TWI632295B - Pump - Google Patents
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- TWI632295B TWI632295B TW102136699A TW102136699A TWI632295B TW I632295 B TWI632295 B TW I632295B TW 102136699 A TW102136699 A TW 102136699A TW 102136699 A TW102136699 A TW 102136699A TW I632295 B TWI632295 B TW I632295B
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Abstract
本發明提供一種撓性構件之長壽型的泵。 The present invention provides a long life type pump of a flexible member.
本發明一種實施形態之泵具備:圓柱狀之內壁面;撓性環,其係沿著內壁面而配置,並在與內壁面之間形成周方向延伸之工作室;及複數個推壓構件,其係將撓性環在周方向之一部分按壓於內壁面,在工作室中形成閉塞部,並且藉由沿著內壁面轉動使閉塞部移動,而使工作室內之流體移動。撓性環在維持與自然狀態概同之周長的狀態下配置。 A pump according to an embodiment of the present invention includes: a cylindrical inner wall surface; a flexible ring disposed along the inner wall surface; and a working chamber extending circumferentially between the inner wall surface; and a plurality of pressing members, This presses the flexible ring against the inner wall surface in one of the circumferential directions, forms a closed portion in the working chamber, and moves the blocking portion by rotating along the inner wall surface to move the fluid in the working chamber. The flexible ring is disposed in a state in which the circumference is maintained in the same manner as the natural state.
Description
本發明係關於一種工作室壁之至少一部分具有撓性的泵。 The present invention relates to a pump having at least a portion of a working chamber wall that is flexible.
習知有沿著形成於框體之概略圓柱面狀的內壁面環狀配置具有撓性之管,在輥與框體內壁面之間壓扁管,並使輥沿著內壁面轉動而輸送管內之液體的管式泵(專利文獻1)。 It is known that a flexible tube is disposed annularly along an inner wall surface of a substantially cylindrical surface formed in a frame body, and a tube is crushed between the roller and the inner wall surface of the frame, and the roller is rotated along the inner wall surface to transport the tube. A tubular pump of liquid (Patent Document 1).
此種管式泵因為管之特定部位反覆彎折180°,所以在該部位局部施加大應變,導致疲勞加速進行。因而,與泵之其他構件比較,管之壽命較短,屬於消耗品需要定期更換。 Since such a tube pump is repeatedly bent by 180° in a specific portion of the tube, a large strain is locally applied to the tube portion, and the fatigue is accelerated. Therefore, compared with other components of the pump, the life of the tube is short, and the consumables need to be replaced periodically.
其中,由於管式泵係藉由管本身之復原力(彈性恢復力)進行吸引過程(亦即,壓扁在工作室之管的中空部,從中空部之截面積最小的狀態,轉移為中空部之截面積最大的自然狀態之過程),因此,吸引過程之速度遲緩,成為限制泵之旋轉速度的主因。 Among them, since the tubular pump performs the suction process by the restoring force (elastic restoring force) of the tube itself (that is, the hollow portion of the tube which is flattened in the working chamber, the section from the hollow portion has the smallest cross-sectional area, and is transferred to the hollow state. The process of the natural state with the largest cross-sectional area), therefore, the slowness of the attraction process is the main cause of limiting the rotational speed of the pump.
其中,專利文獻2中記載有一種泵,其具備:圓柱面狀之內壁面;圓筒狀之隔膜,其係在與內壁面之間形成圓環狀之工作室;推壓輥,其係壓扁工作室並沿著內壁面轉動;圓環狀之致動器,其係配置於隔膜與推壓輥之間;及支撐構件,其係將致動器與內壁面之距離管制在指定值以內。 Patent Document 2 describes a pump including a cylindrical inner wall surface, a cylindrical diaphragm formed in an annular working chamber between the inner wall surface, and a pressing roller that presses The flat working chamber rotates along the inner wall surface; the annular actuator is disposed between the diaphragm and the pressing roller; and the supporting member controls the distance between the actuator and the inner wall surface within a specified value .
記載於專利文獻2之泵,因為並非如管式泵將撓性構件(隔 膜)壓扁成彎曲180°之狀態,所以可抑制撓性構件之局部老化。其中,藉由在隔膜與推壓輥之間配置比隔膜厚的致動器,以緩和隔膜之老化。 The pump described in Patent Document 2, because it is not a flexible member such as a tube pump Since the film is flattened to a state of being bent by 180°, local deterioration of the flexible member can be suppressed. Among them, the aging of the diaphragm is alleviated by arranging an actuator thicker than the diaphragm between the diaphragm and the pressing roller.
[專利文獻1]日本特開2011-102574號公報 [Patent Document 1] Japanese Laid-Open Patent Publication No. 2011-102574
[專利文獻2]美國專利申請公開第2012/0020822號說明書 [Patent Document 2] US Patent Application Publication No. 2012/0020822
但是,專利文獻2之泵,因為撓性構件係使用機械性強度低且薄的隔膜,因此無法期待撓性構件之壽命大幅提高。 However, in the pump of Patent Document 2, since the flexible member is a diaphragm having a low mechanical strength and a thin thickness, the life of the flexible member cannot be expected to be greatly improved.
本發明鑑於上述情形,目的為提供一種撓性構件之長壽型的泵。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a long life type pump of a flexible member.
按照本發明之實施形態,提供一種泵,其特徵為具備:概略圓柱狀之內壁面;撓性環,其係沿著前述內壁面配置,並在與該內壁面之間形成在周方向上延伸之工作室;及複數個推壓構件,其係將前述撓性環在周方向之一部分按壓於前述內壁面,在前述工作室中形成閉塞部,並且藉由沿著前述內壁面轉動使前述閉塞部移動,而使前述工作室內之流體移動;前述撓性環在維持與自然狀態概同之周長的狀態下配置。 According to an embodiment of the present invention, a pump includes: a substantially cylindrical inner wall surface; and a flexible ring disposed along the inner wall surface and extending in a circumferential direction between the inner wall surface and the inner wall surface And a plurality of pressing members that press the flexible ring to the inner wall surface in one of the circumferential directions, form a blocking portion in the working chamber, and block the occlusion by rotating along the inner wall surface The portion moves to move the fluid in the working chamber; the flexible ring is disposed in a state in which the circumference is maintained in the same manner as the natural state.
其中,前述泵亦可如下構成:前述內壁面之直徑比前述撓性環在自然狀態之外徑大上些許,前述外徑與前述直徑之差,為前述撓性環因泵動作而變形時,幾乎不改變其周方向之長度,而使前述撓性環抵接於 前述內壁面之關係成立的差。 The pump may be configured such that a diameter of the inner wall surface is slightly larger than an outer diameter of the flexible ring in a natural state, and a difference between the outer diameter and the diameter is when the flexible ring is deformed by a pump operation. The length of the circumferential direction is hardly changed, and the aforementioned flexible ring is abutted The difference in the relationship of the inner wall surfaces is established.
其中,前述泵亦可如下構成:前述撓性環在自然狀態之內徑比前述複數個推壓構件之外接圓的直徑小,前述撓性環不與前述複數個推壓構件抵接之部分,以周方向之曲率比自然狀態小的方式變形,且周長不伸長。 The pump may be configured such that the inner diameter of the flexible ring in the natural state is smaller than the diameter of the outer plurality of pressing members, and the flexible ring does not abut the plurality of pressing members. The curvature in the circumferential direction is deformed in a manner smaller than the natural state, and the circumference is not elongated.
其中,前述泵亦可如下構成:在前述內壁面開設:吸引口,其係將輸送之流體從外部吸引至前述工作室內;及吐出口,其係將前述流體從前述工作室內向外部吐出;前述撓性環具備分隔壁,其係在前述吸引口與前述吐出口之間隔開前述工作室;前述分隔壁係從前述撓性環之外周面突出的具有撓性之板狀構件。 Further, the pump may be configured such that a suction port for sucking a fluid to be transported from the outside into the working chamber is provided on the inner wall surface, and a discharge port for discharging the fluid from the working chamber to the outside; The flexible ring includes a partition wall that partitions the working chamber between the suction port and the discharge port, and the partition wall is a flexible plate-like member that protrudes from the outer peripheral surface of the flexible ring.
其中,前述泵亦可如下構成:前述複數個推壓構件之重心在前述轉動之中心軸上。 The pump may be configured such that the center of gravity of the plurality of pressing members is on the central axis of the rotation.
其中,前述泵亦可如下構成:前述複數個推壓構件以等間隔配置於前述內壁面之中心軸周圍。 Further, the pump may be configured such that the plurality of pressing members are disposed at equal intervals around the central axis of the inner wall surface.
其中,前述泵亦可如下構成:具備轉子,轉子係以指定之配置關係保持前述複數個推壓構件,並沿著前述撓性環之內周面轉動。 Further, the pump may be configured to include a rotor that holds the plurality of pressing members in a predetermined arrangement relationship and that rotates along an inner circumferential surface of the flexible ring.
其中,前述泵亦可如下構成:前述推壓構件係藉由前述轉子自由旋轉地支撐之推壓輥,且具備太陽輥,其係配置於與前述轉動之中心軸同軸,並與複數個前述推壓構件旋轉卡合, 並以前述太陽輥旋轉時,被前述太陽輥與前述撓性環之內周面所夾著的前述複數個推壓構件,以在前述太陽輥之外周面上及前述撓性環之內周面上周方向轉動的方式構成,在前述撓性環之中空部,從前述中空部之軸方向一側插入前述複數個推壓構件與前述太陽輥而組合的方式構成,前述內壁面以朝向前述一側而擴徑的方式形成樽形面狀或概略圓錐狀,前述太陽輥亦可具有與前述內壁面平行之樽形面狀或概略圓錐面(圓錐台側面)狀的外周面。 Further, the pump may be configured such that the pressing member is a pressing roller that is rotatably supported by the rotor, and includes a sun roller that is disposed coaxially with the central axis of the rotation and that is plural The pressing member is rotated and engaged, When the sun roller rotates, the plurality of pressing members sandwiched between the sun roller and the inner circumferential surface of the flexible ring are on the outer circumferential surface of the sun roller and the inner circumferential surface of the flexible ring. The hollow portion of the flexible ring is configured to be inserted into the hollow portion of the flexible ring from the axial direction side of the hollow portion, and the plurality of pressing members are combined with the sun roller, and the inner wall surface faces the one The sun roll may have a serpentine shape or a substantially conical shape, and the sun roller may have an outer peripheral surface that is parallel to the inner wall surface or has a substantially conical surface (conical frustum side).
其中,前述泵亦可如下構成:從前述複數個推壓輥施加於前述太陽輥之推壓力抵銷。 The pump may be configured to apply a pressing force offset from the plurality of pressing rollers to the sun roller.
採用本發明一種實施形態之構成時,因為撓性構件之圓周方向的長度概略維持在自然長,所以可提供撓性構件之長壽型的泵。 According to the configuration of the embodiment of the present invention, since the length of the flexible member in the circumferential direction is substantially maintained to be naturally long, a long-life type pump of the flexible member can be provided.
1‧‧‧泵裝置 1‧‧‧ pump device
2‧‧‧驅動單元 2‧‧‧Drive unit
2a‧‧‧驅動軸 2a‧‧‧Drive shaft
3‧‧‧泵單元 3‧‧‧ pump unit
5‧‧‧外殼 5‧‧‧Shell
20‧‧‧剛性環 20‧‧‧Rigid ring
21‧‧‧圓筒部 21‧‧‧Cylinder
21a‧‧‧內周面(內壁面) 21a‧‧‧ inner circumference (inner wall surface)
21h‧‧‧中空部 21h‧‧‧ Hollow
22‧‧‧突出部 22‧‧‧Protruding
22a‧‧‧中空部(溝) 22a‧‧‧ hollow part (ditch)
23‧‧‧吸引口 23‧‧‧ attracting mouth
24‧‧‧吐出口 24‧‧‧Exporting
25‧‧‧中空部 25‧‧‧ Hollow
30‧‧‧撓性環 30‧‧‧Flexible ring
31‧‧‧圓筒部 31‧‧‧Cylinder
31a‧‧‧外周面 31a‧‧‧Outer surface
31b‧‧‧內周面 31b‧‧‧ inner circumference
31h‧‧‧中空部 31h‧‧‧ Hollow
34‧‧‧分隔壁 34‧‧‧ partition wall
40‧‧‧太陽輥 40‧‧‧Sun Roll
50‧‧‧行星輥 50‧‧‧ planetary roller
60‧‧‧轉子 60‧‧‧Rotor
62‧‧‧前方轉子構件 62‧‧‧ Front rotor components
64‧‧‧後方轉子構件 64‧‧‧ Rear rotor components
311a、311b‧‧‧伸縮抑制構件 311a, 311b‧‧‧ telescopic restraining members
AX‧‧‧中心軸 AX‧‧‧ central axis
A1‧‧‧箭頭 A1‧‧‧ arrow
A2‧‧‧箭頭 A2‧‧‧ arrow
A3‧‧‧箭頭 A3‧‧‧ arrow
C、C1、C2‧‧‧工作室 C, C1, C2‧‧‧ Studio
S‧‧‧箭頭 S‧‧‧ arrow
E‧‧‧箭頭 E‧‧‧ arrow
W‧‧‧外寬 W‧‧‧outer width
第一圖係本發明實施形態之泵裝置的外觀圖。 The first drawing is an external view of a pump device according to an embodiment of the present invention.
第二圖係本發明實施形態之泵裝置的分解斜視圖。 The second drawing is an exploded perspective view of the pump device of the embodiment of the present invention.
第三圖係本發明實施形態之泵單元的橫剖面圖。 The third drawing is a cross-sectional view of a pump unit according to an embodiment of the present invention.
第四圖係本發明實施形態之泵單元的縱剖面圖。 Fig. 4 is a longitudinal sectional view showing a pump unit according to an embodiment of the present invention.
第五圖係泵單元之組合步驟的說明圖。 The fifth drawing is an explanatory diagram of the combination steps of the pump unit.
第六圖係撓性環之變動的說明圖。 The sixth figure is an explanatory diagram of the variation of the flexible ring.
第七圖係撓性環之變形例的縱剖面圖。 The seventh drawing is a longitudinal sectional view showing a modification of the flexible ring.
以下,參照圖式說明本發明之實施形態。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
以下說明之本發明實施形態的泵裝置1,例如係將疊層造形用之液體樹脂原料供給至3D印刷機等,適於定量輸送包含有機溶劑或化學活性高之物質的液體(以下稱為「活性液體」)之泵。當然亦適於輸送水或化學活性低之液體。 In the pump device 1 according to the embodiment of the present invention to be described below, for example, a liquid resin material for laminating is supplied to a 3D printer or the like, and is suitable for quantitatively transporting a liquid containing an organic solvent or a substance having high chemical activity (hereinafter referred to as " Pump for active liquid"). It is of course also suitable for transporting water or liquids with low chemical activity.
先前,使用於定量之液體輸送的泵(例如管式泵),收容輸送之液體的工作室之至少一部分由合成橡膠等具有撓性的素材形成。其中,輸送活性液體情況下,由具有耐溶劑性或耐藥品性之材料形成構成工作室之各構件是必要的。但是,具有耐溶劑性或耐藥品性之撓性材料通常缺乏耐用性(疲勞強度)。特別是如管式泵,工作時反覆在撓性構件(管)上集中施加大應力之構成者,很難兼顧耐溶劑性或耐藥品性與實用上的耐用性。 Previously, a pump (for example, a tube pump) used for quantitative liquid transport, at least a part of a working chamber for accommodating a transported liquid was formed of a flexible material such as synthetic rubber. Among them, in the case of transporting an active liquid, it is necessary to form each member constituting the working chamber from a material having solvent resistance or chemical resistance. However, flexible materials having solvent resistance or chemical resistance generally lack durability (fatigue strength). In particular, for example, a tubular pump, in which a large stress is concentrated on a flexible member (tube) during work, it is difficult to achieve both solvent resistance and chemical resistance and practical durability.
其中,即使是使用由不具高耐溶劑性之一般撓性材料(例如矽橡膠)所成形的管之管式泵,管之壽命仍比其他構件短。因而,加長管之壽命以減少維修頻率就成為先前管式泵的課題。 Among them, even if a tube type pump using a tube formed of a general flexible material (for example, ruthenium rubber) which does not have high solvent resistance, the life of the tube is shorter than that of other members. Therefore, lengthening the life of the tube to reduce the frequency of maintenance has become a problem of previous tube pumps.
本實施形態之泵裝置1與管式泵比較,具有加長撓性構件壽命的優點。 The pump device 1 of the present embodiment has an advantage of lengthening the life of the flexible member as compared with the tube pump.
第一圖係泵裝置1之外觀圖。以下之說明中,將第一圖中之左下方向稱為前方(正面方向),將右上方向稱為後方(背面方向),將上方向稱為上方(上面方向),將下方向稱為下方(底面方向),將左上方向稱為左側方,將右下方向稱為右側方。 The first figure is an external view of the pump device 1. In the following description, the lower left direction in the first figure is referred to as the front (front direction), the upper right direction is referred to as the rear (back direction), the upper direction is referred to as the upper direction (upper direction), and the lower direction is referred to as the lower ( In the bottom direction), the upper left direction is referred to as the left side, and the lower right direction is referred to as the right side.
泵裝置1具備:泵單元3、驅動泵單元3之驅動單元2、及收容 泵單元3而保持在組合狀態的外殼(無圖示)。驅動單元2具備:馬達、驅動控制馬達之控制電路、及供給電力至馬達及控制電路之電源裝置(均無圖示)。如後述,本實施形態因為泵單元3具有將驅動單元2之旋轉輸出減速而增大扭力的功能,所以驅動單元2中未設減速機。因為泵單元3驅動時所需之扭力依泵單元3的設計(尺寸、材質、輸送之液體黏度等)而不同,所以需要大扭力情況下,亦可在驅動單元2中設置減速機。其中,驅動單元2之框體安裝於泵單元3之背面,驅動單元2之驅動軸2a插入泵單元3內而連接。 The pump device 1 includes a pump unit 3, a drive unit 2 that drives the pump unit 3, and a housing unit The pump unit 3 is held in a combined outer casing (not shown). The drive unit 2 includes a motor, a control circuit for driving the control motor, and a power supply device for supplying electric power to the motor and the control circuit (all not shown). As will be described later, in the present embodiment, since the pump unit 3 has a function of decelerating the rotational output of the drive unit 2 to increase the torque, the drive unit 2 is not provided with a speed reducer. Since the torque required for driving the pump unit 3 differs depending on the design (size, material, liquid viscosity of the liquid, etc.) of the pump unit 3, a speed reducer may be provided in the drive unit 2 in the case of a large torque. The frame of the drive unit 2 is mounted on the back surface of the pump unit 3, and the drive shaft 2a of the drive unit 2 is inserted into the pump unit 3 to be connected.
驅動單元2具備接收來自外部之控制信號的輸入端子(無圖示)、及接收使用者操作之操作開關(無圖示)。驅動單元2依據輸入至輸入埠之控制信號、或對操作開關之使用者操作,控制內建馬達的驅動,並藉由驅動軸2a輸出旋轉驅動力。其中,亦可藉由輸入電源裝置之外部電源(例如從3D印刷機裝置供給之電源)的接通(ON)/斷開(OFF)來控制驅動所構成。 The drive unit 2 includes an input terminal (not shown) that receives a control signal from the outside, and an operation switch (not shown) that receives a user operation. The drive unit 2 controls the driving of the built-in motor according to a control signal input to the input port or a user operation of the operation switch, and outputs a rotational driving force by the drive shaft 2a. However, it is also possible to control the driving by the ON/OFF of an external power source (for example, a power source supplied from the 3D printer device) of the input power source device.
第二圖係泵裝置1之分解斜視圖。其中,第三圖係泵單元3之橫剖面圖(在與中心軸AX垂直之平面上切開的圖),第四圖係泵單元3之縱剖面圖(在包含中心軸AX之平面上切開的圖)。第四(a)圖係在與後述之太陽輥40及一對行星輥50的排列方向垂直之平面上切開的縱剖面模式圖,第四(b)圖係在與後述之太陽輥40及一對行星輥50的排列方向平行之平面切斷的縱剖面模式圖。 The second drawing is an exploded perspective view of the pump device 1. Wherein, the third diagram is a cross-sectional view of the pump unit 3 (a view cut in a plane perpendicular to the central axis AX), and the fourth diagram is a longitudinal sectional view of the pump unit 3 (cut in a plane including the central axis AX) Figure). The fourth (a) diagram is a longitudinal cross-sectional schematic view cut away from a plane perpendicular to the arrangement direction of the sun roller 40 and the pair of planetary rollers 50, which will be described later, and the fourth (b) diagram is attached to a sun roller 40 and a later-described one. A schematic longitudinal cross-sectional view of the plane in which the planetary rollers 50 are arranged in parallel.
泵單元3具備:剛性環20、撓性環30、太陽輥40、一對行星輥(推壓構件)50及轉子60。另外,轉子60僅顯示於第二圖,其他圖式則省略圖示。 The pump unit 3 includes a rigid ring 20, a flexible ring 30, a sun roller 40, a pair of planetary rollers (pressing members) 50, and a rotor 60. In addition, the rotor 60 is only shown in the second figure, and the other drawings are not shown.
如第三圖所示,剛性環20具有:圓筒部21、圓筒部21之一部分(第二圖中之上端部)突出於外周側所形成的具有字狀的橫截面之突出部22、從突出部22之左右兩側面分別垂直地(在第三圖中之左右方向)延伸的導管之吸引口23及吐出口24。 As shown in the third figure, the rigid ring 20 has a cylindrical portion 21 and a portion of the cylindrical portion 21 (the upper end portion in the second drawing) protrudes from the outer peripheral side to have a shape The projecting portion 22 having a cross section of a cross section and the suction port 23 and the discharge port 24 of the duct extending perpendicularly from the left and right sides of the projecting portion 22 (in the left-right direction in the third drawing).
如第四(a)圖所示,剛性環20之圓筒部21的內周面(內壁面)21a並非圓柱面,而係內徑朝向背面側(驅動單元2側)擴大之錐角面(概略圓錐面,詳細而言係圓錐台之側面)。其中,內壁面21a在軸方向具有中央部向外側鼓出之凸狀的曲率,而形成概略樽形。該曲率如後述,係為了在與撓性環30之圓筒部31的外周面31a之間形成工作室C而設。藉由在內壁面21a設置錐角,例如在射出成形藉由模具進行圓筒部21加工時,即使不使用滑動型等複雜的構成之模具,仍可從模具取出具有概略樽形之中空部21h的圓筒部21。因此,可降低加工的成本。 As shown in the fourth (a), the inner circumferential surface (inner wall surface) 21a of the cylindrical portion 21 of the rigid ring 20 is not a cylindrical surface, but the tapered inner surface of the inner diameter toward the back side (the drive unit 2 side) The rough conical surface, in detail, the side of the truncated cone). Among these, the inner wall surface 21a has a convex curvature which bulges outward in the center direction in the axial direction, and forms a rough shape. This curvature is provided so as to form a working chamber C between the outer peripheral surface 31a of the cylindrical portion 31 of the flexible ring 30 as will be described later. By providing the taper angle on the inner wall surface 21a, for example, when the cylindrical portion 21 is processed by the mold in the injection molding, the hollow portion 21h having the outline shape can be taken out from the mold without using a mold having a complicated structure such as a sliding type. The cylindrical portion 21. Therefore, the cost of processing can be reduced.
第五圖係泵單元3之組合方法的說明圖。如第五圖所示,組合泵單元3時,首先在剛性環20之中空部裝設撓性環30,進一步在撓性環30之中空部31h中,從內徑較寬之背面側插入太陽輥40、一對行星輥50(推壓構件)、轉子60等零件。如上述,剛性環20之內壁面21a(及撓性環30之圓筒部31)係形成將太陽輥40等組合構件插入圓筒部21內之具有朝向背面側的開口(插入入口)且擴徑的錐角之樽形面狀或概略圓錐面狀。藉此,較易在剛性環20內插入泵單元3之各構件,組合也容易,並且在實施修補檢查及零件更換時亦容易作業。 The fifth drawing is an explanatory diagram of a combination method of the pump unit 3. As shown in the fifth figure, when the pump unit 3 is combined, first, the flexible ring 30 is attached to the hollow portion of the rigid ring 20, and further, in the hollow portion 31h of the flexible ring 30, the sun is inserted from the back side of the inner diameter. Roller 40, a pair of planetary rollers 50 (urging members), rotor 60 and the like. As described above, the inner wall surface 21a of the rigid ring 20 (and the cylindrical portion 31 of the flexible ring 30) is formed to have an opening (insertion inlet) toward the back side in which the composite member such as the sun roller 40 is inserted into the cylindrical portion 21. The taper angle of the diameter is a meandering shape or a rough conical shape. Thereby, it is easy to insert each member of the pump unit 3 in the rigid ring 20, and it is easy to combine, and it is easy to work also when performing a repair inspection and a component replacement.
如第三圖所示,在突出部22之內側形成在中心軸AX方向上延伸的中空部22a(溝22a)。溝22a與圓筒部21之中空部21h連接。其中,吸 引口23及吐出口24之中空部經由突出部22之溝22a相互連接,而形成1條直線狀之中空部25。其中,中空部25經由溝22a而與圓筒部21之中空部21h連接。剛性環20由硬質且耐溶劑性等優異的工程塑料或金屬等構造材料而形成。剛性環20之中空部21h收容概略圓筒狀之撓性環30。 As shown in the third figure, a hollow portion 22a (groove 22a) extending in the direction of the central axis AX is formed inside the protruding portion 22. The groove 22a is connected to the hollow portion 21h of the cylindrical portion 21. Among them, suck The hollow portions of the inlet port 23 and the discharge port 24 are connected to each other via the groove 22a of the protruding portion 22 to form a linear hollow portion 25. Among these, the hollow portion 25 is connected to the hollow portion 21h of the cylindrical portion 21 via the groove 22a. The rigid ring 20 is formed of a structural material such as an engineering plastic or a metal which is excellent in hardness and solvent resistance. The hollow portion 21h of the rigid ring 20 houses a substantially cylindrical flexible ring 30.
如第三圖所示,撓性環30具有圓筒部31、及從圓筒部31之外周面31a突出的薄板狀分隔壁34。分隔壁34將圓筒部21之中空部21h及突出部22之溝22a隔開成連通於吸引口23之空間與連通於吐出口24之空間。撓性環30由耐溶劑性及耐藥品性優異的彈性材料形成,圓筒部31具有不會因水壓而伸縮的充分厚度。 As shown in the third figure, the flexible ring 30 has a cylindrical portion 31 and a thin plate-shaped partition wall 34 that protrudes from the outer peripheral surface 31a of the cylindrical portion 31. The partition wall 34 partitions the hollow portion 21h of the cylindrical portion 21 and the groove 22a of the protruding portion 22 into a space that communicates with the suction port 23 and a space that communicates with the discharge port 24. The flexible ring 30 is formed of an elastic material excellent in solvent resistance and chemical resistance, and the cylindrical portion 31 has a sufficient thickness that does not expand and contract due to water pressure.
如第四(a)圖所示,撓性環30之圓筒部31的外周面31a在縱截面(亦即軸方向)具有突出於內周側的曲率,而概略形成纏線形的凹曲面。其中,如上述,剛性環20之圓筒部21的內壁面21a在縱截面具有突出於外周側之曲率(概略樽形之凸曲面)。因此,如第四(a)圖所示,撓性環30依據行星輥50而未按壓於剛性環20之狀態時,在撓性環30之外周面31a與剛性環20的內壁面21a之間形成工作室C。另外,撓性環30之圓筒部31在前後方向(中心軸AX方向)兩端部,藉由接著或壓著而接合於剛性環20之圓筒部21。藉此,將工作室C氣密地密封住。 As shown in the fourth (a), the outer peripheral surface 31a of the cylindrical portion 31 of the flexible ring 30 has a curvature that protrudes from the inner peripheral side in the longitudinal section (that is, the axial direction), and roughly forms a concave curved surface. In the above, the inner wall surface 21a of the cylindrical portion 21 of the rigid ring 20 has a curvature (a convex curved surface having a rough shape) protruding from the outer peripheral side in the longitudinal section. Therefore, as shown in the fourth (a), when the flexible ring 30 is not pressed against the rigid ring 20 in accordance with the planetary roller 50, between the outer peripheral surface 31a of the flexible ring 30 and the inner wall surface 21a of the rigid ring 20 Form studio C. Further, the cylindrical portion 31 of the flexible ring 30 is joined to the cylindrical portion 21 of the rigid ring 20 at both ends in the front-rear direction (the central axis AX direction) by pressing or pressing. Thereby, the working chamber C is hermetically sealed.
其中,撓性環30之圓筒部31的兩面(內周面31b及外周面31a)亦以與剛性環20之內壁面21a相同角度而對中心軸AX傾斜形成。圓筒部31具有均勻之壁厚,使藉由行星輥50而施加於圓筒部31之壓力均勻。 The both surfaces (the inner circumferential surface 31b and the outer circumferential surface 31a) of the cylindrical portion 31 of the flexible ring 30 are also formed obliquely to the central axis AX at the same angle as the inner wall surface 21a of the rigid ring 20. The cylindrical portion 31 has a uniform wall thickness, and the pressure applied to the cylindrical portion 31 by the planetary roller 50 is uniform.
在撓性環30之中空部31h中收容轉子60、及維持於轉子60之太陽輥40及一對行星輥50。 The rotor 60 and the sun roller 40 and the pair of planetary rollers 50 held by the rotor 60 are accommodated in the hollow portion 31h of the flexible ring 30.
如第二圖所示,轉子60由工程塑料或金屬等構造材料所形成之前方轉子構件62及後方轉子構件64等所構成。太陽輥40及行星輥50夾在前方轉子構件62與後方轉子構件64之間,而自由旋轉(自轉)地保持於各輥之中心軸周圍。太陽輥40與轉子60(亦即與泵單元3之中心軸AX)同軸配置。 As shown in the second figure, the rotor 60 is composed of a front rotor member 62 and a rear rotor member 64 formed of a structural material such as engineering plastic or metal. The sun roller 40 and the planetary roller 50 are interposed between the front rotor member 62 and the rear rotor member 64, and are freely rotated (rotated) around the central axis of each roller. The sun roller 40 is disposed coaxially with the rotor 60 (i.e., the central axis AX of the pump unit 3).
如第四(b)圖所示,太陽輥40形成概略圓錐台狀。太陽輥40與一對行星輥50在各外周面緊密接觸狀態下保持於轉子60。具體而言,一對行星輥50係以從直徑方向兩側夾著太陽輥40之方式,將旋轉軸沿著太陽輥40之外周面傾斜(傾斜外周面之錐角程度)而配置。因而,太陽輥40之旋轉驅動力藉由太陽輥40與各行星輥50之摩擦而傳達至各行星輥50。 As shown in the fourth (b) diagram, the sun roller 40 is formed in a substantially truncated cone shape. The sun roller 40 is held by the rotor 60 in a state in which the pair of planetary rollers 50 are in close contact with each outer peripheral surface. Specifically, the pair of planetary rollers 50 are disposed such that the rotation axis is inclined along the outer circumferential surface of the sun roller 40 (the degree of the taper of the outer circumferential surface) so that the sun roller 40 is sandwiched from both sides in the diameter direction. Therefore, the rotational driving force of the sun roller 40 is transmitted to each of the planetary rollers 50 by the friction between the sun roller 40 and each of the planetary rollers 50.
其中,轉子60對剛性環20及撓性環30自由旋轉地維持於中心軸AX周圍。其中,後方轉子構件64中,通過驅動軸2a之貫穿孔形成於中心軸AX上。 Among them, the rotor 60 is rotatably held around the central axis AX with respect to the rigid ring 20 and the flexible ring 30. Among them, the rear rotor member 64 is formed on the central axis AX through a through hole of the drive shaft 2a.
在太陽輥40之後方部分形成有延伸至中心軸AX上的軸孔,在該軸孔中嵌入驅動單元2之驅動軸2a。因此,太陽輥40可藉由驅動單元2直接旋轉驅動。 A shaft hole extending to the center axis AX is formed in a portion behind the sun roller 40, and the drive shaft 2a of the drive unit 2 is embedded in the shaft hole. Therefore, the sun roller 40 can be directly rotationally driven by the drive unit 2.
一對行星輥50在分別夾在太陽輥40與撓性環30的內周面31b之間的狀態下,在太陽輥40之外周面上(而後,在撓性環30之內周面31b上)轉動。此時,太陽輥40及一對行星輥50之相對位置關係藉由轉子60保持一定。 The pair of planetary rollers 50 are sandwiched between the sun roller 40 and the inner peripheral surface 31b of the flexible ring 30, respectively, on the outer peripheral surface of the sun roller 40 (and thereafter, on the inner peripheral surface 31b of the flexible ring 30). ) Rotate. At this time, the relative positional relationship between the sun roller 40 and the pair of planetary rollers 50 is kept constant by the rotor 60.
此處,說明泵裝置1在工作中之撓性環30的動作。第六圖係說明撓性環30之圓筒部31的動作之橫剖面圖。第六圖中,符號31所示之虛 線表示自然狀態的圓筒部31;符號31所示之實線表示在中空部31h中收容一對行星輥50等,並在Y軸方向擴徑狀態的圓筒部31。 Here, the operation of the flexible ring 30 during operation of the pump device 1 will be described. The sixth drawing illustrates a cross-sectional view of the operation of the cylindrical portion 31 of the flexible ring 30. In the sixth picture, the virtual symbol shown in symbol 31 The line indicates the cylindrical portion 31 in the natural state, and the solid line indicated by reference numeral 31 indicates the cylindrical portion 31 in which the pair of planetary rollers 50 and the like are housed in the hollow portion 31h and expanded in the Y-axis direction.
自然狀態下,圓筒部31之內徑比一對行星輥50之外寬W(與一對行星輥50外切之圓的直徑)窄。因此,與行星輥50抵接之位置如箭頭E所示,擴張至直徑方向外側。亦即,圓筒部31在排列有一對行星輥50之Y軸方向擴徑。其中,圓筒部31在與行星輥50排列方向正交之X軸方向,如箭頭S所示地縮徑。因為一對行星輥50以一定速度在中心軸AX周圍轉動,所以圓筒部31之各部周期性的反覆擴徑與縮徑。因為在自然狀態下圓筒部31之外周面31a的直徑比剛性環20之內壁面21a的直徑小,所以在行星輥50等收容於撓性環30的中空部31h之前,在圓筒部31之外周面31a與內壁面21a之間形成環狀的空間(工作室C)。而後,在中空部31h中收容一對行星輥50,圓筒部31從其內方藉由一對行星輥50推壓時,如實線所示,圓筒部31變形成概略橢圓形,並且推壓內壁面21a。藉此,在藉由一對行星輥50推壓之部位,撓性環30與剛性環20之內壁面21a在周方向的一部分局部密合,而在延伸於周方向之工作室C中形成閉塞部,在周方向上分割工作室。 In the natural state, the inner diameter of the cylindrical portion 31 is narrower than the outer width W of the pair of planetary rollers 50 (the diameter of a circle circumscribed by the pair of planetary rollers 50). Therefore, the position abutting on the planetary roller 50 is expanded to the outer side in the diameter direction as indicated by an arrow E. That is, the cylindrical portion 31 is expanded in diameter in the Y-axis direction in which the pair of planetary rollers 50 are arranged. Among these, the cylindrical portion 31 is reduced in diameter in the X-axis direction orthogonal to the direction in which the planetary rollers 50 are arranged, as indicated by an arrow S. Since the pair of planetary rollers 50 rotate around the central axis AX at a constant speed, the respective portions of the cylindrical portion 31 are periodically expanded in diameter and reduced in diameter. Since the diameter of the outer peripheral surface 31a of the cylindrical portion 31 is smaller than the diameter of the inner wall surface 21a of the rigid ring 20 in the natural state, the planetary roller 50 or the like is accommodated in the cylindrical portion 31 before being accommodated in the hollow portion 31h of the flexible ring 30. An annular space (studio C) is formed between the outer peripheral surface 31a and the inner wall surface 21a. Then, when the pair of planetary rollers 50 are housed in the hollow portion 31h, and the cylindrical portion 31 is pressed by the pair of planetary rollers 50 from the inside, the cylindrical portion 31 is formed into a substantially elliptical shape as shown by the solid line, and is pushed. The inner wall surface 21a is pressed. Thereby, the flexible ring 30 partially adheres to a part of the inner wall surface 21a of the rigid ring 20 in the circumferential direction at a portion pressed by the pair of planetary rollers 50, and forms an occlusion in the working chamber C extending in the circumferential direction. Department, split the studio in the direction of the week.
本實施形態中,撓性環30周方向之長度(周長)設定成指定的長度。具體而言,撓性環30之周長設定成藉由一對行星輥50將撓性環30從內側向直徑方向推壓而變形為橢圓狀時,在撓性環30之周長實際上不改變的狀態下,與剛性環20之內壁面21a密合,在工作室C中形成閉塞部,可氣密分割工作室C的長度。亦即,在撓性環30之中空部31h中插入太陽輥40及一對行星輥50時,撓性環30藉由一對行星輥50從內側向直徑方向擴張而變形為橢圓狀。而後,在長徑方向兩端部,撓性環30之外周面31a與剛性環 20之內壁面21a密合,在工作室C中設置兩處閉塞部,而將工作室分割為二。此時,撓性環30之短徑方向的直徑比自然狀態時短,如此構成吸收往撓性環30之長徑方向上因直徑伸長導致周長增加的部分,結果充分抑制撓性環30全體周長之變化。具體而言,在撓性環30不與複數個行星輥50抵接的部位(在行星輥50間拉伸之部位),藉由施加於撓性環30之張力,變形成圓周方向之曲率比自然狀態小(亦即彎曲伸張),藉此構成周長不伸長。其中,撓性環30之圓筒部31的壁厚設定成不致藉由施加於圓筒部31周方向之張力而實際上不會伸縮的程度之壁厚。此處所謂撓性環30之周長,係在撓性環30壁厚方向中間位置的周長。使撓性環30彈性變形為橢圓狀,而使圓周方向之曲率變化時,撓性環30之內周面31b及外周面31a彈性變形,雖然周長有若干變化,但是在厚度方向中間位置之周長被壁厚部分之內外周的變形吸收而幾乎不改變。藉此,減輕圓筒部31因伸縮導致疲勞或其他因時變化,可提高耐用性。 In the present embodiment, the length (circumference) of the flexible ring 30 in the circumferential direction is set to a predetermined length. Specifically, when the circumference of the flexible ring 30 is set to be deformed into an elliptical shape by pressing the flexible ring 30 from the inner side in the radial direction by the pair of planetary rollers 50, the circumference of the flexible ring 30 is not actually In the changed state, it is in close contact with the inner wall surface 21a of the rigid ring 20, and a closed portion is formed in the working chamber C, and the length of the working chamber C can be airtightly divided. In other words, when the sun roller 40 and the pair of planetary rollers 50 are inserted into the hollow portion 31h of the flexible ring 30, the flexible ring 30 is deformed into an elliptical shape by being expanded in the radial direction from the inner side by the pair of planetary rollers 50. Then, at both end portions in the longitudinal direction, the outer peripheral surface 31a of the flexible ring 30 and the rigid ring The inner wall surface 21a of 20 is in close contact, and two occlusion portions are provided in the working chamber C, and the working chamber is divided into two. At this time, the diameter of the flexible ring 30 in the short-diameter direction is shorter than that in the natural state, and thus the portion that absorbs the circumferential length due to the diameter elongation in the longitudinal direction of the flexible ring 30 is absorbed, and as a result, the entire circumference of the flexible ring 30 is sufficiently suppressed. Variety. Specifically, in the portion where the flexible ring 30 does not abut against the plurality of planetary rollers 50 (the portion stretched between the planetary rollers 50), the curvature ratio in the circumferential direction is changed by the tension applied to the flexible ring 30. The natural state is small (i.e., bent and stretched), whereby the circumference is not elongated. In addition, the thickness of the cylindrical portion 31 of the flexible ring 30 is set to a thickness that does not substantially extend and contract by the tension applied to the circumferential direction of the cylindrical portion 31. Here, the circumference of the flexible ring 30 is a circumferential length at a position intermediate the thickness direction of the flexible ring 30. When the flexible ring 30 is elastically deformed into an elliptical shape and the curvature in the circumferential direction is changed, the inner circumferential surface 31b and the outer circumferential surface 31a of the flexible ring 30 are elastically deformed, and although the circumference has a slight change, the intermediate position in the thickness direction is The circumference is absorbed by the deformation of the inner and outer circumferences of the wall thickness portion and hardly changes. Thereby, the fatigue of the cylindrical portion 31 due to expansion and contraction or other changes in time can be reduced, and durability can be improved.
如上述,撓性環30之周長決定為當泵動作時,至少在周方向實際上不改變之長度。換言之,藉由將撓性環30之周長設定為指定之長度,撓性環30藉由行星輥50從內方推壓時,撓性環30橢圓狀變形,不過,即使如此變形,撓性環30之周長在幾乎不變化的狀態下,圓筒部31之外周面31a與圓筒部21之內壁面21a密合形成閉塞部,可氣密地分割工作室C。此處,所謂撓性環30之周長實際上不改變,係指在正常使用狀態下,藉由行星輥50之推壓或施加於工作室C之內壓,撓性環30在周方向幾乎不伸縮。藉由使撓性環30之周長實際上不改變,減輕撓性環30因伸縮而疲勞或其他因時變化,可提高耐用性。其中,因為撓性環30具有充分之壁厚,所以具有相應 之剛性。藉此,可充分縮小工作室C因內壓造成之容積變化。此處所謂的充分縮小容積變化,例如係指在工作室C中施加最大吐出壓時工作室C之容積變化為10%以下(並宜為5%以下,更宜為1%以下)。如此,因為撓性環30之周長決定為在動作中撓性環30在周方向實際上不改變,所以可減輕伸縮造成之疲勞而提高耐用性。其中,即使工作室C之內壓上昇,仍不致使撓性環30伸長,工作室C之容積膨脹,結果不會導致流體之輸送效率低下。其中,藉由該構成,與泵動作時使用伸縮動作之隔膜的情況比較,可獲得特別高之耐用性或吐出壓力、吸引壓力。 As described above, the circumference of the flexible ring 30 is determined to be a length that does not substantially change at least in the circumferential direction when the pump is operated. In other words, by setting the circumference of the flexible ring 30 to a predetermined length, the flexible ring 30 is deformed in an elliptical shape when the flexible ring 30 is pressed from the inside by the planetary roller 50, but even if it is so deformed, the flexibility When the circumference of the ring 30 is hardly changed, the outer peripheral surface 31a of the cylindrical portion 31 and the inner wall surface 21a of the cylindrical portion 21 are in close contact with each other to form a closed portion, and the working chamber C can be airtightly divided. Here, the circumference of the flexible ring 30 does not substantially change, which means that the flexible ring 30 is almost in the circumferential direction by the pressing of the planetary roller 50 or the internal pressure applied to the working chamber C in the normal use state. Not scaling. By making the circumference of the flexible ring 30 substantially unchanged, the flexibility of the flexible ring 30 due to expansion and contraction or other changes in time can be reduced, and durability can be improved. Wherein, since the flexible ring 30 has a sufficient wall thickness, it has a corresponding Rigidity. Thereby, the volume change of the working chamber C due to the internal pressure can be sufficiently reduced. Here, the sufficiently reduced volume change means, for example, that the volume change of the working chamber C when the maximum discharge pressure is applied in the working chamber C is 10% or less (and preferably 5% or less, more preferably 1% or less). In this way, since the circumference of the flexible ring 30 is determined so that the flexible ring 30 does not substantially change in the circumferential direction during the operation, the fatigue caused by the expansion and contraction can be reduced and the durability can be improved. Among them, even if the internal pressure of the working chamber C rises, the flexible ring 30 is not elongated, and the volume of the working chamber C is expanded, with the result that the fluid delivery efficiency is not lowered. However, according to this configuration, particularly high durability, discharge pressure, and suction pressure can be obtained as compared with the case of using a diaphragm that expands and contracts during pump operation.
因為上述圓筒部31之周期性變形(擴徑及縮徑)並非藉由比較弱之彈性恢復力者,而係藉由一對行星輥50所施加之強大外力而強制性引起者,所以需要的時間較短。因而,即使高速轉動行星輥50,仍可使圓筒部31追隨行星輥50之動作而變形。 Since the periodic deformation (expansion and diameter reduction) of the cylindrical portion 31 is not forced by a relatively strong elastic restoring force by the pair of planetary rollers 50, it is required The time is shorter. Therefore, even if the planetary roller 50 is rotated at a high speed, the cylindrical portion 31 can be deformed following the action of the planetary roller 50.
再者,管式泵之吐出過程係以輥強制壓扁管來進行,而吸引過程係藉由撓性管本身比較弱之彈性恢復力(自復原力)來進行。因而,雖然吐出過程之需要時間較短,而吸引過程之需要時間較長。因而,使管式泵以高速驅動(使輥以高速轉動)時,撓性管之復原趕不上輥轉動之周期,在吸引過程完成前,下一個吐出過程就開始,所以導致液體之輸送效率低下。藉由本實施形態之泵單元3的構成,可比管式泵更高速地工作。 Furthermore, the discharge process of the tube pump is performed by a roller forced flattening tube, and the suction process is performed by the relatively weak elastic restoring force (self-recovering force) of the flexible tube itself. Thus, although the ejection process takes less time, the attraction process takes longer. Therefore, when the tube pump is driven at a high speed (to rotate the roller at a high speed), the recovery of the flexible tube cannot keep up with the cycle of the roller rotation, and the next discharge process starts before the suction process is completed, so that the efficiency of liquid transportation is lowered. According to the configuration of the pump unit 3 of the present embodiment, it is possible to operate at a higher speed than the tube pump.
撓性環30在第四(b)圖中,係藉由一對行星輥50從內側向一方向(直徑方向)擴張的擴徑狀態,第四(a)圖中,係外徑變窄之縮徑狀態。 In the fourth (b) diagram, the flexible ring 30 is in an expanded diameter state in which a pair of planetary rollers 50 are expanded from the inner side in one direction (diameter direction), and in the fourth (a) diagram, the outer diameter is narrowed. Reduced diameter.
在第四(a)圖之縮徑狀態(縮徑方向)下,撓性環30之圓筒部31的外徑比剛性環20之圓筒部21的內徑小,而在撓性環30之圓筒部31的 外周面31a與剛性環20的內壁面21a之間形成空間(工作室C)。 In the reduced diameter state (reduced diameter direction) of the fourth (a) diagram, the outer diameter of the cylindrical portion 31 of the flexible ring 30 is smaller than the inner diameter of the cylindrical portion 21 of the rigid ring 20, and the flexible ring 30 is present. Cylinder portion 31 A space (studio C) is formed between the outer peripheral surface 31a and the inner wall surface 21a of the rigid ring 20.
在第四(b)圖之擴徑狀態(擴徑方向)下,撓性環30之圓筒部31係在排列一對行星輥50之直徑方向上擴徑,外周面31a與剛性環20之內壁面21a密合。藉此,在行星輥50近旁局部地閉塞環狀之工作室C。 In the expanded diameter state (expanded diameter direction) of the fourth (b) diagram, the cylindrical portion 31 of the flexible ring 30 is expanded in the diameter direction in which the pair of planetary rollers 50 are arranged, and the outer peripheral surface 31a and the rigid ring 20 are The inner wall surface 21a is in close contact. Thereby, the annular working chamber C is partially closed near the planetary roller 50.
其中,如第四(a)圖所示,縮徑狀態下,在撓性環30之外周面31a上,與剛性環20之內壁面21a相同大小的曲率賦予於中心軸AX方向。該曲率方向之長度(亦即,第四(a)圖中之長度),在剛性環20之內壁面21a與撓性環30之外周面31a形成相同大小。因而,如第四(b)圖所示,以行星輥50與剛性環20夾著撓性環30時,撓性環30之外周面31a與剛性環20之內壁面21a不致鬆弛而密合。 As shown in the fourth (a) diagram, in the reduced diameter state, the curvature of the same size as the inner wall surface 21a of the rigid ring 20 is applied to the central axis AX direction on the outer peripheral surface 31a of the flexible ring 30. The length of the curvature direction (i.e., the length in the fourth (a) diagram) is the same size on the inner circumferential surface 31a of the rigid ring 20 and the outer circumferential surface 31a of the flexible ring 30. Therefore, as shown in the fourth (b), when the flexible ring 30 is interposed between the planetary roller 50 and the rigid ring 20, the outer peripheral surface 31a of the flexible ring 30 and the inner wall surface 21a of the rigid ring 20 are not loosened and adhered.
其中,如上述,撓性環30之圓筒部31具有均勻之壁厚,如第四(b)圖所示,撓性環30之外周面31a與剛性環20之內壁面21a密合時,撓性環30之外周面31a與剛性環20之內壁面21a在相同方向上翹曲。因此,此時撓性環30之內壁面21a亦與剛性環20之內壁面21a同樣地突出外周側而彎曲。在如此彎曲之撓性環30的內壁面21a上施加均勻之壓力,行星輥50之外周面亦以與剛性環20之內壁面21a概略的相同曲率形成彎曲之樽形。 Here, as described above, the cylindrical portion 31 of the flexible ring 30 has a uniform wall thickness, and as shown in the fourth (b), when the outer peripheral surface 31a of the flexible ring 30 is in close contact with the inner wall surface 21a of the rigid ring 20, The outer peripheral surface 31a of the flexible ring 30 and the inner wall surface 21a of the rigid ring 20 are warped in the same direction. Therefore, at this time, the inner wall surface 21a of the flexible ring 30 also protrudes from the outer peripheral side like the inner wall surface 21a of the rigid ring 20. A uniform pressure is applied to the inner wall surface 21a of the flexible ring 30 thus curved, and the outer circumferential surface of the planetary roller 50 is also curved in a meandering shape with the same curvature as the inner wall surface 21a of the rigid ring 20.
在伸長狀態下,工作室C被各行星輥50壓扁而分割成二個。各行星輥50在太陽輥40之周圍轉動時,各工作室C之閉塞部亦與行星輥50一起沿著剛性環20之內壁面21a在周方向上移動,而輸送收容於工作室C內之液體。 In the extended state, the working chamber C is flattened by the respective planetary rollers 50 and divided into two. When the planetary rollers 50 rotate around the sun roller 40, the blocking portions of the respective working chambers C also move in the circumferential direction along the inner wall surface 21a of the rigid ring 20 together with the planetary rollers 50, and are transported and stored in the working chamber C. liquid.
如以上,本實施形態之泵單元3係如下構成:太陽輥40之旋轉運動,變換成沿著剛性環20之內壁面21a的行星輥50之轉動(公轉)運動, 工作室C內之液體藉由該行星輥50之轉動而沿著剛性環20之內壁面21a移動。因為撓性環30之內周長比太陽輥40之外周長要長,所以旋轉運動減速,行星輥50以比太陽輥40之旋轉遲緩的速度轉動。亦即,由上述內建於泵單元3之太陽輥40、行星輥50及撓性環30構成的旋轉驅動力傳達機構具有如同行星齒輪機構之減速功能。因而,無須在驅動單元2側設置減速裝置,而實現簡單且小型之構造。 As described above, the pump unit 3 of the present embodiment is configured such that the rotational movement of the sun roller 40 is converted into a rotation (revolution) movement of the planetary roller 50 along the inner wall surface 21a of the rigid ring 20, The liquid in the working chamber C moves along the inner wall surface 21a of the rigid ring 20 by the rotation of the planetary roller 50. Since the inner circumference of the flexible ring 30 is longer than the outer circumference of the sun roller 40, the rotational motion is decelerated, and the planetary roller 50 is rotated at a slower speed than the rotation of the sun roller 40. That is, the rotational driving force transmitting mechanism constituted by the sun roller 40, the planetary roller 50, and the flexible ring 30 built in the pump unit 3 described above has a deceleration function like the planetary gear mechanism. Therefore, it is not necessary to provide a speed reduction device on the side of the drive unit 2, and a simple and compact configuration is realized.
其中,本實施形態之泵單元3中設有2個行星輥50。因而,當轉子60旋轉1次時,撓性環30之圓周上的各部分係在行星輥50擠壓而與剛性環20密合之擴徑狀態,以及從剛性環20離開而形成工作室C之縮徑狀態之間重覆交換兩回。亦即,轉子旋轉1次時,吸引與吐出執行2週期。因此與使用專利文獻2(美國專利申請公開第2012/0020822號說明書)中記載之單一行星輥或偏芯轉子的泵比較,因為轉子每旋轉1次之周期數多,所以脈動平滑化,可進行滑順之抽取(Pumping)。其中,轉子每旋轉1次之輸送量增加,亦提高輸送效率。 Among them, the pump unit 3 of the present embodiment is provided with two planetary rollers 50. Therefore, when the rotor 60 is rotated once, each portion on the circumference of the flexible ring 30 is in an expanded state in which the planetary roller 50 is pressed to be in close contact with the rigid ring 20, and is separated from the rigid ring 20 to form a working chamber C. The reduction of the diameter state is repeated twice. That is, when the rotor is rotated once, the suction and discharge are performed for two cycles. Therefore, compared with the pump using the single planetary roller or the eccentric rotor described in the patent document 2 (U.S. Patent Application Publication No. 2012/0020822), since the number of cycles per one rotation of the rotor is large, the pulsation is smoothed and can be performed. Smooth pumping. Among them, the amount of transportation per revolution of the rotor increases, and the transportation efficiency is also improved.
其次,說明泵裝置1之動作。例如從外部對泵裝置1賦予指示工作之控制信號時,驅動單元2依據該控制信號使驅動軸2a旋轉驅動。如上述,因為在驅動軸2a之前端部同軸地固定有太陽輥40(殼部),所以與驅動軸2a一起旋轉驅動太陽輥40。 Next, the operation of the pump device 1 will be described. For example, when the pump device 1 is given a control signal for instructing operation from the outside, the drive unit 2 rotationally drives the drive shaft 2a in accordance with the control signal. As described above, since the sun roller 40 (shell portion) is coaxially fixed to the end portion of the drive shaft 2a, the sun roller 40 is rotationally driven together with the drive shaft 2a.
如第三圖所示,將太陽輥40在箭頭A1方向旋轉驅動時,太陽輥40之旋轉驅動力藉由摩擦力而傳達至在與太陽輥40相同各外周面接觸之一對行星輥50。結果,各行星輥50在箭頭A2方向旋轉(自轉)。此時,因為各行星輥50亦從撓性環30之內周面31b接受摩擦力,所以,藉由該摩擦力 而沿著撓性環30之內周面31b在箭頭A3方向轉動(公轉)。藉此,各工作室C沿著剛性環20之內壁面21a而移動。另外,撓性環30不轉動,而伴隨行星輥50之轉動反覆擴徑與縮徑。 As shown in the third figure, when the sun roller 40 is rotationally driven in the direction of the arrow A1, the rotational driving force of the sun roller 40 is transmitted to one of the planetary rollers 50 in contact with the outer peripheral surface of the sun roller 40 by the frictional force. As a result, each of the planetary rollers 50 rotates (rotates) in the direction of the arrow A2. At this time, since the planetary rollers 50 also receive the frictional force from the inner circumferential surface 31b of the flexible ring 30, the frictional force is utilized. On the other hand, the inner peripheral surface 31b of the flexible ring 30 is rotated (revolved) in the direction of the arrow A3. Thereby, each of the working chambers C moves along the inner wall surface 21a of the rigid ring 20. Further, the flexible ring 30 does not rotate, but is repeatedly expanded in diameter and reduced in diameter with the rotation of the planetary roller 50.
在溝22a附近,工作室C藉由分隔壁34而分割成2個工作室C1、C2。工作室C1與吸引口23連接,工作室C2與吐出口24連接。工作室C與溝22a連接時,伴隨在第三圖中工作室C往順時鐘方向移動,工作室C1逐漸擴張(同時,工作室C2逐漸縮小),液體從吸引口23流入工作室C1內。而後,從溝22a遮斷工作室C時,工作室C以一定容積沿著剛性環20之內壁面21a(第五圖中往順時鐘方向)移動。而後,工作室C再度與溝22a連接,工作室C2隨著工作室C之移動而逐漸縮小,而從工作室C2內擠出液體至吐出口24。如以上,藉由泵裝置1進行液體之輸送。 In the vicinity of the groove 22a, the working chamber C is divided into two working chambers C1, C2 by the partition wall 34. The studio C1 is connected to the suction port 23, and the working chamber C2 is connected to the discharge port 24. When the studio C is connected to the groove 22a, the working chamber C1 is gradually moved in the clockwise direction in the third drawing, and the working chamber C1 is gradually expanded (at the same time, the working chamber C2 is gradually reduced), and the liquid flows from the suction port 23 into the working chamber C1. Then, when the working chamber C is blocked from the groove 22a, the working chamber C moves along the inner wall surface 21a of the rigid ring 20 (clockwise direction in the fifth drawing) with a constant volume. Then, the working chamber C is again connected to the groove 22a, and the working chamber C2 is gradually reduced as the working chamber C moves, and the liquid is discharged from the working chamber C2 to the discharge port 24. As described above, the liquid is transported by the pump device 1.
本實施形態之泵單元3中相對行星輥50之直徑十分小地形成剛性環20之溝22a的寬(例如1/3以下),其中,因為撓性環30具有與溝22a之寬相同程度的壁厚,所以行星輥50通過剛性環20之溝22a時,行星輥50從剛性環20接受之力並無大變動。因此,因為太陽輥40始終從一對行星輥50在徑向接受平衡之力,所以在徑向上並無大幅振動。結果,不致從太陽輥40產生大的噪音,亦延長太陽輥40之壽命。 In the pump unit 3 of the present embodiment, the width (for example, 1/3 or less) of the groove 22a of the rigid ring 20 is formed relatively small with respect to the diameter of the planetary roller 50, wherein the flexible ring 30 has the same degree as the width of the groove 22a. Since the wall thickness is such that the planetary roller 50 passes through the groove 22a of the rigid ring 20, the force received by the planetary roller 50 from the rigid ring 20 does not largely change. Therefore, since the sun roller 40 always receives a balanced force from the pair of planetary rollers 50 in the radial direction, there is no large vibration in the radial direction. As a result, no large noise is generated from the sun roller 40, and the life of the sun roller 40 is also prolonged.
其中,本實施形態之泵單元3,因為太陽輥40、一對行星輥50及轉子60係在重心(中心軸AX上之點)的周圍轉動,所以泵單元3動作中,不致於因重心變動而產生振動或噪音。其中,因為係以一定時間間隔進行吸引與吐出(以一定周期產生脈動),所以可減少吐出量之起伏。 In the pump unit 3 of the present embodiment, since the sun roller 40, the pair of planetary rollers 50, and the rotor 60 are rotated around the center of gravity (the point on the central axis AX), the pump unit 3 does not change due to the center of gravity during the operation of the pump unit 3. It produces vibration or noise. Among them, since the suction and the discharge are performed at regular intervals (pulsation occurs in a predetermined cycle), the fluctuation of the discharge amount can be reduced.
另外,本實施形態係採用夾著中心軸AX,與中心軸AX等距 離配置一對行星輥50之構成。具體而言,例如對中心軸AX旋轉對稱,或對於包含中心軸AX之平面面對稱地配置一對行星輥。藉此,抵銷從各行星輥50施加於太陽輥40之推壓力,提高旋轉時之平衡度,可減低噪音或振動。 Further, in the present embodiment, the central axis AX is sandwiched and equidistant from the central axis AX. A configuration in which a pair of planetary rollers 50 are disposed. Specifically, for example, the central axis AX is rotationally symmetric, or a pair of planetary rollers are symmetrically arranged on a plane including the central axis AX. Thereby, the pressing force applied from the planetary rollers 50 to the sun roller 40 is offset, and the balance at the time of rotation is improved, and noise or vibration can be reduced.
其中,行星輥50之數量無須為一對(2個),亦可為使用3個以上之複數個行星輥50的構成。此時,亦宜將複數個行星輥50從中心軸AX等距離配置、對中心軸AX對稱配置、及/或在中心軸AX周圍於圓周方向等間隔配置。藉由該構成,於泵單元3工作中,避免複數個行星輥50及撓性環30之全體重心位置的移動,可減少工作中之振動或噪音。其中,還可減少吐出量之起伏。 However, the number of the planetary rollers 50 need not be a pair (two), and a configuration in which three or more planetary rollers 50 are used may be used. At this time, it is also preferable to arrange a plurality of planetary rollers 50 at equal distances from the central axis AX, symmetrically disposed on the central axis AX, and/or equally spaced in the circumferential direction around the central axis AX. According to this configuration, during the operation of the pump unit 3, the movement of the entire center of gravity of the plurality of planetary rollers 50 and the flexible ring 30 is avoided, and vibration or noise during operation can be reduced. Among them, the fluctuation of the discharge amount can also be reduced.
其中,上述實施形態係在工作中,撓性環30之圓筒部31的重心不移動,或是對重心對稱地變形(伸縮)而構成。因而,撓性環30之圓筒部31不致在擴徑部(第六圖中符號S表示之位置)對相對之剛性環20的圓筒部21平行移動(第六圖中上下滑動)。結果,不致有剪切力作用在撓性環30上,而加速疲勞。另外,例如專利文獻2,僅具備一個行星輥50之構成等,因為撓性環30對剛性環20偏芯於行星輥50之側(例如第六圖中之下方),所以在第六圖符號S表示之位置,有大的剪切力作用於撓性環30,造成撓性環30之壽命縮短。 However, in the above-described embodiment, the center of gravity of the cylindrical portion 31 of the flexible ring 30 does not move, or the center of gravity is deformed symmetrically (stretched). Therefore, the cylindrical portion 31 of the flexible ring 30 does not move in parallel with the cylindrical portion 21 of the rigid ring 20 in the enlarged diameter portion (the position indicated by the symbol S in the sixth drawing) (sliding up and down in the sixth drawing). As a result, no shearing force acts on the flexible ring 30 to accelerate fatigue. Further, for example, Patent Document 2 includes only the configuration of one planetary roller 50, etc., because the flexible ring 30 is eccentric to the side of the planetary roller 50 with respect to the rigid ring 20 (for example, below the sixth figure), so the symbol in the sixth figure The position indicated by S has a large shear force acting on the flexible ring 30, resulting in a shortened life of the flexible ring 30.
其中,上述實施形態中之由太陽輥40、行星輥50及撓性環30構成的旋轉驅動力傳達機構,亦可適用於作為工作室而使用撓性管之管式泵等其他種類的旋轉泵。 In the above embodiment, the rotational driving force transmission mechanism including the sun roller 40, the planetary roller 50, and the flexible ring 30 may be applied to other types of rotary pumps such as a tubular pump using a flexible tube as a working chamber. .
以上係說明本發明之實施形態,不過本發明並非限定於上述實施形態之構成者,在其技術性思想之範圍內可作各種變形。 The embodiments of the present invention have been described above, but the present invention is not limited to the constituents of the above-described embodiments, and various modifications can be made within the scope of the technical idea.
上述實施形態係藉由單一材料形成撓性環30之例,不過亦可將具有伸縮性之構件與不具大伸縮性之構件(伸縮抑制構件)複合而形成撓性環30。例如第七圖所示,亦可在由具有伸縮性之基底所形成的圓筒部31中埋入僅具有低伸縮性之伸縮抑制構件311a、311b而構成。另外,伸縮抑制構件311a、311b具有充分之撓性。第七(a)圖顯示將捲成螺旋狀之線狀的伸縮抑制構件311a埋入圓筒部31的變形例。第七(b)圖顯示將捲成圓筒狀之薄膜狀的伸縮抑制構件311b埋入圓筒部31的變形例。如此,藉由組合伸縮性低之材料,可提高撓性環30之強度,並提高耐用性。 In the above embodiment, the flexible ring 30 is formed of a single material. However, the flexible member 30 may be formed by combining a member having elasticity and a member having no large stretchability (expansion suppressing member). For example, as shown in FIG. 7, the expansion/contraction members 311a and 311b having only low stretchability may be embedded in the cylindrical portion 31 formed of the stretchable base. Further, the expansion and contraction restraining members 311a and 311b have sufficient flexibility. The seventh (a) diagram shows a modification in which the linear expansion-preventing member 311a wound in a spiral shape is embedded in the cylindrical portion 31. The seventh (b) diagram shows a modification in which the film-shaped stretch suppressing member 311b wound in a cylindrical shape is buried in the cylindrical portion 31. Thus, by combining materials having low stretchability, the strength of the flexible ring 30 can be increased and durability can be improved.
其中,上述實施形態係採用使用具有僅與剛性環20之內壁面21a相同角度對中心軸傾斜的概略圓錐面狀之外周面的太陽輥40,使行星輥(推壓輥)50之中心軸對剛性環20之中心軸,與內壁面21a相同角度傾斜之構成,不過本發明之構成不限定於此。例如亦可使用不使太陽輥40之外周面形成錐角面,而具有以與剛性環20之內壁面21a相同角度對中心軸傾斜的概略圓錐面狀之外周面的行星輥50而構成。 In the above embodiment, the sun roller 40 having a substantially conical outer peripheral surface inclined at the same angle as the inner wall surface 21a of the rigid ring 20 is used, and the central axis pair of the planetary roller (pushing roller) 50 is used. The central axis of the rigid ring 20 is inclined at the same angle as the inner wall surface 21a, but the configuration of the present invention is not limited thereto. For example, the planetary roller 50 having a substantially conical outer peripheral surface inclined to the central axis at the same angle as the inner wall surface 21a of the rigid ring 20 may be used without forming a tapered surface on the outer circumferential surface of the sun roller 40.
其中,上述實施形態係使用採用太陽輥40與行星輥50,藉由輥間之摩擦力傳達動力的行星輥機構,不過,本發明不限定於該構成。例如亦可採用取代太陽輥40與行星輥50,而使用太陽齒輪與行星齒輪(行星齒輪機構)的構成。此時,亦可由在撓性環30之內周面設置與行星輥50卡合之內齒輪所構成。其中,亦可採用不設行星機構,而藉由驅動單元2直接旋轉驅動轉子60之構成。此時,有時需要在驅動單元2中設置用於加大扭力之減速機。 In the above embodiment, the planetary roller mechanism that uses the sun roller 40 and the planetary roller 50 to transmit power by the frictional force between the rollers is used. However, the present invention is not limited to this configuration. For example, instead of the sun roller 40 and the planetary roller 50, a configuration of a sun gear and a planetary gear (planetary gear mechanism) may be employed. In this case, an inner gear that is engaged with the planetary roller 50 may be provided on the inner circumferential surface of the flexible ring 30. Alternatively, the rotor unit 60 may be directly driven by the drive unit 2 without a planetary mechanism. At this time, it is sometimes necessary to provide a speed reducer for increasing the torque in the drive unit 2.
其中,輸送耐光性低(或是具有光反應性)之液體情況下, 亦可以具有遮光性(或紫外線遮蔽性)之材質形成外殼及/或撓性環30而構成。 Wherein, in the case of conveying a liquid having low light resistance (or photoreactivity), The outer casing and/or the flexible ring 30 may be formed of a material having a light-shielding property (or ultraviolet shielding property).
上述實施形態係將本發明適用於輸送液體之送液泵的例子,不過,本發明亦可適用於用於輸送氣體之送氣泵。其中,本發明除可利用在包含食品工業或化學工業的一般工業之外,還可利用在醫療、水處理、自來水、農業、輸送、建設、及其他廣泛的技術領域。 The above embodiment is an example in which the present invention is applied to a liquid feeding pump for conveying a liquid, but the present invention is also applicable to an air supply pump for conveying a gas. Among them, the present invention can be utilized in addition to the general industry including the food industry or the chemical industry, and can be utilized in medical, water treatment, tap water, agriculture, transportation, construction, and other broad technical fields.
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