TWI396707B - Expandable polystyrene type resin particle , pre-expanded particle and molded form - Google Patents
Expandable polystyrene type resin particle , pre-expanded particle and molded form Download PDFInfo
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- TWI396707B TWI396707B TW098102786A TW98102786A TWI396707B TW I396707 B TWI396707 B TW I396707B TW 098102786 A TW098102786 A TW 098102786A TW 98102786 A TW98102786 A TW 98102786A TW I396707 B TWI396707 B TW I396707B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/16—Making expandable particles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/16—Making expandable particles
- C08J9/18—Making expandable particles by impregnating polymer particles with the blowing agent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
- C08F212/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F212/06—Hydrocarbons
- C08F212/08—Styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/22—After-treatment of expandable particles; Forming foamed products
- C08J9/228—Forming foamed products
- C08J9/232—Forming foamed products by sintering expandable particles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
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- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Polymerisation Methods In General (AREA)
Description
本發明係關於一種發泡性聚苯乙烯系樹脂粒子的製造方法,該粒子係使用於製造用來作為食品容器或捆包、緩衝材之聚苯乙烯系樹脂發泡成形體。又,更詳而言之,本發明係有關於一種發泡性聚苯乙烯系樹脂粒子的製造方法,其於成形時所使用之水蒸氣的壓力即使為低壓,亦可得到外觀美麗且具有高的強度之發泡成形體,由於可低壓成形,故在成形步驟中,可縮短每一發射之成形時間。The present invention relates to a method for producing expandable polystyrene resin particles which are used for producing a polystyrene resin foam molded article for use as a food container, a package, and a cushioning material. More specifically, the present invention relates to a method for producing expandable polystyrene resin particles, which can be beautiful and high in appearance even when the pressure of water vapor used during molding is low. Since the foamed molded body of the strength can be formed at a low pressure, the forming time of each shot can be shortened in the forming step.
本案係依據2008年1月30日於日本所申請之特願2008-19000號主張優先權,此處援用其內容。This case claims priority based on Japanese Patent Application No. 2008-19000, which was filed on January 30, 2008 in Japan. The content is hereby incorporated.
以往,於食品用容器或捆包、緩衝材所使用之發泡塑膠係常使用具有優異之隔熱性、經濟性、衛生性之聚苯乙烯系樹脂發泡成形體。Conventionally, a foamed plastic used for a food container, a bale, or a cushioning material is often a polystyrene-based resin foam molded article having excellent heat insulating properties, economy, and hygiene.
一般而言,工業上所進行之聚苯乙烯系樹脂發泡成形體的製造方法,係使含有揮發性發泡劑等之發泡性聚苯乙烯系樹脂粒子藉蒸氣等熱媒體進行加熱,並進行發泡(預備發泡)至所希望之體密度(bulk density)後,將此預備發泡粒子填充於具有構成所希望之成形形狀的模穴(cavity)之成形模的該模穴內,使此模穴內之預備發泡粒子藉蒸氣等熱媒體進行加熱而進行模內發泡成形,成為發泡成形體。此時,所得到之聚苯乙烯系樹脂發泡成形體的密度係成為與預備發泡之體密度幾乎相同。體密度的設定係依聚苯乙烯系樹脂發泡成形體所要求之強度、與發泡性聚苯乙烯系樹脂粒子所具有之發泡性能來決定。例如,於家電品等之捆包材或魚箱等食品容器所使用之聚苯乙烯系樹脂發泡成形體,係以約0.02至0.017g/cm3 之密度者供給至市場。In general, a method for producing a polystyrene-based resin foam molded article which is industrially produced is to heat a foamable polystyrene resin particle containing a volatile foaming agent or the like by a heat medium such as steam. After foaming (pre-foaming) to a desired bulk density, the preliminary foamed particles are filled in the cavity of a molding die having a cavity constituting a desired formed shape. The pre-expanded particles in the cavity are heated by a heat medium such as steam to perform in-mold expansion molding to obtain a foam molded body. At this time, the density of the obtained polystyrene-based resin foam molded body is almost the same as the bulk density of the preliminary foaming. The setting of the bulk density is determined by the strength required for the polystyrene resin foam molded body and the foaming properties of the expandable polystyrene resin particles. For example, a polystyrene-based resin foam molded article used for a food container such as a packaging material such as a home appliance or a fish box is supplied to the market at a density of about 0.02 to 0.017 g/cm 3 .
在此成形步驟中,發泡成形體之外觀或強度係依蒸氣等加熱媒體溫度(當其為水蒸氣時,則為加熱蒸氣壓力)而變化。例如,以水蒸氣進行加熱時,若提高加熱壓力,則成形體之外觀或強度有提昇之傾向,但因冷卻時間變長,生產性降低,故不佳。In this molding step, the appearance or strength of the foamed molded body changes depending on the temperature of the heating medium such as steam (when it is water vapor, it is the heating vapor pressure). For example, when the heating is performed by steam, the appearance or strength of the molded body tends to increase, but the cooling time is long and the productivity is lowered, which is not preferable.
更進一步,若加熱壓力變高,則發泡成形體之表面受熱熔融,導致發泡成形體之外觀變差。Further, when the heating pressure is increased, the surface of the foam molded body is melted by heat, and the appearance of the foam molded body is deteriorated.
反之,若降低加熱壓力而成形,則雖然每一發射之成形時間變短,但預備發泡粒子間之接著變弱,發泡成形體之外觀、強度變差。On the other hand, when the heating pressure is lowered and the molding is performed, the molding time per shot is shortened, but the subsequent expansion between the preliminary foamed particles is weakened, and the appearance and strength of the foam molded body are deteriorated.
如此,在成形步驟中之蒸氣的加熱蒸氣壓從低壓至高壓,可某程度自由地成形,係發泡性聚苯乙烯系樹脂粒子的重要特性之一。As described above, the heating vapor pressure of the vapor in the molding step can be freely molded to some extent from a low pressure to a high pressure, and is one of the important characteristics of the expandable polystyrene resin particles.
一般而言,在聚苯乙烯系樹脂發泡成形體之製造中,每一發射之成形時間與發泡成形體之強度的關係,當成形時間為長時,可得到具有高強度之發泡成形體,反之,成形時間短時,可看到發泡成形體的強度有降低之傾向。In general, in the production of a polystyrene-based resin foam molded body, the relationship between the molding time of each emission and the strength of the foamed molded body, when the molding time is long, foam molding with high strength can be obtained. On the other hand, when the molding time is short, the strength of the foamed molded body tends to be lowered.
用以縮短聚苯乙烯系樹脂發泡成形體之成形時間的習知技術,可舉例如專利文獻1至5。The prior art for shortening the molding time of the polystyrene-based resin foam molded body is, for example, Patent Documents 1 to 5.
於專利文獻1中已提出一種於發泡性聚苯乙烯系樹脂粒子之表面被覆在常溫下為固體且為60網目以下之粉末狀脂肪族羧酸與脂肪族醇之酯的方法。此方法係可在成形時間中大幅縮短冷卻時間,而在成形時間之縮短方面很有效,但有伴隨強度降低之傾向。Patent Document 1 proposes a method in which the surface of the expandable polystyrene resin particles is coated with an ester of a powdery aliphatic carboxylic acid and an aliphatic alcohol which is solid at room temperature and is 60 mesh or less. This method can greatly shorten the cooling time in the forming time, and is effective in shortening the forming time, but has a tendency to be accompanied by a decrease in strength.
又,於專利文獻2中提出石蠟的乳液,專利文獻3中提出流動石蠟,專利文獻4中提出特定之聚矽氧(silicone)化合物,專利文獻5中提出使聚醚被覆於發泡性聚苯乙烯系樹脂粒子或發泡粒子表面之方法。但是,此等之方法亦無法避免作為發泡成形體時之強度的降低。Further, Patent Document 2 proposes an emulsion of paraffin, Patent Document 3 proposes a liquid paraffin, Patent Document 4 proposes a specific silicone compound, and Patent Document 5 proposes coating a polyether with a foamable polyphenylene. A method of producing a surface of a vinyl resin particle or a foamed particle. However, such methods cannot avoid the reduction in strength when used as a foamed molded body.
[專利文獻1]日本特公昭58-56568號公報[Patent Document 1] Japanese Patent Publication No. Sho 58-56568
[專利文獻2]日本特開昭60-195135號公報[Patent Document 2] Japanese Laid-Open Patent Publication No. 60-195135
[專利文獻3]日本特開昭51-135969號公報[Patent Document 3] Japanese Laid-Open Patent Publication No. 51-135969
[專利文獻4]日本特開昭52-865號公報[Patent Document 4] Japanese Patent Laid-Open No. 52-865
[專利文獻5]日本特開昭59-202235號公報[Patent Document 5] Japanese Laid-Open Patent Publication No. 59-202235
本發明係有鑑於前述狀況,目的在於提供一種發泡性聚苯乙烯系樹脂粒子,其於成形時所使用之水蒸氣的壓力即使為低壓,亦可得到外觀美麗且具有高的強度之發泡成形體,由於可低壓成形,故在成形步驟中,可使每1發射之成形時間縮短。The present invention has been made in view of the above circumstances, and it is an object of the invention to provide a foamable polystyrene resin particle which is excellent in appearance and high in foam strength even when the pressure of water vapor used during molding is low. Since the formed body can be formed at a low pressure, the forming time per one shot can be shortened in the forming step.
為了達成前述目的,本發明提供一種發泡性聚苯乙烯系樹脂粒子之製造方法,其係進行如下之步驟而得到發泡性聚苯乙烯系樹脂粒子:(1)第1聚合步驟:於水中分散聚苯乙烯系樹脂種粒子而成之分散液中,相對於聚苯乙烯系樹脂種粒子100質量份供給苯乙烯系單體7.0至80.0質量份與丙烯酸酯系單體2.0至12.0質量份,使種粒子吸收此等單體,並聚合而使聚苯乙烯系樹脂種粒子成長;(2)第2聚合步驟:然後,於該分散液中只供給苯乙烯系單體,使種粒子吸收該單體,並聚合而使聚苯乙烯系樹脂粒子成長;以及(3)含浸發泡劑的步驟:在進行第2聚合步驟而製造聚苯乙烯系樹脂粒子之後、或在聚苯乙烯系樹脂粒子之成長中途,含浸發泡劑。In order to achieve the above object, the present invention provides a method for producing expandable polystyrene resin particles, which comprises the steps of obtaining expandable polystyrene resin particles: (1) a first polymerization step: in water In the dispersion liquid in which the polystyrene resin seed particles are dispersed, 7.0 to 80.0 parts by mass of the styrene monomer and 2.0 to 12.0 parts by mass of the acrylate monomer are supplied to 100 parts by mass of the polystyrene resin seed particles. The seed particles are absorbed by the seed particles and polymerized to grow the polystyrene resin seed particles. (2) The second polymerization step: then, only the styrene monomer is supplied to the dispersion, and the seed particles are absorbed. a monomer which is polymerized to grow polystyrene resin particles; and (3) a step of impregnating the foaming agent: after the second polymerization step is performed to produce the polystyrene resin particles, or in the polystyrene resin particles In the middle of growth, impregnated foaming agent.
又,本發明係提供一種發泡性聚苯乙烯系樹脂粒子,其係含有苯乙烯系單體與丙烯酸酯系單體之共聚物,其特徵在於:在藉ATR法紅外線分光分析以分析前述發泡性聚苯乙烯系樹脂粒子之表面所得到之紅外線吸收光譜中,求出在1730cm-1 之吸光度D1730與1600cm-1 之吸光度D1600後,從D1730/D1600所算出之吸光度比(A);與在藉ATR法紅外線分光分析以分析前述發泡性聚苯乙烯系樹脂粒子之中心部所得到之紅外線吸收光譜中,求出在1730cm-1 之吸光度D1730與1600cm-1 之吸光度D1600後,從D1730/D1600所算出之吸光度比(B);係滿足(A)<(B),且(A)為0.05以上之關係。Moreover, the present invention provides a foamable polystyrene resin particle containing a copolymer of a styrene monomer and an acrylate monomer, characterized in that the infrared hair spectroscopy analysis by ATR method is used to analyze the hair. the surface of the resulting foam polystyrene resin particles of the infrared absorption spectrum, the absorbance obtained after 1730cm and 1600cm D1730 -1 of the absorbance D1600 -1, calculated from the D1730 / D1600 absorbance ratio (A); and in the analysis by ATR method infrared spectroscopy in the infrared analysis of the obtained central portion of the expandable polystyrene resin particles of the absorption spectrum obtained after D1730 -1 1730cm absorbance of the absorbance at 1600cm D1600 -1 of from D1730 The absorbance ratio (B) calculated by /D1600 is (A) < (B), and (A) is 0.05 or more.
於前述發泡性聚苯乙烯系樹脂粒子,前述吸光度比(A)宜為0.05至0.50之範圍內,且前述吸光度比(B)宜為0.20至0.60的範圍內。In the foamable polystyrene resin particles, the absorbance ratio (A) is preferably in the range of 0.05 to 0.50, and the absorbance ratio (B) is preferably in the range of 0.20 to 0.60.
於前述發泡性聚苯乙烯系樹脂粒子,前述吸光度比(A)與(B)之比(B/A)宜為1.10至3.00的範圍內。In the foamable polystyrene resin particles, the ratio (B/A) of the absorbance ratios (A) to (B) is preferably in the range of 1.10 to 3.00.
前述發泡性聚苯乙烯系樹脂粒子,宜為依前述發泡性聚苯乙烯系樹脂粒子之製造方法所得到者。The foamable polystyrene resin particles are preferably obtained by the method for producing the expandable polystyrene resin particles.
又,本發明係提供一種預備發泡粒子,其係使前述發泡性聚苯乙烯系樹脂粒子以體密度成為0.01至0.033g/cm3 的範圍之方式進行預備發泡所得到者。Furthermore, the present invention provides a pre-expanded particle obtained by preliminary foaming the expandable polystyrene-based resin particles so that the bulk density is in the range of 0.01 to 0.033 g/cm 3 .
又,本發明係提供一種發泡成形體,其係使前述預備發泡粒子填充於成形模之模穴內,藉由加熱並進行模內發泡成形所得到者。Moreover, the present invention provides a foam molded article obtained by filling the preliminary foamed particles in a cavity of a molding die and heating and performing in-mold foam molding.
本發明之發泡性聚苯乙烯系樹脂粒子,於成形時所使用之水蒸氣的壓力即使為低壓,亦可得到外觀美麗且具有高的強度之發泡成形體。In the foamable polystyrene resin particles of the present invention, even if the pressure of the water vapor used in the molding is low, a foam molded article having a beautiful appearance and high strength can be obtained.
若依本發明,即可得到一種發泡成形體,其即使在以高的蒸氣壓力成形時,亦不易因耐熱性降低而造成成形體外觀的劣化。According to the present invention, it is possible to obtain a foamed molded article which is less likely to deteriorate in appearance of the molded article due to a decrease in heat resistance even when it is molded at a high vapor pressure.
若依本發明,可提供一種發泡成形體,其可成形的條件範圍非常廣,滿足各種成形時所希望之品質。According to the present invention, it is possible to provide a foamed molded article which is capable of forming a wide range of conditions and which satisfies various qualities desired for molding.
本發明之發泡性聚苯乙烯系樹脂粒子及預備發泡粒子係相較於習知品,發泡性能之經時變化變少,即使在長期保存後,亦相較於習知品具有更充分的發泡性能,保存性優異。The foamable polystyrene resin particles and the preliminary foamed particles of the present invention have less change in foaming performance with time than conventional products, and have more sufficient foaming than conventional products even after long-term storage. Excellent performance and preservability.
本發明之發泡性聚苯乙烯系樹脂粒子之製造方法,係進行如下之步驟而得到發泡性聚苯乙烯系樹脂粒子:(1)第1聚合步驟:於水中分散聚苯乙烯系樹脂種粒子而成之分散液中,相對於聚苯乙烯系樹脂種粒子100質量份供給苯乙烯系單體7.0至80.0質量份與丙烯酸酯系單體2.0至12.0質量份,使種粒子吸收此等單體,並聚合而使聚苯乙烯系樹脂種粒子成長;(2)第2聚合步驟:然後,於該分散液中只供給苯乙烯系單體,使種粒子吸收該單體,並聚合而使聚苯乙烯系樹脂粒子成長;以及(3)含浸發泡劑的步驟:在進行第2聚合步驟而製造聚苯乙烯系樹脂粒子之後、或在聚苯乙烯系樹脂粒子之成長中途,含浸發泡劑。In the method for producing the expandable polystyrene resin particles of the present invention, the expandable polystyrene resin particles are obtained by the following steps: (1) The first polymerization step: dispersing the polystyrene resin in water In the dispersion liquid of the particles, 7.0 to 80.0 parts by mass of the styrene monomer and 2.0 to 12.0 parts by mass of the acrylate monomer are supplied to 100 parts by mass of the polystyrene resin seed particles, and the seed particles are absorbed into the single particles. And polymerizing to grow polystyrene resin particles; (2) second polymerization step: then, only the styrene monomer is supplied to the dispersion, and the seed particles are absorbed by the seed particles and polymerized to cause The step of growing the polystyrene resin particles; and (3) the step of impregnating the foaming agent: after the second polymerization step is performed to produce the polystyrene resin particles, or during the growth of the polystyrene resin particles, the impregnation foaming Agent.
在本發明之製造方法中,聚苯乙烯系樹脂種粒子(以下,簡稱為種粒子)之材料的聚苯乙烯系樹脂,可舉例如苯乙烯或苯乙烯之衍生物之單獨聚合物。此處,苯乙烯衍生物可舉例如α-甲基苯乙烯、對甲基苯乙烯、第三丁基苯乙烯、氯苯乙烯等。其他,可舉例如:由丙烯腈、富馬酸二甲酯、富馬酸乙酯等可與苯乙烯共聚合的單體與苯乙烯所構成之共聚物;併用二乙烯基苯、烷二醇甲基丙烯酸酯等多官能性單體的前述共聚物;添加適量之橡膠狀物質的樹脂等。但以苯乙烯成分為50質量%以上之共聚物或苯乙烯單獨聚合物為佳。此聚苯乙烯系樹脂宜為重量平均分子量為15萬至40萬之範圍者。又,種粒子係可於一部份或全部使用聚苯乙烯系樹脂回收品。In the production method of the present invention, the polystyrene resin of the material of the polystyrene resin seed particles (hereinafter simply referred to as seed particles) may, for example, be a single polymer of a derivative of styrene or styrene. Here, examples of the styrene derivative include α-methylstyrene, p-methylstyrene, t-butylstyrene, and chlorostyrene. Other examples include copolymers of a monomer copolymerizable with styrene such as acrylonitrile, dimethyl fumarate, and ethyl fumarate with styrene; and divinylbenzene or alkanediol. The above-mentioned copolymer of a polyfunctional monomer such as methacrylate; a resin to which an appropriate amount of a rubbery substance is added, or the like. However, a copolymer having a styrene component of 50% by mass or more or a styrene alone polymer is preferred. The polystyrene resin is preferably in the range of from 150,000 to 400,000 by weight average molecular weight. Further, the seed particles may be used in part or in whole with a polystyrene resin-recovered product.
更進一步,種粒子之粒徑係可依製作之聚苯乙烯系樹脂種粒子的平均粒徑等而適當調整,例如製作平均粒徑為1.0mm之聚苯乙烯系樹脂種粒子時,係宜使用平均粒徑為0.4至0.7mm左右的種粒子。Further, the particle diameter of the seed particles can be appropriately adjusted depending on the average particle diameter of the produced polystyrene resin seed particles, etc., for example, when a polystyrene resin particle having an average particle diameter of 1.0 mm is produced, it is preferable to use Seed particles having an average particle diameter of about 0.4 to 0.7 mm.
在本發明之製造方法中,苯乙烯系單體可舉例如苯乙烯或苯乙烯衍生物。此處,苯乙烯衍生物可舉例如α-甲基苯乙烯、對甲基苯乙烯、第三丁基苯乙烯、氯苯乙烯等。在本發明中,此等苯乙烯系單體中,亦宜為苯乙烯。In the production method of the present invention, the styrene monomer may, for example, be styrene or a styrene derivative. Here, examples of the styrene derivative include α-methylstyrene, p-methylstyrene, t-butylstyrene, and chlorostyrene. In the present invention, among these styrene monomers, styrene is also preferred.
在本發明之製造方法中,丙烯酸酯系單體可舉例如丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸丁酯、丙烯酸戊酯、丙烯酸己酯等,宜為丙烯酸乙酯、丙烯酸丙酯、丙烯酸丁酯。In the production method of the present invention, the acrylate monomer may, for example, be methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, amyl acrylate or hexyl acrylate, and is preferably ethyl acrylate or propyl acrylate. ,Butyl acrylate.
本發明之第1聚合步驟所使用之苯乙烯系單體,係相對於聚苯乙烯系樹脂種粒子100質量份,為7.0至80.0質量份。當未達7.0質量份時,成形時之耐熱性降低,若超過80.0質量份,則低壓成形性差。較佳係8.0至72.0質量份。The styrene monomer used in the first polymerization step of the present invention is 7.0 to 80.0 parts by mass based on 100 parts by mass of the polystyrene resin seed particles. When it is less than 7.0 parts by mass, the heat resistance at the time of molding is lowered, and when it exceeds 80.0 parts by mass, the low-pressure moldability is inferior. It is preferably 8.0 to 72.0 parts by mass.
又,本發明之第1聚合步驟所使用之丙烯酸酯系單體,係相對於聚苯乙烯系樹脂種粒子100質量份,為2.0至12.0質量份。當未達2.0質量份時,低壓成形性差,若超過12.0質量份,則耐熱性會降低。較佳係2.0至11.2質量份。In addition, the acrylate-based monomer used in the first polymerization step of the present invention is 2.0 to 12.0 parts by mass based on 100 parts by mass of the polystyrene-based resin seed particles. When it is less than 2.0 parts by mass, the low-pressure moldability is inferior, and if it exceeds 12.0 parts by mass, the heat resistance is lowered. It is preferably 2.0 to 11.2 parts by mass.
添加於本發明之發泡性聚苯乙烯系樹脂粒子中的發泡劑,宜為其沸點為聚苯乙烯系樹脂的軟化點以下,且在常壓下為氣狀或液狀之有機化合物。可使用例如丙烷、正丁烷、異丁烷、正戊烷、異戊烷、新戊烷、環戊烷、環戊二烯、正己烷、石油醚等烴類;丙酮、甲基乙基酮等酮類;甲醇、乙醇、異丙醇等醇類;二甲基醚、二乙基醚、二丙基醚、甲基乙基醚等低沸點醚化合物;二氧化碳、氮、氨等無機氣體等。此等發泡劑可只使用一種,又,亦可併用二種以上。此等之中,較佳之發泡劑係沸點為-45至40℃的烴類,宜為丙烷、正丁烷、異丁烷、正戊烷、異戊烷等。此發泡劑之添加量相對於聚苯乙烯系樹脂種粒子100質量份,宜為5至15質量份之範圍。The foaming agent to be added to the expandable polystyrene resin particles of the present invention is preferably an organic compound having a boiling point of not less than the softening point of the polystyrene resin and a gas or liquid at normal pressure. Hydrocarbons such as propane, n-butane, isobutane, n-pentane, isopentane, neopentane, cyclopentane, cyclopentadiene, n-hexane, petroleum ether, etc.; acetone, methyl ethyl ketone Ketones; alcohols such as methanol, ethanol, and isopropanol; low-boiling ether compounds such as dimethyl ether, diethyl ether, dipropyl ether, and methyl ethyl ether; inorganic gases such as carbon dioxide, nitrogen, and ammonia. . These foaming agents may be used alone or in combination of two or more. Among these, preferred blowing agents are hydrocarbons having a boiling point of -45 to 40 ° C, preferably propane, n-butane, isobutane, n-pentane, isopentane and the like. The amount of the foaming agent to be added is preferably in the range of 5 to 15 parts by mass based on 100 parts by mass of the polystyrene resin seed particles.
若欲藉本發明之製造方法而製造發泡性聚苯乙烯系樹脂粒子,係於高壓鍋等反應容器內置入水性媒體,使前述種粒子分散於該水性媒體,於此水性媒體中,在前述(1)第1聚合步驟中係使苯乙烯系單體與丙烯酸酯系單體連續地或斷續地供給,然後,在前述(2)第2聚合步驟中係只使苯乙烯系單體連續地或斷續地供給,並在聚合起始劑的存在下於種粒子表面及/或種粒子內部使苯乙烯-丙烯酸酯系共聚物及聚苯乙烯系樹脂成長,而製作特定粒徑的聚苯乙烯系樹脂粒子。When the expandable polystyrene resin particles are produced by the production method of the present invention, an aqueous medium is incorporated in a reaction container such as a pressure cooker, and the seed particles are dispersed in the aqueous medium. 1) In the first polymerization step, the styrene monomer and the acrylate monomer are continuously or intermittently supplied, and then, in the second polymerization step (2), only the styrene monomer is continuously Alternatively, the styrene-acrylate copolymer and the polystyrene resin are grown on the surface of the seed particles and/or the inside of the seed particles in the presence of a polymerization initiator, and polystyrene having a specific particle diameter is produced. Ethylene resin particles.
在前述(1)第1聚合步驟及(2)第2聚合步驟中,種粒子之使用量少時,無法使原料單體的聚合控制於適當範圍,而使聚苯乙烯系樹脂極端地高分子量化或產生大量微粉末狀之聚苯乙烯系樹脂,製造效率降低。又,使用量多時,一次的生產所得到的量少,生產性差。因而,種粒子之適當使用量係相對於聚苯乙烯系樹脂全量宜為10至60質量%的範圍,更宜為15至50質量%之範圍。In the first polymerization step (1) and the second polymerization step (2), when the amount of the seed particles used is small, the polymerization of the raw material monomers cannot be controlled to an appropriate range, and the polystyrene resin is extremely high in molecular weight. A large amount of fine powdery polystyrene resin is produced or produced, and the production efficiency is lowered. Moreover, when the amount of use is large, the amount obtained in one production is small, and the productivity is poor. Therefore, the appropriate amount of the seed particles is preferably in the range of 10 to 60% by mass, and more preferably in the range of 15 to 50% by mass based on the total amount of the polystyrene resin.
在前述(1)第1聚合步驟及(2)第2聚合步驟中可使用之聚合起始劑,若為以往於苯乙烯系單體之聚合所使用者,即無特別限定而可使用,可舉例如:過氧化苯甲醯基、第三丁基過氧化苯甲酸酯、第三丁基過氧化-2-乙基己酸酯、過氧化月桂基、過氧化第三丁基、第三丁基過氧化三甲基乙酸酯、第三丁基過氧化異丙基碳酸酯、第三丁基過氧化乙酸酯、2,2-第三丁基過氧化丁烷、第三丁基過氧化-3,3,5-三甲基己酸酯、二-第三丁基過氧化六氫對酞酸酯等有機過氧化物;偶氮雙異丁腈、偶氮雙二甲基戊腈等偶氮化合物等。此等聚合起始劑中,尤宜為用以得到10小時之半衰期的分解溫度為80至120℃者。此聚合起始劑亦可單獨使用一種類,又,亦可併用相異之2種以上之聚合起始劑。The polymerization initiator which can be used in the above-mentioned (1) first polymerization step and (2) second polymerization step can be used without any particular limitation as long as it is conventionally used for polymerization of a styrene monomer. Examples are: benzammonium peroxide, t-butyl peroxybenzoate, t-butyl peroxy-2-ethylhexanoate, lauryl peroxide, tert-butyl peroxide, third Butyl peroxy trimethyl acetate, t-butyl peroxy isopropyl carbonate, t-butyl peroxyacetate, 2,2-tert-butyl peroxybutane, tert-butyl Organic peroxides such as peroxy-3,3,5-trimethylhexanoate, di-t-butylperoxy hexahydro-p-phthalate; azobisisobutyronitrile, azobisdimethylam An azo compound such as a nitrile. Among these polymerization initiators, those having a decomposition temperature of 80 to 120 ° C for obtaining a half-life of 10 hours are particularly preferable. The polymerization initiator may be used singly or in combination of two or more kinds of polymerization initiators.
更進一步,為了使前述種粒子及單體的小滴分散於前述水性媒體中所使用之懸濁安定劑,若為以往於聚苯乙烯系樹脂之懸濁聚合所使用者,並無特別限定而可使用,可舉例如:聚乙烯醇、甲基纖維素、聚丙烯醯胺、聚乙烯基吡咯烷酮等水溶性高分子;第三磷酸鈣、焦磷酸鎂等難溶性無機化合物等。此懸濁安定劑亦可單獨使用一種類,又,亦可混合使用2種以上之懸濁安定劑。Further, the suspension stabilizer used for dispersing the droplets of the above-mentioned seed particles and monomers in the aqueous medium is not particularly limited as long as it is a user of suspension polymerization of a polystyrene resin. For example, water-soluble polymers such as polyvinyl alcohol, methyl cellulose, polypropylene decylamine, and polyvinylpyrrolidone; and poorly soluble inorganic compounds such as calcium phosphate or magnesium pyrophosphate may be used. The suspension stabilizer may be used singly or in combination of two or more kinds of suspension stabilizers.
使用難溶性無機化合物作為前述懸濁安定劑時係宜併用陰離子界面活性劑。如此之陰離子界面活性劑可舉例如:脂肪酸皂、N-醯基胺基酸或其鹽、烷基醚羧酸鹽等羧酸鹽;烷基苯磺酸鹽、烷基萘磺酸鹽、二烷基磺酸基琥珀酸酯鹽、烷基磺酸基乙酸鹽、α-烯烴磺酸鹽等磺酸鹽;高級醇硫酸酯鹽、第二級高級醇硫酸酯鹽、烷基醚硫酸鹽、聚氧伸乙基烷基苯基醚硫酸鹽等硫酸酯鹽;烷基醚磷酸酯鹽、烷基磷酸酯鹽等磷酸酯鹽等。此等陰離子界面活性劑係可1種單獨使用,或混合2種類以上而使用。When a poorly soluble inorganic compound is used as the suspension stabilizer, an anionic surfactant is preferably used in combination. Such an anionic surfactant may, for example, be a fatty acid soap, a N-mercaptoamino acid or a salt thereof, a carboxylate such as an alkyl ether carboxylate; an alkylbenzenesulfonate, an alkylnaphthalenesulfonate, or a second a sulfonate such as an alkyl sulfosuccinate salt, an alkyl sulfonate acetate or an α-olefin sulfonate; a higher alcohol sulfate salt, a second-grade higher alcohol sulfate salt, an alkyl ether sulfate, Sulfate salts such as polyoxyethylene ethyl phenyl ether sulfate; phosphate salts such as alkyl ether phosphates and alkyl phosphates. These anionic surfactants can be used singly or in combination of two or more kinds.
在前述(1)第1聚合步驟中,供給至水性媒體中之苯乙烯系單體與丙烯酸酯系單體之量係相對於種粒子100質量份,苯乙烯系單體為7.0至80.0質量份之範圍,又,丙烯酸酯系單體為2.0至12.0質量份之範圍。若(1)第1聚合步驟中之苯乙烯系單體與丙烯酸酯系單體之量為在前述範圍內,則可提供一種發泡性聚苯乙烯系樹脂粒子,其於成形時所使用之水蒸氣的壓力即使為低壓,亦可得到外觀美麗且具有高強度之發泡成形體,由於可低壓成形,故在成形步驟中,可縮短每一發射之成形時間。In the first polymerization step (1), the amount of the styrene monomer and the acrylate monomer supplied to the aqueous medium is 7.0 to 80.0 parts by mass based on 100 parts by mass of the seed particles. Further, the range of the acrylate monomer is in the range of 2.0 to 12.0 parts by mass. When the amount of the styrene monomer and the acrylate monomer in the first polymerization step is within the above range, a foamable polystyrene resin particle which is used in molding can be provided. Even if the pressure of the water vapor is low pressure, a foamed molded body having a beautiful appearance and high strength can be obtained, and since it can be formed at a low pressure, the molding time for each emission can be shortened in the forming step.
前述(2)第2聚合步驟係在前述(1)第1聚合步驟結束後,於高壓鍋等反應容器內的水性媒體中只加入苯乙烯系單體,在藉前述(1)第1聚合步驟而成長之種粒子上使聚苯乙烯系樹脂成長,形成聚苯乙烯系樹脂粒子。於此(2)第2聚合步驟中使用之苯乙烯系單體的量係無特別限定,但相對於第2聚合步驟後所得到之聚苯乙烯系樹脂粒子的樹脂成分100質量份宜為30.0至80.0質量份之範圍。In the second polymerization step (2), after the end of the first polymerization step (1), only the styrene monomer is added to the aqueous medium in the reaction vessel such as the autoclave, and the first polymerization step (1) is used. The polycrystalline resin is grown on the grown seed particles to form polystyrene resin particles. The amount of the styrene monomer used in the second polymerization step is not particularly limited, but is preferably 30.0 parts by mass based on 100 parts by mass of the resin component of the polystyrene resin particles obtained after the second polymerization step. It is in the range of 80.0 parts by mass.
在本發明之製造方法中,若欲使發泡劑含浸於聚苯乙烯系樹脂粒子,則可使用以下任一種方法:In the production method of the present invention, if the foaming agent is to be impregnated with the polystyrene resin particles, any of the following methods may be used:
(a)在製造聚苯乙烯系樹脂粒子之後,含浸發泡劑之方法;(a) a method of impregnating a foaming agent after producing the polystyrene resin particles;
(b)或在聚苯乙烯系樹脂粒子之成長中途,含浸發泡劑之方法。(b) or a method of impregnating a foaming agent in the middle of growth of the polystyrene resin particles.
發泡劑含浸後,取出所製造之樹脂粒子,進行洗淨、乾燥,得到發泡性聚苯乙烯系樹脂粒子。After impregnation of the foaming agent, the produced resin particles are taken out, washed, and dried to obtain expandable polystyrene resin particles.
本發明之發泡性聚苯乙烯系樹脂粒子係除了前述發泡劑以外,於聚苯乙烯系樹脂粒子中,亦可依需要而添加一般使用於發泡性聚苯乙烯系樹脂粒子之製造中之其他的添加劑,例如氣泡調整劑、可塑劑、溶劑、難燃劑、染料等著色劑等。In addition to the above-mentioned foaming agent, the expandable polystyrene resin particles of the present invention may be added to the polystyrene resin particles as needed, and are generally used in the production of expandable polystyrene resin particles. Other additives such as a bubble adjuster, a plasticizer, a solvent, a flame retardant, a colorant such as a dye, and the like.
在本發明之發泡性聚苯乙烯系樹脂粒子之表面,係如同對於習知之發泡性聚苯乙烯系樹脂粒子一般所實施般,可塗佈脂肪酸金屬鹽、脂肪酸酯、抗靜電劑等表面處理劑,藉由進行表面處理劑之塗佈,亦可改善樹脂粒子(珠粒)的流動性、預備發泡特性等。The surface of the expandable polystyrene resin particles of the present invention can be coated with a fatty acid metal salt, a fatty acid ester, an antistatic agent, etc., as is conventionally used for the foamable polystyrene resin particles. The surface treatment agent can also improve the fluidity of the resin particles (beads), the preliminary foaming properties, and the like by applying the surface treatment agent.
然後,說明有關本發明之發泡性聚苯乙烯系樹脂粒子。Next, the expandable polystyrene resin particles of the present invention will be described.
本發明之發泡性聚苯乙烯系樹脂粒子含有苯乙烯系單體與丙烯酸酯系單體之共聚物,其特徵在於:在藉ATR法紅外線分光分析以分析發泡性聚苯乙烯系樹脂粒子之表面所得到之紅外線吸收光譜中,求出在1730cm-1 之吸光度D1730與1600cm-1 之吸光度D1600後,從D1730/D1600所算出之吸光度比(A);與在藉ATR法紅外線分光分析以分析發泡性聚苯乙烯系樹脂粒子之中心部所得到之紅外線吸收光譜中,求出在1730cm-1 之吸光度D1730與1600cm-1 之吸光度D1600後,從D1730/D1600所算出之吸光度比(B);係滿足(A)<(B),且(A)為0.05以上之關係。The expandable polystyrene resin particles of the present invention contain a copolymer of a styrene monomer and an acrylate monomer, and are characterized by infrared spectroscopic analysis by ATR method to analyze expandable polystyrene resin particles. the resulting surface of the infrared absorption spectrum, the absorbance obtained after 1730cm and 1600cm D1730 -1 of the absorbance D1600 -1, calculated from the D1730 / D1600 absorbance ratio (A); and spectroscopic analysis by ATR method infrared rays analysis of the central portion of the obtained expandable polystyrene resin particles of the infrared absorption spectrum, the absorbance obtained after 1730cm and 1600cm D1730 -1 of the absorbance D1600 -1, calculated from the D1730 / D1600 absorbance ratio (B (A) < (B), and (A) is a relationship of 0.05 or more.
所謂「ATR法紅外線分光分析」係指藉由利用全反射吸收之一次反射型ATR法以測定紅外線吸收光譜之分析方法。The "ATR method infrared spectroscopic analysis" refers to an analysis method for measuring an infrared absorption spectrum by a primary reflection type ATR method using total reflection absorption.
此分析方法係使具有高的折射率之ATR稜鏡密接於試料,通過ATR稜鏡而對試料照射紅外線,將從ATR稜鏡之射出光進行分光分析之方法。ATR法紅外線分光分析係因僅使試料與ATR稜鏡密接俾可測定光譜之簡單性、且可進行深至數μm之表面分析等理由,而廣泛利用於以高分子材料等有機物為首之各種物質的表面分析。This analysis method is a method in which an ATR having a high refractive index is closely attached to a sample, and the sample is irradiated with infrared rays by ATR, and the emitted light from the ATR is subjected to spectroscopic analysis. The ATR method infrared spectroscopic analysis is widely used in various substances including organic materials such as polymer materials because it can be used to measure the simplicity of the spectrum and the surface analysis can be performed up to several μm. Surface analysis.
在本發明中係藉ATR法紅外線分光分析而分析發泡性聚苯乙烯系樹脂粒子之表面與中心部,在所得到之紅外線吸收光譜中,求出1730cm-1 之吸光度D1730與1600cm-1 之吸光度D1600。繼而,從前述各吸光度之值,算出樹脂粒子之表面的吸光度比(A)、與粒子之中心部的吸光度比 (B)。In the present invention, line by ATR method infrared spectral analysis and the analysis of the surface of the central portion of the expandable polystyrene resin particles, the resultant infrared absorption spectrum of the obtained absorbance D1730 -1 1730cm and 1600cm -1 of the The absorbance is D1600. Then, from the values of the respective absorbances, the absorbance ratio (A) on the surface of the resin particles and the absorbance ratio (B) at the center of the particles were calculated.
又,從紅外線吸收光譜所得到之1600cm-1 之吸光度D1600,係指源自於聚苯乙烯系樹脂所含有之苯環的面內振動之於1600cm-1 附近所出現的譜峰的高度。In addition, the absorbance D1600 of 1600 cm -1 obtained from the infrared absorption spectrum refers to the height of the peak appearing in the vicinity of 1600 cm -1 derived from the in-plane vibration of the benzene ring contained in the polystyrene resin.
又,從紅外線吸收光譜所得到之1730cm-1 之吸光度D1730,係指源自於丙烯酸酯所含有之酯基的C=0間之伸縮振動之於1730cm-1 附近所出現的譜峰的高度。Further, the absorbance D1730 of 1730 cm -1 obtained from the infrared absorption spectrum refers to the height of the peak appearing in the vicinity of 1730 cm -1 from the stretching vibration of C = 0 derived from the ester group contained in the acrylate.
又,表面之吸光度係如第1圖所示,為對於發泡性聚苯乙烯系樹脂粒子1之表面A以ATR法紅外線分光分析進行測定而求出之值,又,中心部之吸光度係如第2圖所示,將通過發泡性聚苯乙烯系樹脂粒子1之中心而切割之截面的中心部B以ATR法紅外線分光分析進行測定而求出之值。In addition, as shown in Fig. 1, the absorbance of the surface is a value obtained by measuring the surface A of the expandable polystyrene resin particle 1 by ATR method infrared spectroscopic analysis, and the absorbance at the center portion is as follows. In the second embodiment, the center portion B of the cross section cut by the center of the expandable polystyrene resin particle 1 is measured by ATR method infrared spectroscopic analysis.
本發明之發泡性聚苯乙烯系樹脂粒子之如前述般所算出之樹脂粒子表面的吸光度比(A)、與粒子之中心部的吸光度比(B)係滿足(A)<(B)且(A)為0.05以上之關係。The ratio of the absorbance (A) of the surface of the resin particle calculated on the surface of the expandable polystyrene resin particle of the present invention to the absorbance (B) of the central portion of the particle is (A) < (B). (A) is a relationship of 0.05 or more.
亦即,本發明之發泡性聚苯乙烯系樹脂粒子係在粒子之直徑方向,所含有之苯乙烯-丙烯酸酯系共聚物成分的比率,在中心部濃度高,在表層側有成為低濃度之傾向。又,即使在粒子之表層部中,亦存在有某程度之苯乙烯-丙烯酸酯系共聚物成分。In other words, the expandable polystyrene resin particles of the present invention have a high concentration in the center portion and a low concentration in the surface layer side in the diameter direction of the particles. The tendency. Further, even in the surface layer portion of the particles, a certain amount of the styrene-acrylate copolymer component is present.
本發明之發泡性聚苯乙烯系樹脂粒子係由於具有如前述之苯乙烯-丙烯酸酯系共聚物成分之分布構造,故於成形時所使用之水蒸氣的壓力即使為低壓,亦可得到外觀美麗且具有高強度之發泡成形體,又,即使在以高的蒸氣壓力成形時,亦可得到不易因耐熱性降低而造成成形體外觀劣化之發泡成形體。當不滿足(A)<(B)且(A)為0.05以上之關係時,很難得到前述之效果。Since the expandable polystyrene resin particles of the present invention have a distribution structure of the styrene-acrylate copolymer component as described above, the pressure of the water vapor used during molding can be obtained even if the pressure is low. In addition, when molded at a high vapor pressure, a foamed molded article having a high strength and a high strength can be obtained, and a foam molded article which is less likely to deteriorate in appearance due to a decrease in heat resistance can be obtained. When the relationship of (A) < (B) and (A) is 0.05 or more is not satisfied, it is difficult to obtain the aforementioned effects.
前述吸光度比(A)宜為0.05至0.50之範圍內,更宜為0.08至0.47的範圍。The aforementioned absorbance ratio (A) is preferably in the range of 0.05 to 0.50, more preferably in the range of 0.08 to 0.47.
前述吸光度比(B)宜為0.20至0.60之範圍內,更宜為0.23至0.55的範圍。The aforementioned absorbance ratio (B) is preferably in the range of 0.20 to 0.60, more preferably in the range of 0.23 to 0.55.
更進一步,前述吸光度比(A)與(B)之比(B/A)為1.10至3.00的範圍內,更宜為1.17至2.88的範圍內。Further, the ratio (B/A) of the absorbance ratios (A) to (B) is in the range of 1.10 to 3.00, more preferably in the range of 1.17 to 2.88.
本發明之發泡性聚苯乙烯系樹脂粒子係可藉由前述之本發明的製造方法而有效率地製造,但製造方法不限定於此。The expandable polystyrene resin particles of the present invention can be efficiently produced by the above-described production method of the present invention, but the production method is not limited thereto.
本發明之發泡性聚苯乙烯系樹脂粒子係以體密度成為0.01至0.033g/cm3 的範圍之方式進行預備發泡而形成預備發泡粒子,更進一步使此預備發泡粒子填充於成形模之模穴內,予以加熱並進行模內發泡成形,俾可使用於製造發泡成形體。The expandable polystyrene resin particles of the present invention are preliminarily foamed so as to have a bulk density of 0.01 to 0.033 g/cm 3 to form preliminary expanded particles, and further fill the preliminary expanded particles into a shape. In the cavity of the mold, it is heated and subjected to in-mold foam molding, and the crucible can be used for producing a foam molded body.
以下,依實施例而表示本發明之具體例,但以下之實施例僅為本發明之例示,本發明不只限定於以下之實施例。又,在以下之實施例、比較例中,發泡性聚苯乙烯系樹脂粒子之吸光度比的結果係與發泡劑含浸前之聚苯乙烯系樹脂吸光度比的結果相同。The specific examples of the present invention are shown in the following examples, but the following examples are merely illustrative of the present invention, and the present invention is not limited to the following examples. Moreover, in the following Examples and Comparative Examples, the results of the absorbance ratio of the expandable polystyrene resin particles were the same as those of the polystyrene resin before the impregnation of the foaming agent.
於內容量100公升之附有攪拌機的聚合容器中,供給水40000g、作為懸濁安定劑之第三磷酸鈣100g及作為陰離子界面活性劑之十二烷基苯磺酸鈣2.0g,一邊攪拌,一邊添加苯乙烯40000g、作為聚合起始劑之過氧化苯甲醯基96.0g及第三丁基過氧化苯甲酸酯28.0g後,再昇溫至90℃而聚合。繼而,以此溫度保持6小時,更進一步,昇溫至125℃後保持2小時,其後進行冷卻而得到聚苯乙烯系樹脂(a)。In a polymerization vessel equipped with a stirrer having a content of 100 liters, 40,000 g of water, 100 g of calcium triphosphate as a suspension stabilizer, and 2.0 g of calcium dodecylbenzenesulfonate as an anionic surfactant were stirred. After adding 40000 g of styrene, 96.0 g of benzoyl peroxide as a polymerization initiator, and 28.0 g of a third butyl peroxybenzoate, the mixture was further heated to 90 ° C to be polymerized. Then, the temperature was maintained at this temperature for 6 hours, and further, the temperature was raised to 125 ° C and maintained for 2 hours, and then cooled to obtain a polystyrene resin (a).
篩分前述聚苯乙烯系樹脂粒子(a),得到作為種粒子之粒徑0.5至0.71mm範圍的聚苯乙烯系樹脂粒子(b)。The polystyrene resin particles (a) are sieved to obtain polystyrene resin particles (b) having a particle diameter of 0.5 to 0.71 mm as seed particles.
其次,於內容量5公升之附有攪拌機的聚合容器內,供給水2000g、前述聚苯乙烯系樹脂粒子(b)500g、作為懸濁安定劑之焦磷酸鎂6.0g及作為陰離子界面活性劑之十二烷基苯磺酸鈣1.0g,一邊攪拌,一邊昇溫至75℃。Next, in a polymerization container equipped with a stirrer having a content of 5 liters, 2000 g of water, 500 g of the above-mentioned polystyrene resin particles (b), 6.0 g of magnesium pyrophosphate as a suspension stabilizer, and an anionic surfactant were used. 1.0 g of calcium dodecylbenzenesulfonate was heated to 75 ° C while stirring.
然後,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯180g(相對於種粒子100質量份為36質量份)、丙烯酸丁酯30g(相對於種粒子100質量份為6質量份)之混合液中,將其供給至前述5公升之聚合容器中,以75℃保持60分鐘。Then, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in 180 g of styrene (36 parts by mass based on 100 parts by mass of the seed particles), and acrylic acid. A mixed liquid of 30 g of butyl ester (6 parts by mass based on 100 parts by mass of the seed particles) was supplied to the above-mentioned 5 liter polymerization vessel and held at 75 ° C for 60 minutes.
於經過60分鐘後,使反應液以150分鐘昇溫至110℃,同時並使用泵將苯乙烯1290g以150分鐘逐次定量地供給至聚合容器內,其後昇溫至120℃,在經過2小時後進行冷卻而得到聚苯乙烯系樹脂粒子(c)。After 60 minutes passed, the reaction liquid was heated to 110 ° C for 150 minutes, and 1290 g of styrene was gradually supplied to the polymerization vessel in a 150 minute manner using a pump, and then the temperature was raised to 120 ° C, and after 2 hours passed. The polystyrene resin particles (c) were obtained by cooling.
對於所得到之聚苯乙烯系樹脂粒子(c),依下述<吸光度比之測定>而測定樹脂粒子的表面之吸光度比(A)與中心部之吸光度比(B)。其結果表示於表1中。With respect to the obtained polystyrene resin particles (c), the absorbance ratio (A) of the surface of the resin particles and the absorbance ratio (B) of the center portion were measured according to the following <Measurement of absorbance ratio>. The results are shown in Table 1.
又,算出吸光度比(A)與(B)之比((B)/(A)),此亦表示於表1中。Further, the ratio of the absorbance ratios (A) to (B) ((B)/(A)) was calculated, which is also shown in Table 1.
又,對於所得到之發泡性聚苯乙烯系樹脂,亦依下述<吸光度比之測定>而測定吸光度比。Moreover, the absorbance ratio of the obtained expandable polystyrene-based resin was also measured by the following <Measurement of Absorbance Ratio>.
吸光度比(D1730/D1600)係以下述之要領測定。The absorbance ratio (D1730/D1600) was measured in the following manner.
亦即,對於隨意選擇之10個各樹脂粒子的表面(第1圖中之符號A)、及通過粒子中心而切割之截面之中心部(圖2中之符號B),藉ATR法紅外線分光分析進行粒子表面分析而得到紅外線吸收光譜。分別從各紅外線吸收光譜算出吸光度比(D1730/D1600),將對於表面A算出之吸光度比的相加平均作為吸光度比(A),並將對於中心部B算出之吸光度比的相加平均作為吸光度比(B)。That is, the surface of the 10 resin particles (symbol A in Fig. 1) and the center portion of the cross section cut through the center of the particle (symbol B in Fig. 2) are analyzed by ATR infrared spectroscopy. The surface analysis of the particles was carried out to obtain an infrared absorption spectrum. The absorbance ratio (D1730/D1600) was calculated from each infrared absorption spectrum, and the average of the absorbance ratios calculated for the surface A was taken as the absorbance ratio (A), and the average of the absorbance ratios calculated for the center B was taken as the absorbance. Ratio (B).
吸光度D1730及D1600係例如使用從Nicolet公司以商品名「富利葉變換紅外分光光度計MAGMA 560」所販賣之測定裝置而測定。The absorbances D1730 and D1600 are measured, for example, using a measuring device sold by Nicolet under the trade name "Fully Leaf Transform Infrared Spectrophotometer MAGMA 560".
又,從紅外線吸收光譜所得到之1600cm-1 之吸光度D1600係指源自於聚苯乙烯系樹脂所含有之苯環的面內振動之於1600cm-1 附近所出現的譜峰的高度。In addition, the absorbance D1600 of 1600 cm -1 obtained from the infrared absorption spectrum refers to the height of the peak appearing in the vicinity of 1600 cm -1 derived from the in-plane vibration of the benzene ring contained in the polystyrene resin.
又,從紅外線吸收光譜所得到之1730cm-1 之吸光度D1730係指源自於丙烯酸酯所含有之酯基的C=0間之伸縮振動之於1730cm-1 附近所出現的譜峰的高度。Further, the absorbance D1730 of 1730 cm -1 obtained from the infrared absorption spectrum refers to the height of the peak appearing in the vicinity of 1730 cm -1 from the stretching vibration of C = 0 derived from the ester group contained in the acrylate.
繼而,於另一個內容量5升之附有攪拌機的聚合容器中,供給水2200g、聚苯乙烯系樹脂粒子(c)1800g、作為懸濁安定劑之焦磷酸鎂6.0g及十二烷基苯磺酸鈣1.0g,一邊攪拌,一邊昇溫至70℃。其次,將作為發泡助劑之環己烷27.0g及作為可塑劑之己二酸二異丁酯12.6g置入於聚合容器內而密閉,昇溫至100℃。其次,將作為發泡劑之正丁烷90g壓入已置有聚苯乙烯系樹脂種粒子(c)之聚合容器內而保持3小時後,冷卻至30℃以下之後從聚合容器內取出,乾燥之後,於13℃之恆溫室內放置5日而得到發泡性聚苯乙烯系樹脂粒子。Then, in another polymerization container equipped with a stirrer having a content of 5 liters, 2200 g of water, 1800 g of polystyrene resin particles (c), 6.0 g of magnesium pyrophosphate as a suspension stabilizer, and dodecylbenzene were supplied. 1.0 g of calcium sulfonate was heated to 70 ° C while stirring. Next, 27.0 g of cyclohexane as a foaming aid and 12.6 g of diisobutyl adipate as a plasticizer were placed in a polymerization vessel and sealed, and the temperature was raised to 100 °C. Next, 90 g of n-butane as a foaming agent was placed in a polymerization vessel in which the polystyrene resin seed particles (c) were placed, and the mixture was kept for 3 hours, and then cooled to 30 ° C or lower, and then taken out from the polymerization vessel and dried. Thereafter, the mixture was allowed to stand in a constant temperature room at 13 ° C for 5 days to obtain expandable polystyrene resin particles.
除了在第1聚合步驟中,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯200g(相對於種粒子100質量份為40質量份)、丙烯酸丁酯10g(相對於種粒子100質量份為2質量份)的混合液中以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In the first polymerization step, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in 200 g of styrene (100 parts by mass relative to the seed particles). The foamable polystyrene resin particles were obtained in the same manner as in Example 1 except that a mixed liquid of 40 g of butyl acrylate (2 parts by mass based on 100 parts by mass of the seed particles) was used.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了在第1聚合步驟中,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯154g(相對於種粒子100質量份為30.8質量份)、丙烯酸丁酯56g(相對於種粒子100質量份為11.2質量份)的混合液中以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In the first polymerization step, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in 154 g of styrene (100 parts by mass relative to the seed particles). Foaming polystyrene resin particles were obtained in the same manner as in Example 1 except that a mixed liquid of 30.8 parts by mass of butyl acrylate and 56 g of butyl acrylate (11.2 parts by mass based on 100 parts by mass of the seed particles).
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了在第1聚合步驟中,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯40g(相對於種粒子100質量份為8質量份)、丙烯酸丁酯30g(相對於種粒子100質量份為6質量份)的混合液中;以及在第2聚合步驟中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯設為1430g以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In the first polymerization step, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in 40 g of styrene (100 parts by mass relative to the seed particles). 8 parts by mass), 30 g of butyl acrylate (6 parts by mass relative to 100 parts by mass of the seed particles); and in the second polymerization step, the temperature is raised for 150 minutes, and the pump is quantitatively supplied to the polymerization container. The foamable polystyrene resin particles were obtained in the same manner as in Example 1 except that the styrene in the mixture was changed to 1430 g.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了在第1聚合步驟中,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯360g(相對於種粒子100質量份為72質量份)、丙烯酸丁酯30g(相對於種粒子100質量份為6質量份)的混合液中;以及在第2聚合步驟中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯設為1110g以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In the first polymerization step, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in 360 g of styrene (100 parts by mass relative to the seed particles). 72 parts by mass), 30 g of butyl acrylate (6 parts by mass relative to 100 parts by mass of the seed particles); and in the second polymerization step, the temperature is raised for 150 minutes, and the pump is quantitatively supplied to the polymerization container. The foamable polystyrene resin particles were obtained in the same manner as in Example 1 except that the styrene in the mixture was changed to 1110 g.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了在第1聚合步驟中,將所使用之丙烯酸酯種類設為丙烯酸乙酯,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯170g(相對於種粒子100質量份為34質量份)、丙烯酸乙酯40g(相對於種粒子100質量份為8質量份)的混合液中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯系單體設為1290g以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In addition to the first polymerization step, the type of acrylate used was set to ethyl acrylate, and 6.8 g of benzammonium peroxide as a polymerization initiator and 1.5 g of t-butyl peroxybenzoate were dissolved. In a mixed liquid of 170 g of styrene (34 parts by mass based on 100 parts by mass of the seed particles) and 40 g of ethyl acrylate (8 parts by mass based on 100 parts by mass of the seed particles), the temperature was raised in 150 minutes, and the pump was successively pumped. The expandable polystyrene resin particles were obtained in the same manner as in Example 1 except that the amount of the styrene-based monomer to be supplied to the polymerization vessel was 1,290 g.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯系單體180g、丙烯酸丁酯30g的混合液中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯系單體設為750g以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In addition, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in a mixed solution of 180 g of a styrene monomer and 30 g of butyl acrylate for 150 minutes. In the same manner as in Example 1, except that the amount of the styrene-based monomer which was supplied to the polymerization vessel by the pump was 750 g, the foaming polystyrene-based resin particles were obtained.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯系單體180g、丙烯酸丁酯30g的混合液中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯系單體設為2000g以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In addition, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in a mixed solution of 180 g of a styrene monomer and 30 g of butyl acrylate for 150 minutes. The foaming polystyrene resin particles were obtained in the same manner as in Example 1 except that the styrene-based monomer which was supplied to the polymerization vessel by the pump was used in an amount of 2000 g.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯系單體180g、丙烯酸丁酯30g的混合液中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯系單體設為500g以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In addition, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in a mixed solution of 180 g of a styrene monomer and 30 g of butyl acrylate for 150 minutes. The foaming polystyrene resin particles were obtained in the same manner as in Example 1 except that the styrene-based monomer was supplied to the polymerization vessel in a predetermined amount by a pump.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯系單體180g、丙烯酸丁酯30g的混合液中,以150分鐘昇溫,並將以泵逐次定量地供給至聚合容器內之苯乙烯系單體設為2750g以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In addition, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in a mixed solution of 180 g of a styrene monomer and 30 g of butyl acrylate for 150 minutes. The foaming polystyrene resin particles were obtained in the same manner as in Example 1 except that the styrene-based monomer which was supplied to the polymerization vessel in a predetermined amount was pumped to a temperature of 2,750 g.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
於實施例1中,除了在第1聚合步驟不使用丙烯酸酯,並將過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g設為苯乙烯210g(相對於種粒子100質量份為42質量份)以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In Example 1, except that acrylate was not used in the first polymerization step, 6.8 g of benzamidine peroxide and 1.5 g of t-butyl peroxybenzoate were used as 210 g of styrene (relative to the seed particles). The expandable polystyrene resin particles were obtained in the same manner as in Example 1 except that the amount of the component was changed to 100 parts by mass.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了在第1聚合步驟中,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯202g(相對於種粒子100質量份為40.4質量份)、丙烯酸丁酯8g(相對於種粒子100質量份為1.6質量份)的混合液中;以及在第2聚合步驟中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯設為1290質量份以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In the first polymerization step, 6.8 g of benzoyl peroxide group and 1.5 g of a third butyl peroxybenzoate as a polymerization initiator were dissolved in 202 g of styrene (100 parts by mass relative to the seed particles). 40.4 parts by mass), a mixture of 8 g of butyl acrylate (1.6 parts by mass relative to 100 parts by mass of the seed particles); and in the second polymerization step, the temperature is raised for 150 minutes, and the pump is quantitatively supplied to the polymerization container. The expandable polystyrene resin particles were obtained in the same manner as in Example 1 except that the amount of the styrene in the mixture was 1,290 parts by mass.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了在第1聚合步驟中,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯140g(相對於種粒子100質量份為28質量份)、丙烯酸丁酯70g(相對於種粒子100質量份為14質量份)的混合液中;以及在第2聚合步驟中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯設為1290g以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In the first polymerization step, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in 140 g of styrene (100 parts by mass relative to the seed particles). 28 parts by mass), 70 g of butyl acrylate (14 parts by mass with respect to 100 parts by mass of the seed particles); and in the second polymerization step, the temperature is raised for 150 minutes, and the pump is quantitatively supplied to the polymerization container. The expandable polystyrene resin particles were obtained in the same manner as in Example 1 except that the styrene in the mixture was 1290 g.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了在第1聚合步驟中,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯30g(相對於種粒子100質量份為6質量份)、丙烯酸丁酯30g(相對於種粒子100質量份為6質量份)的混合液中;以及在第2聚合步驟中,以150分鐘昇溫,並將以泵遂次定量供給至聚合容器內之苯乙烯設為1440質量份以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In the first polymerization step, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in 30 g of styrene (100 parts by mass relative to the seed particles). 6 parts by mass), 30 g of butyl acrylate (6 parts by mass relative to 100 parts by mass of the seed particles); and in the second polymerization step, the temperature is raised for 150 minutes, and is supplied to the polymerization by pumping times. The expandable polystyrene resin particles were obtained in the same manner as in Example 1 except that the styrene in the container was 1440 parts by mass.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
除了在第1聚合步驟中,使作為聚合起始劑之過氧化苯甲醯基6.8g及第三丁基過氧化苯甲酸酯1.5g溶解於苯乙烯460g(相對於種粒子100質量份為92質量份)、丙烯酸丁酯30g(相對於種粒子100質量份為6質量份)的混合液中;以及在第2聚合步驟中,以150分鐘昇溫,並將以泵逐次定量供給至聚合容器內之苯乙烯設為1010質量份以外,其餘係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。In the first polymerization step, 6.8 g of benzamidine peroxide as a polymerization initiator and 1.5 g of a third butyl peroxybenzoate were dissolved in 460 g of styrene (100 parts by mass relative to the seed particles). 92 parts by mass), 30 g of butyl acrylate (6 parts by mass relative to 100 parts by mass of the seed particles); and in the second polymerization step, the temperature is raised for 150 minutes, and the pump is quantitatively supplied to the polymerization container. The expandable polystyrene resin particles were obtained in the same manner as in Example 1 except that the amount of the styrene in the mixture was 1010 parts by mass.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
於內容量5公升之附有攪拌機的聚合容器中,供給水2000質量份、前述聚苯乙烯系樹脂粒子(B)500質量份、作為懸濁安定劑之焦磷酸鎂6.0質量份及作為陰離子界面活性劑之十二烷基苯磺酸鈣0.3質量份,一邊攪拌,一邊昇溫至75℃。In a polymerization container equipped with a stirrer having a content of 5 liters, 2000 parts by mass of water, 500 parts by mass of the above-mentioned polystyrene resin particles (B), 6.0 parts by mass of magnesium pyrophosphate as a suspension stabilizer, and an anionic interface 0.3 parts by mass of calcium dodecylbenzenesulfonate of the active agent was heated to 75 ° C while stirring.
然後,預先製成苯乙烯1470質量份與丙烯酸丁酯30質量份之混合液,使用該混合液210質量份(相對於種粒子100質量份,苯乙烯為41.2質量份、丙烯酸丁酯為0.84質量份)溶解過氧化苯甲醯基6.8質量份及第三丁基過氧化苯甲酸酯1.5質量份,在供給至前述5公升之聚合容器後,以75℃保持60分鐘。Then, a mixed liquid of 1470 parts by mass of styrene and 30 parts by mass of butyl acrylate was prepared in advance, and 210 parts by mass of the mixed solution was used (41.2 parts by mass of styrene and 0.84 mass of butyl acrylate relative to 100 parts by mass of the seed particles). The solution was dissolved in 6.8 parts by mass of benzamidine peroxide and 1.5 parts by mass of t-butyl peroxybenzoate, and after being supplied to the above-mentioned 5 liter polymerization container, it was kept at 75 ° C for 60 minutes.
經過60分鐘後,使反應液以150分鐘昇溫至110℃,同時並使用泵將前述苯乙烯系單體與丙烯酸丁酯之混合液1290質量份以150分鐘逐次定量地供給至聚合容器內後,昇溫至120℃,經過2小時後冷卻,得到苯乙烯系樹脂粒子(c)。其後係與實施例1同樣做法而得到發泡性聚苯乙烯系樹脂粒子。After the lapse of 60 minutes, the reaction liquid was heated to 110 ° C for 150 minutes, and 1290 parts by mass of the mixture of the styrene-based monomer and butyl acrylate was gradually supplied to the polymerization container in 150 minutes by using a pump. The temperature was raised to 120 ° C, and after cooling for 2 hours, styrene resin particles (c) were obtained. Thereafter, foamable polystyrene resin particles were obtained in the same manner as in Example 1.
與實施例1同樣地,對於發泡劑含浸前之聚苯乙烯系樹脂粒子(c)測定表面之吸光度比(A)與中心部之吸光度比(B),又,算出此等之比((B)/(A))。結果表示於表1中。In the same manner as in the example 1, the ratio of the absorbance ratio (A) of the surface to the absorbance (B) of the center portion of the polystyrene resin particles (c) before impregnation of the foaming agent was measured, and the ratio of these was calculated (( B) / (A)). The results are shown in Table 1.
如表1所示,在本發明之實施例1至10中,聚苯乙烯系樹脂粒子之表面的吸光度比(A)與中心部之吸光度比(B)係滿足(A)<(B)且(A)為0.05以上之關係。As shown in Table 1, in the first to tenth embodiments of the present invention, the absorbance ratio (A) of the surface of the polystyrene resin particles and the absorbance ratio (B) of the center portion satisfy (A) < (B). (A) is a relationship of 0.05 or more.
又,在實施例1至10中,吸光度比(A)為0.05至0.50的範圍內,且前述吸光度比(B)為0.20至0.60的範圍內。Further, in Examples 1 to 10, the absorbance ratio (A) was in the range of 0.05 to 0.50, and the aforementioned absorbance ratio (B) was in the range of 0.20 to 0.60.
進一步,在實施例1至10中,吸光度比(A)與(B)之比(B/A)為1.10至3.00的範圍內。Further, in Examples 1 to 10, the ratio (B/A) of the absorbance ratios (A) to (B) was in the range of 1.10 to 3.00.
另一方面,在比較例1中,因未加入丙烯酸酯,故無法測定源自於酯基之吸收的1730cm-1 之吸光度D1730。On the other hand, in Comparative Example 1, since the acrylate was not added, the absorbance D1730 of 1730 cm -1 derived from the absorption of the ester group could not be measured.
又,在比較例2中,因第1聚合步驟所使用之丙烯酸丁酯之量少,故表面之吸光度比(A)為0.02,未達本發明所規定之表面的吸光度比(A)之下限(0.05)。Further, in Comparative Example 2, since the amount of butyl acrylate used in the first polymerization step was small, the absorbance ratio (A) of the surface was 0.02, and the lower limit of the absorbance ratio (A) of the surface not specified in the present invention was reached. (0.05).
又,在比較例3中,因第1聚合步驟所使用之丙烯酸丁酯之量多,故表面的吸光度比(A)變成大於中心部之吸光度比(B)。Further, in Comparative Example 3, since the amount of butyl acrylate used in the first polymerization step was large, the absorbance ratio (A) of the surface became larger than the absorbance ratio (B) of the center portion.
又,在比較例4中,因第1聚合步驟所使用之苯乙烯之量少,故表面的吸光度比(A)變成大於中心部之吸光度比(B)。Further, in Comparative Example 4, since the amount of styrene used in the first polymerization step was small, the absorbance ratio (A) of the surface became larger than the absorbance ratio (B) of the center portion.
又,在比較例5中,因第1聚合步驟所使用之苯乙烯之量多,故表面之吸光度比(A)為0.04,未達本發明所規定之表面的吸光度比(A)之下限(0.05)。Further, in Comparative Example 5, since the amount of styrene used in the first polymerization step was large, the absorbance ratio (A) of the surface was 0.04, which did not reach the lower limit of the absorbance ratio (A) of the surface specified in the present invention ( 0.05).
又,在比較例6中,因在第2聚合步驟中使用苯乙烯以及丙烯酸丁酯,俾表面的吸光度比(A)變成大於中心部之吸光度比(B)。Further, in Comparative Example 6, since styrene and butyl acrylate were used in the second polymerization step, the absorbance ratio (A) of the surface of the crucible became larger than the absorbance ratio (B) of the center portion.
如前述般所製造之在13℃以下保管5天後之實施例1至10及比較例1至6各別的發泡性聚苯乙烯系樹脂粒子,在對於其粒子表面以硬脂酸鋅及羥基硬脂酸三甘油酯作為表面處理劑進行被覆處理之後,以預備發泡裝置進行預備發泡直到成為體密度0.0167g/cm3 ,然後以20℃使其熟成24小時而得到預備發泡粒子。The foamable polystyrene resin particles of Examples 1 to 10 and Comparative Examples 1 to 6 which were produced at the temperature of 13 ° C or lower and stored for 5 days as described above were made of zinc stearate on the surface of the particles. After the hydroxystearic acid triglyceride was subjected to a coating treatment as a surface treatment agent, preliminary foaming was carried out in a preliminary foaming apparatus until the bulk density was 0.0167 g/cm 3 , and then the mixture was aged at 20 ° C for 24 hours to obtain preliminary expanded particles. .
其次,於具備具有內尺寸300mm×400mm×30mm之長方體形狀的模穴之成形模的發泡粒自動成形機的模穴內填充前述預備發泡粒子,以下述之2條件(成形蒸氣壓),進行密度0.0167g/cm3 的聚苯乙烯系樹脂發泡成形體之成形。Next, the preliminary foamed particles are filled in a cavity of a foaming automatic particle forming machine having a molding die having a rectangular parallelepiped shape having an inner dimension of 300 mm × 400 mm × 30 mm, under the following two conditions (forming vapor pressure), The molding of a polystyrene-based resin foam molded body having a density of 0.0167 g/cm 3 was carried out.
成形條件(成形機為積水工機製作所股份公司製之ACE-3SP)Molding conditions (Forming machine is ACE-3SP manufactured by Sekisui Works Co., Ltd.)
成形蒸氣壓 2條件(壓力計壓:0.04MPa、0.09MPa)Forming vapor pressure 2 conditions (pressure gauge pressure: 0.04MPa, 0.09MPa)
模具加熱 5秒Mold heating 5 seconds
一方加熱 (設定壓力0.03MPa)One side is heated (set pressure 0.03MPa)
另一方加熱 3秒The other side is heated for 3 seconds.
兩面加熱 15秒Heating on both sides for 15 seconds
以水冷卻 5秒Cool with water for 5 seconds
放置冷卻 (真空放置冷卻、QS成形模式)Placement cooling (vacuum placement cooling, QS forming mode)
取出設定面壓 0.02MPaTake out the set surface pressure 0.02MPa
對於使用實施例1至10、及比較例1至6各別之發泡性聚苯乙烯系樹脂粒子而製造的成形時水蒸氣壓為0.04MPa時之發泡成形體、與成形時水蒸氣壓為0.09MPa時之發泡成形體,使用以下所示之條件,調查其彎曲強度、發泡成形體外觀、冷卻時間而評估。其結果記載於表2。The foam molded article obtained by using the foamable polystyrene resin particles of each of Examples 1 to 10 and Comparative Examples 1 to 6 at a water vapor pressure of 0.04 MPa during molding, and the water vapor pressure at the time of molding The foam molded article at 0.09 MPa was evaluated by using the conditions shown below, and the flexural strength, the appearance of the foamed molded article, and the cooling time were examined. The results are shown in Table 2.
對於實施例(及比較例)所得到之發泡成形體,依據JIS A9511:2006「發泡塑膠保溫材」記載之方法而測定彎曲強度。The foamed molded article obtained in the examples (and comparative examples) was measured for bending strength in accordance with the method described in JIS A9511:2006 "foamed plastic heat insulating material".
亦即,使用Tensilon萬能試驗機UCT-10T(Orientec公司製),以試驗體尺寸為75mm×300mm×50mm,壓縮速度為10mm/分鐘,前端夾具(jig)為加壓楔子10R、支撐台10R,支撐間距離200mm之條件測定,並以下式算出彎曲強度。試驗片之數目為3個,求出其平均值。That is, a Tensilon universal testing machine UCT-10T (manufactured by Orientec Co., Ltd.) was used, and the test piece size was 75 mm × 300 mm × 50 mm, the compression speed was 10 mm/min, and the front end jig was a press wedge 10R and a support table 10R. The condition of the distance between supports was 200 mm, and the bending strength was calculated by the following formula. The number of test pieces was three, and the average value was obtained.
彎曲強度(MPa)=3FL/2bh2 Bending strength (MPa) = 3FL / 2bh 2
(此處,F表示彎曲最大荷重(N),L表示支點間距離(mm),b表示試驗片之寬(mm),h表示試驗片之厚度(mm))。(發泡成形體外觀之評估)(F Here, F represents the maximum bending load (N), L represents the distance between the fulcrums (mm), b represents the width (mm) of the test piece, and h represents the thickness (mm) of the test piece). (Evaluation of the appearance of foamed molded body)
以目視確認發泡成形體之表面,依據以下之評估基準而進行評估。The surface of the foamed molded body was visually confirmed and evaluated in accordance with the following evaluation criteria.
○:外觀美麗且於發泡粒子間無間隙者。○: The appearance is beautiful and there is no gap between the foamed particles.
╳:於發泡粒子間之間隙多或產生熔融者。╳: There are many gaps between the foamed particles or the melt is generated.
本發明之冷卻時間係在以前述記載之成形條件成形時,從水冷步驟終止後直到模穴內之成形體的發泡壓成為取出設定面壓0.02MPa為止之放置冷卻時間作為冷卻時間。冷卻時間係以每一條件(成形蒸氣壓)各成形3片,作為其平均值。The cooling time of the present invention is a cooling time from the end of the water-cooling step to the foaming pressure of the molded body in the cavity after the completion of the water-cooling step to a take-up set surface pressure of 0.02 MPa. The cooling time was three pieces each under each condition (forming vapor pressure) as an average value thereof.
依據其次之評估基準,進行綜合評估。Conduct a comprehensive assessment based on the next evaluation benchmark.
◎:在成形時之水蒸氣壓為0.04MPa之情形、為0.09MPa之情形的兩者,所得到之發泡成形體的外觀均為美麗者。◎: In the case where the water vapor pressure at the time of molding was 0.04 MPa and both of them were 0.09 MPa, the appearance of the obtained foam molded body was beautiful.
╳:在成形時之水蒸氣壓為0.04MPa之情形、為0.09MPa之情形的至少一者,其發泡成形體之外觀為差者。╳: At least one of the case where the water vapor pressure at the time of molding is 0.04 MPa and the case of 0.09 MPa is that the appearance of the foamed molded article is inferior.
從表2之結果可知,在第1聚合步驟中,相對於種粒子100質量份供給苯乙烯7.0至80.0質量份與丙烯酸酯2.0至12.0質量份,使種粒子吸收此等單體並聚合而使種粒子成長的本發明之實施例1至10中,在成形時為低的水蒸氣壓(0.04MPa)及為高的水蒸氣壓(0.09MPa)之任一情形下,均可得到外觀美麗且彎曲強度高之發泡成形體。From the results of Table 2, in the first polymerization step, 7.0 to 80.0 parts by mass of styrene and 2.0 to 12.0 parts by mass of acrylate are supplied to 100 parts by mass of the seed particles, and the seed particles are absorbed by the seed particles and polymerized. In the first to tenth embodiments of the present invention in which the particles are grown, in the case of a low water vapor pressure (0.04 MPa) and a high water vapor pressure (0.09 MPa) at the time of molding, a beautiful appearance can be obtained. A foamed molded body having a high bending strength.
另一方面,使第1聚合步驟使用之單體只為苯乙烯而未添加丙烯酸酯之比較例1,其藉由低的水蒸氣壓(0.04MPa)之成形所得到的發泡成形體之外觀差,且彎曲強度低。On the other hand, in Comparative Example 1 in which the monomer used in the first polymerization step was only styrene and no acrylate was added, the appearance of the foamed molded body obtained by molding at a low water vapor pressure (0.04 MPa) Poor and low bending strength.
於第1聚合步驟中以未達本發明之範圍的量添加丙烯酸酯之比較例2,其藉由低的水蒸氣壓(0.04MPa)之成形所得到的發泡成形體之外觀差,且彎曲強度低。In Comparative Example 2 in which an acrylate was added in an amount not exceeding the range of the present invention in the first polymerization step, the appearance of the foamed molded article obtained by molding at a low water vapor pressure (0.04 MPa) was poor and curved. Low strength.
於第1聚合步驟的丙烯酸酯之量超過本發明之範圍的比較例3,其藉由高的水蒸氣壓(0.09MPa)之成形所得到的發泡成形體之外觀差,且彎曲強度低。In Comparative Example 3 in which the amount of the acrylate in the first polymerization step was more than the range of the present invention, the foamed molded article obtained by molding with a high water vapor pressure (0.09 MPa) was inferior in appearance and low in bending strength.
於第1聚合步驟的苯乙烯之量未達本發明之範圍的比較例4,其藉由低的水蒸氣壓(0.04MPa)及高的水蒸氣壓(0.09MPa)之兩者之成形所得到的發泡成形體外觀均差,且彎曲強度變低。Comparative Example 4 in which the amount of styrene in the first polymerization step was less than the range of the present invention was obtained by forming a low water vapor pressure (0.04 MPa) and a high water vapor pressure (0.09 MPa). The foamed molded body has a poor appearance and a low bending strength.
於第1聚合步驟的苯乙烯之量超過本發明之範圍的比較例4,其藉由低的水蒸氣壓(0.04MPa)之成形所得到的發泡成形體之外觀差,且彎曲強度變低。In Comparative Example 4 in which the amount of styrene in the first polymerization step exceeded the range of the present invention, the appearance of the foamed molded article obtained by molding with a low water vapor pressure (0.04 MPa) was poor, and the bending strength was low. .
在第1聚合步驟及第2聚合步驟之兩者中使用苯乙烯與丙烯酸酯之混合物的比較例6,其藉由高的水蒸氣壓(0.09MPa)之成形所得到的發泡成形體之外觀差,且彎曲強度變低。Comparative Example 6 in which a mixture of styrene and acrylate was used in both the first polymerization step and the second polymerization step, and the appearance of the foamed molded body obtained by molding with a high water vapor pressure (0.09 MPa) Poor, and the bending strength is low.
與前述(預備發泡、發泡成形)之情形同樣地,在實施例1至10、及比較例1至6各別的發泡性聚苯乙烯系樹脂粒子的表面上以硬脂酸鋅及羥基硬脂酸三甘油酯作為表面處理劑進行被覆處理之後,以預備發泡裝置進行預備發泡直到成為體密度0.0167g/cm3 。In the same manner as in the case of the above-mentioned (pre-foaming or foam molding), zinc stearate and the surface of each of the expandable polystyrene resin particles of Examples 1 to 10 and Comparative Examples 1 to 6 were used. After the hydroxystearic acid triglyceride was subjected to a coating treatment as a surface treatment agent, preliminary foaming was carried out in a preliminary foaming apparatus to have a bulk density of 0.0167 g/cm 3 .
在預備發泡後,使所得到之各預備發泡粒子於30℃、濕度50%之環境下放置7日。After preliminary foaming, each of the obtained preliminary expanded beads was allowed to stand in an environment of 30 ° C and a humidity of 50% for 7 days.
其次,於具備具有內尺寸300mm×400mm×30mm之長方體形狀的模穴之成形模的發泡粒自動成形機的模穴內填充前述預備發泡粒子,以下述之條件,進行密度0.0167g/cm3 的聚苯乙烯系樹脂發泡成形體之成形。Next, the preliminary expanded beads were filled in a cavity of a foaming automatic particle forming machine having a molding die having a rectangular parallelepiped shape having an inner dimension of 300 mm × 400 mm × 30 mm, and the density was 0.0167 g/cm under the following conditions. polystyrene resin foam 3 into a shaped article of.
成形條件(成形機為積水工機製作所股份公司製之ACE-3SP)Molding conditions (Forming machine is ACE-3SP manufactured by Sekisui Works Co., Ltd.)
成形蒸氣壓 壓力計壓:0.04MPaForming vapor pressure Pressure gauge pressure: 0.04MPa
模具加熱 5秒Mold heating 5 seconds
一方加熱 (設定壓力0.03MPa)One side is heated (set pressure 0.03MPa)
另一方加熱 3秒The other side is heated for 3 seconds.
兩面加熱 15秒Heating on both sides for 15 seconds
以水冷卻 5秒Cool with water for 5 seconds
放置冷卻 (真空放置冷卻、QS成形模式)Placement cooling (vacuum placement cooling, QS forming mode)
取出設定面壓 0.02MPaTake out the set surface pressure 0.02MPa
對於使用以預備發泡粒子之狀態放置7日後之各別之預備發泡粒子並以成形時水蒸氣壓為0.04MPa而製造之實施例1至10及比較例1至6之各別的發泡成形體,與前述(預備發泡、發泡成形)之情形相同地,調查其彎曲強度、發泡成形體外觀、冷卻時間而評估。又,綜合評估係依據下述之評估基準而進行綜合評估。其結果表示於表3。Each of Examples 1 to 10 and Comparative Examples 1 to 6 produced by using each of the preliminary expanded beads after 7 days in the state in which the expanded particles were prepared and having a water vapor pressure of 0.04 MPa at the time of molding was used. The molded body was evaluated in the same manner as in the case of the above (pre-foaming, foam molding), in terms of bending strength, appearance of the foamed molded article, and cooling time. In addition, the comprehensive assessment is based on the following assessment criteria for comprehensive assessment. The results are shown in Table 3.
◎:所得到之發泡成形體的外觀美麗者。◎: The appearance of the obtained foamed molded body is beautiful.
╳:發泡成形體的外觀差者。╳: The appearance of the foamed molded body is poor.
從表3之結果可知,本發明之實施例1至10即使使用預備發泡後放置7日之預備發泡粒子,亦可藉由0.04MPa之低之成形時水蒸氣壓而得到外觀美麗的發泡成形體。As is apparent from the results of Table 3, in Examples 1 to 10 of the present invention, even if the pre-expanded particles which were left for 7 days after the preliminary foaming were used, the water vapor pressure at the time of forming of 0.04 MPa could be obtained to obtain a beautiful appearance. Bubble shaped body.
另一方面,在比較例1至6中以與實施例相同之條件時無法得到外觀美麗的發泡成形體。尤其是於前述(預備發泡、發泡成形)中,即使是如表2所示之以低的水蒸氣壓(0.04MPa)可得到外觀良好之發泡成形體之比較例3與比較例6,當使用預備發泡後放置7日之預備發泡粒子時,亦無法得到外觀美麗的發泡成形體。On the other hand, in Comparative Examples 1 to 6, the foam molded article having a beautiful appearance could not be obtained under the same conditions as those of the examples. In particular, in the above (pre-foaming, foam molding), Comparative Example 3 and Comparative Example 6 in which a foamed molded article having a good appearance was obtained at a low water vapor pressure (0.04 MPa) as shown in Table 2 was obtained. When the pre-expanded particles which were left for 7 days after the preliminary foaming were used, a foamed molded article having a beautiful appearance could not be obtained.
從此試驗結果可知,本發明之實施例1至10所得到之預備發泡粒子的發泡力的保持性優異,保存性良好。From the results of the test, it was found that the preliminary expanded beads obtained in Examples 1 to 10 of the present invention have excellent retention of foaming power and good storage stability.
本發明之發泡性聚苯乙烯系樹脂粒子係適於製造用來作為食品容器或捆包、緩衝材之聚苯乙烯系樹脂發泡成形體。本發明之發泡性聚苯乙烯系樹脂粒子,其於成形時所使用之水蒸氣的壓力即使為低壓,亦可得到外觀美麗且具有高的強度之發泡成形體,故可謀求發泡成形體之製造成本降低化、製造中之省能源化。The expandable polystyrene resin particles of the present invention are suitable for producing a polystyrene resin foam molded article used as a food container, a packing, and a cushioning material. In the foamable polystyrene resin particles of the present invention, even if the pressure of the water vapor used in the molding is low, a foamed molded article having a beautiful appearance and high strength can be obtained, so that foam molding can be achieved. The manufacturing cost of the body is reduced, and the energy saving in manufacturing is achieved.
1...發泡性聚苯乙烯系樹脂粒子1. . . Expandable polystyrene resin particles
A...表面A. . . surface
B...中心部B. . . Central department
第1圖係在以ATR法紅外線分光分析之發泡性聚苯乙烯系樹脂粒子的吸光度比之測定中,表示發泡性聚苯乙烯系樹脂粒子之表面的吸光度測定位置之示意圖。In the measurement of the absorbance ratio of the expandable polystyrene resin particles by the infrared spectroscopic analysis by the ATR method, the absorbance measurement position on the surface of the expandable polystyrene resin particles is shown.
第2圖係在以ATR法紅外線分光分析之發泡性聚苯乙烯系樹脂粒子的吸光度比之測定中,表示發泡性聚苯乙烯系樹脂粒子之中心部的吸光度測定位置之示意圖。In the measurement of the absorbance ratio of the expandable polystyrene resin particles by the infrared spectroscopic analysis by the ATR method, the absorbance measurement position of the center portion of the expandable polystyrene resin particles is shown.
1...發泡性聚苯乙烯系樹脂粒子1. . . Expandable polystyrene resin particles
A...表面A. . . surface
B...中心部B. . . Central department
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TWI490256B (en) | 2015-07-01 |
TW200938572A (en) | 2009-09-16 |
KR101218422B1 (en) | 2013-01-03 |
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JP5284987B2 (en) | 2013-09-11 |
TW201329140A (en) | 2013-07-16 |
CN101925647A (en) | 2010-12-22 |
CN102675680B (en) | 2014-09-24 |
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CN102675680A (en) | 2012-09-19 |
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