TWI749612B - Electromagnetic interference shielding film comprising porous metal and methods thereof - Google Patents
Electromagnetic interference shielding film comprising porous metal and methods thereof Download PDFInfo
- Publication number
- TWI749612B TWI749612B TW109121876A TW109121876A TWI749612B TW I749612 B TWI749612 B TW I749612B TW 109121876 A TW109121876 A TW 109121876A TW 109121876 A TW109121876 A TW 109121876A TW I749612 B TWI749612 B TW I749612B
- Authority
- TW
- Taiwan
- Prior art keywords
- layer
- porous metal
- metal layer
- conductive adhesive
- adhesive layer
- Prior art date
Links
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本發明係關於電磁干擾屏蔽膜之技術領域,尤係關於一種包括多孔金屬層之電磁干擾屏蔽膜。 The present invention relates to the technical field of electromagnetic interference shielding films, and particularly relates to an electromagnetic interference shielding film including a porous metal layer.
在電子及通訊產品趨向多功能複雜化的市場需求下,電路基板的結構需要更輕薄短小,而在功能上,則需要強大且高速訊號傳輸。由於電子訊號傳輸更加高速密集,線路密度勢必提高,使基板線路之間的距離更加靠近,且應用頻率朝向高寬頻化,使得電磁干擾(Electromagnetic Interference,EMI)情形越來越嚴重,因此必須有效管理電磁相容(Electromagnetic Compatibility,EMC),從而維持電子產品的正常訊號傳遞並提高可靠度。輕薄且可隨意彎曲的特性,使得軟性印刷線路板(Flexible printed circuit,FPC)在走向訴求可攜帶式資訊與通訊電子產業的發展上佔有舉足輕重的地位。 Under the market demand of electronic and communication products becoming more multifunctional and complex, the structure of the circuit substrate needs to be lighter, thinner and shorter, and in terms of function, it needs to be powerful and high-speed signal transmission. As electronic signal transmission is more high-speed and dense, the line density is bound to increase, making the distance between the substrate lines closer, and the application frequency is going to be higher and wider, making the electromagnetic interference (EMI) situation more and more serious, so it must be effectively managed Electromagnetic Compatibility (EMC), so as to maintain the normal signal transmission of electronic products and improve reliability. The characteristics of being thin and flexible, making flexible printed circuit (FPC) play an important role in the development of the portable information and communication electronics industry.
由於電子通訊產品更臻小趨勢,驅使軟板必須承載更多更強大功能,另一方面由於可攜式電子產品走向微小型,也跟著帶動高密度FPC技術的高需求量,功能上則要求強大且高頻化、高密度、細線化的情況之 下,目前市場上已推出了用於薄膜型FPC的屏蔽膜,在手機、數位照相機、數位攝影機等小型電子產品中被廣泛採用。 Due to the trend of smaller electronic communication products, FPCs must carry more and more powerful functions. On the other hand, as portable electronic products move towards miniaturization, the demand for high-density FPC technology is also driven by the demand for powerful functions. And the situation of high frequency, high density, and thinning At present, shielding films for thin-film FPCs have been launched on the market, and they are widely used in small electronic products such as mobile phones, digital cameras, and digital cameras.
隨著5G時代的到來,終端電子產品對於電磁干擾屏蔽的要求越來越高,而因應電磁干擾屏蔽性能的需求越來越高,電磁干擾屏蔽膜的厚度也越來越高,然而,隨著厚度增加也顯現其缺點。以電磁干擾屏蔽膜之焊錫耐熱性及表面安裝技術(Surface Mount Technology,SMT)製程測試特別為明顯。舉例而言,於常態下熟化製程後浸錫測試之大面積爆板、SMT製程後屏蔽膜之大面積爆板或者SMT製程線路間的導通阻抗具有明顯攀升,以及厚度較高之屏蔽金屬層與較薄厚度之絕緣層及導電接著層搭配使用時,導致耐候性問題,例如,高溫高濕環境或者冷熱衝擊測試條件下的導通阻抗具有明顯攀升,以及接著力下降之問題,甚至可能導致屏蔽金屬層脫層。 With the advent of the 5G era, terminal electronic products have higher and higher requirements for electromagnetic interference shielding, and the demand for electromagnetic interference shielding performance has become higher and higher, and the thickness of electromagnetic interference shielding films has become higher and higher. However, with The increase in thickness also shows its disadvantages. The solder heat resistance of the electromagnetic interference shielding film and the surface mount technology (SMT) process test are particularly obvious. For example, the large-area explosion board of the immersion tin test after the normal curing process, the large-area explosion board of the shielding film after the SMT process, or the on-resistance between the SMT process lines have a significant increase, and the shielding metal layer with higher thickness and When thinner insulating layers and conductive adhesive layers are used together, they can cause weather resistance problems. For example, the on-resistance under high-temperature and high-humidity environments or under cold and thermal shock test conditions has a significant increase and adhesion problems, which may even lead to shielding metals. Delamination.
為解決上述問題,本發明提供一種包括多孔金屬的電磁干擾屏蔽膜,係包括:外塗層,係選自白色油墨層、灰色油墨層及黑色油墨層中之一者,且該外塗層於60°之測角具有0至60%之光澤度;絕緣層,係選自黑色聚醯亞胺層或黑色油墨層之一者,且該絕緣層係形成於該外塗層上;具有7%至32%的空隙率之多孔金屬層,係形成於該絕緣層上,以令該絕緣層位於該外塗層和多孔金屬層之間,該多孔金屬層具有30微米至120微米之孔徑,且該多孔金屬層之抗拉強度係為大於或等於20Mpa,伸長率係為大於或等於0.5%;以及導電膠層,係形成於該多孔金屬層上,以令該多孔 金屬層位於該絕緣層和導電膠層之間,其中,該外塗層之厚度為2微米至5微米,該絕緣層之厚度為3微米至25微米,該多孔金屬層之厚度為2微米至15微米,且該導電膠層之厚度為3微米至25微米。 In order to solve the above problems, the present invention provides an electromagnetic interference shielding film including porous metal, which includes: an outer coating layer selected from one of a white ink layer, a gray ink layer and a black ink layer, and the outer coating layer is The angle of 60° has a gloss of 0 to 60%; the insulating layer is selected from one of the black polyimide layer or the black ink layer, and the insulating layer is formed on the outer coating; with 7% A porous metal layer with a porosity of up to 32% is formed on the insulating layer so that the insulating layer is located between the outer coating and the porous metal layer. The porous metal layer has a pore size of 30 to 120 microns, and The tensile strength of the porous metal layer is greater than or equal to 20Mpa, and the elongation is greater than or equal to 0.5%; and the conductive adhesive layer is formed on the porous metal layer to make the porous metal layer porous. The metal layer is located between the insulating layer and the conductive adhesive layer, wherein the outer coating has a thickness of 2 to 5 microns, the insulating layer has a thickness of 3 to 25 microns, and the porous metal layer has a thickness of 2 to 5 microns. 15 microns, and the thickness of the conductive adhesive layer is 3 to 25 microns.
於一具體實施態樣中,該黑色油墨層係包含選自由環氧樹脂、聚醯亞胺、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂及雙馬來醯亞胺系樹脂所組成群組之至少一種樹脂。 In a specific embodiment, the black ink layer includes selected from epoxy resin, polyimide, acrylic resin, urethane resin, silicone rubber resin, parylene resin and double At least one resin in the group consisting of maleimide resins.
於一具體實施態樣中,該黑色油墨層復包括阻燃性化合物,且該阻燃性化合物係選自由含鹵素之化合物、磷系化合物、含氮之化合物及硼系化合物所組成群組之至少一者。 In a specific embodiment, the black ink layer includes a flame-retardant compound, and the flame-retardant compound is selected from the group consisting of halogen-containing compounds, phosphorus-based compounds, nitrogen-containing compounds, and boron-based compounds. At least one.
於一具體實施態樣中,該導電膠層係為具有導電粒子之單層導電膠層。 In a specific embodiment, the conductive adhesive layer is a single-layer conductive adhesive layer with conductive particles.
於一具體實施態樣中,該導電膠層復包括不含導電粒子之接著層,係位於該多孔金屬層及導電膠層之間。 In a specific embodiment, the conductive adhesive layer includes an adhesive layer that does not contain conductive particles, and is located between the porous metal layer and the conductive adhesive layer.
於一具體實施態樣中,該導電粒子係選自由銅、銀、鎳、錫、金、鈀、鋁、鉻、鈦、鋅、碳及其合金所組成群組之至少一者。 In a specific embodiment, the conductive particles are at least one selected from the group consisting of copper, silver, nickel, tin, gold, palladium, aluminum, chromium, titanium, zinc, carbon and alloys thereof.
於一具體實施態樣中,該絕緣層之厚度為3微米至10微米,該多孔金屬層之厚度為3微米至8微米,且該導電膠層之厚度為5微米至15微米。 In a specific embodiment, the insulating layer has a thickness of 3 to 10 microns, the porous metal layer has a thickness of 3 to 8 microns, and the conductive adhesive layer has a thickness of 5 to 15 microns.
本發明還提供一種電磁干擾屏蔽膜之製備方法,係包括:形成絕緣層於多孔金屬層之表面;形成外塗層於該絕緣層之表面,使該絕緣層位於該多孔金屬層及外塗層之間;壓合第一離型層於該外塗層上,使該外塗層位於該第一離型層及絕緣層之間;形成導電膠層於該多孔金屬層上, 使該多孔金屬層位於該絕緣層及導電膠層之間,以及壓合第二離型層於該導電膠層上,使該導電膠層位於該第二離型層及多孔金屬層之間。 The present invention also provides a method for preparing an electromagnetic interference shielding film, which includes: forming an insulating layer on the surface of the porous metal layer; forming an outer coating on the surface of the insulating layer so that the insulating layer is located on the porous metal layer and the outer coating Between; pressing the first release layer on the outer coating so that the outer coating is located between the first release layer and the insulating layer; forming a conductive adhesive layer on the porous metal layer, The porous metal layer is located between the insulating layer and the conductive adhesive layer, and the second release layer is pressed on the conductive adhesive layer so that the conductive adhesive layer is located between the second release layer and the porous metal layer.
於一具體實施態樣中,該多孔金屬層之製備方法係包括:形成鋁層於一薄膜上;對該鋁層之表面進行離型處理;電鍍金屬層於該經離型處理之鋁層表面上,其中,該電鍍之方式係選自濺鍍、蒸鍍及水鍍中之一者,並藉由微蝕處理使該金屬層形成孔洞,且該金屬層之內層具有複數貫穿孔;以及剝離該薄膜及鋁層,以令該金屬層形成為多孔金屬層。 In a specific embodiment, the preparation method of the porous metal layer includes: forming an aluminum layer on a thin film; performing a release treatment on the surface of the aluminum layer; electroplating a metal layer on the surface of the released aluminum layer Above, wherein the method of electroplating is selected from one of sputtering, evaporation and water plating, and the metal layer is formed with holes by micro-etching treatment, and the inner layer of the metal layer has a plurality of through holes; and The thin film and the aluminum layer are peeled off, so that the metal layer is formed into a porous metal layer.
於一具體實施態樣中,該薄膜係為聚醯亞胺或對苯二甲酸乙二醇酯之一者,且該金屬層係選自由銅、鋁、鉛、鎳、鈷、錫、銀、鐵和金所組成群組之至少一者。 In a specific embodiment, the film is one of polyimide or ethylene terephthalate, and the metal layer is selected from copper, aluminum, lead, nickel, cobalt, tin, silver, At least one of the group consisting of iron and gold.
於一具體實施態樣中,該製備方法復包括於形成導電膠層之前,係先形成不含導電粒子之接著層於該多孔金屬層上,再於該接著層上形成導電膠層。 In one embodiment, the preparation method further includes forming an adhesive layer without conductive particles on the porous metal layer before forming the conductive adhesive layer, and then forming a conductive adhesive layer on the adhesive layer.
本發明之包括多孔金屬的電磁干擾屏蔽膜具有電氣特性佳、抗化性佳、屏蔽性高、接著強度佳、傳輸損耗低、傳輸品質高以及信賴度高等多項優點。 The electromagnetic interference shielding film including porous metal of the present invention has many advantages such as good electrical characteristics, good chemical resistance, high shielding performance, good bonding strength, low transmission loss, high transmission quality and high reliability.
本發明之包括多孔金屬的電磁干擾屏蔽膜係使用多孔金屬層取代現有屏蔽膜使用之金屬層,該多孔金屬層可對電磁波產生反射作用,使其可反射大部分之射頻及微波能量,透射的分量極小,從而有效屏蔽電磁波輻射之干擾。 The electromagnetic interference shielding film including porous metal of the present invention uses a porous metal layer to replace the metal layer used in the existing shielding film. The porous metal layer can reflect electromagnetic waves, so that it can reflect most of the radio frequency and microwave energy, and transmit The component is extremely small, thus effectively shielding the interference of electromagnetic wave radiation.
10、20:電磁干擾屏蔽膜 10, 20: electromagnetic interference shielding film
11、21:外塗層 11, 21: outer coating
12、22:絕緣層 12, 22: Insulation layer
13、23:多孔金屬層 13, 23: porous metal layer
14:導電膠層 14: conductive adhesive layer
15、25:第一離型層 15, 25: the first release layer
16、26:第二離型層 16, 26: second release layer
24:接著層 24: Next layer
24’:導電膠層 24’: Conductive adhesive layer
141、241:導電粒子 141, 241: conductive particles
透過例示性之參考附圖說明本發明的實施方式: The embodiments of the present invention will be described with reference to the drawings as an example:
第1圖係本發明之包括多孔金屬的電磁干擾屏蔽膜的結構示意圖;以及 Figure 1 is a schematic diagram of the structure of the electromagnetic interference shielding film including porous metal of the present invention; and
第2圖係本發明之包括多孔金屬的電磁干擾屏蔽膜的另一結構示意圖。 Figure 2 is a schematic diagram of another structure of the electromagnetic interference shielding film including porous metal of the present invention.
以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之優點及功效。 The following is a specific embodiment to illustrate the implementation of the present invention. Those familiar with the art can easily understand the advantages and effects of the present invention from the content disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「一」、「下」及「上」亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。此外,本文所有範圍和值都係包含及可合併的。落在本文中所述的範圍內之任何數值或點,例如任何整數都可以作為最小值或最大值以導出下位範圍等。 It should be noted that the structure, ratio, size, etc. shown in the accompanying drawings in this manual are only used to match the content disclosed in the manual for the understanding and reading of those familiar with the art, and are not intended to limit the implementation of the present invention. Therefore, it does not have any technical significance. Any structural modification, proportional relationship change, or size adjustment, without affecting the effects and objectives that can be achieved by the present invention, should still fall within the scope of this The technical content disclosed by the invention can be covered. At the same time, references such as "一", "下" and "上" in this specification are only for ease of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships are not Substantive changes to the technical content should also be regarded as the scope of the present invention can be implemented. In addition, all ranges and values herein are inclusive and combinable. Any value or point falling within the range described herein, for example, any integer can be used as the minimum or maximum value to derive the lower range and so on.
如第1圖所示,係顯示本發明之包括多孔金屬的電磁干擾屏蔽膜10之一具體實施態樣,係包括:外塗層11、絕緣層12、多孔金屬層13
及導電膠層14。該絕緣層12係形成於該外塗層11上,該多孔金屬層13係形成於該絕緣層12上,以令該絕緣層12位於該外塗層11和多孔金屬層13之間,且該導電膠層14係形成於該多孔金屬層13上,以令該多孔金屬層13位於該絕緣層12及導電膠層14之間。
As shown in Figure 1, it shows a specific embodiment of the electromagnetic
於一具體實施態樣中,該外塗層11於形成絕緣層12之另一表面上係具有第一離型層15,該導電膠層14於接觸該多孔金屬層13之另一面上係具有第二離型層16,且該第一離型層15及第二離型層16係選自離型膜、離型紙及載體膜之一者。
In a specific embodiment, the
於一具體實施態樣中,該離型膜係具有25微米至100微米之厚度,且該離型膜係選自PET氟素離型膜、PET矽油離型膜、PET啞光離型膜及PE離型膜所組成群組之至少一種。於另一具體實施態樣中,該離型紙係具有25微米至130微米之厚度,且該離型紙係為PET淋膜紙。於又一具體實施態樣中,該載體膜之厚度為25微米至100微米,且該載體膜之表面具有接著劑。 In a specific embodiment, the release film has a thickness of 25 microns to 100 microns, and the release film is selected from the group consisting of PET fluorine release film, PET silicone oil release film, PET matte light release film and At least one of the group consisting of PE release film. In another embodiment, the release paper has a thickness of 25 μm to 130 μm, and the release paper is PET coated paper. In another embodiment, the thickness of the carrier film is 25 to 100 microns, and the surface of the carrier film has an adhesive.
於一具體實施態樣中,該外塗層11係選自白色油墨層、灰色油墨層及黑色油墨層中之一者。於另一具體實施態樣中,該外塗層係包含選自由環氧樹脂、聚醯亞胺、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂及雙馬來醯亞胺系樹脂所組成群組之至少一種樹脂。
In a specific embodiment, the
於一具體實施態樣中,該外塗層11於60°之測角具有0至60%之光澤度。該外塗層11具有良好的機械性能,且耐磨擦及老化,更具有良好的耐化學性能,其係作為本發明之包括多孔金屬的電磁干擾屏蔽膜10之
外露面。此外,藉由降低該外塗層11之表面光澤度,以達到良好的散射及消光作用,可有效降低光線穿透,保護本發明之包括多孔金屬的電磁干擾屏蔽膜10。
In a specific implementation aspect, the
本發明係藉由下述三種方式以令該外塗層具有前述之光澤度,第一種方式係為物理打磨,係藉由提高貼合至外塗層11上之第一離型層15之表面粗糙度,以令該外塗層11具有於60°之測角具有0至60%之光澤度;第二種方式係為濕塗磨砂,係先於接著劑中添加二氧化矽及二氧化鈦等無機粉體,並塗佈於第一離型層15之表面,並以該表面貼合至外塗層11上,以令該外塗層11具有於60°之測角具有0至60%之光澤度;以及,第三種方式係直接於外塗層11中加入無機添加物,以令該外塗層11具有於60°之測角具有0至60%之光澤度,且該無機添加物係包括選自由二氧化鈦、二氧化矽、氧化鋁、氫氧化鋁及碳酸鈣所組成群組之至少一種。
The present invention uses the following three methods to make the outer coating have the aforementioned gloss. The first method is physical polishing, which is by increasing the thickness of the
於一具體實施態樣中,該絕緣層12係為黑色聚醯亞胺層或黑色油墨層之一者。該黑色聚醯亞胺層具有低吸水率,於高溫及高濕度之環境下仍可達到極佳的可靠度。
In a specific embodiment, the insulating
於一具體實施態樣中,該多孔金屬層13係具有7%至32%之空隙率,例如7%、8%、9%、10%、11%、12%、13%、14%、15%、16%、17%、18%、19%、20%、21%、22%、23%、24%、25%、26%、27%、28%、29%、30%、31%或32%。;該多孔金屬層13之抗拉強度為大於或等於20Mpa;該多孔金屬層13之伸長率為大於或等於0.5%,例如大於0.5%、1%、2%、3%、4%、5%、6%、7%、8%、9%或10%;該多孔金屬層13係具有30微米至120微米之孔徑,例如30、40、50、60、70、80、90、100、
110或120微米。於另一具體實施態樣中,該多孔金屬層13係具有15%至30%之空隙率。於又一具體實施態樣中,該多孔金屬層13之伸長率為大於或等於5%。
In a specific embodiment, the
於一具體實施態樣中,本發明之包括多孔金屬之電磁干擾屏蔽膜10的厚度為10微米至70微米,例如,10、11、12、13、14、15、16、17、18、19、20、21、22、23、24、25、30、35、40、45、50、55、60、65、70微米。或者,本發明之包括多孔金屬之電磁干擾屏蔽膜10的厚度為13微米至38微米。於另一具體實施態樣中,該外塗層11之厚度為2微米至5微米,例如,2、3、4、5微米;該絕緣層12之厚度為3微米至25微米,例如,3、4、5、6、7、8、9、10、15、20、25微米;該多孔金屬層13之厚度為2微米至15微米,例如,2、3、4、5、6、7、8、9、10、15微米;該導電膠層14之厚度為3微米至25微米,例如,3、4、5、6、7、8、9、10、15、20、25微米。或者,該外塗層11之厚度為2微米至5微米,該絕緣層12之厚度為3微米至10微米,該多孔金屬層13之厚度為3微米至8微米,且該導電膠層14之厚度為5微米至15微米。
In a specific embodiment, the thickness of the electromagnetic
於一具體實施態樣中,該黑色油墨層係包含選自由環氧樹脂、聚醯亞胺、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂及雙馬來醯亞胺系樹脂所組成群組之至少一種樹脂。 In a specific embodiment, the black ink layer includes selected from epoxy resin, polyimide, acrylic resin, urethane resin, silicone rubber resin, parylene resin and double At least one resin in the group consisting of maleimide resins.
於一具體實施態樣中,該黑色油墨層復包括阻燃性化合物,且該阻燃性化合物係選自由含鹵素之化合物、磷系化合物、含氮之化合物及硼系化合物所組成群組之至少一者。 In a specific embodiment, the black ink layer includes a flame-retardant compound, and the flame-retardant compound is selected from the group consisting of halogen-containing compounds, phosphorus-based compounds, nitrogen-containing compounds, and boron-based compounds. At least one.
於一具體實施態樣中,該導電膠層14為具有導電粒子141之單層導電膠層。
In a specific embodiment, the conductive
於一具體實施態樣中,該導電粒子係選自由銅、銀、鎳、錫、金、鈀、鋁、鉻、鈦、鋅、碳及其合金所組成群組之至少一者。於另一具體實施態樣中,該合金係選自由鎳金合金、金銀合金、銅銀合金、鎳銀合金及銅鎳金合金所組成群組之至少一者。 In a specific embodiment, the conductive particles are at least one selected from the group consisting of copper, silver, nickel, tin, gold, palladium, aluminum, chromium, titanium, zinc, carbon and alloys thereof. In another embodiment, the alloy is selected from at least one of the group consisting of nickel-gold alloy, gold-silver alloy, copper-silver alloy, nickel-silver alloy, and copper-nickel-gold alloy.
於一具體實施態樣中,該導電粒子之含量係佔該導電膠層之20%至60%。 In a specific implementation aspect, the content of the conductive particles accounts for 20% to 60% of the conductive adhesive layer.
本發明復提供該包括多孔金屬之電磁干擾屏蔽膜10之製備方法,係包括形成絕緣層12於多孔金屬層13之表面;形成外塗層11於該絕緣層12之表面,使該絕緣層12位於該多孔金屬層13及外塗層11之間;壓合第一離型層15於該外塗層11上,使該外塗層11位於該第一離型層15及絕緣層之間;形成導電膠層於該多孔金屬層13上,使該多孔金屬層位於該絕緣層及導電膠層之間;以及壓合第二離型層16於該導電膠層14上,使該導電膠層14位於該第二離型層16及多孔金屬層13之間。
The present invention further provides a method for preparing the electromagnetic
於一具體實施態樣中,該多孔金屬層之製備方法係包括:形成鋁層於一薄膜上;對該鋁層之表面進行離型處理;電鍍金屬層於該經離型處理之鋁層表面上,其中,該電鍍之方式係選自濺鍍、蒸鍍及水鍍中之一者,並藉由微蝕處理使該金屬層形成孔洞,且該金屬層之內層具有複數貫穿孔;以及剝離該薄膜及鋁層,以令該金屬層形成為多孔金屬層。 In a specific embodiment, the preparation method of the porous metal layer includes: forming an aluminum layer on a thin film; performing a release treatment on the surface of the aluminum layer; electroplating a metal layer on the surface of the released aluminum layer Above, wherein the method of electroplating is selected from one of sputtering, evaporation and water plating, and the metal layer is formed with holes by micro-etching treatment, and the inner layer of the metal layer has a plurality of through holes; and The thin film and the aluminum layer are peeled off, so that the metal layer is formed into a porous metal layer.
於一具體實施態樣中,該薄膜係為聚醯亞胺或對苯二甲酸乙二醇酯之一者,且該金屬層係選自由銅、鋁、鉛、鎳、鈷、錫、銀、鐵和金所組成群組之至少一者。或者,該金屬層係為銅。 In a specific embodiment, the film is one of polyimide or ethylene terephthalate, and the metal layer is selected from copper, aluminum, lead, nickel, cobalt, tin, silver, At least one of the group consisting of iron and gold. Alternatively, the metal layer is copper.
於一具體實施態樣中,該微蝕處理係使用微蝕液進行的化學蝕刻處理,且該微蝕液係包括無機酸、微蝕劑及如水之溶液。於另一具體實施態樣中,該無機酸係為硫酸或氯化氫之一者,且該微蝕劑係選自由過氧化氫、過硫酸鈉、過硫酸銨及氯酸鹽所組成群組之至少一者。於又一具體實施態樣中,該無機酸及微蝕劑之組合(以無機酸-微蝕劑表示)係選自由硫酸-過氧化氫、硫酸-過硫酸鈉、硫酸-過硫酸銨及氯化氫-氯酸鹽所組成群組之一者。 In a specific implementation aspect, the micro-etching treatment is a chemical etching treatment using a micro-etching solution, and the micro-etching solution includes an inorganic acid, a micro-etching agent, and a solution such as water. In another embodiment, the inorganic acid is one of sulfuric acid or hydrogen chloride, and the microetching agent is selected from the group consisting of hydrogen peroxide, sodium persulfate, ammonium persulfate, and chlorate. One. In another embodiment, the combination of the inorganic acid and the microetching agent (indicated by the inorganic acid-microetching agent) is selected from the group consisting of sulfuric acid-hydrogen peroxide, sulfuric acid-sodium persulfate, sulfuric acid-ammonium persulfate and hydrogen chloride -One of the group consisting of chlorates.
於一具體實施態樣中,該微蝕液中復包括添加劑,例如,穩定劑及促進劑。 In a specific embodiment, the microetching solution further includes additives, such as stabilizers and accelerators.
藉由上述微蝕劑於酸性環境中具有強氧化性之特性,使該金屬層產生氧化還原反應,以令該金屬層形成孔洞,且該金屬層之內層具有複數貫穿孔。此外,微蝕處理係於金屬層之表面形成氧化物,且該氧化物與硫酸及氯化氫等無機酸進行反應後,可達到粗化金屬層及清潔其表面之目的。 Due to the strong oxidizing properties of the above-mentioned microetching agent in an acid environment, a redox reaction is generated on the metal layer to form holes in the metal layer, and the inner layer of the metal layer has a plurality of through holes. In addition, the microetching process forms oxide on the surface of the metal layer, and after the oxide reacts with inorganic acids such as sulfuric acid and hydrogen chloride, the metal layer can be roughened and the surface cleaned.
於一具體實施態樣中,經微蝕處理之金屬層的表面及內層皆具有孔洞,且該金屬層之內層具有複數貫穿孔。於另一具體實施態樣中,該複數貫穿孔係形成於該金屬層之局部區域,以增加該金屬層之散熱性,避免該金屬層於後續應用時產生爆板之問題。 In one embodiment, both the surface and the inner layer of the metal layer subjected to the microetching treatment have holes, and the inner layer of the metal layer has a plurality of through holes. In another embodiment, the plurality of through holes are formed in a local area of the metal layer to increase the heat dissipation of the metal layer and prevent the metal layer from bursting during subsequent applications.
如第2圖所示,係顯示本發明之包括多孔金屬之電磁干擾屏蔽膜20之一具體實施態樣,其組成構件與第1圖所示之具體實施態樣相似,因此,以下僅針對第2圖與第1圖之差異處進行描述。第2圖所示之包括多孔金屬之電磁干擾屏蔽膜20中,該導電膠層為雙層導電膠層,係由不含導電粒子之接著層24及具有導電粒子241之導電膠層24’所組成,其中,該接著層24係位於該多孔金屬層23及導電膠層24’之間。
As shown in Fig. 2, it shows a specific implementation aspect of the electromagnetic
具體而言,第2圖所示之包括多孔金屬之電磁干擾屏蔽膜20的疊構依序為:第一離型層25、外塗層21、絕緣層22、多孔金屬層23、接著層24、導電膠層24’及第二離型層26。
Specifically, the stacking structure of the electromagnetic
於第2圖所示的包括多孔金屬之電磁干擾屏蔽膜20的態樣中,其製備方法與第1圖所示之具體實施態樣相似,以下僅描述第2圖與第1圖之差異處。於形成導電膠層之前,係先形成不含導電粒子之接著層24於該多孔金屬層23上,再形成具有導電粒子241之導電膠層24’於該接著層24上。
In the aspect of the electromagnetic
於本實施態樣中,該外塗層21於形成絕緣層22之另一表面上係具有第一離型層25,該導電膠層24’於接觸該接著層24之另一面上係具有第二離型層26。
In this embodiment, the
以下透過實施例和比較例說明本發明之多孔金屬之電磁干擾屏蔽膜之性能。 The following examples and comparative examples illustrate the performance of the porous metal electromagnetic interference shielding film of the present invention.
表1係示出實施例1至8及比較例1的各層厚度、多孔金屬層的空隙率、抗拉強度和伸長率及電阻值、剝離強度和屏蔽性等測試結果。實施例1至8為本發明之多孔金屬之電磁干擾屏蔽膜,於實施例1至8中,導 電膠層均為單層之含有導電粒子的導電膠層,且該導電粒子之含量係佔該導電膠層之20%至60%,且外塗層及絕緣層之組成係為環氧樹脂、固化劑、炭黑、二氧化鈦、橡膠、分散劑及消泡劑。此外,實施例8之電磁干擾屏蔽膜於多孔金屬層及導電膠層之間進一步具有接著層之結構。比較例1為習知屏蔽膜,其金屬層為一般未經微蝕處理之金屬層,且比較例1之屏蔽膜不具有外塗層之結構。 Table 1 shows the test results of the thickness of each layer, the porosity of the porous metal layer, the tensile strength and elongation, the resistance value, the peeling strength, and the shielding properties of Examples 1 to 8 and Comparative Example 1. Examples 1 to 8 are the porous metal electromagnetic interference shielding films of the present invention. In Examples 1 to 8, guide The electrical adhesive layer is a single conductive adhesive layer containing conductive particles, and the content of the conductive particles accounts for 20% to 60% of the conductive adhesive layer, and the composition of the outer coating and the insulating layer is epoxy resin, Curing agent, carbon black, titanium dioxide, rubber, dispersant and defoamer. In addition, the electromagnetic interference shielding film of Example 8 further has an adhesive layer structure between the porous metal layer and the conductive adhesive layer. Comparative Example 1 is a conventional shielding film, the metal layer of which is generally a metal layer that has not been subjected to microetching treatment, and the shielding film of Comparative Example 1 does not have the structure of an outer coating.
實施例1至8之多孔金屬層使用的微蝕液之組成為硫酸、雙氧水、重鉻酸鉀、水、穩定劑及促進劑,以該微蝕液之總重量計,硫酸之含量為8重量%,雙氧水之含量為5重量%,且重鉻酸鉀之含量為1至3重量%。 The composition of the microetching solution used in the porous metal layer of Examples 1 to 8 is sulfuric acid, hydrogen peroxide, potassium dichromate, water, stabilizer and accelerator. Based on the total weight of the microetching solution, the content of sulfuric acid is 8 weight. %, the content of hydrogen peroxide is 5% by weight, and the content of potassium dichromate is 1 to 3% by weight.
表1:實施例1至8及比較例1之各層厚度及各項性能
表1之厚度係使用測微器進行測量;光澤度係使用光澤度計以60°之測角進行測量;電阻值係使用微歐姆計進行測量;剝離強度係使用萬能拉力試驗機進行測量;抗拉強度及伸長率之測量方式係依據IPC-TM650 2.4.19。 The thickness in Table 1 is measured with a micrometer; gloss is measured with a gloss meter at an angle of 60°; resistance is measured with a micro-ohm meter; peel strength is measured with a universal tensile testing machine; The measurement method of tensile strength and elongation is based on IPC-TM650 2.4.19.
表2係顯示屏蔽膜於SMT製程後之導通阻抗的性能測試結果,實施例7及8係為本發明之包括多孔金屬層之電磁干擾屏蔽膜,其中,實施例7之導電膠層為單層之導電膠層,實施例8為雙層之導電膠層。 Table 2 shows the performance test results of the on-resistance of the shielding film after the SMT process. Examples 7 and 8 are the electromagnetic interference shielding film including the porous metal layer of the present invention. Among them, the conductive adhesive layer of Example 7 is a single layer For the conductive adhesive layer, Example 8 is a double-layer conductive adhesive layer.
表2:實施例7、8及比較例1之性能測試結果
表2之電阻值係依據JIS C5016 1994-7.1進行測量;剝離強度係依據IPC-TM650 2.4.9進行測量;-40℃至40℃/100hrs係表示冷熱循環之測試方法,該方法依序為:a)於0.5小時內由25℃降至-40℃;b)於-40℃維持1小時15分;c)於0.5小時內由-40℃升至40℃;d)於40℃維持1小時15分;e)於0.5小時內由40℃降至25℃,並依照上述步驟循環25次,共100小時。
The resistance value in Table 2 is measured in accordance with JIS C5016 1994-7.1; the peel strength is measured in accordance with IPC-TM650 2.4.9; -40°C to 40°C/100hrs represents the test method of thermal cycle, the method is in order: a) Reduce from 25°C to -40°C within 0.5 hours; b) Maintain at -40°C for 1 hour and 15 minutes; c) Increase from -40°C to 40°C within 0.5 hours; d) Maintain at 40°C for 1
由表1及表2之測試結果可以看出本發明之包括多孔金屬層之電磁干擾屏蔽膜於電磁干擾屏蔽性能、SMT製程之模擬測試、SMT製程後之導通阻抗及耐候性皆優於現有的屏蔽膜。 From the test results in Table 1 and Table 2, it can be seen that the electromagnetic interference shielding film including the porous metal layer of the present invention has better electromagnetic interference shielding performance, SMT process simulation test, on-resistance and weather resistance after SMT process. Shielding film.
上述實施例僅為例示性說明,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍係由本發明所附之申請專利範圍所定義,只要不影響本發明之效果及實施目的,應涵蓋於此公開技術內容中。 The above-mentioned embodiments are merely illustrative and are not used to limit the present invention. Anyone who is familiar with this technique can modify and change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention is defined by the scope of the patent application attached to the present invention. As long as it does not affect the effect and implementation purpose of the present invention, it should be covered in the technical content of this disclosure.
10:電磁干擾屏蔽膜 10: EMI shielding film
11:外塗層 11: Outer coating
12:絕緣層 12: Insulation layer
13:多孔金屬層 13: Porous metal layer
14:導電膠層 14: conductive adhesive layer
15:第一離型層 15: The first release layer
16:第二離型層 16: The second release layer
141:導電粒子 141: Conductive particles
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910788543.7 | 2019-08-26 | ||
CN201910788543.7A CN112437598B (en) | 2019-08-26 | 2019-08-26 | High-shielding electromagnetic interference shielding film of multi-aperture copper foil and preparation method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202108360A TW202108360A (en) | 2021-03-01 |
TWI749612B true TWI749612B (en) | 2021-12-11 |
Family
ID=74690128
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109121876A TWI749612B (en) | 2019-08-26 | 2020-06-29 | Electromagnetic interference shielding film comprising porous metal and methods thereof |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN112437598B (en) |
TW (1) | TWI749612B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI848232B (en) * | 2021-08-30 | 2024-07-11 | 亞洲電材股份有限公司 | Electromagnetic interference shielding film and preparing methods thereof |
TWI847259B (en) * | 2022-09-07 | 2024-07-01 | 亞洲電材股份有限公司 | Matte type electromagnetic interference shielding film comprising bio-based component and preparation method thereof |
CN115696893B (en) * | 2022-10-18 | 2023-12-08 | 昆山雅森电子材料科技有限公司 | High-shielding PI type electromagnetic interference shielding film and preparation method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104507301A (en) * | 2014-12-16 | 2015-04-08 | 苏州城邦达力材料科技有限公司 | Electromagnetic shielding film with metal coating and manufacturing technique of electromagnetic shielding film |
CN206100595U (en) * | 2016-06-30 | 2017-04-12 | 蔡见明 | Electromagnetic wave shielding film |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001217589A (en) * | 2000-02-03 | 2001-08-10 | Mitsui Chemicals Inc | Laminated body and electromagnetic wave shield using the same |
CN101448362B (en) * | 2008-12-25 | 2010-10-06 | 广州通德电子科技有限公司 | Ultra-thin shielding film and circuit board capable of changing circuit impedance, and method for preparing same |
CN108950608B (en) * | 2018-08-16 | 2019-08-02 | 安徽铜冠铜箔有限公司 | A kind of new netted copper foil preparation method |
CN109392296B (en) * | 2018-09-10 | 2019-11-15 | 深圳科诺桥科技股份有限公司 | The preparation method of electromagnetic shielding film |
CN109831904A (en) * | 2019-03-07 | 2019-05-31 | 昆山雅森电子材料科技有限公司 | High shielding emi shielding film and preparation method thereof |
-
2019
- 2019-08-26 CN CN201910788543.7A patent/CN112437598B/en active Active
-
2020
- 2020-06-29 TW TW109121876A patent/TWI749612B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104507301A (en) * | 2014-12-16 | 2015-04-08 | 苏州城邦达力材料科技有限公司 | Electromagnetic shielding film with metal coating and manufacturing technique of electromagnetic shielding film |
CN206100595U (en) * | 2016-06-30 | 2017-04-12 | 蔡见明 | Electromagnetic wave shielding film |
Also Published As
Publication number | Publication date |
---|---|
TW202108360A (en) | 2021-03-01 |
CN112437598B (en) | 2022-12-09 |
CN112437598A (en) | 2021-03-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI749612B (en) | Electromagnetic interference shielding film comprising porous metal and methods thereof | |
JP6923644B2 (en) | Electromagnetic wave shield film and its manufacturing method | |
JP5712095B2 (en) | Electromagnetic wave shielding material for FPC | |
KR102199110B1 (en) | Free grounding film and manufacturing method therefor, and shielding circuit board including free grounding film and grounding method | |
TWI706864B (en) | Electromagnetic interference shielding film having conductive fiber and the methods for preparing the same | |
US20120285734A1 (en) | Roughened copper foil, method for producing same, copper clad laminated board, and printed circuit board | |
CN108541204B (en) | Composite high-shielding thin electromagnetic interference shielding film and preparation method thereof | |
WO2019144564A1 (en) | Electromagnetic wave shielding film, manufacturing method therefore, and use thereof | |
JP5971934B2 (en) | Copper-clad laminate for high-frequency substrate and surface-treated copper foil used therefor | |
KR101787513B1 (en) | Electrolytic copper foil, battery current collector comprising said electrolytic copper foil, electrode obtained using said current collector for secondary battery, and secondary battery obtained using said electrode | |
TW202120317A (en) | Flexible printed circuits having high electromagnetic shielding property and preparing methods thereof | |
WO2020052239A1 (en) | Electromagnetic shielding film preparation method | |
KR20070079478A (en) | Flexible metal clad laminate and method for manufacturing the same | |
KR101309342B1 (en) | Flexible copper clad laminate having excellent insulating property and heat dissipation property and printed circuit board having the same | |
TW202248008A (en) | Matte type electromagnetic interference shielding film and preparation method thereof | |
TWI724367B (en) | Electromagnetic shielding film and manufacturing method thereof | |
CN111642065A (en) | Novel multilayer structure high-shielding electromagnetic shielding film for flexible circuit board | |
TW201930076A (en) | High-frequency high-transmission double-sided copper foil substrate, composite material for flexible printed circuit board and production method thereof | |
TWI710312B (en) | High-frequency covering film with electromagnetic shielding function and preparing methods thereof | |
TWI805902B (en) | Surface treated copper foil, copper clad laminate and printed circuit board | |
TWI848232B (en) | Electromagnetic interference shielding film and preparing methods thereof | |
TWI644789B (en) | Resin composition for forming an insulating layer and composite metal substrate structure | |
JP2003034830A (en) | Copper alloy foil for laminate | |
TWI671004B (en) | Electromagnetic interference (emi) shielding film | |
KR102106431B1 (en) | Conductive adhesive layer composition for electromagnetic wave shielding film and electromagnetic wave shielding film comprising the same |