TWI743501B - Resin composition, prepreg for printed circuit and metal-clad laminate - Google Patents
Resin composition, prepreg for printed circuit and metal-clad laminate Download PDFInfo
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Abstract
本發明提供樹脂組合物、印刷電路用預浸片及覆金屬層壓板。所述樹脂組合物包含:矽芳炔樹脂;氰酸酯化合物;和馬來醯亞胺化合物。通過使用樹脂組合物,製得的覆金屬層壓板可以至少具有低介電損耗因數、高耐熱性、低熱膨脹係數等特性中的一個。The present invention provides resin compositions, prepreg sheets for printed circuits, and metal-clad laminates. The resin composition includes: a silyl acetylene resin; a cyanate ester compound; and a maleimide compound. By using the resin composition, the metal-clad laminate produced can have at least one of low dielectric loss factor, high heat resistance, and low thermal expansion coefficient.
Description
本發明涉及印刷電路板技術領域。具體地,本發明涉及一種樹脂組合物、印刷電路用預浸片及覆金屬層壓板。The invention relates to the technical field of printed circuit boards. Specifically, the present invention relates to a resin composition, a prepreg for a printed circuit, and a metal-clad laminate.
覆金屬層壓板是將電子玻璃纖維布或其他增強材料浸以樹脂液,一面或雙面覆以金屬箔並經熱壓而製成的一種板狀材料,被稱為覆金屬箔層壓板,簡稱為覆金屬層壓板或覆金屬板,例如覆銅層壓板或覆銅板(Copper Clad Laminate,CCL)。覆金屬層壓板如覆銅板是製造印刷電路板(Printed Circuit Board,簡稱PCB)的基層壓板料,PCB是電子工業的重要部件之一。幾乎每種電子設備,小到電子手錶、計算器,大到電腦,通訊電子設備,軍用武器系統,只要有積體電路等電子元件(器件),為了它們之間的電氣互連,都要使用印刷板。覆金屬層壓板在整個印刷電路板上,主要擔負著導電、絕緣和支撐三個方面的功能。Metal-clad laminate is a kind of plate-shaped material made by impregnating electronic glass fiber cloth or other reinforcing materials with resin liquid, and covering one or both sides with metal foil and hot pressing. It is called metal-clad laminate, abbreviated as metal-clad laminate. It is a metal-clad laminate or a metal-clad laminate, such as a copper-clad laminate or a copper-clad laminate (CCL). Metal-clad laminates, such as copper-clad laminates, are the base laminate materials used to manufacture printed circuit boards (PCBs), and PCBs are one of the important components in the electronics industry. Almost every kind of electronic equipment, from electronic watches, calculators, to computers, communication electronic equipment, military weapon systems, as long as there are electronic components (devices) such as integrated circuits, they must be used for electrical interconnection. Printing board. The metal-clad laminate is mainly responsible for the functions of conduction, insulation and support on the entire printed circuit board.
隨著電子設備向小型化、多功能化、高性能化及高可靠性方面的迅速發展,要求印刷電路板朝著高精度、高密度、高性能、微孔化和薄型化方向的發展越來越快。而CCL在很大程度上決定了PCB的性能。With the rapid development of electronic equipment towards miniaturization, multi-function, high performance and high reliability, printed circuit boards are required to develop in the direction of high precision, high density, high performance, microporosity and thinness. Faster. The CCL determines the performance of the PCB to a large extent.
印刷電路板高精度、高密度、高性能、微孔化、薄型化和多層化的發展趨勢要求覆金屬板如覆銅板具有更高的熱性能和力學性能。如電子產品中越來越多的應用到多層板,為保證多層電路板性能穩定可靠,這就需要層壓有具有低介電損耗因數、高耐熱性、低熱膨脹係數等特性。The development trend of high-precision, high-density, high-performance, microporous, thin and multilayer printed circuit boards requires metal clad laminates such as copper clad laminates to have higher thermal and mechanical properties. For example, more and more multi-layer boards are used in electronic products. In order to ensure the stable and reliable performance of multi-layer circuit boards, it is necessary to laminate with characteristics such as low dielectric loss factor, high heat resistance, and low thermal expansion coefficient.
本發明的一個目的在於提供一種樹脂組合物、通過用增強材料如玻璃纖維布(簡稱玻纖布)浸潤所述樹脂組合物得到的印刷電路用預浸片及以及包含所述印刷電路用預浸片的覆金屬層壓板,使得覆金屬層壓板至少具有低介電損耗因數、高耐熱性、低熱膨脹係數等特性中的一個。An object of the present invention is to provide a resin composition, a prepreg for printed circuits obtained by impregnating the resin composition with a reinforcing material such as glass fiber cloth (abbreviated as glass fiber cloth), and a prepreg containing the printed circuit The sheet metal-clad laminate makes the metal-clad laminate at least have one of the characteristics of low dielectric loss factor, high heat resistance, and low thermal expansion coefficient.
本發明的另一個目的在於提供一種包含所述印刷電路用預浸片的絕緣板和包含所述印刷電路用預浸片、所述絕緣板或所述覆金屬層壓板的印刷電路板,其中所述絕緣板或覆金屬層壓板具有低介電損耗因數、高耐熱性、低熱膨脹係數等特性中的一個。Another object of the present invention is to provide an insulating board including the prepreg for printed circuits and a printed circuit board including the prepreg for printed circuits, the insulating board, or the metal-clad laminate, wherein The insulating board or metal-clad laminate has one of the characteristics of low dielectric loss factor, high heat resistance, and low thermal expansion coefficient.
因此,在一個方面,本發明提供一種樹脂組合物,所述樹脂組合物包含: 矽芳炔樹脂; 氰酸酯化合物;和 馬來醯亞胺化合物, 其中所述矽芳炔樹脂、所述氰酸酯化合物與所述馬來醯亞胺化合物的重量比為(5-95):(5-70):(5-70)。Therefore, in one aspect, the present invention provides a resin composition comprising: Silyl acetylene resin; Cyanate ester compounds; and Maleimide compounds, The weight ratio of the silyl acetylene resin, the cyanate ester compound, and the maleimide compound is (5-95): (5-70): (5-70).
根據本發明的一個實施方案,所述矽芳炔樹脂由下式表示: 其中 n為1至5之間的整數;並且 R1 和R2 各自獨立地是選自由以下各項組成的組中的基團:氫、C1-6 烷基或C3-6 環烷基。According to an embodiment of the present invention, the silyl acetylene resin is represented by the following formula: Where n is an integer between 1 and 5; and R 1 and R 2 are each independently a group selected from the group consisting of hydrogen, C 1-6 alkyl, or C 3-6 cycloalkyl .
根據本發明的另一個實施方案,所述矽芳炔樹脂的數均分子量為250至10000。According to another embodiment of the present invention, the number average molecular weight of the silyl acetylene resin is 250 to 10,000.
根據本發明的另一個實施方案,所述氰酸酯化合物選自2,2-雙(4-氰酸苯基)丙烷、雙(3,5-二甲基-4-氰酸苯基)甲烷、2,2-雙(4-氰酸苯基)乙烷的預聚體或單體中的任意一種或至少兩種的組合。According to another embodiment of the present invention, the cyanate ester compound is selected from 2,2-bis(4-cyanophenyl)propane, bis(3,5-dimethyl-4-cyanophenyl)methane , Any one or a combination of at least two of the prepolymers or monomers of 2,2-bis(4-cyanophenyl)ethane.
根據本發明的另一個實施方案,所述氰酸酯化合物選自:2,2-雙(4-氰酸苯基)丙烷和雙(3,5-二甲基-4-氰酸苯基)甲烷的組合,或雙(3,5-二甲基-4-氰酸苯基)甲烷和2,2-雙(4-氰酸苯基)乙烷的組合。According to another embodiment of the present invention, the cyanate ester compound is selected from: 2,2-bis(4-cyanatephenyl)propane and bis(3,5-dimethyl-4-cyanatephenyl) A combination of methane, or a combination of bis(3,5-dimethyl-4-cyanophenyl)methane and 2,2-bis(4-cyanophenyl)ethane.
根據本發明的另一個實施方案,所述馬來醯亞胺化合物在其分子結構中含有至少一個下式所示的結構:。According to another embodiment of the present invention, the maleimide compound contains at least one structure represented by the following formula in its molecular structure: .
根據本發明的另一個實施方案,所述馬來醯亞胺化合物在其分子結構中含有至少兩個下式所示的結構:。According to another embodiment of the present invention, the maleimide compound contains at least two structures represented by the following formula in its molecular structure: .
根據本發明的另一個實施方案,所述馬來醯亞胺化合物選自:4,4’-二苯甲烷雙馬來醯亞胺、苯甲烷馬來醯亞胺低聚物、間亞苯基雙馬來醯亞胺、雙酚A二苯基醚雙馬來醯亞胺、3,3’-二甲基-5,5’-二乙基-4,4’-二苯基甲烷雙馬來醯亞胺、4-甲基-1,3-亞苯基雙馬來醯亞胺及1,6-雙馬來醯亞胺-(2,2,4-三甲基)己烷中的任意一種或至少兩種的組合。According to another embodiment of the present invention, the maleimide compound is selected from: 4,4'-diphenylmethane bismaleimide, phenylmethane maleimide oligomer, m-phenylene Bismaleimide, bisphenol A diphenyl ether bismaleimide, 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane Leximine, 4-methyl-1,3-phenylene bismaleimide and 1,6-bismaleimide-(2,2,4-trimethyl)hexane Any one or a combination of at least two.
根據本發明的另一個實施方案,所述樹脂組合物還包含促進劑,其中所述促進劑在所述樹脂組合物中的含量為0.01-5重量%。According to another embodiment of the present invention, the resin composition further includes an accelerator, wherein the content of the accelerator in the resin composition is 0.01 to 5% by weight.
根據本發明的另一個實施方案,所述促進劑選自:過氧化物、乙醯丙酮的金屬鹽、環烷酸的金屬鹽、五氧化釩、胺、季銨鹽、咪唑、三苯基膦、三氟化硼錯合物、正辛酸或異辛酸的金屬鹽、乙醯丙酮、環烷酸、硬脂酸的金屬鹽和水楊酸中的任意一種或至少兩種的混合物。According to another embodiment of the present invention, the accelerator is selected from the group consisting of peroxides, metal salts of acetone, metal salts of naphthenic acid, vanadium pentoxide, amines, quaternary ammonium salts, imidazoles, triphenylphosphine , Boron trifluoride complex, metal salt of n-octanoic acid or isooctanoic acid, acetone, naphthenic acid, metal salt of stearic acid, and any one or a mixture of at least two of salicylic acid.
根據本發明的另一個實施方案,所述樹脂組合物還包含填料。According to another embodiment of the present invention, the resin composition further includes a filler.
根據本發明的另一個實施方案,所述填料選自:氧化鋁、氧化鈦、雲母、二氧化矽、氧化鈹、鈦酸鋇、鈦酸鉀、鈦酸鍶、鈦酸鈣、碳酸鋁、氫氧化鎂、氫氧化鋁、矽酸鋁、碳酸鈣、矽酸鈣、矽酸鎂、氮化矽、氮化硼、煅燒黏土等黏土、滑石、硼酸鋁和碳化矽中的任意一種或至少兩種的混合物。According to another embodiment of the present invention, the filler is selected from: aluminum oxide, titanium oxide, mica, silicon dioxide, beryllium oxide, barium titanate, potassium titanate, strontium titanate, calcium titanate, aluminum carbonate, hydrogen Any one or at least two of magnesium oxide, aluminum hydroxide, aluminum silicate, calcium carbonate, calcium silicate, magnesium silicate, silicon nitride, boron nitride, calcined clay and other clays, talc, aluminum borate, and silicon carbide mixture.
根據本發明的另一個實施方案,所述樹脂組合物還包含阻燃劑。According to another embodiment of the present invention, the resin composition further includes a flame retardant.
根據本發明的另一個實施方案,所述樹脂組合物還包含溶劑。According to another embodiment of the present invention, the resin composition further includes a solvent.
在另一個方面,本發明提供一種印刷電路用預浸片,所述印刷電路用預浸片包括增強材料及通過浸潤乾燥後附著在其上的如上面中任何一項所述的樹脂組合物。In another aspect, the present invention provides a prepreg for a printed circuit, the prepreg for a printed circuit comprising a reinforcing material and the resin composition as described in any one of the above attached to it after being dried by infiltration.
在再一個方面,本發明提供一種絕緣板,所述絕緣板含有至少一張如上面所述的印刷電路用預浸片。In yet another aspect, the present invention provides an insulating board containing at least one prepreg for printed circuit as described above.
在又一個方面,本發明提供一種覆金屬層壓板,所述覆金屬層壓板包括至少一張如上面所述的印刷電路用預浸片和金屬箔。In yet another aspect, the present invention provides a metal-clad laminate, the metal-clad laminate includes at least one prepreg for a printed circuit as described above and a metal foil.
在再一個方面,本發明提供一種印刷電路板,所述印刷電路板包含:至少一張如上面所述的印刷電路用預浸片,或至少一張如上面所述的絕緣板,或至少一張如上面所述的覆金屬層壓板。In yet another aspect, the present invention provides a printed circuit board, the printed circuit board comprising: at least one prepreg for printed circuit as described above, or at least one insulating board as described above, or at least one Zhang is the metal-clad laminate as described above.
根據本發明,可以提供一種樹脂組合物、通過用增強材料浸潤所述樹脂組合物得到的印刷電路用預浸片及包含所述印刷電路用預浸片的覆金屬層壓板或絕緣板,以及包含所述印刷電路用預浸片、所述絕緣板或所述覆金屬層壓板的印刷電路板,使得覆金屬層壓板可以至少具有低介電損耗因數、高耐熱性、低熱膨脹係數等特性中的一個。According to the present invention, it is possible to provide a resin composition, a prepreg for a printed circuit obtained by impregnating the resin composition with a reinforcing material, and a metal-clad laminate or insulating board containing the prepreg for a printed circuit, and The prepreg for printed circuit, the insulating board, or the printed circuit board of the metal-clad laminate, so that the metal-clad laminate can have at least one of the characteristics of low dielectric loss factor, high heat resistance, and low thermal expansion coefficient. one.
下面將結合本發明的具體實施方案,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施方案和/或實施例僅僅是本發明一部分實施方案和/或實施例,而不是全部的實施方案和/或實施例。基於本發明中的實施方案和/或實施例,本領域普通技術人員在沒有做出創造性勞動前提下所獲得的所有其他實施方案和/或所有其他實施例,都屬於本發明保護的範圍。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention. Obviously, the described embodiments and/or examples are only a part of the embodiments and/or examples of the present invention. Not all embodiments and/or examples. Based on the embodiments and/or examples of the present invention, all other embodiments and/or all other examples obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在下面的描述中,層和膜可以互換地使用。樹脂組合物在下文中有時也稱作膠黏劑。In the following description, layers and films can be used interchangeably. The resin composition is sometimes also referred to as an adhesive hereinafter.
本發明中,所有數值特徵都指在測量的誤差範圍之內,例如在所限定的數值的±10%之內,或±5%之內,或±1%之內。In the present invention, all numerical features refer to within the error range of the measurement, for example, within ±10%, or within ±5%, or within ±1% of the limited value.
本發明所述的“包含”、“包括”或“含有”,意指其除所述組分外,還可以具有其他組分,這些其他組分賦予所述預浸片不同的特性。除此之外,本發明所述的“包含”、“包括”或“含有”,還可以包括“基本上由……組成”,並且可以替換為“為”或“由……組成”。The "comprising", "including" or "containing" in the present invention means that in addition to the aforementioned components, it may also have other components, which impart different characteristics to the prepreg. In addition, the "comprising", "including" or "containing" in the present invention can also include "essentially consisting of", and can be replaced with "for" or "consisting of".
在本發明中,如果沒有具體指明,量、比例等是按重量計的。In the present invention, if there is no specific indication, the amount, ratio, etc. are by weight.
在本發明中,包含溶劑的樹脂組合物也可以稱為樹脂膠液。In the present invention, the resin composition containing a solvent may also be referred to as a resin glue.
如上所述,本發明可以提供一種樹脂組合物,所述樹脂組合物包含: 矽芳炔樹脂; 氰酸酯化合物;和 馬來醯亞胺化合物, 其中所述矽芳炔樹脂、所述氰酸酯化合物與所述馬來醯亞胺化合物的重量比為(5-95):(5-70):(5-70)。As described above, the present invention can provide a resin composition comprising: Silyl acetylene resin; Cyanate ester compounds; and Maleimide compounds, The weight ratio of the silyl acetylene resin, the cyanate ester compound, and the maleimide compound is (5-95): (5-70): (5-70).
矽芳炔樹脂Silyl acetylene resin
矽芳炔樹脂可以是分子主鏈含有矽元素、苯環和炔烴結構的樹脂。The silyl alkyne resin can be a resin whose molecular backbone contains silicon, a benzene ring and an alkyne structure.
矽芳炔樹脂可以由下式表示: 其中 n為1至5之間的整數; R’和R’’各自獨立地是選自由以下各項組成的組中的基團:氫、C1-6 烷基或C3-6 環烷基。Silane acetylene resin can be represented by the following formula: Wherein n is an integer between 1 and 5; R'and R" are each independently a group selected from the group consisting of hydrogen, C 1-6 alkyl or C 3-6 cycloalkyl .
優選地,矽芳炔樹脂可以由下式表示 n為1至5之間的整數;並且 R1 和R2 各自獨立地是選自由以下各項組成的組中的基團:氫、C1-6 烷基或C3-6 環烷基。Preferably, the silyl acetylene resin can be represented by the following formula n is an integer between 1 and 5; and R 1 and R 2 are each independently a group selected from the group consisting of hydrogen, C 1-6 alkyl, or C 3-6 cycloalkyl.
在上述式中,在苯環上的兩個炔基可以處於鄰位、間位或對位。矽芳炔樹脂可以二乙炔基苯與二氯矽烷聚合得到。例如,可以通過二乙炔基苯與二氯矽烷通過格氏反應聚合得到。In the above formula, the two alkynyl groups on the benzene ring may be in the ortho, meta, or para positions. Silylyne resin can be obtained by polymerizing diethynylbenzene and dichlorosilane. For example, it can be obtained by the Grignard reaction polymerization of diethynylbenzene and dichlorosilane.
二乙炔基苯的實例可以包括1,2-二乙炔基苯、1,3-二乙炔基苯和1,4-二乙炔基苯。Examples of diethynylbenzene may include 1,2-diethynylbenzene, 1,3-diethynylbenzene, and 1,4-diethynylbenzene.
二氯矽烷的實例可以包括R’R”SiCl2 ,或R1 R2 SiCl2 ,其中R’、R”、R1 和R2 各自獨立地是選自由以下各項組成的組中的基團:氫、C1-6 烷基或C3-6 環烷基。Examples of dichlorosilane may include R'R"SiCl 2 , or R 1 R 2 SiCl 2 , wherein R', R", R 1 and R 2 are each independently a group selected from the group consisting of : Hydrogen, C 1-6 alkyl or C 3-6 cycloalkyl.
二氯矽烷的具體實例可以包括甲基二氯矽烷和二氯二甲基矽烷。Specific examples of dichlorosilane may include methyldichlorosilane and dichlorodimethylsilane.
C1-6 烷基的實例可以包括甲基、乙基、正丙基、異丙基、正丁基、異丁基、叔丁基、各種戊基和各種己基。C3-6 環烷基的實例可以包括環丙基、環丁基、環戊基和環己基。Examples of the C 1-6 alkyl group may include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, various pentyl groups, and various hexyl groups. Examples of C 3-6 cycloalkyl groups may include cyclopropyl, cyclobutyl, cyclopentyl, and cyclohexyl.
矽芳炔樹脂的數均分子量可以為約250至10000,優選約500至2000。低分子量的矽芳炔樹脂在溶劑中更易溶解,而且與聚苯醚樹脂的相容性更好,可以降低樹脂析出分相的風險,有利於更好地形成互穿網絡結構。但是,過低分子量的矽芳炔樹脂的反應時間太久,不利於樹脂體系的固化加工。The number average molecular weight of the silyl acetylene resin may be about 250 to 10,000, preferably about 500 to 2,000. Low-molecular-weight silyl acetylene resins are more soluble in solvents, and have better compatibility with polyphenylene ether resins, which can reduce the risk of resin precipitation and phase separation, and help to better form an interpenetrating network structure. However, the reaction time of too low molecular weight silyl acetylene resin is too long, which is not conducive to the curing process of the resin system.
矽芳炔樹脂在樹脂組合物中的重量比對樹脂組合物的阻燃性能具有明顯的影響。當矽芳炔樹脂相對於矽芳炔樹脂、氰酸酯化合物和馬來醯亞胺化合物之和的重量比大於70%時,該體系能在不使用阻燃劑的條件下達到V-0阻燃。The weight ratio of the silyl acetylene resin in the resin composition has a significant effect on the flame retardant properties of the resin composition. When the weight ratio of the silyl acetylene resin to the sum of the silyl acetylene resin, cyanate ester compound and maleimide compound is greater than 70%, the system can achieve V-0 resistance without the use of flame retardants. Burn.
氰酸酯化合物Cyanate ester compound
本發明對所用的氰酸酯化合物沒有限制。The present invention has no limitation on the cyanate ester compound used.
氰酸酯化合物的實例可以選自2,2-雙(4-氰酸苯基)丙烷、雙(3,5-二甲基-4-氰酸苯基)甲烷、2,2-雙(4-氰酸苯基)乙烷等氰酸酯的預聚體或單體中的任意一種或至少兩種的組合。Examples of cyanate ester compounds can be selected from 2,2-bis(4-cyanophenyl)propane, bis(3,5-dimethyl-4-cyanophenyl)methane, 2,2-bis(4 -Cyanate phenyl) ethane and other cyanate ester prepolymers or monomers of any one or a combination of at least two.
氰酸酯的預聚體的數均分子量可以為200至10000。過低的分子量時樹脂的黏度太低,且需要更久的固化時間,不利於熱壓加工。過大的分子量時,樹脂的黏度太大,不利於對增強材料的浸潤,並在熱壓時流動性差,易產生孔洞等。為了更好的適應覆金屬板如覆銅板生產的工藝要求,優選400至6000。The number average molecular weight of the cyanate ester prepolymer may be 200 to 10,000. When the molecular weight is too low, the viscosity of the resin is too low, and a longer curing time is required, which is not conducive to hot pressing. When the molecular weight is too large, the viscosity of the resin is too large, which is not conducive to the infiltration of the reinforcing material, and has poor fluidity during hot pressing, and it is easy to produce holes. In order to better adapt to the process requirements of the production of metal clad laminates, such as copper clad laminates, 400 to 6000 are preferred.
典型但非限制性的組合的實例可以為:2,2-雙(4-氰酸苯基)丙烷和雙(3,5-二甲基-4-氰酸苯基)甲烷的組合,或雙(3,5-二甲基-4-氰酸苯基)甲烷和2,2-雙(4-氰酸苯基)乙烷的組合。An example of a typical but non-limiting combination can be: a combination of 2,2-bis(4-cyanophenyl)propane and bis(3,5-dimethyl-4-cyanophenyl)methane, or A combination of (3,5-dimethyl-4-cyanophenyl)methane and 2,2-bis(4-cyanophenyl)ethane.
氰酸酯化合物在這三種樹脂組分中,其耐熱性相對較弱,介電性能優於馬來醯亞胺化合物,但劣於矽芳炔樹脂。氰酸酯化合物在覆金屬板如覆銅板加工中的工藝性最佳,有助於降低矽芳炔樹脂和馬來醯亞胺化合物的結晶性,改善樹脂組合物的流動性,但過量的氰酸酯化合物的韌性和耐熱性較差。Among the three resin components, the cyanate ester compound has relatively weak heat resistance and better dielectric properties than the maleimide compound, but inferior to the silyl acetylene resin. The cyanate ester compound has the best manufacturability in the processing of metal clad laminates such as copper clad laminates. It helps to reduce the crystallinity of the silyl acetylene resin and the maleimide compound and improve the fluidity of the resin composition. However, excessive cyanide The acid ester compound has poor toughness and heat resistance.
馬來醯亞胺化合物Maleimide compound
本發明對所用的馬來醯亞胺化合物沒有限制。The present invention has no limitation on the maleimide compound used.
馬來醯亞胺化合物在其分子結構中含有至少一個下式所示的結構,優選在其分子結構中含有至少兩個下式所示的結構:。The maleimide compound contains at least one structure represented by the following formula in its molecular structure, and preferably contains at least two structures represented by the following formula in its molecular structure: .
馬來醯亞胺化合物的實例可以選自4,4’-二苯甲烷雙馬來醯亞胺、苯甲烷馬來醯亞胺低聚物、間亞苯基雙馬來醯亞胺、雙酚A二苯基醚雙馬來醯亞胺、3,3’-二甲基-5,5’-二乙基-4,4’-二苯基甲烷雙馬來醯亞胺、4-甲基-1,3-亞苯基雙馬來醯亞胺及1,6-雙馬來醯亞胺-(2,2,4-三甲基)己烷中的任意一種或至少兩種的組合。Examples of maleimide compounds can be selected from 4,4'-diphenylmethane bismaleimide, phenylmethane maleimide oligomer, m-phenylene bismaleimide, bisphenol A Diphenyl ether bismaleimide, 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane bismaleimide, 4-methyl Any one or a combination of at least two of -1,3-phenylene bismaleimide and 1,6-bismaleimide-(2,2,4-trimethyl)hexane.
苯甲烷馬來醯亞胺低聚物為如下分子結構的樹脂材料,其中n為0、1、2、3、4或5,優選為不同聚合度材料的混合物。 The phenylmethane maleimide oligomer is a resin material with the following molecular structure, wherein n is 0, 1, 2, 3, 4, or 5, preferably a mixture of materials with different polymerization degrees.
馬來醯亞胺化合物的耐熱性較好,但溶解性差。過量使用時會有析出團聚等現象,造成覆金屬板如覆銅板的黏結性降低,韌性變差。The maleimide compound has good heat resistance, but poor solubility. Excessive use will cause precipitation and agglomeration, which will reduce the adhesion and toughness of metal clad laminates such as copper clad laminates.
促進劑Accelerator
任選地,樹脂組合物還包含促進劑,對應不同的固化條件的需求。Optionally, the resin composition further includes an accelerator, which corresponds to the requirements of different curing conditions.
在含有促進劑的情況下,促進劑在上述樹脂組合物中的含量可以為約0.01-5重量%。In the case of containing an accelerator, the content of the accelerator in the above resin composition may be about 0.01 to 5% by weight.
促進劑可以選自:過氧化物、乙醯丙酮的金屬鹽、環烷酸的金屬鹽、五氧化釩、胺、季銨鹽、咪唑、三苯基膦、三氟化硼錯合物、正辛酸或異辛酸的金屬鹽、乙醯丙酮、環烷酸、硬脂酸的金屬鹽和水楊酸中的任意一種或至少兩種的混合物。The accelerator can be selected from: peroxide, metal salt of acetone, metal salt of naphthenic acid, vanadium pentoxide, amine, quaternary ammonium salt, imidazole, triphenylphosphine, boron trifluoride complex, normal Any one or a mixture of at least two of the metal salt of caprylic acid or isooctanoic acid, acetone, naphthenic acid, metal salt of stearic acid, and salicylic acid.
過氧化物的實例可以包括:過氧化二枯基、叔丁基過氧化枯基、過氧化二叔丁基、過氧化異丙基碳酸叔丁酯、2,5-二甲基-2,5-二叔丁基枯基過氧基己炔-3、2,5-二甲基-2,5-二叔丁基過氧化己烷、過氧化對孟烷,1,1-雙(叔戊基過氧)環己烷、過氧化氫二異丙基苯、過氧化苯甲醯或過氧化苯甲醯衍生物。胺的實例可以包括苯胺。Examples of peroxides may include: dicumyl peroxide, tert-butyl cumyl peroxide, di-tert-butyl peroxide, tert-butyl peroxide isopropyl carbonate, 2,5-dimethyl-2,5 -Di-tert-butylcumylperoxyhexyne-3, 2,5-dimethyl-2,5-di-tert-butylperoxyhexane, p-menthane peroxide, 1,1-bis(tert-pentyl Peroxy) cyclohexane, diisopropylbenzene hydrogen peroxide, benzyl peroxide or benzyl peroxide derivatives. Examples of amines may include aniline.
正辛酸或異辛酸的金屬鹽、硬脂酸的金屬鹽、乙醯丙酮的金屬鹽和環烷酸的金屬鹽中的金屬可以獨立為鹼金屬、鹼土金屬或過渡金屬,例如,鉀、鈣、鈉、鎂、鋁、鋅、鐵、鈷等。異辛酸的金屬鹽的實例可以包括異辛酸鋅。The metal in the metal salt of n-octanoic acid or isooctanoic acid, the metal salt of stearic acid, the metal salt of acetone, and the metal salt of naphthenic acid may independently be an alkali metal, an alkaline earth metal or a transition metal, for example, potassium, calcium, Sodium, magnesium, aluminum, zinc, iron, cobalt, etc. Examples of the metal salt of isooctanoic acid may include zinc isooctanoate.
為了更好地適應浸漬等加工工藝,該樹脂組合物中還可以加入溶劑,以降低浸漬過程中的樹脂黏度。In order to better adapt to processing techniques such as dipping, a solvent can be added to the resin composition to reduce the resin viscosity during the dipping process.
作為這種溶劑,沒有特別限定,優選為含有芳香族烴系溶劑的一種以上。作為芳香族烴系溶劑的具體例,優選使用甲苯、二甲苯、均三甲苯等。這些芳香族烴系溶劑可以單獨使用一種,也可以兩種以上組合使用。The solvent is not particularly limited, but one or more types containing aromatic hydrocarbon solvents are preferred. As specific examples of the aromatic hydrocarbon solvent, toluene, xylene, mesitylene, etc. are preferably used. These aromatic hydrocarbon solvents may be used singly or in combination of two or more kinds.
另外,如果含有芳香族烴系溶劑,則可以進一步並用其他溶劑,作為並用的溶劑,沒有特別限定,作為具體例,可列舉:甲醇、乙醇、丁醇等醇類;乙基溶纖劑、丁基溶纖劑、乙二醇單甲醚、卡必醇、丁基卡必醇等醚類;丙酮、甲基乙基酮、甲基異丁酮、環己酮等酮類;甲氧基乙基醋酸酯、乙氧基乙基醋酸酯、丁氧基乙基醋酸酯、醋酸乙酯等酯類;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯烷酮等含氮類等溶劑,這些溶劑可以單獨使用一種,也可以兩種以上組合使用。另外,在芳香族烴系溶劑中並用其他溶劑做成混合溶劑時的混合比例,優選芳香族烴系溶劑為總溶劑中的50重量%以上。In addition, if an aromatic hydrocarbon-based solvent is contained, other solvents can be used in combination. The combined solvent is not particularly limited. Specific examples include alcohols such as methanol, ethanol and butanol; ethyl cellosolve and butyl solvent. Cellulose, ethylene glycol monomethyl ether, carbitol, butyl carbitol and other ethers; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and other ketones; methoxy ethyl acetic acid Ester, ethoxyethyl acetate, butoxyethyl acetate, ethyl acetate and other esters; N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl Nitrogen-containing solvents such as oxy-2-pyrrolidone, etc., these solvents may be used alone or in combination of two or more. In addition, the mixing ratio when the aromatic hydrocarbon-based solvent is combined with other solvents to make a mixed solvent is preferably 50% by weight or more of the total solvent of the aromatic hydrocarbon-based solvent.
在含有溶劑的情況下,溶劑在樹脂組合物中的含量可以為10-99.5重量%,優選約20-99重量%。In the case of containing a solvent, the content of the solvent in the resin composition may be 10-99.5 wt%, preferably about 20-99 wt%.
為了由該樹脂組合物製得的覆金屬層壓板具有更好的模量和耐熱性,該樹脂組合物中可以加入填料如填料。In order for the metal-clad laminate prepared from the resin composition to have better modulus and heat resistance, fillers such as fillers may be added to the resin composition.
填料沒有特別限定,具體而言,可使用氧化鋁、氧化鈦、雲母、二氧化矽、氧化鈹、鈦酸鋇、鈦酸鉀、鈦酸鍶、鈦酸鈣、碳酸鋁、氫氧化鎂、氫氧化鋁、矽酸鋁、碳酸鈣、矽酸鈣、矽酸鎂、氮化矽、氮化硼、煅燒黏土等黏土、滑石、硼酸鋁、碳化矽等。這些填料可以單獨使用,也可以兩種以上並用。對填料的形狀沒有特別的限制,但優選球型。對填料的粒徑有一定的限制,使用粒徑優選為0.01至30 μm、更優選為0.1至15 μm的填料。The filler is not particularly limited. Specifically, aluminum oxide, titanium oxide, mica, silicon dioxide, beryllium oxide, barium titanate, potassium titanate, strontium titanate, calcium titanate, aluminum carbonate, magnesium hydroxide, hydrogen can be used. Alumina, aluminum silicate, calcium carbonate, calcium silicate, magnesium silicate, silicon nitride, boron nitride, calcined clay and other clays, talc, aluminum borate, silicon carbide, etc. These fillers may be used alone or in combination of two or more kinds. There is no particular limitation on the shape of the filler, but a spherical shape is preferred. There are certain restrictions on the particle size of the filler, and a filler with a particle size of preferably 0.01 to 30 μm, more preferably 0.1 to 15 μm is used.
填料的粒徑為0.01 μm以下時,樹脂組合物的流動性下降,因此,製作預浸片及覆金屬層壓板時的成型性變差,容易產生空隙等,或填料的表面積變大,因此,金屬和樹脂的黏接面積減少,會導致印刷線路板的剝離強度下降,因此不優選。另一方面,粒徑超過30 μm時,會導致印刷線路板的配線間或絕緣層的絕緣可靠性下降,因此不優選。When the particle size of the filler is 0.01 μm or less, the fluidity of the resin composition decreases. Therefore, the moldability during the production of prepregs and metal-clad laminates deteriorates, voids are likely to occur, or the surface area of the filler increases. The reduction of the bonding area between the metal and the resin causes a decrease in the peel strength of the printed wiring board, which is not preferable. On the other hand, if the particle size exceeds 30 μm, the insulation reliability of the wiring compartment or the insulating layer of the printed wiring board will decrease, which is not preferable.
在含有填料的情況下,填料在樹脂組合物中的含量可以為約1至90重量%,優選為約5至80重量%。In the case of containing a filler, the content of the filler in the resin composition may be about 1 to 90% by weight, preferably about 5 to 80% by weight.
為了更好地滿足阻燃等要求,該樹脂組合物中還可以加入阻燃劑。In order to better meet the requirements of flame retardancy, etc., a flame retardant can also be added to the resin composition.
作為阻燃劑,優選使用溴類、磷類、金屬氫氧化物等阻燃劑。As the flame retardant, flame retardants such as bromine-based, phosphorus-based, and metal hydroxides are preferably used.
溴類阻燃劑的實例為:溴化雙酚A型環氧樹脂及溴化苯酚酚醛清漆型環氧樹脂等溴化環氧樹脂、六溴苯、五溴甲苯、亞乙基雙(五溴苯基)、亞乙基雙四溴鄰苯二甲醯亞胺、1,2-二溴-4-(1,2-二溴乙基)環己烷、四溴環辛烷、六溴環十二烷、雙(三溴苯氧基)乙烷、溴化聚苯醚、溴化聚苯乙烯及2,4,6-三(三溴苯氧基)-1,3,5-三嗪等溴化添加型阻燃劑;三溴苯基馬來醯亞胺、丙烯酸三溴苯酯、甲基丙烯酸三溴苯酯、四溴雙酚A型二甲基丙烯酸酯、丙烯酸五溴苄酯及溴化苯乙烯等含不飽和雙鍵基團的溴化反應型阻燃劑等。Examples of bromine-based flame retardants are: brominated bisphenol A type epoxy resin and brominated phenol novolac type epoxy resin, hexabromobenzene, pentabromotoluene, ethylene bis (pentabromo Phenyl), ethylenebistetrabromophthalimide, 1,2-dibromo-4-(1,2-dibromoethyl)cyclohexane, tetrabromocyclooctane, hexabromocyclo Dodecane, bis(tribromophenoxy)ethane, brominated polyphenylene ether, brominated polystyrene and 2,4,6-tris(tribromophenoxy)-1,3,5-triazine Equal brominated additive flame retardants; tribromophenyl maleimide, tribromophenyl acrylate, tribromophenyl methacrylate, tetrabromobisphenol A dimethacrylate, pentabromobenzyl acrylate And brominated styrene and other brominated reactive flame retardants containing unsaturated double bond groups.
磷類阻燃劑的實例為:磷酸三苯酯、磷酸三甲酚酯、磷酸三(二甲苯)酯、磷酸甲酚二苯酯、磷酸甲酚二-2,6-二甲苯酯及間苯二酚雙(二苯基磷酸酯)等芳香族類磷酸酯;苯基膦酸二乙烯酯、苯基膦酸二烯丙酯及苯基膦酸雙(1-丁烯基)酯等膦酸酯;二苯基磷酸苯酯、二苯基磷酸甲酯、9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物衍生物等磷酸酯;雙(2-烯丙基苯氧基)磷腈、二甲酚磷腈等磷腈化合物;磷酸三聚氰胺、焦磷酸三聚氰胺、聚磷酸三聚氰胺、聚磷酸蜜白胺、聚磷酸銨、含磷乙烯基苄基化合物及紅磷等磷類阻燃劑。Examples of phosphorus-based flame retardants are: triphenyl phosphate, tricresyl phosphate, tris(xylene) phosphate, cresol diphenyl phosphate, cresol bis-2,6-xylenyl phosphate, and isophthalic acid Aromatic phosphate esters such as phenol bis (diphenyl phosphate); phosphonates such as divinyl phenyl phosphonate, diallyl phenyl phosphonate and bis (1-butenyl) phenyl phosphonate ; Phosphate esters such as diphenyl phenyl phosphate, diphenyl methyl phosphate, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide derivatives; bis(2-allyl Phenoxy) phosphazene, xylenol phosphazene and other phosphazene compounds; melamine phosphate, melamine pyrophosphate, melamine polyphosphate, melam polyphosphate, ammonium polyphosphate, phosphorus-containing vinyl benzyl compounds, red phosphorus and other phosphorus Class flame retardant.
金屬氫氧化物阻燃劑的實例為氫氧化鎂或氫氧化鋁。Examples of metal hydroxide flame retardants are magnesium hydroxide or aluminum hydroxide.
另外,上述阻燃劑可以單獨使用一種,也可以兩種以上組合使用。In addition, the above-mentioned flame retardants may be used alone or in combination of two or more kinds.
在含有阻燃劑的情況下,阻燃劑在樹脂組合物中的含量可以為約1至40重量%,優選為約2至30重量%。In the case of containing a flame retardant, the content of the flame retardant in the resin composition may be about 1 to 40% by weight, preferably about 2 to 30% by weight.
另外,樹脂組合物還可以還含有各種助劑。作為助劑的具體例,可以舉出填料分散劑、消泡劑、抗氧劑、熱穩定劑、抗靜電劑、紫外線吸收劑、顏料、著色劑、潤滑劑等。這些助劑可以單獨使用,也可以任何兩種或者更多種混合使用。In addition, the resin composition may further contain various auxiliary agents. Specific examples of auxiliary agents include filler dispersants, defoamers, antioxidants, heat stabilizers, antistatic agents, ultraviolet absorbers, pigments, colorants, lubricants, and the like. These auxiliaries can be used alone, or any two or more of them can be used in combination.
本發明的樹脂組合物可以通過公知的方法如配合、攪拌、混合矽芳炔樹脂、氰酸酯化合物和馬來醯亞胺化合物、以及任選的促進劑、溶劑、填料、阻燃劑、分散劑、消泡劑、抗氧劑、熱穩定劑、抗靜電劑、紫外線吸收劑、顏料、著色劑和潤滑劑中的任意一種或至少兩種的混合物來製備。The resin composition of the present invention can be used by known methods such as compounding, stirring, mixing silyl acetylene resin, cyanate ester compound and maleimide compound, and optional accelerators, solvents, fillers, flame retardants, dispersion Preparation of any one or a mixture of at least two of agents, defoamers, antioxidants, heat stabilizers, antistatic agents, ultraviolet absorbers, pigments, colorants, and lubricants.
通過機械攪拌、乳化或球磨分散,將樹脂組合物配製成樹脂膠液,然後採用該樹脂膠液浸潤增強材料,經烘乾得預浸片。將該預浸片和金屬箔如銅箔或鋁箔在真空壓機中熱壓可以製備覆金屬層壓板。Through mechanical stirring, emulsification or ball milling dispersion, the resin composition is formulated into a resin glue solution, and then the resin glue solution is used to infiltrate the reinforcing material and dried to obtain a prepreg sheet. The prepreg and metal foil, such as copper foil or aluminum foil, are hot pressed in a vacuum press to prepare a metal-clad laminate.
增強材料的實例可以包括:玻璃纖維布、玻纖無紡布以及有機無紡布等。Examples of reinforcing materials may include glass fiber cloth, glass fiber non-woven fabric, organic non-woven fabric, and the like.
為了降低樹脂膠液的黏度,可以在加熱下進行浸潤。進行加熱使得樹脂膠液的溫度小於所用溶劑的沸點,優選浸潤時樹脂膠液的溫度為約50-90℃,進一步優選約55-85℃。In order to reduce the viscosity of the resin glue, it can be infiltrated under heating. Heating is performed so that the temperature of the resin glue solution is lower than the boiling point of the solvent used. Preferably, the temperature of the resin glue solution during infiltration is about 50-90°C, more preferably about 55-85°C.
在另一方面,本發明還可以提供一種印刷電路用預浸片,所述印刷電路用預浸片包括增強材料及通過浸潤乾燥後附著在其上的上面中任何一項所述的樹脂組合物。In another aspect, the present invention can also provide a prepreg for printed circuits, the prepreg for printed circuits comprising a reinforcing material and the resin composition described in any one of the above attached to it after being dried by infiltration .
在再一方面,本發明還可以提供一種絕緣板或覆金屬層壓板,所述絕緣板或覆金屬層壓板含有至少一張如上面所述的印刷電路用預浸片。In still another aspect, the present invention can also provide an insulating board or a metal-clad laminate, the insulating board or a metal-clad laminate containing at least one prepreg for printed circuits as described above.
在又一方面,本發明還可以提供一種印刷電路板,所述印刷電路板包含:至少一張如上面所述的印刷電路用預浸片,或至少一張如上面所述的絕緣板,或至少一張如上面所述的覆金屬層壓板。In another aspect, the present invention can also provide a printed circuit board, the printed circuit board comprising: at least one prepreg for printed circuit as described above, or at least one insulating board as described above, or At least one metal-clad laminate as described above.
根據本發明,可以提供一種樹脂組合物、通過用增強材料浸潤所述樹脂組合物得到的印刷電路用預浸片及包含所述印刷電路用預浸片的覆金屬層壓板或絕緣板,以及包含所述印刷電路用預浸片、所述絕緣板或所述覆金屬層壓板的印刷電路板,使得覆金屬層壓板可以至少具有低介電損耗因數、高耐熱性、低熱膨脹係數等特性中的一個。According to the present invention, it is possible to provide a resin composition, a prepreg for a printed circuit obtained by impregnating the resin composition with a reinforcing material, and a metal-clad laminate or insulating board containing the prepreg for a printed circuit, and The prepreg for printed circuit, the insulating board, or the printed circuit board of the metal-clad laminate, so that the metal-clad laminate can have at least one of the characteristics of low dielectric loss factor, high heat resistance, and low thermal expansion coefficient. one.
實施例Example
下面通過具體實施方式來進一步說明本發明的技術方案。但是,這些實施例是為了舉例說明本發明,而不應當理解為限制本發明。The technical solution of the present invention will be further explained by specific embodiments below. However, these examples are for exemplifying the present invention, and should not be construed as limiting the present invention.
製備例Preparation example
實施例和對比例中所用的矽芳炔樹脂如下製備。The silyl acetylene resins used in the examples and comparative examples were prepared as follows.
在充滿氮氣的反應釜中加入3.5份鎂粉(化學純,上海國藥集團化學試劑有限公司),和40份四氫呋喃(THF)溶劑,在室溫下攪拌並滴加13.5份溴乙烷(化學純,上海國藥集團化學試劑有限公司)和40份THF的混合溶液,滴加完成後於50℃保溫1h。然後在冰水冷浴條件下,滴加7.5份1,3-二乙炔基苯(山東膠州市精細化工有限公司)和40份THF溶劑的混合物,滴加完畢後,於65℃保溫1h。然後再次冷卻,在冰水冷浴條件下滴加5.5份二氯二甲基矽烷(化學純,浙江新安化工集團有限公司,蒸餾後使用)和40ml THF的混合物,滴加完畢後分別於40℃和70℃保溫1h。反應完成後,蒸除反應物中的THF,並於冰水冷浴條件下滴加7.2份冰醋酸和50份甲苯溶劑的混合物,充分攪拌後再滴加140份2.0%稀鹽酸水溶液,充分攪拌後分離出上層有機相。將有機相充分水洗至中性,然後乾燥,過濾,並蒸除甲苯,得到矽苯炔樹脂(即,實施例和對比例中所用的矽芳炔樹脂(數均分子量1200,GPC測試的流動相為THF),以下簡稱PSA1200)。Add 3.5 parts of magnesium powder (chemically pure, Shanghai Sinopharm Chemical Reagent Co., Ltd.) and 40 parts of tetrahydrofuran (THF) solvent into a reactor filled with nitrogen. Stir at room temperature and add 13.5 parts of bromoethane (chemically pure). , Shanghai Sinopharm Chemical Reagent Co., Ltd.) and 40 parts of THF mixed solution, after the completion of dripping, keep it at 50℃ for 1h. Then, under the condition of an ice-water cooling bath, a mixture of 7.5 parts of 1,3-diethynylbenzene (Shandong Jiaozhou Fine Chemical Co., Ltd.) and 40 parts of THF solvent was added dropwise. After the addition, the mixture was kept at 65°C for 1 hour. Then cool again, and add 5.5 parts of dichlorodimethylsilane (chemically pure, Zhejiang Xin'an Chemical Group Co., Ltd., used after distillation) and 40ml of THF under the ice-water cooling bath. Incubate at 70°C for 1 hour. After the reaction is completed, the THF in the reactant is distilled off, and a mixture of 7.2 parts of glacial acetic acid and 50 parts of toluene solvent is added dropwise under the condition of ice-water cooling bath, and then 140 parts of 2.0% dilute hydrochloric acid aqueous solution are added dropwise after thorough stirring. The upper organic phase was separated. The organic phase was washed thoroughly with water to neutrality, then dried, filtered, and distilled to remove toluene to obtain the silyl acetylene resin (that is, the silyl acetylene resin used in the examples and comparative examples (number average molecular weight 1200, GPC test mobile phase) THF), hereinafter referred to as PSA1200).
實施例1-7與對比例1-3Examples 1-7 and Comparative Examples 1-3
按照表1或表2中所示的量(重量份),將矽芳炔樹脂,氰酸酯化合物和馬來醯亞胺化合物,以及促進劑在溶劑中充分溶解,並混合均勻,然後加入填料和/或阻燃劑,混合均勻,得到膠液。取型號為1080的E型玻璃纖維布(日東紡生產)均勻浸漬上述膠液,在鼓風烘箱中於155℃烘烤3min製得預浸片。分別將4張或8張上述預浸片重疊,上下覆18 mm反轉銅箔(蘇州福田金屬有限公司生產),於真空熱壓機中在3MPa壓力和210℃溫度下壓制90min得到兩種厚度的層壓板樣品(以下,有時也稱為覆銅層壓板或覆銅板)。According to the amount (parts by weight) shown in Table 1 or Table 2, dissolve the silyl acetylene resin, the cyanate ester compound, the maleimide compound, and the accelerator in the solvent, and mix them evenly, and then add the filler And/or flame retardant, mix evenly to obtain glue solution. Take the 1080 E-type glass fiber cloth (manufactured by Nittobo) to evenly immerse the above glue solution, and bake it in a blast oven at 155°C for 3 minutes to prepare a prepreg. Respectively overlap 4 or 8 of the above prepregs, and cover the top and bottom with 18 mm inverted copper foil (produced by Suzhou Futian Metal Co., Ltd.), and press in a vacuum hot press at 3MPa pressure and 210°C for 90 minutes to obtain two thicknesses Samples of laminates (hereinafter, sometimes referred to as copper clad laminates or copper clad laminates).
樹脂組合物中組分的量和樹脂組合物的測試結果示於下表1和2。The amounts of components in the resin composition and the test results of the resin composition are shown in Tables 1 and 2 below.
表1
表2
PSA1200:製備例所得的矽芳炔樹脂;PSA1200: the silyl acetylene resin obtained in the preparation example;
CE01PS:雙酚A型氰酸酯預聚體(數均分子量:3000),天啟化學生產;CE01PS: Bisphenol A cyanate ester prepolymer (number average molecular weight: 3000), produced by Tianqi Chemical;
CE01MO:雙酚A型氰酸酯單體,天啟化學生產;CE01MO: Bisphenol A cyanate ester monomer, produced by Tianqi Chemical;
BMI-E:3,3’-二甲基-5,5’-二乙基-4,4’-二苯基甲烷雙馬來醯亞胺,江蘇飛翔化工生產;BMI-E: 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane bismaleimide, produced by Jiangsu Feixiang Chemical Industry;
BMI-1000:4,4’-二苯甲烷雙馬來醯亞胺,日本大和生產;BMI-1000: 4,4’-diphenylmethane bismaleimide, produced by Yamato, Japan;
BMI-50P:苯甲烷馬來醯亞胺低聚物,日本KI生產;BMI-50P: Phenylmethane maleimide oligomer, produced by KI in Japan;
異辛酸鋅:試劑,市售;Zinc isooctanoate: reagent, commercially available;
DQ1028L:球型二氧化矽,D50約3.0 μm,江蘇聯瑞生產;DQ1028L: spherical silicon dioxide, D50 is about 3.0 μm, produced by Jiangsu Lianrui;
SC2050:球型二氧化矽,D50約0.5 μm,日本豐田通商提供;SC2050: spherical silicon dioxide, D50 is about 0.5 μm, provided by Toyota Tsusho;
BT-93w:添加型溴系阻燃劑,美國雅寶生產;BT-93w: Additive brominated flame retardant, produced by Albemarle, USA;
XP7866:添加型磷系阻燃劑,美國雅寶生產;XP7866: Additive phosphorus-based flame retardant, produced by Albemarle, USA;
氫氧化鋁:OL-104,美國雅寶生產;Aluminum hydroxide: OL-104, produced by Albemarle, USA;
DMF:N,N-二甲基甲醯胺,工業品,市售;DMF: N,N-dimethylformamide, industrial product, commercially available;
甲苯:工業品,市售。Toluene: industrial product, commercially available.
測試表中所述性能的方法如下:The method of testing the performance described in the table is as follows:
1) 玻璃化轉變溫度Tg:使用動態熱機械分析(DMA)測試,按照IPC-TM-6502.4.24所規定的DMA測試方法。1) Glass transition temperature Tg: Use dynamic thermomechanical analysis (DMA) test, in accordance with the DMA test method specified in IPC-TM-6502.4.24.
2) 熱分解溫度(Td):使用熱失重分析(TGA)測試,按照標準IPC-TM-650 2.4.24.6。2) Thermal decomposition temperature (Td): Use thermal weight loss analysis (TGA) test, according to standard IPC-TM-650 2.4.24.6.
3) 剝離強度(PS):指在室溫下將每毫米銅箔剝離覆銅板所需的拉力。3) Peel strength (PS): refers to the tensile force required to peel off the copper clad laminate per millimeter of copper foil at room temperature.
4) 介電常數 (Dk)和介電損耗因數 (Df):10GHz使用諧振腔法 (SPDR)法測定,按照標準IPC-TM-650 2.5.5.5。4) Dielectric constant (Dk) and dielectric loss factor (Df): 10GHz is measured using the resonant cavity method (SPDR) method, according to the standard IPC-TM-650 2.5.5.5.
5) 阻燃性:按照UL94“50W (20mm)垂直燃燒試驗:V-0、V-1和V-2”測試方法測試。5) Flame retardancy: Tested in accordance with the UL94 "50W (20mm) vertical burning test: V-0, V-1 and V-2" test method.
6) 熱膨脹係數(CTE)和50-260℃熱膨脹比例:測試採用靜態熱分析儀(TMA)測試,測試按照標準IPC-TM-650 2.4.24,其中Z軸表示層壓板樣品的厚度方向,X軸表示層壓板樣品的長度方向,而Y軸表示層壓板樣品的寬度方向。50-260℃熱膨脹比例是在層壓板樣品的Z軸方向測量得到的。6) Coefficient of Thermal Expansion (CTE) and 50-260℃ Thermal Expansion Ratio: The test uses a static thermal analyzer (TMA) test, the test is in accordance with the standard IPC-TM-650 2.4.24, where the Z axis represents the thickness direction of the laminate sample, X The axis represents the length direction of the laminate sample, and the Y axis represents the width direction of the laminate sample. The 50-260°C thermal expansion ratio is measured in the Z-axis direction of the laminate sample.
7) 熱應力:將覆銅層壓板漂浮在熔融狀態的錫液表面,溫度288℃,以分層或氣泡的時間作為測試結果。7) Thermal stress: Float the copper-clad laminate on the surface of molten tin at a temperature of 288°C, and use the time of delamination or bubbles as the test result.
8) D50:表示平均粒徑,是指將粒子的總體積作為100%而求出基於粒徑的累積度數分布曲線時,剛好相當於體積為50%的點的粒徑,其使用雷射衍射散射法的細微性分布測定。8) D50: Mean particle size, which means that when the total volume of particles is taken as 100% and the cumulative power distribution curve based on particle size is calculated, the particle size at the point corresponding to 50% of the volume is used. Laser diffraction is used. Measurement of fineness distribution by scattering method.
由上述實施例和對比例測試結果可知,該實施例樣品的Tg和Td的測試結果都高於行業中常用印刷電路板的Tg和Td。覆銅層壓板的介電損耗因數結果說明其在高頻高速層壓板中將具有很好應用性能,並且其在各個方向上的CTE、50-260℃熱膨脹比例和熱應力表現優異。It can be seen from the test results of the foregoing examples and comparative examples that the test results of Tg and Td of the samples of this example are higher than those of printed circuit boards commonly used in the industry. The dielectric loss factor results of copper clad laminates show that it will have good application performance in high-frequency and high-speed laminates, and its CTE, 50-260°C thermal expansion ratio and thermal stress performance in all directions are excellent.
如上,可以提供一種樹脂組合物、通過用玻纖布浸潤所述樹脂組合物得到的印刷電路用預浸片及包含所述印刷電路用預浸片的覆金屬層壓板或絕緣板,以及包含所述印刷電路用預浸片、所述絕緣板或所述覆金屬層壓板的印刷電路板,使得覆金屬層壓板可以至少具有低介電損耗因數、高耐熱性、低熱膨脹係數等特性中的一個,優選同時具有低介電損耗因數、高耐熱性、低熱膨脹係數。同時,通過添加阻燃劑,可以達到V-0級阻燃性能,使得其適宜於需要阻燃的應用中。As above, it is possible to provide a resin composition, a prepreg for a printed circuit obtained by impregnating the resin composition with a glass fiber cloth, and a metal-clad laminate or insulating board containing the prepreg for a printed circuit, and the The prepreg for printed circuit, the insulating board or the printed circuit board of the metal-clad laminate, so that the metal-clad laminate can have at least one of low dielectric loss factor, high heat resistance, and low thermal expansion coefficient It is preferable to have a low dielectric loss factor, high heat resistance, and low thermal expansion coefficient at the same time. At the same time, by adding flame retardants, V-0 flame retardant performance can be achieved, making it suitable for applications that require flame retardancy.
顯然,本領域的技術人員可以對本發明實施例進行各種改動和變型而不脫離本發明的精神和範圍。這樣,倘若本發明的這些修改和變型屬於本發明申請專利範圍及其等同技術的範圍之內,則本發明也意圖包含這些改動和變型在內。Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the present invention. In this way, if these modifications and variations of the present invention fall within the scope of the patent application of the present invention and equivalent technologies, the present invention is also intended to include these modifications and variations.
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