及全周而以充分大之面積來接合。此外,雖接合用表面18可為半徑方向長度於圓周方向上變化者,但通常為遍及全周而具有固定之半徑方向長度之大致圓形之圓環狀者,將此種半徑方向長度於圓周方向上設為固定之接合用表面18亦容易製造杯罩11。In order to realize the firm joining of the cut end surfaces as described above, the joining
於切斷端面彼此之接合部位,較佳為從圓周方向以及半徑方向之兩方向來看,開口部側區段Sa的底部側區段Sb側之端面之整體固著於底部側區段Sb之包含接合用表面18之端面上。At the junction of the cut end surfaces, the entire end surface on the bottom side segment Sb side of the opening portion side segment Sa is preferably fixed to the bottom side segment Sb when viewed from both the circumferential direction and the radial direction. Including the end face of the joining
另外,接合用表面18於圖示之例中,相對於與殼體軸線方向正交之平面而大致平行地形成,可設為使接合用表面18之外端緣向開口部11b側或者底部11c側之任一側傾斜,且相對於與殼體軸線方向正交之平面而以0°~60°傾斜者。若接合用表面18之傾斜角度過大,則將開口部側區段Sa之切斷端面接合於底部側區段Sb之傾斜之接合用表面18上,存在切斷端面彼此之接合強度稍稍下降之顧慮。In addition, in the example shown in the figure, the joining
而且,另外,接合用表面18之殼體軸線方向之形成位置較佳為設為從底部11c之最外端Eb起向開口部11b側離開10mm以上之位置、與從開口部11b之端面起朝向底部11c側離開20mm以上之位置之間。若接合用表面18過於接近開口部11b之端面,則於熔接或焊接時,用以把持開口部側區段Sa之抓握量(夾持)消失,熔接或焊接變得困難。另一方面,若接合用表面18過於接近底部11c之最外端Eb,則擔憂由於焊接・熔接時之熱而引起之底部11c之變形。如上所述之接合用表面18之殼體軸線方向之形成位置係以接合用表面18與錐狀部分16之外表面之接點為基準。In addition, it is preferable that the formation position of the
此外,圖示雖省略,但亦可於殼體軸線方向之不同位置上,形成複數個接合用表面18。In addition, although the illustration is omitted, a plurality of joining
接合用表面18除了如圖3所示,雖僅從錐狀部分16之外表面向外周側凸出者以外,亦可為如圖4、5所示,不僅從錐狀部分16之外表面向外周側凸出,而且從錐狀部分16之內表面向內周側凸出者。圖4、5所示之杯罩31之接合用表面18不僅具有從錐狀部分16之外表面向外周側凸出之表面部分,而且亦具有從錐狀部分16之內表面向內周側凸出之表面部分。 另外,進而,雖為極端之例,但亦可為將圖3所示之兩個部位之切斷位置CL1、CL2中的開口部11b側之切斷位置CL1,設為錐狀部分16之最靠開口部11b側之位置(即,安裝凸緣17之底部11c側之表面之位置),而如圖9所示,更縮短殼體軸線方向之長度之杯罩41。於該情形時,接合用表面18成為僅從錐狀部分16之內表面向內周側凸出者。As shown in FIG. 3 , the joining
即,本發明亦包括:具有圖4所示之杯罩31的圖10之過濾裝置1、以及具有圖9所示之杯罩41的圖11之過濾裝置1。此外,圖10及11之過濾裝置1除上述杯罩31、41以外,除了濾筒20之殼體軸線方向之長度不同之外,具有與圖1所示者實質上相同之構成。 關於圖4、9所示之杯罩31、41,開口部側區段Sa、與包含接合用表面18之底部側區段Sb藉由熔接或焊接等而彼此接合,且於杯罩31、41之殼體軸線方向上,以接合用表面18之位置而彼此劃分為開口部側區段Sa與底部側區段Sb。與此相對,圖3所示之杯罩11形成為一體。That is, the present invention also includes the
圖3所示之杯罩11係於錐狀部分16之殼體軸線方向之中途,具有從該錐狀部分16之外表面向外周側環狀地突出之外側凸緣18a者,將該外側凸緣18a之朝向開口部11b側之表面設為從錐狀部分之外表面向外周側凸出之接合用表面18。The
具有此種外側凸緣18a之杯罩11中,較佳為將外側凸緣18a之最突出於外周側之外端緣之直徑Df,設為小於錐狀部分16之最大外徑Dt。藉此,當於杯罩11上安裝濾頭13時,使連結環12從杯罩11之底部11c側通過而移動至開口部11b側之安裝凸緣17為止時,外側凸緣18a不會妨礙連結環12之該移動,連結環12之配設變得容易。但,若外側凸緣18a之外端緣之直徑Df過小,則隨之,存在於外側凸緣18a上之接合用表面18亦變小,存在無法實現切斷端面之牢固接合之顧慮。此外,錐狀部分16之最大外徑Dt係在與錐狀部分16之最靠開口部11b側的不考慮安裝凸緣17時之外徑成為固定之部分的邊界之位置(即,錐狀部分16與安裝凸緣17之基部的邊界之位置)來測定。In the
此外,外側凸緣18a亦可作為與杯罩11之錐狀部分16分開之構件,藉由熔接或焊接等而於事後固著於製造後之杯罩11之錐狀部分16上來安裝。於該情形時,外側凸緣18a之事後之安裝可於將杯罩11於接合用表面18之形成位置上切斷之前或切斷之後之任一時期進行。 但,由於杯罩11之製造後之外側凸緣18a之安裝增加工時,故而外側凸緣18a較佳為與杯罩11之錐狀部分16形成為一體。於藉由射出成形來製造杯罩11之情形時,較佳為此時外側凸緣18a亦成形為一體。In addition, the
另一方面,圖9所示之杯罩41係於錐狀部分16之殼體軸線方向之中途具有內側台階18c,其於該錐狀部分16之內表面遍及全周而具備突出之角部18b,將內側台階18c之朝向開口部11b側之表面設為從錐狀部分16之內表面向內周側凸出之接合用表面18。內側台階18c之尺寸形狀能夠以可實現切斷端面彼此之牢固接合,且不阻礙於杯罩41之內側之濾筒20之配置以及杯罩41內之液體之順利流通之方式來適當設定。On the other hand, the
圖4所示之杯罩31係於殼體軸線方向之相同位置上具有上述外側凸緣18a以及內側台階18c之兩者,藉此,該杯罩31中,接合用表面18從錐狀部分16之外表面向外周側以及從內表面向內周側之兩側凸出。The
為將以上所述之實施方式之過濾裝置1加以組裝,而將濾筒20之開口部20b側之端部,利用螺釘等而固定於濾頭13之內側之既定位置,繼而,將該濾筒20插入杯罩11、31或41內,並且將杯罩11、31或41之開口部11b以濾頭13來覆蓋後,從杯罩11、31或41之底部11c側朝向開口部11b而通過連結環12,以於連結環12之向內凸緣與濾頭13之間夾入杯罩11、31或41之安裝凸緣17之狀態下,使分別設置於連結環12之內表面及濾頭13之外表面上之螺釘螺合。於該等之連結部位,可視需要而設置用以防止液體漏出之O環及其他之密封構件。In order to assemble the
此外,於杯罩11、31、41之底部11c,可設置當從過濾裝置1中排液時用以將液體向裝置外排出之排放口11d,另外,可將當從排放口11d中排出液體時可使過濾裝置1之內外之氣體流通的通氣口13a,設置於濾頭13之頂部。此外,於過濾裝置1之通常之使用時,該等排放口11d及通氣口13a係安裝未圖示之蓋而密閉。In addition, at the
過濾裝置1之各構成構件中,濾頭13、杯罩11、31、41、連結環12、濾筒20之本體部20a之材質只要係對所過濾之液體具有耐性者即可,例如可使用:塑膠(較佳為包含超高分子聚乙烯之聚乙烯、聚丙烯、PTFE(polytetrafluoroethylene,聚四氟乙烯)・PFA(polyfluoroalkoxy,可溶性聚四氟乙烯)・PVDF(polyvinylidene fluoride,聚偏二氟乙烯)以及其他之氟樹脂、聚碳酸酯、聚碸、聚醚碸、聚氯乙烯、PEEK(polyether ether ketone,聚醚醚酮)等芳香族聚醚酮、PAI(polyamide-imide,聚醯胺醯亞胺)等聚醯胺、聚苯硫醚、液晶聚合物、環烯烴聚合物(cycloolefin polymer,COP)等)。關於濾頭13或杯罩11、31、41,除上述材料之外,可根據其用途,從玻璃或者不鏽鋼、鋁、銅、鎳、鉻、鈦、或者該等之合金或混合物等金屬等中選擇最佳者。Among the components of the
另外,濾筒20之過濾器部之材質可設為紙、纖維素系材料、玻璃纖維及織物、不鏽鋼・鎳・鉻等金屬及其合金以及混合物、陶瓷、塑膠。其中,於塑膠製之情形時,較佳為可設為超高分子聚乙烯等聚乙烯、聚丙烯、PVDF・PTFE・PFA以及其他之氟樹脂、PCV(polychlorovinyl,聚氯乙烯)、尼龍、聚醯胺、聚碸、聚醯亞胺、聚碳酸酯、PET(polyethylene terephthalate,聚對苯二甲酸乙二酯)等熱塑性材料,可使用通常之過濾中可使用之各種材料。In addition, the material of the filter portion of the
1‧‧‧過濾裝置10‧‧‧過濾器殼體11、31、41‧‧‧杯罩11a‧‧‧側部11b‧‧‧開口部11c‧‧‧底部11d‧‧‧排放口12‧‧‧連結環13‧‧‧濾頭13a‧‧‧通氣口14‧‧‧流入口15‧‧‧流出口16‧‧‧錐狀部分17‧‧‧安裝凸緣18‧‧‧接合用表面18a‧‧‧外側凸緣18b‧‧‧角部18c‧‧‧內側台階20‧‧‧濾筒20a‧‧‧本體部20b‧‧‧開口部20c‧‧‧底部21‧‧‧過濾器配置空間CL1、CL2‧‧‧切斷位置Sm‧‧‧中間區段Sa‧‧‧開口部側區段Sb‧‧‧底部側區段Df‧‧‧外側凸緣之外端緣之直徑Dt‧‧‧錐狀部分之最大外徑Eb‧‧‧底部11c之最外端AD‧‧‧殼體軸線CA‧‧‧主要部分1‧‧‧
圖1係表示本發明之一實施方式之過濾裝置的沿著殼體軸線方向之縱剖面圖。 圖2係表示圖1之過濾裝置之過濾器殼體所具有之杯罩之立體圖。 圖3係圖2之杯罩之縱剖面圖。 圖4係表示於圖2之杯罩中切斷去除中間區段,將底部側區段與開口部側區段接合而成者之縱剖面圖。 圖5係將圖4之杯罩之主要部分放大表示之部分剖面圖。 圖6係表示參考例之杯罩之縱剖面圖。 圖7係表示於圖6之杯罩中切斷去除中間區段,將底部側區段與開口部側區段接合而成者之縱剖面圖。 圖8係將圖7之杯罩之主要部分放大表示之部分剖面圖。 圖9係表示於圖2之杯罩中切斷去除中間區段,將底部側區段與開口部側區段接合而成者之縱剖面圖。 圖10係表示具有圖4之杯罩的其他實施方式之過濾裝置之縱剖面圖。 圖11係表示具有圖9之杯罩的進而其他之實施方式之過濾裝置之縱剖面圖。FIG. 1 is a longitudinal sectional view of a filter device according to an embodiment of the present invention, taken along the axial direction of the casing. FIG. 2 is a perspective view showing a cup cover included in the filter housing of the filter device of FIG. 1 . FIG. 3 is a longitudinal sectional view of the cup cover of FIG. 2 . Fig. 4 is a longitudinal sectional view of the cup shown in Fig. 2 by cutting and removing the middle section, and joining the bottom side section and the opening side section. FIG. 5 is an enlarged partial cross-sectional view showing the main part of the cup of FIG. 4 . FIG. 6 is a longitudinal sectional view showing a cup cover of a reference example. Fig. 7 is a longitudinal sectional view of the cup shown in Fig. 6, which is obtained by cutting and removing the middle section, and joining the bottom side section and the opening side section. FIG. 8 is a partial cross-sectional view showing an enlarged main part of the cup of FIG. 7 . Fig. 9 is a longitudinal sectional view of the cup shown in Fig. 2, which is obtained by cutting and removing the middle section, and joining the bottom side section and the opening side section. Fig. 10 is a longitudinal sectional view showing a filter device having another embodiment of the cup shown in Fig. 4 . Fig. 11 is a longitudinal cross-sectional view showing a filter device of another embodiment having the cup cover of Fig. 9 .
1‧‧‧過濾裝置 1‧‧‧Filtering device
10‧‧‧過濾器殼體 10‧‧‧Filter housing
11‧‧‧杯罩 11‧‧‧Cup Cover
11a‧‧‧側部 11a‧‧‧Side
11b‧‧‧開口部 11b‧‧‧Opening
11c‧‧‧底部 11c‧‧‧Bottom
11d‧‧‧排放口 11d‧‧‧Drain port
12‧‧‧連結環 12‧‧‧Connecting Ring
13‧‧‧濾頭 13‧‧‧Filter
13a‧‧‧通氣口 13a‧‧‧vent
14‧‧‧流入口 14‧‧‧Inlet
15‧‧‧流出口 15‧‧‧Outlet
18‧‧‧接合用表面 18‧‧‧Joint surface
18a‧‧‧外側凸緣 18a‧‧‧Outside flange
20‧‧‧濾筒 20‧‧‧Filter Cartridge
20a‧‧‧本體部 20a‧‧‧Main body
20b‧‧‧開口部 20b‧‧‧Opening
20c‧‧‧底部 20c‧‧‧Bottom
21‧‧‧過濾器配置空間 21‧‧‧Filter configuration space
Claims (7)
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PCT/JP2017/043156 WO2019106804A1 (en) | 2017-11-30 | 2017-11-30 | Filtration device |
??PCT/JP2017/043156 | 2017-11-30 |
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KR (1) | KR102502600B1 (en) |
CN (1) | CN110099729B (en) |
TW (1) | TWI775966B (en) |
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CN111439811A (en) * | 2020-04-20 | 2020-07-24 | 南京骏诺电脑开水器制造有限公司 | Efficient filtering type drinking water equipment and use method thereof |
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CN110099729A (en) | 2019-08-06 |
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JP6982577B2 (en) | 2021-12-17 |
WO2019106804A1 (en) | 2019-06-06 |
JPWO2019106804A1 (en) | 2020-10-08 |
TW201924763A (en) | 2019-07-01 |
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