TW202303705A - Laser annealing device and laser annealing method - Google Patents
Laser annealing device and laser annealing method Download PDFInfo
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Abstract
Description
本發明係關於在TFT基板使非晶矽膜改質為擬似單晶矽膜的雷射退火裝置及雷射退火方法。The invention relates to a laser annealing device and a laser annealing method for modifying an amorphous silicon film into a pseudo-single crystal silicon film on a TFT substrate.
在液晶顯示器(LCD:Liquid Crystal Display)、有機EL顯示器(OLED:Organic Electroluminescence Display)等薄型顯示器(FPD:Flat Panel Display)中,大型化及高精細化不斷進展。In flat panel displays (FPD: Flat Panel Displays) such as liquid crystal displays (LCD: Liquid Crystal Display) and organic EL displays (OLED: Organic Electroluminescence Display), the increase in size and high definition are progressing.
FPD係具備形成有薄膜電晶體(TFT:Thin Film Transistor)的TFT基板。TFT基板係在配置成矩陣狀的像素的各個形成有供主動驅動用的微細TFT的基板,例如若為全HD(1920×1080點(dot))的解像度且120Hz驅動的顯示器,形成有1000萬個以上的像素。The FPD system includes a TFT substrate on which a thin film transistor (TFT: Thin Film Transistor) is formed. The TFT substrate is a substrate on which fine TFTs for active driving are formed on each of the pixels arranged in a matrix. For example, if it is a display with a full HD (1920×1080 dot (dot)) resolution and a 120Hz drive, a 10 million more than one pixel.
為了提高TFT中的通道區域的移動度,已知對非晶矽膜,使擬似單晶矽作橫向(lateral)結晶成長的雷射退火方法。在該雷射退火方法中,係使用藉由準分子雷射退火所形成的微晶矽膜的晶粒作為種晶。在該雷射退火方法中,係以種晶為起點,使其以連續振盪雷射光的掃描方向作橫向結晶成長,可形成移動度高的擬似單晶矽膜。In order to increase the mobility of a channel region in a TFT, a laser annealing method is known in which a pseudo-single-crystal silicon is grown laterally on an amorphous silicon film. In the laser annealing method, the grains of the microcrystalline silicon film formed by excimer laser annealing are used as seed crystals. In this laser annealing method, the seed crystal is used as the starting point to make it grow laterally in the scanning direction of the continuous oscillating laser light, and a pseudo-single-crystal silicon film with high mobility can be formed.
在上述之非晶矽膜的雷射退火方法中,以前處理而言,必須進行用以使非晶矽膜內所含有的氫脫離的脫氫處理。以進行該脫氫處理的裝置而言,已知有一種具備:收納TFT基板而以脫氫處理溫度加熱的脫氫處理爐、及使TFT基板中的閘極配線發生電流而使該閘極配線發熱的電流發生部的脫氫處理裝置(參照例如專利文獻1)。 [先前技術文獻] [專利文獻] In the above-mentioned laser annealing method of the amorphous silicon film, it is necessary to perform a dehydrogenation treatment for releasing hydrogen contained in the amorphous silicon film as the previous treatment. As an apparatus for performing this dehydrogenation treatment, there is known a dehydrogenation treatment furnace that accommodates a TFT substrate and heats it at a dehydrogenation treatment temperature; A dehydrogenation treatment device of a heat-generating current generating unit (see, for example, Patent Document 1). [Prior Art Literature] [Patent Document]
[專利文獻1]日本特開2020-119913號公報[Patent Document 1] Japanese Patent Laid-Open No. 2020-119913
(發明所欲解決之問題)(Problem to be solved by the invention)
但是,如上所述,在使用使非晶矽膜內所含有的氫脫離的脫氫處理裝置之後,若將TFT基板移至雷射退火裝置來進行非晶矽膜的雷射退火,有生產效率降低的課題。此外,脫氫處理裝置係必須要有收容TFT基板的空間。因此,在上述的雷射退火方法中,係有至使非晶矽膜改質為結晶化膜(擬似單晶矽膜)為止需要高成本的課題。However, as described above, after using a dehydrogenation treatment device that desorbs hydrogen contained in the amorphous silicon film, if the TFT substrate is moved to a laser annealing device to perform laser annealing of the amorphous silicon film, there is a production efficiency. The subject of reduction. In addition, the dehydrogenation treatment device must have a space for accommodating the TFT substrate. Therefore, in the above-mentioned laser annealing method, there is a problem that a high cost is required until the amorphous silicon film is modified into a crystallized film (pseudo-single-crystal silicon film).
本發明係鑑於上述課題而完成者,目的在提供提升進行雷射退火而將非晶矽膜改質為結晶化膜為止的生產效率,而且可省空間化及低成本化的雷射退火裝置及雷射退火方法。 (解決問題之技術手段) The present invention was made in view of the above-mentioned problems, and aims to provide a laser annealing device and a laser annealing device that can improve the production efficiency until the amorphous silicon film is modified into a crystallized film by laser annealing, and can save space and cost. Laser annealing method. (technical means to solve the problem)
為解決上述課題且達成目的,本發明之態樣係具備:朝向成膜在基板之上的非晶矽膜中的改質預定區域,出射被加工為經連續振盪的雷射光作收斂的結晶化用雷射射束的結晶化用光學頭,該結晶化用光學頭係在前述結晶化用雷射射束中最為收斂的光點部位於前述非晶矽膜的膜內部的狀態下,對前述非晶矽膜相對沿著掃描方向移動而使前述非晶矽膜中的前述改質預定區域改質為結晶化膜的雷射退火裝置,其特徵為:具備:出射脫氫化用雷射射束的脫氫化用光學頭,前述脫氫化用光學頭係以前述脫氫化用雷射射束在前述結晶化用雷射射束之前先至少照射前述改質預定區域而進行前述非晶矽膜的脫氫化的方式,對前述非晶矽膜沿著前述掃描方向相對移動。In order to solve the above-mentioned problems and achieve the purpose, the aspect of the present invention is provided with: towards the intended modification region in the amorphous silicon film formed on the substrate, the laser light processed to be continuously oscillated is emitted for convergent crystallization An optical head for crystallization using a laser beam, the optical head for crystallization is in a state where the most convergent spot portion of the laser beam for crystallization is located inside the film of the amorphous silicon film, and the optical head for crystallization A laser annealing device for modifying the aforementioned region to be modified in the aforementioned amorphous silicon film into a crystallized film by relatively moving the amorphous silicon film along the scanning direction, characterized in that it includes: emitting a dehydrogenation laser beam The optical head for dehydrogenation, wherein the optical head for dehydrogenation uses the laser beam for dehydrogenation to irradiate at least the region to be modified before the laser beam for crystallization to remove the amorphous silicon film. In the way of hydrogenation, the aforementioned amorphous silicon film is relatively moved along the aforementioned scanning direction.
以上述態樣而言,較佳為前述脫氫化用光學頭係出射被加工為經連續振盪的雷射光作收斂的脫氫化用雷射射束,前述脫氫化用雷射射束中最為收斂的光點部位於前述非晶矽膜的膜內部。In terms of the above-mentioned aspect, it is preferable that the optical head for dehydrogenation emits a laser beam for dehydrogenation that is processed into a laser beam that is continuously oscillated, and the laser beam for dehydrogenation is the most convergent of the laser beams for dehydrogenation. The spot portion is located inside the aforementioned amorphous silicon film.
以上述態樣而言,較佳為被照射在前述非晶矽膜的表面的前述脫氫化用雷射射束的射束點係配置在比被照射在前述非晶矽膜的表面的前述結晶化用雷射射束的射束點更接近前述掃描方向的上游側,前述脫氫化用雷射射束的前述射束點的寬幅尺寸係設定為比前述結晶化用雷射射束的前述射束點的寬幅尺寸為較長。In the aspect described above, it is preferable that the beam spot of the dehydrogenation laser beam irradiated on the surface of the amorphous silicon film be arranged at a location smaller than that of the crystal layer irradiated on the surface of the amorphous silicon film. The beam spot of the dehydrogenation laser beam is closer to the upstream side of the scanning direction, and the wide size of the aforementioned beam spot of the aforementioned dehydrogenation laser beam is set to be larger than that of the aforementioned crystallization laser beam. The width dimension of the beam spot is longer.
以上述態樣而言,較佳為前述結晶化用光學頭係由結晶化用光源透過結晶化用光纖被導引雷射光,前述脫氫化用光學頭係由脫氫化用光源透過脫氫化用光纖被導引雷射光。In terms of the above aspect, it is preferable that the optical head for crystallization is guided by the laser light through the optical fiber for crystallization from the light source for crystallization, and the optical head for dehydrogenation is transmitted through the optical fiber for dehydrogenation by the light source for dehydrogenation. Guided laser light.
以上述態樣而言,較佳為前述結晶化用光學頭與前述脫氫化用光學頭由經共通化的單一光學頭所成。In the aspect described above, it is preferable that the optical head for crystallization and the optical head for dehydrogenation be composed of a common single optical head.
以上述態樣而言,較佳為前述結晶化用光學頭與前述脫氫化用光學頭由經共通化的單一光學頭所成,在前述光學頭,由光源透過單一光纖被導引雷射光,在前述光纖的出射端面,以前述結晶化用開口部與脫氫化用開口部和前述出射端面相對向的方式配置分隔形成有結晶化用開口部與脫氫化用開口部的光圈,由前述結晶化用開口部被出射前述結晶化用雷射射束,由前述脫氫化用開口部被出射前述脫氫化用雷射射束。In terms of the above aspect, it is preferable that the optical head for crystallization and the optical head for dehydrogenation are formed by a common single optical head, and in the optical head, laser light is guided by a light source through a single optical fiber, On the output end face of the aforementioned optical fiber, an aperture having an opening for crystallization and an opening for dehydrogenation is arranged so that the opening for crystallization and the opening for dehydrogenation face each other. The crystallization laser beam is emitted from the opening, and the dehydrogenation laser beam is emitted from the dehydrogenation opening.
以上述態樣而言,較佳為前述光纖的出射側係以直徑尺寸朝向前述出射端面變大的方式擴大的形狀。In the aspect described above, it is preferable that the output side of the optical fiber has a shape that expands so that the diameter becomes larger toward the output end face.
以上述態樣而言,較佳為前述改質預定區域係薄膜電晶體的通道半導體層。In terms of the above aspect, it is preferable that the aforementioned modified region is a channel semiconductor layer of a thin film transistor.
本發明之其他態樣係朝向成膜在基板之上的非晶矽膜中的改質預定區域,出射被加工為經連續振盪的雷射光作收斂的結晶化用雷射射束,在前述結晶化用雷射射束中最為收斂的光點部位於前述非晶矽膜的膜內部的狀態下,對前述非晶矽膜朝向掃描方向相對移動而使前述非晶矽膜中的前述改質預定區域改質為結晶化膜的雷射退火方法,其特徵為:將脫氫化用雷射射束,在前述結晶化用雷射射束之前先照射前述非晶矽膜中的至少改質預定區域而進行脫氫化的方式,對前述非晶矽膜朝向前述掃描方向相對移動。 (發明之效果) Another aspect of the present invention is directed toward the region to be modified in the amorphous silicon film formed on the substrate, and emits a laser beam for crystallization that is processed into a continuous oscillating laser light for convergence. The modification of the amorphous silicon film is predetermined by moving the amorphous silicon film relative to the scanning direction in a state where the most convergent spot portion of the laser beam is located inside the amorphous silicon film. A laser annealing method for modifying a region into a crystallized film, characterized in that the laser beam for dehydrogenation is irradiated with at least the planned modification region of the amorphous silicon film before the laser beam for crystallization In the method of performing dehydrogenation, the aforementioned amorphous silicon film is relatively moved toward the aforementioned scanning direction. (Effect of Invention)
藉由本發明之雷射退火裝置及雷射退火方法,具有實現提升進行雷射退火而將非晶矽膜改質為結晶化膜為止的生產效率,而且可省空間化及低成本化的雷射退火裝置及雷射退火方法的效果。With the laser annealing device and the laser annealing method of the present invention, it is possible to improve the production efficiency until the amorphous silicon film is modified into a crystallized film by performing laser annealing, and it is possible to save space and reduce the cost of the laser Effect of annealing device and laser annealing method.
以下根據圖面,詳加說明本發明之實施形態之雷射退火裝置及雷射退火方法。但是,圖面為模式者,應留意各構件的數量、各構件的尺寸、尺寸的比率、形狀等係與實際者不同。此外,在圖面相互間亦包含有彼此的尺寸的關係或比率或形狀不同的部分。The laser annealing device and the laser annealing method according to the embodiments of the present invention will be described in detail below based on the drawings. However, if the drawing is a model, it should be noted that the number of each member, the size of each member, the ratio of the size, the shape, etc. are different from the actual one. In addition, a portion in which the relation, ratio, or shape of mutual dimensions is different is included between the drawings.
[第1實施形態](雷射退火裝置的構成)
如圖1及圖2所示,本實施形態之雷射退火裝置1係具備有:光源單元2、光學頭3、搬送基板10的未圖示的基板搬送手段、及未圖示的位移計。
[First Embodiment] (Configuration of Laser Annealing Apparatus)
As shown in FIGS. 1 and 2 , the laser annealing
光源單元2係具備:結晶化用光源單元2A、及脫氫化用光源單元2B。該等結晶化用光源單元2A與脫氫化用光源單元2B由於具有相同構成,因此在此說明結晶化用光源單元2A的構成,且省略說明脫氫化用光源單元2B的詳細構成。The
如圖2所示,結晶化用光源單元2A係具備有將連續振盪雷射光(CW雷射光)作振盪之作為光源的複數半導體雷射LD(LD1~LDn)。在此,連續振盪雷射光(CW雷射光)係亦包含對目的區域連續照射雷射光的所謂擬似連續振盪的概念。亦即,雷射光可為脈衝雷射,亦可為脈衝間隔比加熱後的矽薄膜(非晶矽膜)的冷卻時間為較短(凝固之前以接下來的脈衝照射)的擬似連續振盪雷射。以雷射光源而言,係可使用半導體雷射、固體雷射、液體雷射、氣體雷射等各種雷射。As shown in FIG. 2 , the crystallization
其中,在本實施形態中,以半導體雷射LD的預備件R而言,例如具備有半導體雷射LD100~LDn。However, in this embodiment, for example, semiconductor laser LD100-LDn is provided with the spare R of semiconductor laser LD.
結晶化用光源單元2A係具備有:上述複數半導體雷射LD、驅動電路20、及複數耦合透鏡21。驅動電路20係連接於複數半導體雷射LD的各個,驅動各個半導體雷射LD。The
耦合透鏡21係連接於各個半導體雷射LD的出射側。在各個耦合透鏡21係連接有作為導波路的結晶化用光纖22A的一端部。在本實施形態中係適用多模光纖作為結晶化用光纖22A。The
光學頭3係具備:結晶化用光學頭3A、及脫氫化用光學頭3B。結晶化用光學頭3A係具備:結晶化用光纖陣列31A、及成像光學系統32A。結晶化用光纖陣列31A係連接結晶化用光纖22A的另一端部。如圖4所示,連接於結晶化用光纖陣列31A的結晶化用光纖22A的出射端係在結晶化用光纖陣列31A的出射端面,以沿著一條直線上以等間隔排列成一列的方式作配置。The
在圖1所示之脫氫化用光源單元2B係透過圖3所示之脫氫化用光纖22B,連接有脫氫化用光學頭3B。如圖3所示,脫氫化用光學頭3B係具備:脫氫化用光纖陣列31B、及成像光學系統32B。The dehydrogenation
在脫氫化用光纖陣列31B係連接有脫氫化用光纖22B的另一端部。如圖4所示,連接於脫氫化用光纖陣列31B的脫氫化用光纖22B的出射端係在脫氫化用光纖陣列31B的出射端面,以沿著一條直線上以等間隔排列成一列的方式作配置。The other end of the dehydrogenation
成像光學系統32A係至少具備:入射側的第1透鏡33A、及出射側的第2透鏡34A。如圖2及圖3所示,成像光學系統32A係被入射由結晶化用光纖陣列31A被出射的雷射光。如圖1所示,結晶化用光學頭3A係將雷射光以成為朝向下游側(後側)而在光點部F作收斂的結晶化用雷射射束LB1的方式進行加工。The imaging
在本實施形態中,如圖7-1所示,在結晶化用光學頭3A的出射側,結晶化用雷射射束LB1係由沿著一直線之上以間距P1作配置的位置被出射。該間距P1係設定為與後述之閘極線12的間距為相同。其中,在該實施形態中,結晶化用雷射射束LB1排列的方向以與後述之閘極線12延伸方向形成直角的方式作設定。In this embodiment, as shown in FIG. 7-1 , on the emission side of the
成像光學系統32B係與上述成像光學系統32A相同構成,至少具備有:入射側的第1透鏡33B、及出射側的第2透鏡34B。如圖3所示,在成像光學系統32B係被入射由脫氫化用光纖陣列31B被出射的雷射光。在脫氫化用光學頭3B中,亦將雷射光以成為朝向下游側(後側)而在光點部作收斂的脫氫化用雷射射束LB2的方式進行加工。The imaging
在結晶化用光學頭3A的側方係設有補正結晶化用光學頭3A與基板10的位置偏移之未圖示的位移計。具備根據以該位移計所檢測到的結晶化用光學頭3A與基板10的位置偏移量的資料,可自動進行由結晶化用光學頭3A被出射的結晶化用雷射射束LB1的焦距調整的自動對焦的功能。其中,在本實施形態中,係使用位移計作為自動對焦的手段,惟並非為限定於此,可使用各種周知技術。其中,在脫氫化用光學頭3B的側方亦設置相同的位移計,亦具備根據脫氫化用光學頭3B與基板10的位置偏移量的資料,可自動進行由脫氫化用光學頭3B被出射的脫氫化用雷射射束LB2的焦距調整的自動對焦的功能。On the side of the
在本實施形態中,結晶化用雷射射束LB1與脫氫化用雷射射束LB2係具有高帽(top hat)型形狀的特性,與光軸呈正交的方向的剖面形狀為正方形。其中,結晶化用雷射射束LB1及脫氫化用雷射射束LB2的剖面形狀亦可為長方形、六角形等。為了將結晶化用雷射射束LB1及脫氫化用雷射射束LB2的剖面形狀形成為如上所示之形狀,若將結晶化用光纖22A及脫氫化用光纖22B的核心的剖面形狀設定為正方形、長方形、六角形等即可。In this embodiment, the laser beam LB1 for crystallization and the laser beam LB2 for dehydrogenation have characteristics of a top hat shape, and the cross-sectional shape in a direction perpendicular to the optical axis is a square. Here, the cross-sectional shape of the laser beam LB1 for crystallization and the laser beam LB2 for dehydrogenation may be a rectangle, a hexagon, or the like. In order to form the cross-sectional shapes of the laser beam LB1 for crystallization and the laser beam LB2 for dehydrogenation into the shapes shown above, if the cross-sectional shapes of the cores of the
未圖示的基板搬送手段係具備將施行雷射退火處理的基板10朝掃描方向(在本實施形態中為X方向的一方向)以任意速度搬送的機構。因此,藉由在將結晶化用光學頭3A及脫氫化用光學頭3B的位置加以固定的狀態下搬送基板10側,對基板10相對掃描結晶化用雷射射束LB1、脫氫化用雷射射束LB2。The substrate conveyance means not shown is provided with the mechanism which conveys the board|
其中,在本實施形態中,如圖3所示,被照射在後述之非晶矽膜15a的表面的結晶化用雷射射束LB1的射束點係配置在比被照射在非晶矽膜15a的表面的脫氫化用雷射射束LB2的射束點更接近掃描方向S的下游側。因此,非晶矽膜15a中的改質預定區域係在結晶化用雷射射束LB1照射之前先進行脫氫化用雷射射束LB2的照射。However, in this embodiment, as shown in FIG. 3 , the beam spot of the laser beam LB1 for crystallization irradiated on the surface of the
如圖5所示,脫氫化用雷射射束LB2的射束點的寬幅尺寸(Y方向的長度)係比被照射在後述之非晶矽膜15a的表面的結晶化用雷射射束LB1的射束點的寬幅尺寸(Y方向的長度)設定為較長。As shown in FIG. 5 , the beam spot width (length in the Y direction) of the dehydrogenation laser beam LB2 is larger than that of the crystallization laser beam irradiated on the surface of the
以下說明基板10的構成。如圖1所示,作為被雷射退火處理基板的基板10係將玻璃基板11作為本體。在該玻璃基板11之上係依序積層有:以銅(Cu)形成有圖案的複數閘極線12及其他金屬配線圖案、氮化矽膜(Si
3N
4)13、氧化矽膜(SiO
2)14、作為被雷射退火處理膜的非晶矽膜15a等。複數閘極線12係以彼此呈平行的方式作配置。如上所述,閘極線12彼此的間距係設定為上述之間距P1。
The configuration of the
閘極線12係包含按每個未圖示的像素區域所形成之成為TFT的閘極電極的部分。順帶一提,以一例而言,可列舉:閘極線12的厚度尺寸為200~700nm,氮化矽膜13的厚度尺寸為300nm左右,氧化矽膜14的厚度尺寸為50~100nm,非晶矽膜15a的厚度尺寸為50nm左右。The
在本實施形態中,被照射在非晶矽膜15a的表面的結晶化用雷射射束LB1的射束點的射束直徑尺寸係設定為例如5μm以上300μm以內的任意尺寸。此外,脫氫化用雷射射束LB2的射束點的射束直徑較佳為設定為大於上述結晶化用雷射射束LB1的射束點的射束直徑。其中,該結晶化用雷射射束LB1的射束點的射束直徑尺寸的範圍係結晶化用雷射射束LB1的照射面可收容在TFT的半導體活性區域(改質預定區域)的大小。其中,該雷射射束LBcw的照射面的直徑尺寸係以10μm以上100μm以內為佳。In this embodiment, the beam diameter size of the beam spot of the crystallization laser beam LB1 irradiated on the surface of the
在本實施形態中,結晶化用雷射射束LB1對非晶矽膜15a相對掃描的掃描速度係以200mm~500mm/秒為佳,惟並非為限定於此者。此外,沿著掃描方向S配置在上游側與下游側的結晶化用雷射射束LB1的射束點與脫氫化用雷射射束LB2的射束點之間的距離若離光的繞射極限以上的距離即可。In this embodiment, the scanning speed of the crystallization laser beam LB1 relative to the
在本實施形態中,結晶化用雷射射束LB1照射之前,先以脫氫化用雷射射束LB2沿著閘極線12延伸的方向照射非晶矽膜15a中的改質預定區域,藉此可將非晶矽膜15a部分脫氫化。藉由對如上所示經脫氫化的改質預定區域照射結晶化用雷射射束LB1,如圖6所示,不會有因氫的作用而受到損傷的情形,可改質為良質的擬似單晶矽膜15La。In this embodiment, before irradiation with the laser beam LB1 for crystallization, the laser beam LB2 for dehydrogenation is irradiated with the laser beam LB2 for dehydrogenation in the direction extending along the
藉由本實施形態之雷射退火裝置1,由於結晶化用雷射射束LB1及脫氫化用雷射射束LB2中的功率密度高的光點部F位於非晶矽膜15a的膜內部,因此對非晶矽膜15a重點供給較大熱量。接著,由光點部F朝向側方(圖1中的箭號h方向)在非晶矽膜15a內傳達大部分的熱。在光點部F的後側(下側),由於射束作擴散,因此到達基底的氧化矽膜14等的光的功率密度變低,可抑制使非晶矽膜15a的下層側過熱。因此,藉由本實施形態之雷射退火裝置1,可回避閘極線12或其他配線圖案或玻璃基板11等因過熱而受到損傷的情形。According to the
尤其,在本實施形態中,由於不需在別工程施行非晶矽膜的脫氫化,因此提升進行雷射退火而將非晶矽膜15a改質為擬似單晶矽膜(結晶化膜)為止的生產效率,而且可省空間化及低成本化。In particular, in this embodiment, since it is not necessary to perform dehydrogenation of the amorphous silicon film in a separate process, laser annealing is performed to modify the
藉由本實施形態之雷射退火裝置1,若僅在應形成為TFT的通道半導體層的改質預定區域照射脫氫化用雷射射束LB2與結晶化用雷射射束LB1即可,因此可提高能量效率。With the
其中,上述光點部F亦可在光軸方向具有有限的寬幅(餘裕),作為功率密度維持高帽型形狀的特性的範圍。若為如上所示之範圍內,可進行均一的退火處理,維持能量集中在非晶矽膜15a的狀態之故。關於光點部F中的功率密度維持高帽型形狀的特性的範圍,在第8實施形態中容後敘述。Here, the spot portion F may have a limited width (margin) in the optical axis direction as a range in which the power density maintains the characteristic of the top-hat shape. If it is within the above range, uniform annealing can be performed and the state in which energy is concentrated on the
此外,在本發明中,結晶化用雷射射束LB1的射束直徑係可考慮為高帽型形狀的平坦部的直徑尺寸。此若可在改質預定區域施行均一的退火處理即可,在結晶化用雷射射束LB1及脫氫化用雷射射束LB2中的高帽型形狀的平坦部的外側,由於功率密度急遽減少,因此可兼顧回避熱損傷與改善能量利用效率之故。In addition, in the present invention, the beam diameter of the laser beam LB1 for crystallization can be considered as the diameter dimension of the flat portion of the top-hat shape. In this case, if uniform annealing treatment can be performed in the area to be modified, because the power density is sharp on the outside of the top-hat-shaped flat part in the laser beam LB1 for crystallization and the laser beam LB2 for dehydrogenation Therefore, it can take into account the avoidance of thermal damage and the improvement of energy utilization efficiency.
此外,若在基板全面形成有非晶矽膜15a而且射束直徑(照射區域的寬幅)十分小於閘極線間的距離時,亦可射束直徑大於改質預定區域。熱的發生係集中在非晶矽膜15a,與如習知所示之以線形射束的退火處理相比,能量利用效率大幅改善之故。在此,射束直徑十分小於閘極線間的距離係指例如射束直徑為閘極線間的距離的1/10以下。In addition, if the
圖7-2係將本發明之第1實施形態之雷射退火裝置1的結晶化用光學頭3A,設定為可藉由未圖示的旋轉驅動部旋轉地予以驅動的實施例。此時,以結晶化用光學頭3A,係可適用於閘極線12彼此的間距P2比圖7-1所示之閘極線12的間距P1為更短之時。如圖7-2所示,以結晶化用雷射射束LB1對應複數閘極線12的方式旋轉調整結晶化用光學頭3A,藉此可確實地將結晶化用雷射射束LB1照射至閘極線12的上方的非晶矽膜15a的改質預定區域。7-2 is an example in which the
其中,若對基板10相對掃描如圖7-2所示作斜向旋轉移動的結晶化用光學頭3A,結晶化用雷射射束LB1被照射至適當的改質預定區域的時序係按每條閘極線12依序偏移,因此以在驅動電路20使對半導體雷射LD的輸出時序依序延遲的方式作設定即可。Among them, when the
藉由該實施例,可藉由結晶化用光學頭3A的旋轉來改變被照射結晶化用雷射射束LB1的列彼此的間距。因此,可實現亦可適用於基板中的閘極線12的間距經變更之時的雷射退火裝置。其中,同樣地,亦可適用於脫氫化用光學頭3B亦進行旋轉驅動而變更了閘極線12的間距之時。According to this embodiment, the pitch between columns to which the crystallization laser beam LB1 is irradiated can be changed by the rotation of the crystallization
[雷射退火方法]
接著,說明本實施形態之雷射退火方法。雷射退火方法係用以使用雷射退火裝置1而在基板10中的改質預定區域形成擬似單晶矽膜15La的雷射退火處理方法。
[Laser annealing method]
Next, the laser annealing method of this embodiment will be described. The laser annealing method is a laser annealing treatment method for forming a pseudo-single-crystal silicon film 15La in a region to be modified in the
首先,在該雷射退火方法中,如圖1所示,準備在玻璃基板11之上形成彼此呈平行的複數閘極線12,且以在複數閘極線12的上層覆蓋該等閘極線12的全體的方式成膜出非晶矽膜15a的基板10。First, in the laser annealing method, as shown in FIG. 1 , prepare to form a plurality of
接著,一邊將基板10使未圖示的基板搬送手段以掃描方向S相對移動基板10,一邊朝向非晶矽膜15a中的改質預定區域,如圖3所示,在結晶化用雷射射束LB1之前使脫氫化用雷射射束LB2先照射。Next, while relatively moving the
在此,維持在結晶化用雷射射束LB1及脫氫化用雷射射束LB2中最為收斂的光點部F位於非晶矽膜15a的膜內部的狀態。結果,如圖6所示,可將應成為TFT的通道半導體層的區域改質為擬似單晶矽膜15La。Here, a state is maintained in which the most convergent spot portion F of the crystallization laser beam LB1 and the dehydrogenation laser beam LB2 is located inside the
在本實施形態之雷射退火方法中,可僅在應形成TFT的通道半導體層的區域形成擬似單晶矽膜15La,因此可進行能量效率佳的退火。因此,在該雷射退火方法中,提升進行雷射退火而將非晶矽膜15a改質為結晶化膜為止的生產效率,而且不需要如以往所示的熔爐(furnace),可實現省空間化及低成本化。In the laser annealing method of this embodiment, the pseudo-single-crystal silicon film 15La can be formed only in the region where the channel semiconductor layer of the TFT is to be formed, so annealing with good energy efficiency can be performed. Therefore, in this laser annealing method, the production efficiency until the
此外,在本實施形態之雷射退火方法中,由於沒有使閘極線12或玻璃基板11等作熱損傷的情形,因此可實現成品率高的TFT基板的製造。In addition, in the laser annealing method of this embodiment, since there is no thermal damage to the
[第2實施形態]
圖8係顯示本發明之第2實施形態之雷射退火裝置的主要部位。在本實施形態中,上述第1實施形態中的結晶化用光纖陣列31A與脫氫化用光纖陣列31B由經共通化的單一光纖陣列31所成。結晶化用雷射射束LB1係由從未圖示的結晶化用光源透過剖面積相對較小的結晶化用光纖22A而被導引的雷射光所形成。脫氫化用雷射射束LB2係由從未圖示的脫氫化用光源透過剖面積相對較大的脫氫化用光纖22B而被導引的雷射光所形成。
[Second Embodiment]
Fig. 8 shows the main parts of the laser annealing apparatus according to the second embodiment of the present invention. In this embodiment, the
如圖9所示,在本實施形態中,可在單一光纖陣列31的出射端面配列複數結晶化用光纖22A與複數脫氫化用光纖22B的端部。As shown in FIG. 9 , in this embodiment, the ends of the plurality of crystallization
如圖8所示,在本實施形態中,將結晶化用雷射射束LB1與脫氫化用雷射射束LB2之雙方,以在共通的第1透鏡33與第2透鏡34作收斂的方式進行加工。在本實施形態中亦如圖10所示,脫氫化用雷射射束LB2的射束點的寬幅尺寸(Y方向的長度)係設定為比被照射在後述之非晶矽膜15a的表面的結晶化用雷射射束LB1的射束點的寬幅尺寸(Y方向的長度)為較長。As shown in FIG. 8 , in this embodiment, both the laser beam LB1 for crystallization and the laser beam LB2 for dehydrogenation converge on the common
在本實施形態中,構成光學頭3的光纖陣列31以及第1透鏡33、第2透鏡34分別為單一,因此可將裝置精簡化。In this embodiment, since the
[第3實施形態]
圖11係顯示本發明之第3實施形態之雷射退火裝置的主要部位。在本實施形態中,與上述第2實施形態同樣地,結晶化用光纖陣列31A與脫氫化用光纖陣列31B由經共通化的單一光纖陣列31所構成。在光纖陣列31係由光源透過單一的直徑尺寸長的光纖22而被導引雷射光。
[third embodiment]
Fig. 11 shows the main parts of the laser annealing apparatus according to the third embodiment of the present invention. In the present embodiment, the crystallization
如圖11所示,在光纖22的出射端面,以結晶化用開口部40A與脫氫化用開口部40B和光纖22的出射端面相對向的方式配置有分隔形成有相對較小的結晶化用開口部40A與相對較大的脫氫化用開口部40B的光圈40。由結晶化用開口部40A係被出射結晶化用雷射射束LB1,由脫氫化用開口部40B係被出射脫氫化用雷射射束LB2。在本實施形態中亦與上述第2實施形態同樣地,將結晶化用雷射射束LB1與脫氫化用雷射射束LB2之雙方,以在共通的第1透鏡33與第2透鏡34作收斂的方式進行加工。As shown in FIG. 11 , on the exit end face of the
在本實施形態中,亦由於構成光學頭3的光纖陣列31以及第1透鏡33、第2透鏡34分別為單一,因此可將裝置精簡化。Also in this embodiment, since the
[第4實施形態]
圖12係顯示本發明之第4實施形態之雷射退火裝置的主要部位。在本實施形態中,與上述第2實施形態同樣地,結晶化用光纖陣列31A與脫氫化用光纖陣列31B由經共通化的單一光纖陣列31所構成。在光纖陣列31係由光源透過單一的直徑尺寸小的光纖22來導引雷射光。其中,如圖12所示,光纖22係在光纖陣列31形成有以直徑尺寸朝向出射端面變大的方式擴大的形狀的擴徑部22E。
[Fourth Embodiment]
Fig. 12 shows the main parts of the laser annealing apparatus according to the fourth embodiment of the present invention. In the present embodiment, the crystallization
如圖12所示,在光纖22的出射端面,以結晶化用開口部40A與脫氫化用開口部40B和光纖22的出射端面相對向的方式配置有分隔形成有相對較小的結晶化用開口部40A與相對較大的脫氫化用開口部40B的光圈40。由結晶化用開口部40A係被出射結晶化用雷射射束LB1,由脫氫化用開口部40B係被出射脫氫化用雷射射束LB2。在本實施形態中,亦與上述第2實施形態同樣地,將結晶化用雷射射束LB1與脫氫化用雷射射束LB2之雙方,以在共通的第1透鏡33與第2透鏡34作收斂的方式進行加工。As shown in FIG. 12 , on the exit end face of the
在本實施形態中,係使用細的光纖22,惟由於光纖22的端部朝向出射端面形成有直徑尺寸長的擴徑部22E,因此可確保光圈40中的結晶化用開口部40A與脫氫化用開口部40B之間的距離。In the present embodiment, a thin
[第5實施形態]
圖13係顯示本發明之第5實施形態之雷射退火裝置1A的概略構成圖。其中,在本實施形態中係具備:結晶化用光學頭3A、及未圖示的脫氫化用光學頭3B,惟由於為相同的構成,因此以下說明結晶化用光學頭3A,省略說明脫氫化用光學頭3B。
[Fifth Embodiment]
Fig. 13 is a schematic configuration diagram showing a
在本實施形態中,其特徵為具備檢測複數結晶化雷射射束LB1的各個的光量的光量感測器D1。本實施形態中的其他構成由於與上述第1實施形態之雷射退火裝置1相同,故省略說明。This embodiment is characterized in that it includes a light quantity sensor D1 that detects the light quantity of each of the plurality of crystallization laser beams LB1. The other configurations in this embodiment are the same as those of the
光量感測器D1係配置在結晶化用光學頭3A的後方,可依序移動至結晶化用雷射射束LB1的光點部F。此外,該光量感測器D1係設定為在檢測1個結晶化用雷射射束LB1的光量時,鄰接的結晶化用雷射射束LB1不會入射。The light quantity sensor D1 is arranged behind the
在本實施形態中,在光量感測器D1檢測到的資料係被反饋至驅動電路20,進行作為該結晶化用雷射射束LB1的光源的半導體雷射LD的輸出調整。In this embodiment, the data detected by the light quantity sensor D1 is fed back to the
在本實施形態中,係在進行雷射退火處理之前,進行各個結晶化用雷射射束LB1的光量調整,來達成該等結晶化用雷射射束LB1的輸出(光量)的均一化。因此,藉由本實施形態之雷射退火裝置1A,可達成TFT彼此的通道半導體層的電特性的均一化。其中,同樣地,亦可以未圖示的光量感測器來檢測脫氫化用雷射射束LB2的光量,以進行未圖示的半導體雷射LD的輸出調整。In the present embodiment, before the laser annealing treatment, the light intensity of each crystallization laser beam LB1 is adjusted to achieve uniformity of the output (light intensity) of the crystallization laser beams LB1. Therefore, with the
[第6實施形態]
圖14係本發明之第6實施形態之雷射退火裝置1B的概略構成圖。在本實施形態中係具備:結晶化用光學頭3A、及未圖示的脫氫化用光學頭3B,惟由於為相同的構成,故以下說明結晶化用光學頭3A,省略說明脫氫化用光學頭3B。
[Sixth Embodiment]
Fig. 14 is a schematic configuration diagram of a
本實施形態之雷射退火裝置1B係在成像光學系統32A內的光路具備分光鏡35,在分光鏡35的側方配置有側方透鏡36及光量感測器D2。在本實施形態中係設定成在分光鏡35被反射的結晶化用雷射射束LB1通過側方透鏡36而入射至光量感測器D2。本實施形態之雷射退火裝置1B的其他構成係與上述第1實施形態大致相同。The
在本實施形態中,在光量感測器D2被檢測到的資料係被反饋至驅動電路20,且進行作為該結晶化用雷射射束LB1的光源的半導體雷射LD的輸出調整。在本實施形態中,係可一邊運轉雷射退火裝置1B,一邊進行各半導體雷射LD的輸出調整。In this embodiment, the data detected by the light sensor D2 is fed back to the
[第7實施形態]
圖15係顯示本發明之第7實施形態之雷射退火裝置1C的概略構成圖,圖16係雷射退火裝置1C的主要部位側面圖。在本實施形態中係具備:結晶化用光學頭3A、及未圖示的脫氫化用光學頭3B,惟該等結晶化用光學頭3A與未圖示的脫氫化用光學頭3B係大致相同的構成,故以下說明結晶化用光學頭3A,省略說明脫氫化用光學頭3B。
[Seventh Embodiment]
FIG. 15 is a schematic configuration diagram showing a
本實施形態之雷射退火裝置1C係使由結晶化用光纖陣列31A被出射的雷射光,通過第1透鏡33A而以例如檢流計鏡等掃描鏡SM朝向下方(側方)作反射。在掃描鏡SM作反射的結晶化用雷射射束LB1係通過配置在下方的第2透鏡34而被照射至基板側。如圖16所示,掃描鏡SM設定為可以箭號B方向作旋轉調整,俾以可變更傾斜程度。The
藉由本實施形態,可縮短裝置的高度尺寸而使裝置精簡。此外,藉由旋轉調整掃描鏡SM,可調整結晶化用雷射射束LB1的照射位置、或離非晶矽膜15a表面的膜厚方向中的光點部F的深度位置。According to this embodiment, the height dimension of the device can be shortened to simplify the device. Further, by rotating and adjusting the scanning mirror SM, the irradiation position of the crystallization laser beam LB1 or the depth position of the spot portion F in the film thickness direction from the surface of the
[第8實施形態]
圖17係本發明之第8實施形態之雷射退火裝置1D的概略構成圖。在本實施形態中係具備:結晶化用光學頭3A、及未圖示的脫氫化用光學頭3B,惟該等結晶化用光學頭3A與未圖示的脫氫化用光學頭3B係大致相同的構成,故以下說明結晶化用光學頭3A,省略說明脫氫化用光學頭3B。
[Eighth Embodiment]
Fig. 17 is a schematic configuration diagram of a
該實施形態係具備在上述第5實施形態之雷射退火裝置1A的成像光學系統32中的光瞳位置配置具有開口37A的遮罩37所構成的成像光學系統32D。本實施形態之雷射退火裝置1D的其他構成係與上述第5實施形態之雷射退火裝置1A大致相同。This embodiment includes an imaging
藉由本實施形態,藉由遮罩37,可變更通過成像光學系統32D的結晶化用雷射射束LB1的圖案。在本實施形態中亦由於具備光量感測器D1,因此可以光量感測器D1來檢測變更了圖案的結晶化用雷射射束LB1的各個的光量。According to this embodiment, the pattern of the crystallization laser beam LB1 passing through the imaging
[第9實施形態]
圖18係本發明之第9實施形態之雷射退火裝置1E的概略構成圖。圖19係雷射退火裝置1E中的成像光學系統38的概略構成圖。在本實施形態中係具備:結晶化用光學頭3A、及未圖示的脫氫化用光學頭3B,惟由於該等結晶化用光學頭3A與未圖示的脫氫化用光學頭3B為相同的構成,故說明結晶化用光學頭3A,省略說明脫氫化用光學頭3B。
[Ninth Embodiment]
Fig. 18 is a schematic configuration diagram of a
如圖18所示,本實施形態之雷射退火裝置1E係與第1實施形態同樣地,具備:結晶化用光纖陣列31A、及成像光學系統38,作為結晶化用光學頭3A。結晶化用光纖陣列31A係連接有結晶化用光纖22A的另一端部。結晶化用光纖22A的出射端係在結晶化用光纖陣列31A的出射端面,配置成沿著一個直線上排列成一列。As shown in FIG. 18, the
在本實施形態中,成像光學系統38係由遠心光學系統所構成。此外,結晶化用光纖陣列31A係藉由致動器39,沿著光軸方向被位移。在本實施形態中,雷射退火裝置1E自動對焦時,以致動器39僅使結晶化用光纖陣列31A沿著光軸移動。此時,結晶化用光源單元2A及成像光學系統38並不會移動。In this embodiment, the imaging
如圖19所示,在本實施形態中,成像光學系統38係由沿著光軸方向依序配置的複數透鏡等光學構件L1~L14構成遠心光學系統。藉由具備如上所示由遠心光學系統所成的成像光學系統38,對基板10進行對焦時,若致動器39僅使輕量的結晶化用光纖陣列31A移動即可,因此可得具有迅速響應性的自動對焦性能。As shown in FIG. 19 , in the present embodiment, the imaging
此外,成像光學系統38由於由遠心光學系統所成,因此有對基板10,不會有成像偏移,且基板10表面中的複數結晶化用雷射射束LB1的照射位置的間距不會改變的優點。In addition, since the imaging
其中,以致動器39而言,可適用應用了壓電效應的定位元件亦即壓電致動器。壓電致動器係可正確地進行奈米程度之極為微小範圍至數百微米的定位。此外,壓電致動器由於由陶瓷所形成,因此非常硬且可衍生出較大的力。此外,壓電致動器係可進行精簡且省能量的驅動。其中,在本實施形態中係適用壓電致動器作為致動器39,當然亦可適用線性馬達等其他驅動手段。Among them, as the
在該雷射退火裝置1E中,若僅使輕量的結晶化用光纖陣列31A移動即可,因此致動器39的負荷小且可具備迅速的自動對焦功能。In this
[第10實施形態]
圖20係顯示本發明之第10實施形態之雷射退火裝置1F的概略構成圖。在本實施形態中係具備有:作為單一光源的半導體雷射LD、耦合透鏡21、單一光纖22、單一結晶化用光學頭3A、及搬送基板10的未圖示的基板搬送手段。在本實施形態中亦具備未圖示的脫氫化用光學頭3B,惟省略說明。
[Tenth Embodiment]
Fig. 20 is a schematic configuration diagram showing a
半導體雷射LD係與上述各實施形態同樣地,將連續振盪雷射光(CW雷射光)作振盪。耦合透鏡21係連接於半導體雷射LD的出射側。在耦合透鏡21係連接有作為導波路的結晶化用光纖22A的一端部。在本實施形態中,例如適用方形光纖作為結晶化用光纖22A。The semiconductor laser LD oscillates continuous oscillation laser light (CW laser light) as in the above-mentioned embodiments. The
結晶化用光學頭3A係具備有:作為成像光學系統之入射側的第1透鏡33A、及出射側的第2透鏡34A。如圖20所示,在結晶化用光學頭3A係被入射由結晶化用光纖22A的另一端部被出射的雷射光。在結晶化用光學頭3A中,將雷射光以成為朝向下游側(後側)而在光點部F作收斂的結晶化用雷射射束LB1的方式進行加工。在本實施形態中,亦以光點部F位於非晶矽膜的膜內部(深度方向的內部)的方式作設定。The
在本實施形態中,結晶化用雷射射束LB1亦具有高帽型形狀的特性,與光軸呈正交的方向的剖面形狀為正方形。其中,結晶化用雷射射束LB1的剖面形狀亦可為長方形、六角形等。將結晶化用雷射射束LB1的剖面形狀形成為如上所示之形狀時,若將結晶化用光纖22A的核心的剖面形狀設定為正方形、長方形、六角形等即可。In the present embodiment, the laser beam LB1 for crystallization also has a characteristic of a top-hat shape, and the cross-sectional shape in a direction perpendicular to the optical axis is a square. Wherein, the cross-sectional shape of the laser beam LB1 for crystallization may also be a rectangle, a hexagon, or the like. When forming the cross-sectional shape of the crystallization laser beam LB1 as described above, the cross-sectional shape of the core of the crystallization
未圖示的基板搬送手段係與上述之各實施形態同樣地,具備將施行雷射退火處理的基板10朝向掃描方向以任意速度搬送的機構。因此,藉由在將結晶化用光學頭3A的位置加以固定的狀態下搬送基板10側,對基板10相對掃描結晶化用雷射射束LB1。The substrate conveying means (not shown) is provided with a mechanism for conveying the
藉由本實施形態之雷射退火裝置1F,由於結晶化用雷射射束LB1中功率密度高的光點部F位於非晶矽膜的膜內部,因此對非晶矽膜重點供給較大熱量。接著,由光點部F朝向側方在非晶矽膜的內部傳達大部分的熱。在光點部F的後側(下側),由於射束作擴散,因此到達基底的氧化矽膜等的光的功率密度變低,可抑制使非晶矽膜的下層側過熱。因此,藉由雷射退火裝置1F,可回避閘極線或其他配線圖案或玻璃基板等因過熱而受到損傷的情形。With the
[第11實施形態] 圖21係顯示本發明之第11實施形態之雷射退火裝置及雷射退火方法的基本原理。 [Eleventh Embodiment] Fig. 21 shows the basic principle of the laser annealing device and the laser annealing method according to the eleventh embodiment of the present invention.
在上述第1~10實施形態中,係在結晶化用雷射射束LB1中最為收斂的光點部F位於改質預定區域的非晶矽膜15a的膜內部的狀態下,使結晶化用雷射射束LB1掃描。相對於此,在本實施形態中,如圖21所示,包含結晶化用雷射射束LB1中的焦點及焦點近旁且射束輪廓維持高帽型的區域A在與非晶矽膜15a的膜內部的區域相重疊的狀態下,使結晶化用雷射射束LB1在改質預定區域內作掃描。亦即,在本實施形態之雷射退火裝置中,若為非晶矽膜15a重疊在圖21所示之結晶化用雷射射束LB1的區域A的狀態即可。In the above-mentioned first to tenth embodiments, the crystallization laser beam LB1 is used for crystallization in a state where the most converged spot portion F is located in the film interior of the
如圖21所示,區域A係包含結晶化用雷射射束LB1中的(1)、(2)及(3)。圖22-3係顯示圖21中的(1)的範圍的雷射射束的半徑方向的位置與功率密度的關係。如圖21所示,(1)的區域係大致焦點深度的區域,如圖22-3所示,顯示典型的高帽型的射束輪廓。圖21中的(2)的區域係位於比(1)的區域更接近焦點的跟前,如圖22-2所示,為雷射輪廓視為高帽型的區域。圖21中的(3)的區域係位於比(1)的區域或比焦點更為後方,如圖22-4所示,為雷射輪廓視為高帽型的區域。As shown in FIG. 21 , the region A includes (1), (2) and (3) in the laser beam LB1 for crystallization. FIG. 22-3 shows the relationship between the radial position of the laser beam and the power density in the range of (1) in FIG. 21 . As shown in FIG. 21 , the region (1) is a region of approximately the depth of focus, and as shown in FIG. 22-3 , a typical top-hat beam profile is shown. The area of (2) in Fig. 21 is located closer to the focal point than the area of (1), as shown in Fig. 22-2, it is a top-hat area of the laser profile. The area of (3) in Fig. 21 is located behind the area of (1) or behind the focal point. As shown in Fig. 22-4, it is a top-hat area where the laser profile is considered.
圖21中的(4)的區域係位於比(2)的區域更為跟前,如圖22-1所示,成為雷射輪廓未視為高帽型的形狀。圖21中的(5)的區域係位於比(3)的區域更為後方,如圖22-5所示,成為雷射輪廓未視為高帽型的形狀。因此,在本實施形態中,圖21所示之區域A被定義為射束輪廓維持高帽型的區域。其中,該區域A若依光學頭3等的條件作適當設定即可。The area of (4) in FIG. 21 is located closer to the area of (2), as shown in FIG. 22-1 , and becomes a shape in which the laser profile is not regarded as a top hat shape. The area of (5) in FIG. 21 is located further back than the area of (3), and as shown in FIG. 22-5 , it becomes a shape in which the laser profile is not regarded as a top hat shape. Therefore, in this embodiment, the region A shown in FIG. 21 is defined as a region where the beam profile maintains the top hat shape. Here, the region A may be appropriately set according to the conditions of the
圖21中的(1)的區域係如圖22-3所示,具有在將非晶矽膜15a進行退火時為充分的能量密度,具有可將必要區域進行退火的平坦部的寬幅尺寸。圖21中的(2)及(3)的區域係如圖22-2及圖22-4所示,近似於(1)的區域的特性,惟(4)與(5)的區域係如圖22-1及圖22-5所示,能量密度不充分,用以將必要區域進行退火的平坦部的寬幅狹窄,因此為不適於非晶矽膜15a的局部退火的區域。The region (1) in FIG. 21 has sufficient energy density when annealing the
以上說明本發明之第11實施形態,惟其他構成係與上述第1實施形態之雷射退火裝置及雷射退火方法相同。The eleventh embodiment of the present invention has been described above, but other configurations are the same as the laser annealing apparatus and laser annealing method of the first embodiment.
在本實施形態中,例如若非晶矽膜15a位於圖21所示之(2)的區域,在外觀上,焦點位置會來到非晶矽膜15a的下側的基板或配線等,惟光的大部分被非晶矽膜15a吸引,因此並不會有對非晶矽膜15a的下側的基板、配線等造成熱損傷的情形。因此,藉由本實施形態,光學頭3等的條件設定較為容易,可減低裝置成本。In this embodiment, for example, if the
(其他實施形態) 以上說明本發明之實施形態,應理解形成實施形態之揭示的一部分的論述及圖面並非為限定本發明者。該領域熟習該項技術者應可由該揭示清楚可知各種替代實施形態、實施例及運用技術。 (Other implementation forms) While the embodiments of the present invention have been described above, it should be understood that the statements and drawings forming a part of the disclosure of the embodiments are not intended to limit the present invention. Those skilled in the art should be able to clearly understand various alternative embodiments, examples, and application techniques from this disclosure.
在上述實施形態中,係以具有將脫氫化用雷射射束LB2作收斂的光點部的方式進行加工,且以該光點部位於非晶矽膜的內部的方式作配置,惟並非為限定於此者,亦可為僅對非晶矽膜的表面照射脫氫化用雷射射束LB2的構成。In the above-mentioned embodiment, processing is performed in such a manner that the laser beam LB2 for dehydrogenation converges in a spot portion, and the spot portion is located in the interior of the amorphous silicon film, but it is not for Limited to this, only the surface of the amorphous silicon film may be irradiated with the dehydrogenation laser beam LB2.
在上述實施形態中,係對在閘極線12的上層成膜成覆蓋該閘極線12的非晶矽膜15a進行退火,惟本發明之雷射退火裝置及雷射退火方法亦可適用於在非晶矽膜的下方未形成有閘極線的情形。亦即,本發明之雷射退火裝置及雷射退火方法亦可適用於製造具有底部閘極型(逆交錯型)的構造的TFT、及具有頂部閘極型(交錯型)的構造的TFT。此外,在本發明中,亦可適用於成膜在未設置閘極線的基板的非晶矽膜的雷射退火。In the above-mentioned embodiment, the
D1,D2:光量感測器 F:光點部 h:箭號方向 L1~L14:光學構件 LB1:結晶化用雷射射束 LB2:脫氫化用雷射射束 LD,LD1~LDn:半導體雷射 P1:間距 R:預備件 S:掃描方向 SM:掃描鏡 1,1A,1B,1C,1D,1E,1F:雷射退火裝置 2:光源單元 2A:結晶化用光源單元 2B:脫氫化用光源單元 3:光學頭 3A:結晶化用光學頭 3B:脫氫化用光學頭 10:基板(被雷射退火處理基板) 11:玻璃基板(基板) 12:閘極線 13:氮化矽膜 14:氧化矽膜 15a:非晶矽膜 15La:擬似單晶矽膜 20:驅動電路 21:耦合透鏡 22:光纖 22A:結晶化用光纖 22B:脫氫化用光纖 22E:擴徑部 31:光纖陣列 31A:結晶化用光纖陣列 31B:脫氫化用光纖陣列 32,32A,32B:成像光學系統 33,33A,33B:第1透鏡 34,34A,34B:第2透鏡 35:分光鏡 36:側方透鏡 37:遮罩 37A:開口 38:成像光學系統 39:致動器 40:光圈 40A:結晶化用開口部 40B:脫氫化用開口部 D1, D2: light sensor F: spot part h: Arrow direction L1~L14: Optical components LB1: Laser beam for crystallization LB2: Laser beam for dehydrogenation LD, LD1~LDn: semiconductor laser P1: Pitch R: spare part S: scanning direction SM: scanning mirror 1, 1A, 1B, 1C, 1D, 1E, 1F: Laser annealing device 2: Light source unit 2A: Light source unit for crystallization 2B: Light source unit for dehydrogenation 3: Optical head 3A: Optical head for crystallization 3B: Optical head for dehydrogenation 10: Substrate (substrate treated by laser annealing) 11: Glass substrate (substrate) 12: Gate line 13: Silicon nitride film 14: Silicon oxide film 15a: Amorphous silicon film 15La: Pseudo-single crystal silicon film 20: Drive circuit 21:Coupling lens 22: Optical fiber 22A: Optical fiber for crystallization 22B: Optical fiber for dehydrogenation 22E: expansion part 31: Fiber array 31A: Optical fiber array for crystallization 31B: Optical fiber array for dehydrogenation 32, 32A, 32B: Imaging optical system 33,33A,33B: 1st lens 34, 34A, 34B: second lens 35: beam splitter 36: side lens 37: mask 37A: Opening 38: Imaging optical system 39: Actuator 40: Aperture 40A: Opening for crystallization 40B: Opening for dehydrogenation
[圖1]係顯示使用本發明之第1實施形態之雷射退火裝置的TFT陣列的製造方法的剖面說明圖。 [圖2]係顯示本發明之第1實施形態之雷射退火裝置的概略的構成圖。 [圖3]係顯示本發明之第1實施形態之雷射退火裝置的結晶化用光學頭及脫氫化用光學頭的說明圖。 [圖4]係顯示本發明之第1實施形態之雷射退火裝置中由下方觀看結晶化用光纖陣列及脫氫化用光纖陣列的狀態的底視圖。 [圖5]係顯示本發明之第1實施形態之雷射退火裝置中被照射在非晶矽膜的表面的結晶化用雷射射束的射束點與脫氫化用雷射射束的射束點的平面圖。 [圖6]係顯示使用本發明之第1實施形態之雷射退火裝置的TFT陣列的製造方法的平面說明圖。 [圖7-1]係顯示使用本發明之第1實施形態之雷射退火裝置的雷射退火方法的平面說明圖。 [圖7-2]係顯示示出在本發明之第1實施形態之雷射退火裝置中使結晶化用光學頭旋轉而變更射束間距的狀態的TFT陣列的製造方法的平面說明圖。 [圖8]係顯示本發明之第2實施形態之雷射退火裝置所配備的光學頭的說明圖。 [圖9]係顯示本發明之第2實施形態之雷射退火裝置的光學頭中的光纖陣列的出射端面的底視圖。 [圖10]係顯示本發明之第2實施形態之雷射退火裝置中被照射在非晶矽膜的表面的結晶化用雷射射束的射束點與脫氫化用雷射射束的射束點的平面圖。 [圖11]係顯示本發明之第3實施形態之雷射退火裝置的光學頭的說明圖。 [圖12]係顯示本發明之第4實施形態之雷射退火裝置的光學頭的說明圖。 [圖13]係顯示本發明之第5實施形態之雷射退火裝置的概略的構成圖。 [圖14]係顯示本發明之第6實施形態之雷射退火裝置的概略的構成圖。 [圖15]係顯示本發明之第7實施形態之雷射退火裝置的概略的構成圖。 [圖16]係顯示本發明之第7實施形態之雷射退火裝置的主要部位的側面圖。 [圖17]係顯示本發明之第8實施形態之雷射退火裝置的概略的構成圖。 [圖18]係顯示本發明之第9實施形態之雷射退火裝置的概略的構成圖。 [圖19]係本發明之第9實施形態之雷射退火裝置中的成像光學系統的構成圖。 [圖20]係顯示本發明之第10實施形態之雷射退火裝置的概略構成圖。 [圖21]係顯示本發明之第11實施形態之雷射退火裝置中包含雷射射束的焦點及焦點近旁,且能量密度的輪廓維持高帽型的區域A的說明圖。 [圖22-1]係顯示圖21中的(4)的區域的雷射射束的半徑方向的位置與功率密度的關係的說明圖。 [圖22-2]係顯示圖21中的(2)的區域的雷射射束的半徑方向的位置與功率密度的關係的說明圖。 [圖22-3]係顯示圖21中的(1)的區域的雷射射束的半徑方向的位置與功率密度的關係的說明圖。 [圖22-4]係顯示圖21中的(3)的區域的雷射射束的半徑方向的位置與功率密度的關係的說明圖。 [圖22-5]係顯示圖21中的(5)的區域的雷射射束的半徑方向的位置與功率密度的關係的說明圖。 [ Fig. 1] Fig. 1 is a cross-sectional explanatory view showing a method of manufacturing a TFT array using a laser annealing apparatus according to a first embodiment of the present invention. [ Fig. 2] Fig. 2 is a schematic configuration diagram showing a laser annealing apparatus according to a first embodiment of the present invention. [ Fig. 3 ] is an explanatory diagram showing the optical head for crystallization and the optical head for dehydrogenation of the laser annealing apparatus according to the first embodiment of the present invention. [ Fig. 4 ] is a bottom view showing a state in which the crystallization optical fiber array and the dehydrogenation optical fiber array are viewed from below in the laser annealing apparatus according to the first embodiment of the present invention. [FIG. 5] shows the beam spots of the crystallization laser beam and the radiation of the dehydrogenation laser beam irradiated on the surface of the amorphous silicon film in the laser annealing apparatus according to the first embodiment of the present invention. A plan view of the bundle point. [ Fig. 6] Fig. 6 is an explanatory plan view showing a method of manufacturing a TFT array using the laser annealing apparatus according to the first embodiment of the present invention. [ Fig. 7-1 ] is a plan explanatory view showing a laser annealing method using the laser annealing apparatus according to the first embodiment of the present invention. [ Fig. 7-2 ] is an explanatory plan view showing a method of manufacturing a TFT array in a state where the optical head for crystallization is rotated to change the beam pitch in the laser annealing apparatus according to the first embodiment of the present invention. [ Fig. 8 ] is an explanatory diagram showing an optical head provided in a laser annealing apparatus according to a second embodiment of the present invention. [ Fig. 9 ] is a bottom view showing the output end face of the optical fiber array in the optical head of the laser annealing device according to the second embodiment of the present invention. [FIG. 10] shows the beam spot of the crystallization laser beam and the radiation of the dehydrogenation laser beam irradiated on the surface of the amorphous silicon film in the laser annealing apparatus according to the second embodiment of the present invention. A plan view of the bundle point. [ Fig. 11 ] is an explanatory diagram showing an optical head of a laser annealing apparatus according to a third embodiment of the present invention. [ Fig. 12 ] is an explanatory diagram showing an optical head of a laser annealing apparatus according to a fourth embodiment of the present invention. [ Fig. 13 ] is a configuration diagram showing the outline of a laser annealing apparatus according to a fifth embodiment of the present invention. [ Fig. 14 ] is a schematic configuration diagram showing a laser annealing apparatus according to a sixth embodiment of the present invention. [ Fig. 15 ] is a schematic configuration diagram showing a laser annealing apparatus according to a seventh embodiment of the present invention. [ Fig. 16 ] is a side view showing main parts of a laser annealing apparatus according to a seventh embodiment of the present invention. [ Fig. 17 ] is a schematic configuration diagram showing a laser annealing apparatus according to an eighth embodiment of the present invention. [ Fig. 18 ] is a schematic configuration diagram showing a laser annealing apparatus according to a ninth embodiment of the present invention. [ Fig. 19 ] is a configuration diagram of an imaging optical system in a laser annealing apparatus according to a ninth embodiment of the present invention. [ Fig. 20 ] is a schematic configuration diagram showing a laser annealing apparatus according to a tenth embodiment of the present invention. [ Fig. 21] Fig. 21 is an explanatory diagram showing a region A including the focal point and the vicinity of the focal point of the laser beam in the laser annealing apparatus according to the eleventh embodiment of the present invention, and the energy density profile maintains a top-hat shape. [ FIG. 22-1 ] is an explanatory diagram showing the relationship between the position in the radial direction of the laser beam and the power density in the region (4) in FIG. 21 . [ FIG. 22-2 ] is an explanatory diagram showing the relationship between the position in the radial direction of the laser beam and the power density in the region (2) in FIG. 21 . [ FIG. 22-3 ] is an explanatory diagram showing the relationship between the position in the radial direction of the laser beam and the power density in the region (1) in FIG. 21 . [FIG. 22-4] is an explanatory diagram showing the relationship between the position in the radial direction of the laser beam and the power density in the region (3) in FIG. 21. [FIG. [ FIG. 22-5 ] is an explanatory diagram showing the relationship between the position in the radial direction of the laser beam and the power density in the region (5) in FIG. 21 .
10:基板(被雷射退火處理基板) 10: Substrate (substrate treated by laser annealing)
3A:結晶化用光學頭 3A: Optical head for crystallization
3B:脫氫化用光學頭 3B: Optical head for dehydrogenation
22A:結晶化用光纖 22A: Optical fiber for crystallization
22B:脫氫化用光纖 22B: Optical fiber for dehydrogenation
31A:結晶化用光纖陣列 31A: Optical fiber array for crystallization
31B:脫氫化用光纖陣列 31B: Optical fiber array for dehydrogenation
32A,32B:成像光學系統 32A, 32B: imaging optical system
33A,33B:第1透鏡 33A, 33B: the first lens
34A,34B:第2透鏡 34A, 34B: second lens
LB1:結晶化用雷射射束 LB1: Laser beam for crystallization
LB2:脫氫化用雷射射束 LB2: Laser beam for dehydrogenation
S:掃描方向 S: scanning direction
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