TWI481493B - Progressive extrusion device - Google Patents
Progressive extrusion device Download PDFInfo
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- TWI481493B TWI481493B TW102114009A TW102114009A TWI481493B TW I481493 B TWI481493 B TW I481493B TW 102114009 A TW102114009 A TW 102114009A TW 102114009 A TW102114009 A TW 102114009A TW I481493 B TWI481493 B TW I481493B
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- Extrusion Moulding Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
本發明是有關於一種壓出裝置,特別是指一種漸層壓出裝置。 The present invention relates to an extrusion device, and more particularly to a progressive laminate device.
目前業界製造有漸層效果的塑膠瓶的主要方式有二,一為使用收縮膜,另一為使用印刷。 At present, there are two main ways to manufacture plastic bottles with a gradual effect in the industry, one is to use a shrink film, and the other is to use printing.
收縮膜方式需先將製造好的塑膠瓶套上有漸層顏色的收縮膜,再加熱使收縮膜收縮貼合於塑膠瓶上,然而此方式不但增加工序及成本,且收縮膜有時會因收縮不均勻而有不平整的現象,會影響成品的美觀、降低消費者的購買慾而影響銷售量。 In the shrink film method, the manufactured plastic bottle is firstly covered with a gradually-colored shrink film, and then heated to shrink the shrink film to the plastic bottle. However, this method not only increases the process and cost, but also causes the shrink film to sometimes Uneven shrinkage and unevenness will affect the aesthetics of the finished product and reduce the consumer's desire to purchase and affect the sales volume.
印刷方式則是於製造好的塑膠瓶表面噴上塗料以顯現漸層效果,不但同樣會增加工序,且所噴覆的塗料十分容易在運輸或是使用過程中被磨損脫落,同樣會影響成品的美觀、降低消費者的購買慾而影響銷售量。 The printing method is to spray the paint on the surface of the manufactured plastic bottle to show the gradual effect, which not only increases the process, but also the sprayed paint is easily worn off during transportation or use, which also affects the finished product. Beautiful, reduce the consumer's desire to buy and affect sales.
因此,本發明之目的,即在提供一種可用於製造具有漸層效果塑膠容器的漸層壓出裝置。 Accordingly, it is an object of the present invention to provide a progressive laminate apparatus that can be used to make plastic containers having a progressive effect.
於是本發明漸層壓出裝置,適用於壓出一中空 型胚,該中空型胚包括一基本色層及一漸層色層,該漸層壓出裝置包含:一壓料單元、一射料單元,及一模頭。 Therefore, the invention gradually laminates the device and is suitable for pressing out a hollow A parison comprising a basic color layer and a gradient color layer, the progressive lamination device comprising: a press unit, a shot unit, and a die.
該壓料單元持續性地將熔融的塑料壓出,包括一輸送該塑料的送料管、一壓出該熔融塑料的送料口,及一驅動該塑料往該送料口移動的驅動模組。 The press unit continuously extrudes the molten plastic, including a feed pipe for conveying the plastic, a feed port for pressing the molten plastic, and a drive module for driving the plastic to move to the feed port.
該射料單元間歇性地將熔融的塑料射出,包括一輸送該塑料的送料管、一射出該熔融塑料的送料口,及一驅動該塑料往該送料口移動的驅動模組。 The projecting unit intermittently ejects the molten plastic, comprising a feeding pipe for conveying the plastic, a feeding port for discharging the molten plastic, and a driving module for driving the plastic to move to the feeding port.
該模頭分別連接該壓料單元及該射料單元,分別接收由該壓料單元及該射料單元所輸出的該塑料並用以壓出該中空型胚,且該壓料單元及該射料單元所輸出的該塑料分別形成該中空型胚的該基本色層及該漸層色層。 The die is respectively connected to the pressing unit and the shooting unit, respectively receiving the plastic outputted by the pressing unit and the shooting unit, and is used for pressing out the hollow type embryo, and the pressing unit and the injection material The plastic outputted by the unit respectively forms the basic color layer of the hollow type embryo and the gradient color layer.
本發明之功效在於:藉由該壓料單元持續性地將熔融的塑料壓出、該射料單元間歇性地將熔融的塑料射出,並透過該模頭使該壓料單元及該射料單元所輸出的該塑料分別形成該中空型胚的該基本色層及該漸層色層,可用於製造具有漸層效果的塑膠容器。 The effect of the invention is that the molten plastic is continuously extruded by the pressing unit, the injection unit intermittently ejects the molten plastic, and the pressing unit and the injection unit are transmitted through the die. The output plastic forms the basic color layer and the gradation color layer of the hollow type embryo, respectively, and can be used to manufacture a plastic container having a gradation effect.
2‧‧‧壓料單元 2‧‧‧Brush unit
21‧‧‧送料管 21‧‧‧Feed tube
22‧‧‧送料口 22‧‧‧ Feeding port
23‧‧‧驅動模組 23‧‧‧Drive Module
3‧‧‧射料單元 3‧‧‧jecting unit
31‧‧‧送料管 31‧‧‧Feed tube
32‧‧‧送料口 32‧‧‧ Feeding port
33‧‧‧驅動模組 33‧‧‧Drive Module
4‧‧‧模頭 4‧‧‧Mold
9‧‧‧塑膠瓶 9‧‧‧Plastic bottles
91‧‧‧外層 91‧‧‧ outer layer
92‧‧‧內層 92‧‧‧ inner layer
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是本發明漸層壓出裝置之一較佳實施例的俯視示意圖;圖2是該較佳實施例的一模頭的俯視示意圖;圖3是該較佳實施例的一壓料單元及一模頭的側視示 意圖;圖4是該較佳實施例的一射料單元及該模頭的側視示意圖;圖5是該較佳實施例的該模頭的另一側視示意圖;及圖6是透過該較佳實施例所製作的一具有漸層效果的塑膠瓶的示意圖。 Other features and advantages of the present invention will be apparent from the embodiments of the present invention. FIG. 1 is a top plan view of a preferred embodiment of the progressive laminate apparatus of the present invention; FIG. 2 is a preferred embodiment. A schematic plan view of a die of an embodiment; FIG. 3 is a side view of a die unit and a die of the preferred embodiment 4 is a side view of the injection unit and the die of the preferred embodiment; FIG. 5 is another side view of the die of the preferred embodiment; and FIG. A schematic view of a plastic bottle having a gradient effect produced by a preferred embodiment.
參閱圖1、圖2及圖3,本發明漸層壓出裝置之較佳實施例適用於壓出一中空型胚(圖未示),該中空型胚包括一基本色層及一漸層色層,該漸層壓出裝置包含:一壓料單元2、一射料單元3,及一模頭4。 Referring to Figures 1, 2 and 3, a preferred embodiment of the progressive lamination apparatus of the present invention is adapted to extrude a hollow type embryo (not shown) comprising a basic color layer and a gradation color The layering device comprises: a press unit 2, a shot unit 3, and a die 4.
該壓料單元2持續性地將熔融的塑料壓出,包括一輸送該塑料的送料管21、一壓出該熔融塑料的送料口22,及一驅動該塑料往該送料口22移動的驅動模組23。 The press unit 2 continuously extrudes the molten plastic, comprising a feed pipe 21 for conveying the plastic, a feed port 22 for pressing the molten plastic, and a drive die for driving the plastic to move to the feed port 22. Group 23.
參閱圖1、圖4及圖5,該射料單元3間歇性地將熔融的塑料射出,包括一輸送該塑料的送料管31、一射出該熔融塑料的送料口32,及一驅動該塑料往該送料口32移動的驅動模組33。 Referring to Figures 1, 4 and 5, the projecting unit 3 intermittently ejects molten plastic, comprising a feeding pipe 31 for conveying the plastic, a feeding port 32 for ejecting the molten plastic, and a driving the plastic to The drive module 33 is moved by the feed port 32.
參閱圖2、圖5及圖6,該模頭4分別連接該壓料單元2及該射料單元3,分別接收由該壓料單元2及該射料單元3所輸出的該塑料並用以壓出該中空型胚,且該壓料單元2及該射料單元3所輸出的該塑料分別形成該中空型胚的該基本色層及該漸層色層,該中空型胚再經由吹氣成型後即可製成具有漸層效果的塑膠瓶9。 Referring to FIG. 2, FIG. 5 and FIG. 6, the die 4 is respectively connected to the pressing unit 2 and the injection unit 3, respectively receiving the plastic outputted by the pressing unit 2 and the injection unit 3 and pressing The hollow type embryo is obtained, and the plastic material outputted by the pressing unit 2 and the injection unit 3 respectively form the basic color layer of the hollow type embryo and the gradient color layer, and the hollow type embryo is further formed by blowing After that, a plastic bottle 9 having a gradation effect can be produced.
由於該模頭4為一般之雙層模頭架構,為此業界所熟悉的內容,故在此不贅述。 Since the die 4 is a general two-layer die structure, which is familiar to the industry, it will not be described here.
於本實施例中,該模頭4於壓出該中空型胚時,由該射料單元3所輸出的塑料位於由該壓料單元2所輸出的塑料之外層,因此該漸層色層位於該基本色層外層,並在經由吹氣成型後分別形成該塑膠瓶9的一外層91及一內層92,但不限於此。 In the embodiment, when the die 4 is pressed out of the hollow type embryo, the plastic outputted by the injection unit 3 is located outside the plastic output by the pressing unit 2, so the gradient layer is located. The outer layer of the basic color layer and an outer layer 91 and an inner layer 92 of the plastic bottle 9 are respectively formed after being blow molded, but are not limited thereto.
實際運用上,於一壓出周期中,該壓料單元2持續地輸出一定量的熔融塑料,該射料單元3所輸出的熔融塑料量則隨時間而改變,並搭配將該壓料單元2及該射料單元3的塑料調製為不同顏色,例如:該內層92可使用淺色作為基底顏色,該外層91則使用深色的有色塑料,如此則可因外層91的厚薄度變化而在視覺上產生顏色的漸層效果,但不限於此。 In practical use, in a pressing cycle, the pressing unit 2 continuously outputs a certain amount of molten plastic, and the amount of molten plastic outputted by the shooting unit 3 changes with time, and is matched with the pressing unit 2 And the plastic of the projecting unit 3 is modulated into different colors. For example, the inner layer 92 can use a light color as the base color, and the outer layer 91 uses a dark colored plastic, so that the thickness of the outer layer 91 can be changed. The gradation effect of the color is visually produced, but is not limited thereto.
如圖6所示,於本實施例中,該射料單元3所輸出的熔融塑料量隨時間而減少,當該射料單元3的塑料顏色較重(外層91)時,所製成的塑膠瓶9便會產生由下而上逐漸變淺的漸層色彩變化,但亦可使該射料單元3所輸出的熔融塑料量隨時間而增加(此時塑膠瓶9會產生由下而上逐漸變深的漸層色彩變化),或隨時間而有增加及減少的變化(此時塑膠瓶9會產生淺-深-淺的色彩變化),並不限於此。 As shown in FIG. 6, in the embodiment, the amount of molten plastic output by the projecting unit 3 decreases with time, and when the plastic color of the projecting unit 3 is heavy (outer layer 91), the formed plastic is as shown in FIG. The bottle 9 will produce a gradual color change which gradually becomes shallower from bottom to top, but the amount of molten plastic outputted by the injection unit 3 can also be increased with time (in this case, the plastic bottle 9 will gradually grow from bottom to top). The deepening gradation color change), or the change with time and increase (the plastic bottle 9 will produce a light-deep-shallow color change), is not limited to this.
綜上所述,本發明不僅可以製造具有漸層效果的塑膠容器,且由於該漸層效果是透過該射料單元3所射 出的塑料量來調整,並不需要增加工序或是額外的成本,也不會因為在運輸或是使用過程中受到磨損即脫落變色,因此能維持成品的美觀度而使產品銷售量穩定,故確實能達成本發明之目的。 In summary, the present invention can not only manufacture a plastic container having a gradation effect, but also because the gradation effect is transmitted through the ejector unit 3 The amount of plastic to be adjusted does not require an increase in the number of processes or additional costs, nor does it cause discoloration due to wear during transportation or use, thereby maintaining the aesthetics of the finished product and stabilizing the product sales. It is indeed possible to achieve the object of the invention.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.
2‧‧‧壓料單元 2‧‧‧Brush unit
21‧‧‧送料管 21‧‧‧Feed tube
22‧‧‧送料口 22‧‧‧ Feeding port
23‧‧‧驅動模組 23‧‧‧Drive Module
3‧‧‧射料單元 3‧‧‧jecting unit
31‧‧‧送料管 31‧‧‧Feed tube
32‧‧‧送料口 32‧‧‧ Feeding port
33‧‧‧驅動模組 33‧‧‧Drive Module
4‧‧‧模頭 4‧‧‧Mold
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TW102114009A TWI481493B (en) | 2013-04-19 | 2013-04-19 | Progressive extrusion device |
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TW102114009A TWI481493B (en) | 2013-04-19 | 2013-04-19 | Progressive extrusion device |
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TWI481493B true TWI481493B (en) | 2015-04-21 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5823212B2 (en) * | 1979-08-28 | 1983-05-13 | 石川島播磨重工業株式会社 | Parison head control device for multilayer blow molding machine |
CN1032908C (en) * | 1991-10-04 | 1996-10-02 | 莫塞机械装置股份公司 | Accumulator head for blow molding machine |
US5738814A (en) * | 1993-11-05 | 1998-04-14 | Battenfeld Extrusionstechnik Gmbh | Method of manufacturing of lacquer-coated extrusion products |
CN101761707A (en) * | 2009-12-28 | 2010-06-30 | 上海通产丽星包装材料有限公司 | Coextrusion composite polypropylene soft pipe and production method |
-
2013
- 2013-04-19 TW TW102114009A patent/TWI481493B/en not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5823212B2 (en) * | 1979-08-28 | 1983-05-13 | 石川島播磨重工業株式会社 | Parison head control device for multilayer blow molding machine |
CN1032908C (en) * | 1991-10-04 | 1996-10-02 | 莫塞机械装置股份公司 | Accumulator head for blow molding machine |
US5738814A (en) * | 1993-11-05 | 1998-04-14 | Battenfeld Extrusionstechnik Gmbh | Method of manufacturing of lacquer-coated extrusion products |
CN101761707A (en) * | 2009-12-28 | 2010-06-30 | 上海通产丽星包装材料有限公司 | Coextrusion composite polypropylene soft pipe and production method |
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