TWI565764B - Colored resin composition, cured film using colored resin composition, color filter, method for manufacturing color filter, and solid-state imaging sensing device - Google Patents
Colored resin composition, cured film using colored resin composition, color filter, method for manufacturing color filter, and solid-state imaging sensing device Download PDFInfo
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- TWI565764B TWI565764B TW104102448A TW104102448A TWI565764B TW I565764 B TWI565764 B TW I565764B TW 104102448 A TW104102448 A TW 104102448A TW 104102448 A TW104102448 A TW 104102448A TW I565764 B TWI565764 B TW I565764B
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- Prior art keywords
- resin composition
- colored resin
- colored
- pigment
- group
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- 239000011342 resin composition Substances 0.000 title claims description 125
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000000034 method Methods 0.000 title description 73
- 238000003384 imaging method Methods 0.000 title description 15
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- 238000004040 coloring Methods 0.000 claims description 69
- 229920002120 photoresistant polymer Polymers 0.000 claims description 62
- -1 diamine compound Chemical class 0.000 claims description 44
- 125000005647 linker group Chemical group 0.000 claims description 43
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- 238000010438 heat treatment Methods 0.000 claims description 28
- 125000004432 carbon atom Chemical group C* 0.000 claims description 26
- 238000001312 dry etching Methods 0.000 claims description 25
- 125000004122 cyclic group Chemical group 0.000 claims description 19
- 238000011161 development Methods 0.000 claims description 17
- 239000000758 substrate Substances 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 14
- 238000000059 patterning Methods 0.000 claims description 12
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- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 13
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- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 10
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- 206010040844 Skin exfoliation Diseases 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
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- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 4
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- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
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- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- PPFNAOBWGRMDLL-UHFFFAOYSA-N methyl 2-ethoxyacetate Chemical compound CCOCC(=O)OC PPFNAOBWGRMDLL-UHFFFAOYSA-N 0.000 description 1
- YVWPDYFVVMNWDT-UHFFFAOYSA-N methyl 2-ethoxypropanoate Chemical compound CCOC(C)C(=O)OC YVWPDYFVVMNWDT-UHFFFAOYSA-N 0.000 description 1
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 description 1
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- CWKLZLBVOJRSOM-UHFFFAOYSA-N methyl pyruvate Chemical compound COC(=O)C(C)=O CWKLZLBVOJRSOM-UHFFFAOYSA-N 0.000 description 1
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- OBKARQMATMRWQZ-UHFFFAOYSA-N naphthalene-1,2,5,6-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 OBKARQMATMRWQZ-UHFFFAOYSA-N 0.000 description 1
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- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
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- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
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- CLYVDMAATCIVBF-UHFFFAOYSA-N pigment red 224 Chemical compound C=12C3=CC=C(C(OC4=O)=O)C2=C4C=CC=1C1=CC=C2C(=O)OC(=O)C4=CC=C3C1=C42 CLYVDMAATCIVBF-UHFFFAOYSA-N 0.000 description 1
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- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
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- CYIRLFJPTCUCJB-UHFFFAOYSA-N propyl 2-methoxypropanoate Chemical compound CCCOC(=O)C(C)OC CYIRLFJPTCUCJB-UHFFFAOYSA-N 0.000 description 1
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- 238000010298 pulverizing process Methods 0.000 description 1
- 150000003217 pyrazoles Chemical class 0.000 description 1
- GZTPJDLYPMPRDF-UHFFFAOYSA-N pyrrolo[3,2-c]pyrazole Chemical compound N1=NC2=CC=NC2=C1 GZTPJDLYPMPRDF-UHFFFAOYSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
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- 230000035945 sensitivity Effects 0.000 description 1
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- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- AUHHYELHRWCWEZ-UHFFFAOYSA-N tetrachlorophthalic anhydride Chemical compound ClC1=C(Cl)C(Cl)=C2C(=O)OC(=O)C2=C1Cl AUHHYELHRWCWEZ-UHFFFAOYSA-N 0.000 description 1
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical compound CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 125000005309 thioalkoxy group Chemical group 0.000 description 1
- 125000005296 thioaryloxy group Chemical group 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000004961 triphenylmethanes Chemical class 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000004417 unsaturated alkyl group Chemical group 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0041—Optical brightening agents, organic pigments
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
- C08G73/105—Polyimides containing oxygen in the form of ether bonds in the main chain with oxygen only in the diamino moiety
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1057—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
- C08G73/106—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain containing silicon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1057—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
- C08G73/1064—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain containing sulfur
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
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- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
- C08G73/1071—Wholly aromatic polyimides containing oxygen in the form of ether bonds in the main chain
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- C—CHEMISTRY; METALLURGY
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1078—Partially aromatic polyimides wholly aromatic in the diamino moiety
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
- G02B5/223—Absorbing filters containing organic substances, e.g. dyes, inks or pigments
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/1462—Coatings
- H01L27/14621—Colour filter arrangements
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14683—Processes or apparatus peculiar to the manufacture or treatment of these devices or parts thereof
- H01L27/14685—Process for coatings or optical elements
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- Wood Science & Technology (AREA)
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- Electromagnetism (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Liquid Crystal (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Solid State Image Pick-Up Elements (AREA)
- Materials For Photolithography (AREA)
Description
本發明是有關於一種著色樹脂組成物。特別是有關於一種可較佳地用於形成彩色濾光片的著色層的著色樹脂組成物。進而,本發明是有關於一種使用所述著色樹脂組成物的硬化膜、彩色濾光片、固體攝像元件及圖像顯示裝置。另外,本發明亦是有關於一種使用著色樹脂組成物的彩色濾光片的製造方法。 The present invention relates to a colored resin composition. In particular, there is a colored resin composition which is preferably used for forming a coloring layer of a color filter. Further, the present invention relates to a cured film, a color filter, a solid-state image sensor, and an image display device using the colored resin composition. Further, the present invention relates to a method of producing a color filter using a colored resin composition.
近年來,伴隨著個人電腦(personal computer)、特別是大畫面液晶電視的發展,有液晶顯示器(Liquid Crystal Display,LCD)、特別是彩色液晶顯示器的需要增加的傾向。根據進一步的高畫質化的要求,亦期望有機電致發光(Electroluminescence,EL)顯示器的普及。另一方面,由於數位照相機(digital camera)、帶有照相機的行動電話的普及,電荷耦合元件(Charge-Coupled Device,CCD)影像感測器等固體攝像元件的需求亦不斷增大。 In recent years, with the development of personal computers, particularly large-screen liquid crystal televisions, there is a tendency for liquid crystal displays (LCDs), particularly color liquid crystal displays, to increase. According to the requirements of further high image quality, the popularity of organic electroluminescence (EL) displays is also desired. On the other hand, demand for solid-state imaging devices such as charge-coupled devices (CCD) image sensors has been increasing due to the spread of digital cameras and mobile phones with cameras.
作為該些顯示器或光學元件的關鍵元件(key device),使用 彩色濾光片,對降低成本(cost down)的要求與進一步的高畫質化的要求一併不斷提高。此種彩色濾光片通常具備紅色(R)、綠色(G)及藍色(B)三原色的著色圖案,於顯示元件或攝像元件中,發揮將通過的光分成3原色的作用。 Used as a key device for these displays or optical components Color filters, along with the need for cost reduction and further high image quality, continue to improve. Such a color filter usually has a coloring pattern of three primary colors of red (R), green (G), and blue (B), and functions to divide the passing light into three primary colors in a display element or an imaging element.
對於彩色濾光片中使用的著色劑,共同要求如下特性。 For the coloring agent used in the color filter, the following characteristics are required in common.
即,需要以下特性:於色彩再現性方面具有較佳的分光特性;不存在導致液晶顯示器的對比度降低的光散射、或引起固體攝像元件的色差.色斑感的光學濃度的不均一性等光學混亂;於所使用的環境條件下的堅牢性、例如耐熱性、耐光性、耐濕性等良好;以及莫耳吸光係數大而可實現薄膜化等。因此,著色劑通常是使用顏料。 That is, the following characteristics are required: better spectral characteristics in terms of color reproducibility; no light scattering that causes a decrease in contrast of the liquid crystal display, or chromatic aberration of the solid-state imaging element. Optical chaos such as unevenness in optical density of color sensation; good fastness under environmental conditions used, such as heat resistance, light resistance, moisture resistance, etc.; and large molar absorption coefficient to achieve film formation, etc. . Therefore, the colorant is usually a pigment.
於專利文獻1中,揭示有一種含有顏料及聚醯胺酸的彩色濾光片用著色樹脂組成物。於專利文獻2中,揭示有一種聚鹵化鋅酞菁顏料組成物。 Patent Document 1 discloses a colored resin composition for a color filter containing a pigment and polyamic acid. Patent Document 2 discloses a polyhalide zinc phthalocyanine pigment composition.
[現有技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
[專利文獻1]日本專利特開2003-227921號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2003-227921
[專利文獻2]日本專利特開2007-284592號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2007-284592
本申請案發明者進行了研究,結果得知,使用顏色索引(Color Index,C.I.)顏料綠58(以下亦稱為「PG58」)作為綠色 顏料的彩色濾光片於高溫加熱時,於綠色畫素與鄰接的著色畫素的交界區域中形成針狀異物。 The inventors of the present application conducted research and found that color index (C.I.) Pigment Green 58 (hereinafter also referred to as "PG58") was used as the green color. When the color filter of the pigment is heated at a high temperature, a needle-shaped foreign matter is formed in a boundary region between the green pixel and the adjacent colored pixel.
專利文獻1中並未記載使用PG58作為顏料。專利文獻2中記載的技術難以抑制針狀異物。 Patent Document 1 does not describe the use of PG58 as a pigment. The technique described in Patent Document 2 is difficult to suppress needle-shaped foreign matter.
本發明解決所述課題,且其目的在於提供一種可於高溫加熱時抑制於綠色畫素與鄰接的著色畫素的交界區域中形成針狀異物的著色樹脂組成物。 The present invention has been made in view of the above problems, and an object thereof is to provide a colored resin composition capable of suppressing formation of a needle-shaped foreign matter in a boundary region between a green pixel and an adjacent colored pixel when heated at a high temperature.
本申請案發明者根據所述課題進行了研究,結果發現,藉由使用含有PG58及具有特定結構的聚醯胺酸的著色樹脂組成物,可解決所述課題,從而完成了本發明。 The inventors of the present invention have conducted research based on the above-mentioned problems, and as a result, have found that the above problems can be solved by using a colored resin composition containing PG58 and a polylysine having a specific structure, and completed the present invention.
具體而言,藉由下述手段<1>、較佳為手段<2>~手段<17>解決了所述課題。 Specifically, the above problem is solved by the following means <1>, preferably means <2>~ means <17>.
<1>一種著色樹脂組成物,含有具有下述通式(1)所表示的重複單元的聚醯胺酸及C.I.顏料綠58;
通式(1)中,R1表示n+2價的連結基,R2表示二價連結基,n表示1或2。 In the formula (1), R 1 represents a n+2 valent linking group, R 2 represents a divalent linking group, and n represents 1 or 2.
<2>如<1>所記載的著色樹脂組成物,更含有下述通式 (2)所表示的二胺化合物;H2N-R3-NH2 (2) <2> The colored resin composition according to <1>, further comprising a diamine compound represented by the following formula (2); H 2 NR 3 —NH 2 (2)
通式(2)中,R3表示二價連結基。 In the formula (2), R 3 represents a divalent linking group.
<3>如<1>或<2>所記載的著色樹脂組成物,更含有黃色的著色劑。 <3> The colored resin composition as described in <1> or <2> further contains a yellow coloring agent.
<4>如<3>所記載的著色樹脂組成物,含有C.I.顏料黃129作為黃色的著色劑。 <4> The colored resin composition as described in <3>, which contains C.I. Pigment Yellow 129 as a yellow coloring agent.
<5>如<1>至<4>中任一項所記載的著色樹脂組成物,其中通式(1)中,R1表示碳數2~22的n+2價的連結基。 The colored resin composition according to any one of <1> to <4>, wherein, in the formula (1), R 1 represents a n+2 valent linking group having 2 to 22 carbon atoms.
<6>如<1>至<4>中任一項所記載的著色樹脂組成物,其中通式(1)中,R1表示含有環狀結構的n+2價的連結基。 The colored resin composition as described in any one of <1> to <4>, wherein, in the formula (1), R 1 represents a n+2 valent linking group having a cyclic structure.
<7>如<1>至<6>中任一項所記載的著色樹脂組成物,其中通式(1A)中,R2表示碳數1~22的二價連結基。 The coloring resin composition as described in any one of <1> to <6>, wherein, in the formula (1A), R 2 represents a divalent linking group having 1 to 22 carbon atoms.
<8>如<1>至<6>中任一項所記載的著色樹脂組成物,其中通式(1)中,R2表示含有烴基或包含烴基與選自-Si(R2A)2、-CO-、-NR-、-O-、-SO2-及-S-中的至少一種的組合的基團的二價連結基;其中,R2A分別獨立地表示碳數1~6的烷基,-NR-中的R表示氫原子或碳數1~6的烷基。 The colored resin composition according to any one of <1> to <6> wherein, in the formula (1), R 2 represents a hydrocarbon group or contains a hydrocarbon group and is selected from -Si(R 2A ) 2 , a divalent linking group of a group of a combination of at least one of -CO-, -NR-, -O-, -SO 2 -, and -S-; wherein R 2A independently represents an alkane having 1 to 6 carbon atoms In the group, R in -NR- represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
<9>如<1>至<8>中任一項所記載的著色樹脂組成物,其中通式(2)中,R3表示碳數1~22的二價連結基。 The colored resin composition according to any one of <1> to <8>, wherein, in the formula (2), R 3 represents a divalent linking group having 1 to 22 carbon atoms.
<10>如<1>至<8>中任一項所記載的著色樹脂組成物,其中通式(2)中,R3表示含有環狀結構的二價連結基。 The colored resin composition according to any one of <1> to <8>, wherein, in the formula (2), R 3 represents a divalent linking group having a cyclic structure.
<11>如<1>至<8>中任一項所記載的著色樹脂組成物,其中通式(2)中的R3表示含有與通式(1)中的R2相同的骨架的二價連結基。 <11> The <1> to <8> a colored resin composition described in any one of the general formula (2) contained in R 3 represents the general formula R (1) is the same as the frame 2 of the two Price linkage.
<12>如<1>至<11>中任一項所記載的著色樹脂組成物,其是用於固體攝像元件。 <12> The colored resin composition according to any one of <1> to <11> which is used for a solid-state image sensor.
<13>一種硬化膜,其是使如<1>至<12>中任一項所記載的著色樹脂組成物硬化而成。 <13> A cured film obtained by curing the colored resin composition according to any one of <1> to <12>.
<14>一種彩色濾光片,具有使用如<1>至<12>中任一項所記載的著色樹脂組成物的著色層。 <14> A color filter comprising a coloring resin composition according to any one of <1> to <12>.
<15>一種彩色濾光片的製造方法,包括:將如<1>至<12>中任一項所記載的著色樹脂組成物塗佈於基板上而形成著色膜的步驟;將著色膜於150℃~350℃下加熱而使之硬化的步驟;於經硬化的著色膜上塗佈光阻劑的步驟;對光阻劑進行圖案曝光後,進行鹼顯影,藉此將光阻劑圖案化的步驟;將經圖案化的光阻劑作為蝕刻遮罩,藉由乾式蝕刻將光阻劑的下層的著色膜圖案化的步驟;以及將圖案化後的光阻劑去除的步驟。 <15> A method of producing a color filter comprising the step of applying a colored resin composition according to any one of <1> to <12> to a substrate to form a colored film; a step of heating at 150 ° C to 350 ° C to cure the photoresist; a step of applying a photoresist on the cured colored film; after pattern exposure of the photoresist, performing alkali development, thereby patterning the photoresist a step of patterning the patterned photoresist as an etch mask, patterning the underlying colored film of the photoresist by dry etching, and removing the patterned photoresist.
<16>一種固體攝像元件,具有如<14>所記載的彩色濾光 片或藉由如<15>所記載的彩色濾光片的製造方法所得的彩色濾光片。 <16> A solid-state image sensor having color filter as described in <14> A color filter obtained by the method for producing a color filter according to <15>.
<17>一種圖像顯示裝置,具有如<14>所記載的彩色濾光片或藉由如<15>所記載的彩色濾光片的製造方法所得的彩色濾光片。 <17> An image display device comprising the color filter according to <14> or a color filter obtained by the method for producing a color filter according to <15>.
根據本發明,可提供一種可於高溫加熱時抑制於綠色畫素與鄰接的著色畫素的交界區域中形成針狀異物的著色樹脂組成物。另外,可提供一種使用所述著色樹脂組成物的硬化膜、彩色濾光片、彩色濾光片的製造方法、固體攝像元件及圖像顯示裝置。 According to the present invention, it is possible to provide a colored resin composition capable of suppressing formation of acicular foreign matter in a boundary region between a green pixel and an adjacent colored pixel upon heating at a high temperature. Further, a cured film using the colored resin composition, a color filter, a method of producing a color filter, a solid-state image sensor, and an image display device can be provided.
11‧‧‧第1著色層 11‧‧‧1st colored layer
12‧‧‧第1著色圖案 12‧‧‧1st coloring pattern
21‧‧‧第2著色感放射線性層 21‧‧‧Second coloring radiation layer
21A‧‧‧與第1去除部組群121相對應的位置 21A‧‧‧Location corresponding to the first removal group group 121
22‧‧‧第2著色圖案 22‧‧‧2nd coloring pattern
22R‧‧‧設置於第2去除部組群122的各去除部的內部的多個第2著色畫素 22R‧‧‧ A plurality of second colored pixels provided inside each of the removed portions of the second removal unit group 122
31‧‧‧第3著色感放射線性層 31‧‧‧3rd coloring radiation layer
31A‧‧‧與第2去除部組群122相對應的位置 31A‧‧‧Location corresponding to the second removal group group 122
32‧‧‧第3著色圖案 32‧‧‧3rd coloring pattern
51‧‧‧光阻劑層 51‧‧‧ photoresist layer
51A‧‧‧抗蝕劑去除部 51A‧‧‧Resist Removal Department
52‧‧‧抗蝕劑圖案(經圖案化的光阻劑層) 52‧‧‧resist pattern (patterned photoresist layer)
100‧‧‧彩色濾光片 100‧‧‧Color filters
120‧‧‧去除部組群 120‧‧‧Removal group
121‧‧‧第1去除部組群 121‧‧‧1st removal group
122‧‧‧第2去除部組群 122‧‧‧2nd removal group
圖1為第1著色層的概略剖面圖。 Fig. 1 is a schematic cross-sectional view showing a first colored layer.
圖2為表示於第1著色層上形成有光阻劑層的狀態的概略剖面圖。 2 is a schematic cross-sectional view showing a state in which a photoresist layer is formed on a first colored layer.
圖3為表示於第1著色層上形成有抗蝕劑圖案的狀態的概略剖面圖。 3 is a schematic cross-sectional view showing a state in which a resist pattern is formed on the first colored layer.
圖4為表示藉由蝕刻而於第1著色層中設置貫通孔組群,藉此形成第1著色圖案的狀態的概略剖面圖。 FIG. 4 is a schematic cross-sectional view showing a state in which a first coloring pattern is formed by providing a through hole group in the first colored layer by etching.
圖5為表示將圖4中的抗蝕劑圖案去除的狀態的概略剖面圖。 Fig. 5 is a schematic cross-sectional view showing a state in which the resist pattern in Fig. 4 is removed.
圖6為表示形成有第2著色圖案及第2著色感放射線性層的狀態的概略剖面圖。 6 is a schematic cross-sectional view showing a state in which a second colored pattern and a second colored radiation layer are formed.
圖7為表示將圖6中的第2著色感放射線性層、及構成第2著色圖案的第2著色畫素的一部分去除的狀態的概略剖面圖。 FIG. 7 is a schematic cross-sectional view showing a state in which a part of the second coloring radiation layer in FIG. 6 and a second coloring element constituting the second coloring pattern are removed.
圖8為表示形成有第3著色圖案及第3著色感放射線性層的狀態的概略剖面圖。 8 is a schematic cross-sectional view showing a state in which a third colored pattern and a third colored radiation layer are formed.
圖9為表示將圖8中的第3著色感放射線性層去除的狀態的概略剖面圖。 FIG. 9 is a schematic cross-sectional view showing a state in which the third coloring radiation layer in FIG. 8 is removed.
以下,對本發明的內容加以詳細說明。另外,於本申請案說明書中,所謂「~」是以包含其前後所記載的數值作為下限值及上限值的含意而使用。 Hereinafter, the contents of the present invention will be described in detail. In addition, in the specification of the present application, "~" is used in the sense that the numerical values described before and after are included as the lower limit and the upper limit.
本說明書中,所謂總固體成分,是指自組成物的總組成中去掉溶劑所得的成分的總質量。另外,是指25℃下的固體成分。 In the present specification, the term "total solid content" means the total mass of the components obtained by removing the solvent from the total composition of the composition. In addition, it means a solid component at 25 °C.
於本說明書中的基團(原子團)的表述中,未記載經取代及未經取代的表述包含不具有取代基的基團(原子團),並且亦包含具有取代基的基團(原子團)。例如所謂「烷基」,不僅包含不具有取代基的烷基(未經取代的烷基),而且亦包含具有取代基的烷基(經取代的烷基)。 In the expression of the group (atomic group) in the present specification, the substituted and unsubstituted expressions are not described as including a group having no substituent (atomic group), and also a group having a substituent (atomic group). For example, the "alkyl group" includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
另外,本說明書中所謂「放射線」,例如是指水銀燈的明線光譜、準分子雷射所代表的遠紫外線、極紫外線((Extreme Ultraviolet,EUV)光)、X射線、電子束等。另外,本發明中所謂光,是指光化射線或放射線。本說明書中所謂「曝光」,只要無特別說明,則不僅是指利用水銀燈、準分子雷射所代表的遠紫外 線、X射線、EUV光等的曝光,利用電子束、離子束等粒子束的描畫亦包括在曝光中。 In addition, the term "radiation" as used herein means, for example, a bright line spectrum of a mercury lamp, a far ultraviolet ray represented by an excimer laser, an extreme ultraviolet ray (Extreme Ultraviolet (EUV) light), an X-ray, an electron beam, or the like. Further, the term "light" as used in the present invention means actinic ray or radiation. The term "exposure" as used in this specification refers not only to the extreme ultraviolet light represented by mercury lamps or excimer lasers, unless otherwise specified. Exposure of lines, X-rays, EUV light, etc., using a beam of electron beams, ion beams, etc., is also included in the exposure.
另外,本說明書中,「(甲基)丙烯酸酯」表示丙烯酸酯及甲基丙烯酸酯兩者或任一者,「(甲基)丙烯酸」表示丙烯酸及甲基丙烯酸兩者或任一者,「(甲基)丙烯醯基」表示丙烯醯基及甲基丙烯醯基兩者或任一者。 In the present specification, "(meth)acrylate" means either or both of acrylate and methacrylate, and "(meth)acrylic acid" means either or both of acrylic acid and methacrylic acid," The (meth)acrylonyl group means either or both of an acryloyl group and a methacryl group.
另外,本說明書中,「單體」與「單體(monomer)」為相同含意。單體是指與寡聚物及聚合物相區分、重量平均分子量為2,000以下的化合物。本說明書中,所謂聚合性化合物,是指具有聚合性官能基的化合物,可為單體亦可為聚合物。所謂聚合性官能基,是指參與聚合反應的基團。 In addition, in this specification, "monomer" and "monomer" have the same meaning. The monomer refers to a compound which is distinguished from an oligomer and a polymer and has a weight average molecular weight of 2,000 or less. In the present specification, the polymerizable compound means a compound having a polymerizable functional group, and may be a monomer or a polymer. The polymerizable functional group refers to a group that participates in a polymerization reaction.
本說明書中,化學式中的Me表示甲基,Et表示乙基,Pr表示丙基,Bu表示丁基,Ph表示苯基。 In the present specification, Me in the chemical formula represents a methyl group, Et represents an ethyl group, Pr represents a propyl group, Bu represents a butyl group, and Ph represents a phenyl group.
本說明書中,「步驟」一詞不僅是指獨立的步驟,即便於無法與其他步驟明確區分的情形時,只要可達成該步驟的預期作用,則亦包括在本用語中。 In this specification, the term "step" refers not only to an independent step, but also to the intended use of the step, as long as the intended effect of the step can be achieved.
本說明書中,重量平均分子量及數量平均分子量是以由凝膠滲透層析(Gel Permeation Chromatography,GPC)測定所得的聚苯乙烯換算值來定義。本說明書中,重量平均分子量(Mw)及數量平均分子量(Mn)例如可藉由以下方式求出:使用HLC-8220(東曹(股)製造),使用TSKgel Super AWM-H(東曹(股)製造,6.0mm ID×15.0cm)作為管柱,且使用10mmol/L的溴化鋰 N-甲基吡咯啶酮(N-methyl pyrrolidinone,NMP)溶液作為溶離液。 In the present specification, the weight average molecular weight and the number average molecular weight are defined by polystyrene equivalent values obtained by gel permeation chromatography (GPC). In the present specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) can be obtained, for example, by using HLC-8220 (manufactured by Tosoh Corporation) and using TSKgel Super AWM-H (Dongcao) ), manufactured, 6.0 mm ID × 15.0 cm) as a column, and using 10 mmol/L of lithium bromide A solution of N-methyl pyrrolidinone (NMP) was used as the eluent.
本發明的著色樹脂組成物(以下有時簡稱為「本發明的組成物」)的特徵在於:含有具有下述通式(1)所表示的重複單元的聚醯胺酸及PG58。 The colored resin composition of the present invention (hereinafter sometimes referred to simply as "the composition of the present invention") is characterized by containing polyamic acid and PG58 having a repeating unit represented by the following formula (1).
通式(1)中,R1表示n+2價的連結基,R2表示二價連結基,n表示1或2。 In the formula (1), R 1 represents a n+2 valent linking group, R 2 represents a divalent linking group, and n represents 1 or 2.
例如已知,使用PG58的彩色濾光片若於使含有藍色顏料(例如C.I.顏料藍15:6(以下亦稱為「PB15:6」))的畫素鄰接的狀態下進行高溫加熱,則PG58的一部分熱擴散至鄰接的藍色畫素中,形成經熱擴散的PG58與藍色顏料的混晶,於藍色畫素與綠色畫素的交界區域中形成針狀異物。相對於此,本發明中,藉由使用含有PG58、及具有通式(1)所表示的重複單元的聚醯胺酸的著色樹脂組成物,可解決所述課題。另外,亦可使耐溶劑性提高。 For example, it is known that a color filter using PG58 is heated at a high temperature in a state in which a pixel containing a blue pigment (for example, CI Pigment Blue 15:6 (hereinafter also referred to as "PB15:6") is adjacent to each other. A part of the PG 58 is thermally diffused into the adjacent blue pixel to form a mixed crystal of the thermally diffused PG 58 and the blue pigment, and a needle-shaped foreign matter is formed in the boundary region between the blue pixel and the green pixel. On the other hand, in the present invention, the above problem can be solved by using a colored resin composition containing PG58 and polylysine having a repeating unit represented by the general formula (1). In addition, solvent resistance can also be improved.
其機制雖為推定,但本發明的著色樹脂組成物所含有的聚醯胺酸於形成畫素圖案後的後烘烤步驟中,進行伴有脫水反應的醯亞胺環化。本發明的著色樹脂組成物所含有的聚醯胺酸藉由所述醯亞胺環化而形成膜密度非常高的緻密的膜,故可將PG58牢固地保持於聚醯亞胺膜中。結果,可抑制高溫加熱時的針狀異物的產 生。 Although the mechanism is presumed, the polyamido acid contained in the colored resin composition of the present invention undergoes cyclization of the quinone with a dehydration reaction in the post-baking step after forming the pixel pattern. The polyglycine contained in the colored resin composition of the present invention is cyclized by the quinone imine to form a dense film having a very high film density, so that PG58 can be firmly held in the polyimide film. As a result, the production of acicular foreign matter during high-temperature heating can be suppressed Health.
<具有通式(1)所表示的重複單元的聚醯胺酸> <Polyuric acid having a repeating unit represented by the general formula (1)>
通式(1)中,R1為來源於酸酐的基團,表示n+2價的連結基。具有通式(1)所表示的重複單元的聚醯胺酸亦作為使PG58分散於著色樹脂組成物中的分散劑而發揮功能。另外,亦作為熱硬化劑而發揮功能。 In the formula (1), R 1 is a group derived from an acid anhydride, and represents a n+2 valent linking group. The polyamic acid having the repeating unit represented by the formula (1) also functions as a dispersing agent for dispersing PG58 in the colored resin composition. In addition, it also functions as a thermal curing agent.
R1較佳為碳數2~22的n+2價的連結基。具體而言,R1較佳為烴基或包含烴基與-CO-、-NR-、-O-、-SO2-及-S-的至少一種的組合的n+2價的連結基,更佳為烴基或包含烴基與-CO-的組合的n+2價的連結基。R1可為包含1個烴基與-CO-、-NR-、-O-、-SO2-或-S-的組合的n+2價的連結基,亦可為包含2個以上的烴基與選自-CO-、-NR-、-O-、-SO2-及-S-中的2個以上的基團的組合的n+2價的連結基。另外,於R1為包含烴基與-CO-、-NR-、-SO2-、-O-及-S-的至少一種的組合的n+2價的連結基的情形時,較佳為-CO-、-NR-、-O-、-SO2-及-S-不鄰接。 R 1 is preferably a n+2 valent linking group having 2 to 22 carbon atoms. Specifically, R 1 is preferably a hydrocarbon group or an n+2 valent linking group containing a combination of a hydrocarbon group and at least one of -CO-, -NR-, -O-, -SO 2 -, and -S-, more preferably It is a hydrocarbon group or an n+2 valent linking group containing a combination of a hydrocarbon group and -CO-. R 1 may be an n+2 valent linking group containing a combination of one hydrocarbon group and -CO-, -NR-, -O-, -SO 2 - or -S-, or may contain two or more hydrocarbon groups and An n+2 valent linking group selected from a combination of two or more groups of -CO-, -NR-, -O-, -SO 2 -, and -S-. Further, in the case where R 1 is a n+2 valent linking group containing a combination of a hydrocarbon group and at least one of -CO-, -NR-, -SO 2 -, -O-, and -S-, it is preferably - CO-, -NR-, -O-, -SO 2 -, and -S- are not adjacent.
所述-NR-中的R表示氫原子或碳數1~6的烷基,較佳為氫原子。n+2價的連結基所具有的烴基可為直鏈狀、分支鏈狀或環狀的任一種,較佳為環狀。 R in the -NR- represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, preferably a hydrogen atom. The hydrocarbon group of the n+2 valent linking group may be linear, branched or cyclic, and is preferably cyclic.
R1較佳為含有環狀結構,較佳為含有環狀烴基。環狀結構可為脂環亦可為芳香族環,較佳為芳香族環。另外,環狀結構可為單環亦可為多環。環狀結構較佳為含有5員環~8員環,更佳為含有5員環或6員環。另外,環狀結構可為單環亦可為雜環。於環 狀結構為雜環的情形時,構成雜環的雜原子可列舉氮原子、氧原子、硫原子等。 R 1 preferably contains a cyclic structure, and preferably contains a cyclic hydrocarbon group. The cyclic structure may be an alicyclic ring or an aromatic ring, and is preferably an aromatic ring. In addition, the ring structure may be a single ring or a multiple ring. The ring structure preferably has a 5-membered ring to 8 membered ring, more preferably a 5-membered ring or a 6-membered ring. Further, the cyclic structure may be a single ring or a heterocyclic ring. When the cyclic structure is a hetero ring, the hetero atom constituting the hetero ring may, for example, be a nitrogen atom, an oxygen atom or a sulfur atom.
具體而言,R1較佳為含有碳數3~22的脂環烴基或碳數6~22的芳香族烴基,更佳為含有碳數6~22的芳香族烴基,進而佳為含有碳數6~12的芳香族烴基。 Specifically, R 1 preferably contains an alicyclic hydrocarbon group having 3 to 22 carbon atoms or an aromatic hydrocarbon group having 6 to 22 carbon atoms, more preferably an aromatic hydrocarbon group having 6 to 22 carbon atoms, and more preferably contains a carbon number. 6 to 12 aromatic hydrocarbon groups.
通式(1)中,R2為來源於二胺的基團,表示二價連結基。R2較佳為碳數1~22的二價連結基。具體而言,R2較佳為含有烴基或包含烴基與選自-Si(R2A)2-、-CO-、-NR-、-O-、-SO2-、-S-中的至少一種的組合的基團的二價連結基。 In the formula (1), R 2 is a group derived from a diamine and represents a divalent linking group. R 2 is preferably a divalent linking group having 1 to 22 carbon atoms. Specifically, R 2 preferably contains a hydrocarbon group or contains a hydrocarbon group and at least one selected from the group consisting of -Si(R 2A ) 2 -, -CO-, -NR-, -O-, -SO 2 -, -S- A divalent linking group of a combined group.
R2亦可為包含1個烴基與-Si(R2A)2-、-CO-、-NR-、-O-、-SO2-或-S-的組合的二價連結基,亦可為包含2個以上的烴基與選自-Si(R2A)2-、-CO-、-NR-、-O-、-SO2-及-S-中的2個以上的基團的組合的二價連結基。 R 2 may be a divalent linking group containing a combination of one hydrocarbon group and -Si(R 2A ) 2 -, -CO-, -NR-, -O-, -SO 2 - or -S-, or a combination comprising two or more hydrocarbon groups and a combination of two or more groups selected from the group consisting of -Si(R 2A ) 2 -, -CO-, -NR-, -O-, -SO 2 -, and -S- Price linkage.
R2A分別獨立地表示碳數1~6的烷基,較佳為碳數1~3的烷基,更佳為甲基。-NR-中的R表示氫原子或碳數1~6的烷基。烴基可為直鏈狀、分支鏈狀或環狀的任一種。 R 2A each independently represents an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 3 carbon atoms, more preferably a methyl group. R in -NR- represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. The hydrocarbon group may be any of a linear chain, a branched chain or a cyclic group.
R2較佳為含有環狀結構,較佳為含有環狀烴基。環狀結構與上文所述的通式(1)中的R1可含有的環狀結構為相同含意,較佳範圍亦相同。 R 2 preferably has a cyclic structure, and preferably contains a cyclic hydrocarbon group. The cyclic structure has the same meaning as the cyclic structure which R 1 in the above formula (1) may contain, and the preferred range is also the same.
R2更佳為具有碳數3~22的脂環烴骨架或碳數6~22的芳香族烴骨架的二價連結基,進而佳為具有碳數6~18的芳香族烴骨架的二價連結基,尤佳為具有伸苯基的二價連結基。 R 2 is more preferably a divalent linking group having an alicyclic hydrocarbon skeleton having 3 to 22 carbon atoms or an aromatic hydrocarbon skeleton having 6 to 22 carbon atoms, and further preferably a divalent aromatic hydrocarbon skeleton having 6 to 18 carbon atoms. The linking group is particularly preferably a divalent linking group having a stretching phenyl group.
通式(1)中,n表示1或2,較佳為2。藉由設定為2,而更有效地發揮本發明的效果。 In the formula (1), n represents 1 or 2, preferably 2. By setting it to 2, the effect of the present invention is exerted more effectively.
本發明中所用的聚醯胺酸較佳為具有通式(1)中的R2含有環狀結構的重複單元(重複單元A)。另外,本發明中所用的聚醯胺酸亦可更具有通式(1)中的R2含有烴基與上文所述的-Si(R2A)2-的部分結構的重複單元(重複單元B)。藉由聚醯胺酸具有含有-Si(R2A)2-的部分結構的重複單元,於使用著色樹脂組成物來形成硬化膜時,可進一步提高與基板的接著性。 The polyamic acid used in the present invention is preferably a repeating unit (repeating unit A) having a cyclic structure of R 2 in the formula (1). Further, the polylysine used in the present invention may further have a repeating unit (repeating unit B) in which the R 2 in the formula (1) contains a hydrocarbon group and a partial structure of -Si(R 2A ) 2 - described above (repeating unit B) ). When the polyamine acid has a repeating unit having a partial structure of -Si(R 2A ) 2 -, when the colored resin composition is used to form a cured film, the adhesion to the substrate can be further improved.
於將通式(1)所表示的重複單元的總量設定為100mol%(莫耳百分比)的情形時,可含有的重複單元B的量較佳為0.5mol%~15mol%,更佳為1mol%~10mol%,進而佳為3mol%~7mol%。 When the total amount of the repeating unit represented by the formula (1) is set to 100 mol% (% by mole), the amount of the repeating unit B which may be contained is preferably from 0.5 mol% to 15 mol%, more preferably 1 mol. %~10 mol%, and further preferably from 3 mol% to 7 mol%.
具有通式(1)所表示的重複單元的聚醯胺酸可藉由公知的方法、例如將酸酐與二胺選擇性地組合並於溶劑中進行反應而合成。 The polyglycolic acid having a repeating unit represented by the formula (1) can be synthesized by a known method, for example, by selectively combining an acid anhydride and a diamine and reacting in a solvent.
酸酐可使用三羧酸酐或四羧酸酐,較佳為使用四羧酸酐。 As the acid anhydride, a tricarboxylic acid anhydride or a tetracarboxylic acid anhydride can be used, and a tetracarboxylic acid anhydride is preferably used.
三羧酸酐可列舉:偏苯三甲酸酐、環己烷-1,2,4-三羧酸-1,2-酐、1,2,4-萘三羧酸-1,2-酐、1,3,8-萘三羧酸-1,8-酐等。 The tricarboxylic acid anhydride may, for example, be trimellitic anhydride, cyclohexane-1,2,4-tricarboxylic acid-1,2-anhydride, 1,2,4-naphthalenetricarboxylic acid-1,2-anhydride, 1, 3,8-naphthalenetricarboxylic acid-1,8-anhydride, and the like.
四羧酸酐可列舉:3,3',4,4'-二苯甲酮四羧酸二酐、均苯四甲酸酐、3,3',4,4'-聯苯三氟丙烷四羧酸二酐、3,4,9,10-苝四羧酸二酐、1,2,5,6-萘四羧酸二酐、3,3",4,4"-對聯三苯四羧酸二酐、3,3",4,4"-間苯基四羧酸二酐、1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、1,2,3,5-環戊烷四羧酸二酐、1,2,4,5-雙環己烯四羧酸二 酐、1,2,4,5-環己烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、4,4'-(六氟異亞丙基)二鄰苯二甲酸酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧雜-3-呋喃基)-萘并[1,2-C]呋喃-1,3-二酮等。 The tetracarboxylic anhydride may, for example, be 3,3',4,4'-benzophenonetetracarboxylic dianhydride, pyromellitic anhydride, 3,3',4,4'-biphenyltrifluoropropane tetracarboxylic acid Dihydride, 3,4,9,10-decanetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 3,3",4,4"-paired triphenyltetracarboxylic acid Anhydride, 3,3",4,4"-m-phenyltetracarboxylic dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentane IV Carboxylic dianhydride, 1,2,3,5-cyclopentane tetracarboxylic dianhydride, 1,2,4,5-dicyclohexene tetracarboxylic acid Anhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentyl acetic acid dianhydride, 4,4'-(hexafluoroisopropylidene) di-o-benzene Dicarboxylic anhydride, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-dioxa-3-furanyl)-naphtho[1,2-c]furan- 1,3-diketone and the like.
二胺的例子可列舉:4,4'-二胺基二苯基醚、4,4'(或3,3')-二胺基二苯基碸、4,4'-二胺基苯甲醯苯胺、3,3'-(或4,4')二胺基二苯基甲烷、4,4'-二胺基二苯基硫醚、2,5-二胺基甲苯、聯鄰甲苯胺(o-tolidine)、3,3'-二甲基-4,4'-二胺基二苯基甲烷、4,4'-雙(4-胺基苯氧基)聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、雙[4-(4-胺基苯氧基)苯基]醚、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷1,3-(或1,4)二胺基環己烷、4,4'-二胺基-3,3'-二甲基二環己基甲烷、4,4'-二胺基-3,3'-二甲基二環己基、3,3'-二胺基二苯基醚、3,4'-二胺基二苯基醚等。 Examples of the diamine include 4,4'-diaminodiphenyl ether, 4,4' (or 3,3')-diaminodiphenylanthracene, and 4,4'-diaminobenzoic acid. Aniline, 3,3'-(or 4,4')diaminodiphenylmethane, 4,4'-diaminodiphenyl sulfide, 2,5-diaminotoluene, o-toluidine (o-tolidine), 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 4,4'-bis(4-aminophenoxy)biphenyl, 2,2- Bis[4-(4-aminophenoxy)phenyl]propane, bis[4-(4-aminophenoxy)phenyl]ether, 2,2-bis[4-(4-aminobenzene) Oxy)phenyl]hexafluoropropane 1,3-(or 1,4)diaminocyclohexane, 4,4'-diamino-3,3'-dimethyldicyclohexylmethane, 4, 4'-Diamino-3,3'-dimethyldicyclohexyl, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, and the like.
關於二胺成分,亦可於不損及本發明的效果的範圍內併用構成所述重複單元B的單體(例如(3-胺基丙基)四甲基二矽氧烷(矽氧烷二胺))。矽氧烷二胺的量較佳為設定為所有二胺中的1mol%~20mol%。矽氧烷二胺可單獨使用一種,亦可使用兩種以上。 With respect to the diamine component, a monomer constituting the repeating unit B (for example, (3-aminopropyl)tetramethyldioxane (halothane dioxide) may be used together with the effect of not impairing the effects of the present invention. amine)). The amount of the siloxane diamine is preferably set to 1 mol% to 20 mol% in all the diamines. The oxirane diamine may be used alone or in combination of two or more.
關於合成具有通式(1)所表示的重複單元的聚醯胺酸時可使用的溶劑,可將以下溶劑混合使用:N-甲基-2-吡咯啶酮,N,N-二甲基乙醯胺、N,N-二甲基甲醯胺等醯胺系極性溶劑,另外內酯系極性溶劑。內酯類以外的溶劑除了所述醯胺系極性溶劑以外,可列舉甲基溶纖劑、乙基溶纖劑、甲基卡必醇、乙基卡必醇 等。所謂內酯類,是指脂肪族環狀酯且碳數3~12的化合物。具體的例子可列舉β-丙內酯、γ-丁內酯、γ-戊內酯、δ-戊內酯、γ-己內酯、ε-己內酯等,但不限定於該些例子。尤其就聚醯胺酸的溶解性的方面而言,較佳為γ-丁內酯。 For the solvent which can be used for the synthesis of the polyamic acid having the repeating unit represented by the general formula (1), the following solvents can be used in combination: N-methyl-2-pyrrolidone, N,N-dimethyl B A guanamine-based polar solvent such as guanamine or N,N-dimethylformamide, and a lactone is a polar solvent. The solvent other than the lactone includes, in addition to the guanamine-based polar solvent, methyl cellosolve, ethyl cellosolve, methyl carbitol, and ethyl carbitol. Wait. The term "lactone" refers to a compound having an aliphatic cyclic ester and having a carbon number of 3 to 12. Specific examples thereof include β-propiolactone, γ-butyrolactone, γ-valerolactone, δ-valerolactone, γ-caprolactone, and ε-caprolactone, but are not limited thereto. In particular, in terms of solubility of polyproline, γ-butyrolactone is preferred.
關於具有通式(1)所表示的重複單元的聚醯胺酸,亦可使用所述酸酐及二胺以外的其他酸成分或其他胺成分來調整聚醯胺酸的分子量等。其他酸成分及其他二胺成分例如可列舉單官能性的酸及胺成分。單官能性的酸或胺成分的例子可列舉單羧酸、羧酸二酐、單胺等。具體例可列舉:苯甲酸、鄰苯二甲酸酐、四氯鄰苯二甲酸酐、馬來酸酐、苯胺等,但不限定於該些具體例。 The polyamic acid having a repeating unit represented by the formula (1) may be adjusted by using the acid anhydride or other acid component other than the diamine or other amine component to adjust the molecular weight of the polyglycolic acid. Examples of the other acid component and other diamine components include monofunctional acid and amine components. Examples of the monofunctional acid or amine component include a monocarboxylic acid, a carboxylic acid dianhydride, and a monoamine. Specific examples thereof include benzoic acid, phthalic anhydride, tetrachlorophthalic anhydride, maleic anhydride, and aniline, but are not limited to these specific examples.
以用於合成聚醯胺酸的羧酸二酐及二胺以及其他酸成分及其他胺成分的總莫耳數為基準,其他酸成分或其他胺成分的量較佳為0.5mol%~5mol%,更佳為0.7mol%~3mol%,進而佳為0.9mol%~2mol%。 The amount of the other acid component or other amine component is preferably from 0.5 mol% to 5 mol% based on the total number of moles of the carboxylic acid dianhydride and the diamine used for the synthesis of the polyamic acid and other acid components and other amine components. More preferably, it is 0.7 mol% to 3 mol%, and further preferably 0.9 mol% to 2 mol%.
具有通式(1)所表示的重複單元的聚醯胺酸的重量平均分子量較佳為5000以上,更佳為6,000~100,000,進而佳為8,000~50,000。 The polyamine acid having a repeating unit represented by the formula (1) preferably has a weight average molecular weight of 5,000 or more, more preferably 6,000 to 100,000, and still more preferably 8,000 to 50,000.
具有通式(1)所表示的重複單元的聚醯胺酸的分散度(質量平均分子量/數量平均分子量)較佳為1.1~4.0,更佳為1.5~3.0,進而佳為1.7~2.5。 The degree of dispersion (mass average molecular weight / number average molecular weight) of the polyamic acid having the repeating unit represented by the general formula (1) is preferably from 1.1 to 4.0, more preferably from 1.5 to 3.0, still more preferably from 1.7 to 2.5.
相對於著色樹脂組成物的總固體成分,著色樹脂組成物中的具有通式(1)所表示的重複單元的聚醯胺酸的含量較佳為5 質量%~50質量%,更佳為7質量%~40質量%,進而佳為9質量%~30質量%。 The content of the polyamic acid having the repeating unit represented by the general formula (1) in the colored resin composition is preferably 5 with respect to the total solid content of the colored resin composition. The mass % to 50% by mass, more preferably 7% by mass to 40% by mass, and further preferably 9% by mass to 30% by mass.
相對於著色樹脂組成物中所含的樹脂成分的總質量,具有通式(1)所表示的重複單元的聚醯胺酸的量亦可設定為90質量%,亦可設定為95質量%~100質量%。 The amount of the polyamic acid having the repeating unit represented by the general formula (1) may be set to 90% by mass or may be set to 95% by mass based on the total mass of the resin component contained in the colored resin composition. 100% by mass.
著色樹脂組成物可僅含有一種具有通式(1)所表示的重複單元的聚醯胺酸,亦可含有兩種以上的具有通式(1)所表示的重複單元的聚醯胺酸。於含有兩種以上的具有通式(1)所表示的重複單元的聚醯胺酸的情形時,較佳為其合計量相當於所述含量。 The colored resin composition may contain only one polyamino acid having a repeating unit represented by the general formula (1), or may contain two or more polylysines having a repeating unit represented by the general formula (1). In the case of a polyamic acid containing two or more kinds of repeating units represented by the formula (1), it is preferred that the total amount corresponds to the content.
<PG58> <PG58>
著色樹脂組成物含有PG58。PG58例如可利用日本專利特開2007-284592號公報的段落0084~段落0085的記載的方法來合成,將其內容併入至本說明書中。 The colored resin composition contains PG58. PG58 can be synthesized, for example, by the method described in paragraphs 0084 to 0085 of JP-A-2007-284592, the contents of which are incorporated herein by reference.
本發明中所用的PG58的平均一次粒子尺寸實際上為10nm以上。就獲得更良好的對比度的觀點而言,上限較佳為1μm以下,更佳為500nm以下,進而佳為200nm以下,進而更佳為100nm以下,尤佳為50nm以下。另外,作為表示粒子的單分散性的指標,本發明中只要無特別說明,則使用體積平均粒徑(Mv)與數量平均粒徑(Mn)之比(Mv/Mn)。顏料微粒子(一次粒子)的單分散性、即Mv/Mn較佳為1.0~2.0,更佳為1.0~1.8,尤佳為1.0~1.5。再者,本發明中,粒子的平均一次粒徑是根據藉由穿透式電子顯微鏡所觀察到的圖像來求出圓近似直徑,設定為其500個 的平均值。 The average primary particle size of PG58 used in the present invention is actually 10 nm or more. From the viewpoint of obtaining a better contrast, the upper limit is preferably 1 μm or less, more preferably 500 nm or less, further preferably 200 nm or less, further preferably 100 nm or less, and particularly preferably 50 nm or less. In addition, as an index indicating the monodispersity of the particles, the ratio (Mv/Mn) of the volume average particle diameter (Mv) to the number average particle diameter (Mn) is used in the present invention unless otherwise specified. The monodispersity of the pigment fine particles (primary particles), that is, Mv/Mn is preferably from 1.0 to 2.0, more preferably from 1.0 to 1.8, still more preferably from 1.0 to 1.5. Further, in the present invention, the average primary particle diameter of the particles is obtained by observing an approximate diameter of the circle based on an image observed by a transmission electron microscope, and is set to 500 average value.
PG58的粒子的製備方法只要依照通常的方法即可,例如可藉由研磨(milling)進行粉碎而製備(磨碎(break down)法),亦可使用良溶劑及不良溶劑藉由析出而製備(構築(build-up)法)。關於前者(磨碎法),可使用珠磨機等藉由常法將顏料粒子微細化。例如可參照日本圖像學會雜誌、第45卷、第5號(2006)12-21頁的「機械粉碎」的項中記載的說明。關於後者(構築法),亦被稱為再沈澱法等,例如可參照日本專利特開2011-026452號公報、日本專利特開2011-012214號公報、日本專利特開2011-001501號公報、日本專利特開2010-235895號公報、日本專利特開2010-2091號公報、日本專利特開2010-209160號公報等。 The method for preparing the particles of PG58 may be prepared according to a usual method, for example, by pulverizing by milling (breaking down), or by precipitation using a good solvent and a poor solvent ( Build-up method). Regarding the former (grinding method), the pigment particles can be refined by a usual method using a bead mill or the like. For example, the description described in the item "Mechanical Crushing" of the Japanese Society of Image Society, Vol. 45, No. 5 (2006), pages 12-21 can be referred to. The latter (construction method) is also referred to as a reprecipitation method, and the like, for example, Japanese Patent Laid-Open No. 2011-026452, Japanese Patent Laid-Open No. 2011-012214, Japanese Patent Laid-Open No. 2011-001501, and Japan JP-A-2010-235895, JP-A-2010-2091, JP-A-2010-209160, and the like.
<其他著色劑> <Other colorants>
著色樹脂組成物可含有PG58以外的其他著色劑,亦可不含PG58以外的其他著色劑。其他著色劑可單獨使用一種,亦可併用兩種以上。 The colored resin composition may contain other colorants other than PG58, and may not contain other colorants other than PG58. Other coloring agents may be used alone or in combination of two or more.
著色樹脂組成物亦可含有黃色的著色劑作為其他著色劑。黃色的著色劑較佳為黃色顏料,更佳為選自C.I.顏料黃129、C.I.顏料黃139、C.I.顏料黃150及C.I.顏料黃185中的至少一種,進而佳為C.I.顏料黃129。藉由設定為此種構成,可進一步提高本發明的效果。 The colored resin composition may also contain a yellow coloring agent as another coloring agent. The yellow coloring agent is preferably a yellow pigment, more preferably at least one selected from the group consisting of C.I. Pigment Yellow 129, C.I. Pigment Yellow 139, C.I. Pigment Yellow 150, and C.I. Pigment Yellow 185, and further preferably C.I. Pigment Yellow 129. By setting this configuration, the effects of the present invention can be further enhanced.
本發明的著色樹脂組成物亦可更含有選自以下鹵化酞菁顏料中的一種以上的酞菁顏料:具有選自鋁(Al)、鈦(Ti)、鐵(Fe)、 錫(Sn)、鉛(Pb)、鎵(Ga)、釩(V)、鉬(Mo)、鉭(Ta)及鈮(Nb)所組成的組群中的一種作為中心金屬的鹵化酞菁顏料,及不具有中心金屬的鹵化酞菁顏料。藉由設定為此種構成,本發明的效果優異,並且可形成不易產生其他顏色的混色的硬化膜。相對於著色樹脂組成物中的PG58的含量,所述酞菁顏料的含量較佳為5質量%以下,更佳為0.5質量%~2質量%。 The colored resin composition of the present invention may further contain one or more phthalocyanine pigments selected from the group consisting of aluminum (Al), titanium (Ti), iron (Fe), and the like. One of a group consisting of tin (Sn), lead (Pb), gallium (Ga), vanadium (V), molybdenum (Mo), tantalum (Ta), and niobium (Nb) as a central metal halide phthalocyanine pigment And halogenated phthalocyanine pigments without a central metal. By setting such a configuration, the effect of the present invention is excellent, and a cured film which is less likely to cause color mixing of other colors can be formed. The content of the phthalocyanine pigment is preferably 5% by mass or less, and more preferably 0.5% by mass to 2% by mass based on the content of PG58 in the colored resin composition.
可適當添加至本發明的著色樹脂組成物中的其他有機顏料可使用所述PG58及黃色顏料以外的其他有機顏料、無機顏料、染料等。 As the other organic pigment which can be appropriately added to the colored resin composition of the present invention, other organic pigments, inorganic pigments, dyes and the like other than the PG58 and yellow pigment can be used.
可適當添加至本發明的著色樹脂組成物中的其他有機顏料例如可列舉:C.I.顏料黃11、C.I.顏料黃24、C.I.顏料黃31、C.I.顏料黃53、C.I.顏料黃83、C.I.顏料黃93、C.I.顏料黃99、C.I.顏料黃108、C.I.顏料黃109、C.I.顏料黃110、C.I.顏料黃138、C.I.顏料黃147、C.I.顏料黃151、C.I.顏料黃154、C.I.顏料黃155、C.I.顏料黃167、C.I.顏料黃180、C.I.顏料黃199;C.I.顏料橙36、C.I.顏料橙38、C.I.顏料橙43、C.I.顏料橙71;C.I.顏料紅81、C.I.顏料紅105、C.I.顏料紅122、C.I.顏料紅149、C.I.顏料紅150、C.I.顏料紅155、C.I.顏料紅171、C.I.顏料紅175、C.I.顏料紅176、C.I.顏料紅209、C.I.顏料紅220、C.I.顏料紅224、C.I.顏料紅242、C.I.顏料紅255、C.I.顏料紅264、C.I.顏料紅270; C.I.顏料紫19、C.I.顏料紫23、C.I.顏料紫32、C.I.顏料紫39;C.I.顏料藍1、C.I.顏料藍2、C.I.顏料藍15、C.I.顏料藍15:1、C.I.顏料藍15:3、C.I.顏料藍15:6、C.I.顏料藍16、C.I.顏料藍22、C.I.顏料藍60、C.I.顏料藍66;C.I.顏料綠7、C.I.顏料綠36、C.I.顏料綠37;C.I.顏料棕25、C.I.顏料棕28;C.I.顏料黑1等。 Other organic pigments which can be appropriately added to the colored resin composition of the present invention include, for example, CI Pigment Yellow 11, CI Pigment Yellow 24, CI Pigment Yellow 31, CI Pigment Yellow 53, CI Pigment Yellow 83, CI Pigment Yellow 93, CI Pigment Yellow 99, CI Pigment Yellow 108, CI Pigment Yellow 109, CI Pigment Yellow 110, CI Pigment Yellow 138, CI Pigment Yellow 147, CI Pigment Yellow 151, CI Pigment Yellow 154, CI Pigment Yellow 155, CI Pigment Yellow 167, CI Pigment Yellow 180, CI Pigment Yellow 199; CI Pigment Orange 36, CI Pigment Orange 38, CI Pigment Orange 43, CI Pigment Orange 71; CI Pigment Red 81, CI Pigment Red 105, CI Pigment Red 122, CI Pigment Red 149, CI Pigment Red 150, CI Pigment Red 155, CI Pigment Red 171, CI Pigment Red 175, CI Pigment Red 176, CI Pigment Red 209, CI Pigment Red 220, CI Pigment Red 224, CI Pigment Red 242, CI Pigment Red 255, CI Pigment Red 264, CI Pigment Red 270; CI pigment violet 19, CI pigment violet 23, CI pigment violet 32, CI pigment violet 39; CI pigment blue 1, CI pigment blue 2, CI pigment blue 15, CI pigment blue 15: 1, CI pigment blue 15: 3, CI Pigment Blue 15:6, CI Pigment Blue 16, CI Pigment Blue 22, CI Pigment Blue 60, CI Pigment Blue 66; CI Pigment Green 7, CI Pigment Green 36, CI Pigment Green 37; CI Pigment Brown 25, CI Pigment Brown 28 ; CI Pigment Black 1 and so on.
可適當添加至本發明的著色樹脂組成物中的無機顏料可列舉金屬氧化物、金屬錯鹽等所示的金屬化合物,具體可列舉:鐵、鈷、鋁、鎘、鉛、銅、鈦、鎂、鉻、鋅、銻等的金屬氧化物及所述金屬的複合氧化物,碳黑、鈦黑等黑色顏料。 The inorganic pigment which can be appropriately added to the colored resin composition of the present invention may be a metal compound represented by a metal oxide or a metal salt or a salt, and specific examples thereof include iron, cobalt, aluminum, cadmium, lead, copper, titanium, and magnesium. a metal oxide such as chromium, zinc or bismuth or a composite oxide of the metal, or a black pigment such as carbon black or titanium black.
可適當添加至本發明的著色樹脂組成物中的公知的染料例如可使用:日本專利特開昭64-90403號公報、日本專利特開昭64-91102號公報、日本專利特開平1-94301號公報、日本專利特開平6-11614號公報、日本專利登記2592207號、美國專利4808501號說明書、美國專利5667920號說明書、美國專利505950號說明書、美國專利5667920號說明書、日本專利特開平5-333207號公報、日本專利特開平6-35183號公報、日本專利特開平6-51115號公報、日本專利特開平6-194828號公報等中揭示的色素。若以化學結構來區分,則可使用:吡唑偶氮化合物、吡咯亞甲基化合物、苯胺基偶氮化合物、三苯基甲烷化合物、蒽醌化合物、亞苄基化合物、氧喏化合物、吡唑并三唑偶氮化合物、吡啶酮偶氮化 合物、花青化合物、啡噻嗪化合物、吡咯并吡唑偶氮次甲基化合物等。另外,染料亦可使用色素多聚物。色素多聚物可列舉日本專利特開2011-213925號公報、日本專利特開2013-041097號公報中記載的化合物。 A known dye which can be appropriately added to the coloring resin composition of the present invention can be used, for example, in Japanese Patent Laid-Open Publication No. SHO 64-90403, Japanese Patent Laid-Open No. Hei 64-91102, and Japanese Patent Laid-Open No. Hei No. 1-94301 Japanese Patent Laid-Open No. Hei 6-11614, Japanese Patent Registration No. 2592207, U.S. Patent No. 4,808,501, U.S. Patent No. 5,567,920, U.S. Patent No. 5,505,950, U.S. Patent No. 5,567,920, Japanese Patent Laid-Open No. 5-333207 The pigment disclosed in Japanese Laid-Open Patent Publication No. Hei 6-35183, Japanese Patent Application Laid-Open No. Hei No. Hei. If distinguished by chemical structure, pyrazole azo compounds, pyrrolemethylene compounds, anilino azo compounds, triphenylmethane compounds, hydrazine compounds, benzylidene compounds, oxonium compounds, pyrazoles can be used. And triazole azo compounds, pyridone azo a compound, a cyanine compound, a phenothiazine compound, a pyrrolopyrazole azomethine compound, and the like. Further, a dye polymer can also be used as the dye. The compound described in Japanese Laid-Open Patent Publication No. 2011-041097, and the Japanese Patent Publication No. 2013-041097.
相對於著色樹脂組成物的總固體成分,著色樹脂組成物中的PG58的含量較佳為20質量%~80質量%,更佳為30質量%~70質量%,進而佳為40質量%~60質量%。 The content of PG58 in the colored resin composition is preferably from 20% by mass to 80% by mass, more preferably from 30% by mass to 70% by mass, even more preferably from 40% by mass to 60% by mass based on the total solid content of the colored resin composition. quality%.
於著色樹脂組成物更含有黃色的著色劑的情形時,相對於PG58(100質量份),著色樹脂組成物中的黃色的著色劑的含量較佳為10質量份~100質量份,更佳為20質量份~85質量份。另外,相對於著色樹脂組成物所含的黃色的著色劑的總量,C.I.顏料黃129、C.I.顏料黃150及C.I.顏料黃185的量較佳為85質量%以上,更佳為90質量%以上,進而佳為95質量%~100質量%。 In the case where the colored resin composition further contains a yellow coloring agent, the content of the yellow coloring agent in the colored resin composition is preferably from 10 parts by mass to 100 parts by mass, more preferably PG58 (100 parts by mass). 20 parts by mass to 85 parts by mass. Further, the amount of CI Pigment Yellow 129, CI Pigment Yellow 150, and CI Pigment Yellow 185 is preferably 85% by mass or more, and more preferably 90% by mass or more based on the total amount of the yellow coloring agent contained in the colored resin composition. Further, it is preferably 95% by mass to 100% by mass.
<顏料衍生物> <Pigment Derivative>
本發明的組成物亦可更含有顏料衍生物。顏料衍生物較佳為使用於分子內具有顏料母核結構及胺基的化合物(以下亦稱為特定顏料衍生物)。 The composition of the present invention may further contain a pigment derivative. The pigment derivative is preferably a compound (hereinafter also referred to as a specific pigment derivative) having a pigment core structure and an amine group in the molecule.
藉由使用特定顏料衍生物,可於特定顏料衍生物中的顏料母核結構與PG58之間形成相互作用,更有效地確保兩者的吸附性。 By using a specific pigment derivative, an interaction between the pigment core structure in the specific pigment derivative and PG58 can be formed, and the adsorptivity of both can be more effectively ensured.
特定顏料衍生物較佳為下述通式(A)所表示的化合物。 The specific pigment derivative is preferably a compound represented by the following formula (A).
通式(A)中,R1及R2分別獨立地表示氫原子或一價有機基,較佳為碳數1~20的飽和或不飽和烷基、碳數3~20的飽和或不飽和環烷基或者芳基。該些有機基亦可更具有取代基。可更具有的取代基可列舉:鹵素原子、羥基、烷基、烯基、炔基、環烷基、環烯基、環炔基、芳基、雜環基、氰基、烷氧基、芳氧基、硫代烷氧基、硫代芳氧基、羧基、烷氧基羰基、磺基、磺醯胺基、脲基、硫脲基、胺基、醯胺基、羰基、硝基或含有該些基團的取代基。 In the formula (A), R 1 and R 2 each independently represent a hydrogen atom or a monovalent organic group, preferably a saturated or unsaturated alkyl group having 1 to 20 carbon atoms or a saturated or unsaturated carbon group having 3 to 20 carbon atoms. Cycloalkyl or aryl. These organic groups may also have more substituents. Further examples of the substituent which may be mentioned include a halogen atom, a hydroxyl group, an alkyl group, an alkenyl group, an alkynyl group, a cycloalkyl group, a cycloalkenyl group, a cycloalkynyl group, an aryl group, a heterocyclic group, a cyano group, an alkoxy group, and an aromatic group. Oxygen, thioalkoxy, thioaryloxy, carboxy, alkoxycarbonyl, sulfo, sulfonylamino, ureido, thioureido, amine, amidino, carbonyl, nitro or Substituents for these groups.
另外,R1及R2亦可相互鍵結而形成環。 Further, R 1 and R 2 may be bonded to each other to form a ring.
尤其通式(A)所表示的化合物較佳為於分子內具有醯胺結構及脲結構的至少1個的化合物。另外,通式(A)所表示的化合物較佳為具有雜環結構的化合物。 In particular, the compound represented by the formula (A) is preferably a compound having at least one of a guanamine structure and a urea structure in the molecule. Further, the compound represented by the formula (A) is preferably a compound having a heterocyclic structure.
通式(A)中,X為含有顏料母核結構的m價的基團。此處,顏料母核結構為有機顏料中的顯色原子團、其類似結構或部分結構,具體可列舉:含有具有偶氮基的骨架、具有脲結構的骨架、具有醯胺結構的骨架、具有環狀醯胺結構的骨架、具有含雜原子的5員環的芳香族環及具有含雜原子的6員環的芳香族環中的一種以上的部分結構的結構等。X為含有該些顏料母核結構的取代基。 In the formula (A), X is an m-valent group containing a pigment core structure. Here, the pigment mother core structure is a chromogenic atomic group in an organic pigment, a similar structure or a partial structure thereof, and specifically includes a skeleton having an azo group, a skeleton having a urea structure, a skeleton having a guanamine structure, and a ring. The structure of the guanamine structure, the aromatic ring having a 5-membered ring containing a hetero atom, and the structure of one or more partial structures of an aromatic ring having a 6-membered ring containing a hetero atom. X is a substituent containing the core structure of the pigments.
通式(A)中的X較佳為具有顏料母核結構或顏料母核結構與芳香環、或含氮芳香環、或含氧芳香環、或含硫芳香環,且胺基直接或藉由連結基而鍵結於顏料母核結構、芳香環、含氮芳香環、含氧芳香環、含硫芳香環的任一個。尤其較佳為具有顏料母核結構與芳香環、或含氮芳香環,且以二價連結基而與胺基鍵結。 X in the general formula (A) preferably has a pigment core structure or a pigment core structure and an aromatic ring, or a nitrogen-containing aromatic ring, or an oxygen-containing aromatic ring, or a sulfur-containing aromatic ring, and the amine group is directly or by The linking group is bonded to any one of a pigment core structure, an aromatic ring, a nitrogen-containing aromatic ring, an oxygen-containing aromatic ring, and a sulfur-containing aromatic ring. It is particularly preferred to have a pigment core structure and an aromatic ring, or a nitrogen-containing aromatic ring, and to bond with an amine group by a divalent linking group.
通式(A)中,m為1~8的整數,就分散性、分散液的保存穩定性的觀點而言,較佳為1~6,更佳為1或2。 In the general formula (A), m is an integer of from 1 to 8, and from the viewpoint of dispersibility and storage stability of the dispersion, it is preferably from 1 to 6, more preferably from 1 or 2.
以下,示出本發明中所用的顏料衍生物的較佳具體例,但不限定於該些具體例。下述所示的顏料衍生物中,較佳為具有苯并咪唑骨架作為顏料母核結構的衍生物。具體而言,下述所示的顏料衍生物中,較佳為(1)~(12)所表示的含有苯并咪唑骨架的顏料衍生物,尤佳為(7)~(12)所表示的含有苯并咪唑骨架的顏料衍生物。 Hereinafter, preferred specific examples of the pigment derivative used in the present invention are shown, but are not limited to these specific examples. Among the pigment derivatives shown below, a derivative having a benzimidazole skeleton as a pigment core structure is preferred. Specifically, among the pigment derivatives shown below, the pigment derivative containing a benzimidazole skeleton represented by (1) to (12) is preferable, and it is particularly preferably represented by (7) to (12). A pigment derivative containing a benzimidazole skeleton.
Cu-cp:銅酞菁殘基 Cu-cp: copper phthalocyanine residue
尤其本發明的組成物中所用的顏料衍生物較佳為以下的化合物。 Particularly, the pigment derivative used in the composition of the present invention is preferably the following compound.
下述所示的顏料衍生物中,較佳為具有羧酸基或磺酸基或該些酸基的金屬鹽.銨鹽作為取代基的顏料衍生物。具體而言,下述所示的顏料衍生物中,較佳為使用(A)~(I)所表示的顏料衍生物,尤佳為(A)、(B)、(I)所表示的顏料衍生物。 The pigment derivative shown below is preferably a metal salt having a carboxylic acid group or a sulfonic acid group or the acid groups. An ammonium salt as a pigment derivative of a substituent. Specifically, among the pigment derivatives shown below, it is preferred to use the pigment derivatives represented by (A) to (I), and more preferably the pigments represented by (A), (B), and (I). derivative.
CuPc:銅酞菁骨架 CuPc: copper phthalocyanine skeleton
相對於著色樹脂組成物中的包含PG58的所有顏料100質量份,色素衍生物的含量較佳為0.5質量份~50質量份,更佳 為1質量份~25質量份,進而佳為5質量份~15質量份。 The content of the pigment derivative is preferably from 0.5 part by mass to 50 parts by mass, more preferably 100 parts by mass of all the pigments containing PG58 in the colored resin composition. It is 1 part by mass to 25 parts by mass, and more preferably 5 parts by mass to 15 parts by mass.
色素衍生物於著色樹脂組成物中可僅含有一種,亦可含有兩種以上。於含有兩種以上的情形時,較佳為其合計量成為所述範圍。 The pigment derivative may be contained alone or in combination of two or more kinds in the colored resin composition. When two or more cases are contained, it is preferable that the total amount is the said range.
<通式(2)所表示的二胺化合物> <Diamine compound represented by the general formula (2)>
本發明的組成物較佳為更含有通式(2)所表示的二胺化合物。 The composition of the present invention preferably further contains a diamine compound represented by the formula (2).
H2N-R3-NH2 (2) H 2 NR 3 -NH 2 (2)
通式(2)中,R3表示二價連結基。 In the formula (2), R 3 represents a divalent linking group.
藉由設定為所述構成,可更有效地達成本發明的效果。其機制雖為推定,但通常若對含有聚醯胺酸的塗膜進行高溫加熱,則聚醯胺酸以下述式(a)所示的反應機制而發生伴有脫水反應的醯亞胺環化,塗膜硬化。此時,若塗膜中含有胺化合物,則藉由下述式(b)所示的反應機制,胺化合物(下述式(b)中的R3-NH2)作為鹼觸媒而發揮作用,促進由醯亞胺環化所致的塗膜的硬化。如此,藉由促進塗膜的硬化,而將PG58更牢固地保持於聚醯亞胺膜中,故可抑制所得的彩色濾光片的高溫加熱時的針狀異物的產生。 By setting the above configuration, the effects of the present invention can be more effectively achieved. Although the mechanism is presumed, in general, when a coating film containing polyamic acid is heated at a high temperature, the polyaminic acid undergoes quinone cyclization accompanied by a dehydration reaction by a reaction mechanism represented by the following formula (a). , the film hardens. In this case, when an amine compound is contained in the coating film, the amine compound (R 3 -NH 2 in the following formula (b)) functions as a base catalyst by a reaction mechanism represented by the following formula (b). Promotes hardening of the coating film caused by cyclization of quinone imine. In this way, by promoting the hardening of the coating film, PG58 is more firmly held in the polyimide film, so that generation of needle-shaped foreign matter during high-temperature heating of the obtained color filter can be suppressed.
通式(2)中,R3為來源於二胺的基團,表示二價連結基。R3較佳為碳數1~22的二價連結基。具體而言,R3較佳為含有烴基或包含烴基與-CO-、-NR-、-O-的組合的基團的二價連結基。-NR-中的R表示氫原子或碳數1~6的烷基。烴基可為直鏈狀、分支鏈狀或環狀的任一種。 In the formula (2), R 3 is a group derived from a diamine and represents a divalent linking group. R 3 is preferably a divalent linking group having 1 to 22 carbon atoms. Specifically, R 3 is preferably a divalent linking group containing a hydrocarbon group or a group containing a combination of a hydrocarbon group and -CO-, -NR-, -O-. R in -NR- represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. The hydrocarbon group may be any of a linear chain, a branched chain or a cyclic group.
R3較佳為含有環狀結構,較佳為含有環狀烴基。環狀結構與所述通式(1)中的R2可含有的環狀結構為相同含意。另外,R3的較佳範圍與所述通式(1)的R2相同。 R 3 preferably has a cyclic structure, and preferably contains a cyclic hydrocarbon group. The cyclic structure has the same meaning as the cyclic structure which R 2 in the above formula (1) may contain. Further, the same as the preferred range of R 3 in the general formula (1) R 2.
另外,通式(2)中的R3較佳為含有與通式(1)中的R2相同的骨架的二價連結基。具有含有與通式(1)中的R2相同的骨架的二價連結基作為通式(2)中的R3的二胺化合物與通式(1)所表示的聚醯胺酸的相容性優異,故作為通式(1)所表示的聚醯胺酸的熱硬化反應的觸媒而變得更有效,可更有效地達成本發明的效果。 Further, R 3 in the formula (2) is preferably a divalent linking group containing the same skeleton as R 2 in the formula (1). Compatible containing polyamide acid having the general formula (2) in the diamine compound of the general formula R (1) 3 represented by the general formula linked to the same skeleton 2 R (1) is a divalent group Since it is excellent in the properties, it is more effective as a catalyst for the thermosetting reaction of polylysine represented by the formula (1), and the effects of the present invention can be more effectively achieved.
此處,所謂與R2相同的骨架,是指構成二價連結基的原子的至少一部分共同。例如於R2為伸苯基的情形時,R3亦可為伸苯基, 亦可經伸苯基取代,亦可為包含伸苯基與-O-的組合的基團。尤其R3較佳為具有與通式(1)中的R2相同的部分結構,更佳為與通式(1)中的R2相同的結構。 Here, the same skeleton as R 2 means that at least a part of the atoms constituting the divalent linking group are common. For example, when R 2 is a phenylene group, R 3 may be a phenyl group, may be substituted by a phenyl group, or may be a group containing a combination of a phenyl group and -O-. In particular, R 3 preferably has the same partial structure as R 2 in the formula (1), and more preferably has the same structure as R 2 in the formula (1).
通式(2)所表示的二胺化合物的具體例可列舉合成所述聚醯胺酸時可使用的二胺。 Specific examples of the diamine compound represented by the formula (2) include diamines which can be used in the synthesis of the polyamic acid.
相對於著色樹脂組成物的總固體成分,著色樹脂組成物中的通式(2)所表示的二胺化合物的含量較佳為0.01質量%~10質量%,更佳為0.1質量%~2質量%,進而佳為0.3質量%~0.8質量%,尤佳為0.4質量%~0.7質量%。 The content of the diamine compound represented by the formula (2) in the colored resin composition is preferably from 0.01% by mass to 10% by mass, more preferably from 0.1% by mass to 2% by mass based on the total solid content of the colored resin composition. %, further preferably 0.3% by mass to 0.8% by mass, particularly preferably 0.4% by mass to 0.7% by mass.
通式(2)所表示的二胺化合物可單獨使用一種,亦可併用兩種以上。於使用兩種以上的情形時,較佳為其合計量相當於所述含量。 The diamine compound represented by the formula (2) may be used alone or in combination of two or more. When two or more cases are used, it is preferred that the total amount thereof corresponds to the content.
<有機溶劑> <organic solvent>
本發明的組成物亦可更含有有機溶劑。 The composition of the present invention may further contain an organic solvent.
有機溶劑只要滿足各成分的溶解性或著色樹脂組成物的塗佈性,則基本上無特別限定。 The organic solvent is not particularly limited as long as it satisfies the solubility of each component or the coatability of the colored resin composition.
有機溶劑可較佳地列舉:作為酯類的例如乙酸乙酯、乙酸正丁酯、乙酸異丁酯、乙酸環己酯、甲酸戊酯、乙酸異戊酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、氧基乙酸烷基酯(例如氧基乙酸甲酯、氧基乙酸乙酯、氧基乙酸丁酯(例如甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-氧基丙酸烷 基酯類(例如3-氧基丙酸甲酯、3-氧基丙酸乙酯等(例如3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-氧基丙酸烷基酯類(例如2-氧基丙酸甲酯、2-氧基丙酸乙酯、2-氧基丙酸丙酯等(例如2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-氧基-2-甲基丙酸甲酯及2-氧基-2-甲基丙酸乙酯(例如2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯、γ-丁內酯等;以及作為醚類的例如二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇甲醚乙酸酯、丙二醇乙醚乙酸酯、丙二醇丙醚乙酸酯等;以及作為酮類的例如甲基乙基酮、環己酮、2-庚酮、3-庚酮等;以及作為芳香族烴類的例如甲苯、二甲苯;以及作為醇類的例如3-甲基-3-甲氧基丁醇等。 The organic solvent may preferably be exemplified by esters such as ethyl acetate, n-butyl acetate, isobutyl acetate, cyclohexyl acetate, amyl formate, isoamyl acetate, butyl propionate, and isopropyl butyrate. Ester, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, alkyl oxyacetate (eg methyl oxyacetate, ethyl oxyacetate, butyl oxyacetate (eg methoxy) Methyl acetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.), 3-oxopropane Base esters (eg methyl 3-oxypropionate, ethyl 3-oxypropionate, etc. (eg methyl 3-methoxypropionate, ethyl 3-methoxypropionate, 3-ethoxyl) Methyl propionate, ethyl 3-ethoxypropionate, etc.), alkyl 2-oxopropionate (eg methyl 2-oxypropionate, ethyl 2-oxypropionate, 2- Propyl oxypropionate and the like (for example, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, 2 -ethyl ethoxypropionate)), methyl 2-oxy-2-methylpropanoate and ethyl 2-oxy-2-methylpropionate (eg 2-methoxy-2-methyl) Methyl propionate, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl ethyl acetate, ethyl acetate, 2 - methyl oxobutanoate, ethyl 2-oxobutanoate, γ-butyrolactone, etc.; and as ethers such as diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol Monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol Methyl ether acetate , propylene glycol ethyl ether acetate, propylene glycol propyl ether acetate, etc.; and ketones such as methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone, etc.; and as aromatic hydrocarbons, for example Toluene, xylene; and, for example, 3-methyl-3-methoxybutanol as an alcohol.
就塗佈性的觀點而言,有機溶劑於著色樹脂組成物中的含量較佳為設定為組成物的總固體成分濃度成為5質量%~80質量%的量,更佳為5質量%~60質量%,尤佳為10質量%~50質量%。 From the viewpoint of the coating property, the content of the organic solvent in the colored resin composition is preferably such that the total solid content concentration of the composition is from 5% by mass to 80% by mass, more preferably from 5% by mass to 60% by mass. The mass% is particularly preferably 10% by mass to 50% by mass.
本發明的組成物可僅含有一種有機溶劑,亦可含有兩種以上的有機溶劑。於含有兩種以上的有機溶劑的情形時,較佳為其合 計量成為所述範圍。 The composition of the present invention may contain only one organic solvent, and may contain two or more organic solvents. In the case of containing two or more organic solvents, it is preferred to The measurement is in the range.
<其他成分> <Other ingredients>
本發明的著色樹脂組成物亦可含有顏料分散劑、聚合性化合物、聚合起始劑、鹼可溶性樹脂、界面活性劑、鹼土金屬離子等作為所述成分以外的其他成分。 The colored resin composition of the present invention may contain a pigment dispersant, a polymerizable compound, a polymerization initiator, an alkali-soluble resin, a surfactant, an alkaline earth metal ion or the like as a component other than the above components.
(顏料分散劑) (pigment dispersant)
本發明的組成物中,所述聚醯胺酸亦作為顏料分散劑而發揮功能,故亦可實質上不含顏料分散劑,亦可更含有顏料分散劑。 In the composition of the present invention, since the polyamic acid also functions as a pigment dispersant, it may be substantially free of a pigment dispersant or may further contain a pigment dispersant.
顏料分散劑可列舉:高分子分散劑[例如聚醯胺-胺及其鹽、聚羧酸及其鹽、高分子量不飽和酸酯、改質聚胺基甲酸酯、改質聚酯、改質聚(甲基)丙烯酸酯、(甲基)丙烯酸系共聚物、萘磺酸福馬林縮合物],及聚氧伸乙基烷基磷酸酯、聚氧伸乙基烷基胺、烷醇胺等界面活性劑,及顏料衍生物等。高分子分散劑可根據其結構而進一步分類為直鏈狀高分子、末端改質型高分子、接枝型高分子、嵌段型高分子。 Examples of the pigment dispersant include polymer dispersants [for example, polyamine-amines and salts thereof, polycarboxylic acids and salts thereof, high molecular weight unsaturated acid esters, modified polyurethanes, modified polyesters, and modified Poly(meth)acrylate, (meth)acrylic copolymer, sulfamic acid naphthalenesulfonate condensate], and polyoxyalkylene alkyl phosphate, polyoxyethylene ethylamine, alkanolamine Such as surfactants, pigment derivatives and the like. The polymer dispersant can be further classified into a linear polymer, a terminal modified polymer, a graft polymer, and a block polymer according to the structure thereof.
關於顏料分散劑,例如可參照日本專利特開2013-29760號公報的段落0216~段落0222的記載,將其內容併入至本申請案說明書中。 For the pigment dispersant, for example, the description of paragraphs 0216 to 0022 of JP-A-2013-29760 can be referred to, and the contents thereof are incorporated into the specification of the present application.
於著色樹脂組成物中更含有顏料分散劑的情形時,相對於包含PG58的顏料100質量份,顏料分散劑的總含量可設定為1質量份~80質量份,亦可設定為5質量份~70質量份,亦可設定為10質量份~60質量份。 When the pigmented resin composition further contains a pigment dispersant, the total content of the pigment dispersant may be set to 1 part by mass to 80 parts by mass, or may be set to 5 parts by mass, based on 100 parts by mass of the pigment containing PG58. 70 parts by mass may be set to 10 parts by mass to 60 parts by mass.
於本發明的組成物實質上不含顏料分散劑的情形時,相對於包含PG58的顏料100質量份,顏料分散劑的含量可設定為5質量份以下,亦可設定為1質量份以下,亦可設定為0質量份。 When the composition of the present invention does not substantially contain a pigment dispersant, the content of the pigment dispersant may be set to 5 parts by mass or less, or may be set to 1 part by mass or less, based on 100 parts by mass of the pigment containing PG58. Can be set to 0 parts by mass.
(聚合性化合物) (polymerizable compound)
本發明的組成物中,所述聚醯胺酸亦作為熱硬化劑而發揮功能,故亦可實質上不含聚合性化合物,亦可更含有聚合性化合物。 In the composition of the present invention, since the polyamic acid also functions as a thermosetting agent, it may not substantially contain a polymerizable compound, and may further contain a polymerizable compound.
聚合性化合物例如可參考日本專利特開2011-137125號公報的段落0129~段落0136的記載,將該些內容併入至本說明書中。 The polymerizable compound can be referred to, for example, the description of paragraphs 0129 to 0136 of JP-A-2011-137125, which is incorporated herein by reference.
於本發明的組成物含有聚合性化合物的情形時,相對於本發明的組成物的總固體成分,聚合性化合物的含量可設定為1質量%~10質量%,亦可設定為0.1質量%~3質量%。 When the composition of the present invention contains a polymerizable compound, the content of the polymerizable compound may be set to 1% by mass to 10% by mass based on the total solid content of the composition of the present invention, and may be set to 0.1% by mass. 3 mass%.
於本發明的組成物實質上不含聚合性化合物的情形時,相對於本發明的組成物的總固體成分,聚合性化合物的含量可設定為1質量%以下,亦可設定為0.1質量%以下,亦可設定為0質量%。 When the composition of the present invention contains substantially no polymerizable compound, the content of the polymerizable compound may be set to 1% by mass or less, or may be set to 0.1% by mass or less based on the total solid content of the composition of the present invention. It can also be set to 0% by mass.
(聚合起始劑) (polymerization initiator)
本發明的組成物可含有聚合起始劑,亦可實質上不含聚合起始劑。尤其於將本發明的組成物用於乾式蝕刻製程的情形時,較佳為實質上不含光聚合起始劑。 The composition of the present invention may contain a polymerization initiator, and may be substantially free of a polymerization initiator. Particularly in the case where the composition of the present invention is used in a dry etching process, it is preferably substantially free of a photopolymerization initiator.
聚合起始劑例如可自公知的光聚合起始劑中適當選擇。光聚合起始劑可僅為一種,亦可併用兩種以上。 The polymerization initiator can be appropriately selected, for example, from a known photopolymerization initiator. The photopolymerization initiator may be used alone or in combination of two or more.
聚合起始劑例如可列舉:鹵化烴衍生物(例如具有三嗪骨架者、具有噁二唑骨架者等)、醯基膦氧化物等醯基膦化合物、六芳 基聯咪唑、肟衍生物等肟化合物、有機過氧化物、硫化合物、酮化合物、芳香族鎓鹽、酮肟醯、胺基苯乙酮化合物、羥基苯乙酮等。 Examples of the polymerization initiator include a halogenated hydrocarbon derivative (for example, a triazine skeleton, a oxadiazole skeleton, etc.), a mercaptophosphine compound such as a mercaptophosphine oxide, and a hexaaryl group. An anthracene compound such as an imidazole or an anthracene derivative, an organic peroxide, a sulfur compound, a ketone compound, an aromatic onium salt, a ketoxime, an aminoacetophenone compound, or hydroxyacetophenone.
肟化合物例如可參考日本專利特開2012-208494號公報的段落0513(對應的美國專利申請案公開第2012/235099號說明書的[0632])以後的式(OX-1)或式(OX-2)所表示的化合物的說明,將該些內容併入至本說明書中。 For the ruthenium compound, for example, the formula (OX-1) or the formula (OX-2) after the paragraph 0513 of the Japanese Patent Application Laid-Open No. 2012-208494 (corresponding to [0632] of the specification of the U.S. Patent Application Publication No. 2012/235099) can be referred to. The description of the compounds indicated is incorporated herein by reference.
另外,聚合起始劑可使用強力(TRONLY)TR-PBG-304、強力(TRONLY)TR-PBG-309、強力(TRONLY)TR-PBG-305(常州強力電子新材料有限公司公司(CHANGZHOU TRONLY NEW ELECTRONIC MATERIALS CO.,LTD)製造)等市售品。 In addition, the polymerization initiator can use TRONLY TR-PBG-304, TRONLY TR-PBG-309, and TRONLY TR-PBG-305 (CHANGZHOU TRONLY NEW) Commercial products such as manufactured by ELECTRONIC MATERIALS CO., LTD).
於本發明的組成物含有聚合起始劑的情形時,相對於本發明的組成物的總固體成分,聚合起始劑的含量可設定為1質量%~5質量%,亦可設定為0.1質量%~1質量%。 When the composition of the present invention contains a polymerization initiator, the content of the polymerization initiator may be set to 1% by mass to 5% by mass based on the total solid content of the composition of the present invention, and may be set to 0.1 mass. %~1% by mass.
於本發明的組成物實質上不含聚合起始劑的情形時,相對於本發明的組成物的總固體成分,聚合起始劑的含量可設定為1質量%以下,亦可設定為0.1質量%以下,亦可設定為0質量%。 When the composition of the present invention contains substantially no polymerization initiator, the content of the polymerization initiator may be set to 1% by mass or less, or may be set to 0.1 mass, based on the total solid content of the composition of the present invention. Below %, it can also be set to 0% by mass.
(鹼可溶性樹脂) (alkali soluble resin)
鹼可溶性樹脂可自以下鹼可溶性樹脂中適當選擇,所述鹼可溶性樹脂為線性有機高分子聚合物,且於分子(較佳為以丙烯酸系共聚物、苯乙烯系共聚物作為主鏈的分子)中具有至少1個促進鹼可溶性的基團。 The alkali-soluble resin can be appropriately selected from the following alkali-soluble resins, which are linear organic high molecular polymers, and are molecules (preferably molecules having an acrylic copolymer or a styrene copolymer as a main chain). It has at least one group that promotes alkali solubility.
鹼可溶性樹脂可參考日本專利特開2012-208494號公報的段落0558~段落0571(對應的美國專利申請案公開第2012/0235099號說明書的[0685]~[0700])以後的記載,將該些內容併入至本申請案說明書中。 The alkali-soluble resin can be referred to the following paragraphs 0558 to 5571 of the Japanese Patent Application Laid-Open No. 2012-208494 (corresponding to U.S. Patent Application Publication No. 2012/0235099, the specification of [0685] to [0700]). The content is incorporated into the specification of the present application.
於本發明的著色樹脂組成物含有鹼可溶性樹脂的情形時,於本發明的組成物的總固體成分中,鹼可溶性樹脂的含量可設定為0.01質量%~10質量%,亦可設定為1質量%~5質量%。 When the colored resin composition of the present invention contains an alkali-soluble resin, the content of the alkali-soluble resin in the total solid content of the composition of the present invention may be set to 0.01% by mass to 10% by mass, or may be set to 1 mass. %~5 mass%.
(界面活性劑) (surfactant)
就進一步提高塗佈性的觀點而言,本發明的組成物亦可更含有各種界面活性劑。 The composition of the present invention may further contain various surfactants from the viewpoint of further improving coatability.
界面活性劑可使用:氟系界面活性劑、非離子系界面活性劑、陽離子系界面活性劑、陰離子系界面活性劑、矽酮系界面活性劑等各種界面活性劑。尤其本發明的組成物藉由含有氟系界面活性劑,可使製備成塗佈液時的溶液特性(特別是流動性)進一步提高,可進一步改善塗佈厚度的均勻性或省液性。 As the surfactant, various surfactants such as a fluorine-based surfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, and an anthrone-based surfactant can be used. In particular, the composition of the present invention can further improve the solution characteristics (particularly fluidity) when the coating liquid is prepared by containing a fluorine-based surfactant, and can further improve the uniformity of the coating thickness or the liquid-saving property.
即,於使用應用含有氟系界面活性劑的組成物的塗佈液來進行膜形成的情形時,藉由使被塗佈面與塗佈液的界面張力減小,對被塗佈面的濡濕性得到改善,對被塗佈面的塗佈性提高。因此,即便於以少量的液量形成幾微米(μm)左右的薄膜的情形時,亦可更佳地進行厚度不均小的均勻厚度的膜形成,就此方面而言有效。 In other words, when the film formation is carried out using a coating liquid using a composition containing a fluorine-based surfactant, the interfacial tension between the surface to be coated and the coating liquid is reduced, and the surface to be coated is wetted. The properties are improved, and the coatability to the coated surface is improved. Therefore, even when a film having a thickness of a few micrometers (μm) is formed with a small amount of liquid, it is possible to more preferably form a film having a uniform thickness having a small thickness unevenness, which is effective in this respect.
氟系界面活性劑中的氟含有率較佳為3質量%~40質量%,更 佳為5質量%~30質量%,尤佳為7質量%~25質量%。氟含有率為該範圍內的氟系界面活性劑於塗佈膜的厚度的均勻性或省液性的方面有效,於組成物中的溶解性亦良好。 The fluorine content in the fluorine-based surfactant is preferably from 3% by mass to 40% by mass, more Preferably, it is 5 mass% to 30 mass%, and particularly preferably 7 mass% to 25% by mass. The fluorine-containing surfactant is effective in the uniformity of the thickness of the coating film or the liquid-saving property in the range of the fluorine-based surfactant, and the solubility in the composition is also good.
氟系界面活性劑例如可列舉:美佳法(Megafac)F171、美佳法(Megafac)F172、美佳法(Megafac)F173、美佳法(Megafac)F176、美佳法(Megafac)F177、美佳法(Megafac)F141、美佳法(Megafac)F142、美佳法(Megafac)F143、美佳法(Megafac)F144、美佳法(Megafac)R30、美佳法(Megafac)F437、美佳法(Megafac)F475、美佳法(Megafac)F479、美佳法(Megafac)F482、美佳法(Megafac)F554、美佳法(Megafac)F780、美佳法(Megafac)F781(以上為迪愛生(DIC)(股)製造),弗拉德(Fluorad)FC430、弗拉德(Fluorad)FC431、弗拉德(Fluorad)FC171(以上為住友3M(股)製造),沙福隆(Surflon)S-382、沙福隆(Surflon)SC-101、沙福隆(Surflon)SC-103、沙福隆(Surflon)SC-104、沙福隆(Surflon)SC-105、沙福隆(Surflon)SC1068、沙福隆(Surflon)SC-381、沙福隆(Surflon)SC-383、沙福隆(Surflon)S393、沙福隆(Surflon)KH-40(以上為旭硝子(股)製造)等。 Examples of the fluorine-based surfactant include Megafac F171, Megafac F172, Megafac F173, Megafac F176, Megafac F177, and Megafac F141. , Megafac F142, Megafac F143, Megafac F144, Megafac R30, Megafac F437, Megafac F475, Megafac F479, Megafac F482, Megafac F554, Megafac F780, Megafac F781 (above produced by Di Aisheng (DIC)), Fluorad FC430, Fu Fluorad FC431, Fluorad FC171 (above Sumitomo 3M), Surflon S-382, Surflon SC-101, Surflon SC-103, Surflon SC-104, Surflon SC-105, Surflon SC1068, Surflon SC-381, Surflon SC -383, Surflon S393, Surflon KH-40 (above, manufactured by Asahi Glass Co., Ltd.).
非離子系界面活性劑具體可列舉:甘油、三羥甲基丙烷、三羥甲基乙烷以及該些化合物的乙氧基化物及丙氧基化物(例如丙氧基化甘油、乙氧基化甘油等)、聚氧伸乙基月桂基醚、聚氧伸乙基硬脂基醚、聚氧伸乙基油基醚、聚氧伸乙基辛基苯基醚、聚氧伸乙基壬基苯基醚、聚乙二醇二月桂酸酯、聚乙二醇二硬脂 酸酯、山梨醇酐脂肪酸酯(巴斯夫(BASF)公司製造的普羅尼克(Pluronic)L10、普羅尼克(Pluronic)L31、普羅尼克(Pluronic)L61、普羅尼克(Pluronic)L62、普羅尼克(Pluronic)10R5、普羅尼克(Pluronic)17R2、普羅尼克(Pluronic)25R2、特羅尼克(Tetronic)304、特羅尼克(Tetronic)701、特羅尼克(Tetronic)704、特羅尼克(Tetronic)901、特羅尼克(Tetronic)904、特羅尼克(Tetronic)150R1)、索努帕斯(Solsperse)20000(日本路博潤(Lubrizol Japan)(股))等。 Specific examples of the nonionic surfactant include glycerin, trimethylolpropane, trimethylolethane, and ethoxylates and propoxylates of such compounds (for example, propoxylated glycerol, ethoxylation). Glycerin, etc., polyoxyethylene ethyl lauryl ether, polyoxyethylene ethyl stearyl ether, polyoxyethylene ethyl oleyl ether, polyoxyethyl octyl phenyl ether, polyoxyethyl thiol Phenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearyl Acid esters, sorbitan fatty acid esters (Pluronic L10, Pluronic L31, Pluronic L61, Pluronic L62, Pluronic, manufactured by BASF) 10R5, Pluronic 17R2, Pluronic 25R2, Tetronic 304, Tetronic 701, Tetronic 704, Tetronic 901, Trow Tetronic 904, Tetronic 150R1), Solsperse 20000 (Lubrizol Japan).
陽離子系界面活性劑具體可列舉:酞菁衍生物(商品名:埃夫卡(EFKA)-745,森下產業(股)製造),有機矽氧烷聚合物KP341(信越化學工業(股)製造),(甲基)丙烯酸系(共)聚合物寶理弗洛(Polyflow)No.75、寶理弗洛(Polyflow)No.90、寶理弗洛(Polyflow)No.95(共榮社化學(股)製造),W001(裕商(股)製造)等。 Specific examples of the cationic surfactant include a phthalocyanine derivative (trade name: Efka (EFKA)-745, manufactured by Morishita Industries Co., Ltd.), and an organic siloxane polymer KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.). , (meth)acrylic (co)polymer Polyflow No. 75, Polyflow No. 90, Polyflow No. 95 (Common Chemicals ( () manufacturing), W001 (Yu Shang (share) manufacturing) and so on.
陰離子系界面活性劑具體可列舉:W004、W005、W017(裕商(股)公司製造)等。 Specific examples of the anionic surfactant include W004, W005, and W017 (manufactured by Yusei Co., Ltd.).
矽酮系界面活性劑例如可列舉:東麗道康寧(Toray-Dow corning)(股)製造的「東麗矽酮(Toray Silicone)DC3PA」、「東麗矽酮(Toray Silicone)SH7PA」、「東麗矽酮(Toray Silicone)DC11PA」、「東麗矽酮(Toray Silicone)SH21PA」、「東麗矽酮(Toray Silicone)SH28PA」、「東麗矽酮(Toray Silicone)SH29PA」、「東麗矽酮(Toray Silicone)SH30PA」、「東麗矽酮(Toray Silicone) SH8400」,邁圖高新材料(Momentive Performance Materials)公司製造的「TSF-4440」、「TSF-4300」、「TSF-4445」、「TSF-4460」、「TSF-4452」,信越矽酮股份有限公司製造的「KP341」、「KF6001」、「KF6002」,畢克化學(BYK Chemie)公司製造的「畢克(BYK)307」、「畢克(BYK)323」、「畢克(BYK)330」等。 Examples of the fluorenone-based surfactant include Toray Silicone DC3PA, Toray Silicone SH7PA, and East, manufactured by Toray-Dow Corning Co., Ltd. Toray Silicone DC11PA", "Toray Silicone SH21PA", "Toray Silicone SH28PA", "Toray Silicone SH29PA", "Dong Lizhen" Toray Silicone SH30PA", "Toray Silicone" SH8400", "TSF-4440", "TSF-4300", "TSF-4445", "TSF-4460", "TSF-4452" manufactured by Momentive Performance Materials, Inc. "KP341", "KF6001" and "KF6002" manufactured by the company, "BYK 307", "BYK 323" and "BYK" 330 manufactured by BYK Chemie "Wait.
於本發明的組成物中含有界面活性劑的情形時,相對於本發明的組成物的總質量,界面活性劑的含量較佳為0.001質量%~2.0質量%,更佳為0.005質量%~1.0質量%。 When the surfactant is contained in the composition of the present invention, the content of the surfactant is preferably from 0.001% by mass to 2.0% by mass, more preferably from 0.005% by mass to 1.0%, based on the total mass of the composition of the present invention. quality%.
本發明的組成物可僅含有一種界面活性劑,亦可含有兩種以上的界面活性劑。於含有兩種以上的界面活性劑的情形時,較佳為其合計量成為所述範圍。 The composition of the present invention may contain only one surfactant and may contain two or more surfactants. In the case where two or more kinds of surfactants are contained, it is preferred that the total amount thereof is in the above range.
(鹼土金屬離子) (alkaline earth metal ion)
本發明的著色樹脂組成物亦可更含有鹼土金屬離子(例如鈣離子等)。藉由設定為此種構成,本發明的效果優異,並且可更有效地抑制由熔融的鋅酞菁與銅酞菁的混晶所致的針狀異物的產生。例如,相對於PG58的質量,鹼土金屬離子的含量可設定為30質量ppm~300質量ppm。 The colored resin composition of the present invention may further contain an alkaline earth metal ion (for example, calcium ion or the like). By setting such a configuration, the effect of the present invention is excellent, and the generation of acicular foreign matter due to the mixed crystal of molten zinc phthalocyanine and copper phthalocyanine can be more effectively suppressed. For example, the content of the alkaline earth metal ions can be set to 30 ppm by mass to 300 ppm by mass with respect to the mass of the PG58.
除了所述以外,著色樹脂組成物中,視需要可調配各種添加物、例如填充劑、密著促進劑、抗氧化劑、紫外線吸收劑、抗凝聚劑等。該些添加物可列舉日本專利特開2004-295116號公報的段落0155~段落0156中記載的添加物,將該些內容併入至本申請案說明書中。 In addition to the above, various additives such as a filler, an adhesion promoter, an antioxidant, an ultraviolet absorber, an anti-agglomerating agent, and the like may be blended as needed in the colored resin composition. The additives described in paragraphs 0155 to 0156 of JP-A-2004-295116 may be incorporated into the specification of the present application.
本發明的組成物亦可含有日本專利特開2004-295116號公報的段落0078中記載的增感劑或光穩定劑、該公報的段落0081中記載的防熱聚合劑。 The composition of the present invention may contain the sensitizer or light stabilizer described in paragraph 0078 of JP-A-2004-295116, and the heat-resistant polymerization agent described in paragraph 0081 of the publication.
<著色樹脂組成物的製造方法> <Method for Producing Colored Resin Composition>
本發明的組成物可藉由將所述各成分混合而製備。 The composition of the present invention can be prepared by mixing the above components.
再者,於製備本發明的組成物時,可將構成著色樹脂組成物的各成分一併調配,亦可將各成分溶解、分散於溶劑中後依序調配。另外,調配時的投入順序或作業條件不特別受限制。例如可將所有成分同時溶解、分散於溶劑中而製備著色樹脂組成物,視需要亦可預先將各成分適當製成兩種以上的溶液、分散液,並於使用時(塗佈時)將該些溶液、分散液混合而製備成組成物。 Further, in the preparation of the composition of the present invention, the components constituting the colored resin composition may be blended together, or the respective components may be dissolved and dispersed in a solvent and then sequentially formulated. In addition, the order of input or the working conditions at the time of preparation are not particularly limited. For example, all the components may be simultaneously dissolved and dispersed in a solvent to prepare a colored resin composition, and if necessary, each component may be appropriately prepared into two or more kinds of solutions and dispersions, and when used (at the time of coating), These solutions and dispersions were mixed to prepare a composition.
本發明的組成物較佳為將藉由分散劑使PG58分散而成的分散物調配至其他成分中。 The composition of the present invention is preferably prepared by dispersing a dispersion of PG58 by a dispersing agent into other components.
本發明的組成物較佳為利用過濾器進行過濾以去除異物或減少缺陷等。 The composition of the present invention is preferably filtered by a filter to remove foreign matter or to reduce defects and the like.
過濾器過濾時所用的過濾器只要為一直以來可用於過濾用途等的過濾器,則可無特別限定地使用。 The filter used for the filtration of the filter is not particularly limited as long as it is a filter that can be used for filtration purposes and the like.
過濾器的材質的例子可列舉:聚四氟乙烯(Polytetrafluoroethylene,PTFE)等氟樹脂;尼龍-6、尼龍-6,6等聚醯胺系樹脂;聚乙烯、聚丙烯(Polypropylene,PP)等聚烯烴樹脂(包括高密度、超高分子量)等。該些原材料中,較佳為聚丙烯(包括高密度聚丙烯)。 Examples of the material of the filter include fluororesins such as polytetrafluoroethylene (PTFE); polyamine-based resins such as nylon-6 and nylon-6,6; and polycondensation of polyethylene and polypropylene (PP). Olefin resin (including high density, ultra high molecular weight) and the like. Among these raw materials, polypropylene (including high density polypropylene) is preferred.
過濾器的孔徑並無特別限定,例如為0.01μm~20.0μm左右,較佳為0.01μm~5μm左右,進而佳為0.01μm~2.0μm左右。 The pore diameter of the filter is not particularly limited, and is, for example, about 0.01 μm to 20.0 μm, preferably about 0.01 μm to 5 μm, and more preferably about 0.01 μm to 2.0 μm.
藉由將過濾器的孔徑設定為所述範圍,可更有效地去除微細的粒子,可進一步降低濁度。 By setting the pore diameter of the filter to the above range, fine particles can be removed more effectively, and the turbidity can be further reduced.
此處,過濾器的孔徑可參照過濾器廠商的標稱值。市售的過濾器例如可自日本頗爾(Pall)股份有限公司、愛多邦得科東洋(Advantec Toyo)股份有限公司、日本英特格(Entegris)股份有限公司(原日本密科里(Mykrolis)股份有限公司)或北澤微濾器(KITZ Micro Filter)股份有限公司等所提供的各種過濾器中選擇。 Here, the pore size of the filter can be referred to the nominal value of the filter manufacturer. Commercially available filters are available, for example, from Pall Co., Ltd., Advantec Toyo Co., Ltd., and Entegris Co., Ltd. (formerly Japan, Mykrolis) )))) or various filters provided by KITZ Micro Filter Co., Ltd., etc.
過濾器過濾時,亦可組合使用兩種以上的過濾器。 When the filter is filtered, two or more types of filters may be used in combination.
例如,可首先使用第1過濾器進行過濾,繼而使用孔徑與第1過濾器不同的第2過濾器進行過濾。 For example, the first filter may be used for filtration, and then the second filter having a different pore size than the first filter may be used for filtration.
此時,利用第1過濾器的過濾及利用第2過濾器的過濾可分別僅進行1次,亦可進行2次以上。 In this case, the filtration by the first filter and the filtration by the second filter may be performed only once or twice or more.
第2過濾器可使用由與所述第1過濾器相同的材料等所形成的過濾器。 As the second filter, a filter formed of the same material as the first filter or the like can be used.
<用途> <Use>
使本發明的組成物硬化所得的硬化膜由於其他顏色不易於表面上混色,因此可較佳地用於形成彩色濾光片的著色圖案。另外,本發明的組成物可較佳地用於形成固體攝像元件(例如CCD、互 補金屬氧化物半導體(Complementary Metal Oxide Semiconductor,CMOS)等)或液晶顯示裝置(Liquid Crystal Display,LCD)等圖像顯示裝置中所用的彩色濾光片等的著色圖案。其中,可較佳地用於CCD及CMOS等固體攝像元件用的彩色濾光片的製作用途。另外,本發明的組成物可較佳地用作乾式蝕刻用著色樹脂組成物。 The cured film obtained by hardening the composition of the present invention is preferably used for forming a colored pattern of a color filter because other colors are not easily mixed on the surface. In addition, the composition of the present invention can be preferably used to form solid-state imaging elements (for example, CCD, mutual A coloring pattern such as a color filter used in an image display device such as a metal oxide semiconductor (CMOS) or a liquid crystal display (LCD). Among them, it can be preferably used for the production of color filters for solid-state imaging devices such as CCDs and CMOSs. Further, the composition of the present invention can be preferably used as a colored resin composition for dry etching.
<硬化膜、圖案形成方法、彩色濾光片及彩色濾光片的製造方法> <Method for Producing Cured Film, Pattern Forming Method, Color Filter, and Color Filter>
繼而,對本發明的硬化膜、圖案形成方法及彩色濾光片藉由其製造方法加以詳述。另外,對使用本發明的圖案形成方法的彩色濾光片的製造方法亦加以說明。 Next, the cured film, the pattern forming method, and the color filter of the present invention will be described in detail by a method for producing the same. Further, a method of manufacturing a color filter using the pattern forming method of the present invention will also be described.
本發明的硬化膜是使本發明的組成物硬化而成。該硬化膜可較佳地用於彩色濾光片。 The cured film of the present invention is obtained by hardening the composition of the present invention. The cured film can be preferably used for a color filter.
本發明的圖案形成方法將本發明的組成物應用於支撐體上而形成著色樹脂組成物層,將不需要的部分去除,形成著色圖案。 The pattern forming method of the present invention applies the composition of the present invention to a support to form a colored resin composition layer, and removes an unnecessary portion to form a colored pattern.
本發明的圖案形成方法可較佳地用於形成彩色濾光片所具有的著色圖案(畫素)。 The pattern forming method of the present invention can be preferably used to form a color pattern (pixel) which the color filter has.
本發明的著色樹脂組成物可藉由乾式蝕刻法來形成圖案,亦可利用所謂光微影法藉由圖案形成來製造彩色濾光片。 The colored resin composition of the present invention can be patterned by dry etching, or a color filter can be produced by pattern formation by a so-called photolithography method.
即,本發明的圖案形成方法的第一實施形態可例示包括以下步驟的圖案形成方法:將著色樹脂組成物應用於支撐體上而形成 著色樹脂組成物層,進行硬化而形成著色層的步驟;於著色層上形成光阻劑層的步驟;藉由進行曝光及顯影而將光阻劑層圖案化,獲得抗蝕劑圖案的步驟;以及將抗蝕劑圖案作為蝕刻遮罩來對著色層進行乾式蝕刻的步驟。 That is, the first embodiment of the pattern forming method of the present invention can exemplify a pattern forming method including the following steps: forming a colored resin composition on a support to form a step of coloring the resin composition layer to form a colored layer; forming a photoresist layer on the colored layer; and patterning the photoresist layer by exposure and development to obtain a resist pattern; And a step of dry etching the colored layer using the resist pattern as an etch mask.
另外,本發明的圖案形成方法的第二實施形態可例示包括以下步驟的圖案形成方法:將著色樹脂組成物應用於支撐體上而形成著色樹脂組成物層的步驟;將著色樹脂組成物層以圖案狀進行曝光的步驟;以及將未曝光部顯影去除而形成著色圖案的步驟。 Further, the second embodiment of the pattern forming method of the present invention can exemplify a pattern forming method including the steps of applying a colored resin composition to a support to form a colored resin composition layer, and forming a colored resin composition layer by a step of performing exposure in a pattern; and a step of developing and removing the unexposed portion to form a colored pattern.
此種圖案形成方方法可用於製造彩色濾光片的著色層。即,本發明中,亦揭示了包括本發明的圖案形成方法的彩色濾光片的製造方法。 Such a pattern forming method can be used to fabricate a colored layer of a color filter. That is, in the present invention, a method of manufacturing a color filter including the pattern forming method of the present invention is also disclosed.
以下,對該些方法加以詳細描述。 Hereinafter, the methods will be described in detail.
以下,藉由固體攝像元件用彩色濾光片的製造方法對本發明的圖案形成方法中的各步驟加以詳細說明,但本發明不限定於該方法。以下,有時將固體攝像元件用彩色濾光片簡稱為「彩色濾光片」。 Hereinafter, each step in the pattern forming method of the present invention will be described in detail by a method of producing a color filter for a solid-state image sensor, but the present invention is not limited to this method. Hereinafter, the color filter for a solid-state imaging device may be simply referred to as a "color filter".
本發明的彩色濾光片的製造方法較佳為包括以下步驟:將著色樹脂組成物塗佈於基板上而形成著色膜(著色層)的步驟;對塗佈於基板上的著色膜於150℃~350℃下進行加熱而使之硬化的步驟;於經硬化的著色膜上塗佈光阻劑的步驟;對光阻劑進行圖案曝光後,進行鹼顯影,藉此將光阻劑圖案化的步驟;將經圖案化的光阻劑作為蝕刻遮罩,藉由乾式蝕刻將光阻劑的下層的著色 膜圖案化的步驟;以及將圖案化後的光阻劑去除的步驟。 Preferably, the method for producing a color filter of the present invention comprises the steps of: applying a colored resin composition onto a substrate to form a colored film (colored layer); and applying a colored film coated on the substrate at 150 ° C a step of heating to cure at ~350 ° C; a step of applying a photoresist on the cured colored film; after pattern exposure of the photoresist, performing alkali development, thereby patterning the photoresist a step of using a patterned photoresist as an etch mask to dry the underlying layer of the photoresist by dry etching a step of patterning the film; and a step of removing the patterned photoresist.
以下,使用圖1~圖9,列舉具體例對本發明的彩色濾光片的製造方法加以說明。 Hereinafter, a method of manufacturing the color filter of the present invention will be described with reference to specific examples using FIGS. 1 to 9.
<<<形成第1著色畫素的步驟>>> <<<Steps for forming the first coloring pixel>>>
於形成第1著色畫素的步驟中,較佳為藉由乾式蝕刻來形成第1著色畫素。 In the step of forming the first colored pixel, the first colored pixel is preferably formed by dry etching.
於本發明的彩色濾光片的製造方法中,首先如圖1的概略剖面圖所示,藉由作為著色樹脂組成物的第1著色樹脂組成物來形成第1著色層11(步驟(A))。第1著色樹脂組成物可使用所述本發明的著色樹脂組成物。 In the method of producing a color filter of the present invention, first, as shown in the schematic cross-sectional view of FIG. 1, the first colored layer 11 is formed as a first colored resin composition as a colored resin composition (step (A) ). The coloring resin composition of the present invention can be used as the first colored resin composition.
第1著色層11較佳為綠色透過層。藉由將第1著色層11設定為綠色透過層,可進一步提高顏色感度。 The first colored layer 11 is preferably a green transparent layer. By setting the first colored layer 11 as a green transparent layer, the color sensitivity can be further improved.
第1著色層11例如可藉由以下方法來形成:藉由迴轉塗佈(rotary coating)、狹縫塗佈、噴霧塗佈、旋塗(spin coating)法、迴轉塗佈、流延塗佈、輥式塗佈等塗佈方法將著色樹脂組成物塗佈於支撐體上,並使之乾燥而形成著色層。尤其較佳為藉由旋塗法來進行塗佈。 The first colored layer 11 can be formed, for example, by a rotary coating, a slit coating, a spray coating, a spin coating method, a rotary coating, a cast coating, or the like. A coating method such as roll coating applies a colored resin composition onto a support and dries it to form a colored layer. It is particularly preferred to carry out the coating by a spin coating method.
支撐體除了矽基板以外,只要為彩色濾光片中所用的支撐體,則並無特別限制,例如可列舉:液晶顯示元件等中所用的鈉玻璃、硼矽酸玻璃、石英玻璃及於該些玻璃上附著有透明導電膜的支撐體,或固體攝像元件等中所用的光電轉換元件基板,例如氧化膜、氮化矽等。另外,只要不損及本發明,則亦可於該些支 撐體與彩色濾光片之間設置中間層等。 The support is not particularly limited as long as it is a support used for the color filter, and examples thereof include soda glass, borosilicate glass, and quartz glass used in liquid crystal display elements and the like. A support for a transparent conductive film or a substrate for a photoelectric conversion element used in a solid-state image sensor or the like, such as an oxide film or tantalum nitride, is attached to the glass. In addition, as long as the invention is not damaged, the An intermediate layer or the like is disposed between the support and the color filter.
乾燥後的第1著色層11的厚度較佳為0.3μm~2.0μm的範圍,更佳為0.35μm~1.5μm的範圍,進而佳為0.35μm~1.2μm的範圍。 The thickness of the first colored layer 11 after drying is preferably in the range of 0.3 μm to 2.0 μm, more preferably in the range of 0.35 μm to 1.5 μm, and still more preferably in the range of 0.35 μm to 1.2 μm.
第1著色層11較佳為藉由加熱板、烘箱等加熱裝置進行加熱而硬化。加熱溫度較佳為90℃~250℃,更佳為100℃~230℃。加熱時間視加熱機構而不同,於在加熱板上進行加熱的情形時,通常為2分鐘~30分鐘左右,於在烘箱中進行加熱的情形時,通常為30分鐘~90分鐘左右。 The first colored layer 11 is preferably hardened by heating by a heating means such as a hot plate or an oven. The heating temperature is preferably from 90 ° C to 250 ° C, more preferably from 100 ° C to 230 ° C. The heating time varies depending on the heating mechanism. When heating is performed on a hot plate, it is usually about 2 minutes to 30 minutes. When heating in an oven, it is usually about 30 minutes to 90 minutes.
另外,第1著色層11較佳為進一步進行加熱處理(後烘烤)。後烘烤的加熱溫度較佳為150℃~350℃,更佳為200℃~250℃。加熱時間視加熱機構而不同,通常為20分鐘~90分鐘左右。 Further, it is preferable that the first colored layer 11 is further subjected to heat treatment (post-baking). The heating temperature for post-baking is preferably from 150 ° C to 350 ° C, more preferably from 200 ° C to 250 ° C. The heating time varies depending on the heating mechanism, and is usually about 20 minutes to 90 minutes.
繼而,以於第1著色層11中形成去除部組群的方式藉由乾式蝕刻進行圖案化(步驟(B))。藉此形成第1著色圖案。根據該方法,與藉由第1著色樹脂組成物來形成第1著色層,並藉由對第1著色層進行曝光、顯影來設置去除部組群的情形相比較,能更可靠地設置所需形狀(特別是矩形狀)的去除部組群。 Then, patterning is performed by dry etching so that the removed portion group is formed in the first colored layer 11 (step (B)). Thereby, the first coloring pattern is formed. According to this method, the first colored layer is formed by the first colored resin composition, and the removal portion is grouped by exposure and development of the first colored layer, so that the required portion can be more reliably provided. A group of removal portions of a shape (especially a rectangular shape).
乾式蝕刻可將經圖案化的光阻劑層作為遮罩使用蝕刻氣體來對第1著色層11進行。例如,如圖2的概略剖面圖所示,首先於第1著色層11上形成光阻劑層51。 The dry etching can be performed on the first colored layer 11 using the patterned photoresist layer as a mask using an etching gas. For example, as shown in the schematic cross-sectional view of FIG. 2, the photoresist layer 51 is first formed on the first colored layer 11.
具體而言,於第1著色層11上塗佈正型或負型的光阻劑,並使之乾燥,藉此形成光阻劑層。光阻劑層51的形成時,較 佳為進一步實施預烘烤處理。尤其光阻劑的形成製程理想的是實施曝光後的加熱處理(曝光後烘烤(Post exposure bake,PEB))、顯影後的加熱處理(後烘烤處理)的形態。 Specifically, a positive or negative photoresist is applied onto the first colored layer 11 and dried to form a photoresist layer. When the photoresist layer 51 is formed, Jia is further implementing pre-baking treatment. In particular, the formation process of the photoresist is preferably a form in which heat treatment (Post exposure bake (PEB)) after exposure and heat treatment (post-baking treatment) after development are performed.
光阻劑例如可使用正型的光阻劑。該正型的光阻劑可使用:適於感應紫外線(g射線、h射線、i射線)、包括準分子雷射等的遠紫外線、電子束、離子束及X射線等放射線的正型光阻劑用的正型抗蝕劑組成物。放射線中,較佳為g射線、h射線、i射線,其中較佳為i射線。 As the photoresist, for example, a positive photoresist can be used. The positive type resist can be used: a positive type resist suitable for inducing ultraviolet rays (g rays, h rays, i rays), far ultraviolet rays including excimer lasers, electron beams, ion beams, and X-rays. A positive resist composition for the agent. In the radiation, it is preferably g-ray, h-ray, or i-ray, and among them, i-ray is preferable.
具體而言,正型的光阻劑較佳為含有醌二疊氮化合物及鹼可溶性樹脂的組成物。醌二疊氮化合物可列舉萘醌二疊氮化合物。 Specifically, the positive type resist is preferably a composition containing a quinonediazide compound and an alkali-soluble resin. The quinonediazide compound may be a naphthoquinonediazide compound.
乾燥後的光阻劑層51的厚度較佳為0.1μm~3μm,較佳為0.2μm~2.5μm,進而佳為0.3μm~2μm。再者,光阻劑層51的塗佈可使用第1著色層11的塗佈方法來較佳地進行。 The thickness of the dried photoresist layer 51 is preferably from 0.1 μm to 3 μm, preferably from 0.2 μm to 2.5 μm, and more preferably from 0.3 μm to 2 μm. Further, the application of the photoresist layer 51 can be preferably carried out by using the coating method of the first colored layer 11.
繼而,如圖3的概略剖面圖所示,對光阻劑層51進行曝光、顯影,藉此形成設有抗蝕劑去除部組群51A的抗蝕劑圖案(經圖案化的光阻劑層)52。 Then, as shown in the schematic cross-sectional view of FIG. 3, the photoresist layer 51 is exposed and developed, thereby forming a resist pattern (patterned photoresist layer) provided with the resist removal portion group 51A. ) 52.
抗蝕劑圖案52的形成並無特別限制,可使用以前公知的光微影技術。藉由曝光、顯影而於光阻劑層51中設置抗蝕劑去除部組群51A,藉此將作為後續的蝕刻中所用的蝕刻遮罩的抗蝕劑圖案52設置於第1著色層11上。 The formation of the resist pattern 52 is not particularly limited, and a conventionally known photolithography technique can be used. The resist removal portion group 51A is provided in the photoresist layer 51 by exposure and development, whereby the resist pattern 52 as an etching mask used in the subsequent etching is provided on the first colored layer 11. .
光阻劑層51的曝光可藉由以下方式來進行:介隔既定的遮罩圖案,利用g射線、h射線、i射線等、較佳為i射線對正型或負 型的光阻劑實施曝光。曝光後,利用顯影液進行顯影處理,藉此與欲形成著色圖案的區域相對應而將光阻劑去除。 The exposure of the photoresist layer 51 can be performed by interposing a predetermined mask pattern, using g-rays, h-rays, i-rays, etc., preferably i-rays, positive or negative. The type of photoresist is exposed. After the exposure, the developing treatment is performed by the developing solution, whereby the photoresist is removed corresponding to the region where the colored pattern is to be formed.
所述顯影液只要不對含有著色劑的第1著色層造成影響,且將正型抗蝕劑的曝光部及負型抗蝕劑的未硬化部溶解,則均可使用,例如可使用各種有機溶劑的組合或鹼性的水溶液。 The developer can be used as long as it does not affect the first colored layer containing the colorant, and dissolves the exposed portion of the positive resist and the uncured portion of the negative resist. For example, various organic solvents can be used. Combination or alkaline aqueous solution.
鹼性的水溶液較佳為將鹼性化合物以濃度成為0.001質量%~10質量%、較佳為0.01質量%~5質量%的方式溶解而製備的鹼性水溶液。鹼性化合物例如可列舉:氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨水、乙胺、二乙胺、二甲基乙醇胺、氫氧化四甲基銨、氫氧化四乙基銨、氫氧化四丙基銨、氫氧化四丁基銨、氫氧化三甲基苄基銨、膽鹼、吡咯、哌啶、1,8-二氮雜雙環[5.4.0]-7-十一烯等。另外,於使用鹼性水溶液作為顯影液的情形時,通常於顯影後利用水來實施清洗處理。 The alkaline aqueous solution is preferably an alkaline aqueous solution prepared by dissolving a basic compound in a concentration of 0.001% by mass to 10% by mass, preferably 0.01% by mass to 5% by mass. Examples of the basic compound include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium citrate, sodium metasilicate, aqueous ammonia, ethylamine, diethylamine, dimethylethanolamine, tetramethylammonium hydroxide, and hydroxide. Tetraethylammonium, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethylbenzylammonium hydroxide, choline, pyrrole, piperidine, 1,8-diazabicyclo[5.4.0]- 7-undecene and the like. Further, when an alkaline aqueous solution is used as the developer, the cleaning treatment is usually carried out using water after development.
繼而,如圖4的概略剖面圖所示,將抗蝕劑圖案52作為蝕刻遮罩,以於第1著色層11中形成去除部組群120的方式藉由乾式蝕刻進行圖案化。藉此形成第1著色圖案12。此處,去除部組群120含有第1去除部組群121及第2去除部組群122。 Then, as shown in the schematic cross-sectional view of FIG. 4, the resist pattern 52 is used as an etching mask, and patterned by dry etching so that the removed portion group 120 is formed in the first colored layer 11. Thereby, the 1st coloring pattern 12 is formed. Here, the removal unit group 120 includes the first removal unit group 121 and the second removal unit group 122.
去除部組群120是以棋盤格狀而設置於第1著色層11中。因此,於第1著色層11中設置去除部組群120而成的第1著色圖案12以棋盤格狀而具有多個四角形狀的第1著色畫素。 The removal portion group 120 is provided in the first colored layer 11 in a checkerboard pattern. Therefore, the first colored pattern 12 in which the removed portion group 120 is provided in the first colored layer 11 has a plurality of square-shaped first colored pixels in a checkerboard pattern.
具體而言,乾式蝕刻時,將抗蝕劑圖案52作為蝕刻遮罩來對第1著色層11進行乾式蝕刻。乾式蝕刻的具代表性的例子可列 舉:日本專利特開昭59-126506號、日本專利特開昭59-46628號、日本專利特開昭58-9108號、日本專利特開昭58-2809號、日本專利特開昭57-148706號、日本專利特開昭61-41102號等的公報中記載的方法,將該些內容併入至本申請案說明書中。 Specifically, in the dry etching, the first colored layer 11 is dry etched using the resist pattern 52 as an etching mask. A representative example of dry etching can be listed Japanese Patent Laid-Open No. 59-126506, Japanese Patent Laid-Open No. Sho 59-46628, Japanese Patent Laid-Open No. Sho 58-9108, Japanese Patent Laid-Open No. Sho 58-2809, Japanese Patent Laid-Open No. 57-148706 The method described in the gazettes of Japanese Patent Laid-Open No. 61-41102, etc., is incorporated herein by reference.
就使圖案剖面形成得更接近矩形的觀點或進一步減少對支撐體的損傷的觀點而言,乾式蝕刻較佳為按以下形態來進行。 From the viewpoint of forming the pattern cross section closer to a rectangular shape or further reducing the damage to the support, the dry etching is preferably carried out in the following form.
較佳為包括以下蝕刻的形態:第1階段的蝕刻,使用氟系氣體與氧氣(O2)的混合氣體進行蝕刻直至支撐體不露出的區域(深度)為止;第2階段的蝕刻,於所述第1階段的蝕刻後,使用氮氣(N2)與氧氣(O2)的混合氣體,進行蝕刻直至較佳為支撐體露出的區域(深度)附近為止;以及於支撐體露出之後進行的過蝕刻。以下,對乾式蝕刻的具體方法以及第1階段的蝕刻、第2階段的蝕刻及過蝕刻加以說明。 It is preferable to include a form of etching in which the first-stage etching is performed by using a mixed gas of a fluorine-based gas and oxygen (O 2 ) until a region (depth) in which the support is not exposed; and the second-stage etching is performed. After the etching in the first stage, etching is performed using a mixed gas of nitrogen (N 2 ) and oxygen (O 2 ) until it is preferably near the region (depth) where the support is exposed; and after the support is exposed Etching. Hereinafter, a specific method of dry etching, etching in the first stage, etching in the second stage, and over etching will be described.
乾式蝕刻可藉由下述方法預先求出蝕刻條件而進行。 Dry etching can be performed by previously obtaining etching conditions by the following method.
(1)分別算出第1階段的蝕刻中的蝕刻速率(nm/min)及第2階段的蝕刻中的蝕刻速率(nm/min)。 (1) The etching rate (nm/min) in the etching in the first step and the etching rate (nm/min) in the etching in the second step were respectively calculated.
(2)分別算出第1階段的蝕刻中蝕刻所需厚度的時間、及第2階段的蝕刻中蝕刻所需厚度的時間。 (2) The time required for the etching in the first-stage etching and the time required for the etching in the second-stage etching are calculated.
(3)依照所述(2)中算出的蝕刻時間來實施第1階段的蝕刻。 (3) The first-stage etching is performed in accordance with the etching time calculated in the above (2).
(4)依照所述(2)中算出的蝕刻時間來實施第2階段的蝕刻。或者,亦可藉由終點(end point)檢測來決定蝕刻時間,並依 照所決定的蝕刻時間來實施第2階段的蝕刻。 (4) The second-stage etching is performed in accordance with the etching time calculated in the above (2). Alternatively, the end point can be used to determine the etching time and The second-stage etching is performed in accordance with the determined etching time.
(5)相對於所述(3)、(4)的合計時間而算出過蝕刻時間,實施過蝕刻。 (5) The over-etching time is calculated with respect to the total time of the above (3) and (4), and over-etching is performed.
就將作為被蝕刻膜的有機材料加工成矩形的觀點而言,所述第1階段的蝕刻步驟中所用的混合氣體較佳為含有氟系氣體及氧氣(O2)。另外,藉由將第1階段的蝕刻步驟設定為蝕刻至支撐體不露出的區域為止的形態,可避免支撐體的損傷。 The mixed gas used in the first-stage etching step preferably contains a fluorine-based gas and oxygen (O 2 ) from the viewpoint of processing the organic material as the film to be processed into a rectangular shape. Further, by setting the etching step of the first step to a form that is etched to a region where the support is not exposed, damage of the support can be avoided.
另外,關於所述第2階段的蝕刻步驟及所述過蝕刻步驟,就避免支撐體的損傷的觀點而言,較佳為於第1階段的蝕刻步驟中藉由氟系氣體及氧氣的混合氣體實施蝕刻至支撐體不露出的區域為止後,使用氮氣及氧氣的混合氣體來進行蝕刻處理。 Further, in the second etching step and the over-etching step, it is preferable to use a mixed gas of a fluorine-based gas and oxygen in the first-stage etching step from the viewpoint of avoiding damage of the support. After etching is performed until the region where the support is not exposed, the etching treatment is performed using a mixed gas of nitrogen gas and oxygen gas.
第1階段的蝕刻步驟中的蝕刻量、與第2階段的蝕刻步驟中的蝕刻量之比率重要的是以不損及由第1階段的蝕刻步驟中的蝕刻處理所得的矩形性的方式而決定。再者,總蝕刻量(第1階段的蝕刻步驟中的蝕刻量與第2階段的蝕刻步驟中的蝕刻量之總和)中的後者之比率較佳為大於0%且為50%以下的範圍,更佳為10%~20%。所謂蝕刻量,是指根據被蝕刻膜的殘存的膜厚與蝕刻前的膜厚之差所算出的量。 The ratio of the amount of etching in the etching step in the first step to the amount of etching in the etching step in the second step is determined to be such that the rectangularity obtained by the etching treatment in the etching step of the first step is not impaired. . Further, the ratio of the latter in the total etching amount (the total amount of etching in the etching step in the first step and the etching amount in the etching step in the second step) is preferably in a range of more than 0% and 50% or less. More preferably 10% to 20%. The amount of etching refers to an amount calculated from the difference between the film thickness remaining in the film to be etched and the film thickness before etching.
另外,蝕刻較佳為包括過蝕刻處理。過蝕刻處理較佳為設定過蝕刻比率而進行。另外,過蝕刻比率較佳為根據先進行的蝕刻處理時間來算出。過蝕刻比率可任意設定,就維持光阻劑的耐蝕刻性及被蝕刻圖案的矩形性的方面而言,較佳為蝕刻步驟中 的蝕刻處理時間的30%以下,更佳為5%~25%。 In addition, the etching preferably includes an overetching process. The overetching treatment is preferably performed by setting an overetch ratio. Further, the overetch ratio is preferably calculated based on the etching processing time performed first. The overetch ratio can be arbitrarily set, and in terms of maintaining the etching resistance of the photoresist and the rectangularity of the etched pattern, it is preferably in the etching step. The etching treatment time is 30% or less, more preferably 5% to 25%.
繼而,如圖5的概略剖面圖所示,將蝕刻後殘存的抗蝕劑圖案(即蝕刻遮罩)52去除。抗蝕劑圖案52的去除較佳為包括以下步驟:於抗蝕劑圖案52上賦予剝離液或溶劑,將抗蝕劑圖案52調整為可去除的狀態的步驟;以及使用清洗水將抗蝕劑圖案52去除的步驟。例如可列舉:將剝離液或溶劑至少賦予至抗蝕劑圖案52上,並使之停滯既定的時間而進行覆液顯影的步驟。使剝離液或溶劑停滯的時間並無特別限制,較佳為幾十秒鐘至幾分鐘。另外,例如亦可自噴霧式或噴淋式的噴射噴嘴中對抗蝕劑圖案52噴射清洗水,將抗蝕劑圖案52去除。 Then, as shown in the schematic cross-sectional view of FIG. 5, the resist pattern (ie, the etching mask) 52 remaining after the etching is removed. The removal of the resist pattern 52 preferably includes the steps of: applying a stripping liquid or a solvent to the resist pattern 52, adjusting the resist pattern 52 to a removable state; and using the cleaning water to remove the resist The step of pattern 52 removal. For example, a step of applying a peeling liquid or a solvent to at least the resist pattern 52 and stopping it for a predetermined period of time to carry out liquid-coating development may be mentioned. The time for stopping the stripping solution or the solvent is not particularly limited, and is preferably from several tens of seconds to several minutes. Further, for example, washing water may be sprayed onto the resist pattern 52 from a spray or spray type spray nozzle to remove the resist pattern 52.
清洗水可較佳地使用純水。另外,噴射噴嘴可列舉:於其噴射範圍內包含整個支撐體的噴射噴嘴、或為可動式的噴射噴嘴且其可動範圍包含整個支撐體的噴射噴嘴。 Pure water can be preferably used for the washing water. Further, the injection nozzle may be an injection nozzle including the entire support in the injection range thereof, or an injection nozzle which is a movable injection nozzle and whose movable range includes the entire support.
<<<形成第2著色畫素的步驟>>> <<<Steps for forming the second coloring pixel>>>
於形成第2著色畫素的步驟中,使用第2著色感放射線性組成物藉由光微影來形成與第1著色畫素鄰接的第2著色畫素。本發明中,藉由光微影來形成第2著色畫素,藉此與利用乾式蝕刻來進行所有步驟的情形相比較,可減少步驟數。 In the step of forming the second colored pixel, the second colored pixel adjacent to the first colored pixel is formed by photolithography using the second colored radiation linear composition. In the present invention, the second colored pixel is formed by photolithography, whereby the number of steps can be reduced as compared with the case where all steps are performed by dry etching.
於形成第2著色畫素的步驟中,如圖6的概略剖面圖所示,使第2著色感放射線性組成物埋設於第1去除部組群121及第2去除部組群122的各去除部的內部,於第1著色層(即,於第1著色層11中形成去除部組群120而成的第1著色圖案12)上 藉由第2著色感放射線性組成物來積層第2著色感放射線性層21(步驟(C))。藉此,於第1著色層11的去除部組群120中形成具有多個第2著色畫素的第2著色圖案22。此處,第2著色畫素較佳為成為四角形狀的畫素。第2著色感放射線性層21的形成可與形成所述第1著色層11的方法同樣地進行。 In the step of forming the second colored pixel, as shown in the schematic cross-sectional view of FIG. 6, the second coloring-sensitive radiation composition is embedded in each of the first removal unit group 121 and the second removal unit group 122. The inside of the portion is on the first colored layer (that is, the first colored pattern 12 in which the removed portion group 120 is formed in the first colored layer 11) The second coloring sensitizing radiation layer 21 is laminated by the second coloring sensitizing radiation composition (step (C)). Thereby, the second colored pattern 22 having the plurality of second colored pixels is formed in the removed portion group 120 of the first colored layer 11. Here, the second colored pixel is preferably a quadrangular pixel. The formation of the second coloring radiation layer 21 can be performed in the same manner as the method of forming the first coloring layer 11.
後烘烤後的第2著色感放射線性層21的厚度較佳為0.1μm~1.5μm,更佳為0.1μm~1.0μm。 The thickness of the second coloring radiation layer 21 after post-baking is preferably from 0.1 μm to 1.5 μm, more preferably from 0.1 μm to 1.0 μm.
繼而,對第2著色感放射線性層21的與設置於第1著色層11中的第1去除部組群121相對應的位置21A進行曝光、顯影,藉此將第2著色感放射線性層21、及設置於第2去除部組群122的各去除部的內部的多個第2著色畫素22R去除(步驟(D))(參照圖7的概略剖面圖)。 Then, the second coloring radiation layer 21 is exposed and developed at a position 21A corresponding to the first removal portion group 121 provided in the first coloring layer 11, whereby the second coloring radiation layer 21 is formed. And a plurality of second colored pixels 22R provided in the respective removed portions of the second removal unit group 122 are removed (step (D)) (see a schematic cross-sectional view of FIG. 7).
曝光時可使用的放射線(光)尤其可較佳地使用g射線、i射線等紫外線(尤佳為i射線)。照射量(曝光量)較佳為30mJ/cm2~3000mJ/cm2,更佳為50mJ/cm2~2500mJ/cm2,尤佳為100mJ/cm2~500mJ/cm2。 In particular, it is preferable to use ultraviolet rays (especially i-rays) such as g-rays and i-rays for radiation (light) which can be used for exposure. Irradiation amount (exposure amount) is preferably 30mJ / cm 2 ~ 3000mJ / cm 2, more preferably 50mJ / cm 2 ~ 2500mJ / cm 2, particularly preferably 100mJ / cm 2 ~ 500mJ / cm 2.
顯影液與形成所述第1著色畫素的步驟中說明的顯影液為相同含意。 The developer has the same meaning as the developer described in the step of forming the first colored pixel.
顯影方法例如可應用:將基板於充滿顯影液的槽中浸漬一定時間的方法(浸漬法);藉由表面張力使顯影液於基板表面上堆積並靜止一定時間,藉此進行顯影的方法(覆液法);對基板表面噴霧顯影液的方法(噴霧法);一面以一定速度掃描顯影液噴出噴 嘴,一面持續將顯影液噴出至以一定速度旋轉的基板上的方法(動態分配法)等,尤其較佳為覆液方。 The developing method can be applied, for example, to a method of immersing a substrate in a bath filled with a developing solution for a certain period of time (dipping method), and a method of developing the developing solution by stacking the developing solution on the surface of the substrate and holding it for a certain period of time. Liquid method); a method of spraying a developing solution on a surface of a substrate (spraying method); and scanning a developing solution at a certain speed The nozzle is a method of continuously ejecting the developer onto the substrate rotating at a constant speed (dynamic dispensing method), etc., and particularly preferably a liquid-coated side.
顯影時間只要為未曝光部的著色層充分溶解的時間,則並無特別限制,通常為10秒~300秒。較佳為20秒~120秒。 The development time is not particularly limited as long as the coloring layer of the unexposed portion is sufficiently dissolved, and is usually from 10 seconds to 300 seconds. It is preferably from 20 seconds to 120 seconds.
顯影液的溫度較佳為0℃~50℃,更佳為15℃~35℃。 The temperature of the developer is preferably from 0 ° C to 50 ° C, more preferably from 15 ° C to 35 ° C.
<<<形成第3著色畫素的步驟>>> <<<Steps for forming the third coloring pixel>>>
本發明的彩色濾光片的製造方法亦可於形成第2著色畫素的步驟之後,更包括形成第3著色畫素的步驟。 The method of producing a color filter of the present invention may further include the step of forming a third colored pixel after the step of forming the second colored pixel.
於形成第3著色畫素的步驟中,如圖8的概略剖面圖所示,使第3著色感放射線性組成物埋設於第2去除部組群122的各去除部的內部,以形成多個第3著色畫素的方式,於第1著色層(即,於第1去除部組群121中形成第2著色圖案22而成的第1著色圖案12)上藉由第3著色感放射線性組成物來形成第3著色感放射線性層31(步驟(E))。藉此,於第1著色層11的第2去除部組群122中形成具有多個第3著色畫素的第3著色圖案32。此處,第3著色畫素較佳為成為四角形狀的畫素。第3著色感放射線性層31的形成可與所述第1實施形態中的使用著色樹脂組成物形成著色層的步驟同樣地進行。 In the step of forming the third colored pixel, as shown in the schematic cross-sectional view of FIG. 8, the third coloring-sensitive radiation composition is embedded in each of the removed portions of the second removed portion group 122 to form a plurality of The third coloring element is formed by the third coloring sensation in the first coloring layer (that is, the first coloring pattern 12 in which the second coloring pattern 22 is formed in the first removing portion group 121). The third coloring radiation layer 31 is formed (step (E)). Thereby, the third coloring pattern 32 having a plurality of third colored pixels is formed in the second removal portion group 122 of the first colored layer 11. Here, the third colored pixel is preferably a quadrangular pixel. The formation of the third coloring-sensitive radiation layer 31 can be performed in the same manner as the step of forming a coloring layer using the colored resin composition in the first embodiment.
後烘烤後的第3著色樹脂組成物層31的厚度較佳為0.1μm~1μm的範圍,更佳為0.2~0.8的範圍,進而佳為0.3μm~0.6μm的範圍。 The thickness of the third colored resin composition layer 31 after post-baking is preferably in the range of 0.1 μm to 1 μm, more preferably in the range of 0.2 to 0.8, and still more preferably in the range of 0.3 μm to 0.6 μm.
繼而,對第3著色感放射線性層31的與設置於第1著 色層11中的第2去除部組群122相對應的位置31A進行曝光、顯影,藉此將第3著色感放射線性層31去除,由此如圖9的概略剖面圖所示,製造具有第1著色圖案12、第2著色圖案22及第3著色圖案32的彩色濾光片100(步驟(F))。 Then, the third coloring radiation layer 31 is placed on the first The position 31A corresponding to the second removal portion group 122 in the color layer 11 is exposed and developed, whereby the third color-sensing radiation layer 31 is removed, whereby the manufacturing is performed as shown in the schematic cross-sectional view of FIG. 1 coloring pattern 12, second coloring pattern 22, and color filter 100 of third coloring pattern 32 (step (F)).
所述第2著色感放射線性組成物及第3著色感放射線性組成物分別含有著色劑。著色劑可同樣地列舉本發明的著色組成物中所述者,較佳為第2著色畫素及第3著色畫素的一者為藍色透過部,另一者為紅色透過部。用以形成藍色透過部的著色組成物所含有的著色劑較佳為選自C.I.顏料紫1、C.I.顏料紫19、C.I.顏料紫23、C.I.顏料紫27、C.I.顏料紫32、C.I.顏料紫37、C.I.顏料紫42及C.I.顏料藍1、C.I.顏料藍2、C.I.顏料藍15、C.I.顏料藍15:1、C.I.顏料藍15:2、C.I.顏料藍15:3、C.I.顏料藍15:4、C.I.顏料藍15:6、C.I.顏料藍16、C.I.顏料藍22、C.I.顏料藍60、C.I.顏料藍64、C.I.顏料藍66、C.I.顏料藍79、C.I.顏料藍80中的一種以上。用以形成紅色透過部的著色組成物所含的著色劑較佳為選自日本專利特開2012-172003號公報的段落編號0037、段落編號0039中記載的著色劑中的一種以上,將該些內容併入至本申請案說明書中。 The second coloring sensitizing radiation composition and the third coloring sensitizing radiation composition each contain a coloring agent. The coloring agent can be similarly described in the coloring composition of the present invention. It is preferable that one of the second coloring element and the third coloring element is a blue transmitting portion and the other is a red transmitting portion. The coloring agent contained in the colored composition for forming the blue transmissive portion is preferably selected from the group consisting of CI Pigment Violet 1, CI Pigment Violet 19, CI Pigment Violet 23, CI Pigment Violet 27, CI Pigment Violet 32, and CI Pigment Violet 37. , CI Pigment Violet 42 and CI Pigment Blue 1, CI Pigment Blue 2, CI Pigment Blue 15, CI Pigment Blue 15:1, CI Pigment Blue 15:2, CI Pigment Blue 15:3, CI Pigment Blue 15:4, CI One or more of Pigment Blue 15:6, CI Pigment Blue 16, CI Pigment Blue 22, CI Pigment Blue 60, CI Pigment Blue 64, CI Pigment Blue 66, CI Pigment Blue 79, and CI Pigment Blue 80. The coloring agent contained in the colored composition for forming the red transmissive portion is preferably one or more selected from the coloring agents described in paragraph number 0037 and paragraph number 0039 of JP-A-2012-172003. The content is incorporated into the specification of the present application.
於第2著色感放射線性組成物及第3著色感放射線性組成物各自中,著色劑相對於組成物的總固體成分之含量較佳為30質量%以上,更佳為35質量%以上,進而佳為40質量%以上。另外,著色劑相對於組成物的總固體成分之含量通常為90質量%以 下,較佳為80質量%以下。 In each of the second coloring sensitizing radiation composition and the third coloring sensitizing radiation composition, the content of the coloring agent with respect to the total solid content of the composition is preferably 30% by mass or more, more preferably 35% by mass or more, and further Good is 40% by mass or more. Further, the content of the colorant relative to the total solid content of the composition is usually 90% by mass. Next, it is preferably 80% by mass or less.
另外,第2著色感放射線性組成物及第3著色感放射線性組成物分別較佳為使用負型的感放射線性組成物。該負型的感放射線性組成物可使用感應紫外線(g射線、h射線、i射線)、包括準分子雷射等的遠紫外線、電子束、離子束及X射線等放射線的負型感放射線性組成物。放射線中,較佳為g射線、h射線、i射線,其中較佳為i射線。 Further, it is preferable that each of the second coloring radiation composition and the third coloring radiation composition is a negative radiation sensitive composition. The negative-type radiation-sensitive linear composition can use negative-inductance radiation that induces ultraviolet rays (g-rays, h-rays, and i-rays), far-ultraviolet rays including excimer lasers, electron beams, ion beams, and X-rays. Composition. In the radiation, it is preferably g-ray, h-ray, or i-ray, and among them, i-ray is preferable.
具體而言,負型的感放射線性組成物較佳為含有光聚合起始劑、聚合成分(聚合性化合物)及黏合劑樹脂(鹼可溶性樹脂等)等的組成物,例如可列舉日本專利特開2005-326453號公報的段落編號0017~段落編號0064中記載的組成物,將其內容併入至本申請案說明書中。此種負型的感放射線性組成物利用以下現象:藉由放射線的照射而光聚合起始劑引發聚合性化合物的聚合反應,結果由鹼可溶狀態變為鹼不溶性。 Specifically, the negative radiation sensitive composition is preferably a composition containing a photopolymerization initiator, a polymerization component (polymerizable compound), a binder resin (alkali-soluble resin, etc.), and the like. The composition described in paragraph number 0017 to paragraph number 0064 of the publication No. 2005-326453 is incorporated in the specification of the present application. Such a negative-type radiation-sensitive linear composition utilizes a phenomenon in which a photopolymerization initiator initiates a polymerization reaction of a polymerizable compound by irradiation of radiation, and as a result, it changes from an alkali-soluble state to an alkali-insoluble property.
<利用濕式蝕刻法對著色樹脂組成物層進行圖案形成的方法> <Method of Patterning Colored Ceramic Composition Layer by Wet Etching Method>
於本發明的彩色濾光片的製造方法中,亦可利用濕式蝕刻法來進行圖案形成。以下示出使用濕式蝕刻法來進行圖案形成的方法的一例。 In the method of producing a color filter of the present invention, pattern formation may be performed by a wet etching method. An example of a method of pattern formation using a wet etching method is shown below.
於基板上塗佈所述著色樹脂組成物而形成著色膜。 The colored resin composition is applied onto a substrate to form a colored film.
基板通常可使用鈉玻璃、無鹼玻璃、硼矽酸玻璃、石英玻璃等。塗佈可使用旋轉器、噴霧塗佈、浸漬、輥塗、棒塗、模塗等 方法。所塗佈的著色樹脂組成物的乾燥較佳為使用烘箱、加熱板、紅外線,於50℃~180℃的範圍內進行幾秒鐘~幾小時。 As the substrate, soda glass, alkali-free glass, borosilicate glass, quartz glass or the like can be usually used. Coating can use rotator, spray coating, dipping, roll coating, bar coating, die coating, etc. method. The drying of the applied colored resin composition is preferably carried out in the range of 50 ° C to 180 ° C for several seconds to several hours using an oven, a hot plate, or infrared rays.
於所述著色膜上塗佈圖案形成用的光阻劑,形成光阻劑層。光阻劑層的厚度較佳為0.1μm~3μm,較佳為0.2μm~2.5μm,進而佳為0.3μm~2μm。 A photoresist for pattern formation is applied onto the colored film to form a photoresist layer. The thickness of the photoresist layer is preferably from 0.1 μm to 3 μm, preferably from 0.2 μm to 2.5 μm, and more preferably from 0.3 μm to 2 μm.
繼而,使用曝光裝置,於光阻劑層覆膜上放置遮罩,照射化學線而進行曝光。化學線可列舉紫外線、可見光線、電子束、X射線作為例子,較佳為紫外線、可見光線。於使用正型光阻劑的情形時,於曝光後利用正型光阻劑的顯影液同時進行光阻劑層的顯影、著色膜的蝕刻。將蝕刻後變為不需要的光阻劑層剝離。通常,剝離時使用丙酮、溶纖劑系等溶劑。對著色膜進行熱處理,完成著色膜的圖案加工。一面選擇溫度並階段性地升溫,或選擇某溫度範圍而連續地升溫,一面實施5分鐘~5小時的熱處理。該熱處理溫度較佳為180℃~400℃,更佳為180℃~350℃。例如於130℃、200℃、300℃下分別進行30分鐘熱處理。另外,亦可用2小時自室溫起直線升溫至300℃為止。 Then, using a exposure device, a mask is placed on the photoresist layer film, and the chemical line is irradiated to perform exposure. Examples of the chemical line include ultraviolet rays, visible rays, electron beams, and X-rays, and ultraviolet rays and visible rays are preferable. In the case of using a positive type resist, the development of the photoresist layer and the etching of the colored film are simultaneously performed by the developer using the positive photoresist after the exposure. The photoresist layer which becomes unnecessary after etching is peeled off. Usually, a solvent such as acetone or a cellosolve is used for the peeling. The colored film is subjected to heat treatment to complete patterning of the colored film. The heat treatment is performed for 5 minutes to 5 hours while selecting the temperature and increasing the temperature stepwise, or selecting a certain temperature range and continuously increasing the temperature. The heat treatment temperature is preferably from 180 ° C to 400 ° C, more preferably from 180 ° C to 350 ° C. For example, heat treatment is performed for 30 minutes at 130 ° C, 200 ° C, and 300 ° C, respectively. In addition, it is also possible to linearly raise the temperature to 300 ° C from room temperature in 2 hours.
對紅色、綠色、藍色三色的著色組成物或黃色、青色、品紅色及視需要的黑色矩陣(黑色)反覆進行以上步驟。視需要形成包含丙烯酸系聚合物、多晶矽氧烷、聚醯亞胺等的外塗膜,濺鍍氧化銦錫(Indium Tin Oxide,ITO)等金屬氧化膜,藉此可製作彩色濾光片。 The above steps are repeated for the red, green, and blue colored compositions or yellow, cyan, magenta, and optionally black matrices (black). If necessary, an overcoat film containing an acrylic polymer, a polycrystalline siloxane, a polyimine or the like is formed, and a metal oxide film such as indium tin oxide (ITO) is sputtered, whereby a color filter can be produced.
<利用光微影法對著色樹脂組成物層進行圖案形成的 方法> <The patterning of the colored resin composition layer by photolithography Method>
於本發明的彩色濾光片的製造方法中,亦可利用光微影法來對著色樹脂組成物層進行圖案形成。關於光微影法的詳細情況,可參照日本專利特開2013-227497號公報的段落編號0173~段落編號0185,將該些內容併入至本申請案說明書中。 In the method of producing a color filter of the present invention, the colored resin composition layer may be patterned by photolithography. For details of the photolithography method, reference may be made to the specification of the present application by referring to Paragraph No. 0173 to Paragraph No. 0185 of Japanese Patent Laid-Open No. 2013-227497.
本發明的彩色濾光片是藉由著色劑濃度高的著色樹脂組成物所形成,故可使著色圖案的厚度極薄(例如0.7μm以下)。另外,於表面上不易殘留其他顏色,不易產生混色,故可製成串擾(光的混色)得到抑制的彩色濾光片。 Since the color filter of the present invention is formed of a colored resin composition having a high concentration of a colorant, the thickness of the colored pattern can be made extremely thin (for example, 0.7 μm or less). Further, since other colors are less likely to remain on the surface and color mixing is less likely to occur, a color filter in which crosstalk (mixing of light) is suppressed can be obtained.
本發明的彩色濾光片可較佳地用於CCD、CMOS等固體攝像元件,特別適於超過100萬畫素般的高解析度的CCD或CMOS等。本發明的固體攝像元件用彩色濾光片例如可用作配置於構成CCD或CMOS的各畫素的受光部、與用以進行聚光的微透鏡之間的彩色濾光片。 The color filter of the present invention can be preferably used for a solid-state imaging device such as a CCD or a CMOS, and is particularly suitable for a high-resolution CCD or CMOS of more than one million pixels. The color filter for a solid-state image sensor of the present invention can be used, for example, as a color filter disposed between a light receiving portion of each pixel constituting a CCD or CMOS and a microlens for collecting light.
本發明的彩色濾光片的著色圖案(著色畫素)的膜厚較佳為0.1μm~1.0μm,更佳為0.1μm~0.8μm。 The coloring pattern (coloring pixel) of the color filter of the present invention preferably has a film thickness of 0.1 μm to 1.0 μm, more preferably 0.1 μm to 0.8 μm.
另外,著色圖案(著色畫素)的尺寸(圖案寬度)可設定為2.5μm以下,亦可設定為2.0μm以下,亦可設定為0.9μm~1.4μm。尤其藉由使用乾式蝕刻法,可有效地製作所述尺寸的著色圖案。 Further, the size (pattern width) of the colored pattern (colored pixel) may be set to 2.5 μm or less, or may be set to 2.0 μm or less, or may be set to 0.9 μm to 1.4 μm. In particular, by using a dry etching method, a colored pattern of the above size can be efficiently produced.
<固體攝像元件> <Solid image sensor>
本發明的固體攝像元件具備上文已述的本發明的彩色濾光 片。本發明的固體攝像元件的構成為具備本發明的彩色濾光片的構成,只要為作為固體攝像元件而發揮功能的構成,則並無特別限定,例如可列舉如下構成。 The solid-state imaging element of the present invention is provided with the color filter of the present invention described above sheet. The configuration of the solid-state imaging device of the present invention is not particularly limited as long as it has a configuration that functions as a solid-state imaging device, and the configuration is as follows.
所謂固體攝像元件為以下構成:於支撐體上具有構成固體攝像元件(CCD影像感測器、CMOS影像感測器等)的受光區域的多個光電二極體及包含多晶矽等的傳輸電極,於所述光電二極體及所述傳輸電極上具有僅光電二極體的受光部開口的包含鎢等的遮光膜,於遮光膜上具有以覆蓋遮光膜整個面及光電二極體受光部的方式形成的包含氮化矽等的元件保護膜,於所述元件保護膜上具有本發明的固體攝像元件用彩色濾光片。 The solid-state imaging device has a configuration in which a plurality of photodiodes constituting a light receiving region of a solid-state imaging device (a CCD image sensor, a CMOS image sensor, or the like) and a transmission electrode including a polysilicon or the like are provided on the support. The photodiode and the transfer electrode have a light-shielding film containing tungsten or the like only having a light-receiving portion of the photodiode, and the light-shielding film has a surface covering the entire surface of the light-shielding film and the photodiode light-receiving portion. An element protective film containing tantalum nitride or the like is formed, and the color filter for a solid-state imaging device of the present invention is provided on the element protective film.
進而,亦可為於所述元件保護層上且彩色濾光片之下(靠近支撐體之側)具有聚光機構(例如微透鏡等。以下相同)的構成、或於彩色濾光片上具有聚光機構的構成等。 Furthermore, it may be configured to have a light collecting means (for example, a microlens or the like, the same below) on the element protective layer and under the color filter (on the side close to the support), or may have a color filter. The composition of the concentrating mechanism, and the like.
<圖像顯示裝置> <Image display device>
本發明的彩色濾光片不僅可用於所述固體攝像元件,而且可用於液晶顯示裝置或有機EL顯示裝置等圖像顯示裝置,特別適於液晶顯示裝置的用途。具備本發明的彩色濾光片的液晶顯示裝置可顯示以下圖像:顯示圖像的色調良好且顯示特性優異的高畫質圖像。 The color filter of the present invention can be used not only for the solid-state imaging device but also for an image display device such as a liquid crystal display device or an organic EL display device, and is particularly suitable for use in a liquid crystal display device. The liquid crystal display device including the color filter of the present invention can display a high-quality image in which the hue of the display image is good and the display characteristics are excellent.
關於顯示裝置的定義或各顯示裝置的詳細情況下,例如是記載於「電子顯示器元件(佐佐木昭夫著,工業調查會(股),1990年發行)」、「顯示器元件(伊吹順章著,產業圖書(股),1989 年發行)」等中。另外,關於液晶顯示裝置,例如是記載於「下一代液晶顯示器技術(內田龍男編輯,工業調查會(股),1994年發行)」中。本發明可應用的液晶顯示裝置並無特別限制,例如可應用於所述「下一代液晶顯示器技術」中記載的各種方式的液晶顯示裝置。 In the case of the definition of the display device or the details of each display device, for example, it is described in "Electronic display device (Sasaki Sasaki, Industrial Research Association (share), issued in 1990)", "Display device (Ibuki Shunzhang, industry) Books (shares), 1989 Annual release) and so on. In addition, the liquid crystal display device is described, for example, in "Next-Generation Liquid Crystal Display Technology (Editor Uchida Ronjin, Industrial Research Association, issued in 1994)". The liquid crystal display device to which the present invention is applied is not particularly limited, and can be applied to, for example, various types of liquid crystal display devices described in the "next-generation liquid crystal display technology".
本發明的彩色濾光片亦可用於彩色薄膜電晶體(Thin Film Transistor,TFT)方式的液晶顯示裝置。關於彩色TFT方式的液晶顯示裝置,例如是記載於「彩色TFT液晶顯示器(共立出版(股),1996年發行)」中。進而,本發明亦可應用於共面切換(In-Plane Switching,IPS)等橫向電場驅動方式、多象限垂直配向(Multi-domain Vertical Alignment,MVA)等畫素分割方式等視角經擴大的液晶顯示裝置或超扭轉向列(Super Twisted Nematic,STN)、扭轉向列(Twisted Nematic,TN)、垂直配向(Vertical Alignment,VA)、光學補償傾斜(Optically Compensated Splay,OCS)、邊緣場切換(Fringe Field Switching,FFS)及反射光學補償彎曲(Reflective-Optically Compensated Bend,R-OCB)等。 The color filter of the present invention can also be used in a liquid crystal display device of a Thin Film Transistor (TFT) type. A liquid crystal display device of a color TFT type is described, for example, in "Color TFT liquid crystal display (Kyoritsu Publishing Co., Ltd., issued in 1996)". Furthermore, the present invention can also be applied to an enlarged liquid crystal display such as a transverse electric field driving method such as In-Plane Switching (IPS) or a pixel division method such as multi-domain vertical alignment (MVA). Device or Super Twisted Nematic (STN), Twisted Nematic (TN), Vertical Alignment (VA), Optically Compensated Splay (OCS), Fringe Field Switching, FFS) and Reflective-Optically Compensated Bend (R-OCB).
另外,本發明的彩色濾光片亦可用於明亮且高精細的彩色濾光片陣列(Color-filter On Array,COA)方式。於COA方式的液晶顯示裝置中,對彩色濾光片層的要求特性除了如上所述般的通常的要求特性以外,有時還需要對層間絕緣膜的要求特性、即低介電常數及耐剝離液性。於本發明的彩色濾光片中,因使用色相優異的色素,故顏色純度、光透過性等良好且著色圖案(畫素) 的色調優異,故可提供一種解析度高且長期耐久性優異的COA方式的液晶顯示裝置。再者,為了滿足低介電常數的要求特性,亦可於彩色濾光片層上設置樹脂覆膜。 In addition, the color filter of the present invention can also be used in a bright and high-definition Color-filter On Array (COA) mode. In the COA liquid crystal display device, in addition to the usual required characteristics as described above, the required characteristics of the color filter layer may require characteristics of the interlayer insulating film, that is, low dielectric constant and peeling resistance. Liquid. In the color filter of the present invention, since a coloring matter excellent in color tone is used, color purity, light transmittance, and the like are good, and a coloring pattern (pixel) is obtained. Since the color tone is excellent, it is possible to provide a COA liquid crystal display device having high resolution and excellent long-term durability. Further, in order to satisfy the required characteristics of a low dielectric constant, a resin coating film may be provided on the color filter layer.
關於該些圖像顯示方式,例如是記載於「電致發光(Electroluminescence,EL)、電漿顯示面板(Plasma Display Panel,PDP)、液晶顯示器(Liquid Crystal Display,LCD)顯示器-技術與市場的最新動向-(東麗研究中心(Toray Research Center)調查研究部門,2001年發行)」的43頁等中。 These image display methods are described, for example, in "Electroluminescence (EL), Plasma Display Panel (PDP), Liquid Crystal Display (LCD) displays - technology and market. Trends - (Toray Research Center, Research and Research Department, issued in 2001), 43 pages, etc.
具備本發明的彩色濾光片的液晶顯示裝置除了本發明的彩色濾光片以外,包含電極基板、偏光膜、相位差膜、背光、間隔件(spacer)、視角保障膜等各種構件。本發明的彩色濾光片可應用於由該些公知的構件所構成的液晶顯示裝置中。關於該些構件,例如是記載於「'94液晶顯示器周邊材料.化學品的市場(島健太郎,CMC(股),1994年發行)」、「2003液晶相關市場的現狀與將來展望(下卷)(表良吉,富士凱美萊總研(股),2003年發行)」中。 The liquid crystal display device including the color filter of the present invention includes various members such as an electrode substrate, a polarizing film, a retardation film, a backlight, a spacer, and a viewing angle securing film, in addition to the color filter of the present invention. The color filter of the present invention can be applied to a liquid crystal display device composed of such known members. For example, the "94 liquid crystal display peripheral materials and chemicals market (Ichishima Kentaro, CMC (share), issued in 1994)", "2003 liquid crystal related market status and future prospects (volume) (Former Liangji, Fuji Kamelai Institute (share), issued in 2003).
關於背光,是記載於「國際信息顯示學會會議記錄(SID meeting Digest)」(1380(2005))(A.今野(A.Konno)等人)或月刊顯示器的2005年12月號的18頁~24頁(島康裕)及該文獻25頁~30頁(八木隆明)等中。 The backlight is recorded on the 18th page of the December 2005 issue of the "SID meeting Digest" (1380 (2005)) (A. Konno et al.) or the monthly display. 24 pages (Island Kang Yu) and the document 25 to 30 pages (Yamu Longming) and so on.
若將本發明的彩色濾光片用於液晶顯示裝置,則於與以前公知的冷陰極管的三波長管組合時可實現高的對比度,進而藉 由將紅色、綠色、藍色的LED光源(RGB-LED)設定為背光,可提供亮度高、另外顏色純度高的色彩再現性良好的液晶顯示裝置。 When the color filter of the present invention is used in a liquid crystal display device, high contrast can be achieved when combined with a three-wavelength tube of a conventionally known cold cathode tube, and By setting the red, green, and blue LED light sources (RGB-LEDs) as backlights, it is possible to provide a liquid crystal display device having high brightness and high color reproducibility.
[實施例] [Examples]
以下,列舉實施例對本發明加以更具體說明。以下的實施例中所示的材料、使用量、比例、處理內容、處理順序等只要不偏離本發明的主旨,則可適當變更。因此,本發明的範圍不限定於以下所示的具體例。再者,只要無特別說明,則「%」及「份」為質量基準。 Hereinafter, the present invention will be more specifically described by way of examples. The materials, the amounts used, the ratios, the processing contents, the processing order, and the like shown in the following examples can be appropriately changed as long as they do not deviate from the gist of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below. In addition, "%" and "parts" are quality standards unless otherwise specified.
<聚醯胺酸PA-1~聚醯胺酸PA-3的合成> <Synthesis of polyglycine PA-1~polyproline PA-3>
<<合成例1>> <<Synthesis example 1>>
於在三口圓底燒瓶上安裝有溫度計、氮氣導入管、撹拌機的反應容器中,與γ-丁內酯280g一起而添加4,4'-二胺基二苯基醚15.0g(75mmol)、3,3'-二胺基二苯基碸5.0g(20mmol)、雙-3-(胺基丙基)四甲基二矽氧烷1.2g(5mmol),添加3,3',4,4'-二苯甲酮四羧酸二酐16.1g(50mmol)、均苯四甲酸酐10.7g(49mmol),於60℃下反應5小時後,添加馬來酸酐0.2g(2mmol),進而於60℃下反應1小時,獲得固體成分濃度為20質量%的聚醯胺酸溶液PA-1。 To a three-neck round bottom flask, a reaction vessel equipped with a thermometer, a nitrogen gas introduction tube, and a chopper was placed, and 15.0 g (75 mmol) of 4,4'-diaminodiphenyl ether was added together with 280 g of γ-butyrolactone. 3,3'-Diaminodiphenylphosphonium 5.0g (20mmol), bis-3-(aminopropyl)tetramethyldioxane 1.2g (5mmol), added 3,3',4,4 '- benzophenone tetracarboxylic dianhydride 16.1 g (50 mmol), and pyromellitic anhydride 10.7 g (49 mmol), after reacting at 60 ° C for 5 hours, adding 0.2 g (2 mmol) of maleic anhydride, and further to 60 The reaction was carried out at ° C for 1 hour to obtain a polyaminic acid solution PA-1 having a solid concentration of 20% by mass.
<<合成例2~合成例3>> <<Synthesis Example 2 to Synthesis Example 3>>
如下述表1所示般變更合成聚醯胺酸時所使用的原料的種類及量,除此以外,利用與所述合成例1相同的方法獲得固體成分濃度為20質量%的聚醯胺酸PA-2~聚醯胺酸PA-3。 A polyglycine having a solid content concentration of 20% by mass was obtained by the same method as in the above Synthesis Example 1 except that the type and amount of the raw material used in the synthesis of the polyamic acid were changed as shown in the following Table 1. PA-2~polyglycolic acid PA-3.
所述表1中的各簡稱為下述含意。 Each of the abbreviations in Table 1 is as follows.
DAE:4,4'-二胺基二苯基醚(東京化成(股)製造) DAE: 4,4'-diaminodiphenyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.)
DDS:3,3'-二胺基二苯基碸(和光純藥(股)製造) DDS: 3,3'-diaminodiphenyl hydrazine (manufactured by Wako Pure Chemical Co., Ltd.)
DBA:4,4'-二胺基苯甲醯苯胺(東京化成(股)製造) DBA: 4,4'-diaminobenzimidamide (manufactured by Tokyo Chemical Industry Co., Ltd.)
HAD:六亞甲基二胺(東京化成(股)製造) HAD: hexamethylenediamine (manufactured by Tokyo Chemical Industry Co., Ltd.)
Si-DA:雙(3-胺基丙基)四甲基二矽氧烷(東京化成(股)製造) Si-DA: bis(3-aminopropyl)tetramethyldioxane (manufactured by Tokyo Chemical Industry Co., Ltd.)
BTDA:3,3',4,4'-二苯甲酮四羧酸二酐(和光純藥(股)公司製造) BTDA: 3,3',4,4'-benzophenone tetracarboxylic dianhydride (manufactured by Wako Pure Chemical Co., Ltd.)
PMDA:均苯四甲酸酐(和光純藥(股)製造) PMDA: pyromellitic anhydride (manufactured by Wako Pure Chemical Co., Ltd.)
BTCA:1,2,3,4-丁烷四羧酸二酐(新日本理化(股)製造,理佳德(Rikacid)BT-100) BTCA: 1,2,3,4-butane tetracarboxylic dianhydride (manufactured by Nippon Chemical and Chemical Co., Ltd., Rikacid BT-100)
MA:馬來酸酐(東京化成(股)製造) MA: Maleic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.)
PA:鄰苯二甲酸酐(東京化成(股)製造) PA: phthalic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.)
<綠色著色樹脂組成物G-1~綠色著色樹脂組成物G-34的製備> <Preparation of Green Colored Resin Composition G-1 to Green Colored Resin Composition G-34>
將下述組成的混合物均勻地攪拌混合後,藉由珠磨機進行3小時混合、分散,製備綠色著色樹脂組成物G-1。 The mixture of the following composition was uniformly stirred and mixed, and then mixed and dispersed by a bead mill for 3 hours to prepare a green colored resin composition G-1.
將綠色著色樹脂組成物G-1的組成變更為下述表2中記載的組成,除此以外,利用與綠色著色樹脂組成物G-1相同的方法來製備綠色著色樹脂組成物G-2~綠色著色樹脂組成物G-34。 The green colored resin composition G-2 was prepared by the same method as the green colored resin composition G-1 except that the composition of the green colored resin composition G-1 was changed to the composition described in the following Table 2. Green colored resin composition G-34.
所述表2中的各簡稱是指以下的化合物。 Each of the abbreviations in Table 2 refers to the following compounds.
PG58:C.I.顏料綠58(聚鹵化鋅酞菁綠色顏料,迪愛生(DIC)公司製造) PG58: C.I. Pigment Green 58 (polyhalide zinc phthalocyanine green pigment, manufactured by Di Ai Sheng (DIC) Co., Ltd.)
PY129:C.I.顏料黃129(銅偶氮次甲基系黃色顏料) PY129: C.I. Pigment Yellow 129 (copper azomethine yellow pigment)
PY150:C.I.顏料黃150(鎳偶氮系黃色顏料) PY150: C.I. Pigment Yellow 150 (nickel azo yellow pigment)
PY185:C.I.顏料黃185(異吲哚啉系黃色顏料) PY185: C.I. Pigment Yellow 185 (isoporphyrin yellow pigment)
D-1:下述結構式的顏料衍生物(富士膠片(Fujifilm)(股)製造) D-1: a pigment derivative of the following structural formula (manufactured by Fujifilm Co., Ltd.)
D-2:下述結構式的顏料衍生物(富士膠片(Fujifilm)(股)製造) D-2: a pigment derivative of the following structural formula (manufactured by Fujifilm Co., Ltd.)
D-3:下述結構式的顏料衍生物(富士膠片(Fujifilm)(股) 製造) D-3: Pigment derivative of the following structural formula (Fujifilm) Manufacturing)
C-1:對苯二胺(和光純藥(股)製造) C-1: p-phenylenediamine (manufactured by Wako Pure Chemical Industries, Ltd.)
C-2:4,4'-二胺基二苯基醚(東京化成(股)製造) C-2: 4,4'-diaminodiphenyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.)
C-3:4,4'-二胺基苯甲醯苯胺(東京化成(股)製造) C-3: 4,4'-diaminobenzimidil (manufactured by Tokyo Chemical Industry Co., Ltd.)
C-4:六亞甲基二胺(東京化成(股)製造) C-4: hexamethylenediamine (manufactured by Tokyo Chemical Industry Co., Ltd.)
F-1:迪愛生(DIC)公司製造的美佳法(Megafac)F-781F(氟系界面活性劑) F-1: Megafac F-781F (fluorine-based surfactant) manufactured by Diane Health (DIC) Co., Ltd.
BL:γ-丁內酯 BL: γ-butyrolactone
MMB:3-甲基-3-甲氧基丁醇 MMB: 3-methyl-3-methoxybutanol
分散劑A:下述結構式的高分子分散劑(富士膠片(Fujifilm)(股)製造),使用下述式中a=3.5、b=2.5、酸值為30mgKOH/g、且重量平均分子量為20,000者) Dispersant A: a polymer dispersant of the following structural formula (manufactured by Fujifilm Co., Ltd.), using a = 3.5, b = 2.5, an acid value of 30 mgKOH/g, and a weight average molecular weight of the following formula: 20,000)
環氧樹脂A:下述結構式的環氧樹脂(大賽璐(Daicel)化學工業製造,EHPE3150) Epoxy Resin A: Epoxy resin of the following structural formula (Daicel Chemical Industry, EHPE3150)
<綠色著色樹脂組成物的評價> <Evaluation of Green Colored Resin Composition>
<<耐溶劑性的評價>> <<Evaluation of solvent resistance>>
使用旋塗機將所述獲得的綠色著色樹脂組成物G-1~綠色著色樹脂組成物G-34以乾燥後膜厚成為0.6μm的方式塗佈於玻璃基板上,於100℃下進行120秒鐘預烘烤而獲得著色膜。將所得的著色膜進一步於氮氣環境下於240℃下加熱(後烘烤)30分鐘,進行塗膜的硬化處理。於該過程中,塗膜中的聚醯胺酸發生脫水縮合反應而轉變為聚醯亞胺。 The obtained green colored resin composition G-1 to green colored resin composition G-34 was applied onto a glass substrate to a thickness of 0.6 μm after drying, and was applied at 100 ° C for 120 seconds. The bell is prebaked to obtain a colored film. The obtained colored film was further heated (post-baking) at 240 ° C for 30 minutes under a nitrogen atmosphere to carry out a hardening treatment of the coating film. In this process, the polylysine in the coating film undergoes a dehydration condensation reaction to be converted into a polyimine.
將進行硬化處理所得的硬化塗膜於N-甲基吡咯啶酮中浸漬60秒鐘,利用MCPD-3000(大塚電子(股)製造)來測定浸漬前後的硬化塗膜的分光透過率變化,根據所得的色差△Eab來評價耐溶劑性。△Eab越小,溶劑浸漬前後的分光透過率的變動越小,意味著耐溶劑性越優異。將耐溶劑性的評價結果匯總示於表2中。 The hardened coating film obtained by the hardening treatment was immersed in N-methylpyrrolidone for 60 seconds, and the spectral transmittance change of the cured coating film before and after immersion was measured by MCPD-3000 (manufactured by Otsuka Electronics Co., Ltd.). The obtained color difference ΔEab was used to evaluate solvent resistance. The smaller the ΔEab, the smaller the variation in the spectral transmittance before and after the solvent immersion, which means that the solvent resistance is more excellent. The evaluation results of the solvent resistance are collectively shown in Table 2.
<<針狀異物的評價>> <<Evaluation of needle-shaped foreign bodies>>
(藍色顏料分散液B1的製備) (Preparation of Blue Pigment Dispersion B1)
藉由珠磨機將包含作為顏料的C.I.顏料藍15:6(9.5份)及C.I. 顏料紫23(2.4份)、作為顏料分散劑的畢克(BYK)-161(畢克(BYK)公司製造,5.6份)、以及丙二醇單甲醚乙酸酯(Propyleneglycol monomethyl ether acetate,PGMEA)(82.5份)的混合液混合、分散15小時,製備藍色顏料分散液B1。 C.I. Pigment Blue 15:6 (9.5 parts) and C.I. containing as a pigment by a bead mill. Pigment Violet 23 (2.4 parts), BYK-161 as a pigment dispersant (5.6 parts by BYK), and Propyleneglycol monomethyl ether acetate (PGMEA) ( The mixture of 82.5 parts) was mixed and dispersed for 15 hours to prepare a blue pigment dispersion B1.
(藍色樹脂組成物B-a的製備) (Preparation of blue resin composition B-a)
<利用乾式蝕刻的綠色畫素圖案的形成步驟> <Step of Forming Green Pixel Pattern Using Dry Etching>
(綠色層的形成) (formation of green layer)
於矽晶圓上利用旋塗機來塗佈所述綠色著色樹脂組成物後,於100℃下利用加熱板乾燥180秒鐘後,於氮氣環境下於240℃下進行30分鐘加熱處理(後烘烤),藉此形成綠色著色膜。該綠色著色膜的膜厚為0.6μm。 The green colored resin composition was applied onto a wafer by a spin coater, dried at 100 ° C for 180 seconds on a hot plate, and then heat treated at 240 ° C for 30 minutes in a nitrogen atmosphere (post-baking) Bake), thereby forming a green colored film. The green colored film had a film thickness of 0.6 μm.
(遮罩用抗蝕劑的塗佈) (Coating of mask resist)
於所得的綠色著色膜上塗佈正型光阻劑「FHi622BC」(富士膠片電子材料(Fujifilm Electronics Materials)公司製造),實施預烘烤,形成膜厚0.8μm的光阻劑層。 A positive photoresist "FHi622BC" (manufactured by Fujifilm Electronics Materials Co., Ltd.) was applied onto the obtained green colored film, and prebaking was performed to form a photoresist layer having a film thickness of 0.8 μm.
(遮罩用抗蝕劑的圖案曝光及顯影) (pattern exposure and development of resist with mask)
使用i射線步進機(佳能(Canon)(股)製造)對所得的光阻劑層進行圖案曝光,於光阻劑層的溫度或環境溫度成為90℃的溫度下進行1分鐘加熱處理。其後,利用顯影液「FHD-5」(富士膠片電子材料(Fujifilm Electronics Materials)公司製造)進行1分鐘顯影處理,進而於110℃下實施1分鐘的後烘烤處理,形成抗蝕劑圖案。該抗蝕劑圖案為考慮到蝕刻轉變差(由蝕刻所致的圖案寬度的縮小)而將以一邊1.25μm形成的正方形狀的抗蝕劑膜以棋盤格狀排列而成的圖案。 The obtained photoresist layer was subjected to pattern exposure using an i-ray stepper (manufactured by Canon), and heat treatment was performed for 1 minute at a temperature at which the temperature of the photoresist layer or the ambient temperature became 90 °C. Thereafter, the developing solution "FHD-5" (manufactured by Fujifilm Electronics Materials Co., Ltd.) was subjected to development treatment for 1 minute, and further subjected to post-baking treatment at 110 ° C for 1 minute to form a resist pattern. This resist pattern is a pattern in which square-shaped resist films formed on one side of 1.25 μm are arranged in a checkerboard shape in consideration of an etching transition difference (reduction in pattern width due to etching).
(乾式蝕刻) (dry etching)
將所得的抗蝕劑圖案作為蝕刻遮罩,按以下順序進行綠色著色膜的乾式蝕刻。 Using the obtained resist pattern as an etching mask, dry etching of the green colored film was performed in the following order.
利用乾式蝕刻裝置(日立高新技術(Hitachi High-technologies) 公司製造,U-621),於RF功率:800W、天線偏壓:400W、晶圓偏壓:200W、腔室的內部壓力:4.0Pa、基板溫度:50℃的條件下,將混合氣體的氣體種類及流量設定為CF4:80mL/min.、O2:40mL/min.、Ar:800mL/min.,實施80秒鐘的第1階段的蝕刻處理。 Using a dry etching device (manufactured by Hitachi High-technologies, U-621), RF power: 800 W, antenna bias: 400 W, wafer bias: 200 W, internal pressure of the chamber: 4.0 Pa, The substrate temperature: 50 ° C, the gas type and flow rate of the mixed gas were set to CF 4 : 80 mL / min., O 2 : 40 mL / min., Ar: 800 mL / min., the first stage of 80 seconds was carried out. Etching process.
該蝕刻條件下的綠色層的削去量成為534nm(89%的蝕刻量),成為有約58nm的殘膜的狀態。 The amount of removal of the green layer under the etching conditions was 534 nm (etching amount of 89%), and it was in a state of having a residual film of about 58 nm.
繼而,於同一蝕刻腔室中,於RF功率:600W、天線偏壓:100W、晶圓偏壓:250W、腔室的內部壓力:2.0Pa、基板溫度:50℃的條件下,將混合氣體的氣體種類及流量設定為N2:500mL/min.、O2:50mL/min.、Ar:500mL/min.(N2/O2/Ar=10/1/10),將蝕刻總量中的過蝕刻率設定為20%,實施第2階段蝕刻處理、過蝕刻處理。 Then, in the same etching chamber, under the conditions of RF power: 600 W, antenna bias: 100 W, wafer bias: 250 W, internal pressure of the chamber: 2.0 Pa, substrate temperature: 50 ° C, the mixed gas The gas type and flow rate were set to N 2 : 500 mL/min., O 2 : 50 mL/min., Ar: 500 mL/min. (N 2 /O 2 /Ar = 10/1/10), and the total amount of etching was The overetch rate was set to 20%, and the second etching process and the overetch process were performed.
第2階段的蝕刻條件中的綠色層的蝕刻速率為600nm/min以上,並且蝕刻綠色層的殘膜需要約10秒的時間。將第1階段的蝕刻時間的80秒與第2階段的蝕刻時間10秒相加而算出作蝕刻時間。結果成為蝕刻時間:80+10=90秒、過蝕刻時間:90×0.2=18秒,總蝕刻時間是設定為90+18=108秒。 The etching rate of the green layer in the etching conditions of the second stage is 600 nm/min or more, and it takes about 10 seconds to etch the residual film of the green layer. The etching time was calculated by adding 80 seconds of the etching time of the first stage to the etching time of the second stage of 10 seconds. The result was an etching time of 80 + 10 = 90 seconds, an overetching time of 90 x 0.2 = 18 seconds, and a total etching time of 90 + 18 = 108 seconds.
於所述條件下進行乾式蝕刻後,使用光阻劑剝離液「MS230C」(富士膠片電子材料(Fujifilm Electronics Materials)公司製造)實施120秒鐘的剝離處理而去除抗蝕劑圖案,進而實施利用純水的清洗、旋轉乾燥。其後,於100℃下進行2分鐘的脫水烘烤處理。 藉由以上操作而獲得將一邊1.2μm的正方形狀的綠色畫素以棋盤格狀排列而成的綠色圖案。如此而確認到,藉由利用乾式蝕刻對由本發明的綠色樹脂組成物所形成的綠色著色膜進行加工,可形成適於固體攝像元件用的彩色濾光片的微細的畫素圖案。 After the dry etching was carried out under the above conditions, the photoresist stripping liquid "MS230C" (manufactured by Fujifilm Electronics Materials Co., Ltd.) was subjected to a peeling treatment for 120 seconds to remove the resist pattern, and the pure resist was used. Washing and spin drying of water. Thereafter, a dehydration baking treatment was performed at 100 ° C for 2 minutes. By the above operation, a green pattern in which square green-shaped pixels of 1.2 μm on one side were arranged in a checkerboard pattern was obtained. In this way, it was confirmed that the green colored film formed of the green resin composition of the present invention was processed by dry etching to form a fine pixel pattern suitable for a color filter for a solid-state image sensor.
於所述<利用乾式蝕刻的綠色畫素圖案的形成步驟>中,分別準備藉由使用各綠色著色樹脂組成物G-1~綠色著色樹脂組成物G-34所製作的將一邊1.2μm的正方形狀的綠色畫素以棋盤格狀排列而成的綠色圖案,以於該綠色圖案的各貫通孔的內部埋設藍色樹脂組成物B-a的方式,且以乾燥及後烘烤後的厚度成為0.40μm的方式,將藍色樹脂組成物B-a塗佈於所述綠色圖案上,獲得於綠色層上形成藍色感放射線性層而成的積層彩色濾光片。 In the <Step of Forming a Green Pixel Pattern by Dry Etching>, a square having a side of 1.2 μm prepared by using each of the green colored resin composition G-1 to the green colored resin composition G-34 was prepared. A green pattern in which a green pixel is arranged in a checkerboard pattern, in which a blue resin composition Ba is embedded in each of the through holes of the green pattern, and the thickness after drying and post-baking is 0.40 μm. In a method, a blue resin composition Ba is applied onto the green pattern to obtain a laminated color filter in which a blue radiation-sensitive layer is formed on a green layer.
使用i射線步進機(佳能(Canon)(股)製造)對如此所得的積層彩色濾光片的藍色感放射線性層進行圖案曝光。此處,曝光區域為與所述綠色圖案的棋盤格紋樣中位於偶數行的貫通孔相對應的區域。 The blue radiation-sensitive layer of the thus obtained laminated color filter was subjected to pattern exposure using an i-ray stepper (manufactured by Canon). Here, the exposure area is a region corresponding to the through holes located in the even rows in the checkerboard pattern of the green pattern.
繼而,將曝光後的積層彩色濾光片載置於旋轉.噴淋顯影機(DW-30型,化學電子(Chemitronics)(股)製造)的水平旋轉台上,使用CD-2000(富士膠片電子材料(Fujifilm Electronics Materials)(股)製造)的60%稀釋液於23℃下進行60秒鐘覆液顯影。其後,以真空夾盤方式將彩色濾光片固定於所述水平旋轉台上,一面藉由旋轉裝置使彩色濾光片以50rpm的轉速旋轉,一 面自其旋轉中心的上方自噴出噴嘴以噴淋狀供給純水而進行淋洗處理,其後進行噴霧乾燥。 Then, the exposed multi-layer color filter is placed on the rotation. On a horizontal rotary table of a spray developing machine (DW-30 type, manufactured by Chemitronics Co., Ltd.), a 60% dilution of CD-2000 (Fujifilm Electronics Materials Co., Ltd.) was used. The solution development was carried out at 23 ° C for 60 seconds. Thereafter, the color filter is fixed on the horizontal rotating table by a vacuum chuck, and the color filter is rotated by 50 rpm by a rotating device. The surface was ejected from the discharge nozzle from the upper side of the rotation center to supply pure water in a shower form, and then spray-dried.
藉由以上操作,獲得將積層彩色濾光片中的藍色感放射線性層、及所述綠色圖案的棋盤格紋樣中位於奇數行的貫通孔的內部所設置的藍色畫素去除而成的彩色濾光片前驅物。 By the above operation, it is obtained that the blue pixel set in the through-holes of the odd-numbered rows in the blue-sensitive radiation layer in the laminated color filter and the checkerboard pattern of the green pattern is removed. Color filter precursors.
將如此所得的彩色濾光片前驅物於加熱板上於230℃下進行300秒鐘加熱處理。利用掃描式電子顯微鏡(日立製造,S-9260)對加熱處理後的彩色濾光片前驅物進行觀察,確認於綠色畫素與藍色畫素的交界區域中是否產生針狀異物。確認的結果為,根據針狀異物的產生狀況按下述要領進行評價。將評價結果匯總示於表2中。 The color filter precursor thus obtained was subjected to heat treatment at 230 ° C for 300 seconds on a hot plate. The color filter precursor after the heat treatment was observed by a scanning electron microscope (manufactured by Hitachi, S-9260) to confirm whether or not needle-shaped foreign matter was generated in the boundary region between the green pixel and the blue pixel. As a result of the confirmation, it was evaluated according to the following method based on the occurrence of needle-shaped foreign matter. The evaluation results are summarized in Table 2.
A:完全未產生針狀異物 A: No needle-shaped foreign matter is produced at all.
B:稍許觀察到長度小於0.1μm的小的針狀異物,但為無問題的水準 B: A small acicular foreign body having a length of less than 0.1 μm was slightly observed, but it was a problem-free level.
C:稍許觀察到長度為0.1μm~0.2μm的針狀異物,但為無問題的水準 C: A needle-like foreign matter having a length of 0.1 μm to 0.2 μm was slightly observed, but it was a problem-free level.
D:大量觀察到長度超過0.2μm的大的針狀異物 D: Large acicular foreign bodies longer than 0.2 μm were observed in large numbers.
比較例2(使用PG36作為綠色顏料的情形的效果的驗證) Comparative Example 2 (Verification of the effect of the case of using PG36 as a green pigment)
將下述組成的混合物均勻地攪拌混合後,藉由珠磨機進行3小時混合、分散,藉此製備使用C.I.顏料綠36作為綠色顏料、且使用所述聚醯胺酸PA-1作為硬化樹脂的綠色著色樹脂組成物 G36-PA。 The mixture of the following composition was uniformly stirred and mixed, and then mixed and dispersed by a bead mill for 3 hours, whereby CI Pigment Green 36 was used as a green pigment, and the polyamic acid PA-1 was used as a hardening resin. Green colored resin composition G36-PA.
進而,將下述組成的混合物均勻地攪拌混合後,藉由珠磨機進行3小時混合、分散,藉此製備使用C.I.顏料綠36作為綠色顏料、且使用環氧樹脂作為硬化樹脂的綠色著色樹脂組成物G36-EP。 Further, the mixture of the following composition was uniformly stirred and mixed, and then mixed and dispersed by a bead mill for 3 hours, thereby preparing a green colored resin using CI Pigment Green 36 as a green pigment and using an epoxy resin as a hardening resin. Composition G36-EP.
對所述綠色著色樹脂組成物G36-PA、綠色著色樹脂組成物G36-EP分別利用與所述耐溶劑性及針狀異物的評價方法相同的方法來進行評價。結果,G36-PA、G36-EP之間,耐溶劑性及針狀異物的評價結果未見差異。由該結果得知,於使用PG36作為綠色顏料的情形時,即便使用本發明中所用的聚醯胺酸作為硬化 樹脂,亦無法表現出本發明的效果。 The green colored resin composition G36-PA and the green colored resin composition G36-EP were each evaluated by the same method as the evaluation method of the solvent resistance and the needle-shaped foreign matter. As a result, there was no difference in the evaluation results of solvent resistance and needle-like foreign matter between G36-PA and G36-EP. From the results, it is known that when PG36 is used as the green pigment, even if the poly-proline used in the present invention is used as the hardening The resin also does not exhibit the effects of the present invention.
<利用濕式蝕刻的綠色畫素圖案的形成> <Formation of Green Pixel Pattern by Wet Etching>
(綠色層的形成) (formation of green layer)
於玻璃晶圓上藉由旋塗機來塗佈所述綠色著色樹脂組成物G-1後,於100℃下利用加熱板乾燥180秒鐘,形成綠色著色膜。 The green colored resin composition G-1 was applied onto a glass wafer by a spin coater, and then dried at 100 ° C for 180 seconds using a hot plate to form a green colored film.
(遮罩用抗蝕劑的塗佈) (Coating of mask resist)
繼而,於綠色著色膜上塗佈正型光阻劑「FHi622BC」(富士膠片電子材料(Fujifilm Electronics Materials)公司製造),實施預烘烤,形成膜厚0.8μm的光阻劑層。 Then, a positive photoresist "FHi622BC" (manufactured by Fujifilm Electronics Materials Co., Ltd.) was applied onto the green colored film, and prebaking was performed to form a photoresist layer having a film thickness of 0.8 μm.
(遮罩用抗蝕劑的圖案曝光及利用鹼顯影的濕式蝕刻) (pattern exposure of mask with resist and wet etching by alkali development)
繼而,使用i射線步進機(佳能(Canon)(股)製造)對光阻劑層進行圖案曝光,於光阻劑層的溫度或環境溫度成為90℃的溫度下進行1分鐘加熱處理。其後,於光阻劑上浸漬顯影液「FHD-5」(富士膠片電子材料(Fujifilm Electronics Materials)公司製造),同時進行光阻劑及下層的綠色著色膜的顯影(這一操作相當於將上層的光阻劑膜作為遮罩的下層的綠色著色膜的濕式蝕刻步驟)。蝕刻後,利用甲基溶纖劑乙酸酯將變為不需要的光阻劑層剝離。將如此所得的聚醯亞胺前驅物綠色著色膜於氮氣環境中於240℃下進行30分鐘加熱(後烘烤)處理,獲得膜厚1.2μm的綠色畫素圖案。利用掃描式電子顯微鏡(日立製造,S-9260)確認到該綠色畫素圖案具有120μm×80μm的畫素尺寸。 Then, the photoresist layer was subjected to pattern exposure using an i-ray stepper (manufactured by Canon), and heat treatment was performed for 1 minute at a temperature at which the temperature of the photoresist layer or the ambient temperature became 90 °C. Thereafter, the developing solution "FHD-5" (manufactured by Fujifilm Electronics Materials Co., Ltd.) was immersed on the photoresist, and development of the photoresist and the underlying green colored film was carried out simultaneously (this operation is equivalent to The upper photoresist film serves as a wet etching step of the underlying green colored film of the mask). After etching, the undesired photoresist layer is peeled off using methyl cellosolve acetate. The polyimine precursor green colored film thus obtained was subjected to heating (post-baking) treatment at 240 ° C for 30 minutes in a nitrogen atmosphere to obtain a green pixel pattern having a film thickness of 1.2 μm. It was confirmed by a scanning electron microscope (manufactured by Hitachi, S-9260) that the green pixel pattern had a pixel size of 120 μm × 80 μm.
利用與上文所述相同的方法對綠色著色樹脂組成物G-2~綠 色著色樹脂組成物G-30亦嘗試進行利用濕式蝕刻的圖案形成,結果確認到,可由任一組成物無問題地形成綠色畫素圖案。 Green colored resin composition G-2 to green by the same method as described above The coloring resin composition G-30 was also attempted to form a pattern by wet etching, and as a result, it was confirmed that the green pixel pattern could be formed without any problem by any of the compositions.
由以上內容確認到,藉由利用濕式蝕刻來製作由本發明的綠色著色樹脂組成物所形成的綠色著色膜,可形成具有適於液晶顯示裝置或有機LED顯示裝置等各種顯示裝置用的彩色濾光片的幾十~幾百微米(μm)左右的尺寸的畫素圖案。 From the above, it has been confirmed that a green colored film formed of the green colored resin composition of the present invention can be formed by wet etching, and a color filter suitable for various display devices such as a liquid crystal display device or an organic LED display device can be formed. A pixel pattern of a size of several tens to several hundreds of micrometers (μm) of a light sheet.
12‧‧‧第1著色圖案 12‧‧‧1st coloring pattern
22‧‧‧第2著色圖案 22‧‧‧2nd coloring pattern
32‧‧‧第3著色圖案 32‧‧‧3rd coloring pattern
100‧‧‧彩色濾光片 100‧‧‧Color filters
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