TWI664021B - Underflow equalizing plate and reactor - Google Patents
Underflow equalizing plate and reactor Download PDFInfo
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- TWI664021B TWI664021B TW106140943A TW106140943A TWI664021B TW I664021 B TWI664021 B TW I664021B TW 106140943 A TW106140943 A TW 106140943A TW 106140943 A TW106140943 A TW 106140943A TW I664021 B TWI664021 B TW I664021B
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- 239000000463 material Substances 0.000 claims abstract description 83
- 238000009826 distribution Methods 0.000 claims abstract description 23
- 230000003139 buffering effect Effects 0.000 claims abstract description 15
- 230000035939 shock Effects 0.000 claims description 104
- 239000003638 chemical reducing agent Substances 0.000 claims description 27
- 238000005984 hydrogenation reaction Methods 0.000 claims description 26
- 238000004891 communication Methods 0.000 claims description 12
- 238000011010 flushing procedure Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 239000000872 buffer Substances 0.000 abstract description 7
- 238000013016 damping Methods 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 44
- 230000000052 comparative effect Effects 0.000 description 37
- 239000003054 catalyst Substances 0.000 description 29
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 22
- 229910052739 hydrogen Inorganic materials 0.000 description 22
- 239000001257 hydrogen Substances 0.000 description 22
- 238000005452 bending Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 11
- 239000012071 phase Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 238000004080 punching Methods 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 239000007791 liquid phase Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000006173 Good's buffer Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000000703 anti-shock Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/72—Controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/0278—Feeding reactive fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/006—Baffles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/24—Stationary reactors without moving elements inside
- B01J19/2415—Tubular reactors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/008—Details of the reactor or of the particulate material; Processes to increase or to retard the rate of reaction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0446—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical
- B01J8/0449—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical beds
- B01J8/0453—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical beds the beds being superimposed one above the other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0492—Feeding reactive fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00796—Details of the reactor or of the particulate material
- B01J2208/00893—Feeding means for the reactants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00796—Details of the reactor or of the particulate material
- B01J2208/00893—Feeding means for the reactants
- B01J2208/00929—Provided with baffles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00796—Details of the reactor or of the particulate material
- B01J2208/00938—Flow distribution elements
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
Abstract
本發明涉及化工設備領域,公開了一種減沖均流盤和反應器,其中,所述減沖均流盤包括塔盤、穿設於所述塔盤的降料管和用於緩衝傾斜下落的料流的動能的減沖裝置,所述減沖裝置具有引導面,以使傾斜下落的所述料流能夠沿所述引導面流動並下落至所述塔盤,所述降料管的位於所述塔盤上方的部分上設置有溢流孔,所述減沖均流盤包括多個所述降料管和用於對多個所述降料管提供緩衝落料的多個所述減沖裝置。可以通過減沖裝置緩衝料流的動能並形成下落的料流,能夠克服塔盤的水平度存在偏差導致的分配不均。另外,本發明消除了殘餘動能產生的衝擊力,避免了“推浪”現象。The invention relates to the field of chemical equipment, and discloses a reduced-flow equalizing tray and a reactor, wherein the reduced-flow equalizing tray includes a tray, a downfall pipe passing through the tray, and a buffer for buffering the inclined falling. The kinetic energy reducing device of the material flow, the material reducing device has a guide surface, so that the material flow falling obliquely can flow along the guide surface and fall to the tray. An overflow hole is provided on a portion above the tray, and the reduced-flow equalizing tray includes a plurality of the lowering pipes and a plurality of the reducing-offs for providing buffering and falling to the plurality of the lowering pipes. Device. The damping device can buffer the kinetic energy of the material stream and form a falling material stream, which can overcome the uneven distribution caused by the deviation of the level of the tray. In addition, the invention eliminates the impact force generated by the residual kinetic energy and avoids the phenomenon of "pushing waves".
Description
本發明涉及化工設備領域,具體地涉及減沖均流盤和反應器。The invention relates to the field of chemical equipment, in particular to an anti-impact flow equalizing plate and a reactor.
加氫技術在煉油工業中的重要性和作用越來越大。加氫反應能否穩定操作,加氫催化劑能否充分地發揮其作用,產品品質是否能夠達到優質,很大程度上取決於氣液物料在加氫反應器內的催化劑床層中分佈的均勻性。加氫反應器內設置有入口擴散器、氣液分配器、積垢籃、催化劑床層支承件、冷氫箱、出口收集器以及惰性瓷球等,其中直接關乎催化劑使用效率也是最重要的裝置是氣液分配器和冷氫箱。氣液分配器的功能是將氣液兩相原料進行分配、混合、並均勻地噴灑到催化劑床層表面,改善液相在催化劑床層的流動狀態。氣液分配器對反應物料的分配有宏觀均勻性與微觀均勻性。The importance and role of hydrogenation technology in the refining industry is growing. Whether the hydrogenation reaction can be operated stably, whether the hydrogenation catalyst can fully perform its role, and whether the product quality can reach high quality, depends largely on the uniformity of the distribution of the gas-liquid materials in the catalyst bed in the hydrogenation reactor. . The hydrogenation reactor is provided with an inlet diffuser, a gas-liquid distributor, a fouling basket, a catalyst bed support, a cold hydrogen tank, an outlet collector, and an inert porcelain ball. Among them, the efficiency of the catalyst is also the most important device. It is a gas-liquid distributor and a cold hydrogen tank. The function of the gas-liquid distributor is to distribute, mix, and uniformly spray gas-liquid two-phase raw materials on the surface of the catalyst bed to improve the flow state of the liquid phase in the catalyst bed. The gas-liquid distributor has macro-uniformity and micro-uniformity for the distribution of reaction materials.
氣液分配器的宏觀均勻性定義為從每個分配器流過的液相量與氣體體積相同,保證物料對催化劑床層的“均勻”覆蓋。達到液體分配的宏觀均勻性較高是比較困難的,原因是目前加氫反應器直徑越來越大,分配塔盤由分塊組合安裝,無法精准保證分配板面水準。通常安裝誤差會使分配板面沿水準方向有1/8°~1/2°的傾斜,最大傾斜可達3/2°。即使塔盤在安裝之初其水平度較高,在操作過程中,也會因為熱膨脹和物料衝擊載荷共同作用下,使分塔盤板面失去水平度。因此,需要靠分配器自身結構實現液相宏觀分配的均勻性。The macroscopic uniformity of a gas-liquid distributor is defined as the amount of liquid phase flowing from each distributor is the same as the volume of the gas, ensuring that the material "uniformly" covers the catalyst bed. It is more difficult to achieve a higher macroscopic uniformity of liquid distribution, because the diameter of hydrogenation reactors is getting larger and larger, and the distribution trays are installed in groups, which cannot accurately guarantee the level of the distribution plate surface. Generally, the installation error will cause the distribution plate surface to tilt from 1/8 ° to 1/2 ° along the horizontal direction, and the maximum tilt can reach 3/2 °. Even if the level of the tray is high at the beginning of installation, the sub-tray tray surface will lose its level due to the combined effect of thermal expansion and the impact load of the material during operation. Therefore, it is necessary to achieve the uniformity of liquid phase macroscopic distribution by the structure of the distributor itself.
另外,由於設置有入口擴散器,料流輸送的殘餘動能會產生強大的衝擊力;並且,由於通過入口擴散器在中心位置進料,料流在反應器封頭空間形成的運動軌跡為傾斜線,具有動能的液相對頂部分配器的塔盤上的液層產生“推浪”現象,給依賴塔盤水平度的分配器帶來不利的入口條件,即使性能最好的分配器,在不同深度的液層條件下,也無法實現均勻分配物料,徑向溫差擴大不可避免。In addition, because the inlet diffuser is provided, the residual kinetic energy conveyed by the stream will generate a strong impact force; and because the material is fed at the center position through the inlet diffuser, the motion trajectory formed by the stream in the reactor head space is an inclined line The kinetic energy of the liquid on the tray of the top distributor produces a "push wave" phenomenon, which brings adverse inlet conditions to the distributor that depends on the level of the tray, even the best performing distributor, at different depths Under the condition of the liquid layer, the material cannot be evenly distributed, and the expansion of the radial temperature difference is inevitable.
本發明的目的是為了克服現有技術存在的分配器的均勻性問題,提供一種減沖均流盤,該減沖均流盤能夠均勻分配料流。The purpose of the present invention is to overcome the uniformity problem of the distributor existing in the prior art, and to provide a reduced-flow equalizing plate, which can evenly distribute the material flow.
為此,根據本發明的一個方面,提供一種減沖均流盤,其中,所述減沖均流盤包括塔盤、穿設於所述塔盤的降料管和用於緩衝傾斜下落的料流的動能的減沖裝置,所述減沖裝置具有引導面,以使傾斜下落的所述料流能夠沿所述引導面流動並下落至所述塔盤,所述降料管的位於所述塔盤上方的部分上設置有溢流孔,所述減沖均流盤包括多個所述降料管和用於對多個所述降料管提供緩衝落料的多個所述減沖裝置。To this end, according to an aspect of the present invention, there is provided an underflow equalizing tray, wherein the underflow equalizing tray includes a tray, a downfall pipe passing through the tray, and a material for buffering the inclined falling material. Device for reducing the kinetic energy of a flow, said reducing device having a guide surface so that the material stream falling obliquely can flow along the guide surface and fall to the tray, and the downcomer is located in the An overflow hole is provided on a portion above the tray, and the reduced-flow equalizing tray includes a plurality of the lowering tubes and a plurality of the lowering devices for providing buffering and falling to the plurality of the lowering tubes. .
根據本發明的另一方面,提供一種反應器,其中,所述反應器包括入口擴散器和本發明的減沖均流盤,所述減沖均流盤設置在所述反應器的上封頭內或者位於所述反應器的反應器筒體的上端,所述入口擴散器用於對所述減沖均流盤送料。According to another aspect of the present invention, there is provided a reactor, wherein the reactor includes an inlet diffuser and an underflow equalizing plate of the present invention, and the underflow equalizing plate is disposed on an upper head of the reactor. Inside or located at the upper end of the reactor barrel of the reactor, the inlet diffuser is used to feed the reduced-flow equalizing tray.
通過上述技術方案,可以通過減沖裝置緩衝料流的動能和/或阻止下落的料流直接進入降料管,料流能夠首先落在塔盤上並形成一定深度的液層再通過溢流孔進行分配,從而能夠克服塔盤的水平度存在偏差導致的分配不均。另外,由於料流首先形成液層再通過溢流孔分配,消除了殘餘動能產生的衝擊力,避免了“推浪”現象。因此,本發明的減沖均流盤能夠均勻分配料流。Through the above technical solution, the kinetic energy of the material flow can be buffered by the shock reduction device and / or the falling material flow can be prevented from directly entering the material falling pipe. The material flow can first land on the tray and form a certain depth of liquid layer before passing through the overflow hole. The distribution can be performed to overcome the uneven distribution caused by the deviation of the level of the tray. In addition, because the liquid stream first forms a liquid layer and then is distributed through the overflow holes, the impact force caused by residual kinetic energy is eliminated, and the phenomenon of "pushing waves" is avoided. Therefore, the shock absorbing equalizing tray of the present invention can evenly distribute the material flow.
以下結合附圖對本發明的具體實施方式進行詳細說明。應當理解的是,此處所描述的具體實施方式僅用於說明和解釋本發明,並不用於限制本發明。Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
根據本發明的一個方面,提供一種減沖均流盤,其中,所述減沖均流盤包括塔盤100、穿設於所述塔盤100的降料管200和用於緩衝傾斜下落的料流的動能的減沖裝置300,所述減沖裝置300具有引導面,以使傾斜下落的所述料流能夠沿所述引導面流動並豎直下落至所述塔盤100,所述降料管200的位於所述塔盤100上方的部分上設置有溢流孔201,所述減沖均流盤包括多個所述降料管200和用於對多個所述降料管200提供緩衝落料的多個所述減沖裝置300。According to an aspect of the present invention, a reduced-flow equalizing tray is provided, wherein the reduced-flow equalizing tray includes a tray 100, a lowering pipe 200 passing through the tray 100, and a material for buffering inclined falling materials. Flow reduction device 300 having a guide surface so that the material stream falling obliquely can flow along the guide surface and vertically fall to the tray 100, the material is reduced An overflow hole 201 is provided on a portion of the tube 200 located above the tray 100. The relief flow equalizing tray includes a plurality of the lowering tubes 200 and is used to provide a buffer for the plurality of the lowering tubes 200. A plurality of blanking devices 300 are blanked.
本發明的減沖均流盤可以通過減沖裝置300緩衝料流的動能,料流能夠首先沿引導面流動並豎直地落在塔盤100上並形成一定深度的液層再通過溢流孔201進行分配,從而能夠克服塔盤的水平度存在偏差導致的分配不均。另外,由於料流首先形成液層再通過溢流孔201分配,消除了殘餘動能產生的衝擊力,避免了“推浪”現象。因此,本發明的減沖均流盤能夠均勻分配料流。The shock absorbing and equalizing tray of the present invention can buffer the kinetic energy of the material flow through the shock absorbing device 300. The material flow can first flow along the guide surface and fall vertically on the tray 100 and form a liquid layer with a certain depth before passing through the overflow hole 201 to distribute, so as to overcome the uneven distribution caused by deviations in the level of the tray. In addition, because the liquid stream is first formed into a liquid layer and then distributed through the overflow hole 201, the impact force generated by the residual kinetic energy is eliminated, and the "push wave" phenomenon is avoided. Therefore, the shock absorbing equalizing tray of the present invention can evenly distribute the material flow.
使用時,料流通過溢流孔201進入降料管200後,能夠通過降料管200引導而豎直下落,由原來的傾斜流態轉化為垂直流態,並實現自然墜落,消除了料流對位於減沖均流盤下方的分配盤上液層的“推浪”現象。另外,料流經減沖裝置300緩衝後墜落在塔盤100上可以形成深度一致的液層後才經過溢流孔201下落到分配盤,從而為分配盤提供了良好、平穩、均勻的入口條件,實現了流體流態精細化調節及物料的初分配。In use, after the material flow enters the drop tube 200 through the overflow hole 201, it can be guided by the drop tube 200 to fall vertically. The original inclined flow pattern is converted into a vertical flow pattern, and the natural fall is achieved, which eliminates the material flow. The phenomenon of "pushing" of the liquid layer on the distribution plate located below the underflow equalizing plate. In addition, after the material flows through the buffer device 300 and is buffered, it falls on the tray 100 to form a liquid layer with a uniform depth before falling through the overflow hole 201 to the distribution tray, thereby providing a good, stable and uniform inlet condition for the distribution tray. , To achieve the fine adjustment of fluid flow and the initial distribution of materials.
其中,減沖裝置300為多個,能夠對多個降料管200提供緩衝落料。根據本發明的不同實施方式,可以為每個降料管200配置相應的一個減沖裝置300(例如圖1所示的實施方式),也可以為多個降料管200配置同一個減沖裝置300(例如圖17所示的實施方式)。下面參考附圖說明本發明的減沖裝置300的各種實施方式。Among them, there are a plurality of flushing devices 300, which can provide buffering and blanking to a plurality of lowering tubes 200. According to different embodiments of the present invention, a corresponding one of the reducing devices 300 (for example, the embodiment shown in FIG. 1) can be configured for each of the reducing tubes 200, and the same reducing device can also be configured for multiple reducing tubes 200. 300 (for example, the embodiment shown in FIG. 17). Hereinafter, various embodiments of the shock absorbing device 300 of the present invention will be described with reference to the drawings.
為對從降料管200上方傾斜下落的料流提供緩衝落料,所述減沖裝置300可以包括位於所述降料管200的上方並遮擋所述降料管200的上端的板體310。由此,料流可以首先落在板體310上,隨後沿板體310流動並從板體310的邊緣沿板體310的側面(在這種情況下,該側面即為引導面,料流通過沿引導面流動變為豎直流動並下落至塔盤100)下落至塔盤100上,從而通過板體310對料流提供阻擋,緩衝料流的動能的同時阻止料流直接進入降料管200。In order to provide buffering and blanking for the stream falling obliquely from above the downcomer 200, the shock absorbing device 300 may include a plate body 310 located above the downcomer 200 and covering an upper end of the downcomer 200. Thus, the material stream may first fall on the plate body 310, and then flow along the plate body 310 and from the edge of the plate body 310 along the side of the plate body 310 (in this case, the side surface is the guide surface, and the material flow passes through The flow along the guide surface becomes vertical and falls to the tray 100) and falls on the tray 100, thereby providing a block to the flow through the plate body 310, buffering the kinetic energy of the flow and preventing the flow from directly entering the downcomer 200 .
優選地,如圖1至圖3所示,所述減沖裝置300包括從所述板體310的邊緣向上延伸的側壁320,在這種情況下,豎直的側壁320即為引導面,料流通過沿引導面流動變為豎直流動。由此,當料流落在板體310上後,通過側壁320積累至預定高度的液層後,料流可以翻越側壁320後下落到塔盤100。通過這種佈置,可以進一步消除料流的除豎直方向的動能,使得料流在落到塔盤100上時基本上僅具有自然墜落產生的動能。Preferably, as shown in FIG. 1 to FIG. 3, the shock reduction device 300 includes a side wall 320 extending upward from an edge of the plate body 310. In this case, the vertical side wall 320 is a guide surface. The flow becomes vertical by flowing along the guide surface. Therefore, after the material flow falls on the plate body 310 and the liquid layer accumulates to a predetermined height through the side wall 320, the material flow can fall over the side wall 320 and fall to the tray 100. With this arrangement, the kinetic energy of the material stream in addition to the vertical direction can be further eliminated, so that when the material stream falls on the tray 100, it basically has only the kinetic energy generated by natural fall.
此外,所述側壁320的頂邊的至少一部分可以設置有第一齒槽321。由此,落在板體310上的料流可以在積累到第一齒槽321的齒根高度時溢流下落。通過設置第一齒槽321,可以更好地控制料流通過第一齒槽321沿減沖裝置300均勻溢流。如圖2所示,可以在側壁320的頂邊均等間隔地設置有第一齒槽321,從而能夠沿側壁320的頂邊均勻落料。In addition, at least a part of the top edge of the side wall 320 may be provided with a first tooth groove 321. Thus, the material stream falling on the plate body 310 can overflow and fall when it accumulates to the root height of the first tooth groove 321. By providing the first cogging 321, it is possible to better control the material flow through the first cogging 321 to uniformly overflow the flushing device 300. As shown in FIG. 2, the first tooth grooves 321 may be provided on the top edges of the side walls 320 at equal intervals, so that the blanks can be uniformly dropped along the top edges of the side walls 320.
根據本發明的另外的實施方式,如圖4至圖7、圖9所示的實施方式以及圖10至圖12所示的實施方式,所述減沖裝置300可以包括從所述板體310向上延伸並迎向下落的料流的多個擋板部330,所述擋板部330從所述板體310的一側延伸至另一側,相鄰的所述擋板部330之間形成排料通道。由此,可以通過排料通道實現在預定位置的落料。在這種情況下,板體部310的側面為引導面,料流通過沿引導面流動變為豎直流動。According to another embodiment of the present invention, as shown in FIG. 4 to FIG. 7, FIG. 9, and FIG. 10 to FIG. 12, the relief device 300 may include an upward direction from the plate body 310. A plurality of baffle portions 330 extending and facing the falling stream, the baffle portions 330 extending from one side of the plate body 310 to the other side, and a row is formed between adjacent baffle portions 330 Material channel. Thereby, blanking at a predetermined position can be realized through a discharge channel. In this case, the side surface of the plate body portion 310 is a guide surface, and the material flow becomes vertical flow by flowing along the guide surface.
其中,多個所述擋板部330可以彼此平行且板面間隔地設置,以形成規則的排料通道。另外,所述擋板部330從所述板體310豎直向上延伸,以避免對落料產生額外的干擾,影響落料效率。Wherein, a plurality of the baffle portions 330 may be disposed parallel to each other and spaced apart from each other to form a regular discharge channel. In addition, the baffle portion 330 extends vertically upward from the plate body 310 to avoid additional interference to the blanking and affect the blanking efficiency.
另外,優選地,如圖6和圖11所示,所述擋板部330上設置有貫穿所述擋板部330的連通孔331,以使通過連通孔331連通的相鄰的排料通道能夠以基本相同的料流量向塔盤100落料。In addition, preferably, as shown in FIG. 6 and FIG. 11, the baffle portion 330 is provided with a communication hole 331 penetrating the baffle portion 330 so that adjacent discharge channels communicating through the communication hole 331 can The tray 100 is blanked at substantially the same flow rate.
其中,減沖裝置300可以通過各種適當方式安裝固定。例如,在圖10至圖12所示的實施方式中,所述降料管200的上端具有缺口,以在所述上端具有頂面210和低於所述頂面210的缺口面220,所述板體310連接於所述頂面210。由此,一方面可以通過降料管200作為減沖裝置300的安裝基礎,另一方面,可以通過缺口形成料流的氣相通道,使得料流中的氣相物料中的一部分能夠經過缺口快速進入降料管200而無需跟隨料流從溢流孔201進入。Among them, the relief device 300 can be installed and fixed in various suitable ways. For example, in the embodiment shown in FIG. 10 to FIG. 12, the upper end of the lowering pipe 200 has a notch to have a top surface 210 and a notch surface 220 lower than the top surface 210 at the upper end. The plate body 310 is connected to the top surface 210. Therefore, on the one hand, the feeding pipe 200 can be used as the installation basis of the shock reduction device 300, and on the other hand, the gas phase channel of the stream can be formed through the gap, so that a part of the gas phase material in the stream can pass through the gap quickly. It enters the downcomer 200 without having to follow the flow from the overflow hole 201.
可選擇的,如圖1和圖4所示的實施方式,所述板體310通過第一連接件311連接於所述降料管200。另外,所述板體310與所述降料管200的上端之間具有間隙,以形成氣相通道,料流中的氣相物料中的一部分能夠經過該間隙快速進入降料管200而無需跟隨料流從溢流孔201進入。Alternatively, as shown in the embodiments shown in FIG. 1 and FIG. 4, the plate body 310 is connected to the lowering pipe 200 through a first connecting member 311. In addition, there is a gap between the plate body 310 and the upper end of the lowering pipe 200 to form a gas phase channel. A part of the gas-phase material in the stream can quickly enter the lowering pipe 200 through the gap without having to follow The stream enters through the overflow hole 201.
根據本發明的另一實施方式,如圖13至圖16所示,所述減沖裝置300包括位於所述降料管200的上方的遮擋格柵340。通過設置遮擋格柵340,可以起到類似於板體310的效果,能夠在緩衝料流的動能的同時阻止料流直接進入降料管200。According to another embodiment of the present invention, as shown in FIGS. 13 to 16, the shock reduction device 300 includes a shielding grille 340 located above the lowering pipe 200. By providing the shielding grid 340, an effect similar to that of the plate body 310 can be achieved, and the kinetic energy of the material stream can be buffered while preventing the material stream from directly entering the downcomer 200.
其中,遮擋格柵340可以包括相對於所述降料管200的延伸方向傾斜設置並迎向下落的料流的多個格柵板341,多個格柵板341彼此平行且板面間隔地設置,從而一方面通過格柵板341緩衝料流的動能並阻止料流直接進入降料管200,另一方面使落在格柵板341上的料流能夠順著格柵板341流動並從格柵板341的邊緣自然墜落在塔盤100上。在這種情況下,格柵板341的板面為引導面,料流通過沿引導面流動至格柵板314的邊緣處自然墜落而變為豎直流動。Wherein, the shielding grid 340 may include a plurality of grid plates 341 arranged obliquely with respect to the extending direction of the lowering pipe 200 and facing the falling material stream. The plurality of grid plates 341 are arranged parallel to each other and spaced apart from each other. Therefore, on the one hand, the kinetic energy of the stream is buffered by the grid plate 341 and the stream is prevented from directly entering the lowering pipe 200, and on the other hand, the stream falling on the grid plate 341 can flow along the grid plate 341 and pass from the grid. The edge of the grid plate 341 naturally falls on the tray 100. In this case, the plate surface of the grille plate 341 is a guide surface, and the material flow becomes vertical flow by flowing down the guide surface to the edge of the grille plate 314 naturally.
為便於安裝,如圖15所示,所述遮擋格柵340包括連接多個所述格柵板341的連接杆342,從而通過安裝和調整連接杆342,可以整體地安裝格柵板341並調整其定位。For ease of installation, as shown in FIG. 15, the shielding grille 340 includes a connecting rod 342 connecting a plurality of the grille plates 341, so that by installing and adjusting the connecting rods 342, the grille plate 341 can be integrally installed and adjusted. Its positioning.
其中,由於落在格柵板341上的料流需沿格柵板341傾斜流動一定距離,導致從格柵板341的邊緣墜落時具有除豎直方向之外的速度和動能。通過合理設置格柵板341的尺寸和傾斜角度,可以在實現緩衝落料的同時盡可能減小這種不合需要的動能。具體的,連接杆342可以平行於塔盤100水準佈置,述格柵板341和連接杆342之間的夾角α可以為10°~170°,優選為20°~45°。格柵板341的寬度B為10~200mm,優選為50~120mm。相鄰格柵板341之間的間距L為10~300mm,優選為50~150mm。Among them, because the material stream falling on the grille plate 341 needs to flow obliquely along the grille plate 341 for a certain distance, when falling from the edge of the grille plate 341, it has speed and kinetic energy other than the vertical direction. By rationally setting the size and the inclination angle of the grille plate 341, it is possible to reduce such undesired kinetic energy as much as possible while buffering the blanking. Specifically, the connecting rod 342 may be arranged parallel to the tray 100 level, and the included angle α between the grid plate 341 and the connecting rod 342 may be 10 ° to 170 °, and preferably 20 ° to 45 °. The width B of the grid plate 341 is 10 to 200 mm, and preferably 50 to 120 mm. The interval L between adjacent grid plates 341 is 10 to 300 mm, and preferably 50 to 150 mm.
同樣的,降料管200可以作為安裝減沖裝置300的基礎,所述遮擋格柵340通過第二連接件343連接於所述降料管200。在圖14所示的實施方式中,連接杆342通過第二連接件343連接於降料管200,但也可以將其中部分格柵板341通過第二連接件343連接於降料管200。另外,所述遮擋格柵340與所述降料管200的上端之間具有間隙,以形成氣相通道,料流中的氣相物料中的一部分能夠經過該間隙快速進入降料管200而無需跟隨料流從溢流孔201進入。Similarly, the lowering pipe 200 can be used as a basis for installing the shock reduction device 300, and the shielding grid 340 is connected to the lowering pipe 200 through a second connection member 343. In the embodiment shown in FIG. 14, the connecting rod 342 is connected to the lowering pipe 200 through the second connecting member 343, but a part of the grille plate 341 may be connected to the lowering pipe 200 through the second connecting member 343. In addition, there is a gap between the shielding grid 340 and the upper end of the lowering pipe 200 to form a gas phase passage, and a part of the gas-phase material in the stream can quickly enter the lowering pipe 200 through the gap without the need for Follow the flow from the overflow hole 201 to enter.
根據本發明的另一種實施方式,減沖裝置300主要用於緩衝料流的動能,特別是料流的除豎直方向之外的動能。如圖17至圖20所示,所述減沖裝置300包括依次套設的多個筒狀件350,所述筒狀件350的底部連接於所述塔盤100的盤面,多個所述降料管200設置在相鄰的所述筒狀件350之間,所述筒狀件350的頂部高於所述降料管200的上端。由此,當料流下落時,首先撞擊到筒狀件350上並消除動能,然後沿筒狀件350的側壁(引導面)下滑到塔盤100上,在積累到預定厚度的液層後,料流通過溢流孔201流入降料管200。可以理解的,由於筒狀件350的頂部高於降料管200的上端,因而能夠通過筒狀件350對降料管200提供遮蔽功能,能夠基本上避免料流直接落入降料管200。According to another embodiment of the present invention, the anti-shock device 300 is mainly used to buffer the kinetic energy of the material flow, especially the kinetic energy of the material material except for the vertical direction. As shown in FIG. 17 to FIG. 20, the shock reduction device 300 includes a plurality of cylindrical members 350 that are sequentially nested. The bottom of the cylindrical members 350 is connected to the disk surface of the tray 100. The feed tube 200 is disposed between the adjacent tubular members 350, and the top of the tubular members 350 is higher than the upper end of the feed tube 200. As a result, when the stream falls, it first hits the cylindrical member 350 and eliminates the kinetic energy, and then slides down the tray 100 along the side wall (guide surface) of the cylindrical member 350 onto the tray 100. After the liquid layer of a predetermined thickness is accumulated, The stream flows into the downcomer 200 through the overflow hole 201. It can be understood that, because the top of the cylindrical member 350 is higher than the upper end of the lowering pipe 200, the lowering pipe 200 can be provided with a shielding function by the cylindrical member 350, and the material stream can be substantially prevented from directly falling into the lowering pipe 200.
其中,為在引導料流沿筒狀件350的側壁向下滑動時,避免增加除豎直方向之外的動能,所述筒狀件350垂直於所述盤面設置。Among them, in order to avoid increasing kinetic energy other than the vertical direction when guiding the material material to slide downward along the sidewall of the cylindrical member 350, the cylindrical member 350 is disposed perpendicular to the disk surface.
另外,優選地,所述筒狀件350的筒壁上設置有貫穿所述筒壁的通孔351,以允許彼此套設的筒狀件350之間流體連通,從而使位於不同的筒狀件350之間料流能夠以基本相同的料流量進入相應的降料管200。In addition, preferably, the cylindrical wall of the cylindrical member 350 is provided with a through hole 351 penetrating through the cylindrical wall to allow fluid communication between the cylindrical members 350 nested with each other, so as to be located in different cylindrical members. The streams between 350 can enter the corresponding downcomers 200 at substantially the same flow rate.
為在塔盤100上形成均勻的液層,所述通孔351為多個並沿所述筒狀件350的周向設置。另外,可以使所述通孔351的高度對應於所述溢流孔201的高度,以確保不同的降料管200所在位置的液層即時相同。In order to form a uniform liquid layer on the tray 100, the through holes 351 are multiple and are arranged along the circumferential direction of the cylindrical member 350. In addition, the height of the through hole 351 may correspond to the height of the overflow hole 201 to ensure that the liquid layers at different positions of the lowering tubes 200 are the same in time.
為提供良好的緩衝落料功能,可以合理設計筒狀件350的尺寸,例如,相鄰兩個筒狀件350之間的間距為筒狀件350高度的0.5~1.5倍,優選為0.8~1.1倍。In order to provide a good buffer blanking function, the size of the cylindrical member 350 can be reasonably designed. For example, the distance between two adjacent cylindrical members 350 is 0.5 to 1.5 times the height of the cylindrical member 350, and preferably 0.8 to 1.1. Times.
根據本發明的另外的實施方式,所述減沖裝置300可以包括設置在所述降料管200的迎向下落的物料的側的減沖板360,所述減沖板360的頂部高於所述降料管200的上端。料流下落時將首先撞擊在減沖板360(減沖板360的板面即為引導面)上並沿減沖板360下滑到塔盤100上,然後通過溢流孔201進入降料管200。According to another embodiment of the present invention, the shock reduction device 300 may include a shock reduction plate 360 disposed on a side of the downcomer tube 200 facing the falling material, and a top of the shock reduction plate 360 is higher than that of the shock reduction plate 360. The upper end of the lowering pipe 200 is described. When the material flow falls, it will first hit the reducer plate 360 (the plate surface of the reducer plate 360 is the guide surface) and slide along the reducer plate 360 onto the tray 100, and then enter the lowering pipe 200 through the overflow hole 201 .
由於減沖板360設置在降料管200的迎向下落的物料的側,因而減沖板360一方面起到緩衝傾斜下落的料流的動能的作用,另一方面能夠遮蔽降料管200以避免料流直接落入降料管200內。Since the reducing plate 360 is disposed on the side of the falling pipe 200 facing the falling material, the reducing plate 360 plays a role of buffering the kinetic energy of the inclined falling material flow on the one hand, and can shield the falling pipe 200 to the other. Avoid the material stream falling directly into the downcomer 200.
其中,為在引導料流沿減沖板360向下滑動時,避免增加除豎直方向之外的動能,優選地,所述減沖板360垂直於所述塔盤的盤面設置。Wherein, in order to avoid increasing kinetic energy other than the vertical direction when guiding the material material to slide down the damping plate 360, preferably, the damping plate 360 is arranged perpendicular to the disc surface of the tray.
為對降料管200提供遮蔽效果,所述減沖板360可以固定在所述降料管200的頂部。In order to provide a shielding effect to the lowering pipe 200, the punching plate 360 may be fixed on the top of the lowering pipe 200.
根據本發明的一種實施方式,如圖21至圖23所示,所述減沖板360為平板361。根據本發明的另一種實施方式,如圖24至圖28所示,所述減沖板360為包夾所述降料管200的第一彎折板362。在圖21至圖28所示的實施方式中,溢流孔201可以設置在降料管200的任意位置,料流在撞擊到平板361或第一彎折板362後,會順沿平板361或第一彎折板362向下流動,以積累液層並流經溢流孔201時流入降料管200。According to an embodiment of the present invention, as shown in FIGS. 21 to 23, the shock reduction plate 360 is a flat plate 361. According to another embodiment of the present invention, as shown in FIG. 24 to FIG. 28, the punching plate 360 is a first bending plate 362 that encloses the lowering pipe 200. In the embodiment shown in FIG. 21 to FIG. 28, the overflow hole 201 may be provided at any position of the downfall pipe 200. After the material stream hits the flat plate 361 or the first bending plate 362, it will follow the flat plate 361 or The first bending plate 362 flows downward to accumulate a liquid layer and flows into the downcomer 200 when passing through the overflow hole 201.
根據本發明的另一種實施方式,如圖29至圖33所示,所述減沖板360為包夾所述降料管200的第二彎折板363,所述第二彎折板363的彎折邊的末端形成有向內引導料流的導向面363a,所述溢流孔201設置在所述降料管200的背離所述第二彎折板363的部分上,所述第二彎折板363的上端不低於所述降料管200的上端。由此,料流下落時首先撞擊在第二彎折板363上並沿第二彎折板363向下流動到塔盤100上,然後,料流在導向面363a的引導下朝向第二彎折板363所包夾的空間內流動,並從降料管200的溢流孔201流入降料管200。According to another embodiment of the present invention, as shown in FIG. 29 to FIG. 33, the shock reduction plate 360 is a second bending plate 363 for sandwiching the lowering pipe 200. A guide surface 363a for guiding the material flow inward is formed at an end of the bent edge, and the overflow hole 201 is provided on a part of the lowering pipe 200 facing away from the second bent plate 363. The upper end of the folding plate 363 is not lower than the upper end of the lowering pipe 200. Therefore, when the material flow falls, it first hits the second bending plate 363 and flows down the tray 100 along the second bending plate 363. Then, the material flow is guided toward the second bending by the guide surface 363a. The space enclosed by the plate 363 flows in the space and flows into the downcomer 200 from the overflow hole 201 of the downcomer 200.
其中,第二彎折板363的上端不低於降料管200的上端,即,第二彎折板363的上端可以與降料管200的上端平齊或者高於降料管200的上端。在高於降料管200的上端的情況下,第二彎折板363不僅能提供緩衝動能的效果,還可以起到遮蔽降料管200的上端以避免料流直接落入降料管200的作用。The upper end of the second bending plate 363 is not lower than the upper end of the lowering pipe 200, that is, the upper end of the second bending plate 363 may be flush with the upper end of the lowering pipe 200 or higher than the upper end of the lowering pipe 200. When it is higher than the upper end of the downcomer 200, the second bending plate 363 can not only provide the effect of buffering kinetic energy, but also can cover the upper end of the downcomer 200 to prevent the material flow from directly falling into the downcomer 200. effect.
根據本發明的另一種實施方式,如圖34至圖37所示,所述減沖裝置300包括套設在所述降料管200的上部外側的減沖筒370,所述減沖筒370的頂部高於所述降料管200的頂部,所述減沖筒370與所述降料管200之間具有側向間隙。由此,料流下落時將撞擊在減沖筒370上並沿減沖筒370的側壁(引導面)下滑到塔盤100上,然後從溢流孔201進入降料管200。According to another embodiment of the present invention, as shown in FIG. 34 to FIG. 37, the shock reduction device 300 includes a shock reduction tube 370 sleeved on the outer side of the upper part of the lowering pipe 200. The top is higher than the top of the downcomer 200, and there is a lateral gap between the reduction tube 370 and the downcomer 200. As a result, when the material flow falls, it will hit the reducer cylinder 370 and slide down the tray 100 along the side wall (guide surface) of the reducer cylinder 370, and then enter the lowering pipe 200 from the overflow hole 201.
特別的,由於減沖筒370套設在降料管200的上部外側,相當於降料管200的延伸,料流基本上都會受到減沖筒370的阻擋而沿減沖筒370的側壁下滑,即使是進入到減沖筒370內側的料流也會因受到阻擋而沿減沖筒370的內壁下滑,並從減沖筒370和降料管200之間的側向間隙通過而下落到塔盤100上,基本上避免了料流直接進入降料管200的情況。另外,通過在減沖筒370和降料管200之間設置側向間隙,可以形成氣相通道,料流中的氣相物料中的一部分能夠經過該間隙而從降料管200的上端快速進入降料管200而無需跟隨料流從溢流孔201進入。In particular, since the reducer cylinder 370 is set on the outer side of the upper portion of the lowering tube 200, which is equivalent to the extension of the lowering tube 200, the material flow is basically blocked by the reducer 370 and slides along the side wall of the reducer 370. Even the flow entering the inside of the reducer 370 will be blocked along the inner wall of the reducer 370, and will pass through the lateral gap between the reducer 370 and the downcomer 200 to fall to the tower. On the tray 100, the situation in which the material flows directly into the lowering pipe 200 is basically avoided. In addition, by providing a lateral gap between the reducing drum 370 and the downcomer 200, a gas-phase passage can be formed, and a part of the gas-phase material in the stream can pass through the gap and quickly enter from the upper end of the downcomer 200. The downcomer 200 does not need to follow the flow to enter from the overflow hole 201.
其中,減沖筒370可以通過第三連接件371固定於所述降料管200。第三連接件371可以為各種適當形式,例如杆狀,只要能夠連接減沖筒370和降料管200並在二者之間保留側向間隙即可。The reducing cylinder 370 may be fixed to the lowering pipe 200 through a third connecting member 371. The third connecting member 371 may be in various suitable forms, such as a rod shape, as long as it can connect the relief tube 370 and the downfall tube 200 and maintain a lateral gap therebetween.
另外,優選地,所述減沖筒370的上端邊緣可以設置有第二齒槽。通過設置第二齒槽,在對從上方傾斜落下的料流進行緩衝時,一部分料流可以撞擊在減沖筒370的一側的外壁上並沿該外壁墜落,另一部分穿過第二齒槽的齒間間隙並撞擊在減沖筒370的另一側的內壁上並沿該內壁墜落,從而將能夠緩衝的料流部分沿分隔減沖筒370的上述一側和另一側的徑向交替地分隔為通過外壁阻攔和通過內壁阻攔的兩部分,且通過外壁阻攔和通過內壁阻攔的兩部分中,料流也橫向間隔地墜落,減少了對塔盤100上液層的衝擊。In addition, preferably, a second tooth groove may be provided on an upper end edge of the damping cylinder 370. By providing the second cogging, when buffering the stream falling obliquely from above, part of the stream can hit the outer wall of one side of the reducer cylinder 370 and fall along the outer wall, and the other part passes through the second cogging The interdental gap hits the inner wall of the other side of the reducer cylinder 370 and falls along the inner wall, so that the portion of the stream that can be buffered is along the diameter separating the above side and the other side of the reducer cylinder 370. It is alternately divided into two parts blocked by the outer wall and blocked by the inner wall, and in the two parts blocked by the outer wall and blocked by the inner wall, the material stream also falls laterally at intervals, reducing the impact on the liquid layer on the tray 100 .
本實施方式中,減沖筒370可以連接在降料管200的上端或與降料管200的上部具有部分軸向重疊。通過合理設置減沖筒370的徑向尺寸和高出降料管200的部分的尺寸,即可確保上述緩衝落料的效果。In the present embodiment, the reducing drum 370 may be connected to the upper end of the lowering pipe 200 or may partially overlap with the upper portion of the lowering pipe 200 in the axial direction. By appropriately setting the radial size of the reduction drum 370 and the size of the portion higher than the downfall pipe 200, the above-mentioned buffering blanking effect can be ensured.
此外,優選地,本發明的降料管200可以為具有過濾功能的結構,以便對通過溢流孔201進入降料管200的料流提供預先過濾的效果。根據本發明的一種實施方式,所述降料管200可以由網狀過濾件形成,網狀過濾件的網孔可以作為溢流孔201。可選擇的,為便於維護,所述降料管200可以包括管體230和包覆在所述管體230外周上的過濾網240。其中,溢流孔201設置在管體230上,且過濾網240能夠覆蓋溢流孔201。由此,在過濾網240堵塞時,可以更換過濾網240或拆卸過濾網240清理。為便於安裝和維護,過濾網240可以由彈性材料製成貼附管體230的環狀件,通過環狀件的徑向彈性變形即可完成安裝和拆卸。In addition, preferably, the downcomer 200 of the present invention may have a structure with a filtering function, so as to provide a pre-filtering effect on the stream entering the downcomer 200 through the overflow hole 201. According to an embodiment of the present invention, the lowering pipe 200 may be formed by a mesh filter, and the mesh of the mesh filter may be used as the overflow hole 201. Optionally, for ease of maintenance, the lowering pipe 200 may include a pipe body 230 and a filter screen 240 covering the outer periphery of the pipe body 230. The overflow hole 201 is disposed on the pipe body 230, and the filter screen 240 can cover the overflow hole 201. Therefore, when the filter 240 is clogged, the filter 240 can be replaced or removed to clean it. In order to facilitate installation and maintenance, the filter screen 240 can be made of a ring-shaped member attached to the pipe body 230 by an elastic material, and the installation and removal can be completed by the radial elastic deformation of the ring-shaped member.
此外,為便於安裝,可以將塔盤100設置為組裝件,具體的,如圖1、圖4、圖10、圖13、圖17、圖21、圖24、圖29和圖34所示,所述塔盤100包括多個塔盤部110,多個塔盤部110通過接合件120形成所述塔盤的盤面,所述塔盤100還包括支撐所述盤面的支撐件130。In addition, in order to facilitate installation, the tray 100 may be set as an assembly. Specifically, as shown in FIG. 1, FIG. 4, FIG. 10, FIG. 13, FIG. 17, FIG. 21, FIG. 24, FIG. 29, and FIG. The tray 100 includes a plurality of tray portions 110. The plurality of tray portions 110 form a tray surface of the tray by a joint 120. The tray 100 further includes a support member 130 that supports the tray surface.
另外,在如圖1、圖4、圖10、圖13、圖21、圖24、圖29和圖34所示的實施方式中,所述減沖裝置300和降料管200可以為一一對應的多個,以便對所有的降料管200提供緩衝落料。其中,降料管200和相應的減沖裝置300可以在塔盤100上以適當的規則分佈,例如,降料管200和相應的減沖裝置300可以呈三角形、四邊形或圓形佈置。其中,優選地,為利用盡可能少的減沖裝置300盡可能覆蓋塔盤100上方區域,降料管200和相應的減沖裝置300可以呈正三角形佈置。In addition, in the embodiments shown in FIGS. 1, 4, 10, 13, 21, 24, 29, and 34, the one-on-one reduction device 300 and the lowering tube 200 may correspond to each other. So as to provide buffer blanking for all the downcomers 200. Wherein, the downcomer tubes 200 and the corresponding reduction devices 300 may be distributed on the tray 100 with an appropriate rule. For example, the downcomers 200 and the corresponding reduction devices 300 may be arranged in a triangle, a quadrangle, or a circle. Among them, preferably, in order to cover the area above the tray 100 as much as possible with as few damping devices 300 as possible, the downfall pipe 200 and the corresponding damping device 300 may be arranged in a regular triangle.
為使落在塔盤100上的料流順利通過溢流孔201進入降料管200,可以相應設置溢流孔201的位置,並且所述塔盤的邊緣可以設置有向上彎折的折邊140以形成所需的液層。溢流孔201的中心線距塔盤100上表面5~100mm,優選為30~50mm,折邊140的高度為5~100mm,優選為30~50mm。In order to allow the material stream falling on the tray 100 to enter the downcomer 200 through the overflow hole 201, the position of the overflow hole 201 can be set accordingly, and the edge of the tray can be provided with a folded edge 140 that is bent upward. To form the desired liquid layer. The center line of the overflow hole 201 is 5 to 100 mm from the upper surface of the tray 100, preferably 30 to 50 mm, and the height of the folded edge 140 is 5 to 100 mm, preferably 30 to 50 mm.
另外,為確保通過降料管200提供所需流量和流速的料流,可以設置溢流孔201的尺寸。例如,每個降料管200的溢流孔201的總截面積為降料管200的截面積的10%~100%,優選為30%~50%。另外,所述降料管200直徑為10~200mm,優選為20~110mm。所述降料管200高度為20~300mm,優選為50~120mm。In addition, in order to ensure that a desired flow rate and a flow rate are provided through the downcomer 200, the size of the overflow hole 201 may be set. For example, the total cross-sectional area of the overflow hole 201 of each downcomer 200 is 10% to 100%, preferably 30% to 50%, of the cross-sectional area of the downcomer 200. In addition, the diameter of the downcomer 200 is 10 to 200 mm, and preferably 20 to 110 mm. The height of the lowering pipe 200 is 20 to 300 mm, and preferably 50 to 120 mm.
針對不同實施方式,具體結構和參數可以根據需要設計。具體的:For different implementations, specific structures and parameters can be designed as needed. specific:
在圖1所示的實施方式中,板體310的截面積可以為降料管200截面積的1~10倍,優選為2~5倍。所述板體310為圓盤形結構或多邊形結構,具體可以為菱形盤形結構、三角盤形結構、正方形結構或梯形盤形結構,優選為圓盤形結構,直徑為40~300mm,優選為60~120mm。所述板體310的最下沿與降料管200的最上沿之間存在間隙以形成上文說明的氣相通道,所述間隙可以為5~200mm,優選為10~50mm。所述板體310的;側壁320的高度為5~80mm,優選30~50mm;第一齒槽321的形狀為三角形、四邊形或圓弧形,優選為三角形。第一齒槽321的高度為側壁320高度的5%~100%,優選為30%~60%。In the embodiment shown in FIG. 1, the cross-sectional area of the plate body 310 may be 1 to 10 times, and preferably 2 to 5 times, the cross-sectional area of the downcomer 200. The plate body 310 has a disc-shaped structure or a polygonal structure, and specifically may be a diamond-shaped structure, a triangular disc-shaped structure, a square structure, or a trapezoidal disc-shaped structure, preferably a disc-shaped structure with a diameter of 40 to 300 mm, and preferably 60 ~ 120mm. A gap exists between the lowermost edge of the plate body 310 and the uppermost edge of the downcomer 200 to form the gas-phase passage described above, and the gap may be 5 to 200 mm, preferably 10 to 50 mm. The height of the side wall 320 of the plate body 310 is 5 to 80 mm, preferably 30 to 50 mm; the shape of the first tooth groove 321 is triangular, quadrangular, or arc-shaped, preferably triangular. The height of the first cogging 321 is 5% to 100% of the height of the side wall 320, and preferably 30% to 60%.
在圖4所示的實施方式中,擋板部330的高度為5-200mm,優選為30-80mm,相鄰擋板部330之間的間距為5-100mm,優選為20-80mm。所述擋板部330的底沿與板體310上表面無縫隙連接,或在擋板部330下沿開設連通孔331,所述連通孔331的中心線距板體310上表面高度不大於擋板部330高度的30%,相鄰兩塊擋板部330上開設的連通孔331水準錯開佈置,以避免所有連通孔331呈直線佈置導致料流沿該直線流動和由此導致的分配不均。其中,連通孔331的形狀為多邊形(具體可以是三角形、四邊形)、半圓形或者圓形,優選為半圓形。擋板部330長度方向上中心點的垂線,與降料管200中心線垂直且與其交叉。板體310的下表面與降料管200的最上沿之間存在間隙,所述間隙為10~200mm,優選為30~80mm。減沖裝置300中心線與降料管200軸線重合或不重合,優選重合。降料管200可以由詹森網製成,或由金屬的管體230外裹過濾網240製成,所述過濾網240設置一層以上。當降料管200由詹森網製成時,其條縫間距為0.01~0.1mm,優選為0.05~0.8mm;當降料管200由管體230外裹過濾網240製成時,管體230上開設溢流孔201,開孔率為1~25%,優選為15~20%;過濾網240目數為20~300目,優選為50~120目。In the embodiment shown in FIG. 4, the height of the baffle portion 330 is 5-200 mm, preferably 30-80 mm, and the distance between adjacent baffle portions 330 is 5-100 mm, preferably 20-80 mm. The bottom edge of the baffle portion 330 is seamlessly connected to the upper surface of the plate body 310, or a communication hole 331 is provided at the lower edge of the baffle portion 330. The center line of the communication hole 331 is not higher than the top surface of the plate body 310. 30% of the height of the plate portion 330. The communication holes 331 opened on the two adjacent baffle portions 330 are staggered to prevent all communication holes 331 from being arranged in a straight line, which will cause the material flow to flow along the line and the resulting uneven distribution. . The shape of the communication hole 331 is a polygon (specifically, a triangle, a quadrangle), a semicircle, or a circle, and is preferably a semicircle. The vertical line of the center point in the length direction of the baffle portion 330 is perpendicular to the center line of the downcomer 200 and crosses it. There is a gap between the lower surface of the plate body 310 and the uppermost edge of the downcomer 200, and the gap is 10 to 200 mm, preferably 30 to 80 mm. The centerline of the shock reduction device 300 coincides with or does not coincide with the axis of the downcomer 200, and preferably coincides. The downfall pipe 200 may be made of a Jensen net, or a metal pipe body 230 wrapped with a filter 240, and the filter 240 is provided in more than one layer. When the downfall pipe 200 is made of Jensen net, the gap between the slits is 0.01 ~ 0.1mm, preferably 0.05 ~ 0.8mm; when the downfall pipe 200 is made of a pipe body 230 wrapped with a filter screen 240, the pipe body An overflow hole 201 is provided on 230, and the opening ratio is 1 to 25%, preferably 15 to 20%. The number of filters 240 mesh is 20 to 300 mesh, preferably 50 to 120 mesh.
在圖10所示的實施方式中,減沖裝置300的結構和參數與圖4所示實施方式類似,降料管200上端設置傾斜切割的缺口,形成橢圓形截面,其上端缺口截面與水平面夾角為5°~70°,優選20°~45°。In the embodiment shown in FIG. 10, the structure and parameters of the shock reduction device 300 are similar to the embodiment shown in FIG. 4. The upper end of the lowering pipe 200 is provided with an oblique cut notch to form an oval cross section. The upper end notch cross section is at an angle with the horizontal plane. It is 5 ° to 70 °, and preferably 20 ° to 45 °.
在圖13所示的實施方式中,遮擋格柵340整體水準投影形狀為四邊形或圓形(例如通過四邊形切割而成)。在設置為圓形的情況下,所述格柵板341的水準投影的直徑為40~300mm,優選為60~120mm。所述遮擋格柵340包括格柵板341和連接杆342,多個格柵板341通過連接杆342連接在一起,連接杆342水準延伸,格柵板341和連接杆342之間的夾角α為10°~170°,優選為20°~45°。格柵板341寬度為10~200mm,優選為50~120mm;相鄰格柵板341之間的間距為10~300mm,優選為50~150mm。In the embodiment shown in FIG. 13, the overall horizontal projection shape of the shielding grid 340 is a quadrangle or a circle (for example, cut by a quadrangle). In the case of a circular shape, the horizontal projection diameter of the grid plate 341 is 40 to 300 mm, and preferably 60 to 120 mm. The shielding grid 340 includes a grid plate 341 and a connecting rod 342. A plurality of grid plates 341 are connected together through the connecting rod 342. The connecting rod 342 extends horizontally. The angle α between the grid plate 341 and the connecting rod 342 is 10 ° to 170 °, preferably 20 ° to 45 °. The width of the grille plate 341 is 10 to 200 mm, preferably 50 to 120 mm; the interval between adjacent grille plates 341 is 10 to 300 mm, and preferably 50 to 150 mm.
在圖17所示的實施方式中,筒狀件350可以呈同心形式佈置在塔盤100上,筒狀件350設置層數為2~30層,優選為8~20層;筒狀件350高度為10~400mm,優選為80~200mm;筒狀件350下沿開設若干個通孔351,所述通孔351可以為半圓形、圓形、四邊形、倒三角形,優選為半圓形結構;每層筒狀件350設開設的通孔351的總截面積為所應用的反應器的入口管截面積的0.5~1.8倍,優選為0.8~1.2倍;每個筒狀件350開設的相鄰兩個通孔351的周向間距為30mm~200mm,優選50mm~120mm;相鄰兩個通孔351之間的徑向間距為通孔351高度的0.5~1.5倍,優選為0.8~1.1倍。In the embodiment shown in FIG. 17, the cylindrical member 350 may be arranged on the tray 100 in a concentric form. The number of layers of the cylindrical member 350 is 2 to 30, preferably 8 to 20; the height of the cylindrical member 350 10 to 400 mm, preferably 80 to 200 mm; a plurality of through holes 351 are provided at the lower edge of the tubular member 350, and the through holes 351 may be semicircular, circular, quadrangular, inverted triangle, and preferably a semicircular structure; The total cross-sectional area of the through-hole 351 provided in each layer of the tubular member 350 is 0.5 to 1.8 times, preferably 0.8 to 1.2 times, the cross-sectional area of the inlet tube of the applied reactor. The circumferential distance between the two through holes 351 is 30 mm to 200 mm, preferably 50 mm to 120 mm; the radial distance between two adjacent through holes 351 is 0.5 to 1.5 times the height of the through holes 351, and preferably 0.8 to 1.1 times.
在圖21所示的實施方式中,減沖板360為長條形板,寬度為20~300mm,優選80~200mm;長條形板的長度為50~300mm,優選80~220mm。In the embodiment shown in FIG. 21, the surge reducing plate 360 is an elongated plate with a width of 20 to 300 mm, preferably 80 to 200 mm; and the elongated plate has a length of 50 to 300 mm, preferably 80 to 220 mm.
在圖24所示的實施方式中,減沖板360為對稱彎折的板狀,減沖板360的夾角一般為15°~180°,優選為90°~120°;減沖板360的總邊長一般為20mm~200mm,優選為60mm~120mm;減沖板360的高度一般為30mm~200mm,優選為60mm~120mm。減沖板360的底沿與降料管200上沿連接,也可與降料管200部分重疊佈置。當減沖板360底沿與降料管200重疊佈置時,重疊部分可為降料管200高度的10%~100%,優選為5%~20%。當減沖板360夾角中心面經過降料管200的中心線。In the embodiment shown in FIG. 24, the relief plate 360 is a symmetrically bent plate shape, and the included angle of the relief plate 360 is generally 15 ° to 180 °, preferably 90 ° to 120 °; The side length is generally 20 mm to 200 mm, preferably 60 mm to 120 mm; the height of the relief plate 360 is generally 30 mm to 200 mm, and preferably 60 mm to 120 mm. The bottom edge of the blowdown plate 360 is connected to the upper edge of the downcomer tube 200, and may also be partially overlapped with the downcomer tube 200. When the bottom edge of the blowdown plate 360 is overlapped with the lowering pipe 200, the overlapping portion may be 10% to 100% of the height of the lowering pipe 200, and preferably 5% to 20%. When the center plane of the included angle of the shock reduction plate 360 passes through the center line of the lowering pipe 200.
在圖29所示的實施方式中,減沖板360為對稱彎折的板狀,減沖板360的夾角一般為15°~180°,優選為90°~120°,減沖板360的總邊長一般20mm~200mm,優選為60mm~120mm。減沖板360的上沿與降料管200上沿平齊或略高於降料管200上沿,超出部分高度通常不超過降料管200(塔盤以上部分)高度的30%。本發明中,減沖板360上沿通常不高於降料管200上端面60mm。當減沖板360上沿高於降料管200上沿時,減沖板360底沿通常貼附在塔盤100上表面。其中減沖板360夾角中心面經過降料管200的中心線。 In the embodiment shown in FIG. 29, the relief plate 360 is a symmetrically bent plate shape, and the included angle of the relief plate 360 is generally 15 ° to 180 °, preferably 90 ° to 120 °. The side length is generally 20 mm to 200 mm, and preferably 60 mm to 120 mm. The upper edge of the reducer plate 360 is flush with or slightly higher than the upper edge of the lowering pipe 200, and the height of the excess portion usually does not exceed 30% of the height of the lowering pipe 200 (above the tray). In the present invention, the upper edge of the shock reduction plate 360 is generally not higher than the upper end surface of the lowering pipe 200 by 60 mm. When the upper edge of the shock reduction plate 360 is higher than the upper edge of the downcomer tube 200, the bottom edge of the shock reduction plate 360 is usually attached to the upper surface of the tray 100. The center plane of the included angle of the relief plate 360 passes through the center line of the downcomer 200.
在圖34所示的實施方式中,減沖筒370高度一般為30~400mm,優選為100~300mm;減沖筒370的直徑一般為30~260mm,優選為80~150mm。減沖筒370的上沿開口優選還設置第二齒槽,第二齒槽形狀為三角形、矩形或圓弧形,優選為三角形。第二齒槽的高度為減沖筒370高度的1%~20%,優選為2%~10%。減沖筒370與降料管200在水平方向之間存在間隙(例如同心設置),用以作為氣相通道,其間隙寬度一般為5~200mm,優選為10~50mm。減沖筒370截面積為降料管200截面積的1~8倍,優選2~6倍。減沖筒370底沿與降料管200上沿連接,也可與降料管200重疊佈置,以加強減沖筒370的安裝強度並減小減沖裝置300和降料管200的總體高度。當減沖筒370與降料管200部分重疊時,重疊高度一般為降料管200高度的5%~30%,優選為10%~25%。 In the embodiment shown in FIG. 34, the height of the reducer 370 is generally 30 to 400 mm, preferably 100 to 300 mm; the diameter of the reducer 370 is generally 30 to 260 mm, and preferably 80 to 150 mm. The upper edge opening of the relief cylinder 370 is preferably further provided with a second cogging, and the shape of the second cogging is triangular, rectangular, or arc-shaped, preferably triangular. The height of the second tooth groove is 1% to 20%, and preferably 2% to 10%. There is a gap (for example, concentrically disposed) between the reducing cylinder 370 and the downcomer tube 200 in the horizontal direction, which is used as a gas phase channel. The gap width is generally 5 to 200 mm, and preferably 10 to 50 mm. The cross-sectional area of the reducer 370 is 1 to 8 times, and preferably 2 to 6 times, the cross-sectional area of the 200 lowering pipe. The bottom edge of the reducer cylinder 370 is connected to the upper edge of the reducer pipe 200, and may also be arranged overlapping with the reducer pipe 200 to strengthen the installation strength of the reducer cylinder 370 and reduce the overall height of the reducer 300 and the reducer 200. When the reducing drum 370 partially overlaps the downcomer 200, the overlap height is generally 5% to 30% of the height of the downcomer 200, and preferably 10% to 25%.
根據本發明的另一方面,提供一種反應器,其中,所述反應器包括入口擴散器和本發明的減沖均流盤,所述減沖均流盤設置在所述反應器的上封頭內或者位於所述反應器的反應器筒體的上端,所述入口擴散器用於對所述減沖均流盤送料。 According to another aspect of the present invention, there is provided a reactor, wherein the reactor includes an inlet diffuser and an underflow equalizing plate of the present invention, and the underflow equalizing plate is disposed on an upper head of the reactor. Inside or located at the upper end of the reactor barrel of the reactor, the inlet diffuser is used to feed the reduced-flow equalizing tray.
入口擴散器提供的傾斜下落的料流首先落在塔盤100上並形成一定深度的液層再通過溢流孔201進行分配,從而能夠克服塔盤的水平度存在偏差導致的分配不均。另外,由於料流首先形成液層再通過溢流孔201分配,消除了殘餘動能產生的衝擊力,避免了“推浪”現象。因此,本發明的反應器能夠通過減沖均流盤均勻分配料流,提高了後續反應的效率。 The inclined falling material stream provided by the inlet diffuser first falls on the tray 100 and forms a liquid layer with a certain depth, and then is distributed through the overflow hole 201, so that the uneven distribution caused by the deviation of the level of the tray can be overcome. In addition, because the liquid stream is first formed into a liquid layer and then distributed through the overflow hole 201, the impact force generated by the residual kinetic energy is eliminated, and the "push wave" phenomenon is avoided. Therefore, the reactor of the present invention can evenly distribute the material flow through the reduced-flow equalizing disk, thereby improving the efficiency of subsequent reactions.
另外,為盡可能在反應器的上游位置均勻分配料流,所述減沖均流盤位於所述反應器的反應器筒體的上端並位於所述反應器的最頂部的分配盤的上方。 In addition, in order to evenly distribute the stream at the upstream position of the reactor as much as possible, the reduced-flow equalization tray is located at the upper end of the reactor barrel of the reactor and above the topmost distribution tray of the reactor.
本發明的反應器可以為各種適當類型,只要具有入口擴散器或者具有傾斜下落的料流即可,例如,所述反應器可以為加氫反應器。 The reactor of the present invention may be of various suitable types as long as it has an inlet diffuser or a stream having an inclined drop, for example, the reactor may be a hydrogenation reactor.
下面參照實施例和對比例說明本發明的反應器的優點。 The advantages of the reactor of the present invention will be described below with reference to examples and comparative examples.
對比例1 Comparative Example 1
使用加氫反應器,所述反應器直徑為3.2m,上封頭內閒置,最上層催化劑床層入口處設置有頂分配盤,頂分配盤內使用本領域常規的ERI型泡帽式氣液分配器,加氫原料為焦化汽油餾分,催化劑為撫順石油化工研究院生產的FGH-21型加氫精製催化劑,所述反應器的工藝條件為:氫分壓2.0MPa、體積空速2.0h-1、氫油體積比為300:1,反應器入口溫度280℃。 A hydrogenation reactor is used. The diameter of the reactor is 3.2m. The upper head is idle. The top distribution tray is provided with a top distribution tray. The top distribution tray uses a conventional ERI bubble cap gas-liquid in the field. the dispenser, coker feedstock is hydrogenated gasoline fraction, FGH-21 type catalyst hydrotreating catalyst Fushun Research Institute of petroleum production, the process conditions of the reactor are: hydrogen partial pressure 2.0MPa, LHSV 2.0h - 1. The hydrogen oil volume ratio is 300: 1, and the reactor inlet temperature is 280 ° C.
实施例1 Example 1
與對比例1相比,本發明實施例1在加氫反應器的上封頭內設置了本發明的圖1所示實施方式的減沖裝置300,並與普通的ERI型泡帽式氣液分配器的塔盤和降料管組合使用,其中在降料管200上開設溢流孔201。所述減沖裝置300的參數為:所述板體310為圓盤形結構,直徑為120mm;其側壁320高度為30mm;側壁320上開設三角形的第一齒槽321,第一齒槽321的高度為側壁320高度的30%。板體310底沿與降料管200上沿之間間隙為40mm;所述減沖裝置300和降料管200數量相同,且板體310中心線與降料管200中心線重合,板體310的截面積為降料管200截面積的2倍。 Compared with Comparative Example 1, in Example 1 of the present invention, the upper head of the hydrogenation reactor is provided with a surge reduction device 300 according to the embodiment shown in FIG. 1 of the present invention, and is compared with a common ERI bubble cap gas-liquid The tray of the distributor and the lowering pipe are used in combination, and an overflow hole 201 is opened in the lowering pipe 200. The parameters of the shock absorbing device 300 are: the plate body 310 is a disc-shaped structure with a diameter of 120 mm; the height of the side wall 320 is 30 mm; The height is 30% of the height of the side wall 320. The gap between the bottom edge of the plate body 310 and the upper edge of the lowering pipe 200 is 40mm; the number of the punching device 300 and the lowering pipe 200 is the same, and the centerline of the plate 310 coincides with the centerline of the lowering pipe 200, and the plate 310 The cross-sectional area is twice the 200 cross-sectional area of the downcomer.
實施例2 Example 2
與實施例1相同,不同之處在於取消了原加氫反應器中的本領域常規的ERI型氣液分配器,使用圖1所示實施方式的減沖均流盤。降料 管200高度為120mm;在降料管200管壁上呈水準方向設置2個圓形溢流孔201,溢流孔201的總截面積為降料管200截面積的30%;溢流孔201的中心線距塔盤100的上表面50mm,折邊140的高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。 It is the same as Example 1, except that the conventional ERI-type gas-liquid distributor in the art in the original hydrogenation reactor is eliminated, and the reduced-flow equalizing disc of the embodiment shown in FIG. 1 is used. Cut down The height of the tube 200 is 120mm; two circular overflow holes 201 are provided on the wall of the downcomer 200 in a horizontal direction. The total cross-sectional area of the overflow hole 201 is 30% of the cross-sectional area of the downcomer 200; the overflow hole 201 The center line is 50 mm from the upper surface of the tray 100, and the height of the folded edge 140 is 50 mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100.
實施例1、2和對比例1的床層徑向溫度及溫差見表1,其中,a-e點的位置如圖38所示。 The radial temperatures and temperature differences of the beds in Examples 1, 2 and Comparative Example 1 are shown in Table 1, where the positions of points a-e are shown in FIG. 38.
對比例2 Comparative Example 2
與對比例1的不同之處在於反應器直徑為4.6m,催化劑為撫順石油化工研究院生產的FH-5A型加氫精製催化劑,所述反應器的工藝條件為:氫分壓6.5MPa、體積空速1.5h-1、氫油體積比為400:1,反應器入口溫度320℃。 The difference from Comparative Example 1 is that the reactor diameter is 4.6m, and the catalyst is a FH-5A hydrofining catalyst produced by Fushun Petrochemical Research Institute. The process conditions of the reactor are: hydrogen partial pressure 6.5MPa, volume The space velocity is 1.5h -1 , the hydrogen oil volume ratio is 400: 1, and the reactor inlet temperature is 320 ° C.
實施例3 Example 3
與對比例2相比,本發明實施例3在加氫反應器的上封頭內設置了本發明的圖4所示實施方式的減沖裝置300,並與普通的ERI型泡帽式氣液分配器的塔盤和降料管組合使用,其中降料管開設溢流孔。所述減沖裝置300的參數為:所述板體310為圓盤形結構,直徑為120mm;擋板部330高度為50mm;相鄰擋板部330之間的間距為80mm,連通孔331為半圓形,半圓形的開口處直徑沿豎直方向,開口的中心距板體310的距離為擋板部330的高度的20%,相鄰兩個擋板部330上的連通孔331水準錯開。板體310底沿與降料管200上沿之間間隙為30mm;所述減沖裝置300和降料管200數量相同,且板體310中心線與降料管200中心線重合。 實施例4Compared with Comparative Example 2, in the third embodiment of the present invention, a surge reduction device 300 according to the embodiment shown in FIG. 4 of the present invention is provided in the upper head of the hydrogenation reactor, and is compared with a common ERI bubble cap gas-liquid The tray of the distributor is used in combination with the lowering pipe, and the lowering pipe is provided with an overflow hole. The parameters of the shock reduction device 300 are: the plate body 310 is a disc-shaped structure with a diameter of 120 mm; the height of the baffle portion 330 is 50 mm; the distance between adjacent baffle portions 330 is 80 mm; and the communication hole 331 is The diameter of the semi-circular opening is in a vertical direction. The distance between the center of the opening and the plate body 310 is 20% of the height of the baffle portion 330. The communication holes 331 on the two adjacent baffle portions 330 are at a level. Staggered. The gap between the bottom edge of the plate body 310 and the upper edge of the lowering pipe 200 is 30 mm; the number of the punching devices 300 and the lowering pipes 200 is the same, and the centerline of the plate 310 coincides with the centerline of the lowering pipe 200. Example 4
與實施例3相同,不同之處在於取消了原加氫反應器中的本領域常規的ERI型氣液分配器,使用圖4所示實施方式的減沖均流盤。降料管200高度為300mm;在降料管200由詹森網製成,直徑為80mm,條縫間距為0.2mm;折邊140的高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。 實施例5It is the same as Example 3, except that the conventional ERI type gas-liquid distributor in the art in the original hydrogenation reactor is eliminated, and the reduced-flow equalizing disk of the embodiment shown in FIG. 4 is used. The height of the downcomer 200 is 300mm; the downcomer 200 is made of Jensen net with a diameter of 80mm and a gap of 0.2mm; the height of the folded edge 140 is 50mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100. Example 5
與實施例3相同,不同之處在於所述降料管由金屬的管體230和外裹過濾網240製成,管體230上開設溢流孔201,開孔率為15%,管體230外裹2層過濾網240,過濾網240目數為100目。The same as Embodiment 3, except that the lowering pipe is made of a metal pipe body 230 and an outer filter screen 240. An overflow hole 201 is opened on the pipe body 230, and the opening rate is 15%. The pipe body 230 Wrap two layers of filter 240, and the number of filters 240 is 100.
實施例3-5和對比例2的床層徑向溫度及溫差見表2,其中,a-e點的位置如圖38所示。
與對比例1的不同之處在於反應器直徑為4.6m,加氫原料為柴油,柴油密度為860kg/m3 ,硫含量為1.7wt%,催化劑牌號為RS-2000型加氫精製催化劑,所述反應器的工藝條件為:氫分壓6.8MPa(G)、體積空速1. 9h-1 、氫油體積比為400:1,反應器入口溫度365℃。 實施例6The difference from Comparative Example 1 is that the reactor diameter is 4.6m, the hydrogenation raw material is diesel, the diesel density is 860kg / m 3 , the sulfur content is 1.7% by weight, and the catalyst grade is RS-2000 type hydrorefining catalyst. The process conditions of the reactor are: hydrogen partial pressure of 6.8 MPa (G), volumetric space velocity of 1.9 h -1 , hydrogen oil volume ratio of 400: 1, and reactor inlet temperature of 365 ° C. Example 6
與對比例3相比,本發明實施例6在加氫反應器的上封頭內設置了本發明的圖10所示實施方式的減沖裝置300,並與普通的ERI型泡帽式氣液分配器的塔盤和降料管組合使用,其中降料管開設溢流孔。所述減沖裝置300的參數為:所述板體310為圓盤形結構,直徑為120mm;擋板部330高度為50mm;相鄰擋板部330之間的間距為80mm,擋板部330的底部與板體310的頂部之間設置縫隙形式的連通孔331,縫隙的高度為20mm。降料管200上端通過傾斜切割形成橢圓形截面的缺口,缺口的橫截面與水平面成45°;所述減沖裝置300和降料管200數量相同,且板體310中心線與降料管200中心線重合。 實施例7Compared with Comparative Example 3, in Example 6 of the present invention, the upper head of the hydrogenation reactor is provided with a surge reduction device 300 according to the embodiment shown in FIG. 10 of the present invention, and is compared with a common ERI bubble cap gas-liquid The tray of the distributor is used in combination with the lowering pipe, and the lowering pipe is provided with an overflow hole. The parameters of the shock absorbing device 300 are: the plate body 310 is a disc-shaped structure with a diameter of 120 mm; the height of the baffle portion 330 is 50 mm; the distance between adjacent baffle portions 330 is 80 mm, and the baffle portion 330 A communication hole 331 in the form of a gap is provided between the bottom of the panel and the top of the plate body 310, and the height of the gap is 20 mm. An oblong cutout is formed at the upper end of the lowering pipe 200 by oblique cutting, and the cross section of the notch is 45 ° from the horizontal plane. The number of the reducing devices 300 and the lowering pipes 200 is the same, and the center line of the plate 310 is the same as the lowering pipe 200. The centerlines coincide. Example 7
與實施例6相同,不同之處在於取消了原加氫反應器中的本領域常規的ERI型氣液分配器,使用了圖10所示實施方式的減沖均流盤。降料管200高度為100mm;在直徑為50mm,在降料管200管壁上呈水準方向設置2個圓形溢流孔201,溢流孔201的總截面積為降料管200截面積的30%;溢流孔201的中心線距塔盤100的上表面30mm;折邊140的高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。It is the same as Example 6, except that the conventional ERI-type gas-liquid distributor in the art in the original hydrogenation reactor was eliminated, and the reduced-flow equalizing disk of the embodiment shown in FIG. 10 was used. The height of the downcomer 200 is 100mm; at a diameter of 50mm, two circular overflow holes 201 are provided in a horizontal direction on the wall of the downcomer 200. The total cross-sectional area of the overflow hole 201 is the 30%; the center line of the overflow hole 201 is 30 mm from the upper surface of the tray 100; the height of the folded edge 140 is 50 mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100.
實施例6、7和對比例3的床層徑向溫度及溫差見表3,其中,a-e點的位置如圖38所示。
與對比例1的不同之處在於反應器直徑為3.0m,加氫原料為汽油餾分,催化劑為撫順石油化工研究院生產的FGH-21型加氫精製催化劑,所述反應器的工藝條件為:操作壓力1.85MPa、體積空速2.5h-1 、氫油體積比為355:1,反應器入口溫度285℃。 實施例9The difference from Comparative Example 1 is that the reactor diameter is 3.0m, the hydrogenation raw material is gasoline fraction, and the catalyst is FGH-21 type hydrorefining catalyst produced by Fushun Petrochemical Research Institute. The process conditions of the reactor are: The operating pressure is 1.85 MPa, the volumetric space velocity is 2.5 h -1 , the hydrogen oil volume ratio is 355: 1, and the reactor inlet temperature is 285 ° C. Example 9
與對比例4相比,本發明實施例9在加氫反應器的上封頭內設置了本發明的圖13所示實施方式的減沖裝置300,並與普通的ERI型泡帽式氣液分配器的塔盤和降料管組合使用,其中降料管開設溢流孔。所述減沖裝置300的參數為:所述格柵的下表面與降料管的最上沿之間存在空間,所述空間高度為50mm。每個遮擋格柵340包括6個格柵板341和1個連接杆342,所述格柵板341在水準方向上平行排布,且格柵板341傾斜設置,相對於水平面傾角為30°。格柵板341橫截面為矩形,寬度為100mm;相鄰格遮擋柵340之間的間距為100mm。 實施例10Compared with Comparative Example 4, in Example 9 of the present invention, the upper head of the hydrogenation reactor is provided with a flushing device 300 according to the embodiment shown in FIG. 13 of the present invention, and is compared with a common ERI bubble cap gas-liquid The tray of the distributor is used in combination with the lowering pipe, and the lowering pipe is provided with an overflow hole. The parameters of the shock reduction device 300 are: there is a space between the lower surface of the grille and the uppermost edge of the downfall tube, and the height of the space is 50 mm. Each shielding grid 340 includes six grid plates 341 and one connecting rod 342. The grid plates 341 are arranged in parallel in a horizontal direction, and the grid plates 341 are inclined, and the inclination angle with respect to the horizontal plane is 30 °. The cross section of the grid plate 341 is rectangular and the width is 100 mm; the distance between adjacent grid shielding grids 340 is 100 mm. Example 10
與實施例9相同,不同之處在於取消了ERI型氣液分配器,使用了圖13所示實施方式的減沖均流盤。所述降料管200高度為120mm,在降料管200管壁上呈水準方向設置2個圓形溢流孔201,溢流孔201的總截面積為降料管200截面積的30%;溢流孔201的中心線距塔盤100 50mm。折邊140高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。It is the same as Example 9, except that the ERI type gas-liquid distributor is eliminated, and the reduced-flow equalizing plate of the embodiment shown in FIG. 13 is used. The height of the downcomer 200 is 120mm, and two circular overflow holes 201 are provided on the wall of the downcomer 200 in a horizontal direction. The total cross-sectional area of the overflow hole 201 is 30% of the cross-sectional area of the downcomer 200; The center line of the overflow hole 201 is 50 mm away from the tray 100. The height of the folded edge 140 is 50 mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100.
實施例9、10和對比例4的床層徑向溫度及溫差見表4,其中,a-e點的位置如圖38所示。
與對比例1的不同之處在於所述反應器直徑為4.6m,加氫原料為柴油,催化劑為撫順石油化工研究院生產的FH-5A型加氫精製催化劑,所述反應器的工藝條件為:氫分壓6.5MPa、體積空速1.5h-1 、氫油體積比為400:1,反應器入口溫度320℃。 實施例11The difference from Comparative Example 1 is that the diameter of the reactor is 4.6m, the hydrogenation raw material is diesel, and the catalyst is FH-5A type hydrorefining catalyst produced by Fushun Petrochemical Research Institute. The process conditions of the reactor are : Hydrogen partial pressure 6.5MPa, volumetric space velocity 1.5h -1 , hydrogen oil volume ratio 400: 1, reactor inlet temperature 320 ℃. Example 11
與對比例5相比,本發明實施例11在加氫反應器的上封頭內設置了本發明的圖17所示實施方式的減沖裝置300,並與普通的ERI型泡帽式氣液分配器的塔盤和降料管組合使用,其中降料管開設溢流孔。所述減沖裝置300的參數為:筒狀件350同心設置並與塔盤焊接固定,筒狀件350高度為80mm;筒狀件350下沿開設半圓形孔作為通孔351,每個筒狀件350開設的通孔351總截面積為反應器入口管截面積的0.8倍;每個筒狀件350上兩個相鄰通孔351周向間距為50mm;相鄰筒狀件350之間的徑向間距為筒狀件350高度的0.8倍。 實施例12Compared with Comparative Example 5, in Example 11 of the present invention, a flushing device 300 according to the embodiment shown in FIG. 17 of the present invention is provided in the upper head of the hydrogenation reactor, and is compared with a common ERI bubble cap gas-liquid The tray of the distributor is used in combination with the lowering pipe, and the lowering pipe is provided with an overflow hole. The parameters of the shock reducing device 300 are: the cylindrical members 350 are concentrically arranged and fixed to the tray by welding, and the height of the cylindrical members 350 is 80mm; The total cross-sectional area of the through-hole 351 opened by the tubular member 350 is 0.8 times the cross-sectional area of the inlet tube of the reactor; the circumferential distance between two adjacent through-holes 351 on each tubular member 350 is 50 mm; between adjacent tubular members 350 The radial distance is 0.8 times the height of the tubular member 350. Example 12
與實施例11相同,不同之處在於取消了ERI型氣液分配器,使用了圖17所示實施方式的減沖均流盤。降料管200高度為120mm;在降料管200管壁上呈水準方向設置2個圓形溢流孔201,溢流孔201的總截面積為降料管200截面積的30%;溢流孔201的中心線距塔盤100 50mm。折邊140高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。It is the same as Example 11, except that the ERI type gas-liquid distributor is eliminated, and the reduced-flow equalizing plate of the embodiment shown in FIG. 17 is used. The height of the downcomer 200 is 120mm; two circular overflow holes 201 are provided in the horizontal direction on the wall of the downcomer 200, and the total cross-sectional area of the overflow hole 201 is 30% of the cross-sectional area of the downcomer 200; the overflow The centerline of the hole 201 is 50 mm away from the tray 100. The height of the folded edge 140 is 50 mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100.
實施例11、12和對比例5的床層徑向溫度及溫差見表5,其中,a-e點的位置如圖38所示。
與對比例1的不同之處在於反應器直徑4.6m,加氫原料為柴油,柴油密度為860kg/m3 ,硫含量為1.7%,催化劑牌號為RS-2000型加氫精製催化劑,工藝條件為:氫分壓6.8MPa(G)、體積空速1.9h-1 、氫油體積比為400:1,反應器入口溫度365℃。 實施例13The difference from Comparative Example 1 is that the reactor diameter is 4.6m, the hydrogenation raw material is diesel, the diesel density is 860kg / m 3 , the sulfur content is 1.7%, the catalyst grade is RS-2000 type hydrorefining catalyst, and the process conditions are : Hydrogen partial pressure of 6.8 MPa (G), volumetric space velocity of 1.9 h -1 , hydrogen oil volume ratio of 400: 1, and reactor inlet temperature of 365 ° C. Example 13
與對比例6相比,本發明實施例13在加氫反應器的上封頭內設置了本發明的圖21所示實施方式的減沖裝置300,並與普通的ERI型泡帽式氣液分配器的塔盤和降料管組合使用,其中降料管開設溢流孔。所述減沖裝置300的參數為:減沖板360的高度為減沖板360和降料管200的總高度的40%,減沖板360的寬度為50mm,長度為80mm。 實施例14Compared with Comparative Example 6, in Example 13 of the present invention, a flushing device 300 according to the embodiment shown in FIG. 21 of the present invention is provided in the upper head of the hydrogenation reactor, and is compared with a common ERI bubble cap gas-liquid The tray of the distributor is used in combination with the lowering pipe, and the lowering pipe is provided with an overflow hole. The parameters of the shock absorbing device 300 are: the height of the shock absorbing plate 360 is 40% of the total height of the shock absorbing plate 360 and the downfall pipe 200, and the width of the shock absorbing plate 360 is 50 mm and the length is 80 mm. Example 14
與實施例13相同,不同之處在於取消了ERI型氣液分配器,使用了圖21所示實施方式的減沖均流盤。降料管200高度為50mm;在降料管200管壁上呈水準方向設置2個圓形溢流孔201,溢流孔201的總截面積為降料管200截面積的30%;溢流孔201的中心線距塔盤100 40mm。折邊140高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。It is the same as Example 13, except that the ERI type gas-liquid distributor is eliminated, and the reduced-flow equalizing plate of the embodiment shown in FIG. 21 is used. The height of the downcomer 200 is 50mm; two circular overflow holes 201 are provided on the wall of the downcomer 200 in a horizontal direction, and the total cross-sectional area of the overflow hole 201 is 30% of the cross-sectional area of the downcomer 200; the overflow The centerline of the hole 201 is 40 mm from the tray 100. The height of the folded edge 140 is 50 mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100.
實施例13、14和對比例6的床層徑向溫度及溫差見表6,其中,a-e點的位置如圖38所示。
與對比例1的不同之處在於反應器直徑4.6m,加氫原料為柴油,柴油密度為860kg/m3 ,硫含量為1.7%,催化劑牌號為RS-2000型加氫精製催化劑,工藝條件為:氫分壓6.8MPa(G)、體積空速1.9h-1 、氫油體積比為400:1,反應器入口溫度365℃。 實施例15The difference from Comparative Example 1 is that the reactor diameter is 4.6m, the hydrogenation raw material is diesel, the diesel density is 860kg / m 3 , the sulfur content is 1.7%, the catalyst grade is RS-2000 type hydrorefining catalyst, and the process conditions are : Hydrogen partial pressure of 6.8 MPa (G), volumetric space velocity of 1.9 h -1 , hydrogen oil volume ratio of 400: 1, and reactor inlet temperature of 365 ° C. Example 15
與對比例7相比,本發明實施例15在加氫反應器的上封頭內設置了本發明的圖24所示實施方式的減沖裝置300,並與普通的ERI型泡帽式氣液分配器的塔盤和降料管組合使用,其中降料管開設溢流孔。所述減沖裝置300的參數為:減沖板360夾角為120°;減沖板360對稱彎折,總邊長為120mm;減沖板360高度為60mm。減沖板360與降料管200部分重合,重合部分為降料管200高度20%。 實施例16Compared with Comparative Example 7, in Example 15 of the present invention, a flushing device 300 according to the embodiment shown in FIG. 24 of the present invention is provided in the upper head of the hydrogenation reactor, and is compared with a common ERI bubble cap gas-liquid The tray of the distributor is used in combination with the lowering pipe, and the lowering pipe is provided with an overflow hole. The parameters of the shock reduction device 300 are: the included angle of the shock reduction plate 360 is 120 °; the shock reduction plate 360 is symmetrically bent with a total side length of 120 mm; and the height of the shock reduction plate 360 is 60 mm. The reducing plate 360 is partially overlapped with the lowering pipe 200, and the overlapping portion is 20% of the height of the lowering pipe 200. Example 16
與實施例15相同,不同之處在於取消了ERI型氣液分配器,使用了圖24所示實施方式的減沖均流盤。降料管200高度為120mm,在降料管200管壁上呈水準方向設置2個圓形溢流孔201,溢流孔201的總截面積為降料管200截面積的30%;溢流孔201的中心線距塔盤100 50mm。折邊140高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。It is the same as Example 15, except that the ERI type gas-liquid distributor is eliminated, and the reduced-flow equalizing plate of the embodiment shown in FIG. 24 is used. The height of the downcomer 200 is 120mm. Two circular overflow holes 201 are provided in the horizontal direction on the wall of the downcomer 200. The total cross-sectional area of the overflow hole 201 is 30% of the cross-sectional area of the downcomer 200; the overflow The centerline of the hole 201 is 50 mm away from the tray 100. The height of the folded edge 140 is 50 mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100.
實施例15、16和對比例7的床層徑向溫度及溫差見表7,其中,a-e點的位置如圖38所示。
與對比例1的不同之處在於反應器直徑4.6m,包括三個催化劑床層。其第一、第二催化劑床層間在冷氫箱與再分配盤之間採用現有的均勻開孔的噴液塔盤,即平塔篩孔盤結構;同樣在第二、第三催化劑床層間在冷氫箱與再分配盤之間亦採用平塔篩孔盤結構,塔盤開設直徑為3mm的均布圓孔,塔盤開孔率為8%。加氫原料為蠟油(硫含量2.0wt%),催化劑為3936加氫處理催化劑,工藝條件為:氫分壓9.0MPa(G)、體積空速為1.5h-1 、氫油體積比為700:1,反應器入口溫度260℃。 實施例17It differs from Comparative Example 1 in that the reactor has a diameter of 4.6 m and includes three catalyst beds. The first and second catalyst beds use the existing uniformly-opened liquid-jetting tray between the cold hydrogen tank and the redistribution tray, that is, the flat-tower sieve tray structure; also between the second and third catalyst beds The flat hydrogen sieve tray structure is also used between the cold hydrogen tank and the redistribution tray. The tray has uniformly distributed circular holes with a diameter of 3mm, and the tray opening ratio is 8%. The hydrogenation raw material is wax oil (sulfur content 2.0wt%), the catalyst is a 3936 hydrotreating catalyst, and the process conditions are: hydrogen partial pressure 9.0MPa (G), volumetric space velocity 1.5h -1 , and hydrogen oil volume ratio 700 : 1, reactor inlet temperature is 260 ° C. Example 17
與對比例8相比,本發明實施例17採用圖29所示的減沖均流盤取代了平塔篩盤孔結構,減沖均流盤的參數為:減沖板360夾角為90°,減沖板360對稱彎折,總邊長為60mm。減沖板360高度等於降料管200伸出至塔盤100以上的高度,減沖板360的夾角中心面穿過降料管200的軸線,降料管200的高度為60mm。在降料管200管壁上呈水準方向設置2個圓形溢流孔201,溢流孔201的總截面積為降料管200截面積的30%;溢流孔201的中心線距塔盤100 20mm。折邊140高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。Compared with Comparative Example 8, in the embodiment 17 of the present invention, the flattened sieve tray hole structure is replaced by the reduced-flow equalizing plate shown in FIG. 29. The parameters of the reduced-flow equalizing plate are: the included angle of the reducing plate 360 is 90 °, The shock reduction plate 360 is symmetrically bent, and the total side length is 60mm. The height of the reducer plate 360 is equal to the height of the lowering tube 200 protruding above the tray 100. The included central surface of the reducer plate 360 passes through the axis of the lowering tube 200, and the height of the lowering tube 200 is 60 mm. Two circular overflow holes 201 are arranged in the horizontal direction on the wall of the downcomer 200, and the total cross-sectional area of the overflow hole 201 is 30% of the cross-sectional area of the downcomer 200; the center line of the overflow hole 201 is away from the tray 100 20mm. The height of the folded edge 140 is 50 mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100.
實施例17和對比例8的第二床層、第三床層入口徑向溫度及溫差見表8,其中,a-e點的位置如圖38所示。
與對比例1的不同之處在於反應器直徑為3.0m,最上層催化劑床層入口處設置有頂分配盤,加氫原料為汽油餾分,催化劑為撫順石油化工研究院生產的FGH-21型加氫精製催化劑,所述反應器的工藝條件為:操作壓力1.85MPa、體積空速2.5h-1 、氫油體積比為355:1,反應器入口溫度285℃。 實施例18It differs from Comparative Example 1 in that the reactor diameter is 3.0m, and a top distribution tray is provided at the entrance of the uppermost catalyst bed. The hydrogenation raw material is gasoline fraction, and the catalyst is FGH-21 type fuel produced by Fushun Petrochemical Research Institute. For the hydrogen refining catalyst, the process conditions of the reactor are: operating pressure of 1.85 MPa, volumetric space velocity of 2.5 h -1 , hydrogen oil volume ratio of 355: 1, and reactor inlet temperature of 285 ° C. Example 18
與對比例9相比,本發明實施例18採用圖34所示實施方式的減沖裝置300,並與普通的ERI型泡帽式氣液分配器的塔盤和降料管組合使用,其中降料管開設溢流孔。所述減沖裝置300的參數為:減沖筒370高度為300mm;減沖筒370直徑為150mm;減沖筒370的上沿設置三角形齒槽,齒槽的高度為減沖筒370高度的10%。減沖筒370與降料管200同心套設且水準方向之間間隙為30mm;減沖筒370截面積為降料管200截面積的5倍;減沖筒370下部與降料管200具有軸向重疊部分,重疊部分為降料管200高度的20%;降料管200高度為120mm;在降料管200管壁上呈水準方向設置2個圓形溢流孔201,溢流孔201的總截面積為降料管200截面積的30%;溢流孔201的中心線距塔盤100 50mm。折邊140高度為50mm。所述塔盤100由9塊塔盤部110組裝而成,每塊塔盤部110上均設置有2個降料管200和相應的減沖裝置300。降料管200和相應的減沖裝置300在塔盤100上呈三角形佈置。 實施例19Compared with Comparative Example 9, Example 18 of the present invention adopts the shock reduction device 300 of the embodiment shown in FIG. 34, and is used in combination with the tray and the downcomer of a common ERI bubble cap gas-liquid distributor, in which The material pipe is provided with an overflow hole. The parameters of the shock-absorbing device 300 are: the height of the shock-absorbing tube 370 is 300 mm; the diameter of the shock-absorbing tube 370 is 150 mm; %. The reduction cylinder 370 and the lowering tube 200 are concentrically nested with a gap of 30 mm in the horizontal direction; the cross-sectional area of the reducing cylinder 370 is 5 times the cross-sectional area of the reducing tube 200; the lower portion of the reducing cylinder 370 and the lowering tube 200 have a shaft To the overlapping part, the overlapping part is 20% of the height of the downcomer 200; the height of the downcomer 200 is 120mm; two circular overflow holes 201 are provided on the wall of the downcomer 200 in a horizontal direction. The total cross-sectional area is 30% of the 200 cross-sectional area of the downcomer; the center line of the overflow hole 201 is 100 mm from the tray. The height of the folded edge 140 is 50 mm. The tray 100 is assembled from 9 tray sections 110, and each tray section 110 is provided with two lowering tubes 200 and a corresponding shock reduction device 300. The downcomer 200 and the corresponding anti-impact device 300 are arranged in a triangle on the tray 100. Example 19
與實施例18相同,不同之處在於取消了ERI型氣液分配器,使用了圖34所示實施方式的減沖均流盤。It is the same as Example 18, except that the ERI type gas-liquid distributor is eliminated, and the reduced-flow equalizing plate of the embodiment shown in FIG. 34 is used.
實施例18、19和對比例9的床層徑向溫度及溫差見表9,其中,a-e點的位置如圖38所示。
100‧‧‧塔盤100‧‧‧Tray
110‧‧‧塔盤部110‧‧‧Tray
120‧‧‧接合件120‧‧‧Joint
130‧‧‧支撐件130‧‧‧Support
140‧‧‧折邊140‧‧‧Flanged
200‧‧‧降料管200‧‧‧Feeding tube
201‧‧‧溢流孔201‧‧‧ overflow hole
210‧‧‧頂面210‧‧‧Top
220‧‧‧缺口面220‧‧‧ notched surface
230‧‧‧管體230‧‧‧ tube body
240‧‧‧過濾網240‧‧‧ Filter
300‧‧‧減沖裝置300‧‧‧Reduce device
310‧‧‧板體310‧‧‧Board
311‧‧‧第一連接件311‧‧‧first connector
320‧‧‧側壁320‧‧‧ sidewall
321‧‧‧第一齒槽321‧‧‧first cogging
330‧‧‧擋板部330‧‧‧Baffle Department
331‧‧‧連通孔331‧‧‧Connecting hole
340‧‧‧遮擋格柵340‧‧‧occlusion grid
341‧‧‧格柵板341‧‧‧Grating
342‧‧‧連接杆342‧‧‧Connector
343‧‧‧第二連接件343‧‧‧Second connection
350‧‧‧筒狀件350‧‧‧Cylinder
351‧‧‧通孔351‧‧‧through hole
360‧‧‧減沖板360‧‧‧Reduce plate
361‧‧‧平板361‧‧‧ Tablet
362‧‧‧第一彎折板362‧‧‧The first bending plate
363‧‧‧第二彎折板363‧‧‧The second bending plate
363a‧‧‧導向面363a‧‧‧guide surface
370‧‧‧減沖筒370‧‧‧Reduce cylinder
371‧‧‧第三連接件371‧‧‧Third connection
圖1是本發明的減沖均流盤的第一實施方式的結構示意圖; 圖2是重點顯示圖1中減沖裝置的局部放大圖; 圖3是圖2的減沖裝置的減沖原理圖; 圖4是本發明的減沖均流盤的第二實施方式的結構示意圖; 圖5是重點顯示圖4中減沖裝置的局部放大圖; 圖6是圖4中減沖裝置的另一種實施例的局部放大圖; 圖7是圖5的俯視圖; 圖8是圖4中的降料管的剖視圖; 圖9是圖4的減沖裝置的減沖原理圖; 圖10是本發明的減沖均流盤的第三實施方式的結構示意圖; 圖11是重點顯示圖10中減沖裝置的局部放大圖; 圖12是圖10的減沖裝置的減沖原理圖; 圖13是本發明的減沖均流盤的第四實施方式的結構示意圖; 圖14是重點顯示圖13中減沖裝置的局部放大圖; 圖15是圖14的俯視圖; 圖16是圖13的減沖裝置的減沖原理圖; 圖17是本發明的減沖均流盤的第五實施方式的結構示意圖; 圖18是圖17的外觀圖; 圖19是圖18中一個筒狀件的結構圖; 圖20是圖17的減沖裝置的減沖原理圖; 圖21是本發明的減沖均流盤的第六實施方式的結構示意圖; 圖22是顯示圖21中減沖板和降料管的俯視圖; 圖23是圖21的減沖裝置的減沖原理圖; 圖24是本發明的減沖均流盤的第七實施方式的結構示意圖; 圖25是重點顯示圖24中減沖裝置的局部放大圖; 圖26是圖25的俯視圖; 圖27是圖24的減沖裝置的減沖原理圖; 圖28是圖27的俯視圖; 圖29是本發明的減沖均流盤的第八實施方式的結構示意圖; 圖30是重點顯示圖29中減沖裝置的局部放大圖; 圖31是圖30的俯視剖視圖; 圖32是圖29的減沖裝置的減沖原理圖; 圖33是圖32的俯視圖; 圖34是本發明的減沖均流盤的第九實施方式的結構示意圖; 圖35是重點顯示圖34中減沖裝置的局部放大圖; 圖36是圖35的俯視圖; 圖37是圖34的減沖裝置的減沖原理圖;及 圖38是顯示對比例和實施例的床層徑向溫度測量位置的示意圖。FIG. 1 is a schematic structural diagram of a first embodiment of a shock absorbing equalizing disc of the present invention; FIG. 2 is a partially enlarged view mainly showing the shock absorbing device in FIG. 1; FIG. 3 is a principle diagram of the shock absorbing device of FIG. 2 Figure 4 is a schematic structural view of a second embodiment of the shock absorbing equalizing disc of the present invention; Figure 5 is a partial enlarged view mainly showing the shock absorbing device in Figure 4; Figure 6 is another implementation of the shock absorbing device in Figure 4 7 is a top view of the example; FIG. 7 is a plan view of FIG. 5; FIG. 8 is a cross-sectional view of the downcomer in FIG. 4; The structure schematic diagram of the third embodiment of the current equalizing disk; FIG. 11 is a partial enlarged view mainly showing the shock reducing device in FIG. 10; FIG. 12 is a principle diagram of the shock reduction of the shock reducing device of FIG. 10; 14 is a schematic structural view of a fourth embodiment of a punching equalizing disk; FIG. 14 is a partially enlarged view mainly showing the shock absorbing device in FIG. 13; FIG. 15 is a plan view of FIG. 14; FIG. 17 is a schematic structural diagram of a fifth embodiment of the shock absorbing current equalizing plate of the present invention; FIG. 18 FIG. 17 is an external view of FIG. 17; FIG. 19 is a structural diagram of a cylindrical member in FIG. 18; FIG. 20 is a principle diagram of a shock reduction device of the shock reduction device of FIG. 17; The structural schematic diagram of the embodiment; FIG. 22 is a top view showing the reducing plate and the reducing pipe in FIG. 21; FIG. 23 is a principle drawing of the reducing device of FIG. 21; FIG. A schematic structural diagram of a seventh embodiment; FIG. 25 is a partially enlarged view mainly showing the shock reducing device in FIG. 24; FIG. 26 is a plan view of FIG. 25; FIG. FIG. 27 is a top view; FIG. 29 is a schematic structural view of an eighth embodiment of the shock-reduction equalizing disc of the present invention; FIG. 30 is a partial enlarged view mainly showing the shock-reduction device in FIG. 29; FIG. 31 is a plan sectional view of FIG. 30; FIG. 32 is a principle diagram of the shock reduction of the shock reduction device of FIG. 29; FIG. 33 is a plan view of FIG. 32; FIG. A partially enlarged view of the middle-reduction device; FIG. 36 is a top view of FIG. 35; FIG. 37 is a reduction view of FIG. 34; Save schematic punch apparatus; and FIG. 38 is a schematic diagram of the radial position of the temperature measurement and Comparative Example display bed.
Claims (30)
Applications Claiming Priority (18)
Application Number | Priority Date | Filing Date | Title |
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CN201611084902.3A CN108114671B (en) | 2016-11-25 | 2016-11-25 | Flanging type impact-reducing flow-equalizing disc |
??201611051740.3 | 2016-11-25 | ||
CN201611051739.0A CN108097176B (en) | 2016-11-25 | 2016-11-25 | Ring plate type impact reducing and flow equalizing disc |
CN201611083262.4A CN108114668B (en) | 2016-11-25 | 2016-11-25 | Baffle type impact-reducing flow-equalizing disc |
CN201611052855.4A CN108097178B (en) | 2016-11-25 | 2016-11-25 | Tooth weir type impact reduction and flow equalization disc |
CN201611052869.6A CN108097179B (en) | 2016-11-25 | 2016-11-25 | Grid type impact-reducing flow-equalizing disc |
??201611051739.0 | 2016-11-25 | ||
??201611052855.4 | 2016-11-25 | ||
??201611052869.6 | 2016-11-25 | ||
CN201611051740.3A CN108097177B (en) | 2016-11-25 | 2016-11-25 | Impact-reducing flow-equalizing disc with scale depositing function |
CN201611083261.XA CN108114667B (en) | 2016-11-25 | 2016-11-30 | Edge-folding type injection disc |
??201611084901.9 | 2016-11-30 | ||
CN201611084901.9A CN108114670B (en) | 2016-11-30 | 2016-11-30 | Sleeve type impact reducing and flow equalizing disc |
CN201611083960.4A CN108114669B (en) | 2016-11-25 | 2016-11-30 | Baffle type impact-reducing flow-equalizing disc |
??201611083262.4 | 2016-11-30 | ||
??201611084902.3 | 2016-11-30 | ||
??201611083261.X | 2016-11-30 | ||
??201611083960.4 | 2016-11-30 |
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GB (1) | GB2560066B (en) |
RU (1) | RU2672742C1 (en) |
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TWI800160B (en) * | 2020-12-21 | 2023-04-21 | 日商昭和電工股份有限公司 | fixed bed reactor |
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JP2022537809A (en) * | 2019-06-27 | 2022-08-30 | トプソー・アクチエゼルスカベット | Catalytic reactor with floating particle trap |
CN113842840A (en) * | 2021-10-26 | 2021-12-28 | 中国石油化工股份有限公司 | Tubular gas-liquid distributor |
CN118357419B (en) * | 2024-06-19 | 2024-09-03 | 泰州鑫宇精工股份有限公司 | Cooling system for wax piece forming |
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