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TWI531053B - Semiconductor device and method of manufacturing the same and image sensor device - Google Patents

Semiconductor device and method of manufacturing the same and image sensor device Download PDF

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TWI531053B
TWI531053B TW103104846A TW103104846A TWI531053B TW I531053 B TWI531053 B TW I531053B TW 103104846 A TW103104846 A TW 103104846A TW 103104846 A TW103104846 A TW 103104846A TW I531053 B TWI531053 B TW I531053B
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semiconductor wafer
region
semiconductor
peripheral
protective structure
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TW201517256A (en
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莊俊傑
楊敦年
劉人誠
許慈軒
洪豐基
高敏峰
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台灣積體電路製造股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
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    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
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    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
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    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
    • H01L27/144Devices controlled by radiation
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    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
    • H01L27/144Devices controlled by radiation
    • H01L27/146Imager structures
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Description

半導體裝置與其形成方法與影像感測裝置 Semiconductor device and its forming method and image sensing device

本發明係關於半導體裝置,更特別關於其保護結構。 The present invention relates to semiconductor devices, and more particularly to their protective structures.

半導體裝置已應用於多種電子裝置如個人電腦、手機、數位相機、與其他電子設備。半導體裝置的製作方法通常為依序沉積絕緣層或介電層、導電層、與半導體層於半導體基板上,微影基板及/或多種材料層以進行圖案化或其他製程,即形成電路構件與元件於其上。數以十計或數以百計的積體電路可製作於單一半導體晶圓上。沿著切割線切割晶圓上的積體電路,即可形成個別的晶粒。接著可分別封裝個別晶粒、將個別晶粒封裝為多重晶片模組、以其他方式封裝個別晶粒、或在末端應用中直接使用個別晶粒。 Semiconductor devices have been used in a variety of electronic devices such as personal computers, cell phones, digital cameras, and other electronic devices. The semiconductor device is generally fabricated by sequentially depositing an insulating layer or a dielectric layer, a conductive layer, and a semiconductor layer on a semiconductor substrate, a lithographic substrate, and/or a plurality of material layers for patterning or other processes, ie, forming circuit components and The component is on it. Tens or hundreds of integrated circuits can be fabricated on a single semiconductor wafer. Individual dies can be formed by cutting the integrated circuit on the wafer along the dicing line. Individual dies can then be packaged separately, individual dies can be packaged as multiplexed wafer modules, individual dies can be packaged in other ways, or individual dies can be used directly in end applications.

積體電路晶粒通常形成於半導體晶圓的正面上。積體電路元件晶粒可包含多種電子構件,比如電晶體、二極體、電阻、電容、與其他裝置。積體電路晶粒可包含多種功能,比如邏輯記憶體、處理器、及/或其他功能。 The integrated circuit dies are typically formed on the front side of the semiconductor wafer. The integrated circuit component die can include a variety of electronic components such as transistors, diodes, resistors, capacitors, and other devices. The integrated circuit die can include a variety of functions, such as logic memory, processors, and/or other functions.

互補式金氧半(CMOS)影像感測器(CIS)裝置為半導體裝置,其可用於某些相機、手機、及其他攝像裝置。背照式(BSI)影像感測器為CIS裝置,其機制為光線由基板背面而非 正面入射。在某些應用中,BSI感測器比正照式感測器的反射光少,因此BSI感測器捕捉的影像訊號比正照式感測器多。 A complementary metal oxide half (CMOS) image sensor (CIS) device is a semiconductor device that can be used in certain cameras, cell phones, and other camera devices. The back-illuminated (BSI) image sensor is a CIS device whose mechanism is that the light is from the back of the substrate instead of Frontal incidence. In some applications, the BSI sensor has less reflected light than the orthophoto sensor, so the BSI sensor captures more image signals than the orthophoto sensor.

本發明一實施例提供之半導體裝置,包括:半導體晶片,包括陣列區、周邊區、以及穿孔位於其中;以及保護結構,位於半導體晶片中的陣列區與穿孔之間,或穿孔與部份周邊區之間。 A semiconductor device according to an embodiment of the present invention includes: a semiconductor wafer including an array region, a peripheral region, and a through hole therein; and a protective structure between the array region and the through hole in the semiconductor wafer, or a perforation and a portion of the peripheral region between.

本發明一實施例提供之半導體裝置的形成方法,包括:提供半導體晶片,且半導體晶片包括陣列區、周邊區、與穿孔於其中;以及形成保護結構於半導體晶片中的陣列區與穿孔之間,或穿孔與部份周邊區之間。 A method of forming a semiconductor device according to an embodiment of the present invention includes: providing a semiconductor wafer, wherein the semiconductor wafer includes an array region, a peripheral region, and a via hole therein; and forming a protection structure between the array region and the through hole in the semiconductor wafer, Or between the perforation and a portion of the perimeter area.

本發明一實施例提供之影像感測裝置,包括:第一半導體晶片,包括陣列區、周邊區圍繞陣列區、以及第一穿孔位於陣列區與周邊區之間;第二半導體晶片接合至第一半導體晶片,第二半導體晶片包括第二穿孔位於其中,且第二穿孔位於第一半導體晶片中;以及保護結構,位於第一半導體晶片中的陣列區與第一穿孔之間、陣列區與第二穿孔之間、部份周邊區與第一穿孔之間、或部份周邊區與第二穿孔之間。 An image sensing device according to an embodiment of the present invention includes: a first semiconductor wafer including an array region, a peripheral region surrounding the array region, and a first via between the array region and the peripheral region; and the second semiconductor wafer bonded to the first a semiconductor wafer, the second semiconductor wafer includes a second via therein, and the second via is located in the first semiconductor wafer; and a protection structure between the array region and the first via in the first semiconductor wafer, the array region and the second Between the perforations, between a portion of the peripheral region and the first perforation, or between a portion of the peripheral region and the second perforation.

A、B‧‧‧區域 A, B‧‧‧ area

d1‧‧‧寬度 d 1 ‧‧‧Width

d2‧‧‧間隔 d 2 ‧‧‧ interval

d3、d4‧‧‧深度 d 3 , d 4 ‧ ‧ depth

W1、W2、Wn‧‧‧半導體晶片 W1, W2, Wn‧‧‧ semiconductor wafer

4-4’‧‧‧切線 4-4’‧‧‧ Tangent

100‧‧‧半導體裝置 100‧‧‧Semiconductor device

102a、102b‧‧‧基板 102a, 102b‧‧‧substrate

104a、104b‧‧‧金屬間介電層 104a, 104b‧‧‧Intermetal dielectric layer

106a、106b‧‧‧導線 106a, 106b‧‧‧ wires

108a、108b‧‧‧導孔 108a, 108b‧‧‧ Guide hole

110、110’、110a、110b、110c‧‧‧穿孔 110, 110', 110a, 110b, 110c‧‧‧ perforation

112‧‧‧陣列區 112‧‧‧Array area

114‧‧‧中間區 114‧‧‧Intermediate area

116‧‧‧周邊區 116‧‧‧The surrounding area

122‧‧‧畫素陣列 122‧‧‧ pixel array

124‧‧‧彩色濾光材料 124‧‧‧Color filter materials

125‧‧‧鏡片材料 125‧‧‧Lens material

126、126’‧‧‧周邊裝置 126, 126’‧‧‧ peripheral devices

128‧‧‧裝置 128‧‧‧ devices

130、130’、130”‧‧‧保護結構 130, 130’, 130” ‧ ‧ protective structure

110a、130a‧‧‧金屬結構 110a, 130a‧‧‧Metal structures

130b‧‧‧p型區 130b‧‧‧p-type zone

130c‧‧‧n型區 130c‧‧‧n type area

132a、132b、138‧‧‧絕緣材料 132a, 132b, 138‧‧‧ insulating materials

136‧‧‧阻障層 136‧‧‧Barrier layer

160‧‧‧流程圖 160‧‧‧Flowchart

162、164‧‧‧步驟 162, 164‧ ‧ steps

第1圖係本發明某些實施例中,半導體裝置的立體圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a semiconductor device in some embodiments of the present invention.

第2圖係本發明某些實施例中,第1圖中的半導體裝置之部份剖視圖。 Figure 2 is a partial cross-sectional view of the semiconductor device of Figure 1 in some embodiments of the present invention.

第3圖係本發明某些實施例中,半導體裝置中的保護結構 (guard structure)的上視圖。 3 is a protective structure in a semiconductor device in some embodiments of the present invention The top view of the (guard structure).

第4圖係本發明某些實施例中,第3圖中的半導體裝置的部份剖視圖。 Figure 4 is a partial cross-sectional view of the semiconductor device of Figure 3 in some embodiments of the present invention.

第5至7圖係本發明某些實施例中,用於半導體裝置之保護結構的多種形狀與形態之上視圖。 5 through 7 are top views of various shapes and configurations of protective structures for semiconductor devices in certain embodiments of the present invention.

第8圖係本發明某些實施例中,係本發明某些實施例中,製作半導體裝置的方法之流程圖。 Figure 8 is a flow diagram of a method of fabricating a semiconductor device in accordance with some embodiments of the present invention.

如何製作與使用本發明實施例的方法將詳述於下。可以理解的是,本發明提供多種發明概念以實施於多種特定方向,但這些特定實施例僅用以舉例而非侷限本發明範疇。 How to make and use the method of the embodiments of the present invention will be described in detail below. It is to be understood that the invention is not limited by the scope of the invention.

本發明的某些實施例關於半導體裝置、其形成方法、與影像感測裝置。下述內容為用於半導體裝置與影像感測裝置的新穎保護結構與其形成方法。 Certain embodiments of the present invention are directed to a semiconductor device, a method of forming the same, and an image sensing device. The following are novel protective structures for semiconductor devices and image sensing devices and methods of forming the same.

第1圖係本發明某些實施例中,半導體裝置100的立體圖。第2圖係某些實施例中,第1圖中的半導體裝置100之部份剖視圖。半導體裝置100包含三個接合在一起的半導體晶片W1、W2、與Wn。半導體晶片W1接合至第二半導體晶片W2,且第三半導體晶片Wn接合至第二半導體晶片W2。雖然圖式中只有三個半導體晶片W1、W2、與Wn,但半導體裝置100包含單一半導體晶片如半導體晶片W1、兩個半導體晶片如半導體晶片W1與W2(或Wn)、或四個以上的半導體晶片(未圖示)。 1 is a perspective view of a semiconductor device 100 in some embodiments of the present invention. 2 is a partial cross-sectional view of the semiconductor device 100 of FIG. 1 in some embodiments. The semiconductor device 100 includes three semiconductor wafers W1, W2, and Wn bonded together. The semiconductor wafer W1 is bonded to the second semiconductor wafer W2, and the third semiconductor wafer Wn is bonded to the second semiconductor wafer W2. Although there are only three semiconductor wafers W1, W2, and Wn in the drawing, the semiconductor device 100 includes a single semiconductor wafer such as a semiconductor wafer W1, two semiconductor wafers such as semiconductor wafers W1 and W2 (or Wn), or four or more semiconductors. Wafer (not shown).

半導體晶片W1、W2、與Wn可藉由合適的晶圓接合技術接合在一起。某些用於晶圓接合的常見接合技術包含直 接接合、化學活化接合、電漿活化接合、陽極接合、共熔接合、玻璃熔塊接合、黏著接合、熱壓接合、反應接合、及/或類似方法。在半導體晶片W1、W2、與Wn接合在一起之後,每一對相鄰的半導體晶片W1、W2、Wn之間的界面可提供堆疊之半導體晶片W1、W2、與Wn之間的導電路徑。在某些實施例的直接接合製程中,相鄰之半導體晶片W1、W2、與Wn之間的連線其形成方式可為金屬對金屬接合(如銅對銅接合)、介電物對介電物接合(如氧化物對氧化物接合)、金屬對介電物接合(如氧化物對銅接合)、上述之任何組合、及/或類似方法。在某些實施例中,至少兩個相鄰之半導體晶片W1、W2、與Wn接合在一起的方法為合適的金屬對介電物接合技術,比如銅對氮氧化矽接合技術。 The semiconductor wafers W1, W2, and Wn can be bonded together by suitable wafer bonding techniques. Some common bonding techniques for wafer bonding include straight Bonding, chemically activated bonding, plasma activated bonding, anodic bonding, eutectic bonding, glass frit bonding, adhesive bonding, thermocompression bonding, reactive bonding, and/or the like. After the semiconductor wafers W1, W2, and Wn are bonded together, the interface between each pair of adjacent semiconductor wafers W1, W2, Wn can provide a conductive path between the stacked semiconductor wafers W1, W2, and Wn. In some embodiments of the direct bonding process, the wires between adjacent semiconductor wafers W1, W2, and Wn may be formed by metal-to-metal bonding (eg, copper-to-copper bonding), dielectric-to-dielectric bonding. Material bonding (e.g., oxide to oxide bonding), metal to dielectric bonding (e.g., oxide to copper bonding), any combination of the foregoing, and/or the like. In some embodiments, the method of bonding at least two adjacent semiconductor wafers W1, W2, and Wn together is a suitable metal-to-dielectric bonding technique, such as a copper-niobium oxynitride bonding technique.

一或多個穿孔110、110a、110b、與110c可形成於半導體裝置100中,以提供半導體裝置100的垂直電性連接。在某些實施例中,半導體裝置100包含多個穿孔110、110a、110b、與110c。穿孔110指的是一般穿孔,而穿孔110a、110b、及110c分別為在半導體裝置100中延伸不同深度的穿孔。穿孔110a延伸穿過至少部份半導體晶片W1,比如由半導體晶片W1之最上層延伸至最下層,或者延伸於半導體晶片W1的多種材料層之間,以提供半導體晶片W1之垂直電性連接。穿孔110b延伸穿過半導體晶片W1與至少部份半導體晶片W2,以提供半導體晶片W1與W2之間的垂直電性連接。穿孔110c延伸穿過半導體晶片W1與W2與至少部份半導體晶片Wn,以提供半導體晶片W1與Wn之間的垂直電性連接。雖然圖式中只有三個穿孔110a、 110b、與110c延伸穿過半導體晶片W1、W2、與Wn,但其他實施例可具有多個穿孔110a、110b、與110c可延伸穿過半導體晶片W1、W2、與W3。 One or more vias 110, 110a, 110b, and 110c may be formed in the semiconductor device 100 to provide a vertical electrical connection of the semiconductor device 100. In some embodiments, semiconductor device 100 includes a plurality of vias 110, 110a, 110b, and 110c. The perforations 110 refer to generally perforations, while the perforations 110a, 110b, and 110c are perforations that extend at different depths in the semiconductor device 100, respectively. The vias 110a extend through at least a portion of the semiconductor wafer W1, such as from the uppermost layer to the lowermost layer of the semiconductor wafer W1, or between the plurality of material layers of the semiconductor wafer W1 to provide a vertical electrical connection of the semiconductor wafer W1. The vias 110b extend through the semiconductor wafer W1 and at least a portion of the semiconductor wafer W2 to provide a vertical electrical connection between the semiconductor wafers W1 and W2. The vias 110c extend through the semiconductor wafers W1 and W2 and at least a portion of the semiconductor wafers Wn to provide a vertical electrical connection between the semiconductor wafers W1 and Wn. Although there are only three perforations 110a in the drawing, 110b, 110c extend through semiconductor wafers W1, W2, and Wn, but other embodiments may have a plurality of vias 110a, 110b, and 110c extending through semiconductor wafers W1, W2, and W3.

半導體晶片W1包含陣列區112、周邊區116、與至少一穿孔110、110a、110b、與110c位於其中。在本發明某些實施例中,半導體晶片W1包含中間區114位於穿孔(110、110a、110b、與110c)以及陣列區112之間。 The semiconductor wafer W1 includes an array region 112, a peripheral region 116, and at least one of the vias 110, 110a, 110b, and 110c. In some embodiments of the invention, semiconductor wafer W1 includes intermediate region 114 between vias (110, 110a, 110b, and 110c) and array region 112.

陣列區112包含多個裝置形成其中。在某些實施例中,陣列區1120中的多個裝置包括多個畫素如第2圖所示,而半導體裝置100可為影像感測裝置。在某些實施例中,半導體晶片W1包含畫素陣列晶圓。舉例來說,半導體晶片W1之陣列區112包含畫素陣列122。在某些實施例中,半導體晶片W1包含互補式金氧半(CMOS)影像感測(CIS)晶圓或裝置。在某些實施例中,半導體裝置100包含堆疊的CMOS影像感測裝置。 Array area 112 includes a plurality of devices formed therein. In some embodiments, the plurality of devices in array region 1120 include a plurality of pixels as shown in FIG. 2, and semiconductor device 100 can be an image sensing device. In some embodiments, semiconductor wafer W1 comprises a pixel array wafer. For example, array region 112 of semiconductor wafer W1 includes pixel array 122. In some embodiments, semiconductor wafer W1 comprises a complementary metal oxide half (CMOS) image sensing (CIS) wafer or device. In some embodiments, semiconductor device 100 includes stacked CMOS image sensing devices.

第2圖進一步圖示半導體晶片W1與W2中部份多個區域的細節。半導體晶片W1包含基板102a與金屬間介電層(IMD)104a位於基板102a上。基板102a可為半導體晶片如矽或其他半導體材料,其上可覆有絕緣層。基板102a亦可包含其他主動構件或電路(未圖示)。舉例來說,基板102a可包含氧化矽位於單晶矽上。舉例來說,可採用半導體化合物如砷化鎵、磷化銦、矽鍺合金、或碳化矽以取代矽。舉例來說,基板102a可包含絕緣層上矽(SOI)或絕緣層上鍺(GOI)基板。在半導體晶片W1包含CIS晶圓的實施例中,基板102a可包含多種電子電路及/或裝置。形成於基板102a上的電子電路可為適用於特定應用 的任何種類。在某些實施例中,電子電路可包含多種n型金氧半(NMOS)及/或p型金氧半(PMOS)裝置,比如電晶體、電容、電阻、二極體、光二極體、熔絲、及/或類似物。舉例來說,在某些實施例中,半導體晶片W1包含至少一周邊裝置126(見第2圖)於周邊區116中。雖然第2圖中只有單一周邊裝置126,但多個周邊裝置126可形成於周邊區116中(見第7圖)。一實施例之周邊裝置126包含電晶體,但其他實施例之周邊裝置126可包含其他種類的電子元件。 Figure 2 further illustrates details of portions of the semiconductor wafers W1 and W2. The semiconductor wafer W1 includes a substrate 102a and an inter-metal dielectric layer (IMD) 104a on the substrate 102a. The substrate 102a can be a semiconductor wafer such as germanium or other semiconductor material that can be coated with an insulating layer. The substrate 102a may also include other active components or circuits (not shown). For example, the substrate 102a can comprise yttrium oxide on a single crystal germanium. For example, a semiconductor compound such as gallium arsenide, indium phosphide, antimony alloy, or antimony carbide may be used instead of germanium. For example, the substrate 102a may comprise a germanium on insulator (SOI) or a germanium on insulator (GOI) substrate. In embodiments where the semiconductor wafer W1 includes a CIS wafer, the substrate 102a can include a variety of electronic circuits and/or devices. The electronic circuit formed on the substrate 102a can be suitable for a specific application Any kind. In some embodiments, the electronic circuit can include a plurality of n-type MOS and/or p-type MOS devices, such as transistors, capacitors, resistors, diodes, photodiodes, and fuses. Silk, and/or the like. For example, in some embodiments, semiconductor wafer W1 includes at least one peripheral device 126 (see FIG. 2) in peripheral region 116. Although there is only a single peripheral device 126 in Figure 2, a plurality of peripheral devices 126 can be formed in the peripheral region 116 (see Figure 7). Peripheral device 126 of an embodiment includes a transistor, but peripheral device 126 of other embodiments may include other types of electronic components.

金屬間介電層104a包含多個絕緣材料層,其包含多個導線106a與導孔108a形成其中。金屬間介電層104a、導線106a、與導孔108a提供半導體晶片W1其水平方向與垂直方向的電性連接。舉例來說,金屬間介電層104a的絕緣材料層可包含氧化矽、氮化矽、低介電常數(k)之絕緣材料(其介電常數小於氧化矽之介電常數3.9)、超低介電常數(ELK)材料(其介電常數小於3.0)、或其他種類的材料。導線106a與導孔108a之材料可包含銅、鋁、上述之合金,晶種層,及/或阻障層,其形成方法可為鑲嵌製程及/或消減蝕刻製程。在另一實施例中,金屬間介電層104a、導線106a、與導孔108a可為其他材料,且由其他方法形成。 The intermetal dielectric layer 104a includes a plurality of layers of insulating material including a plurality of wires 106a and vias 108a formed therein. The intermetal dielectric layer 104a, the wires 106a, and the vias 108a provide electrical connection of the semiconductor wafer W1 in the horizontal direction and the vertical direction. For example, the insulating material layer of the inter-metal dielectric layer 104a may include yttrium oxide, tantalum nitride, and a low dielectric constant (k) insulating material (having a dielectric constant less than a dielectric constant of yttrium oxide of 3.9), and an ultra-low Dielectric constant (ELK) material (having a dielectric constant less than 3.0), or other kinds of materials. The material of the wire 106a and the via hole 108a may include copper, aluminum, the above alloy, a seed layer, and/or a barrier layer, which may be formed by a damascene process and/or a subtractive etching process. In another embodiment, the intermetal dielectric layer 104a, the wires 106a, and the vias 108a may be other materials and formed by other methods.

在某些實施例中,周邊區116圍繞陣列區112如第1圖所示。舉例來說,半導體晶片W1的陣列區112可位於半導體晶片W1的實質中心區域中,而周邊區116可位於圍繞半導體晶片W1之陣列區112的邊緣區域。穿孔110、110a、110b、110c位於陣列區112與周邊區116之間。在另一實施例中,陣列區 112、周邊區116、與穿孔110、110a、110b、與110c之排列具有其他形狀與型態。在另一實施例中,陣列區112可位於半導體晶片W1的一個角落,而周邊區116可位於與陣列區112相鄰之L型區域中。 In some embodiments, the perimeter region 116 surrounds the array region 112 as shown in FIG. For example, the array region 112 of the semiconductor wafer W1 can be located in a substantial central region of the semiconductor wafer W1, while the peripheral region 116 can be located in an edge region surrounding the array region 112 of the semiconductor wafer W1. The perforations 110, 110a, 110b, 110c are located between the array region 112 and the peripheral region 116. In another embodiment, the array area 112, the peripheral zone 116, and the arrangement of the perforations 110, 110a, 110b, and 110c have other shapes and configurations. In another embodiment, the array region 112 can be located at one corner of the semiconductor wafer W1, and the peripheral region 116 can be located in an L-shaped region adjacent to the array region 112.

在陣列區112包含畫素陣列的實施例中,畫素陣列122係形成於基板102a中如第2圖所示。在某些實施例中,彩色濾光材料124係形成於畫素陣列122上,而鏡片材料125係形成於彩色濾光材料124上。畫素陣列122中的畫素係用以感測畫素陣列122接收的影像。在半導體裝置100為背照式影像感測器時,彩色濾光材料124可將光分為紅藍綠原色。在某些實施例中,彩色濾光材料124包含光敏材料。在某些實施例中,鏡片材料125可包含微鏡片材料。在其他實施例中,彩色濾光材料124與鏡片材料125可包含其他材料。在某些實施例中,可省略彩色濾光材料124及/或鏡片材料125,而陣列區112可包含其他種類裝置而非畫素。 In an embodiment where the array region 112 includes a pixel array, the pixel array 122 is formed in the substrate 102a as shown in FIG. In some embodiments, color filter material 124 is formed on pixel array 122 and lens material 125 is formed on color filter material 124. The pixels in the pixel array 122 are used to sense the image received by the pixel array 122. When the semiconductor device 100 is a back-illuminated image sensor, the color filter material 124 can split the light into red, blue, and green primary colors. In some embodiments, color filter material 124 comprises a photosensitive material. In certain embodiments, the lens material 125 can comprise a microlens material. In other embodiments, color filter material 124 and lens material 125 may comprise other materials. In some embodiments, color filter material 124 and/or lens material 125 may be omitted, while array region 112 may comprise other types of devices rather than pixels.

半導體晶片W2包含基板102b,其包含多個裝置128形成其中。舉例來說,基板102b與半導體晶片W1的基板102a可包含相同材料與裝置。半導體晶片W2包含金屬間介電層(IMD)104b、多個導線106b、與多個導孔108b形成於基板102b上,其材料與前述之半導體晶片W1中的類似元件相同。在某些實施例中,將半導體晶片W1接合至半導體晶片W2前,先翻轉半導體晶片W1如第2圖所示。 The semiconductor wafer W2 includes a substrate 102b that includes a plurality of devices 128 formed therein. For example, the substrate 102b and the substrate 102a of the semiconductor wafer W1 may comprise the same materials and devices. The semiconductor wafer W2 includes an inter-metal dielectric layer (IMD) 104b, a plurality of wires 106b, and a plurality of via holes 108b formed on the substrate 102b, the material of which is the same as that of the semiconductor wafer W1 described above. In some embodiments, before the semiconductor wafer W1 is bonded to the semiconductor wafer W2, the semiconductor wafer W1 is flipped as shown in FIG.

在某些實施例中,半導體晶片Wn與半導體晶片W1與W2包含相同材料,比如基板、形成於基板上的多種電路及/ 或裝置、層間介電層、導線、與導孔(未圖示)。 In some embodiments, the semiconductor wafer Wn and the semiconductor wafers W1 and W2 comprise the same material, such as a substrate, various circuits formed on the substrate, and/or Or devices, interlayer dielectric layers, wires, and vias (not shown).

在本發明某些實施例中,保護結構(未圖示於第1與2圖中,見第3與4圖中的保護結構130)位於半導體晶片W1的陣列區112與穿孔110、110a、110b、與110c中之一者之間,或位於部份周邊區116與穿孔110、110a、110b、與110c中之一者之間。在某些實施例中,保護結構130包含於半導體晶片W1中,位於陣列區112與穿孔110、110a、110b、與110c中之一者之間,亦位於部份周邊區116與穿孔110、110a、110b、與110c中之一者之間。在某些實施例中,保護結構130位於半導體晶片W1中的陣列區112與穿孔110、110a、110b、與110c中之一者之間(比如中間區114中),及/或位於周邊區116中的周邊裝置126與穿孔110、110a、110b、與110c中之一者之間。 In some embodiments of the present invention, the protective structure (not shown in FIGS. 1 and 2, see the protective structures 130 in FIGS. 3 and 4) is located in the array region 112 of the semiconductor wafer W1 and the vias 110, 110a, 110b. Between one of 110c, or between one of the peripheral regions 116 and one of the perforations 110, 110a, 110b, and 110c. In some embodiments, the protection structure 130 is included in the semiconductor wafer W1 between the array region 112 and one of the vias 110, 110a, 110b, and 110c, and also in a portion of the peripheral region 116 and the vias 110, 110a. Between 110b and 110c. In some embodiments, the protection structure 130 is located between the array region 112 in the semiconductor wafer W1 and one of the vias 110, 110a, 110b, and 110c (such as in the intermediate region 114), and/or is located in the peripheral region 116. The peripheral device 126 is in between and one of the perforations 110, 110a, 110b, and 110c.

舉例來說,第1與2圖中的保護結構130係形成於半導體晶片W1中,陣列區112與穿孔110a、110b、110c、與110c中之一者之間的中間區域114的區域A中。保護結構130係形成於半導體晶片W1中,部份周邊區116或周邊區116中的周邊裝置126與穿孔110a、110b、110c、與110c中之一者之間的區域B中。 For example, the protective structures 130 of FIGS. 1 and 2 are formed in the semiconductor wafer W1, in the region A of the intermediate region 114 between the array region 112 and one of the vias 110a, 110b, 110c, and 110c. The protective structure 130 is formed in the semiconductor wafer W1, in a portion of the perimeter region 116 or the peripheral device 126 in the peripheral region 116 and in the region B between one of the vias 110a, 110b, 110c, and 110c.

第3圖係某些實施例中,具有保護結構130於其中之半導體裝置的上視圖。在某些實施例中,保護結構130包含兩個(第3圖)或更多保護結構130。如圖所示的實施例中,保護結構130在半導體裝置100之半導體晶片W1中的上視形狀實質上為矩形。在半導體裝置100為實質上方形或其他形狀時,保護結構130之上視形狀實質上亦可為方形。在某些實施例中, 保護結構130包含連續材料(或第5圖之實施例所示的不連續材料)的環狀物圍繞半導體晶片100的預定區。第3圖中的保護結構130具有兩個部份:第一部份的保護結構130圍繞包含畫素陣列122的陣列區112,且位於陣列區112與穿孔110之間;第二部份的保護結構130圍繞穿孔110與陣列區112,且位於穿孔110與周邊區116中的周邊裝置126之間。在其他實施例中,保護結構130的數目可為一個、三個、或更多個。 Figure 3 is a top plan view of a semiconductor device having a protective structure 130 therein in some embodiments. In some embodiments, the protective structure 130 includes two (Fig. 3) or more protective structures 130. In the illustrated embodiment, the top view shape of the protective structure 130 in the semiconductor wafer W1 of the semiconductor device 100 is substantially rectangular. When the semiconductor device 100 has a substantially square shape or other shape, the protective structure 130 may have a substantially square shape. In some embodiments, The protective structure 130 includes a ring of a continuous material (or a discontinuous material as shown in the embodiment of FIG. 5) surrounding a predetermined area of the semiconductor wafer 100. The protection structure 130 in FIG. 3 has two parts: the first portion of the protection structure 130 surrounds the array region 112 including the pixel array 122, and is located between the array region 112 and the via 110; the protection of the second portion Structure 130 surrounds perforation 110 and array region 112 and is located between perforation 110 and peripheral device 126 in peripheral region 116. In other embodiments, the number of protective structures 130 can be one, three, or more.

第4圖係某些實施例中,沿著第3圖中的切線4-4’之部份半導體裝置100的剖視圖。區域A中的保護結構130與區域B中的保護結構130其細部結構如第4圖所示。在某些實施例中,保護結構130各自包含金屬結構130a、p型區130b、n型區130c、或上述之組合。在某些實施例中,保護結構130可只包含單一金屬結構130a、單一n型區130c、單一p型區130b、或上述兩者或更多者之組合。在其他實施例中,保護結構130可包含多個金屬結構130a、多個p型區130b、多個n型區130c、或上述之組合。 Figure 4 is a cross-sectional view of a portion of semiconductor device 100 along a tangent 4-4' in Figure 3 in some embodiments. The detailed structure of the protective structure 130 in the area A and the protective structure 130 in the area B is as shown in Fig. 4. In some embodiments, the protective structures 130 each comprise a metal structure 130a, a p-type region 130b, an n-type region 130c, or a combination thereof. In some embodiments, the protective structure 130 can comprise only a single metal structure 130a, a single n-type region 130c, a single p-type region 130b, or a combination of two or more thereof. In other embodiments, the protective structure 130 can include a plurality of metal structures 130a, a plurality of p-type regions 130b, a plurality of n-type regions 130c, or a combination thereof.

在保護結構130包含金屬結構130a之實施例中,保護結構130可包含溝槽形成於半導體晶片W1之基板102a中。金屬結構130a包含導電材料位於溝槽中。舉例來說,導電結構130a之導電材料可包含鎢、銅、銅鋁合金、其他導電材料、及/或上述之組合。 In embodiments where the protective structure 130 includes the metal structure 130a, the protective structure 130 can include trenches formed in the substrate 102a of the semiconductor wafer W1. Metal structure 130a includes a conductive material located in the trench. For example, the electrically conductive material of the electrically conductive structure 130a can comprise tungsten, copper, copper aluminum alloy, other electrically conductive materials, and/or combinations thereof.

在某些實施例中,包含金屬結構130a之保護結構130的溝槽之形成方法,可為微影製程如形成光阻層(未圖示)於基板102a上、以光罩反射或穿過光罩(未圖示,具有所需圖 案於其上)之能量顯影光阻層以圖案化光阻層、顯影光阻層、以及灰化及/或蝕刻移除曝光或未曝光(端視光阻層為正光阻或物光阻)之部份光阻層。接著以圖案化之光阻層作為蝕刻遮罩,以蝕刻移除部份基板102a。舉例來說,半導體晶片W1之基板102a的圖案化步驟,可早於或晚於將半導體晶片W1接合至另一半導體晶片的步驟。在其他實施例中,用於金屬結構130a的溝槽之形成方法,可為直接圖案化、雷射鑽孔、或其他製程。 In some embodiments, the trenches including the protective structure 130 of the metal structure 130a may be formed by a lithography process such as forming a photoresist layer (not shown) on the substrate 102a, reflecting or passing the light through the mask. Cover (not shown, with required map The energy developing photoresist layer of the above is removed by patterning the photoresist layer, developing the photoresist layer, and ashing and/or etching to expose or not expose (the end photoresist layer is a positive photoresist or a material photoresist) Part of the photoresist layer. The patterned photoresist layer is then used as an etch mask to etch away portions of the substrate 102a. For example, the patterning step of the substrate 102a of the semiconductor wafer W1 may be earlier or later than the step of bonding the semiconductor wafer W1 to another semiconductor wafer. In other embodiments, the method of forming the trench for the metal structure 130a may be direct patterning, laser drilling, or other processes.

在形成溝槽於基板102a之步驟後,將材料填入溝槽。在某些實施例中,填入溝槽中的材料為絕緣材料、導電材料、或上述之組合。舉例來說,第4圖中的溝槽先襯墊絕緣材料132a,再形成導電結構130a的導電材料。在某些實施例中,絕緣材料132a包含厚度約1nm至約20μm之氧化矽、氮化矽、氮氧化矽、含碳層如碳化矽、氧化鉭、氧化鋁、氧化鉿、其他絕緣材料、或上述之組合或多層結構。在其他實施例中,溝槽中不具有絕緣材料132a。接著將金屬結構130a的導電材料形成於溝槽中的絕緣材料132a上。若溝槽中不具有絕緣材料132a,可將金屬結構130a的導電材料直接形成於溝槽中。舉例來說,導電材料的形成方法可為濺鍍製程、電化學電鍍(ECP)、物理氣相沉積(PVD)、或其他方法。舉例來說,基板10a之上表面上的多餘導電材料之移除方法,可為化學機械研磨(CMP)製程、蝕刻製程、或上述之組合。阻障層136可位於金屬結構130a的上表面上,如第4圖所示。在某些實施例中,阻障層136之材料可為絕緣材料,以避免導電結構130a之導電材料擴散出來造成污 染。在其他實施例中,可省略阻障層136。 After the step of forming the trenches on the substrate 102a, the material is filled into the trenches. In some embodiments, the material filled into the trench is an insulating material, a conductive material, or a combination thereof. For example, the trench in FIG. 4 is first padded with insulating material 132a to form a conductive material of conductive structure 130a. In some embodiments, the insulating material 132a comprises yttrium oxide, tantalum nitride, hafnium oxynitride, a carbonaceous layer such as tantalum carbide, hafnium oxide, aluminum oxide, tantalum oxide, other insulating materials, or a thickness of from about 1 nm to about 20 μm. Combination or multilayer structure as described above. In other embodiments, there is no insulating material 132a in the trench. A conductive material of the metal structure 130a is then formed on the insulating material 132a in the trench. If the trench does not have the insulating material 132a, the conductive material of the metal structure 130a can be formed directly in the trench. For example, the conductive material can be formed by a sputtering process, electrochemical plating (ECP), physical vapor deposition (PVD), or other methods. For example, the method of removing excess conductive material on the upper surface of the substrate 10a may be a chemical mechanical polishing (CMP) process, an etching process, or a combination thereof. The barrier layer 136 can be located on the upper surface of the metal structure 130a as shown in FIG. In some embodiments, the material of the barrier layer 136 may be an insulating material to prevent the conductive material of the conductive structure 130a from diffusing out to cause contamination. dye. In other embodiments, the barrier layer 136 can be omitted.

第4圖中的穿孔110a係形成於半導體晶片W1中。穿孔110b形成於半導體晶片W1中且延伸至半導體晶片W2中,見虛線表示的部份。穿孔110c形成於半導體晶片形成於半導體晶片W1中,延伸穿過半導體晶片W2且延伸至半導體晶片Wn中,見虛線表示的部份。 The through hole 110a in Fig. 4 is formed in the semiconductor wafer W1. The through hole 110b is formed in the semiconductor wafer W1 and extends into the semiconductor wafer W2, as shown by the broken line. The through hole 110c is formed in the semiconductor wafer formed in the semiconductor wafer W1, extends through the semiconductor wafer W2 and extends into the semiconductor wafer Wn, as shown by the broken line.

在某些實施例中,穿孔110a、110b、與110c形成於半導體裝置100中的步驟,可晚於接合半導體晶片W1、W2、與Wn的步驟。用於穿孔110a、110b、與110c之溝槽的形成步驟可晚於接合製程。舉例來說,接著將導電材料如鎢、銅、銅鋁合金、其他導電材料、及/或上述之組合或上述之多層結構填入溝槽中。在某些實施例中,形成穿孔110a、110b、與110c之導電材料的步驟前,可先襯墊厚約0.5μm至約20μm之絕緣材料138如氧化矽、氮化矽、氮氧化矽、含碳層如碳化矽、氧化鉭、氧化鋁、氧化鉿、其他絕緣物、或上述之組合或上述之多層結構於溝槽中。 In some embodiments, the steps of forming the vias 110a, 110b, and 110c in the semiconductor device 100 may be later than the steps of bonding the semiconductor wafers W1, W2, and Wn. The steps for forming the trenches for the vias 110a, 110b, and 110c may be later than the bonding process. For example, a conductive material such as tungsten, copper, copper aluminum alloy, other conductive materials, and/or combinations thereof, or a multilayer structure as described above, is then filled into the trenches. In some embodiments, prior to the step of forming the conductive material of the vias 110a, 110b, and 110c, the insulating material 138 having a thickness of about 0.5 μm to about 20 μm may be padded, such as hafnium oxide, tantalum nitride, hafnium oxynitride, or the like. A carbon layer such as tantalum carbide, tantalum oxide, aluminum oxide, tantalum oxide, other insulators, or a combination thereof or a multilayer structure as described above is formed in the trench.

在其他實施例的每一半導體晶片W1、W2、與Wn的製程中,部份穿孔110a、110b、與110c之形成步驟可早於接合製程。在某些實施例中,部份穿孔110a、110b、與110c之位置設計,讓半導體晶片W1、W2、與W3的接合製程後對準部份穿孔110a、110b、與110c。 In the process of each of the semiconductor wafers W1, W2, and Wn of the other embodiments, the partial vias 110a, 110b, and 110c may be formed earlier than the bonding process. In some embodiments, the partial vias 110a, 110b, and 110c are positioned to align the partial vias 110a, 110b, and 110c with the bonding process of the semiconductor wafers W1, W2, and W3.

在保護結構130包含n型區130c或p型區130b之某些實施例中,保護結構130之形成方法可為佈植半導體晶片W1的基板102a,及/或磊晶成長材料於基板102a中的溝槽,以形成 p型材料、n型材料、或上述之組合。舉例來說,半導體晶片W1的基板102a可佈植掺質如硼、砷、或磷,或成長佈植有硼、砷、或磷之矽鍺合金或碳化矽於基板102a中的溝槽,以形成含有n型區130c或p型區130b的保護結構。在其他實施例中,n型區130c與p型區130b之形成方法可為其他方法。 In some embodiments in which the protective structure 130 includes the n-type region 130c or the p-type region 130b, the protective structure 130 may be formed by implanting the substrate 102a of the semiconductor wafer W1 and/or epitaxially growing the material in the substrate 102a. Groove to form A p-type material, an n-type material, or a combination thereof. For example, the substrate 102a of the semiconductor wafer W1 may be implanted with a dopant such as boron, arsenic, or phosphorous, or a germanium alloy implanted with boron, arsenic, or phosphorous or a trench of tantalum carbide in the substrate 102a. A protective structure containing an n-type region 130c or a p-type region 130b is formed. In other embodiments, the method of forming the n-type region 130c and the p-type region 130b may be other methods.

半導體晶片W1中可包含絕緣材料132b與n型區130c及p型區130b相鄰,如第4圖所示。在某些實施例中,絕緣材料132b可包含淺溝槽隔離(STI)區。接點(未圖示)可位於n型區130c或p型區130b的上表面上,用於具有金屬結構130a的保護結構130。在某些實施例中,在形成半導體晶片W1的其他裝置如周邊裝置126時,可一併形成至少部份n型區130c與p型區130b。在其他實施例中,可採用額外製程形成n型區130c或p型區130b。 The semiconductor wafer W1 may include an insulating material 132b adjacent to the n-type region 130c and the p-type region 130b as shown in FIG. In some embodiments, the insulating material 132b can comprise a shallow trench isolation (STI) region. A contact (not shown) may be located on the upper surface of the n-type region 130c or the p-type region 130b for the protective structure 130 having the metal structure 130a. In some embodiments, at least a portion of the n-type region 130c and the p-type region 130b may be formed together when forming other devices of the semiconductor wafer W1, such as the peripheral device 126. In other embodiments, an additional process may be employed to form n-type region 130c or p-type region 130b.

在某些實施例中,第4圖之剖視圖中的保護結構130其寬度d1大於或等於約0.01μm。保護結構130與穿孔110a、110b、或110c之間隔d2大於或等於約0.1μm。在某些實施例中,保護結構130由半導體晶片W1之上表面向下的深度d3或d4介於約0.01μm至約100μm之間。在保護結構130包含n型區130c或p型區130b的另一實施例中,由半導體晶片W1之上表面向下的深度d3介於約0.01μm至約20μm之間。 In some embodiments, the protective structure 130 in the cross-sectional view of FIG. 4 has a width d 1 greater than or equal to about 0.01 μm. The spacing d 2 of the protective structure 130 from the perforations 110a, 110b, or 110c is greater than or equal to about 0.1 μm. In some embodiments, the protective structure 130 has a depth d 3 or d 4 from the upper surface of the semiconductor wafer W1 that is between about 0.01 μm and about 100 μm. In the protective structure 130 includes an n-type region or the p-type region 130c 130b another embodiment, the top surface of the semiconductor wafer W1 downward depth d is between about 3 to about 0.01μm 20μm.

在某些實施例中,在操作半導體裝置100時可施加電壓至保護結構130。舉例來說,在保護結構130包含金屬結構130a的實施例中,操作半導體裝置100時可施加約-10V至約10V的電壓至金屬結構130a。在保護結構130包含p型區130b的實施 例中,操作半導體裝置100時可施加約0V至約10V的電壓至p型區130b。在保護結構130包含n型區130c的實施例中,操作半導體裝置100時可施加約0.1V至約10V的電壓至n型區130c。在其他實施例中,操作半導體裝置100時可施加其他電壓至保護結構130。在某些實施例中,施加電壓至保護結構130有助於降低保護結構的雜訊。在其他實施例中,可不施加電壓。 In some embodiments, a voltage can be applied to the protection structure 130 when the semiconductor device 100 is operated. For example, in embodiments where the protective structure 130 includes the metal structure 130a, a voltage of about -10 V to about 10 V can be applied to the metal structure 130a when the semiconductor device 100 is operated. Implementation of the protective structure 130 including the p-type region 130b In an example, a voltage of about 0 V to about 10 V can be applied to the p-type region 130b when the semiconductor device 100 is operated. In embodiments where the protection structure 130 includes the n-type region 130c, a voltage of about 0.1 V to about 10 V can be applied to the n-type region 130c when the semiconductor device 100 is operated. In other embodiments, other voltages may be applied to the protection structure 130 when the semiconductor device 100 is operated. In some embodiments, applying a voltage to the protection structure 130 helps reduce noise of the protection structure. In other embodiments, no voltage may be applied.

第3與4圖中具有兩個保護結構。在其他實施例中,半導體裝置100可含有單一、兩個、三個、或更多保護結構。 There are two protective structures in Figures 3 and 4. In other embodiments, semiconductor device 100 can contain single, two, three, or more protective structures.

第5至7圖係某些實施例中半導體裝置100的上視圖,顯示用於半導體裝置100之半導體結構130、130’、與130”的多種形狀與型態。在某些實施例中,半導體晶片W1中的保護結構130其上視形狀實質上為方形或矩形,如第3、6、與7圖所示。在其他實施例中,半導體晶片W1中的保護結構130’與130”其上視形狀實質上為連續型條狀、多個連續型條狀、不連續型條狀、或多個不連續型條狀(如第5圖所示)。在其他實施例中,保護結構130、130’、與130”可為上述多種形狀的組合。 5 through 7 are top views of a semiconductor device 100 in certain embodiments, showing various shapes and configurations for semiconductor structures 130, 130', and 130" of semiconductor device 100. In some embodiments, semiconductors The protective structure 130 in the wafer W1 has a substantially square or rectangular shape, as shown in Figures 3, 6, and 7. In other embodiments, the protective structures 130' and 130" in the semiconductor wafer W1 are thereon. The apparent shape is substantially a continuous strip shape, a plurality of continuous strip shapes, a discontinuous strip shape, or a plurality of discontinuous strip shapes (as shown in Fig. 5). In other embodiments, the protective structures 130, 130', and 130" can be a combination of the various shapes described above.

在某些實施例中,保護結構130可緊鄰或圍繞陣列區112(如第3與5圖所示之實施例)、緊鄰或圍繞多個穿孔110(如第3、5、6、與7圖所示之實施例)、緊鄰或圍繞多個穿孔110與陣列區112(如第3與5圖所示之實施例),緊鄰或圍繞多個穿孔110之一者(如第6圖所示之實施例)、緊鄰或圍繞多個穿孔110之一組(如第6圖所示之實施例)、緊鄰或圍繞多個周邊裝置126之一者(如第7圖所示之實施例)、緊鄰或圍繞多個周邊裝置126 之一組(如第7圖所示之實施例)、或上述之組合。 In some embodiments, the protective structure 130 can be in close proximity to or around the array region 112 (as in the embodiments shown in Figures 3 and 5), in close proximity to or around a plurality of perforations 110 (e.g., Figures 3, 5, 6, and 7) The illustrated embodiment), immediately adjacent or surrounding the plurality of perforations 110 and the array region 112 (as in the embodiments illustrated in Figures 3 and 5), in close proximity to or surrounding one of the plurality of perforations 110 (as shown in Figure 6) Embodiments, in close proximity to or around a plurality of perforations 110 (as in the embodiment illustrated in Figure 6), in close proximity to or around one of the plurality of peripheral devices 126 (as in the embodiment illustrated in Figure 7), in close proximity Or surrounding a plurality of peripheral devices 126 One group (as in the embodiment shown in Figure 7), or a combination of the above.

在第5圖中,保護結構130’之形狀實質上為連續型條狀,並緊鄰穿孔110。舉例來說,保護結構130’沿著半導體晶片100其每一側的每一列穿孔110延伸。舉例來說,半導體裝置100包含的保護結構130’包含多個連型相條狀物。保護結構130’位於穿孔110與陣列區112之間,及/或位於穿孔110與周邊區116之間。在某些實施例中,半導體裝置100之所有或某些保護結構130’其形狀實質上為連續型條狀。 In Fig. 5, the protective structure 130' is substantially in the shape of a continuous strip and is adjacent to the perforations 110. For example, the protective structure 130' extends along each column of vias 110 on each side of the semiconductor wafer 100. For example, the semiconductor device 100 includes a protective structure 130' that includes a plurality of continuous phase strips. The protective structure 130' is located between the via 110 and the array region 112 and/or between the via 110 and the peripheral region 116. In some embodiments, all or some of the protective structures 130' of the semiconductor device 100 are substantially continuous strips in shape.

保護結構130”之形狀實質上為多個非連續型條狀,並緊鄰多個穿孔110之一組。舉例來說,保護結構130”沿著半導體裝置100其每一側的每一列穿孔110延伸,且保護結構130”位於穿孔110與陣列區112之間,如第5圖所示。在其他實施例中,保護結構130”可位於穿孔110與陣列區112之間,及/或位於穿孔110與周邊區116之間。在某些實施例中,半導體裝置100之所有或某些保護結構130”其形狀實質上為多個非連續型條狀。 The shape of the protective structure 130" is substantially a plurality of discontinuous strips and is in close proximity to one of the plurality of perforations 110. For example, the protective structure 130" extends along each column of perforations 110 on each side of the semiconductor device 100. And the protective structure 130" is located between the via 110 and the array region 112, as shown in Figure 5. In other embodiments, the protective structure 130" can be located between the via 110 and the array region 112, and/or located in the via 110. Between the peripheral area 116. In some embodiments, all or some of the protective structures 130" of the semiconductor device 100 are substantially in the shape of a plurality of discontinuous strips.

第6圖係本發明某些實施例中,保護裝置130圍繞半導體裝置100其左側的一組穿孔110。保護結構130之上視形狀實質上為矩形。部份保護結構位於穿孔110與陣列區112之間,且部份保護結構位於穿孔110與周邊區116之間。在某些實施例中,半導體裝置100的所有或某些保護結構130”其形狀實質上為矩形,且圍繞一組穿孔110。 6 is a set of perforations 110 on the left side of the semiconductor device 100 in some embodiments of the present invention. The top view of the protective structure 130 is substantially rectangular. A portion of the protective structure is between the via 110 and the array region 112, and a portion of the protective structure is between the via 110 and the peripheral region 116. In some embodiments, all or some of the protective structures 130" of the semiconductor device 100 are substantially rectangular in shape and surround a set of perforations 110.

第6圖亦顯示本發明某些實施例中,保護結構130圍繞半導體裝置100之上側的多個穿孔110’之一者。保護結構 130之上視形狀實質上為方形。部份保護結構130位於穿孔110與陣列區112之間,且部份保護結構130位於穿孔110與周邊區116之間。在某些實施例中,半導體裝置100的所有或某些保護結構130其形狀實質上為方形,且圍繞單一或所有的穿孔110。 Figure 6 also shows that in some embodiments of the invention, the protective structure 130 surrounds one of the plurality of vias 110' on the upper side of the semiconductor device 100. Protective structure The top view shape of 130 is substantially square. A portion of the protective structure 130 is located between the via 110 and the array region 112, and a portion of the protective structure 130 is located between the via 110 and the peripheral region 116. In some embodiments, all or some of the protective structures 130 of the semiconductor device 100 are substantially square in shape and surround a single or all of the perforations 110.

第7圖係本發明某些實施例中,保護結構130圍繞半導體裝置100之左側的一組周邊裝置126。保護結構130之上視形狀實質上為矩形。部份保護結構130位於穿孔110與陣列區112之間,且部份保護結構130位於穿孔110與周邊區116中的周邊裝置126之間。在某些實施例中,半導體裝置100的所有或某些保護結構130其形狀實質上為矩形,並圍繞一組周邊裝置126。 7 is a set of peripheral devices 126 on the left side of semiconductor device 100 in some embodiments of the present invention. The top view of the protective structure 130 is substantially rectangular. A portion of the protective structure 130 is between the via 110 and the array region 112, and a portion of the protective structure 130 is between the via 110 and the peripheral device 126 in the peripheral region 116. In some embodiments, all or some of the protective structures 130 of the semiconductor device 100 are substantially rectangular in shape and surround a set of peripheral devices 126.

第7圖亦顯示本發明某些實施例中,保護結構130圍繞半導體裝置100之上側的多個周邊裝置126’之一者。保護結構130之上視形狀實質上為方形。部份保護結構130位於穿孔110與陣列區112之間,且部份保護結構130位於穿孔110與周邊區116中的周邊裝置126之間。在某些實施例中,半導體裝置100的所有或某些保護結構130其形狀實質上為方形,且圍繞單一或所有的周邊裝置126。 Figure 7 also shows that in some embodiments of the invention, the protective structure 130 surrounds one of the plurality of peripheral devices 126' on the upper side of the semiconductor device 100. The protective structure 130 has a substantially square shape. A portion of the protective structure 130 is between the via 110 and the array region 112, and a portion of the protective structure 130 is between the via 110 and the peripheral device 126 in the peripheral region 116. In some embodiments, all or some of the protective structures 130 of the semiconductor device 100 are substantially square in shape and surround a single or all of the peripheral devices 126.

在第6圖所示的實施例中,保護結構130可改為包含連續型條狀物、多個連續型條狀物、非連續型條狀物、多個非連續型條狀物、及/或上述之組合(如第5圖所示),且緊鄰或圍繞一組穿孔110或穿孔110’之一者。同樣地,第7圖之實施例的保護結構130可改為包含連續型條狀物、多個連續型條狀物、非連續型條狀物、多個非連續型條狀物、及/或上述之組 合(如第5圖所示),且緊鄰或圍繞一組周邊裝置126或周邊裝置126’之一者。 In the embodiment shown in FIG. 6, the protective structure 130 may instead comprise a continuous strip, a plurality of continuous strips, a discontinuous strip, a plurality of discontinuous strips, and/or Or a combination of the above (as shown in Figure 5) and in close proximity to or around one of a set of perforations 110 or perforations 110'. Similarly, the protective structure 130 of the embodiment of FIG. 7 may instead comprise a continuous strip, a plurality of continuous strips, a discontinuous strip, a plurality of discontinuous strips, and/or Group above The combination (as shown in Figure 5) is adjacent to or surrounding one of a set of peripheral devices 126 or peripheral devices 126'.

此外在某些實施例中,半導體裝置100之保護結構可包含新穎的保護結構130、130’、與130”中的一或多者於半導體裝置上。 In addition, in some embodiments, the protective structure of the semiconductor device 100 can include one or more of the novel protective structures 130, 130', and 130" on the semiconductor device.

回到第4圖,某些實施例中金屬結構130a、p型區130b、與n型區130c之組合可用以形成保護結構130、130’、130”,其可包含第一p型區130b、緊鄰第一p型區的n型區130c,以及緊鄰n型區的第二p型區130b;第一金屬結構130a、緊鄰第一金屬結構130a之第一p型區130b、緊鄰第一p型區130b的n型區130c、緊鄰n型區的第二p型區130b、以及緊鄰第二p型區130b的第二金屬結構130a;或者n型區130c、緊鄰n型區130c的p型區130b、以及緊鄰p型區130b的金屬結構130a。在其他實施例中,金屬結構130a、p型區130b、與n型區130c可組合成其他型態,以形成保護結構130、130’、與130”。 Returning to Fig. 4, in some embodiments a combination of metal structure 130a, p-type region 130b, and n-type region 130c can be used to form protective structures 130, 130', 130", which can include a first p-type region 130b, An n-type region 130c adjacent to the first p-type region, and a second p-type region 130b adjacent to the n-type region; a first metal structure 130a, a first p-type region 130b adjacent to the first metal structure 130a, adjacent to the first p-type The n-type region 130c of the region 130b, the second p-type region 130b adjacent to the n-type region, and the second metal structure 130a adjacent to the second p-type region 130b; or the n-type region 130c, the p-type region adjacent to the n-type region 130c 130b, and metal structure 130a adjacent to p-type region 130b. In other embodiments, metal structure 130a, p-type region 130b, and n-type region 130c may be combined into other types to form protective structures 130, 130', and 130".

第8圖係某些實施例中,製作半導體裝置100之方法的流程圖160。在步驟162中,提供半導體晶片W1(見第1圖),其包含陣列區112、周邊區116、與穿孔110a形成其中。在步驟164中,保護結構130係形成於半導體晶片W1之陣列區112與穿孔110a之間,或穿孔110a與部份周邊區116之間(見第3圖)。 FIG. 8 is a flow chart 160 of a method of fabricating a semiconductor device 100 in some embodiments. In step 162, a semiconductor wafer W1 (see FIG. 1) is provided that includes an array region 112, a peripheral region 116, and a via 110a formed therein. In step 164, the protective structure 130 is formed between the array region 112 of the semiconductor wafer W1 and the via 110a, or between the via 110a and a portion of the peripheral region 116 (see FIG. 3).

本發明某些實施例包括半導體裝置100的製作方法,亦包括新穎的保護結構130、130’、與130”的製作方法。本發明某些實施例亦包括含有保護結構130、130’、與130”之 影像感測裝置。 Certain embodiments of the present invention include methods of fabricating the semiconductor device 100, and also include methods of fabricating the novel protective structures 130, 130', and 130". Certain embodiments of the present invention also include protective structures 130, 130', and 130. " Image sensing device.

在某些實施例中,影像感測裝置包括堆疊的互補式金氧半(CMOS)背照式(BSI)影像感測裝置。在某些實施例中,第1圖的半導體晶片W1之上表面包括半導體裝置100的背面。在這些實施例中,穿孔110自背側表面延伸穿過至少部份半導體晶片W1。在某些實施例中,保護結構130自背側表面延伸穿過半導體晶片W1所有的基板102a,如第4圖所示。 In some embodiments, the image sensing device includes a stacked complementary gold-oxygen (CMOS) back-illuminated (BSI) image sensing device. In some embodiments, the upper surface of the semiconductor wafer W1 of FIG. 1 includes the back surface of the semiconductor device 100. In these embodiments, the perforations 110 extend from the backside surface through at least a portion of the semiconductor wafer W1. In some embodiments, the protective structure 130 extends from the backside surface through all of the substrate 102a of the semiconductor wafer W1, as shown in FIG.

本發明某些實施例的優勢包含提供新穎的保護結構130、130’、與130”以改善半導體裝置及影像感測裝置的效能。在某些實施例中,保護結構130、130’、與130”包含連續型或非連續型的環狀導電材料或半導體材料,以降低或改良可能出現於某些影像感測應用與其他半導體裝置應用的暗電流、白畫素、與雜訊等現象。保護結構130、130’、與130”降低穿孔110製程中,因接地路徑、雜訊、與拉伸或壓縮應力造成的電荷累積。在某些應用中,可施加電壓至保護結構130、130’、與130”以進一步降低雜訊。在其他應用中,可不施加電壓至保護結構130、130’、與130”。舉例來說,在保護結構130、130’、與130”包含金屬結構130a的某些實施例中,新穎的保護結構130、130’、與130”可提供遮蔽效應以降低射頻雜訊。此外,新穎的保護結構130、130’、與130”及其設計可輕易實施於製程中。 Advantages of certain embodiments of the present invention include providing novel protection structures 130, 130', and 130" to improve the performance of semiconductor devices and image sensing devices. In some embodiments, protection structures 130, 130', and 130 "Conditional or discontinuous cyclic conductive materials or semiconductor materials" to reduce or improve dark current, white pixels, and noise that may occur in some image sensing applications and other semiconductor devices. The protective structures 130, 130', and 130" reduce charge accumulation due to ground path, noise, and tensile or compressive stress during the process of the via 110. In some applications, a voltage can be applied to the protection structures 130, 130' With 130" to further reduce noise. In other applications, no voltage may be applied to the protective structures 130, 130', and 130". For example, in certain embodiments in which the protective structures 130, 130', and 130" comprise the metal structure 130a, the novel protective structure 130, 130', and 130" can provide a shadowing effect to reduce radio frequency noise. In addition, the novel protective structures 130, 130', and 130" and their designs can be easily implemented in the process.

在本發明某些實施例中,半導體裝置包括:半導體晶片,其包括陣列區、周邊區、以及穿孔位於其中;以及保護結構,位於半導體晶片中的陣列區與穿孔之間,或穿孔與部 份周邊區之間。 In some embodiments of the invention, a semiconductor device includes: a semiconductor wafer including an array region, a peripheral region, and a via therein; and a protective structure between the array region and the via in the semiconductor wafer, or a via and a portion Between the surrounding areas.

在本發明某些實施例中,半導體裝置的形成方法包括:提供半導體晶片,且半導體晶片包括陣列區、周邊區、與穿孔於其中;以及形成保護結構於半導體晶片中的陣列區與穿孔之間,或穿孔與部份周邊區之間。 In some embodiments of the present invention, a method of forming a semiconductor device includes: providing a semiconductor wafer, and the semiconductor wafer includes an array region, a peripheral region, and a via therein; and forming a protective structure between the array region and the via hole in the semiconductor wafer , or between the perforation and a portion of the perimeter area.

在本發明某些實施例中,影像感測裝置包括:第一半導體晶片,其包括陣列區、周邊區圍繞陣列區、以及第一穿孔位於陣列區與周邊區之間。影像感測裝置包括第二半導體晶片接合至第一半導體晶片。第二半導體晶片包括第二穿孔位於其中,且第二穿孔亦位於第一半導體晶片中。保護結構位於第一半導體晶片中的陣列區與第一穿孔之間、陣列區與第二穿孔之間、部份周邊區與第一穿孔之間、或部份周邊區與第二穿孔之間。 In some embodiments of the invention, an image sensing device includes a first semiconductor wafer including an array region, a peripheral region surrounding the array region, and a first via located between the array region and the peripheral region. The image sensing device includes a second semiconductor wafer bonded to the first semiconductor wafer. The second semiconductor wafer includes a second via therein and the second via is also located in the first semiconductor wafer. The protective structure is located between the array region in the first semiconductor wafer and the first via, between the array region and the second via, between a portion of the peripheral region and the first via, or between a portion of the peripheral region and the second via.

雖然本發明已以某些實施例及其優點揭露如上,但應理理解其非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作任意之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。舉例來說,本技術領域中具有通常知識者自可在本發明範疇中採用多種結構、功能、步驟、與材料組成。此外,本申請案的範疇並不限於特定實施例中的製程、機器、製造、材料組成、裝置、方法、與步驟。本技術領域中具有通常知識者自可依據本發明,採用現有或未來發展中與上述實施例具有實質上相同功能或達到實質上相同結果的製程、機器、製造、材料組成、裝置、方法、與步驟。綜上所述,所附申請專利範圍意在將這樣 的製程、機器、製造、材料組成、裝置、方法、與步驟包括在內。 While the present invention has been described in terms of certain embodiments and its advantages, it is understood that it is not intended to limit the invention, and may be modified in any way without departing from the spirit and scope of the invention. And the scope of the present invention is defined by the scope of the appended claims. For example, those of ordinary skill in the art may employ a variety of structures, functions, steps, and materials in the scope of the present invention. Further, the scope of the present application is not limited to the process, machine, manufacture, material composition, apparatus, method, and steps in the specific embodiments. Those of ordinary skill in the art can, in accordance with the present invention, employ processes, machines, manufacturing, material compositions, devices, methods, and processes that have substantially the same function or substantially the same results as the above-described embodiments. step. In summary, the scope of the attached patent application is intended to be such Processes, machines, manufacturing, material compositions, devices, methods, and steps are included.

A、B‧‧‧區域 A, B‧‧‧ area

d1‧‧‧寬度 d 1 ‧‧‧Width

d2‧‧‧間隔 d 2 ‧‧‧ interval

d3、d4‧‧‧深度 d 3 , d 4 ‧ ‧ depth

W1、W2、Wn‧‧‧半導體晶片 W1, W2, Wn‧‧‧ semiconductor wafer

100‧‧‧半導體裝置 100‧‧‧Semiconductor device

102a‧‧‧基板 102a‧‧‧Substrate

104a‧‧‧金屬間介電層 104a‧‧Metal dielectric layer

110a、110b、110c‧‧‧穿孔 110a, 110b, 110c‧‧‧ perforation

112‧‧‧陣列區 112‧‧‧Array area

114‧‧‧中間區 114‧‧‧Intermediate area

116‧‧‧周邊區 116‧‧‧The surrounding area

122‧‧‧畫素陣列 122‧‧‧ pixel array

124‧‧‧彩色濾光材料 124‧‧‧Color filter materials

125‧‧‧鏡片材料 125‧‧‧Lens material

126‧‧‧周邊裝置 126‧‧‧ peripheral devices

130‧‧‧保護結構 130‧‧‧Protective structure

130a‧‧‧金屬結構 130a‧‧‧Metal structure

130b‧‧‧p型區 130b‧‧‧p-type zone

130c‧‧‧n型區 130c‧‧‧n type area

132a、132b、138‧‧‧絕緣材料 132a, 132b, 138‧‧‧ insulating materials

136‧‧‧阻障層 136‧‧‧Barrier layer

Claims (9)

一種半導體裝置,包括:一半導體晶片,包括一陣列區、一周邊區、以及一穿孔位於其中;以及一保護結構,位於該半導體晶片中的該陣列區與該穿孔之間,或該穿孔與部份該周邊區之間,其中該保護結構於該半導體晶片中的上視形狀基本上擇自下列群組之一者:方形、矩形、連續型條狀、多個連續型條狀、不連續型條狀、多個不連續型條狀、與上述之組合。 A semiconductor device comprising: a semiconductor wafer including an array region, a peripheral region, and a via therein; and a protective structure between the array region and the via in the semiconductor wafer, or the via and portion Between the peripheral regions, wherein the top view shape of the protective structure in the semiconductor wafer is substantially selected from one of the following groups: square, rectangular, continuous strip, plurality of continuous strips, discontinuous strips A plurality of discontinuous strips, in combination with the above. 如申請專利範圍第1項所述之半導體裝置,其中該半導體晶片包括一第一半導體晶片,其中該半導體裝置更包括一第二半導體晶片接合至該第一半導體晶片,其中該穿孔亦位於該第二半導體晶片中,且其中該半導體裝置更包括一第三半導體晶片接合至該第二半導體晶片,且其中該穿孔亦位於該第三半導體晶片中。 The semiconductor device of claim 1, wherein the semiconductor wafer comprises a first semiconductor wafer, wherein the semiconductor device further comprises a second semiconductor wafer bonded to the first semiconductor wafer, wherein the via is also located at the first In a semiconductor wafer, and wherein the semiconductor device further comprises a third semiconductor wafer bonded to the second semiconductor wafer, and wherein the via is also located in the third semiconductor wafer. 如申請專利範圍第1項所述之半導體裝置,其中該保護結構包括一第一保護結構位於該半導體晶片中的陣列區與該穿孔之間,以及一第二保護結構位於該半導體晶片中的該穿孔與部份該周邊區之間。 The semiconductor device of claim 1, wherein the protection structure comprises a first protection structure between the array region in the semiconductor wafer and the via, and a second protection structure in the semiconductor wafer The perforation is between the peripheral portion and the portion. 如申請專利範圍第1項所述之半導體裝置,其中該保護結構包括一金屬結構、一n型區域、一p型區域、或上述之組合。 The semiconductor device of claim 1, wherein the protective structure comprises a metal structure, an n-type region, a p-type region, or a combination thereof. 如申請專利範圍第1項所述之半導體裝置,其中該半導體晶片包括多個該穿孔,其中該半導體晶片包括多個周邊裝置位於該周邊區中,且其中該保護結構緊鄰或圍繞該陣列 區、緊鄰或圍繞該些穿孔、緊鄰或圍繞該些穿孔與該陣列區、緊鄰或圍繞該些穿孔之一、緊接或圍繞一組該些穿孔、緊鄰或圍繞該些周邊裝置之一、緊鄰或圍繞一組周邊裝置、或上述之組合。 The semiconductor device of claim 1, wherein the semiconductor wafer comprises a plurality of the vias, wherein the semiconductor wafer comprises a plurality of peripheral devices located in the peripheral region, and wherein the protective structure is adjacent to or surrounding the array And adjacent to or surrounding the perforations, adjacent to or surrounding the perforations and the array region, in close proximity to or around one of the perforations, immediately adjacent to or surrounding a plurality of the perforations, in close proximity to or around one of the peripheral devices, in close proximity Or around a set of peripheral devices, or a combination of the above. 一種半導體裝置的形成方法,包括:提供一半導體晶片,且該半導體晶片包括一陣列區、一周邊區、與一穿孔於其中;以及形成一保護結構於該半導體晶片中的該陣列區與該穿孔之間,或該穿孔與部份該周邊區之間,其中形成該保護結構之步驟包括:形成的該保護結構於該半導體晶片中的上視形狀基本上擇自下列群組之一者:方形、矩形、連續型條狀、多個連續型條狀、不連續型條狀、多個不連續型條狀、與上述之組合。 A method of forming a semiconductor device, comprising: providing a semiconductor wafer, and the semiconductor wafer includes an array region, a peripheral region, and a via hole therein; and forming the array structure and the via hole in the semiconductor wafer Between, or between the perforation and a portion of the peripheral region, the step of forming the protective structure includes: forming a top view shape of the protective structure in the semiconductor wafer from one of the following groups: square, Rectangular, continuous strip, multiple continuous strips, discontinuous strips, multiple discontinuous strips, in combination with the above. 如申請專利範圍第6項所述之半導體裝置的形成方法,其中形成該保護結構之步驟包括:(1)佈植該半導體晶片及/或磊晶成長一材料以形成一p型材料、一n型材料、或上述之組合;或者(2)形成一溝槽於該半導體晶片中;以及將一材料填入該溝槽,其中將該材料填入該溝槽的步驟包括:將一絕緣材料、一導電材料、或上述之組合填入該溝槽,其中該導電材料基本上擇自下列群組之一者:鎢、銅、鋁銅合金、或上述之組合。 The method for forming a semiconductor device according to claim 6, wherein the step of forming the protective structure comprises: (1) implanting the semiconductor wafer and/or epitaxially growing a material to form a p-type material, and n a material, or a combination thereof; or (2) forming a trench in the semiconductor wafer; and filling a trench into the trench, wherein the step of filling the trench into the trench comprises: placing an insulating material, A conductive material, or a combination thereof, is filled into the trench, wherein the conductive material is substantially selected from one of the group consisting of tungsten, copper, aluminum copper alloy, or a combination thereof. 一種影像感測裝置,包括:一第一半導體晶片,包括一陣列區、一周邊區圍繞該陣列 區、以及一第一穿孔位於該陣列區與該周邊區之間;一第二半導體晶片接合至該第一半導體晶片,該第二半導體晶片包括一第二穿孔位於其中,且該第二穿孔位於該第一半導體晶片中;以及一保護結構,位於該第一半導體晶片中的該陣列區與該第一穿孔之間、該陣列區與該第二穿孔之間、部份該周邊區與該第一穿孔之間、或部份該周邊區與該第二穿孔之間。 An image sensing device includes: a first semiconductor wafer including an array region and a peripheral region surrounding the array And a first via is located between the array region and the peripheral region; a second semiconductor wafer is bonded to the first semiconductor wafer, the second semiconductor wafer includes a second via therein, and the second via is located In the first semiconductor wafer; and a protective structure, between the array region and the first through hole in the first semiconductor wafer, between the array region and the second through hole, and a portion of the peripheral region and the first Between a perforation, or a portion between the peripheral region and the second perforation. 如申請專利範圍第8項所述之影像感測裝置,其中該保護結構包括一金屬結構時,操作該影像感測裝置即施加約-10V至約10V的電壓至該金屬結構;其中該保護結構包括一p型區時,操作該影像感測裝置即施加約0V至約-10V的電壓至該p型區;或者其中該保護結構包括一n型區時,操作該影像感測裝置即施加約0.1V至約10V的電壓至該n型區。 The image sensing device of claim 8, wherein when the protection structure comprises a metal structure, the image sensing device is operated to apply a voltage of about -10 V to about 10 V to the metal structure; wherein the protection structure When the p-type region is included, the image sensing device is operated to apply a voltage of about 0 V to about -10 V to the p-type region; or when the protective structure includes an n-type region, the image sensing device is operated to apply the approx. A voltage of 0.1 V to about 10 V is applied to the n-type region.
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