TWI234180B - Ultraviolet-ray liquid treating apparatus - Google Patents
Ultraviolet-ray liquid treating apparatus Download PDFInfo
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- TWI234180B TWI234180B TW91123626A TW91123626A TWI234180B TW I234180 B TWI234180 B TW I234180B TW 91123626 A TW91123626 A TW 91123626A TW 91123626 A TW91123626 A TW 91123626A TW I234180 B TWI234180 B TW I234180B
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1234180 經濟部智慧財產局員工消費合作社印製 A7 B7_ 五、發明說明() [發明所屬技術領域] 本發明僳闋於一種使用可將220nm以下之短波帶及254 η ία之紫外線一起放射之放電燈實施液體中之有機物之分解 等處理之液體處理裝置及方法。 [習知技術] 220η®以下之短波帶之紫外線由於具有強大的能量, 故已廣被利用於有害物質或有機物之分解處理等。第10圖 所示為習知封閉型液體處理用紫外線照射裝置之一例。其 中,放電燈30僳配設於外管(保護管)20内,再將其收容於 不㈣鋼製筒體1中,被處理液體被導入於該筒體1内,利 用放電燈30發射之紫外線照射。放電燈30僳使用例如可將 185η®之短波帶之紫外線及254nm波帶之紫外線兩者放射 的低壓水銀蒸氣放電燈。放電燈30之燈管10偽由紫外線透 過性優異之石英玻璃所製成。放電燈30則收納於具有紫外 線透過性之外管(保護管)20内部,且與被處理液體液密性 地隔離。此種外管20亦由紫外線透過性優異之石英玻璃製 成。筒體1之兩端用法蘭(flange)la、lb封閉。從進水 口 lc導入之被處理液體在通過筒體1内之過程中受紫外線 照射,然後從出水口 Id排出。被處理液體像由進水口 lc朝 出水口 Id方向流經筒體1内部,但為使被處理液體不致快 速流出,於中間配置複數圖中為5 H)還流板 此外,為便於瞭解,第10圖中僅顯示裝設一具放電燈30之 裝置,但實際上使用多燈式大容量裝置之情形較多。放電 燈30發射之紫外線透過外管20而照射於被處理液體。所照 - 4- 紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) - 訂--------- 1234180 A7 B7 五、發明說明() 射之紫外線具有使例如存在於水中之有機物依下式分解成 無害之C0、 C〇2. H 2 0的作 用 〇 h2〇 + h ι/ (1 8 5 n m) Η + 0H基 C«H ra 0 K + OH基 今 CO、 C 0 2、Η 2 0 (η、 0!、 k 為 1、2、 3. .♦) 經濟部智慧財產局員工消費合作社印製 此有機物之分解傺由185nm之短波帶之紫外線作用, 但若短波帶之紫外線過多時,則除生成過氧化氫(H 2 0 2 )之 外會生成種種非期望之過氧化物中間體。為了去除這些過 氧化物,通常於紫外線照射處理之後段設置僅供紫外線照 射處理過之被處理液體通過之離子交換樹脂。於是,這些 過氣化物於被處理液體通過離子交換樹脂時被去除,但過 多之過氣化物會使離子交換樹脂之使用壽命快速縮短。 〈發明擬解決之課題> 本發明偽鑒於上述問題提供能儘可能在抑制過氧化物 之生成下利用紫外線實行液體處理之液體處理裝置及方法 。由是亦可延長在紫外線照射處理後段被使用之離子交換 樹脂之使用壽命,從而提供壽命長、省能量以及省維修之 液體處理裝置及方法。 〈解決課題之手段〉 本發明之紫外線液體處理裝置偽對處理對象液體使用 可同時放射220nia以下之紫外線及254rini之紫外線之放電 燈實行該液體之有機物分解等之處理之液體處理裝置,其 特徵乃在於該放電燈之燈管内表面形成金屬氯化物之薄膜 -5 - (請先閱讀背面之注意事項再填寫本頁) - 訂---------1234180 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7_ V. Description of Invention () [Technical Field to which the Invention belongs] The present invention is a discharge lamp that uses a short-wave band below 220nm and ultraviolet rays of 254 ηα to be radiated together. Liquid processing apparatus and method for performing treatment such as decomposition of organic matter in liquid. [Known technology] Ultraviolet rays in the short-wave band below 220η® have been widely used for the decomposition of harmful substances or organic substances due to their powerful energy. Fig. 10 shows an example of a conventional closed-type ultraviolet irradiation device for liquid processing. Among them, the discharge lamp 30 僳 is arranged in an outer tube (protective tube) 20, and then it is housed in a stainless steel cylinder 1. The liquid to be treated is introduced into the cylinder 1 and emitted by the discharge lamp 30. Ultraviolet radiation. The discharge lamp 30 僳 uses, for example, a low-pressure mercury vapor discharge lamp that emits both ultraviolet light in the short-wavelength band of 185η® and ultraviolet light in the 254-nm wavelength band. The lamp tube 10 of the discharge lamp 30 is made of quartz glass having excellent ultraviolet permeability. The discharge lamp 30 is housed inside an outer tube (protective tube) 20 having ultraviolet transmissivity and is liquid-tightly isolated from the liquid to be processed. This outer tube 20 is also made of quartz glass having excellent ultraviolet transmission. Both ends of the cylinder 1 are closed with flanges la, lb. The liquid to be treated introduced from the water inlet lc is irradiated with ultraviolet rays while passing through the inside of the cylinder 1, and then discharged from the water outlet Id. The liquid to be processed flows through the inside of the cylinder 1 from the water inlet lc toward the water outlet Id. However, in order to prevent the liquid to be processed from flowing out quickly, a plural number is arranged in the middle of the figure. In addition, for the sake of understanding, the 10th The figure only shows a device equipped with a discharge lamp 30, but in practice, a multi-lamp large-capacity device is often used. The ultraviolet rays emitted from the discharge lamp 30 pass through the outer tube 20 and irradiate the liquid to be processed. Photographed-4- Paper Size Applies to Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)-Order --------- 1234180 A7 B7 V. Description of the invention () The radiated ultraviolet rays have the effect of decomposing organic matter existing in water into harmless C0, C0. H 2 0 according to the following formula: 〇h2〇 + h / (1 8 5 nm) Η + 0H-based C «Hra 0 K + OH-based CO, C 0 2, Η 2 0 (η, 0 !, k is 1, 2, 3.. ♦) The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economy printed this organic matter The decomposition is effected by ultraviolet rays in the short-wavelength band of 185nm, but if the ultraviolet rays in the short-wavelength band are excessive, in addition to generating hydrogen peroxide (H 2 0 2), various undesired peroxide intermediates will be formed. In order to remove these peroxides, an ion-exchange resin is usually provided after the ultraviolet irradiation treatment so that the liquid to be treated through the ultraviolet irradiation treatment can pass therethrough. As a result, these over-gases are removed when the treated liquid passes through the ion-exchange resin, but too much over-gassing can rapidly shorten the life of the ion-exchange resin. <Problems to be Solved by the Invention> In view of the above problems, the present invention provides a liquid processing apparatus and method capable of performing liquid processing using ultraviolet rays while suppressing the generation of peroxides as much as possible. Therefore, the life of the ion exchange resin used after the ultraviolet irradiation treatment can be extended, thereby providing a liquid treatment apparatus and method with a long life, energy saving and maintenance. <Means for Solving the Problem> The ultraviolet liquid processing device of the present invention is a liquid processing device that uses a discharge lamp that can simultaneously emit ultraviolet rays below 220nia and ultraviolet rays of 254rini to perform the decomposition of organic matter of the liquid. A thin film of metal chloride is formed on the inner surface of the tube of the discharge lamp -5-(Please read the precautions on the back before filling this page)-Order ---------
13夺紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1234180 A7 B7 五、發明説明() ,藉以防止放電燈點燈中生成之氯化水銀(氧化汞)吸附於 燈管内表面,從而抑制254πηι之紫外線之照度的低降。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 可同時放射220ηπι以下之紫外線及254nm之紫外線的 放電燈,其220η hi以下之波帶之紫外線傺職掌有機物之分 解之光化學處理,而254ηι波帶之紫外線則主要職掌中間 體之過氧化物之分解,如此減輕紫外線照射處理之後段所 使用之離子交換樹脂之負擔。放電燈之紫外線照度偽隨著 使用時間之經過而降低,但220ηπι以下之短波帶之紫外線 與254ηπι之波帶之紫外線之紫外線照度的降低原因不同。 即220nm以下之短波帶之紫外線照度的降低偽原因於構成 放電燈之管體之石英玻離受紫外線之作用變質,導致紫外 線透過率之降低;對此,254nm波帶之紫外線之照度的降 低則原因於放電燈點燈中發生於管内之氧與水銀(汞)反應 生成之氧化汞附著於石英玻璃之内表面,降低石英玻璃之 紫外線透過率。為此,220riia以下短波帶之紫外線與254 n m波帶之紫外線,如第9圖例示,各具不同之紫外線照度 維持特性,即因254nm之維持率比220riffl以下(例如185nm )之紫外線照度維持率為低之C點以下時,過氧化物增大 。對此,依本發明,於放電燈之燈管内表面形成金屬氣化 物之薄膜時,可防止放電燈點燈中生成之氯化汞附著於燈 管内表面,従而有效的抑制254ηπι之紫外線之照度降低。 又,本發明之紫外線液體處理裝置之S—特徼為該放 電燈之燈管偽由:以天然水晶或矽砂為原料,其鈉(Na)、 鉀(K)、鈦(Ti)及鐵(Fe)之4種元素之總含量為2.5ppm以 -6 - ,本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1234180 A7 B7 經濟部智慧財產局員工消費合作社印製 發明說明() 下以及含lOppm以上之OH基之石英玻璃所構成,且在該燈 管之内表面形成有金屬氧化物之薄膜。 (請先閱讀背面之注意事項再填寫本頁) 以天然水晶或矽砂為原料之石英玻璃含有各種不純物 質(雜質)。此等雜質中,若鈉、鉀、鈦及鐵等4種元素之 存在量多時,會招致石英玻璃之透過率的降低。又,有0H 基存在,即可緩和石英玻璃之透過率的降低。即,石英玻 璃之主成份之二氧化矽(Si〇2)之[Si-0]的結合鏈,受紫 外線能之作用時會被分解(切斷)生成構成透過率降低之原 因之游離Si、此時有0H基存在時,此0H基會與游離Si再結 合成為「Si-0H」,從而得以抑制石英玻璃之變質。依發 明人實驗研究結果,將上述4種元素之總含量設定為2.5 ppm以下,同時含lOppffl以上之0H基時,發現可明顯改善 石英玻璃受短波帶紫外線照射之經時(隨時間經過)之劣化 。於是,對於石英玻璃之材質根據上述加以選定或設定, 卽可提高其受220nm以下短波帶紫外線照射時之照度雒持 率,且將此種高性能之放電燈之發光管内表面形成金屬氧 化物薄膜,則更能增進抑制254ηπι之紫外線之照度降低之 效果。 又,本發明之紫外線液體處理裝置之又一特徵為該放 電燈像由内徑8πιιπ以上之由合成石英玻璃構成之燈管,於 該燈管的兩端以L (c m )之間隔配設一對燈絲(f i 1 a m e n t), 及於該燈管内部封入惰性氣體(rare gas)及至少一種含 汞金屬所構成,且點燈時之電壓V(伏特)、電流Μ安培)、 燈絲間之距離L(cin)及燈管之内徑DU·)滿足下示關傺式: -7- 2¾¾紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1234180 A7 B7 五、發明說明() (v-vf) /l = xh yT ),且 2.6 S X S 4.2 式中Vf為依點燈電源而決定之常因數(constant factor ),以IKHz以上之高頻電源點燈時設Vf = 10,以未滿IKHz 之電源點燈時設Vf = 50。詳細容後說明,將條件設定如上 所示之關像式便可使220η®以下之短波帶之紫外線高效率 的放射,且於如此高性能之放電燈之燈管内表面形成金屬 氣化物之薄膜時更能增進抑制254nhi之紫外線之照度降低 的效果。 依本發明,較可取之實施態樣為其用以在放電燈之燈 管内表面形成金屬氧化物薄膜係由鋁、汐、鈣、鎂、釔、 結及給中選出之金屬之至少一種以上之氣化物為主成份構 成。這些金屬氧化物由於具有優異之耐熱性及化學安定性 ,故對於防止氯化汞附著於發光管表面能有效的作用。 本發明之使用紫外線之液體處理方法,偽在於使用如 上述之在發光管(燈管)内表面形成有金屬氯化物薄膜之放 電燈,對處理對象液體照射紫外線以進行該液體之有機物 分解處理等為特徵。 〈發明之實施態樣〉 爰依以附圖說明本發明之實施態樣於下。 第1圖為使用於本發明之紫外線液體處理裝置及方法 之放電燈的一例。首先說明此放電燈3 1之基本構造。放電 燈31具有可同時發射220nm以下,例如185nm之短波帶紫 外線,及2 5 4 γπβ之紫外線之構造,其備有發光管(燈管)11 -8- 7本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) f13 Paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) 1234180 A7 B7 V. Description of the invention () to prevent mercury chloride (mercury oxide) generated in the discharge lamp from being adsorbed on the lamp tube The inner surface, thereby suppressing a decrease in the illuminance of ultraviolet rays of 254πη. (Please read the precautions on the back before filling out this page) The Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs has printed a discharge lamp that can emit ultraviolet light below 220 ηπ and ultraviolet light at 254 nm at the same time. Photochemical treatment of decomposition, and ultraviolet light in the 254 nm band mainly decomposes peroxides of intermediates, thus reducing the burden of ion exchange resins used in the latter stage of ultraviolet irradiation treatment. The UV illuminance of the discharge lamp decreases with the passage of time, but the reasons for the decrease in UV illuminance in the short-wavelength band of less than 220ηπ and the 254nm of the ultraviolet band are different. That is to say, the reduction of the ultraviolet illuminance in the short wavelength band below 220nm is due to the deterioration of the quartz glass of the tube body constituting the discharge lamp due to the deterioration of the ultraviolet light, which leads to the reduction of the ultraviolet transmittance. The reason is that the mercury oxide generated in the reaction between the oxygen in the tube and the mercury (mercury) in the discharge lamp is attached to the inner surface of the quartz glass, which reduces the ultraviolet transmittance of the quartz glass. For this reason, ultraviolet rays in the short-wave band below 220riia and ultraviolet rays in the 254 nm band, as illustrated in Fig. 9, each have different characteristics of maintaining ultraviolet illuminance, that is, the maintenance rate of 254nm is lower than that of 220riffl (for example, 185nm). Below the low C point, the peroxide increases. To this end, according to the present invention, when a thin film of a metal vapor is formed on the inner surface of a lamp tube of a discharge lamp, mercury chloride generated in the discharge lamp lighting can be prevented from adhering to the inner surface of the lamp tube, thereby effectively suppressing 254 nm ultraviolet rays. The illumination is reduced. In addition, S of the ultraviolet liquid processing device of the present invention is a pseudo tube of the discharge lamp: it uses natural crystal or silica sand as raw materials, and its sodium (Na), potassium (K), titanium (Ti) and iron The total content of the 4 elements of (Fe) is 2.5ppm to -6-. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 1234180 A7 B7 The invention is printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. () And quartz glass containing OH group above 10 ppm, and a thin film of metal oxide is formed on the inner surface of the lamp tube. (Please read the precautions on the back before filling out this page.) Quartz glass made of natural crystal or silica sand contains various impurities (impurities). Of these impurities, if the amounts of four elements, such as sodium, potassium, titanium, and iron, are large, the transmittance of quartz glass will decrease. In addition, the presence of 0H groups can alleviate the decrease in transmittance of quartz glass. That is, the [Si-0] bonding chain of silicon dioxide (Si02), the main component of quartz glass, is decomposed (cut off) when it is exposed to ultraviolet energy, and free Si and At this time, when the 0H group is present, the 0H group will recombine with free Si to form "Si-0H", thereby suppressing the deterioration of the quartz glass. According to the experimental research results of the inventors, when the total content of the above four elements is set to less than 2.5 ppm, and at the same time containing 0H groups above 10 ppffl, it is found that the time (over time) of quartz glass exposed to short-wavelength ultraviolet rays can be significantly improved. Degradation. Therefore, if the material of quartz glass is selected or set according to the above, 提高 can increase the illuminance retention rate when it is irradiated with short-wavelength ultraviolet rays below 220nm, and form a metal oxide film on the inner surface of the high-performance discharge lamp. , It can further enhance the effect of suppressing the reduction of the illuminance of ultraviolet rays of 254ηπ. In addition, another feature of the ultraviolet liquid processing device of the present invention is that the discharge lamp image is a lamp tube composed of synthetic quartz glass with an inner diameter of 8 μm or more, and one end of the lamp tube is arranged at an interval of L (cm). The filament (fi 1 ament), and the inside of the lamp tube are made of inert gas (rare gas) and at least one mercury-containing metal, and the voltage V (volt), the current ampere, the distance between the filaments when lighting L (cin) and the inner diameter of the tube DU ·) meet the following formula: -7- 2¾¾ The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 1234180 A7 B7 V. Description of the invention ( ) (V-vf) / l = xh yT), and 2.6 SXS 4.2 where Vf is a constant factor determined by the lighting power source, set Vf = 10 when lighting with a high frequency power source above IKHz, Set Vf = 50 when lighting with power below IKHz. It will be explained in detail later that setting the conditions as shown above can make the ultraviolet radiation in the short-wave band below 220η® efficient, and form a metal vapor film on the inner surface of the tube of such a high-performance discharge lamp. The effect of reducing the illuminance of ultraviolet rays of 254nhi can be further enhanced. According to the present invention, a preferred embodiment is that it is used to form a metal oxide film on the inner surface of a lamp tube of a discharge lamp. It is at least one or more metals selected from the group consisting of aluminum, iodine, calcium, magnesium, yttrium, junctions, and materials. The gaseous substance is composed of main components. Since these metal oxides have excellent heat resistance and chemical stability, they can effectively prevent mercury chloride from adhering to the surface of the arc tube. The liquid treatment method using ultraviolet rays of the present invention is to use a discharge lamp in which a metal chloride film is formed on the inner surface of a light-emitting tube (lamp tube) as described above, and irradiate the liquid to be treated with ultraviolet rays to perform organic liquid decomposition treatment of the liquid, etc. As a feature. <Implementation Mode of the Invention> An embodiment of the invention will be described below with reference to the drawings. Fig. 1 is an example of a discharge lamp used in the ultraviolet liquid processing apparatus and method of the present invention. First, the basic structure of the discharge lamp 31 will be described. The discharge lamp 31 has a structure that can simultaneously emit ultraviolet rays below 220nm, such as 185nm, and ultraviolet rays of 2 5 4 γπβ. It is equipped with a light-emitting tube (lamp) 11 -8-7. This paper is in accordance with Chinese national standards (CNS ) A4 size (210 X 297 mm) (Please read the precautions on the back before filling this page) f
• n ϋ ϋ ·ϋ ϋ ϋ ϋ ϋ ^1 ^1 n I I 經濟部智慧財產局員工消費合作社印製 1234180 A7 B7 五、發明說明() ,配設於該燈管11内部兩端之一對燈絲2 1 a、2 1 b ,設置於 該燈管11之兩端之密封部2 a、2 b及封蓋3 a、3 b。燈管11 可為例如内徑壁厚Ihi®之合成石英玻璃管,在其内 表面形成有金屬氧化物之薄膜44。該薄膜44可為例如由氧 化鋁等具有優異耐熱性及化學安定性之物質構成。兩燈絲 21a、21b係以相隔約153cm之距離對向配設。 上述之燈絲21a、21b係由塗有例如氧化鋇条之射極 層所構成,並藉延伸自密封部2a、2b之内部導線22a-22d 分別予以支持。封蓋3a、3b為陶瓷製,一邊之封蓋3a設 有一對電端子31a、31b。密封部2a、2b則利用鉋箔24a -24d及外部導線25a、25η及26使燈絲21a、21b與電端子 31a、31d電氣的連接。發光管11内封入有20mg左右的水 銀及約400pa的惰性氣體。此外,圖中所示之一例偽將放 電燈31構成為二端子型放電燈。即,燈絲21a之一端像經 由内部導線22b、鉬箔24b、外部導線25a連接於一側之電 端子31 a,另一燈絲21b之一端則經由内部導線22c、鉬箔 24c、外部導線26b、26而連接於另一働之電端子31b。 如上所述,放電燈之紫外線照度偽隨使用時間之經過 降低,而254ηπι波長帶之紫外線照度之降低則因放電燈點 燈中在燈管内發生之氧與汞反應生成之氧化汞附著於玻璃 表面,使石英玻璃之紫外線透過率降低所致。此乃因254 πια之紫外線為汞之共鳴光,此紫外線由於汞之存在會自身 吸收,上述玻璃内表面有附著氧化汞時,254γιβι之紫外線 透過率便會選擇的降低。有鑑於此點,本發明使用之放電 -9 一 2f無紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)• n ϋ ϋ · ϋ ϋ ϋ ϋ ϋ ^ 1 ^ 1 n II Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1234180 A7 B7 V. Description of the invention (), which is arranged on one of the two ends of the filament 11 2 1 a, 2 1 b, sealing portions 2 a, 2 b and caps 3 a, 3 b provided at both ends of the lamp tube 11. The lamp tube 11 may be, for example, a synthetic quartz glass tube with an inner diameter and a wall thickness of Ihi®, and a thin film 44 of a metal oxide is formed on the inner surface thereof. The thin film 44 may be made of, for example, a substance having excellent heat resistance and chemical stability such as alumina. The two filaments 21a and 21b are oppositely arranged at a distance of about 153 cm. The aforementioned filaments 21a, 21b are composed of an emitter layer coated with, for example, barium oxide strips, and are supported by internal wires 22a-22d extending from the sealing portions 2a, 2b, respectively. The caps 3a and 3b are made of ceramic, and one cap 3a is provided with a pair of electrical terminals 31a and 31b. The sealing portions 2a and 2b electrically connect the filaments 21a and 21b to the electrical terminals 31a and 31d using the planing foils 24a to 24d and the external leads 25a, 25n, and 26. The arc tube 11 is sealed with about 20 mg of mercury and about 400 pa of inert gas. In addition, in the example shown in the figure, the discharge lamp 31 is configured as a two-terminal discharge lamp. That is, one end of the filament 21a is connected to one side of the electrical terminal 31a via the internal lead 22b, molybdenum foil 24b, and external lead 25a, and one end of the other filament 21b is via the internal lead 22c, molybdenum foil 24c, and external leads 26b, 26. It is connected to the other electric terminal 31b. As mentioned above, the UV illuminance of the discharge lamp decreases with the use of time, and the decrease of the UV illuminance in the 254 ηπ wavelength band is caused by the reaction between oxygen and mercury generated in the lamp during the discharge lamp lighting. The surface causes the ultraviolet transmittance of quartz glass to decrease. This is because the ultraviolet light of 254 μmα is the resonance light of mercury. This ultraviolet light will be absorbed by itself due to the presence of mercury. When mercury oxide is attached to the inner surface of the glass, the ultraviolet transmittance of 254γιβι will be selectively reduced. In view of this, the discharge used in the present invention -9 a 2f paperless scale is applicable to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)
-ϋ 1 I I n I 一:0V s n n n n ϋ 1 ϋ I 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 1234180 A7 __B7 _ 五、發明說明() 燈,其發光管11之玻璃内表面形成有金屬氧化物(依本實 施例為氧化鋁)之薄膜44為特徵,藉此薄膜44防止氧化衆 附著於玻璃内表面,以抑制254ηπι紫外線之照度降下。又 ,薄膜44可在封裝燈絲之前,將氧化鋁微粉末與粘結劑-起懸浮於醋酸丁酯所調整之溶液塗布於玻璃管内表面後乾 燥,然後置於氧化氣氛中加熱處理即可輕易形成。 在此實施例中,將上述構成之放電燈31作為液體處理 裝置之紫外線發光源使用。液體處理裝置可為如第10圖所 示之封閉型液體處理裝置,亦可為開水路型之液體處理裝 置。於一値液體處理裝置使用之放電燈31不限定為一具, 多數具亦可。 本實施例所用之放電燈31之發光管(燈管)11可為天然 水晶或矽砂為原料製得之熔融石英玻璃,亦可為合成石英 玻璃。 首先說明由熔融石英玻璃構成之燈管11。構成此石英 玻璃係含有鈉(Na)、鉀(K)、鈦(Τί)及鐵(Fe)之4種元素 ,其總含量為2.5ppm以下,且含有lOppia以上之0H之瓦 斯熔融石英玻璃。具有上述組成份之石英玻璃可以抑制受 短波帶紫外線照射而發生之經時劣化。 第2圖為具有上述組成份之各種燈管11經長期間點燈 實驗所得之紫外線強度維持率曲線。放電燈之形狀、尺寸 皆相同。圖中,橫軸代表點燈時數、縱軸代表設放電燈之 強度之初值為100¾時之185nm波長之紫外線強度。對應 於曲線A、B、C、D之各放電燈之石英玻璃之組成如下表 -10 - 2|条紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)-ϋ 1 II n I 1: 0V snnnn ϋ 1 ϋ I Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs and printed by the Consumers ’Cooperatives of the Ministry of Economic Affairs and the Consumer Cooperatives of the Ministry of Economic Affairs and printed by 1234180 A7 __B7 _ V. Description of the invention () Lamp, its light-emitting tube 11 A feature is that a thin film 44 of a metal oxide (alumina according to this embodiment) is formed on the inner surface of the glass, whereby the thin film 44 prevents the oxidants from adhering to the inner surface of the glass, thereby suppressing the illuminance of 254 nm ultraviolet rays from decreasing. In addition, the thin film 44 can be easily formed before coating the filament by coating a solution of alumina fine powder and a binder-suspended in butyl acetate on the inner surface of a glass tube, and then drying it in an oxidizing atmosphere. . In this embodiment, the discharge lamp 31 configured as described above is used as an ultraviolet light emitting source of the liquid processing apparatus. The liquid processing device may be a closed type liquid processing device as shown in Fig. 10, or it may be a liquid processing device of open water type. The discharge lamp 31 used in a stack of liquid processing devices is not limited to one, and most of them may be used. The light-emitting tube (lamp tube) 11 of the discharge lamp 31 used in this embodiment may be fused silica glass made of natural crystal or silica sand as a raw material, or may be synthetic quartz glass. First, the lamp tube 11 made of fused silica glass will be described. The quartz glass is composed of 4 elements of sodium (Na), potassium (K), titanium (Τί) and iron (Fe), the total content of which is 2.5 ppm or less, and gas fused silica glass of 0H or more and lOppia. The quartz glass having the above composition can suppress deterioration with time due to short-wavelength ultraviolet radiation. Fig. 2 is a graph showing the maintenance rate of the ultraviolet intensity of each of the lamp tubes 11 having the above-mentioned components through long-term lighting experiments. The shape and size of the discharge lamp are the same. In the figure, the horizontal axis represents the number of hours of lighting, and the vertical axis represents the ultraviolet intensity at a wavelength of 185 nm when the initial value of the intensity of the discharge lamp is 100 ¾. The composition of the quartz glass corresponding to the discharge lamps of curves A, B, C, and D is shown in the following table. 10-2 | The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (please read the back first) (Notes to fill out this page)
-ϋ 1 ϋ ϋ 1« n «ϋ ον I I ϋ ϋ amamm ϋ 1_Β— —Bi I A7 1234180 B7_ 五、發明說明() 1所示。 (請先閱讀背面之注意事項再填寫本頁) 表1 曲線 Ha、K、Ti、Fe總含量 0H基之含量 Α 2·5ρρηι 以下 ΙΟΟρρηι Β 4.2ρρηι 100 p p in C 4.5ppm lOppm 以下 D 6 · 4ppbi lOppiB 以下 曲線A為滿足本實施例所定義之Na、K、Ti及Pe之4 種元素總含量2.5ppro以下,且含有lOppffl以上之OH基之 石英玻璃,而曲線3、C、D為不滿足所定條件者。 由第2圖顯示,曲線A表現最優之結果,即依本發明 將該4種元素及0H基之量設定時,得以大幅提升短波帶之 經時的紫外線照度雒持率。又,在第2圖之實驗時,由於 在大氣中對紫外線反應發生臭氧(〇 3),而此臭氧進到放電 燈與紫外線強度計之間時會導致測定值之偏差,故將紫外 線強度計配設於放電燈的外面進行测定。 經濟部智慧財產局員工消費合作社印製 適用本發明利用紫外線進行有機物分解處理等之技術 領域,不管放電燈之輸入密度之大小,一般皆以使用一年 後之紫外線維持率設為70¾設計裝置。由此觀點考察,得 到第2圖曲線A之結果之組成之石英玻璃為有效,而得到 曲線B、C、D之結果之組成之石英玻璃顯然非有效。亦卽 說,石英玻璃之不純物之Na、K、Ti·、Fe等4種元素之總 -11- _氏張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社.印製 1234180 A7 ___Β7__ 五、發明說明() 含量在2. 5pphi以下,即可確保使用一年之紫外線維持率 於70%以上。又,0H基之含量在lOppsa之場合(曲線c、D) 、無法充份表現Si-ΟΗ之再結合效果。 又,上述組成之石英玻璃,除放電燈本身之燈管之外 亦可使用於曝露於220ηπι以下波帶之紫外線之任何零組件 及裝置,例如第4圖所示之外管(保護管)20。此種用以收 納放電燈之外管,即容器的形狀不限定為圓筒形,其他任 何形狀均可。另外,本實施例之構成放電燈31之燈管之熔 融石英玻璃,不限定為上述之瓦斯熔融型,亦可為電氣熔 融型石英玻璃。 又,本實施例之上述放電燈31之另一實施形態傺以合 成石英玻璃構成其燈管11,在此場合,根據波長185 nm之 紫外線能高效率發光之所定條件決定該放電燈31之尺寸( 卽燈管内徑或燈絲間之距離等之各尺寸)。如此不但可提 高放電燈之短波帶紫外線之照度維持率,且又可提高短波 帶紫外線之照射效率(詳容後述)。將此種高性能且又可抑 制2 54nm之紫外線之照度降低之放電燈用於液體處理用紫 外線照射裝置之場合,因可以大幅提升處理能力且又能增 長裝置之使用壽命,故極為可取。 以合成石英玻璃形成放電燈31之燈管11時,放電燈31 之尺寸(燈長内徑或燈絲間距等之尺寸)之設定條件的一例 乃如下所述。依本實施例,為使波長185ηπι之紫外線能高 效率發光,將合成石英玻璃構成之燈管11之内徑D(單位為 mm)設8mffl以上、燈絲21a、21b之間距設為L(單位為cm) 紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)-ϋ 1 ϋ ϋ 1 «n« ϋ ον I I ϋ ϋ amamm ϋ 1_Β — —Bi I A7 1234180 B7_ 5. Description of the invention () 1. (Please read the precautions on the back before filling this page) Table 1 Curves Total content of Ha, K, Ti, Fe 0H group content A 2 · 5ρρηι ΙΟΟρρηι Β 4.2ρρηι 100 pp in C 4.5ppm lppm below D 6 · 4ppbi lOppiB The following curve A is a quartz glass that satisfies the total content of the four elements Na, K, Ti, and Pe as defined in this embodiment, is less than 2.5 ppro, and contains OH groups above 10 ppffl, and curves 3, C, and D are not satisfied. Those who set the conditions. Figure 2 shows that the result of the best performance of curve A is that when the amounts of the four elements and the 0H group are set according to the present invention, the ultraviolet illuminance retention rate of the short-wavelength band can be greatly improved. In the experiment shown in Fig. 2, since ozone (〇3) occurs in the reaction to ultraviolet rays in the atmosphere, and this ozone enters between the discharge lamp and the ultraviolet intensity meter, it will cause a deviation in the measured value. It is placed outside the discharge lamp and measured. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. In the technical field where the present invention uses ultraviolet rays for organic matter decomposition treatment and the like, regardless of the input density of the discharge lamp, the UV maintenance rate after one year of use is generally set to 70¾. From this point of view, the quartz glass having the composition obtained by the curve A in Fig. 2 is effective, and the quartz glass having the composition obtained by the curves B, C, and D is obviously not effective. He also said that the total of the four elements Na, K, Ti ·, Fe, etc. of the impurity of quartz glass is -11- _ Zhang scale applicable to China National Standard (CNS) A4 specification (210 X 297 mm) Intellectual Property of the Ministry of Economic Affairs Bureau Consumer Consumption Cooperative. Printed 1234180 A7 ___ Β7__ 5. Description of the invention () The content is below 2.5 pphi, which can ensure that the UV maintenance rate for one year is above 70%. In addition, when the content of 0H group is 10 ppsa (curves c, D), the recombination effect of Si-OΗ cannot be fully expressed. In addition, the quartz glass with the above composition can be used for any component and device exposed to ultraviolet rays in the wave band below 220 η, in addition to the lamp tube of the discharge lamp itself, such as the outer tube (protective tube) shown in FIG. 20 . This type of container for receiving the outer tube of the discharge lamp, that is, the shape of the container is not limited to a cylindrical shape, and any other shape may be used. In addition, the fused quartz glass of the lamp tube constituting the discharge lamp 31 of this embodiment is not limited to the gas fusion type described above, but may also be an electric fusion type quartz glass. In addition, another embodiment of the above-mentioned discharge lamp 31 of this embodiment is that the lamp tube 11 is composed of synthetic quartz glass. In this case, the size of the discharge lamp 31 is determined according to a predetermined condition that ultraviolet rays with a wavelength of 185 nm can emit light efficiently. (卽 The inner diameter of the lamp tube or the distance between the filaments, etc.). This can not only improve the short-wavelength UV illuminance maintenance rate of the discharge lamp, but also improve the short-wavelength UV irradiation efficiency (see details later). It is highly desirable to use such a high-performance discharge lamp that can reduce the illuminance of ultraviolet rays of 2 54 nm for the ultraviolet irradiation device for liquid processing, because it can greatly increase the processing capacity and increase the life of the device. When forming the lamp tube 11 of the discharge lamp 31 from synthetic quartz glass, an example of the setting conditions of the size of the discharge lamp 31 (dimensions of the lamp inner diameter or filament pitch, etc.) is as follows. According to this embodiment, in order to efficiently emit ultraviolet light with a wavelength of 185 nm, the inner diameter D (unit: mm) of the lamp tube 11 made of synthetic quartz glass is set to 8 mffl or more, and the distance between the filaments 21a and 21b is set to L (unit is cm) Paper size applies Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)
_ ϋ IV I I n ϋ 一:OJI ·ϋ I 1 _ϋ 1 I 1234180 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明() 、點燈時之電壓設為V(單位為伏特)、電流設為1(單位為 安培)時,須將各值設定於可滿足下式之_係式: (V-Vf)/L = ),且 2·6 S X S 4.2 上式中,Vf為陽極降低電壓,此值為依點燈電源決定 之常因數,例如以ΙΚΗζ以上之高頻電源點燈時設Vf = 10, 以未滿ΙΚΗζ之電源點燈時設Vf = 50。 使波長185nia之紫外線能高效率的發光之條件之上述 關偽式像根據下述導出(derived)。 本發明人等以具有第1圖所示放電燈31基本構造之各 種大小不同的放電燈作為對象實行實驗而評估放電燈之電 氣特性與185nm紫外線強度之關僳。在此實驗使用之各放 電燈之燈管大小分別為内徑8mm、13mia、18mm及23mffl,壁 厚Imni,長度100-160c®之合成石英玻璃管,燈絲間距L 設定為95_153cm。實驗時,於中央部裝設有185nm紫外線 強度測定用之支管而構成T字狀之玻璃管内,插入實驗對 象之放電燈,並於該玻璃管内充以氮氣,及於其外侧流通 冷卻水。點燈用電源則準備約40KHz之電子鎮流(安定)器 及商用頻率之電磁鎮流(安定)器兩種,點燈時之燈電流設 定為0,4A、0.6A、0.8A、Ι,ΟΑ及1.4A(安培)之五階段。 1 85ηηι紫外線強度之測定為使用歐庫製作所股份有限公司 製紫外線照度計UH85(商品名)。 於上述條件下,一邊將電流保持大致一定,一邊改變 泠卻水溫,測定燈電壓V、燈電流I、燈電力及185nm紫外 線強度等各種電氣特性。改變冷卻水溫之理由乃在於改變 货€本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)_ ϋ IV II n ϋ I: OJI · ϋ I 1 _ϋ 1 I 1234180 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (), the voltage when lighting is set to V (the unit is volts), When the current is set to 1 (in amps), each value must be set to a system that satisfies the following formula: (V-Vf) / L =), and 2 · 6 SXS 4.2 In the above formula, Vf is the anode reduction Voltage, this value is a constant factor determined by the lighting power. For example, set Vf = 10 when lighting with a high-frequency power source above IKΗζ, and set Vf = 50 when lighting with a power source less than IKΗζ. The above-mentioned closed pseudo-image under the condition that the ultraviolet rays with a wavelength of 185nia can emit light efficiently is derived as follows. The present inventors performed experiments on various discharge lamps having different basic sizes of the basic structure of the discharge lamp 31 shown in FIG. 1 to evaluate the relationship between the electric characteristics of the discharge lamp and the ultraviolet intensity at 185 nm. The size of each tube used in this experiment was a synthetic quartz glass tube with an inner diameter of 8mm, 13mia, 18mm, and 23mffl, a wall thickness of Imni, and a length of 100-160c®. The filament pitch L was set to 95-153cm. In the experiment, a T-shaped glass tube was installed in a central part of a T-shaped glass tube by installing a branch tube for measuring the ultraviolet intensity at 185 nm in the center, and nitrogen gas was filled in the glass tube, and cooling water was flowed on the outside. There are two types of electronic ballasts (stabilizers) of about 40KHz and electromagnetic ballasts (stabilizers) of commercial frequency. The lamp current when lighting is set to 0, 4A, 0.6A, 0.8A, Ι, Five stages of 〇Α and 1.4A (ampere). 1 85 ηη ultraviolet light intensity was measured using a UV light meter UH85 (trade name) manufactured by Oku Manufacturing Co., Ltd. Under the above conditions, various electrical characteristics such as lamp voltage V, lamp current I, lamp power, and ultraviolet light intensity at 185 nm were measured while changing the cooling water temperature while keeping the current approximately constant. The reason for changing the cooling water temperature is to change the size of the paper. The paper size applies the Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)
1234180 A7 B7 ^____ 經濟部智慧財產局員工消費合作社印製 發明說明() 水銀蒸氣壓。即,為確認一般咸信185ηπι紫外線放射效率 及電氣特性傺依存於水銀蒸氣壓之事實。藉改變冷卻水溫 改變過剩水銀滯留之最冷部的溫度,從而改變水銀之蒸氣 壓。亦即說,由於燈電壓像依存於燈管内之水銀蒸氣壓, 即蒸發量,因此改變最冷部之溫度便可變的設定燈電壓。 由某實際尺度(Physisal size)構成之放電燈,其燈電流 I亦為鎮流決定之常因數(constant factor),能左右185 η πι紫外線強度之因數主為燈電壓V。於是,改變冷卻水溫 即能改變燈電壓V之值,故測定該燈電壓V之值之同時測 定185nm紫外線強度便可知道該實際尺度且由所定之燈電 流I構成之條件下之185nm紫外線強度與燈電壓V之相關 性。故依上述進行測定。 根據測定結果,就185nm紫外線強度言,偽從「每單 位消費電力之紫外線強度」之觀點,以測定之燈電力除測 定之185ηπι紫外線強度之值,將所得之商作為「放射效率 」之指標(即”185ηπι紫外線放射效率”)。又就燈電壓言, 則從「每單位長度之電壓」之觀點,以測定之燈電壓之值 V (伏特),扣除所諝陽極降低電壓(Vf)之固定的值Vf (伏 特),再將其得值,即V-Vf,除以燈絲間L所得之商作為「 電位梯度(即,燈絲每單位長度之燈電)」。即,將測定之 「185 n hi紫外線強度」及「燈電壓V」分別換算成為「185 ηπι紫外線放射率」及「電位梯度」,便可比對「電位梯度 」之各值之「185ηηι紫外線放射效率」之值,從而得以掌 握放射效率之最佳條件就竟在何處。又,陽極降低電壓Vf ,如前所述,以ΙΚΗζ以上之高頻電源點燈時,設為Vf = 10 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注音?事項再填寫本頁)1234180 A7 B7 ^ ____ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy Invention description () Mercury vapor pressure. That is, in order to confirm the fact that the ultraviolet radiation efficiency and electrical characteristics of 185 nm in general depend on the vapor pressure of mercury. By changing the temperature of the cooling water, the temperature of the coldest part where excess mercury is trapped is changed, thereby changing the vapor pressure of mercury. In other words, since the lamp voltage depends on the mercury vapor pressure in the lamp tube, that is, the evaporation amount, the lamp voltage can be set by changing the temperature of the coldest part. For a discharge lamp composed of a certain physical size, the lamp current I is also a constant factor determined by the ballast. The factor that can control the UV intensity of 185 η π is mainly the lamp voltage V. Therefore, changing the temperature of the cooling water can change the value of the lamp voltage V, so measuring the value of the lamp voltage V and measuring the UV intensity at 185 nm can know the UV intensity of the 185 nm under the condition of the actual scale and consisting of the predetermined lamp current I Correlation with lamp voltage V. Therefore, the measurement is performed as described above. According to the measurement results, from the viewpoint of "ultraviolet intensity per unit power consumption" in terms of ultraviolet intensity at 185nm, the value of the measured lamp power divided by the measured ultraviolet intensity of 185ηπ is used as the index of "radiation efficiency" ( That is "185ηπι ultraviolet radiation efficiency"). In terms of lamp voltage, from the viewpoint of "voltage per unit length", the value of the measured lamp voltage V (volts) is subtracted from the fixed value Vf (volts) of the reduced anode voltage (Vf), and then The value obtained, that is, V-Vf, divided by the filament L, is used as the "potential gradient (ie, the lamp electricity per unit length of the filament)." That is, the measured "185 n hi UV intensity" and "lamp voltage V" are converted into "185 ηπ ultraviolet emission rate" and "potential gradient", respectively, and the "185 ηηι ultraviolet emission efficiency" of each value of "potential gradient" can be compared. Value, so that you can grasp the best conditions for radiation efficiency. In addition, the anode lowers the voltage Vf. As described above, when lighting with a high-frequency power source above IKΗζ, set Vf = 10. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (please first Read the Zhuyin on the back? Matters need to fill in this page)
1234180 A7 B7 五、發明說明() ,而以未滿ΙΚΗζ之電源點燈時,設Vf = 50。 第3圖為例示使用壁厚liB®、内徑13mm、長度154mm、 燈絲間距147eifi之合成石英燈管之放電燈之物理條件,及 在燈電流I 1A(安培)及使用約40KHz之電子鎮流器(即Vf = 10)之電氣條件下之「電位梯度」及「185nra紫外線放 射效率」之測定結果。圖中橫軸為「電位梯度」之值,縱 軸為對應於電位梯度之「185nib紫外線放射效率」之值。 燈電壓V ,如前述,偽藉改變冷卻水溫使其變化。由第2 圖可知,「電位梯度」約〇.88(V/cra)時,「185nm紫外線 放射效率」顯示最高值(約6),由此可知,只要將上述之 物理及電氣條件設定,使「185nm紫外線放射效率j落於 含有其最高值,即高峰值(第2圖之例為約6)之適宜的許 容範圍内,便可提供能高效率的放射185πε紫外線之放電 燈及紫外線照射裝置。此許容範圍可藉觀察實際之紫外線 照射狀態,將高峰值之「185nm紫外線放射效率」之約6-7成(60-70¾)包涵於許容範圍即可。以第3圖為例而言, 只要「185nm紫外線放射效率」之值最低在約3.6以上, 便可視為能高效射的放射。在此場合,由圖可知,將各條 件設定,使「電位梯度」落於約0.72-1.16範圍内即可。 次說明另一實測結果。 使用與第3圖同樣之具有内徑13mm、長度1!34cir、燈 絲間距147c®之燈管之放電燈、改變燈電流I以探索各燈 電流值之「185ηιπ紫外線放射效率」可達到高峰值之最適 宜電位梯度。將所得之各燈電流值(縱軸)之最適宜「電位 -15 - 2德本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注音?事項再填寫本頁) f ·1111 — 經濟部智慧財產局員工消費合作社印製 1234180 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明() 梯度」(橫軸)加以描繪,結果如第4圖所示。由此圖即可 知,最適宜「電位梯度」與燈電流值(I)之平方根(/7) 大致成反比例。 依上述同樣方法,對本實驗使用之上述全尺度之放電 燈探索其「185nro紫外線放射效率」可達高峰值之最適宜 「電位梯度」之結果,發現任何管徑(内徑)之放電燈,其 最適宜「電位梯度」皆大致與燈電流值(I)之平方根(fi) 成反比例。只外,以管徑(D)作為參數描繪「電位梯度」 之結果,如第5圖所示,於任何電流,「電位梯度」亦大 致與管徑(D)之平方根(ΐΓ5)成反比例。即令管徑(D) 8-23nim之放電燈,在燈電流0.4-1.4Α之範圍動作時,其獲 取最大之185nm紫外線放射效率之最適宜「電位梯度」經 發現傺與管徑(D)及電流(I)之平方根(γΐ)及(/Γ)成反 l:b例。此乃證示,不管是高頻之電子鎮流抑或商用頻率之 電磁鎮流器,只要考慮點燈電流之常因數,皆可獲得所述 範圍之結果。 依上述,在最適宜「電位梯度」時,「電位梯度」卽 (V-Vf)/L係與管徑(D)之平方根(Vi)及燈電流(I)之平 方根(^1)有反比例之關傺。將該比例常數設為X ,即可 以如下關像式表示: (V-Vf)/L = X/(/d^7)1234180 A7 B7 V. Description of the invention (), and when lighting with a power source less than 1KΗζ, set Vf = 50. Figure 3 illustrates the physical conditions of a discharge lamp using a synthetic quartz tube with a wall thickness of liB®, an inner diameter of 13mm, a length of 154mm, and a filament pitch of 147eifi, and the lamp current I 1A (ampere) and the use of electronic ballast at about 40KHz The measurement results of the "potential gradient" and "185nra ultraviolet radiation efficiency" under the electrical conditions of the device (ie, Vf = 10). In the figure, the horizontal axis is a value of "potential gradient", and the vertical axis is a value corresponding to "185 nib ultraviolet radiation efficiency" of the potential gradient. As mentioned above, the lamp voltage V is changed by changing the temperature of the cooling water. As shown in Fig. 2, when the "potential gradient" is about 0.88 (V / cra), the "185nm ultraviolet radiation efficiency" shows the highest value (about 6). From this, it can be seen that as long as the above physical and electrical conditions are set, "The 185nm ultraviolet radiation efficiency j falls within a suitable tolerance range including its highest value, that is, a high peak value (the example in Fig. 2 is about 6). A discharge lamp and an ultraviolet irradiation device capable of emitting 185πε ultraviolet rays with high efficiency can be provided. This allowable range can be included in the allowable range by observing the actual ultraviolet irradiation state, and about 60-70% (60-70¾) of the "185nm ultraviolet radiation efficiency" of the high peak. Taking Figure 3 as an example, as long as the value of "185nm ultraviolet radiation efficiency" is at least 3.6 or more, it can be regarded as radiation that can emit efficiently. In this case, as can be seen from the figure, it is sufficient to set each condition so that the "potential gradient" falls within the range of about 0.72-1.16. This time illustrates another measured result. Use the same discharge lamp with the inner diameter of 13mm, the length of 1.34cir, and the filament pitch of 147c® as shown in Figure 3, and change the lamp current I to explore the "185nm UV radiation efficiency" of each lamp current value to reach a high peak. Optimal potential gradient. The optimum value of each obtained lamp current value (vertical axis) "potential -15-2 German paper size applies Chinese National Standard (CNS) A4 specifications (210 X 297 mm) (Please read the note on the back? Matters? (Fill in this page) f · 1111 — Printed by the Employees 'Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1234180 Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention () Gradient ”(horizontal axis) is depicted, and the result is shown in Figure 4 As shown. From this figure, we know that the most suitable "potential gradient" is approximately inversely proportional to the square root (/ 7) of the lamp current value (I). According to the same method as described above, for the above-mentioned full-scale discharge lamp used in this experiment, the result of exploring the most suitable "potential gradient" of "185nro ultraviolet radiation efficiency" which can reach a high peak, and found that the discharge lamp of any tube diameter (inner diameter), the The most suitable "potential gradient" is approximately inversely proportional to the square root (fi) of the lamp current value (I). In addition, using the pipe diameter (D) as a parameter to describe the result of the "potential gradient", as shown in Figure 5, at any current, the "potential gradient" is also approximately inversely proportional to the square root (ΐΓ5) of the pipe diameter (D). That is, when the discharge lamp with a tube diameter (D) of 8-23nim is operated in the range of lamp current of 0.4-1.4A, its most suitable "potential gradient" to obtain the maximum ultraviolet radiation efficiency of 185nm is found to be related to the tube diameter (D) and The square root (γΐ) and (/ Γ) of the current (I) are inverse 1: b. This is proof that whether it is a high frequency electronic ballast or a commercial frequency electromagnetic ballast, as long as the constant factor of the lighting current is considered, the results in the stated range can be obtained. According to the above, when the "potential gradient" is most suitable, the "potential gradient" 卽 (V-Vf) / L is inversely proportional to the square root (Vi) of the tube diameter (D) and the square root (^ 1) of the lamp current (I). Off. By setting the proportionality constant to X, it can be expressed as the following equation: (V-Vf) / L = X / (/ d ^ 7)
依第3圖之例時内徑D = 13mffi、燈電流I = 1A,因此(/!)· /T)為約3.605,為使「電位梯度」落於上述之約0.72-1 · 16之許容範圍内,將比例常數X設於大約2·6$ X S 廣Θ本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) •---I----^-------------訂--------- (請先閱讀背面之注音?事項再填寫本頁) I234180 A7 B7 1、發明說明() 4 ♦ 2之範圍之值即可。 依據上述之實驗結果,於使用第1圖所示由合成石英 玻璃構成之燈管11之放電燈31,將該燈管11之内徑D(單位 設為8 la m以上、燈絲2 1 a、2 1 b之間距設為L (單位e m) 、點燈時之燈電壓設為V(伏特)、燈電流設為1(安培)時, 將各值之闊傺設定於如下示關傺式乃是達成185ηπι之紫外 線高效率的放射之要件; (V_Vf)/L = ·7ΐ),且 2.6SX S4,2 在此,一如前述,由點燈電源決定之因數(factor)之 陽極降低電壓Vf,在用ΙΚΗζ以上之高頻電源點燈時設為 Vf = l〇,用末滿ΙΚΗζ之電源點燈時設為Vf = 50。 根據上述條件製造之放電燈31之一例像燈管内徑13mm 、燈絲間距153c®,並以合成石英玻璃構成燈管11且在該 燈管内表面形成如第1圖所示之金屬氧化物(例如氧化鋁) 薄膜。 第6圖所示為由上述放電燈31長期間點燈實驗所得之 紫外線照度維持率之測定結果。圖中之橫軸為點燈時間、 縱軸為放電燈照度之初值設為100¾時之185ηπι及254η® 波長之紫外線照度。因在燈管11内表面形成之氧化鋁薄膜 44,結果幾乎看不到254nm波帶之紫外線照度之低降,較 前述第9圖所示之習知放電燈大幅增進照度維持率,同時 185nm波帶之紫外線照度維持率亦有明顯的增進。 本發明之紫外線液體處理裝置,亦即紫外線照射裝置 可應用於例如半導體製造工程所用之超純水之精製。在此 24G本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注咅?事項再填寫本頁) -------訂·——---- 經濟部智慧財產局員工消費合作社印製 1234180 A7 _B7_ 五、發明說明() (請先閱讀背面之注意事項再填寫本頁) 場合,至少要求能耐卜3年之長期連續使用。使用本發明 之放電燈時不但可提高T0C (總有機碳)之分解處理能力, 而且有減輕離子交換樹脂之負擔之相乘效果。因此,本發 明極適合於半導體製造工程等使用之超純水精製處理。當 然除了上述之應用途徑外,亦適合飲料、食品等之製造, 醫療、水處理等有機物之分解處理、殺_、消毒等需液體 處理之廣泛應用領域。第7圖為使用習知技術之備有放電 燈之紫外線照射裝置及備有本發明實施例所述之放電燈之 紫外線照射裝置A,將T0C濃度lOppb之原水處理至Ippb 以下之處理能力,以每單位消費電量之流量作比較之實測 資料之曲線圖。圖中以習知裝置之初值設為100¾表示。 由圖可知,習知裝置B及本發明裝置A之性能在初期有很 大之差異,且隨時間之經過,擴大其差異。此T0C處理能 力之提升乃原因於185ηπι之紫外線放射效率及維持率之提 高,但短波帶之紫外線過多時,如前述,會招致離子交換 樹脂壽命之縮短,但使用本發明之放電燈時,由於可抑制 254πιε之紫外線之照度降低,故能減離子交換樹脂之負擔。 經濟部智慧財產局員工消費合作社印製 第8圖為使用習知之紫外線照射裝置Β及本發明紫外 線照射裝置Α在處理液體的後段之離子交換樹脂工程之出 口處測得之處理水之比電阻的曲線圖。縱軸表示比電阻, 橫軸表示點燈時間。比電阻僳依過氧化物之濃度變化,過 氧化物濃度高愈高,比電阻愈低。即,因離子交換樹脂之 劣化會使過氧化物I之流失增大降低比電阻,故離子交換樹 脂工程之出口處之比電阻之變化便成為離子交換樹脂劣化 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1234180 A7 B7 五、發明說明() 之指標。裝置使用初期之比電阻,習知裝置B與本發明裝 置A皆為高於1 80M Ω,但使用開始一年後,習知裝置B之 比電阻即減低至離子交換樹脂換新目標之16Μ Ω左右。對 此,本發明裝置Α之比電阻僅稍許降低,可證離子交換樹 脂之負擔減輕。此乃因254η «I波長帶之紫外線照度維持率 大幅提高而維持過氧化物之處理能力之故。 如上所述,本發明像使用可將220nm以下之短波帶及 254nm之紫外線同時發射之放電燈,並於燈管之内表面形 成金屬氧化物之薄膜以提高254nm之紫外線照度維持率, 利用從該放電燈射之之紫外線對處理對象液體實行有機物 分解等處理,從而促進非所欲之中間生成物之分解之一種 新發明。 上面實施例傺針對由合成石英玻璃構成燈管,將其尺 度根據可高效率的發射波長185ηια之紫外線之條件決定所 構成之放電燈加以說明,但本發明不限於所述之實施形態 ,使用一般之(天然)石英玻璃構成燈管亦可同樣達成所期 之作用效果。又,形成於放電燈之燈管内表面之薄膜用金 屬氯化物,以氧化鋁為例加以說明,但只要以從銀、矽、 鉀、錢、釔、結及給中選出之金屬之至少一種以上之氧化 物為主成份構成者皆同樣有效。再說,放電燈之形態,只 要是能同時發射220nm以下之短波帶及254ηιη之紫外線之 放電燈,則不管是封入汞或其他汞合金之放電燈,抑或加 熱燈絲之所諝連續加熱型放電燈,以及併設有燈絲及陽極 之型式等放電燈均適用本發明而發揮同樣之作用效果。 - 19- 2 ί 2本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注音?事項再填寫本頁) w 一:aJ ϋ ϋ I i_i / am— 經濟部智慧財產局員工消費合作社印製 1234180 A7 B7 五、發明說明() 〈發明之效果〉 由上說明可知,依本發明使用能同時發射220ηηι K下 之波帶及2 5 4 ηιη之紫外線之放電燈,提高其2 5 4 ηηι之紫外 線照射維持率,同時提高220 η® Μ下之紫外線之放射效率 ,增進照射維持率,而將該放電燈備設於液體處理裝置, 即可增進各設備機器之耐用年限,達成節省能源及節省維 修之經濟效益。 圖式之簡單說明 第1圖為使用於本發明之紫外線液體處理裝置之放電 燈之一例的縱斷面略圖; 第2圖為使用本發明界定之石英玻璃(含有納、鉀、 鈦及鐵元素及0Η基)製作之各種放電燈經長期間點燈實驗 所得之紫外線強度維持率曲線之圖;其中Α為符合本發明 界定條件者,而B、C、D皆不滿足本發明界定條件者; 第3圖為使用本發明放電燈之根據實驗結果之「電位 梯度」「及185nm紫外線放射效率」之關係曲線圖; 第4圖為使用本發明放電燈之根據實驗結果之「燈電 流J及最適宜「電位梯度j之關係曲線圓; 第5圖為使用本發明放電燈之根據實驗結果所得之燈 管内徑與最適宜「電位梯度」之關係,對應於「燈電流」 之各值表示之曲線圖; 第6圖為使用本發明放電燈之185n®及254ηιπ之紫外 線照度維持率之-例之曲線圖; -20- '本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)According to the example in Figure 3, the inner diameter D = 13mffi and the lamp current I = 1A, so (/!) · / T) is about 3.605, so that the "potential gradient" falls within the above-mentioned tolerance of about 0.72-1 · 16 Within the range, the proportionality constant X is set to about 2 · 6 $ XS Wide Θ This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) • --- I ---- ^ ---- --------- Order --------- (Please read the note on the back? Matters before filling out this page) I234180 A7 B7 1. Description of the invention () 4 ♦ 2 can. According to the above experimental results, using the discharge lamp 31 of the lamp tube 11 composed of synthetic quartz glass shown in Fig. 1, the inner diameter D of the lamp tube 11 (the unit is set to 8 la m or more, the filament 2 1 a, When the distance between 2 1 b is set to L (unit em), the lamp voltage when lighting is set to V (volts), and the lamp current is set to 1 (amps), set the width of each value in the following formula: It is necessary to achieve 185nm high-efficiency ultraviolet radiation; (V_Vf) / L = · 7ΐ), and 2.6SX S4,2 Here, as mentioned above, the anode reduction voltage Vf of the factor determined by the lighting power source , Set to Vf = l0 when lighting with a high-frequency power source above IKΗζ, set to Vf = 50 when lighting with a power source that is not full IKΗζ. An example of a discharge lamp 31 manufactured according to the above conditions is a lamp tube with an inner diameter of 13mm and a filament pitch of 153c®. The lamp tube 11 is made of synthetic quartz glass and a metal oxide is formed on the inner surface of the lamp tube as shown in FIG. 1 ( (Eg alumina) film. Fig. 6 shows the measurement results of the maintenance rate of the ultraviolet illuminance obtained from the long-term lighting experiment of the discharge lamp 31 described above. In the figure, the horizontal axis is the lighting time, and the vertical axis is the UV illuminance at a wavelength of 185ηπ and 254η® when the initial value of the illuminance of the discharge lamp is set to 100¾. As a result of the aluminum oxide film 44 formed on the inner surface of the lamp tube 11, as a result, the decrease in the ultraviolet illuminance in the 254 nm band is hardly seen, which greatly improves the illuminance maintenance rate compared to the conventional discharge lamp shown in FIG. 9 above. The UV illuminance maintenance rate of the belt also improved significantly. The ultraviolet liquid processing device of the present invention, that is, the ultraviolet irradiation device can be applied to, for example, the purification of ultrapure water used in semiconductor manufacturing processes. Here the 24G paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the note on the back? Matters before filling out this page) ------- Order · ——-- -Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1234180 A7 _B7_ V. Description of the invention () (Please read the precautions on the back before filling this page) Occasionally, it is required to be able to be used continuously for at least 3 years. When the discharge lamp of the present invention is used, not only the decomposition treatment capability of TOC (total organic carbon) can be improved, but also the multiplication effect of reducing the burden of the ion exchange resin can be achieved. Therefore, the present invention is extremely suitable for ultra-pure water refining processing used in semiconductor manufacturing processes and the like. Of course, in addition to the above-mentioned application methods, it is also suitable for a wide range of applications requiring liquid treatment such as the production of beverages, foods, medical treatment, water treatment and other organic matter decomposition treatment, disinfection, and disinfection. FIG. 7 is an ultraviolet irradiation device equipped with a discharge lamp using conventional technology and an ultraviolet irradiation device A equipped with a discharge lamp according to an embodiment of the present invention. The raw water having a TOC concentration of 10 ppb is treated to a processing capacity below Ippb. A graph of measured data comparing the flow of electricity consumption per unit. In the figure, the initial value of the conventional device is set to 100¾. As can be seen from the figure, the performances of the conventional device B and the device A of the present invention are greatly different in the initial stage, and the differences are enlarged over time. The improvement of the TOC processing capacity is due to the improvement of the ultraviolet radiation efficiency and maintenance rate of 185 ηπ, but when the ultraviolet in the short-wave band is too much, as mentioned above, the life of the ion exchange resin will be shortened. However, when using the discharge lamp of the present invention, It can suppress the decrease of the illuminance of ultraviolet rays of 254m, so it can reduce the burden of ion exchange resin. Printed in Figure 8 by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The specific resistance of the treated water measured at the exit of the ion exchange resin project at the rear stage of the liquid using the conventional ultraviolet irradiation device B and the ultraviolet irradiation device A of the present invention. Graph. The vertical axis represents specific resistance, and the horizontal axis represents lighting time. The specific resistance varies depending on the concentration of peroxide. The higher the concentration of peroxide, the lower the specific resistance. That is, due to the deterioration of the ion exchange resin, the loss of peroxide I will increase and the specific resistance will be reduced. Therefore, the change in the specific resistance at the exit of the ion exchange resin project will become the degradation of the ion exchange resin. This paper applies Chinese national standards (CNS) ) A4 specification (210 X 297 mm) 1234180 A7 B7 V. Specification of invention (). The specific resistance of the device at the initial stage of use, the conventional device B and the device A of the present invention are both higher than 1 80M Ω, but one year after the start of use, the specific resistance of the conventional device B is reduced to 16M Ω of the ion exchange resin replacement target. about. In this regard, the specific resistance of the device A of the present invention is only slightly reduced, which proves that the burden on the ion exchange resin is reduced. This is because the UV illuminance maintenance rate in the 254η «I wavelength band has been greatly improved and the peroxide processing capacity has been maintained. As described above, the present invention uses a discharge lamp that can simultaneously emit a short wavelength band below 220 nm and ultraviolet light at 254 nm, and forms a thin film of metal oxide on the inner surface of the lamp tube to improve the ultraviolet illuminance maintenance rate at 254 nm. A new invention in which ultraviolet rays emitted from a discharge lamp perform treatment such as decomposition of organic matter on a liquid to be treated, thereby promoting decomposition of an undesired intermediate product. In the above embodiment, a description is given of a discharge lamp composed of a synthetic quartz glass whose lamp size is determined according to the condition that it can emit ultraviolet rays with a wavelength of 185 nm in a highly efficient manner. However, the present invention is not limited to the described embodiment. The (natural) quartz glass lamp can also achieve the desired effect. In addition, the metal chloride for the thin film formed on the inner surface of the lamp tube of the discharge lamp will be described using alumina as an example, but at least one metal selected from silver, silicon, potassium, money, yttrium, junction, and supply is used. The above oxides are also effective as the main constituents. In addition, as long as the shape of the discharge lamp is a discharge lamp that can simultaneously emit short-wave bands below 220nm and 254nm ultraviolet rays, whether it is a discharge lamp sealed with mercury or other amalgam, or a continuous heating type discharge lamp heated by a filament, Discharge lamps such as a type provided with a filament and an anode are applicable to the present invention and exert the same effect. -19- 2 ί 2 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the note on the back? Matters before filling out this page) w 1: aJ ϋ ϋ I i_i / am— Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1234180 A7 B7 V. Description of the invention () "Effects of the invention" From the above description, it can be seen that according to the present invention, the use of ultraviolet rays that can emit a band under 220 ηη K and 2 5 4 ηιη UV at the same time is used. The discharge lamp can improve the maintenance rate of ultraviolet radiation of 2 5 4 ηη, and increase the radiation efficiency of ultraviolet rays at 220 η® Μ to improve the maintenance rate of radiation. When the discharge lamp is installed in a liquid processing device, various equipment can be improved. The durability of the machine achieves economic benefits of saving energy and saving maintenance. Brief description of the drawings. Fig. 1 is a schematic longitudinal sectional view of an example of a discharge lamp used in the ultraviolet liquid processing device of the present invention. Fig. 2 is a view of using quartz glass (containing sodium, potassium, titanium, and iron elements) defined by the present invention. And 0Η) graphs of the UV intensity maintenance rate curves of various discharge lamps produced through long-term lighting experiments; where A is those who meet the defined conditions of the present invention, and B, C, and D do not meet the defined conditions of the present invention; Figure 3 is a graph showing the relationship between the "potential gradient" and the 185nm ultraviolet radiation efficiency according to the experimental results of the discharge lamp of the present invention; The relationship curve of “potential gradient j” is suitable; FIG. 5 is the relationship between the inner diameter of the lamp tube obtained from the experimental results of the discharge lamp of the present invention and the most suitable “potential gradient”, corresponding to the values of “lamp current” Graph; Fig. 6 is a graph of-example of the maintenance rate of ultraviolet illuminance of 185n® and 254ηιπ of the discharge lamp of the present invention; -20- 'This paper size applies Chinese National Standard (CN S) A4 size (21〇 X 297 mm) (Please read the notes on the back before filling this page)
ϋ an «1 1·— I 替! 經濟部智慧財產局員工消費合作社印製ν4 1234180 A7 B7 五、發明說明( 體處理裝置,即紫外線照射裝置與 間與T0C分解處理能力之變化情形 置之隨使用經過時間,在離子交換 之比電阻的變化曲線画; 放電燈之185nai及254nm之紫外線 線圖;及 放電燈之紫外線照射裝置之一例之 第7圖為本發明液 習知裝置之使用經過時 之曲線圖; 第8圖為上述各裝 樹脂工程之出口處測得 第9圖為表示習知 照度維持率的一例之曲 第10圖為使用習知 縱斷略圖。 符號說明 2a、2b____密封部 11____燈管 2 1 a、2 1 b ...燈絲 2 4 a - 2 4 d____鉬箔 3 1 ··..放電燈 3a、3b____封蓋 20——外管(保護管) 22a-22d.…內部導線 25a、25b、26···外部導部 31a、31b·..電端子 (請先閱讀背面之注音?事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 2 1- 4本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)ϋ an «1 1 · — I substitute! Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs ν4 1234180 A7 B7 V. Description of the invention Drawing of the change curve; UV line diagram of 185nai and 254nm of the discharge lamp; and Figure 7 of an example of the ultraviolet irradiation device of the discharge lamp is a graph showing the use of the liquid conventional device of the present invention; Figure 8 is the above each Measured at the exit of the resin-loading project. Figure 9 is an example of a conventional illuminance maintenance rate. Figure 10 is a schematic diagram of the conventional vertical section. Symbol Description 2a, 2b____Sealing section 11____Light tube 2 1 a, 2 1 b ... filament 2 4 a-2 4 d____molybdenum foil 3 1 ··· .discharge lamp 3a, 3b____cover 20——outer tube (protective tube) 22a-22d .... inner wire 25a, 25b, 26 · ·· External guides 31a, 31b · .. Electric terminals (Please read the phonetic on the back? Matters before filling out this page) Printed by the Consumers' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 1-4 This paper size applies to Chinese national standards (CNS ) A4 size (210 X 297 male %)
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JPH06310096A (en) * | 1993-04-27 | 1994-11-04 | Hitachi Ltd | Low-pressure mercury vapor lamp device |
JP2980510B2 (en) * | 1994-01-28 | 1999-11-22 | 信越石英株式会社 | High purity silica glass for ultraviolet lamp and method for producing the same |
JPH09276858A (en) * | 1996-04-16 | 1997-10-28 | Nippon Photo Sci:Kk | Ultraviolet toc decomposing apparatus |
JPH11265687A (en) * | 1998-03-18 | 1999-09-28 | Toray Ind Inc | Multiple tube type discharge lamp and photochemical reacting device |
JP2000285802A (en) * | 1999-03-31 | 2000-10-13 | Iwasaki Electric Co Ltd | Manufacture of low-pressure mercury discharge lamp and, low-pressure mercury discharge lamp |
JP3362840B2 (en) * | 1999-04-08 | 2003-01-07 | 日本電気株式会社 | Treatment method and treatment device for wastewater containing hydrogen peroxide |
-
2001
- 2001-08-10 JP JP2001244654A patent/JP4865965B2/en not_active Expired - Lifetime
-
2002
- 2002-10-15 TW TW91123626A patent/TWI234180B/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
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JP2003059453A (en) | 2003-02-28 |
JP4865965B2 (en) | 2012-02-01 |
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