TW536449B - Method for preventing scratching wafers due to fracturing of polishing articles - Google Patents
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536449536449
本發明係有關於晶圓 -種可避免因研磨物斷裂而二:機械研磨’尤其是有關於 在電子元件製程中,對曰]=曰圓之方法。 決因曝光微細化所造成隹表面施以平坦化處理可解 往更微細極限的發展有;淺的問…且對曝光 蝕二先“目前為止所有的平坦化處理方法大致歸納有回 等四種。普通的回二法成是長將VA動化法及選擇成長法 -rQ “ J床疋將金屬膜、絕緣膜的堆積與濺 RIE);U7I; ^/^^^Reacted Ion Etching 電極RF;i使:仃:=膜成長法是在成膜過程中加入 , 吏之千π。&動化法是將PSG加以高溫熱處理 (F1〇w)、將BPSG加以低溫熱處理或以有機或無卿g塗佈 ί i t ϊ熱處理而使之平坦化。選擇成長法則是利用製程 ,件及參數的調整使金屬膜或絕 '緣膜成長在特定的位置, ,以達到平坦化的效果。目前在商業應用方面以sog熱 處理、電漿輔助化學氣相沉積(PECVD)及回蝕刻法進行^ 坦化最具代表性。 …但是,上述的平坦化方法,依不同金屬膜或絕緣膜材 料的差異性,其平坦化的能力從數微米到數十微米不等, 效果極為有限,無法滿足不斷微細化的製程需求。 因此在超大型積體電路(ULSI)製程中,要達到全面性 平坦化唯有藉助於化學機械研磨製程(CMp)。 傳統的化學機械研磨裝置包括下列元件,如第1圖中 所示。首先為提供一能自動旋轉的旋轉研磨平台The present invention relates to a wafer-a method which can avoid the breakage of abrasives and two: mechanical polishing ', and more particularly, to a method in the electronic component manufacturing process, which is equivalent to the full circle. The flattening of the surface of the radon caused by the miniaturization of the exposure can be solved to the development of the finer limit; shallow question ... and the exposure etch first "all the flattening methods so far can be summarized into four types, such as back . The ordinary method of back to two is long VA mobilization method and selective growth method-rQ "J bed 疋 metal film, insulation film deposition and sputtering RIE); U7I; ^ / ^^^ Reacted Ion Etching electrode RF; i make: 仃: = film growth method is added in the film formation process, Li Zhiqian. The & mobilization method is to flatten PSG by high-temperature heat treatment (F10w), low-temperature heat treatment of BPSG, or coating with organic or non-fluorine g. The selection growth rule is to use the adjustment of the process, parts and parameters to make the metal film or insulation film grow at a specific position to achieve a flattening effect. In commercial applications, sog thermal treatment, plasma-assisted chemical vapor deposition (PECVD), and etch-back methods are currently the most representative examples. … However, the above-mentioned planarization methods have different planarization capabilities ranging from several micrometers to tens of micrometers depending on the difference of different metal film or insulating film materials, and the effect is extremely limited, which cannot meet the needs of continuous miniaturization process. Therefore, in the ultra large integrated circuit (ULSI) process, to achieve comprehensive flattening, only by means of the chemical mechanical polishing process (CMp). A conventional chemical mechanical polishing apparatus includes the following components, as shown in Fig. 1. The first is to provide a rotary grinding platform that can rotate automatically.
536449 五、發明說明(2) (automated rotating polishing platen),其由一旋轉 平台10及一研磨墊60組成,其中,旋轉平台1〇主要為用來 承載(support)並旋轉研磨墊60(p〇lishing pad)。其次, 一研漿供應系統20主要為供應研漿30 (Slurry)至研磨塾 表面,而一具有旋轉主軸70(spindle)之旋轉載具 40 (rotating carrier),則主要係用來固持(h〇ld)並旋轉 一待研磨晶圓50(wafer),且使晶圓50表面與研聚3〇和研 磨墊60接觸,用以進行化學機械研磨製程。 另依據前述傳統裝置,旋轉研磨平台1 〇和晶圓載具4 〇 係雙向對晶圓施予一壓力且各自獨立旋轉。而CMp製程所 使用的研漿3 0成分一般由懸浮於酸性或驗性的姓刻溶液如 K0H或ΝΗ40Η等溶液的膠體狀矽土顆粒(si lica particles) 或分散狀鋁土顆粒(alumina particles)組成。而自動研 漿供應糸統則用來供應研漿並使研磨塾維持均勻的濕潤。 至於化學機械研磨製程之機制主要是利用研漿之蝕刻 溶液來進行化學性研磨(chemical polish)而以化學方式 除去(remove)或變化(modify)晶圓表面之物質,另一方面 則利用懸浮之顆粒配合旋轉之研磨塾來進行機械性研磨 (mechanical polish)而以機械方式除去在晶圓表面經化 學變化的物質。因此,不論是增加化學性研磨率或是增加 機械性研磨率均會使得總體之研磨率(pol ishing rate)加 快。536449 V. Description of the invention (2) (automated rotating polishing platen), which consists of a rotating platform 10 and a polishing pad 60, wherein the rotating platform 10 is mainly used to support and rotate the polishing pad 60 (p. lishing pad). Secondly, a slurry supply system 20 is mainly for supplying slurry 30 (Slurry) to the surface of the grinding mill, and a rotating carrier 40 (spindle) with a rotating spindle 70 (rotating carrier) is mainly used for holding (h. Id) and rotate a wafer to be polished 50 (wafer), and the surface of the wafer 50 is brought into contact with the grinding polymer 30 and the polishing pad 60 to perform a chemical mechanical polishing process. In addition, according to the aforementioned conventional device, the rotary grinding table 10 and the wafer carrier 40 apply a pressure to the wafer in both directions and rotate independently of each other. The 30 component of the mortar used in the CMP process is generally composed of colloidal silica particles or alumina particles suspended in an acidic or experimental solution such as KOH or ΝΗ40Η. composition. The automatic slurry supply system is used to supply the slurry and maintain uniform wetting of the grinding slurry. As for the mechanism of the chemical mechanical polishing process, the chemical etching of the slurry etching solution is used to chemically polish (remove or modify) the chemical substances on the wafer surface. The particles are combined with a rotating polishing pad to perform mechanical polishing to mechanically remove chemically changed substances on the wafer surface. Therefore, whether the chemical polishing rate is increased or the mechanical polishing rate is increased, the overall pol ishing rate is increased.
〇503-6138T^;tsmc2000-0779;dennis.ptd 第 5 頁 536449 五、發明說明(3) -----— 因素包括壓力、晶圓上每一點相對於旋轉研磨平台丨〇的相 對速度(relative velocity)、研磨墊6〇和研漿3〇的特 性、以及晶圓50表面的電路圖案等。 當晶圓50壓觸到研磨墊60時,由於研磨墊需維持 性,因此造成研磨墊變形,導致晶圓5〇邊緣與研磨墊6〇 = 觸所造成之壓力不穩定現象。 此外,當壓力增加時,會提高機械性研磨率,壓力 少時則會降低機械性研磨率,因此晶圓之外觀輪廓 (prof 1 le)在前述對應的位置上亦呈現不穩定現象。當晶 圓外觀輪廓呈現高低起伏形狀時,會進一步造成晶圓5〇表 面留有殘留物,或是產生過度研磨而導致晶圓5〇表面 不均。 習知的解決方法是用一種去除覆蓋於次微米積體電路 結構之導電層上的平坦化介電層表面之缺陷之方法,就是 沉積一電漿加強式-化學氣相沉積的聚合物層於平坦化介 電層表面,並且溝填CMP製程所引起的微刮痕。然後,將 一種蝕刻氣體導入化学氣相沉積反應室内,回蝕刻先前步 驟所沉機的聚合物,至微刮痕底下。 然而這個方法,需要於CMp之後對晶圓實施電漿加強 式-化學氣相沉積聚合物層於平坦化介電層表面,來溝填 CMP製程所引起的微刮痕,再將一種蝕刻氣體導入化學氣 相沉積反應室内,回蝕刻先前步驟所沉機的聚合物,至微 刮痕底下,不但增加了製程的程序也增加了製造的成本。 普通的CMP研磨也會因為金剛鑽壓力分布不均,突出 536449〇503-6138T ^; tsmc2000-0779; dennis.ptd page 5 536449 V. Description of the invention (3) ------ Factors include pressure, the relative speed of each point on the wafer relative to the rotary polishing platform 丨 〇 ( relative velocity), the characteristics of the polishing pad 60 and the slurry 30, and the circuit pattern on the surface of the wafer 50. When the wafer 50 is pressed against the polishing pad 60, the polishing pad is deformed due to the maintenance of the polishing pad, which causes the pressure instability caused by the contact between the edge of the wafer 50 and the polishing pad 60. In addition, when the pressure is increased, the mechanical polishing rate is increased, and when the pressure is reduced, the mechanical polishing rate is decreased. Therefore, the appearance of the wafer (prof 1 le) also shows instability at the corresponding positions. When the contour of the wafer is undulating, it may further cause residues on the surface of the wafer 50, or excessive polishing may cause unevenness on the surface of the wafer 50. The conventional solution is to remove the defects on the surface of the planarized dielectric layer covering the conductive layer of the sub-micron integrated circuit structure by depositing a plasma-enhanced-chemical vapor-deposited polymer layer on The surface of the dielectric layer is planarized, and the micro-scratch caused by the trench filling CMP process. Then, an etching gas is introduced into the chemical vapor deposition reaction chamber, and the polymer deposited in the previous step is etched back to the bottom of the micro-scratch. However, this method requires a plasma-enhanced chemical vapor deposition polymer layer on the wafer after CMP to planarize the surface of the dielectric layer to fill the micro scratches caused by the CMP process, and then introduce an etching gas. In the chemical vapor deposition reaction chamber, the polymer deposited in the previous step is etched back to the bottom of the micro-scratch, which not only increases the manufacturing process but also increases the manufacturing cost. Ordinary CMP grinding will also be uneven due to the uneven pressure distribution of the diamond, 536449
五、發明說明(4) 愚度不同’造成局部應力過大’金剛鑽會被折斷 洛而刮傷晶圓,而且產生之圓弧狀痕跡的長度片掉 英叶(inch) ’深度超過3微米(um),就達到報廢標超^8 再加上碎片掉落而刮傷晶圓何時會發生是無法去τ ’ 所以上述問題是有必要改善的。 只〜的, 有鑑於此,本發明的主要目的在提供一個方法 免因研磨物斷裂而刮傷晶圓之方&,係利用調二J 平台(automated rotating p〇iishing platen)上之—研磨V. Description of the invention (4) Different degrees of foolness' causes excessive local stress' diamond diamonds will be broken and scratched the wafer, and the length of the arc-shaped traces will fall off the inch leaf (inch) 'depth exceeds 3 microns (um ), It will reach the scrap standard exceeding ^ 8, plus when the chip falls and scratches the wafer, it will not be able to go to τ ', so the above problems need to be improved. In view of this, the main object of the present invention is to provide a method for preventing the wafer from being scratched due to the breakage of the abrasive material, which is based on the use of an automatic rotating poiishing platen—polishing
磨墊(polishing pad)的研磨物高度於一範圍之内,^ = 制研磨物(diamond)的折斷率進而防止刮傷晶二 短研磨墊壽命下達成完善的移除。 減The height of the abrasive on the polishing pad is within a range. ^ = Breakage rate of the diamond to prevent scratching. Complete removal is achieved with short polishing pad life. Less
本發明之另-目的,係提供一可防止到痕產生的化學 機械研磨裝置,包括一旋轉研磨平台,用以放置一於表面 上有複數研磨物之研磨墊;一研漿供應系統’供應研漿至 旋轉研磨平台表面;一旋轉載具,固持並旋轉一晶圓,且 使晶圓表面與研漿和旋轉研磨平台接觸,用以進行化學機 械研磨製程;以及一壓力控制電依據晶圓表面上不同 位置之研磨率提供一對應之壓力分佈於該晶圓表面;其特 徵在於·上述研磨墊上之複數個研磨物的突出高度被調整 至一既定範圍後’提供晶圓研磨之用;其中上述複數研磨 物的突出高度於每顆研磨物的高度的1/2〜2/3之間。 圖式簡單說明 第1圖為一傳統化學機械研磨的架構圖。 第2圖為本發明之化學機械研磨的架構圖。Another object of the present invention is to provide a chemical mechanical polishing device capable of preventing the generation of marks, including a rotary polishing platform for placing a polishing pad having a plurality of abrasives on a surface; a slurry supply system 'supply research Slurry to the surface of the rotary polishing platform; a rotary carrier that holds and rotates a wafer, and makes the wafer surface contact the slurry and rotary polishing platform for the chemical mechanical polishing process; and a pressure control circuit based on the wafer surface The polishing rate at different positions on the wafer provides a corresponding pressure distribution on the surface of the wafer; it is characterized in that the protruding heights of the plurality of abrasives on the polishing pad are adjusted to a predetermined range to provide wafer polishing; The protruding height of the plurality of abrasives is between 1/2 and 2/3 of the height of each abrasive. Brief description of the drawings Figure 1 is a schematic diagram of a conventional chemical mechanical polishing. FIG. 2 is a structural diagram of chemical mechanical polishing of the present invention.
536449 五、發明說明(5) 第3圖為本發明之研磨墊的示意圖 [符號說明] 10 30 50 70 實施例 11 :研磨平台 60 :研聚; 1 〇 〇 :晶圓; 旋轉主軸; 2 0、4 0 :研漿供應系統; 4 0、8 0 :旋轉载具; 6 0、1 6 0 :研磨墊; 162 :研磨物。 、本發明係提供一個可避免因研磨物斷裂而刮傷晶圓之 方法,如第2圖之化學機械研磨裝置所示,具有一旋轉研 磨平台11,用以放置一於表面上有複數研磨物162之研磨 墊160、一研漿供應系統4〇 ,用以供應研漿至旋轉研磨平 台表面、一旋轉載具80,固持並旋轉一晶圓1〇〇,且使晶 圓表面與研漿60和旋轉研磨平台丨丨上之研磨墊丨6〇接觸阳 用以進行化學機械研磨製程,以及一壓力控制電路(未 於圖中),依據晶圓表面上不同位置之研磨率提供一 之壓力分佈於該晶圓表面。 … 本方法係用以調聱上述旋轉研磨平台丨丨上之一 1 6 0上複數研磨物1 6 2的突出高度H於一既定範圍内, 來說,上述研磨物可為一金剛鑽,提供上述晶圓研 用,研磨物經過了上述調整後,就不會因為研磨物 度不同,造成局部應力過大,纟剛鑽會被 : 而刮傷晶B1。 吟月掉洛 本發明係調整研磨墊上之複數研磨物的突出高产 若研磨物之突出研磨墊之高度1{為1/3時,加以上述^置進536449 V. Description of the invention (5) Fig. 3 is a schematic diagram of the polishing pad of the present invention [Symbol Description] 10 30 50 70 Example 11: Grinding platform 60: research polymerization; 100: wafer; rotating spindle; 2 0 , 40: Grinding pulp supply system; 40, 80: rotating carrier; 60, 160: polishing pad; 162: abrasive. 2. The present invention provides a method for preventing the wafer from being scratched due to the breakage of the abrasive. As shown in the chemical mechanical polishing device of FIG. 2, it has a rotating grinding platform 11 for placing a plurality of abrasives on the surface. The polishing pad 160 of 162, a slurry supply system 40, are used to supply the slurry to the surface of the rotary polishing platform, a rotary carrier 80, hold and rotate a wafer 100, and make the wafer surface and the slurry 60 It is in contact with the polishing pad on the rotary polishing platform. The 60 ° is used for the chemical mechanical polishing process, and a pressure control circuit (not shown in the figure) provides a pressure distribution based on the polishing rate of different positions on the wafer surface. On the surface of the wafer. … This method is used to adjust the protruding height H of the plurality of abrasives 16 on one of the above-mentioned rotary grinding platforms 丨 丨 within a predetermined range. For example, the above-mentioned abrasive can be a diamond, providing the above For wafer research, after the abrasives have undergone the above adjustments, the local stress will not be excessive due to the different degrees of abrasives, and the burr diamond will be: and scratch the crystal B1. Yinyue Luoluo The present invention is to adjust the protruding high yield of a plurality of abrasives on the polishing pad. If the height of the protruding polishing pad of the abrasive is 1 {is 1/3, add the above ^
536449 五、發明說明(6) ' -----— 行化學機械研磨,雖然沒有到傷,但是研磨墊的壽命只 U小時,不敷成本❶若研磨物之突出研磨墊之高度之^ 2/3時,研磨墊至98小時後會產生刮傷。 … 所以本發明係將研磨墊上之複數研磨物的突出高产 Η,調整於突出該研磨墊1/2〜2/3之間,若研磨物之突=言 度於此範圍間後,裝設上述研磨物高度於上述範圍間之 磨墊於上述CMP裝置進行化學機械研磨,可達到最佳之化 學機械研磨。經過測試3 1 400片的晶圓,刮傷率由原本每 月138ppm的情況降至19ppm,減小了 84%,研磨墊的壽命也 可維持在7 5小時的水準。 雖然本發明已以一較佳實施例揭露如上,然其並非用 以限定本發明,任何熟習此技藝者,在不脫離本發明之精 神和範圍内,當可作些許之更動與潤飾,因此·本發明之保 護範圍當視後附之申請專利範圍所界定者為準。536449 V. Description of the invention (6) '-----— Chemical mechanical polishing, although there is no injury, but the life of the polishing pad is only U hours, not enough cost. At / 3, the polishing pad will scratch after 98 hours. … Therefore, the present invention adjusts the protruding high yield of the plurality of abrasives on the polishing pad to between 1/2 and 2/3 of the polishing pad. If the protrusion of the abrasive is within this range, install the above An CMP pad with an abrasive having a height within the above range is subjected to chemical mechanical polishing in the above CMP device to achieve the best chemical mechanical polishing. After testing 3,400 wafers, the scratch rate decreased from 138ppm per month to 19ppm, a reduction of 84%, and the life of the polishing pad can be maintained at the level of 75 hours. Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention. Anyone skilled in the art can make some modifications and retouching without departing from the spirit and scope of the present invention. The protection scope of the present invention shall be determined by the scope of the attached patent application.
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