TWI741130B - Light irradiating device - Google Patents
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- TWI741130B TWI741130B TW107101589A TW107101589A TWI741130B TW I741130 B TWI741130 B TW I741130B TW 107101589 A TW107101589 A TW 107101589A TW 107101589 A TW107101589 A TW 107101589A TW I741130 B TWI741130 B TW I741130B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
- B41J11/00214—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
- B41J2/447—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using arrays of radiation sources
- B41J2/45—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using arrays of radiation sources using light-emitting diode [LED] or laser arrays
- B41J2/451—Special optical means therefor, e.g. lenses, mirrors, focusing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/005—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing of non-flat articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
- B41J11/00218—Constructional details of the irradiation means, e.g. radiation source attached to reciprocating print head assembly or shutter means provided on the radiation source
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
- B41J2/447—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using arrays of radiation sources
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Led Device Packages (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Ink Jet (AREA)
- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
Abstract
一種光照射裝置,即使照射對象物的尺寸改變,也可以不變更照射強度或照射時間而在照射對象物的外周面獲得特定強度的紫外光。相對於以沿第一方向延伸的中心軸為中心旋轉且在與第一方向正交的第二方向上有不同尺寸的立體照射對象物,配置於第二方向,從第二方向向照射對象物的外周面照射紫外光的光照射裝置,包括:多個LED元件,在基板上沿第一方向配置,相對於照射對象物照射紫外光;以及聚光單元,配置於多個LED元件的光路中,使從各LED元件射出的紫外光折射或反射,並朝向中心軸射出會聚光。A light irradiation device can obtain ultraviolet light of a specific intensity on the outer peripheral surface of the irradiation target without changing the irradiation intensity or the irradiation time even if the size of the irradiation target is changed. With respect to a three-dimensional irradiation target that rotates around a central axis extending in the first direction and has a different size in a second direction orthogonal to the first direction, it is arranged in the second direction, from the second direction to the irradiation target The light irradiation device for irradiating ultraviolet light on the outer peripheral surface of the light irradiation device includes: a plurality of LED elements arranged in a first direction on a substrate and irradiating ultraviolet light with respect to the irradiation target; and a light collecting unit arranged in the light path of the plurality of LED elements , Which refracts or reflects the ultraviolet light emitted from each LED element, and emits condensed light toward the central axis.
Description
本發明涉及一種光照射裝置,其使用LED(Light Emitting Diode)作為光源,對以中心軸為中心旋轉的立體照射對象物照射紫外光。 The present invention relates to a light irradiation device, which uses an LED (Light Emitting Diode) as a light source to irradiate ultraviolet light on a three-dimensional irradiation object rotating around a central axis.
當前,作為用於對啤酒或果汁的罐子/塑膠瓶、洗髮劑或化妝品的瓶子等容器進行印刷的墨水,使用利用紫外光的照射進行硬化的紫外線硬化型墨水。並且,在這種紫外線硬化型墨水的硬化時,通常使用照射紫外光的紫外光照射裝置。 Currently, as inks used for printing on containers such as beer or juice cans/plastic bottles, shampoo or cosmetic bottles, etc., ultraviolet-curable inks that are cured by irradiation with ultraviolet light are used. In addition, when curing such an ultraviolet curable ink, an ultraviolet light irradiation device that irradiates ultraviolet light is generally used.
例如,在專利文獻1中,記載了使用墨水噴頭在罐體(照射對象物)的外周面形成圖像的圖像形成裝置。該裝置具有插入至罐體的內部而對罐體進行支撐的支撐筒(芯軸)、相對於由支撐筒所支撐的罐體的外周面噴出紫外線硬化型墨水的墨水噴頭、及UVLED燈等。並且,專利文獻1的裝置,通過一邊使罐體旋轉一邊噴出紫外線硬化型墨水,在罐體的外周面形成圖像,通過對該罐體的外周面照射來自於UVLED燈的紫外光,從而使在罐體的外周面附著的紫外線硬化型墨水硬化。
For example,
[現有技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
[專利文獻1]日本專利公開公報第2016-013548號 [Patent Document 1] Japanese Patent Publication No. 2016-013548
根據專利文獻1的結構,利用相對於罐體的中心軸平行地配置的UVLED燈,可以使在罐體的外周面附著的紫外線硬化型墨水硬化。但是,由於UVLED燈被固定在與支撐筒(即,罐體的外周面)隔著特定距離的位置,因此如果罐體的尺寸(直徑)不同,則工作距離(罐體的外周面與UVLED燈間的距離)會改變,罐體的外周面處的紫外光的照射強度也改變,因此存在下述問題,即,如果要應對多品種的罐體,則必須與罐體的尺寸對應而變更紫外光的照射強度,或者必須變更照射時間。另外,存在為了變更紫外光的照射強度或照射時間而產生準備時間的問題。
According to the structure of
本發明是鑒於這種情況而提出的,其目的在於,提供一種光照射裝置,其使得即使照射對象物的尺寸變化,也可以不變更照射強度或照射時間而在照射對象物的外周面得到特定強度的紫外光。 The present invention was made in view of this situation, and its object is to provide a light irradiation device that enables a specific light irradiation device to be obtained on the outer peripheral surface of the irradiation target without changing the irradiation intensity or irradiation time even if the size of the irradiation target changes. Intensity of ultraviolet light.
為了實現上述目的,本發明的光照射裝置,其相對於以沿第一方向延伸的中心軸為中心旋轉的立體照射對象物配置於與第一方向正交的第二方向,從所述第二方向向照射對象物的外周面照射紫外光,光照射裝置具有:多個LED元件,在基板上沿第一方向配置,且相對於照射對象物照射紫外光;以及聚光單元,配置於多個LED元件的光路中,使從各LED元件射出的紫外光折射 或反射,以向中心軸射出會聚光。在一實施例中,所述立體照射對象物於所述第二方向的大小可相互不同。 In order to achieve the above-mentioned object, the light irradiation device of the present invention is arranged in a second direction orthogonal to the first direction with respect to a three-dimensional irradiation target rotating around a central axis extending in the first direction. The outer peripheral surface of the irradiation target is irradiated with ultraviolet light, and the light irradiation device has: a plurality of LED elements arranged in a first direction on the substrate and irradiating ultraviolet light with respect to the irradiation target; and a condensing unit arranged in a plurality of In the light path of the LED element, refract the ultraviolet light emitted from each LED element Or reflect to emit convergent light toward the central axis. In an embodiment, the sizes of the three-dimensional irradiation objects in the second direction may be different from each other.
根據這種結構,即使照射對象物的尺寸(第二方向的大小)變化,由於紫外光仍確實地入射至照射對象物的外周面,因此在照射對象物的外周面得到特定強度的紫外光。 According to this configuration, even if the size of the irradiation target (the size in the second direction) changes, the ultraviolet light is reliably incident on the outer peripheral surface of the irradiation target, and therefore ultraviolet light of a specific intensity is obtained on the outer peripheral surface of the irradiation target.
另外,較佳地,聚光單元是具有使光向中心軸會聚的反射面的反射鏡。另外,該情況下,較佳地,反射面是包含橢圓或抛物面的曲面。 In addition, it is preferable that the light condensing unit is a reflecting mirror having a reflecting surface that condenses light toward the central axis. In addition, in this case, preferably, the reflective surface is a curved surface including an ellipse or a paraboloid.
另外,較佳地,聚光單元是沿第一方向延伸的圓柱透鏡,配置為在從第一方向觀察時,多個LED元件的光軸和圓柱透鏡的光軸朝向照射對象物的中心方向。 In addition, preferably, the condensing unit is a cylindrical lens extending in the first direction, and is arranged such that the optical axis of the plurality of LED elements and the optical axis of the cylindrical lens face the central direction of the illuminated object when viewed from the first direction.
另外,較佳地,聚光單元將紫外光向中心軸聚光。 In addition, preferably, the condensing unit condenses the ultraviolet light toward the central axis.
另外,從其他的觀點,本發明的光照射裝置,其相對於以沿第一方向延伸的中心軸為中心旋轉的立體照射對象物配置於與第一方向正交的第二方向,從所述第二方向向照射對象物的外周面照射紫外光,光照射裝置具有:N個光源單元,具有基板、在基板上沿第一方向配置並相對於照射對象物照射紫外光的多個LED元件,N為大於或等於1的整數;以及N個光學元件,配置於多個LED元件的光路中,將從各LED元件射出的紫外光整形為在從第一方向觀察時具有特定線寬的光,其中,配置為在從第一方向觀察時,多個LED元件的光軸和光學元件的光軸朝向照射對象物的中心方向,且特定線寬設定為小於照射對象物的直徑。另外,該情況下,較佳地,在從第一方向觀察時,多個LED元件的光軸和光學元件的光軸穿過中心軸。並且,所述立體照射物件物在所述第二方向的大小可相互不同。 In addition, from another point of view, the light irradiation device of the present invention is arranged in a second direction orthogonal to the first direction with respect to a three-dimensional irradiation target rotating around a central axis extending in the first direction. Ultraviolet light is irradiated to the outer peripheral surface of the irradiation target in the second direction. The light irradiation device has N light source units having a substrate and a plurality of LED elements arranged on the substrate along the first direction and irradiating the irradiation target with ultraviolet light. N is an integer greater than or equal to 1; and N optical elements are arranged in the light path of a plurality of LED elements, and the ultraviolet light emitted from each LED element is shaped into light having a specific line width when viewed from the first direction, Among them, the configuration is such that when viewed from the first direction, the optical axis of the plurality of LED elements and the optical axis of the optical element face the center direction of the irradiation target, and the specific line width is set to be smaller than the diameter of the irradiation target. In addition, in this case, it is preferable that the optical axis of the plurality of LED elements and the optical axis of the optical element pass through the central axis when viewed from the first direction. Moreover, the sizes of the three-dimensional illuminating objects in the second direction may be different from each other.
另外,該情況下,較佳地,N大於或等於2,在從第一方向觀察時,N個光源單元和N個光學元件配置於以中心軸為中心的圓弧上。 In addition, in this case, preferably, N is greater than or equal to 2. When viewed from the first direction, the N light source units and the N optical elements are arranged on an arc centered on the central axis.
另外,較佳地,光學元件是沿第一方向延伸的圓柱透鏡。 In addition, preferably, the optical element is a cylindrical lens extending in the first direction.
另外,從另外的觀點,本發明的光照射裝置,其相對於以沿第一方向延伸的中心軸為中心旋轉的立體照射物件物配置於與第一方向正交的第二方向,從所述第二方向向照射對象物的外周面照射紫外光,光照射裝置具有:多個LED元件,在基板上沿第一方向配置,且相對於照射對象物照射紫外光;一對導光反射鏡,配置為從與第一方向及第二方向正交的第三方向上夾著多個LED元件的光路,並相對於照射對象物而對紫外光進行導光;以及移動單元,使多個LED元件和一對導光反射鏡對應於照射對象物的直徑而沿第二方向移動。在一實施例中,所述立體照射對象物在所述第二方向的大小可相互不同。 In addition, from another point of view, the light irradiation device of the present invention is arranged in a second direction orthogonal to the first direction with respect to a three-dimensional irradiation object rotating around a central axis extending in the first direction. The second direction irradiates ultraviolet light to the outer peripheral surface of the irradiation target, and the light irradiation device has: a plurality of LED elements arranged along the first direction on the substrate and irradiates the ultraviolet light with respect to the irradiation target; a pair of light guide mirrors, It is arranged to sandwich the light path of the plurality of LED elements from a third direction orthogonal to the first direction and the second direction, and to guide the ultraviolet light with respect to the irradiated object; and the moving unit to make the plurality of LED elements and The pair of light guide mirrors move in the second direction corresponding to the diameter of the irradiated object. In an embodiment, the sizes of the three-dimensional irradiation objects in the second direction may be different from each other.
另外,該情況下,較佳地,配置為在從第一方向觀察時,多個LED元件的光軸穿過中心軸。 In addition, in this case, it is preferable to configure the optical axis of the plurality of LED elements to pass through the central axis when viewed from the first direction.
另外,較佳地,一對導光反射鏡的間隔設定為小於照射對象物的直徑。 In addition, preferably, the interval between the pair of light guide mirrors is set to be smaller than the diameter of the irradiated object.
如上所述,根據本發明的光照射裝置,即使照射對象物的尺寸改變,也可以不變更照射強度或照射時間而在照射對象物的外周面獲得特定強度的紫外光。 As described above, according to the light irradiation device of the present invention, even if the size of the irradiation target is changed, it is possible to obtain ultraviolet light of a specific intensity on the outer peripheral surface of the irradiation target without changing the irradiation intensity or irradiation time.
1、1A、1B、1C:光照射系統 1. 1A, 1B, 1C: light irradiation system
10、10A、10B、10C:光照射裝置 10, 10A, 10B, 10C: light irradiation device
11:基台 11: Abutment
12:光源單元 12: Light source unit
12a:基板 12a: substrate
12b:LED元件 12b: LED components
14:橢圓反射鏡 14: Elliptical mirror
14a:反射面 14a: reflective surface
15、15B:聚光透鏡 15, 15B: Condenser lens
17:導光反射鏡 17: light guide mirror
20:升降機構 20: Lifting mechanism
50:支撐筒 50: Support tube
AX:中心軸 AX: central axis
P、P1、P2:照射對象物 P, P1, P2: Irradiated object
p:間隔 p: interval
圖1是表示使用了本發明的第1實施方式涉及的光照射裝置的光照射系統的結構的立體圖。 FIG. 1 is a perspective view showing the structure of a light irradiation system using the light irradiation device according to the first embodiment of the present invention.
圖2是對本發明的第1實施方式涉及的光照射裝置所具有的光源單元的結構進行說明的前視圖。 2 is a front view explaining the structure of a light source unit included in the light irradiation device according to the first embodiment of the present invention.
圖3是對從本發明的第1實施方式涉及的光照射裝置向照射對象物照射的紫外光進行說明的光線圖。 3 is a light ray diagram explaining ultraviolet light irradiated to an irradiation target from the light irradiation device according to the first embodiment of the present invention.
圖4是對使用了本發明的第2實施方式涉及的光照射裝置的光照射系統的結構進行說明的圖。 4 is a diagram for explaining the structure of a light irradiation system using the light irradiation device according to the second embodiment of the present invention.
圖5是對使用了本發明的第3實施方式涉及的光照射裝置的光照射系統的結構進行說明的圖。 FIG. 5 is a diagram for explaining the structure of a light irradiation system using the light irradiation device according to the third embodiment of the present invention.
圖6是對使用了本發明的第4實施方式涉及的光照射裝置的光照射系統的結構進行說明的圖。 6 is a diagram for explaining the structure of a light irradiation system using the light irradiation device according to the fourth embodiment of the present invention.
以下,參照附圖對本發明的實施方式詳細地進行說明。此外,對圖中相同或相當的部分標注相同的標號,將省略其說明。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, the same or equivalent parts in the figures are denoted by the same reference numerals, and the description thereof will be omitted.
(第1實施方式) (First embodiment)
圖1是表示使用了本發明的第1實施方式涉及的光照射裝置10的光照射系統1的結構的立體圖。如圖1所示,光照射系統1是用於硬化在照射對象物P的表面塗敷的紫外線硬化型墨水的系統,包括插入照射對象物P的內部而對照射對象物P進行支撐的支撐筒(芯軸)50、和相對於照射對象物P的外周面照射線狀的紫外光的光照射裝置10。支撐筒50利用未圖示的電動機沿順時針方向
旋轉,伴隨支撐筒50的旋轉,安裝於支撐筒50前端的照射對象物P旋轉。此外,如圖1所示,在本實施方式中,為了說明的方便,將照射對象物P設為呈大致圓筒狀的形狀,以照射對象物P的旋轉中心為中心軸AX進行說明。另外,以下,本說明書中,將從光照射裝置10射出的線狀紫外光的長邊(線長)方向定義為X軸方向,將短邊方向定義為Y軸方向,將與X軸及Y軸正交的方向定義為Z軸而進行說明。另外,通常所謂紫外光表示波長400nm以下的光,但在本說明書中,所謂紫外光表示可以使紫外線硬化型墨水硬化的波長(例如,波長250~420nm)的光。
FIG. 1 is a perspective view showing the structure of a
如圖1所示,本實施方式的光照射裝置10包括基台11、光源單元12、橢圓反射鏡14、及用於容納基台11、光源單元12及橢圓反射鏡14的殼體(未圖示)等。
As shown in FIG. 1, the
基台11是與X軸方向及Y軸方向平行的金屬製的板狀部件,配置為與光源單元12的基板12a的背面緊貼,對光源單元12進行支撐,並且是作為對由光源單元12產生的熱進行散熱的所謂散熱器起作用的部件。
The
圖2是光源單元12的前視圖(從Z軸的正方向側觀察的圖)。如圖2所示,光源單元12具有與X軸方向及Y軸方向平行的矩形的基板12a、以及在基板12a上配置的多個LED元件12b。
FIG. 2 is a front view of the light source unit 12 (a view viewed from the positive direction side of the Z axis). As shown in FIG. 2, the
基板12a是由熱傳導率高的材料(例如,氮化鋁)形成的矩形配線基板,如圖2所示,在其表面沿X軸方向以特定的間距(例如,3.0mm)COB(Chip On Board)貼裝10個LED元件12b。在基板12a上,形成用於向各LED元件12b供給電力的陽極圖案(未圖示)及陰極圖案(未圖示),各LED元件12b與陽極圖案及陰極圖案分別電性連接。另外,基板12a利用未圖示的配線線纜與
驅動電路(未圖示)電性連接,從驅動電路經由陽極圖案及陰極圖案向各LED元件12b供給驅動電流。如果向各LED元件12b供給驅動電流,則從各LED元件12b射出與驅動電流對應的光量的紫外光(例如,波長365nm),從光源單元12射出與X軸方向平行的線狀紫外光。
The
如果向光源單元12供給電力,從各LED元件12b射出紫外光,則因LED元件12b的自身發熱而溫度上升,產生發光效率顯著地下降的問題,但在本實施方式中,由於利用基台11將光源單元12冷卻,因此會抑制這種問題的產生。
If power is supplied to the
橢圓反射鏡14是用於對來自於光源單元12的紫外光進行反射的金屬製的部件,以從Z軸的正方向側覆蓋光源單元12的方式安裝於殼體(未圖示)內(圖1)。在橢圓反射鏡14與光源單元12相對側的表面塗覆金屬薄膜等光反射性材料,以形成反射面14a。本實施方式的橢圓反射鏡14的反射面14a成為沿X軸方向延伸的橢圓面,在從X軸方向觀察時,在其第一焦點位置處配置光源單元12的各LED元件12b。
The
圖3是對從本實施方式的光照射裝置10向照射對象物P照射的紫外光進行說明的光線圖。此外,在圖3中,P1表示最小尺寸(例如直徑20mm)的照射對象物P,P2表示最大尺寸(例如直徑60mm)的照射對象物P。
FIG. 3 is a light ray diagram explaining the ultraviolet light irradiated to the irradiation target P from the
如圖3所示,在本實施方式中,構成為在橢圓反射鏡14的第二焦點位置處配置照射對象物P的中心軸AX,從光源單元12射出的紫外光(各光線)向照射對象物P的中心軸AX聚光。因此,無論是在照射對象物P的尺寸小的情況下(P1),還是在照射對象物P的尺寸大的情況下(P2),從光源單元12射出的紫外光均確實地入射至照射對象物P的外周面。因此,即使變更照射對象物P的
尺寸,也可以在照射對象物P的外周面獲得特定強度的紫外光。即,根據本實施方式的結構,在每次變更照射對象物P的尺寸時,不必變更照射強度或照射時間。換而言之,本發明即使變更以中心軸AX為中心旋轉的照射對象物P的尺寸(直徑或半徑),也可以向照射對象物P的外周面照射特定強度的紫外光。
As shown in FIG. 3, in the present embodiment, the central axis AX of the irradiated object P is arranged at the second focal position of the
以上是本實施方式的說明,但本發明並不限定於上述結構,可以在本發明的技術思想的範圍內進行各種變形。 The foregoing is the description of the present embodiment, but the present invention is not limited to the above configuration, and various modifications can be made within the scope of the technical idea of the present invention.
例如,在本實施方式的各LED元件12b上,還可以配置半球狀或炮彈狀的封裝透鏡。根據這種結構,由於可以使從各LED元件12b射出的紫外光的擴展角變狹窄,因此可以減小橢圓反射鏡14的尺寸。
For example, on each
另外,在本實施方式中,說明了在橢圓反射鏡14的第二焦點位置處配置照射對象物P的中心軸AX,從光源單元12射出的紫外光(各光線)向照射對象物P的中心軸AX聚光,但並不一定限定於這種結構。橢圓反射鏡14只要具有使光向中心軸AX會聚的反射面即可,也可以取代橢圓反射鏡14,使用具有抛物面的反射鏡的抛物面反射鏡。
In addition, in the present embodiment, it has been described that the central axis AX of the irradiation target P is arranged at the second focal position of the
(第2實施方式) (Second embodiment)
圖4是對使用了本發明的第2實施方式涉及的光照射裝置10A的光照射系統1A的結構進行說明的圖,是從X軸方向觀察本實施方式的光照射裝置10A時的光線圖。如圖4所示,本實施方式的光照射裝置10A與第1實施方式的光照射裝置10的不同點在於,光源單元12向下(以朝向Y軸的負方向側的方式)安裝,取代橢圓反射鏡14而具有聚光透鏡15。此外,聚光透鏡15利用未圖示的固定部件固定在殼體(未圖示)內。
4 is a diagram illustrating the configuration of a
聚光透鏡15是用於將來自於光源單元12的紫外光向照射對象物P的中心軸AX聚光的光學部件,配置於LED元件12b的光路中。本實施方式的聚光透鏡15是沿X軸方向延伸的光學玻璃或矽製的雙凸圓柱透鏡,在從X軸方向觀察時,配置為LED元件12b的光軸和聚光透鏡15的光軸穿過照射對象物P的中心軸AX,並構成為將從LED元件12b射出的紫外光(各光線)沿Z軸方向折射,向照射對象物P的中心軸AX聚光。因此,無論在照射對象物P的尺寸小的情況下(P1),還是在照射對象物P的尺寸大的情況下(P2),從光源單元12射出的紫外光均確實地入射至照射對象物P的外周面。因此,即使變更照射對象物P的尺寸,也可以在照射對象物P的外周面獲得特定強度的紫外光。即,根據本實施方式的結構,在每次變更照射對象物P的尺寸時,不必要變更照射強度或照射時間。此外,在本實施方式中,LED元件12b的光軸和聚光透鏡15的光軸穿過照射對象物P的中心軸AX,但並不一定限定於這種結構,只要配置為使LED元件12b的光軸和聚光透鏡15的光軸朝向照射對象物P的中心方向即可。
The
(第3實施方式) (Third Embodiment)
圖5是對使用了本發明的第3實施方式涉及的光照射裝置10B的光照射系統1B的結構進行說明的圖,是從X軸方向觀察本實施方式的光照射裝置10B時的光線圖。如圖5所示,本實施方式的光照射裝置10B與第2實施方式的光照射裝置10A的不同點在於,具有3個光源單元12、3個聚光透鏡15B這一點,以及構成為使從各聚光透鏡15B射出的紫外光成為大致平行光這一點。
FIG. 5 is a diagram illustrating the configuration of a
聚光透鏡15B是用於將來自於光源單元12的紫外光整形為大致平行光的光學部件,配置於各光源單元12的LED元件12b的光路中。本實施方式的聚光透鏡15B是沿X軸方向延伸的光學玻璃或矽製的雙凸圓柱透鏡,在從X軸方
向觀察時,配置為LED元件12b的光軸和聚光透鏡15B的光軸穿過照射對象物P的中心軸AX,並將從LED元件12b射出的紫外光(各光線)沿Z軸方向折射,整形為具有特定線寬的大致平行光。
The
如圖5所示,本實施方式的3個光源單元12和3個聚光透鏡15B,配置在以照射對象物P的中心軸AX為中心的圓弧上,且配置為使從各光源單元12射出的紫外光的主光線(擴展角0°的光線)向照射對象物P的中心軸AX聚光。另外,從各聚光透鏡15B射出的紫外光的線寬d與最小尺寸的照射對象物P1的直徑相比十分地小,構成為使從各光源單元12射出的紫外光向照射對象物P的外周面確實地入射。即,無論在照射對象物P的尺寸小的情況下(P1),還是在照射對象物P的尺寸大的情況下(P2),從各光源單元12射出的紫外光均確實地入射至照射對象物P的外周面。因此,即使變更照射對象物P的尺寸,也可以在照射對象物P的外周面獲得特定強度的紫外光。即,根據本實施方式的結構,在變更照射對象物P的尺寸時,不必要變更照射強度或照射時間。
As shown in FIG. 5, the three
此外,在本實施方式中,光照射裝置10B具有3個光源單元12和3個聚光透鏡15B,但光源單元12和聚光透鏡15B的數量並不限定於此,可以按照為了使在照射對象物P的外周面塗敷的紫外線硬化型墨水硬化所需的照射強度而適當變更(即,使用N個(N為大於或等於1的整數)的光源單元12和聚光透鏡15B的結構)。另外,在本實施方式中,LED元件12b的光軸和聚光透鏡15B的光軸穿過照射對象物P的中心軸AX,但並不一定限定於這種結構,只要配置為LED元件12b的光軸和聚光透鏡15B的光軸朝向照射對象物P的中心方向即可。另外,從聚光透鏡15B射出的紫外光並不一定限定於大致平行光。
In addition, in this embodiment, the
(第4實施方式) (Fourth embodiment)
圖6是對使用了本發明的第4實施方式涉及的光照射裝置10C的光照射系統1C的結構進行說明的圖,是從X軸方向觀察本實施方式的光照射裝置10C時的光線圖。如圖6所示,本實施方式的光照射系統1C與第1實施方式的光照射系統1的不同點在於,具有按照照射對象物P的尺寸(直徑)而使光照射裝置10C升降的升降機構20,圖6(a)表示將光照射裝置10C向最小尺寸的照射對象物P1接近而配置的狀態,圖6(b)表示將光照射裝置10C向最大尺寸的照射對象物P2接近而配置的狀態。另外,本實施方式的光照射裝置10C與第1實施方式的光照射裝置10的不同點在於,光源單元12向下(以朝向Y軸的負方向側的方式)安裝,取代橢圓反射鏡14而具有一對導光反射鏡17。此外,在升降機構20中可以採用滑座等公知的機構,但在圖6中,為了說明的方便,將升降機構20簡單地以方塊示出。
6 is a diagram illustrating the configuration of a
一對導光反射鏡17是用於將來自於光源單元12的紫外光向照射對象物P的外周面導光的光學部件,導光反射鏡17配置為從Z軸方向夾著LED元件12b的光路。本實施方式的一對導光反射鏡17,是在Z軸方向上隔著間隔p而在X軸方向平行地延伸的平行平板反射鏡,在各導光反射鏡17的內側的表面(彼此相對的表面)形成有反射面。
The pair of light guide mirrors 17 are optical components for guiding the ultraviolet light from the
如圖6(a)所示,在照射最小尺寸的照射對象物P1的情況下,光源單元12向接近照射對象物P1的外周面的位置移動,並配置為使從光源單元12射出的紫外光的主光線(擴展角0。的光線)穿過照射對象物P的中心軸AX。另外,一對導光反射鏡17的間隔p設定為與照射對象物P1的直徑相比十分地小,構成為使從光源單元12射出的紫外光向照射對象物P1的外周面確實地入射。
As shown in FIG. 6(a), when the irradiation target P1 of the smallest size is irradiated, the
另外,如圖6(b)所示,在照射最大尺寸的照射對象物P2的情況下,光源單元12向接近照射對象物P2的外周面的位置移動,並配置為使從光源單元12射出的紫外光的主光線(擴展角0°的光線)穿過照射對象物P的中心軸AX。如上所述,由於一對導光反射鏡17的間隔p設定為與照射對象物P1的直徑相比十分地小,因此在照射最大尺寸的照射對象物P2的情況下,從光源單元12射出的紫外光也向照射對象物P2的外周面確實地入射。
In addition, as shown in FIG. 6(b), when the irradiation target P2 of the largest size is irradiated, the
由此,在本實施方式的結構中,也與第1至第3實施方式同樣地,無論在照射對象物P的尺寸小的情況下(P1),還是在照射對象物P的尺寸大的情況下(P2),從光源單元12射出的紫外光均確實地入射至照射對象物P的外周面。因此,即使變更照射對象物P的尺寸,也可以在照射對象物P的外周面獲得特定強度的紫外光。即,根據本實施方式的結構,在每次變更照射對象物P的尺寸時,不必要變更照射強度或照射時間。
Therefore, in the structure of this embodiment, as in the first to third embodiments, no matter when the size of the irradiation target P is small (P1), or when the size of the irradiation target P is large Bottom (P2), all the ultraviolet light emitted from the
此外,本次公開的實施方式,其所有內容均是例示,應認為並不是限制性的。本發明的範圍並不由上述說明示出,而是由申請專利範圍示出,其含義為,包含與申請專利範圍均等的含義及範圍內的全部變更。 In addition, all the content of the embodiment disclosed this time is an illustration, and it should be considered that it is not restrictive. The scope of the present invention is shown not by the above description but by the scope of patent application, and its meaning is to include the meaning equivalent to the scope of patent application and all changes within the scope.
12‧‧‧光源單元 12‧‧‧Light source unit
12a‧‧‧基板 12a‧‧‧Substrate
12b‧‧‧LED元件 12b‧‧‧LED components
14‧‧‧橢圓反射鏡 14‧‧‧Elliptical mirror
14a‧‧‧反射面 14a‧‧‧Reflecting surface
AX‧‧‧中心軸 AX‧‧‧Central axis
P、P1、P2‧‧‧照射對象物 P, P1, P2‧‧‧ Irradiated object
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CN108481898A (en) | 2018-09-04 |
JP2018126692A (en) | 2018-08-16 |
CN108481898B (en) | 2021-09-14 |
JP6809928B2 (en) | 2021-01-06 |
TW201829207A (en) | 2018-08-16 |
KR20180092871A (en) | 2018-08-20 |
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