TW202224066A - Exhaust gas treatment equipment for semiconductor manufacturing facilities - Google Patents
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Abstract
Description
本發明涉及一種用於多個半導體製造設施的技術,更具體地,涉及用於通過使用電漿處理從處理腔室排出的廢氣的設備。The present invention relates to a technique for use in a plurality of semiconductor fabrication facilities, and more particularly, to an apparatus for treating exhaust gas discharged from a processing chamber through the use of plasma.
半導體器件是通過在處理腔室中對晶圓重複執行例如光刻、蝕刻、擴散及金屬沉積等多道工序製造而成。在半導體製造工序中,會使用各種處理氣體,並且在該工序完成後,該處理腔室中會存在殘留氣體。由於該處理腔室內的該殘留氣體含有多個有毒成分,因此,該殘留氣體由真空泵排出,並且由廢氣處理裝置淨化。由於多個廢氣在該真空泵內以100℃以上的高溫壓縮,該廢氣容易發生相變,因此,容易在該真空泵內形成多個固體副產物,並且積聚在該真空泵中,造成該真空泵故障。Semiconductor devices are fabricated by repeatedly performing multiple processes such as photolithography, etching, diffusion, and metal deposition on wafers in a processing chamber. During a semiconductor manufacturing process, various process gases are used, and after the process is completed, residual gases may be present in the process chamber. Since the residual gas in the processing chamber contains a plurality of toxic components, the residual gas is discharged by a vacuum pump and purified by an exhaust gas treatment device. Since a plurality of exhaust gases are compressed at a high temperature of 100°C or higher in the vacuum pump, the exhaust gases are prone to phase change, and therefore, a plurality of solid by-products are easily formed in the vacuum pump and accumulate in the vacuum pump, causing the vacuum pump to malfunction.
為了防止由於該廢氣而導致的真空泵故障,近期開發及使用了一種在連接該處理腔室及該真空泵的導管中安裝電漿反應器的技術,該電漿反應器通過使用電感耦合電漿(ICP)來分解氣體(在韓國專利註冊號 10-1448449 中描述的配置)。將氧氣等反應氣體注入該電漿反應器的上游管道,以提高該電漿反應器中該廢氣的分解性能,然而,注入該氧氣的端口存在多個固體產生及生長在對面的壁部上的問題。In order to prevent the failure of the vacuum pump due to the exhaust gas, a technique of installing a plasma reactor in a conduit connecting the processing chamber and the vacuum pump by using inductively coupled plasma (ICP) has recently been developed and used. ) to decompose the gas (configuration described in Korean Patent Registration No. 10-1448449). The reaction gas such as oxygen is injected into the upstream pipeline of the plasma reactor to improve the decomposition performance of the exhaust gas in the plasma reactor. However, there are many solids generated and grown on the opposite wall at the port where the oxygen is injected. question.
技術問題:technical problem:
本發明的目的在於解決通過在使用電感耦合電漿對氣體進行減壓的電漿反應器的上游管中注入氧氣的上游導管的管壁表面上產生及生長多個固體。The object of the present invention is to solve the generation and growth of a plurality of solids on the pipe wall surface of the upstream conduit through which oxygen is injected in the upstream pipe of a plasma reactor for decompression of gas using inductively coupled plasma.
技術解決方案:Technical Solutions:
根據本發明的一個方面,提供了一種用於半導體製造設施的廢氣處理設備,該廢氣處理設備包括:反應腔室,該反應腔室被配置為通過使用電感耦合電漿反應來處理廢氣;以及反應氣體注入單元,該反應氣體注入單元被配置為注入反應氣體,其中該反應腔室包括腔室主體,該腔室主體提供電漿反應空間,在該電漿反應空間中發生該電感耦合電漿反應,該腔室主體具有與該電漿反應空間連通的氣體入口及氣體出口,並且該廢氣通過該氣體入口引入該電漿反應空間內,並且該廢氣通過該氣體出口從該電漿反應空間排出,以及該反應氣體注入單元在該電漿反應空間的上游側外側通過該氣體入口向該電漿反應空間注入該反應氣體。According to one aspect of the present invention, there is provided an exhaust gas treatment apparatus for a semiconductor manufacturing facility, the exhaust gas treatment apparatus comprising: a reaction chamber configured to treat the exhaust gas by using an inductively coupled plasma reaction; and a reaction a gas injection unit configured to inject a reactive gas, wherein the reaction chamber includes a chamber body that provides a plasma reaction space in which the inductively coupled plasma reaction occurs , the chamber body has a gas inlet and a gas outlet communicating with the plasma reaction space, and the waste gas is introduced into the plasma reaction space through the gas inlet, and the waste gas is discharged from the plasma reaction space through the gas outlet, and the reaction gas injection unit injects the reaction gas into the plasma reaction space through the gas inlet at the outer side of the upstream side of the plasma reaction space.
根據本發明的另一方面,提供了一種用於半導體製造設施的廢氣處理設備,該廢氣處理設備包括反應腔室以及一對氣體噴嘴,該反應腔室被配置為通過使用電感耦合電漿反應來處理廢氣,該對氣體噴嘴包括第一氣體噴嘴及第二氣體噴嘴,反應氣體通過該第一氣體噴嘴及該第二氣體噴嘴注入,其中該反應腔室包括:腔室主體,該腔室主體提供電漿反應空間,該電感耦合電漿反應在該腔室主體中發生;氣體入口導管部分,提供氣體入口通道,該廢氣通過該氣體入口通道引入該電漿反應空間中,並且該第一氣體噴嘴及該第二氣體噴嘴安裝在該氣體入口導管部分內,向該氣體入口通道注入該反應氣體,該第一氣體噴嘴向該第二氣體噴嘴注入該反應氣體噴嘴,該第二氣體噴嘴向該第一氣體噴嘴注入該反應氣體。In accordance with another aspect of the present invention, there is provided an exhaust gas treatment apparatus for a semiconductor manufacturing facility, the exhaust gas treatment apparatus including a reaction chamber and a pair of gas nozzles, the reaction chamber being configured to use an inductively coupled plasma reaction For processing waste gas, the pair of gas nozzles includes a first gas nozzle and a second gas nozzle, and the reaction gas is injected through the first gas nozzle and the second gas nozzle, wherein the reaction chamber includes: a chamber main body, the chamber main body provides a plasma reaction space, in which the inductively coupled plasma reaction occurs in the chamber body; a gas inlet conduit portion, providing a gas inlet channel through which the exhaust gas is introduced into the plasma reaction space, and the first gas nozzle and the second gas nozzle is installed in the gas inlet conduit portion, the reaction gas is injected into the gas inlet channel, the first gas nozzle is injected into the second gas nozzle, and the second gas nozzle is injected into the first gas nozzle. A gas nozzle injects the reactive gas.
本發明的有益效果:Beneficial effects of the present invention:
根據本發明,上述本發明的所有目的皆可以實現。具體地,由於氧氣被注入該電漿反應器的該電漿反應空間中,並且該鋯源氣體組分在高溫的該電漿反應空間中被熱分解,增強了與氧氣的反應性,從而解決了因不完全反應而導致的固體生長的問題。According to the present invention, all the above-mentioned objects of the present invention can be achieved. Specifically, since oxygen is injected into the plasma reaction space of the plasma reactor, and the zirconium source gas component is thermally decomposed in the plasma reaction space at a high temperature, the reactivity with oxygen is enhanced, thereby solving the problem of The problem of solid growth due to incomplete reaction is eliminated.
在下文中,將參照附圖詳細描述本發明的實施例的配置及操作。Hereinafter, the configuration and operation of the embodiments of the present invention will be described in detail with reference to the accompanying drawings.
第1圖是示意性示出了本發明的實施例的在半導體製造設備的廢氣處理裝置的配置的方塊圖。請參閱第1圖,半導體製造設施100包括執行半導體製造工序的半導體製造設備110、用於從該半導體製造設備110排出氣體的排氣設備120、以及用於處理通過該排氣設備120從該半導體製造設備110排出的該氣體的廢氣處理設備130。FIG. 1 is a block diagram schematically showing the configuration of an exhaust gas treatment device in a semiconductor manufacturing facility according to an embodiment of the present invention. Referring to FIG. 1, a
該半導體製造設備110包括處理腔室112,在該處理腔室112中通過使用各種處理氣體來執行半導體製造工序。該處理腔室112包括半導體製造設備領域中的半導體製程常用的任何類型的處理腔室。在該處理腔室112中產生的殘餘氣體由該廢氣處理設備130淨化,而該殘餘氣體由該排氣設備120排放到外部。The
該排氣裝置120排出該處理腔室112中產生的該殘留氣體,該排氣裝置120包括真空泵122、將該處理腔室112連接到該真空泵122的腔室排氣管124以及從該真空泵122向下游延伸的泵排氣管126。The
該真空泵122通過將該處理腔室112連接到該真空泵122的該腔室排氣管124在該處理腔室112的側部形成負壓,以排出該處理腔室112的該殘留氣體,並且由於該真空泵122包括在半導體製造設備領域中常用的真空泵的配置,將省略該真空泵的詳細描述。The
該腔室排氣管124將該處理腔室112的排氣端口連接到該處理腔室112與該真空泵122之間的該真空泵122的入口。該處理腔室112的該殘餘氣體作為廢氣通過該真空泵122產生的該負壓通過該腔室排出排氣管124排出。The
該泵排氣管126從該真空泵122向下游延伸,該泵排氣管126與該真空泵122的排出端口連接,使得從該真空泵122排出的該廢氣流動。The
該廢氣處理設備130通過該廢氣設備120處理及淨化從該半導體製造設備110排出的該氣體,該廢氣處理設備130包括洗滌器140、電漿反應器150、氣體供應單元180及收集器190。該洗滌器140用於處理從該真空泵122排出的該廢氣,該電漿反應器150用於使用電漿處理從該處理腔室112排出的該廢氣,該氣體供應單元180用於向該電漿反應器150提供反應氣體,以及該收集器190用於收集從該電漿反應器150排出的該廢氣中含有的粉末。The exhaust
該洗滌器140連接在該泵排氣管126的下游端,以處理從該真空泵122排出的該廢氣。該洗滌器140包括半導體製造設備技術領域中常用來處理該廢氣的所有類型的洗滌器。The
該電漿反應器150安裝在該腔室排氣管124上,以利用電漿分解及處理從該處理腔室112排出的該廢氣。在第2圖至第4圖中,該電漿反應器150以立體圖、縱向剖面圖及多個平面圖示出。該電漿反應器150包括反應腔室160、鐵氧體磁芯170、第一氣體注入噴嘴180b及第二氣體注入噴嘴180a。該鐵氧體磁芯170圍繞反應腔室160設置,該第一氣體注入噴嘴180b及該第二氣體注入噴嘴180a用於將反應氣體注入該反應腔室160。在本實施例中,該電漿反應器150是電感耦合電漿反應器,該電感耦合電漿反應器通過使用電感耦合電漿來處理沿著該腔室排氣管(第1圖中的124)流動的該廢氣。儘管未示出,該電漿反應器150通過由電源(未示出)供應適合於纏繞在該鐵氧體磁芯170周圍的天線線圈的交流電(AC)來運作。The
該反應腔室160是大致呈環形的腔室,並且該反應腔室160包括電漿反應空間163、氣體入口通道164a及氣體排出通道164b,待處理的氣體在該電漿反應空間163中發生電漿反應、該氣體入口通道164a與該電漿反應空間163連通,而流入該反應空間163的廢氣流動通過該氣體排出通道164b,以及與電漿反應空間163連通,而從該電漿反應空間163排出的該廢氣流動通過該氣體入口通道164a。The
該反應腔室160包括腔室主體161、氣體入口導管部分162a、氣體排放管部分162b,電漿反應空間163形成在該腔室主體161中、該氣體入口導管部分162a延伸自該腔室主體161並且該氣體入口通道164a形成在該氣體入口導管部分162a中,以及該氣體排放管部分162b延伸自該腔室主體160並且該氣體排放通道164b形成在該腔室主體161中。The
該腔室主體161形成該電漿反應空間163,該待處理氣體在該電漿反應空間163中發生電漿反應。儘管未示出,用於初始電漿點火的點火器安裝在該腔室主體161中,該腔室主體161包括第一基部161a、第二基部161b、第一連接導管部分166及第二連接導管169,該第二基部161b與第一基部161a相互間隔,該第一連接導管部分166及該第二連接導管169用於連接該第一基部161a及該第二基部161b。The
該第一基部161a內設有第一內部空間1611a,並且該第一基部161a具有一氣體入口1612a,該第一內部空間1611a通過該氣體入口1612a與該氣體入口通道164a連通。該第一基部161a位於該第二基部161b的上方,並且該氣體入口導管部分162a與該第一基部161a的上部分連接,該第一連接導管部分166及該第二連接導管部分169連接到該第一基部161a的兩個下側。The
該第二基部161b內設有第二內部空間1611b,並且該第二基部161b具有氣體出口1612b,該第二內部空間1611b通過該氣體出口1612b與該氣體排出通道164b連通。該第二基部161b位於該第一基部161a的下方,並且該氣體排放導管部分162b與該第二基部161b的下部連接。該第一連接導管部分166及該第二連接導管部分169連接到該第二基部161b的兩個上側。The
該第一連接導管部分166及該第二連接導管部分169平行佈置,以使位於該第二基部161b上方的該第一基部161a連接位於該第一基部161a下方的該第二基部161b。該第一連接導管部分166在該第一基部161a與該第二基部161b之間垂直延伸,第一連接通道165形成在該第一連接導管部分166的內部,形成在該第一基部161a內部的該第一內部空間1611a及形成在該第二基部161b內部的該第二內部空間1611b通過該第一連接通道165彼此連通。該第二連接導管部分169在該第一基部161a與該第二基部161b之間沿著豎直方向延伸。該第二連接導管部分169的內部形成有第二連接通道167。該第一基部161a的內部形成的該第一內部空間1611a與該第二基部161b的內部形成的該第二內部空間1611b通過該第二連接通道167彼此連通,該第一連接導管部分166及第二連接導管部分169設置為彼此間隔開,使得該第一連接導管部分166與該第二連接導管部分169之間形成凹槽169a。The first connecting
該第一內部空間1611a、該第二內部空間1611b、該第一連接通道165及該第二連接通道167在該腔室主體161中彼此連接,形成電漿反應空間163。即在本實施例中,該電漿反應空間163形成在分別垂直設置的該氣體入口通道164a與該氣體排出通道164b之間,使得該第一連接通道165與該第二連接通道167彼此分離並且平行設置,該第一連接通道165的該上游端及該第二連接通道167的該上游端通過該第一內部空間1611a彼此連通,並且該第一連接通道165的該下游端及該第二連接通道167的該下游端通過該第二內部空間1611b彼此連通。如第3圖的一虛線所示,在電漿反應空間163中沿著環形放電迴路R產生電漿。本發明不限於該多個圖式中所示的該腔室主體161的該結構,該腔室主體161可以是任何能夠在其內部形成環形電漿反應空間163的結構,這也涵蓋在本發明的範圍內。該腔室主體161較佳地以將形成在該腔室主體161內部的該環狀電漿反應空間163豎立的方式設置。通過該氣體入口1612a引入該電漿反應空間163的該廢氣分流並分別流經該第一連接通道165及該第二連接通道167,然後通過該氣體出口1612b從電漿反應空間163排放。The first
該氣體入口導管部分162a形成為從該第一基部161a的該上部分向上延伸。氣體入口通道164a形成在該氣體入口導管部分162a中,並且沿著該垂直方向延伸。該氣體入口通道164a通過該氣體入口1612a與該第一內部空間1611a連通。該氣體入口通道164a的中心軸線X作為該氣體入口導管部分162a的該中心軸線通過該第一連接通道165與該第二連接通道167之間。第一氣體噴嘴180b及第二氣體噴嘴180a安裝在該氣體入口導管部分162a中,從該第一氣體注入噴嘴180b及該第二氣體注入噴嘴180a注入的廢氣及氧氣通過該氣體入口通道164a被引入該電漿反應空間163。The gas
該氣體排放導管部分162b形成為從該第二基部161b的該下部向下延伸,氣體排放通道164b形成在該氣體排放管部分162b的內部,並且沿著該垂直方向延伸。該氣體排出通道164b通過該氣體出口1612b與該第二內部空間1611b連通。該電漿反應空間163的該氣體通過該氣體排放通道164b排放到外部。該氣體排放管部分162b設置在與該氣體入口導管部分162a相同的軸線上。通過該氣體排放通道164b從電漿反應器150排放的該廢氣被引入該收集器190。The gas
該鐵氧體磁芯170設置為圍繞該反應腔室160,該鐵氧體磁芯170包括邊緣壁部171及分隔壁部175,該分隔壁部175位於該邊緣壁部171內部,該鐵氧體磁芯170設置為圍繞形成在反應腔室160中的該電漿反應空間163的一部分,該邊緣壁部171沿著該圓周方向延伸,以形成一實質上矩形的形狀。該第一連接導管部分166及該第二連接導管部分169穿過該邊緣壁部171的該內部區域。該分隔壁部175從該邊緣壁部171的該內部區域以一直線延伸,以連接兩個相對的壁部。該邊緣壁部171穿過形成在該兩個連接導管部分166及169之間的該凹槽169a。因此,該第一連接導管部分166及該第二連接導管部分169中的每一個在該圓周方向上被該鐵氧體磁心170包圍。儘管未示出,天線線圈圍繞該鐵氧體磁芯170纏繞,並且向天線線圈供應合適的交流電(AC)電力。The
該第一氣體注入噴嘴180b及該第二氣體注入噴嘴180a安裝在該氣體入口導管部分162a中,並且向形成在該反應腔室160的內部的該電漿反應空間163注入氧氣O
2(該氧氣是從該氣體供應單元180供應的反應氣體)。為此,在該第一氣體注入噴嘴180b及該第二氣體注入噴嘴180a的每一個中形成氣體注入端口,氣體通過該氣體注入端口注入。通過該第一氣體注入噴嘴180b及該第二氣體注入噴嘴180a注入的氧氣增強了該電漿反應空間163中的該廢氣的該分解性能。該第一氣體注入噴嘴180b及該第二氣體注入噴嘴180a形成本發明的反應氣體注入單元。
The first
該第一氣體注入噴嘴180b設置在該氣體入口導管部分162a的該周向上的該第二連接導管部分169的該側部,將從該氣體供給部180供應的該氧氣向該第一連接通道165注入。因此,從該第一氣體注入噴嘴180b注入的該氧氣從該氣體入口通道164a中的該第二連接通道167的該上部分朝向該第一連接通道165沿著傾斜向下的方向流動,並且該氣體通過氣體入口1612a然後流入該第一連接通道165,如該點虛線的箭頭所示。The first
該第二氣體注入噴嘴180a設置在該氣體入口導管部分162a的該圓周方向上的該第一連接導管部分166的該側部,將從該氣體供應單元180供給的該氧氣向該第二連接通道167注入。因此,從該第二氣體注入噴嘴180a注入的該氧氣從該氣體入口通道164a中的該第一連接通道165的該上部分朝向該第二連接通道167以向下傾斜的方向流動,並通過該氣體入口1612a流入該第二連接通道167,如點虛線的箭頭所示。The second
該氣體供應單元180儲存該氧氣作為通過該第一氣體噴嘴180b及該第二氣體噴嘴180a注入的反應氣體,並且通過該氣體供應管185將該氧氣供應到該第一氣體噴嘴180b及該第二氣體噴嘴180a。The
該收集器190收集從該電漿反應器150排出的該廢氣中含有的粉末,該收集器190包括半導體製造設備領域中常用的所有類型的收集器,以收集廢氣中含有的粉末。該收集器190設置在該腔室排氣管124上的該電漿反應器150的下方,以收集通過該反應腔室160的該氣體排放管部分162b排放的該廢氣中含有的粉末。The
本發明的特有的配置在於該第一氣體噴嘴180b及該第二氣體噴嘴180a將作為反應性氣體的該氧氣注入到形成在該反應腔室160內的該電漿反應空間163。在下文中,將根據本發明的該特有的配置來描述該運作。A unique configuration of the present invention is that the
當將該氧氣簡單地注入該管道時,如第5圖所示,在與該注入端口相對的該導管的該內壁面上產生並生長的多個固體。本發明的發明人分析了被注入該導管內的該氧氣的流動,以確定產生這種固體的原因,結果如第6圖~第8圖所示,在與氧氣注入端口相對的該導管的該內壁面產生富氧區域,形成容易局部產生粉末的環境。此外,本發明的發明人發現當將該氧氣簡單地注入該導管中時,在與該注入端口相對的該導管的該內壁表面上產生並生長的多個固體是在該半導體製造過程中用於形成氧化鋯薄膜的前驅物的鋯源氣體組分(例如:CpZr(NMe
2)
3)與氧氣反應以生成氧化鋯 (ZrO
2)時由不完全反應所形成的具有高的氮含量的多個不完全反應產物,而該不完全反應的原因在於在低於熱解溫度(200~250℃)的溫度下反應沒有發生完全氧化。在本發明中,氧氣被注入到該電漿反應空間163中,並且該鋯源氣體組分及氧氣在該高溫的電漿反應空間163中反應以生成氧化鋯。由於該鋯源氣體組分在該高溫的電漿反應空間163內進行熱分解,與氧氣的反應性增強,從而解決了由於不完全反應所導致的生長多個固體的問題。下面的反應方程式表示在該電漿反應空間163中的該鋯源氣體組分的該分解及置換反應。
[反應式]
鋯源(CpZr(NMe
2)
3) + 電漿 + O
2+ Or。
2(S) + NO(g)/NO
2(g) + CO(g)/CO
2(g) + H
2O(g) + C
xH
y(g)
When the oxygen is simply injected into the pipe, as shown in FIG. 5, solids are generated and grown on the inner wall surface of the pipe opposite the injection port. The inventors of the present invention analyzed the flow of the oxygen injected into the conduit to determine the cause of the generation of such solids. As a result, as shown in Figs. An oxygen-enriched area is created on the inner wall surface, creating an environment where powder is easily generated locally. Furthermore, the inventors of the present invention found that when the oxygen was simply injected into the conduit, solids generated and grown on the inner wall surface of the conduit opposite the injection port were used in the semiconductor manufacturing process. The zirconium source gas component (eg: CpZr(NMe 2 ) 3 ) of the precursor for the formation of the zirconia thin film reacts with oxygen to form zirconia (ZrO 2 ), which is formed by incomplete reaction with high nitrogen content. An incomplete reaction product, and the reason for the incomplete reaction is that the reaction does not undergo complete oxidation at a temperature lower than the pyrolysis temperature (200~250 °C). In the present invention, oxygen is injected into the
在該電漿反應空間163中產生的氧化鋯(ZrO
2)呈現高純度且穩定的細小的粉末形式,並且被收集在設置在電漿反應器150下方的收集器190中。
The zirconia (ZrO 2 ) produced in this
第9圖及第10圖以縱向剖面圖及平面圖的形式示出了根據本發明的另一實施例的電漿反應器。請參照第9圖及第10圖,該電漿反應器250包括反應腔室160、圍繞該反應腔室160設置的鐵氧體磁芯170、以及用於將反應氣體注入該反應腔室160的第一氣體噴嘴280b及第二氣體噴嘴280a。除了該第一氣體注入噴嘴280b及該第二氣體注入噴嘴280a的該配置之外,該電漿反應器250的其餘配置與第2圖至第4圖所示的該電漿反應器150相同,並因此省略其詳細說明,僅詳細說明該第一氣體噴嘴280b及該第二氣體噴嘴280a的配置及運作。Figures 9 and 10 show a plasma reactor according to another embodiment of the present invention in longitudinal section and plan view. Referring to FIGS. 9 and 10 , the
該第一氣體注入噴嘴280b及該第二氣體注入噴嘴280a安裝在氣體入口導管部分162a中,使得例如氧氣(O
2)的反應性氣體被引入到形成在該氣體入口導管部分162a內的該氣體入口通道164a中,通過該第一氣體注入噴嘴280b及該第二氣體注入噴嘴280a的該反應氣體與待處理的廢氣一起通過該氣體入口通道164a引入該電漿反應空間163中,使得該廢氣的分解性能在該電漿反應空間163被增強。該第一氣體噴嘴280b及該第二氣體噴嘴280a形成根據本發明的一對氣體噴嘴。因此,根據本發明,形成在該第一氣體注入噴嘴280b中的第一氣體注入端口及形成在該第二氣體注入噴嘴280a中的第二氣體注入端口形成一對氣體注入端口。在本實施例中,該第一氣體噴嘴280b及該第二氣體噴嘴280a位於相對於該氣體入口通道164a的該中心軸線X彼此對稱的一點上,並且彼此相對設置在該氣體入口導管部分162a的外周。
The first
該第一氣體注入噴嘴280b安裝在該氣體入口導管部分162a中,以將例如氧氣的反應氣體朝向該氣體入口通道164a的中心注入,如箭頭所示。該第一氣體噴嘴280b的該氣體注入方向朝向與該第一氣體噴嘴280b相對的該第二氣體噴嘴280a。The first
該第二氣體注入噴嘴280a安裝在該氣體入口導管部分162a中,以將例如氧氣的反應氣體朝著該氣體入口通道164a的該中心注入,如箭頭所示。該第二氣體噴嘴280a的氣該體注入方向朝向與該第二氣體噴嘴280a相對的該第一氣體噴嘴280b。The second
從該第一氣體注入噴嘴280b注入的該氧氣及從該第二氣體注入噴嘴280a注入的該氧氣在該氣體入口通道164a的該中心碰撞。因此,與該氣體入口導管部分162a的該內壁表面直接接觸的該氧氣被最小化,以防止多個固體的產生。The oxygen injected from the first
在本實施例中,描述了該第一氣體注入噴嘴280b朝著該第二注入噴嘴280a注入氧氣,並且該第二注入噴嘴280a朝著該第一氣體注入噴嘴280b注入該氧氣。或者,將兩個氣體噴嘴280b及280a佈置成各種形狀,使得該第一氣體噴嘴280b的該氣體注入方向及該第二氣體噴嘴280a的該氣體注入方向相交,從而獲得相同的效果,這也涵蓋在本發明的範圍內。In the present embodiment, it is described that the first
在本實施例中,以一對注氣嘴為例進行說明,但除此之外,也可以有兩對或多對如此排列的氣體注入噴嘴,這也涵蓋在本發明的範圍內。In this embodiment, a pair of gas injection nozzles is taken as an example for description, but in addition to this, there may also be two or more pairs of gas injection nozzles arranged in this manner, which also falls within the scope of the present invention.
第11圖是根據本發明另一實施例的電漿反應器的平面圖,請參照第11圖,電漿反應器350包括反應腔室160、圍繞該反應腔室160設置的鐵氧體磁芯170、以及用於將反應氣體注入該反應腔室160的該內部的氣體注入單元。除了該氣體注入單元之外,該電漿反應器350的其餘配置與第9圖至第10圖所示的該電漿反應器250相同,並因此省略其詳細說明,僅詳細說明該氣體注入部的該配置及運作。FIG. 11 is a plan view of a plasma reactor according to another embodiment of the present invention. Please refer to FIG. 11 , the
在第11圖所示的該實施例中,該氣體注入單元包括從該外部圍繞該氣體入口導管部分162a的環形氣流管390,以及形成在該氣體入口導管部分中的多個氣體注入端口380a、380b、381a、381b、382a及382b。In the embodiment shown in FIG. 11, the gas injection unit includes an annular
該氣體流動導管390是從該外側以環狀形狀圍繞該氣體入口導管部分162a的導管,並且在該氣體流動導管390的內部形成有該反應氣體沿著該氣體入口導管部分162a的該圓周方向流動的通道。氣體供應導管395與該氣體流動導管390連接,該反應氣體通過該氣體供應導管395從外部供應到該氣體流動管390內,在該氣體流動管390中流動的該反應氣體過形成在該氣體入口導管部分162a中的該多個氣體注入端口380a、380b、381a、381b、382a及382b注入到該氣體入口通道164a。The
該多個氣體注入端口380a、380b、381a、381b、382a及382b形成在該氣體入口導管部分162a中,該多個氣體注入端口380a、380b、381a、381b、382a、382b分別與該氣體流通管390連通。在本實施例中,說明多個氣體注入端口380a、380b、381a、 381b、382a及382b沿著該氣體入口導管部分162a的該圓周方向以多個相等的間隔設置。通過該多個氣體注入端口380a、380b、381a、381b、382a及382b中的每一個將該氣體流動管390中流動的該反應氣體注入該氣體入口通道164a中,在該多個氣體注入端口380a、380b、381a、381b、382a及382b中,彼此相對設置的兩個氣體注入端口380a及380b形成一對第一氣體注入端口,而另外兩個彼此相對設置的氣體注入端口381a及381b形成一對第一氣體注入端口,並且另外兩個彼此相對設置的氣體注入端口382a、382b形成一對第三氣體注入端口,每一對氣體注入端口注入氣體的該方向與第9圖及第10圖所示的一對氣體注入噴嘴的該方向相同。The plurality of
在本實施例中描述了三對氣體注入端口,但除此之外,多個氣體注入端口對的數目也可以是兩對或更少,也可以是四對或更多,這也涵蓋在本發明的範圍內。In this embodiment, three pairs of gas injection ports are described, but in addition, the number of multiple gas injection port pairs may be two or less, or four or more, which are also covered in this within the scope of the invention.
儘管已經通過上述實施例對本發明進行描述,但本發明不限於此。在不脫離本發明的精神及範圍的情況下,上述多個實施例可以有各種修改及變化,本發明所屬領域之通常知識者可以理解該多個修改及變化同樣屬於本發明。Although the present invention has been described through the above-described embodiments, the present invention is not limited thereto. Without departing from the spirit and scope of the present invention, various modifications and changes can be made to the above-mentioned embodiments, and those skilled in the art to which the present invention pertains can understand that the various modifications and changes also belong to the present invention.
100:半導體製造設施
110:半導體製造設備
112:處理腔室
120:排氣設備
122:真空泵
124:腔室排氣管
126:泵排氣管
130:廢氣處理設備
140:洗滌器
150:電漿反應器
160:反應腔室
161:腔室主體
161a:第一基部
1611a:第一內部空間
1611b:第二內部空間
1612a:氣體入口
1612b:氣體出口
161b:第二基部
162a:氣體入口導管部分
162b:氣體排放導管部分
163:電漿反應空間
164a:氣體入口通道
164b:氣體排出通道
165:第一連接通道
166:第一連接導管部分
167:第二連接通道
169:第二連接導管
169a:凹槽
170:鐵氧體磁芯
171:邊緣壁部
175:分隔壁部
180:氣體供應單元
180a:第二氣體注入噴嘴
180b:第一氣體注入噴嘴
185:氣體供應管
190:收集器
250:電漿反應器
280b:第一氣體注入噴嘴
280a:第二氣體注入噴嘴
350:電漿反應器
380a、380b、381a、381b、382a及382b:氣體注入端口
390:氣體流動導管
395:氣體供應導管
A-A':直線
100: Semiconductor Manufacturing Facility
110: Semiconductor Manufacturing Equipment
112: Processing Chamber
120: Exhaust equipment
122: Vacuum pump
124: Chamber exhaust pipe
126: Pump exhaust pipe
130: Exhaust gas treatment equipment
140: Scrubber
150: Plasma Reactor
160: Reaction Chamber
161:
第1圖是示意性示出了本發明的一實施例的在半導體製造設備的廢氣處理裝置的配置的方塊圖。 第2圖是第1圖所示的該廢氣處理設備中設有的電漿反應器的立體圖; 第3圖是第2圖所示的該電漿反應器沿著第2圖的直線A-A'截取的縱向剖面圖; 第4圖是第2圖所示的該電漿反應器的平面圖; 第5圖示出了當簡易地向該導管內注入氧氣時,在相對於注入端口的導管的內壁表面上產生並生長的多個固體的照片; 第6圖至第8圖示出了用於描述第5圖所示的該多個固體的生長的氧氣流動分析的多個視圖; 第9圖及第10圖分別是根據本發明另實施例的電漿反應器的縱向剖面圖及平面圖;及 第11圖是根據本發明另實施例的電漿反應器的平面圖。 FIG. 1 is a block diagram schematically showing the arrangement of an exhaust gas treatment device in a semiconductor manufacturing facility according to an embodiment of the present invention. Fig. 2 is a perspective view of the plasma reactor provided in the exhaust gas treatment equipment shown in Fig. 1; Fig. 3 is a longitudinal sectional view of the plasma reactor shown in Fig. 2 taken along line AA' of Fig. 2; Figure 4 is a plan view of the plasma reactor shown in Figure 2; Figure 5 shows a photograph of a plurality of solids produced and grown on the inner wall surface of the conduit relative to the injection port when oxygen was simply injected into the conduit; FIGS. 6-8 illustrate views of oxygen flow analysis for describing the growth of the plurality of solids shown in FIG. 5; 9 and 10 are respectively a longitudinal cross-sectional view and a plan view of a plasma reactor according to another embodiment of the present invention; and FIG. 11 is a plan view of a plasma reactor according to another embodiment of the present invention.
100:半導體製造設施 100: Semiconductor Manufacturing Facility
110:半導體製造設備 110: Semiconductor Manufacturing Equipment
112:處理腔室 112: Processing Chamber
120:排氣設備 120: Exhaust equipment
122:真空泵 122: Vacuum pump
124:腔室排氣管 124: Chamber exhaust pipe
126:泵排氣管 126: Pump exhaust pipe
130:廢氣處理設備 130: Exhaust gas treatment equipment
140:洗滌器 140: Scrubber
150:電漿反應器 150: Plasma Reactor
180:氣體供應單元 180: Gas supply unit
185:氣體供應管 185: Gas Supply Pipe
190:收集器 190: Collector
Claims (15)
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