TWI447246B - Vacuum evaporation device - Google Patents
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- TWI447246B TWI447246B TW101124495A TW101124495A TWI447246B TW I447246 B TWI447246 B TW I447246B TW 101124495 A TW101124495 A TW 101124495A TW 101124495 A TW101124495 A TW 101124495A TW I447246 B TWI447246 B TW I447246B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
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Description
本發明係關於一種將蒸鍍材料蒸鍍在基板等被蒸鍍體上來形成薄膜之真空蒸鍍裝置。The present invention relates to a vacuum vapor deposition apparatus which deposits a vapor deposition material on a vapor-deposited body such as a substrate to form a thin film.
真空蒸鍍裝置,在真空腔室內配置含有蒸鍍材料之蒸發源,以及基板等被蒸鍍體;在真空腔室內減壓之狀態下,加熱蒸發源,使蒸發源氣化,使該已氣化的蒸鍍材料沉積在被蒸鍍體的表面,來形成薄膜。可是,從蒸發源中氣化的蒸鍍材料之一部分,有時未朝向被蒸鍍體行進,未附著在被蒸鍍體的表面。若此種未附著在被蒸鍍體的蒸鍍材料增多,則會成為材料的使用效率降低以及蒸鍍速度降低之原因。In the vacuum vapor deposition apparatus, an evaporation source containing a vapor deposition material and a vapor-deposited body such as a substrate are placed in a vacuum chamber; and the evaporation source is heated in a state where the vacuum chamber is decompressed, and the evaporation source is vaporized to make the gas. A vapor deposition material is deposited on the surface of the vapor-deposited body to form a film. However, some of the vapor deposition material vaporized from the evaporation source may not travel toward the vapor-deposited body and may not adhere to the surface of the vapor-deposited body. If such a vapor deposition material that does not adhere to the vapor-deposited body increases, the use efficiency of the material is lowered and the vapor deposition rate is lowered.
因此,有人提出了一種真空蒸鍍裝置,係以筒狀體包圍蒸發源與被蒸鍍體對向之空間,以蒸鍍材料再蒸發之溫度加熱該筒狀體,使已氣化的蒸鍍材料通過筒狀體內蒸鍍在被蒸鍍體的表面(例如參照專利文獻1)。Therefore, a vacuum evaporation apparatus has been proposed in which a cylindrical body surrounds a space between an evaporation source and a vapor-deposited body, and the cylindrical body is heated at a temperature at which the vapor deposition material is re-evaporated to vaporize the vaporized body. The material is vapor-deposited on the surface of the vapor-deposited body in a cylindrical body (for example, see Patent Document 1).
可是,為了以複數種類的材料形成薄膜而使用複數的蒸發源時,若該等蒸發源的配置位置不同,有時在筒狀體內氣化的材料未均一分布,蒸鍍在被蒸鍍體上的蒸鍍材料會不均。因此,在從複數的蒸發源釋放出的蒸鍍材料的蒸氣之流路上,設有調整蒸鍍材料的分布以及流動之多孔板遮蔽器之真空蒸鍍機,係為人們所知悉(例如參照專利文獻2)。However, when a plurality of evaporation sources are used to form a thin film of a plurality of types of materials, if the positions of the evaporation sources are different, the materials vaporized in the cylindrical body may not be uniformly distributed, and may be vapor-deposited on the vapor-deposited body. The evaporation material will be uneven. Therefore, it is known that a vacuum vapor deposition machine for adjusting the distribution and flow of a vapor deposition material is provided on a flow path of a vapor deposition material released from a plurality of evaporation sources, for example, referring to a patent. Literature 2).
專利文獻1:日本特開平9-272703號公報Patent Document 1: Japanese Patent Laid-Open No. Hei 9-272703
專利文獻2:日本特開2005-213570號公報Patent Document 2: Japanese Laid-Open Patent Publication No. 2005-213570
然而,如上述專利文獻2所記載的蒸鍍裝置,在蒸鍍材料的流路上設置多孔板遮蔽器時,則有蒸鍍材料附著在該多孔板遮蔽器上,而產生阻塞之虞。若多孔板遮蔽器產生阻塞,則有時在被蒸鍍體中產生蒸鍍不均,且有無法正確控制蒸鍍速度,無法形成所求膜厚的蒸鍍膜之虞。However, in the vapor deposition device described in Patent Document 2, when a perforated plate shutter is provided in the flow path of the vapor deposition material, the vapor deposition material adheres to the perforated plate shutter to cause clogging. When the perforated plate shutter is clogged, vapor deposition unevenness may occur in the vapor-deposited body, and the vapor deposition rate may not be accurately controlled, and the vapor deposition film having the desired film thickness may not be formed.
本發明用以解決前述問題點,目的在於提供一種使用複數的蒸發源時,形成於被蒸鍍體上的蒸鍍膜不易產生不均,可形成所求膜厚的蒸鍍膜之真空蒸鍍裝置。The present invention has been made to solve the above problems, and an object of the invention is to provide a vacuum vapor deposition apparatus which can form a vapor deposition film having a desired film thickness when a vapor deposition film formed on a vapor-deposited body is less likely to be uneven when a plurality of evaporation sources are used.
為了解決上述問題,本發明的真空蒸鍍裝置,包含:複數的蒸發源,用以將複數種類的材料蒸鍍在被蒸鍍體上;筒狀體,包圍該複數的蒸發源以及該被蒸鍍體之間的空間,於該被蒸鍍體側具有開口面;以及真空腔室,使配置有該被蒸鍍體、該蒸發源以及該筒狀體之空間為真空狀態;該真空蒸鍍裝置之特徵在於:更具有配置於該筒狀體的內部之分隔板;該分隔板具有開口部;而該開口部在以該分隔板的俯視形狀之重心為中心之直徑D的圓周範圍內,設有至少1個以上;該直徑D,係該分隔板的外周上的2點間距離其最大值之2/3。In order to solve the above problems, the vacuum vapor deposition apparatus of the present invention comprises: a plurality of evaporation sources for vapor-depositing a plurality of types of materials on the vapor-deposited body; a cylindrical body surrounding the plurality of evaporation sources and the steamed a space between the plating bodies having an opening surface on the side of the vapor-deposited body; and a vacuum chamber for vacating the space in which the vapor-deposited body, the evaporation source, and the cylindrical body are disposed; the vacuum evaporation The device is characterized in that it further has a partition plate disposed inside the cylindrical body; the partition plate has an opening portion; and the opening portion has a circumference of a diameter D centered on a center of gravity of a plan view shape of the partition plate In the range, at least one or more are provided; the diameter D is 2/3 of the maximum value between two points on the outer circumference of the partition plate.
在上述真空蒸鍍裝置中,該開口部宜形成為幾何學形狀。In the above vacuum evaporation apparatus, the opening portion is preferably formed in a geometric shape.
在上述真空蒸鍍裝置中,該分隔板,宜在該分隔板的俯視形狀中的外周位置,具有開口面積小於該開口部之輔助開口部。In the above vacuum vapor deposition apparatus, it is preferable that the partition plate has an auxiliary opening portion having an opening area smaller than the opening portion at an outer peripheral position of the partition plate in a plan view shape.
在上述真空蒸鍍裝置中,該開口部宜以相對於該分隔板之重心為點對稱之方式形成。In the above vacuum vapor deposition apparatus, the opening portion is preferably formed to be point-symmetric with respect to the center of gravity of the partition plate.
在上述真空蒸鍍裝置中,宜包含複數的該分隔板;該複數的分隔板宜具有形狀互異之開口部。In the above vacuum vapor deposition apparatus, it is preferable to include a plurality of the partition plates; the plurality of partition plates preferably have openings having mutually different shapes.
在上述真空蒸鍍裝置中,該分隔板宜具有加熱機構以及溫度調節機構。In the above vacuum evaporation apparatus, the partition plate preferably has a heating mechanism and a temperature adjustment mechanism.
根據本發明,分隔板的開口部,係設於以分隔板的俯視形狀之重心為中心之直徑D的圓周範圍內;直徑D,係分隔板的外周上的2點間距離其最大值之2/3。因此,可使往被蒸鍍體側的氣化材料之通量分布為相同;在使用複數的蒸發源時,形成於被蒸鍍體上的蒸鍍膜不易產生不均,可得到所求膜厚的蒸鍍膜。According to the invention, the opening of the partitioning plate is disposed in a circumferential range of the diameter D centered on the center of gravity of the planar shape of the partitioning plate; and the diameter D is the maximum distance between two points on the outer circumference of the partitioning plate. 2/3 of the value. Therefore, the flux distribution of the vaporized material to the vapor-deposited body side can be made the same; when a plurality of evaporation sources are used, the vapor deposited film formed on the vapor-deposited body is less likely to be uneven, and the obtained film thickness can be obtained. The vapor deposited film.
参照圖1至圖3說明本發明第1實施形態的真空蒸鍍裝置。如圖1所示,本實施形態的真空蒸鍍裝置1包含:複數的蒸發源3,用以將複數種類的材料蒸鍍在被蒸鍍體2上;以及筒狀體4,包圍該等複數的蒸發源3以及被蒸鍍體2之間的空間,於被蒸鍍體2側具有開口面。又,真空蒸鍍裝置1包含真空腔室5,使配置有該等被蒸鍍體2、蒸發源3以及筒狀體4之空間為真空狀態。真空腔室5,能以真空泵浦6進行排氣藉以減壓為真空狀態。A vacuum vapor deposition apparatus according to a first embodiment of the present invention will be described with reference to Figs. 1 to 3 . As shown in Fig. 1, the vacuum vapor deposition apparatus 1 of the present embodiment includes a plurality of evaporation sources 3 for depositing a plurality of types of materials on the vapor-deposited body 2, and a cylindrical body 4 surrounding the plural The space between the evaporation source 3 and the vapor-deposited body 2 has an opening surface on the side of the vapor-deposited body 2. Moreover, the vacuum vapor deposition apparatus 1 includes the vacuum chamber 5, and the space in which the vapor-deposited body 2, the evaporation source 3, and the cylindrical body 4 are disposed is in a vacuum state. The vacuum chamber 5 can be evacuated by the vacuum pump 6 to be depressurized to a vacuum state.
筒狀體4,其一端具有開口面41,於該開口面41設有後述流量控制用的修正板48,並以與其對向之方式配置有基板等之被蒸鍍體2。於筒狀體4的另一端,複數的蒸發源3配置於互不相同之位置,未配置蒸發源3的部分由底部42所連接。The cylindrical body 4 has an opening surface 41 at one end thereof, and a correction plate 48 for flow rate control to be described later is provided on the opening surface 41, and the vapor-deposited body 2 such as a substrate is disposed so as to face the same. At the other end of the cylindrical body 4, a plurality of evaporation sources 3 are disposed at positions different from each other, and a portion where the evaporation source 3 is not disposed is connected by the bottom portion 42.
於筒狀體4的內部,配置有分隔板7,其具有至少1個以上的開口部70。於筒狀體4的內壁,形成有用以水平卡止分隔板7之卡止部(不圖示)。該卡止部,係從筒狀體4的底部42至開口面41,以既定間隔設有複數個;可將分隔板7設於筒狀體4的適當高度。分隔板7的設置高度,係因筒狀體4的筒徑等而有所不同,但宜設於靠近底部42之位置,而非開口面41側。如此,可確保筒狀體4內的分隔板7與開口面41之間的空間,因此可使氣化材料均勻附著在被蒸鍍體2上。另一方面,若將分隔板7設於靠近開口面41之位置,則分隔板7的開口部70與被蒸鍍體2的距離變近,蒸鍍材料容易集中附著在被蒸鍍體2的中央區域。因此,分隔板7宜設置成:在由其所區分的筒狀體4內,蒸發源3側的空間與被蒸鍍體2側的空間之比為例如1:2~1:5。Inside the cylindrical body 4, a partition plate 7 having at least one or more openings 70 is disposed. A locking portion (not shown) for locking the partition plate 7 horizontally is formed on the inner wall of the cylindrical body 4. The locking portion is provided at a predetermined interval from the bottom portion 42 of the cylindrical body 4 to the opening surface 41. The partitioning plate 7 can be provided at an appropriate height of the tubular body 4. The installation height of the partition plate 7 differs depending on the diameter of the cylindrical body 4, etc., but it is preferably located near the bottom portion 42 instead of the opening surface 41 side. In this way, the space between the partition plate 7 and the opening surface 41 in the cylindrical body 4 can be ensured, so that the vaporized material can be uniformly adhered to the vapor-deposited body 2. On the other hand, when the partition plate 7 is provided at a position close to the opening surface 41, the distance between the opening 70 of the partition plate 7 and the vapor-deposited body 2 becomes close, and the vapor deposition material is likely to be concentrated and adhered to the vapor-deposited body. The central area of 2. Therefore, the partition plate 7 is preferably provided such that the ratio of the space on the side of the evaporation source 3 to the space on the side of the vapor-deposited body 2 is, for example, 1:2 to 1:5 in the cylindrical body 4 divided therefrom.
分隔板7的開口部70,在以分隔板7的俯視形狀之重心P(參照圖2)為中心之直徑D的圓周範圍內,設有至少1個以上。又,該直徑D,係分隔板7的外周上的2點間距離其最大值之2/3。At least one or more of the openings 70 of the partition plate 7 are provided in a circumferential range of the diameter D centering on the center of gravity P (see FIG. 2) of the plan view of the partition plate 7. Further, the diameter D is 2/3 of the maximum value between the two points on the outer circumference of the partition plate 7.
於筒狀體4的外周,捲繞有由護套加熱器等所構成的筒狀體加熱器(以下稱為加熱器43)。該加熱器43,連接至電源44來接受供電,藉以將筒狀體4內加熱。又,於筒狀體4的底部42,設有用以測定筒狀體4內的溫度之溫度感測器45;溫度感測器45的測定資訊,係輸出至由CPU或記憶體等所構成之筒狀體溫度控制器46。筒狀體溫度控制器46,接收溫度感測器45的測定資訊來控制從電源44供給至加熱器43的電量,藉此可調節筒狀體4內的溫 度。此時,亦可藉由加熱器43來加熱筒狀體4內的分隔板7。A cylindrical heater (hereinafter referred to as a heater 43) composed of a sheath heater or the like is wound around the outer circumference of the tubular body 4. The heater 43 is connected to the power source 44 to receive power, thereby heating the inside of the cylindrical body 4. Further, a temperature sensor 45 for measuring the temperature in the tubular body 4 is provided at the bottom portion 42 of the tubular body 4; the measurement information of the temperature sensor 45 is output to a CPU or a memory. Cylinder temperature controller 46. The cylindrical body temperature controller 46 receives the measurement information of the temperature sensor 45 to control the amount of power supplied from the power source 44 to the heater 43, thereby adjusting the temperature in the cylindrical body 4. degree. At this time, the partition plate 7 in the cylindrical body 4 can also be heated by the heater 43.
筒狀體4,於其側壁具有側面開口部47,並以面對該側面開口部47之方式安裝有膜厚計8。膜厚計8,由水晶振動器膜厚計等所構成,並自動計測因蒸鍍而附著於其表面上的膜之膜厚。膜厚計8將其膜厚數據輸出至蒸鍍速度控制器37。於開口面41,設有修正板48,用以控制從筒狀體4中氣化在被蒸鍍體2上的蒸鍍材料之流量。修正板48,設有可自由開閉的複數的開口。該等開口,形成於以修正板48的重心為中心之點對稱位置。The cylindrical body 4 has a side opening portion 47 on its side wall, and a film thickness gauge 8 is attached to face the side opening portion 47. The film thickness meter 8 is composed of a crystal vibrator film thickness meter or the like, and automatically measures the film thickness of the film adhered to the surface by vapor deposition. The film thickness meter 8 outputs the film thickness data to the vapor deposition rate controller 37. On the opening surface 41, a correction plate 48 for controlling the flow rate of the vapor deposition material vaporized on the vapor-deposited body 2 from the cylindrical body 4 is provided. The correction plate 48 is provided with a plurality of openings that can be opened and closed freely. These openings are formed at point-symmetric positions centering on the center of gravity of the correction plate 48.
蒸發源3,將蒸鍍材料32固持在坩堝等之加熱容器31內。加熱容器31,係以其開口側與筒狀體4的底部42為同樣高度之方式,埋入於筒狀體4中。在本實施形態的真空蒸鍍裝置1中,複數的蒸發源3,分別配置於筒狀體4的底部42之不同位置。蒸鍍材料32,雖可使用任何材料,但例如適合使用:使用於有機電致發光元件之有機半導體材料等有機材料。於加熱容器31的周邊部,配置有蒸發源加熱器33。該蒸發源加熱器33,係連接至電源34來進行供電,藉以將加熱容器31以及蒸鍍材料32加熱。於加熱容器31,設有用以測定其溫度之溫度計35;溫度計35的測定資訊,係輸出至蒸發源溫度控制器36。該蒸發源溫度控制器36,係連接至蒸鍍速度控制器37。蒸鍍速度控制器37,係接受溫度計35的測定資訊來控制從電源34供給至蒸發源加熱器33的電量,藉此調節加熱容器31內的溫度,計測膜厚計8的膜厚數據,並控制蒸鍍速度。The evaporation source 3 holds the vapor deposition material 32 in the heating container 31 such as a crucible. The heating container 31 is embedded in the tubular body 4 such that the opening side thereof has the same height as the bottom portion 42 of the tubular body 4. In the vacuum vapor deposition apparatus 1 of the present embodiment, a plurality of evaporation sources 3 are disposed at different positions of the bottom portion 42 of the tubular body 4, respectively. Although any material can be used for the vapor deposition material 32, for example, an organic material such as an organic semiconductor material used for an organic electroluminescence device can be suitably used. An evaporation source heater 33 is disposed in a peripheral portion of the heating container 31. The evaporation source heater 33 is connected to the power source 34 to supply power, thereby heating the heating container 31 and the vapor deposition material 32. The heating vessel 31 is provided with a thermometer 35 for measuring the temperature thereof; the measurement information of the thermometer 35 is output to the evaporation source temperature controller 36. The evaporation source temperature controller 36 is connected to the evaporation rate controller 37. The vapor deposition rate controller 37 receives the measurement information of the thermometer 35 to control the amount of electric power supplied from the power source 34 to the evaporation source heater 33, thereby adjusting the temperature in the heating container 31, and measuring the film thickness data of the film thickness meter 8, and Control the evaporation rate.
如圖2(a)、(b)所示,分隔板7的開口部70,係設於以分隔板7的俯視形狀之重心P為中心之直徑D的圓周範圍內;該直徑D,係分隔板7的外周上的2點間距離其最大值之2/3。換言之,上述分隔板7的2點間距離之最大值,為直徑D的3/2。亦即,令開口部70的口徑在上述範圍內,便可令從開口部70釋放出至被蒸鍍 體2側的氣化材料之通量分布為相同。當分隔板7的開口部70為1個時,該開口部70的口徑,宜大於以分隔板7的外周上的2點間距離其最大值之1/10為直徑之圓周。只要開口部70的口徑在上述範圍內,則從蒸發源3中氣化的蒸鍍材料32不會受到分隔板7的嚴重妨礙,可行進至被蒸鍍體2側。As shown in FIGS. 2(a) and 2(b), the opening portion 70 of the partitioning plate 7 is provided in a circumferential range of the diameter D centered on the center of gravity P of the planar shape of the partitioning plate 7; the diameter D, The distance between two points on the outer circumference of the partition plate 7 is 2/3 of its maximum value. In other words, the maximum value of the distance between the two points of the partition plate 7 is 3/2 of the diameter D. That is, by making the diameter of the opening portion 70 within the above range, the opening portion 70 can be released to be vapor-deposited. The flux distribution of the gasification material on the body 2 side is the same. When the number of the opening portions 70 of the partitioning plate 7 is one, the diameter of the opening portion 70 is preferably larger than the circumference of the diameter which is 1/10 of the maximum value between the two points on the outer circumference of the partitioning plate 7. When the diameter of the opening portion 70 is within the above range, the vapor deposition material 32 vaporized from the evaporation source 3 is not seriously hindered by the partition plate 7, and can travel to the side of the vapor-deposited body 2.
又,分隔板7的開口部70宜設置成相對於分隔板7之重心P為點對稱。如此,可將蒸鍍材料32均勻附著在被蒸鍍體2上。分隔板7的開口部70形成為幾何學形狀。其並不限於如圖2(a)、(b)所示之正圓形,例如亦可如圖3(a)至(d)所示,為橢圓、正方形、長方形、或正多邊形(圖例中為正六邊形)任一者。再者,如圖3(e)所示,亦可將正方形與正圓形的複數的開口部70加以組合。分隔板7的開口部70的形狀,可因應蒸發源3的位置或蒸鍍速度來選擇適當者。Further, the opening portion 70 of the partitioning plate 7 is preferably provided to be point-symmetric with respect to the center of gravity P of the partitioning plate 7. In this manner, the vapor deposition material 32 can be uniformly adhered to the vapor-deposited body 2. The opening portion 70 of the partition plate 7 is formed in a geometric shape. It is not limited to a perfect circle as shown in FIGS. 2( a ) and ( b ). For example, as shown in FIGS. 3( a ) to ( d ), it may be an ellipse, a square, a rectangle, or a regular polygon (in the legend). Any one is a regular hexagon. Further, as shown in FIG. 3(e), a plurality of squares and a circular opening portion 70 may be combined. The shape of the opening portion 70 of the partition plate 7 can be selected in accordance with the position of the evaporation source 3 or the vapor deposition rate.
如此構成的真空蒸鍍裝置1中,當將蒸鍍材料32蒸鍍在被蒸鍍體2上時,首先分別將蒸鍍材料32收納於各蒸發源3的加熱容器31中,並使真空泵浦6作動,以使真空腔室5內減壓為真空狀態。其次,使各蒸發源3的蒸發源加熱器33發熱,來將各蒸鍍材料32加熱,並且將筒狀體4與分隔板7加熱至不會因加熱器43等使所有蒸鍍材料32氣化且分解等程度之溫度。而若利用各蒸發源3的蒸發源加熱器33進行加熱,使各蒸鍍材料32從熔融中因蒸發,或昇華而氣化,則所氣化的蒸鍍材料,直接或在設定成蒸鍍材料32氣化的溫度之筒狀體4的內壁面以及分隔板7之雙面被反射,並且往筒狀體4的開口面41方向行進,從修正板48的開口釋放出,沉積於被蒸鍍體2的表面。In the vacuum vapor deposition apparatus 1 configured as described above, when the vapor deposition material 32 is deposited on the vapor-deposited body 2, the vapor deposition material 32 is first accommodated in the heating container 31 of each evaporation source 3, and the vacuum pumping is performed. 6 is actuated to decompress the vacuum chamber 5 into a vacuum state. Next, the evaporation source heaters 33 of the respective evaporation sources 3 are heated to heat the respective vapor deposition materials 32, and the cylindrical body 4 and the partition plate 7 are heated so that all the vapor deposition materials 32 are not caused by the heaters 43 or the like. The temperature of gasification and decomposition. On the other hand, when the evaporation source heater 33 of each evaporation source 3 is heated, and each vapor deposition material 32 is vaporized by evaporation or sublimation from melting, the vaporized material to be vaporized is directly or set to be vapor-deposited. The inner wall surface of the cylindrical body 4 at which the material 32 is vaporized and the both sides of the partitioning plate 7 are reflected, and travel toward the opening surface 41 of the cylindrical body 4, are released from the opening of the correction plate 48, and are deposited on the The surface of the body 2 is vapor-deposited.
此時,從各蒸發源3中氣化的蒸鍍材料32,無視於被蒸鍍體2與蒸發源3之關係位置、或蒸發源3的形狀或傾斜等,而通過分隔板7的開口部70,往筒狀體4的較分隔板7更靠被蒸鍍體2側 的區域行進。因此,在筒狀體4的被蒸鍍體2側之開口面41附近,各氣化材料的通量分布相同,可使各蒸鍍材料32的混合比在被蒸鍍體2整面上皆為均一。At this time, the vapor deposition material 32 vaporized from each of the evaporation sources 3 passes through the opening of the partition plate 7 regardless of the position of the vapor deposition body 2 and the evaporation source 3, or the shape or inclination of the evaporation source 3. The portion 70 is closer to the vapor deposition body 2 side than the partition plate 7 of the cylindrical body 4 The area travels. Therefore, in the vicinity of the opening surface 41 of the tubular body 4 on the side of the vapor-deposited body 2, the flux distribution of each vaporized material is the same, and the mixing ratio of each vapor-deposited material 32 can be made on the entire surface of the vapor-deposited body 2. It is uniform.
又,當分隔板7的開口部70設置成相對於分隔板7之重心P為點對稱時,各氣化材料的通量分布,係以筒狀體4的開口面41之重心為中心而整合成點對稱。而依據點對稱的通量分布,藉由既定形狀的修正板48,可令沉積在被蒸鍍體2上的膜厚分布均一。Further, when the opening portion 70 of the partitioning plate 7 is provided to be point-symmetric with respect to the center of gravity P of the partitioning plate 7, the flux distribution of each vaporized material is centered on the center of gravity of the opening surface 41 of the cylindrical body 4. And integrated into point symmetry. According to the point-symmetric flux distribution, the film thickness deposited on the vapor-deposited body 2 can be made uniform by the correction plate 48 having a predetermined shape.
關於使用本實施形態的真空蒸鍍裝置1會形成何種蒸鍍膜,則使用直接模擬蒙地卡羅法來進行了模擬。筒狀體4,係使用內壁寬度200mm、進深100mm、高度200mm的長方體狀的方筒,並令筒狀體4的加熱溫度為300℃。又,在筒狀體4內將2個蒸發源3配置於互不相同之位置。一方的蒸發源3(第1蒸發源),位於筒狀體4的底部42之重心;開口直徑30mm的加熱容器31的開口面位於筒狀體4的底部42之高度。其一方的蒸發源3,配置於筒狀體4的底部42之重心;開口直徑30mm的加熱容器31的開口面位於筒狀體4的底部42之高度。另一方的蒸發源3(第2蒸發源),配置於以從筒狀體4的底部42之重心往筒狀體4的寬度方向移動65mm的點為中心之位置;開口直徑30mm的加熱容器31的開口面位於筒狀體4的底部42之高度。Regarding which vapor deposition film was formed by using the vacuum vapor deposition device 1 of the present embodiment, simulation was performed using a direct simulation Monte Carlo method. In the cylindrical body 4, a rectangular parallelepiped square tube having an inner wall width of 200 mm, a depth of 100 mm, and a height of 200 mm was used, and the heating temperature of the cylindrical body 4 was 300 °C. Moreover, the two evaporation sources 3 are disposed in the cylindrical body 4 at positions different from each other. One of the evaporation sources 3 (first evaporation source) is located at the center of gravity of the bottom portion 42 of the cylindrical body 4; the opening surface of the heating container 31 having an opening diameter of 30 mm is located at the height of the bottom portion 42 of the tubular body 4. One of the evaporation sources 3 is disposed at the center of gravity of the bottom portion 42 of the tubular body 4; the opening surface of the heating container 31 having an opening diameter of 30 mm is located at the height of the bottom portion 42 of the tubular body 4. The other evaporation source 3 (second evaporation source) is disposed at a position centered on a point shifted by 65 mm from the center of gravity of the bottom portion 42 of the cylindrical body 4 in the width direction of the tubular body 4; and a heating container 31 having an opening diameter of 30 mm. The opening face is located at the height of the bottom portion 42 of the cylindrical body 4.
假設第1以及第2蒸發源的各加熱容器31中,均收容有參(8-羥喹啉)鋁錯合物(Alq3 ),並以該Alq3 的分子量、分子尺寸、蒸發溫度等為基準,來訂定模擬中的計算條件。又,作為基準,在上述情形,係以令被蒸鍍體2中的第1蒸發源3與第2蒸發源3的蒸鍍速度比為1:0.1之方式,訂定各蒸發源3的蒸鍍速度來進行了模擬。It is assumed that each of the heating vessels 31 of the first and second evaporation sources contains a (8-hydroxyquinoline) aluminum complex (Alq 3 ), and the molecular weight, molecular size, evaporation temperature, and the like of the Alq 3 are Benchmarks to determine the calculation conditions in the simulation. In addition, in the above case, the evaporation rate of each evaporation source 3 is set so that the vapor deposition rate ratio of the first evaporation source 3 and the second evaporation source 3 in the vapor-deposited body 2 is 1:0.1. The plating speed was simulated.
圖4顯示使用未具有分隔板7的真空蒸鍍裝置、亦即比較例1 的真空蒸鍍裝置時,形成於被蒸鍍體2上的蒸鍍膜之膜厚分布的模擬結果。如同圖所示,可知來自第1蒸發源的氣化材料之膜厚分布(△)與來自第2蒸發源的膜厚分布(◇)不一致,尤其是第2蒸發源,其膜厚分布產生偏移。此時,因被蒸鍍體2上的位置使2個蒸鍍材料的混合比產生10%左右的差異。Figure 4 shows the use of a vacuum evaporation apparatus without a partition plate 7, that is, Comparative Example 1 In the vacuum vapor deposition apparatus, the simulation results of the film thickness distribution of the vapor deposition film formed on the vapor-deposited body 2 are obtained. As shown in the figure, it is understood that the film thickness distribution (?) of the vaporized material from the first evaporation source does not coincide with the film thickness distribution (?) from the second evaporation source, and in particular, the second evaporation source has a film thickness distribution biased. shift. At this time, the mixing ratio of the two vapor deposition materials caused a difference of about 10% due to the position on the vapor-deposited body 2.
圖5顯示在從筒狀體4的底部42算起50mm的高度設有分隔板7的真空蒸鍍裝置(比較例2)時,膜厚分布的模擬結果。該分隔板7,係區分成在筒狀體4內,使蒸發源3側的空間與被蒸鍍體2側的空間之比為1:3。該分隔板7的開口部70之口徑為150mm,開口部70的口徑相對於筒狀體4的內壁的寬度(200mm)為3/4。如同圖所示,可知相較於上述圖4所示的比較例1,來自第2蒸發源的膜厚分布(◇)較為均一,但來自第1蒸發源的氣化材料之膜厚分布(△)與來自第2蒸發源的膜厚分布(◇)依然不一致。此時,因被蒸鍍體2上的位置使2個蒸鍍材料的混合比產生8%左右的差異。Fig. 5 shows a simulation result of the film thickness distribution when a vacuum vapor deposition device (Comparative Example 2) having a partition plate 7 at a height of 50 mm from the bottom portion 42 of the cylindrical body 4 is used. The partition plate 7 is divided into the cylindrical body 4 so that the ratio of the space on the side of the evaporation source 3 to the space on the side of the vapor-deposited body 2 is 1:3. The opening 70 of the partition plate 7 has a diameter of 150 mm, and the diameter of the opening 70 is 3/4 with respect to the width (200 mm) of the inner wall of the tubular body 4. As shown in the figure, it is understood that the film thickness distribution (◇) from the second evaporation source is relatively uniform compared to the comparative example 1 shown in FIG. 4 described above, but the film thickness distribution of the vaporized material from the first evaporation source (Δ) ) The film thickness distribution (◇) from the second evaporation source is still inconsistent. At this time, the mixing ratio of the two vapor deposition materials caused a difference of about 8% due to the position on the vapor-deposited body 2.
圖6顯示使用分隔板7的開口部70之口徑為133mm、開口部70的口徑相對於筒狀體4的內壁的寬度(200mm)為2/3之真空蒸鍍裝置(實施例1)時,膜厚分布的模擬結果。如同圖所示,可知相較於上述圖4以及圖5所示的比較例1、2,來自第2蒸發源的膜厚分布(◇)較為均一,且來自第1蒸發源的氣化材料之膜厚分布(△)與來自第2蒸發源的膜厚分布(◇)一致。此時,因被蒸鍍體2上的位置使2個蒸鍍材料的混合比產生5%左右的差異。亦即,蒸鍍膜均一形成於被蒸鍍體2整面上。6 shows a vacuum vapor deposition apparatus in which the diameter of the opening 70 of the partition plate 7 is 133 mm, and the diameter of the opening 70 is 2/3 with respect to the width (200 mm) of the inner wall of the cylindrical body 4 (Example 1). When the film thickness distribution is simulated. As shown in the figure, it is understood that the film thickness distribution (◇) from the second evaporation source is relatively uniform compared to the comparative examples 1 and 2 shown in FIGS. 4 and 5 described above, and the vaporized material from the first evaporation source is The film thickness distribution (?) coincides with the film thickness distribution (?) from the second evaporation source. At this time, the mixing ratio of the two vapor deposition materials caused a difference of about 5% due to the position on the vapor-deposited body 2. That is, the vapor deposition film is uniformly formed on the entire surface of the vapor-deposited body 2.
圖7顯示使用分隔板7的開口部70之口徑為100mm、開口部70的口徑相對於筒狀體4的內壁的寬度(200mm)為1/2之真空蒸鍍裝置(實施例2)時,膜厚分布的模擬結果。如同圖所示,可知相較於上述實施例1,來自第2蒸發源的膜厚分布(◇)較為均一,且來自第1蒸發源的氣化材料之膜厚分布(△)與來自第2蒸發源的膜厚 分布(◇)一致。此時,因被蒸鍍體2上的位置使2個蒸鍍材料的混合比產生4%左右的差異。7 shows a vacuum vapor deposition apparatus in which the diameter of the opening 70 of the partition plate 7 is 100 mm, and the diameter of the opening 70 is 1/2 with respect to the width (200 mm) of the inner wall of the cylindrical body 4 (Example 2). When the film thickness distribution is simulated. As shown in the figure, it is understood that the film thickness distribution (◇) from the second evaporation source is relatively uniform compared to the above-described first embodiment, and the film thickness distribution (?) of the vaporized material from the first evaporation source is from the second Film thickness of the evaporation source The distribution (◇) is consistent. At this time, the mixing ratio of the two vapor deposition materials caused a difference of about 4% due to the position on the vapor-deposited body 2.
圖8顯示使用分隔板7的開口部70之口徑為30mm、開口部70的口徑相對於筒狀體4的內壁的寬度(200mm)為3/20之真空蒸鍍裝置(實施例3)時,膜厚分布的模擬結果。如同圖所示,可知相較於上述實施例1、2,來自第2蒸發源的膜厚分布(◇)更加均一,且來自第1蒸發源的氣化材料之膜厚分布(△)與來自第2蒸發源的膜厚分布(◇)更加一致。此時,因被蒸鍍體2上的位置使2個蒸鍍材料的混合比產生3%左右的差異。8 shows a vacuum vapor deposition apparatus in which the diameter of the opening 70 of the partitioning plate 7 is 30 mm, and the diameter of the opening 70 is 3/20 with respect to the width (200 mm) of the inner wall of the cylindrical body 4 (Example 3). When the film thickness distribution is simulated. As shown in the figure, it is understood that the film thickness distribution (◇) from the second evaporation source is more uniform than in the above-described first and second embodiments, and the film thickness distribution (?) of the vaporized material from the first evaporation source is derived from The film thickness distribution (◇) of the second evaporation source is more uniform. At this time, the mixing ratio of the two vapor deposition materials caused a difference of about 3% due to the position on the vapor-deposited body 2.
該等模擬的結果,顯示了令分隔板7的開口部70設於在以重心P為中心之直徑D的圓周範圍內,並令直徑D為分隔板7的外周上的2點間距離其最大值之2/3,因此可使從開口部70釋放出至被蒸鍍體2側的氣化材料之通量分布相同。因此,根據本實施形態的真空蒸鍍裝置,即使在使用複數的蒸發源時,亦可使形成於被蒸鍍體2上的蒸鍍膜不易產生不均,可形成所求膜厚的蒸鍍膜。As a result of the simulations, it is shown that the opening portion 70 of the partitioning plate 7 is provided in the circumferential range of the diameter D centered on the center of gravity P, and the diameter D is the distance between two points on the outer circumference of the partitioning plate 7. Since the maximum value is 2/3, the flux distribution of the vaporized material released from the opening portion 70 to the vapor-deposited body 2 side can be made the same. Therefore, according to the vacuum vapor deposition apparatus of the present embodiment, even when a plurality of evaporation sources are used, the vapor deposition film formed on the vapor-deposited body 2 is less likely to be uneven, and a vapor deposition film having a desired film thickness can be formed.
參照圖9來說明上述實施形態的變形例之真空蒸鍍裝置。該變形例之真空蒸鍍裝置1,其分隔板7具有作為加熱機構的加熱器71。加熱器71,由在分隔板7中埋設有護套加熱器等所構成。該加熱器71,亦與筒狀體4等相同,連接至電源72來接受供電,藉此可將分隔板7加熱。又,於分隔板7,設有用以測定分隔板7本身的溫度之溫度感測器73;溫度感測器73的測定資訊,係輸出至分隔板溫度控制器74。分隔板溫度控制器74,控制從電源72供給至加熱器71的電量,藉此可調節分隔板7的溫度。另,分隔板溫度控制器74,亦可電性連接至筒狀體溫度控制器46,並調節分隔板7的溫度,以使分隔板7的溫度與筒狀體4相等。A vacuum vapor deposition apparatus according to a modification of the above embodiment will be described with reference to Fig. 9 . In the vacuum vapor deposition apparatus 1 of this modification, the partition plate 7 has the heater 71 as a heating means. The heater 71 is constituted by a jacket heater or the like embedded in the partition plate 7. The heater 71 is also connected to the power source 72 in the same manner as the cylindrical body 4 and the like, and receives power, whereby the partition plate 7 can be heated. Further, a temperature sensor 73 for measuring the temperature of the partition plate 7 itself is provided on the partition plate 7, and measurement information of the temperature sensor 73 is output to the partition plate temperature controller 74. The partition temperature controller 74 controls the amount of electric power supplied from the power source 72 to the heater 71, whereby the temperature of the partition plate 7 can be adjusted. Further, the partition plate temperature controller 74 may be electrically connected to the cylindrical body temperature controller 46 and adjust the temperature of the partitioning plate 7 so that the temperature of the partitioning plate 7 is equal to that of the cylindrical body 4.
若筒狀體4的筒徑越小,則分隔板7的大小亦越小,因此,當筒狀體4由加熱器43所加熱時,筒狀體4的熱亦導熱至安裝在筒狀體4的內壁之分隔板7。然而,若筒狀體4的筒徑越大,則無法以加熱器43將分隔板7全體加熱。因此,將加熱器71內裝於分隔板7本身內,藉此可抑制蒸鍍材料32附著在分隔板7,又,可防止開口部70因蒸鍍材料32而阻塞等情形。When the cylindrical diameter of the cylindrical body 4 is smaller, the size of the partitioning plate 7 is also smaller. Therefore, when the cylindrical body 4 is heated by the heater 43, the heat of the cylindrical body 4 is also thermally conducted to be mounted in a cylindrical shape. a partitioning plate 7 of the inner wall of the body 4. However, if the cylindrical diameter of the cylindrical body 4 is larger, the entire partition plate 7 cannot be heated by the heater 43. Therefore, the heater 71 is housed in the partition plate 7 itself, whereby the deposition of the vapor deposition material 32 on the partition plate 7 can be suppressed, and the opening portion 70 can be prevented from being blocked by the vapor deposition material 32.
參照圖10至圖13來說明本發明第2實施形態的真空蒸鍍裝置。如圖10以及圖11所示,本實施形態的真空蒸鍍裝置1,在分隔板7的俯視形狀中的外周位置,具有開口面積小於開口部70之輔助開口部75。A vacuum vapor deposition apparatus according to a second embodiment of the present invention will be described with reference to Figs. 10 to 13 . As shown in FIG. 10 and FIG. 11 , the vacuum vapor deposition device 1 of the present embodiment has an auxiliary opening 75 having an opening area smaller than the opening 70 at an outer circumferential position of the partition plate 7 in a plan view shape.
若將蒸發源3配置成遠離筒狀體4的俯視的中心,則難以藉由分隔板7的開口部70得到均一效果。因此,在本實施形態中,將輔助開口部75設於分隔板7的外周位置,藉此使來自遠離上述中心所配置的蒸發源3之蒸鍍材料32通過補助開口部75分散於筒狀體4內,可使附著在被蒸鍍體2的膜厚之分布最佳化。又,使輔助開口部75的開口面積小於開口部70,因此可減少其他蒸發源3對膜厚分布的影響。When the evaporation source 3 is disposed away from the center of the tubular body 4 in plan view, it is difficult to obtain a uniform effect by the opening portion 70 of the partition plate 7. Therefore, in the present embodiment, the auxiliary opening portion 75 is provided at the outer peripheral position of the partition plate 7, whereby the vapor deposition material 32 from the evaporation source 3 disposed far from the center is dispersed in the cylindrical shape through the auxiliary opening portion 75. In the body 4, the distribution of the film thickness adhering to the vapor-deposited body 2 can be optimized. Moreover, since the opening area of the auxiliary opening portion 75 is made smaller than the opening portion 70, the influence of the other evaporation source 3 on the film thickness distribution can be reduced.
參照圖12以及圖13來說明該等蒸發源3與分隔板的開口部70以及輔助開口部75之關係位置、以及分隔板7中輔助開口部75的有無,所分別相關的膜厚分布。在此,如圖12所示,第1蒸發源3a配置於筒狀體4的俯視中的中心,第2蒸發源3b配置於自第1蒸發源3a往外周側150mm之位置。又,筒狀體4,係內壁寬度350mm、進深100mm、高度250mm的長方體狀的方筒,在從筒狀體4的底面42算起100mm之位置設有分隔板7。分隔板7的開口部70之開口面積為50cm2 ,輔助開口部75之開口面積為5cm2 。The relationship between the position of the evaporation source 3 and the opening 70 of the partition plate and the auxiliary opening 75, and the presence or absence of the auxiliary opening 75 in the partition plate 7 will be described with reference to Figs. 12 and 13 . . Here, as shown in FIG. 12, the first evaporation source 3a is disposed at the center of the tubular body 4 in plan view, and the second evaporation source 3b is disposed at a position 150 mm from the first evaporation source 3a toward the outer peripheral side. Further, the tubular body 4 is a rectangular parallelepiped square tube having an inner wall width of 350 mm, a depth of 100 mm, and a height of 250 mm, and a partition plate 7 is provided at a position of 100 mm from the bottom surface 42 of the cylindrical body 4. The opening area 70 of the partition plate 7 has an opening area of 50 cm 2 , and the opening area of the auxiliary opening portion 75 is 5 cm 2 .
如圖13所示,分隔板7中沒有輔助開口部75時(□),利用第2蒸發源3b的膜厚分布產生偏移,膜厚分布範圍在寬度方向±100mm的範圍內為9.5%。相對於此,將輔助開口部75設於分隔板7的外周位置時(◇),膜厚分布範圍改善成3.4%。又,令輔助開口部75的開口面積為開口部70之1/10,因此亦可減少第1蒸發源3a對膜厚分布的影響。As shown in Fig. 13, when the auxiliary opening portion 75 is not provided in the partition plate 7, (□), the film thickness distribution of the second evaporation source 3b is shifted, and the film thickness distribution range is 9.5% in the range of ±100 mm in the width direction. . On the other hand, when the auxiliary opening portion 75 is provided at the outer peripheral position of the partition plate 7, the film thickness distribution range is improved to 3.4%. Moreover, since the opening area of the auxiliary opening 75 is 1/10 of the opening 70, the influence of the first evaporation source 3a on the film thickness distribution can be reduced.
參照圖14以及圖16來說明本發明第3實施形態的真空蒸鍍裝置。如圖14所示,本實施形態的真空蒸鍍裝置1,具有複數的分隔板;該等分隔板具有形狀互異之開口部。另,令開口部的形狀互相不同,則分隔板中的開口部之位置或開口部之個數亦互相不同。在此,依據以下構成來進行說明。該構成具有第1分隔板7;以及在較該第1分隔板7更靠蒸發源3側,隔有既定間隔所設置之第2分隔板9。第1分隔板7,如圖15(a)所示,具有以分隔板7的俯視形狀中的重心P為中心之開口部70。又,第2分隔板9,如圖15(b)所示,具有對稱於重心P之2個開口部90。該等開口部70、90,均設於以重心P為中心之直徑D之圓周範圍內,該直徑D,係分隔板7的外周上的2點間距離其最大值之2/3。第1分隔板7與第2分隔板9之間隔,或各開口部70、90的位置,例如如圖16所示,係設定成:於不干擾到分別將第1分隔板7的開口部70與各蒸發源3連結的直線上之範圍,配置有第2分隔板9的開口部90。A vacuum vapor deposition device according to a third embodiment of the present invention will be described with reference to Figs. 14 and 16 . As shown in Fig. 14, the vacuum vapor deposition apparatus 1 of the present embodiment has a plurality of partition plates, and the partition plates have openings having mutually different shapes. Further, when the shapes of the openings are different from each other, the positions of the openings or the number of the openings in the partition plate are different from each other. Here, the description will be made based on the following configuration. This configuration has a first partitioning plate 7; and a second partitioning plate 9 provided at a predetermined interval from the first partitioning plate 7 on the side of the evaporation source 3. As shown in FIG. 15( a ), the first partition plate 7 has an opening 70 centering on the center of gravity P in the plan view shape of the partition plate 7 . Further, as shown in FIG. 15(b), the second partitioning plate 9 has two opening portions 90 that are symmetrical with respect to the center of gravity P. Each of the openings 70 and 90 is provided in a circumferential range of the diameter D centered on the center of gravity P, and the diameter D is 2/3 of the maximum value between the two points on the outer circumference of the partition plate 7. The distance between the first partitioning plate 7 and the second partitioning plate 9 or the position of each of the openings 70 and 90 is set, for example, as shown in FIG. 16 so as not to interfere with the first partitioning plate 7 The opening 90 of the second partition plate 9 is disposed in a range on a straight line connecting the openings 70 to the respective evaporation sources 3.
如上所述,越是遠離俯視筒狀體4時的中心所配置之蒸發源3,越難以得到利用第1分隔板7的膜厚分布均一的效果。此時,例如在第1分隔板7的下部,將第2分隔板9配置於不干擾到分別將第1分隔板7的開口部70與各蒸發源3連結的直線上之範圍,該第2分隔板9具有相對於第1分隔板7為對稱之2個開口部90,因此開口部90成為假想的蒸發面,可提高膜厚分布均一的效果。As described above, the more the evaporation source 3 disposed at the center when the cylindrical body 4 is viewed from above, the more difficult it is to obtain the uniform thickness distribution of the first partition plate 7 . At this time, for example, in the lower portion of the first partition plate 7, the second partition plate 9 is disposed so as not to interfere with the range on the straight line connecting the opening portion 70 of the first partition plate 7 and each of the evaporation sources 3, respectively. Since the second partitioning plate 9 has two opening portions 90 that are symmetrical with respect to the first partitioning plate 7, the opening portion 90 serves as a virtual evaporating surface, and the effect of uniform film thickness distribution can be improved.
另,本發明並不限於上述實施形態,可為各種變形。例如,亦可設置令筒狀體4內的分隔板7之設置高度為可變之驅動機構。Further, the present invention is not limited to the above embodiment, and various modifications are possible. For example, a drive mechanism that makes the partitioning height of the partitioning plate 7 in the tubular body 4 variable can be provided.
本申請案係基於日本特許出願2011-151044號,其內容藉由參照上述特許出願的說明書以及圖式而納入本申請案發明中。The present application is based on Japanese Patent Application No. 2011-151044, the content of which is incorporated herein by reference in its entirety in its entirety in the the the the the the the
1‧‧‧真空蒸鍍裝置1‧‧‧Vacuum evaporation device
2‧‧‧被蒸鍍體2‧‧‧Extruded body
3、3a、3b‧‧‧蒸發源3, 3a, 3b‧‧‧ evaporation source
31‧‧‧加熱容器31‧‧‧heating container
32‧‧‧蒸鍍材料32‧‧‧vapor deposition materials
33‧‧‧蒸發源加熱器33‧‧‧Evaporation source heater
34、44、72‧‧‧電源34, 44, 72‧‧‧ power supply
35‧‧‧溫度計35‧‧‧ thermometer
36‧‧‧蒸發源溫度控制器36‧‧‧Evaporation source temperature controller
37‧‧‧蒸鍍速度控制器37‧‧‧Extruding speed controller
4‧‧‧筒狀體4‧‧‧Cylinder
41‧‧‧開口面41‧‧‧Open face
42‧‧‧底部42‧‧‧ bottom
43‧‧‧加熱器43‧‧‧heater
45‧‧‧溫度感測器45‧‧‧Temperature Sensor
46‧‧‧筒狀體溫度控制器46‧‧‧Cylinder temperature controller
47‧‧‧側面開口部47‧‧‧Side opening
48‧‧‧修正板48‧‧‧Correction board
5‧‧‧真空腔室5‧‧‧vacuum chamber
6‧‧‧真空泵浦6‧‧‧vacuum pump
7、9‧‧‧分隔板7, 9‧‧‧ divider
70、90‧‧‧開口部70, 90‧‧‧ openings
71‧‧‧加熱器(加熱機構)71‧‧‧heater (heating mechanism)
73‧‧‧溫度感測器(溫度調節機構)73‧‧‧Temperature Sensor (Temperature Adjustment Mechanism)
74‧‧‧分隔板溫度控制器74‧‧‧Separator temperature controller
75‧‧‧輔助開口部75‧‧‧Auxiliary opening
8‧‧‧膜厚計8‧‧‧ Film Thickness Gauge
D‧‧‧直徑D‧‧‧diameter
P‧‧‧分隔板的俯視形狀中的重心Center of gravity in the top view of the P‧‧ ‧ partition
圖1係本發明第1實施形態的真空蒸鍍裝置之側剖面圖。Fig. 1 is a side sectional view showing a vacuum vapor deposition device according to a first embodiment of the present invention.
圖2(a)、(b)分別顯示同一裝置中所使用的分隔板之形狀之俯視圖。2(a) and 2(b) are plan views showing the shapes of the partition plates used in the same device, respectively.
圖3(a)至(e)分別顯示上述分隔板的變形例之俯視圖。3(a) to 3(e) are plan views showing a modification of the partition plate, respectively.
圖4係顯示未具有分隔板的比較例之真空蒸鍍裝置中,膜厚分布的模擬結果之圖。Fig. 4 is a view showing a simulation result of a film thickness distribution in a vacuum vapor deposition device of a comparative example having no separator.
圖5係顯示開口部口徑為分隔板直徑的3/4時的比較例之真空蒸鍍裝置中,膜厚分布的模擬結果之圖。Fig. 5 is a view showing a simulation result of a film thickness distribution in a vacuum vapor deposition device of a comparative example in which the opening diameter is 3/4 of the separator plate diameter.
圖6係顯示開口部口徑為分隔板直徑的2/3時的比較例之真空蒸鍍裝置中,膜厚分布的模擬結果之圖。Fig. 6 is a view showing a simulation result of a film thickness distribution in a vacuum vapor deposition device of a comparative example in which the opening diameter is 2/3 of the separator diameter.
圖7係顯示開口部口徑為分隔板直徑的1/2時的實施例之真空蒸鍍裝置中,膜厚分布的模擬結果之圖。Fig. 7 is a view showing a simulation result of a film thickness distribution in a vacuum vapor deposition device of an embodiment in which the opening diameter is 1/2 of the diameter of the partition plate.
圖8係顯示開口部口徑為分隔板直徑的3/20時的實施例之真空蒸鍍裝置中,膜厚分布的模擬結果之圖。Fig. 8 is a graph showing the results of simulation of the film thickness distribution in the vacuum vapor deposition apparatus of the embodiment in which the opening diameter is 3/20 of the separator diameter.
圖9係上述實施形態的變形例之真空蒸鍍裝置之側剖面圖。Fig. 9 is a side sectional view showing a vacuum vapor deposition apparatus according to a modification of the above embodiment.
圖10係本發明第2實施形態的真空蒸鍍裝置之側剖面圖。Fig. 10 is a side sectional view showing a vacuum vapor deposition device according to a second embodiment of the present invention.
圖11係顯示同一裝置中所使用的分隔板之形狀之俯視圖。Figure 11 is a plan view showing the shape of a partition plate used in the same device.
圖12係用以說明同一實施例的各構成之關係位置之立體圖。Fig. 12 is a perspective view for explaining a relationship position of each configuration of the same embodiment.
圖13係顯示使用設有輔助開口部之分隔板時的實施例之真空蒸鍍裝置中,膜厚分布的模擬結果之圖。Fig. 13 is a view showing a simulation result of a film thickness distribution in a vacuum vapor deposition device of an embodiment in which a partition plate having an auxiliary opening portion is used.
圖14係本發明第3實施形態的真空蒸鍍裝置之側剖面圖。Figure 14 is a side cross-sectional view showing a vacuum vapor deposition device according to a third embodiment of the present invention.
圖15(a)、(b)顯示同一裝置中所使用的分隔板之形狀之俯視圖。15(a) and 15(b) are plan views showing the shape of a partition plate used in the same apparatus.
圖16係顯示同一裝置中所使用的分隔板與蒸發源之關係位置之形狀之側剖面圖。Figure 16 is a side cross-sectional view showing the shape of a position of a partition plate used in the same apparatus in relation to an evaporation source.
1‧‧‧真空蒸鍍裝置1‧‧‧Vacuum evaporation device
2‧‧‧被蒸鍍體2‧‧‧Extruded body
3‧‧‧蒸發源3‧‧‧ evaporation source
31‧‧‧加熱容器31‧‧‧heating container
32‧‧‧蒸鍍材料32‧‧‧vapor deposition materials
33‧‧‧蒸發源加熱器33‧‧‧Evaporation source heater
34‧‧‧電源34‧‧‧Power supply
35‧‧‧溫度計35‧‧‧ thermometer
36‧‧‧蒸發源溫度控制器36‧‧‧Evaporation source temperature controller
37‧‧‧蒸鍍速度控制器37‧‧‧Extruding speed controller
4‧‧‧筒狀體4‧‧‧Cylinder
41‧‧‧開口面41‧‧‧Open face
42‧‧‧底部42‧‧‧ bottom
43‧‧‧加熱器43‧‧‧heater
44‧‧‧電源44‧‧‧Power supply
45‧‧‧溫度感測器45‧‧‧Temperature Sensor
46‧‧‧筒狀體溫度控制器46‧‧‧Cylinder temperature controller
47‧‧‧側面開口部47‧‧‧Side opening
48‧‧‧修正板48‧‧‧Correction board
5‧‧‧真空腔室5‧‧‧vacuum chamber
6‧‧‧真空泵浦6‧‧‧vacuum pump
7‧‧‧分隔板7‧‧‧ partition board
70‧‧‧開口部70‧‧‧ openings
8‧‧‧膜厚計8‧‧‧ Film Thickness Gauge
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GB9323034D0 (en) * | 1993-11-09 | 1994-01-05 | Gen Vacuum Equip Ltd | Vacuum web coating |
TWI264473B (en) * | 2001-10-26 | 2006-10-21 | Matsushita Electric Works Ltd | Vacuum deposition device and vacuum deposition method |
JP2003253431A (en) * | 2002-02-28 | 2003-09-10 | Ulvac Japan Ltd | Thin film deposition apparatus |
JP4181813B2 (en) * | 2002-07-26 | 2008-11-19 | 松下電工株式会社 | Vacuum deposition method |
JP4342868B2 (en) * | 2003-08-11 | 2009-10-14 | 株式会社アルバック | Deposition equipment |
JP4475968B2 (en) * | 2004-01-29 | 2010-06-09 | 三菱重工業株式会社 | Vacuum evaporation machine |
JP2006057160A (en) * | 2004-08-23 | 2006-03-02 | Fuji Electric Holdings Co Ltd | Vapor deposition system |
JP4768584B2 (en) * | 2006-11-16 | 2011-09-07 | 財団法人山形県産業技術振興機構 | Evaporation source and vacuum deposition apparatus using the same |
JP4909152B2 (en) * | 2007-03-30 | 2012-04-04 | キヤノン株式会社 | Vapor deposition apparatus and vapor deposition method |
JP5319439B2 (en) * | 2009-07-28 | 2013-10-16 | パナソニック株式会社 | Vapor deposition equipment |
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US20070178708A1 (en) * | 2006-01-27 | 2007-08-02 | Canon Kabushiki Kaisha | Vapor deposition system and vapor deposition method for an organic compound |
JP2008169456A (en) * | 2007-01-15 | 2008-07-24 | Matsushita Electric Works Ltd | Vacuum deposition system |
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US9957607B2 (en) | 2014-10-31 | 2018-05-01 | Industrial Technology Research Institute | Evaporation method |
Also Published As
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TW201317374A (en) | 2013-05-01 |
WO2013005448A9 (en) | 2013-03-14 |
CN103649364A (en) | 2014-03-19 |
JP5775579B2 (en) | 2015-09-09 |
JPWO2013005448A1 (en) | 2015-02-23 |
WO2013005448A1 (en) | 2013-01-10 |
KR20140027452A (en) | 2014-03-06 |
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