TW202130912A - Rotor and multistage dry vacuum pump - Google Patents
Rotor and multistage dry vacuum pump Download PDFInfo
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- TW202130912A TW202130912A TW109138402A TW109138402A TW202130912A TW 202130912 A TW202130912 A TW 202130912A TW 109138402 A TW109138402 A TW 109138402A TW 109138402 A TW109138402 A TW 109138402A TW 202130912 A TW202130912 A TW 202130912A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/126—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with radially from the rotor body extending elements, not necessarily co-operating with corresponding recesses in the other rotor, e.g. lobes, Roots type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/001—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C25/00—Adaptations of pumps for special use of pumps for elastic fluids
- F04C25/02—Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C27/00—Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids
- F04C27/001—Radial sealings for working fluid
- F04C27/002—Radial sealings for working fluid of rigid material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C27/00—Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids
- F04C27/001—Radial sealings for working fluid
- F04C27/003—Radial sealings for working fluid of resilient material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0007—Injection of a fluid in the working chamber for sealing, cooling and lubricating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2220/00—Application
- F04C2220/10—Vacuum
- F04C2220/12—Dry running
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/20—Rotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/70—Use of multiplicity of similar components; Modular construction
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
本發明相關於多級乾式真空泵轉子。本發明也相關於設置有兩個該轉子之多級乾式真空泵。The present invention relates to the rotor of a multi-stage dry vacuum pump. The present invention is also related to a multi-stage dry vacuum pump provided with two such rotors.
乾式真空泵包括串聯之一或多個泵送級,其中將氣體泵送以在入口與出口間循環。習知的真空泵包括具有旋轉瓣的泵(稱為魯氏泵)和具有爪的泵(也稱為爪形泵)。此等真空泵被稱作「乾式」之原因在於當其在運行時,轉子在定子內轉動,且在轉子之間及轉子與定子之間無機械接觸,這使得在泵送級中可不用油。Dry vacuum pumps include one or more pumping stages in series, in which gas is pumped to circulate between the inlet and the outlet. The conventional vacuum pump includes a pump with a rotary lobe (called a Lu's pump) and a pump with a claw (also known as a claw pump). The reason these vacuum pumps are called "dry" is that when they are running, the rotor rotates in the stator, and there is no mechanical contact between the rotors and between the rotor and the stator, which makes it unnecessary to use oil in the pumping stage.
為了能夠進行機械加工和組裝,乾式真空泵的轉子與定子有時由複數個元件的軸向總成所構成。此部件之堆疊需要逐級的調整其功能性間隙。此類型之乾式泵結構實際上需要獨立機械加工該定子之各元件,並且需要隨後之長時且細膩的組裝操作,該組裝操作由調整各壓力室中瓣的位置所構成。In order to be able to perform machining and assembly, the rotor and stator of a dry vacuum pump are sometimes composed of an axial assembly of multiple elements. The stacking of this component needs to adjust its functional gap step by step. This type of dry pump structure actually requires independent machining of each element of the stator, and requires a long and delicate assembly operation, which consists of adjusting the position of the petals in each pressure chamber.
有鑑於轉子的瓣和定子的壁之間的間隙非常小,以確保真空泵的每個壓縮級都被密封,則很明顯的是該組裝特別長且精緻,且據估計在具有五個或六個級的乾式真空泵上進行此操作需要數小時之人力工時。為求具品質之勞動,此共同調整部件之操作相應是費時。Given that the gap between the rotor's petals and the stator's walls is very small to ensure that each compression stage of the vacuum pump is sealed, it is obvious that the assembly is particularly long and delicate, and it is estimated that there are five or six This operation requires several hours of manpower on a dry vacuum pump. In order to achieve high-quality labor, the operation of this joint adjustment component is correspondingly time-consuming.
在習知的多級乾式真空泵中另一問題在於將定子或轉子元件一個接一個對準是有難度的,應注意的是誤差風險之累積,結果導致在大量生產過程中難以控制轉子與定子間的間隙。此組態需要零件的生產更加精確,當該疊部件的數量隨著真空泵壓縮級數的增加而增加時。Another problem in the conventional multi-stage dry vacuum pump is that it is difficult to align the stator or rotor elements one by one. It should be noted that the error risk accumulates, which results in the difficulty of controlling the rotor and stator in the mass production process. Clearance. This configuration requires more precise production of parts, when the number of parts in the stack increases as the number of compression stages of the vacuum pump increases.
亦例如從專利文件US 6,572,351(B2)已知的是具有由半殼構成的定子之真空泵結構,該半殼被組裝在大體上平行於轉子的軸線之縱向總成表面上。因此,由於要對準的界面數量較少,因此組裝這種泵必須更快。這種架構亦使得可以降低累積對準誤差之風險。可藉此降低真空泵之成本並促進組裝。Also known, for example from the patent document US 6,572,351 (B2), is a vacuum pump structure with a stator composed of a half-shell assembled on a longitudinal assembly surface substantially parallel to the axis of the rotor. Therefore, due to the small number of interfaces to be aligned, the assembly of this pump must be faster. This structure also makes it possible to reduce the risk of accumulated alignment errors. This can reduce the cost of the vacuum pump and facilitate assembly.
在本組態中,轉子可以是一件式轉子,亦即直接對軸機器加工。此實施例減化了真空泵之移動部件之生產與組裝。部件之機械加工公差不再如同安裝在軸上之瓣般會累積。In this configuration, the rotor can be a one-piece rotor, that is, machine directly on the shaft. This embodiment simplifies the production and assembly of moving parts of the vacuum pump. The machining tolerances of the components no longer accumulate like the petals installed on the shaft.
然而,如果發生事件影響了真空泵,例如在卡住轉子與定子的情況下,則必須更換整個轉子與軸(rotor-shaft)。清楚的是具有半殼架構的乾式真空泵是不利的,因為在可能僅有一部件損壞之情況下必須替換掉整個真空泵。However, if an event occurs that affects the vacuum pump, for example, if the rotor and stator are stuck, the entire rotor and shaft (rotor-shaft) must be replaced. It is clear that a dry vacuum pump with a half-shell structure is disadvantageous because the entire vacuum pump must be replaced if only one component may be damaged.
此外,一件式軸轉子是由設置在油槽與泵送級之間的軸承支撐,將該一件式軸轉子拆卸必然涉及將整個真空泵完全拆卸,這使該等維護操作潛在上費成本。In addition, the one-piece shaft rotor is supported by bearings arranged between the oil sump and the pumping stage. Disassembling the one-piece shaft rotor inevitably involves the complete disassembly of the entire vacuum pump, which makes such maintenance operations potentially costly.
一件式軸轉子(shaft-rotor)之另一種缺點在於在不同泵模型之間缺乏可行的模組化。一件式軸轉子具有一定的生產剛性,這不利於將轉子換位成類似的組態。因此在不設計一嶄新的泵之前提下,將真空泵適應於特定客戶需求是有困難的。Another disadvantage of the one-piece shaft-rotor is the lack of feasible modularization between different pump models. The one-piece shaft rotor has a certain production rigidity, which is not conducive to transposing the rotor into a similar configuration. Therefore, it is difficult to adapt the vacuum pump to specific customer needs without designing a brand-new pump.
本發明之一目的在於至少部分解決上述缺點中一者。An object of the present invention is to at least partially solve one of the above-mentioned disadvantages.
為此,本發明目的在於一種用於多級乾式真空泵之轉子,該真空泵包括兩個軸,該兩個軸經組態以在至少兩個泵送級中以相反方向同步轉動,用以驅動要在入口與出口之間泵送之氣體,該轉子包括: - 輪轂,經組態以嚙合於該真空泵之該複數個軸中一者上,以及 - 至少一個第一轉子元件與一個第二轉子元件,其沿著輪轂配置,各轉子元件延伸於各自泵送級中且經組態以與和真空泵另一轉子共軛接合的各自轉子元件連動(cooperate),轉子元件與輪轂被製成是一件式。To this end, the present invention aims to provide a rotor for a multi-stage dry vacuum pump. The vacuum pump includes two shafts that are configured to rotate synchronously in opposite directions in at least two pumping stages to drive the pump. The gas pumped between the inlet and the outlet, the rotor includes: -A hub configured to mesh with one of the plurality of shafts of the vacuum pump, and -At least one first rotor element and one second rotor element, which are arranged along the hub, each rotor element extends in the respective pumping stage and is configured to interlock with the respective rotor element conjugated to the other rotor of the vacuum pump ( cooperate), the rotor element and the hub are made in one piece.
一件式與可移除轉子可因此被替換掉,而無須將軸整個自其軸承拆卸。在維護期間,軸可維持在真空泵之至少兩個軸承的位置上,這可顯著降低拆卸與組裝時間,以及相應地干涉之期間與成本。在組裝方面,真空泵可進一步受益於一件式轉子之優點,同時在接續維護期間賦能簡易與快速之拆卸與組裝。透過單一機械加工操作,可以一件式製造轉子,這使得可以較簡單符合公差。此外,一件式轉子賦能在泵送級中極薄轉子元件之生產,該極薄轉子元件座落於多級真空泵之出口側其中壓力最高之處,這使得可以降低真空泵之電能消耗。The one-piece and removable rotor can thus be replaced without the need to disassemble the entire shaft from its bearing. During maintenance, the shaft can be maintained at the position of at least two bearings of the vacuum pump, which can significantly reduce the disassembly and assembly time, as well as the corresponding interference period and cost. In terms of assembly, the vacuum pump can further benefit from the advantages of the one-piece rotor, while enabling easy and fast disassembly and assembly during continuous maintenance. Through a single machining operation, the rotor can be manufactured in one piece, which makes it easier to meet tolerances. In addition, the one-piece rotor enables the production of extremely thin rotor elements in the pumping stage, which are located at the outlet side of the multi-stage vacuum pump where the pressure is highest, which makes it possible to reduce the power consumption of the vacuum pump.
轉子可進一步具有一或多下述特徵(獨立或結合)。The rotor may further have one or more of the following features (independent or combined).
輪轂可具有中央穿透殼體之特徵,該殼體經組態以容納軸之一端部於其嚙合處。The hub may have the feature of a central penetrating housing that is configured to accommodate one end of the shaft at its engagement.
輪轂可具有錐形中央殼體之特徵,該殼體經組態以容納互補錐形軸之一端部,賦能轉子可在該軸上驅動。The hub may have the characteristics of a tapered central housing that is configured to accommodate an end of a complementary tapered shaft on which the energizing rotor can be driven.
穿透孔口可被配置在輪轂中及/或配置在轉子元件中,以注入沖洗氣體。The penetrating orifice can be arranged in the hub and/or in the rotor element to inject flushing gas.
沖洗氣體(或中性氣體)可例如是氮氣。The flushing gas (or neutral gas) may be nitrogen, for example.
配置在輪轂中的穿透孔口賦能將沖洗氣體注入於泵送級之間位於輪轂和定子之間的空隙中,從而形成對泵送氣體以及可能的粉末或顆粒的屏障。另外,穿透孔口可在真空泵之壓力室中、於轉子元件的高度來排氣,以稀釋泵送氣體。The penetrating orifice arranged in the hub enables the flushing gas to be injected into the gap between the hub and the stator between the pumping stages, thereby forming a barrier to the pumped gas and possible powder or particles. In addition, the penetrating orifice can be exhausted at the height of the rotor element in the pressure chamber of the vacuum pump to dilute the pumped gas.
輪轂可以在轉子的一個軸向端部處具有鼻部的特徵,該鼻部位於轉子元件的一側上,其旨在被配置在與出口連通的最終泵送級中,並在真空泵的驅動部件的該側上,密封件旨在被配置在轉子的鼻部與真空泵的定子之間。The hub may have the characteristics of a nose at one axial end of the rotor, which is located on one side of the rotor element, which is intended to be configured in the final pumping stage communicating with the outlet and in the driving part of the vacuum pump On this side, the seal is intended to be arranged between the nose of the rotor and the stator of the vacuum pump.
與密封件耦合的轉子之鼻部可以保證在最終泵送級與真空泵的驅動部件之間的密封,這是特別必要的,以透過防止來自乾式泵送部件的污染氣體或粒子所造成之污染來保證驅動部件的經潤滑軸承的完整性。透過此方式獲得之密封件使得可以提高無維修真空泵的驅動部件之服務壽命,該壽命可至多如8至10年。在頻繁維護期間(例如每兩年進行一次),可將轉子替換或清洗,而無需將驅動部件之軸承拆卸。The nose of the rotor coupled with the seal can ensure the seal between the final pumping stage and the driving part of the vacuum pump. This is especially necessary to prevent pollution caused by contaminated gas or particles from the dry pumping part. Ensure the integrity of the lubricated bearings of the drive components. The seal obtained in this way makes it possible to increase the service life of the driving parts of the vacuum pump without maintenance, which can be as long as 8 to 10 years. During frequent maintenance periods (for example, once every two years), the rotor can be replaced or cleaned without disassembling the bearings of the drive components.
共軛接合轉子元件例如具有具備相同輪廓的瓣。The conjugate joint rotor element has, for example, lobes with the same profile.
根據一實施例,至少一轉子元件包括至少兩個瓣。According to an embodiment, the at least one rotor element includes at least two lobes.
該瓣可具有繞縱向軸之螺旋扭轉的特徵。The petals may be characterized by a helical twist about the longitudinal axis.
透過改善容積效率,螺旋扭轉的瓣輪廓賦能有效泵送率之提高。本實施例進一步促進真空泵之垂直組態,其中垂直定向該軸,這賦能進一步降低足跡並促進粉末或粒子之泵送。By improving the volumetric efficiency, the spirally twisted valve profile enables an increase in the effective pumping rate. This embodiment further promotes the vertical configuration of the vacuum pump, in which the axis is oriented vertically, which enables further reduction of the footprint and facilitates the pumping of powder or particles.
至少一轉子元件之瓣可為中空。The petals of at least one rotor element may be hollow.
中空瓣賦能降低真空泵之重量。另外,中空轉子元件賦能熱慣性之降低並驅動較少質量以運動,這賦能降低轉子觸碰或卡住等情況下會發生之劣化風險。The hollow flap can reduce the weight of the vacuum pump. In addition, the hollow rotor element enables the reduction of thermal inertia and drives less mass to move, which can reduce the risk of deterioration that may occur when the rotor is touched or stuck.
轉子元件之輪廓可為相同類型或不同類型。「相同類型之輪廓」意旨具有相同一般形狀之轉子元件,應瞭解相同類型之轉子元件之厚度及/或徑向維度在不同泵送級之間可有所變化,特別是在泵送級具有的產生容積隨泵送級減小(或保持相等)。The contours of the rotor elements can be of the same type or different types. "Same type of profile" means rotor elements with the same general shape. It should be understood that the thickness and/or radial dimension of the same type of rotor elements may vary between different pumping stages, especially those with the same general shape. The production volume decreases with the pumping stage (or remains the same).
根據一實施例,旨在配置在與真空泵的入口連通之第一泵送級之中的第一轉子元件包括至少兩個具有螺旋扭轉特徵之瓣,該至少一第二轉子元件包括至少兩個直式瓣。According to an embodiment, the first rotor element intended to be arranged in the first pumping stage communicating with the inlet of the vacuum pump includes at least two lobes with helical twist characteristics, and the at least one second rotor element includes at least two straight Style petals.
根據另一種實例,轉子包括六個直式三瓣轉子元件。According to another example, the rotor includes six straight three-lobed rotor elements.
本發明的目的也在於一種多級乾式真空泵,其包括: - 兩個軸,該兩個軸經組態以在真空泵之至少兩個泵送級中以相反方向同步轉動,用以驅動要在入口與出口之間泵送之氣體,以及 - 如上述之兩個轉子,其可拆卸且嚙合於真空泵之各自軸上。The object of the present invention is also a multi-stage dry vacuum pump, which includes: -Two shafts configured to rotate synchronously in opposite directions in at least two pumping stages of the vacuum pump to drive the gas to be pumped between the inlet and the outlet, and -The two rotors mentioned above are detachable and meshed with the respective shafts of the vacuum pump.
真空泵可進一步具有一或多下述特徵(獨立或結合)。The vacuum pump may further have one or more of the following features (independent or combined).
根據一實施例,真空泵是經組態以常壓壓力將泵送氣體排出的主真空泵。According to an embodiment, the vacuum pump is a main vacuum pump configured to discharge pumped gas at atmospheric pressure.
根據另一實施例,真空泵是具有二或三個泵送級之乾式真空泵,該二或三個泵送級用以連接在主真空泵之上游,以及其出口壓力即是由主真空泵所產生者。According to another embodiment, the vacuum pump is a dry vacuum pump with two or three pumping stages, the two or three pumping stages are connected upstream of the main vacuum pump, and the outlet pressure is generated by the main vacuum pump.
軸可各自由至少兩個位於泵送級任一側上之軸承支撐。The shafts can each be supported by at least two bearings located on either side of the pumping stage.
根據另一種實例,軸為懸臂安裝的。懸臂軸之固定件賦能轉子與軸之簡易嚙合與解嚙合,而無需將軸從任何軸承拆卸。According to another example, the shaft is cantilever mounted. The fixed part of the cantilever shaft enables the simple engagement and disengagement of the rotor and the shaft without disassembling the shaft from any bearing.
軸是由例如位於與出口連通的最終泵送級之該側上的支承所支撐,並位於真空泵之驅動部件之該側上,這特別賦能限制潤滑劑從油槽到泵送級的傳送,這是因為在常壓壓力下的油槽與最終泵送級之間的較低壓力差之原因。The shaft is supported by, for example, a support on the side of the final pumping stage communicating with the outlet, and on this side of the driving part of the vacuum pump. This is particularly empowered to limit the transfer of lubricant from the oil sump to the pumping stage. It is because of the lower pressure difference between the oil sump under normal pressure and the final pumping stage.
根據一實施例,在其中轉子之輪轂為中空穿透輪轂之情況下,真空泵可包括至少一個可展開夾合環,該夾合環容納於輪轂之中央穿透殼體(或孔)之中且設置在軸之一端部與輪轂之間,以透過雙錐總成之方式來將轉子固定到軸。各轉子可因此以單一角度設定且透過使用可展開夾合環之夾合操作被組裝在各自軸上。將轉子組裝與拆卸將變得更甚簡單與迅速。因此透過此方式簡易化該組裝操作,將更有機會可將組裝操作自動化。According to an embodiment, in the case where the hub of the rotor is a hollow penetrating hub, the vacuum pump may include at least one expandable clamping ring which is accommodated in the central penetrating shell (or hole) of the hub and It is arranged between one end of the shaft and the hub to fix the rotor to the shaft through a double cone assembly. Each rotor can therefore be set at a single angle and assembled on its respective shaft through a clamping operation using an expandable clamping ring. Assembling and disassembling the rotor will become simpler and faster. Therefore, by simplifying the assembly operation in this way, there will be more opportunities to automate the assembly operation.
在其中轉子之輪轂為中空穿透輪轂之情況下,真空泵可包括插塞密封件(plug-seal),該插塞密封件安裝於轉子之輪轂之中央穿透殼體(或孔)之中且經組態以密封方式關閉該輪轂之中央穿透殼體。插塞密封件使得可以避免銹蝕氣體、粉末等等進入中央穿透殼體中,其可能會腐蝕或損壞軸或可展開夾合環。中央穿透殼體可接著經歷提高的沖洗氣體壓力。In the case where the hub of the rotor is a hollow penetrating hub, the vacuum pump may include a plug-seal which is installed in the central penetrating shell (or hole) of the hub of the rotor and It is configured to close the center penetrating shell of the hub in a sealed manner. The plug seal makes it possible to prevent rusty gas, powder, etc. from entering the central penetrating housing, which may corrode or damage the shaft or the expandable clamping ring. The central penetration housing can then experience an increased flushing gas pressure.
根據另一實施例,軸之至少一端部為錐形且透過與轉子之輪轂互補的錐形中央殼體之方式,將轉子驅動到軸之錐形端部上。According to another embodiment, at least one end of the shaft is tapered and the rotor is driven to the tapered end of the shaft by means of a tapered central housing complementary to the hub of the rotor.
該等用於固定與密封該轉子到軸之方式為簡單且通用的。特別透過賦能使用不同轉子元件輪廓之組合,這賦能使用不同的泵送技術(諸如直式瓣或螺旋瓣泵送)。這在生產使用的真空泵時具有真正的靈活性,並且具有基於相同機械驅動組件的效能。The methods for fixing and sealing the rotor to the shaft are simple and versatile. Especially through the use of a combination of different rotor element contours, this enables the use of different pumping techniques (such as straight-lobe or spiral-lobe pumping). This has real flexibility in the production of vacuum pumps used, and has the efficiency based on the same mechanical drive components.
根據一實施例,輪轂在轉子的一個軸向端部處具有鼻部的特徵,該鼻部位於轉子元件的一側上,其被配置在與出口連通的最終泵送級中,並在真空泵的驅動部件的該側上,該真空泵進一步包括至少一個密封件,該密封件被配置在轉子的鼻部與定子之間。According to an embodiment, the hub has the characteristics of a nose at one axial end of the rotor, the nose is located on one side of the rotor element, which is arranged in the final pumping stage communicating with the outlet, and in the vacuum pump On the side of the driving part, the vacuum pump further includes at least one seal, which is arranged between the nose of the rotor and the stator.
密封件可包括擦摩環形密封件。The seal may include a rubbing ring seal.
真空泵可包括設置在轉子之鼻部與擦摩環形密封件之間的擦摩環。擦摩環使得可以在與擦摩環形密封件擦摩之表面上有局部磨損之情況下,避免更換掉整個轉子。The vacuum pump may include a rubbing ring arranged between the nose of the rotor and the rubbing ring seal. The rubbing ring makes it possible to avoid replacing the entire rotor when there is local wear on the surface rubbed against the rubbing ring seal.
孔口可被成型在擦摩環形密封件中,用以注入沖洗氣體(purge gas)。因為轉子是多級轉子,並且因為轉子的鼻部位於較高壓泵送級的一側上,所以可以將沖洗氣體注入擦摩環形密封件中。較低壓力級賦能在入口處確保泵之效能。因此,注入擦摩環形密封件中的沖洗氣體確保對透過改善的密封件對支承之保護有所改善,而不會或僅些微對泵送效能造成影響。The orifice can be formed in the rubbing ring seal for injecting purge gas. Because the rotor is a multi-stage rotor, and because the nose of the rotor is located on one side of the higher pressure pumping stage, flushing gas can be injected into the rubbing ring seal. The lower pressure level energizes to ensure the efficiency of the pump at the inlet. Therefore, the flushing gas injected into the rubbing ring seal ensures that the protection of the support through the improved seal is improved without or only slightly affecting the pumping efficiency.
根據另一種實例,密封件包括動態密封環,該動態密封環的特徵在於,面向定子的橫向壁配置之圓盤,該真空泵包括在橫向壁和圓盤之間排放的沖洗氣體入口。在操作中,在圓盤與橫向壁之間注入沖洗氣體會產生一氣體屏幕,這對要泵送的氣體和潤滑劑形成屏障。According to another example, the seal includes a dynamic seal ring characterized by a disk arranged facing the transverse wall of the stator, and the vacuum pump includes a flushing gas inlet discharged between the transverse wall and the disk. In operation, injecting flushing gas between the disk and the lateral wall creates a gas screen, which forms a barrier to the gas to be pumped and lubricant.
根據另一實施例,其中輪轂在轉子之軸向端部處不具有鼻部之特徵,乾式真空泵在轉子的一側包括緊靠轉子的一個軸向端部安裝在該軸上的固定與密封環,該轉子元件旨在真空泵的驅動部分一側上配置在與出口連通的最終泵送級中。According to another embodiment, wherein the hub does not have the feature of a nose at the axial end of the rotor, the dry vacuum pump includes a fixing and sealing ring mounted on the shaft close to one axial end of the rotor on one side of the rotor The rotor element is intended to be configured on the side of the driving part of the vacuum pump in the final pumping stage communicating with the outlet.
根據第一實例,真空泵進一步包括至少一設置在固定與密封環與定子之間的擦摩環形密封件。孔口可被成型在擦摩環形密封件中,用以注入沖洗氣體(purge gas)。According to the first example, the vacuum pump further includes at least one rubbing ring seal arranged between the fixing and sealing ring and the stator. The orifice can be formed in the rubbing ring seal for injecting purge gas.
根據第二實例,固定與密封環包括面向定子的橫向壁配置之圓盤,該真空泵包括對在橫向壁和圓盤之間的固定與密封環之鼻部排放氣體的沖洗氣體入口。According to a second example, the fixing and sealing ring includes a disk arranged facing the transverse wall of the stator, and the vacuum pump includes a flushing gas inlet for discharging gas from the nose of the fixing and sealing ring between the transverse wall and the disk.
在一方面,固定與密封環因此確保轉子與定子之間密封之功能,並在另一方面確保轉子之軸向位置的調整與轉子與定子之間間隙的調整之功能。固定與密封環確保軸向調整之簡易化,因為對環之長度重新設計或調整比對轉子之長度進行重新設計或調整較為簡單。另外,固定與密封環促進抗摩擦及/或保護塗佈之沉積。On the one hand, the fixing and sealing ring thus ensures the function of sealing between the rotor and the stator, and on the other hand, the adjustment of the axial position of the rotor and the adjustment of the gap between the rotor and the stator. The fixing and sealing ring ensures the simplification of axial adjustment, because it is easier to redesign or adjust the length of the ring than to redesign or adjust the length of the rotor. In addition, the fixing and sealing rings promote anti-friction and/or protective coating deposition.
根據一實施例,真空泵包括至少兩個附接轉子元件,其固定到泵送級中的各自軸上。其則亦可以僅透過改變泵送級之附接轉子元件來適應泵模型。According to an embodiment, the vacuum pump comprises at least two attached rotor elements, which are fixed to respective shafts in the pumping stage. It is also possible to adapt the pump model only by changing the attached rotor element of the pumping stage.
以下實施例為實例。雖然本說明書參照一或多實施例,這並不必然代表各參考與相同的實施例相關,或該特徵僅適用於唯一實施例。不同實施例之單一特徵也可被結合或抽換以提供其他的實施例。The following embodiments are examples. Although this specification refers to one or more embodiments, this does not necessarily mean that each reference is related to the same embodiment, or that the feature is only applicable to a single embodiment. Single features of different embodiments can also be combined or interchanged to provide other embodiments.
「上游」是指相對於要泵送的氣體的循環方向放置在另一元件前面的元件。相反地,「下游」是指相對於要泵送的氣體的循環方向放置在另一元件後面的元件。"Upstream" refers to an element placed in front of another element with respect to the circulation direction of the gas to be pumped. Conversely, "downstream" refers to a component placed behind another component with respect to the circulation direction of the gas to be pumped.
真空泵之縱向或軸向方向經界定成軸所延伸於其中的方向。The longitudinal or axial direction of the vacuum pump is defined as the direction in which the shaft extends.
本發明適用於任何類型的多級乾式真空泵,亦即該泵包括至少兩個泵送級,例如包括兩個至十個泵送級。真空泵可以是經組態以常壓壓力釋放泵送氣體的主真空泵,或者是具有二或三個泵送級之乾式真空泵,該二或三個泵送級用以連接在主真空泵之上游,以及其出口壓力即是由主真空泵所產生者。The present invention is applicable to any type of multi-stage dry vacuum pump, that is, the pump includes at least two pumping stages, for example, includes two to ten pumping stages. The vacuum pump can be a main vacuum pump configured to release pumped gas at atmospheric pressure, or a dry vacuum pump with two or three pumping stages connected upstream of the main vacuum pump, and The outlet pressure is produced by the main vacuum pump.
圖1表示多級乾式真空泵1之一實施例,其中包括形成至少兩個泵送級1a-1f(此處為六個泵送級1a-1f)之定子2(或泵本體),該等泵送級串聯組裝在真空泵1之入口3與出口4之間,以及可泵送氣體循環於其中。與真空泵1之入口3連通的泵送級1a是較低壓力級,以及與出口4連通之泵送級1f是較高壓力級。Figure 1 shows an embodiment of a multi-stage
真空泵1進一步包括彼此平行之兩個軸5、6以及包括嚙合於真空泵1之各自軸5、6上之兩個轉子7,經組態以在泵送級1a-1f中以相反方向同步轉動。轉子7各自包括經組態以嚙合於該真空泵1之軸5、6中一者上的輪轂9,以及包括至少第一與第二轉子元件8a、8b,其沿著輪轂9配置,各轉子元件8a、8b延伸於各自泵送級1a-1f中。各轉子元件8a、8b經組態以與另一轉子7的各自共軛接合轉子元件8a、8b連動。The
各泵送級1a-1f界定定子2之壓力室10,該室容納真空泵1之兩個轉子共軛接合轉子元件8a、8b,該室10具有各自之入口與出口。在旋轉期間,從入口吸出之氣體被捕集於由轉子元件8a、8b所產生之容積與泵送級1a-1f之壓力室10中,並且該氣體接著被壓縮且驅入出口與次級。Each
相繼泵送級1a-1f之壓力室10透過至少一個各自級間通道11彼此串聯連接,該級間通道11將先前泵送級之壓力室10的出口連接到次級壓力室10的入口。級間通道11例如是配置在定子2之本體中,例如連同壓力室10一同配置在定子2之本體中。舉例而言每泵送級有兩個級間通道11,其在壓縮級10的出口和入口之間並聯連接,並配置在壓縮室10的任一側。The
泵送級1a-1f具有產生容積(亦即,泵送氣體容積)之特徵,其隨著泵送級而減少(或相等),第一泵送級1a具備最高產生流率且最終泵送級1f具備最低產生流率。The pumping stages 1a-1f have the characteristic of generating volume (that is, the pumped gas volume), which decreases (or equals) with the pumping stage. The
在操作中,軸5、6由驅動部件驅動旋轉,該驅動部件包括用於驅動轉子的馬達M、用於使轉子同步的齒輪、以及支撐轉子的軸的軸承。In operation, the
真空泵1之馬達M被安裝在軸5、6中一者上(例如在真空泵1之一端部處),諸如在真空泵1之出口4的該側上。The motor M of the
軸5、6是由軸承支撐,並且由來自泵1之驅動部件的油槽12之潤滑劑進行潤滑,該油槽12被設置在馬達M與定子2之間。潤滑劑特別是賦能了軸承的滾動構件13與真空泵1之軸5、6的同步齒輪之潤滑。乾式真空泵1典型上轉動於40 Hz以上,諸如在50 Hz與150 Hz之間。The
真空泵1被稱作「乾式」之原因在於當其在運行時,轉子7在定子2內轉動,且在轉子2之間及轉子與定子之間無機械接觸,這使得在壓力室10中可無油。The reason why the
定子2舉例而言是由複數個定子元件形成。定子2例如包括兩個半殼2a、2b(在圖式中僅示出一個),該半殼徑向組裝於縱向總成表面上,該表面例如與真空泵1之軸5、6之軸平行,以及包括在泵送級1a-1f的半殼2a、2b與油槽12之間配置的密封支撐件2c和軸承支撐件架2d。The
真空泵1進一步包括潤滑劑密封裝置14,該潤滑劑密封裝置14被設置在驅動部件與乾式泵送部件之間(其中氣體循環)。密封裝置14賦能軸在乾式泵送部件之中可以旋轉,同時限制潤滑劑之傳送。密封裝置14被配置在軸通道之高度處並由密封件支撐件2c承載。密封裝置14例如包括至少一個密封件(諸如非擦摩動態密封件),或包括至少一個擦摩環形密封件(諸如唇緣密封件),或上述者之組合。The
如從圖1之實例所能見,輪轂9具有例如中央穿透殼體15(或孔)之特徵,其例如具有圓柱之一般形狀,在其中有與真空泵1之軸5、6中一者嚙合(特別是在軸之一端部5a、6a)。嚙合於軸4、5上之轉子7與軸5、6旋轉。As can be seen from the example in FIG. 1, the
轉子元件8a、8b與輪轂9被製成一件式(made in one piece)。一件式與可移除轉子7可因此被替換掉,而無須將軸5、6整個自其軸承拆卸。在維護期間,軸5、6可維持在真空泵1之至少兩個軸承的位置上,這可顯著降低拆卸與組裝時間,並相應地干涉之期間與成本。在組裝方面,真空泵1可進一步受益於一件式轉子7之優點,同時在未來維護時可賦能簡易且快速之拆卸與組裝。透過單一機械加工操作,可製造一件式轉子7,這使得可以較簡單符合公差。此外,一件式轉子7賦能在泵送級1e-1f中極精細轉子元件8a、8b之生產,該極精細轉子元件座落於多級真空泵1之出口4側其中壓力最高之處,這使得可以降低真空泵1之電能消耗。另一個優點是,由於轉子7的可移除性質,例如可以透過改變轉子元件8a、8b的塗佈以在某些應用中保護轉子7或改善滑動而容易地使轉子7適應客戶需求。The
根據一實施例,軸5、6可各自由至少兩個位於泵送級1a-1e任一側上之軸承支撐。然而,為了促進轉子7之進一步組裝與拆卸,軸5、6可以是懸臂安裝的。換言之,軸5、6是由位於泵送級1a-1f之定子2之僅一側上的軸承支撐。該側例如是真空泵1之出口4側,其賦能限制潤滑劑從油槽12到泵送級1a-1f的傳送,這是因為在常壓壓力下的油槽12與最終泵送級1f之間的較低壓力差之原因。According to an embodiment, the
例如,在另一側上(在入口3的該側上)沒有引導裝置。懸臂安裝之軸5、6特別是由於一件式轉子7之高機械力量的緣故而為可行。軸5、6懸臂安裝賦能轉子7與軸5、6之簡易嚙合與解嚙合,而無需將軸5、6從任何軸承拆卸。For example, there is no guiding device on the other side (on the side of the inlet 3). The cantilever-mounted
為了將中空轉子7固定到軸5、6,真空泵1例如包括至少一個可展開夾合環17。可展開夾合環17經容納於輪轂9之中央穿透殼體15中,且經徑向設置在軸5、6之一端部5a、6a與輪轂9之間,以透過雙錐總成之方式將轉子7固定到軸5、6。因此,有兩個可展開夾合環17用於將各轉子7固定到各自軸5、6(圖1到3)。因此藉由將可展開夾合環17卡楔(wedging),可達到軸5、6與輪轂9之間的連接。可展開夾合環17賦能機械夾合與扭矩從軸5、6到轉子7之轉移。In order to fix the
如可從圖4a較佳看出,可展開夾合環17典型上包括兩個錐形開口環18a、18b,例如由規則分佈的三個各自軸向槽開口。錐形環18a、18b彼此經共軸安裝在另一者內部。可展開夾合環17也包括至少一螺母(諸如,單一軸向螺母20),該螺母與錐形環18a、18b耦合。As can be better seen from Figure 4a, the
可展開夾合環17經安裝在軸5、6之端部5a、6a上,後者例如經徑向薄化,這使得插入轉子7的中央穿透殼體15中的扳手能夠接近螺母20,後者例如也在徑向上局部擴大。在組裝時間,擰緊螺母20將兩個環18a、18b夾緊在一起,這將使外部錐形環18b膨脹,而同時內部錐形環18a在軸5、6的端部5a、6a上施加更大的壓力,從而使轉子7楔入到軸5、6上,如圖4b之原理圖所描繪。各轉子7可因此透過可展開夾合環17之方式,以單一夾合與角度設定操作來被組裝在各自軸5、6上。將轉子7組裝與拆卸將變得更甚簡單與迅速。因此透過此方式簡易化該組裝操作,將更有機會可將組裝操作自動化。The
軸5、6例如延伸於轉子7之中央穿透殼體15中,在軸5、6的端部5a、6a與轉子7的端部之間留有空的空間。The
轂輪9可進一步在轉子7的一個軸向端部處具有鼻部28的特徵,該鼻部位於轉子元件8b的一側上,其旨在被配置在與出口4連通的最終泵送級1f中,並在真空泵1的驅動部件的該側上(圖1)。此鼻部28特別賦能真空泵1之至少一密封件29可設置在轉子7之鼻部28與定子2之間,以將後者之間的通道密封住。The
與密封件29耦合的轉子7之鼻部28可以保證在最終泵送級1f與真空泵1的驅動部件之間的密封,這是特別必要的,以透過防止來自乾式泵送部件的污染氣體或粒子所造成之污染來保證驅動部件的經潤滑軸承的完整性 。透過此方式獲得之密封件使得可以提高無維修真空泵1的驅動部件之服務壽命,該壽命可至多如八至十年。在頻繁維護期間(例如每兩年進行一次),可將轉子7替換或清洗,而無需將驅動部件之軸承拆卸。The
密封件29可以是擦摩環形密封件及/或非擦摩動態密封件。The
在由圖1到8之第一實施例中,密封件29包括唇緣或雙唇緣之擦摩環形密封件(圖5)。擦摩環形密封件之唇緣舉例而言是由PTFE製成。其舉例而言被安裝在由鋁或不銹鋼製成之環形密封件之環中。擦摩環形密封件之環被固定到定子2且唇緣摩擦於轉動鼻部28上。In the first embodiment shown in Figs. 1 to 8, the sealing
孔口30可被成型在擦摩環形密封件中,用以注入沖洗氣體(purge gas),特別是在唇緣之間。孔口30例如是規則分佈在密封件上,並且在操作中在泵1之乾式泵送部件與驅動部件之間產生環形氣體屏障。The
因為轉子7是多級轉子,並且因為轉子7的鼻部28位於較高壓泵送級1f的一側上,所以可以將沖洗氣體注入擦摩環形密封件中。較低壓力級使得可以確保在入口3處之泵送效能。因此,透過改善的密封件,注入擦摩環形密封件中的沖洗氣體確保軸承之經改善的保護,而不會或僅些微對泵送效能造成影響。Because the
另外,真空泵1可包括用於將沖洗氣體注入轉子7的中央穿透殼體15中之機構。沖洗氣體可例如通過形成於軸5、6中的通道(未示出)。In addition, the
穿透孔口可形成在輪轂9中,以將沖洗氣體注入位於泵送級1a-1f間的輪轂9與定子2之間的空隙中。在操作中,經由轉動孔口注入之沖洗氣體形成氣體屏幕,其形成對泵送氣體以及對任何粉末或粒子之屏障。A penetrating orifice may be formed in the
另外,穿透孔口可在轉子元件8a、8b之高度處在真空泵1之壓力室10中排氣以稀釋泵送氣體。In addition, the penetrating orifice can be exhausted in the
真空泵1可進一步包括至少一個插塞密封件21,該插塞密封件經安裝在轉子7之輪轂9的中央穿透殼體15中並經組態以密封方式封閉該輪轂9之中央穿透殼體15(圖2與3)。插塞密封件21使得可以避免銹蝕氣體、粉末等等進入中央穿透殼體15中,其可能會腐蝕或損壞軸5、6或可展開夾合環17。在中央穿透殼體15中沖洗氣體之壓力可接著被增加。The
如圖6可較佳看出,插塞密封件21例如包括主體22,該主體22之一般形狀與中央穿透殼體15之一般形狀匹配,例如為圓柱狀。主體22例如是由鋼製成。As can be better seen in FIG. 6, the
插塞密封件21也包括設置在主體22與中央穿透殼體15之間的O形環密封件23,其例如設置在主體22之周圍凹槽25中。O形環密封件23例如由含氟彈性體製成,例如FKM(或FPM)或FFKM(或FFPM)。The
根據第一實施例,插塞密封件21經固定到真空泵1之軸5、6。為此目的,插塞密封件21之主體22具有例如軸向桿24之特徵,該軸向桿經組態以插入在軸5、6之端部5a、6a的互補軸向孔口中,以為了促進將插塞密封件21定位在軸5、6上。軸向桿24例如是具有螺紋,且例如透過與形成在主體22的外表面上的兩個盲孔26配合的工具之方式,以夾在軸5、6之螺紋軸向孔口中。According to the first embodiment, the
此等用於固定與密封該轉子7到軸5、6之方式為簡單且通用的。這賦能使用不同的泵送技術(諸如直式瓣或螺旋瓣泵送),進一步賦能使用不同轉子元件輪廓之組合。這在生產使用的真空泵時具有真正的靈活性,並且具有基於相同機械驅動組件的效能。These methods for fixing and sealing the
如圖7中所能較佳看出,共軛接合轉子元件8a、8b例如具有具備相同輪廓的瓣16的特徵。As can be better seen in Fig. 7, the
至少一轉子元件8a、8b例如包括至少兩個瓣16,可包括諸如二、三、四、五、或更多個瓣16。瓣16為沿周向上規則分佈的。At least one
此外,若干轉子元件8a之瓣16可為中空。舉例而言,具有較小洩漏風險的第一或前兩個較大的(more bulky)泵送級1a、1b的瓣16可以是中空的。
然而,轉子7之所有轉子元件8a可為中空。轉子元件8a、8b可具有不同尺寸之空腔特徵。舉例而言,所謂低壓泵送級1a-1c之轉子元件8a的瓣16被直徑比所謂高壓泵送級1d-1f之轉子元件8b的瓣16的直徑更大的孔刺穿。
中空瓣16賦能降低真空泵1之重量。相似的,中空轉子元件8a賦能熱慣性之降低並驅動較少質量以運動,這賦能降低轉子7觸碰或卡住等情況下會發生之劣化風險。In addition, the
多級轉子7之轉子元件8a、8b可具有相同類型或不同類型的輪廓特徵。「相同類型之輪廓」意旨具有相同一般形狀之轉子元件8a、8b,應瞭解相同類型之轉子元件8a、8b之厚度及/或徑向維度在不同泵送級1a-1f之間可有所變化,特別是在泵送級1a-1f具有的產生容積隨泵送級1a-1f減小(或相等)。The
在圖1到8之實例中,轉子7之六個轉子元件8a、8b的輪廓因此都屬相同類型。轉子7的轉子元件8a、8b與共軛接合轉子元件8a、8b是三瓣式轉子元件,亦即其各自包括三個瓣16。包括兩個轉子7(各自具有六個直式三瓣轉子元件的特徵)的此種真空泵1是經組態以常壓壓力將泵送氣體排出的主真空泵。In the example of Figures 1 to 8, the contours of the six
其他實施例是可行的。Other embodiments are feasible.
因此,在圖9之實例中,轉子元件8a、8b與共軛接合轉子元件8a、8b各自包括兩個直徑上對立之瓣16。此其中轉子元件8a、8b之橫截面實質上是數字8之形狀的兩瓣式組態也被稱作魯氏組態(Roots configuration)。此外,六個轉子元件8a、8b之輪廓都屬相同類型。Therefore, in the example of FIG. 9, the
圖10與11示出兩個其他實施例。Figures 10 and 11 show two other embodiments.
在此等實例中至少一個轉子元件8a包括至少兩個瓣16,其特徵在於圍繞縱軸的螺旋扭轉,該縱軸線也是轉子7的旋轉軸。螺旋扭轉例如低於四分之一圈。例如,其在60˚(含)與90˚(含)之間。In these examples at least one
透過改善容積效率,螺旋扭轉的瓣輪廓賦能有效泵送流率之提高。By improving the volumetric efficiency, the spirally twisted valve profile enables an increase in the effective pumping flow rate.
此外,在此等實例中,轉子7之轉子元件8a、8b的輪廓不同。In addition, in these examples, the contours of the
舉例而言,旨在配置在與真空泵1的入口3連通之第一泵送級1a之中的第一轉子元件8a包括至少兩個具有螺旋扭轉特徵之瓣16,以及該至少一第二轉子元件8b包括至少兩個直式瓣16。For example, the
真空泵1例如是具有二或三個泵送級之乾式真空泵,該二或三個泵送級用以連接在主真空泵之上游,以及其出口壓力即是由主真空泵所產生者。轉子7包括例如第一轉子元件8a與一個或兩個第二轉子元件8b,該第一轉子元件8a包括兩個具有螺旋扭轉的瓣16,該第二轉子元件8b包括三個直式瓣16(圖10)。根據另一實例,轉子7包括第一轉子元件8a與一個或兩個第二轉子元件8b,該第一轉子元件8a包括三個具有螺旋扭轉的瓣16,該第二轉子元件8b包括三個直式瓣16(圖11)。轉子7在轉子7之一軸向端部處具有鼻部28,該鼻部位於轉子元件8b的一側上,其旨在被配置在與出口4連通的最終泵送級1f中,並在真空泵的驅動部件的該側上。The
根據另一實例,真空泵1是經組態以常壓壓力將泵送氣體排出的主真空泵。轉子7包括第一轉子元件8a與在四與八個之間數量的第二轉子元件8b,該第一轉子元件8a包括二或三個具有螺旋扭轉的瓣16,該第二轉子元件8b包括三個直式瓣16。轉子7在轉子7的一個軸向端部處具有鼻部28之特徵,該鼻部位於轉子元件8b的一側上,其旨在被配置在與出口連通的最終泵送級中,並在真空泵的驅動部件的該側上。According to another example, the
現在將描述在轉子7與真空泵1的驅動部件之間的密封機構之變體實施例。A modified embodiment of the sealing mechanism between the
圖12a與12b示出第一變體實施例。Figures 12a and 12b show a first variant embodiment.
在本實例中,真空泵1包括設置在轉子7之鼻部28與擦摩環形密封件之間的擦摩環35。In this example, the
擦摩環35例如是由硬鋼(hard steel)或麻田散鐵鋼(martensitic steel)製成。擦摩環35可具有塗佈之特徵,例如用以降低透過擦摩造成之磨損,獲用以改善對泵送氣體之保護。在本情況下,對小的擦摩環35施加塗佈會比對轉子7之鼻部28施加塗佈更簡單。The rubbing
擦摩環35例如通過徑向設置在擦摩環35和鼻部28之間的O形環密封件36安裝在鼻部28上。O形環密封件36例如安裝在擦摩環35之環形凹槽37中。The rubbing
擦摩環35使得可以在與擦摩O形環密封件擦摩之表面上有局部磨損之情況下,避免更換掉整個轉子7。實際上,隨著時間推移,只有與擦摩O形環密封件接觸的表面可能會磨損。然後可以在不更換轉子7的情況下更換位於可移除擦摩環35上的磨損表面。The rubbing
根據另一實施例,擦摩環包括陶瓷類型沉積物,其例如使用電漿炬沉積。該沉積物在維護期間容易再鋪設(resurface)。According to another embodiment, the rubbing ring comprises a ceramic type deposit, which is deposited, for example, using a plasma torch. This deposit is easy to resurface during maintenance.
圖13a、13b及13c示出密封方式之第二變體實施例,該密封機構在轉子7之鼻部28與真空泵1之驅動部件之間。Figures 13a, 13b and 13c show a second variant embodiment of the sealing method, the sealing mechanism being between the
在本變體中,與轉子7之鼻部28耦合的密封件38是非擦摩動態密封件。In this variant, the
根據一實施例,密封件38包括動態密封環(圖13b)。動態密封環例如通過徑向設置在動態密封環和鼻部28之間的O形環密封件41安裝在轉子7之鼻部28上(圖13a)。O形環密封件41例如安裝在動態密封環之環形凹槽中。According to an embodiment, the
動態密封環具有圓盤42之特徵,其在真空泵1中面向定子之橫向壁43。橫向壁43可形成於定子中所形成之互補軸承表面中(圖13c)。The dynamic sealing ring has the characteristics of a
圓盤42的面對定子2的面可以具有螺旋槽44之特徵,其使得沖洗氣體能夠更佳分佈在圓盤42周圍(圖13b)。The surface of the
動態密封環例如由諸如Al2 O3 的氧化鋁陶瓷或諸如Si3 N4 的氮化物基陶瓷,或硬鋼或麻田散鐵鋼製成或包括上述者塗層。The dynamic seal ring is made of, for example, alumina ceramics such as Al 2 O 3 or nitride-based ceramics such as Si 3 N 4 , or hard steel or Asada loose iron steel or includes coatings of the above.
真空泵1進一步包括:沖洗氣體入口45,其形成在定子2中,該入口以與轉子7之旋轉軸垂直之方向上在橫向壁43與圓盤42之間排出氣體。The
在操作中,在圓盤42與定子2之橫向壁43之間注入沖洗氣體會在旋轉圓盤42與定子2之固定橫向壁43之間產生氣體屏幕。In operation, injecting flushing gas between the
該氣體屏幕對要泵送的氣體和潤滑劑形成屏障。因此,密封件38在定子2與轉子7之間產生「非擦摩動態」密封性。The gas screen forms a barrier to the gas and lubricant to be pumped. Therefore, the
圖14a、14b及14c示出密封機構之第三變體實施例,該密封機構在轉子7與真空泵1之驅動部件之間。14a, 14b and 14c show a third variant embodiment of the sealing mechanism, which is between the
在本實例中,輪轂9在轉子7之軸向端部處無鼻部28(圖14c)。在另一方面,真空泵包括固定與密封環(setting and sealing ring)46,該固定與密封環46安裝在軸5上抵著轉子7的一個軸向端部並在轉子7的轉子元件8b的該側上,該轉子旨在被配置在與出口4連通的最終泵送級1f中,並在真空泵1的驅動部件的該側上。固定與密封環46因此形成安裝在轉子7上之「鼻部」。In this example, the
固定與密封環46例如通過軸向設置在固定與密封環46與轉子7之間的O形環密封件47安裝在軸5上。O形環密封件47例如安裝在固定與密封環46之環形凹槽48中(圖14b)。The fixing and sealing
根據第一實例,真空泵1進一步包括至少一擦摩環形密封件29,該擦摩環形密封件諸如是徑向設置在固定與密封環46與定子2之間的唇緣密封件(圖14a)。擦摩環形密封件之環被固定到定子2且唇緣摩擦於轉動固定與密封環46上。孔口可被成型在擦摩環形密封件中,用以注入沖洗氣體。According to the first example, the
根據未示出之第二實例,固定與密封環46包括碟片,該碟片在真空泵1中並面向定子2之橫向壁43,該真空泵1包括沖洗氣體入口45,該沖洗氣體入口45對位於橫向壁43與圓盤之間的固定與密封環46之鼻部排放氣體,以產生在旋轉圓盤與定子2之固定橫向壁43之間的氣體屏幕。如上述對動態密封環所述,面向定子2的固定與密封環46的圓盤之面可具有螺旋凹槽之特徵。According to a second example not shown, the fixing and sealing
除了在轉子7與定子2之間提供密封功能之外,固定與密封環46還提供用於軸向上定位轉子7並用於調整轉子7與定子2之間的間隙之調整設定功能。固定與密封環46確保軸向調整之簡易化,因為對此環46之長度重新設計或調整比對整個轉子7之長度進行重新設計或調整較為簡單。相似的,固定與密封環46促進抗摩擦及/或保護塗佈之可能沉積,這是因為其相對於轉子7尺寸之小尺寸。In addition to providing a sealing function between the
圖15a、15b與15c示出插塞密封件之變體實施例。Figures 15a, 15b and 15c show modified embodiments of the plug seal.
在本實例中,例如透過至少兩個螺釘39(例如四個螺釘)之方式,插塞密封件21被固定到轉子7。In this example, the
為此,插塞密封件21之主體22例如具有框架27之特徵,該框架設置有固定孔40。互補軸承表面經形成在轉子7之端部中。透過通過插塞密封件21之固定孔40,將螺釘39擰緊於形成在轉子7的互補軸承表面之螺紋孔上,插塞密封件21被固定到轉子7。To this end, the
此實施例賦能以堅固的方式將插塞密封件21固定到中央穿透殼體15中。This embodiment enables the
圖16示出軸之懸臂安裝的另一實施例。Figure 16 shows another embodiment of the cantilever mounting of the shaft.
可以透過其他方式將轉子7固定在懸臂軸5、6上,例如透過在機器工具上使用的「莫氏錐」型固定裝置,如圖16所示。The
在此情況下,軸5、6之至少一端部5a、6a為錐形。轉子7之輪轂9進一步具有互補錐形中央殼體32之特徵,該互補錐形中央殼體32賦能轉子7可以驅動到軸5、6之錐形端部5a、6a上。In this case, at least one
轉子7被壓緊配合(force-fitted)到軸5、6的端部5a、6a上,這使轉子7的錐形中央殼體32顯著變形並且將轉子7保持在軸5、6上。The
如在先前實例中,真空泵1可包括至少一個插塞密封件21,該插塞密封件經安裝在輪轂9中,並在該輪轂穿透殼體情況下,其經組態以密封方式封閉該輪轂9之中央殼體32,以確保避免銹蝕氣體、粉末等進入。As in the previous example, the
當需要移除轉子7以用於維護時,在一操作實例中,移除插塞密封件21並且將連接器插入軸5、6之端部5a、6a中,以取代插塞密封件21以經由軸5、6之內部通道33將油以高壓注入軸5、6中。尤其由於形成在軸5、6中的螺旋凹槽34,離開內部通道33的油在軸5、6與轉子7之間形成油膜,該螺旋槽能夠使轉子「鬆開」然後拆卸轉子7。When the
M:馬達
1:真空泵
1a:泵送級
1b:泵送級
1c:泵送級
1d:泵送級
1e:泵送級
1f:泵送級
2:定子
2a:半殼
2b:半殼
2c:密封支撐件
2d:軸承支撐件架
3:入口
4:出口
5:軸
5a:端部
5b:端部
6:軸
6a:端部
7:轉子
8a:第一轉子元件
8b:第二轉子元件
9:輪轂
10:壓力室
11:通道
12:油槽
13:滾動構件
14:潤滑劑密封裝置
15:中央穿透殼體
16:瓣
17:可展開夾合環
18a:錐形開口環
18b:錐形開口環
20:螺母
21:插塞密封件
22:主體
23:O形環密封件
24:軸向桿
25:凹槽
26:盲孔
27:框架
28:鼻部
29:密封件
30:孔口
32:錐形中央殼體
33:內部通道
34:螺旋凹槽
35:擦摩環
36:O形環密封件
37:環形凹槽
38:密封件
39:螺釘
40:固定孔
41:O形環密封件
42:圓盤
43:橫向壁
44:螺旋凹槽
45:沖洗氣體入口
46:固定與密封環
47:O形環密封件
48:環形凹槽M: Motor
1:
本發明的其他特徵和優點將從下面以非限制性實例的方式並參考所附圖式給出的描述說明中得出,其中:Other features and advantages of the present invention will be derived from the following descriptions given by way of non-limiting examples and with reference to the accompanying drawings, in which:
[圖1]是乾式真空泵(表示為無插塞密封件)的俯視局部剖視圖,其中一個轉子與另一個轉子偏移90˚。[Figure 1] is a top partial cross-sectional view of a dry vacuum pump (shown as a plugless seal), where one rotor is offset from the other by 90˚.
[圖2]是圖1的真空泵的元件的分解透視圖。[Fig. 2] is an exploded perspective view of components of the vacuum pump of Fig. 1. [Fig.
[圖3]示出處於組裝狀態的圖2中的若干元件。在本圖式中僅表示兩個轉子中一者,以促進轉子固定在軸上之視覺化。[Fig. 3] Shows several elements in Fig. 2 in an assembled state. In this drawing, only one of the two rotors is shown to facilitate the visualization of the rotor fixed on the shaft.
[圖4a]是圖1的真空泵的可展開夾合環的透視圖。[Fig. 4a] is a perspective view of the expandable clamping ring of the vacuum pump of Fig. 1. [Fig.
[圖4b]是圖4a的可展開夾合環的原理圖。[Fig. 4b] is a schematic diagram of the expandable clamping ring of Fig. 4a.
[圖5]是圖1的真空泵的密封環的第一實施例的透視圖。[Fig. 5] is a perspective view of the first embodiment of the seal ring of the vacuum pump of Fig. 1. [Fig.
[圖6]是圖1的真空泵的插塞密封件的第一實施例的透視圖。[Fig. 6] is a perspective view of the first embodiment of the plug seal of the vacuum pump of Fig. 1. [Fig.
[圖7]是圖1的真空泵的轉子的前視圖。[Fig. 7] is a front view of the rotor of the vacuum pump of Fig. 1. [Fig.
[圖8]是圖7的的轉子的俯視圖。[Fig. 8] is a plan view of the rotor of Fig. 7. [Fig.
[圖9]示出根據第二實施例的真空泵的兩個轉子的透視圖。[Fig. 9] A perspective view showing two rotors of the vacuum pump according to the second embodiment.
[圖10]示出根據第三實施例的真空泵的轉子的透視圖。[Fig. 10] A perspective view showing a rotor of a vacuum pump according to a third embodiment.
[圖11]示出根據第四實施例的真空泵的轉子的透視圖。[Fig. 11] A perspective view showing a rotor of a vacuum pump according to a fourth embodiment.
[圖12a]示出根據變體實施例的真空泵的縱向區段元件。[Figure 12a] shows a longitudinal section element of a vacuum pump according to a variant embodiment.
[圖12b]是圖12a的擦摩環的透視圖。[Fig. 12b] is a perspective view of the rubbing ring of Fig. 12a.
[圖13a]示出根據第二實施例的具有密封件之真空泵的元件之縱向區段視圖。[Fig. 13a] A longitudinal section view showing an element of a vacuum pump with a seal according to a second embodiment.
[圖13b]示出圖13a的真空泵的動態密封環的透視圖。[Fig. 13b] A perspective view showing the dynamic seal ring of the vacuum pump of Fig. 13a.
[圖13c]示出圖13a的真空泵的定子中配置的動態密封環的互補軸承表面的透視圖。[Fig. 13c] A perspective view showing the complementary bearing surface of the dynamic seal ring arranged in the stator of the vacuum pump of Fig. 13a.
[圖14a]示出根據其中密封件機構位於轉子與定子之間的第三實施例的真空泵的元件之縱向區段視圖。[Fig. 14a] A longitudinal section view showing the elements of the vacuum pump according to the third embodiment in which the seal mechanism is located between the rotor and the stator.
[圖14b]示出圖14a的真空泵的固定與密封環的透視圖。[Fig. 14b] A perspective view showing the fixing and sealing ring of the vacuum pump of Fig. 14a.
[圖14c]示出圖14a的真空泵的轉子的透視圖。[Fig. 14c] A perspective view showing a rotor of the vacuum pump of Fig. 14a.
[圖15a]示出根據第二實施例的具有插塞密封件之真空泵的元件之縱向區段視圖。[Fig. 15a] A longitudinal section view showing an element of a vacuum pump with a plug seal according to the second embodiment.
[圖15b]示出圖15a的真空泵的元件的部分透視圖。[Fig. 15b] A partial perspective view showing elements of the vacuum pump of Fig. 15a.
[圖15c]示出圖15a的真空泵的插塞密封件的透視圖。[Fig. 15c] A perspective view showing the plug seal of the vacuum pump of Fig. 15a.
[圖16]示出根據另一實施例的真空泵中轉子與軸嚙合的示意與部分視圖。[Fig. 16] A schematic and partial view showing the engagement of a rotor and a shaft in a vacuum pump according to another embodiment.
在以上圖式中,相同的元件具有相同的參考編號。In the above drawings, the same elements have the same reference numbers.
1:真空泵 1: Vacuum pump
1a:泵送級 1a: Pumping stage
1b:泵送級 1b: Pumping stage
1c:泵送級 1c: Pumping stage
1d:泵送級 1d: pumping stage
1e:泵送級 1e: pumping stage
1f:泵送級 1f: Pumping stage
2:定子 2: stator
2a:半殼 2a: half shell
2c:密封支撐件 2c: Seal support
2d:軸承支撐件架 2d: Bearing support frame
3:入口 3: entrance
4:出口 4: export
5:軸 5: axis
5a:端部 5a: end
6:軸 6: axis
6a:端部 6a: end
7:轉子 7: Rotor
8a:第一轉子元件 8a: First rotor element
8b:第二轉子元件 8b: second rotor element
9:輪轂 9: Wheel hub
10:壓力室 10: Pressure chamber
11:通道 11: Channel
12:油槽 12: oil tank
13:滾動構件 13: Rolling member
14:潤滑劑密封裝置 14: Lubricant sealing device
15:中央穿透殼體 15: Central penetrating shell
17:可展開夾合環 17: Expandable clamping ring
28:鼻部 28: Nose
29:密封件 29: Seal
M:馬達 M: Motor
Claims (21)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1913679A FR3103862B1 (en) | 2019-12-03 | 2019-12-03 | Rotor and multistage dry vacuum pump |
FR1913679 | 2019-12-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202130912A true TW202130912A (en) | 2021-08-16 |
Family
ID=69468918
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109138402A TW202130912A (en) | 2019-12-03 | 2020-11-04 | Rotor and multistage dry vacuum pump |
Country Status (5)
Country | Link |
---|---|
KR (1) | KR20220107205A (en) |
CN (1) | CN114729642A (en) |
FR (1) | FR3103862B1 (en) |
TW (1) | TW202130912A (en) |
WO (1) | WO2021110447A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116066365B (en) * | 2023-03-23 | 2023-10-10 | 北京通嘉宏瑞科技有限公司 | Vacuum pump assembly capable of improving process object accommodating capacity and dry vacuum pump |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000170680A (en) * | 1998-09-30 | 2000-06-20 | Aisin Seiki Co Ltd | Vacuum pump |
FR2813104B1 (en) | 2000-08-21 | 2002-11-29 | Cit Alcatel | SEAL FOR VACUUM PUMP |
GB2435675B (en) * | 2006-03-02 | 2011-02-09 | Boc Group Plc | Rotor assembly |
FR2921444A1 (en) * | 2007-09-26 | 2009-03-27 | Alcatel Lucent Sas | VACUUM PUMP WITH TWO HELICOIDAL ROTORS. |
WO2009063820A1 (en) * | 2007-11-14 | 2009-05-22 | Ulvac, Inc. | Dry pump |
GB201700995D0 (en) * | 2017-01-20 | 2017-03-08 | Edwards Ltd | Multi-stage vacuum booster pump rotor |
-
2019
- 2019-12-03 FR FR1913679A patent/FR3103862B1/en active Active
-
2020
- 2020-11-04 TW TW109138402A patent/TW202130912A/en unknown
- 2020-11-23 WO PCT/EP2020/083010 patent/WO2021110447A1/en active Application Filing
- 2020-11-23 CN CN202080081930.8A patent/CN114729642A/en active Pending
- 2020-11-23 KR KR1020227019200A patent/KR20220107205A/en active Search and Examination
Also Published As
Publication number | Publication date |
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CN114729642A (en) | 2022-07-08 |
FR3103862B1 (en) | 2021-12-03 |
WO2021110447A1 (en) | 2021-06-10 |
KR20220107205A (en) | 2022-08-02 |
FR3103862A1 (en) | 2021-06-04 |
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