TWI378006B - Automatic soldering machine and soldering method - Google Patents
Automatic soldering machine and soldering method Download PDFInfo
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- TWI378006B TWI378006B TW98118832A TW98118832A TWI378006B TW I378006 B TWI378006 B TW I378006B TW 98118832 A TW98118832 A TW 98118832A TW 98118832 A TW98118832 A TW 98118832A TW I378006 B TWI378006 B TW I378006B
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[0001] [0001] 101年09月05日修正替換頁 發明說明: 【發明所屬之技術領域】 本發明涉及一種自動焊錫機,特別是涉及一種用於 導線和電子元件焊接的自動焊錫機及其垾接方法。 [先前技術] [0002] 按,匪1連接線、USB連接線等連接於電子設備之間 的連接線在製造時需要將導線與雷;- 电于疋件之導電端子的 焊接部焊接》習知的連接線的生產製造夕β由人广用 電焊器進行焊接操作,且受作業方‘Π: 絲為焊接材料。 ^ i«㈣__人工焊接作業在將導線焊 =子元件之前’須先由人工裁切掉導線内各芯線端 =化:分後’還需由人,導線内各議部的 絕緣皮,露出芯線導體,然後 m 冉由人工操作電焊器並使 用錫4'將露出的各芯線導體 之焊接邱a 按、電子元件各導電端子 之焊接口P上。惟’人工焊接 宕,自h 双年低,而且質量不穩 疋良率低。人工焊接所用的 -.. 的焊頭容易氧化, 而精心維護保養,且電焊 电坪益使用哥命起 絲作為焊接材料,其用吾*· 另夕卜使用錫 ,故原料消耗量大。、際使用中有跡_損耗 2上述人工焊接作業存在的缺陪 有-種焊錫機,可自動 為 術 速量的送錫並代替人工操 作電焊器而直接將芯線烊 矸丧於冤子疋件上,但仍需要人 工裁線及人I剝除絕緣力 ^ 豕反/'能實現半自動化生產,生 產效率較低’且使用的珲接材料為錫絲或者錫片,原料 消耗量大。 〇98應3产單編號A0101 帛4頁/共29頁 ' 1013338348 1378006 101年.09月05日核正替換頁 【發明内容】 [0003] 本發明之目的係針對上述習知技術之不足提供一種 自動焊錫機,其可減少人力及原料消耗並可提高生產效 率與產品品質。[0001] [0001] The invention relates to an automatic soldering machine, and more particularly to an automatic soldering machine for welding wires and electronic components and the same Connection method. [Prior Art] [0002] Pressing, 匪1 connecting cable, USB connecting cable, etc., connecting the connecting line between the electronic devices, the wire and the lightning are required at the time of manufacture; - welding the welded portion of the conductive terminal of the component The production of the known connecting wire is performed by a widely used electric welder, and is subjected to the welding operation of the operator's wire: the wire is a welding material. ^ i«(4)__Manual welding operation before the wire welding = sub-components must be manually cut off the core ends of the wire = ization: after the 'required by the person, the insulation of the various parts of the wire, exposed The core conductor, then m 冉 is manually operated by the electric welder and uses tin 4' to expose the exposed core conductors to the soldering ports P of the electrical terminals of the electronic components. However, 'manual welding 宕, low since h, two years, and the quality is not stable, the yield is low. The welding head used for manual welding is easy to oxidize, and is carefully maintained, and the electric welding electric plaque uses the sacred filament as the welding material, and it uses the tin, so the raw material consumption is large. There are traces in the use of the _ loss 2, the above-mentioned manual welding operation, the lack of a kind of soldering machine, can automatically send the tin for the speed of the operation and replace the manual operation of the welder and directly smash the core wire to the scorpion Above, but still need manual cutting and human I stripping insulation ^ 豕 反 / 'can achieve semi-automatic production, low production efficiency' and the use of the splicing material is tin wire or tin sheet, the raw material consumption is large. 〇98应3Production No. A0101 帛4 pages/Total 29 pages '1013338348 1378006 101. September 5th Nuclear replacement page [Summary of the Invention] [0003] The object of the present invention is to provide a kind of deficiencies to the above-mentioned prior art. Automatic soldering machine, which can reduce manpower and raw material consumption and improve production efficiency and product quality.
為達成上述目的,本發明提供一種自動焊錫機,用 於導線與電子元件的焊接,導線具有露出的至少一芯線 ,電子元件具有至少一焊接部,該自動焊錫機包括一可 編程的控制系統、複數夾具及由控制系統控制的一傳送 機構、一錫膏塗覆機構、一焊錫機構及一卸料機構。複 數夾具,固定放置於傳送機構上,用於定位導線的芯線 及電子元件。錫膏塗覆機構可將錫膏塗覆於芯線的端部 與電子元件的焊接部上。焊錫機構可加熱錫膏將芯線的 端部與電子元件的焊接部焊接在一起。卸料機構可將完 成焊接的電子元件和導線從夾具脫離。本發明還提供一 種自動焊錫機用於導線與電子元件的焊接方法,包括以 下步驟:(1)將電子元件和導線一起定位於一夾具内, 導線之芯線的端部疊置於電子元件的焊接部上;(2)將 錫膏塗覆於芯線的端部與電子元件的焊接部上;(3)藉 由錫膏將芯線的端部與電子元件的焊接部焊接在一起。 如上所述,本發明自動焊錫機利用芯線之絕緣皮遇 熱後縮的特性,用高溫熔融狀態下的錫膏促使絕緣皮後 縮而露出芯線導體進行焊接,由此取消了導線内複數芯 線剝除絕緣皮的制程,因此本發明自動焊錫機焊接效率 高,焊接原料錫膏在使用過程中用量準確,損耗少。 【實施方式】 [0004] 為詳細說明本發明之技術内容、構造特徵及其所達 09811883产單編號删1 第5頁/共29頁 1013338348-0 1378006 101年09月05日按正替换頁 成之目的與功效,以下茲例舉實施例並配合圖式詳予說 明。In order to achieve the above object, the present invention provides an automatic soldering machine for soldering a wire to an electronic component, the wire having at least one exposed core, the electronic component having at least one soldering portion, the automatic soldering machine including a programmable control system, a plurality of jigs and a transfer mechanism controlled by the control system, a solder paste application mechanism, a soldering mechanism, and a discharge mechanism. A plurality of clamps are fixedly placed on the transport mechanism for positioning the core wires and electronic components of the wires. The solder paste application mechanism applies a solder paste to the end portion of the core wire and the solder portion of the electronic component. The soldering mechanism heats the solder paste to solder the ends of the core wires to the soldered portions of the electronic components. The unloading mechanism can disengage the finished electronic components and wires from the fixture. The invention also provides an automatic soldering machine for welding a wire and an electronic component, comprising the following steps: (1) positioning the electronic component and the wire together in a fixture, and the end of the core wire of the wire is superposed on the welding of the electronic component (2) applying a solder paste to the end portion of the core wire and the solder portion of the electronic component; (3) soldering the end portion of the core wire to the solder portion of the electronic component by solder paste. As described above, the automatic soldering machine of the present invention utilizes the characteristics of the insulation of the core wire to be heat-retracted, and the solder paste in the high-temperature molten state is used to cause the insulation skin to be retracted to expose the core conductor for soldering, thereby eliminating the plurality of core stripping in the wire. In addition to the process of insulating skin, the automatic soldering machine of the invention has high welding efficiency, and the soldering flux of the welding raw material is used accurately and has little loss during use. [Embodiment] [0004] In order to explain in detail the technical contents, structural features of the present invention, and the number of the 09811883, the number of the singular number is deleted, the fifth page, the total number of pages, the number of pages, the number of pages, the number of pages, The purpose and function of the embodiments are described in detail below with reference to the drawings.
請參閲第一圖和第五圖,本發明自動焊錫機包括一 機台1、一控制系統及一步進式的傳送機構20。控制系統 包括一主機11 ' 一與主機11相連接的一顯示操作台12和 複數光纖傳感器(圖中未示)。傳送機構20包括一傳送 執道21和一推送裝置22。機台1上於傳送軌道21後側依次 裝設有由控制系統控制的一夾具分離機構30、一線材裁 切機構40、一夾具合攏機構50、一錫膏塗覆機構60、一 焊錫機構70及一卸料機構80。傳送轨道21上放置有複數 夾具90。傳送軌道21下表面對應於夾具分離機構30、線 材裁切機構40、夾具合攏機構50、錫膏塗覆機構60、焊 錫機構70及卸料機構80處分別固定有所述光纖傳感器。 請參閱第二圖至第四圖,所述夾具90由金屬材料製 成,其具有固持部91及樞裝於固持部91 一端的可動部92 ,固持部91與可動部92連接的一端裝設有一分線部93。 固持部91呈一塊體狀,其上表面開設有一前後貫穿固持 部91的導線槽911。固持部91與可動部92連接的一端的 上表面向下開設有一開槽912,固持部91於開槽91 2下部 開設有容置槽915,容置槽915兩側的槽壁上分別開設有 一樞孔916,導線槽911於鄰近開槽912處開設有一上下 貫穿固持部91的通孔917。固持部91另一端中部開設有左 右貫穿且延伸至前端表面的滑槽913,滑槽913下側槽壁 前端處凸設有擋塊914。分線部93由鎖固元件(圖未示) 固定於開槽912内,分線部93上端設有複數齒部931,從 而複數齒部931之間形成複數穿槽932,分線部93上還設 1013338348-0 09811883^^^^ A0101 ^ 6 1 / ^ 29 1 1378006Referring to the first and fifth figures, the automatic soldering machine of the present invention comprises a machine table 1, a control system and a step-type conveying mechanism 20. The control system includes a host 11', a display console 12 coupled to the host 11, and a plurality of fiber optic sensors (not shown). The transport mechanism 20 includes a transport path 21 and a push device 22. A jig separating mechanism 30 controlled by a control system, a wire cutting mechanism 40, a jig closing mechanism 50, a solder paste applying mechanism 60, and a soldering mechanism 70 are sequentially disposed on the machine 1 on the rear side of the transport rail 21. And a discharge mechanism 80. A plurality of jigs 90 are placed on the transport track 21. The lower surface of the transport rail 21 is fixed to the jig separating mechanism 30, the wire cutting mechanism 40, the jig closing mechanism 50, the solder paste applying mechanism 60, the solder mechanism 70, and the unloading mechanism 80, respectively. Referring to the second to fourth figures, the jig 90 is made of a metal material and has a holding portion 91 and a movable portion 92 pivotally mounted on one end of the holding portion 91. The end of the holding portion 91 connected to the movable portion 92 is installed. There is a branching portion 93. The holding portion 91 has a single body shape, and a wire groove 911 extending through the holding portion 91 is formed on the upper surface thereof. The upper surface of the end of the receiving portion 91 and the movable portion 92 is defined with a slot 912. The retaining portion 91 defines a receiving slot 915 at a lower portion of the slot 91 2 . The pivot hole 916 defines a through hole 917 extending through the retaining portion 91 at a position adjacent to the slot 912. The other end of the other end of the holding portion 91 is provided with a sliding groove 913 extending through the front end surface and extending to the front end surface, and a stopper 914 is protruded from the front end of the lower side groove wall of the sliding groove 913. The branching portion 93 is fixed in the slot 912 by a locking component (not shown). The upper end of the branching portion 93 is provided with a plurality of teeth 931, so that a plurality of slots 932 are formed between the plurality of teeth 931, and the branching portion 93 is formed. Also set 1013338348-0 09811883^^^^ A0101 ^ 6 1 / ^ 29 1 1378006
101年.09月05日慘正替換頁 有置放槽933。可動部92呈塊狀,其前端下部兩側分別凸 設有框部921,樞部921上開設有轉孔922,可動部92上 表面開設有用於容置電子元件的凹槽924,凹槽924延伸 至可動部92之設有樞部921的一侧表面。可動部92前端於 凹槽924兩側分別形成有一向後傾斜延伸至上表面的導引 面925。可動部Θ2上於凹槽924中部開設有上下貫穿的頂 出孔923。樞部921伸入容置槽915内,固持部91與可動 部92下部由轉孔922與樞孔91 6對齊並由一鎖合元件(圖 未示)樞接,分線部93之置放槽933内裝設有磁鐵(圖未 示)而使固持部91與可動部92上部吸合連接。夹具90藉 由滑槽913和擋塊914卡合於傳送軌道21上並可沿傳送轨 道21滑動。 請參閱第五圖和第六圖,傳送機構20之傳送軌道21 包括複數間隔設置且豎直固定於機台1上的支架211,支 架211呈豎直板狀,支架211上端中部設有一凹口 2111。 支架211上於凹口 2111兩侧架設有兩平行延伸的滑動執道 212,兩滑動軌道212之間間隔一定距離。前側的一滑動 軌道212上固定連接有一限位軌道213,限位執道213後 側下表面設有定位部2131,該定位部2131可滑動地容置 於夾具90之滑槽913内並為擋塊914所擋持,由此,夾具 90只能做左右滑動而不能前後滑動。 推送裝置22包括一長板狀的推送桿221和一可帶動推 送桿221運動的動力裝置220。推送桿221穿設於凹口 2111内從而置於兩滑動軌道212之間,推送桿221起始端 固定連接有一傳動軸222,傳動軸222上裝設有一擺臂 223,擺臂223另一端套設於所述動力裝置220上。推送 09811883^^'^^ A〇101 $ 7 1 / λ 29 I 1013338348-0 1378006 _. 101年09月05日修正替換頁 桿221如側面上固疋有複數滑塊224 ^推送桿221後側面 上間隔開設有延伸至推送桿221上表面的複數缺槽225, 缺槽225内谷置有&塊226,凸塊226上邊緣形成 一從起 始端到末端逐漸向上傾斜的斜面2261,凸塊226底面上開 設有盲孔(圖未示),凸塊226下端兩側緣分別向外凸設 有卡塊2262。缺槽225内扣合有一蓋板227,蓋板m上 對應凸塊226開設有扣槽2271,扣槽2271槽底壁上開設-有扣孔2272 ’扣槽2271兩側的槽壁上對應卡塊2262開設 有卡槽2273。對應的盲孔與扣孔2272内套設有一彈簧( 圖未示),卡塊2262卡持於卡槽2273内。推送桿221藉 ^ 由滑塊224卡套於前侧的一滑動轨道212上以使推送桿 221只左右滑動而不能上下前後晃動。 請參閱第七® ’夾具分離機構30包括-豎直固定於 機台1上的板狀的支撑架31 '連接於支樓架31上的固定塊 32及滑動裝设於固定塊32上的滑切件33,滑切件33與一 汽缸34相連並可在汽紅34的帶動下上下滑動,汽缸以與 控制系統電性連接。滑切件33末端的兩側對應於失具9〇 之導引面925凸伸出兩板狀的切分部331,切分部331末 % 端後表面為一向後向上傾斜的切分面332 ^ 請參閱第人圖’線材裁切機構4G具有—@定於機台1 上的箱邀41 ’箱難41上裝設有-水平汽缸42,箱體41内 設有由水平汽缸42驅動的水平傳動裝置(圖中未示), 水平傳動裝置别端上部連接有登直傳動裝置43,g直傳 動裝置43由豎直汽缸44驅動,豎直傳動裝置43下端固定 連接有-上切分片45 ’水平傳動裝置前端下部連接有一 1013338348-0 下切分片46 ’水平傳動裝置上於下切分片46後端連接有 09811883#單編號删1 第8頁/共29頁 1378006 .101年.09月05日按正替換頁 一廢料相47。水平汽七42和豎直汽缸44皆與控制系統電 性連接,水平汽缸42可驅動水平傳動裝置前後移動,豎 直汽缸44可驅動上切分片45上了移動。 請參閱第九圖和第十圖,夹具合攏機構50具有-固 定於機台1上的固定架51,固定架51後側固定有一合攏汽 缸52 ’合搬汽虹52與控制系統電性連接,固定架51前側 連接有一與合攏汽紅52連接且可在合攏汽缸52的驅動下 月'J後移動的推部’推部包括呈豎直板狀的推板53,推板 53上端兩側分別凸設有一樞塊54,兩樞塊54上分別開設 有一柩接孔55 ’ 一樞軸56穿設於兩枢接孔55内,枢轴56 上套設有一枢管57。 印參閱第十一圖,錫膏塗覆機構6〇包括一固定於機 台1上的支撐箱體61、設置於支撐箱體61上的水平移動裝 置62及裝設於水平移動裝置62上的豎直移動裝置63。水 平移動襞置62主要由一電機621、連接於電機621上的絲 2平行的架设於絲軸6 2 2兩侧的滑軌6 2 3、套設於 φ π軌623上的滑動塊624、套設於絲軸622上的傳動塊625 及固疋連接於滑動塊624和傳動塊625上的滑板626組成 '月板626在電機621的驅動下可左右滑動。豎直移動裝 置Μ固定安裝於滑板626上,其包括一傳動汽缸631、一 由傳動汽缸631驅動的可上下滑動的載體634及—安裝於 载體634上的錫膏筒632,錫膏筒632下端設有出錫嘴633 因此,錫膏筒633可在水平移動裝置62及豎直移動裝置 63的帶動下做水平左右方向及豎直方向的移動。電機621 和傳動汽缸631與控制系統電性連接。 〇9811883产單編號 Α0101 °月參閱第十二圖,焊錫機構主要由一自動脈衝焊 第9頁/共29頁 1013338348-0 1378006 101年09月05日修正替換頁 錫機71組成,自動脈衝焊錫機71前側置有一固定於機台1 上的墊塊74,自動脈衝焊錫機71具有一可上下滑動的焊 錫部72,焊錫部72上設有一焊頭73,焊頭73.的一端對應 於焊接元件可設計為齒狀及其它形狀。101 years. September 05, miserable replacement page There is a slot 933. The movable portion 92 has a block shape, and a frame portion 921 is defined on each of the lower ends of the front end, and a pivot hole 922 is defined in the pivot portion 921. The upper surface of the movable portion 92 is provided with a recess 924 for accommodating electronic components, and the recess 924 It extends to a side surface of the movable portion 92 where the pivot portion 921 is provided. The front end of the movable portion 92 is formed on each of the two sides of the recess 924 with a guiding surface 925 extending obliquely to the upper surface. An upper and lower through hole 923 is formed in the movable portion Θ2 in the middle of the recess 924. The pivoting portion 921 extends into the receiving groove 915, and the lower portion of the holding portion 91 and the movable portion 92 are aligned with the pivot hole 922 and the pivot hole 91 6 and are pivotally connected by a locking member (not shown), and the branching portion 93 is placed. A magnet (not shown) is mounted in the groove 933, and the holding portion 91 is suction-connected to the upper portion of the movable portion 92. The jig 90 is engaged with the transport rail 21 by the chute 913 and the stopper 914 and is slidable along the transport rail 21. Referring to the fifth and sixth figures, the transport track 21 of the transport mechanism 20 includes a plurality of brackets 211 disposed at intervals and vertically fixed to the machine base 1. The bracket 211 has a vertical plate shape, and a middle portion of the upper end of the bracket 211 is provided with a notch 2111. . Two parallel extending slides 212 are disposed on the bracket 211 on both sides of the recess 2111, and the two sliding rails 212 are spaced apart by a certain distance. A limiting rail 213 is fixedly connected to a sliding rail 212 of the front side, and a positioning portion 2131 is disposed on the lower surface of the rear side of the limiting rail 213. The positioning portion 2131 is slidably received in the sliding slot 913 of the clamp 90 and is blocked. Block 914 is held, whereby clamp 90 can only slide left and right and cannot slide back and forth. The pushing device 22 includes a long plate-shaped push rod 221 and a power unit 220 that can move the push rod 221. The push rod 221 is disposed in the recess 2111 so as to be disposed between the two sliding rails 212. The starting end of the pushing rod 221 is fixedly connected with a transmission shaft 222. The driving shaft 222 is provided with a swing arm 223, and the other end of the swing arm 223 is sleeved. On the power unit 220. Push 09911883^^'^^ A〇101 $ 7 1 / λ 29 I 1013338348-0 1378006 _. On September 5, 101, the replacement page bar 221 is fixed on the side with a plurality of sliders 224 ^ the rear side of the push rod 221 A plurality of notches 225 extending to the upper surface of the push rod 221 are spaced apart from the upper surface of the push rod 221, and the upper portion of the notch 225 is provided with a & block 226. The upper edge of the protrusion 226 forms a slope 2261 which is gradually inclined upward from the starting end to the end. The bottom surface of the 226 is provided with a blind hole (not shown), and the two sides of the lower end of the protrusion 226 are respectively convexly provided with a block 2262. A cover plate 227 is fastened in the notch 225, and a corresponding groove 227 is formed on the corresponding protrusion 226 of the cover plate m. The bottom wall of the groove 2271 is opened with a buckle hole 2272. The corresponding card on the groove wall on both sides of the buckle groove 2271 Block 2262 is provided with a card slot 2273. A corresponding spring (not shown) is disposed in the blind hole and the button hole 2272, and the block 2262 is clamped in the card slot 2273. The push rod 221 is sleeved on a slide rail 212 on the front side by the slider 224 so that the push rod 221 slides only to the left and right and cannot swing up and down. Please refer to the seventh ® 'clamp separation mechanism 30 includes - a plate-shaped support frame 31 vertically fixed to the machine table 1 ' is attached to the fixed block 32 on the branch frame 31 and slides mounted on the fixed block 32 The cutting member 33 is connected to a cylinder 34 and is slidable up and down by the steam red 34. The cylinder is electrically connected to the control system. Both sides of the end of the sliding member 33 correspond to the guiding surface 925 of the dislocation member 9b, and protrude from the two plate-shaped cutting portions 331. The rear end surface of the cutting portion 331 is a rearwardly inclined cutting surface 332. ^ Please refer to the figure "The wire cutting mechanism 4G has -@ box on the machine 1 41" box difficult 41 is mounted with a horizontal cylinder 42, which is driven by the horizontal cylinder 42 The horizontal transmission device (not shown) is connected with a straightening transmission 43 at the upper end of the horizontal transmission, and the straight transmission 43 is driven by the vertical cylinder 44. The lower end of the vertical transmission 43 is fixedly connected with the upper cutting piece. 45 'The lower part of the front end of the horizontal transmission is connected with a 1013338348-0 undercut piece 46'. The horizontal transmission is connected to the rear end of the lower cutting piece 46. There are 98911883# single number deletion 1 page 8 / total 29 page 13780006 .101.09 On the 05th, the page is replaced by a waste phase 47. Both the horizontal steam seven 42 and the vertical cylinder 44 are electrically coupled to the control system. The horizontal cylinder 42 drives the horizontal transmission to move back and forth, and the vertical cylinder 44 drives the upper cutting segment 45 to move. Referring to the ninth and tenth drawings, the clamp closing mechanism 50 has a fixing frame 51 fixed to the machine table 1. The rear side of the fixing frame 51 is fixed with a closing cylinder 52. The moving steam rainbow 52 is electrically connected to the control system. The front side of the fixing frame 51 is connected with a pushing portion which is connected with the closing steam red 52 and can be moved after the driving of the closing cylinder 52. The pushing portion comprises a vertical plate-shaped pushing plate 53. The upper ends of the pushing plate 53 are respectively convex on both sides. A pivoting block 54 is defined in the two pivoting blocks 54. A pivoting hole 55 is defined in the two pivoting holes 55. The pivoting shaft 56 is sleeved with a pivoting tube 57. Referring to FIG. 11 , the solder paste applying mechanism 6 〇 includes a support case 61 fixed to the machine table 1 , a horizontal moving device 62 disposed on the support case 61 , and a horizontal moving device 62 . The device 63 is moved vertically. The horizontal movement device 62 is mainly composed of a motor 621, a slide rail 6 2 3 which is connected to the two sides of the wire shaft 6 2 in parallel with the wire 2 connected to the motor 621, and a sliding block 624 which is sleeved on the φ π rail 623. The transmission block 625 sleeved on the wire shaft 622 and the sliding plate 626 fixedly coupled to the sliding block 624 and the transmission block 625 constitute a 'moon plate 626 which can be slid left and right under the driving of the motor 621. The vertical moving device is fixedly mounted on the sliding plate 626, and includes a driving cylinder 631, a vertically movable carrier 634 driven by the driving cylinder 631, and a solder paste cylinder 632 mounted on the carrier 634, the solder paste cylinder 632 The lower end is provided with a tin nozzle 633. Therefore, the solder paste cylinder 633 can be horizontally moved in the horizontal direction and the vertical direction by the horizontal moving device 62 and the vertical moving device 63. The motor 621 and the transmission cylinder 631 are electrically connected to the control system. 〇9811883 production order number Α0101 ° month refer to the twelfth figure, the soldering mechanism is mainly composed of an automatic pulse welding page 9 / 29 pages 1013338348-0 1378006 101 September 05 correction replacement page tin machine 71, automatic pulse soldering The front side of the machine 71 is provided with a block 74 fixed on the machine table 1. The automatic pulse soldering machine 71 has a soldering portion 72 which can slide up and down. The soldering portion 72 is provided with a soldering head 73. One end of the soldering head 73. The components can be designed in the form of teeth and other shapes.
請參閱第十三圖和第十四圖,卸料機構80包括一開 設有上下延伸之滑孔(圖中未示)的固持塊81、固定於 固持塊81上的頂出汽缸82及連接於頂出汽缸82上的頂出 裝置83,固持塊81固定於機台1上,頂出汽缸82與控制系 統電性連接,頂出裝置83可在頂出汽缸82的驅動下上下 滑動。頂出裝置83包括於滑孔内上下滑動的定位條(圖 中未示)及定位條上端對應於夾具90之通孔917和穿槽 932而延伸出的兩頂出塊84。 本發明自動焊錫機用於導線與電子元件的焊接方法 如以下各步驟:Referring to the thirteenth and fourteenth drawings, the unloading mechanism 80 includes a holding block 81 having a sliding hole (not shown) extending upward and downward, an ejecting cylinder 82 fixed to the holding block 81, and a connecting body The ejector device 83 on the cylinder 82 is ejected, and the holding block 81 is fixed to the machine table 1. The ejector cylinder 82 is electrically connected to the control system, and the ejector device 83 is slidable up and down under the driving of the ejector cylinder 82. The ejector unit 83 includes a positioning bar (not shown) that slides up and down in the sliding hole, and two ejector blocks 84 extending from the upper end of the positioning bar corresponding to the through hole 917 of the clamp 90 and the through groove 932. The automatic soldering machine of the invention is used for the welding method of wires and electronic components, such as the following steps:
1.將電子元件(圖中未示)和一端已露出複數芯線 (圖中未示)的導線(圖中未示)定位於夾具90之可動 部92和固持部91上,使複數芯線的端部穿過分線部93而 疊置於電子元件的焊接部上且稍微長過焊接部,將安裝 好電子元件和導線的夾具90放置於傳送軌道21的起始端 在本步驟中,電子元件裝入可動部92之凹槽924内, 導線裝入固持部91之導線槽911内,且導線一端露出的各 芯線穿過分線部93之穿槽932而對應疊置於電子元件的焊 接部上。夾具90放置於傳送機構20之傳送軌道21的對應 於夾具分離機構30前側處的第一個凸塊226的右側後,傳 送機構20可將夾具90推送到對應於夾具分離機構30處。 0981188#單编號 A0101 第10頁/共29頁 1013338348-0 13780061. Positioning an electronic component (not shown) and a wire (not shown) having a plurality of core wires (not shown) at one end on the movable portion 92 and the holding portion 91 of the jig 90 to end the plurality of core wires The portion is placed on the soldering portion of the electronic component through the branching portion 93 and slightly longer than the soldering portion, and the jig 90 on which the electronic component and the wire are mounted is placed at the starting end of the transporting track 21. In this step, the electronic component is loaded In the groove 924 of the movable portion 92, the wire is inserted into the wire groove 911 of the holding portion 91, and the respective core wires exposed at one end of the wire pass through the through groove 932 of the branching portion 93 to be correspondingly stacked on the welded portion of the electronic component. After the jig 90 is placed on the right side of the first projection 226 of the conveying path 21 of the conveying mechanism 20 corresponding to the front side of the jig separating mechanism 30, the conveying mechanism 20 can push the jig 90 to correspond to the jig separating mechanism 30. 0981188#单号 A0101 Page 10 of 29 1013338348-0 1378006
101年.09月05日修正替换頁 2. 利用夾具分離機構30將夾具90之放置電子元件的 部分與放置導線的部分分離,露出導線之複數芯線的端 部。 在本步驟中,對應於夾具分離機構30處的光纖傳感 器在感測到夾具90後,控制系統控制夾具分離機構30工 作,滑切件33在汽缸34的帶動下向下滑動,可動部92置 於兩切分部331之間,切分部331之切分面332向下抵頂 夾具90之可動部92的導引面925,由於可動部92底部與 固持部91柩接,使可動部92與其上的電子元件旋轉而與 固持部91上端分離,從而露出穿出分線部93外的芯線。 而後,傳送機構20將可動部92與固持部91上端分離的夾 具90傳送至線材裁切機構40前側。 3. 利用線材裁切機構40整齊的裁切掉複數芯線的端 部。 在本步驟中,夾具90觸發傳送執道21上對應線材裁 切機構40的光纖傳感器後,控制系統控制線材裁切機構 40工作,水平汽缸42驅動水平傳動裝置向前移動,從而 上切分片45與下切分片46—起向前移動至穿出分線部93 外的芯線處,然後豎直汽缸44向下驅動上切分片45,使 得上切分片45向下移動並與下切分片46閉合,從而整齊 的裁切掉複數芯線的端部,裁切掉的廢料落入下切分片 46後端連接的廢料箱47中。而後,傳送機構20將夾具90 傳送至夾具合攏機構50前側。 4.利用夾具合攏機構50將夾具90之可動部92與固持 部91合攏,使複數芯線的端部恰好疊置於電子元件的焊 接部。 0981 觀#單編號 AG1Q1 $ 11 1 / * 29 I 1013338348-0 1378006 1101年09月os日核正替换頁 在本步驟中,對應於夾具合攏機構50處的光纖傳感 器在感測到夹具90後,控制系統控制夾具合攏機構5〇工 作,合攏汽缸52向後推動推部,樞管57推抵於夹具9〇之 可動部92,從而可動部92向上翻轉,由於分線部93上設 有磁鐵,吸引可動部92與固持部91完全合攏。由於複數 芯線卡持於分線部93的穿槽932内,合攏後複數芯線的端 部恰好疊置於電子元件的焊接部。而後,傳送機構2〇將 灸具90傳送至錫音塗覆機構6〇前側。 5. 利用錫膏塗覆機構60將錫膏均勻准確的塗覆於疊 置有芯線的電子元件的焊接部上。在本步驟中,對應於 | 錫膏塗覆機構60處的光纖傳感器在感測到夾具9〇後控 制系統控制錫膏塗覆機構60工作,傳動汽缸631驅動豎直 移動裝置63將出錫嘴633向下移至電子元件最左端的一焊 接部上方,出錫嘴633放出錫膏,同時,水平移動裝置62 在電機621的驅動下使豎直移動裝置63水平向右移動至電 子π件最右端的一焊接部上,從而出錫嘴633向右移動並 將錫膏塗覆於疊置有芯線端部電子元件的焊接部上。隨 後,傳送機構2〇將夾具90傳送至焊錫機構7〇前側。 < 6. 利用焊錫機構70將芯線導體與電子元件的焊接部 焊接在起,使導線之芯線與電子元件的焊接部形成電 性連接。 在本步驟中,對應於焊錫機構70處的光纖傳感器在 感測到失具90後,控制系統控制焊錫機構7〇工作,焊頭 73的凸出的齒部931對應抵壓於錫膏上對錫膏加熱,錫膏 熔化,芯線的絕緣皮遇熱後縮露出芯線導體錫膏冷卻 後將怎線導體與電子元件的焊接部焊接在—起從而使 1〇101 第12頁/共29頁 1013338348-0 101年09月05日修正替換頁 導線之,。線與電子凡件叫接部㈣電性接通。隨後, 傳送機構20將夹具9〇傳送至卸料機構㈣側。 7·利用卸料機構8Q將焊接在—起的電子元件與導線 一起從夾具90中頂出。 ’對應於卸料機構80處的光纖傳感器在 感測到夹具90後,控制系統控制卸料機構⑽工作頂出 482驅動頂出裝置83向上移動使頂出塊“向上通過 頂出孔923和通孔91 7而將電子元件與導線一起從夾具9〇 _ 中頂出,操作者可將連接線取下並將空出的夾具90在下 一次電子元件和導線的焊接過程中使用。 由域可知’當傳魏道21上的麟加王位置都放 S有夾具90時,相應光纖傳感器可通過控制系統分別控 制夾具分離機構30、線材裁切機構4〇、夫具合擺機構5〇 、錫膏塗覆機構60、焊錫機構7〇及卸料機構8〇自動完成 工作操作’而控制系統在控制完成這些操作後,還可自 動控制椎送裝置22將各夾具90推向下一工位。 | 本發明自動焊錫機可通過改變失具9〇之齒部931和焊 錫機構70之焊頭73的形狀而適應於不同的電子元件和導 線的焊接。夾具90之固持部91與可動部92的連接方式還 可為固待部與可動部卡接等連接方式;當然,固持部91 與可動部92採用其他連接方式時,失具分離機構3〇和夾 具合攏機構50也需要相應改變。 综上所述,本發明自動焊錫機利用芯線之絕緣皮遇 熱後縮的特性’用高溫炫融狀態下的錫膏促使絕緣皮後 縮而露“線導體進行焊接,由此可省掉導線内複數怒 線制除絕緣皮的製程,因此本發明自動焊錫機簡化了連 09811883^^^^ A〇101 第 13 頁 / 共 29 頁 1013338348-0 1378006 101年09月05日核正替換頁 接線焊錫的加工流程,且使用本發明自動焊錫機進行導 線與電子元件的焊接可實現全自動化操作,焊接效率高 ,且可節省焊接原料錫膏的用量。 【圖式簡單說明】 [0005] 第一圖係本發明自動焊錫機的立體圖。Correction replacement page of 101.09.05. 2. The portion of the jig 90 on which the electronic component is placed is separated from the portion where the wire is placed by the jig separating mechanism 30 to expose the end of the plurality of core wires of the wire. In this step, after the fiber sensor corresponding to the jig separating mechanism 30 senses the jig 90, the control system controls the jig separating mechanism 30 to operate, and the sliding member 33 slides downwardly under the driving of the cylinder 34, and the movable portion 92 is placed. Between the two cutting portions 331, the cutting surface 332 of the cutting portion 331 is pressed downward against the guiding surface 925 of the movable portion 92 of the top clamp 90, and the movable portion 92 is brought into contact with the holding portion 91 by the bottom portion of the movable portion 92. The electronic component thereon is rotated and separated from the upper end of the holding portion 91 to expose the core wire that passes through the outside of the branching portion 93. Then, the transport mechanism 20 transports the movable portion 92 and the clip 90 separated from the upper end of the holding portion 91 to the front side of the wire cutting mechanism 40. 3. Use the wire cutting mechanism 40 to cut the ends of the multiple cores neatly. In this step, after the clamp 90 triggers the optical fiber sensor of the corresponding wire cutting mechanism 40 on the transfer path 21, the control system controls the wire cutting mechanism 40 to operate, and the horizontal cylinder 42 drives the horizontal transmission to move forward, thereby cutting the slice. 45 moves forwardly to the core wire outside the branching portion 93, and then the vertical cylinder 44 drives the upper cutting segment 45 downward so that the upper cutting segment 45 moves downward and is divided downwardly. The sheet 46 is closed so that the ends of the plurality of core wires are cut neatly, and the cut waste falls into the waste bin 47 connected to the rear end of the lower cut piece 46. Then, the conveying mechanism 20 conveys the jig 90 to the front side of the jig closing mechanism 50. 4. The movable portion 92 of the jig 90 is closed with the holding portion 91 by the jig closing mechanism 50 so that the ends of the plurality of core wires are just superposed on the welded portion of the electronic component. 0981 View #单编号AG1Q1 $11 1 / * 29 I 1013338348-0 1378006 September 2011 os nucleus replacement page In this step, after the fiber sensor corresponding to the fixture splicing mechanism 50 senses the fixture 90, The control system controls the clamp closing mechanism 5〇, the closing cylinder 52 pushes the pushing portion backward, and the pivoting tube 57 pushes against the movable portion 92 of the clamp 9〇, so that the movable portion 92 is turned upward, and the magnet is attracted by the branching portion 93. The movable portion 92 and the holding portion 91 are completely closed. Since the plurality of core wires are held in the through grooves 932 of the branching portion 93, the ends of the plurality of core wires after folding are just stacked on the welded portion of the electronic component. Then, the transport mechanism 2 transfers the moxibustion device 90 to the front side of the tin-dye coating mechanism 6 . 5. The solder paste is applied uniformly and accurately to the solder portion of the electronic component on which the core wire is stacked by the solder paste applying mechanism 60. In this step, the optical fiber sensor corresponding to the solder paste application mechanism 60 controls the solder paste coating mechanism 60 after the fixture 9 is sensed, and the drive cylinder 631 drives the vertical movement device 63 to output the solder nozzle. 633 is moved downward to a soldering portion at the leftmost end of the electronic component, and the soldering nozzle 633 discharges the solder paste. At the same time, the horizontal moving device 62 drives the vertical moving device 63 horizontally to the right under the driving of the motor 621 to the electronic component. On a welded portion at the right end, the tin nozzle 633 is moved to the right and the solder paste is applied to the solder portion on which the core end electronic components are stacked. Then, the transport mechanism 2 传送 conveys the jig 90 to the front side of the solder mechanism 7 . < 6. The soldering mechanism 70 solders the core conductor and the soldered portion of the electronic component to electrically connect the core of the conductor to the soldered portion of the electronic component. In this step, after the fiber sensor corresponding to the soldering mechanism 70 senses the missing 90, the control system controls the soldering mechanism 7 〇, and the protruding tooth portion 931 of the horn 73 corresponds to the solder paste. The solder paste is heated, the solder paste is melted, and the insulation of the core wire is exposed to heat to expose the core conductor. After the solder paste is cooled, the wire conductor and the soldering portion of the electronic component are soldered together so that 1〇101 page 12/29 pages 1013338348 -0 Corrected the replacement page wire on September 5, 101. The line and the electronic parts are electrically connected to the joint (4). Subsequently, the conveying mechanism 20 conveys the jig 9〇 to the discharge mechanism (four) side. 7. The electronic component soldered together is ejected from the jig 90 together with the wire by the unloading mechanism 8Q. 'After sensing the jig 90 at the fiber optic sensor at the unloading mechanism 80, the control system controls the unloading mechanism (10) to operate the ejecting 482 to drive the ejecting device 83 upward to move the ejecting block "up through the ejecting hole 923 and pass" The hole 91 7 is used to eject the electronic component together with the wire from the jig 9 〇 _, and the operator can remove the connecting wire and use the vacated jig 90 in the next welding process of the electronic component and the wire. When the position of the lining king on the Weidao 21 is set to have the clamp 90, the corresponding optical fiber sensor can respectively control the clamp separation mechanism 30, the wire cutting mechanism 4, the splicing mechanism 5 〇, and the solder paste coating by the control system. The covering mechanism 60, the soldering mechanism 7〇 and the discharging mechanism 8〇 automatically complete the working operation', and after the control system completes these operations, the control system can also automatically control the vertebra feeding device 22 to push each jig 90 to the next station. The automatic soldering machine of the invention can be adapted to the welding of different electronic components and wires by changing the shape of the missing tooth portion 931 and the welding head 73 of the soldering mechanism 70. The connection manner of the holding portion 91 of the jig 90 and the movable portion 92 The connection manner of the fixing portion and the movable portion can be connected; of course, when the holding portion 91 and the movable portion 92 adopt other connection manners, the disengagement separating mechanism 3〇 and the clamp closing mechanism 50 also need to be changed accordingly. The automatic soldering machine of the invention utilizes the characteristics of the insulation of the core wire to be heat-retracted. The solder paste under the high temperature and squeezing state causes the insulation skin to be retracted to expose the "wire conductor" for welding, thereby eliminating the complex anger line in the wire. In addition to the process of insulating skin, the automatic soldering machine of the present invention simplifies the processing flow of the replacement of the wiring of the soldering of the page by the company of 09811883^^^^ A〇101, page 13 of 29, 1013338348-0 1378006, Moreover, the automatic soldering machine of the invention can be used for welding the wire and the electronic component, thereby realizing full automatic operation, high welding efficiency, and saving the amount of the solder paste of the welding raw material. BRIEF DESCRIPTION OF THE DRAWINGS [0005] The first figure is a perspective view of the automatic soldering machine of the present invention.
第二圖係第一圖所示自動焊錫機之夾具的立體圖。 第三圖係第一圖所示自動焊錫機之夾具的立體分解圖。 第四圖係第一圖所示自動焊錫機之夹具的固持部的立體 圖。 第五圖係第一圖所示自動焊錫機之傳送機構的立體圖。 第六圖係第一圖所示自動焊錫機之傳送機構的部分推送 裝置省略動力裝置後的立體圖。 第七圖係第一圖所示自動焊錫機之夾具分類機構的立體 圖。 第八圖係第一圖所示自動焊錫機之線材裁切機構的立體 圖。The second figure is a perspective view of the jig of the automatic soldering machine shown in the first figure. The third figure is an exploded perspective view of the jig of the automatic soldering machine shown in the first figure. The fourth figure is a perspective view of the holding portion of the jig of the automatic soldering machine shown in the first figure. The fifth figure is a perspective view of the conveying mechanism of the automatic soldering machine shown in the first figure. Fig. 6 is a perspective view showing a part of the pushing device of the conveying mechanism of the automatic soldering machine shown in Fig. 1 with the power unit omitted. The seventh figure is a perspective view of the jig sorting mechanism of the automatic soldering machine shown in the first figure. The eighth figure is a perspective view of the wire cutting mechanism of the automatic soldering machine shown in the first figure.
第九圖係第一圖所示自動焊錫機之夾具合攏機構的立體 圖。 第十圖係第一圖所示自動焊錫機之夾具合攏機構固定於 機台上的部分立體圖。 第十一圖係第一圖所示自動焊錫機之錫膏塗覆機構的立 體圖。 第十二圖係第一圖所示自動焊錫機之焊錫機構的立體圖 第十三圖係第一圖所示自動焊錫機之卸料機構的立體圖 _腦#單编號A0101 1013338348-0 第14頁/共29頁 1378006The ninth drawing is a perspective view of the jig closing mechanism of the automatic soldering machine shown in the first figure. The tenth figure is a partial perspective view of the fixture holding mechanism of the automatic soldering machine shown in the first figure fixed on the machine table. The eleventh figure is a perspective view of the solder paste application mechanism of the automatic soldering machine shown in the first figure. Figure 12 is a perspective view of the soldering mechanism of the automatic soldering machine shown in the first figure. Figure 13 is a perspective view of the unloading mechanism of the automatic soldering machine shown in the first figure_脑#单号A0101 1013338348-0第14页/ Total 29 pages 13780006
101年09月05日梭正替换頁 第十四圖係第一圖所示自動焊錫機之卸料機構固定於機 台上的部分立體圖。 【主要元件符號說明】 [0006] 機台 1 ;主機 11;顯示操作台 12;傳送機構 20 ;傳送軌道 21 ;支架 211;凹口 2111 ;滑動軌 道 212 ;限位執道 213 ;定位部 2131;推送裝置 22;動力裝置 220 ;推送桿 221 ;傳動軸 222 ;擺 臂 223;滑塊 224;缺槽 225;凸塊 226;斜面 2261 ;卡塊 2262 ;蓋板 227 ;扣槽 2271 ;扣孔 2272;卡槽 2273;夾具分離機構 30;支撐架 31; 固定塊 32 ;滑切件 33 ;汽缸 34 ;切分部 331 ; 切分面 332 ;線材裁切機構 40 ;箱體 41 ;水平汽缸 42;豎直傳動裝置 43;豎直汽缸 44;上切分片 45 ;下切分片 46 ;廢料箱 47 ;夾具合攏機構 50; 固定架 51 ;合攏汽缸 5 2 ;推板 5 3 ;極塊 5 4 ;極 接孔 55 ;樞軸 56 ;樞管 57 ;錫膏塗覆機構 60 ; 支撐箱體 61;水平移動裝置 62 ;電機 621 ;絲軸 622 ;滑執 623 ;滑動塊 624 ;傳動塊 625 ;滑板 626;豎直移動裝置 63 ;傳動汽缸 631 ;錫膏筒 632;出錫嘴 633;載體 634;焊錫機構 70;自動 脈衝焊錫機 71 ;焊錫部 72 ;焊頭 73 ;墊塊 74 ; 卸料機構 80;固持塊 81;頂出汽缸 82;頂出裝置 83;頂出塊 84 ;夾具 90;固持部 91 ;導線槽 911 ;開槽 912 ;滑槽 913 ;擋塊 914 ;容置槽 915 ;樞孔 916 ;通孔 917 ;可動部 92 ;樞部 921 ;轉孔 922;頂出孔 923 ;凹槽 924 ;導引面 925 09811883^^^^* A〇101 ^ 15 I / * 29 I 1013338348-0 1378006 101年09月05日核正番換頁 ;分線部 93 ;齒部 931 ;穿槽 932 ;置放槽 933September 5, 2011 Shuttle replacement page The fourteenth figure is a partial perspective view of the automatic soldering machine's unloading mechanism fixed on the machine. [Major component symbol description] [0006] machine 1; host 11; display console 12; transport mechanism 20; transport track 21; bracket 211; notch 2111; sliding track 212; limit way 213; positioning part 2131; Pushing device 22; power device 220; push rod 221; drive shaft 222; swing arm 223; slider 224; slot 225; bump 226; ramp 2261; block 2262; cover plate 227; buckle groove 2271; button hole 2272 Card slot 2273; clamp separation mechanism 30; support frame 31; fixed block 32; slide member 33; cylinder 34; slit portion 331; dicing surface 332; wire cutting mechanism 40; housing 41; horizontal cylinder 42; Vertical transmission 43; vertical cylinder 44; upper cutting piece 45; lower cutting piece 46; waste box 47; clamp closing mechanism 50; fixing frame 51; closing cylinder 5 2; push plate 5 3; Pole hole 55; pivot 56; pivot tube 57; solder paste coating mechanism 60; support case 61; horizontal movement device 62; motor 621; wire shaft 622; slide 623; slide block 624; transmission block 625; 626; vertical moving device 63; transmission cylinder 631; solder paste tube 632; outlet nozzle 633; carrier 634, solder mechanism 70; automatic pulse soldering machine 71; 72; welding head 73; spacer 74; discharge mechanism 80; holding block 81; ejection cylinder 82; ejection device 83; ejection block 84; clamp 90; holding portion 91; wire slot 911; slot 912; Slot 913; stopper 914; accommodating groove 915; pivot hole 916; through hole 917; movable portion 92; pivot portion 921; rotary hole 922; ejection hole 923; groove 924; guide surface 925 09811883^^^^ * A〇101 ^ 15 I / * 29 I 1013338348-0 1378006 Change of page on September 5, 2010; division line 93; tooth 931; slot 932; slot 933
〇981188#單编號 A0101 1013338348-0 第16頁/共29頁〇981188#单号 A0101 1013338348-0 Page 16 of 29
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TW98118832A TWI378006B (en) | 2009-06-05 | 2009-06-05 | Automatic soldering machine and soldering method |
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TW98118832A TWI378006B (en) | 2009-06-05 | 2009-06-05 | Automatic soldering machine and soldering method |
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TWI378006B true TWI378006B (en) | 2012-12-01 |
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CN102891419A (en) * | 2011-07-20 | 2013-01-23 | 展胜电业股份有限公司 | Automatic welding line manufacturing process |
TW201311362A (en) * | 2011-09-06 | 2013-03-16 | Jun-Xiu Su | Automatic coating facility |
CN114985865A (en) * | 2022-08-04 | 2022-09-02 | 尚泰传感科技(南通)有限公司 | Automatic pin welding equipment for electronic element |
CN116140738B (en) * | 2023-04-20 | 2023-06-20 | 成都易方汇智科技有限公司 | High-efficiency welding device and method for camera module of crane camera and circuit board |
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