TWI431106B - High combustion efficiency of plant fuel process - Google Patents
High combustion efficiency of plant fuel process Download PDFInfo
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- TWI431106B TWI431106B TW99116055A TW99116055A TWI431106B TW I431106 B TWI431106 B TW I431106B TW 99116055 A TW99116055 A TW 99116055A TW 99116055 A TW99116055 A TW 99116055A TW I431106 B TWI431106 B TW I431106B
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- plant fuel
- efficiency plant
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Solid Fuels And Fuel-Associated Substances (AREA)
Description
本發明係有關於一種高燃燒效率植物燃料之製程,特別是指回收廢棄植物,並經由乾燥、粉碎、壓縮及表面碳化,而成型塊狀燃料之製程。The present invention relates to a process for producing a high-efficiency plant fuel, and more particularly to a process for recovering waste plants and forming a bulk fuel by drying, pulverizing, compressing and surface carbonizing.
早期一般廢棄植物如收成後之稻殼、稻草或玉米桿等農作廢棄物,大多由農民直接就地於農地焚燒掩埋,但焚燒過程時常造成農地附近空氣污染,而近些年來在政府相關機關輔導、獎勵及農業各界配合努力下,廢棄植物藉由自行或委託,以粉碎、加工、堆肥化及焚化、掩埋等方式處理,但隨著能源日益短缺而環境逐漸惡化,便有研究者致力於將此類廢棄植物開發使用於綠色能源。
科學發展期刊第383期再生能源專題報導中提到:固態廢棄物衍生燃料是把生質物或廢棄物在熱轉換前先進行破碎、分選、乾燥、混合添加劑及成型的過程,而製成固態錠形燃料,其中並提到該生質物係泛指由生物產生之有機物質,可為木材等林業廢棄物之木屑或農作廢棄物之稻殼、蔗渣、豆莢或玉米穗軸等,但由於經由破碎、分選及乾燥過後之生質物或廢棄物本身並無法直接成型為該固態錠形燃料,故需添加黏結劑等添加劑,以利該固態錠形燃料之定型,而黏結劑等添加劑多是化學高分子聚合物,燃燒時,其往往會揮發出有毒氣體而產生污染。In the early days, most of the abandoned crops, such as rice husks, straw or cornstalks, were mostly farmed and burned directly by farmers. However, the incineration process often caused air pollution near the farmland. In recent years, it has been counseled by relevant government agencies. With the concerted efforts of the various sectors of agriculture and agriculture, waste plants are treated by crushing, processing, composting, incineration and burial by themselves or by entrustment. However, as the environment is gradually deteriorating due to the shortage of energy, researchers are committed to Such abandoned plants are developed for use in green energy.
In the 383th issue of the Renewable Energy Report of the Scientific Development Journal, it is mentioned that solid waste-derived fuel is a process of crushing, sorting, drying, mixing additives and forming raw materials or wastes before heat conversion. Ingot fuel, which mentions that the biomass system refers to organic matter produced by organisms, and may be wood chips such as wood or husk, bagasse, pod or corn cob of agricultural waste, etc., but The raw material or waste itself after crushing, sorting and drying cannot be directly formed into the solid ingot fuel. Therefore, additives such as a binder are needed to facilitate the setting of the solid ingot fuel, and the additives such as the binder are mostly Chemical polymer, when burned, tends to volatilize toxic gases and cause pollution.
爰此,有鑑於習知廢棄植物處理上的缺失,故本發明提供一種高燃燒效率植物燃料之製程,步驟為:
A.乾燥處理:將複數廢棄植物預先乾燥至平均含水量為0.1%至3%之重量百分比。
B.粉碎及攪拌:將該些乾燥處理後之廢棄植物經由粉碎及攪拌,而均勻混合形成複數小顆粒之粉體。
C.表面碳化成型:將該些廢棄植物形成之粉體經由壓縮形成一塊狀體,並以攝氏溫度為200度至400度之範圍內進行燒結,使該塊狀體之表面碳化,而成型一塊狀燃料。
上述步驟A之乾燥處理係為自然曝曬或機械風乾。
上述些廢棄植物係為係為稻殼、稻枝、乾草或任意之植物性纖維。
上述步驟C中,係以一模具將該些廢棄植物之粉體壓縮形成該塊狀體。
上述步驟C中,燒結最佳溫度為攝氏250度至350度之範圍內。
本發明具有下列之優點:
1.本發明提供將廢棄植物回收,而製成具有高熱值之固態塊狀燃料之製造方法,製程中沒有添加額外化學添加劑,而兼具環保及資源回收的特性。
2.本發明將廢棄植物製成粉體後,再經由壓縮及燒結表面碳化處理,其體積小而密度高,故其單位熱值高,且易於運送,而可使用於鍋爐燃燒等用途。Accordingly, in view of the lack of conventional waste plant treatment, the present invention provides a process for high combustion efficiency plant fuel, the steps of which are:
A. Drying treatment: The plurality of discarded plants are pre-dried to a weight percentage of an average water content of 0.1% to 3%.
B. Smashing and stirring: The dried plants after drying are uniformly mixed by pulverization and stirring to form a powder of a plurality of small particles.
C. Surface carbonization molding: the powder formed by the waste plants is formed into a bulk by compression, and is sintered at a temperature of 200 to 400 degrees Celsius to carbonize the surface of the block to form Piece of fuel.
The drying treatment of the above step A is natural exposure or mechanical air drying.
The above-mentioned abandoned plant lines are rice husks, rice branches, hay or any vegetable fiber.
In the above step C, the powder of the waste plants is compressed by a mold to form the lump.
In the above step C, the optimum sintering temperature is in the range of 250 to 350 degrees Celsius.
The invention has the following advantages:
1. The present invention provides a method for producing a solid block fuel having a high calorific value by recovering waste plants, and does not add an additional chemical additive in the process, and has the characteristics of environmental protection and resource recovery.
2. In the present invention, after the waste plant is made into a powder, it is carbonized by compression and sintering, and its volume is small and the density is high. Therefore, the unit has a high calorific value and is easy to transport, and can be used for boiler combustion and the like.
首先,請參閱第一圖及第二圖所示,本發明係為一種高燃燒效率植物燃料之製程,步驟如下:
A.乾燥處理:將複數廢棄植物(1)預先乾燥至平均含水量為0.1%至3%之重量百分比,而該些廢棄植物(1)可為稻殼、稻枝、乾草或任意之植物性纖維,而乾燥處理方式則可為自然曝曬或機械風乾,藉此降低該些廢棄植物(1)內部之含水量,使其易於燃燒,且燃燒過程不至產生過多水蒸氣,不會使燃燒機具產生過度之鏽蝕。
B.粉碎及攪拌:將該些乾燥處理後之廢棄植物(1)經由粉碎及攪拌,而均勻混合形成複數小顆粒之粉體(2)。
C.表面碳化成型:將該些廢棄植物(1)形成之粉體(2)於一模具(4)內經由壓縮而形成一塊狀體(3),而由於步驟B中係先將該些廢棄植物(1)製成該些粉體(2),故該塊狀體(3)之密度將比直接壓縮該些廢棄植物(1)更高且體積更小,而單位體積熱值更高,更有利於運送及使用,之後並將該塊狀體(3)以攝氏溫度為200度至400度之範圍內進行燒結,且燒結之最佳溫度為攝氏250度至350度,藉此,使該塊狀體(3)之表面碳化,而成型一塊狀燃料(5),且該塊狀燃料(5)因表面碳化,而內部殘留微量水分而能提供足夠之支撐力,使該塊狀燃料(5)不易破碎。
又由於一般植物纖維平均每噸具有相當於0.65噸標準煤的熱值,故該塊狀燃料(5)將能有效成為環保再利用之綠色能源。First, referring to the first and second figures, the present invention is a process for high combustion efficiency plant fuel, and the steps are as follows:
A. Drying treatment: the plurality of discarded plants (1) are pre-dried to an average water content of 0.1% to 3% by weight, and the discarded plants (1) may be rice hulls, rice branches, hay or any vegetal Fiber, and the drying treatment method can be natural exposure or mechanical air drying, thereby reducing the water content inside the waste plants (1), making it easy to burn, and the combustion process does not generate excessive water vapor, and does not cause the burning machine Excessive rust.
B. Crushing and stirring: The dried plants (1) after the drying treatment are uniformly mixed to form a powder (2) of a plurality of small particles by pulverization and stirring.
C. Surface carbonization molding: the powder (2) formed by the waste plants (1) is compressed into a piece (3) in a mold (4), and since the step B is first The waste plant (1) is made into the powder (2), so the density of the block (3) will be higher and smaller than the direct compression of the waste plants (1), and the calorific value per unit volume is higher. It is more advantageous for transportation and use, and then the block (3) is sintered at a temperature ranging from 200 degrees Celsius to 400 degrees Celsius, and the optimum temperature for sintering is 250 degrees Celsius to 350 degrees Celsius, whereby The surface of the block (3) is carbonized to form a bulk fuel (5), and the block fuel (5) is carbonized on the surface, and a trace amount of moisture remains inside to provide sufficient support force to make the block The fuel (5) is not easily broken.
Moreover, since the average plant fiber has an average value of 0.65 tons of standard coal per ton, the block fuel (5) can effectively become a green energy source for environmental protection and reuse.
(1)‧‧‧廢棄植物
(2)‧‧‧粉體
(3)‧‧‧塊狀體
(4)‧‧‧模具
(5)‧‧‧塊狀燃料(1) ‧ ‧ Abandoned plants (2) ‧ ‧ powders (3) ‧ ‧ blocks (4) ‧ ‧ molds (5) ‧ ‧ block fuel
第一圖係為本發明之步驟流程示意圖。
第二圖係為本發明之操作流程示意圖。The first figure is a schematic diagram of the steps of the present invention.
The second figure is a schematic diagram of the operation flow of the present invention.
Claims (5)
A.乾燥處理:將複數廢棄植物預先乾燥至平均含水量為0.1%至3%之重量百分比;
B.粉碎及攪拌:將該些乾燥處理後之廢棄植物經由粉碎及攪拌,而均勻混合形成複數小顆粒之粉體;
C.表面碳化成型:將該些廢棄植物形成之粉體經由壓縮形成一塊狀體,並以攝氏溫度為200度至400度之範圍內進行燒結,使該塊狀體之表面碳化,而成型一塊狀燃料。A process for high combustion efficiency plant fuel, the steps are as follows:
A. Drying treatment: pre-drying a plurality of discarded plants to an average water content of 0.1% to 3% by weight;
B. pulverization and agitation: the dried plants after drying are uniformly mixed to form a plurality of small particles by pulverization and stirring;
C. Surface carbonization molding: the powder formed by the waste plants is formed into a bulk by compression, and is sintered at a temperature of 200 to 400 degrees Celsius to carbonize the surface of the block to form Piece of fuel.
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TW99116055A TWI431106B (en) | 2010-05-20 | 2010-05-20 | High combustion efficiency of plant fuel process |
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TW99116055A TWI431106B (en) | 2010-05-20 | 2010-05-20 | High combustion efficiency of plant fuel process |
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TW201142010A TW201142010A (en) | 2011-12-01 |
TWI431106B true TWI431106B (en) | 2014-03-21 |
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