TWI337899B - Substrate coating apparatus and method of chemical detection - Google Patents
Substrate coating apparatus and method of chemical detection Download PDFInfo
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- TWI337899B TWI337899B TW097113694A TW97113694A TWI337899B TW I337899 B TWI337899 B TW I337899B TW 097113694 A TW097113694 A TW 097113694A TW 97113694 A TW97113694 A TW 97113694A TW I337899 B TWI337899 B TW I337899B
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- coating apparatus
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- 239000000758 substrate Substances 0.000 title claims description 129
- 238000000576 coating method Methods 0.000 title claims description 77
- 239000011248 coating agent Substances 0.000 title claims description 74
- 239000000126 substance Substances 0.000 title claims description 50
- 238000001514 detection method Methods 0.000 title claims description 42
- 238000000034 method Methods 0.000 title claims description 14
- 239000007788 liquid Substances 0.000 claims description 205
- 230000007246 mechanism Effects 0.000 claims description 42
- 239000003814 drug Substances 0.000 claims description 18
- 230000008859 change Effects 0.000 claims description 6
- 238000011895 specific detection Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 description 9
- 238000011084 recovery Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 230000006870 function Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 108091008695 photoreceptors Proteins 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 210000003195 fascia Anatomy 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000011244 liquid electrolyte Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 210000001747 pupil Anatomy 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0225—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
Landscapes
- Electroluminescent Light Sources (AREA)
- Coating Apparatus (AREA)
Description
1337899 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種基板塗布裝置及該基板塗布裝置之藥 液檢測方法’上述基板塗布裝置對有機EL (Electroluminescence,電致發光)顯示裝置用玻螭基板、 液b日顯示裝置用玻璃基板、PDP(piasma Display Panel,電 漿顯示面板)用玻璃基板、半導體晶圓、磁/光碟用玻璃/陶 瓷基板等各種基板塗布藥液。1337899 IX. EMBODIMENT OF THE INVENTION The present invention relates to a substrate coating apparatus and a method for detecting a chemical solution of the substrate coating apparatus, wherein the substrate coating apparatus uses a glass for an organic EL (Electroluminescence) display device. The chemical solution is applied to various substrates such as a substrate for a substrate, a glass substrate for a liquid display device, a glass substrate for a PDP (piasma display panel), a semiconductor wafer, and a glass/ceramic substrate for a magnet/disc.
【先前技術】 於基板之製造步驟中,使用著一種於基板之上表面塗布 各種藥液之基板塗布裝置。例如,於有機£[顯示裝置之製 造步驟中,使用有一種於有機EL顯示裝置用之玻璃基板之 上表面塗布有機EL液的基板塗布裝置。先前之基板塗布裝 置如專利文獻1所揭示之般,具備用以向基板之上表面噴 出藥液之噴嘴、及用以使噴嘴與基板作相對性移動之移動 機構。基板塗布裝置自形成於喷嘴上之細孔液柱狀地噴出 藥液,一面繼續噴出此種藥液一面使噴嘴與基板作相對性 移動,藉此於基板之上表面塗布藥液。 [專利文獻1]日本專利特開2006-192435號公報 【發明内容】 [發明所欲解決之問題] ;上所述之基板塗布裝置中,一旦因為噴嘴堵塞等原 ^而成為無法正常地噴出藥液之狀態時,會產生以下問 題’&塗布處理之基板之表面上出現色斑,或基板表面上 130517.d〇c 之膜厚變得不均勾。因此,於基板塗布裝置中,定期地監 視是否自喷嘴正常地噴出藥液對於品質管理方 要。 、 先前,當於基板塗布裝置中監視自噴嘴噴出之藥液的狀 九'時’藉由相機(CCD(charge coupled Device,電荷搞合 裝置)相機等)拍攝脅出液柱,對所取得之圖像進行圖像處 理,藉此監視藥液之嗔出狀態。又’亦有時一面將有色光 ,射於自喷嘴嗔出之液柱上,—面直接觀察喷出之液柱, 稭此監視藥液之喷出狀態。 然而’於藉由相機拍攝液柱之方法中,非常難以將相機 之焦點對準液柱。尤其於自一個嘴嘴喷出複數個液柱之情 ㈣’將相機之焦點對準所有液柱極其困難,必須對每個 液柱早獨進行拍攝°又,當變更噴嘴之位置後,作業人員 之負擔將增大,如必須再次對準相機之焦點。另―方面, :直接觀察喷出之液枝之方法中’由於液柱較細有時難 以用肉眼進行確切,v ,, ^ 〜 ,作業人員之技能不同,其觀察結 果可能出現差異。…、+ 、 ”、、法以固定之監視基準定量地進 行監視。[Prior Art] In the manufacturing step of the substrate, a substrate coating device which applies various chemical liquids on the upper surface of the substrate is used. For example, in the production step of the display device, a substrate coating device in which an organic EL liquid is applied to the upper surface of a glass substrate for an organic EL display device is used. As disclosed in Patent Document 1, the conventional substrate coating apparatus includes a nozzle for discharging a chemical liquid onto the upper surface of the substrate, and a moving mechanism for relatively moving the nozzle and the substrate. The substrate coating apparatus ejects the chemical liquid from the fine pores formed in the nozzle, and simultaneously ejects the chemical liquid while moving the nozzle and the substrate, thereby applying the chemical liquid to the upper surface of the substrate. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2006-192435 [Draft of the Invention] [Problems to be Solved by the Invention] In the substrate coating apparatus described above, it is impossible to discharge the medicine normally due to clogging of the nozzle or the like. In the state of the liquid, the following problem occurs: & The color unevenness appears on the surface of the coated substrate, or the film thickness of 130517.d〇c on the surface of the substrate becomes uneven. Therefore, in the substrate coating apparatus, it is periodically monitored whether or not the liquid medicine is normally ejected from the nozzle for quality management. In the past, when the substrate coating apparatus monitors the shape of the liquid medicine ejected from the nozzle, the camera draws a condensed liquid column by a CCD (charge coupled device) or the like. The image is subjected to image processing, thereby monitoring the ejection state of the drug solution. In addition, there may be a colored light that is incident on the liquid column that has been ejected from the nozzle, and the liquid column is directly observed from the surface, and the liquid is sprayed to monitor the discharge state of the liquid. However, in the method of photographing a liquid column by a camera, it is very difficult to align the focus of the camera with the liquid column. Especially in the case of spraying a plurality of liquid columns from one mouth (4) 'It is extremely difficult to focus the camera on all the liquid columns, and each liquid column must be photographed separately. ° When the position of the nozzle is changed, the operator The burden will increase, such as having to focus on the camera again. On the other hand, in the method of directly observing the liquid branch sprayed out, it is difficult to use the naked eye to make it accurate, v, , ^ ~, and the skill of the operator is different, and the observation result may be different. The ..., +, ”, and [...] methods are monitored quantitatively on a fixed monitoring basis.
又 無响上述任彳'X 態下進行拍攝或觀冑因广於喷嘴正動作之狀 導致裝置之、軍Μ 須使噴嘴暫時停下。因此’ 、運轉率降低,從而無法進行定常之監視。 Α板於上述情況而完成者’其目的在於提供-種 二 =基板塗布裝置之藥液檢測方法,其不使 、 T止’而可容易且定量地監視是否自噴嘴正常地 130517.doc 噴出藥液。 [解決問題之手段] 為解決上述課題,請求項丨之發明係一種於基板上塗布 樂液者,其特徵在於包括:載物台,其係载置基板;藥液 噴嘴,其係液柱狀地噴出藥液;移動機構,其係使上述藥 液嘴嘴於上述載物台上方之供給位置與上述載物台側方之 待機位置之間移動;及檢測機構,其係檢測自藉由上述移 動機構而移動之上述藥液噴嘴所噴出之藥液液柱通過特定 之檢測位置。 凊求項2之發明係如請求項1之基板塗布裝置其中上述 藥液喷嘴具有其移動方向之位置不同之複數個噴出孔上 述檢測機構檢測由藥液所形成之複數個液柱分別通過上述 檢測位置,上述藥液係自上述藥液噴嘴之上述複數個噴出 孔噴出。 請求項3之發明係如請求項2之基板塗布裝置,其中更具 備計數機構,其係計算由上述檢測機構所檢測出之液柱數 量。 請求項4之發明係如請求項3之基板塗布裝置,其中更具 備警告機構,其係比較上述計數機構之計數值與特定之設 定值,於上述計數值未滿上述設定值時進行警告顯示。 請求項5之發明係如請求項4之基板塗布裝置,其中更具 備判別機構,其係判別藉由上述檢測機構有無檢測出上^ 複數個液柱之各個。 請求項6之發明係如請求項5之基板塗布裝置,其中上述 I305I7.doc 1337899 檢’則機構具有:投光部,其係自上述液柱之移動路徑之一 I方射出光,及文光部,其係於上述液柱之移動路徑之一 側方或另一側方接收上述光並檢測其光量;上述受光部之 雙光量變化而檢測上述液柱之通過。 。月求項7之發明係如請求項6之基板塗布裝置其中自上 述投光部射出並由上述受光邹接收之光係雷射光。 π求項8之發明係如請求項7之基板塗布裝置,其中更具 備遮光機構,其係限制上述受光部之受光區域。 請求項9之發明係如請求項8之基板塗布裝置,其中上述 檢測機構配置於上述待機位置與上述供給位置之間,上述 檢測機構之上述檢測位置之上述藥液噴嘴的移動速度小於 上述供給位置之上述藥液噴嘴的移動速度。 請求項10之發明係如請求項丨至9中任一項之基板塗布裝 置,其中上述藥液噴嘴將有機EL液作為藥液而噴出,該有 機EL液係混合了有機£匕顯示裝置用之發光物質與特定之 溶劑。 吻求項11之發明係一種藥液檢測方法,其特徵在於,其 係於將藥液塗布於載物台上所載置之基板的基板塗布裝置 中檢測疋否自向基板液柱狀地喷出藥液的藥液噴嘴正常 也噴出藥液者’且包括:移動步驟,其係使上述藥液喷嘴 ;上述载物台上方之供給裝置與上述載物台側方之待機位 置之間移動;及檢測步驟,其係檢測自藉由上述移動步驟 移動之上述藥液噴嘴所嘴出的藥液液柱通過特定之檢測 I305l7.doc 1337899 [發明之效果] 根據請求項1〜10之發明’基板塗布裝置具備檢測機構, 其係檢測自藉由移動機構而移動之藥液喷嘴所噴出的藥液 液柱通過特定之檢測位置。因此,其不使噴嘴移動停止, 而可容易且定量地監視是否自噴嘴正常地喷出藥液。 尤其是根據請求項2之發明,檢測機構檢測由藥液所形 成之複數個液柱分別通過檢測位置,上述藥液係自藥液喷 觜之複數個喷出孔喷出。因此,可適當地監視是否自藥液 噴嘴之複數個噴出孔正常地喷出藥液。 尤其是根據請求項3之發明,基板塗布裝置更具備計數 機構,其係計算由檢測機構所檢測出之液柱數量。因此, 可將自喷嘴喷出之藥液之狀態數值化並進行確認。 尤其是根據請求項4之發明,基板塗布裝置更具備警告 機構,其係比較計數機構之計數值與特定之設定值,於計 數值未滿設定值時進行警告顯示。因此’可於無法正常地 自各噴出孔喷出藥液時進行警告顯示,並通知作業人員。 尤其是根據請求項5之發明,基板塗布裝置更具備判別 機構,其係判㈣由檢職構有無檢測出複數個液柱之各 個。因此’可確定出現異常之喷嘴,《而可更加迅速地應 對。 尤其是根據請求項6之發明,檢測機構具有:投光部, 其係自液柱之㈣路徑之-側方射以;及受光部,其係 於液柱之移動路徑之—側方或另—側方接收光並檢測其光 量彳據又光σ[5之觉光量變化而檢測液柱之通過。因此, 1305l7.doc 於非接觸狀態下便可監視是否 尤其是根據請求項7之發明 光部接收之光係雷射光。因此 才主已通過檢測位置進行檢測。 自噴嘴正常地噴出藥液。 ’自投光部射出並由上述受 ’可更高精度地對藥液之液 尤其是根據請求項8之發明,基板塗布裝置更具備遮光 機構,其係限制受光部之受純域1此,可增大藥液之 液柱已通過檢測位置時受光部中之受光量的變化比例。因 此,可更南精度地對藥液之液柱已通過檢測位置進行檢 測。 尤其是根據請求項9之發明 液噴嘴的移動速度小於供給位 因此,可更高精度地對藥液之 測。 ’檢測機構之檢測位置之藥 置之藥液喷嘴的移動速度。 液柱已通過檢測位置進行檢 ^其是根據請求項1G之發明,可容易且定量地監視是否 自藥液喷嘴正常地喷出有機EL液之液柱。 又’根據請求項11之發明,藥液檢測方法包括··檢測步 驟〃係4欢測自藉由移動步驟而移動之藥液喷嘴所喷出的 藥液液柱通過特定之檢測位置。因此,其不使㈣移動停 止=可合易且定量地監視是否自喷嘴正常地噴出藥液。 【實施方式】 y' 、 一 一八少恐逍竹 說日。再者’於以下說明中所參照之各圖中,為了明確各 部件之位置關係及動作方向,而附有共用之χγζ正交座標 系。 ,’ 130517.doc 1337899 <】·基板塗布裝置之構成> 圖1係表示本發明之一實施形態之基板塗布裝置]之構成In addition, the above-mentioned 彳 彳 'X state of shooting or viewing is caused by the positive action of the nozzle, causing the device to stop the nozzle temporarily. Therefore, the operation rate is lowered, so that constant monitoring cannot be performed. In the case where the fascia is completed in the above-described situation, the object of the invention is to provide a method for detecting a chemical solution of a substrate-coated device, which can easily and quantitatively monitor whether or not the drug is ejected from the nozzle 130517.doc. liquid. [Means for Solving the Problems] In order to solve the above problems, the invention of claim 1 relates to a method of coating a liquid on a substrate, comprising: a stage on which a substrate is placed; and a liquid chemical nozzle having a liquid column shape Spraying the liquid medicine; moving the mechanism to move the supply nozzle between the supply position above the stage and the standby position of the stage side; and detecting means for detecting The liquid chemical column ejected by the liquid chemical nozzle moved by the moving mechanism passes through a specific detection position. The invention of claim 2, wherein the liquid chemical nozzle has a plurality of ejection holes having different positions in a moving direction, and the detecting means detects that the plurality of liquid columns formed by the chemical liquid respectively pass the detection At a position, the chemical liquid is ejected from the plurality of ejection holes of the chemical liquid nozzle. The invention of claim 3 is the substrate coating apparatus of claim 2, wherein a counting mechanism is further provided which calculates the number of liquid columns detected by the detecting means. The invention of claim 4 is the substrate coating apparatus of claim 3, wherein the warning means is further provided for comparing the count value of the counting means with a specific set value, and displaying a warning when the count value is less than the set value. The invention of claim 5 is the substrate coating apparatus of claim 4, wherein a discriminating means is further provided for determining whether each of the plurality of liquid columns is detected by the detecting means. The invention of claim 6 is the substrate coating apparatus of claim 5, wherein the I305I7.doc 1337899 inspection mechanism has a light projecting portion that emits light from one of the moving paths of the liquid column, and the light The portion receives the light and detects the amount of light on one side or the other side of the moving path of the liquid column; and the amount of double light of the light receiving portion changes to detect the passage of the liquid column. . The invention of claim 7 is the substrate coating apparatus of claim 6, wherein the light-emitting laser light emitted from the light projecting portion and received by the light-receiving unit is emitted. The invention of claim 7 is the substrate coating apparatus of claim 7, wherein the light-shielding mechanism is further provided to limit the light-receiving area of the light-receiving portion. The invention of claim 9 is the substrate coating apparatus according to claim 8, wherein the detecting means is disposed between the standby position and the supply position, and a moving speed of the chemical liquid nozzle of the detection position of the detecting means is smaller than the supply position The moving speed of the above-mentioned liquid medicine nozzle. The substrate coating apparatus according to any one of claims 1 to 9, wherein the liquid chemical nozzle ejects the organic EL liquid as a chemical liquid, and the organic EL liquid is mixed with the organic display device. Luminescent substance and specific solvent. The invention of the invention of claim 11 is a method for detecting a chemical solution, which is characterized in that a coating liquid is applied to a substrate coating device on a substrate placed on a stage to detect whether or not the liquid is sprayed from the substrate liquid. The liquid medicine nozzle for discharging the chemical liquid also discharges the liquid medicine normally' and includes a moving step of moving the chemical liquid nozzle; and moving between the supply device above the stage and the standby position of the side of the stage; And a detecting step of detecting a liquid liquid column from the liquid chemical nozzle moved by the moving step by a specific detection I305l7.doc 1337899 [Effects of the Invention] According to the invention of claims 1 to 10 The coating device includes a detecting mechanism that detects a liquid crystal column ejected from a chemical liquid nozzle moved by the moving mechanism and passes through a specific detection position. Therefore, it is possible to easily and quantitatively monitor whether or not the liquid medicine is normally ejected from the nozzle without stopping the nozzle movement. In particular, according to the invention of claim 2, the detecting means detects that the plurality of liquid columns formed by the chemical liquid respectively pass through the detecting position, and the chemical liquid is ejected from the plurality of ejection holes of the chemical liquid jet. Therefore, it is possible to appropriately monitor whether or not the liquid medicine is normally ejected from the plurality of discharge holes of the chemical liquid nozzle. In particular, according to the invention of claim 3, the substrate coating apparatus further includes a counting mechanism for calculating the number of liquid columns detected by the detecting means. Therefore, the state of the chemical liquid ejected from the nozzle can be quantified and confirmed. In particular, according to the invention of claim 4, the substrate coating apparatus further includes a warning mechanism for comparing the count value of the counting means with a specific set value, and displaying a warning when the count value is less than the set value. Therefore, a warning display can be performed when the chemical liquid cannot be normally ejected from each of the ejection holes, and the operator is notified. In particular, according to the invention of claim 5, the substrate coating apparatus further includes a discriminating means for judging (4) detecting each of the plurality of liquid columns by the inspection structure. Therefore, it is possible to determine the nozzle with an abnormality, and it can be handled more quickly. In particular, according to the invention of claim 6, the detecting means has: a light projecting portion which is emitted from the side of the (four) path of the liquid column; and a light receiving portion which is attached to the side of the moving path of the liquid column or another - The side receives the light and detects the amount of light. The light σ [5 senses the change in the amount of light to detect the passage of the liquid column. Therefore, in the non-contact state, the 1305l7.doc can monitor whether or not the light-based laser light received by the light portion is in particular according to the invention of claim 7. Therefore, the owner has already detected the position by detecting the position. The liquid medicine is normally ejected from the nozzle. In the invention, the substrate coating apparatus further includes a light-shielding mechanism for limiting the liquid-receiving portion of the light-receiving portion. It is possible to increase the proportion of the amount of light received in the light receiving portion when the liquid column of the chemical liquid has passed the detection position. Therefore, the liquid column of the chemical liquid can be detected with a more southerly accuracy through the detection position. In particular, according to the invention of claim 9, the moving speed of the liquid nozzle is smaller than the supply position, so that the chemical liquid can be measured with higher precision. The moving speed of the liquid medicine nozzle of the medicine at the detection position of the detecting mechanism. The liquid column has been inspected by the detection position. According to the invention of claim 1G, it is possible to easily and quantitatively monitor whether or not the liquid column of the organic EL liquid is normally ejected from the liquid chemical nozzle. Further, according to the invention of claim 11, the chemical liquid detecting method includes the detecting step 4, and the liquid liquid column ejected from the liquid chemical nozzle moved by the moving step passes through the specific detection position. Therefore, it does not cause (4) movement stop = it is easy and quantitative to monitor whether or not the liquid medicine is normally ejected from the nozzle. [Embodiment] y', one or eight less fear of bamboo, said the day. Further, in each of the drawings referred to in the following description, in order to clarify the positional relationship and the operation direction of each member, a common χγζ orthogonal coordinate system is attached. , '130517.doc 1337899 <Construction of Substrate Coating Apparatus> FIG. 1 is a view showing a configuration of a substrate coating apparatus according to an embodiment of the present invention.
的俯視圖。又’圖2係已圖1之11-11線切斷基板塗布裝置J 而成之縱剖面圖。該基板塗布裝置】係於製造有機el顯示 裝置之步驟中,用以將混合有發光物質與特定溶劑之有機 EL液塗布於矩形破螭基板(下面簡單稱為"基板之上表 面的裝置《如圖1及圖2所示,基板塗布裝置1主要具備載 物台1 0、載物台移動機構2〇、噴嘴部3〇、喷嘴移動機構 4〇、待機箱50、回收托盤60、液柱檢測部70以及控制部 80 〇 載物台1 0係具有平板狀之外形,且以水平姿勢將基板9 載置並保持於其上表面之保持部。於載物台1〇之上表面形 成有複數個吸引孔(省略圖示)。因此,當將基板9載置於載 物台1〇上後,藉由吸引孔之吸引壓力,基板9得以固定保 持於載物台10之上表面。於載置於載物台1〇上之基板9之 上表面,預先於塗布著有機el液之位置形成有多條平行槽 9a。以使該等槽9a朝向主掃描方向(父軸方向)之方式將基 板9載置於載物台1〇之上。 又,於載物台10之上方配置有覆蓋基板9之_乂側及+乂側 之側部的遮罩板11、12。遮罩板η、】2發揮如下作用:防 止自下述喷嘴部30噴出之有機EL液塗布於基板9之+乂側 及-X側之側部,而於主掃描方向限制有機EL液之塗布範 圍。遮罩板η、η經由特定之連接部件(省略圖示)而固定 地安裝於載物台〗0上。 130517.doc 13 動機構20係用以使載物台10沿副掃描方向(γ 方向)移動之嬙姐 义飛構。載物台移動機構2〇例如藉由纟且 達與滾珠蟫浐^ %杯之機構、或者利用了線性馬達之機構而構 成於載物台10上载置有基板9之狀態下,使載物台移動 機構20動作時’載物台10、遮罩板11、12以及基板9一體 地沿副掃描方向移動。 喷嘴邻3 〇係用以將有機EL液喷出至保持於載物台1 〇上之 基板9之上表面的噴出部。噴嘴部30具有三個喷嘴31、 32、33,用以噴出紅色用、綠色用以及藍色用之有機肛 液。圖3係表示喷嘴部3〇附近之詳細構成之圖。如圖3所 不,於各噴嘴3】' 32、33之下端部形成有微小(例如直徑 未1〇〜70 μΐΏ左右)之噴出孔31a、32a、33a。又,各嗔嘴 31、32、33上分別連接有配管3】b、32b、33b ’於配管 31b、32b、33b之上流側之端部,分別連接有機此液供給 源31c、32c、33c,用以供給紅色用、綠色用、以及藍色 用之有機EL液。又,於配管31b ' 32b、33b之路徑中途, 分別介插有閥門3ld、32d、33d。 打開閥門31d、32d、33d時,自有機EL液供給源31c、 32c、33c經由配管3lb、32b、3扑將有機紅液供給至各噴 嘴31、32、33,並自各喷嘴31、32、33之噴出孔^、 32a、33a向下方噴出紅色用、綠色用、以及藍色用之有機 EL液。自各喷嘴31 '32、33所喷出之有機El液於各喷嘴 3 1、32、33之下方形成較細之(例如直徑未丨〇〇 左右之) 液柱 La、Lb、Lc。 130517 doc • 14· 1337899 如圖1所示’噴嘴部30之三個噴嘴3 1、32、33於主掃描 方向上以特定間隔(例如數mm之間距)而排列,另一方面, 於副掃描方向上之位置亦稍微錯開而配置。各噴嘴3 1、 32、33於副掃描方向上之位置之差異與作為處理對象之基 板9之上表面所形成之槽9a的間距寬度相對應。因此,喷 嘴部30自三個喷嘴31、32、33同時噴出有機EL液,藉此可 同時對基板9上之相鄰三條槽同時塗布有機el液。Top view. Further, Fig. 2 is a longitudinal sectional view showing the substrate coating apparatus J cut off from the 11-11 line of Fig. 1. The substrate coating apparatus is used in the step of manufacturing an organic EL display device for coating an organic EL liquid mixed with a luminescent substance and a specific solvent on a rectangular ruthenium substrate (hereinafter simply referred to as a device on the upper surface of the substrate). As shown in FIGS. 1 and 2, the substrate coating apparatus 1 mainly includes a stage 10, a stage moving mechanism 2, a nozzle unit 3, a nozzle moving mechanism 4, a standby box 50, a recovery tray 60, and a liquid column. The detecting unit 70 and the control unit 80 have a flat shape and have a holding portion in which the substrate 9 is placed and held on the upper surface in a horizontal posture. The upper surface of the stage 1 is formed on the upper surface of the stage 1 A plurality of suction holes (not shown). Therefore, after the substrate 9 is placed on the stage 1 , the substrate 9 is fixedly held on the upper surface of the stage 10 by the suction pressure of the suction holes. The upper surface of the substrate 9 placed on the stage 1 is formed with a plurality of parallel grooves 9a formed in advance at a position where the organic el liquid is applied so that the grooves 9a face the main scanning direction (parent axis direction). The substrate 9 is placed on the stage 1〇. Above the stage 10, mask plates 11 and 12 covering the side portions of the substrate 9 on the 乂 side and the + 乂 side are disposed. The mask sheets η and 2 function to prevent ejection from the nozzle portion 30 described below. The organic EL liquid is applied to the side portions of the substrate 9 on the +乂 side and the -X side, and the application range of the organic EL liquid is restricted in the main scanning direction. The mask sheets η and η are fixed by a specific connecting member (not shown). The ground mechanism is mounted on the stage 0. 130517.doc 13 The moving mechanism 20 is used to move the stage 10 in the sub-scanning direction (γ direction). The stage moving mechanism 2, for example, borrows When the stage moving mechanism 20 is operated in a state in which the substrate 9 is placed on the stage 10 by the mechanism of the ball 蟫浐 cup or the mechanism using the linear motor, the stage is mounted. 10. The mask plates 11, 12 and the substrate 9 are integrally moved in the sub-scanning direction. The nozzles are adjacent to the ejection portion for ejecting the organic EL liquid onto the upper surface of the substrate 9 held on the stage 1 The nozzle portion 30 has three nozzles 31, 32, 33 for discharging red, green, and blue. Fig. 3 is a view showing a detailed configuration of the vicinity of the nozzle portion 3A. As shown in Fig. 3, a minute is formed at the lower end of each nozzle 3''32, 33 (for example, the diameter is not about 1 〇 to 70 μΐΏ). The discharge holes 31a, 32a, and 33a are connected to the end portions of the pipes 31b, 32b, and 33b on the flow side of the pipes 31, 32, and 33b, respectively. The liquid supply sources 31c, 32c, and 33c supply the organic EL liquid for red, green, and blue. Further, in the middle of the paths of the pipes 31b' 32b and 33b, valves 3ld and 32d are inserted, respectively. 33d. When the valves 31d, 32d, and 33d are opened, the organic red liquid is supplied from the organic EL liquid supply sources 31c, 32c, and 33c to the respective nozzles 31, 32, and 33 via the pipes 31b, 32b, and 3, and from the respective nozzles 31, 32, and 33. The discharge holes ^, 32a, and 33a discharge the organic EL liquid for red, green, and blue downward. The organic EL liquid ejected from each of the nozzles 31'32, 33 forms a thin (e.g., left and right diameter) liquid column La, Lb, Lc below each of the nozzles 3, 32, 33. 130517 doc • 14· 1337899 As shown in Fig. 1, the three nozzles 3 1 , 32 , 33 of the nozzle portion 30 are arranged at a specific interval (for example, a distance of several mm) in the main scanning direction, and on the other hand, in the sub-scanning The position in the direction is also slightly staggered and configured. The difference in the position of each of the nozzles 3 1, 32, 33 in the sub-scanning direction corresponds to the pitch width of the groove 9a formed on the upper surface of the substrate 9 to be processed. Therefore, the nozzle portion 30 simultaneously ejects the organic EL liquid from the three nozzles 31, 32, 33, whereby the organic EL liquid can be simultaneously applied to the adjacent three grooves on the substrate 9.
以此方式,該基板塗布裝置1可使用三個喷嘴31、32、 33’於基板9上以3行為單位塗布有機el液。因此,可於基 板9之上表面有效地塗布有機el液。又,3個噴嘴31、32、 33於主掃描方向及副掃描方向上之位置均不相同因此無 需使各噴嘴3 1、32、33自身極為小型化,便能以狹小之間 隔塗布有機£1^液。In this manner, the substrate coating apparatus 1 can coat the organic EL liquid on the substrate 9 in units of 3 using three nozzles 31, 32, 33'. Therefore, the organic EL liquid can be effectively coated on the upper surface of the substrate 9. Further, since the positions of the three nozzles 31, 32, and 33 in the main scanning direction and the sub-scanning direction are different, it is not necessary to make the respective nozzles 3, 32, and 33 themselves extremely small, and the organic layer can be applied at a narrow interval. ^Liquid.
喷嘴移動機構40係用以使嘴嘴部3〇沿主掃描方向移動之 機構。如圖1所示,喷嘴移動機構4〇具有用以支持喷嘴部 30之支持部41、以及用以使支持部41沿主掃描方向移動之 移動部42。料部42例如由&合了馬達與滾珠螺桿之機構 或者利用了線性馬達之機構而構成。喷嘴移動機構可使 喷嘴部30於待機箱5〇之上方位置與較載物台1〇更偏側之 上方位置之間的任意位置之間沿主掃描方向移動。 待機箱5G係於栽物台1G之·Χ側之側方,清洗嘴嘴部30之 同時使其待機之部位。於待機箱5〇上形成有三個開口部 51、52、53,用以收納噴嘴部3〇之各個噴嘴η、Μ、”之 則知部。又,於待機箱5〇之開口部51 ' 52、Η之内部,設 I30517.doc 。嘴嘴31 32、33之前端部供給清洗液之機構、以及吸 附著於噴嘴31、32、33上之異物之機構。將喷"30配 置於待機箱50之上方位置後,待機箱5()便上升等,各喷嘴 31、32、33之前端部分別嵌合於開口部;丨、& &而 於待機相50之内部進行清洗液之供給與吸引處理藉 此將異物自各嘴嘴31、32、33之嘴出孔mma及 其周圍去除。 回收托盤60係於載物台1〇之+χ側及_χ側之側方,用以 回收自噴嘴部3G噴出之有機EL液之容^。回收托盤⑽配置 :載物0 1 0之-X側(載物台丨〇與待機箱5〇之間)以及載物台 之X側中處於喷嘴部30之移動路徑之下方的位置。又, 回收托盤6〇以於主掃描方向上與上述遮罩板η、12部分重 '复的方式而配置。因此,於載物台! 〇之側方自喷嘴部3 〇 噴出之有機EL液藉由遮罩板η、12以及回收托盤6〇而得以 不間斷地回收。 液柱檢測部70係用以對自喷嘴部3〇噴出之有機EL液之液 柱已通過圖1所示之檢測位置p進行檢測的處理部。如圖】 及圖2所示,液柱檢測部70具有:由投光器71a及受光器 7 1 b構成之透射式雷射感測器7丨,用以控制雷射感測器7】 之動作之雷射感測器控制器72,以及用以顯示檢測結果之 檢測盤73。 雷射感測器7丨之投光器71a及受光器71b配置於載物台1〇 與待機粕50之間,其高度位置設為噴嘴部30與回收托盤60 之中間之高度位置。又,投光器71a及受光器71b以於檢測 I305I7.doc 1337899 位置p之+γ側及-γ側彼此相對向的方式而配置。投光器 7 U具有射出特定波長(例如600〜700 nm)之雷射光的功能。 又’受光器71b具有接收自投光器71 a射出之雷射光並檢測 其光量的功能。 雷射感測器控制器72與投光器71a及受光器71b電性連 接。雷射感測器控制器72藉由對投光器71a賦予驅動信號 而使雷射光自投光器71a射出,並且接收受光器71b之受光 量作為電信號。 自喷嘴部30噴出之有機EL液之液柱通過上述檢測位置ρ 後’遮斷一部分自投光器7la射出之雷射光,從而受光器 7 lb之受光量減少。雷射感測器控制器72根據受光器71 如此丈光量之變化’而對有機EL液之液柱已通過檢測位置 p進行檢測。具體而言,於雷射感測器控制器72中預先設 定有臨界值,一旦受光器71b中之受光量(或者相對於通常 時之觉光里之比例)低於該臨界值,則視為有機EL液之液 柱已通過檢測位置ρ ’並發出檢測信號。 榀’則盤73對雷射感測器控制器72中所產生之檢測信號進 行計數,並於顯示部73a中顯示出該計數值。因此,若自 喷嘴部30之三個噴嘴31、32、33正常地噴出有機此液,則 藉由其3根液柱通過檢測位置,而於檢測盤73之顯示部73a 上顯不出數值「3」。若係噴嘴部3〇之任一 有物之狀態,則於檢測盤73之顯示部7 = 數值為「2」。 又榀測盤73上預先設定有相當於自正常時之噴嘴部30 130517.doc 噴出之有機EL液之液柱之數量的數值(此處為厂3」 :盤乃亦具有如下功能,即,檢查上述計數值是否達^ ^设定之數值,當未達到時則於顯示部73a進行特定之邀 以此方式,液柱檢測部70藉由雷射感測器7】對自喷嘴部 嘴出之有機EL液之液柱已通過檢測位置p進行檢測^ 於顯不部73a顯示出檢測信號之計數值。因此作業人員 藉由確認顯示部73a上所顯示之數值,而可容易且定量二 監視是否自噴嘴部30之3個喷嘴31、32、33正 : 機EL液》 、 $ 再者,藉由雷射感測器控制器72及檢測盤73進行之上述 ,理,例如可藉由於雷射感測器控制器72及檢測盤乃之内 部所構成之電子電路的電氣處理得以實現。亦可藉由電腦 裝置構成雷射感測器控制器72及檢測盤73,藉由電腦之運 异處理而實現雷射感測器控制器72及檢測盤73之處理。 控制部80係用以控制基板塗布裝置丨内各部之動作的處 理部。圖4係表示控制部8〇與基板塗布裝置丨内各部之間之 連接構成的方塊圓。如圖4所示’控制部8〇與上述載物台 ㈣機構20、閥門3ld、32d、33d、噴嘴移動機構的、待 機相5〇、雷射感測器控制器72、以及檢測盤73電性連接, 並控制該等部分之動作。控制部8〇例如藉由具有CPU與記 憶體之電腦而構成’電腦根據安裝於電腦中之程式以及用 戶之操作輸入而動作,藉此控制上述各部之動作。 <2.基板塗布裝置之動作> 130517.doc 1337899 繼而,一面參照圖5之流程圖一面對使用上述基板塗布 裝置1於基板9之上表面塗布有機EL液時之動作進行說明。 於該基板塗布裝置1中進行基板9之塗布處理時,首先,作 業人員將基板9載置於載物台1〇之上表面。將基板9以其上 表面上所形成之複數個槽9a朝向主掃描方向的方式而載置 於載物台10上。而且,於基板塗布裝置i之控制部8〇中, 作業人員一旦進行特定之開始操作,便開始由控制部8〇控 制裝置各部之動作。The nozzle moving mechanism 40 is a mechanism for moving the nozzle portion 3 in the main scanning direction. As shown in Fig. 1, the nozzle moving mechanism 4A has a support portion 41 for supporting the nozzle portion 30, and a moving portion 42 for moving the support portion 41 in the main scanning direction. The material portion 42 is constituted, for example, by a mechanism in which a motor and a ball screw are combined or a mechanism using a linear motor. The nozzle moving mechanism can move the nozzle unit 30 in the main scanning direction between the position above the standby box 5 and any position between the upper side of the stage 1 and the upper side. The standby box 5G is a portion that is placed on the side of the side of the rack 1G to clean the mouth portion 30 while waiting. Three openings 51, 52, and 53 are formed in the standby box 5 to accommodate the respective nozzles η, Μ, and ” of the nozzle unit 3〇. Further, the opening portion 51' 52 of the standby box 5〇 The inside of the crucible is provided with I30517.doc. The mechanism for supplying the cleaning liquid at the front end of the nozzles 31 32 and 33, and the mechanism for adsorbing the foreign matter on the nozzles 31, 32, and 33. The spray & 30 is placed in the standby box. After the position above 50, the standby box 5() is raised, and the front ends of the nozzles 31, 32, and 33 are respectively fitted to the openings; 丨, && and the supply of the cleaning liquid is performed inside the standby phase 50. And the suction process, thereby removing the foreign matter from the nozzle hole mma of the nozzles 31, 32, and 33 and the periphery thereof. The recovery tray 60 is attached to the side of the +1 side and the _ side of the stage 1 for recycling. The capacity of the organic EL liquid ejected from the nozzle portion 3G. The recovery tray (10) is disposed in the X side of the load 0 0 0 (between the stage 丨〇 and the standby box 5 )) and the X side of the stage a position below the movement path of the nozzle portion 30. Further, the recovery tray 6 is partially overlapped with the mask plates η and 12 in the main scanning direction. Therefore, the organic EL liquid ejected from the nozzle portion 3 on the side of the stage is continuously recovered by the mask sheets η and 12 and the recovery tray 6〇. The liquid column detecting unit 70 The processing unit for detecting the liquid column of the organic EL liquid ejected from the nozzle unit 3 by the detection position p shown in Fig. 1. As shown in Fig. 2 and Fig. 2, the liquid column detecting unit 70 has: A transmissive laser sensor 7A composed of a light projector 71a and a light receiver 7 1 b, a laser sensor controller 72 for controlling the action of the laser sensor 7 and a detection for displaying the detection result The disk 73. The light projector 71a and the light receiver 71b of the laser sensor 7 are disposed between the stage 1 and the standby cassette 50, and the height position thereof is a height position between the nozzle unit 30 and the recovery tray 60. The light projector 71a and the light receiver 71b are arranged to detect that the +γ side and the -γ side of the position p of the I305I7.doc 1337899 are opposed to each other. The light projector 7 U has a laser beam that emits a specific wavelength (for example, 600 to 700 nm). The 'receiver 71b has the laser light received from the light projector 71a and The laser sensor controller 72 is electrically connected to the light projector 71a and the light receiver 71b. The laser sensor controller 72 emits laser light from the light projector 71a by giving a drive signal to the light projector 71a. And the received light amount of the light receiving device 71b is received as an electric signal. The liquid column of the organic EL liquid ejected from the nozzle unit 30 passes through the detection position ρ, and then blocks a part of the laser light emitted from the light projector 71a, thereby receiving the light receiving amount of the light receiving unit 7lb. The laser sensor controller 72 detects that the liquid column of the organic EL liquid has passed the detection position p according to the change in the amount of light received by the light receiver 71. Specifically, a threshold value is preset in the laser sensor controller 72, and is regarded as organic once the amount of light received in the light receiver 71b (or the ratio of the light in the normal light) is lower than the critical value. The liquid column of the EL liquid has passed the detection position ρ ' and sends a detection signal. Then, the disc 73 counts the detection signal generated in the laser sensor controller 72, and displays the count value on the display portion 73a. Therefore, when the organic liquid is normally ejected from the three nozzles 31, 32, and 33 of the nozzle unit 30, the three liquid columns pass through the detection position, and no value is displayed on the display portion 73a of the detecting disk 73. 3". In the state in which any one of the nozzle portions 3 is in the state of the nozzle portion 3, the value on the display portion 7 of the detecting disk 73 is "2". Further, the value of the liquid column corresponding to the organic EL liquid ejected from the nozzle portion 30 130517.doc from the normal time is set in advance on the test tray 73 (here, the factory 3): the disc also has the following functions, that is, It is checked whether the above-mentioned count value reaches the value set by ^^, and when it is not reached, the display portion 73a performs a specific invitation. In this manner, the liquid column detecting portion 70 is out of the nozzle portion by the laser sensor 7] The liquid column of the organic EL liquid has been detected by the detection position p. The display unit 73a displays the count value of the detection signal. Therefore, the operator can easily and quantitatively monitor by checking the value displayed on the display unit 73a. Whether or not the three nozzles 31, 32, 33 from the nozzle portion 30 are: machine EL liquid, $ again, by the laser sensor controller 72 and the detecting disk 73, the above, for example, can be caused by lightning The electrical processing of the electronic circuit formed by the internal sensor controller 72 and the detecting disk is realized. The laser sensor controller 72 and the detecting disk 73 can also be configured by a computer device, and the computer can be operated by a computer. Processing to implement the laser sensor controller 72 and the detection disk 73 The control unit 80 is a processing unit for controlling the operation of each unit in the substrate coating apparatus 。. Fig. 4 is a block diagram showing the connection between the control unit 8 and the respective portions in the substrate coating apparatus 。. The control unit 8 is electrically connected to the stage (4) mechanism 20, the valves 3ld, 32d, and 33d, the nozzle moving mechanism, the standby phase 5, the laser sensor controller 72, and the detecting disk 73, and is controlled. The operation of the above-mentioned parts is controlled by the control unit 8 by, for example, a computer having a CPU and a memory, and the computer operates by inputting a program installed in the computer and an operation input by the user. [Operation of Substrate Coating Device] 130517.doc 1337899 Next, an operation when the organic EL liquid is applied to the upper surface of the substrate 9 by using the substrate coating apparatus 1 will be described with reference to the flowchart of FIG. 5. When the coating process of the substrate 9 is performed in the apparatus 1, first, the operator mounts the substrate 9 on the upper surface of the stage 1. The substrate 9 is oriented toward the main scanning side by a plurality of grooves 9a formed on the upper surface thereof. In the control unit 8 of the substrate coating apparatus i, the operator starts the operation of each part of the apparatus by the control unit 8 when the operator performs a specific start operation.
於待機箱50之開口部5 1、52、53預先分別收納喷嘴3 !、 32、33之刖私部之狀態下,基板塗布裝置1之嗔嘴部進 入待機。進行上述開始操作後,基板塗布裝置丨首先於待 機箱50内進行清洗液供給與吸引處理,藉此清洗各噴嘴 31、32、33之前端部(步驟si)。In the state in which the openings 5 1 , 52 , and 53 of the standby box 50 are respectively stored in the private parts of the nozzles 3 , 32 , and 33 in advance, the mouth portion of the substrate coating apparatus 1 enters standby. After the above-described start operation, the substrate applying apparatus 丨 first performs the cleaning liquid supply and suction processing in the standby casing 50, thereby cleaning the front ends of the respective nozzles 31, 32, and 33 (step si).
噴嘴3 1、3 2、3 3之清洗結束後,接著基板塗布裝置i開 始自各噴嘴31、32、33噴出有機EL液(步驟S2)。具體而 言,保持噴嘴31、32、33之前端部分別收納於待機箱5〇之 開口部51、52、53的狀態’打開閥門31d、32d、33d。藉 此,自有機EL液供給源31c ' 32c、3虹經由配管、 32b、33b對各噴嘴31、32、33供給有機EL液,並自各噴嘴 31、32、33之喷出孔…、32a、33a噴出紅色用、綠色用 以及藍色用之有機EL液。 接著’基板塗布裝置丨使待機箱5〇下降等,待機箱5〇離 開喷嘴31、32、33,更使喷嘴移動機構4〇動作藉此使喷 嘴部30向+X側移動。噴嘴部3〇自各噴嘴31、32、η噴出有 130517.doc •19· 1337899 機EL液’同時向+X側移動。移動中途喷出之有機队液落 至回收托盤60及遮罩板丨丨之上表面而得以回收。 噴嘴部30自待機箱50之上方位置向著載物台⑺之上方位 置而移動之中途,液柱檢測部7〇對有機£[液之液柱已通過 檢測位置p進行檢測,並對其數量進行計數(步驟s3)。 即,液柱檢測部70自投光器71a朝向受光器7lb連續性地射 出雷射光,並藉由雷射感測器控制器72檢測出有機EL液之 液柱已通過檢測位置p時受光器71b之受光量下降。又,檢 測盤73對雷射感測器控制器72之檢測信號進行計數,並於 顯示部7 3 a顯示出其計數值。 檢測盤73檢查上述步驟S3中計數值是否達到預先設定之 數值「3」(步驟S4) ’若計數值低於設定值(步驟S4中為After the cleaning of the nozzles 3 1 , 3 2, and 3 3 is completed, the substrate coating apparatus i starts to eject the organic EL liquid from the respective nozzles 31, 32, and 33 (step S2). Specifically, the valves 31d, 32d, and 33d are opened in a state where the front ends of the nozzles 31, 32, and 33 are respectively accommodated in the openings 51, 52, and 53 of the standby box 5''. Thereby, the organic EL liquid is supplied to the respective nozzles 31, 32, and 33 from the organic EL liquid supply sources 31c'32c and 3b via the pipes 32b and 33b, and the discharge holes..., 32a from the respective nozzles 31, 32, and 33 are provided. 33a ejects an organic EL liquid for red, green, and blue. Then, the substrate application device 〇 lowers the standby box 5, and the standby box 5 turns away from the nozzles 31, 32, and 33, and the nozzle moving mechanism 4 〇 operates to move the nozzle unit 30 toward the +X side. The nozzle unit 3 is ejected from the respective nozzles 31, 32, and η with 130517.doc • 19· 1337899 machine EL liquid 'moving toward the +X side at the same time. The organic team liquid ejected in the middle of the movement falls to the upper surface of the recovery tray 60 and the mask plate to be recovered. The nozzle unit 30 moves from the upper position of the standby box 50 to the upper position of the stage (7), and the liquid column detecting unit 7 detects the organic liquid column [the liquid column has passed the detection position p, and the number thereof is performed. Count (step s3). In other words, the liquid column detecting unit 70 continuously emits the laser light from the light projector 71a toward the light receiver 71b, and the light sensor 71b is detected by the laser sensor controller 72 when the liquid column of the organic EL liquid has passed the detection position p. The amount of light received decreases. Further, the detecting disk 73 counts the detection signal of the laser sensor controller 72, and displays the count value on the display unit 73 3 a. The detecting disk 73 checks whether the count value in the above step S3 reaches the preset value "3" (step S4)' if the count value is lower than the set value (in step S4,
No),則對控制部80發送表示「異常」之信號,與此同時 於顯示部73a進行警告顯示(步驟S5)。此種情形下,基板塗 布裝置1使喷嘴部30停止移動,並等待作業人員進行處 理。 另一方面,於上述步驟S4中,若計數值已達到設定值 (步驟S4中Yes),則檢測盤73對控制部8〇發送表示「正常」 之信號’並繼續步驟S 6以後之基板塗布裝置1之動作。此 時’基板塗布裝置1繼續自噴嘴31、32、33噴出有機EL 液’與此同時使噴嘴部30更加向+χ側移動。藉此,於基板 9之上表面所形成之複數個槽%中,最靠近+γ側之3個槽% 得以塗布有機EL液。 基板塗布裝置1使噴嘴部30移動至+χ側之遮罩板12之上 1305 丨 7.doc -20- :為止後,使载物台10及基板9向+¥側移動相當於三個喷 嘴、32、33之塗布寬度之距離(即,3行槽^之距離卜接 者,繼續自嘴嘴31、32、33嘴出有機此液 —動。藉此,純9上接著〇_叫以塗= 機EL液。 以此方式,基板塗布裝L使基板9於副掃描方向上錯開 相當於喷嘴部30之塗布寬度之距離,同時反覆向主掃描方 向塗布有機EL液達特定之次數,於基板9上之所有槽%上 塗布有機EL液(步驟S6)。 將有機EL液塗布於基板9上之所有槽%上後基板塗布 裝置1使噴嘴移動機構4〇進一步動作,將喷嘴部3〇移動至 待機箱50之上方位置為止。接著,於喷嘴部_載物台1〇 之上方位置朝向待機箱5G之上方位置而移動之中途,液柱 檢測部70對有機EL液之液柱通過檢測位置p進行檢測並 對其數量進行計數(步驟S7)。 即,液柱檢測部70自投光器71a朝向受光器71b連續性地 射出雷射光,並藉由雷射感測器控制器72檢測出有機£匕液 之液柱通過檢測位置P時受光器71b中受光量之下降。又, 檢測盤73對雷射感測器控制器72之檢測信號進行計數,並 於顯示部73a顯示出其計數值。又,檢測盤乃檢查上述步 驟S7中計數值是否達到預先已設定之數值「3」(步驟 S8) ’若計數值低於設定值(步驟S8中為N〇),則於顯示部 73a進行警告顯示(步驟S5)。 喷嘴部30移動至待機箱50之上方位置為止後,基板塗布 130517.doc 2! 裝置1使待機箱50上升等,將噴嘴31、32、33之前端收納 於待機箱50之開口部5 1、52、53之内部。繼而,作業人員 自載物台1〇取出塗布處理後之基板9,從而結束對一張基 板9塗布有機EL液之處理。 如上所述’本實施形態之基板塗布裝置1具備具有投光 杰71a與受光器7】b之雷射感測器71,並根據受光器7沁中 又光塁之變化’對有機EL液之液枉已通過檢測位置p進行 k ’則。因此,無需使噴嘴部3〇停止移動,便可容易且定量 也皿視疋否自各噴嘴3丨、32、33正常地噴出有機EL液。 又’基板塗布裝置1藉由對液柱之檢測次數進行計數,而 將自喷嘴部3 0喷出之有機el液之狀態數值化並進行確認。 又’该基板塗布裝置i之各位置上的喷嘴部3〇之移動速 度大致如圖6所示。圖6之橫軸表示基板塗布裝置1内主掃 •fe方向之位置,圖6之縱軸表示噴嘴部3〇之移動速度。如 圖ό所不’檢測位置p之噴嘴部3〇之移動速度小於在載物台 10之上方進行塗布處理時喷嘴部3〇之移動速度。基板塗布 裝置1以此方式對嘴嘴部30之移動速度比較低之檢測位置p 處液柱之通過情況進行檢測。因此,可更高精度地對液柱 之通過情況進行檢測。 <3.變形例> 以上祝明了本發明之主要實施形態,但本發明並非限於 上述例者。例如’如圖7所示,可於受光器71b之受光面上 女裝具有狹縫71C之遮光板7id,以限制射入至受光器7lb 之光束。如此以來,可增大有機£1^液之液柱通過檢測位置 130517.doc -22- 1337899 p後受光器m中受光量之變化之比例。因此,可更高精度 地對有機EL液之液柱已通過檢測位置p進行檢測。狭縫川 之形狀並非限定於圖7之例,只要係如圖7所示於液枉之移 動方向(X軸方向)寬度較細之狹縫71c即可,從而可進一步 增大受光量之變化率,因此較理想。 又,基板塗布裝置1可根據雷射感測器控制器72中產生 檢測k號之時刻、以及藉由此時喷嘴移動機構牝所決定之 噴嘴α卩3 〇之位置,而自動地判別有無檢測出各喷嘴η、 32、33之液柱,並如圖8所示於檢測盤乃之顯示部顯示 出其結果。如此一來,作業人員可確定發生異常況之喷 嘴’從而可更加迅速地採取應對。 又,上述基板塗布裝置丨使用了透射式雷射感測器71 , 但亦可使用反射式雷射感測器以取代此種透射式雷射感測 器71。圖9係表示反射式雷射感測器之例之圖。圖9所示之 反射式雷射感測器74具有投光器74a與受光器74b ,其等並 列配置於液柱La、Lb、Lc之移動路徑之一側方。投光器 74a具有射出特定波長之雷射光之功能。又,受光器了仆具 有接收於液杈La、Lb、Lc處反射之雷射光並檢測其光量之 功能。 自噴嘴部30嘴出之有機以液之液柱La、Lb、Lc通過檢 測位置後’自投光器74a射出之雷射光於液柱La、Lb、u 處反射,從而受光器74b之受光量增加。雷射感測器控制 器72根據受光器74b中此種受光量之變化,對有機液之 液柱已通過檢測位置進行檢測。又,反射式雷射感測器 130517.doc -23* 之光之相位等,可檢測出自受光器 。因此’根據所檢測出之受光器74b 自動地判別有無檢測出各噴嘴3 1、 藉由受光器74b中接收 74b至液柱為止的距離 距各液柱之距離,可 之液柱並如圖8所示於檢測盤73之顯示部73a顯示 出其結果。 又於上述例中,基板塗布裝置丨於將有機EL&塗布於 基板9之月及之後’藉由液柱檢測部μ進行檢測處理,但 該檢測處理亦可於其他時刻進行。例如,可僅於有機EL液 塗布於基板9之則,藉由液柱檢測部7〇進行檢測處理。 又亦可於基板9上塗布有機EL之同時,每往返一次使噴 嘴。卩3 0移動至較檢測位置ρ更偏_χ側以噴嘴部π之1次往 返為單位,藉由液柱檢測部7〇進行檢測處理。 又,於上述例中,一個噴嘴部3〇上搭載有三個噴嘴3 ι、 3 2 3 3,但搭載於噴嘴部3 〇上之噴嘴之數量既可係^個或2 個’亦可係4個以上。 又’於上述例中’使用非接觸之雷射感測器7丨、74,對 有機EL液之液柱已通過檢測位置p進行檢測,但亦可使用 其他檢測機構進行檢測。例如,藉由固定於檢測位置之接 觸式感測器,對液柱之壓力進行檢測,藉此對液柱已通過 檢測位置進行檢測。 又’上述基板塗布裝置1係用以將形成有機El顯示裝置 之發光層之有機EL材料塗布於基板9之上表面的裝置,但 本發明之基板塗布裝置亦可係將其他藥液塗布於基板之上 表面的裝置。例如,亦可係將形成有機£^顯示裝置之電洞 130517.doc •24· 1337899 傳輸層之電洞傳輸材料塗布於基板之上表面的裝置。 【圖式簡單說明】 ~ 圖1係本發明之一實施形態之基板塗布裝置的俯視圖。 圖2係以圖1之IMI線切斷基板塗布裝置而成之縱剖面 圖。 圖3係表示噴嘴部附近之詳細構成之圖。 圖4係表示控制部與各部之間之連接構成的方塊圖。No), a signal indicating "abnormality" is transmitted to the control unit 80, and a warning display is performed on the display unit 73a (step S5). In this case, the substrate coating apparatus 1 stops the movement of the nozzle unit 30 and waits for the operator to perform the processing. On the other hand, in the above step S4, if the count value has reached the set value (Yes in step S4), the detecting disk 73 transmits a signal indicating "normal" to the control unit 8A and continues the substrate coating after step S6. The action of the device 1. At this time, the substrate application device 1 continues to eject the organic EL liquid from the nozzles 31, 32, and 33, and at the same time, the nozzle portion 30 is further moved toward the +χ side. Thereby, among the plurality of grooves % formed on the upper surface of the substrate 9, the organic EL liquid is applied to the three grooves % closest to the +γ side. After the substrate coating apparatus 1 moves the nozzle unit 30 to the top surface of the mask plate 12 on the +χ side, 1305 丨 7.. doc -20- :, the stage 10 and the substrate 9 are moved to the +¥ side to correspond to three nozzles. The distance between the coating widths of 32 and 33 (that is, the distance between the three rows of grooves) continues to be organic from the nozzles 31, 32, and 33. Thus, pure 9 is followed by 〇 _ In this manner, the substrate coating device L shifts the substrate 9 in the sub-scanning direction by the distance corresponding to the coating width of the nozzle portion 30, and simultaneously applies the organic EL liquid to the main scanning direction for a specific number of times. The organic EL liquid is applied to all the grooves % of the substrate 9 (step S6). The organic EL liquid is applied to all the grooves % on the substrate 9 and the substrate coating device 1 further moves the nozzle moving mechanism 4 to the nozzle portion 3 Moving to the position above the standby box 50. Next, the liquid column detecting unit 70 detects the liquid column of the organic EL liquid while moving toward the upper position of the nozzle unit _stage 1〇 toward the upper position of the standby box 5G. The position p is detected and counted (step S7). The detecting unit 70 continuously emits the laser light from the light projector 71a toward the light receiver 71b, and detects the decrease in the amount of light received by the light receiver 71b when the liquid column of the organic liquid is detected by the laser sensor controller 72. Further, the detecting dial 73 counts the detection signal of the laser sensor controller 72, and displays the count value on the display portion 73a. Further, the detecting disc checks whether the count value in the above step S7 has reached the previously set value. When the count value is lower than the set value (N〇 in step S8), the display unit 73a displays a warning (step S5). The nozzle unit 30 moves to the upper position of the standby box 50. Then, the substrate 1 is coated with 130517.doc 2! The device 1 raises the standby box 50, and the front ends of the nozzles 31, 32, and 33 are housed inside the openings 5 1 , 52 , and 53 of the standby box 50 . The substrate 9 after the coating process is taken out, and the process of applying the organic EL liquid to the one substrate 9 is completed. As described above, the substrate coating device 1 of the present embodiment includes the light projecting unit 71a and the light receiver 7b. Laser sensor 71, and according to The change in the pupil of the photoreceptor 7 is 'k' for the liquid electrolyte of the organic EL liquid. Therefore, it is not necessary to stop the movement of the nozzle portion 3, so that it is easy and quantitative. The nozzles 3, 32, and 33 normally eject the organic EL liquid. Further, the substrate coating apparatus 1 counts the number of times of detection of the liquid column, and numerically changes the state of the organic e liquid ejected from the nozzle unit 30. Further, the moving speed of the nozzle portion 3 at each position of the substrate coating device i is substantially as shown in Fig. 6. The horizontal axis of Fig. 6 indicates the position of the main scanning/fe direction in the substrate coating apparatus 1, and Fig. 6 The vertical axis represents the moving speed of the nozzle portion 3〇. The moving speed of the nozzle portion 3A of the detecting position p is smaller than the moving speed of the nozzle portion 3 when the coating process is performed above the stage 10. In this manner, the substrate coating apparatus 1 detects the passage of the liquid column at the detection position p at which the moving speed of the nozzle portion 30 is relatively low. Therefore, the passage of the liquid column can be detected with higher precision. <3. Modifications> The main embodiments of the present invention have been described above, but the present invention is not limited to the above examples. For example, as shown in Fig. 7, the light-shielding plate 7id of the slit 71C can be provided on the light-receiving surface of the light receiver 71b to restrict the light beam incident on the light receiver 71b. In this way, the ratio of the amount of light received in the photoreceptor m after the liquid column of the organic £1^ liquid passes through the detection position 130517.doc -22- 1337899 p can be increased. Therefore, the liquid column of the organic EL liquid can be detected by the detection position p with higher precision. The shape of the slit is not limited to the example of Fig. 7, and the slit 71c having a small width in the moving direction (X-axis direction) of the liquid helium may be used as shown in Fig. 7, so that the change in the amount of received light can be further increased. The rate is therefore ideal. Further, the substrate coating apparatus 1 can automatically determine the presence or absence of detection based on the timing at which the k-number is detected in the laser sensor controller 72 and the position of the nozzle α卩3 决定 determined by the nozzle moving mechanism 由此. The liquid column of each of the nozzles η, 32, and 33 is shown, and the result is displayed on the display portion of the detecting disk as shown in FIG. In this way, the operator can determine the nozzle that has an abnormal condition so that the response can be taken more quickly. Further, the substrate coating apparatus 丨 uses the transmissive laser sensor 71, but a reflective laser sensor may be used instead of the transmissive laser sensor 71. Fig. 9 is a view showing an example of a reflective laser sensor. The reflective laser sensor 74 shown in Fig. 9 has a light projector 74a and a light receiver 74b which are arranged side by side on one side of the movement paths of the liquid columns La, Lb, and Lc. The light projector 74a has a function of emitting laser light of a specific wavelength. Further, the light receiver has a function of receiving the laser light reflected from the liquid helium La, Lb, and Lc and detecting the amount of light. The laser light emitted from the light projector 74a is reflected by the liquid columnes La, Lb, and u after the organic liquid columnes La, Lb, and Lc from the nozzle portion 30 pass through the detection position, and the amount of light received by the light receiver 74b increases. The laser sensor controller 72 detects that the liquid column of the organic liquid has passed the detection position based on the change in the amount of received light in the light receiver 74b. In addition, the phase of the light of the reflective laser sensor 130517.doc -23* can be detected from the light receiver. Therefore, based on the detected photodetector 74b, it is automatically determined whether or not the nozzles 31 are detected, and the distance from the liquid column by the receiving of 74b to the liquid column by the photoreceiver 74b is as shown in FIG. The display portion 73a shown on the detecting disk 73 shows the result. Further, in the above example, the substrate coating apparatus performs the detection processing by the liquid column detecting unit μ at the time of applying the organic EL& to the substrate 9, and the detection processing may be performed at other timings. For example, the detection process may be performed by the liquid column detecting unit 7A only when the organic EL liquid is applied to the substrate 9. Alternatively, the organic EL may be applied to the substrate 9, and the nozzle may be made once every round trip.卩30 moves to a position closer to the detection position ρ, and the detection process is performed by the liquid column detecting unit 7〇 in the unit of the nozzle portion π. Further, in the above example, three nozzles 3, 3, and 3 3 are mounted on one nozzle portion 3, but the number of nozzles mounted on the nozzle portion 3 can be either two or two 'can be used. More than one. Further, in the above example, the non-contact laser sensors 7A, 74 are used, and the liquid column of the organic EL liquid has been detected by the detection position p, but other detection means can be used for detection. For example, the pressure of the liquid column is detected by a contact sensor fixed at the detection position, thereby detecting that the liquid column has passed the detection position. Further, the substrate coating apparatus 1 is a device for applying an organic EL material forming a light-emitting layer of an organic EL display device to the upper surface of the substrate 9. However, the substrate coating device of the present invention may apply another chemical solution to the substrate. The device on the upper surface. For example, it is also possible to apply a hole transporting material for forming a hole 130517.doc • 24· 1337899 of the organic display device to the upper surface of the substrate. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view of a substrate coating apparatus according to an embodiment of the present invention. Fig. 2 is a longitudinal sectional view showing the substrate coating apparatus cut by the IMI line of Fig. 1. Fig. 3 is a view showing a detailed configuration of the vicinity of the nozzle portion. Fig. 4 is a block diagram showing a configuration of a connection between a control unit and each unit.
圖5係表示基板塗布裝置之動作流程的流程圖。 圖6係表示各位置上噴嘴部之移動速度之圖表。 圖7係表示受光器上安裝有遮光板之情形的立體圖。 圖8係表示於檢測盤之顯示部顯示出有無檢測出各噴嘴 之液柱之情形的圖。 圖9係表示反射式雷射感測器之例之圖。 【主要元件符號說明】 I 基板塗布裝置Fig. 5 is a flow chart showing the flow of the operation of the substrate coating apparatus. Fig. 6 is a graph showing the moving speed of the nozzle portion at each position. Fig. 7 is a perspective view showing a state in which a light shielding plate is attached to a light receiver. Fig. 8 is a view showing a state in which the liquid crystal column of each nozzle is detected on the display portion of the detecting disk. Fig. 9 is a view showing an example of a reflective laser sensor. [Main component symbol description] I substrate coating device
9 基板 9a 槽 10 載物台 II ' 12 遮罩板 20 載物台移動機構 30 喷嘴部 3 1、32、33 噴嘴9 Substrate 9a Slot 10 Stage II ' 12 Mask board 20 Stage moving mechanism 30 Nozzle part 3 1, 32, 33 Nozzle
3 1 a > 32a ' 33a 噴出孑L 40 噴嘴移動機構 1305l7.doc •25· 1337899 50 待機箱 60 回收托盤 70 液柱檢測部 71、74 雷射感測器 71a ' 74a 投光器 71b 、 74b 受光器 71c 狹縫 71d 遮光板 72 雷射感測器控制器 73 檢測盤 73a 顯示部 80 控制部 La、Lb、Lc 液柱 P 檢測位置 130517.doc -26-3 1 a > 32a ' 33a 孑L 40 Nozzle moving mechanism 1305l7.doc •25· 1337899 50 Standby box 60 Recycling tray 70 Liquid column detecting unit 71, 74 Laser sensor 71a ' 74a Emitter 71b, 74b Receiver 71c slit 71d visor 72 laser sensor controller 73 detecting disk 73a display portion 80 control portion La, Lb, Lc liquid column P detecting position 130517.doc -26-
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JP2007157085A JP4994963B2 (en) | 2007-06-14 | 2007-06-14 | Substrate coating device |
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TWI337899B true TWI337899B (en) | 2011-03-01 |
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KR20110115573A (en) * | 2009-01-06 | 2011-10-21 | 1366 테크놀로지 인코포레이티드 | Dispensing liquid containing material to patterned surfaces using a dispensing tube |
JP5290025B2 (en) * | 2009-03-31 | 2013-09-18 | 大日本スクリーン製造株式会社 | Substrate coating device |
JP5346656B2 (en) * | 2009-04-01 | 2013-11-20 | 大日本スクリーン製造株式会社 | Coating device |
CN106564315B (en) * | 2016-10-21 | 2018-11-09 | 纳晶科技股份有限公司 | Coating method, coating apparatus and luminescent device |
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JPH03278519A (en) * | 1990-03-28 | 1991-12-10 | Nec Corp | Chemical detection mechanism of chemical applicator |
JPH04156972A (en) * | 1990-10-19 | 1992-05-29 | Kubota Corp | Film breakage inspecting device for flow coat painting equipment |
US6025012A (en) * | 1995-09-20 | 2000-02-15 | Matsushita Electric Industrial Co., Ltd. | Method and apparatus for determining film thickness control conditions and discharging liquid to a rotating substrate |
JP4114231B2 (en) * | 1998-04-16 | 2008-07-09 | 株式会社Ihi | Coater equipment |
JP3676263B2 (en) * | 2001-06-06 | 2005-07-27 | 東京エレクトロン株式会社 | Coating film forming apparatus and coating film forming method |
JP3988817B2 (en) * | 2001-09-25 | 2007-10-10 | 大日本スクリーン製造株式会社 | Coating liquid coating method and apparatus, and coating condition adjusting method for the apparatus |
JP2004148180A (en) * | 2002-10-30 | 2004-05-27 | Hitachi Industries Co Ltd | Ink-jet coating apparatus |
JP4074920B2 (en) * | 2004-03-05 | 2008-04-16 | 富士フイルム株式会社 | Droplet detection device and droplet detection method for droplet discharge device |
JP2006061841A (en) * | 2004-08-27 | 2006-03-09 | Seiko Epson Corp | Method and apparatus for coating liquid material, electro-optical device and electronic equipment |
JP4275678B2 (en) * | 2006-04-17 | 2009-06-10 | 大日本スクリーン製造株式会社 | Substrate coating device |
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KR20080110478A (en) | 2008-12-18 |
JP2008307465A (en) | 2008-12-25 |
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