TWI596187B - Temperature-sensitive adhesive sheet for manufacturing ceramic electronic parts and method for manufacturing ceramic electronic parts - Google Patents
Temperature-sensitive adhesive sheet for manufacturing ceramic electronic parts and method for manufacturing ceramic electronic parts Download PDFInfo
- Publication number
- TWI596187B TWI596187B TW105111462A TW105111462A TWI596187B TW I596187 B TWI596187 B TW I596187B TW 105111462 A TW105111462 A TW 105111462A TW 105111462 A TW105111462 A TW 105111462A TW I596187 B TWI596187 B TW I596187B
- Authority
- TW
- Taiwan
- Prior art keywords
- temperature
- sensitive adhesive
- side chain
- crystalline polymer
- chain crystalline
- Prior art date
Links
- 239000000853 adhesive Substances 0.000 title claims description 81
- 230000001070 adhesive effect Effects 0.000 title claims description 81
- 239000000919 ceramic Substances 0.000 title claims description 33
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 238000000034 method Methods 0.000 title description 7
- 229920000642 polymer Polymers 0.000 claims description 52
- 239000012790 adhesive layer Substances 0.000 claims description 41
- 239000004088 foaming agent Substances 0.000 claims description 40
- 238000005520 cutting process Methods 0.000 claims description 29
- 238000002844 melting Methods 0.000 claims description 27
- 230000008018 melting Effects 0.000 claims description 27
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 21
- 239000010410 layer Substances 0.000 claims description 9
- 239000006260 foam Substances 0.000 claims description 8
- 239000007767 bonding agent Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- -1 ethyl hexyl Chemical group 0.000 description 22
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 20
- 229920001577 copolymer Polymers 0.000 description 12
- 235000012431 wafers Nutrition 0.000 description 8
- 238000007667 floating Methods 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 238000005187 foaming Methods 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 5
- 239000003985 ceramic capacitor Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 239000004005 microsphere Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 3
- 239000004604 Blowing Agent Substances 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229920005822 acrylic binder Polymers 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000001454 anthracenes Chemical class 0.000 description 1
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 125000002511 behenyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-M benzenesulfonate Chemical compound [O-]S(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-M 0.000 description 1
- 229940077388 benzenesulfonate Drugs 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 238000006757 chemical reactions by type Methods 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229910052805 deuterium Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- KHAYCTOSKLIHEP-UHFFFAOYSA-N docosyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCCCCCOC(=O)C=C KHAYCTOSKLIHEP-UHFFFAOYSA-N 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 150000002832 nitroso derivatives Chemical class 0.000 description 1
- FSAJWMJJORKPKS-UHFFFAOYSA-N octadecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C=C FSAJWMJJORKPKS-UHFFFAOYSA-N 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- KQYLUTYUZIVHND-UHFFFAOYSA-N tert-butyl 2,2-dimethyloctaneperoxoate Chemical compound CCCCCCC(C)(C)C(=O)OOC(C)(C)C KQYLUTYUZIVHND-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/25—Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/255—Polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/08—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers using foamed adhesives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/018—Dielectrics
- H01G4/06—Solid dielectrics
- H01G4/08—Inorganic dielectrics
- H01G4/12—Ceramic dielectrics
- H01G4/1209—Ceramic dielectrics characterised by the ceramic dielectric material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/30—Stacked capacitors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/14—Applications used for foams
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/302—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Power Engineering (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Ceramic Capacitors (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Description
本發明係關於一種在陶瓷電容器等陶瓷電子零件的製造工序中為了切斷包含陶瓷成形片的層疊體而暫時固定層疊體的感溫性黏著片及使用該感溫性黏著片的陶瓷電子零件的製造方法。 The present invention relates to a temperature sensitive adhesive sheet in which a laminate is temporarily fixed in order to cut a laminate including a ceramic molded piece in a process of manufacturing a ceramic electronic component such as a ceramic capacitor, and a ceramic electronic component using the temperature sensitive adhesive sheet. Production method.
陶瓷電容器通常藉由如下工序而製造:在將陶瓷的粉末、黏結劑和溶劑的混合物成形而得到的陶瓷生片(陶瓷成形片)印刷規定的內部電極,將其層疊、壓合於基座上(層疊工序),繼而將得到的層疊體切斷為晶片狀(切斷工序),使該切斷片剝離(剝離工序)、燒成,最後在切斷片的端面形成外部電極。 A ceramic capacitor is usually produced by printing a predetermined green electrode on a ceramic green sheet (ceramic molded sheet) obtained by molding a mixture of ceramic powder, a binder, and a solvent, and laminating and pressing it on a susceptor. (Lamination step), the obtained laminate is cut into a wafer shape (cutting step), the cut sheet is peeled off (peeling step), and fired, and finally, an external electrode is formed on the end surface of the cut sheet.
上述層疊工序後的切斷工序中,為了使切斷的切斷片不飛散,需要將層疊體牢牢地固定於基座。因此,在切斷工序中,使用黏著片將層疊體固定於基座上。 另一方面,在使切斷片從片材剝離的剝離工序中,需要使黏著片的黏著力降低。 In the cutting step after the laminating step, in order to prevent the cut pieces from being scattered, it is necessary to firmly fix the laminate to the susceptor. Therefore, in the cutting step, the laminate is fixed to the susceptor using an adhesive sheet. On the other hand, in the peeling process of peeling a cut piece from a sheet, it is necessary to reduce the adhesive force of an adhesive sheet.
特別是最近,伴隨著電子零件的小型化、高性能化,陶瓷電子零件等被加工物的切斷工序中要求要提升切斷精確度。亦即,要求如下的黏著膠帶:為了提升切斷時的精確度而強力固定,隨後為了防止對被加工物的損傷而能夠易剝離。 In particular, recently, with the miniaturization and high performance of electronic components, it is required to improve the cutting accuracy in the cutting process of workpieces such as ceramic electronic components. In other words, the adhesive tape is required to be strongly fixed in order to improve the accuracy at the time of cutting, and then to be easily peeled off in order to prevent damage to the workpiece.
專利文獻1中公開了一種黏著片,其具有含有感溫性黏著劑和發泡劑的黏著劑層,上述感溫性黏著劑係包含感壓性接合劑及側鏈結晶性聚合物,上述黏著片係在側鏈結晶性聚合物的熔點以上的溫度下黏著力會降低。 Patent Document 1 discloses an adhesive sheet comprising an adhesive layer containing a temperature sensitive adhesive and a foaming agent, wherein the temperature sensitive adhesive comprises a pressure-sensitive adhesive and a side chain crystalline polymer, and the adhesive The adhesion of the sheet to a temperature above the melting point of the side chain crystalline polymer is lowered.
但是,專利文獻1中公開的黏著片有如下問題,在切斷工序中的切斷時容易發生層疊體的偏差。另外,若層疊體對基座上的固定力不充分,則在切斷時,層疊體容易發生浮動,相反地,若對基座上的固定力過強,則剝離性降低,因此在剝離時有可能對電子零件造成損傷。切斷時的層疊體的偏差或浮動導致切斷精確度的降低,不能夠應對電子零件的小型化、高性能化的期望。 However, the adhesive sheet disclosed in Patent Document 1 has a problem that variation in the laminate tends to occur at the time of cutting in the cutting step. Further, when the fixing force of the laminate on the susceptor is insufficient, the laminate tends to float at the time of cutting, and conversely, if the fixing force on the susceptor is too strong, the peeling property is lowered, so that at the time of peeling It is possible to cause damage to electronic components. The variation or floating of the laminate at the time of cutting causes a decrease in cutting accuracy, and it is not possible to cope with the expectation of downsizing and high performance of electronic components.
專利文獻1:日本特開2008-13590號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2008-13590
本發明的課題在於提供如下的感溫性黏著片、以及使用該感溫性黏著片的陶瓷電子零件的製造方 法,上述感溫性黏著片係在陶瓷電子零件的製造工序中為了切斷包含陶瓷成形片的層疊體,而能夠將層疊體無浮動或偏差地牢固地暫時固定,而且在剝離時能夠易剝離。 An object of the present invention is to provide a temperature sensitive adhesive sheet and a ceramic electronic component using the temperature sensitive adhesive sheet. In the manufacturing process of the ceramic electronic component, the temperature-sensitive adhesive sheet can be used to cut the laminate including the ceramic molded article, and the laminate can be temporarily fixed without being floated or unevenly removed, and can be easily peeled off during peeling. .
本發明的感溫性黏著片是在陶瓷電子零件的製造工序中為了切斷包含陶瓷成形片的層疊體而暫時固定層疊體的片材,在基材膜的至少一面設置有含有感溫性黏著劑和發泡劑的黏著劑層,上述感溫性黏著劑係包含感壓性接合劑及側鏈結晶性聚合物,且在側鏈結晶性聚合物的熔點以上的溫度黏著力會降低,上述發泡劑係在高於上述側鏈結晶性聚合物的熔點的溫度會膨脹或發泡。上述發泡劑係具有小於上述黏著劑層的厚度的粒徑,且相對於上述感壓性接合劑100重量份以大於10重量份且小於30重量份的比例被含有。上述黏著劑層的厚度係大於5μm且小於30μm。上述側鏈結晶性聚合物係相對於上述感壓性接合劑100重量份以10重量份以下的比例被含有,上述黏著劑層的23℃時的黏著強度為1至6N/25mm。 The temperature-sensitive adhesive sheet of the present invention is a sheet in which a laminate is temporarily fixed in order to cut a laminate including a ceramic molded sheet in a process of manufacturing a ceramic electronic component, and at least one surface of the base film is provided with temperature-sensitive adhesive. The adhesive layer of the agent and the foaming agent, wherein the temperature sensitive adhesive comprises a pressure-sensitive adhesive and a side chain crystalline polymer, and the temperature adhesive force at a temperature equal to or higher than a melting point of the side chain crystalline polymer is lowered. The blowing agent expands or foams at a temperature higher than the melting point of the above-mentioned side chain crystalline polymer. The foaming agent has a particle diameter smaller than the thickness of the pressure-sensitive adhesive layer, and is contained in a ratio of more than 10 parts by weight and less than 30 parts by weight based on 100 parts by weight of the pressure-sensitive adhesive. The thickness of the above adhesive layer is greater than 5 μm and less than 30 μm. The side chain crystalline polymer is contained in an amount of 10 parts by weight or less based on 100 parts by weight of the pressure-sensitive adhesive, and the adhesive layer has an adhesive strength at 23 ° C of 1 to 6 N/25 mm.
本發明的陶瓷電子零件的製造方法包括下述工序:在上述的感溫性黏著片的上述感溫性黏著劑層的表面,以上述側鏈結晶性聚合物為結晶化狀態固定多個陶瓷成形片的層疊體;切斷上述層疊體而得到切斷片的工序;切斷後,加熱上述黏著片,在高於上述側鏈結晶性聚合物的熔點的溫度使上述發泡劑發泡的工序;以及 使上述切斷片從發泡的上述黏著片剝離的工序。 The method for producing a ceramic electronic component according to the present invention includes the step of fixing a plurality of ceramics in a state in which the side chain crystalline polymer is crystallized on the surface of the temperature sensitive adhesive layer of the temperature sensitive adhesive sheet. a laminate of sheets; a step of cutting the laminate to obtain a cut sheet; and after the cutting, heating the adhesive sheet to foam the foaming agent at a temperature higher than a melting point of the side chain crystalline polymer; The step of peeling the cut piece from the foamed adhesive sheet.
本發明的感溫性黏著片係藉由將黏著劑層的厚度、及黏著劑層中包含的配合成分的配合量設定為適當的範圍,且能夠將包含陶瓷成形片的層疊體的無浮動或偏差地牢固地暫時固定,在剝離時能夠易剝離,由此,層疊體的切斷精確度會提升,且亦能夠使剝離導致的損傷降低。因此,本發明的感溫性黏著片能夠適合用作在陶瓷電子零件的製造工序中為了切斷包含陶瓷成形片的層疊體而暫時固定層疊體的黏著片。 The temperature-sensitive adhesive sheet of the present invention is set to an appropriate range by the thickness of the adhesive layer and the blending amount of the compounding component contained in the adhesive layer, and the laminate including the ceramic formed sheet can be float-free or It is temporarily fixed firmly in the deviation, and can be easily peeled off at the time of peeling, whereby the cutting accuracy of the laminated body is improved, and the damage due to peeling can be reduced. Therefore, the temperature-sensitive adhesive sheet of the present invention can be suitably used as an adhesive sheet in which a laminate is temporarily fixed in order to cut a laminate including a ceramic molded sheet in a manufacturing process of a ceramic electronic component.
以下,對在陶瓷電子零件的製造工序中使用的本發明的實施形態的感溫性黏著片進行詳細說明。該感溫性黏著片中,將黏著劑層設置於基材膜的一面或兩面。 Hereinafter, the temperature sensitive adhesive sheet of the embodiment of the present invention used in the manufacturing process of the ceramic electronic component will be described in detail. In the temperature sensitive adhesive sheet, the adhesive layer is provided on one or both sides of the base film.
此外,在本實施形態中,陶瓷電子零件是指如陶瓷電容器、陶瓷電感器等之類、經過將陶瓷成形片(以下,有時稱為生片。)的層疊體切斷的工序而製造的電子零件。 In the present embodiment, the ceramic electronic component is manufactured by a process of cutting a laminate of a ceramic molded piece (hereinafter sometimes referred to as a green sheet), such as a ceramic capacitor or a ceramic inductor. Electronic parts.
本實施形態的黏著劑層含有感溫性黏著劑和發泡劑,厚度大於5μm且小於30μm,較佳為10至28μm,更佳為10至25μm。感溫性黏著劑是指,黏著力根據溫度 變化而發生變化的黏著劑。本實施形態的感溫性黏著劑係含有感壓性接合劑和側鏈結晶性聚合物,在該側鏈結晶性聚合物的熔點以上的溫度下黏著力會降低。 The adhesive layer of the present embodiment contains a temperature sensitive adhesive and a foaming agent, and has a thickness of more than 5 μm and less than 30 μm, preferably 10 to 28 μm, more preferably 10 to 25 μm. Temperature sensitive adhesive means that the adhesion is based on temperature Adhesive that changes and changes. The temperature sensitive adhesive of the present embodiment contains a pressure-sensitive adhesive and a side chain crystalline polymer, and the adhesive strength is lowered at a temperature equal to or higher than the melting point of the side chain crystalline polymer.
(感壓性接合劑) (pressure-sensitive adhesive)
感壓性接合劑只要是具有黏著性的聚合物即可,並沒有特別限定,例如可列舉天然橡膠接合劑;合成橡膠接合劑;苯乙烯/丁二烯乳膠基接合劑;嵌段共聚物型的熱塑性橡膠;丁基橡膠;聚異丁烯;丙烯酸類接合劑;乙烯基醚的共聚物等。特別是,在本實施形態中,較佳為丙烯酸類接合劑,可以是碳數1至12的丙烯酸酯和/或甲基丙烯酸酯[以下,稱為(甲基)丙烯酸酯]為主成分的共聚物,例如較佳為使(甲基)丙烯酸乙基己酯、(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸甲酯等中的1種或2種以上聚合而成的共聚物。 The pressure-sensitive adhesive is not particularly limited as long as it is a polymer having adhesiveness, and examples thereof include a natural rubber bonding agent; a synthetic rubber bonding agent; a styrene/butadiene latex-based bonding agent; and a block copolymer type. Thermoplastic rubber; butyl rubber; polyisobutylene; acrylic binder; copolymer of vinyl ether. In particular, in the present embodiment, the acrylic binder is preferably an acrylate and/or methacrylate having a carbon number of 1 to 12 (hereinafter referred to as (meth) acrylate] as a main component. The copolymer is preferably a copolymer obtained by polymerizing one or more of ethyl hexyl (meth) acrylate, hydroxyethyl (meth) acrylate, and methyl (meth) acrylate.
(側鏈結晶性聚合物) (side chain crystalline polymer)
側鏈結晶性聚合物較佳為在小於熔點的溫度下結晶化且在熔點以上的溫度下顯示流動性。亦即,根據溫度變化可逆地引起結晶狀態和流動狀態的聚合物即可。由此,在小於熔點的溫度下,側鏈結晶性聚合物為結晶狀態,因此感溫性黏著劑能夠確保規定的黏著力,在熔點以上的溫度下,側鏈結晶性聚合物成為流動狀態,因此能夠使感溫性黏著劑的黏著力充分降低。因此,本實施形態的黏著劑層在上述側鏈結晶性聚合物的熔點以上的溫度下顯現出黏 著力的降低。 The side chain crystalline polymer preferably crystallizes at a temperature lower than the melting point and exhibits fluidity at a temperature higher than the melting point. That is, a polymer which reversibly causes a crystal state and a flow state depending on a temperature change may be used. Therefore, since the side chain crystalline polymer is in a crystalline state at a temperature lower than the melting point, the temperature sensitive adhesive can ensure a predetermined adhesive force, and the side chain crystalline polymer becomes in a flowing state at a temperature equal to or higher than the melting point. Therefore, the adhesive force of the temperature sensitive adhesive can be sufficiently lowered. Therefore, the adhesive layer of the present embodiment exhibits stickiness at a temperature equal to or higher than the melting point of the side chain crystalline polymer. Reduce the effort.
在本實施形態中,熔點表示利用某平衡過程,最初整合為有序排列的聚合物的特定部分成為無序狀態的溫度,是利用差示熱掃描量熱計(DSC),以10℃/分的測定條件測定而得到的值。在本實施形態中,側鏈結晶性聚合物的熔點為45℃以上,較佳為50至70℃。因此,側鏈結晶性聚合物係在室溫下結晶化,所以操作性提高。 In the present embodiment, the melting point indicates a temperature at which a specific portion of the polymer which is initially integrated into an ordered arrangement is disordered by a certain equilibrium process, and is a differential thermal scanning calorimeter (DSC) at 10 ° C / min. The value obtained by measuring the measurement conditions. In the present embodiment, the side chain crystalline polymer has a melting point of 45 ° C or higher, preferably 50 to 70 ° C. Therefore, since the side chain crystalline polymer is crystallized at room temperature, workability is improved.
就側鏈結晶性聚合物的組成而言,例如可列舉使具有碳數16以上、較佳為碳數16至22的直鏈狀烷基的(甲基)丙烯酸酯30至99重量份、具有碳數1至6的烷基的丙烯酸酯或甲基丙烯酸酯0至70重量份、和極性單體1至10重量份聚合而得到的聚合物等。 The composition of the side chain crystalline polymer is, for example, 30 to 99 parts by weight of a (meth) acrylate having a linear alkyl group having 16 or more carbon atoms, preferably 16 to 22 carbon atoms. A polymer obtained by polymerizing 0 to 70 parts by weight of an acrylate or methacrylate having an alkyl group having 1 to 6 carbon atoms, and 1 to 10 parts by weight of a polar monomer.
就以碳數16以上的直鏈狀烷基為側鏈的(甲基)丙烯酸酯而言,例如可列舉(甲基)丙烯酸十六烷基酯、(甲基)丙烯酸十八烷基酯、(甲基)丙烯酸二十烷基酯、(甲基)丙烯酸二十二烷基酯等具有碳數16至22的線狀烷基的(甲基)丙烯酸酯。就具有碳數1至6的烷基的(甲基)丙烯酸酯而言,例如可列舉(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸己酯等。就極性單體而言,例如可列舉丙烯酸、甲基丙烯酸、巴豆酸、衣康酸、馬來酸、富馬酸等含有羧基的烯性不飽和單體;(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基己酯等具有羥基的烯性不飽和單體等。 Examples of the (meth) acrylate having a linear alkyl group having 16 or more carbon atoms as a side chain include hexadecyl (meth) acrylate and octadecyl (meth) acrylate. (Meth) acrylate having a linear alkyl group having 16 to 22 carbon atoms such as eicosyl (meth)acrylate or behenyl (meth)acrylate. Examples of the (meth) acrylate having an alkyl group having 1 to 6 carbon atoms include methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, and (methyl). ) hexyl acrylate and the like. Examples of the polar monomer include carboxyl group-containing ethylenically unsaturated monomers such as acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid, and fumaric acid; and 2-hydroxyethyl (meth)acrylate. An ethylenically unsaturated monomer having a hydroxyl group such as an ester, 2-hydroxypropyl (meth)acrylate or 2-hydroxyhexyl (meth)acrylate.
上述聚合物、亦即側鏈結晶性聚合物的重 均分子量為3000至30000,較佳為5000至25000即可。若重均分子量為該範圍內,則側鏈結晶性聚合物在熔點以上的溫度下顯示流動性時,黏著劑層的黏著力充分降低。相對於此,若重均分子量小於3000,則將黏著片從零件取下時,黏著劑層殘留於零件上的所謂殘膠有可能變多。另外,若重均分子量大於30,000,則黏著力有可能難以降低。上述重均分子量是利用凝膠滲透色譜法(GPC)對側鏈結晶性聚合物進行測定,對得到的測定值進行聚苯乙烯換算的值。 The weight of the above polymer, that is, the side chain crystalline polymer The average molecular weight is from 3,000 to 30,000, preferably from 5,000 to 25,000. When the weight average molecular weight is within this range, when the side chain crystalline polymer exhibits fluidity at a temperature equal to or higher than the melting point, the adhesive strength of the adhesive layer is sufficiently lowered. On the other hand, when the weight average molecular weight is less than 3,000, when the adhesive sheet is removed from the component, the amount of the residual adhesive remaining on the component may increase. Further, if the weight average molecular weight is more than 30,000, the adhesion may be difficult to reduce. The weight average molecular weight is measured by gel permeation chromatography (GPC) for a side chain crystalline polymer, and the obtained measured value is a value in terms of polystyrene.
側鏈結晶性聚合物係相對於感壓性接合劑100重量份以10重量份以下、較佳為2至10重量份的比例含有即可。因此,側鏈結晶性聚合物在熔點以上的溫度下顯示流動性時,黏著劑層的黏著力充分降低。相對於此,若側鏈結晶性聚合物的含量小於2重量份,則即使將黏著劑層加熱至側鏈結晶性聚合物的熔點以上的溫度,黏著力也變得難以降低,且剝離性會降低。另外,若多於10重量份,則有殘膠變多之虞。 The side chain crystalline polymer may be contained in an amount of 10 parts by weight or less, preferably 2 to 10 parts by weight, based on 100 parts by weight of the pressure-sensitive adhesive. Therefore, when the side chain crystalline polymer exhibits fluidity at a temperature higher than the melting point, the adhesive force of the adhesive layer is sufficiently lowered. On the other hand, when the content of the side chain crystalline polymer is less than 2 parts by weight, even if the adhesive layer is heated to a temperature equal to or higher than the melting point of the side chain crystalline polymer, the adhesive strength is hardly lowered, and the peeling property is lowered. . On the other hand, if it is more than 10 parts by weight, there is a large amount of residual glue.
側鏈結晶性聚合物較佳為與上述感壓性接合劑是非相容的。因此,側鏈結晶性聚合物相對於作為母材的感壓性接合劑(海)非相容(非連續性的島)地分散,而成為形成所謂海島結構的狀態,因此,感溫性黏著劑的形狀依從性、密合性會提升,並且側鏈結晶性聚合物顯現流動性時,感溫性黏著劑的黏著力變得容易降低。 The side chain crystalline polymer is preferably incompatible with the pressure sensitive bonding agent described above. Therefore, the side chain crystalline polymer is dispersed in a non-compatible (non-continuous island) with respect to the pressure-sensitive adhesive (sea) which is a base material, and is in a state of forming a so-called sea-island structure, and therefore, temperature-sensitive adhesiveness When the shape compliance and adhesion of the agent are improved, and the side chain crystalline polymer exhibits fluidity, the adhesion of the temperature sensitive adhesive is liable to lower.
(發泡劑) (foaming agent)
就發泡劑而言,並沒有特別限定,可採用通常的化學發泡劑、物理發泡劑中的任一種。化學發泡劑包括熱解型及反應型的有機系發泡劑、以及無機系發泡劑。 The foaming agent is not particularly limited, and any of a usual chemical foaming agent and a physical foaming agent can be used. The chemical foaming agent includes a pyrolysis type and a reaction type organic foaming agent, and an inorganic foaming agent.
就熱解型的有機系發泡劑而言,例如可列舉各種偶氮化合物(偶氮二羧酸醯胺等)、亞硝基化合物(N,N’-二亞硝基五亞甲基四胺等)、肼衍生物[4,4’-氧代雙(苯磺醯肼)等]、氨基脲化合物(肼二羧酸醯胺等)、疊氮化合物、四唑化合物等,就反應型的有機系發泡劑而言,例如可列舉異氰酸酯化合物等。 Examples of the pyrolysis type organic foaming agent include various azo compounds (such as azodiamine amide) and nitroso compounds (N, N'-dinitrosopentamethylenetetrazide). Amine, etc., anthracene derivative [4,4'-oxo bis(benzenesulfonate), etc., semicarbazide compound (deuterium diamine amide), azide compound, tetrazole compound, etc. Examples of the organic foaming agent include an isocyanate compound and the like.
就熱分解型的無機系發泡劑而言,例如可列舉碳酸氫鹽‧碳酸鹽(碳酸氫鈉等)、亞硝酸鹽‧氫化物等,就反應型的無機系發泡劑而言,例如可列舉碳酸氫鈉與酸的組合、過氧化氫與酵母菌的組合、鋅粉末於酸的组合等。 Examples of the thermally decomposable inorganic foaming agent include hydrogencarbonate, carbonate (such as sodium hydrogencarbonate), nitrite, and hydride. For the reactive inorganic foaming agent, for example, A combination of sodium hydrogencarbonate and an acid, a combination of hydrogen peroxide and a yeast, a combination of a zinc powder and an acid, etc. are mentioned.
就物理發泡劑而言,例如可列舉丁烷、戊烷、己烷等脂肪族烴類,二氯乙烷、二氯甲烷等氯化烴類,氟氯化碳等氟氯烴類等有機系物理發泡劑;空氣、二氧化碳氣體、氮氣等無機系物理發泡劑等。 Examples of the physical foaming agent include aliphatic hydrocarbons such as butane, pentane, and hexane; chlorinated hydrocarbons such as dichloroethane and dichloromethane; and chlorofluorocarbons such as chlorofluorocarbon. It is a physical foaming agent; an inorganic physical foaming agent such as air, carbon dioxide gas or nitrogen.
另外,就其他發泡劑而言,可以採用經微膠囊化的熱膨脹性微粒(所謂微球發泡劑)。微球發泡劑是指,在用熱塑性或熱固性樹脂製作的聚合物殼的內部封入由固體、液體或氣體所成的加熱膨脹性物質的發泡劑。該微球發泡劑係藉由加熱,體積膨脹40倍以上,而得到獨立氣泡形式的發泡體。因此,微球發泡劑與通常的發泡劑相 比,具有發泡倍率變得相當大的特性。 Further, as the other foaming agent, microencapsulated heat-expandable fine particles (so-called microsphere foaming agent) can be used. The microsphere foaming agent refers to a foaming agent in which a heat-expandable substance made of a solid, a liquid or a gas is sealed inside a polymer shell made of a thermoplastic or thermosetting resin. The microsphere foaming agent is heated by a volume expansion of 40 times or more to obtain a foam in the form of a closed cell. Therefore, the microsphere foaming agent is compatible with the usual foaming agent. The ratio has a characteristic that the expansion ratio becomes quite large.
在此,在本實施形態中,感溫性黏著劑中含有的側鏈結晶性聚合物在熔點以上的溫度下顯示流動性,由此黏著力充分降低,因此可減少黏著劑層中的發泡劑的含量。具體而言,發泡劑係相對於感壓性接合劑100重量份以大於10重量份且小於30重量份、較佳為10至25重量份、更佳為10至20重量份的比例含有即可。因此,能夠將包含陶瓷成形片的層疊體的無浮動或偏差地牢固地暫時固定,且在剝離時變得能夠容易地剝離。 In the present embodiment, the side chain crystalline polymer contained in the temperature sensitive adhesive exhibits fluidity at a temperature equal to or higher than the melting point, whereby the adhesive force is sufficiently lowered, so that foaming in the adhesive layer can be reduced. The content of the agent. Specifically, the foaming agent is contained in a proportion of more than 10 parts by weight and less than 30 parts by weight, preferably 10 to 25 parts by weight, more preferably 10 to 20 parts by weight, based on 100 parts by weight of the pressure-sensitive bonding agent. can. Therefore, the laminate including the ceramic molded piece can be temporarily fixed firmly without being floated or unevenly, and can be easily peeled off at the time of peeling.
發泡劑膨脹或發泡的溫度雖沒有特別限定,但高於上述側鏈結晶性聚合物的熔點的溫度即可,通常為180℃以下。在塗覆乾燥時抑制發泡方面,為75℃以上,較佳為100℃以上的溫度即可。發泡劑的平均粒徑並沒有特別限定,小於黏著劑層的厚度即可。因此,能夠使黏著劑層的表面平滑,能夠使上述層疊體的暫時固定成為牢固的固定。此外,發泡劑的平均粒徑係利用細微性分佈測定裝置測定而得到。 The temperature at which the foaming agent expands or foams is not particularly limited, but may be higher than the melting point of the side chain crystalline polymer, and is usually 180 ° C or lower. In terms of suppressing foaming at the time of coating drying, it may be 75 ° C or higher, preferably 100 ° C or higher. The average particle diameter of the foaming agent is not particularly limited and may be less than the thickness of the adhesive layer. Therefore, the surface of the pressure-sensitive adhesive layer can be made smooth, and the temporary fixation of the laminate can be firmly fixed. Further, the average particle diameter of the foaming agent is obtained by measurement using a fineness distribution measuring apparatus.
就基材膜而言,例如可列舉聚乙烯、聚丙烯、聚酯、聚醯胺、聚醯亞胺、聚碳酸酯、乙烯乙酸乙烯酯共聚物、乙烯乙基丙烯酸酯共聚物、乙烯聚丙烯共聚物、聚氯乙烯等合成樹脂膜的片材。另外,該膜係可為單層體或由這些的多層體所構成,厚度通常為5至500μm左右。為了使 相對於黏著劑層的密合性提高,在基材膜的表面也可以實施電暈放電處理、等離子處理、噴砂處理、化學蝕刻處理、底塗處理等。 Examples of the substrate film include polyethylene, polypropylene, polyester, polyamine, polyimine, polycarbonate, ethylene vinyl acetate copolymer, ethylene ethyl acrylate copolymer, and ethylene polypropylene. A sheet of a synthetic resin film such as a copolymer or polyvinyl chloride. Further, the film system may be a single layer body or a multilayer body of these, and has a thickness of usually about 5 to 500 μm. because The adhesion to the adhesive layer is improved, and the surface of the base film may be subjected to corona discharge treatment, plasma treatment, sandblasting treatment, chemical etching treatment, primer treatment, or the like.
在該基材膜的一面或兩面設置上述所說明的黏著劑層。為了將黏著劑層設置於基材膜,通常大多使用刮刀塗布機、輥塗機、砑光塗布機(calender coater)、逗點塗布機等。另外,根據塗覆厚度、材料的黏度,係可利用凹版塗布機、棒塗機進行。黏著劑層的厚度如上所述,大於5μm且小於30μm。對此,若厚度為5μm以下,則不能固定上述的層疊體,相反地,若為30μm以上,則變得容易發生黏著劑層的偏差或突出。 The above-described adhesive layer is provided on one or both sides of the base film. In order to provide the adhesive layer on the base film, a blade coater, a roll coater, a calender coater, a comma coater, or the like is usually used. Further, depending on the coating thickness and the viscosity of the material, it can be carried out by a gravure coater or a bar coater. The thickness of the adhesive layer is greater than 5 μm and less than 30 μm as described above. On the other hand, when the thickness is 5 μm or less, the above-mentioned laminated body cannot be fixed, and conversely, when it is 30 μm or more, variation or protrusion of the adhesive layer is likely to occur.
對於按照上述這樣在基材膜的一面或兩面設置的黏著劑層而言,較佳為在23℃時,黏著劑層的黏著強度為1至6N/25mm。因此,在室溫下切斷上述的層疊體時,能夠無浮動或偏差地牢固地固定,切斷精確度提高。 For the adhesive layer provided on one or both sides of the substrate film as described above, it is preferred that the adhesive layer has an adhesive strength of 1 to 6 N/25 mm at 23 °C. Therefore, when the above-mentioned laminated body is cut at room temperature, it can be firmly fixed without floating or unevenness, and the cutting accuracy is improved.
上述黏著強度是依據JIS Z0237對23℃時的聚對苯二甲酸乙二醇酯測定180°黏著強度而得到的值。為了將上述熔點、黏著力設為規定的值,可藉由改變側鏈結晶性聚合物的結構、黏著劑層的配方(例如,感壓性接合劑的組成、黏著劑層的厚度、調配)等而任意地進行。 The adhesive strength is a value obtained by measuring the 180° adhesive strength of polyethylene terephthalate at 23 ° C in accordance with JIS Z0237. In order to set the melting point and the adhesive force to a predetermined value, the structure of the side chain crystalline polymer and the formulation of the adhesive layer (for example, the composition of the pressure-sensitive adhesive, the thickness of the adhesive layer, and the blending) can be changed. And proceed arbitrarily.
另外,為了提高上述黏著劑層的凝聚力,可添加交聯劑。就交聯劑而言,例如可列舉異氰酸酯系化合物、氮丙啶系化合物、環氧系化合物、金屬螯合物系化合物等。黏著劑層中,係根據需要可添加增塑劑、增黏劑、 填料等之類的任意成分。就增黏劑而言,例如可列舉特殊松香酯系、萜烯酚系、石油樹脂系、高羥值松香酯系、氫化松香酯系等。 Further, in order to increase the cohesive force of the above adhesive layer, a crosslinking agent may be added. Examples of the crosslinking agent include an isocyanate compound, an aziridine compound, an epoxy compound, and a metal chelate compound. In the adhesive layer, a plasticizer, a tackifier, or a plasticizer may be added as needed. Any component such as a filler or the like. Examples of the tackifier include a special rosin ester system, a terpene phenol system, a petroleum resin system, a high hydroxyl value rosin ester system, and a hydrogenated rosin ester system.
接著,對使用本實施形態的感溫性黏著片的一例進行說明。首先,利用刮刀將陶瓷粉末的漿料較薄地延展而形成陶瓷的生片,在該生片的表面印刷電極。接著,將包含印刷有電極的生片的多個生片層疊而形成生片的層疊體。將該層疊體加熱及加壓而一體化後,隔著本實施形態的感溫性黏著片固定於基座上。 Next, an example of using the temperature sensitive adhesive sheet of the present embodiment will be described. First, a slurry of ceramic powder is spread thinly by a doctor blade to form a ceramic green sheet, and an electrode is printed on the surface of the green sheet. Next, a plurality of green sheets including green sheets on which electrodes are printed are laminated to form a laminate of green sheets. After the laminate is heated and pressurized, the laminate is fixed to the susceptor via the temperature sensitive adhesive sheet of the present embodiment.
此時,感溫性黏著片中,在基材膜的兩面設置有黏著劑層,因此,設置於一面的黏著劑層係以規定的黏著力貼合於層疊體3,設置於另一面的黏著劑層係以規定的黏著力貼合於基座。此時,黏著劑層的厚度大於5μm且小於30μm,因此黏著劑層的偏差、突出被抑制,而且,黏著劑層的表面的平滑性優異,因此層疊體係隔著感溫性黏著片被確實地固定於基座上。 In this case, in the temperature sensitive adhesive sheet, since the adhesive layer is provided on both surfaces of the base film, the adhesive layer provided on one surface is bonded to the laminated body 3 with a predetermined adhesive force, and the adhesive layer is provided on the other surface. The agent layer is attached to the susceptor with a predetermined adhesive force. In this case, since the thickness of the pressure-sensitive adhesive layer is more than 5 μm and less than 30 μm, variation and protrusion of the pressure-sensitive adhesive layer are suppressed, and the surface of the pressure-sensitive adhesive layer is excellent in smoothness. Therefore, the laminated system is surely sandwiched between the temperature-sensitive adhesive sheets. Fixed to the base.
固定後切斷層疊體。切斷係可為利用切斷刃的壓切,也可為利用旋轉刃的切斷。在此,切斷時,藉由黏著片能夠抑制層疊體被切斷刃按壓而向橫向移動。由此形成多個切斷片(晶片)。 After fixing, the laminate was cut. The cutting system may be a press cut by a cutting blade or a cutting by a rotary blade. Here, at the time of cutting, it is possible to suppress the laminated body from being pressed by the cutting blade and moving in the lateral direction by the adhesive sheet. Thereby, a plurality of cut pieces (wafers) are formed.
接著,對感溫性黏著片進行加熱處理。加熱是加熱至黏著劑層中的側鏈結晶性聚合物的熔點以上的溫度且發泡劑膨脹或發泡的溫度。因此,側鏈結晶性聚合物在熔點以上的溫度顯現流動性,而且發泡劑膨脹或發 泡,因此黏著劑層的黏著力充分降低。在此狀態下,將切斷片從感溫性黏著片取下,因此能夠簡單地從感溫性黏著片取下切斷片。隨後,將切斷片經過預燒成工序送入正式燒成工序進行燒成,在端面形成外部電極,從而得到晶片形的陶瓷電子零件。 Next, the temperature sensitive adhesive sheet is subjected to heat treatment. Heating is a temperature which is heated to a temperature above the melting point of the side chain crystalline polymer in the adhesive layer and the blowing agent expands or foams. Therefore, the side chain crystalline polymer exhibits fluidity at a temperature above the melting point, and the blowing agent swells or develops The foam is so that the adhesion of the adhesive layer is sufficiently reduced. In this state, since the cut piece is removed from the temperature sensitive adhesive sheet, the cut piece can be easily removed from the temperature sensitive adhesive sheet. Subsequently, the cut piece is subjected to a preliminary firing step through a pre-baking step, and is fired, and an external electrode is formed on the end surface to obtain a wafer-shaped ceramic electronic component.
此外,在上述說明之中,對用於陶瓷電容器的情況進行了說明,但本發明並非限定於此,在陶瓷電感器、電阻器、鐵氧體、感測器元件、熱敏電阻、感壓電阻、壓電陶瓷等陶瓷電子零件等的製造中也同樣地能夠應用。 Further, in the above description, the case of the ceramic capacitor has been described, but the present invention is not limited thereto, and the ceramic inductor, the resistor, the ferrite, the sensor element, the thermistor, and the pressure sensitive The same can be applied to the manufacture of ceramic electronic parts such as electric resistors and piezoelectric ceramics.
以下,列舉合成例及實施例對本發明的感溫性黏著片進行詳細說明,本發明並不限定於以下的合成例及實施例。此外,以下的說明中“份”表示重量份。 Hereinafter, the temperature sensitive adhesive sheet of the present invention will be described in detail by way of Synthesis Examples and Examples, and the present invention is not limited to the following Synthesis Examples and Examples. In addition, in the following description, "part" means a weight part.
(合成例1:感壓性接合劑) (Synthesis Example 1: Pressure-sensitive bonding agent)
將丙烯酸2-乙基己酯(日本觸媒公司製)52份、丙烯酸甲酯(日本油脂公司製)40份、丙烯酸2-羥基乙酯(日本觸媒公司製)8份及PERBUTYL ND(日本油脂公司製)0.3份按此比例分別混合至乙酸乙酯/甲苯(=7/3)230份中,在60℃攪拌5小時,使這些單體聚合。得到的共聚物的重均分子量為46萬。 52 parts of 2-ethylhexyl acrylate (manufactured by Nippon Shokubai Co., Ltd.), 40 parts of methyl acrylate (manufactured by Nippon Oil & Fats Co., Ltd.), 8 parts of 2-hydroxyethyl acrylate (manufactured by Nippon Shokubai Co., Ltd.), and PERBUTYL ND (Japan) 0.3 parts of the oil company was mixed in this ratio to 230 parts of ethyl acetate / toluene (= 7 / 3), and stirred at 60 ° C for 5 hours to polymerize these monomers. The obtained copolymer had a weight average molecular weight of 460,000.
(合成例2:側鏈結晶性聚合物) (Synthesis Example 2: side chain crystalline polymer)
將丙烯酸二十二烷基酯(日本油脂公司製)40份、丙烯酸十八烷基酯(日本油脂公司製)35份、丙烯酸甲酯(日本觸媒公司製)20份、丙烯酸(日本油脂公司製)5份、十二烷基硫醇(日本油脂公司製)6份及PERHEXYL PV(日本油脂公司製)1份按此比例分別混合至甲苯100份中,在80℃攪拌5小時,使這些單體聚合。得到的共聚物的重均分子量為7600,熔點為48℃。 40 parts of behenyl acrylate (manufactured by Nippon Oil & Fats Co., Ltd.), 35 parts of octadecyl acrylate (manufactured by Nippon Oil & Fats Co., Ltd.), 20 parts of methyl acrylate (manufactured by Nippon Shokubai Co., Ltd.), and acrylic acid 5 parts, 5 parts of dodecyl mercaptan (manufactured by Nippon Oil & Fats Co., Ltd.) and 1 part of PERHEXYL PV (manufactured by Nippon Oil & Fats Co., Ltd.) were mixed in this ratio to 100 parts of toluene, and stirred at 80 ° C for 5 hours to make these Monomer polymerization. The obtained copolymer had a weight average molecular weight of 7,600 and a melting point of 48 °C.
將合成例1、2的共聚物示於表1中。此外,上述重均分子量是利用凝膠滲透色譜法(GPC)測定共聚物,並將得到的測定值進行聚苯乙烯換算的值。另外,合成例2的共聚物的熔點是利用差示熱掃描量熱計(DSC)在10℃/分的測定條件下測定者。 The copolymers of Synthesis Examples 1 and 2 are shown in Table 1. Further, the weight average molecular weight is a value obtained by measuring a copolymer by gel permeation chromatography (GPC) and converting the obtained measured value into polystyrene. Further, the melting point of the copolymer of Synthesis Example 2 was measured under a measurement condition of 10 ° C/min using a differential thermal scanning calorimeter (DSC).
首先,按照表2中示出的組合,使用上述所得到的感壓性接合劑及側鏈結晶性聚合物,製備共聚物溶液。接著,按照表2中示出的組合向該共聚物溶液中添加發泡劑。此外,就發泡劑而言,使用微膠囊化了的熱膨脹性微粒(EXPANCEL公司製的“461DU20”)。另外,表2中,側鏈結晶性聚合物及發泡劑的添加量是相對於感壓性接合劑100重量份的值。 First, a copolymer solution was prepared using the pressure-sensitive adhesive and the side chain crystalline polymer obtained above in accordance with the combination shown in Table 2. Next, a foaming agent was added to the copolymer solution in accordance with the combination shown in Table 2. Further, as the foaming agent, microencapsulated heat-expandable fine particles ("461DU20" manufactured by EXPANCEL Co., Ltd.) were used. In addition, in Table 2, the addition amount of the side chain crystalline polymer and the foaming agent is a value with respect to 100 weight part of pressure-sensitive adhesive.
將該共聚物溶液塗布於基材膜(聚對苯二甲酸乙二醇酯膜)的一面,使其乾燥而形成具有表2所示的厚度的黏著劑層,從而得到各感溫性黏著片。 The copolymer solution was applied to one surface of a base film (polyethylene terephthalate film) and dried to form an adhesive layer having the thickness shown in Table 2, thereby obtaining each temperature sensitive adhesive sheet. .
對於上述得到的各黏著片,分別評價黏著強度、剝離性及表面性。各評價方法在以下示出,並且將結果一併示於表2中。 The adhesive strength, the peeling property, and the surface property of each of the adhesive sheets obtained above were evaluated. Each evaluation method is shown below, and the results are shown together in Table 2.
(基於180°剝離角剝離的23℃黏著強度) (23°C adhesion strength based on 180° peel angle peeling)
依據JIS Z0237測定對於23℃時的聚對苯二甲酸乙二醇酯的180°黏著強度(黏著力)。亦即,將感溫性黏著片作為黏著劑層上側,透過市售雙面膠帶固定於不銹鋼鋼板。接著,將厚度25μm的聚對苯二甲酸乙二醇酯膜貼合於黏著劑層。隨後,使用測力感測器以300mm/分的速度將聚對苯二甲酸乙二醇酯膜從黏著劑層沿著180°方向剝離。依據 JIS Z0237測定此時的剝離強度,評價黏著劑層的23℃氣氛溫度時的180°剝離強度。 The 180° adhesion strength (adhesion) of polyethylene terephthalate at 23 ° C was measured in accordance with JIS Z0237. That is, the temperature sensitive adhesive sheet was used as the upper side of the adhesive layer, and was fixed to the stainless steel plate by a commercially available double-sided tape. Next, a polyethylene terephthalate film having a thickness of 25 μm was bonded to the pressure-sensitive adhesive layer. Subsequently, the polyethylene terephthalate film was peeled from the adhesive layer in the 180° direction at a speed of 300 mm/min using a force measuring sensor. in accordance with JIS Z0237 measured the peel strength at this time, and evaluated the 180 peel strength at the 23 ° C atmosphere temperature of the adhesive layer.
(剝離性) (peelability)
在23℃下,與上述記載的方法同樣地將黏著片固定於不銹鋼鋼板,並貼合聚對苯二甲酸乙二醇酯膜後,升溫至130℃(即側鏈結晶性聚合物的熔點以上的溫度,且為發泡劑發生膨脹的溫度),由此,目測觀察貼合於黏著片的聚對苯二甲酸乙二醇酯膜僅憑藉本身重量是否發生剝離。判定基準如下。 The adhesive sheet was fixed to a stainless steel plate at 23 ° C in the same manner as the above-described method, and after bonding the polyethylene terephthalate film, the temperature was raised to 130 ° C (that is, the melting point of the side chain crystalline polymer or more). The temperature of the foaming agent is a temperature at which the foaming agent is expanded. Thus, it is visually observed whether or not the polyethylene terephthalate film bonded to the adhesive sheet is peeled off by itself only by its own weight. The judgment criteria are as follows.
○:僅憑藉膜的本身重量發生剝離 ○: peeling occurs only by the weight of the film itself
×:未剝離。 ×: Not peeled off.
(固定性) (fixed)
在陶瓷電容器製造工序中,加溫層疊體並結束切斷工序後,目測觀察黏著片是否無浮動或氣泡,切割後的晶片是否全部貼合。判定基準如下。 In the ceramic capacitor manufacturing process, after the laminate is heated and the cutting step is completed, it is visually observed whether or not the adhesive sheet has no floating or air bubbles, and whether or not the diced wafers are all bonded together. The judgment criteria are as follows.
○:黏著片無浮動或氣泡,切割後的晶片全部貼合。 ○: There is no floating or air bubble in the adhesive sheet, and all the wafers after cutting are bonded.
×:由於浮動或氣泡而一部分發生貼合不良。 ×: A part of the bonding failure occurred due to floating or air bubbles.
(切割偏差) (cutting deviation)
切割層疊體後,利用顯微鏡來觀察所得到之晶片的形狀等。判定基準如下。 After the laminate was cut, the shape and the like of the obtained wafer were observed with a microscope. The judgment criteria are as follows.
○:晶片形狀、內部電極沒有問題,能夠使用。 ○: The wafer shape and the internal electrode have no problem and can be used.
△:確認到一部分晶片形狀、內部電極不良。 △: A part of the wafer shape and the internal electrode were confirmed to be defective.
×:不能使用。 ×: Cannot be used.
(貼合性) (fitness)
層疊體向黏著片貼合時,藉由目測觀察貼合時是否發生浮動或氣泡。判定基準如下。 When the laminate was bonded to the adhesive sheet, whether or not floating or air bubbles occurred during the bonding was visually observed. The judgment criteria are as follows.
○:貼合時不發生浮動或氣泡。 ○: No floating or air bubbles occur when bonding.
×:貼合時發生浮動或氣泡。 ×: A float or a bubble occurs when it is bonded.
由表2可明確以下內容。 The following can be clarified from Table 2.
比較例1中,由於發泡劑量少,所以藉由層疊體固定時的高黏著力,在130℃的剝離性差,由於剝離不良,有可能對晶片造成損傷。 In Comparative Example 1, since the foaming amount was small, the peeling property at 130 ° C was inferior due to the high adhesion force when the laminate was fixed, and the wafer was damaged due to the peeling failure.
比較例2中,由於發泡劑量多,所以在23℃的黏著強度低,因此固定性差,發生層疊體的浮動。 In Comparative Example 2, since the foaming amount was large, the adhesive strength at 23 ° C was low, so that the fixability was poor, and the laminate was floated.
比較例3中,由於黏著劑層的厚度厚,所以發生切割偏差,此外,在23℃的黏著強度高,因此剝離性差。 In Comparative Example 3, since the thickness of the adhesive layer was thick, the variation in the cutting occurred, and the adhesive strength at 23 ° C was high, so the peeling property was inferior.
比較例4中,由於黏著劑層的厚度薄且發泡劑量少,所以剝離性及貼合性差。 In Comparative Example 4, since the thickness of the adhesive layer was small and the amount of foaming was small, peeling property and adhesion were inferior.
相對於此,實施例1至3的感溫性黏著片的發泡劑量、側鏈結晶性聚合物量適當,且在23℃的黏著強度也適當,因此無切斷浮動或切割偏差,剝離性和貼合性均良好。 On the other hand, in the temperature-sensitive adhesive sheets of Examples 1 to 3, the foaming amount and the amount of the side chain crystalline polymer were appropriate, and the adhesive strength at 23 ° C was also appropriate, so that there was no cutting drift or cutting deviation, peeling property and Good fit.
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