TWI225906B - Environmental protection porous brick and the manufacturing method thereof - Google Patents
Environmental protection porous brick and the manufacturing method thereof Download PDFInfo
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1225906 五、發明說明(1) 一、 發明所屬 本發明係 可依設定步驟 燒製而成的上 微小於下碑層 行車道以及游 二、 先前技-術 按,一般 維持道路的美 安全,更可以 一般碑體係使 度和抗熱度, 減少,及至耗 目前,由 源受到破壞摧 材料取代原料 在近年來亦開 如中華民 之製法」,其 述製法係將環 篩選後加以混 ’再利用振動 品;該製法可 磚,惟其仍具 之技術領域 有關一種環 將廢棄陶究 碑層及下石專 組成的陶兗 泳池邊之透 人行步道及 觀及平整性 保遵路面, 用黏土壓製 然其原料的 盡。 於環保意識 殘,故現在 製作,期能 始普遍利用 國公告號第 為習用利用 保回收材( 合攪拌,並 壓力成形機 壓製具有相 有下列缺失 保透水磚結構及製法,尤指一種 加工處理,使得透水磚包含一體 層,該上磚層組成的陶兗粒相對 粒’適用於人行步道、坡道、自 水碑者。 自行車步道多半鋪設有磚體,·以 ’該磚體不僅可止滑以增加人行 而不會產生坑洞等問題;然而, 燒結成型,以使其增加強度、硬 來源在不斷地開發下,將會逐漸 的抬頭 產品上 減少地 廢棄物5 13 廢棄材 如陶竞 在攪拌 壓製成 當程度 ,人們 多加入 球之負 回收製5 0 3 質製備 品、玻 過程中 磚體, 抗壓及 有感於地球 環保意識, 擔。因此, 造。 號之「保水 行道磚之一 璃品、淤泥 添加樹脂及 最後蔭乾分 抗折強度的 上的資 以回收 行道磚 透水碑 例,上 材等) 硬化劑 離為成 透水1225906 V. Description of the invention (1) 1. The invention belongs to the invention. The upper and lower monuments can be burned according to the set steps. The second and previous techniques are generally used to maintain the road's beauty and safety. It can reduce the temperature and heat resistance of the general stele system. At present, the replacement of raw materials by materials that have been destroyed by the source has also been used in recent years as the method of the Chinese people. The method can be made of bricks, but it still has a technical field related to a pedestrian walkway and view on the side of a pottery pool composed of abandoned ceramics and stone walls. Exhaustion of raw materials. Due to environmental protection consciousness, it is now produced, and can be widely used in the country. The public notice No. is the conventional use of recycled materials (combined with agitation, and pressed by a pressure forming machine). It has the following missing water-permeable brick structures and manufacturing methods, especially a processing treatment. Therefore, the permeable brick contains an integrated layer, and the ceramic granules composed of the upper brick layer are relatively suitable for pedestrians, ramps, and self-water monuments. Most of the bicycle trails are paved with bricks. Slip to increase the number of pedestrians without causing potholes and other problems; however, sintering to increase its strength and hard sources will continue to be developed under the continuous development of products, and will gradually reduce the amount of ground waste on products. 5 13 Waste materials such as Tao Jing At the same level of mixing and pressing, people often add ball-negative recycled products made of 503 quality products, bricks in the process of glass, pressure resistance and sense of the earth ’s environmental awareness, so they are made. (A glass product, silt-added resin and final shade dry flexural strength to recover the permeability of street tiles, such as the top material, etc.) Water
第6頁 1225906 五、發明說明(2) 1 、在環保回收材的選料步驟中,對於廢棄陶瓷的利用實 有困難,因一般廢棄陶瓷並非呈均勻的顆粒狀,僅單 純予以篩選並無法達到良好的回收效果,且陶瓷塊大 多具有尖角,篩選後即予加工,透水碑容易形成粗糙 表面,極易造成人、車的傷害。如果要多次加工處理 成安全無慮之程度,成本控制亦是一大問題。 2、在環保回收材的攪拌過程中,上述製法必須添加樹脂 及硬·化劑,以使回收材相互結合;惟其混合後之製·造 過程中,上述樹脂及硬化劑會產生有害氣體,而對人 體健康造成不良影響。 3、 上述透水磚的磚體係利用高壓壓製成形,並藉由樹脂 及硬化劑結合環保回收材,其成形後的磚體雖具有相 當程度的抗壓及抗折強度,但僅藉由回收材間的黏著 ’當使用在需要抗壓及抗折強度需求較強之人行步道 或自行車道時,其強度顯有不足。 後加以混合攪拌,但實際上之困難點係在一舣版u 品與一般玻璃品、淤泥材等之硬度及顆粒大小相差 ^,以該案之方法顯然無法處理一般廢陶瓷品。 及制I L於此,為了改善上述之缺點,使環保透水碑蛀 僅能使透水碑強度增加、易著色、可逆洗: 改進,遂有本發明之產生。 hi驗及不斷的研 4、 如述公告號第5 1 3 5 0 3號之製法步驟中陳述,將 環保回收材(包括陶瓷品、玻璃品、淤泥材等)篩選Page 6 1225906 V. Description of the invention (2) 1. In the selection process of environmentally-friendly recycled materials, it is difficult to use waste ceramics. Because waste ceramics are generally not in the form of uniform particles, they can only be obtained by screening. Good recycling effect, and most of the ceramic blocks have sharp corners, which will be processed after screening. The water-permeable monument is easy to form a rough surface, which is likely to cause injuries to people and cars. Cost control is also a major issue if it has to be processed multiple times to a safe and worry-free level. 2. In the process of mixing environmentally-friendly recycled materials, the above-mentioned manufacturing method must add resin and hardening agent to combine the recycled materials; however, during the manufacturing and manufacturing process after mixing, the above-mentioned resin and hardener will generate harmful gas, and Causes adverse effects on human health. 3. The brick system of the above-mentioned permeable bricks is formed by high-pressure pressing, and the resin and hardener are combined with environmentally friendly recycled materials. Although the formed brick body has a considerable degree of compressive and flexural strength, only the recycled materials are used. When used on a pedestrian or bicycle path that requires high compressive and flexural strength, its strength is significantly insufficient. After mixing and stirring, the actual difficulty is that the hardness and particle size of the first product is different from that of ordinary glass products and silt materials. It is obvious that the general waste ceramic products cannot be treated by the method in this case. In order to improve the above-mentioned disadvantages, the environmentally-friendly water-permeable monument can only increase the strength of the water-permeable monument, easy to color, and reversible washing: The improvement resulted in the invention. Hi inspection and continuous research 4. As stated in the manufacturing method steps of bulletin No. 5 1 3 5 0 3, screen environmentally friendly recycled materials (including ceramics, glass products, sludge materials, etc.)
1225906 五、發明說明(3) 三、發明内容 本發明之主要目的在提供一種環保透水磚結構,其8 择m1份係為粉碎的廢棄陶瓷所構成,該下磚層的厚 度的75〜95%,該下磚層與上碑層的 後的扩芦t ΐ比大於1 〇 ··1,俾能使透水磚在高溫燒成 =厂=度,規格值3 0 0 kgi/ciri以上,抗折強 g /cm以上,而透水率大於0.035爪 1=〈m m· s e c ,使可供人行步道磚使用。· 磚戶斑jit一目的在提供一種環保透水碑結構’該上 性丄’易於著I刀別由粗細不同的陶竟粒所組成,可具透氣 俾能過渡雜質且粒小於下碑層的陶兗粒, 貝丘了逆洗以清除上述雜質者。 用方法::::;:=提供-種對於廢棄…之再使 ^達的種環保透水 係構成透水磚的矣而風 的上專層及下磚層,該上磚層 下磚層的厚度佔透水;總”基材,該 係為混合添加劑及纟士人=又、5〜9 5 % ;該上磚層 合添加劑及結合劑:二::旬究細粒組成,下磚層係為混 的抗㈣度在規且::斤”,且組成後之透水碑 在5 〇…/cni以上,^ :Cm以上,抗折強度 cm/mnf· 者。 率大於 0.035ml. 上述環保透水碑結構更包含有相關的製法,為便於對 $ 8頁 1225906 五、發明說明(4) 本發明能有更深入的瞭解 炫洋述於後· 四、實施方式 請參閱第1 、第2圖所示,其為本發明環保透水磚結 構1之較佳實施例,包括一體燒製而成的上磚層2及下碑 層3,該透水磚結構1的8 〇 %以上成份係為粉碎的廢棄 陶瓷(亦可為工程廢棄物)。 〃 .該上磚層2係構成透水磚1的長方體表面層,其為混 合添加劑及結合劑的陶竞細粒2 1所組成。 ….1225906 V. Description of the invention (3) III. Summary of the invention The main purpose of the present invention is to provide an environmentally-friendly water-permeable brick structure. 8 parts of m1 are composed of crushed waste ceramics, and the thickness of the lower brick layer is 75 to 95%. The ratio of the expansion of the lower brick layer to the upper monument layer is larger than 1 〇 ·· 1, which enables the permeable brick to be fired at high temperature = factory = degree, and the specification value is more than 300 kgi / ciri. More than g / cm, and the water permeability is greater than 0.035. Claw 1 = <mm · sec, which makes it suitable for pedestrian walkway bricks. · The brick house spot jit aims to provide an environmentally-friendly, water-permeable monument structure 'this upper part' which is easy to wear. The knife consists of pottery granules of different thicknesses, which is breathable, can transfer impurities and is smaller than the pottery pottery. Pellets, beiqiu backwashed to remove the impurities. Method of use ::::;: = Provide-a kind of environmentally-friendly permeable system for waste… and then make up the upper and lower layers of the permeable brick of the permeable brick, the thickness of the upper brick layer and the lower brick layer Permeate water; total "substrate, the system is a mixture of additives and fighters = 55% to 95%; the upper brick layering additive and binder: two :: Xuan Ji fine particle composition, the lower brick layer system is The mixed resistance is in the range of: jin ", and the permeation monument after the composition is above 50… / cni, ^: above Cm, and the flexural strength cm / mnf ·. The rate is greater than 0.035ml. The above-mentioned environmentally-friendly permeable monument structure also includes related manufacturing methods. For the convenience of $ 8, page 1225906 V. Description of the invention (4) The present invention can have a deeper understanding. Referring to FIG. 1 and FIG. 2, it is a preferred embodiment of the environmentally-friendly permeable brick structure 1 of the present invention, which includes an upper brick layer 2 and a lower monument layer 3 which are integrally fired, and 8 of the permeable brick structure 1. The above ingredients are crushed waste ceramics (also engineering waste).上 The upper brick layer 2 is a cuboid surface layer of the permeable brick 1, which is composed of ceramic fine particles 21 mixed with additives and binders. ….
該下磚層3係構成透水磚1的長方體基材,下碑層3 設於上碑層2下方’其為混合添加劑及結合劑的陶究粗粒 3 1所組成。該下磚層3的厚度3佔透水磚1總厚度b的 75〜9 5%,且該下磚層3與上碑層2的陶瓷粒(2工 、3 1 )的粗細比大於1 〇 : 1 。 請參閱第3圖所示,該上磚層2與下磚層3分別由米 細不同的陶瓷粒(2 1、3 1 )戶斤組成,而在陶瓷細粒^ I與陶,粗粒3 1間分別產生大小*同的間 2、〔 4由該間隙(22、32)可使透 透7】 、透氣的作用。另該上磚a 9沾^ ^ , ^ ^ η , # 辱曰2的陶瓷粒2 1小於下磚層台This lower brick layer 3 is a rectangular parallelepiped base material constituting a permeable brick 1. The lower monument layer 3 is provided below the upper monument layer 2 'and is composed of ceramic coarse particles 31 mixed with additives and binders. The thickness 3 of the lower brick layer 3 accounts for 75-95% of the total thickness b of the permeable brick 1, and the thickness ratio of the ceramic grains (2, 3 1) of the lower brick layer 3 and the upper monument layer 2 is greater than 1 0: 1 . Please refer to FIG. 3, the upper brick layer 2 and the lower brick layer 3 are respectively composed of ceramic grains (21, 3 1) of different fineness, and in the ceramic fine grains ^ I and pottery, coarse grains 3 One room has the same size * 2, and [4] The gap (22, 32) can make it transparent 7]. In addition, the brick a 9 should be stained with ^ ^, ^ ^ η, # 2
勾ϋ 3 1 ,s上磚層2表面有# 鋪設的透水磚]而古過濾在上磚層2上方。對於活動》 磚層2上的雜質4 σ、’並可將透水磚1倒置,逆洗清除」 示)。 以回復透氣及排水功能(如第4圖戶 請參閱第5圖所示 其為上述環保透水磚結構1的製Hook 3 1, there is a # permeable brick on the surface of the brick layer 2], and the ancient filter is above the brick layer 2. For the activity "impurities 4 σ, ′ on the brick layer 2, the permeable brick 1 can be inverted and removed by backwashing"). In order to restore the ventilation and drainage functions (as shown in Figure 4), please refer to Figure 5.
第9頁 1225906 五、發明說明(5) 造方法之第一 a 、將廢陶瓷 b 、分別篩選 c 、經篩選所 結合劑後 將銳角去 d、將陶瓷粗 置於模具 e 、由模具5 再燒製為 請參閱第 造方法之第二 a 、將廢陶瓷 b、經篩選所 攪拌。 c 、將原土予 混合添加 d、將陶瓷粗 置於模具 e 、由模具5 再燒製為 上述環保 例,其在c步 最好係介於6 實施例,其 粉碎成顆粒 大小不同的 得的粗粒3 ,分別予以 除,以形成 粒3 1混合 5内成型( 倒出成型的 成品。 7圖所示, 實施例,其 粉碎成顆粒 得的粗粒3 中該製造方法包括下列步驟: 顆粒並予分類。 1與細粒2 1 ,在混合 攪拌;該細粒2 1在攪 平滑的表面。 物與陶曼細粒2 1混合 如第6圖所示)。 初胚,在透水磚1初胚 其為上述環保透水磚結 中該製造方法包括下列 並予篩選。 1 ,混合添加劑及結合 以造粒圓滑處理並燒結成陶瓷細粒 劑及結合劑予以攪拌。 粒3 1混合物與陶瓷細粒2 1混合 5内成型。 倒出成型的初胚,在透水碑1初胚 成品。 透水碑結構1的製造方法之第一及 驟中,上碑層2所混合的陶瓷細粒 〜1 0目之間,其所組成的上磚層 添加劑及 拌前需先 物分層疊- 乾燥後, 構1的製 步驟: 劑並予以 2 1,再 物分層疊 乾燥後, 第二實施 2 1大小 2可具有Page 9 1225906 V. Description of the invention (5) The first a of the manufacturing method, the waste ceramic b, the screening c, the sharp angle of the binder after the screening, d, the ceramic rough in the mold e, the mold 5 and then For firing, please refer to the second a of the manufacturing method, and stir the waste ceramics b through the screening. c, pre-mixing and adding raw soil d, rough placing ceramics in mold e, and then firing from mold 5 to the above-mentioned environmental protection example, which is preferably between step 6 in step c, which is crushed into particles with different particle sizes. The coarse grains 3 are separately divided to form granules 3, 1 and mixed 5 and formed into shape (pour out the finished product. As shown in FIG. 7, in the embodiment, the coarse grains 3 obtained by pulverizing them into granules. The manufacturing method includes the following steps: The particles are classified. 1 and fine particles 2 1 are mixed and stirred; the fine particles 21 are on a smooth surface. The material is mixed with Taoman fine particles 21 as shown in Figure 6). Primary embryo, in the first embryo of the permeable brick which is the above-mentioned environmentally-friendly permeable brick structure, the manufacturing method includes the following and is selected. 1. Mix the additives and combine them with a smooth granulation process and sinter into ceramic fine particles and binders and stir. The mixture of granules 3 1 and ceramic fine particles 2 1 are mixed and molded inside. Pour out the preformed embryo, and make the first embryo in the permeable monument. In the first and the steps of the manufacturing method of the permeable monument structure 1, the ceramic granules mixed in the upper monument layer 2 are between 10 and 10 mesh. The additive of the upper brick layer and the mixture must be laminated before drying-after drying, The steps of the structure 1 are as follows: the agent is added to 21, and then the material is laminated and dried, and the second embodiment 2 1 size 2 may have
第10頁 1225906 五、發明說明(6) 另經造粒後的顆粒圓滑, 步驟中,透水磚1初胚成 至攪拌步驟再予混合攪拌 燒成後,不良品亦可重新 覆使用,以節省能源及避 胚乾燥後,係於透水磚1 製為成品。經高溫燒成:後 m〜7 0mm之間,其實 / c m2,抗折強度為9 0 37ml· cm/mm2· 格值(抗壓強度3 0 〇 k i/cm2,透水率 0.03 以上,使可供人行步道磚 止滑的效果,且其耐磨性亦佳, 不會因太過於粗链而傷人。在e 型後’若發現有不良品可重新= 。另當透水碑1初胚乾燥或施釉 再回至粉碎步驟’可使廢棄物重 免環境二次污染。 在e步驟中,當透水磚丄初 表面上施釉,再以1 2 〇 〇燒 之透水磚1,厚度為介於5〇= 測值的抗壓強度為5 5 〇 k f kgf / cm2,透水率為 s e c,上述實測數據均”大於規 g f / c m2,抗折強度5 〇 k g 5ml· cm/mm2· Sec) 使用。 因此’本發明具有以下之優點:Page 10 1225906 V. Description of the invention (6) In addition, the granules are smooth after granulation. In the step, the permeable brick 1 is formed from the initial embryo to the stirring step and then mixed and fired. The defective products can also be reused to save. After energy and embryo avoiding drying, it is tied to permeable brick 1 to make finished products. Firing at high temperature: in the range of m ~ 70 mm, in fact, / c m2, the flexural strength is 9 0 37ml · cm / mm2 · grid value (compressive strength of 300 ki / cm2, water permeability of 0.03 or more, so that It is used for the anti-slip effect of pedestrian walkway bricks, and its abrasion resistance is also good. It will not hurt people because of too thick chains. After the e-type, 'if any defective products are found, it can be re-equipped =. In addition, when the permeable monument 1 is the original embryo dry Or apply the glaze and return to the crushing step to make the waste free from secondary pollution to the environment. In step e, when glazing is applied to the initial surface of the permeable brick, the permeable brick 1 is fired at 12,000 and the thickness is between 5 and 5. 〇 = The compressive strength of the measured value is 5 5 〇kf kgf / cm2, and the water permeability is sec. The above-mentioned measured data are all "greater than gf / cm2, and the flexural strength is 50 kg 5ml · cm / mm2 · Sec). Therefore, the present invention has the following advantages:
2 Ϊ tΓ 8 〇 %以上成份係為粉碎的廢棄陶瓷或工程 所構成,因此各種陶曼製品均可回收再製,除 了可=廢棄物的產生,不會產生有毒氣冑,又符合 %保二求;且上述廢棄物在高溫燒成後,可使透水磚 的抗壓強度、抗折強度以及透水率均大於規格值。 本發明的上磚層與下磚層係分別由粗細不同的陶竟粒 所ίΐ ·可具透氣性及易於著色,而上磚層的陶竟粒 小於下碑層的n粒’不但可過渡雜質且可逆洗以清2 Ϊ tΓ 80% or more is composed of crushed waste ceramics or engineering. Therefore, various Taoman products can be recycled and reprocessed. Except that = waste can be generated, no toxic gas is generated, and it meets the requirements of% guarantee. And after the above-mentioned waste is fired at a high temperature, the compressive strength, flexural strength, and water permeability of the permeable brick can be greater than the specification value. The upper brick layer and the lower brick layer of the present invention are respectively made of ceramic granules of different thicknesses. They can be breathable and easy to be colored, while the ceramic granules of the upper brick layer are smaller than the n grains of the lower monument layer. And can be washed back to clear
1225906 五、發明說明(7) 除上磚層上方的雜質,以回復透氣及排水功能。 3、 本發明在製造過程中,其不良品可重新再回收處理, 可使廢棄物重覆使用,以節省能源及避免環境二次污 染。 4、 利用本方法處理廢棄之陶瓷,可使其再利用率高達9 0 %,可有效解決環保問題。 綜上所述,依上文所揭示之内容,本發明確可達到發 明之預期目的,提供一種可使透水磚強度增加.、易著色‘、 可逆洗、且可過濾雜質及具透氣性之環保透水磚結構及製 法,極具產業上利用之價值,爰依法提出發明專利申請。 參1225906 V. Description of the invention (7) Remove the impurities above the brick layer to restore the ventilation and drainage functions. 3. In the manufacturing process of the present invention, the defective products can be recycled and processed again, and the waste can be reused to save energy and avoid secondary pollution of the environment. 4. Using this method to dispose of waste ceramics can make its reuse rate as high as 90%, which can effectively solve environmental protection problems. In summary, according to the content disclosed above, the present invention can indeed achieve the intended purpose of the invention, and provide an environmentally-friendly environment that can increase the strength of the permeable brick. The structure and manufacturing method of permeable bricks are of great value in industrial use, and they have applied for invention patents according to law. Participate
第12頁 1225906 圖式簡單說明 【圖式說明】 第1圖係為本發明環保透水磚結構之立體外觀圖。 第2圖係為本發明環保透水磚結構之組合剖面圖。 第3圖係為本發明環保透水磚結構之使用狀態圖。 第4圖係為本發明環保透水磚結構逆洗時之使用狀態圖。 第5圖係為本發明環保透水磚結構的製造方法之第一實施 例流程圖。 第6圖係為本發明環保透水磚結構製造時,分層疊置於‘模 具内成型之剖面示意圖。Page 12 1225906 Brief description of the drawings [Illustration of the drawings] Figure 1 is a three-dimensional appearance of the environmentally-friendly permeable brick structure of the present invention. Figure 2 is a combined sectional view of the environmentally-friendly permeable brick structure of the present invention. Figure 3 is a state diagram of the environment-friendly permeable brick structure of the present invention. FIG. 4 is a state diagram of the environment-friendly permeable brick structure of the present invention when it is backwashed. Fig. 5 is a flowchart of a first embodiment of a method for manufacturing an environmentally permeable brick structure according to the present invention. Fig. 6 is a schematic cross-sectional view of the formation of the environmentally-friendly permeable brick structure of the present invention, which is laminated and placed in a 'mold.
上磚層2 下磚層3 下磚層厚度a 間隙2 2 、3 2 模具5 第7圖係為本發明環保透水磚結構的製造方法之第二實施 例流程圖 【圖式符號說明 環保透水磚結構 陶究細粒2 1 陶瓷粗粒3 1 透水磚總厚度b 雜質4Upper brick layer 2 Lower brick layer 3 Lower brick layer thickness a Clearance 2 2, 3 2 Mold 5 The seventh figure is a flowchart of the second embodiment of the manufacturing method of the environmentally permeable brick structure of the present invention Fine-grained ceramic structure 2 1 Ceramic coarse grain 3 1 Total thickness of permeable brick b Impurity 4
第13頁Page 13
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CN107059527A (en) * | 2017-06-07 | 2017-08-18 | 万利(中国)有限公司 | A kind of environmental and ecological water-permeable brick of pottery |
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CN107059527A (en) * | 2017-06-07 | 2017-08-18 | 万利(中国)有限公司 | A kind of environmental and ecological water-permeable brick of pottery |
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