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TWI479778B - Shaft buckle for motor - Google Patents

Shaft buckle for motor Download PDF

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Publication number
TWI479778B
TWI479778B TW099128137A TW99128137A TWI479778B TW I479778 B TWI479778 B TW I479778B TW 099128137 A TW099128137 A TW 099128137A TW 99128137 A TW99128137 A TW 99128137A TW I479778 B TWI479778 B TW I479778B
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TW
Taiwan
Prior art keywords
buckle
limiting members
thickness
motor
members
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TW099128137A
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Chinese (zh)
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TW201210178A (en
Inventor
Alex Horng
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Sunonwealth Electr Mach Ind Co
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Priority to TW099128137A priority Critical patent/TWI479778B/en
Publication of TW201210178A publication Critical patent/TW201210178A/en
Application granted granted Critical
Publication of TWI479778B publication Critical patent/TWI479778B/en

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Description

馬達心軸之扣環Motor mandrel buckle

本發明係關於一種馬達心軸之扣環,特別是可卡掣於馬達之心軸,以限制該馬達轉子僅能相對該定子旋轉且不脫離之扣環。The present invention relates to a buckle for a motor spindle, particularly a mandrel that can be snapped onto a motor to limit the buckle that the motor rotor can only rotate relative to the stator without disengaging.

請參照第1及2圖所示,習知的扣環7係包含有一環體71及數個限位件72,該環體71中央形成有一內孔711,各該限位件72係連接於該內孔711壁並朝向中央延伸,且各該限位件72係圍繞形成有一軸孔73。Referring to Figures 1 and 2, the conventional buckle 7 includes a ring body 71 and a plurality of limiting members 72. The ring body 71 is formed with an inner hole 711 in the center, and each of the limiting members 72 is connected to the ring member 711. The inner hole 711 has a wall extending toward the center, and each of the limiting members 72 is formed with a shaft hole 73.

請參照第1及3圖所示,習知扣環7運用於一馬達8時,該馬達8係包含有一基座81、一定子82及一轉子83,該基座81具有一軸管811,該扣環7係置入該軸管811中,該軸管811另置入有一軸承812,且該定子82係固定於該軸管811外周。該轉子83中央設有一心軸831,該心軸831一端連接該轉子83,鄰近另一端之外周緣則設有一扣槽832,且該心軸831可穿過該軸承812及該扣環7之軸孔73,使各該限位件72嵌卡於該扣槽832,以限制該心軸831僅能在該軸管811中旋轉且無法脫離。Referring to FIGS. 1 and 3, when the conventional buckle 7 is applied to a motor 8, the motor 8 includes a base 81, a stator 82 and a rotor 83. The base 81 has a shaft tube 811. The buckle 7 is placed in the shaft tube 811. The shaft tube 811 is additionally provided with a bearing 812, and the stator 82 is fixed to the outer circumference of the shaft tube 811. A spindle 831 is disposed in the center of the rotor 83. The spindle 831 is connected to the rotor 83 at one end, and a buckle groove 832 is disposed on the periphery of the other end. The spindle 831 can pass through the bearing 812 and the buckle 7 The shaft hole 73 engages each of the limiting members 72 in the buckle groove 832 to restrict the spindle 831 from rotating only in the shaft tube 811 and cannot be disengaged.

再參照第2及4圖所示,當心軸831穿過該扣環7之軸孔73時,由於該軸孔73孔徑小於該心軸831外徑,故必須施予一外力以迫使各該限位件72變形,進而使該軸孔73形成擴孔以便於該心軸831之端部通過,然後再使各該限位件72嵌卡於該扣槽832。Referring again to FIGS. 2 and 4, when the mandrel 831 passes through the shaft hole 73 of the buckle 7, since the hole diameter of the shaft hole 73 is smaller than the outer diameter of the mandrel 831, an external force must be applied to force the limit. The position member 72 is deformed, so that the shaft hole 73 is reamed to facilitate the passage of the end of the spindle 831, and then the limiting member 72 is inserted into the buckle groove 832.

惟,習知各該限位件72為均一厚度之片狀體,所以當該心軸831之端部擠壓各該限位件72而迫使其變形時,該變形量容易集中於某一特定位置,且較多的變形量是集中在各該限位件72呈均一厚度之部位,造成該部位在變形的過程中容易產生裂紋甚至斷裂。However, it is known that each of the limiting members 72 is a sheet-like body having a uniform thickness. Therefore, when the end portion of the mandrel 831 presses each of the limiting members 72 to deform it, the amount of deformation is easily concentrated on a specific one. The position, and a large amount of deformation is concentrated on the portion where each of the limiting members 72 has a uniform thickness, so that the portion is prone to cracks or even breaks during the deformation process.

請參照第5圖所示,係另一種習知的扣環9結構,該扣環9亦包含有一環體91及數個限位件92,該環體91中央形成有一內孔911,各該限位件92係呈傾斜向下連接於該環體91之內孔911壁,且各該限位件92係圍繞形成有一軸孔93。惟,此習知扣環9之各限位件92雖為傾斜設置,可減少各該限位件92根部之變形量,然而各該限位件92之厚度仍為均一,所以仍無法解決變形量集中在各該限位件92呈均一厚度部位之缺點,以致於容易產生裂紋甚至斷裂。Referring to FIG. 5, there is another conventional buckle 9 structure. The buckle 9 also includes a ring body 91 and a plurality of limiting members 92. The ring body 91 has an inner hole 911 formed therein. The limiting member 92 is connected to the inner wall 911 of the ring body 91 obliquely downward, and each of the limiting members 92 is formed with a shaft hole 93. However, although the limit members 92 of the conventional buckle 9 are inclined, the amount of deformation of each of the limit members 92 can be reduced. However, the thickness of each of the limit members 92 is still uniform, so the deformation cannot be solved. The amount concentrates on the disadvantage that each of the limiting members 92 has a uniform thickness portion, so that cracks or even breaks are easily generated.

且前述習知扣環7、9之各限位件72、92斷裂時,該斷裂之限位件72、92落於該軸管811內部,並跟隨該心軸831不斷的在該軸管811內部旋攪碰撞而產生噪音。而且,當有部分限位件72、92斷裂時,各該限位件72、92嵌卡於該心軸831之扣槽832的整體強度也會降低,所以當該馬達8遭受外力衝擊,則很容易造成轉子83脫落。When the respective limiting members 72, 92 of the conventional buckles 7 and 9 are broken, the breaking limiting members 72, 92 fall inside the shaft tube 811, and follow the mandrel 831 continuously in the shaft tube 811. The internal twisting collision produces noise. Moreover, when a part of the limiting members 72, 92 are broken, the overall strength of the buckles 832 of the limiting members 72, 92 embedded in the mandrel 831 is also reduced, so when the motor 8 is subjected to an external force impact, It is easy to cause the rotor 83 to fall off.

本發明之目的係提供一種馬達心軸之扣環,其運用於馬達時,各該限位件在組裝的過程中不容易產生裂紋或斷裂,使用壽命長。The object of the present invention is to provide a buckle for a motor spindle, which is not susceptible to cracking or breaking during assembly, and has a long service life when applied to a motor.

本發明之另一目的係提供一種馬達心軸之扣環,其運用於馬達時,可避免產生噪音及防止轉子脫落。Another object of the present invention is to provide a buckle for a motor spindle that, when applied to a motor, avoids noise and prevents the rotor from falling out.

根據本發明一種馬達心軸之扣環,係包含:一環體,中央形成一內孔;及數個限位件,均具有一結合端及一卡掣端,各該限位件之結合端係連接該內孔壁,各該限位件之卡掣端係由該內孔壁朝向中央延伸並圍繞形成一軸孔,且各該限位件均具有一上表面及一下表面;其中各該限位件之厚度係為該上表面及下表面之間的軸向間距,該結合端之厚度最大,該卡掣端之厚度最小,且各該限位件之厚度係由該結合端朝向卡掣端漸縮。A buckle for a motor spindle according to the present invention comprises: a ring body having an inner hole formed therein; and a plurality of limiting members each having a joint end and a latch end, wherein the joint ends of the limit members are Connecting the inner hole wall, the locking end of each of the limiting members extends from the inner hole wall toward the center and surrounds the shaft to form a shaft hole, and each of the limiting members has an upper surface and a lower surface; wherein each of the limiting positions The thickness of the piece is the axial distance between the upper surface and the lower surface, the thickness of the joint end is the largest, the thickness of the clip end is the smallest, and the thickness of each of the limit members is from the joint end toward the latch end. Gradually.

為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下:The above and other objects, features and advantages of the present invention will become more <RTIgt;

請參照第6及7圖所示,本發明第一實施例之扣環1係包含有一環體11及數個限位件12。Referring to FIGS. 6 and 7, the buckle 1 of the first embodiment of the present invention includes a ring body 11 and a plurality of limiting members 12.

該環體11中央形成一內孔111,且該內孔111係貫通該環體1之一頂面112及一底面113。An inner hole 111 is formed in the center of the ring body 11 , and the inner hole 111 penetrates through a top surface 112 and a bottom surface 113 of the ring body 1 .

各該限位件12均具有一結合端121及一卡掣端122,各該限位件12之結合端121係連接於該環體11之內孔111壁面,各該限位件12之卡掣端122係由該內孔111壁朝向中央延伸並圍繞形成有一軸孔13。各該限位件12均具有一上表面123及一下表面124,其中該上表面123係朝向該環體11之頂面112,該下表面124係朝向該環體11之底面113。Each of the limiting members 12 has a connecting end 121 and a latching end 122. The connecting end 121 of each of the limiting members 12 is connected to the wall of the inner hole 111 of the ring body 11, and the card of each limiting member 12 The end 122 extends from the wall of the inner bore 111 toward the center and is formed with a shaft hole 13 therearound. Each of the limiting members 12 has an upper surface 123 facing the top surface 112 of the ring body 11 and a lower surface 124 facing the bottom surface 113 of the ring body 11.

各該限位件12之上表面123及下表面124可為平面、弧面或平面及弧面之組合,且各該限位件12之上表面123及下表面124之間的軸向間距為其厚度,則各該限位件12之厚度係由該結合端121朝向該卡掣端122呈漸縮。在本實施例中,該上表面123及下表面124均為弧面,且該上表面123及下表面124較佳為對稱,該結合端121之厚度(T1)最大,該卡掣端122之厚度(T2)最小,使各該限位件12之厚度係由該結合端121朝向該卡掣端122形成連續地漸縮。The upper surface 123 and the lower surface 124 of each of the limiting members 12 may be a flat surface, a curved surface or a combination of a flat surface and a curved surface, and the axial distance between the upper surface 123 and the lower surface 124 of each of the limiting members 12 is The thickness of each of the limiting members 12 is tapered by the bonding end 121 toward the latching end 122. In this embodiment, the upper surface 123 and the lower surface 124 are all curved surfaces, and the upper surface 123 and the lower surface 124 are preferably symmetrical. The thickness (T1) of the bonding end 121 is the largest, and the latching end 122 is The thickness (T2) is minimized such that the thickness of each of the limiting members 12 is continuously tapered from the bonding end 121 toward the latching end 122.

請參照第6及8圖所示,本發明第一實施例之扣環1運用於一馬達2時,該馬達2係包含有一基座21、一定子22及一轉子23,該基座21具有一軸管211,該扣環1係置入該軸管211中,該軸管211另置入有一軸承212,且該定子22係固定於該軸管211外周。該轉子23具有一輪轂231及一心軸232,該心軸232一端連接該輪轂231,且鄰近該心軸232另一端之外周緣設有一扣槽232a,且該心軸232可穿過該軸承212及該扣環1之軸孔13,使各該限位件12嵌卡於該扣槽232a,以限制該心軸232僅能在該軸管211中旋轉且無法脫離。Referring to Figures 6 and 8, when the buckle 1 of the first embodiment of the present invention is applied to a motor 2, the motor 2 includes a base 21, a stator 22 and a rotor 23, the base 21 having A shaft tube 211 is inserted into the shaft tube 211. The shaft tube 211 is further provided with a bearing 212, and the stator 22 is fixed to the outer circumference of the shaft tube 211. The rotor 23 has a hub 231 and a spindle 232. The spindle 232 is connected to the hub 231 at one end, and a buckle groove 232a is disposed adjacent to the other end of the spindle 232. The spindle 232 can pass through the bearing 212. And the shaft hole 13 of the buckle 1 is such that the limiting member 12 is embedded in the buckle groove 232a to restrict the spindle 232 from rotating only in the shaft tube 211 and cannot be disengaged.

再參照第7及9圖所示,當該馬達2之心軸232穿過該扣環1之軸孔13時,係利用該心軸232之端部擠壓而迫使各該限位件12變形,進而使該軸孔13形成擴孔以便於該心軸232之端部通過,並使各該限位件12之卡掣端122嵌卡於該扣槽232a。而且,由於各該限位件12之厚度係由該結合端121朝向該卡掣端122形成連續地漸縮,當各該限位件12承受該心軸232之端部擠壓而變形時,可避免各該限位件12之變形量集中於某一特定位置,所以不容易在變形的過程中產生裂紋或斷裂。Referring to FIGS. 7 and 9, when the mandrel 232 of the motor 2 passes through the shaft hole 13 of the buckle 1, the end of the mandrel 232 is pressed to force the stoppers 12 to be deformed. The shaft hole 13 is reamed to facilitate the passage of the end of the spindle 232, and the latching end 122 of each of the limiting members 12 is inserted into the buckle groove 232a. Moreover, since the thickness of each of the limiting members 12 is continuously tapered by the engaging end 121 toward the latching end 122, when each of the limiting members 12 is deformed by being pressed by the end of the spindle 232, It is possible to prevent the deformation amount of each of the stoppers 12 from being concentrated at a certain position, so that it is not easy to generate cracks or breaks during the deformation.

請參照第10圖所示,本發明第二實施例之扣環3亦包含有環體31、內孔311、頂面312、底面313、限位件32、結合端321、卡掣端322、上表面323、下表面324及軸孔33等構造特徵。相較於前述第一實施例,本第二實施例之上表面323及下表面324為非對稱,且各該限位件32之厚度也是由該結合端321朝向該卡掣端322形成連續地漸縮。另外,該上表面323係由二種不同曲率之弧面所構成,使該上表面323與該卡掣端322之鄰接處形成有一導弧部323a。因此,本第二實施例除了各該限位件32不容易在變形的過程中產生裂紋或斷裂,該心軸232之頂端穿過該軸孔33時,亦能夠藉由該導弧部323a之引導而更容易穿過該軸孔33。As shown in FIG. 10 , the buckle 3 of the second embodiment of the present invention also includes a ring body 31 , an inner hole 311 , a top surface 312 , a bottom surface 313 , a limiting member 32 , a coupling end 321 , and a latching end 322 . Structural features such as the upper surface 323, the lower surface 324, and the shaft hole 33. Compared with the foregoing first embodiment, the upper surface 323 and the lower surface 324 of the second embodiment are asymmetric, and the thickness of each of the limiting members 32 is also formed continuously by the bonding end 321 toward the latching end 322. Gradually. In addition, the upper surface 323 is formed by two curved surfaces of different curvatures, such that an arcuate portion 323a is formed adjacent to the upper surface 323 and the latch end 322. Therefore, in the second embodiment, in addition to the fact that each of the limiting members 32 is not easily cracked or broken during the deformation process, when the top end of the mandrel 232 passes through the shaft hole 33, the arc guiding portion 323a can also be used. It is easier to guide through the shaft hole 33.

如上所述,本發明各該限位件之厚度係由該結合端朝向該卡掣端呈連續地漸縮,當各該限位件承受該心軸之端部擠壓而變形時,可避免各該限位件之變形量集中於某一特定位置,所以不容易在變形的過程中產生裂紋或斷裂,使用壽命長。As described above, the thickness of each of the limiting members of the present invention is continuously tapered from the engaging end toward the latching end, and can be avoided when each of the limiting members is deformed by being pressed by the end of the spindle. The deformation amount of each of the limiting members is concentrated at a specific position, so that it is not easy to generate cracks or breaks during the deformation process, and the service life is long.

本發明各該限位件不容易在變形的過程中產生裂紋或斷裂,故運用於馬達時,可避免影響該心軸旋轉之順暢性及避免產生噪音,且各該限位件亦能夠穩固地嵌卡於該心軸之扣槽,以防止轉子脫落。Each of the limiting members of the present invention is not easy to generate cracks or breaks during the deformation process, so that when used in a motor, the smoothness of the rotation of the mandrel can be avoided and noise can be avoided, and each of the limiting members can also be stably Engraved in the buckle groove of the mandrel to prevent the rotor from falling off.

另外,本發明之上表面與該卡掣端之鄰接處形成有導弧部,因此該心軸之頂端穿過該軸孔時,可藉由該導弧部之引導而更容易穿過該軸孔。In addition, an arc guiding portion is formed at an adjoining surface of the upper surface of the present invention and the latching end. Therefore, when the top end of the mandrel passes through the shaft hole, the axis can be more easily passed through the guiding portion. hole.

雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the invention has been described in connection with the preferred embodiments described above, it is not intended to limit the scope of the invention. The technical scope of the invention is protected, and therefore the scope of the invention is defined by the scope of the appended claims.

[本發明][this invention]

1...扣環1. . . Buckle

11...環體11. . . Ring body

111...內孔111. . . Bore

112...頂面112. . . Top surface

113...底面113. . . Bottom

12...限位件12. . . Limiter

121...結合端121. . . Binding end

122...卡掣端122. . . Card end

123...上表面123. . . Upper surface

124...下表面124. . . lower surface

13...軸孔13. . . Shaft hole

2...馬達2. . . motor

21...基座twenty one. . . Pedestal

211...軸管211. . . Shaft tube

212...軸承212. . . Bearing

22...定子twenty two. . . stator

23...轉子twenty three. . . Rotor

231...輪轂231. . . Wheel hub

232...心軸232. . . Mandrel

232a...扣槽232a. . . Buckle

3...扣環3. . . Buckle

31...環體31. . . Ring body

311...內孔311. . . Bore

312...頂面312. . . Top surface

313...底面313. . . Bottom

32...限位件32. . . Limiter

321...結合端321. . . Binding end

322...卡掣端322. . . Card end

323...上表面323. . . Upper surface

323a...導弧部323a. . . Arc guide

324...下表面324. . . lower surface

33...軸孔33. . . Shaft hole

[習知][知知]

7...扣環7. . . Buckle

71...環體71. . . Ring body

711...內孔711. . . Bore

72...限位件72. . . Limiter

73...軸孔73. . . Shaft hole

8...馬達8. . . motor

81...基座81. . . Pedestal

811...軸管811. . . Shaft tube

812...軸承812. . . Bearing

82...定子82. . . stator

83...轉子83. . . Rotor

831...心軸831. . . Mandrel

832...扣槽832. . . Buckle

9...扣環9. . . Buckle

91...環體91. . . Ring body

911...內孔911. . . Bore

92...限位件92. . . Limiter

93...軸孔93. . . Shaft hole

第1圖:第一種習知結構之立體外觀及局部剖視圖。Figure 1: The three-dimensional appearance and partial cross-sectional view of the first conventional structure.

第2圖:第一種習知結構之平面剖視圖。Figure 2: A plan sectional view of the first conventional structure.

第3圖:第一種習知結構運用於馬達之平面剖視圖。Figure 3: A plan view of the first conventional structure applied to a motor.

第4圖:第一種習知結構之實施狀態圖。Figure 4: Implementation state diagram of the first conventional structure.

第5圖:第二種習知結構之實施狀態圖。Figure 5: Implementation state diagram of the second conventional structure.

第6圖:本發明第一實施例之立體外觀及局部剖視圖。Figure 6 is a perspective view and a partial cross-sectional view of a first embodiment of the present invention.

第7圖:本發明第一實施例之平面剖視圖。Figure 7 is a plan sectional view showing a first embodiment of the present invention.

第8圖:本發明第一實施例運用於馬達之平面剖視圖。Figure 8 is a plan sectional view showing the first embodiment of the present invention applied to a motor.

第9圖:本發明第一實施例之實施狀態圖。Fig. 9 is a view showing an implementation state of the first embodiment of the present invention.

第10圖:本發明第二實施例之實施狀態圖。Fig. 10 is a view showing an implementation state of a second embodiment of the present invention.

1...扣環1. . . Buckle

11...環體11. . . Ring body

111...內孔111. . . Bore

112...頂面112. . . Top surface

113...底面113. . . Bottom

12...限位件12. . . Limiter

121...結合端121. . . Binding end

122...卡掣端122. . . Card end

123...上表面123. . . Upper surface

124...下表面124. . . lower surface

13...軸孔13. . . Shaft hole

Claims (5)

一種馬達心軸之扣環,係包含:一環體,中央形成一內孔;及數個限位件,均具有一結合端及一卡掣端,各該限位件之結合端係連接該內孔壁,各該限位件之卡掣端係由該內孔壁朝向中央延伸並圍繞形成一軸孔,且各該限位件均具有一上表面及一下表面;其中各該限位件之厚度係為該上表面及下表面之間的軸向間距,該結合端之厚度最大,該卡掣端之厚度最小,且各該限位件之厚度係由該結合端朝向卡掣端漸縮;其中各該限位件之厚度係由該結合端朝向卡掣端連續地漸縮。 The buckle of the motor spindle comprises: a ring body, an inner hole is formed in the center; and a plurality of limiting members each have a joint end and a latch end, wherein the joint ends of the limit members are connected to the inner end a hole wall, the latching end of each of the limiting members extends from the inner hole wall toward the center and surrounds the shaft hole, and each of the limiting members has an upper surface and a lower surface; wherein the thickness of each of the limiting members The axial spacing between the upper surface and the lower surface is the largest, the thickness of the clamping end is the smallest, and the thickness of each of the limiting members is tapered from the bonding end toward the latch end; The thickness of each of the limiting members is continuously tapered from the bonding end toward the latch end. 依申請專利範圍第1項所述馬達心軸之扣環,其中該上表面與該卡掣端之鄰接處形成有一導弧部。 The buckle of the motor spindle according to claim 1, wherein the upper surface and the latch end are formed with an arc guiding portion. 依申請專利範圍第1項所述馬達心軸之扣環,其中該上表面及下表面為平面或弧面。 The buckle of the motor spindle according to claim 1, wherein the upper surface and the lower surface are flat or curved. 依申請專利範圍第3項所述馬達心軸之扣環,其中該上表面及下表面為對稱形狀。 The buckle of the motor spindle according to Item 3 of the patent application scope, wherein the upper surface and the lower surface have a symmetrical shape. 依申請專利範圍第3項所述馬達心軸之扣環,其中該上表面及下表面為不對稱形狀。The buckle of the motor spindle according to claim 3, wherein the upper surface and the lower surface are asymmetric.
TW099128137A 2010-08-23 2010-08-23 Shaft buckle for motor TWI479778B (en)

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Publication number Priority date Publication date Assignee Title
CN103545942B (en) * 2012-07-10 2016-08-03 建准电机工业股份有限公司 Motor stator group
TWI513145B (en) 2012-07-10 2015-12-11 Sunonwealth Electr Mach Ind Co Stator unit of a motor

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI328328B (en) * 2006-12-13 2010-08-01 Sunonwealth Electr Mach Ind Co

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI328328B (en) * 2006-12-13 2010-08-01 Sunonwealth Electr Mach Ind Co

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