TWI673417B - Shaped edge floor tile and manufacturing method thereof - Google Patents
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Abstract
一種塑形邊緣地磚及其製造方法，其製造方法包括：一塑形熱壓步驟，包括以一塑形熱壓模具對一地磚半成品進行塑形熱壓，以在熱壓時軟化該地磚半成品，並且使該地磚半成品變形，在該地磚半成品的至少一邊緣形成一塑形邊緣，使該地磚半成品形成塑形邊緣地磚。上述製造方法可避免塑形邊緣地磚的塑形邊緣變形。 A shaping edge floor tile and a manufacturing method thereof. The manufacturing method comprises: a shaping hot pressing step, which comprises shaping and pressing a floor tile semi-finished product with a shaping hot pressing mold to soften the floor tile semi-finished product during hot pressing, In addition, the floor tile semi-finished product is deformed to form a plastic edge on at least one edge of the floor tile semi-finished product, so that the floor tile semi-finished product forms a plastic-edged floor tile. The manufacturing method described above can prevent the plastic edge of the plastic edge floor tile from being deformed.
Description
本發明關於一種塑形邊緣地磚製造方法，尤指一種置放地磚半成品於模具中進行熱壓的製造方法，以及利用此製造方法製造出來的塑形邊緣地磚。 The invention relates to a method for manufacturing a plastic edge floor tile, in particular to a manufacturing method for placing a semi-finished product of a floor tile in a mold and hot pressing, and a plastic edge floor tile manufactured by the manufacturing method.
地磚乃是建築室內地板常見的舖築材料，供增建築室內地面之平整度、耐用度及美觀度。現有的地磚舖築方式大多以特定尺寸的正方形或矩形地磚以矩陣方式在所欲鋪設地磚之地面進行排列配置。此外，亦有人發展出其他幾何形狀之地磚以非矩陣的其他排列方式進行排列舖築。 Floor tile is a common paving material for indoor flooring of buildings, which is used to increase the flatness, durability and aesthetics of indoor flooring in buildings. Most of the existing floor tile laying methods use square or rectangular floor tiles of a specific size to be arranged in a matrix manner on the ground of the floor tiles to be laid. In addition, some people have also developed other geometric shapes of floor tiles arranged in other non-matrix arrangements.
在傳統的地磚製程之中，是先將PU層、耐磨層、印刷層、中層、底層等多層材料壓合，再使用沖壓機裁切出一片片的地磚，地磚的邊緣呈現直角，以多片這類具有直角邊緣的地磚鋪設在地面後，可令地面整體呈現平整感。 In the traditional floor tile manufacturing process, the PU layer, wear-resistant layer, printing layer, middle layer, bottom layer and other multilayer materials are laminated together, and then a piece of floor tile is cut out using a punching machine. The edges of the floor tile are at right angles. When floor tiles with a right-angled edge are laid on the ground, the whole floor will feel flat.
請參照圖6，有人改良上述傳統地磚製程，透過利用沖壓機對地磚進行沖壓，以在地磚的所有邊緣上沖出塑形邊緣。然而，由於僅是單純的沖壓而沒有進一步透過其他方式地磚定型，因此地磚的塑形邊緣會隨著時間而逐漸變形回復原狀。此外，該塑形邊緣變形幅度也會因為地磚的耐磨層厚度、防刮條數量而產生不同程度的影響，造成地磚塑形邊緣的最終形狀難以控制。簡言之，上述地磚製程具有下列缺點：1.利用沖壓機沖出的塑形邊緣會隨著時間逐漸回復未被熱壓時的原狀態，因此無法固定塑形邊緣的形成狀，導致塑形邊緣最終變得不明顯，如圖6所 示。防刮條數越高，越容易且越快回復。耐磨層越多條數，越容易回復原狀態；2.若耐磨層太薄將無法利用沖壓機沖，因為會破壞耐磨層導致耐磨性不佳；3.利用沖壓機能製造的形狀較單純，無法有多種變化(不規則紋路)。 Referring to FIG. 6, someone improves the traditional floor tile manufacturing process mentioned above, and punches the floor tiles by using a punching machine to punch out shaped edges on all edges of the floor tiles. However, because it is only a simple stamping and does not further shape the floor tile through other methods, the shaping edge of the floor tile will gradually deform and return to its original shape over time. In addition, the deformation amplitude of the shaped edge will also be affected to varying degrees due to the thickness of the wear layer of the floor tile and the number of scratch strips, which makes it difficult to control the final shape of the shaped edge of the floor tile. In short, the above-mentioned floor tile manufacturing process has the following disadvantages: 1. The shaping edge punched out by the stamping machine will gradually return to the original state when it is not hot-pressed over time, so the formation of the shaping edge cannot be fixed, resulting in shaping. The edges eventually become inconspicuous, as shown in Figure 6. Show. The higher the number of scratches, the easier and faster the recovery. The larger the number of wear-resistant layers, the easier it is to return to the original state; 2. If the wear-resistant layer is too thin, it cannot be punched with a punching machine because it will damage the wear-resistant layer and cause poor wear resistance; 3. The shape that can be manufactured with a punching machine It is simpler and cannot have multiple changes (irregular texture).
塑形邊緣台灣第I274656號發明專利公開了一種塑膠地磚可連續化完成之製程，其主要特徵在於利用下列步驟：備置原物料；以該原物料製成塑膠地磚半成品；裁切並同時壓出塑形邊緣；塑膠地磚成品等步驟，透過上述步驟，將塑膠地磚半成品經裁切同時壓擠邊框形成傾角。藉此，使塑膠地磚半成品形成邊框具一傾角狀之塑膠地磚成品。此外，可利用模具來裁切並同時壓出塑膠地磚的塑形邊緣。 Shaped Edge Taiwan Patent No. I274656 discloses a process for continuously completing plastic floor tiles, which is mainly characterized by using the following steps: preparing raw materials; using the raw materials to make semi-finished plastic floor tiles; cutting and simultaneously pressing plastic Shape edge; finished plastic floor tile and other steps. Through the above steps, the semi-finished plastic floor tile is cut while pressing the frame to form an inclination. Thereby, the semi-finished product of the plastic floor tile is formed into a finished product of the plastic floor tile with an inclined frame. In addition, the mold can be used to cut and simultaneously press out the shaping edge of the plastic floor tile.
本發明人有鑑於傳統地磚製程中不易維持地磚的塑形邊緣的形狀的缺點，改良其不足與缺失，進而創作出一種塑形邊緣地磚及其製造方法。 In view of the disadvantages of the shape of the shaped edge of the floor tile in the traditional floor tile manufacturing process, the inventors have improved the shortcomings and defects, and have created a shaped edge floor tile and a manufacturing method thereof.
本發明主要目的在於提供一種塑形邊緣地磚製造方法，該塑形邊緣地磚製造方法主要將地磚半成品於一模具中進行塑形熱壓，該模具具有一特定形狀，使塑形熱壓後之地磚的所有邊緣形成塑形邊緣，且所形成的塑形邊緣不會隨時間變化而再度變形，透過此製造方法能獲得品質及造型一致的具塑形邊緣的地磚。 The main purpose of the present invention is to provide a manufacturing method of shaped edge floor tile. The manufacturing method of shaped edge floor tile is mainly used to shape and press semi-finished floor tiles in a mold, and the mold has a specific shape, so that the shaped and hot-pressed floor tiles All edges of the shape forming edge, and the formed shape edge will not be deformed again with time. Through this manufacturing method, floor tiles with shape edges with consistent quality and shape can be obtained.
為達上述目的，令前述本發明塑形邊緣地磚製造方法包括：一塑形熱壓步驟，包括以一塑形熱壓模具對一地磚半成品進行塑形熱壓，其中該塑形熱壓模具具有至少一塑形邊緣成型區，以在熱壓時軟化該地磚半成品，並且使該地磚半成品變形，在該地磚半成品的至少一邊緣形成一塑形邊緣，使該地磚半成品形成塑形邊緣地磚。 In order to achieve the above object, the aforementioned method for manufacturing a shaped edge floor tile of the present invention includes: a shaping hot pressing step, which includes shaping and pressing a semi-finished floor tile product with a shaping hot pressing mold, wherein the shaping hot pressing mold has At least one shaping edge forming area to soften the floor tile semi-finished product and deform the floor tile semi-finished product during hot pressing. A shaping edge is formed on at least one edge of the floor tile semi-finished product, so that the floor tile semi-finished product forms a shaped edge floor tile.
前述塑形邊緣地磚製造方法，在該塑形熱壓步驟之前更包括下列步驟：一材料提供步驟，包括提供一底料層，該底料層更依序鋪設有一印刷層及一耐磨層；一油壓步驟，包括對該底料層及其上之印刷層及耐磨層進行油壓，以形成一複合地磚板材；以及沖壓步驟，包括沖壓該複合地磚板材，以形成該地磚半成品。 The method for manufacturing the shaped edge floor tile further includes the following steps before the shaping and hot-pressing step: a material providing step including providing a primer layer, and the primer layer is sequentially laid with a printing layer and a wear-resistant layer; An oil pressure step includes performing oil pressure on the base material layer and the printing layer and abrasion resistant layer thereon to form a composite floor tile plate; and a stamping step includes pressing the composite floor tile plate to form the floor tile semi-finished product.
前述塑形熱壓步驟，僅軟化並使地磚半成品變形。 The aforementioned shaping and hot pressing step only softens and deforms the semi-finished floor tile.
前述塑形邊緣地磚製造方法進一步包括一在該油壓步驟之後的靜置步驟，該靜置步驟包括將該複合地磚板材恆溫靜置一段靜置時間。 The manufacturing method of the shaped edge floor tile further includes a rest step after the oil pressure step. The rest step includes leaving the composite floor tile plate at a constant temperature for a rest time.
前述靜置步驟中的靜置時間為至少24小時。 The standing time in the aforementioned standing step is at least 24 hours.
前述靜置步驟中的靜置時間為24至48小時。 The standing time in the aforementioned standing step is 24 to 48 hours.
前述塑形熱壓步驟中，熱壓設定溫度為攝氏30至80度。 In the aforementioned shaping and hot-pressing step, the hot-pressing set temperature is 30 to 80 degrees Celsius.
前述塑形熱壓步驟中，熱壓設定溫度為攝氏40至60度。 In the aforementioned shaping and hot-pressing step, the hot-pressing set temperature is 40 to 60 degrees Celsius.
前述塑形邊緣地磚製造方法進一步包括一在該塑形熱壓步驟之後的冷卻步驟，該冷卻步驟包括將該塑形邊緣地磚在室溫中放置一段冷卻時間。 The manufacturing method of the shaped edge floor tile further includes a cooling step after the shaping hot pressing step, the cooling step includes placing the shaped edge floor tile at room temperature for a cooling time.
前述冷卻時間為至少30分鐘。 The aforementioned cooling time is at least 30 minutes.
前述冷卻時間為30至50分鐘。 The aforementioned cooling time is 30 to 50 minutes.
前述塑形熱壓步驟中，熱壓的壓力為至少40kg/m2。 In the aforementioned shaping and hot-pressing step, the pressure of the hot-pressing is at least 40 kg / m 2 .
前述塑形熱壓步驟中，熱壓的壓力為40至130kg/m2。 In the aforementioned shaping and hot pressing step, the pressure of the hot pressing is 40 to 130 kg / m 2 .
前述塑形熱壓模具具有複數個熱壓面以一次對複數個地磚半成品進行熱壓。 The aforementioned shaping hot-pressing mold has a plurality of hot-pressing surfaces to hot-press a plurality of semi-finished floor tiles at one time.
前述塑形邊緣地磚的塑形邊緣的剖面輪廓為圓角、斜角、或是不規則角，或是該塑形邊緣是沿塑形邊緣地磚的邊緣的連續不規則圖形或特定圖形。 The profile contour of the shaped edge of the shaped edge floor tile is rounded, beveled, or irregular, or the shaped edge is a continuous irregular pattern or a specific figure along the edge of the shaped edge floor tile.
藉由上述技術手段，本發明塑形邊緣地磚製造方法，可透過塑形熱壓步驟，利用塑形熱壓模具在該地磚半成品的至少一邊緣形成一塑形邊緣，使該地磚半成品形成塑形邊緣地磚，由於塑形熱壓步驟是以特製的塑形熱壓模具來形成地磚半成品上的塑形邊緣，可單獨控制熱壓的壓力及溫度，來有效在地磚半成品上形成塑形邊緣，並且避免進一步破壞地磚半成品材料。此外，前述塑形熱壓步驟能避免被熱壓過的地磚邊緣上的塑形邊緣意外恢復成非塑形邊緣狀態，藉此維持所有塑形邊緣地磚的形狀的一致性，提升塑形邊緣地磚的品質。 By the above technical means, the method for manufacturing a shaped edge floor tile of the present invention can form a shaped edge on at least one edge of the floor tile semi-finished product by using a shaping hot-pressing mold through the shaping hot pressing step, so that the floor tile semi-finished product is shaped. Edge floor tiles, because the shaping hot-pressing step is a special shaping hot-pressing mold to form the shaping edges on the semi-finished floor tiles. The pressure and temperature of the hot-pressing can be controlled separately to effectively form the shaping edges on the semi-finished tiles. Avoid further damage to the semi-finished materials of the floor tiles. In addition, the aforementioned shaping and hot-pressing step can prevent the shaped edges on the edges of the hot-pressed floor tiles from accidentally returning to a non-shaped edge state, thereby maintaining the shape consistency of all the shaped edge tiles and improving the shaped edge tiles. Quality.
本發明另一目的在於提供一種以前述塑形邊緣地磚製造方法所製造的塑形邊緣地磚，包括：一地磚本體，其包括一上表面以及複數個位於該上表面的上邊緣，其中至少一上邊緣上形成有塑形邊緣。 Another object of the present invention is to provide a plastic edge floor tile manufactured by the method for manufacturing a plastic edge floor tile, including: a floor tile body including an upper surface and a plurality of upper edges on the upper surface, at least one of which Shaped edges are formed on the edges.
前述地磚本體的所有上邊緣上均形成有塑形邊緣。 Shaped edges are formed on all upper edges of the aforementioned floor tile body.
前述塑形邊緣的剖面輪廓的剖面輪廓為圓角、斜角、或是不規則角，或是該塑形邊緣是沿塑形邊緣地磚的邊緣的連續不規則圖形或特定圖形。 The cross-sectional profile of the cross-sectional profile of the shaping edge is rounded, beveled, or irregular, or the shaping edge is a continuous irregular figure or a specific figure along the edge of the shaping edge floor tile.
1‧‧‧塑形邊緣地磚 1‧‧‧ Shaped Edge Floor Tile
10‧‧‧上邊緣 10‧‧‧ top edge
100‧‧‧地磚本體 100‧‧‧ floor tile body
101‧‧‧上表面 101‧‧‧ top surface
2‧‧‧塑形熱壓模具 2‧‧‧Shaping Hot Pressing Mould
20‧‧‧塑形邊緣成型區 20‧‧‧ Shaped edge forming area
200‧‧‧熱壓面 200‧‧‧Hot pressing surface
S10‧‧‧材料提供步驟 S10‧‧‧Material provision procedure
S20‧‧‧油壓步驟 S20‧‧‧Hydraulic step
S30‧‧‧靜置步驟 S30‧‧‧Standing steps
S40‧‧‧沖壓步驟 S40‧‧‧Stamping steps
S50‧‧‧塑形熱壓步驟 S50‧‧‧Shaping hot pressing step
S60‧‧‧冷卻步驟 S60‧‧‧Cooling steps
圖1為本發明塑形邊緣地磚的剖面圖。 FIG. 1 is a sectional view of a plastic edge floor tile according to the present invention.
圖2為本發明使用之塑形熱壓模具以及塑形邊緣地磚的剖面圖。 FIG. 2 is a cross-sectional view of a shaping hot-pressing mold and a shaping edge floor tile used in the present invention.
圖3為本發明使用之塑形熱壓模具的仰視圖。 FIG. 3 is a bottom view of the shaping hot-pressing mold used in the present invention.
圖4為本發明塑形邊緣地磚製造方法之步驟流程圖。 FIG. 4 is a flowchart of steps in a method for manufacturing a plastic edge floor tile according to the present invention.
圖5為本發明塑形邊緣地磚之實品照片。 FIG. 5 is a real picture of a plastic edge floor tile according to the present invention.
圖6為傳統具塑形邊緣的地磚之實品照片。 Figure 6 is a real photo of a traditional floor tile with a plastic edge.
請參照圖2及圖4，本發明塑形邊緣地磚製造方法包括：一材料提供步驟S10、一油壓步驟S20、一靜置步驟S30、一沖壓步驟S40、一塑形熱壓步驟S50、以及一冷卻步驟S60。 Please refer to FIG. 2 and FIG. 4. The manufacturing method of the shaped edge floor tile of the present invention includes: a material providing step S10, an oil pressure step S20, a standing step S30, a stamping step S40, a shaping hot pressing step S50, and A cooling step S60.
該材料提供步驟S10包提供一底料層，該底料層更依序鋪設有一印刷層及一耐磨層。前述底料層可包括聚氯乙烯(PolyVinyl Chloride,PVC)材料。其中，該底料層是由原料攪拌而形成。 The material providing step S10 provides a primer layer, and the primer layer is sequentially laid with a printing layer and a wear-resistant layer. The aforementioned primer layer may include a polyvinyl chloride (PolyVinyl Chloride, PVC) material. The primer layer is formed by stirring the raw materials.
該油壓步驟S20包括以一油壓機對該底料層及其上之印刷層及耐磨層進行油壓，以形成一複合地磚板材。 The hydraulic pressure step S20 includes hydraulically pressing the base material layer, the printing layer and the wear-resistant layer thereon by an oil hydraulic press to form a composite floor tile plate.
該靜置步驟S30包括將該複合地磚板材恆溫靜置一段靜置時間。該靜置步驟S30中的靜置時間可為至少24小時。較佳者，該靜置步驟S30中的靜置時間為24至48小時。 The rest step S30 includes leaving the composite floor tile board at a constant temperature for a rest time. The rest time in the rest step S30 may be at least 24 hours. Preferably, the rest time in the rest step S30 is 24 to 48 hours.
該沖壓步驟S40包括以一沖壓機沖壓該複合地磚板材，以形成一地磚半成品。 The stamping step S40 includes punching the composite floor tile board with a punching machine to form a semi-finished floor tile product.
該塑形熱壓步驟S50，包括以一塑形熱壓模具2對該地磚半成品進行塑形熱壓，其中該塑形熱壓模具2的熱壓面200具有至少一塑形邊緣成型區20，以在熱壓時軟化該地磚半成品，並且使該地磚半成品變形，在該地磚半成品的至少一邊緣形成一塑形邊緣，使該地磚半成品形成塑形邊緣地磚1。在本文中，塑形邊緣的定義是其剖面輪廓為不同於直角的為斜角(Bevel Edge)、圓角(Round Edge)、或是各種不規則角等剖面輪廓，該塑形邊緣也可以是沿塑形邊緣地磚1的邊緣的連續不規則圖形或是特定圖形。以圖2為例，塑形邊緣地磚1之塑形邊緣剖面輪廓為圓角。前述特定圖形可為卡通圖案、美術圖案、幾何圖案、仿自然造型圖案等等。 The shaping and hot-pressing step S50 includes shaping and hot-pressing the floor tile semi-finished product with a shaping and hot-pressing mold 2, wherein the hot-pressing surface 200 of the shaping and hot-pressing mold 2 has at least one shaping edge forming area 20, In order to soften the floor tile semi-finished product and deform the floor tile semi-finished product during hot pressing, a shaped edge is formed on at least one edge of the floor tile semi-finished product, so that the floor tile semi-finished product forms a shaped edge floor tile 1. In this article, the definition of a shaping edge is that its profile profile is different from a right-angled profile profile such as Bevel Edge, Round Edge, or various irregular angles. The shaping edge can also be Continuous irregular patterns or specific patterns along the edges of the shaped edge floor tile 1. Taking FIG. 2 as an example, the profile contour of the shaped edge of the shaped edge floor tile 1 is rounded. The aforementioned specific graphics may be cartoon patterns, art patterns, geometric patterns, imitation natural modeling patterns, and the like.
此外，該塑形熱壓步驟S50，僅軟化並使地磚半成品變形，而不破壞地磚半成品。再者，塑形熱壓步驟S50中的熱壓溫度為攝氏30至80度，由於此溫度相較先前技術的攝氏百度以上的溫度來的低了許多，可避免對地磚半成品的材料進行破壞。此外，前述塑形熱壓步驟S50中熱壓的壓力為至少40kg/m2。較佳者，熱壓的壓力為40至130kg/m2。於較佳實施例中，前述形熱壓步驟的熱壓設定溫度可進一步設定為攝氏40至60度。 In addition, the shaping and hot-pressing step S50 only softens and deforms the semi-finished floor tile without damaging the semi-finished floor tile. Furthermore, the hot pressing temperature in the step S50 of shaping and shaping is 30 to 80 degrees Celsius. Since this temperature is much lower than the temperature above Baidu Celsius of the prior art, the material of the semi-finished floor tiles can be avoided from being damaged. In addition, the pressure of the hot pressing in the aforementioned shaping hot pressing step S50 is at least 40 kg / m 2 . Preferably, the pressure of the hot pressing is 40 to 130 kg / m 2 . In a preferred embodiment, the hot-pressing setting temperature of the aforementioned hot-pressing step can be further set to 40 to 60 degrees Celsius.
請進一步參照圖5，即塑形邊緣地磚1的實品圖，其中塑形邊緣的剖面輪廓為圓角，該圓角相較先技術而言，圓弧流線更為明顯。 Please refer to FIG. 5, which is the actual drawing of the shaped edge floor tile 1, in which the profile contour of the shaped edge is a rounded corner, which is more obvious than the prior art.
此外，可根據塑形熱壓模具2的熱壓面200的塑形邊緣成型區20的結構的不同樣式來生成塑形邊緣地磚1的各種塑形邊緣態樣，塑形邊緣地磚1的塑形邊緣可為圓角、斜角、不規則角，或是該塑形邊緣是沿塑形邊緣地磚1的邊緣的連續不規則圖形。前述特定圖形可為卡通圖案、美術圖案、幾何圖案、仿自然造型圖案等等。 In addition, various shaping edge shapes of the shaping edge floor tile 1 and the shaping of the shaping edge floor tile 1 can be generated according to different patterns of the structure of the shaping edge forming area 20 of the hot pressing surface 200 of the shaping hot pressing mold 2. The edges may be rounded, beveled, irregular, or the shaped edge is a continuous irregular pattern along the edge of the shaped edge floor tile 1. The aforementioned specific graphics may be cartoon patterns, art patterns, geometric patterns, imitation natural modeling patterns, and the like.
請進一步參照圖3，該塑形熱壓模具2可具有複數個熱壓面200以一次對複數個地磚半成品進行熱壓。 Please further refer to FIG. 3, the shaping hot-pressing mold 2 may have a plurality of hot-pressing surfaces 200 to heat-press a plurality of semi-finished floor tiles at one time.
該冷卻步驟S60包括將該塑形邊緣地磚1在室溫中放置一段冷卻時間。該冷卻時間為至少30分鐘。較佳者，該冷卻時間為30至50分鐘。 The cooling step S60 includes leaving the shaped edge floor tile 1 at room temperature for a cooling time. This cooling time is at least 30 minutes. Preferably, the cooling time is 30 to 50 minutes.
請進一步參照圖1，本發明亦提供一以前述塑形邊緣地磚1製造方法所製造的塑形邊緣地磚1，包括：一地磚本體100，其包括一上表面101以及複數個位於該上表面101的上邊緣10，其中至少一上邊緣上形成有塑形邊緣。較佳者，該地磚本體100的所有上邊緣10上均形成有塑形邊緣。地磚本體100的形狀可為三角形、矩形或多邊形。此外，塑形邊緣地磚1的塑形邊緣可為圓角、斜角、不規則角，或是該塑形邊緣是沿塑形邊 緣地磚1的邊緣的連續不規則圖形。前述特定圖形可為卡通圖案、美術圖案、幾何圖案、仿自然造型圖案等等。 Please further refer to FIG. 1, the present invention also provides a shaped edge floor tile 1 manufactured by the manufacturing method of the shaped edge floor tile 1 described above, including: a floor tile body 100 including an upper surface 101 and a plurality of the upper surface 101. An upper edge 10 is formed on at least one of the upper edges. Preferably, a plastic edge is formed on all the upper edges 10 of the floor tile body 100. The shape of the floor tile body 100 may be a triangle, a rectangle, or a polygon. In addition, the shaped edge of the shaped edge floor tile 1 may be rounded, beveled, irregular, or the shaped edge is along the shaped edge Continuous irregular pattern of the edges of the edge tiles 1. The aforementioned specific graphics may be cartoon patterns, art patterns, geometric patterns, imitation natural modeling patterns, and the like.
藉由上述技術手段，本發明塑形邊緣地磚1製造方法，可透過塑形熱壓步驟S50，利用塑形熱壓模具2在該地磚半成品的至少一邊緣形成一塑形邊緣，使該地磚半成品形成塑形邊緣地磚1，由於塑形熱壓步驟S50是以特製的塑形熱壓模具2來形成地磚半成品上的塑形邊緣，可單獨控制熱壓的壓力及溫度，來有效在地磚半成品上形成塑形邊緣，並且避免進一步破壞地磚半成品材料。此外，前述塑形熱壓步驟S50能避免被熱壓過的地磚邊緣上的塑形邊緣意外恢復成非塑形邊緣狀態，藉此維持所有塑形邊緣地磚1的形狀的一致性，提升塑形邊緣地磚1的品質。 By the above-mentioned technical means, the method for manufacturing the shaped edge floor tile 1 of the present invention can form a shaped edge on at least one edge of the floor tile semi-finished product through the shaping hot pressing step S50 through the shaping hot pressing step S50, so that the floor tile semi-finished product The plastic edged floor tile 1 is formed. Since the shaping and hot-pressing step S50 uses a special shaped hot-pressing mold 2 to form the plastic-edged edge on the semi-finished product of the floor tile, the pressure and temperature of the hot-pressing can be controlled separately to effectively apply the semi-finished product on the floor tile Forms shaped edges and avoids further damage to the semi-finished floor tile material. In addition, the aforementioned shaping and hot-pressing step S50 can prevent the shaped edges on the edges of the hot-pressed floor tiles from accidentally returning to a non-shaped edge state, thereby maintaining the consistency of the shapes of all the shaped edge tiles 1 and improving the shaping Quality of edge floor tile 1.
Claims (17)
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| TW107102878A TWI673417B (en) | 2018-01-26 | 2018-01-26 | Shaped edge floor tile and manufacturing method thereof |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW352767U (en) * | 1997-03-05 | 1999-02-11 | bao-qin Lin | Structure for plastic tile floor |
| TWI292005B (en) * | 2005-10-07 | 2008-01-01 | Thompson Ko | Plastic floor tile and method for making the same |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW352767U (en) * | 1997-03-05 | 1999-02-11 | bao-qin Lin | Structure for plastic tile floor |
| TWI292005B (en) * | 2005-10-07 | 2008-01-01 | Thompson Ko | Plastic floor tile and method for making the same |
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