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TWI608636B - Light emitting device with asymmetrical radiation pattern and manufacturing method of the same - Google Patents

Light emitting device with asymmetrical radiation pattern and manufacturing method of the same Download PDF

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Publication number
TWI608636B
TWI608636B TW105102658A TW105102658A TWI608636B TW I608636 B TWI608636 B TW I608636B TW 105102658 A TW105102658 A TW 105102658A TW 105102658 A TW105102658 A TW 105102658A TW I608636 B TWI608636 B TW I608636B
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horizontal direction
light
reflective
portions
led chip
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TW105102658A
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Chinese (zh)
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TW201727948A (en
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傑 陳
王琮璽
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行家光電股份有限公司
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Priority to TW105102658A priority Critical patent/TWI608636B/en
Priority to KR1020170012784A priority patent/KR101908449B1/en
Priority to US15/416,921 priority patent/US10230030B2/en
Priority to EP17153321.9A priority patent/EP3200248B1/en
Priority to JP2017012623A priority patent/JP6386110B2/en
Publication of TW201727948A publication Critical patent/TW201727948A/en
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Publication of TWI608636B publication Critical patent/TWI608636B/en
Priority to US16/251,056 priority patent/US10707391B2/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/10Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a light reflecting structure, e.g. semiconductor Bragg reflector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • H01L33/60Reflective elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/12Passive devices, e.g. 2 terminal devices
    • H01L2924/1204Optical Diode
    • H01L2924/12041LED
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0058Processes relating to semiconductor body packages relating to optical field-shaping elements

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Description

具非對稱性光形的發光裝置及其製造方法 Light-emitting device with asymmetric light shape and manufacturing method thereof

本發明有關一種發光裝置及其製造方法,特別關於一種包含覆晶式LED晶片之晶片級封裝(chip scale packaging,CSP)發光裝置及其製造方法。 The present invention relates to a light emitting device and a method of fabricating the same, and more particularly to a chip scale packaging (CSP) light emitting device including a flip chip type LED chip and a method of fabricating the same.

LED(light emitting device)晶片係普遍地被使用來提供照明光源或配置於電子產品中做為背光光源或指示燈,而LED晶片通常會置於一封裝結構中,且被一螢光材料或反射材料包覆或覆蓋,以成為一發光裝置。 LED (light emitting device) chips are commonly used to provide illumination sources or are configured in electronic products as backlight sources or indicator lights, while LED chips are typically placed in a package structure and are illuminated by a fluorescent material or The material is covered or covered to become a light-emitting device.

其中,廣泛被使用之支架型(PLCC-type)LED依發光方向可分為正向式(top-view)與側向式(side-view)兩大類。正向式LED被大量地應用於一般照明之光源或直下式液晶電視之背光光源,而側向式LED則被大量地應用於側入式液晶電視與行動裝置之背光光源。先前技術所揭露之正向式LED與側向式LED各自皆具有一個出光面,該LED的光學軸通常位於該出光面(例如一矩形)之中心點,為簡單說明起見,於此定義一組皆與光學軸垂直之長度方向與寬度方向,其中,長度方向與寬度方向彼此 亦互相垂直;沿著正向式LED(或側向式LED)之長度方向與寬度方向分別進行量測時,可量測到相同(或近似)的發光光形(radiation pattern),因先前技術所揭露之正向式LED與側向式LED在其長度方向與寬度方向皆具有相同或近似之光形,故廣泛被使用之支架型(PLCC-type)LED屬於對稱性光形。 Among them, widely used bracket type (PLCC-type) LEDs can be divided into two types: top-view and side-view depending on the direction of illumination. Forward LEDs are widely used in backlights for general illumination or direct-lit LCD TVs, while lateral LEDs are widely used in backlights for side-lit LCD TVs and mobile devices. The forward-type LED and the lateral-type LED disclosed in the prior art each have a light-emitting surface, and the optical axis of the LED is usually located at a center point of the light-emitting surface (for example, a rectangle). For the sake of simplicity, a definition is used herein. The group is perpendicular to the optical axis in the length direction and the width direction, wherein the length direction and the width direction are mutually Also perpendicular to each other; the same (or similar) radiance pattern can be measured along the length and width directions of the forward LED (or lateral LED), as prior art The disclosed forward type LEDs and lateral type LEDs have the same or similar light shape in both the length direction and the width direction, so the widely used bracket type (PLCC-type) LEDs belong to a symmetrical light shape.

此對稱性光形之LED無法滿足部分需要非對稱性光源之應用,例如路燈照明,其需蝠翼型(batwing)之非對稱性光源。而側入式液晶電視與行動裝置之背光模組之光源,其需在一長度方向(背光模組的長度方向)上提供較大角度之光形,如此在長度方向上大角度之光形可提供較均勻的光分佈,因而減少導光板暗區的產生,或減少LED光源的使用顆數;側入式光源亦需在一寬度方向(背光模組的厚度方向)上提供較小角度之光形,可使LED光源所發出之光線更有效率地傳遞至背光模組,因而減少光能量損耗。 This symmetrical light-shaped LED cannot satisfy some applications that require an asymmetrical light source, such as street lighting, which requires an asymmetrical source of batwing. The light source of the backlight module of the side-entry LCD TV and the mobile device needs to provide a large angle of light shape in a longitudinal direction (the length direction of the backlight module), so that the light shape of the large angle in the longitudinal direction can be Provide a relatively uniform light distribution, thereby reducing the dark area of the light guide plate, or reducing the number of LED light sources used; the side-entry light source also needs to provide a small angle of light in a width direction (the thickness direction of the backlight module) The shape can make the light emitted by the LED light source be more efficiently transmitted to the backlight module, thereby reducing the optical energy loss.

對支架型LED而言,無論是正向式或側向式,皆是由具凹槽(或反射杯)設計之支架為主體結構,搭配LED晶片與螢光膠體封裝而成,其中,支架乃透過模造成型(molding)進行製作。若支架型LED要產生非對稱性之光形,傳統上通常採用額外之一次光學透鏡或二次光學透鏡來達成所需之最終光形,這無可避免地會大幅增加製造成本,且大幅增加整體上所佔據的使用空間而不利終端產品之設計;若不採用光學透鏡來調整光形,則需將支架之凹槽結構製作成部分區域具有可透光之特性,使光線可穿透此可透光結構向外傳遞,進而改變光形,但具有部分可透光結構之凹槽結構在製作上具有很高的困難度而不易實現。因此,支架型LED尚無簡 易且低成本之方法來達成非對稱性光形。 For the bracket type LED, whether it is a forward type or a lateral type, the bracket is designed with a groove (or a reflector cup) as a main structure, and is packaged with an LED chip and a fluorescent colloid, wherein the bracket is transparent. Molding is performed. If the bracket type LED is to produce an asymmetrical light shape, an additional primary optical lens or secondary optical lens is conventionally used to achieve the desired final light shape, which inevitably increases the manufacturing cost and greatly increases The overall occupied space is not advantageous for the design of the terminal product; if the optical lens is not used to adjust the light shape, the groove structure of the bracket needs to be made into a partial region having a light-transmitting property, so that the light can penetrate the light. The light transmitting structure is transmitted outward, thereby changing the light shape, but the groove structure having a partially permeable structure has high difficulty in fabrication and is not easy to implement. Therefore, the bracket type LED is not yet simple. An easy and low cost method to achieve an asymmetrical light shape.

由於液晶電視與行動裝置在尺寸上不斷地朝輕薄短小發展,因此,做為背光光源之支架型LED亦持續地縮小尺寸,而在此趨勢下,具有小尺寸外形的晶片級封裝(chip scale packaging,CSP)LED便一躍而成為產業界的發展主力之一,例如,LED業界已推出CSP LED用來取代正向式之支架型LED於直下式背光液晶電視之應用,藉此可進一步縮小LED光源的尺寸,同時又可獲得更高的發光密度(light intensity),更小的尺寸有利於二次光學透鏡之設計,而更高的發光密度則有利於減少LED的使用數量。 As LCD TVs and mobile devices continue to grow in size and size, the LEDs used as backlight sources continue to shrink in size, and in this trend, chip scale packaging with a small form factor. , CSP) LED has become one of the main developments in the industry. For example, the LED industry has introduced CSP LED to replace the forward-type bracket type LED in the direct-lit backlight LCD TV, thereby further reducing the LED light source. The size, while achieving a higher light intensity, the smaller size is conducive to the design of secondary optical lenses, while the higher luminous density is beneficial to reduce the number of LEDs used.

在發光特性上,現有之CSP LED可分為正面發光(top emitting)與五面發光(5-surface emitting)兩種型式,正面發光CSP LED使用反射材料覆蓋LED晶片之四個側面,光線僅由上表面向外傳遞,因此具有較小之發光角度(約120°),五面發光CSP LED之光線可由上表面與四個側面向外傳遞,因此具有較大之發光角度(約140°~160°),然而,如同支架型LED,此兩種形式之CSP LED皆屬於對稱性光形,皆無法滿足非對稱性光形之應用。此外,對CSP LED而言,若採用一次光學透鏡或二次光學透鏡來產生非對稱性光形,不但明顯增加了生產成本,更大幅增加了CSP發光裝置的尺寸、或其在使用上所需之空間,如此將失去CSP LED小尺寸的優勢。然而,現有CSP LED至今仍缺乏有效方案可達成非對稱性之光形。 In terms of illuminating characteristics, the existing CSP LEDs can be divided into two types: front emitting and five-surface emitting. The front-emitting CSP LED covers the four sides of the LED chip with a reflective material, and the light is only The upper surface is transmitted outward, so that it has a small illumination angle (about 120°), and the light of the five-sided illumination CSP LED can be transmitted from the upper surface and the four sides outward, so that the illumination angle is large (about 140° to 160°). °) However, like the bracket type LED, both forms of CSP LEDs are symmetrical light shapes, which cannot satisfy the application of asymmetrical light shapes. In addition, for CSP LEDs, if a single optical lens or secondary optical lens is used to generate an asymmetrical light shape, the production cost is significantly increased, and the size of the CSP light-emitting device or the use thereof is greatly increased. The space will lose the advantage of the small size of the CSP LED. However, existing CSP LEDs still lack an effective solution to achieve an asymmetrical shape.

因此,如何在CSP LED中,以低成本且有效之方法來達成非對稱性之光形,使CSP LED在保有小尺寸之下,又可滿足非對稱光形之應用需求,為目前業界待建立之技術。 Therefore, how to achieve the asymmetrical light shape in the CSP LED in a low cost and effective way, so that the CSP LED can meet the application requirements of the asymmetric light shape while maintaining the small size, and is currently established in the industry. Technology.

本發明之一目的在於提供一種晶片級封裝(chip scale packaging)發光裝置及其製造方法,其可使發光裝置之發光角度於至少一特定方向(例如出光面之長度方向或寬度方向)上被有效地控制,俾以在保有小尺寸之外形下提供非對稱之光形。 An object of the present invention is to provide a chip scale packaging light-emitting device and a method of fabricating the same, which can make an illumination angle of an illumination device effective in at least one specific direction (for example, a length direction or a width direction of a light-emitting surface) Ground control, to provide an asymmetric light shape while maintaining a small size.

為達上述目的,本發明所揭露的一種發光裝置,包含:一LED晶片、一螢光結構及一反射結構。該LED晶片具有一上表面、一下表面、一立面及一電極組,該電極組設置於該下表面上;該螢光結構,具有一頂面、一底面及一側面,該底面至少覆蓋該LED晶片之該上表面,且該螢光結構包括一螢光層及一透光層,該透光層設置於該螢光層上;該反射結構,至少局部地遮蔽該LED晶片之該立面及該螢光結構之該側面;其中,沿著該螢光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直。該發光裝置可更包含一微結構透鏡層及/或一基板。 To achieve the above objective, a light emitting device according to the present invention includes: an LED chip, a fluorescent structure, and a reflective structure. The LED chip has an upper surface, a lower surface, a vertical surface, and an electrode group. The electrode assembly is disposed on the lower surface. The fluorescent structure has a top surface, a bottom surface and a side surface. The bottom surface covers at least the bottom surface. The upper surface of the LED chip, and the phosphor structure includes a phosphor layer and a light transmissive layer disposed on the phosphor layer; the reflective structure at least partially shielding the facade of the LED chip And the side surface of the fluorescent structure; wherein the top surface along the fluorescent structure defines a first horizontal direction and a second horizontal direction, the first horizontal direction being perpendicular to the second horizontal direction. The illuminating device may further comprise a microstructured lens layer and/or a substrate.

為達上述目的,本發明所揭露的一種發光裝置的製造方法,包含:設置包含一螢光層及一透光層的一螢光結構於一LED晶片上,其中該螢光層位於該透光層及該LED晶片之一上表面之間;對該螢光結構之一側面之至少一部分以及該LED晶片之一立面之至少一部分進行遮蔽,以形成一反射結構;其中,沿著該螢光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直。 In order to achieve the above object, a method for fabricating a light-emitting device according to the present invention includes: providing a phosphor structure including a phosphor layer and a light-transmitting layer on an LED chip, wherein the phosphor layer is located in the light-transmitting layer Between the layer and an upper surface of the LED chip; shielding at least a portion of one side of the phosphor structure and at least a portion of one of the LED wafers to form a reflective structure; wherein, along the phosphor The top surface of the structure defines a first horizontal direction and a second horizontal direction that is perpendicular to the second horizontal direction.

藉此,反射結構至少局部地遮蔽LED晶片之立面,可在第一水平方向及/或第二水平方向反射LED晶片從立面所發射之光線,以減少光 線在第一水平方向及/或第二水平方向上的發光角度,而產生非對稱性光形。此外,由於螢光層係設置於透光層及LED晶片之上表面之間(而非設置於螢光結構的頂面處),且反射結構至少局部地遮蔽螢光結構之側面,因此LED晶片所發射之光線在接觸到螢光層而被等向性散射後,仍可進一步被反射結構所反射,因此,可有效地限制該等散射光線的射出角度,以在第一水平方向及/或第二水平方向產生較小的發光角度。 Thereby, the reflective structure at least partially shields the façade of the LED chip, and reflects the light emitted by the LED wafer from the façade in the first horizontal direction and/or the second horizontal direction to reduce the light. The angle of illumination of the line in the first horizontal direction and/or the second horizontal direction produces an asymmetrical light pattern. In addition, since the phosphor layer is disposed between the light transmissive layer and the upper surface of the LED chip (not at the top surface of the phosphor structure), and the reflective structure at least partially shields the side of the phosphor structure, the LED chip The emitted light is further reflected by the reflective structure after being contacted to the phosphor layer and is isotropically scattered. Therefore, the emission angle of the scattered light can be effectively limited to be in the first horizontal direction and/or The second horizontal direction produces a smaller angle of illumination.

故,在此兩項特性之作用下,本發明所揭露之CSP發光裝置可不藉由額外之光學透鏡的輔助而提供非對稱性光形,並保有CSP發光裝置之小尺寸優勢以利終端產品之設計;例如應用於側入式液晶電視與行動裝置之背光模組時,具非對稱性光形之CSP發光裝置可於背光模組的長度方向提供較大的發光角度,如此可減少暗區或增加兩相鄰LED之間隔距離(可減少LED使用數量),並於背光模組的厚度方向提供較小的發光角度,如此可使LED所發出之光線更有效率地被背光模組所接收,因而減少光能量的損耗,同時,具有小尺寸外形之CSP發光裝置亦可使背光模組更有空間縮小其邊框尺寸。 Therefore, under the action of these two characteristics, the CSP illumination device disclosed in the present invention can provide an asymmetric shape without the aid of an additional optical lens, and retains the small size advantage of the CSP illumination device to facilitate the end product. Design; for example, when applied to a backlight module of a side-entry LCD TV and a mobile device, the CSP illumination device having an asymmetrical light shape can provide a larger illumination angle in the length direction of the backlight module, thereby reducing dark areas or Increasing the distance between two adjacent LEDs (which can reduce the number of LEDs used) and providing a smaller illumination angle in the thickness direction of the backlight module, so that the light emitted by the LED can be more efficiently received by the backlight module. Therefore, the loss of light energy is reduced, and at the same time, the CSP lighting device having a small size can also make the backlight module more space to reduce the size of the frame.

為讓上述目的、技術特徵及優點能更明顯易懂,下文係以較佳之實施例配合所附圖式進行詳細說明。 The above objects, technical features and advantages will be more apparent from the following description.

1A、1B、1C、1D‧‧‧發光裝置 1A, 1B, 1C, 1D‧‧‧ illuminating devices

10‧‧‧LED晶片 10‧‧‧LED chip

11‧‧‧上表面 11‧‧‧ upper surface

12‧‧‧下表面 12‧‧‧ Lower surface

13‧‧‧立面 13‧‧‧Facade

131、131a、131b‧‧‧立面部分 131, 131a, 131b‧‧‧ facade section

14‧‧‧電極組 14‧‧‧Electrode group

20‧‧‧螢光結構 20‧‧‧Fluorescent structure

200‧‧‧螢光薄膜 200‧‧‧Fluorescent film

201‧‧‧螢光層 201‧‧‧Fluorescent layer

202、202’‧‧‧透光層 202, 202'‧‧‧Transparent layer

205‧‧‧頂部 205‧‧‧ top

206‧‧‧側部 206‧‧‧ side

207‧‧‧延伸部 207‧‧‧Extension

21‧‧‧頂面 21‧‧‧ top surface

22‧‧‧底面 22‧‧‧ bottom

23‧‧‧側面 23‧‧‧ side

231、231a、231b‧‧‧側面部分 231, 231a, 231b‧‧‧ side sections

30‧‧‧反射結構 30‧‧‧Reflective structure

31‧‧‧內立面 31‧‧‧ inner facade

32‧‧‧內側面 32‧‧‧ inside side

33‧‧‧頂面 33‧‧‧ top surface

34‧‧‧外側面 34‧‧‧Outside

40‧‧‧反射底層 40‧‧‧Reflective bottom layer

41‧‧‧上表面 41‧‧‧ upper surface

43‧‧‧內側面 43‧‧‧ inside side

50、50'‧‧‧離型材料 50, 50'‧‧‧ release material

60‧‧‧沖切刀具 60‧‧‧Cutting cutter

61‧‧‧刀刃 61‧‧‧blade

70‧‧‧基板 70‧‧‧Substrate

D1‧‧‧水平方向、第一水平方向 D1‧‧‧ horizontal direction, first horizontal direction

D2‧‧‧水平方向、第二水平方向 D2‧‧‧ horizontal direction, second horizontal direction

L‧‧‧光線 L‧‧‧Light

第1A圖為依據本發明之第1較佳實施例之發光裝置的立體示意圖;第1B圖為依據本發明之第1較佳實施例之發光裝置的另一立體示意圖; 第1C圖為依據本發明之第1較佳實施例之發光裝置的剖面示意圖,亦為光線傳遞示意圖;第1D圖為依據本發明之第1較佳實施例之發光裝置的另一剖面示意圖,亦為光線傳遞示意圖;第1E圖至第1G圖為依據本發明之第1較佳實施例之發光裝置的另三立體示意圖;第2A圖至第2D圖為依據本發明之第2較佳實施例之發光裝置的二立體示意圖及二剖面示意圖;第3A圖至第3D圖為依據本發明之第3較佳實施例之發光裝置的二立體示意圖及二剖面示意圖;第4A圖至第4D圖為依據本發明之第4較佳實施例之發光裝置的二立體示意圖及二剖面示意圖;第5A圖及第5B圖分別為現有技術之CSP發光裝置與本發明所揭露之發光裝置之光形量測範例;第6A圖至第8C圖為依據本發明之第1較佳實施例之發光裝置之製造方法之各步驟示意圖;第9A圖至第12B圖為依據本發明之第2較佳實施例之發光裝置之製造方法之各步驟示意圖;以及第13圖至第18B圖為依據本發明之第3較佳實施例之發光裝置之製造方法之各步驟示意圖。 1A is a perspective view of a light-emitting device according to a first preferred embodiment of the present invention; and FIG. 1B is another perspective view of a light-emitting device according to a first preferred embodiment of the present invention; 1C is a cross-sectional view of a light-emitting device according to a first preferred embodiment of the present invention, which is also a schematic diagram of light transmission; and FIG. 1D is another schematic cross-sectional view of a light-emitting device according to a first preferred embodiment of the present invention. FIG. 1E to FIG. 1G are three perspective views of a light-emitting device according to a first preferred embodiment of the present invention; and FIGS. 2A to 2D are second preferred embodiments of the present invention. FIG. 3A to FIG. 3D are two perspective views and two cross-sectional views of a light-emitting device according to a third preferred embodiment of the present invention; FIGS. 4A to 4D. 2 is a schematic perspective view and a cross-sectional view of a light emitting device according to a fourth preferred embodiment of the present invention; FIGS. 5A and 5B are respectively a light shape of the prior art CSP light emitting device and the light emitting device disclosed in the present invention. 6A to 8C are schematic diagrams showing steps of a method of manufacturing a light-emitting device according to a first preferred embodiment of the present invention; and FIGS. 9A to 12B are diagrams showing a second preferred embodiment of the present invention. Illuminating device A method of manufacturing a schematic view of the steps; and FIGS. 13 through 18B are diagrammatic sketches according to the steps of the method for manufacturing the light emitting device of the third preferred embodiment of the present invention.

請參閱第1A圖至第1D圖所示,其為依據本發明之第1較佳實施例之發光裝置的二立體示意圖及二剖面示意圖。該發光裝置1A使用時會佔用一定的面積(圖未示),而該面積係在一第一水平方向D1與一第二水平方向D2上延伸,第一水平方向D1與第二水平方向D2相互垂直,而第一水平方向D1與第二水平方向D2之每一個皆與發光裝置1A的厚度方向(圖未示)相垂直。發光裝置1A可包含一LED晶片10、一螢光結構20及一反射結構30;該等元件的技術內容將依序說明如下。 1A to 1D are two perspective views and two cross-sectional views of a light-emitting device according to a first preferred embodiment of the present invention. The light-emitting device 1A occupies a certain area (not shown) when used, and the area extends in a first horizontal direction D1 and a second horizontal direction D2, and the first horizontal direction D1 and the second horizontal direction D2 are mutually Vertically, each of the first horizontal direction D1 and the second horizontal direction D2 is perpendicular to the thickness direction (not shown) of the light-emitting device 1A. The illuminating device 1A can include an LED chip 10, a fluorescent structure 20, and a reflective structure 30; the technical contents of the components will be described below in order.

該LED晶片10可為一覆晶式LED晶片,而外觀上可具有一上表面11、一下表面12、一立面13及一電極組14。該上表面11與下表面12為相對且相反地設置,上表面11及下表面12可為矩形者(例如為長方形),而上表面11(下表面12)的其中兩邊線對應於第一水平方向D1、而另兩邊線係對應於第二水平方向D2。 The LED chip 10 can be a flip-chip LED chip and can have an upper surface 11, a lower surface 12, a vertical surface 13 and an electrode group 14 in appearance. The upper surface 11 and the lower surface 12 are opposite and oppositely disposed, and the upper surface 11 and the lower surface 12 may be rectangular (for example, rectangular), and the two sides of the upper surface 11 (lower surface 12) correspond to the first level. The direction D1 and the other two lines correspond to the second horizontal direction D2.

立面13形成於上表面11與下表面12之間,並連接上表面11與下表面12。換言之,立面13是沿著上表面11之邊線與下表面12之邊線而形成,故立面13相對於上表面11與下表面12為環形(例如矩型環)。依據不同的水平方向D1及D2,立面13可包含至少四個立面部分131(即立面13至少可區分成四個部分),其中二立面部分131a係沿著該第一水平方向D1相對設置,而另二立面部分131b係沿著該第二水平方向D2相對設置。 The façade 13 is formed between the upper surface 11 and the lower surface 12 and connects the upper surface 11 and the lower surface 12. In other words, the façade 13 is formed along the side line of the upper surface 11 and the side line of the lower surface 12, so the façade 13 is annular (e.g., a rectangular ring) with respect to the upper surface 11 and the lower surface 12. According to different horizontal directions D1 and D2, the elevation 13 may comprise at least four elevation portions 131 (ie, the elevation 13 may be at least divided into four portions), wherein the two elevation portions 131a are along the first horizontal direction D1 The opposite arrangement, and the other elevation portions 131b are disposed opposite each other along the second horizontal direction D2.

電極組14設置於下表面12上,且可具有二個以上之電極。電能(圖未示)可透過電極組14供應至LED晶片10內,然後使LED晶片10發光。LED晶片10所發射出之光線L(如第1C圖及第1D圖所示)大部分是從上表面11離開,亦可從立面13離開。由於LED晶片10為覆晶型式,故上表面11 上未設有電極。 The electrode group 14 is disposed on the lower surface 12 and may have more than two electrodes. Electrical energy (not shown) can be supplied into the LED wafer 10 through the electrode group 14, and then the LED wafer 10 is illuminated. The light L emitted by the LED wafer 10 (as shown in FIGS. 1C and 1D) is mostly separated from the upper surface 11 and can also be separated from the elevation 13. Since the LED chip 10 is of a flip chip type, the upper surface 11 No electrodes are provided on it.

螢光結構20能改變LED晶片10所發射之光線L之波長,而外觀上可具有一頂面21、一底面22及一側面23;頂面21與底面22為相對且相反設置,頂面21及底面22可為矩形者(例如長方形),而頂面21(底面22)的其中兩邊線對應於第一水平方向D1、另兩邊線係對應於第二水平方向D2;換言之,頂面21沿著第一水平方向D1及第二水平方向D2延伸形成,頂面21定義有第一水平方向D1及第二水平方向D2。頂面21與底面22可為水平面,且兩者還可相平行。 The fluorescent structure 20 can change the wavelength of the light L emitted by the LED chip 10, and can have a top surface 21, a bottom surface 22 and a side surface 23 in appearance; the top surface 21 and the bottom surface 22 are opposite and oppositely disposed, and the top surface 21 is provided. And the bottom surface 22 may be rectangular (for example, a rectangle), and the two sides of the top surface 21 (the bottom surface 22) correspond to the first horizontal direction D1, and the other two lines correspond to the second horizontal direction D2; in other words, the top surface 21 The first horizontal direction D1 and the second horizontal direction D2 are formed to extend, and the top surface 21 defines a first horizontal direction D1 and a second horizontal direction D2. The top surface 21 and the bottom surface 22 may be horizontal and the two may be parallel.

側面23形成於頂面21及底面22之間,且連接頂面21與底面22,換言之,側面23是沿著頂面21之邊線與底面22之邊線而形成,故側面23相對於頂面21及底面22為環形(例如矩型環)。依據不同的水平方向D1及D2,側面23可包含至少四個側面部分231(即側面23至少可區分成四個部分),其中二側面部分231a係沿著該第一水平方向D1相對設置,而另二側面部分231b沿著該第二水平方向D2相對設置。 The side surface 23 is formed between the top surface 21 and the bottom surface 22, and connects the top surface 21 and the bottom surface 22, in other words, the side surface 23 is formed along the side line of the top surface 21 and the bottom surface 22, so the side surface 23 is opposite to the top surface 21 And the bottom surface 22 is annular (for example, a rectangular ring). According to different horizontal directions D1 and D2, the side surface 23 may include at least four side portions 231 (ie, the side surface 23 may be at least divided into four portions), wherein the two side surface portions 231a are oppositely disposed along the first horizontal direction D1, and The other two side portions 231b are oppositely disposed along the second horizontal direction D2.

此外,頂面21大於底面22,也就是,頂面21之面積大於底面22之面積,故沿著頂面21之法線方向往下觀察,頂面21可遮蔽住底面22。當頂面21大於底面22時,側面23之至少四側面部分231a及231b之至少一者將相對於頂面21與底面22呈現傾斜狀。在本實施例中,沿著第一水平方向D1的二側面部分231a係相對於頂面21為傾斜,而沿著第二水平方向D2的二側面部分231b則相對於頂面21為垂直。 In addition, the top surface 21 is larger than the bottom surface 22, that is, the area of the top surface 21 is larger than the area of the bottom surface 22, so that the top surface 21 can cover the bottom surface 22 as viewed downward along the normal direction of the top surface 21. When the top surface 21 is larger than the bottom surface 22, at least one of the at least four side portions 231a and 231b of the side surface 23 will be inclined with respect to the top surface 21 and the bottom surface 22. In the present embodiment, the two side surface portions 231a along the first horizontal direction D1 are inclined with respect to the top surface 21, and the two side surface portions 231b along the second horizontal direction D2 are perpendicular to the top surface 21.

在結構上,螢光結構20可包含一螢光層201及一透光層202,而透光層202形成於螢光層201之上,或可說,透光層202堆疊於螢光層201 上。因此,透光層202的頂面即為螢光結構20整體的頂面21,而螢光層201的底面即為螢光結構20整體的底面22。透光層202及螢光層201都可讓光線L通過,故其製造材料皆可包含一可透光樹脂等透光材料,例如矽膠,而螢光層201的製造材料則可進一步包含螢光材料,其混合於透光材料中。當LED晶片10之光線L通過螢光層201,部分的光線L碰觸到螢光材料後會改變其波長並產生散射,然後繼續前進至透光層202。 Structurally, the fluorescent structure 20 may include a phosphor layer 201 and a light transmissive layer 202, and the light transmissive layer 202 is formed on the phosphor layer 201, or the light transmissive layer 202 may be stacked on the phosphor layer 201. on. Therefore, the top surface of the light transmissive layer 202 is the top surface 21 of the entire fluorescent structure 20, and the bottom surface of the phosphor layer 201 is the bottom surface 22 of the entire fluorescent structure 20. Both the light transmissive layer 202 and the phosphor layer 201 can pass the light L. Therefore, the manufacturing material may include a light transmissive material such as a light transmissive resin, such as silicone, and the material of the phosphor layer 201 may further include fluorescent light. A material that is mixed in a light transmissive material. When the light L of the LED chip 10 passes through the phosphor layer 201, part of the light L touches the fluorescent material, changes its wavelength and causes scattering, and then proceeds to the light transmitting layer 202.

螢光層201可藉由申請人先前提出的公開號US2010/0119839之美國專利申請案(對應於證書號I508331之臺灣專利)所揭露的技術來形成,也就是,將一或多層的螢光材料及透光材料分別地沈積,以形成該螢光層201。這種技術所形成的螢光層201可為多層結構,包含至少一透光部及至少一螢光部(圖未示),彼此堆疊、交錯。該美國及臺灣專利申請案的技術內容以引用方式全文併入本文。 The luminescent layer 201 can be formed by the technique disclosed in the U.S. Patent Application Serial No. US 2010/0119839 (which corresponds to Taiwan Patent No. I508331), which is hereby incorporated by the applicant, that is, one or more layers of fluorescent materials. And the light transmissive material are separately deposited to form the phosphor layer 201. The phosphor layer 201 formed by this technique may have a multi-layer structure including at least one light transmitting portion and at least one phosphor portion (not shown) stacked and interlaced with each other. The technical content of this U.S. and Taiwan patent application is hereby incorporated by reference in its entirety.

透光層202雖然不會改變光線L之波長,但可保護螢光層201,使得環境中的物質不易接觸到螢光層201而產生汙染或破壞。此外,透光層202還可增加螢光結構20的整體結構強度(剛性),以使得螢光結構20不易彎曲,提供生產上足夠的可操作性。 Although the light transmissive layer 202 does not change the wavelength of the light L, it can protect the phosphor layer 201 so that substances in the environment do not easily contact the phosphor layer 201 to cause contamination or damage. In addition, the light transmissive layer 202 can also increase the overall structural strength (rigidity) of the fluorescent structure 20 to make the fluorescent structure 20 less flexible, providing sufficient operability in production.

位置上,螢光結構20係設置於LED晶片10上,且螢光結構20之底面22位於LED晶片10之上表面11上(且可覆蓋上表面11),故頂面21及側面23亦位於LED晶片10之上表面11上方。換言之,螢光結構20係以螢光層201覆蓋LED晶片10之上表面11,而透光層202與上表面11相分隔。 The phosphor structure 20 is disposed on the LED chip 10, and the bottom surface 22 of the phosphor structure 20 is located on the upper surface 11 of the LED chip 10 (and can cover the upper surface 11), so the top surface 21 and the side surface 23 are also located. Above the upper surface 11 of the LED wafer 10. In other words, the phosphor structure 20 covers the upper surface 11 of the LED wafer 10 with the phosphor layer 201, and the light transmissive layer 202 is separated from the upper surface 11.

反射結構30可阻擋及反射光線L,以限制光線L的前進方向。反射結構30至少局部地遮蔽LED晶片10之立面13及螢光結構20之側面 23,也就是,立面13的該等立面部分131a及131b的至少一個被反射結構30遮蔽,同時側面23的該等側面部分231a及231b的至少一個被反射結構30遮蔽。本實施例中,四個立面部分131a、131b及四個側面部分231b、231b皆被反射結構30遮蔽,螢光結構20之頂面21未有被反射結構30遮蔽。因此,光線L在立面13及側面23處會被反射結構30反射(或吸收),僅能從頂面21射出螢光結構20。 The reflective structure 30 blocks and reflects the light L to limit the direction of advancement of the light L. The reflective structure 30 at least partially shields the façade 13 of the LED chip 10 and the side of the fluorescent structure 20 23, that is, at least one of the elevation portions 131a and 131b of the facade 13 is shielded by the reflective structure 30 while at least one of the side portions 231a and 231b of the side surface 23 is shielded by the reflective structure 30. In this embodiment, the four façade portions 131a, 131b and the four side portions 231b, 231b are all shielded by the reflective structure 30, and the top surface 21 of the phosphor structure 20 is not shielded by the reflective structure 30. Therefore, the light ray L is reflected (or absorbed) by the reflective structure 30 at the façade 13 and the side surface 23, and only the luminescent structure 20 can be emitted from the top surface 21.

較佳地,反射結構30遮蔽立面13及側面23時,會覆蓋(貼合)立面13及側面23,以使得反射結構30與立面13及側面23之間沒有間隙。因此,反射結構30具有與立面13相貼合的一內立面31、以及與側面23相貼合的一內側面32。較佳地,反射結構30之一頂面33可與螢光結構20之頂面21齊平;反射結構30還具有一相對於內立面31及內側面32之外側面34,且外側面34可為垂直面。 Preferably, when the reflective structure 30 shields the façade 13 and the side surface 23, the façade 13 and the side surface 23 are covered (adhered) so that there is no gap between the reflective structure 30 and the façade 13 and the side surface 23. Therefore, the reflecting structure 30 has an inner surface 31 that is in contact with the façade 13 and an inner side surface 32 that is in contact with the side surface 23. Preferably, one top surface 33 of the reflective structure 30 is flush with the top surface 21 of the fluorescent structure 20; the reflective structure 30 further has an outer side 34 opposite to the inner surface 31 and the inner side surface 32, and the outer side surface 34 Can be a vertical surface.

在製造材料上,反射結構30可由包含一反射性樹脂之一材料所製成,該反射性樹脂例如可為聚鄰苯二甲醯胺、聚對苯二甲酸環己烷二甲醇酯或環氧樹脂。反射結構30亦可由包含一可透光樹脂之另一材料所製成,該可透光樹脂再包含光學散射性微粒,該可透光樹脂例如可為矽膠,該光學散射性微粒例如可為二氧化鈦、氮化硼、二氧化矽或三氧化二鋁。 In fabricating the material, the reflective structure 30 can be made of a material comprising a reflective resin such as polyphthalamide, poly(cyclohexanedimethylene terephthalate) or epoxy. Resin. The reflective structure 30 can also be made of another material including a light transmissive resin, and the light transmissive resin further comprises optically scattering particles, which can be, for example, silicone, and the optically scattering particles can be, for example, titanium dioxide. , boron nitride, cerium oxide or aluminum oxide.

以上為發光裝置1A的各元件的技術內容,而發光裝置1A至少具有以下技術特點。 The above is the technical content of each element of the light-emitting device 1A, and the light-emitting device 1A has at least the following technical features.

如第1C圖及第1D圖所示,LED晶片10所發射出的光線L會先通過螢光層201、再通過透光層202後,才由頂面21射出,換言之,光線L在螢光層201產生散射後,還需通過透光層202才能從頂面21射出,而不是如 習知技術般經過螢光層產生散射後即直接射出發光裝置之外。因此,在通過透光層202的過程中,散射的光線L仍可受到反射結構30的反射,進而被限制其發光角度。 As shown in FIG. 1C and FIG. 1D, the light L emitted from the LED chip 10 passes through the phosphor layer 201 and then passes through the light transmitting layer 202, and is then emitted from the top surface 21. In other words, the light L is fluorescent. After the layer 201 is scattered, it needs to pass through the light transmissive layer 202 to be ejected from the top surface 21 instead of Conventionally, the luminescent layer is directly scattered out of the illuminating device after being scattered by the phosphor layer. Therefore, in the process of passing through the light transmissive layer 202, the scattered light L can still be reflected by the reflective structure 30, thereby being limited in its illumination angle.

更具體而言,在第二水平方向D2上(如第1C圖所示)以及在第一水平方向D1上(如第1D圖所示),從LED晶片10內產生的光線L於立面部分131a、131b被反射而僅能從上表面11射出。射出LED晶片10的光線L接著會進入螢光層201,此時,部分的光線L會接觸到螢光層201中的螢光材料而產生散射,而其中接觸到螢光材料的部分光線L會產生波長之變化;在通過螢光層201的過程中,光線L若抵達至側面部分231a、231b時會被反射結構30反射。通過螢光層201的光線L(包含被散射者、及非被散射者)接著會進入透光層202,而在通過透光層202過程中,光線L若抵達至側面部分231a、231b時亦會被反射結構30反射。因此,光線L(包含被散射者、及非被散射者)最終僅能從螢光結構20的頂面21射出。 More specifically, in the second horizontal direction D2 (as shown in FIG. 1C) and in the first horizontal direction D1 (as shown in FIG. 1D), the light L generated from the inside of the LED wafer 10 is on the elevation portion. The 131a, 131b are reflected and can only be emitted from the upper surface 11. The light L that exits the LED chip 10 then enters the phosphor layer 201. At this time, part of the light L will contact the fluorescent material in the phosphor layer 201 to cause scattering, and part of the light L that contacts the fluorescent material will be A change in wavelength is generated; during passage through the phosphor layer 201, the light L is reflected by the reflective structure 30 if it reaches the side portions 231a, 231b. The light L passing through the phosphor layer 201 (including the diffused and non-scattered) will then enter the light transmissive layer 202, and during the passage of the light transmissive layer 202, the light L will also reach the side portions 231a, 231b. It will be reflected by the reflective structure 30. Therefore, the light ray L (including the scattered person and the non-scattered person) can finally be emitted only from the top surface 21 of the fluorescent structure 20.

由於沿著第一水平方向D1的側面部分231a為傾斜,光線L能沿著側面部分231a以較大角度射出頂面21。沿著第二水平方向D2的側面部分231b為非傾斜(或傾斜角度較小),故沿著側面部分231b射出頂面21的光線L的角度較小。整體而言,從頂面21射出的光線L在第一水平方向D1上的發光角度較大,而在第二水平方向D2上的發光角度較小,藉此可達成非對稱性之光形。 Since the side surface portion 231a along the first horizontal direction D1 is inclined, the light ray L can exit the top surface 21 at a large angle along the side surface portion 231a. The side surface portion 231b along the second horizontal direction D2 is non-tilted (or the inclination angle is small), so that the angle of the light ray L that exits the top surface 21 along the side surface portion 231b is small. In general, the light ray L emitted from the top surface 21 has a larger illuminating angle in the first horizontal direction D1 and a smaller illuminating angle in the second horizontal direction D2, whereby an asymmetrical light shape can be achieved.

較佳地,頂面21在第一水平方向D1的邊長可大於在第二水平方向D2上的邊長,此舉有益於光線L在第一水平方向D1上的發光角度大於在第二水平方向D2上的發光角度。 Preferably, the side length of the top surface 21 in the first horizontal direction D1 may be greater than the side length in the second horizontal direction D2, which is beneficial to the illumination angle of the light ray L in the first horizontal direction D1 being greater than the second level. The angle of illumination in direction D2.

綜合上述,發光裝置1A可於不同的水平方向D1、D2上提供不同的發光角度,以達到提供非對稱性照明的目的。 In summary, the illumination device 1A can provide different illumination angles in different horizontal directions D1, D2 to achieve the purpose of providing asymmetric illumination.

此外,如第1E圖所示,發光裝置1A的螢光結構20亦可由相同(或相似)外形之透光層202所取代,也就是,發光裝置1A包含LED晶片10、透光層202及反射結構30,而不包含螢光層201,因此,LED晶片10所發出之光線在通過透光層202向外傳遞時其波長並不會被轉換,可用於製作紅光、綠光、藍光、紅外光或紫外光等單色光的(monochromatic)CSP發光裝置,其亦具有非對稱性之光形。此具有非對稱性光形之單色光CSP發光裝置的技術內容亦可適用於本發明所揭露之其他實施例。 In addition, as shown in FIG. 1E, the fluorescent structure 20 of the light-emitting device 1A may be replaced by the same (or similar) outer shape of the light-transmitting layer 202, that is, the light-emitting device 1A includes the LED wafer 10, the light-transmitting layer 202, and the reflection. The structure 30 does not include the phosphor layer 201. Therefore, the light emitted by the LED chip 10 is not converted when it passes outward through the light transmissive layer 202, and can be used for making red, green, blue, and infrared light. A monochromatic CSP illuminating device such as light or ultraviolet light, which also has an asymmetrical light shape. The technical content of the monochromatic light CSP illumination device having an asymmetrical light shape can also be applied to other embodiments of the present invention.

再者,如第1F圖所示,發光裝置1A亦可更包含一微結構透鏡層,較佳地,可使用模造成型(molding)或其他成型方法,在製作透光結構202的製程中同步形成該微結構透鏡層,使透光結構202與微結構透鏡層可一體成型而形成另一包含微結構透鏡層之透光結構202’,其中,微結構透鏡層可由規則排列或任意排列的複數個微結構所組成,且該等微結構之外形可為半球狀、角錐狀、柱狀、圓錐狀等形狀、或是為粗糙表面。藉此,微結構透鏡層可使往外傳遞之光線不易因光學全反射(total internal reflection)之作用而反射回透光結構202’中,因而增加光汲取效率(light extraction efficiency),並提升發光裝置1A的發光效率(efficacy)。此具有微結構透鏡層之透光結構202’亦可適用於本發明所揭露之其他實施例。 Furthermore, as shown in FIG. 1F, the light-emitting device 1A may further comprise a microstructured lens layer. Preferably, a molding or other molding method may be used to simultaneously form a process for fabricating the light-transmitting structure 202. The microstructure lens layer can integrally form the light transmissive structure 202 and the microstructure lens layer to form another light transmissive structure 202 ′ including a microstructure lens layer, wherein the microstructure lens layer can be arranged in a plurality of regularly arranged or randomly arranged The microstructures are composed, and the microstructures may have a hemispherical shape, a pyramidal shape, a columnar shape, a conical shape, or the like, or a rough surface. Thereby, the microstructured lens layer can prevent the light transmitted outward from being reflected back into the light transmitting structure 202' by the action of the total internal reflection, thereby increasing the light extraction efficiency and improving the light emitting device. 1A luminous efficiency (efficacy). The light transmissive structure 202' having a microstructured lens layer can also be applied to other embodiments of the present invention.

又,如第1G圖所示,發光裝置1A亦可包含一基板70,該基板70可為陶瓷基板、玻璃基板、矽基板、印刷電路板(PCB)或金屬基印刷電路板(metal-core PCB)等基板,基板70具有可傳導電能之線路(圖未示), 透過將發光裝置1A與基板70進行電性接合,便可經由基板70將電能傳遞至發光裝置1A而使其發光,如此可有利於發光裝置1A於模組端(module level)之應用。基板70亦可適用於本發明所揭露之其他實施例。 Moreover, as shown in FIG. 1G, the light-emitting device 1A may further include a substrate 70, which may be a ceramic substrate, a glass substrate, a germanium substrate, a printed circuit board (PCB), or a metal-based printed circuit board (metal-core PCB). a substrate, the substrate 70 has a circuit capable of conducting electrical energy (not shown), By electrically bonding the light-emitting device 1A and the substrate 70, electric energy can be transmitted to the light-emitting device 1A via the substrate 70 to emit light, which can facilitate the application of the light-emitting device 1A at the module level. Substrate 70 can also be adapted for use with other embodiments of the present invention.

以上是發光裝置1A的技術內容的說明,接著將說明依據本發明其他實施例的發光裝置的技術內容,而各實施例的發光裝置的技術內容應可互相參考,故相同的部分將省略或簡化。 The above is the description of the technical content of the light-emitting device 1A. Next, the technical contents of the light-emitting device according to other embodiments of the present invention will be described, and the technical contents of the light-emitting devices of the respective embodiments should be referred to each other, so that the same portions will be omitted or simplified. .

請參閱第2A圖至第2D圖所示,其為依據本發明之第2較佳實施例之發光裝置的二立體示意圖及二剖面示意圖。發光裝置1B與發光裝置1A不同處至少在於,發光裝置1B的螢光結構20之底面22的面積大於LED晶片10的上表面11的面積,且螢光結構20之側面部分231a係暴露於反射結構30外。更具體的說明如下。 2A to 2D are two perspective views and two cross-sectional views of a light-emitting device according to a second preferred embodiment of the present invention. The light-emitting device 1B is different from the light-emitting device 1A in that at least the area of the bottom surface 22 of the fluorescent structure 20 of the light-emitting device 1B is larger than the area of the upper surface 11 of the LED wafer 10, and the side portion 231a of the fluorescent structure 20 is exposed to the reflective structure. 30 outside. A more specific description is as follows.

螢光結構20之底面22的面積大於LED晶片10的上表面11的面積,且螢光結構20之頂面21的面積可相等或大於底面22的面積。因此,例如在第一水平方向D1上,頂面21及底面22之邊長係大於上表面11的邊長,而第二水平方向D2上,頂面21及底面22之邊長係實質相等於上表面11的邊長;其中,實質相等係指:在第二水平方向D2上,因加工誤差或加工方法之限制而無法使頂面21及底面22之邊長完全等於上表面11的邊長,或為了因應加工誤差或加工方法之限制,而將頂面21及底面22之邊長設計成為具有稍大於上表面11之邊長,使其更易於加工,但仍具有相同或類似之功效。 The area of the bottom surface 22 of the phosphor structure 20 is larger than the area of the upper surface 11 of the LED wafer 10, and the area of the top surface 21 of the phosphor structure 20 may be equal to or larger than the area of the bottom surface 22. Therefore, for example, in the first horizontal direction D1, the sides of the top surface 21 and the bottom surface 22 are longer than the side length of the upper surface 11, and in the second horizontal direction D2, the sides of the top surface 21 and the bottom surface 22 are substantially equal to each other. The length of the side of the upper surface 11; wherein substantially equal means that in the second horizontal direction D2, the side lengths of the top surface 21 and the bottom surface 22 cannot be completely equal to the side length of the upper surface 11 due to processing errors or processing methods. Or, in order to cope with the processing error or the limitation of the processing method, the side lengths of the top surface 21 and the bottom surface 22 are designed to have a side length slightly larger than the upper surface 11, making it easier to process, but still have the same or similar effects.

螢光結構20的側面23具有至少四側面部分231a、231b,其中沿著第二水平方向D2的二側面部分231b被反射結構30覆蓋,而沿著第一水 平方向D1的另二側面部分231a並未被反射結構30覆蓋,而是暴露於反射結構30之外。較佳地,被暴露於反射結構30之外的二側面部分231a係對應底面22之邊長較長者,而被反射結構30覆蓋的二側面部分231b係對應底面22之邊長較短者。另外,LED晶片10之立面13的立面部分131a、131b皆被反射結構30覆蓋。 The side surface 23 of the fluorescent structure 20 has at least four side portions 231a, 231b, wherein the two side portions 231b along the second horizontal direction D2 are covered by the reflective structure 30, along the first water The other side portion 231a of the flat direction D1 is not covered by the reflective structure 30, but is exposed outside the reflective structure 30. Preferably, the two side portions 231a exposed to the outside of the reflective structure 30 are longer in length than the side of the bottom surface 22, and the two side portions 231b covered by the reflecting structure 30 are shorter in length than the side of the bottom surface 22. In addition, the elevation portions 131a, 131b of the façade 13 of the LED wafer 10 are covered by the reflective structure 30.

藉此設置,當光線L從LED晶片10之上表面11射出時,於第二水平方向D2上,光線L(包含被散射者、及非被散射者)抵達側面部分231b會被反射結構30反射,故光線L之發光角度將受到反射結構30的限制而較小;而於第一水平方向D1上,光線L在抵達側面部分231a時不會被反射結構30所遮蔽,因此光線L之照射範圍不會受到反射結構30的限制而較大。 With this arrangement, when the light L is emitted from the upper surface 11 of the LED chip 10, in the second horizontal direction D2, the light L (including the scattered person and the non-scattered person) reaching the side portion 231b is reflected by the reflective structure 30. Therefore, the illumination angle of the light L is limited by the reflection structure 30; and in the first horizontal direction D1, the light L is not blocked by the reflection structure 30 when it reaches the side portion 231a, so the illumination range of the light L It is not limited by the reflection structure 30.

因此,發光裝置1B亦可於不同的水平方向D1、D2上提供不同的發光角度,以達到提供非對稱性照明的目的。與發光裝置1A相比,由於發光裝置1B的側面部分231a在第一水平方向D1上未有被反射結構30遮蔽,故在該第一水平方向D1上發光裝置1B可提供較大的發光角度。 Therefore, the light-emitting device 1B can also provide different illumination angles in different horizontal directions D1, D2 to achieve the purpose of providing asymmetric illumination. Compared with the light-emitting device 1A, since the side surface portion 231a of the light-emitting device 1B is not shielded by the reflective structure 30 in the first horizontal direction D1, the light-emitting device 1B can provide a larger light-emitting angle in the first horizontal direction D1.

請參閱第3A圖至第3D圖所示,其為依據本發明之第3較佳實施例之發光裝置的二立體示意圖及二剖面示意圖。發光裝置1C與發光裝置1B不同處至少在於,發光裝置1C的LED晶片10之立面13之局部未有被反射結構30遮蔽,但被螢光結構20包覆。 Please refer to FIGS. 3A to 3D, which are two perspective views and two cross-sectional views of a light-emitting device according to a third preferred embodiment of the present invention. The light-emitting device 1C differs from the light-emitting device 1B in that at least a portion of the façade 13 of the LED chip 10 of the light-emitting device 1C is not shielded by the reflective structure 30, but is covered by the fluorescent structure 20.

具體而言,立面13包含至少四個立面部分131a、131b,螢光層201除了覆蓋LED晶片10之上表面11外,將會進一步覆蓋立面部分131a及/或131b、然後再向外延伸。因此,螢光層201可視為包含一頂部205、一側部206及一延伸部207,頂部205覆蓋LED晶片10之上表面11,側部206覆蓋 立面部分131a及/或131b,而延伸部207自側部206在第一水平方向D1及/或第二水平方向D2上向外延伸。如此,在第一水平方向D1及/或第二水平方向D2上,從立面部分131a及/或131b射出的光線L通過側部206及延伸部207後,其波長可被轉換。 Specifically, the façade 13 includes at least four façade portions 131a, 131b. In addition to covering the upper surface 11 of the LED wafer 10, the luminescent layer 201 will further cover the façade portions 131a and/or 131b and then outward. extend. Therefore, the phosphor layer 201 can be seen to include a top portion 205, a side portion 206 and an extension portion 207. The top portion 205 covers the upper surface 11 of the LED wafer 10, and the side portion 206 covers The elevation portions 131a and/or 131b extend from the side portions 206 in the first horizontal direction D1 and/or the second horizontal direction D2. Thus, in the first horizontal direction D1 and/or the second horizontal direction D2, the light L emitted from the elevation portions 131a and/or 131b passes through the side portion 206 and the extension portion 207, and the wavelength thereof can be converted.

在第二水平方向D2上,兩立面部分131b受到反射結構30遮蔽(即立面部分131b先被螢光結構20覆蓋,然後螢光結構20再被反射結構30覆蓋而遮蔽);兩立面部分131b亦可直接被反射結構30直接地覆蓋而遮蔽(圖未示)。而在第一水平方向D1上,立面部分131a被螢光結構20覆蓋,但螢光結構20未有再被反射結構30覆蓋;換言之,立面部分131a未被反射結構30遮蔽。 In the second horizontal direction D2, the two façade portions 131b are shielded by the reflective structure 30 (ie, the façade portion 131b is first covered by the fluorescent structure 20, and then the fluorescent structure 20 is covered by the reflective structure 30 to be shielded); The portion 131b can also be directly covered by the reflective structure 30 to be shielded (not shown). In the first horizontal direction D1, the façade portion 131a is covered by the fluorescent structure 20, but the fluorescent structure 20 is not covered by the reflective structure 30; in other words, the façade portion 131a is not shielded by the reflective structure 30.

如此,在第一水平方向D1上,LED晶片10內產生的光線L可通過立面部分131a而直接射出LED晶片10,然後再通過螢光結構20而射出發光裝置1C之外,不受到反射結構30的遮蔽。因此,在第一水平方向D1上,發光裝置1C可提供較大發光角度的光線L;而在第二水平方向D2上,由於光線L會受到反射結構30的遮蔽,光線L的發光角度較小。因此,發光裝置1C亦可於不同的水平方向D1、D2上提供不同的發光角度,以達到提供非對稱性照明的目的。 Thus, in the first horizontal direction D1, the light L generated in the LED wafer 10 can be directly emitted from the LED wafer 10 through the elevation portion 131a, and then emitted through the fluorescent structure 20 out of the light-emitting device 1C without being subjected to the reflection structure. 30 shades. Therefore, in the first horizontal direction D1, the light-emitting device 1C can provide the light L of a larger light-emitting angle; and in the second horizontal direction D2, since the light L is shielded by the reflective structure 30, the light-emitting angle of the light L is small. . Therefore, the light-emitting device 1C can also provide different illumination angles in different horizontal directions D1, D2 to achieve the purpose of providing asymmetric illumination.

與發光裝置1B相比,由於發光裝置1C的立面13在第一水平方向D1上未有被反射結構30遮蔽,故在該第一水平方向D1上發光裝置1C可提供更大的發光角度。 Compared with the light-emitting device 1B, since the elevation 13 of the light-emitting device 1C is not shielded by the reflective structure 30 in the first horizontal direction D1, the light-emitting device 1C can provide a larger light-emitting angle in the first horizontal direction D1.

再者,發光裝置1C的另一種型態可為(圖未示):第二水平方向D2上的其中一立面部分131b受到反射結構30遮蔽,而第一水平方向D1 上的其中一立面部分131a受到反射結構30遮蔽,故光線L在第二水平方向D2本身上的照射範圍為非對稱,而在第一水平方向D1本身上的照射範圍亦為非對稱。 Furthermore, another type of the light-emitting device 1C may be (not shown): one of the elevation portions 131b in the second horizontal direction D2 is shielded by the reflective structure 30, and the first horizontal direction D1 One of the upper façade portions 131a is shielded by the reflective structure 30, so that the illumination range of the ray L in the second horizontal direction D2 itself is asymmetrical, and the illumination range in the first horizontal direction D1 itself is also asymmetrical.

請參閱第4A圖至第4D圖所示,其為依據本發明之第4較佳實施例之發光裝置的二立體示意圖及二剖面示意圖。發光裝置1D與發光裝置1C不同處至少在於,發光裝置1D更包含一反射底層40,該反射底層40位於螢光層201的下方,並覆蓋LED晶片10的立面13之至少一部分。較佳地,該反射底層40具有與螢光層201的該側部206及該延伸部207相貼合的一上表面41,以及與立面13相貼合的一內側面43。其中,反射底層40的一厚度不大於LED晶片的一厚度。 Please refer to FIG. 4A to FIG. 4D, which are two perspective views and two cross-sectional views of a light-emitting device according to a fourth preferred embodiment of the present invention. The illuminating device 1D is different from the illuminating device 1C at least in that the illuminating device 1D further includes a reflective underlayer 40 located below the phosphor layer 201 and covering at least a portion of the façade 13 of the LED wafer 10. Preferably, the reflective bottom layer 40 has an upper surface 41 that is in contact with the side portion 206 of the phosphor layer 201 and the extension portion 207, and an inner side surface 43 that is in contact with the elevation surface 13. The thickness of the reflective underlayer 40 is not greater than a thickness of the LED wafer.

由於從LED晶片10發出的光線L在進入螢光層201後(包含被散射者、及非被散射者),一部分的光線L會朝向螢光層201的側部206及延伸部207的底面方向傳遞,進而從側部206及延伸部207的底面射出發光裝置1C外,如此將使該些光線L無法被有效利用,因而形成光能量損耗而導致發光效率(efficacy)降低。藉由反射底層40之設置,使朝向側部206及延伸部207之底面傳遞的光線L可經由反射底層40反射,使該些光線L可從螢光結構20的頂面21與二側面部分231a射出而重新被利用,因而提升發光裝置1D之整體發光效率。 Since the light L emitted from the LED chip 10 enters the phosphor layer 201 (including the scattered person and the non-scattered person), a part of the light L is directed toward the side 206 of the fluorescent layer 201 and the bottom surface of the extending portion 207. The light is transmitted from the bottom surface 206 and the bottom surface of the extending portion 207 to the outside of the light-emitting device 1C, so that the light rays L cannot be effectively utilized, thereby causing loss of light energy and causing a decrease in luminous efficiency. The light L transmitted to the bottom surface of the side portion 206 and the extending portion 207 can be reflected by the reflective bottom layer 40 by the arrangement of the reflective bottom layer 40, so that the light rays L can be from the top surface 21 and the two side portions 231a of the fluorescent structure 20. The shot is re-used, thereby improving the overall luminous efficiency of the light-emitting device 1D.

請參閱第5A圖及第5B圖所示,其為CSP發光裝置之光形量測範例,該CSP發光裝置之長度為1500微米,寬度為1200微米,其中,第5A圖所示者為先前技術之正面發光(top emitting)CSP發光裝置的光形量測結果,在第一水平方向D1(長度方向)與第二水平方向D2(寬度方向)具有 相同(或近似)的光形,半功率角皆為120度,為對稱性光形;第5B圖所示者為一本發明所揭露之具有非對稱性光形的CSP發光裝置(第3A圖所示之型態)的光形量測結果,在第一水平方向D1(長度方向)與第二水平方向D2(寬度方向)具有明顯相異的光形,其在第一水平方向D1的半功率角為135度,在第二水平方向D2的半功率角為122度,為非對稱性光形。 Please refer to FIG. 5A and FIG. 5B , which are examples of the light shape measurement of the CSP illumination device. The CSP illumination device has a length of 1500 μm and a width of 1200 μm, wherein the method shown in FIG. 5A is prior art. The photometric measurement result of the top emitting CSP illuminating device has a first horizontal direction D1 (longitudinal direction) and a second horizontal direction D2 (width direction) The same (or similar) light shape, the half power angle is 120 degrees, which is a symmetrical light shape; FIG. 5B shows a CSP light emitting device with an asymmetric light shape disclosed in the present invention (Fig. 3A) The light shape measurement result of the type shown has a distinctly different light shape in the first horizontal direction D1 (length direction) and the second horizontal direction D2 (width direction), which is half in the first horizontal direction D1. The power angle is 135 degrees, and the half power angle in the second horizontal direction D2 is 122 degrees, which is an asymmetrical light shape.

藉此,發光裝置1A、1B、1C與1D可提供以下有益之效果:由於不必透過一次光學透鏡或二次光學透鏡之設置便可提供非對稱性之光形,故可降低在非對稱性光形之應用上的成本,並節省設置光學透鏡所需之空間;再者,具有CSP發光裝置之小尺寸外形,有利於終端產品縮小尺寸,或使終端產品在設計上更具優勢,例如可取代側向式支架型LED作為側入式液晶電視與行動裝置之背光模組光源,非對稱性之光形可於背光模組的長度方向提供較大的發光角度,如此可減少暗區的面積,或增加兩相鄰LED之間隔距離以減少LED使用數量,同時於背光模組的厚度方向提供較小的發光角度,可使LED所發出之光線有效率地被背光模組所接收,以減少光能量的損耗;又,若欲透過額外之二次光學透鏡來使發光裝置1A、1B與1C所發射的光線更為非對稱者。 Thereby, the light-emitting devices 1A, 1B, 1C and 1D can provide the following beneficial effects: since the asymmetrical light shape can be provided without having to be provided by the arrangement of the primary optical lens or the secondary optical lens, the asymmetric light can be reduced. The cost of the application and the space required to set up the optical lens; furthermore, the small size of the CSP illuminating device facilitates the downsizing of the end product or makes the end product more advantageous in design, for example, can replace The lateral bracket type LED is used as the backlight module light source of the side-entry type liquid crystal television and the mobile device, and the asymmetric light shape can provide a larger illumination angle in the length direction of the backlight module, thereby reducing the area of the dark area. Or increase the distance between two adjacent LEDs to reduce the number of LEDs used, and provide a smaller illumination angle in the thickness direction of the backlight module, so that the light emitted by the LED can be efficiently received by the backlight module to reduce light. Loss of energy; again, if the additional secondary optical lens is to be used to make the light emitted by the illumination devices 1A, 1B and 1C more asymmetrical.

此外,需補充說明的是,發光裝置1B、1C及1D亦適用前述發光裝置1A所揭露之技術內容而形成一具有非對稱性光形之單色光CSP發光裝置,或更包含一微結構透鏡層或一基板70。 In addition, it should be noted that the illuminating devices 1B, 1C, and 1D are also applicable to the monochromatic light CSP illuminating device having an asymmetrical light shape, or include a microstructure lens, by applying the technical content disclosed in the illuminating device 1A. A layer or a substrate 70.

接著將說明依據本發明的較佳實施例的發光裝置的製造方法。該製造方法至少可包含二步驟:設置一螢光結構於一LED晶片上;以及對螢光結構之側面之至少一側面部分以及LED晶片之立面之至少一立面 部分進行遮蔽;以下將依序地以發光裝置1A-1C為例,進一步說明製造方法的技術內容,而製造方法的技術內容與發光裝置1A-1C的技術內容可相互參考。 Next, a method of manufacturing a light-emitting device according to a preferred embodiment of the present invention will be described. The manufacturing method may include at least two steps of: disposing a phosphor structure on an LED wafer; and at least one side portion of a side surface of the phosphor structure and at least one facade of the LED wafer The masking is partially performed; the technical contents of the manufacturing method will be further described below by taking the light-emitting devices 1A to 1C as an example, and the technical contents of the manufacturing method and the technical contents of the light-emitting devices 1A to 1C can be referred to each other.

請參閱第6A圖至第8C圖所示,為依據本發明的第1較佳實施例的發光裝置1A的製造方法的各步驟示意圖。 6A to 8C are schematic views showing the steps of a method of manufacturing the light-emitting device 1A according to the first preferred embodiment of the present invention.

在設置螢光結構20至LED晶片10上之過程中,可先形成螢光結構20。具體而言,如第6A圖所示,首先將螢光層201形成於一離型材料50上;然後,如第6B圖所示,將透光層202形成於螢光層201上;如第6C圖所示,接著,將離型材料50移除,便得到透光層202與螢光層201所構成的一螢光薄膜200。上述螢光層201及透光層202的形成可藉由噴塗(spray coating)、印刷(printing)、點膠(dispensing)或模造成型(molding)等方式來達成,其中,較佳地螢光層201的形成可藉由申請人先前提出的公開號US2010/0119839之美國專利申請案(對應於證書號I508331之臺灣專利)所揭露的技術來達成。 In the process of providing the phosphor structure 20 onto the LED wafer 10, the phosphor structure 20 may be formed first. Specifically, as shown in FIG. 6A, the phosphor layer 201 is first formed on a release material 50; then, as shown in FIG. 6B, the light transmissive layer 202 is formed on the phosphor layer 201; As shown in FIG. 6C, next, the release material 50 is removed to obtain a phosphor film 200 composed of the light-transmitting layer 202 and the phosphor layer 201. The formation of the phosphor layer 201 and the light transmissive layer 202 can be achieved by spray coating, printing, dispensing, or molding, wherein a phosphor layer is preferred. The formation of 201 can be achieved by the technique disclosed in the U.S. Patent Application Serial No. US 2010/0119839 (which corresponds to Taiwan Patent No. I508331).

當螢光薄膜200形成後,可藉由沖切(punching)等方式將螢光薄膜200分成複數個螢光結構20,並同時對螢光結構20的側面23進行加工,以使側面23的至少一側面部分231a或231b為傾斜。具體而言,如第6D圖所示,螢光薄膜200先被翻轉、然後以螢光層201朝上之方式放置於一輔助材(圖未示)上,接著一沖切刀具60從上方對螢光薄膜200進行沖切。沖切刀具60係具有複數個刀刃61,且該等刀刃61相連接,並依據螢光結構20之外型來排列,例如排列成矩型。因此,當沖切刀具60沖切螢光薄膜200時,螢光薄膜200將會分成複數個螢光結構20(如第6E 圖所示);也就是,沖切一次即可形成複數個螢光結構20,且每個螢光結構20的沿第一水平方向D1相對的兩側面部分231a為傾斜。 After the fluorescent film 200 is formed, the fluorescent film 200 can be divided into a plurality of fluorescent structures 20 by punching or the like, and the side surface 23 of the fluorescent structure 20 is simultaneously processed so that at least the side 23 is One side portion 231a or 231b is inclined. Specifically, as shown in FIG. 6D, the fluorescent film 200 is first turned over, and then placed on an auxiliary material (not shown) with the fluorescent layer 201 facing upward, and then a punching cutter 60 is opposed from above. The fluorescent film 200 is subjected to die cutting. The punching cutter 60 has a plurality of cutting edges 61, and the cutting edges 61 are connected and arranged in accordance with the outer shape of the fluorescent structure 20, for example, arranged in a rectangular shape. Therefore, when the punching cutter 60 punches the fluorescent film 200, the fluorescent film 200 will be divided into a plurality of fluorescent structures 20 (eg, 6E). That is, a plurality of fluorescent structures 20 are formed by punching once, and the two side portions 231a of each of the fluorescent structures 20 which are opposite in the first horizontal direction D1 are inclined.

側面部分231a的傾斜角度可透過數個因素予以控制,例如調整刀刃61的角度(或剖面)、螢光結構20的幾何尺寸、及/或螢光薄膜200的材料性質等因素。因此,當事先設定好這些因素後,即可使側面部分231a具有預期的傾斜角度。使側面部分231a具有傾斜角度的具體技術說明可參閱申請人的申請號104132711之臺灣專利申請案,該臺灣專利申請案的技術內容以引用方式全文併入本文。 The angle of inclination of the side portion 231a can be controlled by a number of factors, such as adjusting the angle (or profile) of the blade 61, the geometry of the phosphor structure 20, and/or the material properties of the phosphor film 200. Therefore, when these factors are set in advance, the side portion 231a can be made to have a desired inclination angle. A specific technical description of the side portion 231a having an angle of inclination can be found in the Taiwan Patent Application Serial No. 104,132, 711, the entire disclosure of which is incorporated herein by reference.

當螢光結構20形成後,可被設置至LED晶片10上。具體而言,如第7A圖所示,首先複數個LED晶片10被間隔地放置在一離型材料50’上,以形成一LED晶片10之陣列,其中,離型材料50’可為離型膜、紫外線解黏膠帶(UV release tape)或熱解黏膠帶(thermal release tape)等;較佳地,LED晶片10可受壓而使其的電極組14嵌入至離型材料50’而不外露。接著,如第7B圖所示,將複數個螢光結構20分別設置於該LED晶片10上,且較佳地,螢光結構20之底面22可透過黏膠或膠帶來黏貼至LED晶片10之上表面11。當螢光結構20設置於LED晶片10上後,螢光層201位於透光層202及LED晶片10之上表面11之間。 When the fluorescent structure 20 is formed, it can be disposed on the LED wafer 10. Specifically, as shown in FIG. 7A, a plurality of LED wafers 10 are first placed on a release material 50' at intervals to form an array of LED wafers 10, wherein the release material 50' can be released. a film, a UV release tape or a thermal release tape, etc.; preferably, the LED chip 10 can be pressed such that the electrode group 14 is embedded in the release material 50' without being exposed. . Next, as shown in FIG. 7B, a plurality of fluorescent structures 20 are respectively disposed on the LED chip 10. Preferably, the bottom surface 22 of the fluorescent structure 20 can be adhered to the LED wafer 10 through adhesive or tape. Upper surface 11. After the phosphor structure 20 is disposed on the LED wafer 10, the phosphor layer 201 is located between the light transmissive layer 202 and the upper surface 11 of the LED wafer 10.

當螢光結構20設置於LED晶片10後,接著藉由形成一反射結構30來對螢光結構20之側面23及LED晶片10之立面13進行遮蔽。具體而言,如第8A圖所示,可藉由模造成型或點膠等製程在LED晶片10之立面13及螢光結構20之側面23上形成反射結構30,並使反射結構30包覆立面13及側面23,以達遮蔽之目的。本實施例中,側面23的四側面 部分231及立面13的四立面部分131皆被包覆。 After the phosphor structure 20 is disposed on the LED wafer 10, the side surface 23 of the phosphor structure 20 and the elevation 13 of the LED chip 10 are shielded by forming a reflective structure 30. Specifically, as shown in FIG. 8A, the reflective structure 30 can be formed on the façade 13 of the LED chip 10 and the side surface 23 of the fluorescent structure 20 by a process such as molding or dispensing, and the reflective structure 30 can be covered. Facade 13 and side 23 for the purpose of shielding. In this embodiment, the four sides of the side surface 23 The portion 231 and the four façade portions 131 of the façade 13 are all covered.

採取模造成型來形成反射結構30時,螢光結構20、LED晶片10及離型材料50’將被放置於一模具(圖未示)中,然後將反射結構30的製造材料注入至模具中,並包覆螢光結構20之側面23及LED晶片10之立面13;當製造材料固化後,反射結構30即可形成。採取點膠來形成反射結構30時,則不需要上述的模具;反射結構30的製造材料將直接地澆淋至離型材料50’上,然後製造材料會在離型材料50’上漸漸增厚,以包覆LED晶片10之立面13及螢光結構20之側面23。 When the reflective structure 30 is formed by molding, the fluorescent structure 20, the LED wafer 10 and the release material 50' will be placed in a mold (not shown), and then the manufacturing material of the reflective structure 30 is injected into the mold. The side surface 23 of the fluorescent structure 20 and the façade 13 of the LED chip 10 are covered; after the manufacturing material is cured, the reflective structure 30 can be formed. When dispensing is used to form the reflective structure 30, the above-described mold is not required; the material of the reflective structure 30 will be directly poured onto the release material 50', and then the material will be gradually thickened on the release material 50'. To cover the façade 13 of the LED chip 10 and the side 23 of the fluorescent structure 20.

當反射結構30形成後,如第8B圖所示,離型材料50’將可移除,以得到複數個發光裝置1A。該等發光裝置1A的反射結構30可能會相連接,因此可再採取一切割步驟(如第8C圖所示),沿著第一水平方向D1及第二水平方向D2將相連接的反射結構30切割,便可到相互分離的發光裝置1A。 When the reflective structure 30 is formed, as shown in Fig. 8B, the release material 50' will be removable to obtain a plurality of light-emitting devices 1A. The reflective structures 30 of the light-emitting devices 1A may be connected, so that a cutting step (as shown in FIG. 8C) may be taken to connect the connected reflective structures 30 along the first horizontal direction D1 and the second horizontal direction D2. By cutting, it is possible to go to the light-emitting device 1A which is separated from each other.

以上為依據本發明的第1較佳實施例的發光裝置1A的製造方法的說明,接著將說明依據第2較佳實施例的發光裝置1B的製造方法,其與發光裝置1A之製造方法有部分相同或類似處,故該等部分之說明將適度地省略。 The above is a description of a method of manufacturing the light-emitting device 1A according to the first preferred embodiment of the present invention. Next, a method of manufacturing the light-emitting device 1B according to the second preferred embodiment will be described, which is partially related to the method of manufacturing the light-emitting device 1A. The same or similar places, so the description of these parts will be omitted modestly.

請參閱第9A圖至第12B圖所示,為本發明的第2較佳實施例的發光裝置1B的製造方法的各步驟示意圖。 Referring to FIGS. 9A to 12B, there are shown schematic steps of the method of manufacturing the light-emitting device 1B according to the second preferred embodiment of the present invention.

如第9A圖所示,首先提供一離型材料50,並透過噴塗、印刷、或模造成型等製程將一透光層202及一螢光層201依序堆疊於離型材料50上,以形成複數個螢光結構20。或者,先完成製作包含透光層202及螢光 層201之螢光薄膜後,再將螢光層201朝上放置於離形材料50上。 As shown in FIG. 9A, a release material 50 is first provided, and a light transmissive layer 202 and a phosphor layer 201 are sequentially stacked on the release material 50 by spraying, printing, or molding to form a spacer 50. A plurality of fluorescent structures 20. Alternatively, the first process includes the light transmissive layer 202 and the fluorescent light. After the phosphor film of layer 201, the phosphor layer 201 is placed on the release material 50 upward.

接著,如第9B圖所示,將複數個LED晶片10倒置於螢光層201之上,使LED晶片10之上表面11朝下並被螢光層201覆蓋,而LED晶片10之電極組14則朝上、暴露於外。 Next, as shown in FIG. 9B, a plurality of LED wafers 10 are placed on the phosphor layer 201 such that the upper surface 11 of the LED wafer 10 faces downward and is covered by the phosphor layer 201, and the electrode group 14 of the LED wafer 10 Then face up and be exposed.

然後,如第10A圖至第10C圖所示,沿第一水平方向D1對螢光結構20進行切割,以使部分的透光層202及螢光層201被移除;切割完成並部分移除透光層202及螢光層201後,在第一水平方向D1上通過晶片10之剖面(如第10B圖所示),該等螢光結構20仍是相連,而在第二水平方向D2上通過晶片10之剖面(如第10C圖所示),該等螢光結構20相分離,以使得兩側面部分231b暴露出。此外,為使加工易於進行,並防止刀刃於切割時誤觸、損壞LED晶片10,刀刃與LED晶片10之立面13可相距一距離(例如20-40um),因此,在第二水平方向D2上,該等螢光結構20的長度會稍大於該等LED晶片10。 Then, as shown in FIGS. 10A to 10C, the fluorescent structure 20 is cut along the first horizontal direction D1 to remove portions of the light transmissive layer 202 and the fluorescent layer 201; the cutting is completed and partially removed. After the light transmissive layer 202 and the phosphor layer 201 are passed through the cross section of the wafer 10 in the first horizontal direction D1 (as shown in FIG. 10B), the phosphor structures 20 are still connected, and in the second horizontal direction D2. The phosphor structures 20 are separated by the cross section of the wafer 10 (as shown in Fig. 10C) so that the two side portions 231b are exposed. In addition, in order to facilitate the processing and prevent the blade from accidentally touching and damaging the LED wafer 10 during cutting, the cutting edge and the elevation 13 of the LED chip 10 may be at a distance (for example, 20-40 um), and therefore, in the second horizontal direction D2. The length of the phosphor structures 20 will be slightly larger than the LED chips 10.

接著,如第11A圖及第11B圖所示,形成一反射結構30,以對LED晶片10之立面13及螢光結構20之側面23進行包覆。由於沿著第二水平方向D2上的側面部分231b於切割並部分移除透光層202及螢光層201後已暴露出,故反射結構30可包覆到側面部分231b而遮蔽側面部分231b;沿著第一水平方向D1上的側面部分231a未有暴露出,故未有被反射結構30包覆及遮蔽。 Next, as shown in FIGS. 11A and 11B, a reflective structure 30 is formed to coat the façade 13 of the LED wafer 10 and the side surface 23 of the fluorescent structure 20. Since the side portion 231b along the second horizontal direction D2 has been exposed after cutting and partially removing the light transmissive layer 202 and the phosphor layer 201, the reflective structure 30 may be coated to the side portion 231b to shield the side portion 231b; The side portion 231a along the first horizontal direction D1 is not exposed, so it is not covered and shielded by the reflective structure 30.

當反射結構30形成後,將離形材料50移除(圖未示),以得到複數個發光裝置1B。該等發光裝置1B的螢光結構20及反射結構30可能會相連接,因此可再採取一切割步驟(如第12A圖至第12B圖所示)以將相連 接的螢光結構20及反射結構30切割分離,便得到相互分離的發光裝置1B。也就是,沿著第一水平方向D1將相連的反射結構30切割開,再沿著第二水平方向D2將相連的反射結構30以及相連的螢光結構20切割開。 After the reflective structure 30 is formed, the release material 50 is removed (not shown) to obtain a plurality of light-emitting devices 1B. The fluorescent structure 20 and the reflective structure 30 of the light-emitting devices 1B may be connected, so that a cutting step (as shown in FIGS. 12A to 12B) may be taken to be connected. The connected fluorescent structure 20 and the reflective structure 30 are cut and separated to obtain mutually separated light-emitting devices 1B. That is, the connected reflective structures 30 are cut along the first horizontal direction D1, and the connected reflective structures 30 and the associated fluorescent structures 20 are cut along the second horizontal direction D2.

以上為依據本發明的第2較佳實施例的發光裝置1B的製造方法的說明,接著將說明依據第3較佳實施例的發光裝置1C的製造方法,其與發光裝置1A、1B之製造方法有部分相同或類似處,故同樣地該等部分之說明將適度地省略。 The above is a description of a method of manufacturing the light-emitting device 1B according to the second preferred embodiment of the present invention. Next, a method of manufacturing the light-emitting device 1C according to the third preferred embodiment, and a method of manufacturing the light-emitting device 1A, 1B will be described. Some parts are the same or similar, so the description of the parts will be omitted as appropriate.

請參閱第13圖至第18B圖所示,為本發明的第3較佳實施例的發光裝置1C的製造方法的各步驟示意圖。 Referring to Figures 13 to 18B, there are shown schematic steps of the method of manufacturing the light-emitting device 1C according to the third preferred embodiment of the present invention.

首先,如第13圖所示,複數個LED晶片10被間隔地放置在一離型材料50上,以形成一LED晶片10之陣列。接著,如第14圖所示,將螢光層201形成於離型材料50之表面與LED晶片10之上表面11及立面13;在形成螢光層201後,LED晶片10之上表面11會被螢光層201之頂部205所遮蔽,而立面13的立面部分131a、131b被螢光層201之側部206所遮蔽,離型材料50之表面則被螢光層201之延伸部207所遮蔽。螢光層201的形成可藉由申請人先前提出的公開號US2010/0119839之美國專利申請案(對應於證書號I508331之臺灣專利)所揭露的技術來達成。 First, as shown in Fig. 13, a plurality of LED wafers 10 are spaced apart on a release material 50 to form an array of LED wafers 10. Next, as shown in FIG. 14, the phosphor layer 201 is formed on the surface of the release material 50 and the upper surface 11 and the elevation surface 13 of the LED wafer 10; after the formation of the phosphor layer 201, the upper surface 11 of the LED wafer 10 The façade portions 131a, 131b of the façade 13 are shielded by the side portions 206 of the luminescent layer 201, and the surface of the release material 50 is extended by the luminescent layer 201. Covered by 207. The formation of the phosphor layer 201 can be achieved by the technique disclosed in the U.S. Patent Application Serial No. US 2010/0119839, which is incorporated herein by reference.

接著,如第15A圖及第15B圖所示,將透光層202形成於螢光層201上,以形成複數個螢光結構20。此時,亦可依需求選擇性地(optionally)採用模造成型之方法,並搭配使用設置有複數個微結構形狀之內表面的模具,此模具內表面上的微結構形狀相應於如第1F圖所示之微結構的外表面,藉此,可於模造成型後,形成具有微結構透鏡層的透光層 202’。 Next, as shown in FIGS. 15A and 15B, the light transmissive layer 202 is formed on the phosphor layer 201 to form a plurality of phosphor structures 20. At this time, a mold-forming method may be selectively used according to requirements, and a mold having an inner surface provided with a plurality of microstructure shapes may be used in combination, and the microstructure shape on the inner surface of the mold corresponds to FIG. 1F. The outer surface of the microstructure shown, whereby a light transmissive layer having a microstructured lens layer can be formed after molding 202’.

然後,如第16A圖至第16C圖所示,沿著第一水平方向D1對螢光結構20進行切割,以將部分的透光層202及螢光層201移除。切割完成後,在第一水平方向D1上通過晶片10之剖面(如第16B圖所示),該等螢光結構20仍是相連,而在第二水平方向D1上通過晶片10之剖面(如第16C圖所示),該等螢光結構20相分離,以使得兩側面部分231b暴露出。 Then, as shown in FIGS. 16A to 16C, the fluorescent structure 20 is cut along the first horizontal direction D1 to remove a portion of the light transmissive layer 202 and the fluorescent layer 201. After the cutting is completed, the cross section of the wafer 10 in the first horizontal direction D1 (as shown in FIG. 16B), the phosphor structures 20 are still connected, and the cross section of the wafer 10 is passed in the second horizontal direction D1 (eg, As shown in Fig. 16C, the phosphor structures 20 are separated so that the side portions 231b are exposed.

接著,如第17A圖及第17B圖所示,形成一反射結構30,以對螢光結構20之側面23進行包覆。由於沿著第二水平方向D2上的側面部分231b於切割並部分移除透光層202及螢光層201後已暴露出,反射結構30可包覆到側面部分231b而遮蔽側面部分231b;沿著第一水平方向D1上的側面部分231a未有暴露出,故未有被反射結構30包覆及遮蔽(換言之,側面部分231a暴露於反射結構30外)。 Next, as shown in FIGS. 17A and 17B, a reflective structure 30 is formed to coat the side surface 23 of the fluorescent structure 20. Since the side portion 231b along the second horizontal direction D2 is exposed after cutting and partially removing the light transmissive layer 202 and the phosphor layer 201, the reflective structure 30 may be coated to the side portion 231b to shield the side portion 231b; The side portion 231a in the first horizontal direction D1 is not exposed, so it is not covered and shielded by the reflective structure 30 (in other words, the side portion 231a is exposed to the outside of the reflective structure 30).

當反射結構30形成後,可將離型材料50移除(圖未示),以得到複數個發光裝置1C。該等發光裝置1C的螢光結構20及反射結構30可能會相連接,因此可再採取一切割步驟(如第18A圖及第18B圖所示),以將相連接的螢光結構20及反射結構30切割分離,便得到相互分離的發光裝置1C。也就是,沿著第一水平方向D1將相連的反射結構30切割開,再沿著第二水平方向D2將相連的反射結構30以及相連的螢光結構20切割開。 After the reflective structure 30 is formed, the release material 50 can be removed (not shown) to obtain a plurality of light-emitting devices 1C. The fluorescent structure 20 and the reflective structure 30 of the light-emitting devices 1C may be connected, so that a cutting step (as shown in FIGS. 18A and 18B) may be taken to connect the connected fluorescent structures 20 and the reflections. The structure 30 is cut and separated to obtain the light-emitting devices 1C which are separated from each other. That is, the connected reflective structures 30 are cut along the first horizontal direction D1, and the connected reflective structures 30 and the associated fluorescent structures 20 are cut along the second horizontal direction D2.

此外,本發明的第3較佳實施例的發光裝置1C的製造方法中,若在完成第13圖所示之步驟而形成一LED晶片10之陣列後,接著將光學散射性微粒(例如二氧化鈦、二氧化矽等)混合入一樹脂材料(例如矽膠)中,再以工業溶劑(例如醇類、烷類等)稀釋後藉由噴塗(spraying) 等方法將其噴灑至LED晶片10之陣列,藉此,稀釋後的樹脂材料大部分將因重力之作用而從較高處(例如晶片10之上表面11)往低處(例如離型材料50)流動,最終均勻分佈於離型材料50上,經加熱固化後可形成如第4A圖至第4D圖所示之反射底層40。接著再接續第14圖至第18B圖所示之製程步驟,即可製造出本發明所揭露之發光裝置1D。其中,亦可採用與前述反射結構30相同之製造材料,經由點膠等方法將該製造材料分佈於離型材料50上後,經固化後可形成反射底層40。 Further, in the method of manufacturing the light-emitting device 1C according to the third preferred embodiment of the present invention, after forming an array of LED chips 10 by completing the steps shown in FIG. 13, then optically scattering fine particles (for example, titanium oxide, Ceria (such as cerium oxide) is mixed into a resin material (such as silicone), and then diluted with an industrial solvent (such as alcohols, alkanes, etc.) and then sprayed. The method or the like sprays it onto the array of LED wafers 10, whereby most of the diluted resin material will be lowered from a higher place (for example, the upper surface 11 of the wafer 10) by gravity (for example, the release material 50). The flow is finally uniformly distributed on the release material 50, and after being cured by heating, the reflective underlayer 40 as shown in Figs. 4A to 4D can be formed. The illuminating device 1D disclosed in the present invention can then be manufactured by following the process steps shown in Figs. 14 to 18B. In this case, the same manufacturing material as the reflective structure 30 may be used, and after the manufacturing material is distributed on the release material 50 by means of dispensing or the like, the reflective underlayer 40 may be formed after being cured.

綜合上述,本發明的發光裝置的製造方法可製造出各種能於至少一特定水平方向上有效地控制發光角度的發光裝置,且可藉由批次方式製造大量的這種發光裝置。 In summary, the manufacturing method of the light-emitting device of the present invention can manufacture various light-emitting devices capable of effectively controlling the light-emitting angle in at least one specific horizontal direction, and a large number of such light-emitting devices can be manufactured in a batch manner.

上述之實施例僅用來例舉本發明之實施態樣,以及闡釋本發明之技術特徵,並非用來限制本發明之保護範疇。任何熟悉此技術者可輕易完成之改變或均等性之安排均屬於本發明所主張之範圍,本發明之權利保護範圍應以申請專利範圍為準。 The embodiments described above are only intended to illustrate the embodiments of the present invention, and to explain the technical features of the present invention, and are not intended to limit the scope of protection of the present invention. Any changes or equivalents that can be easily made by those skilled in the art are within the scope of the invention. The scope of the invention should be determined by the scope of the claims.

1C‧‧‧發光裝置 1C‧‧‧Lighting device

20‧‧‧螢光結構 20‧‧‧Fluorescent structure

201‧‧‧螢光層 201‧‧‧Fluorescent layer

202‧‧‧透光層 202‧‧‧Transparent layer

231a‧‧‧側面部分 231a‧‧‧ Side section

30‧‧‧反射結構 30‧‧‧Reflective structure

D1‧‧‧水平方向、第一水平方向 D1‧‧‧ horizontal direction, first horizontal direction

D2‧‧‧水平方向、第二水平方向 D2‧‧‧ horizontal direction, second horizontal direction

Claims (41)

一種發光裝置,包含:一LED晶片,具有一上表面、相對於該上表面之一下表面、一立面及一電極組,該立面形成於該上表面與該下表面之間,該電極組設置於該下表面上;一螢光結構,包括一螢光層及一透光層,該透光層設置於該螢光層上,且該螢光結構具有一頂面、相對於該頂面之一底面及一側面,該側面形成於該頂面與該底面之間,該底面覆蓋該LED晶片之該上表面;以及一反射結構,覆蓋該LED晶片之該立面及該螢光結構之該側面;其中,沿著該螢光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直;其中,該螢光結構的該頂面大於該底面,該側面具有被該反射結構覆蓋的四個側面部分,該四個側面部分中沿著該第一水平方向的二個側面部分係相對於該頂面為傾斜,而沿著該第二水平方向的另二個側面部分則相對於該頂面為垂直;其中,該LED晶片的該立面具有被該反射結構覆蓋的至少四立面部分,該四立面部分的其中兩個係沿著該第一水平方向為相對,該四立面部分的其中另兩個係沿著該第二水平方向為相對。 An illuminating device comprising: an LED chip having an upper surface, a lower surface opposite to the upper surface, a façade, and an electrode group formed between the upper surface and the lower surface, the electrode group Provided on the lower surface; a fluorescent structure comprising a phosphor layer and a light transmissive layer, the light transmissive layer is disposed on the phosphor layer, and the phosphor structure has a top surface opposite to the top surface a bottom surface and a side surface formed between the top surface and the bottom surface, the bottom surface covering the upper surface of the LED chip; and a reflective structure covering the façade of the LED chip and the fluorescent structure The side surface defines a first horizontal direction and a second horizontal direction along the top surface of the fluorescent structure, the first horizontal direction being perpendicular to the second horizontal direction; wherein the fluorescent structure The top surface is larger than the bottom surface, the side surface has four side portions covered by the reflective structure, and the two side portions along the first horizontal direction of the four side portions are inclined with respect to the top surface, and along The other two in the second horizontal direction The face portion is perpendicular to the top surface; wherein the elevation of the LED wafer has at least four elevation portions covered by the reflective structure, two of the four elevation portions being along the first horizontal direction In the opposite direction, the other two of the four facade portions are opposite along the second horizontal direction. 如請求項1所述的發光裝置,其中,該螢光結構的該透光層更包含一微結構透鏡層。 The light emitting device of claim 1, wherein the light transmissive layer of the phosphor structure further comprises a microstructure lens layer. 如請求項1所述的發光裝置,更包含一基板,其中,該發光裝置與該基板相電性連接。 The illuminating device of claim 1, further comprising a substrate, wherein the illuminating device is electrically connected to the substrate. 如請求項1所述的發光裝置,其中,該螢光結構的該螢光層更包含至少一透光部。 The illuminating device of claim 1, wherein the phosphor layer of the fluorescent structure further comprises at least one light transmitting portion. 如請求項1所述的發光裝置,其中,該反射結構係由包含一反射性樹脂之一材料所製成、或由包含一可透光樹脂之另一材料所製成,該可透光樹脂包含光學散射性微粒。 The light-emitting device of claim 1, wherein the reflective structure is made of a material comprising a reflective resin or another material comprising a light-permeable resin, the light-permeable resin Contains optically scattering particles. 如請求項5所述的發光裝置,其中,該反射性樹脂為聚鄰苯二甲醯胺、聚對苯二甲酸環己烷二甲醇酯或環氧樹脂;該可透光樹脂為矽膠;該光學散射性微粒為二氧化鈦、氮化硼、二氧化矽或三氧化二鋁。 The illuminating device according to claim 5, wherein the reflective resin is polyphthalamide, polycyclohexane dimethanol or epoxy resin; and the light transmissive resin is silicone; The optically scattering fine particles are titanium dioxide, boron nitride, germanium dioxide or aluminum oxide. 一種發光裝置,包含:一LED晶片,具有一上表面、相對於該上表面之一下表面、一立面及一電極組,該立面形成於該上表面與該下表面之間,該電極組設置於該下表面上;一螢光結構,包括一螢光層及一透光層,該透光層設置於該螢光層上,且該螢光結構具有一頂面、相對於該頂面之一底 面及一側面,該側面形成於該頂面與該底面之間,該底面的面積大於該LED晶片的該上表面的面積,且覆蓋該LED晶片之該上表面;以及一反射結構,覆蓋該LED晶片之該立面,且部分覆蓋該螢光結構之該側面;其中,沿著該螢光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直;其中,該螢光結構的該側面具有四個側面部分,而該四個側面部分的其中兩個側面部分係沿著該第二水平方向為相對設置、且被該反射結構覆蓋,該四個側面部分的其中另兩個側面部分係沿著該第一水平方向為相對設置、且暴露於該反射結構之外;其中,該LED晶片的該立面具有被該反射結構覆蓋的至少四立面部分,該四立面部分的其中兩個係沿著該第一水平方向為相對,該四立面部分的其中另兩個係沿著該第二水平方向為相對。 An illuminating device comprising: an LED chip having an upper surface, a lower surface opposite to the upper surface, a façade, and an electrode group formed between the upper surface and the lower surface, the electrode group Provided on the lower surface; a fluorescent structure comprising a phosphor layer and a light transmissive layer, the light transmissive layer is disposed on the phosphor layer, and the phosphor structure has a top surface opposite to the top surface One of the bottom a side surface formed between the top surface and the bottom surface, the bottom surface having an area larger than an area of the upper surface of the LED wafer and covering the upper surface of the LED chip; and a reflective structure covering the surface The façade of the LED chip partially covering the side of the luminescent structure; wherein the top surface along the luminescent structure defines a first horizontal direction and a second horizontal direction, the first horizontal direction The second horizontal direction is perpendicular; wherein the side of the fluorescent structure has four side portions, and two of the side portions of the four side portions are oppositely disposed along the second horizontal direction and are reflected by the Structurally covering, the other two side portions of the four side portions are oppositely disposed along the first horizontal direction and exposed to the reflective structure; wherein the elevation of the LED wafer has the reflective structure Covering at least four façade portions, two of the four façade portions being opposite along the first horizontal direction, the other two of the four façade portions being opposite along the second horizontal direction. 如請求項7所述的發光裝置,其中,該螢光結構的該透光層更包含一微結構透鏡層。 The light emitting device of claim 7, wherein the light transmissive layer of the phosphor structure further comprises a microstructure lens layer. 如請求項7所述的發光裝置,更包含一基板,其中,該發光裝置與該基板相電性連接。 The illuminating device of claim 7, further comprising a substrate, wherein the illuminating device is electrically connected to the substrate. 如請求項7所述的發光裝置,其中,該螢光結構的該螢光層更包含至少一透光部。 The illuminating device of claim 7, wherein the phosphor layer of the fluorescent structure further comprises at least one light transmitting portion. 如請求項7所述的發光裝置,其中,該反射結構係由包含一反射性樹脂之一材料所製成、或由包含一可透光樹脂之另一材料所製成,該可透光樹脂包含光學散射性微粒。 The light-emitting device of claim 7, wherein the reflective structure is made of a material comprising a reflective resin or another material comprising a light-permeable resin, the light-permeable resin Contains optically scattering particles. 如請求項11所述的發光裝置,其中,該反射性樹脂為聚鄰苯二甲醯胺、聚對苯二甲酸環己烷二甲醇酯或環氧樹脂;該可透光樹脂為矽膠;該光學散射性微粒為二氧化鈦、氮化硼、二氧化矽或三氧化二鋁。 The illuminating device of claim 11, wherein the reflective resin is polyphthalamide, poly(cyclohexanedimethylene terephthalate) or epoxy resin; the light transmissive resin is silicone; The optically scattering fine particles are titanium dioxide, boron nitride, germanium dioxide or aluminum oxide. 一種發光裝置,包含:一LED晶片,具有一上表面、相對於該上表面之一下表面、一立面及一電極組,該立面形成於該上表面與該下表面之間,該電極組設置於該下表面上;一螢光結構,包括一螢光層及一透光層,該透光層設置於該螢光層上,且該螢光結構具有一頂面、相對於該頂面之一底面及一側面,該側面形成於該頂面與該底面之間,該螢光結構覆蓋該LED晶片之該上表面及該立面;以及一反射結構,部分覆蓋該螢光結構之該側面;其中,沿著該螢光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直; 其中,該螢光結構的該側面具有四個側面部分,而該四個側面部分的其中兩個係沿著該第二水平方向為相對設置、且被該反射結構覆蓋,該四個側面部分的其中另兩個側面部分係沿著該第一水平方向為相對設置、且暴露於該反射結構之外;其中,該LED晶片的該立面具有被該螢光結構覆蓋的至少四立面部分,該四立面部分的其中兩個係沿著該第一水平方向為相對,該四立面部分的其中另兩個係沿著該第二水平方向為相對。 An illuminating device comprising: an LED chip having an upper surface, a lower surface opposite to the upper surface, a façade, and an electrode group formed between the upper surface and the lower surface, the electrode group Provided on the lower surface; a fluorescent structure comprising a phosphor layer and a light transmissive layer, the light transmissive layer is disposed on the phosphor layer, and the phosphor structure has a top surface opposite to the top surface a bottom surface and a side surface formed between the top surface and the bottom surface, the fluorescent structure covering the upper surface of the LED chip and the elevation surface; and a reflective structure partially covering the fluorescent structure a side surface; wherein the top surface along the fluorescent structure defines a first horizontal direction and a second horizontal direction, the first horizontal direction being perpendicular to the second horizontal direction; Wherein the side surface of the fluorescent structure has four side portions, and two of the four side portions are oppositely disposed along the second horizontal direction and covered by the reflective structure, the four side portions The other two side portions are oppositely disposed along the first horizontal direction and exposed to the reflective structure; wherein the elevation of the LED wafer has at least four elevation portions covered by the fluorescent structure, Two of the four façade portions are opposite along the first horizontal direction, and the other two of the four façade portions are opposite along the second horizontal direction. 如請求項13所述的發光裝置,其中,該螢光結構的該螢光層包含一頂部、一側部及一延伸部,該頂部覆蓋該LED晶片之該上表面,該側部覆蓋該立面,而該延伸部係自該側部向外延伸。 The illuminating device of claim 13, wherein the fluorescent layer of the fluorescent structure comprises a top portion, a side portion and an extending portion, the top portion covering the upper surface of the LED chip, the side portion covering the vertical surface And the extension extends outwardly from the side. 如請求項13或14所述的發光裝置,其中,該螢光結構的該透光層更包含一微結構透鏡層。 The light emitting device of claim 13 or 14, wherein the light transmissive layer of the phosphor structure further comprises a microstructure lens layer. 如請求項13或14所述的發光裝置,更包含一基板,其中,該發光裝置與該基板相電性連接。 The illuminating device of claim 13 or 14, further comprising a substrate, wherein the illuminating device is electrically connected to the substrate. 如請求項13或14所述的發光裝置,其中,該螢光結構的該螢光層更包含至少一透光部。 The illuminating device of claim 13 or 14, wherein the phosphor layer of the fluorescent structure further comprises at least one light transmitting portion. 如請求項13或14所述的發光裝置,其中,該反射結構係由包含一反射性樹脂之一材料所製成、或由包含一可透光樹脂之另 一材料所製成,該可透光樹脂包含光學散射性微粒。 The illuminating device of claim 13 or 14, wherein the reflective structure is made of a material comprising a reflective resin or comprises a permeable resin Made of a material, the light transmissive resin contains optically scattering particles. 如請求項18所述的發光裝置,其中,該反射性樹脂為聚鄰苯二甲醯胺、聚對苯二甲酸環己烷二甲醇酯或環氧樹脂;該可透光樹脂為矽膠;該光學散射性微粒為二氧化鈦、氮化硼、二氧化矽或三氧化二鋁。 The illuminating device of claim 18, wherein the reflective resin is polyphthalamide, poly(cyclohexanedimethylene terephthalate) or epoxy resin; the light transmissive resin is silicone; The optically scattering fine particles are titanium dioxide, boron nitride, germanium dioxide or aluminum oxide. 如請求項13或14所述的發光裝置,更包含一反射底層,該反射底層設置於該螢光結構之下方,其中,該反射底層與該螢光結構的該底面相連接,且覆蓋該LED晶片的該立面之至少一部分。 The illuminating device of claim 13 or 14, further comprising a reflective underlayer disposed under the fluorescent structure, wherein the reflective underlayer is coupled to the bottom surface of the fluorescent structure and covers the LED At least a portion of the elevation of the wafer. 如請求項20所述的發光裝置,其中,該反射底層係由包含一可透光樹脂之一材料所製成,該可透光樹脂包含光學散射性微粒。 The illuminating device of claim 20, wherein the reflective underlayer is made of a material comprising a light transmissive resin comprising optically scattering particles. 一種發光裝置,包含:一LED晶片,具有一上表面、相對於該上表面之一下表面、一立面及一電極組,該立面形成於該上表面與該下表面之間,該電極組設置於該下表面上;一螢光結構,包括一螢光層及一透光層,該透光層設置於該螢光層上,且該螢光結構具有一頂面、相對於該頂面之一底面及一側面,該側面形成於該頂面與該底面之間,該螢光結構覆蓋該LED晶片之該上表面、且部分覆蓋該LED晶片之該立面;以及 一反射結構,部分覆蓋該LED晶片之該立面及該螢光結構之該側面;其中,沿著該螢光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直;其中,該螢光結構的該側面具有四個側面部分,而該四個側面部分的其中兩個側面部分係沿著該第二水平方向為相對設置、且被該反射結構覆蓋,該四個側面部分的其中另兩個側面部分係沿著該第一水平方向為相對設置、且暴露於該反射結構之外;其中,該LED晶片的該立面具有四個立面部分,該四個立面部分的其中兩個立面部分係沿著該第一水平方向為相對、且被該螢光結構覆蓋,該四個立面部分的其中另兩個立面部分係沿著該第二水平方向為相對、且被該反射結構覆蓋。 An illuminating device comprising: an LED chip having an upper surface, a lower surface opposite to the upper surface, a façade, and an electrode group formed between the upper surface and the lower surface, the electrode group Provided on the lower surface; a fluorescent structure comprising a phosphor layer and a light transmissive layer, the light transmissive layer is disposed on the phosphor layer, and the phosphor structure has a top surface opposite to the top surface a bottom surface and a side surface formed between the top surface and the bottom surface, the fluorescent structure covering the upper surface of the LED chip and partially covering the elevation surface of the LED chip; a reflective structure partially covering the façade of the LED chip and the side of the fluorescent structure; wherein the top surface along the fluorescent structure defines a first horizontal direction and a second horizontal direction, the first The horizontal direction is perpendicular to the second horizontal direction; wherein the side surface of the fluorescent structure has four side portions, and two of the side portions of the four side portions are oppositely disposed along the second horizontal direction, And being covered by the reflective structure, wherein the other two side portions of the four side portions are oppositely disposed along the first horizontal direction and exposed to the reflective structure; wherein the elevation of the LED chip has Four façade portions, two of which are opposite in the first horizontal direction and are covered by the fluorescent structure, and two of the four façade portions are The face portions are opposite along the second horizontal direction and are covered by the reflective structure. 如請求項22所述的發光裝置,其中,該螢光結構的該透光層更包含一微結構透鏡層。 The light emitting device of claim 22, wherein the light transmissive layer of the phosphor structure further comprises a microstructured lens layer. 如請求項22所述的發光裝置,更包含一基板,其中,該發光裝置與該基板相電性連接。 The illuminating device of claim 22, further comprising a substrate, wherein the illuminating device is electrically connected to the substrate. 如請求項22所述的發光裝置,其中,該螢光結構的該螢光層更包含至少一透光部。 The illuminating device of claim 22, wherein the phosphor layer of the fluorescent structure further comprises at least one light transmitting portion. 如請求項22所述的發光裝置,其中,該反射結構係由包含一反射性樹脂之一材料所製成、或由包含一可透光樹脂之另一材料所製成,該可透光樹脂包含光學散射性微粒。 The illuminating device of claim 22, wherein the reflective structure is made of a material comprising a reflective resin or another material comprising a permeable resin, the permeable resin Contains optically scattering particles. 如請求項26所述的發光裝置,其中,該反射性樹脂為聚鄰苯二甲醯胺、聚對苯二甲酸環己烷二甲醇酯或環氧樹脂;該可透光樹脂為矽膠;該光學散射性微粒為二氧化鈦、氮化硼、二氧化矽或三氧化二鋁。 The illuminating device of claim 26, wherein the reflective resin is polyphthalamide, poly(cyclohexanedimethylene terephthalate) or epoxy resin; the light transmissive resin is silicone; The optically scattering fine particles are titanium dioxide, boron nitride, germanium dioxide or aluminum oxide. 一種發光裝置的製造方法,包含:設置包含一螢光層及一透光層的一螢光結構於一LED晶片上,其中該螢光層位於該透光層及該LED晶片之一上表面之間;以及對該螢光結構之一側面之至少一部分以及該LED晶片之一立面之至少一部分進行遮蔽,以形成一反射結構;其中,沿著該螢光結構之一頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直。 A method for fabricating a light-emitting device includes: providing a phosphor structure including a phosphor layer and a light-transmitting layer on an LED chip, wherein the phosphor layer is located on an upper surface of the light-transmitting layer and the LED chip And shielding at least a portion of one side of the phosphor structure and at least a portion of one of the LED wafers to form a reflective structure; wherein a first surface is defined along a top surface of the phosphor structure The horizontal direction is a second horizontal direction that is perpendicular to the second horizontal direction. 如請求項28所述的發光裝置的製造方法,其中,在設置該螢光結構至該LED晶片之該步驟中,更包含:對該螢光結構之該側面進行加工,以使該側面具有的至少 四個側面部分的其中至少一個側面部分為傾斜;以及放置該螢光結構至該LED晶片之該上表面上。 The method of manufacturing a light-emitting device according to claim 28, wherein in the step of disposing the fluorescent structure to the LED chip, the method further comprises: processing the side of the fluorescent structure to have the side surface at least At least one of the side portions of the four side portions is inclined; and the fluorescent structure is placed on the upper surface of the LED chip. 如請求項29所述的發光裝置的製造方法,其中,對該螢光結構之該側面進行加工時,係藉由沖切(punching)、模造(molding)、或鋸切(sawing)。 The method of manufacturing a light-emitting device according to claim 29, wherein the side surface of the fluorescent structure is processed by punching, molding, or sawing. 如請求項29所述的發光裝置的製造方法,其中,在對該螢光結構之該側面進行遮蔽時,係將該側面的四個側面部分皆進行包覆,且對該反射結構進行切割。 The method of manufacturing a light-emitting device according to claim 29, wherein, when the side surface of the fluorescent structure is shielded, the four side portions of the side surface are covered, and the reflective structure is cut. 如請求項28所述的發光裝置的製造方法,其中,在設置該螢光結構至該LED晶片之該步驟中,更包含:以該上表面朝下的方式,放置該LED晶片至該螢光結構上;以及沿著該第一水平方向對該螢光結構進行切割。 The method of manufacturing a light-emitting device according to claim 28, wherein in the step of disposing the fluorescent structure to the LED chip, the method further comprises: placing the LED chip to the fluorescent light in a manner that the upper surface faces downward Structurally; and cutting the fluorescent structure along the first horizontal direction. 如請求項32所述的發光裝置的製造方法,其中,在對該螢光結構之該側面進行包覆時,係對該側面的沿著該第二水平方向為相對的兩個側面部分進行包覆,以使該側面的沿著該第一水平方向為相對的另兩個側面部分暴露於該反射結構外。 The method of manufacturing a light-emitting device according to claim 32, wherein when the side surface of the fluorescent structure is coated, the two side portions of the side surface that are opposite to each other along the second horizontal direction are packaged. Covering such that the other two side portions of the side that are opposite along the first horizontal direction are exposed outside the reflective structure. 如請求項28所述的發光裝置的製造方法,其中,在設置該螢光結構至該LED晶片之該步驟中,更包含: 形成該螢光層於該LED晶片之該上表面及該立面上,然後形成該透光層於該螢光層上,以形成該螢光結構;以及沿著該第一水平方向對該螢光結構進行切割。 The method of manufacturing a light-emitting device according to claim 28, wherein in the step of disposing the fluorescent structure to the LED chip, the method further comprises: Forming the phosphor layer on the upper surface of the LED chip and the facade, and then forming the light transmissive layer on the phosphor layer to form the phosphor structure; and the phosphor along the first horizontal direction The light structure is cut. 如請求項34所述的發光裝置的製造方法,其中,在對該螢光結構之該側面進行遮蔽時,係對該側面的沿著該第二水平方向為相對的兩個側面部分進行遮蔽,以使該側面的沿著該第一水平方向為相對的另兩個側面部分暴露於該反射結構外。 The method of manufacturing a light-emitting device according to claim 34, wherein, when the side surface of the fluorescent structure is shielded, the two side portions of the side surface that are opposite to each other along the second horizontal direction are shielded. The other two side portions of the side that are opposite in the first horizontal direction are exposed to the outside of the reflective structure. 如請求項33或35所述的發光裝置的製造方法,更包括,沿著該第一水平方向對該反射結構進行切割,並沿著該第二水平方向對該螢光結構及該反射結構進行切割。 The method of manufacturing a light-emitting device according to claim 33, further comprising cutting the reflective structure along the first horizontal direction and performing the fluorescent structure and the reflective structure along the second horizontal direction Cutting. 如請求項34所述的發光裝置的製造方法,其中,在形成該螢光層於該LED晶片之該上表面及該立面上之該步驟中,更包含:先形成一反射底層,該反射底層覆蓋該LED晶片的該立面之至少一部分,然後形成該螢光層,該螢光層堆疊於該反射底層上。 The method of manufacturing the illuminating device of claim 34, wherein the step of forming the luminescent layer on the upper surface and the fascia of the LED chip further comprises: first forming a reflective underlayer, the reflection The bottom layer covers at least a portion of the elevation of the LED wafer, and then the phosphor layer is formed, the phosphor layer being stacked on the reflective underlayer. 一種發光裝置,包含:一LED晶片,具有一上表面、相對於該上表面之一下表面、一立面及一電極組,該立面形成於該上表面與該下表面之間,該電極組設置於該下表面上;一透光結構,具有一頂面、相對於該頂面之一底面及一側 面,該側面形成於該頂面與該底面之間,該底面覆蓋該LED晶片之該上表面;以及一反射結構,覆蓋該LED晶片之該立面及該透光結構之該側面;其中,沿著該透光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直;其中,該透光結構的該頂面大於該底面,該側面具有四個側面部分,該四個側面部分中沿著該第一水平方向的二個側面部分係相對於該頂面為傾斜,而沿著該第二水平方向的另二個側面部分則相對於該頂面為垂直;其中,該LED晶片的該立面具有被該反射結構覆蓋的至少四立面部分,該四立面部分的其中兩個係沿著該第一水平方向為相對,該四立面部分的其中另兩個係沿著該第二水平方向為相對。 An illuminating device comprising: an LED chip having an upper surface, a lower surface opposite to the upper surface, a façade, and an electrode group formed between the upper surface and the lower surface, the electrode group Provided on the lower surface; a light transmissive structure having a top surface opposite to a bottom surface and a side of the top surface a side surface formed between the top surface and the bottom surface, the bottom surface covering the upper surface of the LED chip; and a reflective structure covering the façade of the LED chip and the side surface of the light transmitting structure; A first horizontal direction and a second horizontal direction are defined along the top surface of the light transmissive structure, wherein the first horizontal direction is perpendicular to the second horizontal direction; wherein the top surface of the light transmissive structure is larger than the bottom surface The side has four side portions, wherein the two side portions along the first horizontal direction are inclined with respect to the top surface, and the other two side portions along the second horizontal direction And then perpendicular to the top surface; wherein the elevation of the LED wafer has at least four elevation portions covered by the reflective structure, two of the four elevation portions being opposite along the first horizontal direction The other two of the four façade portions are opposite along the second horizontal direction. 一種發光裝置,包含:一LED晶片,具有一上表面、相對於該上表面之一下表面、一立面及一電極組,該立面形成於該上表面與該下表面之間,該電極組設置於該下表面上;一透光結構,具有一頂面、相對於該頂面之一底面及一側面,該側面形成於該頂面與該底面之間,該底面的面積大於該LED晶片的該上表面的面積,且覆蓋該LED晶片之該上表面; 以及一反射結構,覆蓋該LED晶片之該立面,且部分覆蓋該透光結構之該側面;其中,沿著該透光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直;其中,該透光結構的該側面具有四個側面部分,而該四個側面部分的其中兩個側面部分係沿著該第二水平方向為相對設置、且被該反射結構覆蓋,該四個側面部分的其中另兩個側面部分係沿著該第一水平方向為相對設置、且暴露於該反射結構之外;其中,該LED晶片的該立面具有被該反射結構覆蓋的至少四立面部分,該四立面部分的其中兩個係沿著該第一水平方向為相對,該四立面部分的其中另兩個係沿著該第二水平方向為相對。 An illuminating device comprising: an LED chip having an upper surface, a lower surface opposite to the upper surface, a façade, and an electrode group formed between the upper surface and the lower surface, the electrode group Provided on the lower surface; a light transmissive structure having a top surface, a bottom surface opposite to the top surface, and a side surface formed between the top surface and the bottom surface, the bottom surface having an area larger than the LED chip The area of the upper surface and covering the upper surface of the LED chip; And a reflective structure covering the façade of the LED chip and partially covering the side of the light transmissive structure; wherein the top surface along the light transmissive structure defines a first horizontal direction and a second horizontal direction, The first horizontal direction is perpendicular to the second horizontal direction; wherein the side surface of the light transmissive structure has four side portions, and two of the side portions of the four side portions are along the second horizontal direction Oppositely disposed, and covered by the reflective structure, the other two side portions of the four side portions are oppositely disposed along the first horizontal direction and exposed to the reflective structure; wherein the LED chip The façade has at least four façade portions covered by the reflective structure, two of the four façade portions being opposite along the first horizontal direction, and the other two of the four façade portions are along the The two horizontal directions are relative. 一種發光裝置,包含:一LED晶片,具有一上表面、相對於該上表面之一下表面、一立面及一電極組,該立面形成於該上表面與該下表面之間,該電極組設置於該下表面上;一透光結構,具有一頂面、相對於該頂面之一底面及一側面,該側面形成於該頂面與該底面之間,該透光結構覆蓋該LED晶片之該上表面及該立面;以及 一反射結構,部分覆蓋該透光結構之該側面;其中,沿著該透光結構的該頂面定義有一第一水平方向與一第二水平方向,該第一水平方向與該第二水平方向相垂直;其中,該透光結構的該側面具有四個側面部分,而該四個側面部分的其中兩個係沿著該第二水平方向為相對設置、且被該反射結構覆蓋,該四個側面部分的其中另兩個側面部分係沿著該第一水平方向為相對設置、且暴露於該反射結構之外;其中,該LED晶片的該立面具有被該透光結構覆蓋的至少四立面部分,該四立面部分的其中兩個係沿著該第一水平方向為相對,該四立面部分的其中另兩個係沿著該第二水平方向為相對。 An illuminating device comprising: an LED chip having an upper surface, a lower surface opposite to the upper surface, a façade, and an electrode group formed between the upper surface and the lower surface, the electrode group Provided on the lower surface; a light transmissive structure having a top surface, a bottom surface opposite to the top surface, and a side surface formed between the top surface and the bottom surface, the light transmissive structure covering the LED chip The upper surface and the elevation; a reflective structure partially covering the side of the light transmissive structure; wherein the top surface along the light transmissive structure defines a first horizontal direction and a second horizontal direction, the first horizontal direction and the second horizontal direction Vertically facing; wherein the side of the light transmissive structure has four side portions, and two of the four side portions are oppositely disposed along the second horizontal direction and are covered by the reflective structure, the four The other two side portions of the side portion are oppositely disposed along the first horizontal direction and exposed to the reflective structure; wherein the elevation of the LED wafer has at least four sides covered by the light transmissive structure The face portion, two of the four façade portions are opposite along the first horizontal direction, and the other two of the four façade portions are opposite along the second horizontal direction. 一種發光裝置,包含:一LED晶片,具有一上表面、相對於該上表面之一下表面、一立面及一電極組,該立面形成於該上表面與該下表面之間,該電極組設置於該下表面上;一透光結構,具有一頂面、相對於該頂面之一底面及一側面,該側面形成於該頂面與該底面之間,該透光結構覆蓋該LED晶片之該上表面、且部分覆蓋該LED晶片之該立面;以及一反射結構,部分覆蓋該LED晶片之該立面及該透光結構之該側面;其中,沿著該透光結構的該頂面定義有一第一水平方向與 一第二水平方向,該第一水平方向與該第二水平方向相垂直;其中,該透光結構的該側面具有四個側面部分,而該四個側面部分的其中兩個側面部分係沿著該第二水平方向為相對設置、且被該反射結構覆蓋,該四個側面部分的其中另兩個側面部分係沿著該第一水平方向為相對設置、且暴露於該反射結構之外;其中,該LED晶片的該立面具有四個立面部分,該四個立面部分的其中兩個立面部分係沿著該第一水平方向為相對、且被該透光結構覆蓋,該四個立面部分的其中另兩個立面部分係沿著該第二水平方向為相對、且被該反射結構覆蓋。 An illuminating device comprising: an LED chip having an upper surface, a lower surface opposite to the upper surface, a façade, and an electrode group formed between the upper surface and the lower surface, the electrode group Provided on the lower surface; a light transmissive structure having a top surface, a bottom surface opposite to the top surface, and a side surface formed between the top surface and the bottom surface, the light transmissive structure covering the LED chip The upper surface and partially covering the elevation of the LED chip; and a reflective structure partially covering the elevation of the LED chip and the side of the light transmissive structure; wherein the top of the light transmissive structure The face definition has a first horizontal direction and a second horizontal direction, the first horizontal direction being perpendicular to the second horizontal direction; wherein the side of the light transmissive structure has four side portions, and two of the side portions of the four side portions are along The second horizontal direction is oppositely disposed and covered by the reflective structure, and the other two side portions of the four side portions are oppositely disposed along the first horizontal direction and exposed to the reflective structure; The façade of the LED chip has four façade portions, and two of the façade portions of the four façade portions are opposite along the first horizontal direction and are covered by the light transmissive structure, the four The other two of the elevation portions of the facade portion are opposite along the second horizontal direction and are covered by the reflective structure.
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