TWI605875B - Nozzle device - Google Patents
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- TWI605875B TWI605875B TW105134516A TW105134516A TWI605875B TW I605875 B TWI605875 B TW I605875B TW 105134516 A TW105134516 A TW 105134516A TW 105134516 A TW105134516 A TW 105134516A TW I605875 B TWI605875 B TW I605875B
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Description
本發明是有關於一種噴嘴裝置,特別是指一種能夠噴灑二氧化碳顆粒與潤滑劑的噴嘴裝置。The present invention relates to a nozzle device, and more particularly to a nozzle device capable of spraying carbon dioxide particles and a lubricant.
參閱圖1,以中華民國專利第I377987號案的雪花形成裝置1為例,主要包含用於形成二氧化碳雪花的一個雪花形成腔室11,及連接該雪花形成腔室11且管徑小於該雪花形成腔室11的一個套管12。藉此,依據流量=截面積Ï速度,在相同的流量下,截面積小、速度提升,而利用截面積漸縮的設計,提升二氧化碳雪花噴射至外界的速度,及利用該套管12可替換的設計,控制二氧化碳雪花之粒徑大小。Referring to FIG. 1, the snowflake forming apparatus 1 of the Republic of China Patent No. I377987 is taken as an example, mainly comprising a snowflake forming chamber 11 for forming a carbon dioxide snowflake, and connecting the snowflake forming chamber 11 and having a smaller diameter than the snowflake formation. A sleeve 12 of the chamber 11. Thereby, according to the flow rate = cross-sectional area Ï speed, the cross-sectional area is small and the speed is increased at the same flow rate, and the design of the cross-sectional area is tapered to increase the speed of the carbon dioxide snowflake spray to the outside, and the sleeve 12 can be replaced. The design controls the size of the carbon dioxide snowflake.
惟,由於前述套管12是另外設置的元件,在二氧化碳雪花速度提升的情形下,必須考慮連接時的穩固性,才不會有鬆脫的危險。因此,若該套管12與該雪花形成腔室11固接,則要控制顆粒大小時,就要整組替換,若該套管12與該雪花形成腔室11套接,則雪花速度會受限於前述套接的方式(就專利而言,固接或套接技術手段太多種,僅會以固接或套接涵蓋所有可能的實施方式,因此,前案說明書也沒限制是那一種,但不管是那一種,前已提及固接或套接二種方式的缺點),而不能太快,否則有容易脫落的缺點。However, since the aforementioned sleeve 12 is an additional component, in the case where the speed of the carbon dioxide snowflake is increased, the stability at the time of connection must be considered, so that there is no risk of loosening. Therefore, if the sleeve 12 is fixed to the snowflake forming chamber 11, when the particle size is to be controlled, the entire group is replaced. If the sleeve 12 is sleeved with the snowflake forming chamber 11, the snowflake speed is affected. It is limited to the above-mentioned way of socketing (in the case of patents, there are too many fixing or socketing techniques, and only all possible implementations are covered by fixing or socketing. Therefore, the previous description is not limited to that. However, regardless of the type, the disadvantages of the two methods of fixing or splicing have been mentioned before, but not too fast, otherwise there is a disadvantage that it is easy to fall off.
因此,本發明之目的,即在提供一種能夠同時達到冷卻、清潔、潤滑的效果,及提升空間效益與噴出速度的噴嘴裝置。Accordingly, it is an object of the present invention to provide a nozzle device that achieves both cooling, cleaning, and lubrication effects, as well as space efficiency and ejection speed.
於是,本發明噴嘴裝置,包含一個外管、一個套管、一個冷卻管,及一個潤滑管。Thus, the nozzle device of the present invention comprises an outer tube, a sleeve, a cooling tube, and a lubrication tube.
該外管包括界定出一條通道的一個圍繞壁,該通道適用於輸送壓縮氣體,該圍繞壁具有形成在一端的一個出口。The outer tube includes a surrounding wall defining a passage adapted to deliver compressed gas having an outlet formed at one end.
該套管穿置在該外管內,包括界定出一條管道的一個管壁,該管道適用於輸送壓縮氣體,該管壁具有形成在一端且鄰近該出口的一個端口。The sleeve is threaded within the outer tube and includes a tube wall defining a tube adapted to deliver compressed gas having a port formed at one end adjacent the outlet.
該冷卻管穿置在該套管內,且長度小於該套管,並包括輸出二氧化碳的一個冷卻出口,使進入該套管中的二氧化碳因為相變化產生顆粒,及隨該套管中的壓縮氣體由該套管的端口經該外管的出口噴射至外界。The cooling tube is disposed within the sleeve and has a length less than the sleeve and includes a cooling outlet for outputting carbon dioxide such that carbon dioxide entering the sleeve generates particles due to phase changes and a compressed gas in the sleeve The port of the sleeve is sprayed to the outside through the outlet of the outer tube.
該潤滑管穿置在該外管內,且長度小於該外管,並包括輸出潤滑劑的一個潤滑出口,使進入該外管中的潤滑劑隨該外管中的壓縮氣體由該出口噴射至外界。The lubricating tube is disposed in the outer tube and has a length smaller than the outer tube, and includes a lubricating outlet for outputting lubricant, so that the lubricant entering the outer tube is injected from the outlet gas with the compressed gas in the outer tube external.
本發明之功效在於:在切削製程中,不但可以藉由噴出的二氧化碳顆粒與潤滑劑,達到冷卻、清潔、潤滑的效果,且能夠利用穿套式設計,匯整管路而提升空間效益,並加強構造的穩固性,而提升噴出速度。The effect of the invention is that in the cutting process, not only the carbon dioxide particles and the lubricant which are sprayed can be used to achieve the effects of cooling, cleaning and lubrication, but also the use of the sleeve-type design to concentrate the pipeline and improve the space efficiency, and Enhance the stability of the structure and increase the speed of the spray.
參閱圖2與圖3,本發明噴嘴裝置之一個實施例,包含一個閥座2、一個外管3、一個套管4、一個冷卻管5、一個潤滑管6,及一個壓縮氣體管7。Referring to Figures 2 and 3, an embodiment of the nozzle assembly of the present invention includes a valve seat 2, an outer tube 3, a sleeve 4, a cooling tube 5, a lubrication tube 6, and a compressed gas tube 7.
該閥座2包括一個本體21,及設置在該本體21的一個附掛件22。該本體21具有二個導入口211、212,及一個接口213。該附掛件22在本實施例為一個磁性元件,可以吸附在如圖5所示的一個加工機8上。The valve seat 2 includes a body 21 and an attachment member 22 disposed on the body 21. The body 21 has two inlets 211, 212 and an interface 213. The attachment member 22 is a magnetic member in this embodiment and can be attached to a processing machine 8 as shown in FIG.
該外管3包括界定出一條通道30的一個圍繞壁31。該通道30適用於輸送壓縮氣體。該圍繞壁31在本實施例為蛇腹管,能夠任意撓動及彎曲,並具有形成在一端的一個出口311、形成在另一端且反向於該出口311的一個入口312、鄰接該入口312的一個管身段313,及鄰接該出口311的一個出口段314。該入口312與該閥座2之本體21的接口213連接。The outer tube 3 includes a surrounding wall 31 that defines a channel 30. The passage 30 is adapted to deliver compressed gas. The surrounding wall 31 is a bellows tube in this embodiment, capable of being arbitrarily flexed and bent, and has an outlet 311 formed at one end, an inlet 312 formed at the other end opposite to the outlet 311, and adjacent to the inlet 312. A tubular section 313 and an outlet section 314 adjacent the outlet 311. The inlet 312 is connected to the interface 213 of the body 21 of the valve seat 2.
該套管4由該閥座2之本體的導入口211穿置在該外管3內,並包括界定出一條管道40的一個管壁41。該管道40適用於輸送壓縮氣體。該管壁41在本實施例的材質為尼龍直管225PSI ,可以承受15.8kg/cm2的壓力,並具有形成在一端且鄰近該外管3之出口311的一個端口411。The sleeve 4 is inserted into the outer tube 3 from the inlet 211 of the body of the valve seat 2 and includes a tube wall 41 defining a tube 40. The conduit 40 is adapted to deliver compressed gas. The tube wall 41 is made of a nylon straight tube 225 PSI in this embodiment, can withstand a pressure of 15.8 kg/cm 2 , and has a port 411 formed at one end and adjacent to the outlet 311 of the outer tube 3.
該冷卻管5穿置在該套管4內,且長度小於該套管4,並包括輸出二氧化碳的一個冷卻出口51。該冷卻出口51與該套管4的端口411間形成有一個間距L。在本實施例中,該間距L界於20mm~30mm,且可以藉由穿置入該套管4內的深度變化,改變前述間距L的大小。The cooling tube 5 is placed in the sleeve 4 and has a length smaller than the sleeve 4 and includes a cooling outlet 51 for outputting carbon dioxide. A gap L is formed between the cooling outlet 51 and the port 411 of the sleeve 4. In the present embodiment, the pitch L is defined by 20 mm to 30 mm, and the size of the aforementioned pitch L can be changed by the depth variation that is inserted into the sleeve 4.
該潤滑管6由該閥座2之本體的導入口212穿置在該外管3內,且長度小於該外管3,並包括輸出潤滑劑的一個潤滑出口61。The lubricating tube 6 is inserted into the outer tube 3 from the introduction port 212 of the body of the valve seat 2, and has a length smaller than that of the outer tube 3, and includes a lubricating outlet 61 for outputting lubricant.
該壓縮氣體管7與該閥座2之本體的導入口212連接,且供該潤滑管6穿經,及與壓縮氣體的來源連通,使壓縮氣體進入該通道30內。The compressed gas tube 7 is connected to the inlet 212 of the body of the valve seat 2, and is passed through the lubricating tube 6 and communicated with a source of compressed gas to allow compressed gas to enter the passage 30.
另外,值得說明的是,該外管3之管身段313的最小管徑大於該冷卻管5之管徑D1與該潤滑管6之管徑D2的總和,即D>D1+D2。In addition, it should be noted that the minimum pipe diameter of the pipe section 313 of the outer pipe 3 is greater than the sum of the pipe diameter D1 of the cooling pipe 5 and the pipe diameter D2 of the lubrication pipe 6, that is, D>D1+D2.
參閱圖4、圖5,由於一般工具機7都包含有金屬材料,因此,使用時,只需利用該閥座2的附掛件22,將本體21吸附在該加工機8上,就可以使本發明之噴嘴裝置獲得定位。Referring to FIG. 4 and FIG. 5, since the general machine tool 7 includes a metal material, it is only necessary to use the attachment member 22 of the valve seat 2 to adsorb the body 21 to the processing machine 8, so that the machine tool can be used. The inventive nozzle device is positioned.
當壓縮氣體分別注入該外管3之通道30、該套管4之管道40,且液態二氧化碳注入該冷卻管5、該潤滑劑注入該潤滑管6時,進入該套管4之管道40中的二氧化碳,會因為容積變大而產生的壓差,發生相變化並產生顆粒,形成氣態-固態共存的二氧化碳,且二氧化碳顆粒會在該間距L的行程中愈滾愈大,也就是說,該間距L愈短,無法有效形成顆粒,該間距L愈長,則形成的顆粒會愈大,但太長會致使顆粒過大而堵塞該套管4的端口411,然後,前述二氧化碳顆粒會隨該套管4中的壓縮氣體快速的由該套管4的端口411經該外管3的出口311噴射至外界。When the compressed gas is injected into the channel 30 of the outer tube 3, the tube 40 of the sleeve 4, and the liquid carbon dioxide is injected into the cooling tube 5, the lubricant is injected into the lubricating tube 6, and enters the tube 40 of the sleeve 4. Carbon dioxide, due to the pressure difference caused by the volume becoming larger, phase changes and particles are generated, forming a gaseous-solid coexisting carbon dioxide, and the carbon dioxide particles will become larger and larger in the stroke of the distance L, that is, the spacing The shorter the L, the less effective the formation of particles. The longer the spacing L, the larger the particles will be formed, but too long will cause the particles to become too large to block the port 411 of the sleeve 4, and then the carbon dioxide particles will follow the sleeve. The compressed gas in 4 is quickly ejected from the port 411 of the sleeve 4 through the outlet 311 of the outer tube 3 to the outside.
同時,該外管3中的潤滑劑,也會隨該外管3中的壓縮氣體,與前述氣態-固態二氧化碳混合後,由該出口311噴射至外界。At the same time, the lubricant in the outer tube 3 is also mixed with the gaseous-solid carbon dioxide in the outer tube 3, and then sprayed to the outside by the outlet 311.
由於該套管4與該外管3中的壓縮氣體,會對二氧化碳顆粒形成極大的推力,因此,在切削製程中,可以藉由噴射出的二氧化碳顆粒,將工件表面的粉屑帶走,達到冷卻、清潔的效果,且同時噴射出的潤滑劑,也可以達到潤滑效果。藉此,可以提升該加工機8之刀具壽命與工件表面的光滑度。Due to the compressed gas in the sleeve 4 and the outer tube 3, a great thrust is generated for the carbon dioxide particles. Therefore, in the cutting process, the dust on the surface of the workpiece can be carried away by the injected carbon dioxide particles. Cooling, cleaning, and simultaneous spraying of lubricants can also achieve lubrication. Thereby, the tool life of the processing machine 8 and the smoothness of the surface of the workpiece can be improved.
經由以上的說明,可將前述實施例的優點歸納如下:Through the above description, the advantages of the foregoing embodiments can be summarized as follows:
1、該套管4兼具有兩個功能,其中一個功能是該套管4中有壓縮氣體,可以做為二氧化碳離開該冷卻管5後,加速朝該外管3之出口311前進的推力,另一個功能是可藉由管徑變大,做為使二氧化碳產生顆粒的生成空間。1. The sleeve 4 has two functions, one of which is that the sleeve 4 has a compressed gas, which can be used as a thrust for the carbon dioxide to leave the cooling tube 5 and accelerate toward the outlet 311 of the outer tube 3. Another function is to increase the diameter of the tube as a space for generating carbon dioxide particles.
2、本發明能夠利用穿套式設計,匯整冷卻管5、潤滑管6而提升空間效益,並加強構造的穩固性,進而能夠在滿足穩固性需求的情形下,利用壓縮氣體提升二氧化碳之顆粒的噴出速度。2. The invention can utilize the sleeve-type design, integrate the cooling tube 5 and the lubrication tube 6 to enhance the space efficiency, and strengthen the stability of the structure, thereby being able to use the compressed gas to raise the particles of the carbon dioxide under the condition of satisfying the stability requirement. The speed of the spout.
3、且只需改變該冷卻管5穿置入該套管4內的深度,就可以改變間距L的大小,進而控制二氧化碳的顆粒大小,不但組裝方便,且成本較低。3. Only by changing the depth of the cooling tube 5 into the sleeve 4, the size of the spacing L can be changed, thereby controlling the particle size of the carbon dioxide, which is convenient to assemble and low in cost.
4、另外,由於該外管3之通道30內的內部壓力大於外界壓力,因此,該通道30內與外界所形成的壓差,並不會造成二氧化碳顆粒,或是潤滑劑回流的問題。4. In addition, since the internal pressure in the passage 30 of the outer tube 3 is greater than the external pressure, the pressure difference formed in the passage 30 from the outside does not cause carbon dioxide particles or a problem of lubricant backflow.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.
2‧‧‧閥座
21‧‧‧本體
211‧‧‧導入口
212‧‧‧導入口
213‧‧‧接口
22‧‧‧附掛件
3‧‧‧外管
30‧‧‧通道
31‧‧‧圍繞壁
311‧‧‧出口
312‧‧‧入口
313‧‧‧管身段
314‧‧‧出口段
4‧‧‧套管
40‧‧‧管道
41‧‧‧管壁
411‧‧‧端口
5‧‧‧冷卻管
51‧‧‧冷卻出口
6‧‧‧潤滑管
61‧‧‧潤滑出口
7‧‧‧壓縮氣體管
8‧‧‧工具機
L‧‧‧間距
D‧‧‧最小管徑
D1‧‧‧管徑
D2‧‧‧管徑2‧‧‧ valve seat
21‧‧‧ body
211‧‧‧Import
212‧‧‧Import
213‧‧‧ interface
22‧‧‧With pendant
3‧‧‧External management
30‧‧‧ channel
31‧‧‧ Around the wall
311‧‧‧Export
312‧‧‧ Entrance
313‧‧‧Body section
314‧‧‧Exit section
4‧‧‧ casing
40‧‧‧ Pipes
41‧‧‧ wall
Port 411‧‧‧
5‧‧‧ Cooling tube
51‧‧‧cooling exit
6‧‧‧Lubrication tube
61‧‧‧Lubrication exit
7‧‧‧Compressed gas tube
8‧‧‧Tool machine
L‧‧‧ spacing
D‧‧‧Minimum diameter
D1‧‧‧ pipe diameter
D2‧‧‧ pipe diameter
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是中華民國專利第I377987號案的一個剖視示意圖; 圖2是一個正視圖,說明本發明噴嘴裝置的一個實施例; 圖3是該實施例之一個不完整的剖視圖; 圖4是類似圖3之一個不完整的剖視圖,說明噴射出二氧化碳顆粒與潤滑劑的狀態;及 圖5是該實施例安裝在一個加工機的一個正視示意圖。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: Figure 1 is a schematic cross-sectional view of the Chinese Patent No. I377987; Figure 2 is a front elevational view of the present invention An embodiment of the nozzle device; Fig. 3 is an incomplete cross-sectional view of the embodiment; Fig. 4 is an incomplete cross-sectional view similar to Fig. 3, illustrating a state in which carbon dioxide particles and a lubricant are ejected; and Fig. 5 is the embodiment An example of a front view installed in a processing machine.
3‧‧‧外管 3‧‧‧External management
30‧‧‧通道 30‧‧‧ channel
31‧‧‧圍繞壁 31‧‧‧ Around the wall
311‧‧‧出口 311‧‧‧Export
313‧‧‧管身段 313‧‧‧Body section
4‧‧‧套管 4‧‧‧ casing
5‧‧‧冷卻管 5‧‧‧ Cooling tube
51‧‧‧冷卻出口 51‧‧‧cooling exit
6‧‧‧潤滑管 6‧‧‧Lubrication tube
61‧‧‧潤滑出口 61‧‧‧Lubrication exit
L‧‧‧間距 L‧‧‧ spacing
D‧‧‧面積 D‧‧‧ area
40‧‧‧管道 40‧‧‧ Pipes
41‧‧‧管壁 41‧‧‧ wall
411‧‧‧端口 Port 411‧‧‧
D1‧‧‧面積 D1‧‧‧ area
D2‧‧‧面積 D2‧‧‧ area
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TWM537938U (en) * | 2016-10-26 | 2017-03-11 | Habor Precise Inc | Nozzle device |
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US5725154A (en) * | 1995-08-18 | 1998-03-10 | Jackson; David P. | Dense fluid spray cleaning method and apparatus |
CN101208415A (en) * | 2005-04-29 | 2008-06-25 | 密执安大学评议会 | Metal working lubricant formulations based on supercritical carbon dioxide |
US7389941B2 (en) * | 2005-10-13 | 2008-06-24 | Cool Clean Technologies, Inc. | Nozzle device and method for forming cryogenic composite fluid spray |
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TW201815479A (en) | 2018-05-01 |
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